1.1.

1 PLC input and output list

Input list

Component Symbol Address

Normally open start St I0.00
push switch
Normally close stop Sp I0.01
push switch
Reed switch 1 R1 I0.02
Reed switch 2 R2 I0.03
Reed switch 3 R3 I0.04
Reed switch 4 R4 I0.05
Limit switch L1 I0.06

Output list

Component Symbol Address

Cylinder 1 extend C1 100.00
Cylinder 2 extend C2
Cylinder 1 retract C3 100.01
Cylinder 2 retract C4
1.1.2 PLC input and output wiring
Input wiring
28

0 24V 0 1 2 3 4 5 6 Com

10 11 12 13 14 15 16

17 18 19 20 21 22 23

St Sp R1 R2 R3 R4 L1

Output wiring
29

0 24V 2 3 Com

24 25

C1 C3 C2 C4
26 27
1.1 SOFTWARE DEVELOPMENT
1.2
1.2.1 Ladder diagram using CX- Programmer
Figure 4 CX- Programmer
1.2.2 Instruction list
Operand Address Description
LD I0.00 START
OR 16.00 -
AND LD I0.01 STOP
OUT 16.00 -
LD 16.00 -
AND I0.02 REED SWITCH 1
DIFU 17.00 -
LD 17.00 -
LD I0.03 REED SWITCH 2
KEEP 18.00 -
LD 16.00 -
AND I0.03 REED SWITCH 2
DIFU 17.01 -
LD 17.01 -
LD I0.02 REED SWITCH 1
KEEP 18.01 -
LD 16.00 -
AND I0.04 REED SWITCH 3
DIFU 17.02 -
LD 17.02 -
LD I0.05 REED SWITCH 4
KEEP 18.02 -
LD 16.00 -
AND I0.05 REED SWITCH 4
DIFU 17.03 -
LD 17.03 -
LD I0.04 REED SWITCH 3
KEEP 18.03 -
LD 16.00 -
AND I0.06 LIMIT SWITCH
OR 19.00 -
AND LD 18.00 -
AND 18.02 -
AND NOT T000 -
OUT 19.00 -
LD 19.00 -
LD 0.03 REED SWITCH 2
AND 0.05 REED SWITCH 4
KEEP 20.00 -
LD 18.01 -
AND 18.03 -
OR 19.01 -
AND LD 16.00 -
AND I0.06 LIMIT SWITCH
OUT 19.01 -
LD 20.00 -
AND 16.00 -
TIM 001 #50 -
LD T001 -
OUT 100.02 CYLINDER 1 AND
CYLINDER 2 EXTEND
AND 19.01 -
AND NOT 20.00 -
AND I0.06 LIMIT SWITCH
TIM 000 #100 -
LD 16.00 -
AND NOT I0.06 LIMIT SWITCH
LD T000 -
AND NOT I0.02 REED SWITCH 1
AND NOT I0.04 REED SWITCH 3
1.3 PROJECT PLANNING

1.3.1 Gantt chart

16 6 6 16
e p- ct-1 c t-1 ov-
- S -O -O - N
30 14 28 11
1 Proposal Stage 1
1.1 Project title selection
1.2 Project research
1.3 Discussion with supervisor about project
1.4 Project proposal preparation
1.5 Project proposal submission
2 Stage 2
2.1 Feasibility study
2.2 Data collection
2.3 Research the detail about project
2.4 Research the programming that use
2.5 Prepare the material that use during the presentation
2.6 Complete the final report
2.7 Presentation for the project
 16 16 16 16 16 16
v- v- c- ec
-
ec
-
ec
- 17
o o n-
- N - N De -D -D -D J a
20 27 4- 11 18 25 1-
3 Result & Analysis
3.1 Design & testing
3.2 Result & analysis
3.3 Applications
4 Prototype Preparation
4.1 Purchasing
4.2 Model preparation
4.3 Design final testing
5 Report Writing Stage
5.1 Complete the final report
5.2 Preparing for final report submission
6 Presentation Project
6.1 Prepare the material that use during the presentation
1.3.2 Work Breakdown Structure

Automatic
Paper Trash
Compactor

Design Programming

Solidwork Testing
program
Sketch
PLC

Brainstorming
Instruction
list

Ladder
Main diagram
structure
Brainstorming

Framework Cylinders Reed Wooden Compaction

switches box base

Buying
Buying Buying Building Building
Cutting
Combining Installation Installing
Building

Testing Testing

Power Testing
supply

Wiring

Testing
1.3.3 Total cost

1. 2 double acting cylinder

2. 1 double solenoid 5/2-way valve
3. 3 meter 20mm X 20mm aluminum profile
4. 1 limit switch
5. 1 CP1E PLC
6. 24 half round nuts
7. 24 screws
8. 8 aluminum profile caps

Equipment Amount Cost for a single unit(RM)

Double acting cylinder 2 85
Double solenoid 5/2-way 1 90
valve
3 meter 20mm X 20mm 3 meter 40
aluminum profile
Limit switch 1 -
CP1E PLC 1 -
Half round nuts 24 5
Screws 24 3
Aluminum profile caps 8 2
470mm X 120mm X 300 1 70
mm wooden box
Total RM626
 CHAPTER 4: RESULT
2
2.1 INTRODUCTION
To completed this project there are several method or process to achieve the
objectives of this projects. In this chapter, we will explain methods that have
been applied to diagnose and troubleshoot the problem theoretically and
practically to find a solution for each problem that occurs during the
development of this project. The data that be collected and result also being
explained in this chapter.
 2.
2.1
2.2 RESULT AND TESTING
2.2
2.2.1 Input wiring testing
1. Continuity

Figure 1
Figure 1: we check the continuity of input wiring using a multimeter. If the
multimeter sounds then the wiring connected perfectly.
 2. PLC

Figure 2
Figure 2: Then we connect the PLC to power supply, if the PLC inputs light on, then
input components connects with the PLC.

3. Programming

Figure 3
 Figure 3: we connect the PLC to our computer and transfer the program to PLC.
We check the wiring by observing the green color of the program. If the inputs in
the program gives green color, then the program and wiring works.

2.2.2 Ouput wiring testing

1. Continuity

Figure 4
Figure 4: We check the continuity of output wiring using a multimeter. If the
multimeter sounds then the wiring connected perfectly.
 2. PLC

Figure 5
Figure 5: Then we connect the PLC to power supply, if the PLC inputs light on, then
input components connects with the PLC.

3. Programming

Figure 6
 Figure 6: We connect the PLC to our computer and transfer the program to PLC. We
FORCE ON the output and observe. If the cylinders extend then the programming
and wiring work

2.2.3 Overall testing

Figure 7
Figure 7: We test our project by providing power supply to electrical components
and compressed air to valve. Then we transfer the PLC program to the PLC, we press
the start button and limit switch. We observe both the project and the programming.
Project is successful and works

2.3 PROBLEMS AND SOLUTIONS

2.3
2.3.1 List of problems
1. Wooden box is too fragile
2. The compactor is too small to fill many trash
3. Requires an air compressor for air supply

2.3.2 List of solutions

1. Replace wooden box with metal for stronger compaction.
 2. Build taller compactor to increase the volume of trash can be filled in the
compactor
3. Install a mini portable air compressor into the compactor as a single unit

CHAPTER 5: CONCLUSION
3
3.1 Conclusion
The project as a whole was very successful in designing a “Paper Trash Compactor”
by considering necessary thing ensuring it could meet the needed capabilities and
objectives. most difficulties happen in mechanical sector. We were short of time
and money to fill the requirements.

Improvements to the compactor majorly can be achieved from mechanical aspects.

Most compactors do not have a complicated program installed in them. However,
more programs can be install such as reading of trash amount and location of
compactor can be done if multiple sensor and GPS are installed with the compactor.

In conclusion, has achieved its objectives. we were able to design a paper trash
compactor. We also able to install sensors and PLC with it and we program the
system using PLC programmer