2014/09/04 Main Hydraulic Pump - Disassemble (RENR8614-14)

SMCS - 5070 i05916114

Disassembly Procedure
Table 1

Required Tools 
Tool  Part Number  Part Description  Qty 
A  5F-7465  Puller Group  1 
B  1P-2420  Transmission Repair Stand  1 
C  138-7575  Link Bracket  3 
D  1P-0510  Driver Group  1 
E  1P-1859  Retaining Ring Pliers  1 
F  9S-9152  Bearing Puller  1 
G  8B-7551  Bearing Puller  1 

Start By:

a. Remove the main hydraulic pump. Refer to Disassembly and Assembly, "Main Hydraulic Pump -
Remove" for the machine that is being serviced.

NOTICE
Keep all parts clean from contaminants.

Contamination of the hydraulic system with foreign material will

reduce the service life of the hydraulic system components.

To prevent contaminants from entering the hydraulic system,

always plug or cap the lines, fittings, or hoses as they are
disconnected. Cover any disassembled components and clean
them properly before assembly.

Clean the hydraulic system properly after any major component

exchange or especially after a component failure, to remove any
contamination.

Note: Cleanliness is an important factor. Before the disassembly procedure, clean the exterior of the
component . Cleaning will prevent dirt from entering the internal mechanism.
Note: Only the right pump control is equipped with the proportional reducing valve. The left pump
control starts with Step 4.

Illustration 1 g01200312

1. Remove bolts (2), pump control (1), and fitting (3).

Illustration 2 g01202630
Right Pump Only

2. Remove bolts (4). Remove proportional reducing valve (5) from pump control (1).
 Illustration 3 g01202631
Right Pump Only

3. Remove O-ring seal (9), O-ring seal (8), O-ring seal (7), and O-ring seal (6) from the proportional
reducing valve.

Illustration 4 g00706166

4. Remove nut (10) from the pump control.

Illustration 5 g00882598

5. Measure the length of screw (13) for installation purposes. Remove screw (13). Remove bolts (11).
Remove cover (12) from the pump control.
 Illustration 6 g00706177

6. Remove stopper (14) from the pump control.

Illustration 7 g00706179

7. Remove O-ring seal (15) and backup ring (16) from the stopper.

8. Repeat Step 4 through Step 7 for the other side of the pump control.

Illustration 8 g00706239
 9. Place the pump control in a soft jawed vise. Support pin assembly (17). Remove piston (18) from
the pump control. Remove pin assembly (17) from the pump control.

Illustration 9 g00706243

10. Remove dowel pin (19) from the pin.

Illustration 10 g00706249

11. Remove bolts (20). Remove cover assembly (21) from the pump control.
 Illustration 11 g00882599

Personal injury can result from parts and/or covers under spring
pressure.

Spring force will be released when covers are removed.

Be prepared to hold spring loaded covers as the bolts are

loosened.

12. Remove O-ring seal (28). Remove retainer (29). Remove O-ring seal (27) from the retainer.
Remove nut (23) and nut (25). Remove setscrew (22). Remove adjuster (24). Remove O-ring seal
(26) from the adjuster.

Illustration 12 g00882601
13. Remove spring (30) and spring (31) from the pump control. Remove guide (32) from the pump
control. Remove ball (33) from the guide.

Illustration 13 g00706265

14. Remove pilot piston (34) from the pump control.

Illustration 14 g00706266

Personal injury can result from parts and/or covers under spring
pressure.

Spring force will be released when covers are removed.

Be prepared to hold spring loaded covers as the bolts are

loosened.

15. Remove bolts (35). Remove cover (36) from the pump control.
 Illustration 15 g00706267

16. Remove O-ring seal (37) from the cover.

Illustration 16 g00882608

17. Remove control piston (42), spring (41), spring (40), spool (39), and shims (38) from the pump
control.

Illustration 17 g00706271

18. Remove pin (43) from the pump control.

 Illustration 18 g00706272

19. Remove O-ring seal (44) from the pin.

Illustration 19 g00706273

20. Remove sleeve (45) and control linkage (46) from the pump control.

Illustration 20 g00882609

21. Remove slide plate (47) and dowel (48) from the control linkage.
 Illustration 21 g00706275

22. Remove plugs (49). Remove three plugs (50) from the pump control.

Illustration 22 g01200390

23. Use Tooling (A) to remove seal assembly (52). Remove bolts (51), bell housing (53), and the
gasket.

Illustration 23 g01200392
24. Remove O-ring seal (54) and lip seal (55) from the seal assembly.

Illustration 24 g01200457

25. Attach Tooling (C) and a suitable lifting device to head (10). Remove bolts (56) and (57) and head
(58). The weight of head (58) is approximately 41 kg (90 lb).

Illustration 25 g01200458

26. Remove caps (59) from nipples (62). Remove nipples (62), bolts (60), and covers (61) from head
(58).
 Illustration 26 g01200459

27. Remove O-ring seal (63) from covers (61).

Illustration 27 g01200460

28. Use Tooling (D) to remove bearings (64) from the head.

Illustration 28 g01200462

29. Remove plugs (65) and (66) from head (58).

 Illustration 29 g01200471

30. Remove orifices (67) from head (58).

Illustration 30 g01200472

31. Remove O-ring seals (68) and (69) from pump housing (72). Remove port plates (70) and (71).
Note: The port plates must be installed in the original position during assembly.

Illustration 31 g01200473

32. Remove plugs (73), bolts (74), and covers (75) from pump housing (72).
 Illustration 32 g01200475

33. Remove plug (76) from covers (75).

Illustration 33 g01200478

34. Remove O-ring seals (76) from pump housing (72).

Illustration 34 g01200477

35. Remove plugs (79), bolts (77), and covers (78) from pump housing (72).
 Illustration 35 g01200481

36. Remove O-ring seal (80) from covers (78).

Illustration 36 g01200482

37. Remove barrel assemblies (81) and (82) from pump housing (72).
Note: It may be necessary to use string to aid in the removal procedure. The barrel assemblies
must be installed in the original position during assembly.

Illustration 37 g01200485
38. Mark piston assemblies (83) and barrel (84) for assembly. Remove piston assembly (83) from
barrel (84).

Illustration 38 g01200486

39. Remove pistons (85) from piston plate (86).

Illustration 39 g01200487

40. Remove cap (87) from barrel (84).

 Illustration 40 g01200488

41. Remove retainer (88) from barrel (84).

Illustration 41 g01200491

42. Remove springs (89) from barrel (84).

43. Repeat Step 38 through Step 42 for the remaining barrel assembly.

Illustration 42 g01200492
Note: The pump has been removed from Tooling (B) for photographic purposes only.

44. Use Tooling (E) to remove retaining rings (90).

 Illustration 43 g01200494

45. Remove shaft assemblies (91) and (92) from pump housing (72).

Illustration 44 g01200497

46. Use Tooling (F) and a suitable press to remove bearing (93) from shaft assembly (91).

Illustration 45 g01200498

47. Remove ring (94) from shaft assembly (91).

 Illustration 46 g01200501

48. Use Tooling (G) and a suitable press to remove bearing (95) from shaft assembly (91).

Illustration 47 g03723277

49. Remove retaining ring (90) from shaft assembly (91).

50. Repeat Step 46 through Step 49 for shaft (92).

Illustration 48 g01200504
51. Remove swashplate assemblies (97) and (98) from pump housing (72).
Note: The swashplate assemblies must be installed in the original position during assembly.

Illustration 49 g01200506

52. Remove plate (99) from swashplate assembly (97).

Illustration 50 g01200507

53. Remove bearings (100) from swashplate assembly (97).

 Illustration 51 g01200509

54. Remove dowel pins (101) from swashplate (97).

Illustration 52 g01200510

55. Remove bearing (102) from swashplate (97).

56. Repeat Step 52 through Step 55 for swashplate assembly (98).

Illustration 53 g01200511

57. Remove bearings (103) from pump housing (72).

 Illustration 54 g01200512

58. Remove guide pins (104) from pump housing (72).

Illustration 55 g01200514

59. Remove bolts (105) and cover (106) from pump housing (72).

Illustration 56 g01200516

60. Remove gasket (107) from pump housing (72).

PSP-0005C6FA
2023/01/07
16:09:14+03:00
i02403387
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