Starting Motor - Disassemble (UENR4725)

SMCS - 1453 i05442476

M105R Starting Motor Disassemble

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Illustration 1 g03712974
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1. Remove the JSP (Jump Start Protection) cover (1) and the cover nut (2).

Illustration 2 g03434379

2. Remove the rubber boot (3) from terminal 30.

 Illustration 3 g03434381
3. Remove the fixing nut (4) from terminal 30 using either 17mm or 21mm socket (5).

Illustration 4 g03434383

4. Remove the rubber boot (6) from terminal 50.

Illustration 5 g03434384

5. Remove the fixing nut (7) from terminal 50 using a 10mm socket.
 Illustration 6 g03434385
6. Remove the two fixing screws (8) from the IMS.

Illustration 7 g03434386

7. Move the rubber boot (9) aside on terminal 30b.

Illustration 8 g03434388

8. Remove the fixing nut (10) from terminal 30b using either 17mm or 21mm socket (5).
 Illustration 9 g03434389
9. Remove the three solenoid fixing screws (11) using an M5 allen wrench (12).

Illustration 10 g03434390

10. Remove the brush plate fixing screws (13) with a 1/4 inch socket (14).
 Illustration 11 g03434391
11. Remove the through bolts (15) with a 10mm socket (16).

Illustration 12 g03435562

12. Press the bearing (17) with hand to remove parts on the right.

Illustration 13 g03435563

13. Inspect the thrust ball (18), brush plate assembly (19), field coil assembly (20), and the armature
and bearing assembly (21) parts for wear.
 Illustration 14 g03435577
14. Remove the gear box cover (22).

Illustration 15 g03435579

15. Remove the planet gear (23) and the box seal (24).

Illustration 16 g03435599

16. Remove the rubber seal (25), steel bowl (26), and the nylon block (27).
 Illustration 17 g03435600
17. Knock out the retainer collar (29) using a cylindrical sleeve tool (28), knocking the shaft into the
cylinder (30) placed beneath the drive end.

Illustration 18 g03435602

18. Use a pair of sharp needle nose pliers (31) to prop up the circlip to remove the pinion, spring,
retainer collar, and the circlip.
 Illustration 19 g03435604
19. Remove the drive end housing (33), and the drive assembly internal gear ring assembly and lever
assembly (32).

Illustration 20 g03435637

20. Remove the lever assembly (34).

Illustration 21 g03435644

21. Knock out the E-clip (35) out using a hammer.

 Illustration 22 g03436776
22. Remove the drive assembly, drive shaft assembly, and internal gear by holding drive shaft plate
with one hand and rotating drive with another.

PIP-10741406
2024/01/26
19:26:05-03:00
i05442476
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