2019/02/01 Main Control Valve - Disassemble (RENR8614-14)

SMCS - 5051 i07669793

Disassembly Procedure
Start By:

a. Remove the main control valve. Refer to Disassembly and Assembly, "Main Control Valve -
Remove".

Illustration 1 g01213956

Personal injury can result from being struck by parts propelled

by a released spring force.

Make sure to wear all necessary protective equipment.

Follow the recommended procedure and use all recommended

tooling to release the spring force.
1. Remove covers (1).

2. Remove plugs (3).

3. Remove valve (2) and valve (6).

4. Remove bolts (4) and block (5).

Illustration 2 g01213957

5. Remove spring (7) and poppet (8).

6. Remove shim (9), shim (10), spring (11), valve (12), and O-ring seal (13).

7. Remove spring (14) and poppet (15).

 Illustration 3 g01213958

8. Remove piston (16), spring (17), valve (18), cartridge (19), housing (20), spring (21), spring (22), O-
ring seals (23), and O-ring seals (24).

9. Remove shims (25), spring (26), valve (27), and O-ring seal (28).
 Illustration 4 g01213960

10. Remove spring (29), poppet (30), and spring (31).

11. Remove sleeve (32).

12. Remove spring (33), poppet (34), and sleeve (35).

 Illustration 5 g01213961

Personal injury can result from being struck by parts propelled

by a released spring force.

Make sure to wear all necessary protective equipment.

Follow the recommended procedure and use all recommended

tooling to release the spring force.

13. Remove plug (36), plug (39), and the O-ring seals.

14. Remove bolts (37) and housing (38).

 Illustration 6 g01213963

Personal injury can result from being struck by parts propelled

by a released spring force.

Make sure to wear all necessary protective equipment.

Follow the recommended procedure and use all recommended

tooling to release the spring force.

15. Remove nut (42), washer (43), retainer (44), adjustment screw (45), O-ring seal (46), O-ring seal
(47), spring (48), spool (49), spring (50), shims (51), the O-ring seal, spring (52), spool (53), guide
(54), body (55), housing (56), O-ring seal (57), O-ring seal (58), and the backup ring.

16. Remove spring (40) and poppet (41).

 Illustration 7 g01213964

17. Remove spring (59), spring (60), spool (61), O-ring seal (62), and O-ring seal (63).

18. Remove spring (64), poppet (65), and spool (66).

Illustration 8 g01213966
 Personal injury can result from being struck by parts propelled
by a released spring force.

Make sure to wear all necessary protective equipment.

Follow the recommended procedure and use all recommended

tooling to release the spring force.

19. Remove bolts (67) and housing (68).

Illustration 9 g01213967

20. Remove bolt (73), retainer (72), spring (71), retainer (70), and spool (69).
 Illustration 10 g01213969

Personal injury can result from being struck by parts propelled

by a released spring force.

Make sure to wear all necessary protective equipment.

Follow the recommended procedure and use all recommended

tooling to release the spring force.

21. Remove nut (92), washer (91), adjusting screw (90), retainer (89), O-ring seal (88), O-ring seal
(87), spring (86), spring (85), spool (84), rings (83), O-ring seal (82), guide (81), body (80), spring
(79), spool (78), ring (77), rings (76), housing (75), and O-ring seal (74).
 Illustration 11 g01213970

Personal injury can result from being struck by parts propelled

by a released spring force.

Make sure to wear all necessary protective equipment.

Follow the recommended procedure and use all recommended

tooling to release the spring force.

22. Remove nut (101), washer (100), adjusting screw (99), retainer (98), O-ring seal (97), O-ring seal
(96), spring (95), spring (94), spool (93), rings (111), ring (110), guide (109), body (108), spring
(107), spool (106), ring (105), rings (104), housing (103), and O-ring seal (102).
 Illustration 12 g01213971

Personal injury can result from being struck by parts propelled

by a released spring force.

Make sure to wear all necessary protective equipment.

Follow the recommended procedure and use all recommended

tooling to release the spring force.

23. Remove plug (137), housing (136), nut (135), housing (134), O-ring seal (133), nut (132), housing
(131), spool (130), O-ring seal (129), spring (128), O-ring seal (127), housing (126), O-ring seal
 (124), backup ring (125), poppet (123), piston (122), O-ring seal (121), backup ring (120), housing
(119), O-ring seal (118), spring (117), poppet (116), washer (115), washer (114), O-ring seal (113),
and O-ring seal (112).

Illustration 13 g01213972

Personal injury can result from being struck by parts propelled

by a released spring force.

Make sure to wear all necessary protective equipment.

Follow the recommended procedure and use all recommended

tooling to release the spring force.

24. Remove plug (148) and the O-ring seal.

25. Remove plug (147), backup ring (146), O-ring seal (145), spring (144), and valve (143).

26. Remove cap (142), housing (141), O-ring seal (140), O-ring seal (139), and spool (138).
 Illustration 14 g01213973

Personal injury can result from being struck by parts propelled

by a released spring force.

Make sure to wear all necessary protective equipment.

Follow the recommended procedure and use all recommended

tooling to release the spring force.

27. Remove plug (160), O-ring seal (158), backup ring (159), spring (157), spring (156), and poppet
(155).

28. Remove cap (154), housing (153), O-ring seal (152), and O-ring seal (151).

29. Remove bolts (149) and valve assembly (150).

 Illustration 15 g01213974

Personal injury can result from being struck by parts propelled

by a released spring force.

Make sure to wear all necessary protective equipment.

Follow the recommended procedure and use all recommended

tooling to release the spring force.

30. Remove nut (161), adjustment screw (162), bolts (165), housing (163), spool (164), O-ring seal
(166), ring (167), valve assembly (169), O-ring seal (170), O-ring seal (171), and O-ring seal (172)
from valve assembly (150).

31. Remove plug (173) and (168).

 Illustration 16 g01213975

32. Remove O-ring seal (179), spool assembly (178), bolt (180), spring (176), O-ring seal (181), spacer
(177), pin (182), spring (175), and shim (174).

Illustration 17 g06389437

33. Remove bolts (187) and washers (186).

34. Remove housing (183) from housing (188).

35. Remove O-ring seals (185).

Illustration 18 g06389432

36. Remove bolts (193), washers (192), cover (191), and O-ring seals (190) from housing (188).

PSP-0005C6FA
2023/01/07
16:12:41+03:00
i02429580
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