PDS10002480 - G

PRODUCT DATA SHEET, HY-120-S/L AND HY-120W-S/L RISING

STEM HYDRAULIC PISTON ACTUATORS

Rev ECN No. Date Reviewed By Approved By Status

G 4137558 16-SEP-2010 Ang, Chee Poh Deocampo, Nani RELEASED

Summary:
This Technical Data Sheet contains the features, design specifications and ratings of the Model HY-120-
S, HY-120-L, HY-120W-S, and HY-120W-L Hydraulically Operated Piston Actuators.

This actuator is designed to operate the following valve sizes and pressure ratings:
Valve Size (in) Pressure Rating (psi)
HY-120(W)-S
2 1/16 15 k
2 9/16 10 / 12.5 k
2 9/16 15 k
2 9/16 20 k
3 1/8 5 k (Wireshear Only)
3 1/16 10 / 12.5 / 15 k
4 1/16 5 / 6.7 / 10 / 12.5 k

HY-120(W)-L
4 1/16 15 k
5 1/8 5 / 6.7 k
6 3/8 5 / 6.7 k

Subject to contractual terms and conditions to the contrary, this document and all the information contained herein are the confidential and exclusive
property of FMC Technologies, and may not be reproduced, disclosed, or made public in any manner prior to express written authorization by FMC.
 PDS10002480 - G
6 5/8 5 / 6.7 k
7 1/16 5k

Subject to contractual terms and conditions to the contrary, this document and all the information contained herein are the confidential and exclusive
property of FMC Technologies, and may not be reproduced, disclosed, or made public in any manner prior to express written authorization by FMC.
 PDS10002480 - G
Model HY-120-S/L and HY-120W-S/L
PRODUCT DATA SHEET Hydraulically Operated Piston Actuator and
Adapted for Valve

Actuator Key Features

 Rising Stem Design to provide visual identification
of gate position
 Springs captured in spring container
 Easy and Quick Disconnect Feature allows entire
power section to be removed from the Actuator
bonnet assembly
 API 6A Monogrammed

Valve Key Features

 Bi Directional metal to metal gate to seat and seat
to body
 Metal to metal backseat
 Metal to metal bonnet-body
 FMC patented UV stem packing
 Tested in accordance with API 6A, PR2, Annex F,
and 300 cycle FMC Endurance Test

Technical Description
Actuator Configuration and Design
Considerations
 Rising stem design for positive identification of gate
position
 Prepped to receive electrical position indicator

Subject to contractual terms and conditions to the contrary, this document and all the information contained herein are the confidential and exclusive
property of FMC Technologies, and may not be reproduced, disclosed, or made public in any manner prior to express written authorization by FMC.
 PDS10002480 - G
Technical Description
Design Rating and Specifications
Actuator Valve
 Hydraulic Piston: HY-120-S/L and HY-120W-S/L  Valve Size: HY-120(W)-S
 PSL-1: API Specification Level 2 1/16 (15 k)
 PR2: API Performance Level 2 9/16 (10 & 12.5 k)
2 9/16 (15k)
 AA : API Material Specification Level
2 9/16 (20K)

o o
P-U (-20 F to 250 F, -29C to 121C) : API
Temperature Class 3 1/8 (5 k) – Wireshear Only
 5,000 psi (345 bar): Cylinder Working Pressure 3 1/16 (10, 12.5, & 15 k)
 7,500 psi (517 bar): Cylinder Test Pressure 4 1/16 (5, 6.7, 10, & 12.5 k)
HY-120(W)-L
 Cylinder Upper Thread: External Left Hand M64
thread 4 1/16 (15 k)
5 1/8 (5 & 6.7 k)
 API ½” NPT Female fittings on control port
6 3/8 (5 & 6.7 k)
6 5/8 (5 & 6.7 k)
7 1/16 (5 k)
 PSL 1-4 API Specification Levels
 PR2: API Performance Requirement
 AA-HH: API Material Specifications

o o
K-X (-75 F to 350 F, -60C to 177C): API
Temperature Classes

 Repair Kit  Mechanical Over-ride

 Solid Lock Out Cap  Hydraulic Over-ride
 Fusible Lock Out Cap  Hand Pump and Hose
 Metal Stem Protector  Pneumatic Quick Dump Valve
 Transparent Stem Protector  Electrical Position Indicator
Control Pressure
Valve Size Required Actuator Control Pressure Formulas

At Ambient Temperature At Maximum Rated Valve Temperature

Stnd WS Stnd WS
2 1/16 15k P=0.114·(VP) + … 140 psi - P=0.140·(VP) + … 140 psi -
2 9/16 10/12.5k P=0.117·(VP) + … 130 psi - P=0.156·(VP) + … 130 psi -
2 9/16 15k P=0.148·(VP) + … 130 psi - P=0.186·(VP) + … 130 psi -
2 9/16 20k P=0.184·(VP) + … 130 psi - P=0.222·(VP) + … 130 psi -
3 1/8 5k P=0.169·(VP) + … - 490 psi P=0.223·(VP) + … - 490 psi
3 1/16 10/12.5k P=0.151·(VP) + … 130 psi or 500 psi P=0.203·(VP) + … 130 psi or 500 psi
3 1/16 15k P=0.203·(VP) + … 130 psi or 500 psi P=0.255·(VP) + … 130 psi or 500 psi
4 1/16 5/6.7k P=0.249·(VP) + … 130 psi or 460 psi P=0.334·(VP) + … 130 psi or 460 psi
4 1/16 10/12.5k P=0.250·(VP) + … 130 psi or 450 psi P=0.335·(VP) + … 130 psi or 450 psi
4 1/16 15 k P=0.320·(VP) + … 130 psi - P=0.440·(VP) + … 130 psi -
5 1/8 5/6.7k P=0.377·(VP) + … 150 psi or 530 psi P=0.505·(VP) + … 150 psi or 530 psi
6 3/8 5/6.7k P=0.575·(VP) + … 140 psi or 480 psi P=0.767·(VP) + … 140 psi or 480 psi

Subject to contractual terms and conditions to the contrary, this document and all the information contained herein are the confidential and exclusive
property of FMC Technologies, and may not be reproduced, disclosed, or made public in any manner prior to express written authorization by FMC.
 PDS10002480 - G
6 5/8 5/6.7k P=0.595·(VP) + … 140 psi or 470 psi P=0.801·(VP) + … 140 psi or 470 psi
7 1/16 5k P=0.696·(VP) + … 130 psi or 470 psi P=0.927·(VP) + … 130 psi or 470 psi
Where: P = Actuator Control Pressure in psi Stnd = Standard Actuator
VP = Valve Body Pressure in psi WS = Wireshear Actuator

References
Description Document No.
Documentation file for the Model HY-120 Hydraulic Actuators. ADF10003152

Subject to contractual terms and conditions to the contrary, this document and all the information contained herein are the confidential and exclusive
property of FMC Technologies, and may not be reproduced, disclosed, or made public in any manner prior to express written authorization by FMC.
 HY-120-S and HY-120-L Actuator and Adapted for Valve Data

Actuator and Valve Dimensions

Break Open Swept Total

Valve WP Valve Effective Actuator 2,3 2,3
Model Pressure Volume per Weight A B C D
Size (in) (psi) Stroke Piston Area Weight
(Ambient) Stroke (w/ FE GV)

1842 psi 2.80 in 16.4 in2 0.20 gal (US) 334 lbs - 11.3 in 13.8 in - -
2 1/16 15 k
127 bar 71.12 mm 105.8 cm2 0.75 L 152 kg - 287.0 mm 350.5 mm - -

1310 psi 3.12 in 16.4 in2 0.22 gal (US) 334 lbs 694 lbs 11.3 in 13.8 in 40.5 in 33.0 in
2 9/16 10 k
90 bar 79.3 mm 105.8 cm2 0.8 L 152 kg 315 kg 287.0 mm 350.5 mm 102.9 cm 83.8 cm

2442 psi 3.41 in 16.4 in2 0.24 gal (US) 334 lbs - 13.8 in 13.8 in
2 9/16 15 k
168 bar 86.61 mm 105.8 cm2 0.9 L 152 kg - 350.5 mm 350.5 mm

3900 psi 3.34 in 16.4 in2 0.24 gal (US) 334 lbs - 13.8 in 13.8 in
2 9/16 20 k
268 bar 84.84 mm 105.8 cm2 0.9 L 152 kg - 350.5 mm 350.5 mm
120-S
1640 psi 3.68 in 16.4 in2 0.26 gal (US) 334 lbs 796 lbs 11.3 in 13.8 in 42.3 in 33.6 in
3 1/16 10 k
113 bar 93.5 mm 105.8 cm2 1.0 L 152 kg 361 kg 287.0 mm 350.5 mm 107.4 cm 85.3 cm

3170 psi 4.03 in 16.4 in2 0.29 gal (US) 334 lbs 1171 lbs 11.3 in 13.8 in 47.0 in 36.5 in
3 1/16 15 k
219 bar 102.4 mm 105.8 cm2 1.1 L 152 kg 531 kg 287.0 mm 350.3 mm 119.4 cm 92.7 cm

1370 psi 4.56 in 16.4 in2 0.32 gal (US) 334 lbs 878 lbs 11.3 in 13.8 in 43.9 in 35.9 in
4 1/16 5k
94 bar 115.8 mm 105.8 cm2 1.2 L 152 kg 398 kg 287.0 mm 350.3 mm 111.5 cm 91.2 cm

2620 psi 4.80 in 16.4 in2 0.34 gal (US) 334 lbs 1129 lbs 11.3 in 13.8 in 47.4 in 36.3 in
4 1/16 10 k
181 bar 121.9 mm 105.8 cm2 1.3 L 152 kg 512 kg 287.0 mm 350.3 mm 120.4 cm 92.2 cm

4975 psi 5.00 in 16.4 in2 0.35 gal (US) 387 lbs - 11.3 in 13.8 in - -
120-L 4 1/16 15 k

property of FMC Technologies, and may not be reproduced, disclosed, or made public in any manner prior to express written authorization by FMC.
Subject to contractual terms and conditions to the contrary, this document and all the information contained herein are the confidential and exclusive
344 bar 127.0 mm 1.34 L - - -
PDS10002480 - G

105.8 cm2 176 kg 287.0 mm 350.3 mm

Notes: 1. This table reflects FMC’s current standard actuators. Contact Engineering for information on bonnet types A & B.
2. Measured when rising stem at maximum exposed length.
3. Lengths may vary with kit design.
 HY-120W-S and HY-120W-L Actuator and Adapted for Valve Data

Actuator and Valve Dimensions

Break Open Swept Total

Valve WP Valve Effective Actuator 2,3 2,3
Model Pressure Volume per Weight A B C D
Size (in) (psi) Stroke Piston Area Weight
(Ambient) Stroke (w/ FE GV)

2040 psi 5.68 in 16.4 in2 0.40 gal (US) 387 lbs 1305 lbs 11.3 in 13.8 in 53.8 in 43.7 in
5 1/8 5k
141 bar 144.3 mm 105.8 cm2 1.5 L 176 kg 592 kg 287.0 mm 350.3 mm 136.7 cm 111.0 cm

3020 psi 7.78 in 16.4 in2 0.55 gal (US) 387 lbs 1805 lbs 11.3 in 13.8 in 57.5 in 44.3 in
6 3/8 5k
208 bar 197.6 mm 105.8 cm2 2.1 L 176 kg 819 kg 287.0 mm 350.3 mm 146.1 cm 112.5 cm
120-L
3110 psi 7.78 in 16.4 in2 0.55 gal (US) 387 lbs 1767 lbs 11.3 in 13.8 in 57.5 in 44.3 in
6 5/8 5k
214 bar 197.6 mm 105.8 cm2 2.1 L 176 kg 801 kg 287.0 mm 350.3 mm 146.1 cm 112.5 cm

3610 psi 7.78 in 16.4 in2 0.55 gal (US) 387 lbs - 11.3 in 13.8 in - -
7 1/16 5k
249 bar 197.6 mm 105.8 cm2 2.1 L 176 kg - 287.0 mm 350.3 mm - -

1340 psi 3.54 in 16.4 in2 0.25 gal (US) 516 lbs 877 lbs 13.7 in 16.5 in 44.3 in 37.2 in
3 1/8 5k
92 bar 89.9 mm 105.8 cm2 0.9 L 234 kg 398 kg 348.0 mm 419.1 mm 112.5 cm 94.5 cm

2000 psi 3.68 in 16.4 in2 0.26 gal (US) 516 lbs 982 lbs 13.7 in 16.5 in 45.5 in 36.8 in
3 1/16 10 k
138 bar 93.5 mm 105.8 cm2 1.0 L 234 kg 445 kg 348.0 mm 419.1 mm 115.6 cm 93.5 cm

3540 psi 4.03 in 16.4 in2 0.29 gal (US) 516 lbs 1361 lbs 13.7 in 16.5 in 50.1 in 39.5 in
120W-S 3 1/16 15 k
244 bar 102.4 mm 105.8 cm2 1.1 L 234 kg 617 kg 348.0 mm 419.1 mm 127.3 cm 100.3 cm

1700 psi 4.56 in 16.4 in2 0.32 gal (US) 516 lbs 1065 lbs 13.7 in 16.5 in 47.1 in 39.1 in
4 1/16 5k
117 bar 115.8 mm 105.8 cm2 1.2 L 234 kg 483 kg 348.0 mm 419.1 mm 119.6 cm 99.3 cm

2950 psi 4.80 in 16.4 in2 0.34 gal (US) 516 lbs 1317 lbs 13.7 in 16.5 in 50.6 in 39.5 in

property of FMC Technologies, and may not be reproduced, disclosed, or made public in any manner prior to express written authorization by FMC.
Subject to contractual terms and conditions to the contrary, this document and all the information contained herein are the confidential and exclusive
4 1/16 10 k
PDS10002480 - G

203 bar 121.9 mm 105.8 cm2 1.3 L 234 kg 597 kg 348.0 mm 419.1 mm 128.5 cm 100.3 cm

Notes: 1. This table reflects FMC’s current standard actuators. Contact Engineering for information on bonnet types A & B.
2. Measured when rising stem at maximum exposed length.
3. Lengths may vary with kit design.
 HY-120W-S and HY-120W-L Actuator and Adapted for Valve Data

Actuator and Valve Dimensions

Break Open Total

Valve Size WP Valve Effective Swept Volume Actuator 2,3 2,3
Model Pressure Weight A B C D
(in) (psi) Stroke Piston Area per Stroke Weight
(Ambient) (w/ FE GV)

2420 psi 5.68 in 16.4 in2 0.40 gal (US) 559 lbs 1479 lbs 13.7 in 16.5 in 54.9 in 44.8 in
5 1/8 5k
167 bar 144.3 mm 105.8 cm2 1.5 L 254 kg 671 kg 348.0 mm 419.1 mm 139.4 cm 113.8 cm

3360 psi 7.78 in 16.4 in2 0.55 gal (US) 559 lbs 1983 lbs 13.7 in 16.5 in 58.6 in 45.3 in
6 3/8 5k
232 bar 197.6 mm 105.8 cm2 2.1 L 254 kg 899 kg 348.0 mm 419.1 mm 148.8 cm 115.1 cm

3450 psi 7.78 in 16.4 in2 0.55 gal (US) 559 lbs 1941 lbs 13.7 in 16.5 in 58.6 in 45.3 in
6 5/8 5k
238 bar 197.6 mm 105.8 cm2 2.1 L 254 kg 880 kg 348.0 mm 419.1 mm 148.8 cm 115.1 cm
120W-L
3940 psi 7.78 in 16.4 in2 0.55 gal (US) 559 lbs - 13.7 in 16.5 in - -
7 1/16 5k
272 bar 197.6 mm 105.8 cm2 2.1 L 254 kg - 348.0 mm 419.1 mm - -

Notes: 1. This table reflects FMC’s current standard actuators. Contact Engineering for information on bonnet types A & B.
2. Measured when rising stem at maximum exposed length.
3. Lengths may vary with kit design.

property of FMC Technologies, and may not be reproduced, disclosed, or made public in any manner prior to express written authorization by FMC.
Subject to contractual terms and conditions to the contrary, this document and all the information contained herein are the confidential and exclusive
PDS10002480 - G
 PDS10002480 - G

Control Pressure Sizing Graphs

Subject to contractual terms and conditions to the contrary, this document and all the information contained herein are the confidential and exclusive
property of FMC Technologies, and may not be reproduced, disclosed, or made public in any manner prior to express written authorization by FMC.
 PDS10002480 - G

Subject to contractual terms and conditions to the contrary, this document and all the information contained herein are the confidential and exclusive
property of FMC Technologies, and may not be reproduced, disclosed, or made public in any manner prior to express written authorization by FMC.
 PDS10002480 - G

Subject to contractual terms and conditions to the contrary, this document and all the information contained herein are the confidential and exclusive
property of FMC Technologies, and may not be reproduced, disclosed, or made public in any manner prior to express written authorization by FMC.
 PDS10002480 - G

Subject to contractual terms and conditions to the contrary, this document and all the information contained herein are the confidential and exclusive
property of FMC Technologies, and may not be reproduced, disclosed, or made public in any manner prior to express written authorization by FMC.
 PDS10002480 - G

Subject to contractual terms and conditions to the contrary, this document and all the information contained herein are the confidential and exclusive
property of FMC Technologies, and may not be reproduced, disclosed, or made public in any manner prior to express written authorization by FMC.
 PDS10002480 - G

Subject to contractual terms and conditions to the contrary, this document and all the information contained herein are the confidential and exclusive
property of FMC Technologies, and may not be reproduced, disclosed, or made public in any manner prior to express written authorization by FMC.
 PDS10002480 - G

Subject to contractual terms and conditions to the contrary, this document and all the information contained herein are the confidential and exclusive
property of FMC Technologies, and may not be reproduced, disclosed, or made public in any manner prior to express written authorization by FMC.
 PDS10002480 - G

Subject to contractual terms and conditions to the contrary, this document and all the information contained herein are the confidential and exclusive
property of FMC Technologies, and may not be reproduced, disclosed, or made public in any manner prior to express written authorization by FMC.
 PDS10002480 - G

Subject to contractual terms and conditions to the contrary, this document and all the information contained herein are the confidential and exclusive
property of FMC Technologies, and may not be reproduced, disclosed, or made public in any manner prior to express written authorization by FMC.
 PDS10002480 - G

Subject to contractual terms and conditions to the contrary, this document and all the information contained herein are the confidential and exclusive
property of FMC Technologies, and may not be reproduced, disclosed, or made public in any manner prior to express written authorization by FMC.
 PDS10002480 - G

Subject to contractual terms and conditions to the contrary, this document and all the information contained herein are the confidential and exclusive
property of FMC Technologies, and may not be reproduced, disclosed, or made public in any manner prior to express written authorization by FMC.