T.C.

DOKUZ EYLÜL ÜNİVERSİTESİ

SOSYAL BİLİMLER ENSTİTÜSÜ
IŞLETME ANABİLİM DALI
ÜRETİM YÖNETİMİ VE ENDÜSTRİ IŞLETMECİLİĞİ PROGRAMI
YÜKSEK LİSANS TEZİ

DEĞER AKIŞ HARITALAMA VE BİR ÜRETİM IŞLETMESİNDE

UYGULAMASI

Zlatan - Faik UZUNOVİC

DANIŞMAN

Prof. Dr. Hilmi YÜKSEL

İZMİR - 2018
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 ABSTRACT
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Value Stream Mapping and an application in a manufacturing company
Zlatan ± )DLN8=8129,û

Dokuz Eylul Univesity

Graduate School of Social Sciences
Department of Business Administration
Production Management and Industrial Business Administration Program

Shortened product lifecycles, demanding customers, globalization, and e-

commerce have placed intense pressure on companies for quicker response and
shorter cycle times. One way to ensure a quick UHVSRQVHWRFKDQJÕQJGHPDQG is
by holding inventory. However, inventory costs can easily become prohibitive,
especially when product obsolescence is considered. A wiser approach is to make
the operating system lean and agile, able to adapt to changing customer demands.
Born from necessity, the Lean production methodology offers companies
not only a set of tools, rather a new philosophy and a fighting chance to remain
competitive in a harsh and competitive market. The goal of this study is to
examine one of the pivotal tools in the Lean production methodology, a concept
known as Value Stream Mapping. It is a practical tool, which through the
identification of waste shows the path towards process, cycle time reduction as
well as improvement possibilities and as such is a basic principle of the Lean
system.
The study firstly offers an overview of all the key concepts of a Lean system
but more importantly practically applies the Value Stream Mapping method
within a production environment. The implementation of the method was done
within a medium sized organization that produces parts and delivers them
directly to one of EuURSH¶VELJJHVWDXWRPRWLYH2(0CV
The initial examination and the process of Current state mapping within
the chosen organization recorded and analyzed key manufacturing statistics.
Amongst others, some of the most notable problems detected were high inventory

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levels as well as a low Uptime KPI on the level of the entire value stream. The
second part of the thesis offers solutions aimed at eliminating the sources of waste
within the chosen value stream through the application of Lean production
techniques.
The result of the undertaken research proves that through the application
of Value Stream Mapping not only can sources of waste be identified, but through
the application of methods such as 5S and SMED, considerable process
improvements can be achieved.

Key words: Value Stream Mapping (VSM), Value Stream Management, Lean
production, SMED, 5S, Heijunka.

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9
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(Chiarini, 2013: 26):

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10
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1.4.5. Envanter øVUDIODUÕ

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11
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1.4.7. Kusur øVUDIÕ

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12
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7ƚŵĞ ĕekme
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24
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36
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37
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38
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39
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40
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41
 ùHNLO8: Kaizen'in DOWÕDGÕPÕ (Kato ve Smalley, 2011: 60)

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50
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2.3.4.2. 7HPHO'H÷HU$NÕúÕ9HULOHULQL7oplama

$\UÕQWÕOÕ ELU UQ DLOHVL VHoLPL UHWLP VUHoOHUL KDNNÕQGD JHQHO ELU J|UQW
ROXúWXUPDVÕ QHGHQL\OH KDULWDODPD LúOHPL VÕUDVÕQGD oRN \DUGÕPFÕ RODELOLU +DULWDODPD
LúOHPLQGHQ |QFH |QHULOHQ ELU GL÷HU DGÕP PúWHULOHU WHGDULNoLOHU YH GH÷HU DNÕúÕQÕQ
genel LúOHPOHUL KDNNÕQGD WHPHO YHULOHULQ WRSODQPDVÕGÕU +DULWDODPDGDQ |QFH \DSÕODQ
ELUYHULWRSODPDDQNHWL|UQH÷LDúD÷ÕGDYHULOPLúWLU.

9HULWRSODPDDQNHWLDúD÷ÕGDNLOHULQWHPHOLQLROXúWXUDQYHULOHULHOGHHGHU:

x 7DNW]DPDQÕQLQKHVDSODQPDVÕKHPPúWHULWDOHSOHULKHPGHGH÷HUOHUDNÕúÕ
LoLQGHQHWPHYFXWoDOÕúPDVUHVLQHLOLúNLQYHULOHUVXQDUYH
x 0HYFXWGXUXPKDULWDVÕQÕQLoLQHELOJLDNÕúODUÕQÕQoL]LOPHVLGLU.

54
 dL]HOJH8+DULWDODPD|QFHVLQGHELOJLWRSODPDLKWL\DoODUÕ(Nash ve Polling,
2008: 31)

DƺƔƚĞƌŝŬŝŵĚŝƌ͍
'ĞƌĕĞŬŵƺƔƚĞƌŝƚĂůĞďŝŶĞĚŝƌ͍
ŝƌĚĞŶĨĂnjůĂƺƌƺŶǀĂƌƐĂ͕ŬĂƌŦƔŦŵŶĞĚŝƌ͍
DƺƔƚĞƌŝ DƺƔƚĞƌŝŶĞƐŦŬůŦŬƚĂƐŝƉĂƌŝƔǀĞƌŝƌ͍
verileri DƺƔƚĞƌŝďŝƌƚĂŚŵŝŶƐĂŒůĂƌŵŦ͍
DƺƔƚĞƌŝƐŝƉĂƌŝƔŝŶĞnjĂŵĂŶŬĞƐŝŶůĞƔƚŝƌŝƌ͍
DƺƔƚĞƌŝLJĞƚĞƐůŝŵĂƚŶĞƐŦŬůŦŬƚĂLJĂƉŦůŦƌ͍
DƺƔƚĞƌŝƚĞƐůŝŵĂƚƉĞŶĐĞƌĞƐŝŶĞĚŝƌ͍
dĞĚĂƌŝŬĕŝŬŝŵĚŝƌ͍
dĞĚĂƌŝŬĕŝ EĞƐŦŬůŦŬƚĂƐŝƉĂƌŝƔǀĞƌŝLJŽƌƐƵŶƵnj͍
verileri Tahmin veriyor musunuz?
dĞĚĂƌŝŬĕŝŶĞƐŦŬůŦŬƚĂƚĞƐůŝŵĂƚLJĂƉŵĂŬƚĂ͍
ĞŒĞƌĂŬŦƔŦŶĚĂŬĂĕǀĂƌĚŝLJĂĕĂůŦƔŦƌ͍
ŝƌǀĂƌĚŝLJĂŬĂĕƐĂĂƚƐƺƌĞƌ͍
<ĂĕŵŽůĂLJĂƉŦůŦƌǀĞŵŽůĂůĂƌŶĞŬĂĚĂƌƐƺƌĞƌ͍
DŽůĂůĂƌƐŦƌĂƐŦŶĚĂŽƚŽŵĂƚŝŬŝƔůĞŵůĞƌĚƵƌƵLJŽƌŵƵ͍
ĞŒĞƌ DŽůĂůĂƌƐŦƌĂƐŦŶĚĂŵĂŶƵĞůŝƔůĞŵůĞƌĚƵƌƵLJŽƌŵƵ͍
ĂŬŦƔŦŝƔ sĂƌĚŝLJĂƂŶĐĞƐŝǀĞLJĂƐŽŶƌĂƐŦƚŽƉůĂŶƚŦůĂƌLJĂƉŦůŦƌŵŦǀĞŶĞŬĂĚĂƌƐƺƌĞƌ͍
verileri sĂƌĚŝLJĂƐƺƌĞƐŝŶĐĞƚĞŵŝnjůŝŬƉůĂŶůĂŶŵŦƔŵŦǀĞŶĞŬĂĚĂƌƐƺƌĞƌ͍
PŒůĞLJĞŵĞŒŝƺĐƌĞƚŝƂĚĞŶŵĞŬƚĞŵŝ͍
zĞŵĞŬŵŽůĂƐŦŶĞŬĂĚĂƌƐƺƌĞƌ͍
KƚŽŵĂƚŝŬƐƺƌĞĕůĞƌLJĞŵĞŬŵŽůĂƐŦŶĚĂĚƵƌƵLJŽƌŵƵ͍
DĂŶƵůĞƐƺƌĞĕůĞƌLJĞŵĞŬŵŽůĂƐŦŶĚĂĚƵƌƵLJŽƌŵƵ͍
mƌĞƚŝŵŝŬŝŵǀĞLJĂŶĞŬŽŶƚƌŽůĞĚĞƌ͍
ƵŬŽŶƚƌŽůŶŽŬƚĂƐŦƚĞŬďŝƌŬŝƔŝŵŝLJŽŬƐĂĚĞƉĂƌƚŵĂŶŵŦ͍
ĞŒĞƌ
ƵŬŽŶƚƌŽů͕ĨĂƌŬůŦĚĞƉĂƌƚŵĂŶůĂƌĚĂŶŐĞůĞŶďŝƌŐƌƵƉĕĂůŦƔŵĂƐŦŵŦ͍
ĂŬŦƔŦ
mƌĞƚŝŵŝŬŽŶƚƌŽůĞƚŵĞŬŝĕŝŶŽƚŽŵĂƚŝŬďŝƌƐŝƐƚĞŵŬƵůůĂŶŦLJŽƌŵƵƐƵŶƵnj͍
kontrol
Otomatik sistem bir MRP veya ERP sistemi midir?
verileri
KƚŽŵĂƚŝŬƐŝƐƚĞŵĞůĞŬƚƌŽŶŝŬƚĂďůŽĚŽƐLJĂůĂƌŦŶĚĂŶŵŦLJŽŬƐĂƌĂƉŽƌůĂƌĚĂŶŵŦŽůƵƔƵLJŽƌ͍
ƵŬŽŶƚƌŽůŶŽŬƚĂƐŦŬĂĕƐĂĂƚĕĂůŦƔŦLJŽƌ͍

0HYFXW GXUXP KDULWDVÕQÕQ oL]LPLQGHQ |QFH WRSODQDFDN VRQ YHUL NPHVL

ELUH\VHO LúOHP QLWHOLNOHULGLU hUQ \|QOHQGLUPH DQDOL]L UHWLP VUHoOHULQLQ VÕUDVÕ
DoÕVÕQGDQ \DUDUOÕYHULOHULWRSODUNHQGH÷HUDNÕúÕKDULWDODPDHNLELKHULúOHPLoLQHOGH
HGLOHFHN YH VXQXODFDN ELU GL]L LúOHP |OoPOHUL YH\D QLWHOLNOHUL KXVXVXQGD PXWDEÕN
ROPDN]RUXQGDGÕU6UHoQLWHOLNOHULKDNNÕQGDELUDUD\DJHWLULOPLúELOJL\LWRSODPDNLoLQ
HQL\L\|QWHPLNLQFLELUDQNHWYH\DNRQWUROOLVWHVLROXúWXUPDN YHUHWLPER\XQFDYHUL
WRSODPDNRODFDNWÕU.RQWUROOLVWHVLQHELU|UQHNDúD÷ÕGDYHULOPLúWLU.

55
 dL]HOJH9+DULWDODPD|QFHVLVUHFLQLWHOLNNRQWUROOLVWHVL(Nash ve Polling,
2008: 35)
KƌƚĂůĂŵĂƚĂůĞƉ;LJŦůůŦŬͿ͗
<ŽŶƚĞLJŶĞƌĞďĂĚŦ͗
'ĞŶĞůŝƔůĞŵŶŝƚĞůŝŬůĞƌŝ 'ƺŶĚĞǀĂƌĚŝLJĂƐĂLJŦƐŦ͗

ĞǀƌŝŵƐƺƌĞƐŝ
'ĞĕŝƔƐƺƌĞƐŝ
<ƵůůĂŶŦůĂďŝůŝƌůŝŬ
^ƺƌĞĕĂĚŦŵŦϭ ^ƺƌĞĐŝŶĂĚŦ ƌŦnjĂŽƌĂŶŦ
KƉĞƌĂƚƂƌƐĂLJŦƐŦ
Paket boyutu
WIP
ĞǀƌŝŵƐƺƌĞƐŝ
'ĞĕŝƔƐƺƌĞƐŝ
<ƵůůĂŶŦůĂďŝůŝƌůŝŬ
^ƺƌĞĕĂĚŦŵŦϮ ^ƺƌĞĐŝŶĂĚŦ ƌŦnjĂŽƌĂŶŦ
KƉĞƌĂƚƂƌƐĂLJŦƐŦ
Paket boyutu
WIP

2.3.4.3. Mevcut Durumu Haritalama

*HUHNOL YHULOHU WRSODQGÕ÷ÕQGD PHYFXW GXUXPXQ KDULWDODQPDVÕ EDúODWÕODELOLU

'H÷HUDNÕúÕKDULWDODPDLúOHPLGH÷HUDNÕúÕQGDNLPDO]HPHYHELOJLQLQDNÕúÕQÕJ|VWHUPHN
LoLQELUGL]LVWDQGDUWVLPJHNXOODQÕU%XVWDQGDUWVLPJHOHULQELUOLVWHVLHNWHEXOXQDELOLU
0HYFXWGXUXPGH÷HUDNÕúKDULWDVÕQÕHúOHPHGHNLWHPHODGÕPODUúXQODUGÕU7DSSLQJYH
GL÷HUOHUL):

1. 0úWHULWHGDULNoLYHUHWLPNRQWUROQWHPVLOHGHQoL]LPVLPJHOHUL
a. $\QÕ VLPJHOHU PúWHULOHUL YH WHGDULNoLOHUL WHPVLO HWPHN LoLQ
NXOODQÕOÕU
b. 0úWHUL VLPJHVL KDULWDQÕQ VD÷ VW N|úHVLQH \HUOHúWLULOLU WHGDULNoL
VLPJHVLKDULWDQÕQVROVWN|úHVLQH\HUOHúWLULOLU
c. hUHWLP NRQWURO VLPJHVL PúWHUL YH WHGDULNoL VLPJHOHUL DUDVÕQD
\HUOHúWLULOLU
2. 0úWHULJHUHNVLQLPOHULQLLoHUHQELUYHULNXWXVXPúWHULVLPJHVLQLQ\DQÕQGD
HNOHQPHOLGLU0úWHULWDOHELQLD\OÕNYHJQONG]H\GHLoHUPHOLGLU
3. .DP\RQODUOD WHPVLO HGLOHQ PúWHUL\H YH WHGDULNoL\H J|QGHULOHQ YH\D
RQODUGDQDOÕQDQYHULOHULQJLULOPHVL7HVOLPDWVÕNOÕ÷ÕQÕQEHOLUWLOPHVLJHUHNLU
4. øPDODWLúOHPOHULQLKDULWDQÕQGLELQGHoL]PHNHQVWVUHFLVROGD HQDúD÷Õ
VUHFLLVHVD÷GD

56
 a. +HULúOHPVLPJHQLQDOWÕQGDLúOHPQLWHOLNOHULLoHUHQELUYHULNXWXVX
EXOXQDQELUVLPJHLOHJ|VWHULOPHOLGLU
b. øúOHPOHU DUDVÕQGD GHSRODQDQ PDO]HPHOHULQ VUHoOHU DUDVÕQGD QRW
edilmeleri gerekir.
5. øúOHPVLPJHOHULQLQDOWÕQGDNLYHULNXWXODUÕQDLúOHPQLWHOLNOHULQLJLUPH
6. (OHNWURQLN YH\D HO LOH LúOHP ELOJLVLQL J|VWHUPH %X VDGHFH PúWHUL YH
WHGDULNoL LOH RODQ LOHWLúLPL GH÷LO D\QÕ ]DPDQGD UHWLP VUHFLQGHNL ELOJL
DNÕúÕQÕGDLoHULU
7. 6WRNLNRQODUÕoL]HUHNLúOHPOHUDUDVÕQGDVDNODQDQVWR÷XQWemsil edilmesi.
8. hUHWLP VUHFLQLQ |]HOOLNOHULQH ED÷OÕ RODUDN LWPH YH\D oHNPH RNODUÕQÕQ
oL]LOPHVL.

0HYFXW GXUXP KDULWDODQPDVÕ VÕUDVÕQGD |QHPOL ELU NRQX KDULWDODPD LúOHPL

VÕUDVÕQGD NDUúÕODúÕODQ VWRN VHYL\HOHULQLQ RUWD\D VXQXOPDVÕGÕU .DUúÕODúÕODQ VWRN
ihtiyDoODUÕJQOHUHJ|UHKHVDSODQPDOÕGÕUøONDGÕPKHUUHWLPVUHFLQGHPHYFXW \DUÕ
PDPXO VWR÷XQXQ WIP) YH\D KDPPDGGHQLQ RQODUGDQ UHWLOHELOHFHN ELWPLú UQ
VD\ÕVÕQD G|QúWUOPHVLGLU øNLQFL DGÕP KHU ELU DGÕPGD NDUúÕODúÕODQ VWR÷XQ JQON
WDOHEH E|OQPHVL YH E|\OHFH HOGHNL VWRN JQOHULQLQ WHVSLW HGLOPHVLGLU 6RQ RODUDN
NDOLWHYHoDOÕúPDVUHVLQGHNLVDSPDODUDED÷OÕRODUDNKHUUHWLPVUHFLQGHVWRN]DPDQÕ
GH÷HUOHULQGH\DSÕODQD\DUODPDODUÕQPHYFXWGXUXPGH÷HULDNÕúKDULWDVÕQGD\DSÕOPDVÕYH
VXQXOPDVÕJHUHNWL÷LQLEHOLUWPHN|QHPOLGLUgUQH÷LQKDWDOÕNXVXUOXUHWLPRUDQÕ
RODUDNDOÕQÕUVD JQONVWRN VHYL\HVL  JQON VWRN ]DPDQÕGH÷HUOHULQH \DSÕODQ
ayarlamaya denk gelecektir.

+HPPDO]HPHKHPELOJLDNÕúÕKDULWDODQGÕNWDQVRQUDKDULWDQÕQDOWÕQGDELU]DPDQ
oL]HOJHVL J|VWHULOLU %X oL]HOJH KHU ELU RSHUDV\RQ YH EX RSHUDV\RQODU DUDVÕQGDNL
DNWDUPD JHFLNPHOHULQLQ LúOHQPH VDDWOHULQL J|VWHULU =DPDQ oL]HOJHVL ELU \DQGDQ
GH÷HUOHQGLUPHDGÕPODUÕQÕYHJQFHOVLVWHPGHNLLVUDIODUÕEHOLUOHPHGHGL÷HU\DQGDQLVH
VUHoL\LOHúWLUPHHVQDVÕQGD|OoOHQ]DPDQYHULOHULQLQEDúOÕFDSDUoDODUÕQÕKHGHINLWOH\H
DNWDUPDGDNXOODQÕOÕU(QVWVDWÕUED]HQUHWLPD\DUODUÕQGDKD]ÕUOÕNVUHVLYH\DUHWLP
KD]ÕUOÕN VUHVL RODUDN DGODQGÕUÕODQ VUHo EDúÕQGDNL ]DPDQÕ |OoHU 'H÷HU DNÕúÕQGDNL
UQ YH\DLúPLNWDUÕQDYHPúWHULWDOHELQLQVHYL\HVLQHGD\DQDQEXVDWÕUPHYFXWWP
PDO]HPH\L WDúÕPDN YH\D DNÕúWDNL oDOÕúPDODUÕ WDPDPODPDN LoLQ RUWDODPD QH NDGDU
]DPDQDLKWL\DoROGX÷XQXJ|VWHULU+HUELULúOHPEDVDPD÷ÕDUDVÕQGDNLLúPLNWDUÕ]DPDQ

57
oL]HOJHVLQGH WLSLNRODUDNWRSODPLúOHPVUHVLRODQLúJQVD\ÕVÕQDJ|UHND\GDJHoLULOLU
(Nash ve Poling, 2008: 121-131).

2.3.4.4. Gelecek Durum Haritalama

0HYFXW GXUXPXQ RGDN QRNWDVÕ GH÷HU DNÕúÕQÕQ GXUXPXQX GR÷UX ELU úHNLOGH
J|VWHUPHN LNHQ VRQUDNL GXUXP NDUúÕODúÕODELOHFHN LVUDIÕQ RUWDGDQ NDOGÕUÕOPDVÕ LoLQ
o|]POHUUHWPH\HRGDNODQPÕúWÕU%XDPDoJ|]|QQHDOÕQGÕ÷ÕQGDgelecek durum bir
GL]LNLOLWVRUXQXQ\DQÕWODUÕQÕVXQPDOÕGÕU5RWKHUYH6KRRN):

1. 0úWHUL\H HQ \DNÕQ RODQ VUHoOHULQ NXOODQÕODELOLU oDOÕúPD VUHVLQH GD\DOÕ

RODUDNWDNW]DPDQÕQHGLU"
2. 7HVOLPDWODU PúWHUL\H GR÷UXGDQ PÕ \RNVD PDPXO VSHUPDUNHWOHU
DUDFÕOÕ÷Õ\ODPÕJHUoHNOHúWLULOHFHN"
3. 6UHNOLDNÕúLúOHPHQHUHGHNXOODQÕOÕU"
4. <XNDUÕ \|QGH VUHoOHULQ UQQ NRQWURO HWPHN LoLQ VSHUPDUNHW oHNPH
sistemleULQHUHGHNXOODQÕOÕU"
5. hUHWLP]LQFLULQGHNLKDQJLQRNWDGDUHWLPSODQODQDELOLUWHPSRVUHFL"
6. hUHWLPNDUÕúÕPÕWHPSRVUHFLQGHQDVÕOVHYL\HOHQGLULOLU"
7. 7HPSR VUHFLQGH GÕúDUÕ J|WUOHFHN YH LVWLNUDUOÕ ELU úHNLOGH RUWD\D
oÕNDUÕODFDNRODQoDOÕúPDPLNWDUÕQHNDGDUGÕU"
8. 6RQUDNLGXUXPWDVDUÕPÕQGDEHOLUWLOHQGH÷HUDNÕúÕQÕQDNPDVÕLoLQKDQJLVUHo
L\LOHúWLUPHOHULJHUHNHFHN?

<DOÕQ UHWLP WHNQLNOHULQLQ X\JXODQPDVÕ LOH EX VRUXODUÕQ KHSVLQH FHYDS

YHULOHELOLU6RQUDNLGXUXPKDULWDVÕQÕWDVDUODPDYH\XNDUÕGDNLVRUXODUÕFHYDSODPDVUHFL
oDúDPDOÕRODUDNJHUoHNOHúLU7DSSLQJYHGL÷HUOHUL):

x 0úWHULWDOHSDúDPDVÕ.DOLWH|]HOOLNOHULWHVOLPDWVUHVLYHIL\DWGDGDKLO
ROPDN]HUHUQOHULoLQPúWHULWDOHELQLDQODPD
x $NÕúDúDPDVÕøoYHGÕúPúWHULOHULQGR÷UXUQGR÷UX]DPDQGDYHGR÷UX
PLNWDUGDDODELOPHVLLoLQVUHNOLWHVLVLoLDNÕúOÕLPDODW\DSÕOPDVÕ
x 6HYL\HOHQGLUPH DúDPDVÕ 0úWHULOHULQ NoN VLSDULú YHUPHVLQH RODQDN
WDQÕPDNLoLQVWR÷XYH:,3
LD]DOWPDNDPDFÕ\ODLúLHúLWKDFLPYHoHúLWOLOLNWH
GD÷ÕWPDN.

58
 ùHNLO9: YalÕQX\JXODPDQÕQoDúDPDVÕ 7DSSLQJYHGL÷HUOHUL

Talep ŬŦƔ Seviyelendirme zĂůŦŶƐŝƐƚĞŵ

dĂŬƚnjĂŵĂŶŦ ^ƺƌĞŬůŝĂŬŦƔ dĞŵƉŽůƵĕĞŬŝůŵĞ

Frekans 7ƔŚƺĐƌĞůĞƌŝ ,ĞŝũƵŶŬĂ;zƺŬĚĞŶŐĞůĞŵĞͿ
Tampon envanteri Hat dengeleme Heijunka kutusu
Emniyet envanteri SMED <ŽƔƵĐƵ
DĂŵƺůƐƺƉĞƌŵĂƌŬĞƚŝ ^ƚĂŶĚĂƌĚŝnjĞĞĚŝůŵŝƔĕĂůŦƔŵĂ
KƚŽŶŽŵďĂŬŦŵ
Kanban sistemi
mƌĞƚŝŵƉůĂŶůĂŵĂƐŦ

+HU ELU DúDPDGD NXOODQÕODQ \DOÕQ WHNQLNOHU \XNDUÕGD OLVWHOHQPLúWLU Gelecek

GXUXPXQ VRPXW DPDFÕQÕ 7R\RWD hUHWLP VLVWHPLQLQ JHQHO KHGHIL DUDFÕOÕ÷Õ\OD HQ L\L
úHNLOGHWDQÕPODPDNPPNQGU7DSSLQJYHGL÷HUOHUL):

1. 0úWHUL WDOHELQL HNLSPDQ |]HOOLNOHULQL LúoLOLN GHQJHVLQL YH PDO]HPH DNÕúÕQÕ

J|]GHQJHoLUHUHNUHWLPVUHoOHULQLQVDELWOHQPHVL
2. 6UHoOHULYH\UWOHQoDOÕúPDODUÕVWDQGDUGL]HHGLOPHVLYH
3. 6UHoOHULQ NDL]HQ \ROX\OD VDELWOHQPHVL Ye standardize edilmesinden sonra
VDGHOHúWLULOPHVL.

2.3.4.5. Uygulama PODQÕ

<DOÕQ X\JXODPD VRQXoODUÕQÕQ EDúDUÕVÕ VRQXoWD |QHULOHQ X\JXODPD SODQÕQÕQ

NHQGLNDOLWHVLQHYHEXSODQÕQ\UWOPHNDOLWHVLQHED÷OÕRODFDNWÕU

8\JXODPDSODQÕgelecek durumun tasDUÕPÕQGDULD\HWHGLOHQD\QÕPRGHOHJ|UH

\DSÕODQGÕUÕODELOLU <DQL PúWHUL WDOHELQL NDUúÕODPDN LoLQ \DSÕOPDVÕ JHUHNHQ
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Saat / vardiya 8,5 saat
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67
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68
 dL]HOJH 12+DULWDODPD|QFHVLELOJLWRSOPD formu - I
,ĂƌŝƚĂůĂŵĂƂŶĐĞƐŝdĂůĞƉdŽƉůĂŵĂ
DƺƔƚĞƌŝsĞƌŝůĞƌŝ
1. DƺƔƚĞƌŝŬŝŵĚŝƌ͍ BMW / xY
2. 'ĞƌĕĞŬŵƺƔƚĞƌŝƚĂůĞďŝŶĞĚŝƌ͍;DƺƔƚĞƌŝƚĂƌĂĨŦŶĚĂŶĂůŦŶĂŶƐŝƉĂƌŝƔŵŝŬƚĂƌŦǀĞLJĂƚƵƚĂƌŦͿ͘
a. ƺƌƺŶĂŝůĞƐŝǀĞLJĂĂLJƌŦƺƌƺŶŵĚĞůŝŽůĂƌĂŬ 720.000
b. 'ƺŶ͕ŚĂĨƚĂ͕ĂLJ͕ĕĞLJƌĞŬǀĞLJĂLJŦůŽůĂƌĂŬ 'ƺŶ 3.000 Hafta 15.000 Ay 60.000
3. ŝƌĚĞŶĨĂnjůĂƺƌƺŶǀĂƌƐĂ͕ŬĂƌŦƔŦŵŶĞĚŝƌ͍
a. ƺƌƺŶĂŝůĞƐŝ DtĨƌĞŶŝƚƵƚĂĐĂŒŦ
b. ƺƌƵŶϭ Avrupa 78% 560.000
c. ƺƌƺŶϮ 7ŶŐŝůƚĞƌĞ 22% 160.000
4. DƺƔƚĞƌŝŶĞƐŦŬůŦŬƚĂƐŝƉĂƌŝƔǀĞƌŝƌ͍
,ĂĨƚĂůŦŬ
;^ĂĂƚůŝŬ͕ŐƺŶůƺŬ͕ŚĂĨƚĂůŦŬ͕ĂLJůŦŬ͕LJŦůůŦŬŽůĂƌĂŬ͍Ϳ
5. DƺƔƚĞƌŝďŝƌƚĂŚŵŝŶǀĞƌŝƌŵŝ͍
,ĂĨƚĂůŦŬ
;^ĂĂƚůŝŬ͕ŐƺŶůƺŬ͕ŚĂĨƚĂůŦŬ͕ĂLJůŦŬ͕LJŦůůŦŬŽůĂƌĂŬ͍Ϳ
6. DƺƔƚĞƌŝƐŝƉĂƌŝƔŝŶĞnjĂŵĂŶŬĞƐŝŶůĞƔƚŝƌŝƌ͍
dĞƐůŝŵĂƚŦŶŚĂĨƚĂƐŦŶĚĂŝůŬŝƔŐƺŶƺ

7. DƺƔƚĞƌŝLJĞƚĞƐůŝŵĂƚŶĞƐŦŬůŦŬƚĂLJĂƉŦůŦƌ͍
,ĂĨƚĂůŦŬ͕ƵŵĂƌƚĞƐŝŐƺŶƺ
;^ĂĂƚůŝŬ͕ŐƺŶůƺŬ͕ŚĂĨƚĂůŦŬ͕ĂLJůŦŬ͕LJŦůůŦŬŽůĂƌĂŬ͍Ϳ
8. DƺƔƚĞƌŝƚĞƐůŝŵĂƚƉĞŶĐĞƌĞƐŝŶĞĚŝƌ͍
ϱŐƺŶ
;ƚĞƐůŝŵĂƚƐƺƌĞƐŝͿ
dĞĚĂƌŝŬĕŝǀĞƌŝůĞƌŝ
9. dĞĚĂƌŝŬĕŝŬŝŵĚŝƌ͍
FIST plastiks / Wolfsdorf

10. EĞƐŦŬůŦŬƚĂƐŝƉĂƌŝƔǀĞƌŝLJŽƌƐƵŶƵnj͍
,ĞƌƺĕƺŶĐƺŚĂĨƚĂ;ƚŽƉůƵƐŝƉĂƌŝƔͿͬ,ĂĨƚĂůŦŬƐŝƉĂƌŝƔ

11. Tahmin veriyor musunuz?

DtΖŶŝŶƚĂŚŵŝŶŝƺnjĞƌŝŶĞͬ,ĂĨƚĂůŦŬƐŝƉĂƌŝƔ

12. dĞĚĂƌŝŬĕŝŶĞƐŦŬůŦŬƚĂƚĞƐůŝŵĂƚLJĂƉŵĂŬƚĂ͍
LJĚĂďŝƌŬĞnjͬ,ĂĨƚĂůŦŬͲWĞƌƔĞŵďĞŐƺŶƺ

ĞŒĞƌĂŬŦƔŦŝƔǀĞƌŝůĞƌŝ
13. ĞŒĞƌĂŬŦƔŦŶĚĂŬĂĕǀĂƌĚŝLJĂĕĂůŦƔŦƌ͍
7ŬŝǀĂƌĚŝLJĂ

14. ŝƌǀĂƌĚŝLJĂŬĂĕƐĂĂƚƐƺƌĞƌ͍
8,5 h

15. <ĂĕŵŽůĂLJĂƉŦůŦƌǀĞŵŽůĂůĂƌŶĞŬĂĚĂƌƐƺƌĞƌ͍
2 x 5 dak = 10 dak
(dakika)
16. DŽůĂůĂƌƐŦƌĂƐŦŶĚĂŽƚŽŵĂƚŝŬŝƔůĞŵůĞƌĚƵƌƵLJŽƌŵƵ͍
'ŽƌĂnjĚĞΖĚĞͲ,ĂLJŦƌ͕^ƌĞďƌĞŶŝĐĂΖĚĂŽƚŽŵĂƚŝŬƐƺƌĞĕLJŽŬ
;ǀĞƚͬ,ĂLJŦƌǀĞĚĂŬŝŬĂŽůĂƌĂŬŶĞŬĂĚĂƌƐƺƌĞƌͿ
17. DŽůĂůĂƌƐŦƌĂƐŦŶĚĂŵĂŶƵĞůŝƔůĞŵůĞƌĚƵƌƵLJŽƌŵƵ͍
Evet - mola boyunca
;ǀĞƚͬ,ĂLJŦƌǀĞĚĂŬŝŬĂŽůĂƌĂŬŶĞŬĂĚĂƌƐƺƌĞƌͿ
18. sĂƌĚŝLJĂƂŶĐĞƐŝǀĞLJĂƐŽŶƌĂƐŦƚŽƉůĂŶƚŦůĂƌŦLJĂƉŦůŦƌŵŦǀĞŶĞŬĂĚĂƌƐƺƌĞƌ͍
5 dak
;ǀĞƚͬ,ĂLJŦƌǀĞĚĂŬŝŬĂŽůĂƌĂŬŶĞŬĂĚĂƌƐƺƌĞƌͿ
19. sĂƌĚŝLJĂƐƺƌĞƐŝŶĐĞƚĞŵŝnjůŝŬƉůĂŶůĂŶŵŦƔŵŝǀĞŶĞŬĂĚĂƌƐƺƌĞƌ͍
ŚĂLJŦƌ
;ǀĞƚͬ,ĂLJŦƌǀĞĚĂŬŝŬĂŽůĂƌĂŬŶĞŬĂĚĂƌƐƺƌĞƌͿ
20. PŒůĞLJĞŵĞŒŝƺĐƌĞƚŝƂĚĞŶŵĞŬƚĞŵŝ͍
ƂĚĞŶŵŝƔ

21. zĞŵĞŬŵŽůĂƐŦŶĞŬĂĚĂƌƐƺƌĞƌ͍
20 dak
;ǀĞƚͬ,ĂLJŦƌǀĞĚĂŬŝŬĂŽůĂƌĂŬŶĞŬĂĚĂƌƐƺƌĞƌͿ
22. KƚŽŵĂƚŝŬƐƺƌĞĕůĞƌLJĞŵĞŬŵŽůĂƐŦŶĚĂĚƵƌƵLJŽƌŵƵ͍
'ŽƌĂnjĚĞΖĚĞͲ,ĂLJŦƌ͕^ƌĞďƌĞŶŝĐĂΖĚĂŽƚŽŵĂƚŝŬƐƺƌĞĕLJŽŬ
;ǀĞƚͬ,ĂLJŦƌǀĞĚĂŬŝŬĂŽůĂƌĂŬŶĞŬĂĚĂƌƐƺƌĞƌͿ
23. DĂŶƵůĞƐƺƌĞĕůĞƌLJĞŵĞŬŵŽůĂƐŦŶĚĂĚƵƌƵLJŽƌŵƵ͍
Evet - mola boyunca
;ǀĞƚͬ,ĂLJŦƌǀĞĚĂŬŝŬĂŽůĂƌĂŬŶĞŬĂĚĂƌƐƺƌĞƌͿ
ĞŒĞƌĂŬŦƔŦŬŽŶƚƌŽůǀĞƌŝůĞƌŝ
24. mƌĞƚŝŵŝŬŝŵǀĞLJĂŶĞŬŽŶƚƌŽůĞĚĞƌ͍
ƺƌĞƚŝŵƐĞŬƚƂƌƺ

25. ƵŬŽŶƚƌŽůŶŽŬƚĂƐŦƚĞŬďŝƌŬŝƔŝŵŝLJŽŬƐĂĚĞƉĂƌƚŵĂŶŵŦ͍
ƺƌĞƚŝŵƔĞĨŝ

26. ƵŬŽŶƚƌŽů͕ĨĂƌŬůŦĚĞƉĂƌƚŵĂŶůĂƌĚĂŶŐĞůĞŶďŝƌŐƌƵƉĕĂůŦƔŵĂƐŦŵŦ͍
<ŝƔŝƐĞů

27. mƌĞƚŝŵŝŬŽŶƚƌŽůĞƚŵĞŬŝĕŝŶŽƚŽŵĂƚŝŬďŝƌƐŝƐƚĞŵŬƵůůĂŶŦLJŽƌŵƵƐƵŶƵnj͍
Softicar

28. Otomatik sistem bir MRP veya ERP sistemi midir?

ERP

29. Otomatik sistem, Microsoft Excel veya Lotus 1-2-3 gibi elektronik tablo
MS Excel
ĚŽƐLJĂůĂƌŦŶĚĂŶŵŦŽůƵƔƵLJŽƌ͍
30. ƵŬŽŶƚƌŽůŶŽŬƚĂƐŦŬĂĕƐĂĂƚĕĂůŦƔŦLJŽƌ͍ ,ĂĨƚĂďĂnjŦŶĚĂͲŐƺŶůƺŬĂLJĂƌůĂŵĂͲǀĂƌĚŝLJĂďĂƔŦŶĂĂLJĂƌůĂŵĂͲƌĞƐŵŝŽůĂƌĂŬ͕ƉůĂŶůĂŵĂĚĞƉĂƌƚŵĂŶŦƐĂĚĞĐĞ
ŝůŬǀĂƌĚŝLJĂĚĂĕĂůŦƔŦƌ

69
 dL]HOJH 13: HDULWDODPD|QFHVLELOJLWRSOPD formu - II

ĞŒĞƌŬŦƔŦ,ĂƌŝƚĂůĂŵĂͲŝůŐŝdŽƉůĂŵĂ&ŽƌŵƵ

KƌƚĂůĂŵĂƚĂůĞƉ;LJŦůůŦŬͿ͗ϳϮϬϬϬϬ;ϱϲϬϬϬϬǀƌƵƉĂ͕ϭϲϬϬϬϬ7ŶŐŝůƚĞƌĞͿ
'ĞŶĞůŝƔůĞŵ
<ŽŶƚĞLJŶŦƌĞďĂĚŦ͗ϲϬĂĚĞƚ Hammade stok: 73.650 adet (plastik ve deri)
nitelikleri
'ƺŶůƺŬǀĂƌĚŝLJĂƐĂLJŦƐŦ͗Ϯ ŝƚŵŝƔƺƌƺŶůĞƌƐƚŽŬ͗ϭϭ͘ϴϬϬĂĚĞƚ
ĞǀƌŝŵƐƺƌĞƐŝ 0,25 dak
<ƵƌƵůƵŵƐƺƌĞƐŝ ϵϬĚĂŬͬKͲĕĂůŦƔƚŦƌŵĂŬϮϬĚĂŬ
^ƺƌĞĕĂĚŦŵŦϭ WůĂƐƚŝŬŬĂůŦƉůĂŵĂ <ƵůůĂŶŦůĂďŝůŝƌůŝŬ 100%
KƉĞƌĂƚƂƌ^ĂLJŦƐŦ ϭǀĂƌĚŝLJĂďĂƔŦŶĂ
WIP 18000 adet
ĞǀƌŝŵƐƺƌĞƐŝ 0,10 dak
^ƺƌĞĕĂĚŦŵŦϮ ĞƌŝŝƔĂƌĞƚůĞŵĞ KƉĞƌĂƚƂƌ^ĂLJŦƐŦ ϭŐƺŶďĂƔŦŶĂ
WIP 3500 adet
ĞǀƌŝŵƐƺƌĞƐŝ 0,36 dak
^ƺƌĞĕĂĚŦŵŦϯ Deri kesimi KƉĞƌĂƚƂƌ^ĂLJŦƐŦ ϮǀĂƌĚŝLJĂďĂƔŦŶĂ
WIP 40 adet
ĞǀƌŝŵƐƺƌĞƐŝ 0,41 dak
Deri inceltme ve
^ƺƌĞĕĂĚŦŵŦϰ KƉĞƌĂƚƂƌ^ĂLJŦƐŦ ϮǀĂƌĚŝLJĂďĂƔŦŶĂ
yontma
WIP 40 adet
ĞǀƌŝŵƐƺƌĞƐŝ 0,60 dak
ŝŬŝƔͲďŝƌůĞƔƚŝƌŵĞ
^ƺƌĞĕĂĚŦŵŦϱ KƉĞƌĂƚƂƌ^ĂLJŦƐŦ ϮǀĂƌĚŝLJĂďĂƔŦŶĂ
ĚŝŬŝƔŝ
WIP 20 adet
ĞǀƌŝŵƐƺƌĞƐŝ 0,66 dak
^ƺƌĞĕĂĚŦŵŦϲ zĂƉŦƔƚŦƌŦĐŦƵLJŐƵůĂŵĂ KƉĞƌĂƚƂƌ^ĂLJŦƐŦ ϮǀĂƌĚŝLJĂďĂƔŦŶĂ
WIP 30 adet
ĞǀƌŝŵƐƺƌĞƐŝ 0,66 dak
^ƺƌĞĕĂĚŦŵŦϳ ŝŬŝƔͲĚĞŬŽƌĂƚŝĨĚŝŬŝƔ KƉĞƌĂƚƂƌ^ĂLJŦƐŦ ϮǀĂƌĚŝLJĂďĂƔŦŶĂ
WIP 20 adet
ĞǀƌŝŵƐƺƌĞƐŝ 0,29dak
^ƺƌĞĕĂĚŦŵŦϴ ŝŬŝƔͲƐŽŶĚŝŬŝƔ KƉĞƌĂƚƂƌ^ĂLJŦƐŦ ϭǀĂƌĚŝLJĂďĂƔŦŶĂ
WIP 20 adet
ĞǀƌŝŵƐƺƌĞƐŝ 0,09 dak
^ƺƌĞĕĂĚŦŵŦϵ <ĂůŦƉŦƐŦƚŵĂ KƉĞƌĂƚƂƌ^ĂLJŦƐŦ ϭǀĂƌĚŝLJĂďĂƔŦŶĂ
WIP 3400 adet
ĞǀƌŝŵƐƺƌĞƐŝ 0,24 dak
^ƺƌĞĕĂĚŦŵŦϭϬ zĂƉŦƔŬĂŶƵLJŐƵůĂŵĂϮ KƉĞƌĂƚƂƌ^ĂLJŦƐŦ ϭǀĂƌĚŝLJĂďĂƔŦŶĂ
WIP 270 adet
ĞǀƌŝŵƐƺƌĞƐŝ 0,33 dak 30 dak
^ƺƌĞĕĂĚŦŵŦϭϭ Montaj KƉĞƌĂƚƂƌ^ĂLJŦƐŦ ϭϮǀĂƌĚŝLJĂďĂƔŦŶĂ 90 adet
WIP 74 adet 0,33 dak/adet
ĞǀƌŝŵƐƺƌĞƐŝ 0,28 dak 45 dak
^ƺƌĞĕĂĚŦŵŦϭϮ /ƐŦůŝƔůĞŵ KƉĞƌĂƚƂƌ^ĂLJŦƐŦ ϭǀĂƌĚŝLJĂďĂƔŦŶĂ 162 adet
WIP - 0,28 dak/adet
ĞǀƌŝŵƐƺƌĞƐŝ 0,30 dak
^ƺƌĞĕĂĚŦŵŦϭϯ ĞůŝŬĂĕŵĂ KƉĞƌĂƚƂƌ^ĂLJŦƐŦ ϭǀĂƌĚŝLJĂďĂƔŦŶĂ
WIP 60 adet
ĞǀƌŝŵƐƺƌĞƐŝ 0,42 dak
^ƺƌĞĕĂĚŦŵŦϭϰ Son kontrol KƉĞƌĂƚƂƌ^ĂLJŦƐŦ ϮǀĂƌĚŝLJĂďĂƔŦŶĂ
WIP 180 adet
ĞǀƌŝŵƐƺƌĞƐŝ 0,07 dak 4 dak
^ƺƌĞĕĂĚŦŵŦϭϱ Paketleme KƉĞƌĂƚƂƌ^ĂLJŦƐŦ ϭǀĂƌĚŝLJĂďĂƔŦŶĂ 60 adet
WIP 480 adet 0,07 dak/adet
DƺƔƚĞƌŝĚĞŶŐĞůĞŶƚƺŵŝůĞƚŝƔŝŵĞůĞŬƚƌŽŶŝŬƚŝƌ͘ϮϬϮϭΖĚĞKWΖLJĞŬĂĚĂƌŽůĂŶƚĂŚŵŝŶůĞƌ
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bŝƌŬĞƚŝƐŵŝ Bosna
Net dakika/vardiya 475 dak
'ƺŶůƺŬƐŝƉĂƌŝƔ 3000 adet
dĂŬƚnjĂŵĂŶŦ 0,32 adet/dak
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Plastik Deri Deri inceltme ve ŝŬŝƔͲďŝƌůĞƔƚŝƌŵĞ zĂƉŦƔƚŦƌŦĐŦ ŝŬŝƔͲĚĞŬŽƌĂƚŝĨ zĂƉŦƔƚŦƌŦĐŦ

^ƺƌĞĕĂĚŦ Deri kesimi ŝŬŝƔͲƐŽŶĚŝŬŝƔ <ĂůŦƉŦƐŦƚŵĂ Montaj /ƐŦůŝƔůĞŵ ĞůŝŬĂĕŵĂ Son kontrol Paketleme
<ĂůŦƉůĂŵĂ ŝƔĂƌĞƚůĞŵĞ yontma ĚŝŬŝƔŝ uygulama 1 ĚŝŬŝƔ uygulama 2
DĂƵŶĞůͬDĂŬŝŶĞƐƺƌĞĐŝ Makine Manuel Manuel Manuel Manuel Manuel Manuel Manuel Makine Manuel Manuel Makine Makine Manuel Manuel
KƉĞƌĂƚƂƌ^ĂLJŦƐŦ 2 1 2 2 2 2 2 1 1 1 12 1 1 2 1
mƌĞƚŝŵnjĂŵĂŶŦ 0,25 0,10 0,36 0,41 0,60 0,66 0,60 0,29 0,09 0,24 4,00 0,28 0,30 0,42 0,07
ĞǀŝƌŝŵƐƺƌĞƐŝ 0,25 0,10 0,18 0,21 0,30 0,33 0,30 0,29 0,09 0,24 0,33 0,28 0,30 0,21 0,07
sĂƌĚŝLJĂƐĂLJŦƐŦ 2 1 2 2 2 2 2 2 2 2 2 2 2 2 2
Kapasite - teorik 3.800 4.750 5.278 4.634 3.167 2.879 3.167 3.276 10.556 3.958 2.850 3.393 3.167 4.524 13.571
Kaybedilen zaman (dak/vardiya) 40 15 10 20 15 10 5 5 20 30 20 20 10 20 15
ĂůŦƔŵĂƐƺƌĞƐŝй 92% 97% 98% 96% 97% 98% 99% 99% 96% 94% 96% 96% 98% 96% 97%
<ĂƉĂƐŝƚĞͲŐĞƌĕĞŬ 3.480 4.600 5.167 4.439 3.067 2.818 3.133 3.241 10.111 3.708 2.730 3.250 3.100 4.333 13.143
'ƺŶůƺŬƐŝƉĂƌŝƔ 3.000 3.000 3.000 3.000 3.000 3.000 3.000 3.000 3.000 3.000 3.000 3.000 3.000 3.000 3.000
<ĂƉĂƐŝƚĞƐŦŶŦƌůĂŵĂƐŦ 480 1.600 2.167 1.439 67 - 182 133 241 7.111 708 - 270 250 100 1.333 10.143
ƌŦnjĂй 1,0% 0,0% 1,0% 1,0% 1,0% 0,5% 1,0% 1,0% 0,5% 0,0% 2,0% 0,0% 1,0% 0,0% 0,0%
Kalite % 99,0% 100,0% 99,0% 99,0% 99,0% 99,5% 99,0% 99,0% 99,5% 100,0% 98,0% 100,0% 99,0% 100,0% 100,0%
ĞŒĞƌĂŬŦƔŦĕĂůŦƔŵĂƐƺƌĞƐŝй 58% Kaydedilen Mevcut Durum - ĞǀŝƌŝŵƐƺƌĞůĞƌŝ
ĞŒĞƌĂŬŦƔŦŬĂůŝƚĞƐŝй 90%
0,35
dŽƉůĂŵƺƌĞƚŝŵnjĂŵĂŶŦ 8,67 dak
0,30
dŽƉůĂŵĕĞǀŝƌŝŵƐƺƌĞƐŝ 3,48 dak
dŽƉůĂŵƚĞƐůŝŵĂƚƐƺƌĞƐŝ;ŐƺŶůƺŬƐƚŽŬͿ 38,20 ŐƺŶ 0,25
TCT/TLT 0,006% 0,20
dŽƉůĂŵĕĂůŦƔĂŶƐĂLJŦƐŦͲŵĞǀĐƵƚĚƵƌƵŵ 33 0,15
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0,05
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0,00
ĕĂůŦƔŵĂƐƺƌĞƐŝΎ<ĂůŝƚĞΎWĞƌĨŽƌŵĂŶƐ<W/ 50% Plastik Deri
Deri ŝŬŝƔͲ
zĂƉŦƔƚŦƌŦĐŦ
ŝŬŝƔͲ
ŝŬŝƔͲƐŽŶ zĂƉŦƔƚŦƌŦĐŦ
Deri kesimi inceltme ve ďŝƌůĞƔƚŝƌŵĞ dekoratif <ĂůŦƉŦƐŦƚŵĂ Montaj /ƐŦůŝƔůĞŵ ĞůŝŬĂĕŵĂ Son kontrol Paketleme
<ĂůŦƉůĂŵĂ ŝƔĂƌĞƚůĞŵĞ uygulama 1 ĚŝŬŝƔ uygulama 2
yontma ĚŝŬŝƔŝ ĚŝŬŝƔ
ĞǀŝƌŝŵƐƺƌĞƐŝ 0,25 0,10 0,18 0,21 0,30 0,33 0,30 0,29 0,09 0,24 0,33 0,28 0,30 0,21 0,07
Plastik Deri Deri inceltme ve ŝŬŝƔͲ zĂƉŦƔƚŦƌŦĐŦ ŝŬŝƔͲ ŝŬŝƔͲƐŽŶ zĂƉŦƔƚŦƌŦĐŦ ŝƚŵŝƔ
Hammade depo Deri kesimi <ĂůŦƉŦƐŦƚŵĂ Montaj /ƐŦůŝƔůĞŵ ĞůŝŬĂĕŵĂ Son kontrol Paketleme
<ĂůŦƉůĂŵĂ ŝƔĂƌĞƚůĞŵĞ yontma ďŝƌůĞƔƚŝƌŵĞĚŝŬŝƔŝ uygulama 1 ĚĞŬŽƌĂƚŝĨĚŝŬŝƔ ĚŝŬŝƔ uygulama 2 ƺƌƺŶĞůĞƌĚĞƉŽ
Stok (adet) 73.650 18.182 4.375 150 455 303 181 121 404 3.417 373 101 - 81 180 840 11.800
^ƚŽŬ;ŐƺŶůƺŬͿ 24,55 6,06 1,46 0,05 0,15 0,10 0,06 0,04 0,13 1,14 0,12 0,03 - 0,03 0,06 0,28 3,93
'ƺŶůƺŬƐƚŽŬ
30,00
25,00
20,00
15,00
10,00
5,00
-
Deri ŝŬŝƔͲ ŝŬŝƔͲ ŝƚŵŝƔ
Hammade Plastik Deri zĂƉŦƔƚŦƌŦĐŦ ŝŬŝƔͲƐŽŶ zĂƉŦƔƚŦƌŦĐŦ
Deri kesimi inceltme ve ďŝƌůĞƔƚŝƌŵĞ dekoratif <ĂůŦƉŦƐŦƚŵĂ Montaj /ƐŦůŝƔůĞŵ ĞůŝŬĂĕŵĂ Son kontrol Paketleme ƺƌƺŶĞůĞƌ
depo <ĂůŦƉůĂŵĂ ŝƔĂƌĞƚůĞŵĞ uygulama 1 ĚŝŬŝƔ uygulama 2
yontma ĚŝŬŝƔŝ ĚŝŬŝƔ depo
^ƚŽŬ;ŐƺŶůƺŬͿ 24,55 6,06 1,46 0,05 0,15 0,10 0,06 0,04 0,13 1,14 0,12 0,03 - 0,03 0,06 0,28 3,93
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Mevcut durum Gelecek durum

ĂůŦƔŵĂƉƌŽƐĞĚƺƌƺ 7ƔƉƌŽƐĞĚƺƌƺͲŝůŬƚĞŬŶŝƐLJĞŶ 7ƔƉƌŽƐĞĚƺƌƺͲŝŬŝŶĐŝƚĞŬŶŝƐLJĞŶ
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2 DĂŬŝŶĞŶŝŶĂƌŬĂLJƺnjƺŶĞŚĂƌĞŬĞƚ 2 ƂŶŬĂďůŽůĂƌŦƐƂŬŵĞ 2 ƌŬĂŬĂďůŽůĂƌŦƐƂŬŵĞ
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5 DĂŬŝŶĞŶŝŶƂŶƚĂƌĂĨŦŶĂŚĂƌĞŬĞƚ 5 <ƵůůĂŶŦůŵŦƔŬĂůŦƉůĂƌŦŵĂŬŝŶĞŶŝŶLJĂŶŦŶĂƚĂƔŦŵĂ
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Bryne, A. (2013). <DOÕQ'|QúPdHY0HOLVøQDQøVWDQEXO2SWLPLVW<D\ÕQFÕOÕN

Chase, R., Jacobs, R., Aquilano, N. (2006). Operations Management for competitive
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Chiarini, A. (2013). Lean Organization: From the tools of the TPS to Lean office.
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Erkek, S. (2008). <DOÕQhUHWLP$QDO\ÕúÕ$UDúWÕUPD5DSRUX.RQ\D7LFDUHW2GDVÕ(WW

$UDúWÕUPD6HUYLVL.RQ\D(ss. 1-11).

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Hill, A. (2012). The Encyclopedia of Operations Management. New Jersey: Pearson

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Kato, I. Smalley, A. (2011). Toyota Kaizen Methods ± Six Steps to Improvement. New
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Katko, N. (2014). <DOÕQ&)2dHY7XQo6DQFÕøVWDQEXO2SWLPLVW<D\ÕQFÕOÕN

Kind, S. (2004). Using Value Stream Mapping to improve forging processes. (<NVHN
Lisans Tezi). Massachusetts: Massachusetts Institute of Technology, Sloan School of
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Krajewski, L., Ritzman, L., Malhotra, M. (2013). Operations Management. Essex:

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