Top Side Tube Expansion Report

TUBE TO TUBESHEET EXPANSION INSPECTION REPORT
CLIENT : BARC DATE: 21/01/2023

P.O.NO. : DPS/NRBPSU/03/N1/2605/TPT/MPO/522 EQPT NO : 102BCNC025001
W.O.NO. : 17-185 P.O. SR. No. 06 INSPECTION AGENCY : TUV
DWG NO. : SDB/E/182401C SHT. 1 OF 6 TOP SIDE TTJ EXPANSION
Tube Expanding/rolling process :
DigitalTorque
controller
Precision TC-17 SE
Manufactuerer's Name Expanding Engg. Model & Sr.No. 02/12/2019/2/I
Calibration system and
Expanding Equipment Maximum Output Ampere/Wattage 6 AMP frequency Per 2 Years
Dimension
measurement
every 30 tubes
Roller's Dimension expansion &
Measurement replacement after
frequency and every 60 tubes
Expanding Tool/Roller Model & Description PM-2 replacement expansion
AVE.
Sr No Hole ID Tube OD Tube ID THICK Expanded ID % THINNING REMARKS
1) R1H7 25.62 25.29 20.78 2.3 21.32 4.66

2) R1H9 25.64 25.31 20.88 2.2 21.41 4.51
3) R1H11 25.63 25.34 20.92 2.2 21.42 4.75
1) R2H6 25.64 25.33 20.84 2.2 21.31 3.56
2) R2H8 25.63 25.35 20.83 2.3 21.31 4.42
3) R2H10 25.63 25.32 20.86 2.2 21.32 3.36
4) R2H12 25.64 25.35 20.83 2.3 21.32 4.42
1) R3H7 25.63 25.34 20.82 2.2 21.31 4.42
2) R3H9 25.62 25.29 20.85 2.2 21.37 4.28
3) R3H11 25.63 25.32 20.88 2.2 21.38 4.28
1) R4H4 25.62 25.33 20.86 2.3 21.32 3.80
2) R4H6 25.63 25.35 20.84 2.2 21.33 4.66
3) R4H8 25.64 25.34 20.82 2.3 21.31 4.20
4) R4H10 25.63 25.33 20.87 2.2 21.38 4.71
5) R4H12 25.63 25.35 20.85 2.3 21.28 3.33
6)R4H14 25.64 25.33 20.86 2.2 21.36 4.25
1)R5H3 25.63 25.33 20.88 2.2 21.38 4.49
2) R5H5 25.66 25.27 20.98 2.1 21.58 4.90
3)R5H7 25.63 25.35 20.85 2.3 21.33 4.44
4)R5H9 25.63 25.33 20.87 2.2 21.37 4.48
5)R5H11 25.63 25.32 20.86 2.2 21.36 4.26
6)R5H13 25.65 25.28 20.95 2.2 21.53 4.85
7)R5H15 25.63 25.32 20.92 2.3 21.42 4.32
1)R6H4 25.62 25.32 20.87 2.2 21.33 3.60
2)R6H6 25.63 25.34 20.83 2.3 21.30 3.99
3)R6H8 25.64 25.32 20.88 2.2 21.39 4.28
4)R6H10 25.63 25.33 20.85 2.2 21.33 4.02
DigitalTorque
controller
Precision TC-17 SE
Dimension
measurement
every 30 tubes
AVE.
5)R6H12 25.65 25.34 20.92 2.2 21.42 4.30

6)R6H14 25.64 25.35 20.88 2.2 21.36 4.25
1)R7H3 25.63 25.32 20.87 2.2 21.37 4.27
2)R7H5 25.64 25.36 20.84 2.3 21.33 4.65
3)R7H7 25.62 25.34 20.85 2.2 21.30 3.79
4) R7H9 25.63 25.34 20.84 2.3 21.31 4.00
5)R7H11 25.63 25.33 20.93 2.2 21.42 4.32
6)R7H13 25.65 25.35 20.85 2.3 21.32 3.78
7)R7H15 25.64 25.33 20.92 2.2 21.42 4.31
1)R8H2 25.64 25.35 20.84 2.3 21.32 4.21
2)R8H4 25.63 25.35 20.85 2.3 21.31 4.00
3)R8H6 25.65 25.34 20.84 2.3 21.31 3.56
4)R8H8 25.64 25.35 20.82 2.3 21.32 4.64
5)R8H10 25.63 25.33 20.85 2.2 21.35 4.46
6)R8H12 25.63 25.32 20.92 2.2 21.40 3.86
7)R8H14 25.64 25.32 20.91 2.2 21.39 3.63
8)R8H16 25.65 25.32 20.92 2.2 21.43 4.09
1) R9H3 25.65 25.36 20.85 2.3 21.33 4.21
2) R9H5 25.64 25.32 20.92 2.2 21.45 4.77
3) R9H7 25.63 25.33 20.88 2.2 21.37 4.27
4) R9H9 25.63 25.32 20.92 2.2 21.42 4.32
5) R9H11 25.64 25.31 20.83 2.2 21.33 3.79
6) R9H13 25.65 25.29 20.94 2.2 21.50 4.60
7) R9H15 25.63 25.32 20.82 2.3 21.33 4.44
1) R10H2 25.63 25.33 20.85 2.2 21.32 3.79
2) R10H4 25.64 25.29 20.91 2.2 21.46 4.57
3) R10H6 25.62 25.31 20.81 2.3 21.30 4.00
4) R10H8 25.63 25.32 20.92 2.2 21.44 4.77
5) R10H10 25.64 25.33 20.88 2.2 21.39 4.49
6) R10H12 25.62 25.32 20.88 2.2 21.37 4.28
DigitalTorque
controller
Precision TC-17 SE
Dimension
measurement
every 30 tubes
AVE.
7) R10H14 25.63 25.31 20.88 2.2 21.39 4.29

8)R10H16 25.64 25.36 20.89 2.2 21.33 3.58
1)R11H1 25.63 25.32 20.87 2.2 21.39 4.72
2)R11H3 25.63 25.32 20.92 2.2 21.40 3.86
3)R11H5 25.63 25.32 20.82 2.3 21.28 3.33
4)R11H7 25.64 25.31 20.92 2.2 21.42 3.87
5) R11H9 25.63 25.33 20.85 2.2 21.32 3.79
6)R11H11 25.65 25.28 20.97 2.2 21.55 4.87
7)R11H13 25.65 25.32 20.88 2.2 21.40 4.28
8)R11H15 25.63 25.33 20.87 2.2 21.37 4.48
9)R11H17 25.64 25.32 20.91 2.2 21.44 4.76
1) R12H2 25.65 25.35 20.92 2.2 21.40 4.06
2) R12H4 25.63 25.31 20.93 2.2 21.45 4.57
3) R12H6 25.63 25.32 20.88 2.2 21.40 4.73
4) R12H8 25.64 25.33 20.91 2.2 21.41 4.30
5) R12H10 25.63 25.33 20.92 2.2 21.43 4.76
6) R12H12 25.65 25.31 20.83 2.2 21.33 3.57
7) R12H14 25.64 25.34 20.88 2.2 21.39 4.71
8)R12H16 25.63 25.33 20.89 2.2 21.38 4.28
1)R13H1 25.66 25.27 20.98 2.1 21.58 4.90
2)R13H3 25.63 25.35 20.88 2.2 21.36 4.47
3)R13H5 25.64 25.34 20.85 2.2 21.35 4.45
4)R13H7 25.63 25.31 20.93 2.2 21.44 4.34
5)R13H9 25.64 25.33 20.88 2.2 21.38 4.27
6)R13H11 25.63 25.34 20.88 2.2 21.37 4.48
7)R13H13 25.63 25.32 20.86 2.2 21.35 4.04
8)R13H15 25.62 25.31 20.91 2.2 21.43 4.77
9)R13H17 25.64 25.32 20.91 2.2 21.40 3.85
1)R14H2 25.62 25.33 20.84 2.2 21.33 4.45
2)R14H4 25.64 25.31 20.92 2.2 21.45 4.56
DigitalTorque
controller
Precision TC-17 SE
Dimension
measurement
every 30 tubes
AVE.
3) R14H6 25.64 25.29 20.94 2.2 21.50 4.83

4)R14H8 25.64 25.33 20.84 2.2 21.36 4.68
5)R14H10 25.63 25.35 20.88 2.2 21.36 4.47
6)R14H12 25.62 25.31 20.84 2.2 21.32 3.80
7)R14H14 25.64 25.34 20.91 2.2 21.40 4.29
8)R14H16 25.65 25.27 20.95 2.2 21.54 4.86
1)R15H3 25.65 25.29 20.94 2.2 21.50 4.60
2)R15H5 25.63 25.32 20.93 2.2 21.40 3.64
3)R15H7 25.64 25.34 20.83 2.3 21.34 4.66
4)R15H9 25.64 25.35 20.83 2.3 21.28 3.54
5)R15H11 25.65 25.33 20.81 2.3 21.34 4.65
6)R15H13 25.64 25.32 20.86 2.2 21.35 3.81
7)R15H15 25.64 25.33 20.92 2.2 21.40 3.85
1)R16H2 25.63 25.34 20.88 2.2 21.33 3.59
2)R16H4 25.62 25.33 20.93 2.2 21.42 4.55
3)R16H6 25.63 25.33 20.84 2.2 21.34 4.45
4)R16H8 25.64 25.35 20.84 2.3 21.31 3.99
5)R16H10 25.65 25.32 20.86 2.2 21.34 3.36
6)R16H12 25.64 25.31 20.84 2.2 21.35 4.03
7)R16H14 25.64 25.34 20.88 2.2 21.35 3.81
8)R16H16 25.65 25.29 20.92 2.2 21.46 4.12
1)R17H1 25.62 25.34 20.83 2.3 21.30 4.21
2)R17H3 25.64 25.29 20.94 2.2 21.50 4.83
3)R17H5 25.63 25.34 20.83 2.3 21.33 4.66
4)R17H7 25.63 25.33 20.85 2.2 21.34 4.24
5)R17H9 25.62 25.34 20.83 2.3 21.29 3.99
6)R17H11 25.64 25.33 20.93 2.2 21.40 3.64
7)R17H13 25.63 25.32 20.88 2.2 21.38 4.28
8)R17H15 25.65 25.29 20.94 2.2 21.51 4.83
DigitalTorque
controller
Precision TC-17 SE
Dimension
measurement
every 30 tubes
AVE.
9)R17H17 25.64 25.29 20.93 2.2 21.49 4.82

1)R18H2 25.64 25.29 20.93 2.2 21.48 4.59
2)R18H4 25.65 25.32 20.92 2.2 21.43 4.09
3)R18H6 25.64 25.34 20.81 2.3 21.32 4.64
4)R18H8 25.63 25.34 20.82 2.3 21.32 4.65
5)R18H10 25.63 25.31 20.83 2.2 21.35 4.46
6)R18H12 25.62 25.33 20.91 2.2 21.41 4.75
7)R18H14 25.65 25.33 20.93 2.2 21.40 3.41
8)R18H16 25.63 25.34 20.92 2.2 21.41 4.52
1)R19H1 25.65 25.29 20.94 2.2 21.50 4.60
2)R19H3 25.64 25.33 20.82 2.3 21.32 4.21
3)R19H5 25.65 25.35 20.88 2.2 21.38 4.47
4)R19H7 25.64 25.36 20.84 2.3 21.33 4.65
5)R19H9 25.63 25.31 20.81 2.3 21.28 3.33
6)R19H11 25.64 25.33 20.84 2.2 21.31 3.56
7)R19H13 25.64 25.32 20.88 2.2 21.40 4.50
8)R19H15 25.64 25.33 20.91 2.2 21.40 4.07
9)R19H17 25.65 25.29 20.92 2.2 21.49 4.81
1) R20H2 25.63 25.33 20.88 2.2 21.38 4.49
2)R20H4 25.63 25.36 20.81 2.3 21.28 4.40
3)R20H6 25.62 25.32 20.89 2.2 21.38 4.29
4)R20H8 25.64 25.34 20.86 2.2 21.37 4.69
5)R20H10 25.64 25.33 20.81 2.3 21.32 4.42
6)R20H12 25.64 25.33 20.92 2.2 21.40 3.85
DigitalTorque
controller
Precision TC-17 SE
Dimension
measurement
every 30 tubes
AVE.
7)R20H14 25.64 25.31 20.92 2.2 21.45 4.56

8)R20H16 25.63 25.32 20.93 2.2 21.45 4.78
1)R21H3 25.64 25.35 20.85 2.3 21.32 4.00
2) R21H5 25.63 25.36 20.88 2.2 21.34 4.24
3) R21H7 25.63 25.37 20.88 2.2 21.30 3.56
4) R21H9 25.64 25.34 20.84 2.3 21.36 4.89
5 )R21H11 25.63 25.33 20.89 2.2 21.39 4.50
6 )R21H13 25.64 25.34 20.92 2.2 21.43 4.75
7) R21H15 25.65 25.33 20.93 2.2 21.45 4.55
1) R22H2 25.63 25.32 20.82 2.3 21.32 4.22
2 )R22H4 25.64 25.35 20.83 2.3 21.29 3.76
3) R22H6 25.65 25.28 20.95 2.2 21.53 4.85
4) R22H8 25.64 25.35 20.85 2.3 21.35 4.67
5 )R22H10 25.64 25.29 20.89 2.2 21.44 4.55
6) R22H12 25.63 25.31 20.91 2.2 21.42 4.32
7 )R22H14 25.64 25.31 20.89 2.2 21.40 4.07
8) R22H16 25.64 25.32 20.91 2.2 21.44 4.76
1) R23H3 25.63 25.33 20.89 2.2 21.37 4.05
2) R23H5 25.64 25.31 20.82 2.2 21.29 3.12
3) R23H7 25.63 25.33 20.84 2.2 21.32 4.01
4 )R23H9 25.62 25.34 20.88 2.2 21.32 3.59
5) R23H11 25.64 25.29 20.89 2.2 21.42 4.09
6) R23H13 25.63 25.31 20.92 2.2 21.43 4.33
7) R23H15 25.62 25.33 20.88 2.2 21.38 4.72
DigitalTorque
controller
Precision TC-17 SE
Dimension
measurement
every 30 tubes
AVE.
1) R24H4 25.64 25.34 20.83 2.3 21.29 3.55

2) R24H6 25.63 25.35 20.86 2.2 21.35 4.68
3) R24H8 25.64 25.37 20.82 2.3 21.31 4.84
4) R24H10 25.62 25.31 20.87 2.2 21.39 4.73
5) R24H12 25.64 25.33 20.91 2.2 21.40 4.07
6) R24H14 25.62 25.32 20.86 2.2 21.35 4.26
1) R25H3 25.64 25.33 20.87 2.2 21.37 4.26
2 )R25H5 25.62 25.34 20.84 2.3 21.32 4.44
3) R25H7 25.64 25.35 20.89 2.2 21.38 4.48
4) R25H9 25.63 25.36 20.84 2.3 21.33 4.87
5) R25H11 25.64 25.32 20.86 2.2 21.36 4.04
6) R25H13 25.62 25.34 20.88 2.2 21.37 4.71
7) R25H15 25.63 25.32 20.82 2.3 21.32 4.22
1) R26H4 25.64 25.31 20.92 2.2 21.45 4.56
2) R26H6 25.64 25.34 20.88 2.2 21.38 4.48
3) R26H8 25.63 25.35 20.88 2.2 21.35 4.25
4) R26H10 25.63 25.36 20.89 2.2 21.32 3.58
5) R26H12 25.63 25.34 20.88 2.2 21.36 4.26
6) R26H14 25.64 25.34 20.92 2.2 21.40 4.07
1) R27H7 25.64 25.32 20.88 2.2 21.38 4.05
2) R27H9 25.63 25.33 20.83 2.3 21.31 4.00
3) R27H11 25.63 25.34 20.92 2.2 21.42 4.75
1) R28H6 25.63 25.31 20.92 2.2 21.40 3.64
2) R28H8 25.64 25.36 20.86 2.3 21.34 4.44
3) R28H10 25.64 25.31 20.89 2.2 21.42 4.52
DigitalTorque
controller
Precision TC-17 SE
Dimension
measurement
every 30 tubes
AVE.
4) R28H12 25.65 25.34 20.83 2.3 21.30 3.55

1) R29H7 25.62 25.36 20.89 2.2 21.33 4.03
2) R29H9 25.63 25.33 20.87 2.2 21.35 4.04
3) R29H11 25.64 25.34 20.83 2.2 21.32 4.21
signature
Measuring Instrument : (1) QC/TA/10 (0-10 MM) (Due Date 03.06.2023)

Where Dhole = Tube hole diameter in the tube sheet
% Thinning(HA) = (1 - (Dhole - DINT eff)/2t) X 100 DINT eff = Tube Inner diameter at the expansion joint after
expansion
t =Measured tube wall thickness before expanding
Witnessed/
Inspected by
TEMA-QC Reviewed By TUV NRB-QA
Signature Signature
Name Name
Date Date

Top Side Tube Expansion Report

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TUBE TO TUBESHEET EXPANSION INSPECTION REPORT

CLIENT : BARC DATE: 21/01/2023

1) R1H7 25.62 25.29 20.78 2.3 21.32 4.66

5)R6H12 25.65 25.34 20.92 2.2 21.42 4.30

7) R10H14 25.63 25.31 20.88 2.2 21.39 4.29

3) R14H6 25.64 25.29 20.94 2.2 21.50 4.83

9)R17H17 25.64 25.29 20.93 2.2 21.49 4.82

7)R20H14 25.64 25.31 20.92 2.2 21.45 4.56

1) R24H4 25.64 25.34 20.83 2.3 21.29 3.55

4) R28H12 25.65 25.34 20.83 2.3 21.30 3.55

Measuring Instrument : (1) QC/TA/10 (0-10 MM) (Due Date 03.06.2023)

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