DESIGN REPORT ON EMBEDDED PARTS PARTAN De PEP ip aut nd out is form irculation= TAPP.384 1.0 Tsdustion = Four nos. of EPs 2 Nos. of EP No. 00224 and 2 Nos. of EP No, 00225) are Provided in the cali Walt est allt E 98.95m 4 poe the clan inkl oad ‘ut ios for moderator cculaton, These EPs are wale by welding thick forged ‘ings tthe calandra val side and scaling bellows at de other end ie moderator oom sad. Geel anangement is showa in Dg. No, TAPP-3&4/320000 20060 20 Deseiption of th EP (.P.No, 00228) and 1.ocatin:= 1 penetration EP. and is located at eas wall f salad vault betwoen pid 23 and grid 3-4 a EL. 98,950m. The sizeof EP, ie $00 NIB, 280mm long. Pipe sleove. "The axe of thie EP. is paralll 10 the disston ‘of gid 2, and pexpendicular io giidB, (. ie penewating the Wall perpendvalry). Details of Eps ste given in Drs. No. TAPP-37421032201 DDR 30 Calelaton for EP No. 00225 31 Lowde [Range ® [Rate Th aay [a eam) | Dead weigh ee 65 a st se i 5 + ‘SSE 521 [450 as 354 {conan iar |e] est oe] iid consi L Deng mame de Fy and Sem = Mix By.v 18 = 9885tgem projecionbeyend conctete face esdng moments due to Faand 15 em projection beyend concrete face 70 kgm[_——-NUSEEAR POWER GoRFORATIC TARAPUR ATOMIC POWER PRONCT 384 w DESION REPORT ONEMBEDDED PARTS | KEVNO | 9. PARTIA Say GF EEN Hone, resuliant nding moment = VQ; Fhija (Mia > Mag? >M = 39881 kyem 32 Dimensions of BP Outi dia of pipe slave = s0.8em ‘(Stiles Stee ‘Wall thickness of pipe steve 1 0983 om Pua flange = 70cm x Tem x16 em th (Carbon Steel) Ed fmge = 80 cm s0¢m x06 om tk. ‘Gainer Ste) (Cros seesional area ofthe pipe sleeve A = 152.1 ent? ‘Momeat of inertia T= 46360 10! cmt 3 Matralsand sllonable wrens 33.1 - Pipe Sleeve SS auper ASTM A312 P3041 UTS = 4850 bayon? YS = 170;pem? 382. End flnge 8.8 as per ASTM A2W0 TP3O¢L UTS = 4850 igfem? YS. = 1700ken? 333, Puddle fange ©. per IS 2062 Gr.4 UTS = $100kgim? YS. = 2300; mt 3.34 Allowable sisse "For Materist Allows stress at per ANSI-N6O0-1984 i 0.6 YS in tension_____ NUCLEAR POWER CORPORATION OF INDIA LID rARAPLR ATOMIC POWER PROJECT-ARE | AGEN. oF DESIGN REPORT ON EMBEDDED aRTS Shenlone - oc Filet Welt Allosrable sae soos as por NOO-1584 is 03 x 34 Ses saloulation “Tenis dae to axial force Sa * Eq 2489 = 1636 glen av isa ‘Tense sess due wo bending monet oo = Mido = 2165 hea? Total emit tess ~ 0 ~ cq * 0m = 35.29 kglom* Stearstos due to Fy mndF2 = VEETEE a ny MST hem? Shear sree due to argue ts = Mado a = son00x 508 414.6369 104) = sige" ‘Total Show Sess 7 = Boathgen! Stes intensiy = Vor aE = 8592 kyla 35 Buckling capacity Pe = B (ity! [Reference It) 4 Danco! fossaxsoRy 4 2173 Aalem* 3.6 Consrets Presure Extend pressre on embedded part ding concreting. = 0.9 kgf?TARAPUR ATOMIC POWER PROMECT-Ned | PACENG apoF DESIGN REPORT ON FMBEDDED PARTS. |REVNO 0 PARTAA eS MEE MNO No. 3.7 Caleasion of fanges of BE 37.1 Qualification of Weld Shear sts on the weld of 2489 glen? the end flange and — ude ange HxS0.5x 04x07 = S87 kyon 3.72 Qualifieaion of end ange ‘Considering 1 cz wid poton of ond Mange = 200m W = tanec force Per unit perimeter = 89 = 1S.6hwmn 508 M = Moment a the fixed end = 2kgemem Bening sues = Gh M = 351 gent 4.0 Calslation for concrete stent 41 Propetct of concrete { Reference — 1] 3] Grade eames | Character ompeaive sh | bebe ar 78 ays fen Tih} Graces compressive ais | of pliner afer 28 days Fay = ost. a) Teese Peryiss | Permissible barging) kaa stength fe 0.6 _| WH Permusible bond ares Silent ouag, aa42 so 60 TARAPUR A ——HUELEAR POWER CORPORA POWER PROIECT Nt DESIGN RAVORT ON EMBEDDRD PARTS Reyne Steunsite 0 aes = nl EEStE a 7 346x108 ke i) Pullout strength — 1.06% Vie, [Projected arse of the cone } fRefTV] aaa ds "eins 4.06 8.0.85 x ¥200 x [2(350 + 125)'-70*) 2 Cmingsngh = sr Si So~ 5 1528310" ky conn ee ty) opening payin mere elon ft oa ein Eelcomcen hd Howe eee frown pst or deat a ns eee nena ar ee nee 1 Lette No. TAPP-384 /32119/ 98/ MY 1576 dated 15% Tine 1998, L_ Theory and Design of pressure weasels - Job F Hsey It DAR onre-mginecring of IC dome of Kaig2 and RAPP-384 TV. Ametican Concrete Tastings - ACL-H9-85 en10 20 30 34 32 328 322 JCLEAR POWER CORFORATION OF INDIA LTD. WER PROMECT DESIGN REPORT ON EMBEDDED PARTS | FRETO 6 PARIIA : DATE 3 silandelg Vail -TAPP.384 Introduction :- EP No, 01008 provided onthe almaia vault west wall it meet to Bowe the ligament cam shiokding sleeve and the iezejecket. Light water and heavy Water bellows anangements are provided on citer ede of the calanrin vaule weet Ball in fords to seal te salndsis vault ght water & calm beavy water. The Reavy ater bellows alen provides presensioning load of 1250 ky 10 the injation tit ‘which mum applies on axial tensile lad fo the pipe steve ofthe EP. -Genetal rangement shown in fig. 1 Desription af the EP (EP No, 01008) and Location = ‘The ED. in Iocated at West wall of calndsiavaut, The FP. is sepped 8.5. sleeve having intemal diameters a 122-24mm and 2027 respectively. The axe of EP. is panel vo grid 3 and long ofthe EP. is 2540nam. The ED. is fished withthe wal, Fer futher detail refer fi 2, ‘Salutation for EP No. 210000}008 onde on EP and EP dimensions Fe = 1260g | [Pretension lad ) ter lade are insignificantly small and wo nelostd. Min eros setional area A= 394Scm" Material & allosable stress Pe Sleeve SS as per ASTM A312 TP 3041, UTS, = 4850 }g/emt YS = 1o0kgem? Entlanaes, 8.838 per ASTM A240 TP 304L UTS > 4850 kgm! YS = 1700 keen~—— WUGLEAR POWER CORPORATION OF NDIA LTD. TARAPUR ATOMIC POWER FROMCT:AGT PACINO ago" 3 DESIGN HIVORT ON EMBEDDED Pass PARTIA Ear Materia Allowable Stes in por ANSLNGOD 1984 80.6 x. in tosion, {Under extreme condition, th allowable tes cn he ireasod by 9 factor of 1.6 For ile Weld Allowable sear sess as per N-€00-1984 0.3 x 8 33 cuttin ‘easiest duc to axial force = By = U7 kgtemt a ‘Since there i no shear stro the ates intensity (SI) = 31,7 kglent 34 Bushing capacity Pe = B (en [Reference ty 4 Forsmalldiasieeve Py = 24510° (09su0d.32)7 4 = 1288.$Sigiem? F For lange dla sleeve Pe = 21x10! [oxis@I9aF 4 = 218.56kglen? 3S Congrete Pressure External pressure on embed prt during concreting 3.6 Caleulavion far anges of BP ‘Shear tres on the weld ofthe end lange"TARAPUR ATOMIC POWER PROJECT-Atei | FAGENO oF Je DESIGN REPORT ON EMBEDDED PARTS ‘AR POWER CORPORATION OF INDIA LTD, REVINO a ese BEN NO. i PARTIA Bias OF MEETING. 40 Calulion forconete stent 41 Propaties fms Peference 1} ——— Ay eancrie pasioe ema ofeite ae 2 dae | Gases aieave 200g] srengh of esindr ae 28 diye fy OF fae By | Teme th Tiga fe Gra0st. [| Peminbe beaiag rulngy | TOTS seength f= 05 “ay | Pennie bad sas Lleemaasg 42 Concrete sang calsation Bond strength = ado. fis forts seve A219 00x78 = Baxi Bond seat ASMUtxIS3192 forall sleeve Sara" 6 Frlloutaength = 1.06 Vee [Projet area fhe ome} (REET ‘comsiering cone fas) = : Oss 0854 1300 x (R414 +1007" ¥0.144) sAsaI0 ig £0 Concsion The ses intensity (S1) concaponding othe given lad gory an inension i such ess tha the alowabte alse. The bacing rent rao sich more ane ‘cal compresive lod an EP dug contetng. Merv: pullout sgibond ‘seengthconiiteahy more than as loud ating os tem. 60 Reference, 4 ‘Thoory and Design of pressure veel ~ Job Farry DBR on resngincenng of IC dome of Kaige? and RAPP-R4 TL American Caseree Inte —ACI-I9-85DESIGN REPORT ON EAGIEDDSD PARTS. = Be NUCLEAR POWER CO! PARTAA, Be) SgoTion s-sfroors Total (euros) OL 90012) TIVM IS3M AO NO “dS woh mo WSISKS WOLSINN WOSOT aE IF 3 ee ise eae sn | 7 z is i 7 es le as LE iss 5 Ee | “ses oog Bz No aza¥asiNOs 2g 2 a330%00n eg SH0H dade 3 BEPOWER CORPORATION OF INDIA LID. | eer ‘ATOMIC POWER PROJECT-383 | PAGENG “W9OF DESIGN REPORT ON EMBEDDED PARTS | REVO. esc seers No: 1 iL PARTIA ___| BSiebeweEnNg. J Report eam, ion EPs irs idlug~ TAPP 384 2.0 Inaction + ‘Ti so main steamy lines (No. 361-140 and 1003) pa though oth the ICW and the OCW fo cater the turbine bulking, Each line ie conacced fo ‘he penetration EPs inthe containment walls tough telows expansion joints Tae twflows help in stnoth absorption of the pipe movement uring normal operation duc to themal efsets and postulated seismic events. Gencalamangetci i shown it ‘he Dg. No. TAPP-3843600022008108. 2.0 Desorption af the EPs (EE, Nos, 0009? and 000095) syd Location - | Th penetration EPs are sleeve HPs and fsiiomed non-raially with ‘pect to RB, These EPs are cad at East area Noth ecton and Fast ago South Section at F, 134.5: of containment vals, The ae of fe EPs are 914.4 OD. wih fengsh of EP. No, 00009 P is 1717mm and kngth of E2. No, 000098 is 148mm. For furer desl refee Dip, No. TAPP-38:1/21032/2025DD/R0, 3.0 Calculation of .P.No, 2000931000008 ‘The above mentioned EP hus Been contidered conservatively for caeultion besauve ite Hosted on OCW and thisknaes of OCW (6mm) i eas | than CW (7S0mm). Moreove, the sength af the concrae used in OCW (M25) less tha dat of ICW (M35, Load on ER | [Reterenee =} Tipe of oad Mi igen | Mga ea) “Preraai [10 28 SSE | 2000 So000 ‘Ceinbined Woad | 30001800 75600} 3.2 Dimensions of fp ite ain we Wal tices t ‘Crom Sectional area, =— iR ATOMIC NECT-384 | PAGENO BOF 2 DESION REPORT ONEMBEDDED PARTS | RENO. 0 PART-IA Moment ofinera Ras 33° Stes calculation ‘Temi stress dive to axial foad . T8000 x 91.44 = 62 kglem? 26x10 ‘Total Shear Stress = wut t, = 155 kgtent Ses intensity (1) 3.4, Malerials nd Allowabfs teas 3.41 Pipe Steve CS spor 197818 3589 UTS = 3100 ksiem YS = 1700kyen 3.42 Puddle fhnge 8.8 ports 2062 UTS = 4100 fom YS. = 2300Kgleu? Baa Allowable Suess as per ANSENSIO 1966 60.6% YS tension, Fortes Weld ‘Alloa shear sess a per ANST-NO9O 1984 i 0.3 x ¥.SPAGeNO wor H | | | Tivaionotmanieseaes! [Saas iether Po = Bitty = 24x10 (09Si9148/2))° {Reference =I} : : = Att ‘Ext Pressure on embedded part during concreting = py 0.9 kglam? 3.7 Blangs of BR She Sain allege =n shat 4.1. Bropertion of sonerste [Reference «11 Zs Sew ‘Grate of conareis M35 M25] eee eee — abla alse oesart tarde So Sosiice aa TS sgh giana _ days fg = 0.8 Tote eae {tara igi | eae eae iit amma Ponta frie | \73 Page| ol fe wx9Lde361 7 138x10" kg 1 x 7928 Pullout strength = 1.66 ¢ Vfae[Projecte are ofthe cone] FReETV (considering cove fails) 06 x 083 x VT 1x ig, [3463 + 30.5" 12058 126) or10 30 aa DESIGN REPORT ON EMBEDDED PARTS PARTIA esa sation oa i Rea Inradactin = Emergency core cooling sytem (ECCS) is one of the enpinered tulsty ystems proved to mitre the consecuencas of & Loss of Coolant Accident (LOCA) inthe event of break inthe Primary Ckult Preesre ‘Boundary: Tn BOCS water fom suppression pook injcted fo coe afer cooling. i through Heat Exchangers. To tous these pipe lines penetration {EPs ae provided in sonsinmeat walls, Above mentioned EP i obe of those EPs. General arangement is shown in hed, Ho. TAPP=#/33350'2107/G, ‘Dessinvion ofthe EP (EP No, c00018) ant 1 fe located at EL. 86,6504 in West Area South Seton inthe outer ‘onisinment wall and ata distance of 886mm fom grid CR-CH, Size of the [EP it SOONB dia 920mm length and 9.SWT. For father dete refer dry No, TAPP-364/210322020DD:R0, ‘ECCS ine pansion EP 200015000018 ‘The shove mentioned BP has been considered conservatively for caetlation because itis oeated on OCW and ihskaess of OCW (610m) is ess thin ICW (750mm). Moreover, the strength of the conatte sed in ‘OCW (M25) isles than ha oF OW (HES, ag Loads on BP T Refeence = 1] — [Fete 1000, 2000 5000 BLY)"TARAPOR ATOMIC POWER PROMECT-A84 | PACENO a40F 27 DESIGNREPORTONEMBEDDED PARTS | ENO 0 se MEETING NO L PARTIA 32, Dimension of, Outside darter = do = S0imm = 08cm Wallthisiness = t= Sam = 095m Gros Section Arca = AS aston Moment af ners SPs 2 Gea = 3172028 emt = Sits ttant 3.3. Sip culuation Tense sess duet aciat load = = gy Shear Stes deo shear fee = y= { 16.48 halon? ‘Shear Stress dust torus zon Tova Shear Sone toe Ise 1842 3450 kyom® Stes intensity (81) = VaETEE = 2245 kein? CS asper 18 197818 3569, O18 = 3100 YS 5 1700 kgm 34.2 Puddle age C.S.asperIS 2062 Grade “A? UTS = s10dkyem? YS. = 2300 kgm oeMateish ‘Allowable Stress us por ANST-NG9O 1984 is 06x Y.8 in tension,|_.__N POWER CORPORATION OF INDIA ‘TARAPUR ATOMIC POWER PROIECT-384 | PAGENO 230? DESIGN REPORT ONEMBEDDED PARTS [REVO : 0 PARTIA SATEOP MENTING. Thebuckling siengthof = Py ™ E(u)? Refrence = 11) ee a gaa tesstsapy = Big? 36 Conte Resse stem posts on embeded pt daring conrtng. = Oyen? 37 Bac ots 3.7. Shear Stress inthe weld ofthe puddle flange ~ 40 441 Propinion ofconsrete [ Reference =I } Se ew bij Frade ofomees |iy ~Chaictesaiscompiemiva | asc strength of cade afer 28 days a il) | Canscistnic conprenive | 0 gant | Dorkga Srongth of liner after 28 ‘08 fete Di igen f= 64 O08", aan [W)] Perms berg ring) | 168 Balen ba—(stenuth fe=06ty | Vi | Femnisible ond sae Ta gaa | THT f= 044 go $2 Conese wena 9) Bondstengh = dol fy ReSO8 FO 72g ~ me kg LEST)| so so _ NUCLEAR POWE OF INDIA 1 TRAGEND aka "TARAPUR ATOMIC POWER PROJECT-384 DISIGN REPORT ONEMBEDDED PARIS | EVNG "3 PART bare Oe MeenING | if) Palloutsrengtt = 1.06 @ Vous [Projected area of the cone} [ReFIV} (considering sone file) 1.06% 0.88 x V6 x [2 (3554 308)? = 71x71] = 985% 10" kg ii Crushing seen alee = 08x61x96K3 TIES x10 he ‘Conclusion The sos intensity (ST) corresponding tothe given tsk, geomet snd dimension is mach fs hum th allowable val. The bukling eng also much more the the cual compressive loads EP during concreting. Mover pulhoutstenthbond strength consider more than axial fad acting om them snd sp crushing sfeath ‘is more han crushing load ating on conor. Referees Teter No. TARP-364 /33000/ 98/34/1712 dated 0 Joy 1996, 21032 Theory and Design of presse ves Soin F Homey LIBR on re-incating of IC dome of Kain? and RAPP-A&4 TV. American Concrete Institute ~ ACI-9-85,