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CATHELCO: C.SHIELD ICCP
I MARINE IMPRESSEDCURRENTCATHODIC PROTECTION
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I SYSTEM INSTALLATION & INSTRUCTION MANUAL .
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I CLIE,NTz COSCO(GUANGDONQ SHIPYARD CO LTD

I. VESSEL:N3SJ
I CATHELCO REFERENCE:CA 49951/AB
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) Date:z{4,ct-ll
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I utruNn HousE, DUNSToN RqAD, qHESTERFIELD, DERBys. s4r tNy, uK

) rnt: +44 (0)1246457900.FAX: +44 (0) 1246 457901.E-MArL: technical@cathelco.com

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II C-SHIELI)

I MARINE IMPRESSEDCI]RRENT
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CATHODIC PROTECTION SYSTEM
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NorES:
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a) Do not attempt to service or readjust the system operating levels without first reading
- this manual.
and understanding
II b) The system operates at low d.c. voltage levels and may be severely damaged by high
voltage test equipment such as 500V Megger. Read the relevant section in this manual before
carryingout any tests.
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c) Should any information'be required which is not covered by this manual, please contact
aalhelco immediately.(Addresson cover)
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C-SHIELDMANUAL INDEX:

0.0 List ofdrawings.

1.0 Introduction.

2.0 GeneralDescriptions.

3.0 Installationof Equipment.

4.0 PowerSupplyOperatingInstructions.

5.0 RoutineOperatingProcedure.

6.0 Service& Fault Finding

7.0 C-ShieldCommissioningCheckList.

8.0 World Wide Agencies.

9.0 Diver ChangeInshuctions.

Section0 Rev0
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 LIST OF DRAIIINGS:
ANODE DETAILS:
ELLIPTICAL
125-175A RECESSEDELLIPTICAL ANODE DETAILS DRG NO. C2OO8
] 25.] 754 RECESSEDELLIPTICAL ANODE ASSY(PLAIN OUTLET) DRG NO. C2025
6'' COFFERDAM DETAILS M25 GLAND DRG NO. C1191/M25M
125-175ADIELECTNC SHIELD AREA DETAILS DRG NO. C2022
I 25-175A DIAGRAM RECESSEDELLIPTICAL ANODE ASSY, DRG NO, M] 236

ANODE JUNCTION BOXES & SPLICE KITS

K6 JWCTION BOX GLANDS TO BE CONFTRMED DRG NO. M]047

NEW REFERENCE CELL DETAILS - DIVER CHANGE

ZINC REFERENCE CELL DETAILS DRG NO. 100006M
REFERENCECELL COFFERDAM DETAILS DRG NO. I OOO25M
REF CELL EXPLODED DIAG&4M DRG NO. 100376MIOF2
REF CELL ARMNGEMENT DETAILS DRG NO. 100376M20F2

REFERENCEELECTRODEJUNCTIONBOXES& SPLICEKITS
K4 JWCTION BOXGLANDS7V BE CONFIRI/IED DRGNO.M1016

SIAFT & RUDDER EARTHING DETAILS:-

SHAFT EARTHING GENER4L ARR4NGEMENT DETAILS DRG NO, MI191
SHAFT EARTHING BAND CLAMP DETAILS DRG NO, MI192
SHAFT EARTHING BRUSH HOLDER DETAILS (STD) DRG NO, C 1 1 8 1
MILU-VOLT METER BRUSH HOLDER DETAILS DRG NO, C] 157
TYPICAL SHAFT EARTH HOLDER MOUNTING POST (STD) DRG NO, C2158
MILU-VOLT METER D ETAILS (SWITCH4 BLE) DRG NO Mt 100
SHAFT EARTHING WINNG fITITCHABLE) DIAGMM DRG NO, c r 1 5 9
RUDDER BONDING CABLE DETAILS 6M LONG DRG NO. c|1656M

I POWER SUPPLY UNIT DETAILS:-

THYRISTOR CH TYPE
POWERSUPPLYUNIT 24V 3 PHASE
I OO-3OOA DRG NO. C2I30
CABLE COAMING INLET DETAILS
l OO-3OOA DRGNO. C2291
TERA,flNALLAYOUT DETAILS (2 ANODE) DRG NO, C2082
KEYPAD &DISP LAY DETAILS DRG NO. C|623
SCHEMATIC CIRCUIT DUGMM FOR PSU 3PHASE DRG NO, C2083
MOUNTING PLINTH FOR LOO-3OOA 24V & lOO-15045OVPANEL DRG NO.102920

GENE RAL INF ORtUIATION DRAW NGS: -

SPAREPARTSLIST DRG NO. C1273
ELECTNCAL SPAREPARTS CH PANEL 3PH DRG NO, C] 288/CH 3PH

WIRING DIAGRAM (CH)

SYSTEMWIRING DIAGMM TT{YNSTOR2 ANODE, NO REMOTE DRG NO, C2091

SYSTEM LAYOUT
SYSTEMEQUIPMENT LAYOUT (AFT) DRG NO, C2103

Section
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1.0 INTRODUCTION:

1.0.1 PRINCIPLESOF CORROSIONAND CATHODIC PROTECTION:

Metallic corrosion is an electro:chemical reaction in which the metal combines

with a non metal, such as oxygen, to form a metal oxide or other compound.
This dependsupon the nature ofthe environment.

Different metals have different tendencies to corrode, temed activity or

potential. These potentials can be tabulated and form the electro-chemical
series.

A more practical approachis the determinationof the tendency of certain metals

to coEode in a particular electrollte, such as sea water. This is termed the
galvanic seriesof which the following table is an abridged form.

Active or Anodic

Magnesium
' Zinc
Mild Steel
WroughtIron
CastIron
Ni-Resist
SS,Type316(Active)
18.8.3% Molybdenum
Lead
Tin
ManganeseBronze
Naval Brass
Aluminium Bronze
Copper
70 Copper30 Nickel ,
Nickel @assive)
Monel, 70oloNickel - 30 % Copper
18.8.3% MolybdenumSS,Type 316 @assive)

Noble or Cathodic

Note Sonie metals and alloys have two positions in the series, markedActive
and Passive; the active position is equivalent to the position if corrosion is
occurring and approachesthe electro-chemicalseriesposition for the material.
The passive position relates to a non-corroding situation where the material is
protectedby a self forming surfacefilm. For example,type 316 stainlesssteelin
sea water is more likely to be passive thzrntype 304 and is therefore generally
preferred for immersed marine applications.

SectionI Rev 2
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I If two metalsare placedin an electrolyte(e.9.seawater or dampsoil) and are in

I direct electrical contact,a current will pass though the electrolytefrom the
more active metal onto the least active metal. The least active metal doesnot
corrode and is termed the cathode.The more active metal, the anode,passes

t into solutionandthe flow of electricalcunent increases.This is a metal ion and

electrontransferprocessi.e., it corrodes.

This simplecell may be represented

as:

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I Figure 1.1- SimpleConosionCell

l The Anodic and cathodicareasin a corrosioncell may be due to the electrical

contact of two dissimilar metals, termed galvanic corrosion Anodic and
cathodic areasmay be formed on a single metal surface as micro-cells for

I instanceby rain drops on uncoatedsteel.Altematively, they may be close but

discretecells found whenacceleratedcorrosionoccursat uncoatedAnodic areas
on a generallycoatedcathodic structure.In addition there are long line type

l cells that occur on pipelinesthat passthough aggressivelow resistivity soils.

Thesesectionsform Anodic areasand corrodein preferenCe
lessaggressivehigherresistivitysoils.
to cathodicareasin

I Large currents can occur at small Anodic areasand lead to rapid corosion of
marine structuressuch as ship's intemal tanks, extemal hull plates,sheetsteel
piling in harboursand tubular structurescommon in jetties and petrochemical

I drilling andproductionplatforms.

Cathodic Protection is a syslem of preventing corrosion byforcing all surfaces

ofa structure to be cathodesby providing external aiodes.
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SectionI Rev2

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As describedabove,a galvanicconosioncell occurswhen dissimilarmetalsare

in contact with each other within an electrolyte.Care should be taken in the
constructionof structuresthat will be buried or immersedin an electrolyteto
ensurea galvaniccell is not created.

Typical examplesofgalvanic cells are:

a) Steelor cast iron water boxesin contactwith non ferrous(often copper

based) tube plates in condenserwater boxes in ships or generating
plant. Rapid corrosionof the fenous water box occurscloseto the tube
plate.

b) Brass or bronze valves fitted to immersed steel buoyancy tanks or

flooding chamberson marine petrochemicalstructures.Accelerated
corrosionofthe steeloccursnearthe valve.

c) The connection of steel pipes into an otherwise cast iron system.

Acceleratedcorrosionof the steeloccursnearthe castiron sections.

Sacrificial anode cathodic protection achieves corrosion prevention on a

particular structure or component by forming a galvanic cell where an
additionalanodeof zinc, magnesiumor aluminiumconodesin preferenceto the
structure.The galvaniccorrosioncurrent(seesimplecell before)availablefrom
this anode/ electrolyte/ structurecombinationshouldbe sufficientto overcome
the local surfacecorrosioncurrentson the structureuntil no currentflows from
Anodic areasof the struchfe i.e the structure is entirely cathodic or under
completecathodicprotection.

The potential,or measureofactivity, betweenthe structureandthe electrolyteis

a relatively easily measuredindication of whether the structureis Anodic or
cathodic. For steel under normal non anaerobicconditions it can be shown
theoretically,and is acceptedpractically,that a steel/electrol)tepotential more
negativethan -0.85 volts measuredagainst,astandardcopper/coppersulphate
electrodeindicatesthat cathodicprotectionis achieved.This is equivalentto -
0.80 volts measuredagainstsilver / silver chloride elechodeand + 0.24 volts
againsta zinc electrodeas indicatedin figure 1.3.

SACRIFICIAL ANODE CATHODIC PROTECTION:

As indicated previously, a metal can be made cathodic by electrically

connecting it to a more Anodic metal within the electrolyte. The most
commonly usedAnodic metals are alloys of aluminium, zinc and magnesium.
Anodes of these metals corrode preferentially;the corrosion current of the
anode achieving cathodic protection of the structure to which they are
connected.The anodesdeteriorateas an essentialpart oftheir function andthey
arethereforetermedsacrificial.

Section I Rev 2
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I 2.0 GENERAL DESCRIPTIONS:

t 2.1. I IIVIPRESSED
CURRENT CATHODIC PROTECTION:

r A metal also can be made cathodic by electrically connectingit to another

metallic componentin the sameelectrolytethrougha sourceof direct electdc
currentand directingthe currentflow to occur off the surfaceofadded metallic
compongnt(anode),into the electrolyteand onto the metal (cathode).This can

I easily be visualisedby referenceto the simple cell and assumingyet another

electrodewith a power sourceis introducedand that the curent flow from this
electrodeis sufficientto overcomethe naturalcorlosioncurrent.

I Becausean extemal cu[ent source is employed, this type of protection is

tetmed'IMPRESSED CURRENT CATHODIC PROTECTION'.

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t Figure 1.2 - CathodicProtectionApplied to a SimpleConosionCell

I A sourceof direct current is required,this is generallyobtainedfrom mains

power units that contain a transformerand rectifier. The magnitudeof this
currentmay be automaticallycontrolledin responseto a continuousmonitor of

t the cathode / electrolyte potential or may be manually controlled after

intermittentmeasurement.

t The impressedcunent anodematerial is ideally non-consumedby the passage

of cunent flom it into the electrolyte, in practice the materials used are a
compromisebetweenthis ideal and the cost and physicalpropertiesofavailable

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materials.Impressedcurrentanodesare made from graphite,silicon iron, lead
alloys some with platinum bi-electrodes,platinisedtitanium or more exotic
combinationssuchas platinumclad niobium. The selectionof the correctanode
material is critical in the formulation of an effective and economiccathodic

I protectionscheme.

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 Generally, for a given current demand, less impressed current anodes than
sacrificial anodes are required for protection, as high anode currents are
feasible. Impressed current systems of cathodic protection are more
sophisticatedin designthan sacrificialsystems.
TYpeof
R.efu,€Dce
ElecEode

z;Ec
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Silv€r/Silve{ ChloridE
S€a Wab
(.{c/Ac(]L)
Nots &r.t of
Ov(' Frcfiaatiaa
d.Fadel od
omditlE &
of co6dDg

Figure 1.3 - Comparison ofReference Electrodes & Interpretation

2.2.0 MARINE IMPRESSEDCURRENT SYSTEM:

The.C-Shield Marine Impressed Current System comprises the following

components,as illustratedin figure 1.4.

2.2.1 ImpressedCurrentAnodes

The function of the anode is to conduct the d.c. protective current into the sea
water. C-Shield anodeshave been designedto perform this function whilst
maintaining a low electrical resistance contact with the sea water. Standard
surface mounted anodesare available with from 50 to 300 Ampere ratings. For
forward mounted systems and for special applications 50 and 75 Ampere
recessedanodesare available.

Materialsnow usedby C-Shieldfor Anodeshave now gone beyond lead alloy

with specialistcoatedtitanium basedAnodesnow available.All C-Shieldanode
designsutilise a tough,chlorineresistant,but slightly flexible plasticcarrier.

Section2 Rev I
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I The use of a 24 volt systemreducesthe numberand length of the anodesfrom

that required with a 12 volt system.The increasedanode/seawater resistance
I resultingfrom this decreasein anodesizeis overcomeby the additionalvoltage'
Recommended cablesizesfor variousrun lengthsare tabulatedin section3'5'

I The potentialof the hull steelto the seawater is unaffectedby this increasein
driving voltage, as the resistive effects are local to the anode and the hulUsea
potential is a function of the cunent flow, the sea water and the coating

I condition,not the driving voltage.

The electrical connections to the active surface are made at the back of the
anode and are fully encapsulated and protected by the hull penetration'
I Recessedanodes of essentially similar construction are provided for bow
sectionapplications.

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I ImpressedCurrentReferenceElectrodes.

I The high purity, high stability,zinc referenceelectrodesare designedto give a

stable ;ef;rence against which the hulVsea potentials can be measuredand a
small current flow that is used in the closed loop circuit to maintain the pre-set

t levels of protection.

The construction and the quantity of zinc employed within the electrodes are
such that a minimum life of fifteen years is available without maintenanceor

II replacement.

The minimum numberof referenceelectrodesper power supplyis one although

II normally two will be fitted. Idealty,theseshouldbe locaieda minimum of 7'5

metresdistantfrom the anodes.In the caseofa stem only installationwith the
anodesmore than 150 metresfrom the bows, one referenceelectrodemay be

I locatedin the bows.

A novel featureof the C-Shieldclosedcircuit is that additionalreferencecells

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as an optional extra to the standardschemes.

All hull penefiationsareprovidedwith substantialcofferdams'The penetrations

themselves are made watertight with heavy duty packing glands' The

I cofferdams are fully sealed and provided with watertight cable glands all
conformingto the requirementsofthe ClassificationSocieties

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t PowerSupplyUnit:

I The C - ShieldimpressedcurrentCathodicprotectionpower supplyunit is a

thyristor systemhousedin a rangeof different sizedcabinets.The specific
power supply unit suppliedis illustratedon the drawing includedwith this

I manual. The systemcomprisesof a control PCB, a Thyristor PCB and a

Thyristor unit (consisting of a transformer, a choke and a thyristor bridge)
ranging in size from 100 Amperes upto 1000 Amperes. The supply

t requirements range fiom 230Yac - 690Yac +/-lDYo, one or three phase,

50160Hz.

I The control PCB is a micro-processorbased system having a 2line 16

characterbacklit LCD display which is located in the top centre of the
cabinet door. The display is used to monitor and allow confol of the
system. Below the LCD are four push buttons, which are the controls for
changingthe systemparameters.To the right of the LCD is a power on
indicator,which also acts as an alarm indicator.On the reverseside are a
rotary switch and a potentiometer. The switch toggles between manual
overrideand normal operation.This allows the operator,in the event of a
fault,, to disable the micro-processorcontrol system, and to control the
output current with the potentiometer.

DISPLAY:

This allows the operator to control and monitor the running and set
parametersofthe system.It comprisesof a2line 16 characterbacklit LCD
display,4 pushbuttonswitchesand an Alarm LED. This is mountedon the
door of the cabinet.

MAINCONTROLPCB

This board controlsthe operationofthe system. It p;ovidescontrol signals

to the thyristor driver PCB, which allow control over the outputcurrentand
voltageofthe system. This is mountedon the back of the cabinet door.

TFTYRISTORPCB

This board monitors and conditions the signals supplied to the thyristor
unit.

Section 2 Rev I
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2.2.4 Bonding

To enablethe rudder to receiveprotectionit is provided with a dedicated

electrical bond in the form of a flexible cable from the top of the rudder
stockto the main ship structure. In the sameway any stabilisersare bonded
to allow protectivecurrentto thesesurfaces.

To allow protectionof the bare propellerand any exposedshaftingand to

prevent electricalarcing betweenshaft and bearingsthe propeller shaft is
fitted with a slipring assembly.A set ofbrushesprovide the completionofa
low resistancepath to allow currentto flow to the propeller bladesalong
the shaft and back to the hull. The slipring is formed from a copper ship
clampedaroundthe shaft with high coppercontentheavy cunent capacity
brushesheld in gearedbrushholders.The C-Shield slipring track is silver
plated as standardand in addition silver graphite brushes are used to
minimisecontactresistance.

Section2 Rev I
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3.0 INSTALLATION OF EQTJIPMENT:

3.0.01 Description:

The C-Shield IrnpressedCurrent System consists of anodesand electrodes

for installation tfuough the hull using penetration and cofferdam
arrangements, a power supply unit for location intemally and bonding
arrangementsfor appendagessuch as propeller and rudder. The system uses
identical cofferdams for both surfacemount linear and recessedanodes.The
cofferdams for the referenceelectrodesare longer than those for the anodes
so that there is a necessity to differentiate between cofferdams before
starting assembly.

3.0.02 Locationsfor componentsare shownon the C-Shielddrawingssuppliedfor

the particular vessel,but are normally subject to final confirmation between
the C-Shield engineeron site and the yard./owner.

3.0.03 It is very important that the installation instructions given are followed. The
biggest cause of fuh.re problems found with the running of impressed
curreqt systemsis inconect installation. Should any problems occur during
installation of this system or should any instruction appear unclear please
contact Cathelco for advice.

3.0.04 It is recommendedpractice that routine sewice by Cathelco should be

carried out as recommendedby the classification body for the vessel which
in some instancesis 2 yearly.

Section3 Rev0
P€elofl
3.3 ELLIPTICAL RECESSED AIIODE:

3.3.01 Selectthe requiredareaand mark out using a templatethe steelwork

location.Make sure that the intemal stiffening will not be touched.
Ensure the ellipse will be located within a steel plate and not
interferewith existingweld seams.

3.3.02 Cut an elliptical hole. The ellipse may be easily marked out by
' positioningthe anodeon the hull and scribing aroundit, allowing a
marginof 6mm aroundtle anodeperiphery.Altematively,a template
may be made using the doubler plate. Refer to Drg. C2025 (1tlaio,
outlet) or C2127 (flanged outlet).

3.3.03 Clean the profile of the elliptical hole and grind a nominal 3mm
radiuson the outer edgeand a weld preparationon the inner edgeto
matchthe one providedon the doublerplate

3.3.04 Position the doubler plate internally and line it up with the ellipse.
Tack weld the doublerplate in position. When you are surethat the
doubler plate is conectly locatedand that the anodewill fit cleanly
' into the recesscontinuouslyweld the doublerplate
to the inboardand
outboardsurfaceofthe hull ptating. Grind the recessweld flush as
shown.

3.3.05 Place the cofferdamconcentricallyover the cable gland hole in the

rear of the doubler plate. Position the cable exit tube from the
cofferdamto suit site conditionsandweld intemallyand externallyin
position with penetrationwelds with single bevel full penetration
weld completewith a backingrun.

3.3.06 Cover the anodeholding studswith plastictubing to preventdamage

from shotblasting.

3.3.07 Shotblastthe doublerplateand recessto SA 2 1/2minimum

3.3.08 Fit a suitablecablegland into the doublerplate from the inboardside

insidethe cofferdamrecess.

3.3.09 Mix equal quantitiesof the 2 part epoxy filler material supplied.
Apply epoxyto backof anodeand spreadevenly.

3.3.10 Preparean Anode for installation.The dimensionsof the Anode are

shown by Drg.C2008.Carefully insert the Anode Cablethroughthe
centrehole in the doublerplate and through the cable gland taking
care not to damagethe insulation. Locate the anode over the six
fixing points in the backingplate.

3.3.11 Slowly draw anodeinto recessby tighteningthe Anode fixing nuts.

The epoxy filler will slowly ooze out of the sidesas anode settles
into position, ensurethe Anode cable does not become trapped.
When anodeis flush with hull and the bolts are restins within anode

Section3.3 Rev 0
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fixing pointrecessensuretheheadofthe holdingnut is belowthe top
I levelof theanode.Fill studholeswith epoxyandsmoothlevel.

3.3.12 Smoothepoxy at edge of anodeso that gap betweenanodeand

I steelworkis completelyfilled.

3.3.13 Insidethe Shipfully tightenthe glandontothe cable.

I 3.3.14 Beforeproceeding further,ensurethat all otherweldingwork, either
inboard or outboard,has been completedfor the entire area to be

I coveredby the di-electric shield.Any welding carried out after the

applicationof the di-electric shield will damagethe shield material
even if the welding is not associatedwith the cathodic protection

l system.

of the di-electricshieldareshownon Drg. C2022.

3.3.15 The dimensions

I 3.3.16 Inspectthe areato be coveredand grind off all weld splatter,and

surplusweld materialto a smoothprofile.

I 3.3.17 Removeall oil andgreasefrom theareausingclean,dry, oil freerags

soakedin a hydrocarbonsolvent such as Xyol, Yoluene or white
spirit, do not use petrol or paraffin. Changethe rags frequentlyto
I avoidmerelyspreading contamination.

3.3.18 Ensurethatthe anodefaceis protectedwith maskingtapeor similar.

I Abrasiveblast cleanthe entireareato a white metal finish, SA 2 l/2
Swedishstandardusing grit or sand.Checkthe surfaceprofile height
usingtesttapeandthat it is withinthe range50 - 70 micron.
I 3.3.19 Form the primary di-electricshield by applyingthe anodeepoxy
masticwithin four hours of blastingand beforethe formationof any

l visiblerust bloom.Fill the four threadedtemporaryanoderetaining

mountingholeswith mastic.Technicaldetailsand healthprecautions
for the anodemasticareavailableon requestfrom Cathelco.

I of eachcanbeforemixingthe two parts

3.3.20 Thoroughlymix the contents
together.Follow the mixing instructionson the epoxy mastic

l materialpacks,usinga powerdrivenmixer if possible.

3.3.21 Apply by trowel to producea film 4mm thick at the edgeof the

I anodesurfacetaperingto lmm thick at the shield edge.Form a

circularshieldof masticof2700mmdiameter.
is essential.
A onecoatapplication

l 3.3.22 Ensurethatthe dielectricshieldmasticcoversthe resinofthe anode

but do not allow masticon the metal anodeface.Allow the masticto
harden fully before painting over. Remember to remove the
I protectiyetapefrom the surfaceof the anode.

3.3.23 Inside the ship, remove the blank flange from the cofferdam and
I checkthe cablefor damase.

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Page2 of3

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3.3.24 Apply thread tape to the secondanodecable gland, make sure the
neoprene'O' ring is fitted and passthe gland over the anodecableto
fit it into position as detailedbelow. Tightenthe main body fully into
position,then tightenon to the cable.

3.3.25 Drv CompartmentInstallation.Passthe cable throughthe side entry

hole in the cofferdam and fit the cable gland in the sameway as
before,to the outsideof the cofferdam,leaving slack cable between
innerandouterglands.

3.3.26 Fit the junction box at some convenientpoint adjacentto the

cofferdam and connectthe anode cable to the transformer/rectifier
via shipyardsupplycable,seepower supplyunit instructions.

3.3.27 Wet CompartmentInstallation.Passthe shipyardcable through the

side entry hole into the cofferdam.Note that any cablesrunning in
' tanks shouldbe in heary wall conduitpipe. Fit the cablegland in the
sameway as before,to the inside of the cofferdamside entry, over
the shipyardcable.

3.3.28 Connectthe anodecable tail to the shipyardcable internally in the

cofferdam.Use a recognisedsplicekit or a C-Shieldsplicekit can be
provided. Refer to drg. MI043 for full instructions.Where cables
are spliced in a cofferdamit is recommendedthat the cofferdambe
filled with paraffin wax or similar. Connectthe shipyardcableto the
power supplyunit.

3.3.29 Checkthe insulationofthe anodeconnection circuitto the hull using

a 500V earth insulationtest meter.Note, if the anodeis submerged
then this test will show a shortcircuit. Disconnectfrom power supply
unit beforethis testor permanentdamagemay occur.

3.3.30 Make a final visualcheckof all connections and finally fit the blind
flangeand gasketto seal the cofferdam.Do not overpaint the anode
whenpainting over the dielectricshieldarea.

3.3.31 Note all welds used during installation should meet the Yard or
Classifi cation Society rules.

Section3.3Rey 0
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t 3.4 DIYER CHANGE REFERENCE ELECTRODE

I Description

See the Reference Cell Anangement Drawing No: 100006M (Zinc

I ReferenceElectrode)or Drawing No: 1000l9M (Silver / Silver Chloride

ReferenceElectrode). Both types of reference electrodesconsist of a
cylindrical plate with an integral 12 mm bolt for fasteningand electric

I
contact. Thc referenceelectrode is mounted in a rubber holder with
integratedsealingsfor water tight fitting.

a) ReferenceElectrode, with contact and fastening bolt mounted in a

rubberholder. The rubberholderincludesa sealingring and conicalseal.

b) CofferdamBody. with a machinedrecessto fit the referenceelectrode

flush to the hull plate.

c) In the centerofthe cofferdamis a carefully machinedconical hole for

r
the conicalrubbersealpart ofthe referenceelectrode.

d) The cable enters the cofferdam through the cofferdam lid. A cable
gland providesa water tight seal for the cable.The cofferdamcover plate
and fibre gasketis to be fastenedto the cofferdamwith six ME x 30 bolts to

I make a water tight sealfor the cofferdam.

e) Becausethe rubber of the referenceelectrodercpresentsa very good

water tight seal,do not usemastic,resin or filler. For fasteningand electric

I insulation of the electrode,use the plastic washer for insulation and the
steelwasherand an Ml2 nut for fasteningthe elechode.

I Cofferdam assembly witbout side pipe

Drawing no: 100025M shows an exploded view of the standard reference

electrode cofferdam assembly. Drawing no: 100376M shows an exploded view

I ofthe complete assembly and hull mounting details.

The "General Arrangement ofICCP System" drawing shows where the reference

I electrodes are to be situated on the hull.

3.4.01 Cut a l27mm diameter hole in the hull at each reference electrode

I location to permit the cofferdam to be inserted. Prepare the hole for

welding by bevelling the outside edge of the hole.

3.4.02 Secure the cofferdam in the position by a continuous frllet weld both

I intemally and extemally to give a weld section at least equal to the

plating thickness. Weld the cofferdam in place so that the outside
face is flush to the outside ofthe hull. Grind the protruding weld

I around the cofferdam flush with the hull before painting the base
plate with two coats of primer ofthe same quality as the underwater
hull.

l 3.4.03 Pleasenote,this Referenceelectrodearangementmustnot be usedin

any wet area installations.Any queries,pleasecontactthe Cathelco
office in the UK.

I Section3.4Rev2
PageI of2

I
I
 3-4.04 Ensurethat the backofthe referenceelectrodeassemblyandthe
insideofthe baseplaterecessinto which the electrodewill fit is clean
anddry.

andcofferdamlid
3.4.05 Remove6 x ME x 30 lg HexHeadBolts,M8 washers
gasketandcofferdamlid

3.4.06 Insertthe referenceelectrodeand assemblethe insidepars according

to the assemblydrawing in the following order.
Nylon washer,M12 washerwide, M12 nut, M12 washer,Cableshoe
with cableattached,Ml2 washerand M12 Nyloc Nut.

3.4.07 Tightenall Ml2 nutsto 1.5kprn(15N m) usinga torquewrench'

Cabting. The cable size is 6mm2x 5M long. Enter the cablefrom the rectifier
though the cable gland and sealingwasher. The cable gland is to be
fitted on the outside of the cofferdam where the cables are run in an
open area. Where the cable is run through a piPe the cable gland and
' sealingwasheris to be fitted insideofthe cofferdam.

This cable must be shielded' The shield must be terminatedin the

cabinetof the rectifier at the earthingpoint, see terminal drawing in
this manualfor full details.Under specialnoisy conditionsit may be
favourable to earth the cable also in the cofferdam' An earthing
connection must then be constructedin the cofferdam.

3.4.08 Pleaseensurethat if the vesselis going to be stoodin water for a long

period of time during the outfrtting period' the reference cells are
i\OT to be connectedto paneluntil the ICCP systemis commissioned'

3.4.09 After the electric installationis finished the cofferdam can be filled
with yellow Vaseline,howeverthis is down to the yardsdiscretionand
is not essential.The Vaselinemust alsobe suppliedby the yard'

3.4.10 Fit the cofferdamqasketand fastenthe cover plate with six M8 x 30

mm long bolts

Vertical cable pipes on the foreship shall be filled with dry sand'

No welding on or adiacent to the cablepipes shall beperformed afler cable

pull in.

Section3.4Rev2
Page2 of 2
I
I
I 3.5 POWER SUPPLY UNIT:

3.5.1 The units are designedfor bulkheadand plinth mounting,

typically usingthe mountingholesprovided.
I 3.5.2 To ensureadequateventilation it is recommendedthat an
air gap be maintainedall around the equipmentfor all
I units.

3.5.3 'Provide and install appropriateinput power supply cables,

!t terminatingthem at the terminalsprovided. Checkthat the

supplysourceconformsto the voltage,phaseand frequency
specificationgiven on the rating plateof the equipment.

3.5.4 Provide and terminate single core cables with a voltage

rating in excessof 24Y d.c. from the anodejunction box or
cablespliceto the appropriatelylabelledconnectionstudson
the terminal board. Equivalentareamulti-core cablesmay
be usedwith all coresconnected.The cablesshouldbe sized

It accordingto the following table to ensurethat the maximum

voltage drop in each cable is equal and does not exceed3
volts.

I TABLE OF CABLE LENGTHS FOR DIFFERENTANODE SIZE TO

MAINTAIN MINIMUM 3-VOLTDROP

t 50A 754 l00A l50A t75A 200A 300A CONDUCTOR

I SIZESINGLE
CORECABLE

I 45M

70M 47i|l
16MM,

25M'Ml2

I l00M 67i|{ 50M 35MM2

t25M 83M 62M 4lM 5OMM2

I 180M l20M 90M 60M 5lM 45M 7OMM2

I 250M l67M 125M 83M

3 l 5 M 2l0M l58M 105M 90M

7lM 62M

7gll'd
41M

53M
95MM2

120MM2
I
I
Section3.5 Rev 0

T PageI of2

I
3.5.5 Provide and install a cable between the Hull negative
terminalon the equipmentand the main ship structureon a
stud of minimum M12 welded to a plate on not less than
100X 100X 20mm.It is recommended that thesecablesbe
able to carry the full rated output capacity of the Power
Supply Unit. Cathelcowill supply a suitablecable size to
suit the capacityofthe power unit.

3.5.6 Provide and terminatesingle core screenedcableswith a

sectional area of minimum 1.0mm from the reference
electrode junction boxes to the appropriately labelled
terminalson the distribution board within the equipment.
The metallic braid screens of these cables should be
continuousand be connectedto the 'Ground'terminal only
on the terminalplate within the power unit. Do not connect
the screenat thejunction box end.

3.5.7 The reference electrode connection block is earthed

internallyin the PowerSupplyUnit.

3.5.8 Provide and install a connection to the ship's earthing

systemfrom the cubicle earth stud, typically 1 X 16mm
CoreCable.

3.5.9 PLEASE ENSURETIIAT WHEN WELDING WORK

IS BEING CARRIED OUT ON THE VESSELTIIAT
THE PAI\EL IS SWITCHED OFF AND THE
SYSTEM NEGATIVE EARTH CABLE IS
DISCONNECTED.

Section3.5 Rev 0
P"ge 2 of 2
I
t
I 3.6 PROPELLER SHAFT EARTHING ASSEMBLY

3.6.01. The propellershaft bondingkit comprisesa split slipring and brush

I assemblythat must be fitted close to the final shaft bearing, ideally

between the bearing and and stern seal (where space permits). A
mounting bracketor supportpillar for the brush holder should be

I supplied by the yard and mounted to a suitable frame or bearing

pedestal,Ensurethat the mating facesare cleanedto bright metal before
fixing in position. For the GeneralArrangementof the Shaft Earthing

I Assembly seeDrg.M1191.

3.6.02. The brushgear unit is shownon Drg C1181or C2144dependant on the

type supplied(SeeDrg list in this manual).Weld into positionon the
I supportpillar a brushgearsupport bar of the correct size at the correct
distancefrom the centreofthe barto thethe outsidediameterofthe slip-
ring (SeeDrg). The centreofthe bar shouldbe parallelto the axisof the
I shaftin both planes.

3.6.03. Mark a line aroundthe shaft at approximately60mm spacingfrom the

I bearingblock, ensuringthat this is perpendicularto the axis of the shaft.
Thoroughlycleanthe shaft down to bright metal to a distanceof 80mm
from this line away from the bearingblock.
t 3.6.04. The slipringis madeup of two matchingbi-metalstripsthat arerolledto
the requiredshaftdiameter.AII slipringsare suppliedslightlyoversized
t to allow some degreeof tolerancefor final fitting. All excessmaterial
shallbe removedby filing down at thejoint faces,seeDrg. Ml l9l for
details.
I
t 3.6.05. Ensurethe shaftsurface& insidefaceofthe slip ring arecleanand free
from raisedimperfections.Loosely fit the clampsto the shaftand fit the

I 2 halvesof the slip ring insidethe clamps.Ensurethe snd of one of the

slip rings is buttedtightly to the otherhalf, allowingthe otherend to
overlaptheadjacenthalf ring.

T 3.6.06. Tightenthe clampscarefully,ensuringthe two halvesof thering remain

in alignment.Do not overtightenthe clampsat this stage.Usingthe edge

t ofthe overlappingring as a
of the otherhalf ring.
guide, mark the cutting line onto the surface

I 3.6.07. Carefullyremovethe excessmaterial,takingcarenot to distortor mark

the ring, and remove all sharp edges. Re-assembleand recheck,
adjustingthe fit by filing the endsofthe halfringsasnecessary.

I 3.6.08. Oncecompleted, thoroughlyre-cleanthe insideofthe slipringand shaft

and immediatelyfit to the shaftto ensurethat no further contamination

I of the cleanedsurfacestakesplace. Refer to Drg Ml l9l. Carefully

check that there is no gap betweenthe shali and the slip ring, as this
would adverselyaffect the functioningof the system.

T
Section3.6 Rev 0

I PageI of3

I
- _

3.6.09. It is essentialthat there is no step or gap at the joints betweenthe 2

halvesof the slip ring. To ensurethat the brushescanride smoothlyover
the slipring joint, it may be necessaryto lightly tap the strips into the
bestform with a rubberor hide mallet, or a pieceof soft wood, followed
by very light polishingofthe surface.Ifnecessaryany small gapscanbe
infilled with soft electrical solder and polished flush after checking
continuity asbelow.

3.6.10. Check the continuity betweenthe shaft and the silver strip inlay with a
calibratedmultimeter.The readingshouldbe a maximumof 0.1 ohms.

3.6.11. Fit the brush holder as shown on the drawing to the support bar and
align the assemblyso that the brusheswill run centrally on the silver
track of the slipring. Checkthat the brushgearassemblywill be clearof
the slipring securing brackets when the shaft rotates. Secure the
assemblyin this position by tightening the hexagonheadedbolt at the
top ofthe brushgearbody.

3.6.12. Ensure that each brush is mounted tangentiallyto the shaft to avoid
. unevenwear.Adjustmentis providedby meansof alignmentbolts- see
appropriatedrg of Brushholderfor details.

3.6.13. Pull back the pressurespring on the brush holders and fit the brushes
into position. Recheck& adjust the brush gear as necessaryuntil the
brushessit conectly on the slipring.Ensurethe brushesare free to move
in the holder.

3.6.14. Connectthe wires from the brushesto the two hexagonheadedbolts on

the brushgear.

3.6.15. Checkthe continuity betweenthe shaftand the brushholderbody with a

calibratedmultimeter.The readingshouldbe a maximumof 0.7 ohms.

3.6.16. A length of 35mm2flexible cable may be includedin the C-Shield

Cathodic Protectionpackagefor connectingthe brushgearto the hult.
Connectone end to the brushgearby the large hexagonheadedbolt at
the top of the assembly,then securelybolt the other down to the hull at
some convenientpoint close by, ensuringcontact faces are cleanedto
bright metal before fixing. Full wiring details for the assemblyare
shownon Drg Cl 159.

3.6.17. Checkthe continuity betweenthe shaft and the final hull earthingpoint
with a calibratedmultimeter.The readingshouldbe lessthan 1.0ohms.

Section3.6 Rev 0
Page2 of 3
 OPERATION OF SYSTEM:

3.6.18. Upon completionof the installationthe completeassemblyshould be

checked in accordance with the Checklist in Section 7.1 Shaft
Commissioning.

I that the following checksare carriedout:

3.6.19. Every week it is recommended

a) ElectricalContinuity betweenShaft& Hull earthpoint <=1.0ohms.

I b)

c)
Cleanand degreaseslipring track.

Slipringfreefrom indentations.

I d) Clean and check brushesfor wear and check freedomof movementin

t
holders.

3.6.20. Pleasenote that the silver graphitebrushesare a consumableitem, and

dependingon the rpm ofthe shaft,shaftdiameterand the running hours,

I the brusheswill wear and requirereplacingon averageat 4 to 6 monthly

intervals.Ensurethat the brushesare regularly inspectedand replaced
beforethey are totally consumed,otherwisethe shaft earthingassembly

II will not oDeratecorrectlv.

I
I
I
I
I
I
I
I
Section3.6 Rev 0

I Page3 of3

I
4.0 POWER SUPPLY UNIT OPERATING INSTRUCTIONS:

4.0.1 The systemis controlledby the four push button^s.on the

front ianel, with the informationdisplayedon the 2 line 16
characterdisPlaYabovethem'

The four buttons are marked from left to right

. CTRL,ENT,fi,U.
At power up, achieved by operating the MCB switch
mounted on the side or front of the cabinet, the system
displays

" CATHELCO C - SHIELD X X X A SYSTEM'

for approximately 3 secondsand then displays

'CATMLCO C. SHIELD ZINC ELECTRODE"

or
- CATMLCO C. SHIELDSILVERELECTRODE"

for approximately2 seconds.The systemthen revertsto

modepriorto powerdown'
thelastoperational

4.0.2 OPERATINGMODESELECTION

Thereare4 OPeratingmodes:-

1) STAND-BYMODE'

2) MANUALMODE'

3)AUTOMATIC MODE

4) CONFIGURATIONMODE

Section4 Rev 0
PageI of l1
I
I
I In additionthereis I functionalmodel :-

ACCESS CODE

I To changeto another operating mode, press the CTRL

button. The display will changeto read SELECT MODE
on the top line and one of the above4 operatingmodeson
I the bottom line. The 1IU buttonscan then be pressedto
scroll through the operatingmodesuntil the desiredmode
is displayed.The ENT button is then pressedto enterthat
I mode.To exit any mode,pressthe CTRL bufton to retum
to the SELECT MODE menu and then selectthe desired
mode.
I NOTES:

I l. Pressingthe CTRL button to enter the SELECT MODE

menu does not exit the mode until a new mode has been
selected.
I 2. 'Configurationmode is only accessiblewhen a valid pass
number has been entered. See PASS NUMBER mode

I below.

I 4.0.3 MODE DESCRIPTIONS:

I STANDBYMODE:

In this mode all output currentfrom the equipmentis shut

down to zero. The display indicatesthe output voltageand
l automaticallystepsthroughindicatingelectrodevaluesand
alarms(if any)thus:-

I STAND-BY V????V

ELl ????MV
I steppingto:-

STAND-BY V????V

EL2????MY

steppingto:-
,
STAIID-BY V????V

EL3 ????MV

steppingto:-

Section 4 Rev 0
Page2 of 1l

I
F

STAND-BY V????V

EL4 ????MV

to:-
stepping

STAND-BY V????V

ALARMS (see4.0.6)

steppingbackto the start.

Where????is themeasured value.Notethat in the oaseof

the Anodevoltagethe displaywill be the backemf of the
anodesystem

4.0.4 MANUAL MODE

'
In this mode the output current from the equipmentis set
and maintainedat a constantlevel. The display indicates
the set value of current as a percentageof the total system
capacity and automatically steps through indicating
electrode values, anode voltage and system current in
Amperesand alarms(if any). Thus :-

MAI\UAL IC'C%

ELl ????MV

steppingto:-
t

MANUAL I IfT%

EL2 ????MY

steppingto:-

MANUAL I T*S% '

EL3 ????MV

steppingto:-

MANUAL Ifjf%

EL4 ????MV

steppingtoi

Section 4 Rev 0
Page3 of l1
I
I
I MANUAL ISSf%

V ???V
I stepping
to:-

I MANUAL IT'f%

.I???A

I stepping
to:-

MANUAL I fff%
I "ALARMS' (see4.0.6)

I steppingbackto thestart.

4.0.s AUTOMATICMODE:

AUTOMATIC ffff%

ELl ????MV

stepping
to:-

AUTOMATIC SgTf,%

EL2 ????MY

steppingto:-

Section4 Rev 0
Page4ofll

I
 AUTOMATIC Tf,f,f,%

EL3 ????MY

to:-
stepping

AUTOMATIC fJSf%

EL4 ????MY

to:-
stepping

AUTOMATIC f,fff%

V ???V

to:-
stepping

AUTOMATIC ffff%

I ????A

to:-
stepping

AUTOMATIC fff&%
3'ALAR]!,IS'' (see4.0.6)

steppingbackto the start.Where ???is the measuredvalue

and the ff,f is the setvalue

4.0.6 ALARM STATUS:

This modeis embedded modes

in the above3 operational
anddisplaysthe status
of any alarm,
thus:-

SYSTEMFAILURE

MODT]LE FAILURE

ELECTRODE FAILURE

UNDER-PROFAIL

OVER-PROFAIL

Section4 Rev 0
Page5ofll
I
4.0.7 ACCESSCODE

This mode provides access to the servioe functions

I providedin the CONFIGURATIONmode. To gainaccess

to this mode a valid pass numberneedsto ie entered.
Initially thedisplayshowsthe following:-

I ACCESSCODE
-0000

I The first digit will be flashing,which indicaresthe active

digit.Pressing the1)buttonwill increment theflashingdigit
I by one.Whenthecorrectnumberis displayed, pressing
the
U will movethe activedigit to the nextdigit on theright (or
back to the first digit if it was the last digit). Oncethe
I correct numbershave been entered,pressingthe ENT
buttonwill allow accessto the servicefunctions. If the
numberenteredwas inconectthen the messageACCESS
I CODEINVALD will bedisptayed.

I
I
I
I
I
I
I
I
I
Section 4 Rev 0
Page6 of 1l
4.1 CHANGING CONTROLLER SET POINTS:

4.1.1 Upon enteringthis modewill accessa configurationmenu,

which will allow accessto the settins of the system
parameters.
Thedisplaywill read:-

CONFIGURATION

ZZZZZZZ;LZZZZZ

whereZZZZZZZZZZZZZis oneof thefollowing:-

SYSTEMSIZE

ELECTRODETYPE

ELECTRODENUMBER

ELECTRODESET mV

OVERPROTECT

UNDERPROTECT

CT]RRENTLIMIT

QUIT CONFIG

The 0U buttons allow scrolling through the menu items,

and pressing the ENT button will enter the displayed
configurationmode,as follow:-

4.1.2 SYSTEMSIZE

This parameterwill allow the userto definethe size in

stepsof 5OAmps.The displaywill be as follows,during
whichtimeusingthe1)Ubuttonswill varythesetting.

SYSTEMSIZE xxxA

where xxx is the set value in the range 50A to 800A. To

storethe setvalue,the ENT button is pressed.

Pressingthe CTRL button will retum to the configuration

menu.
4.1.3 ELECTRODE
TYPE

This parameterwill allow the userto definethe electrode

type. The displaywill be as follows,duringwhich time
usingthe 1IUbuttonswill vary the setting.

ELECTRODETYPE

ZINC ELECTRODE

or

ELECTRODETYPE

SILVER ELECTRODE

To storethe settype,the ENT buttonis pressed.

Pressingthe CTRL button will retum to the configuration

menu.

4.1.4 ELECTRODENTJMBER

This parameteris usedto define the numberof electrodes.

The displaywill be ad follows, during which time usingthe
1lUbuttonswill vary the setting.

ELECTRODE
I\ruMBER
x

wherex is the setvalue in the rangeof 'l to 4. To storethe

setvalue,the ENT button is pressed.

Pressing the CTRL button will retum to the configuration

Section4 Rev 0
Page8 of 11
4.1.5 ELECTRODESETmV

This parameterwill allow the user to define the set point

about which the AUTOMATIC MODE will maintain a
- constantpotentialat the electrodes.The displaywill be as
follows, during which time using the 1)Ubuttonswill vary
the settins.

ELECTRODE SET mV

xxx mV

wherexxx is the set potentialrangeof - 100to +400 mV in

the caseof Zinc Electrodeand -1,170 to -670 mV in the
caseof Silver Electrode.To store the set value, the ENT
button is pressed.

Pressingthe CTRL bufton will retum to the configuration

menu.

4.1.6 OVER PROTECT

This parameterwill allow the userto definethe set point at

which the OVER PROTECTION alarm triggers. The
displaywill be as follows, during which time using the 1)U
buttonswill vary the setting.

OVER PROTECT. xxx mV

where xxx is the set value in the rangeOFF, -995 to 0 mV

in the caseof Zinc Electrodeand OFF, -2,065to -1,070in
the case of Silver Electrode.To store the set value. the
ENT bunon is pressed.

Pressingthe CTRL button will retum to the configuration

menu.

4.1.7 LTNDERPROTECT

This parameterwill allow the userto definethe set point at

which the UNDER PROTECTION alarm triggers. The
displaywill be as follows, during which time using the 1)U
buttonswill vary the setting.

Section4 Rev 0
Page9oftl
I
I
I UNDER PROTECT, xxx mV

where xxx is the set value in the range OFF, 0 to 995 mV in

the case of Zinc Electrodeand OFF, -75 to -1070 in the
I case of Silver Electrode. To store the set value. the ENT
button is pressed.

I Pressing the CTRL button will retum to the configuration

menu.

I
4.1.8 SYSTEMCTJRRENT
I ltis parameterwill allow the user to define the current
limit thatwill restrictthe maximumoutputorrrent in either
r Hffi*HfiH?H#i,#ii"frli,ff"LT'_il
thesetting.
T ,SYSTEMCURREIYT, xxx 7o

I wherexxx is the setvaluein therange0 to 100%. To store

I thesetvalue,theENT buttonis pressed.

I Pressingthe CTRL buttonwill returnto the configuration

I menu.

t|
0.r., eurrcoNFIG
I tftis mode will allow the user to oxit from the
I
menu.Thedisplaywill read:-
"onfiguration
I qurrcoNFrc, ENTTocoNFIRM
l -
Pressingthe ENT button will then exit from the
I configurationmode, resettingthe whole system. If the
I CTRL buftonis pressed,then it will cancelthe quit request
andretumto theconfigurationmenu.
I
I

I
I
I
Section 4 Rev 0

I Pagel0 of 11

I
4.2 SELF CHECKING:

4.2.1 Every8 hours& uponentryto manual& automatic modes,

timed from the last power up, the systemautomatically
entersa self test mode. This modechecksthe correct
functionof anodesandelectrodes and lastsapproximately
- 10seconds.Duringthistimethedisplayreads:-

SELFTEST

PLEASEWAIT

The power output is shut down to zero and the potential

from each of the systemelectrodesis measured. Output
current is the ramped to 50%oof system capacity over a 5
secondperiod. At the start (0A) and at every I second
interval the potentialfrom eachof the systemelectrodesis
measured. During this test the output voltage requiredto
deliver the currentis also monitored. If the output voltage
at 50o%current output exceeds20V, then the system is
deemedto be operatingin non-standardseawatei and the
results of the test are ignored, with the test repeatedafter a
further 8 hour period. Any electrode that retums a
potential of less than 100mV at zero current output and
doesalter its potentialby at least30mV when 50 % output
is achievedis deemedto havefailed.

Signals from electrodesthat have not passedthe test are

suspendedfrom the control function for the next 8 hour
period and an alarm generated to indicate an electrode
fault. The test is repeatedautomaticallyon all electrodes
(includingthosethat havepreviouslybeensuspended) after
an 8 hour interval.

4.2.2 ERRORCHECKING

The equipmentis provided with a number of built in self

checking functions. These functions ensure the correct
runningof the equipment.

Section 4 Rev 0
Pagell of 1l
ROUTINE OPERATING PROCEDURE

The CathelcoMarine impressedCurrentSystemis completelyautomaticwith

little maintenancerequiredand will normally requireno adjustrnentsduring
routineoperationof the vessel. However,carefulattentionon a routine basis
should be given to the following points, by the ships staff to ensurethat the
systemis kept operatingat maximumefficiencyat all times.

5.0.I EVERYDAY:

Checkthat the LCD ofthe PowerSupplyunit display is illuminated,

and that the oN/ALARM LED is lit. If either of theseare incorrect
then refer to the fault finding section.

Recordthe O/P Current & Voltage and the 4 electrodevoltageson

the C-Shieldlog sheetsprovided.Refer to figure 5.1 for an example
of how to completethe log sheet.

NOTES:

1 If,the O/P Currentis setto displayo/othen pressthe 'ENT button

to toggleto Amperes.

2. Pressingeitherthe up or down buttonswill toggle the displayto

readeitherelechodesI & 2 or electrodes3 & 4.

3. If the electrodereadingsappearto be erratic (ie going positive&

negative)then the readingsunit has becomeconfused.Tuming the
unit off then on with the front mounted switch will solve this
problem. This switch also acts as an isolating switch should the
systemneedto be tumed off.

5.0.2 EVERYWEEK:

Once weekly the slipring shouldbe checkedfor cleanliness,for wear

on the brushesand to confirm that the brushesboth move freely in
their holdersand are held firmly onto the slipring by the brushholder
spring.Check the rudder stock bondingcable for any fraying of the
conductorat the connectionooints.

5.0.3 EVERY MONTH:

Eachlog sheethasspacefor a completemonth afterwhich the copies

should be returned to Cathelco, Chesterfield for scrutiny and
comment.

Section5 Revo
P a g e1 o f 3
5.0.4 EVERY3 MONTHS:

Every 3 months switch off the equipment isolate the power

externallyto the unit removethe coversand inspectthe power supply
unit internally for signs of loose wires or other visual defects.The
power supply unit is, under normal operation, fan cooled, and
dependson free circulation of cooling air through the vents to
maintain safe working temperatureof components. Check that the
ventilation grilles in the sidesand top are not obstructedin anyway.
Clean any dust and dirt from the unit paying particular attentionto
the Coolingfan.

Replaceall coversprovidepower and operatethe mainsswitch to the

On oositionand shutthe front door.

5.0.5 30 DAYS PRIORTO DRY-DOCKING:

One month before the dry docking ensurethat daily log sheetshave
been maintained and forwarded to Cathelco for assessmentwith
informationthat dry docking is expected. This will ensurethat any
necessarysparescan be despatchedin good time. Continueto log
the systemreadingsup to the time the vesselentersthe dry dock. It
is advised that an Engineer from Cathelco (Chesterfield) be in
attendanceduring drydocking to check and service the C-Shield
System.

5.0.6 FRESHWATEROPERATION:

At times when the vesselentersa river estuarywherethe water may

be fresh or brackishthe effect will be to limit the spreadof cunent
from the anodesbecauseof the much higher electricalresistivity of
water.Normally this will causethe automaticoontrolto increasethe
transformerrectifier output voltageto the maximum but this will be
accompaniedby a very low level currentand the referenceelectrode
potentialsmay indicate under protection. However, this has been
taken care of by our computer and is explained in a separate
paragraphin 6.1 The system will return the hull to the optimum
orotectivelevel assoonas the vesselretumsto the seawater.

5.0.7 PREVENTATIVE MAINTENANCE

It is recommendedpracticethat routine serviceby Cathelcoshould

be carried out as recommendedby the classificationbody for the
vesselwhich in someinstancesis 2 yearlv.

Section5 Revo
Page2 of 3
 CathelcoLimited
MarineHouse
DunstonRoad
Chesterfield
54l 8NY
UnitedKingdom
Telephone(01246)457900
Fax (01246)457901

Daily logfor C-ShieldImpressedCurrent Cathodic Protection System.

VesselSHIP NAME Aft systemcapacity 400 amps 24 volts
Voyagenumber 23A, Forwardsystemcapacity 100 amps 24 volts
Date from 01105/97 To 31105197
Completein triplicateanddistributeas follows: lst copyto owner'sfile, 2ndcopyto Cathelco,
3'dcopy to ship's file. Slip ring/brushgearoperationand conditionto be checkedweekly.
Ring to be clean,brushesin contact.

Figure5.1:TypicalLogSheetwith Entries

Section5 Revo
Page3 of3
 J
J
SERVICE AND FAULT F'INDING:

6.0.1 RECOGMTION OF A PROBLEM:

6.0.2 From considerationof section I it will

be appreciatedthat the d.c. output
currentof the systemis^thefactor that proUaes
tne -atnodic protectionof
the.hull. In a correctlyfunctioningsyst"m
tf," i""ei Ji"*."n outputgives
an indicationofthe stateofthe paint system.

6.0.3 The voltage or potential readin

volkge of the hull with resDect
protectivecurrentchangesthis p
in figure 1.3to a levelof+0.2d
gives levelswith respectto zinc (

6.0.4 The d.c. output voltageis the dri

current.The standardCathelcoC
has a maximum voltage outpr
regulatedaccordingto the curre
vesselat low currentoutput the l
volts.

6'0.5 Do not megger,or high voltage test this

equipment.The DC and control
circuitsare low vottaCe ald be seriorisiya".rg"A if high voltage
test equipmentis used.l"o^nly .wilt.
oranvcables outside thePower
supplvUnitdiscor.".,l;.ff::t;l;ulation
6.0.6 If the_LCDdisplay is not illuminatedthen
first check the marnssupply to
the cabinetand that the systemis switched
on. rrno iuuil"un be found then
reportconditionsto Cathelco(Chesterfield).

6.0 7 If the power.suppry Unit on/Alarm LED

is not lit,,then note any of the
atarm conditions that are fo.und t" b.
di.;;i;j'";;
' contact cathelco
(Chestertield)
giving full detailsofrhe alar..'
6.1 YESSEL IN FRESH WATER

ICCP systemshaveexperiencedproblems
in the pastwhen the vesselhasto
enter a harbouror estuarywlere the *ut".
i. t".i or brackish.The
C-Shield computer controller hat "iin..
situation by analysingthe volrage
'iC
referenceelectrodeinputs. The
and endeavoursto provide the ma)
the hull in this water condition.In {
output voltage from the system to increase
and for current outputs to
decrease.This is caused
jf .TTffiji#I*y""Jjff
sorutionwhen".G,_'i" i.l,ffj
shouldbeginto decreaseand cunent ,rtp;
,hrrl;';;;jr, a in"."^..

Section6 Rev 0
Page I of I
 7.0 C-SHIELDCOMMISSIONINGCIIECKLIST
after allowing a minimum of 48
I 7.0.1 Upon completionof the systeminstallation'
commissioningmay now be
mu.. ro' tt'" di"-"r"i"i" 'fii"ra ut"us to harden'
canied out'
J 7.0.2
as requested'
Follow the attachedchecklist enteringreadings

T.0.3Itisrecommendedthatcompletedchecklistsbecopiedandsubmittedto
theshipsmanual'
,|
forffitt''
Cathelco k;;;h" originalcopvwith

I
I
I
I
I
t
L
L
L

Section7 Rev0
Page1of7

lt
 C - ShieldCommissioningCheckList

Vessel

Shipyard

NewbuildingNo.

'
SystemSize

Owner

1. Checkshipyardcableconnectionsto panelfuseterminals.

2. Check shipyard cablesto referenceelectrodeinputs.

3. Checkground connectionat terminal in panel.

4. Checkshipyardmainsinput cablesare connected.

5. Checkany auxiliary circuit input cablesif applicable.

6. Checkpanelholding bolts and frame. Make surepanelis rigid.

T.Locateshipyard mainsinput voltagesupply point.

8. Make a physicalcheckof the unit for any possibletransit damage.

Section7 Rev 0
Page 2 of 7
 Beforeswitchingunit "ON". Checkmainsinput voltage.

A - B A - C B - C

A - Ground B - Ground C - Ground

DisconnectShipyardanodeinput cablesfrom fuseterminalsin panel.

Measureanodeopencircuit potential.( Anode - ground) 1.

2.
3.
4.
For a new installation where the anodeshave never had power applied to them readingsshould
be in the range of 0.400V - 0.600V. For anodesthat have had current applied then readings
will vary but will be in excessof 1.6V up to 2.0 V.

Re-connectanodecablesto panelterminals/ fuses.

- Disconnectshipyard referenceelectrodewires from panel input terminal.

Measurereferencecell potentials. 1.
2.
3.
4.
Thesereading will vary in accordancewith the state of the hull paint coating adjacent to the
referencecell location. For a newly painted installation the readingswill be in the range of
200 mV - 300 mV. For a hull in bad painted condition the readingswill be higher i.e. 300 mV +.

Re- connectreferenceelectrodecable inputs to terminal block.

Measure -v terminal to ground. ohms(Should'bezero)

Seclron7 Rev 0
Page3 of7
On completionof all the testsas detailedin the abovechecklist you can switchthe
systemon.

Watch displayand note unit will indicatethe following:

CATHELCO CSHIELD
**rrAsYsTEM

The unit will then automaticallygo into the standbymodeindicatingas follows:

STANDBY VOLTS
1 ***mV 2 *** mV
(Toobtainreference
cells3 & 4 if applicable
press"up" arrow.Press"up" arrowto return
tol&2).

Manual Mode.

Press "CTRL" button onceand unit will go into Selectmode.Press"Up arrow"

to chooseManual Mode. When this appearsPressttENTtt.
The unit will showthe followingstatement. SELF TEST
PLEASEWAIT.

The unit then doesa self analysisof all its circuitsand modulescheckingreference
electrodesand all relevantelectricaldata.On comoletionof the selftestthe unit
goesinto Manual Mode.

The followingwill appearon the displaypanel: MANUAL I y"

EL 1 *** mV

The bottom half of the displayis a continuousread out of Ref 1 & 2 & 3 & 4
followed by the voltage followed by the current.

At start up the I %"shouldbe ttzerott.

The unit is now ready for testing.

Section7 Rev 0
Page4 of7
Manual Mode Cont'd.

By pressingthe "UP arrow" you will be able to increasethel o/o,This will result in
the referencecell readingsreducingand the voltageand current increasing.To
avoid applyingtoo much current to the hull at this stagewe recommendthatthis
t'.
testis carried out to a maximum of " I 25oh

Log the data as follows: I : s.Jh

ELl mV
EL2 mV
EL3 mV
EL4 mV
Voltage v
Current A

l0o/" 15"

ELl mV ELl mV
EL2 mV EL2 MV
EL3 mV EL3 mV
EL4 mV EL4 mV
Voltage V Voltage v
Current A Current A

20',h I 25o/o

ELl mV ELI mV
EL2 mV EL2 mV
EL3 mV EL3 mV
EL4 mV EL4 mV
Voltage v Voltage v
Current A Current A

the correctoperationofthe manual mode.ReduceI 7o back to

This establishes
zero by continuously pressingthe "down arrow". When the I 7o is zero press
rrENT'l
"CNTL" this takesit back to STANDBY then press

Section
7 Rev0
Page5 of7
Automatic Mode.

The unit is now ready for automaticoperation.

Pressthe 'rCI\TLrr button onceand the unit will go into the Selectmode.
Pressthe ttUp arrowt' until Automatic Mode appears.Presst'ENTtt.

The unit will show the following statement. SELF'TEST

PLEASE WAIT

The followingwill appearoi the displaypanel: ELl *** mV I *A

EL 2 ***mV V :r V

By pressingthe "Up arrowtt you can read EL 3 & EL 4 if applicable.

Recordreadings immediately. EL1 mV

EL2 mV
Amps_ A
Volts v
After 30 minutesrecord readingsagain.

EL 1_ mV
ELz _ mV
Amps _ A
Volts v
After One (1) Hour record readings. After Two (2) Hours record readings.

ELI mV EL1 mV
F,L2 mV EL2 mV
Amps _ A Amps A
Volts v Volts V

Section7 Rev0
Page6 of7
After six (6) Hours record readings.After twenty four (24) Hours record readings.

EL1 mV ELl mV
EL2 mV EL2 mV
Amps A Amps A
Volts V Volts V

The systemcan now be left permanentlyin "AUTOMATIC MODE" and the

readingsshouldbe taken daily. Theseshouldbe filled in on the C - Shieldlog sheet
which hasbeenprovidedand then returnedto Cathelcoheadofficemonthly for
analysis.

Pleasereviewthe instructionmanualfor "Alarm Conditions"

If there are any problemsrelatingto theseinstructionsor elsethe computer

control unit doesnot function as it shouldthen pleaseimmediatelycontact
Cathelcoheadofficefor further instructions.

C - ShieldSystems
CathelcoLimited
Marine House
DunstonRoad
Chesterfield
S418NY U.K.

Telephone: (01246) 4s7900

Fax: (01246) 4s79lr
E-mail: technical@cathelco.com

Section
7 Rev0
Page7 of'l
Vessel

Shipyard

NewbuildingNo.

Owner :

Confirm Slip ring and Brush gearare installedcorrectlyas follows - refer to Drgs Ml 191,
c r 1 5 9& c 1 1 8 1 .

1 Assemblyis cleanand free from oil and grease.

2. Slip ring a tight fit to the shaftover its entirelengthwith

no gap betweenring and shaft.

J. Ensureno bumpsor indentationscanbe felt over the whole of

the working surface.

^ Jointsare a good fit with no gap.

5 . Brush holder is secureon shaft.

6. Brush holder and mountins are solid and will not be affected
by vibration.

7. Brush facesaretangentialto the Slip ring.

free to move in their holders.

8. Brushes.are

9. CheckElectricalcontinuity (Shaft-Slipring track max 0.1 ohms)

(Shaft-Brushholder max 0.7 ohms)

(Shaft-Hullearthpoint <:1.0 ohms)

Section7.1 Rev 0
Page I of2
OPTIONAL mV METER

1. Brushholder is secureon shaft.

2. Brushholderand mountinsare solid and will not be affected

by vibration.

J. Brush faceis tangentialto the SIip ring.

A Brush is free to move in the holder.

5 . CheckElectricalcontinuity(Shaft-Brushholdermax 0.7 ohms)

(mV Meter Brush GearEarthterminal-to Hull earth

point max 0.1 ohms)

6. CheckElectricalisolationwith Brush removed& mV cable

disconnected. (Brushholder- Mount Post)

7 . In operation,with vesselafloat & shaftrotating,readingshowing

on meteris under50mV.

8 . In operation,checkacrossboth terminalsinsidemV Meterwith

Multimeter.(Readingsameas shownon meter)

SectionT l Rev0
Page2of2
8.0 WORLD WIDE AGENCIES

8.0.1 CathelcoLtd areworld leadersin the supplyofcorrosion suppressionand

control systemsto the marineindustry.Backedwith over 35 yearsof
experiencethe C-Shieldmarineimpressedcurrentcathodicprotection
systemis secondto none.

8.0.2 In orderto meetcustomersrequirementsworld-wide, Cathelcohavean

extensiveagencynetwork ofCathelco trainedEngineers.TheseEngineerare
availableto assistwith installationand commissioningaswell asproviding
on site instructionfor operatingstaff.

8.0.3 PleasecontactCathelcoUK in the first instancefor detailsofyour nearest

asentworld-wide.

CATHELCOLTD
MAMNEHOUSE
DUNSTONROAD
CHESTERFIELD
DERBYS
5418NY
UK

Tel: 00 44 (0)1246457900
Fax: 0044 (0)1246457901
E-M ail : technicsl@cathelco.com

Section8 Rev 0
PageI of I
8.0 WORLD WIDE AGENCIES

8.0.1 CathelcoLtd areworld leadersin the supplyof conosionsuppressionand

control systemsto the marineindustry.Backedwith over 35 yearsof
experiencethe C-Shieldmarineimpressedcurrentcathodicprotection
systemis secondto none.

8.0.2 In orderto meetcustomersrequirementsworld-wide,Cathelcohavean

extensiveagencynetwork of CathelcotrainedEngineers.TheseEngineerare
availableto assistwith installationand commissioningas well asproviding
on site instnrctionfor operatingstaff.

8.0.3 PleasecontactCathelcoUK in the first instancefor detailsofyour nearest

asentworld-wide.

CATHELCOLTD
MARINE HOUSE
DUNSTONROAD
CHESTERFIELD
DERBYS
5418NY
UK

Tel: 00 44 (0)1246457900
Fax: 00 44 (0)1246457901
E-MaiI : !9&.Uicg!@tcst
helco.cotn.

Section8 Rev 0
PageI of I
CATHELCOLIMITEDSTANDARDTERMSAND CONDITIONS
I. II{TERPRETATION
1.1 The followingdefinilionsand rulesof interpretation applyin thesetermsand conditions("theConditions'):-
Authorlsed Person:any directorofCathelco
Buyer lhe person,frm orcompanywho purchasesthe Goodsfiom Cathelco
CathelcorCathelcoLimited,a companyregisteredin Englandand Walesunderregisteredcompanynumt€r 562740and whose
registeredaddressis MadneHouse,DunstonRoad,ChesterfeldS418NY UnitedKingdom.
Commercial Arbitrationr an artrilratqn prftess conducledby (and in accordancewith the rules oDthe LondonCourt of lntemaliona
Arbitralion:-
i) consistingof one arbitratof;
ii) takingplacein London;
iii) conductedin the Englishlanguage;and
iv) seatedin England
Contlactrany contmctbetwe€nCathelc!and the Buyerfor the saleand purchaseof the Goodsincorporatino the Conditions.
Date of Commlssioning:the datethat the vesselto whichthe Goodshavebeenfittedis completedand lhe commissioning report
has beensigned.In the case of retrospective fftings on vesselsthat are alreadyoperating,the Dateof Commissioning will be the
date uponwhicheitherthe ftting is completedor (in the eventlhal the vesselis in dry dock dudngftting) lhe vesselis retumedto
the water.
DeliveryDocuments:meansthe deliveryreceipt,bill of lading,ailwaybill or suchotherdoclment as specifedin lhe Contractas
to be passedto the Buyeron deliveryas rcceiptofdelivery.
DeliveryPoinl suchlocationas is specifedin lhe orderconfirmation issuedby Calhelcooras advisedby the Buyer.
Goods:any goodsagreedin the Contractto be suppliedto lhe Buyerby Cathelco(includingany partor pa(s ofthem).
Incoterms:Incoterms2000as publishedby the Intemational ChamberofCommerce.
IntellectualPtoperty Rlghts: allcopyright,databaserights,topographydghts,designrights,trademafts, patents,domainnames
and any olherintellectualpropertydghtsof a similarnature(whetheror not registered) subsistinganywherein the wodd in or
associatedwiththe Goods.
1 2 A referenceto a paiicular law is a referenceto it as it is in force for the time being laking accountof any amendment,
extension,applrcation or re-enactmentand includesany subordinalelegislation forthe timebeingin forcemadeunderit.
1.3 Wordsin the singularincludethe pluralandin the pluralincludethe singular
2. APPLICATIONOF TERI'S
2 'l Subjectto any varialionunderCondilion2.2, the Contractshallbe on lhese Conditionslo the exclusionof all olhertermsand
conditions(includingany termsor conditionswhichthe Buyerpurporisto apply underany purchaseorder,confirmationof order,
specifcationor otherdocument)olherthanthosespecifedby Cathelcoin theirquotation.
2 2 TheseConditionsapplyto all Cathelco'ssalesand anyvariationto theseCondilionsand any representations aboutthe Goods
shallhave no effectunlessexpaessly agreedin Miting and signedby an AuthorisedPerson. The Buyeracknowledges that it has
not reliedon any statement,promiseor representation made or given by or on behalfof Cathelcowhich is not set out in the
Contract.Nothingin this Conditionshallexcludeor limitCathelco'sliabilityfor fraudulentmisrepresentation-
2 3 Eachoder or acceptanceof a quotationfor Goodsby the BuyerfromCathelcoshallbe deemedto be an ofier by the Buyerto
buy Goodssubjectto theseCondilions.No orderplacedby the Buyershallbe deemedto be acceptedby Cathelcountila wrinen
acknowledgement oforder is issuedby Cathelcoor (ifearlier)Cathelcodeliversthe Goodsto the Buyer
2.4 Any quotiation is givenon the basisthat no Contractshallcome intoexistenceunlilCathelcodespalchesan acknowledgemenl
oI orderto lhe Buyer.
3. DESCRIPTION/PRICE
3.1 Subjectto Condition3.4 below,the quantity,descriptionand pdceot the Goodsshallbe as set out in Calhelco'squotationor
acknowledgement of ordersubjectlo availability.
3 2 The Buyershallensurethat the termsof its orderand any specifcationsare completeand accurate.The specification shall
includethe watersthat the vesselwill operatein as well as a tull specificationof the vesselto whichthe Goodswill be ftted along
with any sucholherdelailsor information requestedby Cathelco
3.3 Unlessthe quotationspecifes otherwise,all quoted pricesfor Goodsare inclusiveof packing,but exclusiveof cariage,
insurance,VAT and allotherduties.feesand taxes.
3.4 All samples,drawings,descriplivematter,specifcationsand advertisingissuedby Cathelco(otherthan thoseprovidedin the
wdtlen quotalionprovidedby Cathelco)and any descdptionsor illustrationscontainedin Cathelco'scatalogues,brochurcsor
websiteare issuedor publishedfor the sole purposeof givingan approximate ideaof the Goodsdescdbedin them. Theyshaltnot
formpartof the Contract
4. DELIVERY
4.1 Deliveryof the Productsshalltake placeat the DeliveryPoint Acceptanceof any changeto the DeliveryPointrequestedby
the Buyershallbe at Cathelco'ssolediscrelionand the Buyershallbe liablefor any additionalexpensesincured by Cathelcoas a
resultof suchchange.Calhelcoshallanangefor suitabletransportto the DeliveryPoint
4 2 On deliveryCathelco(or its appointedcanier)shallwl]erenecessaryprovidethe Buyerwith any UK licencerequiredfor the
exportof the Goodsalongwith DeliveryDocuments.
4.3 Any datesspecifiedby Cathelcofor deliveryof the Goodsare inlendedto be an estimateand time for deliveryshall not be
madeofthe essenc€by noticeunlessotheMiseagreedin writingby Cathelco.lf no dalesare so specilied,deliveryshaflbe within
a reasonabletime takingintoaccountall relevanlfaclors(includingwithoutlimitiation the distanceand chosenmethodofdelivery).
The Buyershalltakedeliveryofthe Goodson receiptofadequatenoticeftom Cathelco(beingnot lessthan4 days)that the Goods
are readyfor delivery.
4.4 Cathelcomay deliverthe Goodsby sepaiateinsl,allments unlessotherwisestipulatedon the PurchaseOrder. Eachse9arate
instalmentshall be invoicedand paid for in acaordancewith the provisionsof the Contract. Eachinstalmentshall be a separate

T&CRev0
Page 1 of 4
Conkactand no cancellationor terminationof any one Contractrelalingto an instalmenlshall entitlethe Buyerio repudialeor
cancelanvotherContractor instalment.
4.5 lf for any reasonthe Buyerfailsto acaeptdeliveryof any of the Goodswhen they are readyfor delivery,or Cathelcois unable
to deliverthe Goodson timebecausethe Buyerhas not providedappropriate instructions,
documents,licencesor authorisations:
(a) riskin the Goodsshallpassto the Buyer(includingfor lossor damagecausedby Cathelco'snegligence):
(b) the Goodsshallbe deemedto havebeendelivered;and
(c) Cathelcomay store the Goodsuntil the Buyeftakes possessionof lhe Goods,whereuponthe Buyershall be liablefor a
relaledcostsand expenses(including, withoutlimilation,storageand insurance).
4.6 UnlessagreedotheMisein the quolation(includingby way of referenceto a relevanlIncoterm)the Buyershallprovideat the
DeliveryPointand al its expenseadequateand appropriate equipmentand manuallabourfor unloadingthe Goods
4.7 The Buyershallexaminethe Goodsas soon as reasonablypracticable afterdeliveryand shallimmediatelynotiryCathelcoof
any incompleteor faileddeliveryor any lossor damageduringcariage. Unlessthe Buyerso notifiesCathelcowithin30 daysafier
the date at whichthe Buyerbecameor ought reasonablyto have becomeawareof lhe incompleteor faileddeliveryor loss or
damagelo the Goodsduringcaniage,the Buyerwill be treatedas havingwaivedall claimsconnectedwiththe matter.
4.8 Whereihe Buyerhas enteredinto morethan one Contractwith Cathelcofailureto deliverthe Goodsunderthis Contractwi
not affectthe Buyeis obligationto complywith the tems ofany othercontracts,
5. IMPORTAND EXPORTLICENCES
lf appropriate, Cathelcounderlakeslo oblainany UK licencerequiredfor lhe exportof the Goodsftom the UK by Cathelco. The
Buyershallcomplywith any such licenceand shallobtainand clmply with all other necessarylicences,permilsand consents.lf
requiredby Cathelc!,the Buyershallmakeany suchlicencesorconsentsavailableto Cahelcopriorto delivery.
6. RISKTNTLE
6.1 The coods are al the risk of lhe Buyerfrom the time of delivery The conditionand securityof the Goodsfrom the date of
deliveryto the Dateof Commissioning is the sole responsibilityofthe Buyer.
6.2 Ownershipof the Goodsshallnot passlo lhe BuyeruntilCathelcohas rec€ivedin full (in cashor clearedfunds)all sumsdue
to it in respectof the Goodsand all olher sums which are or which becomedue to Cathelcofrom the Buyeron any accounl
Cathelcoshallbe entitledto recoverpaymentfor the Goodsnotwithstanding that ownershipof any of the Goodshas nol passed
ftom Cathelco.
6.3 Untilownership ofthe Goodshas passedto the Buyer,the Buyershall:
(a) holdthe Goodson a fduciarybasisas cathelco'sbailee;
(b) storethe Goods(at no cost 1oCathelco)separatelyfromall othergoodsof the Buyeror any thirdpartyin sucha way that they
remainreadilyidentifableas Cathelco'sproperty;
(c) not destroy,defaceor obscureany identryingmarkor packagingon or relatingto the Goods;and
(d) maintainthe Goodsin satisfactory conditionand keepthemin a safeand securemanner.
6 4 The Contracland the Buye/s rightto possession of the Goodsshallterminateimmediately if:
(a) the Buyercommitsa b€ach of any tem of any Contractand (if the breachis capableof rernedy)fails to remedyit within 30 days
afler recdpt of noticein writing€quidng il to do so; or
(b) the Buyermakesany voluntaryaftrngementwith its c€ditoF or (beingan individualor fm) becomesbankruptor (beinga
company)becomes subjecl to an administrationorder or goes into liquidation(otherwisethan for the purposeof amalgamationor
recDnslruclion)or an encumbrancertakes possessionor a receiveris appointedof any of the propertyor ass€ts of the Buyer, or lhe
Buyerceases,or hreatens to cease,lo carryon business;or
(c) any event analogousto those desqibed in conditjon6.4(b) wlrich oc.lrs in relationto lhe Buyer in any jurisdiclionin which lhe
Buyeris incoDoEted,resdentor cameson business.
6 5 The BuyergrantsCathelco,its agentsand employeesan inevocablelicenceto enterany of ils premisesor vesselswherethe
Goodsare or may be storedin orderto rccoverGoodswhenthe Buyer'srightlo possession ofthe Goodshasterminated.
6.6 On terminationof the Contracl,howsoevercaused,Cathelco'srightscontainedin thisConditioR 6 shallremainin effect.
7. PAYi'EI{T
7.1 Subjectto Conditions7.2 and 7.5 and unlessotheMiseagreedin writingin accordancewith Condition2.2, invoicesshall be
settledwithin30 daysof the date of the invoiceand timefor paymentshallbe of the essence.
7 2 ShouldCathelcoslipulatea requirement for securityfor paymentbeforedispatchofthe Goods,Cathelcoshallhavethe rightto
withholddeliveryofthe Goodsuntilsuchsecurityhas beenreceived.
7 3 No pai,mentshall be deemedto have beenreceiveduntil Cathelcohas receivedclearedfundsin the curency statedon the
invoice. In the event of any failureto pay Cathelcoany sum due pursuantto the Contractand withoutpreiudiceto any other
remediesavailableto Cathelcounderthe Conditions, the Buyershallbe liableto pay interestto Cathelcoat 6% aboveHSBCBanl
Plc baseratefor the timebeingperannumaccruingon a dailybasisuntilpaymenlis made,whelherbeforeor aflerjudgement.
7.4 All paymentspayableto Cathelc.ounderthe Contractshall becomedue immediatelyon ils terminationdespiteany other
Drovrsion
7 5 All paymentsunderlhe Conlractare due in fullwithouldeductionby way of set-off,counterclaim, discount,or otheMiseunless
the Buyerhas a validcourtorderrequiringan amountequalto suchdeductionto be paidby Cathelcoto the Buyer.
7.6 lJhere the Buyerhas enteredinto morethan one conhaclwith Cathelco,fuilureto pay Cathelcoany sum due pursuantto the
Contractwill entitleCathelcoto terminateall other contractswilh and/or suspendany deliverieslo lhe same Buyer and seel.
paymenlof all outstand ing sums.
7.7 The Euyershall indemnifyCathelcoagainstall costs,chargesand expenses(includinglegalcosts)incunedby Cathelcoin
recoveringsumsowingby the Buyer(includingbut not limitedto seizureofvessels)
8. OUALTTY
8.1 Cathelcowariantsthat (subjectto the otherprovisionsof the Conditions) the Goodswill confom in all matedalrespecisto the
specifcationprovidedby the Buyerin accordancewih Condilion3.2. Calhelcoturtherprovidesa one year warEnty applyingto al
Cathelcosystemsbut excludingallconsumableitems The wan-antyperiodstartsfrom the deliverydate.Consumableitemsare
not includedin the warFantyunless lhey fail beforetheir recomrnended operatingperiod The condilionand securityof the
equipmentfromthe date of receiptfo the date oI cohmissioningis the sole responsibility of the purchaserAll otherwarrantiesor
condilions(whetherexpressor implied)as to quality,condition,description, compliancewithsampleor fitnessfor purpose(whether
T&CRev0
Page 2 of 4
statuloryor otheNise)otherthan lhoseexpresslyset out in this agreementare excludedfrom this agreementto the fullestextent
permittedby law.
8 2 Cathelcoshallnot be liablefor a breachof the wanantyin Condition8 1 unlessthe Buyergiveswrittennoticeofthe defectto
Cathelcowithin30 days of the date of whichthe Buyerbecameor ought reasonablylo have becomeawareof the breachand
Cathelcois givena reasonableopportrrnity afrerreceivingthe notrceto examinesuch Goods.The Buyershallas far as possible
preservethe Goodsfor inspectionby cathelcr.
8.3 Cathelcoshallnot be liablefor a breachof the wanang in Condition8.1 if:
(a) the Buyermakesany furtheruse of suchGoodsaftergivingsuchnotice;or
(b) the Buyeraltersor repairssuchGoodswilhoutthe writtenconsenlof Cathelcoior
(c) the defectwas causedin any way by the Buye/s failureto providea full and accuralespecification of the vesselthat the
Goodswouldbe appliedto and/orthe-watersthat the Goodswouldbe usedin (as requiredby Condition3.2);or
(d) the defectwas caused in any way by the Buyefs failoreto followgood trade practiceor the Cathelco'soral or written
instructions as to storage,installalion,useor maintenance ofthe Goods.
8.4 Subiectto Conditions8 2 and 8.3, if any ofthe Goodsdo not conformwith the wanantyin Condition8.1, Cathelcoshallat its
optionrepairor replacesuch Goods(or the defectivepart)or refundthe pric€of suchGoodsat the pro rataContractrate provided
that,if requested,the Buyershallreturnthe Goodsto Cathelco
8.5 lf Cathelcocomplieswith Condition8.4 (or if Cathelco'sreasonableattemptsto complywith its prefeffedremedyunder
ConditionI 4 a€ obsttuctedby the Buyer),Calhelcoshallhave no turtherliabilityfor a breachof the wanantyin Condition8.1 in
respectof suchGoods
8.6 \MrereGoodsare retumedto Cathelco,Cathelcowill acceptno responsibility fof the conditionof the Goodsreceivedftom the
Buyer- lt isthe responsibility ofthe Buyertoensurethatlhe packingis sufficientto protectthe Goodsduringtransit The Buyerwill
be requiredto pay for lhe replacement of Goodsreceivedwhichare damagedbeyondeconomicalrepairor for repairswheresuch
damageis causedby transit.
9. INSTALLATION AND TESTING
9.1 lt is the sole responsibili9of the Buyerto ensurethal the Goodsare installedcoreclly and in complianc€with Cathelco's
instructions.Cathelcocan acceptno responsibility for any damageor loss to Goodsor olherwisearisingas a resultof incorect
installationThe conditionsofwarrantymay be extendedif the installationis supervisedby a Cathelcoapprovedengineerbul any
such extensionsof waranty must be agreedin writingand signedby an AuthorisedPerson.The supervision will not applyto the
structuralapplications involvingpreparation, cuttingorweldingofthe vesselforthepurposesofmountingand securingthe installed
equrpment-
9.2 Cathelcoacceptsno responsibility for testingand commissioning unlessit is caniedout by a Cathelco-approved engineer.In
suchcas€s,Cathelcowanantsthat lhe engineerwill exercise€asonablecare and skillwithinthe meaningofthe Supplyof Goods
and ServicesAct 1982. Thiswarrantywillrunforone yearfromthe DateofCommissioning wlrerethe Cathelco-approved engineer
has signedthe commissioning repo( and it has also beencounteGigned by a recognisedrepresentative ofthe shipyard.
tO. LIMITATIONOF LIABILITY- THE BUYER'SATTET{TION IS PARTICULARLYDRAWNTO THE CONTENTSOF THIS
CONDITION
'10.1All wananties,condilionsand othertermsimpliedby statuteor commonlaw (savefor the condilionsimpliedby section12 of
the Saleof GoodsAct 1979)are, to the tullestextentperminedby law,excludedtom the Contracl.
10.2Nothingin the Conditionsexcludesor limitsthe liabilityof Cathelco:
(a)for deathor personalinjurycausedby Cathelco'snegligence; or
(b) undersection2(3)or any otherapplic€blesectionunderthe ConsumerProteclionAct 1987ior
(c) for any natlefwhich il wouldbe illegalforCathelcolo excludeor attempt10excludeils liability;or
(d) for fraudor fiaudulentmisrepresen{ation.
10 3The Buyer will not be entitledto claim any damagesin cont|act,tort (includingnegligenceor breachof statutoryduty),
misrepresentation, restitutionor otheMise,arisingfrom the pertormance or contemplaled performa_nce of lhe Contractunlessthey
havefiNt givennoticeof the claimto Cathelcoin compliance wilh Condition8 2.
10.4Subjectto Conditions'101 and 10.2:-
(a) Cathelco'stotal lrabilityin cont?cl, tort (includingnegligenc€or breachof statutoryduty), misrepresentation, restitutionor
otheNise,arisingin connectionwith the performance or conlerhplatedperformance of lhe Contractshallbe limitedto the totalcost
oftheGoodsiand
(b) Cathelcoshallnot be liableto lhe Buyerfor:-
i) any indirect,specialorconsequentialloss or damageior
ii) lossof dataor olherequipmentor propertyior
iii) economiclossor damage;or
iv) incuningof liabilityfor lossor damageof any naturewhatsoeversufferedby thirdparties(includingin eachcase incidenlal
and punitivedamages);or
v) any loss of actual or anticipatedprofit,interest,revenue,anticipatedsavingsor businessof damageto goodwilleven if
cathelcois advisedin advanceofthe possibility of any suchlossesordamages.
The Buyeracknowledges and agreesthat lhe price of the Goodsreiects the limitationsof liabilityc.ntainedin lhe Contract.
11. INTELLECTUALPROPERTY
11.1The Buyeracknowledges thatl
(a) the Intellectual PropertyRightsare Cathelco's(or its licenso/s)property;
(b) nothingin this Contractshallbe construedas confeningany licenceor grantingany rightsin favourof the Buyerin relationto
the htellectualPropertyRights;and
(c) any reputationin any trade marksaffxed or appliedto the Goodsshall accrueto lhe sole benefilof Cathelcoor any olher
ownerofthe lrademarksfromtimeto time.
11 2 The Buyershallnot removeany copydghtnotices,confidentialorproprietary legendsor identification fom the Goodssavefor
any removalwhichis a necessaryresultofan installation process

T&CRev0
Page3 of 4
l'l 3 The Buyershallnot use or seekto registerany tftlde markor tradename(includingany companyname)whichis idenlicaltc,
confusinglysimilarto or incorporatesany trade maft or trade name which Cathelcoor any of its associatedcompaniesown or
claimrighlslo anywherein the wodd.
11 4 The Buyershallpromptlyand fullynolifyCathelcoofl
(a) any aclual,threatenedorsuspecledinfringement ofany In{ellectual Propeo Rightsv,/hich comesto the Buye/s notice;and
(b) any clain by any third partythat comesto the Buyefs notice[ha[ the sale or advertisement of the Goodsinfringesthe rights
of any person
11 5 The Buyeragrees(at Cathelco'srequestand expense)to do all suchthingsas may be reasonablyrequiredto assistCathelco
in takingor resistingany proceedings in relationto any inftingement or claimrefenedto in Condition11-4.
11 6 On tenninationofthe ContracthqwsoevercausedCathelco'srightscontainedin this Condition11 shallremainin effect.
12. FORCEMAJEURE
Cathelcoshallnot be liabletor any delayin performing or failureto performany of its obligations
underthisContiactif suchdelayor
failurelesulls ftom evenls or orcumstancesoutrsideils reasonableconlrolwhichshall include(withoutlimitation):nafuraldisasteF; wan
terodsm; accjdents;explosions;irridents;breakdownof equipmentor maciinery;sabotage;strikesor oher labourdisturbances
(regadlessof the reasonableness of the demandsof labour):acts or omissionsof govemment;porl congestions; and shortageof
suppliesor labour Such delayor failureshall not constrfutea breachof this Contracland lhe lime for performanceshall be extendedby
a periodequivalentto hat duringwhich perfonnanceis so preventedor a periodof 21 days,whicheveris the shorter,afler the expiryof
whichthe Buyershall be entited to give noticein wrilingto Cathelcoto terminatethe Contraclwith respectto arry Goodsundeliveredat
thattime.
13. SEVERANCE
13.'l lf any Condition(or part ot a Condition)of the Contractis found by any courlor adminiskativebodyo{ compete nt jurisdictionto
be invalid,unenforceable or illegal,the otherConditionswill remainin force.
'13.2lf any invalid,unenforceable or illegalConditionwould be vaftd,enforceableor legal if some part of il were deleted,that
Conditionwill applywilh whatevermodification is necessaryto makeit valid,enforceableand legal
1 1.1.1 13 3 The partiesagree,in the circumslances referredto in Condition13.1to substitutefof any invalid,unenforceable
or illegalConditiona valid,enforceableand legalConditionwhichachieveslo the greateslextentpossiblethe same
efiectas wouldhavebeeJrachievedby the invalidor unentorc€able conditton.
1.1.1.2 ',11, WAIVER
Failureor delayby Cathelcoin enlorcingor partiallyenforcrngany termoflhe Contractshallnot be construedas a waiverof any of
its rightsundertheContract.Any waiverby Cathelcoofany breachof, orany defaultunder,anytefm of the Conkactby the Buyer
shallnotbe deemeda waiverofanysubsequentbreachor defaultand shallin no way affectlhe othertermsofthe Contract-
,I5. THIRDPAR]IES
15 1 The partiesto the Contractdo not intendthatany termof the Contractshallbe enforceableby virtueofthe Conracts(Rights
of Thkd Parties)Acl 1999by any personthat is not a partyto it. This Condition15 1 does not affectany right or remedyof any
personthal existsor is availableotherwisethan pursuanlto that Act.
15.2 Eachpartyshallpromptlynotirythe otherof any claimsbroughtor contemplated by thirdpartiesin relationto the Contraclor
lhe particularGoods sold hereunderand shall complywith the othedsreasonablerequkemenlslo minimiseand/oravoid any
furtherliabilityand shallallowthe otherconduclof any actionand/orsettleftenton reasonablelerms.
'16. ASSIGNMENT
Cathelcomay assignthe Contractor any part of it withoutthe priorwdtlenconsenlof the Buyer.The Buyershall not assignthis
Contractor any rightshereunderin wholeor in partto any thirdpartywithoutthe priorwdttenconsentofan AuthorisedPerson.
17. LAW,JURISDICTION AND DISPUTES
17 1 The formation,existence,construction, performance, validityand all aspectsofthe Contraclshallbe govemedby Englishlaw
The partiessubmitto a fnal resolulionof any disputeby CommercialArbitrationratherthan throughthe EnglishCourts-For the
avoidan@ofdoubt,the UnitedNationsConvention on the lntemationalSaleof Goodsshallnot applyto {hisAgreement
lT2Nothing in this Condition'17shall limit the right ot Cathelcoto {ake proceedingsagainstthe Buyer in any oher court of
competenljurisdiction,nor shallthe takingof proceedings in any one or morejurisdictionprecludethe takingof proceedings in any
otherjurisdiction, whetherconcurrently or not,to the extentpermittedby the lawofsuch otherjurisdiction
17 3 Incotermsshallapplyto the Contractbutwheretheyconiict withthe Contract,the Contractshallprevail
17 4 Subjectto Condition17'1, any disputesthat cannot be resolvedbelweenthe parties must be refened lo Commercia
Arbitration v/ithinone year of either(i) lhe date of this Contract,or (ii) lhe end of the wanantyperiodas definedin Condition8 3
whicheveris the later.
't8. coMMuNtcaloNs
18.1All communications betweenthe paftiesaboutthe Contractshallbe in writingand deliveredby handor sent by pre-paidfirst
classpost(or aimailif sentftom outsidethe UK)or sentby {ax or e-mail:
(a) (in caseofcommunications to Cathelco)to the SalesTeamal Calhelco'sregisteredoffice;or
(b) (in the caseof the communications to {he Buyer)to any addressofthe Buyeras shallbenotifedto Cathelcoby the Buyer.
18.2 Communications shallbe deemedto havebeenreceivedi
(a) ifdeliveredby hand,at the lime ofdeliveryi
(b) ifpostedfirslclasswithinthe UnitedKingdom,48 hoursafrerposting;
(c) if postedby airmail,fivedaysafterthe dateof postngiand
(d) if sent by fax or e-mailon a workingday priorto 4.00 pm, at the timeof transmission and otheMiseon the nextworkingday.

T&CRev0
Page4 ot 4
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