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08, 2021
BSME-5 INDUSTRIAL PLANT ENGINEERING
2. Two hundred twenty-seven kg of air per hour is saturated at 49 C, then heated to 116.7 C, passed through
o o
SOLUTION:
Point 1:
TDB= 49 °C ; RH = 100%
Psat @ 49° C=11.7465 kPa
Ps 1=Ø Psat = (.100 )( 11.7465 ) =11.7465 kPa
( 0.662)(11.7465) kg
ω 1= =0.08156
101.325−11.7465 kg
Point 2:
kg
ω 2=ω 1=0.08156
kg
KJ
h g=h g @116.7 °C=2702.59
kg
KJ
h2 =cp T 2+ ω 2h g 2=( 1.0062 ) ( 116.7 ) + ( 0.08156 ) ( 2702.59 )=337.85
kg
Point 3:
KJ
h3 =h2=337.85
kg
KJ
h g 3=h g @ 59 ° C=2608.07
kg
KJ
h3 =cp T 3+ ω 3 hg 3 ; ( 1.0062 )( 59 ) + ( ω 3 )( 2608.07 )=337.85
kg
kg
ω 3=0.10678
kg
a. Total kg of H O in air before heating, per hour
2
mw =mω1= 227 ( kg
hr)(
0.08156
kg
kg )
=18.51
kgw
hr
mw =mω3= 227 ( kg
hr)(
0.10678
kg
kg )
=24.24
kgw
hr
P3=
ω 3 Pt
=
( 0.10678 ) ( 101.325 kPa )
kg
kg
=14.89 kPa
0.622+ω 3 kg
0.622+ 0.10678
kg
Ps3 14.89 kPa
Ø= = =0.7825∨78.25 %
Pd 3 19.0295 kPa
u3 = Ø 3
[ Pt−P d 3
Pt −P s3 ]
=0.7825 [
101.325 kPa−19.0295 kPa
101.325 kPa−14.89 kPa ]
= 0.7450∨74.50 %
v 2=
RT
=
( 0.278
kg∗K )
KJ
(389.85 K )
=1.25
m 3
(
v 2=m v 2= 227
kg
hr )(
1.25
m3
kg
m3
=283 ∗ )1L
hr 0.001m3 ( () 601mins
hr
)=4729.17 L/ min
3. Compute the quantity of fuel oil required by a rotary sand dryer when the desired hourly
output is 10 metric tons with 1.0% moisture from a wet sand feed having 6% moisture. Heating
value of the fuel is 40,133 kJ per liter. Thermal efficiency of dryer=60%. Temperature of the wet
sand, 29.4oC. Specific heat of sand=0.879 kJ/kg-K.
Given: XA= 0.06 e = 60%
XB= 0.01 Twet sand= 29.4 C
kj kj
HHV= 40,133 Cp sand= 0.879
L kg K
Air
Tsand = 29.4 C
DRYER HEATER
Solution:
MB= XB (GWB)
kg
=0.01 (10,000 )
hr
kg
MB=100
hr
BDW = GWB – MB
kj kj
= 10,000 – 100
kg kg
kg
BDW = 9,900
hr
BDW
GWA =
1−X A
kg
9900
= hr
1−0.06
kg
GWA = 10,531.9149
hr
MA = XA (GWA)
kg
= 0.06 (10,531.9149 )
hr
kg
MA = 631.9149
hr
MR = MA - MB
kg kg
= 631.9149 – 100
hr hr
kg
MR = 531.9149
hr
kj
Q2 = 156,972.34
hr
QT
=
mf (HHV )
kj
1,512,705.181
hr
0.6=
kj
mf (40,133 )
L
L
mf = 62.82
hr
5.) A dryer is to deliver 1000 kg/hr of palay with a final moisture content of 10%. The initial
moisture content in the feed is 15% at atmospheric conditions with 32oC db and 21oC wb. The
dryer is maintained at 45oC while the relative humidity of the hot humid air from the dryer is
80%. If the stream pressure supplied to the heater is 2 MPa, determine the following:
Given:
kg
GWpalay= 1000
hr
Xfinal= 10%= 0.1
Xinitial= 15%= 0.15
Air
TDB = 32 C
80% RH TWB = 21 C
DRYER HEATER
@ TDB1 = 32 C; 21 C = TWB1
V2 = 0.918 m3/kg
@ 23.61 C; 80 % RH
TDB3 = 26.68 C
Required:
kg
a.) Gross Weight (GWa) of Palay supplied to the dryer in
hr
b.) T3 (Temperature of the hot humid air from the dryer)
3
m
c.) Vair (Air supplied to the dryer in )
hr
d.) Qinput (heat supplied by the heater in kW)
kg
e.) Steam Requirement to the heater in
hr
Solution:
kg
a.) Gross Weight (GWa) of Palay supplied to the dryer in
hr
kg
BDW=900
hr
kg
900
GWA= hr
1−0.15
kg
GWA= 1058.8235
hr
MA = Xi (GWA)
= (0.15) (1058.8235) kg/h
MA kg
MA= 158.8235
hr
MR = MA - MB
= (158.8235 – 100) kg/h
kg
MR= 58.8235
hr
b.) From psychrometric chart @ 45 C and W2 = W1 = 0.0115 kg H2O/ kg d.a = Twb2 = 23.61
C. @23.61 C = Twb2; 80% RH
TDB3 = 26.68 C
m3
c.) Air supplied to the dryer in
hr
Mremoved=ma(W3-W2)
MR 58.8235 kg /hr
MA = =
W 3−W 2 (0.0172−0.0115)
MA = 10,319.91 kg d.a /h
@ psychrometric chart, specific volume f dry air entering the dryer, W1 = 0.0115 kg
H20 /kg d.a, 32 C = TDB
VW = 0.8775 m3 air/ kg d.a
Air supplied to the dryer,
Vair = MA (VW)
= (10,319.91 kg/hr) (0.8775 m3/kg)
VAir = 9,055.7210 m3/h
d.) QAir = MA Cp ∆ T
= (10,319.0123 kg/hr) (1.005 kj/kg.k) (318 – 305)k
= 134,829.6542 kj/h (1 h/3600 sec)
QAir = 37.50 kj/s or 38 kW
kg
e.) Steam Requirement to the heater in
hr
QAir = 38kW
@2Mpa
Hfg = 1890.7 kj/kg
38 kj/s 3,600 s
Msteam = ( )
1890.7 kj/ kg 1hr
kg
MS=72.354
hr