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Control systems
Design handbook
EasyTronic EC 27
D
Room temperature controller with timer for
TopVent ® TH, TC, CH, CC, TV recirculation units
and TopVent ® TW air curtains
EasyTronic TV 31
E
Room temperature controller without timer for
TopVent ® TV recirculation units and TopVent ® TW air curtains
TempTronic MTC 33
F
Programmable room temperature controller
for TopVent ® GV recirculation units
1
2
Hoval Indoor Climate Systems
Content
3
Hoval Indoor Climate Systems
Efficient. Flexible. Reliable.
Hoval indoor climate systems are decentralised systems for Draught-free air distribution
heating, cooling and ventilating halls for industrial, commer- A key feature of Hoval indoor climate units is the patented
cial and leisure applications. The systems have a modular vortex air distributor, known as the Air-Injector. It is controlled
structure. One system comprises several ventilation units automatically and changes the blowing angle of the air
which are spread around the room. These units are equipped continuously between vertical and horizontal. The highly
with reversible heat pumps and gas-fired appliances for efficient air supply system has many advantages:
decentralised heat and cold generation, or they heat and ■ It provides a high level of comfort during heating and
cool with a connection to a central energy supply. cooling. No draughts develop in the hall.
Tailored control systems complete the system and ensure ■ The efficient and even air distribution ensures that the
the effective combination and optimal use of all resources. indoor climate units cover a large area.
■ The Air-Injector keeps the temperature stratification in the
Diverse range of units ensures flexibility room low, thus minimising heat loss through the roof.
Different types of ventilation units can be combined to create
the perfect system for the project in question: Control with specialist expertise
■ RoofVent ® supply and extract air handling units The TopTronic ® C control system, which was specifically
■ TopVent ® supply air units developed for Hoval indoor climate systems, regulates the
■ TopVent ® recirculation units separate units individually and controls them based on
The number of supply and extract air handling units zones. This enables optimal adjustment to the local require-
depends on how much fresh air is required in order to ments of the different usage areas in the building. The
create a comfortable atmosphere for people in the building. patented control algorithm optimises energy use and ensures
Recirculation units cover additional heat or cool demand as maximum comfort and hygiene levels. Clear interfaces make
required. A broad range of unit types and sizes with heating it easy to connect the system to the building management
and cooling coils in various output levels means that the system.
overall output of the system can be scaled to whatever level Simpler control systems are also available for units that are
is required. only used for supply air or air recirculation.
Specially designed unit versions are also available for halls
with particularly humid or oily extract air. Competent and reliable
Furthermore, there is a range of units available which Hoval will support you and provide expert knowledge
have been expressly developed for very specific purposes. throughout all project phases. You can rely on comprehen-
ProcessVent units, for example, are coupled with extract air sive technical advice when it comes to planning Hoval indoor
purification systems in industrial halls and recover heat from climate systems and on the skills of the Hoval technicians
process air. during the installation, commissioning and maintenance of
the system.
4
Hoval Indoor Climate Systems
System overview
A
System with decentralised heat and cold generation with heat pump
5
Hoval Indoor Climate Systems
System overview
TempTronic MTC
System control
EasyTronic EC
EasyTronic TV
TopTronic ®
TopTronic ®
Heat and cold generation Function Unit type
Ventilation RoofVent ® RP ●
Decentralised with heat pump
Recirculation TopVent ® TP ●
RoofVent ® RH ●
RoofVent ® RC ●
RoofVent ® RHC ●
Ventilation RoofVent ® R ●
RoofVent ® KH ●
RoofVent ® KC ●
RoofVent ® KHC ●
TopVent ® MH ● ●
TopVent ® MC ● ●
TopVent ® MHC ● ●
Supply air
Central TopVent ® SH ● ●
TopVent ® SC ● ●
TopVent ® SHC ● ●
TopVent ® TH ● ● ●
TopVent ® TC ● ● ●
TopVent ® THC ● ●
TopVent ® CH ● ● ●
Recirculation
TopVent ® CC ● ● ●
TopVent ® CHC ● ●
TopVent ® TV ● ●
TopVent ® TW ● ●
RoofVent ® RG ●
Ventilation
RoofVent ® KG ●
Decentralised
Supply air TopVent ® MG ● ●
Gas-fired
TopVent ® TG ● ●
Recirculation
TopVent ® GV ● ● ●
6
TopTronic ® C – System control
Content
1 System structure . . . . . . . . . . . . . . . . . . . 8
2 Operating options . . . . . . . . . . . . . . . . . . . 9
7
TopTronic ® C – System control
System structure
1 System structure
The Hoval TopTronic ® C control system works fully automatically to ensure the
energy-efficient, demand-based operation of decentralised indoor climate systems.
■ System bus
5
2 BACnet
■ Zone operator terminal
6
■ Zone bus
8
LAN 9 9 9 9
■ Supply and extract air handling units with
9
unit controller (or supply air units with unit
3 ≤ 10 controller)
8
■
10 Recirculation units with unit controller
4
10 10 10 10 ≤ 10
■
11 Further zone control panel
5
6 7
6 7
11
8
TopTronic ® C – System control
Operating options
Type of units Max. number The system operator terminal is installed in the door of the
Supply and extract air handling units 10 zone control panel, or supplied loose. At least 1 system
Supply air units 10 operator terminal is required for each system. A maximum of
Recirculation units 10 4 system operator terminals can be used per system or 1 per
zone control panel.
Supply and extract air handling units + Recirculation units 10 + 10
Supply air units + Recirculation units 10 + 10
Table B1: Variants of control zones
Notice
If different unit types are installed in a control zone,
the recirculation units are connected automatically if
there is a high heat or cool demand.
100
Fig. B3: Dimensional drawing and borehole diagram for the system
operator terminal (dimensions in mm)
9
TopTronic ® C – System control
Operating options
The zone operator terminal is used for simple on-site An operating selector switch makes it possible to specify an
operation of a control zone. It offers the following functions: operating mode manually for a control zone. Automatic mode
■ Display of the current room temperature actual value according to the calendar is overridden. The units work in the
■ Increase or decrease the set value by up to 5 °C selected operating mode until the switch is moved back to
■ Manual changeover of the operating mode 'Auto'.
■ Display of the collective fault signal The switches are installed in the door of the zone control
panel. There is only 1 operating selector switch for each
The zone operator terminal is installed in the door of the control zone. The operating modes available depend on the
zone control panel, or supplied loose for surface or flush unit types present in the zone in question.
mounting in any location.
Notice
Operating selector switches installed in the panel door
cannot be combined with operating selector switches
connected to a terminal (see section 3.9).
86 8 22 28
Fig. B6: Dimensional drawing for the zone operator terminal for flush
mounting (dimensions in mm)
10
TopTronic ® C – System control
Operating options
BACnet
Each control zone represents 1 node requiring 1 BACnet
licence (BACnet instance). The following must be provided
on site:
■ an IP address range in the local area network for all bus
participants
■ 1 IP connection per control panel
TopTronic ® C uses the following BACnet object types:
Notice
Access to the TopTronic ® controllers is only possible
within the customer's network, i.e. from devices
with the same network address. The firewall of the
controllers blocks external access.
Modbus IP
1 Modbus IP gateway RS485 is used for each control zone.
The following must be provided on site:
■ an IP address range in the local area network for all bus
participants
■ 1 IP connection per control zone
Modbus RTU
1 Modbus RTU gateway RS485 is used for each control
zone. The following must be provided on site:
■ 1 Modbus slave address per control zone
11
TopTronic ® C – System control
Zone control panel
tion into the base is possible from the left or right side or from
behind).
A
C
12
TopTronic ® C – System control
Zone control panel
Fresh air
Combination sensor ■ Dehumidification operation
°C, % rh IP 65
temperature and humidity ■ Units in ColdClimate design (up to – 40 °C)
13
TopTronic ® C – System control
Zone control panel
Collective alarm For systems with indoor climate units connected to a hot
Volt-free signal for the external display of a water supply for heating the components required to control
collective alarm the heating circuit are installed in the zone control panel:
■ Heating demand
■ Setpoint heating demand
■ Fault heat supply
24 V DC, max. 2 A
230 V AC, max. 3 A Heating demand
Forced off (zone controller) Volt-free signal that reports the heating
Input signal for emergency switch-off via requirement to the heat production on site
software control (all units in a zone):
■ Fans off (without post operation)
■ Dampers closed (by spring return)
Recommended for emergency shut-off of max. 250 V AC, 8 A
the units with high priority (e.g. in the event 24 V AC, max. 1 A Setpoint heating demand
of a fire) Analogue signal that reports the setpoint for AO
Table B7: External connections the flow temperature to the heat production
on site
Notice
Emergency switch-off with highest priority is effected 2-10 V DC… 0-100 °C
via hardware control. For this, the input signal is Fault heat supply
directly wired to the individual unit (supply and extract Alarm input signal that informs the system
air handling units, supply air units). that the heat supply is not working:
0 = Fault
1 = Normal operation
24 V AC, max. 1 A
14
TopTronic ® C – System control
Zone control panel
24 V AC, max. 1 A
Heating/cooling
Hydraulics Changeover valves Table B10: Signals for controlling the cooling mode
changeover
Automatic
4-pipe –
(External enabling)
Automatic
Controlled and monitored
(External enabling)
2-pipe
Manual Controlled and monitored
(External setting) Manual, not monitored
Table B9: Possibilities for change-over between heating and cooling
15
TopTronic ® C – System control
Zone control panel
3.7 Design for heat pump 3.8 Design for gas-fired units
For systems with indoor climate units which heat and cool For systems with gas-fired indoor climate units no optional
with heat pumps, the components required for external components are required in the zone control panel. The unit
enabling of heating/cooling are installed in the zone control controllers communicate directly with the respective burner
panel: control.
■ Heating/cooling changeover
There are various possibilities for changeover between 3.9 Options for the zone control panel
heating and cooling:
Alarm lamp
Automatic changeover A lamp for displaying alarms is installed in the door of the
(External enabling) zone control panel. The lamp flashes when new alarms have
■ The system switches between heating and cooling occurred, and it lights up if already acknowledged alarms are
automatically, depending on the temperature conditions. still present.
■ External enabling: Via an on-site signal either only There is only 1 collective alarm lamp for each zone control
heating operation or heating and cooling operation can panel. It shows the alarms of the whole system.
be enabled. This way it is possible to block the cooling
function temporarily e.g. in the transition period. Socket
■ Option: For external enabling a switch can be installed A 1-phase socket with a 2-pin circuit breaker is installed in
in the door of the zone control panel (cooling lock switch the zone control panel. This socket serves for connecting
C-KS). maintenance tools. Its circuit is not cut out by the safety
relay.
Manual changeover
(External setting) Additional room temperature sensors
■ The system switches between heating and cooling For the use of additional control functions (see section 3.3)
according to the external setting.
■ Option: For external setting a switch can be installed in Combination sensor room air quality, temperature and humidity
the door of the zone control panel (heating/cooling switch For the use of additional control functions (see section 3.3)
C-SHK). ■ Type QF20: Protection rating IP 20
■ Type QF65: Protection rating IP 65
16
TopTronic ® C – System control
Zone control panel
Supply and
Recirculation
Voltage extract air Supply air units
units
handling units 24 V AC, max. 1 A
1.2 V DC ST ST ST Table B15: Connection of the external operating selector switch
2.4 V DC REC REC REC
3.7 V DC SA REC1 REC1
5.0 V DC EA SA1 –
Operating selector button on terminal
6.2 V DC VE SA2 –
The operating selector button connected to a terminal makes
7.5 V DC VEL – – it possible to specify a particular operating mode for a control
8.8 V DC AQ – – zone (ST, VE or REC).
10.0 V DC AUTO AUTO AUTO
Table B12: Voltage levels for external switching of operating modes Operating selector button on terminal
24 V AC, max. 1 A
17
TopTronic ® C – System control
Alarms and monitoring
18
TopTronic ® C – System control for TopVent ® C-SYS
Content
1 System structure . . . . . . . . . . . . . . . . . . 20
2 Operating options . . . . . . . . . . . . . . . . . . 21
19
TopTronic ® C – System control for TopVent ® C-SYS
System structure
1 System structure
■ Zone bus
4
5 5 5 5
2
≤6
4
3
6 6 6 6 ≤ 10
The individual units are regulated individually and controlled The zone bus functions as serial connection of all unit
based on zones: controllers with the corresponding zone controller. It is laid as
■ A unit controller is integrated in each indoor climate unit a line bus with a maximum length of 500 m. Repeaters and a
and controls it according to the local conditions. power supply are required for longer lengths.
■ The zone controller switches the operating modes
according to the calendar, sends the outdoor and room
temperatures to the individual units, manages set values
and functions as an interface to external systems.
Notice
If different unit types are installed in a control zone,
the recirculation units are connected automatically if
there is a high heat or cool demand.
20
TopTronic ® C – System control for TopVent ® C-SYS
Operating options
Notice
Access to the TopTronic ® controllers is only possible
Fig. C2: Zone controller with operating panel within the customer's network, i.e. from devices
with the same network address. The firewall of the
controllers blocks external access.
Modbus IP
1 Modbus IP gateway RS485 is used for each control zone.
The following must be provided on site:
■ an IP address range in the local area network for all bus
participants
■ 1 IP connection per control zone
Modbus RTU
1 Modbus RTU gateway RS485 is used for each control
zone. The following must be provided on site:
■ 1 Modbus slave address per control zone
21
TopTronic ® C – System control for TopVent ® C-SYS
Zone control panel
Notice
Technical data A maximum of 4 sensors can be connected.
Dimensions (W x H x D) 380 × 300 × 210 mm
Design as compact cabinet for wall installation
(cable introduction from below) Averaging of the room temperature
Material Coated sheet steel Install additional sensors for a more accurate recording of
(light grey RAL 7035) the room temperature. The controller then works with the
averaged temperature value.
Use Indoors
Protection class IP 66
Destratification mode
Ambient temperature 5…40 °C In some operating modes, the indoor climate units operate
Power supply 1) 230 VAC in on/off operation depending on the heat demand. To avoid
Short circuit resistance ICW 10 kAeff heat build-up under the ceiling, it may be appropriate to
1) Power supply for the TopVent ® units provided by the client switch on the fans when there is no heat demand (either in
Table C3: Technical data for the zone control panel permanent operation or temperature-controlled).
Install an additional temperature sensor as a stratification
sensor under the hall ceiling to control the fan operation
depending on the temperature stratification.
3.1 Mounting height
Demand-controlled ventilation
The zone control panel must be installed at the correct height Install a combination sensor in the room to use demand-con-
to ensure convenient operation: trolled ventilation. Depending on the measured room air
quality, the fresh air volume introduced into the room is then
380 optimised in the 'Supply air speed 1' (SA1) and 'Supply air
speed 2' (SA2) operating modes to achieve the setpoint
value. This enables the system to operate in a particularly
81
energy-saving manner.
300
147
235
22
TopTronic ® C – System control for TopVent ® C-SYS
Zone control panel
3.3 Options for the zone control panel 3.4 Heating/cooling changeover
Additional room temperature sensors There are various possibilities for changeover between
For the use of additional control functions (see section 3.2) heating and cooling:
Combination sensor room air quality, temperature and humidity Automatic changeover
For the use of additional control functions (see section 3.2) (External enabling)
■ Type QF20: Protection rating IP 20 ■ The system switches between heating and cooling
■ Type QF65: Protection rating IP 65 automatically, depending on the temperature conditions.
■ The system controls and monitors the changeover valves
Signal for external extract air fan heating/cooling (in 2-pipe systems).
In systems with TopVent ® SH, SC or SHC supply air units ■ External enabling: Via an on-site signal either only
the zone controller can provide a signal for controlling an heating operation or heating and cooling operation can
external extract air fan. be enabled. This way it is possible to block the cooling
function temporarily e.g. in the transition period. C
Signal for external extract air fan
Analogue output signal for controlling an AO Manual changeover
extract air fan depending on the amount of (External setting)
fresh air currently introduced into the room ■ The system switches between heating and cooling
according to the external setting.
■ The system controls and monitors the changeover valves
heating/cooling.
2-10 V DC… 0-90000 m³/h ■ Alternatively, the changeover valves heating/cooling may
be set manually. In this case, however, the correct valve
position cannot be monitored by the system.
Heating/cooling
Hydraulics Changeover valves
changeover
Automatic
4-pipe –
(External enabling)
Automatic
Controlled and monitored
(External enabling)
2-pipe
Manual Controlled and monitored
(External setting) Manual, not monitored
Table C4: Possibilities for change-over between heating and cooling
23
TopTronic ® C – System control for TopVent ® C-SYS
Zone control panel
24 V AC, max. 1 A
External setting heating/cooling
max. 250 V AC, 8 A Input signal that reports manual switch-over
Forced off (zone controller) to the system:
Input signal for emergency switch-off via 0 = Heating
software control (all units in a zone): 1 = Cooling
■ Fans off (without post operation)
■ Dampers closed (by spring return) 24 V AC, max. 1 A
Recommended for emergency shut-off of Changeover valves heating/cooling (1 x flow / 1 x return)
the units with high priority (e.g. in the event 24 V AC, max. 1 A Supply/control voltage:
of a fire) 0 V = Heating
24 V = Cooling
Heating demand
Volt-free signal that reports the heating
requirement to the heat production on site 24 V AC 0/24 V AC
Position response via limit switches
24 V AC, max. 1 A
24
TopTronic ® C – System control for TopVent ® C-SYS
Alarms and monitoring
24 V AC, max. 1 A
24 V AC, max. 1 A
25
26
EasyTronic EC
Content
EasyTronic EC
D
Room temperature controller with timer for
TopVent ® TH, TC, CH, CC, TV recirculation units
and TopVent ® TW air curtains
2 External connections . . . . . . . . . . . . . . . . . 28
3 Technical data . . . . . . . . . . . . . . . . . . . . 28
4 System structure. . . . . . . . . . . . . . . . . . . 29
27
EasyTronic EC
Use and function
The EasyTronic EC is a room temperature controller with External room temperature sensor
timer for TopVent ® TH, TC, CH, CC, TV recirculation units Room temperature sensor ET-R (option)
and TopVent ® TW air curtains. A maximum of 10 TopVent ®
units can be connected to 1 controller.
Door contact
The connected units are switched on via
door contact if the door is open.
max. 24 V AC / 1 A
Pump/valve
■ TopVent ® TH, TC, CH, CC: connection of
pump and valve via a field-supplied relay
■ TopVent ® TV, TW: Digital output
28
EasyTronic EC
System structure
4 System structure
1 1
D
2 3 2 3
4 5 4 5
12 13
6 7 6 7
8 9 10 11 8 9 10 11
■ Condensate pump
2 ■ Condensate pump
2
■ System bus
4 ■ System bus
4
■ EasyTronic EC
6 ■ EasyTronic EC
6
■ Door contact
9 ■ Door contact
9
■ Relay (field-supplied)
12
■ Pump/valve
13
Fig. D2: EasyTronic EC connection diagram without pump/valve control Fig. D3: EasyTronic EC connection diagram with pump/valve control
29
EasyTronic EC
System structure
1
2 1
3 4 2 3
5 6 4 5
7 8 9 10 6 7 8 9
■ System bus
3 ■ Power supply for TopVent TW
3 ®
■ EasyTronic EC
5 ■ External room temperature sensor
5
■ Door contact
8 ■ Pump/valve
8
■ Pump/valve
9 ■ BMS connection via Modbus
9
Fig. D4: EasyTronic EC connection diagram Fig. D5: EasyTronic EC connection diagram
30
EasyTronic TV
Content
EasyTronic TV
E
Room temperature controller without timer for
TopVent ® TV recirculation units and TopVent ® TW air curtains
2 Technical data . . . . . . . . . . . . . . . . . . . . 32
3 System structure. . . . . . . . . . . . . . . . . . . 32
31
EasyTronic TV
Use and function
The EasyTronic TV is a room temperature controller without 3.1 EasyTronic TV with TopVent ® TV
timer for TopVent ® TV recirculation units and TopVent ®
TW air curtains. A maximum of 8 TopVent ® units can be
connected to 1 controller.
2 3 2 3 2 3
230 VAC
230 VAC
230 VAC
1
230 VAC
■ TopVent TV (max. 8)
3 ®
Function
Fig. E2: Connection diagram
■ Recording the room temperature with the integrated
temperature sensor
■ Room temperature control in on/off mode: If the room
temperature falls below the setpoint value, the connected 3.2 EasyTronic TV with TopVent ® TW
TopVent ® units switch on. Upon reaching the setpoint
value, the units switch off again.
■ Adjusting the fan speed: The required speed can be
infinitely adjusted.
2 2 2
Location
230 VAC
230 VAC
230 VAC
EasyTronic TV ■ EasyTronic TV
1
32
TempTronic MTC
Content
TempTronic MTC
F
Programmable room temperature controller
for TopVent ® GV recirculation units
2 External connections . . . . . . . . . . . . . . . . . 34
3 Technical data . . . . . . . . . . . . . . . . . . . . 35
4 System structure. . . . . . . . . . . . . . . . . . . 35
33
TempTronic MTC
Use and function
Option module
Collective alarm
Function External display of a collective alarm
The TempTronic MTC is connected to the units via a system Alarm = Out 230 V AC
bus and fulfils the following functions:
■ Regulation of the room temperature with setting option for
3 temperature setpoints
■ Clock programme with 10 programmable time blocks 1 × 230 V AC
■ Summer ventilation (in 3 speeds) Operating signal
■ Destratification mode External operating signal display
■ Recording the room temperature with the integrated
temperature sensor
■ Connection option for external room temperature sensor
(instead of the integrated sensor or for averaging)
■ Alarm display and reset 24 V AC, max. 4 A
■ External switching Alarm reset
■ Keyboard locking External signal for alarm reset
■ Password protection
34
TempTronic MTC
Technical data
0-10 V DC
Maximum output
External signal for maximum fan and
heating power 11
24 V AC, max. 1 A 22 33
Minimum output
External signal for minimum fan and heating
power
24 V AC, max. 1 A
Summer ventilation
External signal for summer ventilation with
maximum fan power
24 V AC, max. 1 A
88
44
99
3 Technical data F
■ TopVent GV (max. 8)
1 ®
■ System bus
2
Technical data ■ Power supply for TopVent GV
3 ®
Feed voltage Low voltage via system bus ■ Power supply for option module
4
Dimensions (W × H × D) 125 × 125 × 30 mm ■ Option module
5
Temperature range 0…50 °C ■ External room temperature sensor
6
Controller PI ■ TempTronic MTC
7
Protection rating IP 30 ■ Relay (field-supplied)
8
Installation On a wall box or directly on the wall ■ External switching
9
Table F3: TempTronic MTC technical data Fig. F2: TempTronic MTC connection diagram
35
36
Hoval quality.
You can count on us.
United Kingdom
Hoval Ltd.
Northgate, Newark
Responsibility Nottinghamshire
NG24 1JN
for energy and environment hoval.co.uk