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Aker Powergas Pvt. Ltd.

6235-PEIN08-2095

Client : IOCL VADODARA Rev. Prep. By Date Chkd. By Date

Project : RU & MS/HSD QIP (DCU) 0 BJD ### TD ###


Subject Calculations for sizing of
Pump foundations.

F O U N D A T I O N F O R PUMP - 2095-P-11 A/B


DESIGN INFORMATION :
Codes, Standards, Books & References :
a) IS : 2974 (Part I to V) - Design & Construction of Machine Foundation - Code of Practice
b) Hand book of Machine Foundations by P.Srinivasulu and C.V. Vaidyanathan
c) Design Specification for Foundation, Doc. No. A-6235-110-006, Rev. 1
d) Design Specification for Concrete Construction, Doc. No. A-6235-110-002, Rev. 1
e) Vendor Drg. No. GA81203408-R0

1.0 Geometrical Properties of Base Area ( in contact with soil )

Sr Lxi Lyi AREA CENTER OF GRA Iy i Ix i


No. m. m. m 2 xi (m) yi (m) SELF SELF
1 3.600 2.100 7.560 1.800 1.050 8.16 2.78
Total 7.560 8.16 2.78

C.G. of Base area : X bar = 1.800 Y bar = 1.050 Iy = 8.16 m 4


Ix = 2.78 m 4
Iz = 10.94 m 4

Top of Pedestal above HPP/FGL 0.300 m

Height of Pedestal : (H) : 1.300 m

Depth of Foundation below HPP/FGL ### m

Soil Properties (From Soil report )

Coefficient of Elastic uniform compression : (Cz) 0.860 kg/cm3 => 860.0 t/m3

1.490
Coefficient of Elastic non-uniform compression ( Rocking kg/cm
mode) : (C
3
q=>
) 1490.0 t/m3

0.645
Coefficient of Elastic non-uniform shear ( Twisting mode) : (CYkg/cm
) 3
=> 645.0 t/m3

0.430
Coefficient of Elastic uniform shear ( Horizontal Translatory kg/cm
mode) : (C
3
=>
t) 430.0 t/m3

Unit Weight of Soil 1.800 t/m3

Safe Bearing Capacity of Soil 3.0 t/m2

Gross Bearing Capacity of Soil ### t/m2

3.0 Common Centre of Gravity of Machine and Foundation

Concrete Density = ### T/m3

Foundation Block
Z Y

1 of 38
Aker Powergas Pvt. Ltd. 6235-PEIN08-2095

Client : IOCL VADODARA Rev. Prep. By Date Chkd. By Date

Project : RU & MS/HSD QIP (DCU) 0 BJD ### TD ###


Subject Calculations for sizing of
Pump foundations.

COORDINATES OF C.G
Sr Name Lxi Lyi Lzi WEIGHT wMASS
i mi STATIC MOMENT OF MASS
OF ELEMENT
No. m. m. m. t. t.sec2/m xi yi zi mi*xi mi*yi mi*zi
1 Foundation3.600 2.100 1.300 24.570 2.505 1.800 1.050 0.650 4.508 2.630 1.628
2 Pump Skid - - - 5.340 0.544 2.170 0.901 2.355 1.181 0.490 1.282
TOTAL 29.910 3.049 5.689 3.120 2.910

a) Xc = 1.866 m b) Yc = 1.023 m c) Zc = 0.954 m

Eccentricity of Centre of gravity of foundation and machinery system from the centroid of the foundation base area :

ex = 1.835 % Within the permissiable limit of 5.0 %


ey = 1.267 % Within the permissiable limit of 5.0 %

4.0 Mass moments of inertia of Machine and Foundation

Sr.No. Moment of Inertia of foundation element @ XXoi=Xc-Xi Yoi=Yc-Yi Zoi=Zc-Zi Xxi Yyi Zzi
through C.G of the element
Q'x Q'y Q'z
1 1.273 3.058 3.625 Q'x = 0.066 0.027 0.304 0.234 0.243 0.013
2 ### ### ### sigma (Lyi2+Lzi2)*mi/12
0.304 0.122 1.401 1.076 1.118 0.058

Q'y =
sigma (Lxi2+Lzi2)*mi/12

Q'z =
sigma (Lyi2+Lxi2)*mi/12

TOTAL ### ### ### 0.370 0.149 1.705 1.310 1.361 0.071

6.0 Design

Refer Vendor Drg. No. LK-0939, LK-0940 & LK-0940 for Foundation Loading Data

Total Unbalanced forces in X Direction =Px 0.000 t

Total Unbalanced forces in Z Direction =Pz 0.000 t

Total Unbalanced forces in Y Direction =Py 1.080 t

Total Unbalanced Primary Moment about x =Mx Kg-m = 0.000 tm

Total Unbalanced Secondary Moment about x =Mx Kg-m = 0.000 tm

Total Unbalanced Primary Moment about Y =My Kg-m = 0.000 tm

Total Unbalanced Secondary Moment about Y =My Kg-m = 0.000 tm

Total Unbalanced Primary Moment about Z =Mz Kg-m = 0.000 tm

Total Unbalanced Secondary Moment about Z =Mz Kg-m = 0.000 tm

Operating frequence of Pump (fm) ### RPM 49.500 cps


Operating circular frequency of Compressor (w ### sec-1

Operating frequence of Motor (fm) ### RPM 49.500 cps


Operating circular frequency of Motor (w2m) ### sec-1

7.0 Vibration in X-Z plane ( Rocking & Lateral Translation )

The moment of inertia (Iy) of the base area


about the axis passing through its centre
of gravity & perpendicular to the plane
of vibration : 8.16 m 4

2 of 38
Aker Powergas Pvt. Ltd. 6235-PEIN08-2095

Client : IOCL VADODARA Rev. Prep. By Date Chkd. By Date

Project : RU & MS/HSD QIP (DCU) 0 BJD ### TD ###


Subject Calculations for sizing of
Pump foundations.
The mass moment of inertia (Qy) of the whole
system @the y axis passing through the common
centre of gravity & perpendicular to the plane
of vibration (Q'y + sigmaYyi) : ### t.m.sec 2

The mass moment of inertia (Qoy) @ the axis passing


through the centroid of the base area & perpandicular
to the plane of vibration (Qy + M*Zc*Zc) : ### t.m.sec 2

The ratio ay = Qy/Qoy : ###

Limiting frequencies

a) wqy2 = (Cq*Iy - W*Zc)/Qoy : ### sec-2


b) w2x = Ct*Af/m : ### sec-2
a) + b) : ### sec-2
4 * ay * a) * b) : ### sec-4

Coupled natural frequencies

wn 4 - (wqy 2 + wx 2)*wn 2 / ay + wqy2*wx2/ay = 0

Substituting the values and solving the roots w2n1 & w2n2

w2n1 = 0.5*(wqy2 + wx 2 + sqrt((wqy 2 + wx2 ) 2 - 4*ay*wqy2 *wx : ### sec-2


w2n2 = 0.5*(wqy2 + wx 2 - sqrt((wqy 2 + wx 2) 2 - 4*ay*wqy2 *wx 2 : ### sec-2

Corresponding natural frequencies are

fn1 = ### cps


fn2 = ### cps

As per IS: 2974 Part IV - 1979 clause 5.3

fn / f oper shall be < 0.8 or > 1.20

fn1 /f operating(comp.) = ### ###


fn2/f operating (comp.) = ### ###

fn1 /f operating (motor) = ### ###


fn2/f operating (motor) = ### ###

Frequency shall be checked for double RPM for Secondary unbalanced forces & moment

fn1 /f operating(comp.) = ### ###


fn2/f operating (comp.) = ### ###

fn1 /f operating (motor) = ### ###


fn2/f operating (motor) = ### ###

Amplitudes

As per Vendor Drg. No. LK-0940 (Compressor Foundation)

Permissible Amplitude = 25.000 mm

Check for Allowable Amplitudes for Compressor :

The coefficient f (w2m ) = m*Qy*(w2n1 -w2m 2)*(w2n2 - w2m ) = ###

Horizontal Amplitude ax = ### mm.


((Cq*Iy-W*S+Ct*Af*S 2 -Qy*w2m )*Px+Ct*Af*S*My)/f(w

3 of 38
Aker Powergas Pvt. Ltd. 6235-PEIN08-2095

Client : IOCL VADODARA Rev. Prep. By Date Chkd. By Date

Project : RU & MS/HSD QIP (DCU) 0 BJD ### TD ###


Subject Calculations for sizing of
Pump foundations.
Rotational Amplitude (aqy)

aqy = Ct*Af*S*Px/f(w2m ) + (Ct*Af-mw2m)*My/f(w2m) = ###


Where, S = Zc
Net amplitude at the foundation base level (Ab) = ax-S*aqy = ### mm. ###

Net amplitude at the top of foundation (At) = a x+(H-S)*aqy = ### mm. ###

Check for Allowable Amplitudes for Motor :

The coefficient f (w2m ) = m*Qy*(w2n1 -w2m 2)*(w2n2 - w2m ) = ###

Horizontal Amplitude ax = ### mm.


((Cq*Iy-W*S+Ct*Af*S 2 -Qy*w2m )*Px+Ct*Af*S*My)/f(w

Rotational Amplitude (aqy)

aqy = Ct*Af*S*Px/f(w2m ) + (Ct*Af-mw2m)*My/f(w2m) = ###

Net amplitude at the foundation base level (Ab) = ax-S*aqy = ### mm. ###

Net amplitude at the top of foundation (At) = a x+(H-S)*aqy = ### mm. ###

Dynamic forces For Machine

Horizontal force (Pd) considering fatigue factor as 3.0


Pd = 3.0 * Ct * Af * Ab
Pd = ### t.

Dynamic moment (Md) considering fatigue factor as 3.0


Md = 3.0 * Cq * Iy * aqy
Md = ### t.m

8.0 Vibration in Y-Z plane(Rocking & Lateral Translation )

The moment of inertia (Ix) of the base area


about the axis passing through its centre
of gravity & perpendicular to the plane
of vibration : 2.778 m 4

The mass moment of inertia (Qx) of the whole


system @the x axis passing through the common
centre of gravity & perpendicular to the plane
of vibration (Q'x + sigmaXxi) : ### t.m.sec 2

The mass moment of inertia (Qox) @ the axis passing


through the centroid of the base area & perpandicular
to the plane of vibration (Qx + M*Zc*Zc) : ### t.m.sec 2

The ratio ax = Qx/Qox : ###

Limiting frequencies

a) w2qx = (Cq*Ix - WT*Zc)/Qox : ### sec-2


b) wy 2 = Ct*Af/m : ### sec-2
a) + b) : ### sec-2
4 * ax * a) * b) : ### sec-4

Coupled natural frequencies

wn 4 - (wqx 2 + wy 2)*wn 2 / ax + wqx2*wy2/ax = 0


Substituting the values and solving the roots w2n1 & w2n2

w2n1 = 0.5*(wqx2 + wy 2 + sqrt((wqx 2 + wy2 ) 2 - 4*ax*wqx2 *wy : ### sec-2


w2n2 = 0.5*(wqy2 + wx 2 - sqrt((wqx 2 + wy 2) 2 - 4*ax*wqx2 *wy 2 : ### sec-2

4 of 38
Aker Powergas Pvt. Ltd. 6235-PEIN08-2095

Client : IOCL VADODARA Rev. Prep. By Date Chkd. By Date

Project : RU & MS/HSD QIP (DCU) 0 BJD ### TD ###


Subject Calculations for sizing of
Pump foundations.
Corresponding natural frequencies are

fn1 = ### cps


fn2 = ### cps

As per IS: 2974 Part IV - 1979 clause 5.3


fn / f oper shall be < 0.8 or > 1.20

fn1 /f operating (comp.) ### ###


fn2 /f operating (comp.) ### ###

fn1 /f operating (motor) = ### ###


fn2/f operating (motor) = ### ###

Frequency shall be checked for double RPM for Secondary unbalanced forces & moment

fn1 /f operating(comp.) = ### ###


fn2/f operating (comp.) = ### ###

fn1 /f operating (motor) = ### ###


fn2/f operating (motor) = ### ###

Amplitudes

Permissible Amplitude = 25.000 mm

Check for Allowable Amplitudes for Compressor :

The coefficient f(w2m ) = m*Qx*(w2n1 -w2m 2)*(w2n 2 - w = ###

Horizontal Amplitude Ay = ((Cq*Ix-W*S+Ct*Af*S 2 -Qx*w2m )*Py+Ct*Af*S*Mx)/f(w


### mm.

Rotational Amplitude (aqx)

aqx = Ct*Af*S*Py/f(w2m ) + (Ct*Af-m*w2m )*Mx/f(w"m 2) = ###


Where, S = Zc
Net amplitude at the foundation base level (Ab) = Ay-S*aqx = ### mm. ###

Net amplitude at the top of foundation (At) = Ay+(H-S)*aqx = ### mm. ###

Check for Allowable Amplitudes for Motor :

The coefficient f(w2m ) = m*Qx*(w2n1 -w2m 2)*(w2n 2 - w = ###

Horizontal Amplitude Ay = ((Cq*Ix-W*S+Ct*Af*S 2 -Qx*w2m )*Py+Ct*Af*S*Mx)/f(w


### mm.

Rotational Amplitude (aqx)

aqx = Ct*Af*S*Py/f(w2m ) + (Ct*Af-m*w2m )*Mx/f(w"m 2) = ###

Net amplitude at the foundation base level (Ab) = Ay-S*aqx = ### mm. ###

Net amplitude at the top of foundation (At) = Ay+(H-S)*Aqx = ### mm. ###

Dynamic forces for Machine

Horizontal force (Pd) considering fatigue factor as 3.0


Pd = 3.0 * Ct * Af * Ab
Pd = ### t.
Dynamic moment (Md) considering fatigue factor as 3.0
Md = 3.0 * Cq * Ix * aqx
Md = ### t.m

5 of 38
Aker Powergas Pvt. Ltd. 6235-PEIN08-2095

Client : IOCL VADODARA Rev. Prep. By Date Chkd. By Date

Project : RU & MS/HSD QIP (DCU) 0 BJD ### TD ###


Subject Calculations for sizing of
Pump foundations.

9.0 Vibration in X-Y plane : (Yawing or Twisting Motion about Z-axis) (Uncoupled)

Natural frequency for twisting mode : ### sec -1


w = Sqrt(Cj*Iz/Qz) i.e. ### r.p.m.

fn = ### cps

As per IS: 2974 Part IV - 1979 clause 5.3

fn / f oper shall be < 0.8 or > 1.20

fn / f operating (comp) = ### => 0.800 Since, difference is very less & amplitude is within limits. Hence, O.K.

fn / f operating (motor) = ### ###

Frequency shall be checked for double RPM for Secondary unbalanced forces & moment

fn / f operating (comp) = ### ###

fn / f operating (motor) = ### ###

Amplitudes

Permissible Amplitude = 25.000 mm

Check for Allowable Amplitudes for Compressor :

Amplitude Az : =(1/(w2-w"m2))*To*To/Qz = mm
### ###

Check for Allowable Amplitudes for Motor :

Amplitude Az : =(1/(w2-w"m2))*To*To/Qz
#VALUE!
= ###

9.0 Check for Soil Stress

Since the eccentricity of the centre of gravity of the machine and foundation with respect to centroid of base area is small,
the soil reaction due to the dead loads is assumed to be uniform.

Static weight of machine and foundation = 29.910 t

Dynamic Moment Md XZ = ### tm

Dynamic Moment Md YZ = ### tm

Maximum and minimum soil stress are given by

Max. / Min. soil stress = (P/A ) +/- (Md XZ /Zyy) +/- (MdYZ/Zxx)

= 29.910 +/- ### +/- ###


7.560 8.165 2.778

= 3.956 +/- ### +/- ###

Maximum soil stress = ### t/m2 < 4.800 t/m2 ###


Minimum soil stress = ### t/m2 No Tension

As per TOYO Specification Doc. No. A-6235-110-006 Rev. 1 Clause 3.3 & IS:2974 - Part I Clause 5.4.3.3 Soil Stress below foundation under
Dead Loads shall not exceed 80% of the allowable Soil Bearing Capacity.
Soil Stress under Dead Lo 3.956 t/m2
80% of the allowable bearing Capac 3.840 t/m2 > 3.956 t/m2
0.000

10.0 Reinforcement

Since this is a rigid block foundation, minimum reinforcement is provided as per IS 2974(Part 1)
Provide 12f Tor at 200c/c peripheral steel in both horizontal and vertical directions,
Provide shrinkage steel of 12f Tor at 200 c/c in all three directions.

6 of 38
Job No. PEIN08
Doc. No.
Revision 0
F O U N D A T I O N F O R PUMP - 2095-P-10 A/B 23rd October 2008
Attachment-I
DESIGN INFORMATION :
Codes, Standards, Books & References :
a) IS : 2974 (Part I to V) - Design & Construction of Machine Foundation - Code of Practice
b) Hand book of Machine Foundations by P.Srinivasulu and C.V. Vaidyanathan
c) Design Specification for Foundation, Doc. No. A-6235-110-006, Rev. 1
d) Design Specification for Concrete Construction, Doc. No. A-6235-110-002, Rev. 1
e) Vendor Drg. No. GA81203407-R0

1.0 Geometrical Properties of Base Area ( in contact with soil )

Sr Lxi Lyi AREA CENTER OF GRAVI Iy i Ix i


No. m. m. m 2 xi (m) yi (m) SELF SELF
1 3.400 1.445 4.913 1.700 0.723 4.73 0.85
Total 4.913 4.73 0.85

C.G. of Base area : X bar = 1.700 Y bar = 0.723 Iy = 4.73 m 4


Ix = 0.85 m 4
Iz = 5.59 m 4

Top of Pedestal above HPP/FGL 0.300 m

Height of Pedestal : (H) : 1.300 m

Depth of Foundation below HPP/FGL 1.000 m

Soil Properties (From Soil report )

Coefficient of Elastic uniform compression : (Cz) 0.860 kg/cm3 => 860.0 t/m3

Coefficient of Elastic non-uniform compression ( Rocking mode)1.490


: (Cq)kg/cm3 => 1490.0 t/m3

Coefficient of Elastic non-uniform shear ( Twisting mode) : (CY)0.645 kg/cm3 => 645.0 t/m3

0.430
Coefficient of Elastic uniform shear ( Horizontal Translatory mode) : (Ct)kg/cm3 => 430.0 t/m3

Unit Weight of Soil 1.800 t/m3

Safe Bearing Capacity of Soil 3.0 t/m2

Gross Bearing Capacity of Soil 4.800 t/m2

3.0 Common Centre of Gravity of Machine and Foundation

Concrete Density = 2.500 T/m3

Foundation Block
Z Y

Sr Name Lxi Lyi Lzi COORDINATES


WEIGHT wi MASS mi OF C.G OF ELEMENT
STATIC MOMENT OF MASS
No. m. m. m. t. t.sec2/m xi yi zi mi*xi mi*yi mi*zi
1 Foundation 3.400 1.445 1.300 15.967 1.628 1.700 0.723 0.650 2.767 1.176 1.058
2 Pump Skid - - - 5.080 0.518 2.084 0.723 2.045 1.079 0.374 1.059
TOTAL 21.047 2.145 3.846 1.550 2.117

a) Xc 1.793 m b) Yc = 0.723 m c) Zc = 0.987 m

Eccentricity of Centre of gravity of foundation and machinery system from the centroid of the foundation base area :

ex = 2.726 % Within the permissiable limit of 5.0 %


ey = 0.000 % Within the permissiable limit of 5.0 %

7 of 38
Job No. PEIN08
Doc. No.
Revision 0
23rd October 2008
Attachment-I
4.0 Mass moments of inertia of Machine and Foundation

Sr.No. Moment of Inertia of foundation element @ X/Y/Z axes Xoi=Xc-Xi Yoi=Yc-Yi Zoi=Zc-Zi Xxi Yyi Zzi
through C.G of the element
Q'x Q'y Q'z
1 0.512 1.797 1.851 Q'x = 0.093 0.000 0.337 0.185 0.199 0.014
2 #VALUE! ### #VALUE!sigma (Lyi2+Lzi2)*mi/12 0.291 0.000 1.058 0.580 0.624 0.044

Q'y =
sigma (Lxi2+Lzi2)*mi/12

Q'z =
sigma (Lyi2+Lxi2)*mi/12

TOTAL #VALUE! ### #VALUE! 0.384 0.000 1.395 0.765 0.822 0.058

6.0 Design

Refer Vendor Drg. No. LK-0939, LK-0940 & LK-0940 for Foundation Loading Data

Total Unbalanced forces in X Direction =Px 0.000 t

Total Unbalanced forces in Z Direction =Pz 0.000 t

Total Unbalanced forces in Y Direction =Py 0.240 t

Total Unbalanced Primary Moment about x =Mx Kg-m => 0.000 tm

Total Unbalanced Secondary Moment about x =Mx Kg-m => 0.000 tm

Total Unbalanced Primary Moment about Y =My Kg-m => 0.000 tm

Total Unbalanced Secondary Moment about Y =My Kg-m => 0.000 tm

Total Unbalanced Primary Moment about Z =Mz Kg-m => 0.000 tm

Total Unbalanced Secondary Moment about Z =Mz Kg-m => 0.000 tm

Operating frequence of Pump (fm) 2968.000 RPM 49.467 cps


Operating circular frequency of Compressor (w2m) 310.808 sec-1

Operating frequence of Motor (fm) 2968.000 RPM 49.467 cps


Operating circular frequency of Motor (w2m) 310.808 sec-1

7.0 Vibration in X-Z plane ( Rocking & Lateral Translation )

The moment of inertia (Iy) of the base area


about the axis passing through its centre
of gravity & perpendicular to the plane
of vibration : 4.73 m 4

The mass moment of inertia (Qy) of the whole


system @the y axis passing through the common
centre of gravity & perpendicular to the plane
of vibration (Q'y + sigmaYyi) : #VALUE! t.m.sec 2

The mass moment of inertia (Qoy) @ the axis passing


through the centroid of the base area & perpandicular
to the plane of vibration (Qy + M*Zc*Zc) : #VALUE! t.m.sec 2

The ratio ay = Qy/Qoy : #VALUE!

Limiting frequencies

a) wqy2 = (Cq*Iy - W*Zc)/Qoy : #VALUE! sec-2


b) w2x = Ct*Af/m : 984.666 sec-2
a) + b) : #VALUE! sec-2
4 * ay * a) * b) : #VALUE! sec-4

Coupled natural frequencies

wn 4 - (wqy 2 + wx 2)*wn 2 / ay + wqy2*wx2/ay = 0

Substituting the values and solving the roots w2n1 & w2n2

w2n1 = 0.5*(wqy2 + wx 2 + sqrt((wqy 2 + wx2 ) 2 - 4*ay*wqy2 *wx2)/ ay : #VALUE! sec-2


w2n2 = 0.5*(wqy2 + wx 2 - sqrt((wqy 2 + wx 2) 2 - 4*ay*wqy2 *wx 2)/ay : #VALUE! sec-2

Corresponding natural frequencies are

fn1 = #VALUE! cps


fn2 = #VALUE! cps

8 of 38
Job No. PEIN08
Doc. No.
As per IS: 2974 Part IV - 1979 clause 5.3 Revision 0
23rd October 2008
Attachment-I
fn / f oper shall be < 0.8 or > 1.20

fn1 /f operating(comp.) = #VALUE! #VALUE!


fn2/f operating (comp.) = #VALUE! #VALUE!

9 of 38
Job No. PEIN08
Doc. No.
Revision 0
fn1 /f operating (motor) = #VALUE! #VALUE! 23rd October 2008
Attachment-I
fn2/f operating (motor) = #VALUE! #VALUE!

Frequency shall be checked for double RPM for Secondary unbalanced forces & moment

fn1 /f operating(comp.) = #VALUE! #VALUE!


fn2/f operating (comp.) = #VALUE! #VALUE!

fn1 /f operating (motor) = #VALUE! #VALUE!


fn2/f operating (motor) = #VALUE! #VALUE!

Amplitudes

As per Vendor Drg. No. LK-0940 (Compressor Foundation)

Permissible Amplitude = 25.000 mm

Check for Allowable Amplitudes for Compressor :

The coefficient f (w2m ) = m*Qy*(w2n1 -w2m 2)*(w2n2 - w2m ) = #VALUE!

Horizontal Amplitude ax = ((Cq*Iy-W*S+Ct*Af*S 2 -Qy*w2m )*Px+Ct*Af*S*My)/f(w #VALUE! mm.

Rotational Amplitude (aqy)

aqy = Ct*Af*S*Px/f(w2m ) + (Ct*Af-mw2m)*My/f(w2m) = #VALUE!


Where, S = Zc
Net amplitude at the foundation base level (Ab) = ax-S*aqy = #VALUE! mm. #VALUE!

Net amplitude at the top of foundation (At) = ax+(H-S)*aqy = #VALUE! mm. #VALUE!

Check for Allowable Amplitudes for Motor :

The coefficient f (w2m ) = m*Qy*(w2n1 -w2m 2)*(w2n2 - w2m ) = #VALUE!

Horizontal Amplitude ax = ((Cq*Iy-W*S+Ct*Af*S 2 -Qy*w2m )*Px+Ct*Af*S*My)/f(w #VALUE! mm.

Rotational Amplitude (aqy)

aqy = Ct*Af*S*Px/f(w2m ) + (Ct*Af-mw2m)*My/f(w2m) = #VALUE!

Net amplitude at the foundation base level (Ab) = ax-S*aqy = #VALUE! mm. #VALUE!

Net amplitude at the top of foundation (At) = ax+(H-S)*aqy = #VALUE! mm. #VALUE!

Dynamic forces For Machine

Horizontal force (Pd) considering fatigue factor as 3.0


Pd = 3.0 * Ct * Af * Ab
Pd = #VALUE! t.

Dynamic moment (Md) considering fatigue factor as 3.0


Md = 3.0 * Cq * Iy * aqy
Md = #VALUE! t.m

8.0 Vibration in Y-Z plane(Rocking & Lateral Translation )

The moment of inertia (Ix) of the base area


about the axis passing through its centre
of gravity & perpendicular to the plane
of vibration : 0.855 m 4

The mass moment of inertia (Qx) of the whole


system @the x axis passing through the common
centre of gravity & perpendicular to the plane
of vibration (Q'x + sigmaXxi) : #VALUE! t.m.sec 2

The mass moment of inertia (Qox) @ the axis passing


through the centroid of the base area & perpandicular
to the plane of vibration (Qx + M*Zc*Zc) : #VALUE! t.m.sec 2

The ratio ax = Qx/Qox : #VALUE!

Limiting frequencies

a) w2qx = (Cq*Ix - WT*Zc)/Qox : #VALUE! sec-2


b) wy 2 = Ct*Af/m : 984.666 sec-2
a) + b) : #VALUE! sec-2
4 * ax * a) * b) : #VALUE! sec-4

10 of 38
Job No. PEIN08
Doc. No.
Coupled natural frequencies Revision 0
23rd October 2008
Attachment-I

wn 4 - (wqx 2 + wy 2)*wn 2 / ax + wqx2*wy2/ax = 0


Substituting the values and solving the roots w2n1 & w2n2

w2n1 = 0.5*(wqx2 + wy 2 + sqrt((wqx 2 + wy2 ) 2 - 4*ax*wqx2 *wy2)/ ax : #VALUE! sec-2


w2n2 = 0.5*(wqy2 + wx 2 - sqrt((wqx 2 + wy 2) 2 - 4*ax*wqx2 *wy 2)/ax : #VALUE! sec-2

Corresponding natural frequencies are

fn1 = #VALUE! cps


fn2 = #VALUE! cps

As per IS: 2974 Part IV - 1979 clause 5.3


fn / f oper shall be < 0.8 or > 1.20

fn1 /f operating (comp.) = #VALUE! #VALUE!


fn2 /f operating (comp.) = #VALUE! #VALUE!

fn1 /f operating (motor) = #VALUE! #VALUE!


fn2/f operating (motor) = #VALUE! #VALUE!

Frequency shall be checked for double RPM for Secondary unbalanced forces & moment

fn1 /f operating(comp.) = #VALUE! #VALUE!


fn2/f operating (comp.) = #VALUE! #VALUE!

fn1 /f operating (motor) = #VALUE! #VALUE!


fn2/f operating (motor) = #VALUE! #VALUE!

Amplitudes

Permissible Amplitude = 25.000 mm

Check for Allowable Amplitudes for Compressor :

The coefficient f(w2m ) = m*Qx*(w2n1 -w2m 2)*(w2n 2 - w2m ) = #VALUE!

Horizontal Amplitude Ay = ((Cq*Ix-W*S+Ct*Af*S 2 -Qx*w2m )*Py+Ct*Af*S*Mx)/f(w #VALUE! mm.

Rotational Amplitude (aqx)

aqx = Ct*Af*S*Py/f(w2m ) + (Ct*Af-m*w2m )*Mx/f(w"m 2) = #VALUE!


Where, S = Zc
Net amplitude at the foundation base level (Ab) = Ay-S*aqx = #VALUE! mm. #VALUE!

Net amplitude at the top of foundation (At) = Ay+(H-S)*aqx = #VALUE! mm. #VALUE!

Check for Allowable Amplitudes for Motor :

The coefficient f(w2m ) = m*Qx*(w2n1 -w2m 2)*(w2n 2 - w2m ) = #VALUE!

Horizontal Amplitude Ay = ((Cq*Ix-W*S+Ct*Af*S 2 -Qx*w2m )*Py+Ct*Af*S*Mx)/f(w #VALUE! mm.

Rotational Amplitude (aqx)

aqx = Ct*Af*S*Py/f(w2m ) + (Ct*Af-m*w2m )*Mx/f(w"m 2) = #VALUE!

Net amplitude at the foundation base level (Ab) = Ay-S*aqx = #VALUE! mm. #VALUE!

Net amplitude at the top of foundation (At) = Ay+(H-S)*Aqx = #VALUE! mm. #VALUE!

Dynamic forces for Machine

Horizontal force (Pd) considering fatigue factor as 3.0


Pd = 3.0 * Ct * Af * Ab
Pd = #VALUE! t.
Dynamic moment (Md) considering fatigue factor as 3.0
Md = 3.0 * Cq * Ix * aqx
Md = #VALUE! t.m

9.0 Vibration in X-Y plane : (Yawing or Twisting Motion about Z-axis) (Uncoupled)

Natural frequency for twisting mode : w = Sqrt(Cj*Iz/Qz)#VALUE! sec -1 i.e. #VALUE! r.p.m.

fn = #VALUE! cps

As per IS: 2974 Part IV - 1979 clause 5.3

fn / f oper shall be < 0.8 or > 1.20

fn / f operating (comp) = #VALUE! => 0.800 Since, difference is very less & amplitude is within limits. Hence, O.K.

fn / f operating (motor) = #VALUE! #VALUE!

11 of 38
Job No. PEIN08
Doc. No.
Frequency shall be checked for double RPM for Secondary unbalanced forces & moment Revision 0
23rd October 2008
Attachment-I
fn / f operating (comp) = #VALUE! #VALUE!

fn / f operating (motor) = #VALUE! #VALUE!

Amplitudes

Permissible Amplitude = 25.000 mm

Check for Allowable Amplitudes for Compressor :

#VALUE!
Amplitude Az : =(1/(w2-w"m2))*To*To/Qz = mm #VALUE!

Check for Allowable Amplitudes for Motor :

Amplitude Az : =(1/(w2-w"m2))*To*To/Qz = #VALUE! #VALUE!

9.0 Check for Soil Stress

Since the eccentricity of the centre of gravity of the machine and foundation with respect to centroid of base area is small,
the soil reaction due to the dead loads is assumed to be uniform.

Static weight of machine and foundation = 21.047 t

Dynamic Moment Md XZ = #VALUE! tm

Dynamic Moment Md YZ = #VALUE! tm

Maximum and minimum soil stress are given by

Max. / Min. soil stress = (P/A ) +/- (Md XZ /Zyy) +/- (MdYZ/Zxx)

= 21.047 +/- #VALUE! +/- #VALUE!


4.913 4.733 0.855

= 4.284 +/- #VALUE! +/- #VALUE!

Maximum soil stress = #VALUE! t/m2 < 4.800 t/m2 ###


Minimum soil stress = #VALUE! t/m2 No Tension

As per TOYO Specification Doc. No. A-6235-110-006 Rev. 1 Clause 3.3 & IS:2974 - Part I Clause 5.4.3.3 Soil Stress below foundation under Dead Loads
shall not exceed 80% of the allowable Soil Bearing Capacity.
Soil Stress under Dead Loa 4.284 t/m2
80% of the allowable bearing Capacity 3.840 t/m2 > 4.284 t/m2
###

10.0 Reinforcement

Since this is a rigid block foundation, minimum reinforcement is provided as per IS 2974(Part 1)
Provide 12f Tor at 200c/c peripheral steel in both horizontal and vertical directions,
Provide shrinkage steel of 12f Tor at 200 c/c in all three directions.

12 of 38
Aker Powergas Pvt. Ltd. 6235-PEIN08-2095

Client : IOCL VADODARA Rev. Prep. By Date Chkd. By Date

Project RU & MS/HSD QIP (DCU) 0 BJD ### TD ###


Subject Calculations for design of 1 BJD ### TD ###
Pump foundations.

F O U N D A T I O N F O R PUMP - 2095-P-32 A/B


DESIGN INFORMATION :
Codes, Standards, Books & References :
a) IS : 2974 (Part I to V)Design & Construction of Machine Foundation - Code of Practice
b) Hand book of Machine Foundations by P.Srinivasulu and C.V. Vaidyanathan
c) Design Specification for Foundation, Doc. No. A-6235-110-006, Rev. 1
d) Design Specification for Concrete Construction, Doc. No. A-6235-110-002, Rev. 1
e) Vendor Drg. No.C421-9531/1

1.0 Geometrical Properties of Base Area ( in contact with soil )

Sr Lxi Lyi AREA CENTER OF GRAVI Iy i Ix i


No. m. m. m 2 xi (m) yi (m) SELF SELF
1 1.700 0.600 1.020 0.850 0.300 0.25 0.03
Total 1.020 0.25 0.03

C.G. of Base area : X bar = 0.9 Y bar = 0.3 Iy = 0.2 m 4


Ix = 0.0 m 4
Iz = 0.3 m 4
Top of Pedestal above HPP/FGL 0.300 m

Height of Pedestal : (H) : 1.300 m

Depth of Foundation below HPP/FGL 1.0 m (Note:1m CNS filling below foundation.)

Soil Properties (From Soil report )

Coefficient of Elastic uniform compression : (Cz) 0.860 kg/cm3 => 860.0 t/m3

1.490 mode)
Coefficient of Elastic non-uniform compression ( Rocking kg/cm3: =>(Cq) 1490.0 t/m3

0.645 :kg/cm
Coefficient of Elastic non-uniform shear ( Twisting mode) (CY)3 => 645.0 t/m3

0.430 kg/cm
Coefficient of Elastic uniform shear ( Horizontal Translatory mode)
3
=>
: (Ct) 430.0 t/m3

Unit Weight of Soil 1.800 t/m3

Safe Bearing Capacity of Soil 2.0 t/m2

Gross Bearing Capacity of Soil 5.6 t/m2

3.0 Common Centre of Gravity of Machine and Foundation

Concrete Densi = 2.500 T/m3

01+000Page 13
Aker Powergas Pvt. Ltd. 6235-PEIN08-2095

Client : IOCL VADODARA Rev. Prep. By Date Chkd. By Date

Project RU & MS/HSD QIP (DCU) 0 BJD ### TD ###


Subject Calculations for design of 1 BJD ### TD ###
Pump foundations.
Foundation Block
Z Y

01+000Page 14
Aker Powergas Pvt. Ltd. 6235-PEIN08-2095

Client : IOCL VADODARA Rev. Prep. By Date Chkd. By Date

Project RU & MS/HSD QIP (DCU) 0 BJD ### TD ###


Subject Calculations for design of 1 BJD ### TD ###
Pump foundations.

COORDINATES OF C.G OF
Sr Name Lxi Lyi Lzi WEIGHT wMASS
i mi STATIC MOMENT OF MASS
ELEMENT

No. m. m. m. t. t.sec2/m xi yi zi mi*xi mi*yi mi*zi

1 Foundation1.700 0.600 1.300 3.315 0.338 0.850 0.300 0.650 0.287 0.101 0.220
2 Pump Skid - - - 0.500 0.051 0.850 0.300 1.650 0.043 0.015 0.084
TOTAL 3.815 0.389 0.331 0.117 0.304

a) Xc 0.850 m b) Yc 0.300 m c) Zc 0.781 m

Eccentricity of Centre of gravity of foundation and machinery system from the centroid of the foundation base area :

ex = 0.000 % Within the permissiable limit of 5.0 %


ey = 0.000 % Within the permissiable limit of 5.0 %

4.0 Mass moments of inertia of Machine and Foundation

Sr.No. Moment of Inertia of foundation element @Xoi=Xc-Xi Yoi=Yc-Yi Zoi=Zc-Zi Xxi Yyi Zzi
through C.G of the element
Q'x Q'y Q'z
1 0.058 0.129 0.092 Q'x = 0.000 0.000 0.131 0.006 0.006 0.000
2 ### ### ###sigma (Lyi2+Lzi2)*mi/12
0.000 0.000 0.869 0.038 0.038 0.000

Q'y =
sigma (Lxi2+Lzi2)*mi/12

Q'z =
sigma (Lyi2+Lxi2)*mi/12

TOTAL ### ### ### 0.000 0.000 1.000 0.044 0.044 0.000

6.0 Design

Refer Vendor Drg. No. LK-0939, LK-0940 & LK-0940 for Foundation Loading Data
Total Unbalanced forces in X Direction =Px 0.000 t
Total Unbalanced forces in Z Direction =Pz 0.000 t
Total Unbalanced forces in Y Direction =Py 1.000 t

Total Unbalanced Primary Moment about x =Mx Kg-m = 0.000 tm

Total Unbalanced Secondary Moment about x =M Kg-m = 0.000 tm

Total Unbalanced Primary Moment about Y =My Kg-m = 0.000 tm

Total Unbalanced Secondary Moment about Y =MKg-m = 0.000 tm

01+000Page 15
Aker Powergas Pvt. Ltd. 6235-PEIN08-2095

Client : IOCL VADODARA Rev. Prep. By Date Chkd. By Date

Project RU & MS/HSD QIP (DCU) 0 BJD ### TD ###


Subject Calculations for design of 1 BJD ### TD ###
Pump foundations.

Total Unbalanced Primary Moment about Z =Mz Kg-m = 0.000 tm

Total Unbalanced Secondary Moment about Z =MKg-m = 0.000 tm

01+000Page 16
Aker Powergas Pvt. Ltd. 6235-PEIN08-2095

Client : IOCL VADODARA Rev. Prep. By Date Chkd. By Date

Project RU & MS/HSD QIP (DCU) 0 BJD ### TD ###


Subject Calculations for design of 1 BJD ### TD ###
Pump foundations.

Operating frequence of Pump (fm) 1450.000 RPM 24.167 cps


Operating circular frequency of Compressor
151.844
(w2m) sec-1

Operating frequence of Motor (fm) 1450.000 RPM 24.167 cps


Operating circular frequency of Motor (w2151.844
m) sec-1

7.0 Vibration in X-Z plane ( Rocking & Lateral Translation )

The moment of inertia (Iy) of the base area


about the axis passing through its centre
of gravity & perpendicular to the plane
of vibration : 0.25 m 4

The mass moment of inertia (Qy) of the whole


system @the y axis passing through the common
centre of gravity & perpendicular to the plane
of vibration (Q'y + sigmaYyi) : #VALUE! t.m.sec 2

The mass moment of inertia (Qoy) @ the axis passing


through the centroid of the base area & perpandicular
to the plane of vibration (Qy + M*Zc*Zc) : #VALUE! t.m.sec 2

The ratio ay = Qy/Qoy : #VALUE!

Limiting frequencies

a) wqy2 = (Cq*Iy - W*Zc)/Qoy : #VALUE! sec-2


b) w2x = Ct*Af/m : ### sec-2
a) + b) : #VALUE! sec-2
4 * ay * a) * b) : #VALUE! sec-4

Coupled natural frequencies

wn 4 - (wqy 2 + wx 2)*wn 2 / ay + wqy2*wx2/ay = 0

Substituting the values and solving the roots w2n1 & w2n2

w2n1 = 0.5*(wqy2 + wx 2 + sqrt((wqy 2 + wx2 ) 2 - 4*ay*wqy2 *wx2)/ ay: #VALUE! sec-2


w2n2 = 0.5*(wqy2 + wx 2 - sqrt((wqy 2 + wx 2) 2 - 4*ay*wqy2 *wx 2)/ay : #VALUE! sec-2

Corresponding natural frequencies are

fn1 = ### cps


fn2 = ### cps

As per IS: 2974 Part IV - 1979 clause 5.3

fn / f oper shall be < 0.8 or > 1.20

01+000Page 17
Aker Powergas Pvt. Ltd. 6235-PEIN08-2095

Client : IOCL VADODARA Rev. Prep. By Date Chkd. By Date

Project RU & MS/HSD QIP (DCU) 0 BJD ### TD ###


Subject Calculations for design of 1 BJD ### TD ###
Pump foundations.
fn1 /f operating(comp.) ### #VALUE!
fn2/f operating (comp. ### #VALUE!

01+000Page 18
Aker Powergas Pvt. Ltd. 6235-PEIN08-2095

Client : IOCL VADODARA Rev. Prep. By Date Chkd. By Date

Project RU & MS/HSD QIP (DCU) 0 BJD ### TD ###


Subject Calculations for design of 1 BJD ### TD ###
Pump foundations.

fn1 /f operating (motor ### #VALUE!


fn2/f operating (motor ### #VALUE!

Frequency shall be checked for double RPM for Secondary unbalanced forces & moment

fn1 /f operating(comp.) ### #VALUE!


fn2/f operating (comp. ### #VALUE!

fn1 /f operating (motor ### #VALUE!


fn2/f operating (motor ### #VALUE!

Amplitudes

Permissible Amplitude ### mm

Check for Allowable Amplitudes for Compressor :

The coefficient f (w2m ) = m*Qy*(w2n1 -w2m 2)*(w2n2 - w2m ) = #VALUE!

Horizontal Amplitude ax = #VALUE!


((Cq*Iy-W*S+Ct*Af*S 2 -Qy*w2m )*Px+Ct*Af*S*My)/f(w 2
m ) mm.
=

Rotational Amplitude (aqy)

aqy = Ct*Af*S*Px/f(w2m ) + (Ct*Af-mw2m)*My/f(w2m) = #VALUE!


Where, S = Zc
Net amplitude at the foundation base level (Ab) = a x-S*aqy #VALUE!
= mm. ###

#VALUE!
Net amplitude at the top of foundation (At) = a x+(H-S)*aqy = mm. ###

Check for Allowable Amplitudes for Motor :

The coefficient f (w2m ) = m*Qy*(w2n1 -w2m 2)*(w2n2 - w2m ) = #VALUE!

Horizontal Amplitude ax = #VALUE!


((Cq*Iy-W*S+Ct*Af*S 2 -Qy*w2m )*Px+Ct*Af*S*My)/f(w 2
m ) mm.
=

Rotational Amplitude (aqy)

aqy = Ct*Af*S*Px/f(w2m ) + (Ct*Af-mw2m)*My/f(w2m) = #VALUE!

Net amplitude at the foundation base level (Ab) = a x-S*aqy #VALUE!


= mm. ###

#VALUE!
Net amplitude at the top of foundation (At) = a x+(H-S)*aqy = mm. ###

Dynamic forces For Machine

01+000Page 19
Aker Powergas Pvt. Ltd. 6235-PEIN08-2095

Client : IOCL VADODARA Rev. Prep. By Date Chkd. By Date

Project RU & MS/HSD QIP (DCU) 0 BJD ### TD ###


Subject Calculations for design of 1 BJD ### TD ###
Pump foundations.
Horizontal force (Pd) considering fatigue factor as 3.0
Pd = 3.0 * Ct * Af * Ab
Pd = #VALUE! t.

01+000Page 20
Aker Powergas Pvt. Ltd. 6235-PEIN08-2095

Client : IOCL VADODARA Rev. Prep. By Date Chkd. By Date

Project RU & MS/HSD QIP (DCU) 0 BJD ### TD ###


Subject Calculations for design of 1 BJD ### TD ###
Pump foundations.

Dynamic moment (Md) considering fatigue factor as 3.0


Md = 3.0 * Cq * Iy * aqy
Md = #VALUE! t.m

8.0 Vibration in Y-Z plane(Rocking & Lateral Translation )

The moment of inertia (Ix) of the base area


about the axis passing through its centre
of gravity & perpendicular to the plane
of vibration : 0.031 m 4

The mass moment of inertia (Qx) of the whole


system @the x axis passing through the common
centre of gravity & perpendicular to the plane
of vibration (Q'x + sigmaXxi) : #VALUE! t.m.sec 2

The mass moment of inertia (Qox) @ the axis passing


through the centroid of the base area & perpandicular
to the plane of vibration (Qx + M*Zc*Zc) : #VALUE! t.m.sec 2

The ratio ax = Qx/Qox : #VALUE!

Limiting frequencies

a) w2qx = (Cq*Ix - WT*Zc)/Qox : #VALUE! sec-2


b) wy 2 = Ct*Af/m : ### sec-2
a) + b) : #VALUE! sec-2
4 * ax * a) * b) : #VALUE! sec-4

Coupled natural frequencies

wn 4 - (wqx 2 + wy 2)*wn 2 / ax + wqx2*wy2/ax = 0


Substituting the values and solving the roots w2n1 & w2n2

w2n1 = 0.5*(wqx2 + wy 2 + sqrt((wqx 2 + wy2 ) 2 - 4*ax*wqx2 *wy2)/ ax: #VALUE! sec-2


w2n2 = 0.5*(wqy2 + wx 2 - sqrt((wqx 2 + wy 2) 2 - 4*ax*wqx2 *wy 2)/ax : #VALUE! sec-2

Corresponding natural frequencies are

fn1 = ### cps


fn2 = ### cps

As per IS: 2974 Part IV - 1979 clause 5.3

01+000Page 21
Aker Powergas Pvt. Ltd. 6235-PEIN08-2095

Client : IOCL VADODARA Rev. Prep. By Date Chkd. By Date

Project RU & MS/HSD QIP (DCU) 0 BJD ### TD ###


Subject Calculations for design of 1 BJD ### TD ###
Pump foundations.

fn / f oper shall be < 0.8 or > 1.20

01+000Page 22
Aker Powergas Pvt. Ltd. 6235-PEIN08-2095

Client : IOCL VADODARA Rev. Prep. By Date Chkd. By Date

Project RU & MS/HSD QIP (DCU) 0 BJD ### TD ###


Subject Calculations for design of 1 BJD ### TD ###
Pump foundations.

fn1 /f operating (comp ### #VALUE!


fn2 /f operating (comp. ### #VALUE!

fn1 /f operating (motor ### #VALUE!


fn2/f operating (motor ### #VALUE!

Frequency shall be checked for double RPM for Secondary unbalanced forces & moment

fn1 /f operating(comp.) = ### #VALUE!


fn2/f operating (comp.) = ### #VALUE!

fn1 /f operating (motor) = ### #VALUE!


fn2/f operating (motor) = ### #VALUE!

Amplitudes

Permissible Amplitude ### mm

Check for Allowable Amplitudes for Compressor :

The coefficient f(w2m ) =m*Qx*(w2n1 -w2m 2)*(w2n 2 - w=2m ) #VALUE!

Horizontal Amplitude A ((Cq*Ix-W*S+Ct*Af*S 2 -Qx*w2m )*Py+Ct*Af*S*Mx)/f(w


#VALUE!2m mm.
)=

Rotational Amplitude (aqx)

aqx = Ct*Af*S*Py/f(w2m ) + (Ct*Af-m*w2m )*Mx/f(w"m 2) = #VALUE!


Where, S = Zc
Net amplitude at the foundation base level (Ab) = Ay-S*aqx#VALUE!
= mm. ###

#VALUE!
Net amplitude at the top of foundation (At) = Ay+(H-S)*aqx = mm. ###

Check for Allowable Amplitudes for Motor :


The coefficient f(w2m ) =m*Qx*(w2n1 -w2m 2)*(w2n 2 - w=2m ) #VALUE!

Horizontal Amplitude A ((Cq*Ix-W*S+Ct*Af*S 2 -Qx*w2m )*Py+Ct*Af*S*Mx)/f(w


#VALUE!2m mm.
)=

Rotational Amplitude (aqx)

aqx = Ct*Af*S*Py/f(w2m ) + (Ct*Af-m*w2m )*Mx/f(w"m 2) = #VALUE!

Net amplitude at the foundation base level (Ab) = Ay-S*aqx#VALUE!


= mm. ###

#VALUE!
Net amplitude at the top of foundation (At) = Ay+(H-S)*Aqx = mm. ###

01+000Page 23
Aker Powergas Pvt. Ltd. 6235-PEIN08-2095

Client : IOCL VADODARA Rev. Prep. By Date Chkd. By Date

Project RU & MS/HSD QIP (DCU) 0 BJD ### TD ###


Subject Calculations for design of 1 BJD ### TD ###
Pump foundations.

Dynamic forces for Machine


Horizontal force (Pd) considering fatigue factor as 3.0
Pd = 3.0 * Ct * Af * Ab
Pd = #VALUE! t.

01+000Page 24
Aker Powergas Pvt. Ltd. 6235-PEIN08-2095

Client : IOCL VADODARA Rev. Prep. By Date Chkd. By Date

Project RU & MS/HSD QIP (DCU) 0 BJD ### TD ###


Subject Calculations for design of 1 BJD ### TD ###
Pump foundations.
Dynamic moment (Md) considering fatigue factor as 3.0
Md = 3.0 * Cq * Ix * aqx
Md = #VALUE! t.m

9.0 Vibration in X-Y plane : (Yawing or Twisting Motion about Z-axis) (Uncoupled)

Natural frequency for twisting mode : ### sec -1


w = Sqrt(Cj*Iz/Qz) i.e. #VALUE! r.p.m.

fn = ### cps

As per IS: 2974 Part IV - 1979 clause 5.3

fn / f oper shall be < 0.8 or > 1.20


fn / f operating (comp) ### => 0.800 Since, difference is very less & amplitude is within limits. Hence, O.K.
fn / f operating (motor ### #VALUE!

Frequency shall be checked for double RPM for Secondary unbalanced forces & moment

fn / f operating (comp) ### #VALUE!

fn / f operating (motor ### #VALUE!

Amplitudes
Permissible Amplitude ### mm

Check for Allowable Amplitudes for Compressor :


Amplitude Az : =(1/(w2-w"m2))*To*To/Qz
### mm= ###

Check for Allowable Amplitudes for Motor :


#VALUE!
Amplitude Az : =(1/(w2-w"m2))*To*To/Qz = ###

9.0 Check for Soil Stress

Since the eccentricity of the centre of gravity of the machine and foundation with respect to centroid of base area is small,
the soil reaction due to the dead loads is assumed to be uniform.

Weight of water displaced (for buoyancy) = 1.326 t


Static weight of machine and foundation = 3.815 t
Static weight of machine and foundation (for buoy 2.489 t

Dynamic Moment Md XZ = ### tm

Dynamic Moment Md YZ = ### tm


Maximum and minimum soil stress are given by
Max. / Min. soil stress =(P/A ) +/- (Md XZ /Zyy) +/- (MdYZ/Zxx)
= 3.815 +/- #VALUE! +/- #VALUE!
1.020 0.246 0.031

= 3.740 +/- #VALUE! +/- #VALUE!

01+000Page 25
Aker Powergas Pvt. Ltd. 6235-PEIN08-2095

Client : IOCL VADODARA Rev. Prep. By Date Chkd. By Date

Project RU & MS/HSD QIP (DCU) 0 BJD ### TD ###


Subject Calculations for design of 1 BJD ### TD ###
Pump foundations.
Maximum soil stress = ### t/m2 < 5.600 t/m2 #VALUE!
Maximum soil stress (buoyancy) ### t/m2 < 5.600 t/m2
Minimum soil stress = ### t/m2 > 0.000 t/m2 No Tension
Minimum soil stress (buoyancy) ### t/m2 > 0.000 t/m2

01+000Page 26
Aker Powergas Pvt. Ltd. 6235-PEIN08-2095

Client : IOCL VADODARA Rev. Prep. By Date Chkd. By Date

Project RU & MS/HSD QIP (DCU) 0 BJD ### TD ###


Subject Calculations for design of 1 BJD ### TD ###
Pump foundations.

As per TOYO Specification Doc. No. A-6235-110-006 Rev. 1 Clause 3.3 & IS:2974 - Part I Clause 5.4.3.3 Soil Stress below foundatio
shall not exceed 80% of the allowable Soil Bearing Capacity.

Soil Stress under Dead 3.740 t/m2


Soil Stress under Dead Loads (for buo 2.440 t/m2
80% of the allowable bearing C 4.480 t/m2 > 3.740 t/m2
80% of the allowable bearing Capacity 4.480 t/m2 2.440 t/m2

10.0 Reinforcement

Since this is a rigid block foundation, minimum reinforcement is provided as per IS 2974(Part 1)
Provide 12f Tor at 200c/c peripheral steel in both horizontal and vertical directions,
Provide shrinkage steel of 12f Tor at 200 c/c in all three directions.

Reinforcement calculations
Weight of reinforcement required in the footing block 33.150 kg
Vertical Rebars :
Dia. of bar to be used as vertical reinforcement = Y12 Cl.3.3
Maximum spacing on each face of the block = 200 mm c/c A-6235-110-006-R01
Weight of bar per running meter length 0.889 kg/m
Length of Bar required 37.300 RM
Cover on top and bottom = 75.000 mm
Cover on side faces = 50.000 mm
Lap length provided on each face = 2 x Ld 0.967 1.000 m
No. of bars on longer face 9.000 Nos.
No. of bars on shorter face = 3.000 Nos.
Length of each 'U shaped' bar on longer face 2.500 m
Length of each 'U shaped' bar on shorter face 3.600 m
Total length of bars = 33.300 RM
Weight of vertical steel provided in the foundation block 29.600 kg
Horizontal Rebars :
Balance steel to be provided by horizontal links 3.550 kg
Dia. Of bar to be used as horiz reinforcement = Y12
Above vertical rebars shall be tied by Y12 links with spaci 200 mm
Weight of bar per running meter length 0.889 kg/m
Length of Bar required 4.000 RM
Length of one ring 4.200 RM
No. of rings required 7.000 Nos.
Weight of horizontal steel provided in the foundation block 26.140 kg
Weight of intermediate mesh steel provided in the foundati 3.53 kg
(Y12 @ 600 c/c => 2.66 kg/m3 )
Total weight of steel provided in the foundation block 59.270 OK OK
Provided reinforcement is sufficient. Kg

01+000Page 27
Aker Powergas Pvt. Ltd. 6235-PEIN08-2095

Client : IOCL VADODARA Rev. Prep. By Date Chkd. By Date

Project RU & MS/HSD QIP (DCU) 0 BJD ### TD ###


Subject Calculations for design of 1 BJD ### TD ###
Pump foundations.

01+000Page 28
01+000V9400-OFF GAS TREATMENT AREA.
DESIGN OF EQUIPMENT
FOUNDATION
00FFFF

FOUNDATION DESIGN FOR HCL ABSORBER #2 RECYCLE PUMP (AP303A/B/C)

1.0 General Design Information

HPP ELEVATION LEVEL ### m

Depth of Foundation below HPP 0.930 m

Footing Thickness 1.200 m

Top of Footing Elevation Level ### m

Center line of Compressor/Motor from TOC 0.311 m

Unit Weight of Concrete 2.400 T/m3

Design Compressive Strength of Concrete, fck 30 Mpa

Reinforcement Yield Strength 414 Mpa

Soil Properties

Poissoin Ratio (ν) 0.3


Shear wave velocity Vs 1650.0 m/sec (Refer 2d)
499541
Dynamic Shear Modulus (G) = (unit wt os soil/g)*V s
2
t/m2 (Refer 2d)

Elastic Coefficient (Es) => 2G(1+ν) : ### t/m2

Factor, α 1.110 (Refer 2b Appendix-table 3.2 , Srinivasulu)


.
Coefficient of Elastic uniform compression : (Cz ### kg/cm3 => ### t/m3 (Ref 2b Eq. 3.7 Srinivasulu)
[α Es / (1-v2) x 1 / sqrt(Base Area)]
Coefficient of Elastic non-uniform compression ### kg/cm3 => ### t/m3 (Ref 2b Eq. 3.11a Srinivasulu)
(Rocking mode):(Cq) = [2 Cz]
Coefficient of Elastic non-uniform shear ( Twisti ### kg/cm3 => ### t/m3 (Ref 2b Eq. 3.11b Srinivasulu)
(CY) =[0.75 Cz]
Coefficient of Elastic uniform shear ### kg/cm3 => 726144 t/m3 (Ref 2b Eq. 3.11c Srinivasulu)
(Horizontal Translatory mode):(Ct) = [0.5 Cz]
Unit Weight of Soil 1.800 t/m3

Net Bearing Capacity of Soil 0.93 m 25.0 t/m2 (Refer 2f)


Gross Bearing
Capacity of Soil : 25 + 1.8 x 0.93 = 26.7 t/m2

2.0 Machine Data for Foundation Design

MOTOR

a. Nominal Speed fm (RPM) 2960

b. Rated Power (kW) 11.00 Input from vendor

c. Mass Moment of Inertia (Kg-m2) Ref 2e


PS14333-20507-V9400-DS-A4-0095
d. Rated Torque (kNm)

e. Unbalanced vertical force (kN)

f. Unbalanced moment (kNm)


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3.0 Geometrical Properties of Base Area ( in contact with soil )


CG of Pump

311 Z Y

TOC X
HPP

1200

BOC

SECTION

Y
1700

350

700
X X

350

Origin

4.0 Calculation of CG and Moment of Inertia of foundation

PORTION Lxi Lyi AREA CG Iy i A*(Xbar-Xi)2 Ix i A*(Ybar-Yi)2


MKD. m. m. m2 xi (m) yi (m) SELF(m ) 4
m 4
SELF(m ) 4
m4
1 1.700 0.700 1.19 0.850 0.350 0.29 0.00 0.05 0.00
Total 1.19 0.29 0.05

C.G. of Base: X bar = 0.85 m Y bar = 0.35 m

Moment of inertia about Y- Iy = 0.29 m 4


Moment of inertia about X- Ix = 0.05 m 4
Moment of inertia about Z- Iz = 0.34 m 4

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5.0 Common Centre of Gravity of Machine and Foundation

Sr Name Lxi Lyi Lzi WEIGHT MASS m COORDINATES OF C.G OF STATIC MOMENT OF MASS
i
wi ELEMENT
No. m. m. m. MT MT.sec2/m xi yi zi mi*xi mi*yi mi*zi
1 1 1.700 0.700 1.200 3.427 0.349 0.850 0.350 0.600 0.297 0.122 0.210
2 Pump - - - 0.800 0.082 0.750 0.300 1.511 0.061 0.024 0.123
TOTAL 4.227 0.431 0.358 0.147 0.333

a) XC = 0.831 m b) YC = 0.341 m c) ZC = 0.772 m

6.0 Preliminary Design

6.1 Check of Foundation Mass :

Foundation Mass, Mf : 0.349 MT.sec2/m


Machine Mass, Mm : 0.082 MT.sec2/m
Mf / Mm : 4.284 >=3….Hence, OK

6.2 Check for Eccentricity :

Eccentricity of common Centre of gravity of fdn and machinery system from the centroid of the fdn base area,
In X & Y direction respectively.
ex = 1.113 % Within the permissible limit of 5.0 %
ey = 1.352 % Within the permissible limit of 5.0 %

6.3 Stability against Overturning (based on maximum speed or motor):

(Power in
Torqu J/sec) (Ref Appendix B.2.6.6, BS- CP2012)
e: x60 = 35.51
(in N- (2π * speed
m) in RPM)

Full Load Torque = 0.036 kNm

Overturning To 13xFull Load Torque 0.46 kNm (Ref Appendix B.2.6.6, BS- CP2012)
Stabilizing Torque = mg x foundation width/2 = 14.5 kNm

FOS against Overturnin31.45 >1.5, Hence, SAFE

7.0 Mass moment of inertia of Machine and Foundation

Sr.No. Moment of Inertia of foundation Xoi=Xc-Xi Yoi=Yc-Yi Zoi=Zc-Zi Xxi Yyi Zzi
element @ X/Y/Z axes passing
through C.G of the element
Q'x Q'y Q'z
1 0.056 0.126 0.10 Q'x = 0.019 0.009 0.172 0.010 0.011 0.000
TOTAL 0.056 0.126 0.10 Σ(Lyi2+Lzi2)*mi 0.019 0.009 0.172 0.010 0.011 0.000

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8.0 Dynamic Design

To work out unbalanced forces:


Unbalanced Force = Kg
Unbalanced Couples = Kg-m

For Primary Forces & Couples,


Perm. Amplitud 70 µm (CL 6.1.2 Ref 2d)

Type of MachinRotating

Total Unbalanced Primary Forces in X Direction 0.000 Kg => 0.000 MT

Total Unbalanced Secondary forces in X Direction 0.000 Kg => 0.000 MT

Total Unbalanced Primary Forces in Z Direction 0.000 Kg => 0.000 MT

Total Unbalanced Secondary Forces in Z Directio 0.000 Kg => 0.000 MT


P'z = 2*P2
Total Unbalanced Primary Forces in Y Direction 0.000 Kg => 0.000 MT

Total Unbalanced Secondary Forces in Y Directio 0.000 Kg => 0.000 MT

Total Unbalanced Primary Moment about x =Mx 0.000 Kg-m => 0.000 MT-m
Mx = P1 + a2
Total Unbalanced Secondary Moment about x =M 0.000 Kg-m => 0.000 MT-m

Total Unbalanced Primary Moment about Y =My 0.000 Kg-m => 0.000 MT-m

Total Unbalanced Secondary Moment about Y = 0.000 Kg-m => 0.000 MT-m

Total Unbalanced Primary Moment about Z =Mz 0.000 Kg-m => 0.000 MT-m

Total Unbalanced Secondary Moment about Z =M 0.000 Kg-m => 0.000 MT-m

For Primary Forces & Couples, operating frequency of motor has been considered
Operating frequence of Motor (fm) ### RPM 49.333 cps
Operating circular frequency of Motor (wm) ### sec-1

9.0 Vibration in X-Z plane ( Rocking & Lateral Translation )

The moment of inertia (Iy) of the base area


about the axis passing through its centre
of gravity & perpendicular to the plane
of vibration = 0.29 m4

The mass moment of inertia (Qy) of the whole


system @the y axis passing through the common
centre of gravity & perpendicular to the plane
of vibration (Q'y + sigmaYyi) = 0.137 t.m.sec2

The mass moment of inertia (Qoy) @ the axis passing


through the centroid of the base area & perpandicular
to the plane of vibration (Qy + M*Zc*Zc) = 0.394 t.m.sec 2
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The ratio ay = Qy/Qoy = 0.347

Limiting frequencies

a) w2qy = (Cq*Iy - W*Zc)/Qoy = ### sec-2


b) w2x = Ct*Af/m = ### sec-2
a) + b) = ### sec-2
4 * ay * a) * b) = ### sec-4

Coupled natural frequencies

wn 4 - (w2qy + w2x)*wn 2 / ay + w2qy2*w2x/ay = 0

Substituting the values and solving the roots w2n1 & w2n2

w2n1 = 0.5*(w2qy + w2x + sqrt((w2qy + w2x ) 2 - 4*ay*w2qy *w2x)/ ay = ### sec-2


w2n2 = 0.5*(w2qy + w2x - sqrt((w2qy + w2x ) 2 - 4*ay*w2qy *w2x)/ ay = ### sec-2

Corresponding natural frequencies are

fn1 √w
= 2n1/2*pi ### cps
fn2 √w
= 2n2/2*pi ### cps

As per BS: CP-2012 clause 3.4.2

f / fn oper shall be < 0.8 or > 1.2

f/fn1 operating(motor) 0.095 foper/fn1>1.2 or <0.8 no possibility of resonance


f/fn2 operating(motor) 0.291 foper/fn2>1.2 or <0.8 no possibility of resonance

Amplitudes

(i) Permissible Amplitude = 70 µm (For Primary Forces & Couples)

Check for Allowable Amplitudes for Motor :

The coefficient f (w2m ) = m*Qy*(w2n1 -w2m)*(w2n2 - w2m) = ###

Horizontal Amplitude ax = ((Cq*Iy-W*S+Ct*Af*S 2 -Qy*w2m)*Px+Ct*Af*S*My)/f(w2m ) = ### mm.

Rotational Amplitude (aqy)

aqy = Ct*Af*S*Px/f(w2m ) + (Ct*Af-mw2m)*My/f(w2m) = 0

Net amplitude at the foundation base level (Ab) = ax-S*aqy = 0 mm. Within permisible limit . O.K.

Net amplitude at the top of foundation (At) = ax+(H-S)*aqy = 0 mm. Within permisible limit . O.K.

Dynamic forces For Machine

Horizontal force (Pd) considering fatigue factor as 3.0 (Ref Cl 4.4.5, Srinivasulu)
Pd = 3.0 * Ct * Af * Ab
Pd = 0.000 t.

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Dynamic moment (Md) considering fatigue factor as 3.0


Md = 3.0 * Cq * Iy * aqy
Md = 0.000 t.m

10.0 Vibration in Y-Z plane (Pitching & Longitudinal Translation )


The moment of inertia (Ix) of the base area
about the axis passing through its centre
of gravity & perpendicular to the plane
of vibration : 0.049 m 4

The mass moment of inertia (Qx) of the whole


system @the x axis passing through the common
centre of gravity & perpendicular to the plane
of vibration (Q'x + sigmaXxi) : 0.067 t.m.sec 2

The mass moment of inertia (Qox) @ the axis passing


through the centroid of the base area & perpandicular
to the plane of vibration (Qx + M*Zc*Zc) : 0.324 t.m.sec 2

The ratio ax = Qx/Qox : 0.206

Limiting frequencies
a) w2qx = (Cq*Ix - W*Zc)/Qox : 435887 sec-2
b) wy 2 = Ct*Af/m : ### sec-2
a) + b) : ### sec-2
4 * ax * a) * b) : ### sec-4

Coupled natural frequencies


wn 4 - (wqx 2 + wy 2)*wn 2 / ax + wqx2*wy2/ax = 0
Substituting the values and solving the roots w2n1 & w2n2

w2n1 = 0.5*(wqx2 + wy 2 + sqrt((wqx 2 + wy2 ) 2 - 4*ax*wqx2 *wy2)/ ax : ### sec-2


w2n2 = 0.5*(wqy2 + wx 2 - sqrt((wqx 2 + wy 2) 2 - 4*ax*wqx2 *wy 2)/ax : 369553 sec-2

Corresponding natural frequencies are

fn1 = ### cps


fn2 = 96.7 cps

As per BS: CP-2012 clause 3.4.2

f / fn oper shall be < 0.8 or > 1.2


f/fn1 operating(motor) 0.091 foper/fn1>1.2 or <0.8 no possibility of resonance
f/fn2 operating(motor) 0.510 foper/fn2>1.2 or <0.8 no possibility of resonance

Amplitudes

(i) Permissible Amplitude = 70 µm (For Primary Forces & Couples)

Check for Allowable Amplitudes for Motor :

The coefficient f(w2m ) =m*Qx*(w2n1 -w2m)*(w2n 2 - w2m ) = 9E+10

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Horizontal Amplitude A ((Cq*Ix-W*S+Ct*Af*S 2 -Qx*w2m )*Py+Ct*Af*S*Mx)/f(w2m ) = 0 mm.

Rotational Amplitude (aqx)

aqx = Ct*Af*S*Py/f(w2m ) + (Ct*Af-m*w2m )*Mx/f(w"m 2) = 0

Net amplitude at the foundation base level (Ab) = Ay-S*aqx 0 mm. Within permisible limit . O.K.

Net amplitude at the top of foundation (At) = Ay+(H-S)* 0 mm. Within permisible limit . O.K.

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Dynamic forces for Machine


Horizontal force (Pd) considering fatigue factor as 3.0
Pd = 3.0 * Ct * Af * Ab
Pd = 0.000 t.

Dynamic moment (Md) considering fatigue factor as 3.0


Md = 3.0 * Cq * Ix * aqx
Md = 0.000 t.m

11.0 Vibration in Vertical Mode :

Pz = 0 Therefore, no vibration occurs in this mode

12.0 Vibration in X-Y plane : (Yawing or Twisting Motion about Z-axis) (Uncoupled)

Natural frequency for twisting mode : w = Sqrt(Cj*Iz/Qz ### sec -1 i.e. ### r.p.m.

fn = ### cps

As per BS: CP-2012 clause 3.4.2

f / fn oper shall be < 0.8 or > 1.2

f/fn operating(motor) = 0.161 => foper/fn>1.2 or <0.8 no possibility of resonance

Amplitudes

(i) Permissible Amplitude = 70 µm (For Primary Forces & Couples)

Check for Allowable Amplitudes for Motor :

Amplitude aθz : =(1/(w2-w"m2))*Mz/Qz = 0.0000 mm


Maximum Horz. Displacements at two ends of foundation block, AL & AR

AL : Yc aθz 0 mm Within permisible limit . O.K.


AR : (b-Yc) aθz 0 mm Within permisible limit . O.K.

13.0 Check for Soil Stress


Since the eccentricity of the centre of gravity of the machine and foundation with respect to centroid of base area is small,
the soil reaction due to the dead loads is assumed to be uniform.
Static weight of machine and foundation = 4.227 t

Dynamic Moment Md XZ = 0.000 tm

Dynamic Moment Md YZ = 0.000 tm

Maximum and minimum soil stress are given by


Max. / Min. soil stress = (P/A ) +/- (Md XZ /Zyy) +/- (MdYZ/Zxx)

= 4.23 +/- 0.000 +/- 0.000


1.19 0.287 0.049

= 3.552 +/- 0.000 +/- 0.000

Maximum soil stress = 3.552 t/m2 20.006 t/m2


Max. Soil Stress is less than 75% of Gross Allowable Pressure., Hence, Safe
Minimum soil stress = 3.552 t/m2 0 t/m2
No Tension. Hence, Safe

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Soil Pressure below foundation


under Dead Loads shall bearing Pressure not exceed 50% of the allowable Soil Bearing Capacity.
Soil bearing pressures under Dead Loa 3.552 t/m2
50% of the allowable bearing Capacity 13.337 t/m2 > 3.552 t/m2 Hence, Safe

14.0 Reinforcement
Since this is a rigid block foundation, minimum reinforcement is provided as per BS CP2012(Part 1).
Provided Y16 reinf @ 200c/c top & bottom in both directions.
Provided Y16 reinf @ 200c/c in vertical direction on side face & Y16 @ 200 in horizontal direction on side face.

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1. Typical Values of Internal Damping in Soils

Type of Soil Equivalent Reference


Dry Sand & Gravel 0.03~0.07
Weissmann & White (1961)

Dry & Saturated Sand 0.01~0.03 Hall & Richart (1963)


Dry Sand 0.03 Whitman (1963)

Dry & Saturated Sands & Gravels0.05~0.06 Barkan (1962)

Clay 0.02~0.05 Barkan (1962)

Silty Sand 0.03~0.10 Stevens (1966)

Dry Sand 0.01~0.03 Hardin (1965)

2. Typical Values for Low-Strain_Amplitude Shear Modulus (Design of Strucures and Foundations for Vibrating Machine, Suresh C. Arya, Michael W. O'Neill, George Pincus, 1979, P.69)
Type of Soil Shear Modulus (psi)

Soft Clay 3000~5000


Stiff Clay 10000~20000

Very Stiff to Hard Clay ≥20000

Medium Dense Sand* 5000~15000


Dense Sand* 10000~20000

Medium Dense Gravel* 15000~25000


Dense Gravel* 20000~40000

*For Shallow Depths

3. Typical Values for Poisson's Ratio

Type of Soil Poisson's Ratio


Saturated Clay 0.45~0.50

Partially Saturated Clay 0.35~0.45


Dense Sand or Gravel 0.40~0.50
Medium Dense Sand or Gravel 0.30~0.40
Silt 0.30~0.40

4. Factor α for Rectangular Foundation

(After Barkan, 1962)

L/B α

1 1.06

1.5 1.07

2 1.09
3 1.13

5 1.22
10 1.41

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