First Edition: 6 September 2016

SERVICE MANUAL
&
PARTS LIST

MODEL : 8100
 CONTENTS

Replacing External Parts (1) Face Cover..................................................................... 1

Replacing External Parts (2) Bed Cover....................................................................... 2
Replacing External Parts (3) Front Cover..................................................................... 3
Replacing External Parts (4) Rear Cover...................................................................... 4
Adjusting the Needle Drop Position.............................................................................. 5
Adjusting the Hook Timing............................................................................................ 6
Adjusting the Needle Bar Height................................................................................... 7
Adjusting the Clearance between Needle and Hook.................................................... 8
Adjusting the Backlash between the Rotary Hook Gear and Lower Shaft Gear........... 9
Adjusting the Needle Stop Position............................................................................. 10
Adjusting the Needle Thread Tension......................................................................... 11
Adjusting the Tension Release Mechanism................................................................ 12
Replacing the Thread Tension Unit............................................................................. 13
Replacing and Adjusting the Needle Threader........................................................... 14
Adjusting the Height of the Embroidery Foot.............................................................. 15
Replacing the Printed Circuit Board A......................................................................... 16
Replacing the LCD Module......................................................................................... 17
Replacing the Printed Circuit Board F......................................................................... 18
Adjusting the Tension Solenoid................................................................................... 19
Replacing the DC Motor and Adjusting the Motor Belt Tension.................................. 20
Replacing the Carriage Unit........................................................................................ 21
Adjusting the Y-sensor................................................................................................ 22
Adjusting the X-sensor................................................................................................ 23
Adjusting the X and Y-sensors (Simple Adjustment)................................................... 24
Adjusting the Y-motor Gear......................................................................................... 25
Adjusting the X-motor Gear........................................................................................ 26
Adjusting the Y-carriage Supporter............................................................................. 27
Replacing the Switching Power Supply...................................................................... 28
PARTS LIST...........................................................................................................29-47
 Replacing External Parts (1) Face Cover

Setscrew Replacing the face cover

To remove:
1. Remove the setscrew and remove the face cover.

To attach:
2. Follow the above procedure in reverse.

Face cover

1
 Replacing External Parts (2) Bed Cover

Setscrews (A)

Replacing the bed cover

To remove:

Needle plate
1. Turn the power switch on to move the carriage
to the stored position, then turn the power switch
off.
Setscrew (B) Setscrew (B)
2. Remove the setscrew (A) and remove the needle
plate.

3. Remove the 6 setscrews (B) and remove the

bottom plate.

NOTE:
Place a 100 mm thick block on the back of the
machine when laying the machine on the back to
Setscrew (B) Bottom plate Setscrew (B)
prevent the carriage from damage.

4. Remove the bed cover while pushing the rear

cover to unlock the hooks.
Block

To attach:
Carriage should not contact work surface. 5. Follow the above procedure in reverse.

Hook Hook

Hook
Bed cover

2
 Replacing External Parts (3) Front Cover

Replacing the Front cover

To remove:
1. Turn the power switch on and select the em-
broidery pattern #1 to move the carriage to the
Setscrew (A)
starting position, then turn the power switch off.
Remove the face cover and bed cover.

Cap
2. Loosen the setscrew (A).

3. Remove the cap and setscrew (B).

4. Remove the 2 setscrews (C).

5. Remove all the connectors from the pointed cir-

Setscrew (B) cuit board A and unlock the hooks, then remove
the front cover.
Setscrews (C)

To attach:
6. Follow the above procedure in reverse.
NOTE:
Refer to page 16 to locate the connectors.

3
 Replacing External Parts (4) Rear Cover

Setscrew (A)
Replacing the Rear Cover

To remove:
Rear cover 1. Remove the face cover, bed cover.

Setscrews (B)
2. Remove the setscrew (A).

3. Remove the 2 setscrews (B), (C), and (D).

4. Remove the carriage cover.

5. Loosen the setscrew (E), and shift the Y-carriage

supporter up.
Setscrews (C)
6. Unlock the hooks, raise the carrying handle and
remove the rear cover by opening the left end of
the covers.

To attach:
Rear cover
7. Follow the above procedure in reverse.

Setscrews (D) NOTE:

Adjust the Y-carriage supporter (refer to page 27).

Carriage cover

Setscrews (E)

Y-carriage supporter

Rear cover
Machine
socket part

Front cover

4
 Adjusting the Needle Drop Position

The needle should be positioned at the center of the needle plate hole.

Setscrews (A) 1. Lower the needle to the lowest position by turning

the hand wheel.

2. Remove the face cover.

3. Loosen the 2 setscrews (A).

Needle bar supporter
4. Move the needle bar supporter back or forth to
adjust the position of the needle.

Setscrews (B) 5. Loosen the 2 setscrews (B).

6. Move the needle drop adjusting plate laterally to

adjust the position of the needle.
Needle drop ad-
Setscrews (B) justing plate
7. Tighten the setscrews.

8. Attach the face cover.

Needle plate hole NOTE:

Check the hook timing and clearance between the
needle and hook. Adjust them if necessary.

5
 Adjusting the Hook Timing

The hook timing is an amount of ascending travel of the needle bar from its lowest position
to where the tip of the rotary hook meets the right side of the needle that should be 1.65 to
1.95 mm.
1. Remove the needle plate and bottom plate.

Needle plate
2. Remove the presser foot, needle plate and
bobbin holder. Replace the needle (#11) with a
#14 needle.
Bobbin holder
3. Lower the needle bar to its lowest position by
turning the hand wheel toward you.

4. Raise the needle bar 1.65 to 1.95 mm up from the

lowest position.

5. Loosen the setscrews on the lower shaft gear.

Setscrew
Turn the lower shaft gear until the tip of the rotary
hook meets the right side of the needle, while
holding the hand wheel so the needle bar does
not move.

6. Tighten the setscrews.

7. Attach the bobbin holder, needle plate and

presser foot. Replace the needle with the #11
needle.
Lower shaft gear Setscrew
8. Attach the bottom plate and needle plate.

#14 needle
Tip of the rotary hook

1.65 to 1.95 mm

Lowest position

6
 Adjusting the Needle Bar Height
The distance between the top of the needle eye and the upper surface of the hook race
should be 3.2 to 3.6 mm when the tip of the rotary hook meets the right side of the needle
in the ascending travel form the lowest position.

1. Remove the face cover.

Needle plate
2. Remove the presser foot, needle plate and
bobbin holder. Replace the needle (#11) with a
#14 needle.
Bobbin holder
3. Turn the hand wheel to raise the needle bar from
the lowest position until the tip of the rotary hook
meets the right side of the needle.

4. Loosen the setscrew on the needle bar

supporter.
Move the needle bar up or down to set the
distance between the top of the needle eye and
Setscrew the upper surface of the rotary hook at 3.2 to 3.6 mm.

5. Tighten the setscrews. Be sure that he groove of

Needle bar the needle is facing right in the front.

6. Attach the bobbin holder, needle plate and

presser foot. Replace the needle with the #11
needle.
Groove
7. Attach the face cover.

Tip of the rotary hook

Upper surface of the hook race
#14 needle

3.2 to 3.6 mm

Top of the needle eye

Rotary hook

7
 Adjusting the Clearance between Needle and Hook

The clearance between the needle and the rotary hook should be -0.10 to +0.05 mm.

Setscrew (A) Setscrew (C)

1. Remove the bed cover.

2. Remove the presser foot, needle plate and

bobbin holder. Replace the needle (#11) with the
test pin.

3. Loosen the setscrews (A), (B) and (C) and tighten

the setscrew (C) slightly.
Rotary hook Setscrew (B)
set plate 4. Turn the hand wheel to bring the tip of the rotary
hook behind the test pin.
Adjust the clearance between the test pin and the
tip of the rotary hook to -0.10 to +0.05 mm by
moving the rotary hook set plate up or down.

Test pin
5. Tighten the setscrews (A), (B) and (C) firmly.

6. Check the backlash between the rotary hook gear

Tip of rotary hook and lower shaft gear and adjust the backlash if
-0.10 to +0.05 mm necessary.

7. Attach the bobbin holder, needle plate and

presser foot. Replace the test pin with the #11
needle.

8. Attach the bed cover.

8
Adjusting the Backlash between the Rotary Hook Gear and Lower Shaft Gear

The rotary play of the hook should be 0. 8 mm or less.

Lower shaft bushing 1. Remove the bed cover.

2. Remove the needle, presser foot, needle plate

and bobbin holder.

A
3. Loosen the setscrew.
Check the rotary play of the hook.
B
4. Turn the lower shaft bushing (eccentric) in the
direction “A” if the gears do not turn smoothly.
Turn the lower shaft bushing in the direction “B” if
Setscrew
the rotary play is larger than 0. 8 mm.

5. Tighten the setscrew.

6. Attach the bobbin holder, needle plate, presser

Rotary play should be foot and needle.
0.8 mm or less.
7. Attach the bed cover.

9
 Adjusting the Needle Stop Position

The needle should stop 12.9-14.4 mm above the needle plate surface when machine stops.

1. Remove the face cove, bed cover and front cover

(do not disconnect any connector).

2. Turn the power switch on and press the start/stop

button twice.

3. Turn the power switch on and press the start/stop

#11 needle
button twice.

4. Loosen the setscrew.

12.9-14.4 mm

5. Turn the upper shaft shield plate in the

direction “B” if the needle stop position is higher
than 12.9 mm.
Turn the upper shaft shield plate in the direction
“A” if the needle stop position is lower than
Setscrew
Shield plate 14.4 mm.

6. Set the right side of the shield plate at the center

B
of the slit of the sensor and tighten the setscrew.

7. Turn the power switch off and attach the front

A cover, bed cover and front cover, bed cover and
face cover.

Slit of sensor

10
 Adjusting the Needle Thread Tension

The needle thread tension should be 46 to 54 grams when the tension dial is set at “4” and
measured with a #50 polyester thread being pulled in the direction of the arrow at
approximately 110 mm/sec.
1. Set the tension dial at “4”

2. Lower the presser foot lifter and measure the

thread tension.

3. Remove the front cover cap.

4. Turn the adjusting screw in the direction “B” if

the tension is less than 46 grams.
Turn the adjusting screw in the direction “A” if
the tension is more than 54 grams.

5. Attach the front cover cap.

Front cover cap

Polyester thread #50

11
 Adjusting the Tension Release Mechanism

When the presser foot lifter is raised the tension disks should open to release the needle
thread tension.

Setscrew Tension release rod

1. Remove the front cover.

2. Lower the presser foot lifter and set the tension

dial at “9”.

3. Loosen the setscrew and adjust the paly of the

tension release rod to 0.3 to 0.5 mm.

4. Tighten the setscrew.

Raise the presser foot lifter and check if the
tension disks open 1.0 mm when the dial is set at
“9”.

6. Attach the front cover.

1.0 mm

Tension disks

12
 Replacing the Thread Tension Unit

To remove :
Thread tension unit 1. Remove the face cover, bed cover and front
cover.

2. Remove the setscrews (A) and (B).

Remove the thread tension unit.

To attach:
3. Follow the above procedure in reverse.
NOTE:
After replacement, adjust the tension release mech-
anism and tension solenoid (refer to the next page).

Setscrew (A)

Setscrew (B)

Thread tension unit

13
 Replacing and Adjusting the Needle Threader

If the hook of the needle threader is damaged, replace the threader plate as follows.

To replace:
1. Pry out the threader plate with a screwdriver
while pushing down and holding the threader
knob.

2. Align the groove of the threader plate with the

pins on the threader shaft. Push the threader
plate up until it snaps in place.

Threader hook

Pin

Threader plate

If the threader hook does not enter the needle eye smoothly, adjust the threader position
as follows.

To adjust:
Setscrew (A)
Threader plate 1. If the threader hook thrusts or hits against either
(X) left or right side of the needle eye, loosen the
setscrew (A) and adjust the lateral position of the
threader plate.

View (X)

Threader position
setting block 2. If the threader hook thrusts or hits against either
upper or lower side of the needle eye, loosen the
setscrew (B) and adjust the vertical position of the
threader position setting block.
Setscrew (B)

14
 Adjusting the Height of the Embroidery Foot

Space between the needle plate and bottom of the embroidery foot should be 1.0 to 1.3 mm
when the presser bar is at the lowest position.

1. Remove the face cover.

Presser foot lifter

2. Turn the handwheel to bring the presser bar to

the lowest position.
Lower the presser foot lifter.
Presser bar
3. Loosen the setscrew and move the presser bar
up or down to adjust the height of the embroidery
foot.
NOTE:
Setscrew Make sure not to turn the presser bar.

4. Tighten the setscrew.

6. Attach the face cover.

Embroidery foot

1.0 to 1.3 mm

Needle

15
 Replacing the Printed Circuit Board A

To remove:
1. Remove the face cover, bed cover and front
cover.

2. Disconnect all the connectors from the printed

circuit board A.
Disconnecting LCD Module Flexible
PCB 3. Remove the 4 setscrews and remove the printed
Flexible PCB
circuit board A.
Lift up the clamp to unlock.

To attach:
4. Follow the above procedure in reverse.
NOTE:
Refer to the following diagram when connecting the
connectors.

Printed circuit board A

LCD module (white) Bobbin winder switch (blue)
Touch panel (white)
Setscrew Setscrew

Printed circuit board F

Presser foot (black)
lifter sensor
(white)
LCD brightness
Upper shaft sensor
control (white)
(black)
Y-motor (black)
LCD module (green)
X-motor (white)
LED lamp (red)
Tension solenoid
(white) Thread detection
sensor (white)

Setscrew
Switching power
Setscrew supply (white)
DC motor (white)

16
 Replacing the LCD Module

To remove:
Setscrew Setscrew 1. Remove the face cover, bed cover and front
cover.

2. Remove the printed circuit board A.

3. Remove the 4 setscrews and remove the LCD

module.

To attach:
4. Follow the above procedure in reverse.
NOTE:
Refer to the previous page for connector diagram.
Setscrew
Setscrew Place the LCD module and press it against the ribs
LCD module of the front cover.

LCD module

Front cover rib

17
 Replacing the Printed Circuit Board F

To remove:
Setscrew 1. Remove the face cover, bed cover and front
Printed circuit board F
cover.

2. Disconnect the connectors from the printed

circuit board A.

3. Remove the 2 setscrews and remove the printed

circuit board F.

To attach:
4. Follow the above procedure in reverse.
NOTE:
Front cover Setscrew
Refer to page 16 for connecting the connectors.

18
 Adjusting the Tension Solenoid

1. Remove the face cover, bed cover and front cover.

Setscrews
2. Lower the presser foot lifter.
Loosen the 2 setscrews.

3. Slide the solenoid to make a 1.6 mm gap between

the solenoid and snap ring while shifting the sole-
noid to the right (See fig. A).

4. Tighten the setscrews.

5. Attach the front cover.

Snap ring

1.6 mm

Fig. A
Thread tension release base

Thread tension release rod

Shift the solenoid to the right to eliminate the gap.

19
 Replacing the DC Motor and Adjusting the Motor Belt Tension

To remove:
1. Remove the face cover, bed cover, front cover
and rear cover.

2. Remove the motor belt.

3. Remove the 2 setscrews and remove the DC

motor.

To attach:
4. Attach a new motor with the 2 setscrews.

5. Adjust the motor belt tension and tighten the

setscrews.
DC motor
Setscrews
6. Attach the rear cover, front cover, bed cover and
front cover.

Adjusting the motor belt tension:

The motor belt should deflect 5 mm when 300 grams
of pressure is applied to the center of the belt.

Motor belt 1. Tighten the 2 setscrews loosely.

2. Adjust the belt deflection to 7-9 mm by moving

the DC motor up or down while pressing the cen-
ter of the belt with 300 grams of pressure.
300 grams pressure

3. Tighten the setscrews firmly.

Setscrew
7-9 mm

DC motor

Setscrew

20
 Replacing the Carriage Unit

To remove:
1. Remove the face cover, bed cover and front
Setscrew (A)
cover.

2. Remove the setscrew (A) and remove the

carriage cover.

3. Remove the 4 setscrews (B) and remove the

carriage unit.

To attach:
Carriage cover 4. Follow the above procedure in reverse.

NOTE:
Adjust the Y-carriage supporter.

5. Turn the power switch on to move the carriage

to the stored position, then turn the powers
switch off.

Carriage unit

Setscrew (B) Setscrew (B)

Setscrew (B) Setscrew (B)

21
 Adjusting the Y-sensor

1. Remove the face cover, bed cover and front

Setscrew cover (do not disconnect the connectors).
B

2. Remove the carriage cover (refer to the previous

page).

A
Y-shield plate 3. Turn the power switch on to move the carriage to
the home position.

4. The gap between the stopper and hoop setting

Y-sensor plate should be 3 mm.
Loosen the setscrew and adjust the position of
the Y-shield plate.

5. Turn the power switch off and turn it on again to

Hop setting plate check if the gap is 3 mm.

6. Tighten the setscrew and turn the power switch

off. Attach the carriage cover, front cover, bed
2.5-3.5 mm cover and face cover.

Stopper

Home position key

22
 Adjusting the X-sensor

1. Remove the face cover, bed cover and front

A B cover (do not disconnect the connectors).

2. Remove the carriage unit (refer to page 21).

3. Turn the power switch on to move the carriage to

the home position.

4. The gap between the stopper and X-carriage

Setscrew X-sensor guide should be 3 mm.
Loosen the setscrew and adjust the position of
the X-sensor.

2.5-3.5 mm 5. Turn the power switch off and turn it on again to

check if the gap is 3 mm.

6. Tighten the setscrew and turn the power switch

X-carriage guide off. Attach the carriage unit, carriage cover, front
cover, bed cover and face cover.

Stopper

Home position key

23
 Adjusting the X and Y-sensors (Simple Adjustment)

1. Remove the bed cover and carriage cover.

2. Attach the hoop to the carriage and place the

template on the hoop.

3. Turn the power switch on and select the built-in

design pattern #1.

4. Turn the hand wheel to lower the needle bar.

Template Check if the needle drops in the center of the hole
Needle Hole in the template in the template.

5. If the needle does not drop in the center, turn the

Y-shield plate power switch off and adjust the position of the
Y-shield plate or X-sensor (refer to the previous
pages).
B
Setscrew (A)
6. Turn the power switch on and select pattern #1.
Check if the needle drops in the center of the
Y-carriage
A hole.

7. Press the home position key to move the carriage

to the home position.
X-sensor
C D
8. Turn the power switch off and detach the hoop.
Attach the carriage cover and bed cover.

If the needle is off the center to aft:

................ Move the Y-shield plate in the direction A.
If the needle is off the center to forward:
X-carriage ................ Move the Y-shield plate in the direction B.
Setscrew (B)
If the needle is off the center to the left:
.......................Move the X-sensor in the direction C.
If the needle is off the center to the right:
.......................Move the X-sensor in the direction D.

Home position key

24
 Adjusting the Y-motor Gear
If the machine is noisy when sewing an embroidery design, adjust the Y-motor gear as fol-
lows.

1. Remove the carriage cover.

2. Turn the power switch on and press the lettering

key and select Gothic font.
Enter 3 large “A” and press the OK key.

3. Insert a piece of paper between the tension disks

Piece of paper to unable the thread sensor and lower the presser
foot .

4. Run the machine and loosen the setscrew. While

the carriage is moving in the direction of the
arrow, adjust the Y-motor position so the gear
noise is lowest and tighten the setscrew.

5. Attach the carriage cover.

Carriage
6. Press the home position key to move the carriage
movement
to the home position.

Setscrew Setscrew 8. Turn the power switch off and remove the piece
of paper.
Y-motor

Home position key

25
 Adjusting the X-motor Gear
If the machine is noisy when sewing an embroidery design, adjust the X-motor gear as fol-
lows.

1. Remove the face cover, bed cover and front

cover (do not disconnect the connectors).

2. Turn the power switch on and press the lettering

key and select Gothic font.
Enter 3 large “A” and press the OK key.

Piece of paper 3. Insert a piece of paper between the tension disks

to unable the thread sensor and lower the presser
foot.
Carriage
movement 4. Run the machine and loosen the setscrews.
While the carriage is moving in the direction of
the arrow, adjust the idler position so the gear
noise is lowest and tighten the setscrews.

5. Attach the carriage unit, front cover, bed cover

and face cover.

6. Press the home position key to move the carriage

to the home position.
Idler gear set plate Setscrew
7. Turn the power switch off and remove the piece
of paper.

Home position key

26
 Adjusting the Y-carriage Supporter

1. Remove the carriage cover.

2. To eliminate a vertical play of the Y-carriage,

adjust the position of the Y-carriage supporter.

Y-carriage supporter
3. Loosen the setscrew and insert a 0.2 mm thick
gauge under the Y-carriage supporter.

0.2 mm
4. Tighten the setscrew while pressing the
Y-carriage supporter down against the gauge.

Setscrew
5. Attach the carriage cover.

27
 Replacing the Switching Power Supply

To remove:
Grounding wires Setscrew (A)
1. Remove the face cover, bed cover, front cover
Setscrew (B)
and rear cover.
2. Remove the setscrew (A) and remove the
grounding wires.

Switching 3. Remove the 3 setscrews (B) and remove the

power supply switching power supply.

To attach:
4. Follow the above procedure in reverse.
NOTE:
Refer to page 16 for connector diagram.

Setscrew (B)

Setscrew (B)

28
PARTS LIST

29
 MODEL: 8100

PARTS LIST

9 16
19 17
8

5
14
6 18
3

7 7 4
7

15

10 10

12 11

13

20

22
22
25 21

22 24
26
26
23
26

30
 MODEL: 8100

PARTS LIST

KEY PARTS
NO. NO. DESCRIPTION

1 852603200 Needle plate (unit)

2 852005103 Needle plate
3 654078004 Rotation stopper
4 751374007 Hook cover plate supporter
5 825016000 Hook cover plate release button
6 825017001 Spring
7 000169709 Setscrew 2x2.3
8 681009101 Needle plate setscrew
9 825018035 Hook cover plate
10 810220106 Setscrew
11 827011001 Stopper
12 856601004 Needle plate set plate (unit)
13 856004001 Needle plate set plate (left)
14 000120203 Setscrew 3x8 (B)
15 856632004 Bed cover (unit)
16 856633005 Face plate (unit)
17 856103104 Face plate
18 832508006 Thread cutter (unit)
19 000103107 Setscrew 4x14
20 856010000 Bottom cover
21 000151904 Setscrew 3x10 (B)
22 000081005 Setscrew 4x8
23 735002001 Rubber cushion
24 000097808 Setscrew 5x25
25 000061412 Hexagonal nut 5-3-8
26 739064003 Rubber cushion

31
 MODEL: 8100

PARTS LIST

36
13 39

9
14 34
37 38
30 35 10
40

15
31
32
45
16 12
26
29
2
11
4
19
17

28 44
6

3
27

24 25 20
18
7
33
44
21
8
22
23
42
5
41

43 32

49 48

50
46
47

51

32
 MODEL: 8100

PARTS LIST

KEY PARTS
NO. NO. DESCRIPTION

1 856606009 Needle bar supporter plate (unit)

2 856013003 Needle bar supporter plate
3 856014004 Needle drop adjusting plate
4 000101507 Setscrew 3.5x5
5 856015005 Presser bar
6 856016006 Presser bar spring
7 856017007 Presser bar supporter
8 000111500 Hexagonal socket screw 4x8
9 856018008 Presser bar guide plate
10 856019009 Tension release lever
11 856020003 Tension release lever spring
12 000002507 Snap ring E-4
13 856501003 Switch (unit)
14 000081706 Setscrew 2.5x5
15 856607000 Needle threader (unit)
16 856021004 Needle bar supporter
17 856079007 Threader lever
18 661617106 Threader shaft (unit)
19 660100304 Threader shaft
20 857604011 Threader plate (unit)
21 857039008 Threader plate
22 857038018 Threader supporter
23 755096004 Setscrew
24 755095003 Nut
25 000003508 Spring pin 2x8
26 000125105 Pin with groove E-2x16-CH
27 661027000 Threader spring
28 661026009 Threader lever supporter
29 000101105 Setscrew 3x4
30 661018008 Threader spring
31 000014100 Snap ring CS-2
32 000101404 Setscrew 4x6
33 830609703 Needle bar (unit)
34 507521008 Needle bar connecting stud (unit)
35 000111201 Hexagonal socket screw 4x4
36 856608001 Needle threader setting plate (unit)
37 856022005 Needle threader setting plate
38 734102009 Needle threader setting base
39 000097602 Setscrew 2x4
40 000111902 Hexagonal socket screw 3x4
41 856626005 Printed circuit board L (unit)
42 856516104 Printed circuit board L
43 856073001 Lamp cover
44 000081005 Setscrew 4x8
45 000255002 Washer 5
46 856023006 Embroidery foot
47 000104201 Setscrew 3.5x10
48 813404013 Needle
49 856012002 Presser bar lifter
50 822072005 Presser bar lifter pin
51 000115629 Setscrew TP 4x8
33
 MODEL: 8100

PARTS LIST

1
9
2
2
4
5

7 6
3

25

10

15
12 13
14

26

20 27
17
18
20

24
19 22

15

25
16
11 23
21 15

34
 MODEL: 8100

PARTS LIST

KEY PARTS
NO. NO. DESCRIPTION

1 660631103 Thread take-up lever (unit)

2 000036902 Washer FT80
3 639016007 Needle bar crank rod
4 660058007 Thread take-up lever pin
5 000002806 Snap ring E-6
6 000111201 Hexagonal socket screw 4x4
7 000037800 Washer FT40
8 660061003 Washer
9 000002105 Snap ring E-3
10 856634006 Thread tension (unit)
11 856523001 Thread tension (unit)
12 000024505 Spring pin 1.6x18 (K)
13 856610006 Solenoid (unit)
14 000002105 Snap ring E-3
15 000101105 Setscrew 3x4
16 853037004 Cushion
17 830660001 Thread detection lever (unit)
18 834193000 Detection lever spring
19 000071013 Washer 4
20 000001207 Snap ring E-2.5
21 852607101 Sensor base plate (unit)
22 852012000 Sensor fixing plate
23 852502806 Printed circuit board G1 (unit)
24 000161103 Setscrew 3x6 (B)
25 000081005 Setscrew 4x8
26 639080002 Front cover set plate
27 000101404 Setscrew 4x6

35
 MODEL: 8100

PARTS LIST

7 22
23
1 24
5
21
4 26

6
25
4
3
12

2 2
6
12

11
17
16 10
20

19
18
17
9

8
13

15
14

36
 MODEL: 8100

PARTS LIST

KEY PARTS
NO. NO. DESCRIPTION

1 856611007 Upper shaft (unit)

2 000110901 Hexagonal socket screw 5x4
3 829042007 Upper shaft front bushing
4 000036717 Washer FT102
5 639095000 Ring
6 000111304 Hexagonal socket screw 5x5
7 731384008 Felt
8 660103008 Upper shaft timing gear
9 000020501 Spring pin 3x22
10 806010005 Upper shaft shield plate
11 820102009 Washer
12 000081005 Setscrew 4x8
13 502068007 Hand wheel
14 650071016 Timing belt 170XL
15 653139023 Timing belt 154XL
16 303025009 Belt wheel
17 000024206 Spring pin 3x30
18 502064003 Clutch ring
19 661024007 Clutch spring
20 000030205 Snap ring E-8
21 000208505 Ball bearing 6800ZZ
22 000032609 Snap ring 5103-37
23 856625004 Upper shaft sensor (unit)
24 843505801 Printed circuit board P (unit)
25 856072000 Upper shaft sensor fixing plate
26 000101105 Setscrew 3x4

37
 MODEL: 8100

PARTS LIST

13
8

10
13
11 9
7 11 12 14 15
10 10
17
9
6

10 13
16
1
8

2
3

38
 MODEL: 8100

PARTS LIST

KEY PARTS
NO. NO. DESCRIPTION

1 856613009 Hook race (unit)

2 627567001 Bobbin holder stopper (unit)
3 627190010 Magnet
4 000070506 Washer 4
5 000081005 Setscrew 4x8
6 627569405 Bobbin holder (unit)
7 102261103 Bobbin
8 820672005 Lower shaft ring (unit)
9 820166001 Lower shaft ring
10 000111201 Hexagonal socket screw 4x4
11 000038502 Washer 8x0.5
12 650078002 Lower shaft bushing (front)
13 000111304 Hexagonal socket screw 5x5
14 650076000 Lower shaft gear
15 856612008 Lower shaft (unit)
16 000219808 Ball bearing 698ZZ
17 000032403 Snap ring 5103-31

39
 MODEL: 8100

PARTS LIST

25
21
24

2
18
17 23
5
6
15
3 11
12
8
26

16 22
8 10 14
8 19
8
7
13
8

20
6

9 8

27

28

40
 MODEL: 8100

PARTS LIST

KEY PARTS
NO. NO. DESCRIPTION

1 856635007 Front cover (unit)

2 856105106 Front cover
3 856106107 Touch panel frame
4 000014007 Snap ring CS-4
5 856503108 Touch panel (unit)
6 856107108 Touch panel sheet
7 856525003 LCD (unit)
8 000120203 Setscrew 3x8 (B)
9 856407019 Printed circuit board A (unit)
10 856506019 Printed circuit board Z (unit)
11 856526004 Ferrite core
12 770397016 LCD brightness adjusting knob
13 856124008 EMI sheet
14 856108109 Start/stop button
15 856507009 Printed circuit board F (unit)
16 000014306 Snap ring CS-3
17 735016307 Bobbin winder stopper
18 000103107 Setscrew 4x14
19 639075004 Thread guide
20 856036002 Sheet 2
21 856109007 Front cover cap
22 000160607 Setscrew 3x16 (B)
23 000115205 Setscrew TP 4x6
24 000101806 Setscrew 4x16
25 653006101 Cap
26 000061205 Hexagonal nut 4-3-7
27 856065103 Carriage cover
28 000103808 Setscrew 3x5

41
 MODEL: 8100

PARTS LIST
40
14
12 13
12
1 11
7 6
3

5
10 12
26

8
34
29
4

2
27
9

32

28

33

16
31

18 30
17 12
23
19
12

25 12
24

15
39
24

35
38 20

36 22
12

36
36

21
37

12
42
 MODEL: 8100

PARTS LIST

KEY PARTS
NO. NO. DESCRIPTION

1 856631003 Rear cover (unit)

2 856101102 Rear cover
3 856603006 Thread guide (unit)
4 000014409 Snap ring CS-8
5 834122101 Top cover thread guide
6 000162001 Setscrew 2.6x5
7 000020109 Spring pin 2x8 (K)
8 840602109 Thread cutter (unit)
9 000014306 Snap ring CS-3
10 856007004 Spool pin
11 000170507 Setscrew 4x12
12 000081005 Setscrew 4x8
13 856002009 Handle base plate
14 856003000 Handle
15 856624209 Switching power supply (unit)
16 660609009 Idler (unit)
17 660018005 Idler plate
18 625217100 Idler
19 000002806 Snap ring E-6
20 856627006 DC motor (unit)
21 000115504 Setscrew TP 5x10
22 806507107 DC motor
23 856075003 Cord guide 1
24 000101404 Setscrew 4x6
25 856076004 Cord guide 2
26 856622001 Bobbin winder (unit)
27 856517002 Bobbin winder (unit)
28 856068003 Clutch release plate
29 000120203 Setscrew 3x8 (B)
30 856069004 Bobbin winder base plate
31 000001609 Snap ring E-5
32 505071002 Bobbin winder spring
33 856512007 Switch (unit)
34 000081706 Setscrew 2.5x5
35 856515011 Harness (unit)
36 000161309 Setscrew 3x12 (B)
37 856070008 Switching power supply case
38 856522000 Ferrite core
39 000053101 Cord binder
40 822020503 Spool holder (large)

43
 MODEL: 8100

PARTS LIST

20 36 6 16 40
9 22
4 7
39
39
17
10
18

19

11
6
5 6 8 6 39
37 37 19 37 19 39 37

13 12
42 41

14 15

6 31 33 6 6
34
23
6 26 6 11
35

6 6
6
27
32

24
30 6 29
28 21 6 25 38 6

44
 MODEL: 8100

PARTS LIST

KEY PARTS
NO. NO. DESCRIPTION

1 856615207 Carriage (unit)

2 856616002 X-carriage (unit)
3 856619005 Y-carriage (unit)
4 856040009 Idler gear
5 856041000 Idler gear set plate
6 000103808 Setscrew 3x5
7 856042001 Drive gear
8 000071116 Washer 5
9 000002507 Snap ring E-4
10 856618004 X-pulley (unit)
11 856044003 Syncro belt S2M468
12 856508000 Stepping motor (unit)
13 856061006 X-shaft
14 856062007 X-shaft set plate
15 000103705 Setscrew 4x5
16 856617003 X-sensor (unit)
17 856063008 X-belt fixing plate 1
18 856064009 X-belt fixing plate 2
19 000066705 Setscrew 3x8
20 856058000 Y-carriage base
21 856059001 X-carriage guide
22 856038004 Carriage base
23 856510005 Stepping motor (unit)
24 856040009 Idler gear
25 856620009 Drive gear (unit)
26 856621000 Y-pulley (unit)
27 856045004 Y-carriage
28 856050002 Carriage plate
29 856051003 Y-shaft
30 856052004 Y-shaft fixing plate
31 856056008 Y-shield plate
32 856057009 Y-carriage supporter
33 843503418 Printed circuit board E2 (unit)
34 856054006 Y-belt fixing plate 1
35 856055007 Y-belt fixing plate 2
36 856060005 Cord cover
37 000053008 Cord binder
38 000103705 Setscrew 4x5
39 000081005 Setscrew 4x8
40 000101105 Setscrew 3x4
41 856522000 Ferrite core
42 000053101 Cord binder

45
 MODEL: 8100

PARTS LIST

2 3 4

5 6 7

11
8 9 10

12 13 14

15 16 17

46
 MODEL: 8100

PARTS LIST

KEY PARTS
NO. NO. DESCRIPTION

1 856870109 Accessory (unit)

2 102261103 Bobbin
3 102403109 Felt
4 802424004 Lint brush
5 820832005 Screwdriver
6 803813007 Scissors
7 625031500 Spool pin
8 829803004 Spool holder base
9 822019509 Spool holder (small)
10 653802002 Screwdriver
11 852802108 Needle set (unit)
12 856801006 Embroidery hoop (unit)
13 856803008 Template sheet (unit)
14 856804009 Caution card
15 830335004 Power supply cord (unit)
16 856800119 Instruction book
17 856802007 Dust cover

47