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Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
B 1P-2420 Transmission Repair Stand 1
C 138-7575 Link Bracket 3
1P-0510 Driver Group 1
D
1U-8605 Seal Guide 1
E 1P-1859 Retaining Ring Pliers 1
H 1U-6396 O-Ring Assembly Compound 1
Illustration 1 g01200516
2. Install cover (106) and bolts (105) onto pump housing (72).
Illustration 3 g01200512
Illustration 4 g01200511
Illustration 6 g01200509
Illustration 7 g01200507
Illustration 9 g01200504
10. Install swashplate assemblies (97) and (98) into pump housing (72).
Note: The swashplate assemblies must be installed in the original position during assembly.
Illustration 10 g03723301
Illustration 11 g01201656
12. Raise the temperature of bearing (95) and bearing (93). Install bearing (95) and bearing (93) onto
shaft assembly (91).
Illustration 12 g01200498
Illustration 14 g01201658
15. Lower the temperature of the shaft assemblies. Install shaft assemblies (91) and (92) into pump
housing (72).
Illustration 15 g01200492
Note: The pump has been removed from Tooling (B) for photographic purposes only.
Illustration 17 g01200488
Illustration 18 g01200487
Illustration 20 g01200485
22. Repeat Step 17 through Step 21 for the remaining barrel assembly.
Illustration 21 g01200482
23. Install barrel assemblies (81) and (82) into pump housing (72).
Note: It may be necessary to use string to aid in the removal procedure. The barrel assemblies
must be installed in the original position during assembly.
Illustration 22 g01200481
Illustration 23 g01200477
25. Install covers (78), bolts (77), and plugs (79) onto pump housing (72).
Illustration 24 g01200478
Illustration 25 g01200475
Illustration 26 g01200473
28. Install covers (75), bolts (74), and plugs (73) onto pump housing (72).
Illustration 27 g01200472
29. Install O-ring seals (68) and (69) onto pump housing (72). Install port plates (70) and (71).
Note: The port plates must be installed in the original position during assembly.
Illustration 28 g01200471
Illustration 29 g01200462
Illustration 31 g01200459
34. Install nipples (62), covers (61) and bolts (60) onto head (58). Install caps (59) onto nipples (62).
Illustration 33 g01200457
35. Attach Tooling (C) and a suitable lifting device to head (10). Install head (58), bolts (56), and bolts
(57). The weight of head (58) is approximately 41 kg (90 lb).
Illustration 34 g01200392
36. Install O-ring seal (54) and lip seal (55) onto the seal assembly.
Illustration 35 g01201683
37. Install shrink wrap on the shaft. This will protect the seal during the installation procedure. Install
the gasket and bell housing (53). Install bolts (51).
Illustration 36 g01201684
39. Install plugs (49). Install three plugs (50) into the pump control.
Illustration 38 g00882609
40. Install slide plate (47) and dowel (48) onto the control linkage.
Illustration 39 g00706273
41. Install control linkage (46) and sleeve (45) into the pump control.
Illustration 40 g00706272
Illustration 41 g00706271
Illustration 42 g00882608
44. Install shims (38), spool (39), spring (40), spring (41), and control piston (42) into the pump control.
Illustration 43 g00706267
Illustration 44 g00706266
46. Install cover (36) onto the pump control. Install bolts (35).
Illustration 45 g00706265
48. Install ball (33) into the guide. Install guide (32) into the pump control. Install spring (31) and spring
(30) into the pump control.
Illustration 47 g00882599
49. Install O-ring seal (26) onto the adjuster. Install adjuster (24). Install setscrew (22). Install nut (23)
and nut (25). Install O-ring seal (27) onto the retainer. Install retainer (29). Install O-ring seal (28).
Illustration 48 g00706249
50. Install cover assembly (21) into the pump control. Install bolts (20).
Illustration 49 g00706243
52. Place the pump control in a soft jawed vise. Support pin assembly (17). Install pin assembly (17)
into the pump control. Install piston (18) into the pump control.
Illustration 51 g00706179
53. Install O-ring seal (15) and backup ring (16) onto the stopper.
Illustration 52 g00706177
55. Install screw (13). Install bolts (11). Install cover (12) into the pump control.
Illustration 54 g00706166
57. Repeat Step 53 through Step 56 for the other side of the pump control.
Illustration 55 g01202631
Right Pump Only
58. Install O-ring seal (6), O-ring seal (7), O-ring seal (8), and O-ring seal (9) onto the proportional
reducing valve.
Illustration 56 g01202630
Right Pump Only
59. Install proportional reducing valve (5) onto pump control (1). Install bolts (4).
Illustration 57 g01200312
End By:
a. Install the main hydraulic pump. Refer to Disassembly and Assembly, "Main Hydraulic Pump -
Install".
PSP-0005C6FA
2023/01/07
16:10:19+03:00
i02403431
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