2007/08/13 Piston Motor (Hydrostatic) - Disassemble (RENR4894-06)

SMCS - 4351, 5058 i02817235

Disassembly Procedure
PPI
Table 1
Required Tools 
-
202 0005
Tool  Part Number 
3 /
16: 06/2 3B0
Part Description 
A
Qty 

2
4S-5415  Puller Arm  2 

RE 7:38- 8
8H-0700 Plates  4 

N
© 2 R48 05:00
A  1P-2327 Head  1 
1P-2328 Forcing Screw  1 

023 94
3H-0464 Bolt and Nut Group  4 

Start By:
Cat
erp
a. Remove the piston motor. Refer to Disassembly and Assembly , "Piston Motor (Hydrostatic) -
Remove".
illa
r In
Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the component

c.
should be thoroughly cleaned. This will help to prevent dirt from entering the internal mechanism.

Illustration 1 g01405001

Personal injury can result from being struck by parts propelled

by a released spring force.

Make sure to wear all necessary protective equipment.

 Follow the recommended procedure and use all recommended
tooling to release the spring force.

1. Remove bolts (1) and cover (2).

Illustration 2 g01405004

2. Remove spring (3).

Illustration 3 g01405019
 Illustration 4 g01405021
3. Use shop air in order to remove piston (4). Remove seals (5) from piston (4).

Illustration 5 g01405022

4. Remove bolts (6) and housing (7).

Illustration 6 g01405023

5. Remove seal (8) from housing (7).

Illustration 7 g01405025
6. Remove discs (9) and plates (10).

Illustration 8 g01405028

7. Remove shims (11).

Illustration 9 g01405029

8. Remove O-ring seal (12). Remove bolts (13) and housing assembly (14).

Illustration 10 g01405030
 Illustration 11 g01405031

Personal injury can result from being struck by parts propelled

by a released spring force.

Make sure to wear all necessary protective equipment.

Follow the recommended procedure and use all recommended

tooling to release the spring force.

9. Remove bolts (15) and separate housings (16) and (18). Remove plug (17). Remove O-ring seal (21),
spring (20), and piston (19).

Illustration 12 g01405032

10. Remove seal (22).

 Illustration 13 g01405048

Illustration 14 g01405049

Personal injury can result from being struck by parts propelled

by a released spring force.

Make sure to wear all necessary protective equipment.

Follow the recommended procedure and use all recommended

tooling to release the spring force.

11. Use a suitable brass punch in order to remove seal housing (23) from housing (16). Remove two
seals (26) and springs (25) from seal housing (23). Remove dowel (24). Remove two seals (not
shown) from inside housing (16) after seal housing (23) is removed.
 Illustration 15 g01405052
12. Remove piston housing (27).

Illustration 16 g01405054

13. Remove ring (27). Remove spacer (28). Invert piston housing (27) and repeat for the other side.

Illustration 17 g01405059

14. Remove roller (32). Remove piston (31) and O-ring seal (30). Repeat for the remaining pistons.
 PPI
-
202 0005
3 /
16: 06/2 3B0 A
2
RE 7:38- 8
Illustration 18
N 0
g01405061

©2 R 489 5:00
15. Use a suitable punch in order to remove retainers (33).

023 4
Cat
erp
illa
r In
c.
Illustration 19 g01405062

16. Remove shim (34).

Illustration 20 g01405063

17. Use a suitable press in order to remove shaft assembly (35).

 Illustration 21 g01408524
18. Remove bearing cone (36).

Illustration 22 g01409611

19. Remove bearing cup (37) and seal (38).

Illustration 23 g01409613

20. Remove bearing cup (39).

 Illustration 24 g01409615
21. Remove seal (40).

Illustration 25 g01409642

22. Use Tooling (A) in order to remove bearing cone (42) from shaft (41).

PPI-0005A3B0
2023/06/28
13:56:33-05:00
i02817235
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