Control Valve Desassembly

04/12/2023 15:18 SIS 2.
Transmission Control Valve - Disassemble (RENR4108-16)
SMCS - 3073 i01914268
Disassembly Procedure PSP

Table 1
202 -0008
15: 3/12/0 16F5
Required Tools
Tool Part Number Part Description Qty

A 1P-1853 1
RE 8:01+ 4
Retaining Ring Pliers 1
Start By: N
© 2 R41 00:00
023 08
a. Remove the transmission control valve. Refer to Disassembly and Assembly, "Transmission
Cat
Control Valve - Remove" for the correct procedure.
erp
Note: Install the caps and the plugs on all openings in order to prevent dirt or debris from
illa
entering the system. Cleanliness is an important factor. Before the removal procedure, the
r In
exterior of the component should be thoroughly cleaned. This will help to prevent dirt from
c.
entering the internal component.
Illustration 1 g00837826
Note: There are two selector and pressure control valves (4) and (30) within the
transmission control valve.
https://sis2.cat.com/#/print-preview/service/f0f44742-3ef6-4a60-8e16-d701b84dbd2d 1/16
04/12/2023 15:18 SIS 2.0
1. Remove hex head bolts (1) from the transmission control valve (3).
2. Remove cover (2) from the transmission control valve (3).
3. Remove selector and pressure control valve (4) from the main transmission control valve
body (3).
4. Remove dowels (5) from selector and pressure control valve (4).
5. Remove O-ring seal (6) from selector and pressure control valve (4).
6. Remove O-ring seal (7) (not shown) from selector and pressure control valve (4).
Note: Mark the location of the O-ring seals for assembly purposes.
04/12/2023 15:18 SIS 2.0
7. Remove plug (8) from selector and pressure control valve (4).
8. Remove spool (9) from selector and pressure control valve (4).
9. Remove plug (10) from selector and pressure control valve (4).
04/12/2023 15:18 SIS 2.0
10. Remove locknuts (12) and coil assemblies (11) from selector and pressure control valve (4).
11. Remove cartridge assemblies (13).
12. Remove plate (14) and manifold (15) from selector and pressure control valve (4).
04/12/2023 15:18 SIS 2.0
13. Remove O-rings (16) from manifold (15).
14. Remove spacers (17).
Personal injury can result from being struck by parts propelled

by a released spring force.
Make sure to wear all necessary protective equipment.
04/12/2023 15:18 SIS 2.0
Follow the recommended procedure and use all recommended

tooling to release the spring force.
15. Remove plugs (18).
16. Remove three spool assemblies (19), three inner springs (20), three slugs (21), and three
outer springs (22).
17. Remove plug (24).
04/12/2023 15:18 SIS 2.0


18. Remove spool (25), inner spring (26), slug (27), and outer spring (28).
19. Remove plate (29) and selector and pressure control valve (30) from the manifold (31).
20. Remove dowels (32), O-ring seal (33) and O-ring seal (34) from selector and pressure
control valve (30).
Note: Mark the location of the O-ring seals for installation purposes.
04/12/2023 15:18 SIS 2.0
21. Remove four locknuts (36) and four coil assemblies (37) from manifold (35).
22. Remove four cartridge assemblies (39) and the O-ring seals from manifold (35). Remove
the O-ring seals from cartridge assemblies (39).
23. Remove socket head bolts (38) from manifold (35).
24. Remove manifold (35) from selector and pressure control valve (30).
04/12/2023 15:18 SIS 2.0
25. Remove O-ring seals (40) from manifold (35).
26. Remove adjuster assembly (41) from selector and pressure control valve (30).
27. Remove nut (44), hard washer (43), the plug, and adjustment screw (42) from adjuster
assembly (41).
28. Remove the O-ring seals from adjuster assembly (64) and adjustment screw (65).
04/12/2023 15:18 SIS 2.0


29. Remove stop (46), spring (48), spool assembly (45), and slug (47) from selector and
pressure control valve (30).


30. Use Tooling (A) in order to remove retaining ring (52) from spool assembly (45).
31. Remove retainer (50), spring (51) and ball (49) from spool assembly (45).
04/12/2023 15:18 SIS 2.0


32. Rotate the valve assembly by 180 degrees. Remove four piston selectors (53), 14 shims
(56), the three spacers, four outer springs (54), and three inner springs (55) from selector
and pressure control valve (30). There is only one spring under piston selector (53) on the
far right of the valve assembly.
Note: Mark the location of the valves, the shims, and the springs for assembly purposes.
04/12/2023 15:18 SIS 2.0
33. Remove hex socket plug 57 with the O-ring seal from the selector and pressure control
valve.


34. Remove inner spring (58), outer spring (61), spool (59) and slug (60) from selector and
pressure control valve (30).
35. Remove the O-ring seal from hex socket plug (57).
04/12/2023 15:18 SIS 2.0
36. Remove three plugs (62) and plug (63) from selector and pressure control valve (30).
37. Remove the O-ring seals from plugs (62) and plug (63).
38. Rotate the adjuster assemblies by 180 degrees. Remove four adjuster assemblies (64) with
the O-ring seals from selector and pressure control valve (30).
04/12/2023 15:18 SIS 2.0
39. Remove nut (67), hard washer (66), the plug, and adjustment screw (65) from adjuster
assemblies (64).
40. Remove the O-ring seals from adjuster assemblies (64) and adjustment screw (65).


41. Remove four load pistons (72), four spools (68), four orifices with O-ring seals (73), four
orifices (69), four inner springs (74), four slugs (70), four retainers, and four outer springs
(71) from selector and pressure control valve (30).
42. Remove the O-ring seals from four orifices (73).
04/12/2023 15:18 SIS 2.0
43. Remove plate (75) from manifold (31).
44. Remove O-ring seal (76) and O-ring seal (78) from manifold (31).
45. Remove screen (79) and dowels (77) from manifold (31).

04/12/2023 15:18 SIS 2.0

46. Use Tooling (A) in order to remove retaining ring (80) from manifold (31).
47. Remove retainer (82), spring (81) and poppet (83) from manifold (31).
PSP-000816F5
2023/12/04
15:15:04+00:00
i01617801
© 2023 Caterpillar Inc.

Control Valve Desassembly

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04/12/2023 15:18 SIS 2.

Transmission Control Valve - Disassemble (RENR4108-16)

SMCS - 3073 i01914268

Disassembly Procedure PSP

Tool Part Number Part Description Qty

2. Remove cover (2) from the transmission control valve (3).

11. Remove cartridge assemblies (13).

14. Remove spacers (17).

Personal injury can result from being struck by parts propelled

Make sure to wear all necessary protective equipment.

Follow the recommended procedure and use all recommended

15. Remove plugs (18).

17. Remove plug (24).

Personal injury can result from being struck by parts propelled

Make sure to wear all necessary protective equipment.

Follow the recommended procedure and use all recommended

23. Remove socket head bolts (38) from manifold (35).

25. Remove O-ring seals (40) from manifold (35).

Personal injury can result from being struck by parts propelled

Make sure to wear all necessary protective equipment.

Follow the recommended procedure and use all recommended

Personal injury can result from being struck by parts propelled

Make sure to wear all necessary protective equipment.

Follow the recommended procedure and use all recommended

Personal injury can result from being struck by parts propelled

Make sure to wear all necessary protective equipment.

Follow the recommended procedure and use all recommended

Personal injury can result from being struck by parts propelled

Make sure to wear all necessary protective equipment.

Follow the recommended procedure and use all recommended

Personal injury can result from being struck by parts propelled

Make sure to wear all necessary protective equipment.

Follow the recommended procedure and use all recommended

42. Remove the O-ring seals from four orifices (73).

Personal injury can result from being struck by parts propelled

Make sure to wear all necessary protective equipment.

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