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REV. 11/15
November 2018 / Vol. 21 / No. 4
Inspection
Trends
THE MAGAZINE FOR MATERIALS INSPECTIONS AND TESTING PERSONNEL
Features
Editorial
Features Editor
By the time you read this, we will be close to wrapping up 2018.
Kristin Campbell, kcampbell@aws.org
I don’t know about you, but I like to use this time of year for relection
and planning with goal setting. Look back on the past year and what
Associate Editor
worked and what didn’t work. Plan for the future and how I intend to
Katie Pacheco, kpacheco@aws.org
reach my goals. You already spent the time, money, and resources to
become a Certiied Welding Inspector (CWI). What is next in your
future? What are your plans for your career? Assistant Editor
Inspection Trends has given us several articles on various aspects Roline Pascal, rpascal@aws.org
of nondestructive examination (NDE) this year, such as features on Design and Production
penetrant testing (PT), leak testing, ultrasonic testing (UT), NDE
schools, and NDE work experience requirements. Learning about Production Editor
these topics and examination methods is an opportunity to improve Zaida Chavez, zaida@aws.org
our CWI resumes and enhance our knowledge while broadening our
work horizons. Make yourself more valuable as an employee or con- Assistant Production Manager
tractor. Adding more NDE certiications to your CWI will only help to Brenda Flores, blores@aws.org
keep you busier performing inspections. Broadening your credentials
in inspections cannot be overdone and will never be a waste of money. Manager of Electronic Media
To achieve our CWI status, we all had some serious studying to do. Carlos Guzman, cguzman@aws.org
he same will be true to reach our goals of acquiring some NDT
qualiications. Self-study, online courses, NDE schools, and a Level III Advertising
NDT trainer will be your best friends in this portion of your
education. Media Sales Executives
he American Welding Society (AWS) has partnered with a group of Jef Rhodes, jef.rhodes@mci-group.com
people who I recommend very highly for online classroom hours. Kim Daniele, kim.daniele@mci-group.com
Chuck Hellier and Jim Treat have pulled together a top-notch group of
people and prepared a series of classes on visual examination (VT), Production Specialists
magnetic particle testing (MT), radiographic testing (RT), PT, UT, and Megan Lebo, megan.lebo@mci-group.com
associated procedures. he NDT Classroom is a well-done program Amy Gosen, amy.gosen@mci-group.com
and is available through the AWS website (awo.aws.org).
And for those who are experienced CWIs, have you started Subscriptions Representative
considering how you are going to complete your nine-year CWI Sonia Aleman, saleman@aws.org
renewal? AWS has a very good ofering of online courses that all count
American Welding Society
toward PDHs for the nine-year renewal of your CWI.
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Copyright
Copyright © 2018 by American Welding Society in both
printed and electronic formats. The Society is not responsi-
ble for any statement made or opinion expressed herein.
Data and information developed by the authors of specific
articles are for informational purposes only and are not
intended for use without independent, substantiating
investigation on the part of potential users.
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Visual examination or inspection that utilize carbon or low-alloy steels. on visual inspection performed not less
of welds can be performed once the However, some of the alloys are high- than 48 hours after completion of the
weldment has cooled to room temper- strength low-alloy steels that are sus- weld.”
ature, when it is safe to handle the ceptible to hydrogen-induced cracking. his requirement allows the visual
weldment and use appropriate visual his code addresses visual inspection inspection to be performed on welds
examination tools. However, there are requirements in Clause 6, Inspection. on all steels after they have cooled to
several codes or standards that require Paragraph 6.9 states, “All welds shall be ambient temperatures. his includes
a delay in performing the inal evalua- visually inspected and shall be accept- welds on high-strength steels such as
tion for acceptance criteria for certain able if the criteria of Table 6.1…are sat- ASTM A514, A517, and A709 Grade
materials. isied.” Table 6.1, Visual Inspection Ac- HPS 100W steels, which can be in-
ceptance Criteria, Item (5), Time of In- spected after they have cooled. Any de-
spection, states the following: “Visual fects that are already present can then
AWS D1.1 inspection of welds in all steels may be- be repaired. However, the diference
gin immediately after the completed with these steels is that their inal ac-
he American Welding Society welds have cooled to ambient tempera- ceptance criteria is based on visual in-
(AWS) D1.1/D1.1M:2015, Structural ture. Acceptance criteria for ASTM spection performed not less than 48
Welding Code — Steel, was speciically A514, A517, and A709 Grade HPS hours after completion of the weld.
developed for welded steel structures 100W [HPS 690W] steels shall be based his is because these steels have mini-
mum yield strengths of 90,000 psi and
are susceptible to hydrogen-induced
cracking.
As identiied in the AWS Welding
Handbook, Materials and Applications,
Part 1, 9th edition, Volume 4, pg. 12,
“Hydrogen cracking (also known as
underbead cracking, cold cracking, or
delayed cracking) can occur when
welding carbon and low-alloy steels.
he potential for hydrogen cracking in
the weld metal or heat-afected zone,
or both, depends on the composition,
hydrogen content, and tensile stress
level of these areas. Hydrogen cracking
generally occurs at a temperature be-
low 150°C (300°F), either immediately
on cooling or after an incubation peri-
od of up to 48 hours.” his same refer-
ence identiies that “Cracking some-
times occurs in the weld metal, partic-
ularly when its yield strength is
Fig. 1 — Pictured is a weldment with hydrogen-induced cracks. over…90 ksi. In general, however, alloy
his is the eighth in a series of arti- and slot). he welding symbol contains reference line to the arrow-side member
cles about improving the communica- the weld symbol with all the additional of the weld joint. he arrow may or may
tion of welding symbols. he previous element information (for example, size, not be broken to indicate the member
seven issues of Inspection Trends have length, and pitch) applied to it. Even to receive the preparation for the weld.
addressed groove weld symbols; illet though a welding symbol may consist of
weld symbols; spot, seam, and projec- several elements, only the reference line
tion weld symbols; plug and slot weld and an arrow are required elements — Fillet Weld Reinforcement
symbols; edge weld symbols; stud, Fig. 1.
back, backing, and surfacing weld he reference line is always drawn Groove welds in T-joints usually
symbols; and supplementary welding horizontally. he arrow connects the have some type of illet weld reinforce-
symbols. his article will address weld-
ing symbols to support T- and corner
joints, including illet weld reinforce-
ment of groove welds and welds on
skewed T-joints. It will also cover seal
welds. REFERENCE LINE
Welding symbols provide a system
for placing welding information on
drawings, procedures, and data sheets
for the purpose of relaying informa- ARROW
tion to itters, welders, fabricators,
and inspectors. Welding symbols
quickly indicate the type of weld joint Fig. 1 — Reference line and arrow.
needed to satisfy the requirements for
the intended service conditions.
here are a number of standards
throughout the world that relate to
welding symbols; however, AWS A2.4,
Standard Symbols for Welding, Brazing,
and Nondestructive Examination, is the
standard most widely used. he data
in this article is referenced from
AWS A2.4:2012 and AWS A3.0M/
A3.0:2010, Standard Welding Terms
and Deinitions.
3/8
Seal Welds
7/16
he AWS A3.0 Standard deines a
seal weld as any weld intended prima- 5/16 45° SEE
DETAIL A
rily to provide a speciic degree of 7/16
5/16
tightness against leakage. his in-
cludes luids or gases.
5/8
Per AWS A2.4, when the intent of
the weld is to fulill a sealing function
only, the weld shall be speciied in the DETAIL A
tail of the welding symbol as a “Seal
Weld” as shown in Fig. 8.
However, the AWS A2.4 Commen-
tary cautions that a welding symbol Fig. 7 — Skewed T-joint (vertical preparation).
with only “Seal Weld” in the tail and
no other requirements will delegate
welding details to the discretion of the
fabrication shop, whose judgment and
welding practice may not ensure the
service performance of the joint as ex-
pected by the designer. It is pointed
out that a seal weld may require care-
ful consideration regarding weld size
as well as the type. his is because a
seal weld will not perform its function
if the weld cracks. Additional stresses
such as handling, storage, shipping, vi- Fig. 8 — Seal weld.
brations, temperature changes, and so
forth should be considered (Ref. AWS
A2.4:2012, paragraph D7.12).
Figure 9 provides a weld size for a il-
let seal weld, such as on a T-joint. A
groove seal weld might also be speciied
(see Fig. 10). A seal weld is often used to
ensure a leak-tight connection around a
pipe-to-plate or pipe-to-end cap joint,
such as a plate welded to the end of a
pole (Fig. 11), to ensure water does not
seep in, or to keep luid on the inside of
the pipe from leaking out. Fig. 9 — Fillet weld size for a seal weld.
J. P. CHRISTEIN (jpc00@verizon.net) is
chair of the AWS A2 Committee on
Definitions and Symbols as well as chair
of the A2C Subcommittee on Symbols. He
is also a member of the AWS Technical
Activities Committee.
RICHARD D. CAMPBELL
(rdcampbe@bechtel.com) is with Bechtel
Corp. and has taught AWS CWI seminars
for more than 21 years. He also developed
a seminar on welding symbols that he
teaches for AWS at FABTECH shows and
in-house seminars. He is also a member
of the AWS D1 Structural Welding
Fig. 11 — Fillet seal weld between a pipe and plate. Committee.
Using Photographs in
Inspection Reports
The positive impact of using quality images and indicators are discussed
When was the last time you looked the quality of results is not only en- images can now be captured and
for something interesting to read and hanced by photographs, but also the stored in high deinition on a camera
reached for an inspection report? Nev- focal point for the reader of the report. or iPad to be retrieved and inserted
er? Perhaps you sometimes wonder Today’s photographic capabilities appropriately into reports.
what happened to all those inspection have advanced well beyond the old Where old concerns were for ilm
reports you submitted last year. Were standard of cameras and ilm. Digital media that was subject to deteriora-
they read by your supervisor? he
project manager? he welding engi-
neer? Maybe they were “iled,” never
to be seen again. Most of us wonder if
A
our reports make a diference. In some
organizations, it is obvious that our
reports are used to improve the manu-
facturing or fabrication process; unfor-
tunately, that is the exception, not the
rule.
he contents and form of visual in-
spection reports are typically pre-
scribed by the code or speciication.
For code work, the referenced code
document has a section specifying
minimum information requirements,
and in some cases, the format to be
used to present the results of inspec- B
tions. hese are minimum require-
ments, however, they can generally be
supplemented with additional infor-
mation such as photos of the object,
joint, or equipment.
Codes are generally silent on the
use of photographs as either supple-
mental to written descriptions or as
direct evidence of conditions or dis-
continuities. For some assignments,
photographs supplementing written
descriptions are simply not available
because of prohibitions on photo-
graphic devices (including phones with
cameras) within certain facilities.
he most compelling reason to use
photography to supplement written Fig. 1 — An overlay image photographed with and without a quality indicator. While the
descriptions of inspections is a desire overlay thickness and location of hardness test points are visible in photo A, the reader can
to produce the most informative and use the image quality indicator provided in photo B to measure any features necessary,
useful report possible. Many times, even after the specimen is no longer available.
tion from the elements, today the con- photographic image — Figs. 3–5.
cern is for compatibility between the he value of properly referencing
images and the text software. photographs by introducing image
quality indicators cannot be overem-
phasized. Without context, photo-
Quality Indicators graphic images simply cannot provide
Fig. 5 — A steel machinist’s rule makes
an excellent image quality indicator when
meaningful data for the interpreter. introduced into the field of view within a
he quality of photographic images his could be compared to radiograph- photograph.
is enhanced by establishing a context ic images without image quality indi-
for the image, as well as including cators against which to measure de-
an image quality indicator to aid in tectable defect size.
CALVIN E. PEPPER
interpretation. Well-planned inspections with (cpepper1946@gmail.com) has spent the
he introduction of a known arti- strong documentation, including both past 44 years in inspection and quality,
fact enhances the value of photogra- well-researched and presented data, engineering, project, and construction
phy as evidenced in Figs. 1 and 2, and can be signiicantly enhanced by the management. He is an instructor at
can be either a professionally devel- use of thoughtful and relevant photo- Southeastern Louisiana University where
he teaches codes and standards, NDE, and
oped set of measuring standards, or graphs. Photos alone, however, do not engineering materials and metallurgy.
any available measuring device (steel show an adequate representation of Additionally, he has experience both
mechanist’s rule, precision markings, the facts needed to address issues or internationally and in the United States,
or even a coin, for example) that can defects, nor can photos provide guid- serves on the AWS Q&C and Welding
Handbook Committees, is a past director-
provide a comparative analysis for ance into corrective and preventive at-large, and is an AWS Life Member.
conditions or defects present in the measures.
Welders often encounter arc blow magnetizing current. If the welder in- arc blow to be more of a problem on
so severe they are not able to “put the creases the welding current, the steel that has lower strength and
metal where it’s supposed to go,” and strength of the magnetic ield also in- lower hardness, such as ASTM A36 or
they may ask you, the CWI, to solve creases, and the grindings on the loor ASTM A53. Quenched and tempered
the problem. further away from the welding leads steel such as ASTM A515 is stronger
Arc blow is deined as the delection are afected. and harder, and not afected by arc
of an arc from its normal path due to Ferromagnetic material, such as blow to the same degree as ASTM A36
magnetic forces, and there are several low-carbon steel, is easily magnetized, while welding at the same welding
causes. Often it is caused by the but it does not retain the magnetic current.
welder without him or her realizing ield once the magnetizing current is
why. Whenever an electrical current interrupted. Low-carbon steel has
lows through a conductor, a circular high permeability, but low retentivity.
Ineffective Solutions
magnetic ield is produced around the he permeability of low-carbon steel is
conductor. Have you ever noticed the somewhere between 5000 and 6000 Welders often try wrapping the
grindings on the shop loor next to the henries per meter (H/m). On the other welding lead around the part when
welding leads stand up and dance hand, quench and tempered high- they encounter arc blow. While that
whenever the welder strikes the weld- strength low-alloy steel is more dii- disrupts the circular magnetic ield, it
ing arc? What you are observing is the cult to magnetize, but once it is mag- produces a longitudinal magnetic ield.
efects of the magnetic ield surround- netized, it tends to remain magnet- If they attempt to wrap the welding
ing the welding leads while the current ized. High-strength steel with high lead in the opposite direction, there
is lowing. he strength of the magnet- hardness has lower permeability, but will be no change if they are welding
ic ield is directly proportional to the higher retentivity. he welder notices with alternating current. If they are
Fig. 1 — The total amperage passing through the right end of the member is the sum of the current used by each of the four welders. In this
case, four welders, each using 450 amps (A), would cause 1800 A to flow through the right end. The intense magnetic field would probably
make welding difficult. There would be lots of spatter but little acceptable weld deposited. The welder to the far left would probably have little
difficulty because the member would only have 450 A passing through that end.
welding with direct current, they will very unhappy welders complaining acts as a hinge. Any additional weld
reverse the magnetic poles. In other about severe arc blow. deposited in the groove cools and con-
words, the north and south poles tracts as the welder progresses down
switch, but the inluence of the mag- the length of the groove. he contrac-
netic ield is unchanged. If the welder
Preventing Arc Blow tion pulls the two plates together until
wraps more loops (turns) around the at the far end one plate is sitting on
member, the density of the magnetic Multiple Welders top of the other. Where the weld is ini-
lux increases and the strength of the tiated, a magnetic ield is generated.
magnetic ield increases. Once mag- Figure 2 depicts the same number he magnetic ield is concentrated
netized, the member will still be mag- of welders welding on the same mem- around the weld and delects the weld-
netized even if the current is turned ber. However, the welding leads have ing arc. he strength of the magnetic
of. As previously explained, once the been reconigured. he work leads are ield is intensiied because all of the
welding current is no longer lowing, connected to opposite ends of the current is lowing through a small
the strength of the magnetic ield is a member. he new coniguration pro- cross section. As the welder continues
function of the retentivity of the steel. duces “bucking currents,” that is, the to deposit weld, the amperage doesn’t
he strength of the magnetic ield current from two of the welders count- change, but the cross section of the
is dependent on the magnetizing cur- er the current from the other two weld increases so the density of the
rent times the permeability of the welders. One can assign either a “+” or magnetic lux and the inluence of the
steel. Doubling the amperage doubles “–“ to the current depending on the di- magnetic ield on the arc are reduced.
the intensity of the magnetic ield. rection of low (not to be confused Once the welding arc reaches the op-
Consider what happens when several with polarity). he current lowing to posite end of the groove, assuming
welders are welding on the same mem- the right has a positive sign; the cur- one plate isn’t on top of the other al-
ber. If the work leads are connected to rent lowing toward the left has a nega- ready, the magnetic ield tends to blow
one end of a long member, the welding tive sign. he sum of +900 and –900 A the welding arc back and away from
current is additive if all the welding equals 0. hus, the currents cancel each the groove end.
machines are using the same polarity. other, so no magnetic ield is produced. he problems can be mitigated by
his is a typical condition when several In short, reconiguring the welding using several heavy tack welds or a
welders are welding on a bridge girder leads mitigates the arc blow. plate welded to the end to secure the
or long column. he strength of the plates and provide an additional path-
magnetic ield increased in proportion way to conduct the welding current.
to the sum of the welding current Single Welder Increasing the cross-sectional area of
lowing through the steel member. the tack welds and the run-of tabs re-
Figure 1 shows four welding ma- A weld between two long plates duces the magnetic lux density and
chines connected to one end of the draws the far end of the plates togeth- the inluence of the magnetic ield on
member. he four welding machines, er if the welder starts welding at one the arc.
each putting out 450 amps (A), result end and progresses toward the oppo- here are a couple of techniques
in 1800 A passing through the right site end. As the welder deposits the that can be employed to mitigate trou-
end of the member. You now have four irst inch of weld, the deposited weld blesome magnetic ields. One is to use
Erratum
he following Erratum has been
identiied and will be incorporated
into the next reprinting of this
document.
Correction
Leak Testing Article Clarification
he August 2018 issue of Inspection Trends con-
tained the following errors in the feature article, “Sup- he article, “Overview of Leak Testing,”
plementary Welding Symbols,” and on the cover. published in the August 2018 issue of Inspection
he title of the article was wrongly written as, Trends requires clariication.
“Supplementary Weld Symbols,” whereas it should he article stated that, “Traditionally, soapy
have been, “Supplementary Welding Symbols.” water was used to detect leaks, but ASTM and
Furthermore, the cover mistakenly showed an incom- ASME no longer accept that method.” his
plete drawing of the weld-all-around symbol. he cor- should be amended to state that soapy water
rect symbol is shown below. made with household soap or detergent is no
hese corrections have been made in the online longer accepted, but a commercial leak-testing
version of Inspection Trends (http://www.nxtbook.com/ luid should be used.
nxtbooks/aws/it_201808/). We apologize to our readers for any confu-
We apologize to the readers and the authors for the sion this may have caused.
mistake.
Weld-all-around
symbol.
Educational Opportunities
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This year’s event is expected to have more than 35,000 (212) 591-7161, or register at asme.org/products/courses/
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REV. 11/15
American Welding Society®
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