Previous Screen

Product: GAS ENGINE

Model: G3516C GAS ENGINE NWF
Configuration: G3516C Generator Set NWF00001-UP

Disassembly and Assembly

G3512E, G3516C and G3516E Generator Set Engines
Media Number -KENR5271-10 Publication Date -01/04/2019 Date Updated -29/04/2019

i07581241

Cylinder Head - Disassemble

SMCS - 1100-015

Disassembly Procedure
Table 1
Required Tools

Tool Part Number Part Description Qty

A 5S-1330 Valve Spring Compressor 1

B 8S-2263 Spring Tester 1

C 359-4208 Valve Seat Insert Removal Tool 1

D 350-7768 Electric Hydraulic Pump Gp 1

E FT-3123 Valve Guide Driver 1

F 495-9773 Removal Tool 1

G 5P-0944 Dowel Puller Gp 1

Loctite Graphite-50 Anti-Seize Lubricate

H - -
LB8009(1)
(1) EAME alternative

Start By:

a. Remove the cylinder head.

Valve Lifters
 Illustration 1 g01086846

Note: Mark lifter assemblies for installation purposes.

1. Remove lifter assemblies (1) from cylinder head (2).

Illustration 2 g01086847

2. Remove lifter guide springs (3) from lifter assemblies (1).

Inlet and Exhaust Valves

Illustration 3 g01086848

Personal injury can result from being struck by parts propelled by a

released spring force.

Make sure to wear all necessary protective equipment.

Follow the recommended procedure and use all recommended tooling to

release the spring force.

1. Install Tooling (A) to compress valve spring (5) and valve spring (4).
 Illustration 4 g01086852

2. Remove retainer locks (6) from valve (7).

3. Remove Tooling (A).

 Illustration 5 g01086854

4. Remove rotocoil assembly (9), valve spring (5), valve spring (4), and washer (8) from valve (7).
 Illustration 6 g01086855

5. Remove valve (7) from cylinder head (2).

6. Repeat Step 1 through Step 5 to remove the remaining valves.

Illustration 7 g00598111

7. Use Tooling (B) to check valve spring force. Refer to Specifications, "Cylinder Head Valves" for the
correct valve spring force.

Inlet and Exhaust Valve Seat Inserts

Note: Combustion surface and valve seat insert bores must be free of contaminants and debris.
 When you are using hydraulic cylinders and puller studs, always ensure
that the rated capacity of the puller stud meets or exceeds the rated
capacity of the hydraulic cylinder. If the puller stud does not meet or
exceed the rated capacity of the hydraulic cylinder, a sudden failure of
the puller stud could occur. The sudden failure of the puller stud could
result in personal injury or death.

Illustration 8 g02736157

Illustration 9 g02736098

1. Insert Tooling (C) in the bore of valve seat insert (10).

 Illustration 10 g02736198

2. Slide the lower slide to lock Tooling (C) in place.

Note: The valve seat insert may break during removal. Ensure that all fragments of the valve seat insert
are removed.

3. Attach Tooling (D) to Tooling (C) and remove the valve seat insert (10).

Illustration 11 g02736518

4. Lift Tooling (C) off the cylinder head (2) and slide the lower slide to unlock Tooling (C).

Illustration 12 g02736560

5. Slide the collets of Tooling (C) and valve seat insert (10) back. Then remove valve seat insert.
Inlet and Exhaust Valve Guides

Illustration 13 g02736919

Illustration 14 g02740960

Note: Do not use a hammer to remove the valve guides.

 1. Use Tooling (E) and a suitable press to remove inlet valve guides (11) and exhaust valve guides (12) from
cylinder head (2).

Adapter

Illustration 15 g02741080

1. Use Tooling (F) to remove adapter (13).

 Illustration 16 g02741090

2. Remove O-ring seal (14) and washer (15) from adapter (13).

Bridge Dowels

Illustration 17 g02741297

1. Use Tooling (G) to remove dowels (16) from cylinder head (2).

Copyright 1993 - 2019 Caterpillar Inc. Wed Jul 03 2019 16:19:47 GMT+0500 (Pakistan Standard Time)
All Rights Reserved.
davidebacco
Private Network For SIS Licensees.