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P05-G01 Rev 0 Sep 2017 Requirement of 3D Model and Review
P05-G01 Rev 0 Sep 2017 Requirement of 3D Model and Review
REV. NO. 0
ENGINEERING STANDARD DATE SEP 2017
PAGE 1 OF 22
This document is issued by ECoE, SABIC E&PM, Jubail Industrial City, Kingdom of Saudi Arabia. The information contained in this
document is the confidential property of SABIC. It cannot be disclosed, copied or used for any purpose without approval from SABIC.
If you are not authorized to posses this document, please destroy it immediately.
NUMBER P05-G01
Requirement of 3D Model and Review REV. NO. 0
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CONTENTS
1 Scope .................................................................................................................................................3
2 References .........................................................................................................................................3
3 Definitions ..........................................................................................................................................3
4 General ..............................................................................................................................................3
5 3D Model Implementation ..................................................................................................................4
5.1 General ..............................................................................................................................................4
5.2 Model Execution.................................................................................................................................4
5.3 Disciplines Breakdown of Model Contents ........................................................................................5
5.4 Deliverables .....................................................................................................................................10
6 Design Review .................................................................................................................................11
6.1 General ............................................................................................................................................11
6.2 Design Review Schedule .................................................................................................................11
6.3 30% 3D Model Review Workshop ...................................................................................................11
6.4 60% 3D Model Review Workshop ...................................................................................................11
6.5 90% 3D Model Review Workshop ...................................................................................................12
7 Execution of Design Review ............................................................................................................12
7.1 General ............................................................................................................................................12
7.2 Matrix of 3D Model Items .................................................................................................................12
7.3 Color Code .......................................................................................................................................12
7.4 Model Review Comment Tagging System .......................................................................................12
7.5 3D Model Comment Log ..................................................................................................................13
8 Review Team ...................................................................................................................................13
9 Revision Summary ...........................................................................................................................13
TABLES
Table-1 Tagging System …………………………………………………..………………………………...…13
Table-2 3D Model Review Team ……………………………………………………….……..……….…...…13
ATTACHMENTS
Attachment-1 Areas covered by modelling activities……………………………………………………...…14
Attachment-2 Matrix of 3D Model Items …………………………………………………………………...…15
Attachment-3 Color Code for Design Review …………………….………………………..……………...…19
Attachment-4 Comment Log Sheet…………………………………………………….…………………...…22
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1 Scope
1.1 This standard covers the minimum requirements for 3D model and provides an overview of the
activities involved in the 3D modelling of the plant for the PROJECT.
1.2 This standard is applicable for both new projects and De-bottlenecking (DBN) projects.
1.3 This standard provides the split of activities of the different involved disciplines and assigns
responsibilities.
1.4 This standard presents means and references for executing, checking and controlling the design
with special focus on the 3D model reviews.
1.5 This standard does not cover the requirements of software and related information for 3D modeling.
1.6 This standard covers the requirements for industrial projects and not applicable for housing
projects.
2 References
The following referenced documents are requisite for the application of this standard. The latest issues,
amendments, and supplements to these documents shall apply unless otherwise indicated.
3 Definitions
For the purpose of understanding this standard, the following definitions apply.
Design Engineering Company: Engineering Company responsible for Engineering, Procurement and
Construction of piping systems.
EPC: Engineering Procurement and construction
FEED: Front End Engineering Design/Basic Engineering Design
PMT: Project Management Team
SES: SABIC Engineering Standard
SP3D: Smart Plant 3D
Vendor: Manufacturer of Equipment
Package Vendor: Manufacturer and supplier of package type of equipment
4 General
4.1 3D model shall be developed based on the requirements specified in SES D02-D02 and this
standard.
4.2 Interference and clash check shall be performed for the complete scope, which shall include the
followings.
4.2.1 All new facilities.
4.2.2 All modified facilities (including tie-ins)
4.3 Whenever new facilities are planned as part of existing plant/facility, such new facilities shall be
modeled by covering and modeling existing facilities to such an extent so that a 3D model review
can be performed to determine that access, maintenance and operability requirements for the
scope are complied.
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4.4 3D model shall include all the interconnection piping for process, utility and off-sites from the
existing tie-ins as may be required for the new Plant.
4.5 In accordance with the requirements of SHEM 02.01, the model shall take into account of the
following aspects.
4.5.1 Interference between services are avoided
4.5.2 Safety, operational and maintenance criteria are met
4.5.3 Equipment requiring regular attention are accessible
4.5.4 Adequate escape routes and access for safety services
4.5.5 Ergonomics
5 3D Model Implementation
5.1 General
5.1.1 The scope and limits of 3D modeling shall be established and marked in the plot plan. An
example for scope and limits of 3D modeling is shown in Attachment-1 “Limits of 3D
Modelling”.
5.1.2 The objects to be modelled and the specific review steps are listed in Attachment-2 “Design
Activities inside 3D Model”.
5.1.3 Plant Break Down Structure shall be developed for each project based on the requirement
specified in SES D02-D02.
5.1.4 Modification in the existing facilities shall be updated in the existing 3D model, if 3D model
of existing plant is available.
3D modelling activities are split into three (3) stages. Stage 1, 2 & 3 correspond to 30%, 60% &
90% progress respectively as a milestone after completion of each stage. The modeling activities
carried out at each stage pertaining to various discipline are listed below, together with the
associated deliverables.
b. Deliverables
The deliverables after completion of 60% 3D model (including incorporation of 3D model
review comments) shall include, but not limited to, as given below.
i. Main steel and pipe rack drawings
ii. Preliminary underground piping layout
iii. Isometrics of underground piping lines issued for construction
iv. Material Take-Off (MTO) issued for construction bidding
v. Preliminary arrangement for electrical/instrument cable trays
vi. Equipment drawings with nozzle orientation
vii. Issue isometrics for major lines for stress analysis.
a. Detail equipment model, including nozzle orientation, nozzles sizes, lifting lugs, davits
and space reservations (Operation and Maintenance volumes/envelopes)
b. Detail equipment auxiliary model, including service platforms, ladders (including cage if
applicable) and stairs
c. Man ways, hand holes, skirts and supports
d. Rotating equipment with all nozzles including vents and drains at all interfaces, driver,
coupling, acoustic enclosure
e. Appurtenances of Vessels – major (e.g. levels)
f. Equipment insulation
g. Pipe supports and guides on equipment (Physical type)
h. Exchangers/heaters Tube bundle removal with tube withdrawal volumes/envelopes.
i. Equipment pull-outs and drop area with volumes/envelopes
j. Permanent cranes and hoist beams
k. Outline of Auxiliary Unit (e.g. Lube/Seal Oil Skids)
l. Enclosure
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m. The minimum attribute requirements for equipment are equipment number, insulation
thickness and a description. The minimum required nozzle attributes are tag number,
size, pressure rating, end preparation and pipe material class
a. HVAC equipment
b. Portable equipment
c. Lab equipment
The model of package equipment shall be integrated with overall 3D model following the
same rules of overall 3D modelling. Modelling of package equipment as an outline (box
shape) is not acceptable. Packaged equipment, irrespective of whether it is designed by
Design Engineering Company or its sub-contractors shall be modeled on a basis that is
consistent with the requirements herein and to the same accuracy and content as Design
Engineering Company’s own design. Package equipment shall be modeled in sufficient
detail to facilitate the review of access to all components and instrumentation for operation,
maintenance, ergonomic design, piping, instrument and electrical connections. Deviation
from these requirements by Design Engineering Company or its sub-contractors shall require
SABIC’s prior approval. The following details will typically be modelled as a minimum
Detailed design of pipe routings should be carried out based on P&ID’s and piping classes.
Every modelled line is completed with all the relevant information, such as line identifier,
fluid, piping class, size (NPS), insulation thickness and other details. The following details
will typically be modelled as a minimum
a. All process and utility piping, vents & drains, including all piping components for sizes
NPS ½ and above as shown on the P&ID
b. Complete underground piping, Manholes and thrust blocks (if applicable)
c. Valves including hand wheels, actuators, and motor operators correct in orientation and
actual dimensions
d. Piping specialities like strainers, steam traps, expansion joints and other special piping
items
e. Jacketed piping
f. Piping insulation, maintenance and access volume/envelopes
g. Pipe supports (Physical type as per Design Engineering Company’s 3D library or Logical
type) with tag number
h. In-line instruments
i. Safety showers/eyewash stations
j. Utility stations
k. Hose racks
l. Steam and condensate manifolds
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m. Instrument manifolds
n. Roof vents (if applicable)
o. Hazardous vents
p. Low point drains & high point vents
q. Equipment working clearance
r. Sampling Points, including sample cabinets & sample coolers
s. Tie-in connection
t. Vessel trim – valving, blinds, instrumentation, etc.
u. Spectacle blinds spades and spacers – removal capability
v. Piping shall carry all attributes in the piping line list and additional attributes associated
with construction, inspection and testing requirement.
a. Steam Tracing
b. Plumbing
c. Tubes in package
c) Foundation Model:
i. Site: terrain
ii. Foundation: Outline, top and bottom level, piles and plinths and details
iii. Equipment foundations that project above & below slab
iv. Foundations for Building
v. Foundations for steel structures and concrete structures
vi. Trenches / duct foundations
vii. Road crossings
viii. Underground conduits: Outline
ix. Underground culvert and duct bank envelopes
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x. Underground Facilities
xi. Wall and Fences: Volume outline including foundations
xii. Roads: Outline, shoulders, upper and lower levels
xiii. Paving: Outline, upper and lower levels and type
e) Architectural:
i. Overall dimensions of the buildings showing all the main openings (for doors,
windows, ducts, piping, cable trays, etc.) and HVAC air intakes
ii. Internal walls and partition
iii. Roof and side cladding
iv. Doors and windows
v. Roof continuous monitor
Smart Plant 3D Modeling extent is including, but not limited to, as given below.
a. In-line instruments - including control valve topwork dimensionally accurate for actual
items, relief valves, orifice plates with flanges (including maintenance volumes), integral
orifices, pressure tappings, process isolations, vents and drains connections.
Thermowells, Thermocouple / RTD, analyzer probes withdrawal clearance volumes
b. Offline instruments including transmitters, gauges and local indicators, remote mounted
instrumentation including stands, housings and shades
c. All process connections for instrument on piping and equipment
d. Local panels: Outline and access doors, including access volumes
e. All aboveground instrument cable ducts and cable trays (150mm and larger)
f. Main instrument cable trenches
g. Conduit routing envelope on pipe rack
h. Major instrument cable routes
i. All instrument junction boxes including support frames and access volumes
j. Analyzer houses and shelters: With HVAC air intake, associated bottle racks and vent
stack. Utility connections and samplings. Control room – brief layout showing major
components like DCS, rack room, cabinets etc.
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Smart Plant 3D Modeling extent is including, but not limited to, as given below.
a. Pipe hangers
b. Auxiliary Systems
c. Panels
All items shall be located and modelled as an “envelope” inside the 3D Model to avoid
clashes with piping, equipment and structures.
Smart Plant 3D Modeling extent is including, but not limited to, as given below.
a. Emergency Equipment
b. Safety, access and egress
i. Volumes of all emergency access and egress/escape route corridors
ii. Maintenance volumes and manways
iii. Dropout volumes.
iv. Laydown areas.
v. Radiation volumes for flares.
vi. Area classification volumes
vii. Cranes access way
viii. Restricted access roads and walkways.
ix. High noise restricted volumes
c. Main lifting equipment
d. Truck access for unloading chemicals/catalyst/additives
e. Maintenance and operability: All necessary lifting and mechanical handling requirements
for removal of loads of 25 kg and more shall be modelled
5.4 Deliverables
As a minimum requirement, the following documents shall be capable being extracted from the 3D
model and associated database.
a. Plot plans
b. Equipment layout/unit plot plan (plan and elevation drawings)
c. General arrangement drawings for piping including detailed plan and elevation
d. Underground piping layout drawings
e. Piping isometric details including bill of materials
f. Piping material take-off (MTO)
g. Structural general arrangement drawings, plan and elevation including material take-off
h. Instrument location plans
i. Electrical equipment and substation layout drawings
j. Cable/tray route and layout
k. AC duct layout and detail.
l. Interference checks (clashes) Report
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6 Design Review
6.1 General
6.1.1 The 3D Model Review Workshop shall be based on 3D model progress and usually
conducted at 30%, 60% & 90% progress.
6.1.2 The 3D Model Review Workshop during Basic Engineering phase (FEED) will be
conducted at only 30% progress. However, considering the type and size/complexity of
the project, the number of reviews may be increased to two (at 30% & 60% progress) after
the approval by SABIC.
6.1.3 The 3D Model Review Workshop during Detail Engineering phase (EPC) will be conducted
at 30%, 60% & 90% progress. However, considering the type of project such revamp or
de-bottlenecking (DBN) and size of the project, the number of review may be reduced to
two (at appropriate progress, e.g. 45% & 90%) after approval by SABIC.
6.1.4 3D Model Review shall be carried out for each line specified in the P & ID including
Package Equipment P & ID.
6.1.5 3D Model Review Sessions are broken down into Model Review Packages (MRP), i.e.
process consistent groupings of design areas, Utilities and Offsite (U&O), etc.
6.1.6 3D Model Review shall be carried out using SmartPlant Review (SPR) module of the
SmartPlant-3D (SP-3D) software.
6.2.1 Design Engineering Company shall arrange and conduct Internal Review to validate the
accuracy of the model including interference check few days prior to the scheduled joint
review with SABIC. The results of internal review shall be communicated to SABIC.
6.2.2 The schedule of 3D Model joint review with SABIC at various stage shall be prepared
according to progress of the project as mentioned in above para. 6.1.
6.3.1 This review shall take place when major equipment and structures are positioned and
focuses on equipment location, structures, maintenance clearances, safety distances,
escape routes, etc.
6.3.2 Construction and commissioning comments (e.g. laydown area, drop areas, space
allocation, etc.) shall be considered at this stage of the review.
6.3.3 Ensure constructability review of the plant facilities during this workshop.
6.3.4 This review (at 30% Completion) shall include, but not be limited to, the items listed in
Attachment-2.
6.4.1 This review shall take place when the modelling of main process lines is complete and
follows the milestone of 60% progress of 3D Model. It focuses on process verification of
critical pipe routing, pipe flexibility, accessibility., operations, maintenance and
commissioning inputs, if any are required at this stage, shall be considered.
6.4.2 This review (at 60% Completion) shall include, but not be limited to, the items listed in
Attachment-2.
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6.5.1 This review shall take place when the 3D Model is at 90% of its progress and complete
the milestone of 90% progress of 3D Model. It focuses on the configuration of piping
systems that were not shown in the previous review, i.e. location of electrical and
instrumentation items (Junction Boxes and panels), safety, operability, etc.
6.5.2 This review (at 90% Completion) shall include, but not be limited to, the items listed in
Attachment-2.
7.1.1 Design Review files shall be created and latest Smart Plant Review (SPR) file shall be
made available prior to each Model Review stages.
7.1.2 A complete set of the latest release of the following documents shall be made available
and marked “MASTER” as reference during the 3D Model Review Workshop and
distributed to the review team for reference:.
a. Plot Plan
b. Unit Plot Plan/Equipment Layout Drawings
c. P&ID
d. Line List
e. Tie-in list
f. Equipment List
g. Package GA Drawings
h. Equipment Data Sheets
i. Equipment Engineering Drawing
j. Steel Structure Drawings
k. Building and Concrete Structure Drawings
l. Underground Composite Plan
m. Conceptual layout for fire fighting
n. Cable Tray routing Drawings (Electrical & Instrument)
o. Hazardous Area Classification Plan
p. Blast Overpressure Contours Drawings
q. QRA Study Report (if applicable)
8 Review Team
In accordance with the requirements of SHEM 02.01, the minimum experience of team members shall
be 5 years. The following team members listed in Table-2 should participate in the 3D Model Review
Workshop.
Design
Sr.
Discipline Engineering SABIC/PMT Remarks
No.
Company
1 Project Manager Need Based Need Based
2 Project Engineer Full Time Need Based
3 3D Model Facilitator Full Time Not Applicable
4 3D Model Coordinator Full Time Not Applicable
5 Lead Process Engineer Full Time Full Time
6 Lead Piping Engineer Full Time Full Time
7 Lead Civil/ Structural/Architectural Engineer Part Time Part Time
8 Lead Electrical Engineer Part Time Part Time
9 Lead Instrumentation Engineer Part Time Part Time
10 Lead Mechanical (Static) Engineer Part Time Part Time
11 Lead Mechanical (Rotating) Engineer Part Time Part Time
12 Lead Process Safety Engineer Full Time Full Time
13 Operations Representative Not Applicable Full Time
14 Maintenance Representative Not Applicable Full Time
15 Environment & Industrial Hygiene (E&IH) Not Applicable Full Time
specialist
9 Revision Summary
440 = “X1” AREA, 900 = “X2” AREA, 930 = “X3” AREA, 940 = “X4” AREA, 390 = “X5” AREA
Note: Area Code 440, 900, 930, 940 & 390 and Area Name X1, X2, X3, X4 & X5 shall be specified for specific
project.
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3 Package item
3.1 Outline of Package Unit O O O
3.2 Maintenance access O O O
3.3 Piping termination point X O O (Note-2)
3.4 Outline of Auxiliary Unit (e.g. Lube/Seal Oil Skids) X X O (Note-3)
4 Piping
4.1 Nozzles orientation and position X O O (Note-3, 4)
4.2 Manhole opening direction and access way X O O (Note-3)
4.3 Drop zone P O O
4.4 Operating space/maintenance space/access way P O O
4.5 Major Piping (NPS 8 and above) O O O
4.6 Process & Utility, NPS 2 and Lager Piping X O O (Note-2)
4.7 All Process & Utility, NPS 1-1/2 and Smaller Piping X P O (Note-2)
4.8 Piping vent (Highest point) and drain (Lowest point) X P O (Note-2)
4.9 Utility Station Location O O O (Note-2)
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5 Civil
5.1 Foundation and Footing (Equipment, Structure &
O O O
Buildings)
5.2 Roads O O O
5.3 Paving P O O
5.4 Trenches, ducts and Pits X O O (Note-3)
5.5 Dike P O O
5.6 Pipe Sleeper P O O
5.7 Curb/Spill Wall P O O
5.8 Ramp and steps X O O (Note-3)
5.9 Sewer & Stormwater X O O (Note-3)
Legend:
Legend: O = To be Modelled, P = Partially Modelled, X = Out of Modelling
Notes:
1. For detailed modelling requirements, refer to Para. 5.3.
2. As this matrix is mainly applicable for EPC phase of the projects, these items should be excluded from
FEED phase of the projects.
3. Although it is not required to be modelled during 30% of EPC, it shall be modelled during Basic Engineering.
4. The extent of modelling shall be carried out to suite the details level of Basic Engineering to comply with
the scope requirement.
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RAL RAL
Sr. No. Items Description Color No. Color Remarks
2 Rotating Equipment
2.1 Pump Sky blue 5015
2.2 Motor Sky blue 5015
2.3 Compressor、Centrifuge Sky blue 5015
2.4 Fan Sky blue 5015
2.5 Blower
3 Package Equipment
3.1 Industrial furnace Silver grey 7001
3.2 Boiler Silver grey 7001
3.3 Chiller Silver grey 7001
4 Piping
4.1 Ordinary material Silver grey 7001
4.2 Acids and alkalis Violet 4001
Mineral, vegetable and animal oils; combustible
4.3 liquids (petrol, kerosene, diesel, etc.) Ochre brown 8001
Gases in either gaseous or liquefied condition
4.4 (except air), chemicals Yellow-ochre 1004
4.5 Water Green 6010
4.6 waste water Black 9005
White
4.7 Steam 9006
aluminum grey
4.8 Air and Oxygen Light blue 5012
4.9 Nitrogen Zinc yellow 1018
1.10 Ammonia Signal yellow 1003
4.11 Chlorine Fern Green 6025
4.12 The combustible gas such as coal gas Zinc yellow 1018
4.13 Other liquids Black 9005
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RAL RAL
Sr. No. Items Description Color No. Color Remarks
6 Instrument
6.1 Operating Station Blue grey 7031
6.2 Instrument panel Blue grey 7031
6.3 Junction box Blue grey 7031
6..4 Panel-mounted Instrument Blue grey 7031
6.5 local instrument Blue grey 7031
6.6 Cable Tray, Underground Cable Ways Blue grey 7031
6.7 Cable Trench Blue grey 7031
6.7 Conduit Jet black 9005
6.9 Air Accumulators Blue grey 7031
6.10 support frame Sapphire blue 5003
7 Electrical
7.1 Switch gear, Distribution Panel/Cabinet Blue grey 7031
7.2 Transformer Blue grey 7031
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RAL RAL
Sr. No. Items Description Color No. Color Remarks
8 Fire Protection
8.1 Fire-fighting equipment Traffic red 3020
8.2 Firefighting Piping Flame Red 3000
8.3 Eye wash/safety shower Mint green 6029
8.4 Foam mixture Yellow green 6018
Notes:
1. If the color code is not available for new items envisaged in the project, Design Engineering Company may
use their own company color code after SABIC approval.
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Tag: 30001
Session: 30% Model Review
Date:
Unit:
Description: Vent valve shall be added at the highest point.
Discipline Responsible: Piping
Before:
After: