Woodward SEG GmbH & Co.

KG
Krefelder Weg 47
D-47906 Kempen
Phone: (+49) (0) 2152/145-398
Fax: (+49) (0) 2152/145-631
E-Mail: service-kempen@woodward.com

Commissioning Protocol for CONCYCLE® Wind Power Plants

Plant type: Converter Job No.: C00-00-00U

Customer: Erection site / Address:

(Customer’s name for the plant)

Postcode:

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Commissioning Protocol for CONCYCLE® – Wind – Power Plant

Technical Data:

Generator
Manufacturer:

Serial-Number:

Type:

Year:

Shaft angle encoder

Manufacturer:

Type:

Ser. No.:

Modem

Modemtelephone number:

Special modem features

(mains, filter):

COM-Server

IP-Adress:

COM-Server-Specials
(Access data, VPN-client,
password, etc.):

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Commissioning Protocol for CONCYCLE® – Wind – Power Plant

Introduction

Mounting and operation of low-voltage-systems:

1. The customer has carried out the tests as per IEC 60364-6-61 prior to commissioning of the CONCYCLE®
Wind System.
2. The requirements of the UVV – BGV A3 (particularly the five safety rules) are adhered to during all work
processes.
Before any work is started, the mains must be disconnected, secured against automatic reclosing, short-
circuited, earthed and the switching range must be blocked.
3. Automatic fuse, motor protection switches and circuit breakers of the Woodward SEG switchboard are
neither charged nor switched on. This has to be done either by the Woodward SEG service technician or by
persons trained and instructed by Woodward SEG!
4. Commissioning of the CONCYCLE® Wind System has to be carried out in accordance with these
instructions and care must be taken that all points are correctly processed and documented.
5. The jobs listed in Section one (“I. Working in uncharged state”) form the basis of commissioning without
problems. This section has to be completely processed and documented by the customer and a copy of the
protocol sent to the Woodward SEG Service Department. The copy of the protocol is the prerequisite for
dispatching an Woodward SEG service technician.
6. All jobs described in section “II. Working under live conditions (function tests and parameter setting)” may
only be carried out by skilled personnel which has been trained and instructed by Woodward SEG!

Mounting and operation of medium-voltage-systems:

For mounting and operation you have to consider the relevant appointments, particularly:

• DIN VDE 0101, Errichten von Starkstromanlagen mit Nennspannungen über 1kV (Erection of Power
Installations with nominal voltages up to 1000V)
• EN 50110/VDE 0105, Betrieb von elektrischen Anlagen (Operation of electrical plants)
• DIN VDE 0141, Erdungen für Starkstromanlagen mit Nennspannungen über 1 kV (Earthing of Power
Installations with nominal voltages up to 1000V)
• Accidental regulation of the employers´ liability insurance association or comparable organisations in
Germany are this among other things:
- BGV A1 and BGV A3, specifications from employers liability insurance association
• Safety recommendation for operating supplies
• Order related data from the switch board manufacturer

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Commissioning Protocol for CONCYCLE® – Wind – Power Plant

I. Working in uncharged state

I.1 Work prior to installation

Operational step State / okay Remarks
Checking the system for completeness and visible transport damage
a) The state of the system is free of mechanical faults? yes no
(otherwise, prepare fault report!)
b) Are all system components complete? yes no
(refer to delivery note or packing list)
c) Are the switchboard drawings (CONCYCLE® inverter) complete? yes no

I.2 Work on the generator

Operational step State / okay Remarks
See commissioning-instructions from the generator manufacturer yes no
Generator No. entered on the cover sheet? yes no
Type of position encoder and serial-number listed? yes no
(Type and serial-number entered on the cover sheet!)

I.3 Work on the inverter field / rotor field

Operational step State / okay Remarks
Floor plates and ceilings correctly installed and closed? yes no
Note: The IP protection class must be adhered to!
Connections of the rotor cables K/L/M (connections according to yes no
terminal plan) have been established with the appropriate torque’s
according to the manufacturers instructions?
Rotor cable fastened to the interception iron in the switchboard? yes no
Cable inlet gaskets in the top correctly utilised and closed? yes no
Note: IP-protection class adhered!

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Commissioning Protocol for CONCYCLE® – Wind – Power Plant

Operational step State / okay Remarks

Are all inlets for unused cable inlet gasket closed? yes no
Note: IP-protection class adhered!
Rotor-PE cables (connections according to terminal plan) have been yes no
established with the appropriate tightening torque’s according to the
manufacturer’s instructions?
If used in this system: yes no
Rotor-shield correctly disposed?
If converter and switchboard ranged separately (connections according
to terminal plan)
a) Main-grid-earth-cable has been established with the appropriate yes no
tightening torques according to the manufacturer’s instructions?
b) Generator-earth-cable has been established with the appropriate
yes no
tightening torques according to the manufacturer’s instructions?
c) Adapter transformer-earth-cable has been established with the yes no
appropriate tightening torques according to the manufacturer’s
instructions?
d) Cable of switchboard established with the appropriate tightening yes no
torque’s according to the manufacturer’s instructions?
In case of demounted IGBT-fan or the heat exchanger during the
switchboard installation
a) IGBT-fan correctly installed and connected? yes no
b) Heat exchanger correctly installed and connected? yes no
If side cable inlet gaskets are existent:
a) Cable inlet gaskets in the wall correctly utilised and closed? yes no
b) Are all inlets for unused cable inlet gaskets closed? yes no

Adhered IP-protection class.

If mains filter is delivered at a separate Switchboard
Cables to the mains filter L1/L2/L3 ((connections according to terminal yes no
plan) have been established with the appropriate tightening torque’s
according to the manufacturer’s instructions?
If converter and switchboard positioned separately:
Are shielded control cables earthed by means of clips at the shield? yes no
(Connections according to the terminal plan)

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Commissioning Protocol for CONCYCLE® – Wind – Power Plant

I.4 Work on the control panel / generator panel

Operational step State / okay Remarks
Has the control panel been checked for cleanness (particularly for loose yes no
particles)?
Have the stator cables (connections according to terminal plan) been yes no
carried out with the appropriate torques according to the manufacturer’s
instructions?
L1Cable – UConnections; L2Cable – VConnections; L3 Cable – WConnections
Have the mains cables (connections according to terminal plan) carried yes no
out with tightening torques according to the manufacturer’s
instructions?
L1Cable – L1Connections; L2Cable – L2Connections; L3 Cable – L3Connections
If side cable inlet gaskets are existent:
a) Cable inlet gaskets in the wall correctly utilised and closed? yes no
b) Are all inlets for unused cable inlet gaskets closed? yes no
Adhered IP-protection class.
If side cable inlet gaskets are existent in the top:
a) Cable inlet gaskets in the top correctly utilised and closed? Adhered yes no
IP-protection class. yes no
b) Are all inlets for unused cable inlet gasket closed?
Adhered IP-protection class.
If converter and switchboard positioned separately:
a) Main-grid-earth-cable (connections according to terminal plan) has yes no
been established with the appropriate tightening torques according
to the manufacturer’s instructions?
b) Generator-earth-cable (connections according to terminal plan) yes no
have been established with the appropriate tightening torques
according to the manufacturer’s instructions?
c) Adapter transformer-earth-cable (connections according to yes no
terminal plan) have been established with the appropriate
tightening torque’s according to the manufacturer’s instructions.

Floor plates correctly installed and closed? yes no

Note: IP-protection class!
Are shielded control cables earthed by means of clips at the shield? yes no
(Connections according to the terminal plan)

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Commissioning Protocol for CONCYCLE® – Wind – Power Plant

I.5 Checking the control cables:

Operational step State / okay Remarks
Is the Woodward SEG modem/COM-Server connected at the control yes no
cabinet?
Note: all details regarding modem connection/COM-Server
connection (fax cross-over, D-/C-grid, etc.) must be noted on the
cover sheet!
Cross connections to the WPP control system carried out in acc. with yes no
terminal plan?
In case an extern auxiliary supply was planed:
a) Line of the auxiliary supply (400V, 50Hz) is hard-wired (but voltage yes no
free)
b) Line of the power-supply (230V, 50 Hz) is hard-wired (but voltage yes no
free)

I.6 Checking the protection settings:

Operational step State / okay Remarks
Check of setting of protection device (Mains coupling breaker at the yes no I>.............................A
tower bottom or station)? tl>............................s

l>>...........................A

tl>>..........................s

Place: Date:

Name (in block-letters)

___________________________________
Signature (Customer)

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Commissioning Protocol for CONCYCLE® – Wind – Power Plant

II. Working in charged condition (function tests and parameter setting)

Note:
The following operational steps may only be carried out by skilled technical personnel who have been trained and
instructed by Woodward SEG!
1. Before the voltage supplies are connected it is necessary to check the settings of the protection devices!
2. The mains feeder must be re-connected in accordance with the safety regulations!
®
Note: The CONCYCLE inverter indicates the readiness for operation via the LED-“System ok”-(green) on the
CMW display!

II.1 Electrical function tests (messages)

Operational step State / okay Remarks
Check of auxiliary voltage at the customers terminal block (voltage, yes no U=...........................V
rotational direction and frequency) if existing Rotating field right?

yes

f=...........................Hz

Would the power supply preloaded for more than 24 h? yes no

Mains feeder re-connected? yes no U=...........................V
Check on mains voltage (voltage, sense of rotation and frequency) Rotating field right?
carried out?
yes

f=...........................Hz

Automatic fuses, motor protection switches inside the Woodward SEG yes no
switchboard charged and switched on?
Note: The circuit breaker is only charged!
Message: Emergency-Stop to the wind control yes no
with it activate the “Emergency-Stop” at the Woodward SEG
switchboard
Upload the actual set of parameters for the generator, named on page yes no name of parameter*
2, with the tool Parawriter. The parameters are provided by Woodward
SEG but are not delivered with the software CSC_Customertool.
The following commissioning steps are carried out by way of the CMW1 yes no
with software support. Only conscientious processing of all steps will
ensure safe operation of the wind power plant.
After the commissioning of the CONCYCLE® wind system through the yes no
CMW the key switch has to be switched from manual to automatic
mode.
Does the WPP test enforces in the automatic mode, start connection, yes no
stop?
Is the data-recorder indicated at the customertool? yes no
If not, format it with the customertool.
After that a customer-system-recorder-trigger is to be generated with yes no
the customertool so that the updated H_Kunde.dsb and/or
S_Kunde.dsb only exists once within the data recorder.

*Put in the parameter-name here:_____________________________________________________

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Commissioning Protocol for CONCYCLE® – Wind – Power Plant

II.2 Remote Data transmission (RDT)

Operational step States / okay Remarks
CMW tests, RDT via modem, yes no
Is the COM-Server connection to the CONCYCLE®-System tested? yes no

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Commissioning Protocol for CONCYCLE® – Wind – Power Plant

Summary
(Space for technical points, complaints, etc.)
Note:
In the event that there is no modem connection/COM-Server connection to the CONCYCLE® System,
Woodward SEG point out that they cannot guarantee processing of service incidents without problem!
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Attention: Commissioning is regarded as completed and the system as handed over only if
the Certificate of Acceptance and Transfer has been signed!

Place: Date

Name: Name:

_________________________________ ____________________________
Signature (Woodward SEG) Signature (Customer)

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