Enclosure 6150 Installation Procedures

Manual of Procedures (MOP)

Enclosure 6150 Overview
This section has images of Enclosure 6150 as well as general information about the physical
characteristics of the enclosure, technical data, and operating requirements.
The Enclosure 6150 is a multi-standard, multi-function cabinet with a heat exchanger (HEX) solution.

It is designed to support multiple configuration options of baseband, power, backhaul, and batteries
in the same cabinet. The enclosure can also be configured as a Power Battery Cabinet (PBC).
The enclosure 6150 is the ideal choice for large radio and baseband configurations, very high
battery back-up time or as an all-in-one solution, all in a small footprint.

The cabinet is built with a robust design, IP55 compliance, and the HEX climate system is verified
for the Ericsson high class product portfolio and can be configured to support up to 21 Remote
Radio Units.
The 6150 AC 20kW enclosure has a 9U equipment space, and weighs 235kg when empty.

Tools and Test Sets

Before starting the work, make sure that the tools listed below are available.

Required Hand Tools for Handling & Securing

Note: Coordinate the lifting device, hand cart or pallet truck with the Ericsson Customer Unit Project
Prime and/or the transport contractor as required.

Required Hand Tools for External Cabling

Below is a view of the required tools needed for the external cabling procedure.
Handling & Securing Procedures
This section lists the cabinet handling and securing procedures for the enclosure.

Enclosure Unloading
This section provides the procedure for unloading the enclosure when it is delivered to a site
for installation.
Unloading must be done using either a fork lift or truck with an attached hydraulic lift.
Manual handling of the enclosure may be necessary if hoisting equipment cannot be used. Manual
handling is only permissible with an empty cabinet.
The following steps detail how to unload the enclosure once it is delivered to a site for
installation.

Enclosure Unloading

Step
Task/Observation

Once the shipper's truck arrives on site with the crate containing the cabinet, you will
need to verify that the cabinet is packed in its initial crate before unloading it.
1

Note:The crate is composed of a returnable wooden pallet with foam isolation with a
lift-off cardboard cover. Check with your local customer unit management on what to
do with these returnable materials.
Carefully inspect the cabinet cardboard box for damage from shipping or
2
water before unloading from the shipper's truck.
Attention: The cabinet is only rated for upright transport. Do not lay down with
normal shipping packaging.
Look for exterior damage to the pallet, packaging, broken straps, holes in the
packaging and the general external appearance of each package.
Record any damage with photos and immediately report the damage to the Ericsson
Project Manager (PM).
3 Verify that the number of crates received corresponds to the shipping invoice
received with the packaging.
If provided, verify that the "Shock Indicator" affixed to each crate is not red.
4 Note: The shipping process used by Ericsson may not include a shock indicator, but
if a shock indicator is present, check if it has been tripped.
5 If available, use a fork lift or hydraulic lift to lower the enclosure to the ground.
Note: If unloading the truck manually use a ramp at least 2 meters wide and rated
for 500 kilogram minimum.

Hard hats, safety shoes, and gloves are required for manual unloading.
Unpacking and Checking Materials Delivered with the
Enclosure
This section provides information for unpacking and checking the materials delivered with the
enclosure to the installation location.
All steps must be performed at the enclosure installation site.
Exception: A technician may remove the plastic cover to perform visual inspections/testing as long
as the cover is retained and re-installed after inspections are complete.
Note 1: The enclosure must not be left in an outdoor environment more than one week prior to
taking it into service. In cases where high humidity or cold temperatures applies, the enclosure must
be taken into service within 48 hours after unpacking.

The procedures below show you how to unpack and check the materials delivered with the
Enclosure 6150.

To unpack and check the materials delivered with the Enclosure 6150

Step
Task/Observation

Before unpacking the enclosure packaging, carefully inspect it for damage now
1
that it has been unloaded and on the ground.
 If the enclosure packaging is not damaged, continue to open it up as detailed in
the next step.
If you happen to see any damage on the packaging, take photos of the damages
and quickly register a complaint with the transport company, and inform the
Ericsson Project Manager (PM).
After completing the inspection process highlighted in the previous step, carefully
cut the plastic strapping securing the cabinet to the pallet using a cable cutter,
2 knife, or any sharp object.
DO NOT remove pallet straps until at the installation site.
 Detach the cardboard cover from the pallet and remove it.
The cardboard cover is easily detached by pulling upwards. To prevent damage
to the enclosure, make sure the covers remain on all connections until the
3
enclosure has been secured and cabled.
4 Carefully remove the outer plastic cover and packing material. You may need to
use a sharp object like a knife to assist you remove the plastic cover.
 Use a sharp object to cut the plastic cable tie securing the cabinet keys to the
door handle.
Note 1 : The cabinet keys are normally tied using a plastic cable tie to the door
5 handle when delivered.
Use the small security key provided with the two main keys to loosen the metal
plate covering the key hole until it can be moved to the side to expose the key
hole. Proceed to open the enclosure door by pulling the the black door lock out
and clockwise as depicted by the arrow on the door.
 Note 2: Do not remove the screw. Unscrew it just enough for the metal plate to
become loose.
6 Once the door is open, carefully inspect the enclosure interior and package
contents for damage from shipping or water.
 Look for interior damage, any parts that have come loose or broken parts and
the general internal appearance of each shelf and modules if shipped in place.
Record any damage with photos.
Complete any required damage reports for the shipper and project manager
Use small flush cutting pliers to cut the cable ties holding the small packages
inside the enclosure and remove them to an open location where they can be
7 inventoried against the shipping accessories list.

Note: The enclosure normally comes with a shipping accessories list that will
need to be used to inventory the shipped items within the enclosure in the next
 step.

Inventory the received hardware by verifying that the items delivered with the
8 enclosure correspond to the shipping accessory list.
If there is any item missing from the list, notify the project manager immediately.
 Proceed to the next procedure IF there is no damaged to the enclosure, the bill
9 of materials corresponds to the shipped equipment and accessories, and the
project manager approves moving forward with the next activity.

Prepare Anchors To Attach The Enclosure To The Prepared

Platform
This section describes how to prepare anchors to attach the enclosure to the prepared platform.

Prerequisites
The figure below shows the minimum distances recommended to provide adequate working
space.
Note: Isolation pads may or may not be provided. Refer to the Site Installation Document (SID)
drawings, specs and requirements. Plated washers are provided for isolation on concrete
surfaces.
 Clearances listed in the image below apply if there is no cable entry. Always add additional
required clearance for external cable entry when required. Allow extra space for the Antenna
jumpers, cabling, cabinet ground, and future equipment, Also ensure that the installation allows
for personnel access to cables and open doors on the enclosure and other adjacent equipment.

The type of anchor used is determined by the type of installation. For installations on concrete pads
or floors, use the Seismic (earthquake with M12 anchors) or Non-seismic (non-earthquake with M10
anchors) Mounting Kit.
Consult the site engineer to determine the mounting kit required for your particular site. All
enclosures must be secured to the platform type provided.
Below are the steps needed to be followed to prepare ground attachments.

Preparing Ground Attachments

Step
Task/Observation

Review the Customer Site Documentation and determine into what material the
base will be fastened. The fasteners (either locally sourced, or included in the
ground base frame or inside the cabinet) should be appropriate for what material
on which the enclosure will be installed.

Fasteners shipped with the cabinet:

Note: Some enclosures may not have the drill pattern template included in the
shipment. You will need to measure the drill holes based on the dimensions given
in the second picture in this step.
If the enclosure was shipped with drill pattern template, place it on the installation
2
position, making sure it is flat with no folds. You can tape it to the installation pad
to ensure it does not move.
Using a permanent marker, mark the positions of the four holes according to drill
pattern provided.
The figure below shows the dimensions between the drill holes and the cabinet
exterior.
 Fit the drilling gauge to the hammer drill to regulate the depth of each hole.
If you don't have a drilling gauge, mark the depth of the anchors on hammer drill
using a tape or anything that will help you visualize the anchor depth so that you
know how deep to drill into the floor.

Use an industrial vacuum cleaner to remove the dust and debris produced during
drilling.
Note: The anchor bolts will need to be lubricated prior to insertion into the
ground anchors. Avoid using graphite based lubricants due to them causing
4 corrosion.
Insert the lubricated anchors into each hole making sure they are level with the
foundation when fully inserted in the drilled hole. Follow the recommendations
of the bolt supplier regarding the depth of the holes.
5 Follow the instructions in the next section to move the enclosure into position.
Move the Enclosure into Position
This section provides the procedure for moving the enclosure into position for installation.

The following methods are recommended depending on equipment availability and the distance to
the installation location:
• Use a pallet truck to move the enclosure on its pallet
• Use a hand truck to move the enclosure
• Use a lifting device to move the enclosure to the final mounting position

Note: All these alternatives require at least two people to move the enclosure and to install it on the
ground.

Use a Pallet Truck to Move the Enclosure

The following steps detail how to move the enclosure using a pallet truck.

Use a Pallet Truck to Move the Enclosure

Step
Task/Observation
 Carefully move the wooden pallet containing the enclosure, using a pallet truck,
close to the installation location.

Install the anti-dumping feet provided in the accessory box that ships with the
2 enclosure using a T30 torx screwdriver and tighten until snug.
The anti-dumping feet ensures that the enclosure is stable and does not tip over
during the process of securing it to the ground.
 Using a wrench, remove the M12 bolts that secure the enclosure to the pallet in
preparation for moving the enclosure to its final mounting place.

3
Use a Hand Truck to Move the Enclosure
Below are the recommended moving hand truck or dolly for moving the enclosure.

The following steps detail how to move the enclosure using a hand truck.

Moving the enclosure using a hand truck

Step
Task/Observation

Move the hand truck close to the pallet containing the enclosure and place
packing materials where the enclosure will lay on the hand truck. The packing
1 material will protect the enclosure from being damaged by the hand truck.
 Do not place the enclosure with the door facing the hand truck.
Use two individuals to gently push the enclosure onto the hand truck from the
2
pallet, making sure the packaging materials between the hand truck and the
enclosure does not fall off.
 When the enclosure is off the pallet and on the hand truck, have one individual
tilt the hand truck so that the enclosure lays on the packaging material, free from
the pallet. Secure the enclosure to the hand truck using a strap so that it does
3 not fall off.

The second individual will need to pull the pallet away from the enclosure after it
is secured on the hand truck.
 When the enclosure is secure on the hand truck, move the it carefully
4 into position close to the installation location. You will need a second individual
to help position the enclosure on the installation location.

Use a Lifting Device to Move the Enclosure

The following steps detail how to move the enclosure using a lifting device.
Note: The lifting device must be capable of lifting at least 250 kg.

Moving the enclosure using a lifting device

Step
Task/Observation

Position a small ladder next to the enclosure to allow you to reach the location where
the lifting eyes will be installed.
1

Carefully remove the existing plastic screws that are installed on the sides of the
enclosure to cover the lifting eye holes using a flat head screw driver.
Locate the four M12 lifting eye bolts that are shipped with the enclosure and install
them on the side of the enclosure, hand tightening them until snug.

Attach the lifting device to the four installed lifting eye bolts and lift the enclosure
2 close to the installation location. Ensure that the lifting chains/straps are at a
minimum of 60 degrees angle from the top plane of the enclosure when being lifted.
Have someone guide the enclosure as it is lowered by the lifting device to its final
 ground mounting location.
Note: Protection such as discarded packing material needs to be used between the
chains and the enclosure for the lifting device to prevent damage to the enclosure.

Mount the enclosure on the prepared platform

This section provides the procedure for mounting the enclosure on the ground.
The following steps detail how to mount the enclosure on the ground.

Mounting the enclosure on the prepared platform

Step
Task/Observation

Carefully move the enclosure into position where it is to be permanently installed and
1 check clearances.

Note: Allow clearance for cable entry and location of the battery / Power cabinet
(if applicable), the feeder lines, cabinet ground, and future equipment, or other cabinet
clearance. Also ensure that the installation allows for adequate air flow and technician
access.
2 Have two or more people carefully push the enclosure into position aligning the
mounting holes on the ground base frame to the anchors on the ground.
 Note: The anchor bolts will need to be lubricated prior to insertion into the ground
3 anchors. Avoid using graphite based lubricants due to them causing corrosion.
Insert the lubricated anchor bolts into the anchors on the ground and hand tighten on all
four corners.
Tighten the anchor bolts on all four corners until snug using a 17 mm socket wrench.
4 To secure the enclosure to a grated metal platform, please refer to the image below.
 If the enclosure came with anti-dumping feet that were installed from an earlier
procedure, remove the four screws securing them to the enclosure using a Phillips PH2
screwdriver once the enclosure is secured to the platform.

Note: Some enclosures are not shipped with the anti-dumping feet.

5
External Cabling Activity Overview
Overview of Activity
The activities covered in the document include, but are not limited to:
• Grounding the enclosure

• Installing circuit breakers (optional)

• Installing rectifiers (optional)

• Connecting AC power cable

• Connecting external alarm cables

• Connecting power cables to equipment powered by the enclosure

• Installing support brackets for 19" equipment (optional)

The chart below represents the activities detailed above.

47
External Cabling Procedures
This section lists the external cabling procedures for the enclosure.

Grounding the enclosure

The enclosure is equipped with a Main Earthing Terminal (MET) on the right hand side in front of the
19-inch configurable user space.
Note 1: The enclosure ground cable should be a 35 mm² Yellow Green stranded ground wire.
Note 2: Safety ground should be the shortest distance to the enclosure from the site's main earthing
point while maintaining routing requirements.
Follow the steps below to ground the enclosure.

Grounding the enclosure

Step
Task/Observation

Open the cabinet door and locate the ground cable inlets in the right hand side of
the enclosure. Refer to step 3 for the cable entry positions for the ground cables
on the lower and upper compartments of the enclosure.

1
 Using a PH2 screw driver, remove the two screws securing one of the two
ground base frame (GBF) cable entry panels on the left hand side of the
enclosure as shown below.
This is where you will route the ground cable into the cabinet from the site's main
earthing terminal.

The ground cable will need to be routed through the side of the ground base
frame (GBF) and routed into the cabinet through the cable inlet positions shown
3
below on the lower and upper compartments.
The picture below shows how the ground cable will be routed into the
cabinet prior to connection on the Main Earthing Terminal (MET.)
 Use a knife or sharp object to puncture the cable inlet in the lower compartment
4
to allow the ground cable to be routed into the enclosure.
 Pull the the ground cable through the punctured lower cable inlet into the lower
5 compartment of the enclosure and continue pulling it up towards the upper
compartment.
 Use a knife or sharp object to puncture the cable inlet in the upper compartment
6 and pull the ground cable through this punctured cable inlet towards the Main
Earthing Terminal (MET).
 Connect the ground cable to the Main Earthing Terminal (MET) of the enclosure
7 on the right side of the 19th inch equipment rack.
Note: Ground cables may be lugged or may need to be stripped to enable
connection to the MET.
For a lugged ground cable, you will need to use a Phillips PH2 screw driver to
remove the M8 stud on the MET, secure the lugged ground cable, and then
tighten the M8 stud on the MET until snug. See picture below.

Connecting a lugged ground cable to the MET:

If you don't have a lugged ground cable, you will need to strip about 20 mm of
the ground cable jacket using a cable stripping tool and connect the ground
cable directly on the M6 stud on the MET using a flat head screw driver as
shown on the pictures below.
Note: Route the un-stripped ground cable first through the cable inlet positions
and then strip it when it is inside the upper compartment of the enclosure.
 Connecting a stripped ground cable to the MET stud:

Connect the other end of the ground cable to site's main earthing terminal,
8 ensuring the ground cable is neatly strapped and not interfering with other
equipment on the site or pathways.
 Note: Ground bar mounting is site specific depending on the ground bar and
mounting hardware provided.

9 Proceed to the next procedure to connect the power cable to the enclosure.

Installing Circuit Breakers

The Enclosure 6150 circuit breaker options follow the conventions below depending on the
configurations:
Multi-tenant and single tenant system 20 kW load

• Maximum DC output of 400A. Assuming a DC load disconnection level setting of 43 volts

(battery backup mode), this corresponds to a maximum DC load of 20 kW.
• Each external DC load is connected to the enclosure via its Circuit Breaker panel. Enclosure
6150 has the following CB space:
o Main (RBS/RRU) loads: 25 CB positions
o Priority (TRM/RRU etc) loads: 6 CB positions
Larger circuit breakers rated greater than 63 A require more than one CB position. CB's rated up to
63 A require only one CB position. Only one CB 125 can be used in a dedicated position for main
load.
Consult the product catalog for more details on the circuit breaker options for the enclosure 6150.
The enclosure 6150 is shipped with one pre-installed battery circuit breaker with a 200 A rating in
AC mains configurations.
Extra circuit breakers are delivered in a separate package in sets of 6 or 12 CB in each box and not
installed in the cabinet. Up to 100 packages can be ordered through the ordering system.

This section lists the necessary steps needed install circuit breakers to the DC distribution unit.
Installing Circuit Breakers

Step
Task/Observation

If not already done, open the DC distribution unit cover plate.

Note 1: The two screws on the DC distribution unit do not require a tool and can be
removed using your fingers.
Note 2: The picture below depicts the 20 kW DC distribution unit for the enclosure 6150.

Use a Torx T30 to remove the two screws securing the panel above the top circuit
breakers.
2
Removing this panel will allow you to access the alarm cables and enable you to route
and install cables to the circuit breakers easily.
 With the multi function unit cover panel open, determine the location where the new
circuit breaker will be installed.
Note 1: The back of the DC power supply door panel has labels that will help you
determine the location of each circuit breaker.
Note 2: The enclosure 6150 is shipped with one pre-installed battery circuit breaker with
3
a 200 A rating in battery position 1.
Note 3: It is recommended to connect the Priority Load (PL) circuit breakers to
equipment installed inside the enclosure. Non Priority Load (NPL) circuit breakers are
recommended for external equipment connected to the enclosure.

20 kW variant of the enclosure 6150

 Locate the alarm wires, and remove the insulation cover protecting the circuit breaker
4
fingers as shown below.
 Locate the circuit breaker that needs to be installed from the circuit breaker package that
came with the enclosure.

Pull one alarm wire from set of wires coming from the alarm board (behind the breakers)
that is closest to the position the new circuit breaker will be installed on the circuit
breaker panel in preparation for installation. Remove the insulation cover protecting the
alarm wire using a sharp object.

Note: These alarm wires are white in the AC unit and black in the DC unit.
 Install the circuit breaker to the DIN rail, making sure the contact bar finger enters the
circuit breaker terminal cavity and the circuit breaker locks on the DIN rail. Tighten the
bottom screw using a PH2 screw driver to secure it on the DIN rail.

Install one alarm wire together with the negative load cable on the top connection point
7 of the each load circuit breaker using a Phillips PH2 screw driver to tighten the terminal
screws until snug.
 Install the remaining circuit breakers that correspond to the amperage (A) of the
8 equipment being connected to the enclosure. Refer to the equipment manual for the
correct circuit breaker.
Once the circuit breaker installation is complete, close the DC distribution unit panel.
Installing Rectifiers
The Enclosure 6150 has 1-9 empty slots for rectifiers on the 20 kW version.
Description Price Object Values
3.0 kW rectifier, high-efficiency INF 901 6000/P6230 1-9 (20 kW version)

The rectifiers and dummy covers are shipped with the enclosure in an accessory box and will need
to be installed into the slots after unpacking.
This section lists the necessary steps needed install the rectifiers into the empty slots.

Installing Rectifiers

Step
Task/Observation

Use a knife or a sharp object to open the rectifier box packed inside the
enclosure.
Note: After opening the box, leave the rectifiers in their plastic bags until you are
1 ready to install them.
Carefully remove the rectifiers from the box and place them in the enclosure
close to their installation location.
 For enclosures with dummy covers pre-installed, use your fingers or a flat head
screw on the slots to remove the dummy covers on the empty rectifier slots you
wish to install the rectifiers on.

Note: Some enclosures may be shipped with dummy covers pre-installed in the
empty rectifier slot.

For enclosures shipped with no dummy covers pre-installed, double check to

make sure there are no foreign objects inside the empty rectifier slots before
proceeding to the next step.
 Remove the rectifier to be installed from the plastic bag.

Make sure the locking handle of the rectifier is open and slide it into into the first
empty slot to the right of the controller, pushing it all the way in until it stops.

Repeat this step for all the remaining rectifiers shipped with the enclosure.

4
 If there are any unused empty slots, use the dummy plastic cover shipped with
the enclosure accessory box to cover them.
Push up the locking mechanism as shown in the picture below and hand tighten
the screw to secure the rectifier.

Use a Phillips PH2 screw driver to tighten the rectifier locking screw until snug if
additional securing is needed.

The completed rectifier installation will look like the picture below.
8
Enclosure 6150 20kW variant
Connecting AC Power Cable
This section describes how the AC main power is connected to the enclosure once installed on the
site.

Follow the steps below to connect the AC Power cable to the enclosure.

Connecting AC Power Cable

Step
Task/Observation

Make sure that the following conditions are met prior to proceeding to the next
step:
• If not already completed, connect the frame safety ground to the enclosure ground
1 prior to connecting any external cables. Refer to the section on grounding the
enclosure.
• Ensure that the AC power is switched off at the source.
• Ensure all circuit breakers inside the enclosure are in the "Off" positions.

2 If not already done, remove the cover plate on the AC main power distribution unit using a
PH2 screwdriver in three places as shown below. The AC main power terminal is located
beneath the plate.
 Locate the AC power cable inlets in the enclosure. The AC power cable inlets are located
3 on the right side of the enclosure (when facing the enclosure) as shown below on the
lower and upper compartment.
The picture below shows an overview of how the AC power cable will be routed to the AC
power distribution unit in the enclosure.
 Puncture the cable inlet gland 1 for the AC power cable in the bottom shelf of the cabinet
4 with a knife, or any sharp object, and ensure the punctured holes are large enough for the
AC cable to pass through.
 Push the AC power cable under the ground base frame and through the punctured cable
entry grommet.
5
Once the AC power cable is through the punctured cable entry in the lower compartment,
pull it up towards the upper compartment of the enclosure.
 Note 1: The AC power cable will need to go through a cable gland nut and bushing while
still in the lower compartment before being routed into the upper compartment.
6 Remove the cable gland and bushing from the upper compartment.
Route the AC power cable through the cable gland and bushing as shown in the picture
below and push the power cable into the upper compartment through the power cable
entry 1 shown in step 2.
Note 2: Do not tighten the gland nut to the cable bushing until the AC power connection is
complete. Tightening the gland nut will secure the AC power cable to the gland and not
allow you to push it through.
 In the upper compartment of the enclosure, pass the AC power cable through hex nut and
screw it into the the cable bushing and gland nut from the lower compartment as shown in
the picture below.

Once the AC power cable has passed through the upper compartment's cable entry
 grommet, continue pulling it towards the AC power distribution unit to get an approximate
length of how much cable is needed before proceeding to the next step.

View of AC power cable connection through the gland nut:

Pull the cables out to the front of the cabinet and cut the cables to the appropriate length
using a cable cutter, giving the cable some slack to bend them for connection to the AC
8 power distribution unit.
Note: Provide working length to the front of the cabinet when pulling the cables and
stripping them.
9 Strip the cable sheath of the power cable to an appropriate length according to the cable
type, using cable shield cutters (see next steps for the different types of cables).
 Note: the picture above and in the next step shows a variation of the AC power
connection cable inlet with the gland nut on the upper compartment of the enclosure.
For safety reasons, the wire for protective grounding connections must be longer than the
other wires.
10 If using a heavy gauge shielded AC power cable, you will need to strip off about 10
inches/ 250 mm of the outer jacket of the power cable as shown on the picture below.
 After removing the outer jacket and exposing the shielded copper wire strands, you will
need to braid them in preparation for taping and connecting them to the ground
connection.
Remove the protective insulation between the shielded copper wire strands and the AC
11 wires by pulling the insulation material using your hands or cutting the insulation material
using a sharp object.
 Tape the braided ground wire using a green/yellow tape (if available) so that it can be
clearly identified as ground cable.

12
 For smaller gauge AC power cables, use a wire stripper to strip about 10 mm of the power
cable conductors as shown below. Ensure the ground cable is longer than the other cable
to ensure it can reach the Main Earth Terminal (MET) when the other power cables are
connected.

13

For large gauge AC power cables, you will need to use a cable stripper to strip about 10
mm of the power cable conductors.
Connect the ground cable from the incoming AC power cable directly to the main earthing
terminal bar on the right side frame of the enclosure using a flat head screw driver.
14 If you had braided and taped the ground wire from the heavy gauge AC power cable from
step 10, connect it to the enclosure's Main Earth Terminal (MET) using a Phillips flat head
screw driver until snug. Tug on the cable to make sure it is securely fastened.
 Use a PH2 screw driver to open the terminal hole corresponding to the color and function
15 of the AC cable being installed so that the cable can fit into the terminal.
Use your free hand to push the cables into their respective AC terminal and your other
hand to secure the cable into the terminal using the PH2 screwdriver, tightening until
snug.
Note 1: Install the AC cables according to your regional color codes for L1, L2, L3, and
Neutral cables. The picture below shows the common color code being used in Europe
and the Americas.
Note 2: Ensure the AC cables are fully inserted and tightened in their respective AC
terminal. Tug on the AC cables to make sure they do not pull out once installed into the
terminals.
 If you are connecting a second AC power cable, repeat the above steps, making sure you
16 use the second power cable entry points in the lower and upper compartments, shown in
step 2, to route the power cable.

Use a plastic cable tie to secure the AC power cable and ground cable to the right
inside frame of the enclosure. Use the small flush cutting pliers to ensure the cable ties do
17 not have any sharp edges for safety reasons.
 Note: Refer to SID for cable conduit sealing details if required.
18 Put the cover plate back into place and tighten the three screws highlighted below in red
 using a PH2 screwdriver.

Note: Do not switch ON the AC power at the source until the enclosure is ready to be
powered on.

Connect External Alarm Cables

The enclosure has options for connecting external alarms through interfaces on the Power System
Controller and on the Ericsson Site Controller.
A multi-pair wire is needed for alarm connections.
To connect the external alarm interface on the Ericsson Site Controller (ESC), follow the steps
below.
ESC External Alarm Interface Connections

Step
Task/Observation

Locate the alarm signal cable inlets in the enclosure, indicated in the figure
below.
The enclosure has 2 compartments that the alarm cable has to be routed
through.
The ESC 03 01 external alarm interface supports four alarms in addition to
1 the external alarms managed by the power controller.
The figure below shows an overview of how the alarm cable will be routed
through the Overvoltage Protection (OVP), to the ESC, and then connected to
the PSC. This connection is for connecting 1 to four alarms.
The figure below shows another overview of how the alarm cable (RPM 777
143/00500) will be routed through the OVP, Support Alarm Unit (SAU), ESC, and
then connected to the PSC. Multiple OVP's can be connected to support more
than four alarm connections if needed.

The OVP's are internally connected to the SAU and the SAU is internally
connected to the ESC SAU port. This is another option if you need more external
 alarm connections.

Note: The 6150 may come with the OVP and ESC pre-installed from the factory.
2 If this is the case, please skip the steps below that detail their installation into the
enclosure.
Install the OVP Alarm module to the DIN rail on the left side of the
 enclosure using a flat head screw to pull out the spring controlled tab while
holding it to the rail and then have the tab snap back on the rail for a secure fit.

Install the ESC/SAU brackets to the DIN rail on the left side of the enclosure by
snapping it on the rail.The bracket easily clips to the rails and you can install it
3 without the need for a tool.

Alternatively, you can use a flat head screw driver to aid in the install of the
bracket by pulling on the inside spring controlled tab while holding it to the rail
and then have the tab snap back on the rail for a secure fit.
 Install the ESC and SAU (if more than 4 alarms are connected) to the brackets
you installed in the previous step. The ESC/SAU easily snap into these brackets
as shown in the picture below.

Note: Install the ESC/SAU modules in a way that their connection labels are
easy to read when reading them from the enclosure door, i.e. the labels should
face towards the door when looking into the enclosure.

Connect the connection cable (RPM 777 143/00500) from the OVP port 1 to the
5
EXT ALARM port in the ESC 03 01 if connecting one to four alarms.
For more than four alarms, connect this cable from the OVP ports to the SAU's
EXTERNAL ALARM ports and connect the cable (RPM 777 405/00300) between
the SAU and the SAU port in ESC 03 01

Connect the Serial port of the ESC to the Power System Controller (PSC).
 Connect the ESC power cable to a circuit breaker in the 20 kW panel.

Use plastic cable ties to secure any loose cables to the left side of the enclosure
and ensure you use a flush cutting pliers to cut them flush for safety reasons.

Use a knife or sharp object to puncture a hole through the upper and lower
6 compartment alarm cable inlets in the left side of the cabinet (when facing the
cabinet).
7 Pass the un-stripped multi-pair alarm cable through the punctured cable inlets
making sure it is long enough to reach the area that you will be installing the
OVP on the upper compartment.

Strip about 170 mm of the outer layer of insulation from the multi-pair alarm
cable using a wire stripper. Strip 5 mm of the insulation from the ends of the
8 conducting wires.
If your signal cable has shielded cables, braid these together for connection on
the terminal on the 19 inch rack in step 8.
 On the OVP alarm module, use the small flat head screw to hold the plastic
orange hinge pin open and insert the 5 mm stripped alarm wire into the inlet.
Release the orange pin to secure the alarm wire.

Connecting Alarm Wires to the OVP Alarm Module

Note: You can also pull out the green alarm connectors and make the
connections without these terminals being connected to the OVP module.
 Note 1: Please refer to the local Site Installation Document (SID) when making
external alarm connections in order to make the proper connections.
Note 2 : All alarm cables come in pairs.
Make sure the alarm wire is secure on the alarm connector and use your fingers
to plug the connector module back, making sure it is snug.
Using a Phillips PH2 screw driver, loosen one of the terminal screws on the
ground bar on the left side of the 19 inch equipment rack and insert the braided
10
shield wires from the alarm cable.
Tighten the screw to secure the shielded alarm wires, making sure they cannot
be pulled out easily.
 Write down or take a photo of the cable data on the cover of the external alarm
11 interface, making sure you have the correct alarm connections that match your
external connections.
Use a plastic cable tie to secure the external alarm cable to the side of the
12 cabinet. Use a flush cutting pliers to cut the cable tie and ensure there are no
sharp edges after the cut for safety reasons.

To view and connect (if necessary) the external alarm interface on the Power System Controller,
follow the steps below.

Power System Controller (PSC) External Alarm interface

Step
Task/Observation

The external alarm connections to the Power System Controller (PSC) are made
1 to the green colored screw-type terminal block located on the inside door panel
of the 20 kW power supply unit.
 There are four alarm inputs (DI1-DI4) and four alarm outputs (DO1-DO4) that
can be connected in the terminal block as shown below.
Alarm inputs DO1 & DO2 are by default HEX climate alarm & door switch alarm.
You can allocate 2 outgoing alarm cables to DI3 & DI4 which are configurable.

2
 To connect outgoing alarm cables to DI3 or DI4, unscrew the small screws on
the top side of the green alarm terminal using a flat head screw and insert the
stripped alarm cable into the open connections on the side.

Screw the small screw back to secure the alarm cable and route the connected
cable out neatly using cable ties.

Connect DC Power to External Equipment

The Enclosure 6150 is capable of supplying -48 V DC power to various equipment connected to it.
Such external equipment that can be supplied with DC power by the 6150 include the Remote
Radio Unit (RRU) and other transmission systems.
This section describes how to install the power cables connected to external equipment. Please
follow the steps listed below.

Connect DC Power to External Equipment

Step
Task/Observation

Open the DC power distribution unit door and install the circuit breaker for the
external equipment as detailed in the section of installing circuit breakers.
1
Refer to the manual of the external equipment being connected to the enclosure
6150 for the circuit breaker details.
 Insert the unstripped DC power cable from the external equipment into the
enclosure through the correct inlet.
2
Use a knife or a sharp object to puncture the cable inlets to ensure the DC power
cable can pass through.
 The DC power cable can be inserted into the left or right side of the enclosure as
shown in the image below.
Below is an overview of the connection field of the enclosure for the external DC
power cable.

Before feeding the cable to the top where they will be connected to the DC
power distribution unit and circuit breakers, you will need to strip the outer jacket
of the power cable and split the shield from the cable for shielded cables.
3
To get a good idea on where to split the shield from the cable, measure the
distance from the shield connection point to the connection point on the circuit
breakers.
 For shielded cables, cut the shield to proper length and braid it.
Tape the open end of the shield that is not being connected to the shield
connector block using green/yellow tape if available.
4 Insert the untaped end of the shield through the cable shield connector block on
the 19 inch rack.
Tighten the screw on the cable shield connector to secure the cable using a PH2
screwdriver until snug.
 Strip about 20 mm of the power cable jackets to be connected to the DC power
5
distribution unit 0 V and - 48 V connection points, using a wire stripper.
 Route the cable to the side of the enclosure and to the top into the DC power
6 distribution unit close to the connection points by feeding it upwards between the
enclosure and the rack frame.
 Note: Double check the polarity of the cables on the external equipment prior to
making connections on the DC power distribution unit.
Connect the plus (+) cable to the +0 volt bus bar at the back from above.
Tighten the screw using a PH2 screwdriver until snug.
Gently pull on the cable to make sure it is secured tightly by the screw.

Connect the minus (-) cable to the circuit breakers from above.
Insert the alarm cable and tighten the screw using a PH2 screwdriver until snug.
Gently pull on the -48 V cable and the alarm cable to make sure they are
secured tightly by the screw.

Repeat the above steps for all other cable pairs.

To conclude this installation perform the following steps below.

 Tighten all the cables together with a plastic cable strap and also tie the bundle
9 to the side frame of the enclosure. Flush cut the cables using a flush cutter for
safety reasons.
Note: Skip this step and proceed to the next procedure if external battery
connections are to be made. You will need access to the DC power distribution
unit and don't need to re-install it in this step.
10
Re-install the cover plates above and on the DC power distribution unit.
The screws holding the cover plate above the multifunction unit will need a PH2
screwdriver for re-installation. Tighten them until snug as shown below.

Installing Support Brackets for 19" equipment

The Enclosure 6150 is shipped with L-support brackets that support units weighing up to 32 kg such
a basebands or backhaul equipment. These equipment will be installed in the 19" rack in the
enclosure.
Additional support brackets can be ordered if more equipment is to be installed inside the enclosure.
The price object for support brackets is: NTB 101 0047/1.
Note: When installing equipment into the 19" rack of the enclosure, it is recommended to start
installation from the top and ensuring there are no air gaps between the installed equipment as
shown in the picture below.
This section lists the necessary steps needed to install the support brackets for the 19" equipment.

Installing Support Brackets for 19" equipment

Step
Task/Observation

Locate the L- support brackets, cage nuts, and screws that are shipped with the
enclosure. You will need a Phillips PH2 screw driver to install the support
brackets into the 19 inch rack.

Use a tape measure to measure and take note of the mounting holes on the
equipment to be installed.
2
Pay attention as to how far the mounting hole is to the top and bottom of the
equipment, and how far vertically apart they are. You will need these dimensions
to help you install the cage nuts on the 19" rack and the support bracket.
 Use a tape measure and take note of the measurements you took on step 2
against the 19" equipment rail. The cage nuts will need to be installed in the
holes that will fit the equipment measured in step 2.

3
 Using the measurements, you took in step 3, install the four cage nuts for the
L- support brackets on the side of the 19 inch rack and the additional four cage
nuts that will secure the equipment to the front of the 19 inch rack.
The cage nuts can be installed by snapping them into the holes in the rack using
a flat head screw driver as shown in the image below.

Note: Check to see that the cage nuts are aligned and installed in the correct
position to make sure the support brackets and equipment installed will be level.

Use a PH2 screw driver to secure the two L-support brackets to the installed
cage nuts on the side of the 19 inch rack.

5
 Slide in the 19" equipment into the installed support brackets and secure it to the
cage nuts at the front of the rack.
6 Repeat the above steps to install additional 19" equipment to the rack.
After installing the 19" equipment, you will need to connect it to the DC power
supply and connect the associated transmission cables. Refer to the CPI or
equipment manual for these particular procedures.

Power Up Procedures
This section lists the powering up procedures for the enclosure.

Power on the enclosure

This section will provide guidelines for powering up the enclosure.
The Enclosure must be powered up within 48 hours after installation even if the enclosure is
not taken into service. The reason is to start the basic climate function to ensure the protection of
the internal units from local climate conditions.

Follow the procedure below to power up the enclosure:

Enclosure Start-Up Procedure

Step Task/Observation
 Switch on the Battery Circuit Breakers for the batteries connected to the
enclosure.
Refer to the labels on the circuit breakers for identification of the batteries
connected to the enclosure.
Note: Each battery string is connected to one battery circuit breaker. The 6150
supports up to four Battery Circuit Breakers as shown below.

Measure the voltage between the -48 V battery connection and the 0 V bar
connection to ensure the battery connections are good and that you are reading
the correct voltage from the connected batteries.

2 Requirement: -52 to -54VDC and No active Battery alarms

Note: Discharged batteries may be lower but voltage should rise over a period
of time. Allow 24 hrs for charging batteries with low voltage and if required
recheck string voltage.
3 Switch on the main AC-breaker that powers the enclosure.

Switch ON the HEX MCB switch,the S.O. MCB switch, and Heater MCB switch if
you have a heater installed.

Note: Some enclosures may only have the HEX MCB switch and may not have
the S.O. MCB or the Heater MCB breakers installed.

4
 The HEX will go through a 20 second test sequence.
Switch on the circuit breakers for the rectifiers.
Refer to the labels on the circuit breakers for identification of the rectifiers being
powered on.

After switching on the rectifier circuit breakers, you should see the green LEDs
on the rectifiers and the controller light up

Switch on the individual circuit breakers feeding the equipment connected to the
6 enclosure. Refer to the labels on the circuit breakers for identification of the
equipment being powered on.
 Check all the optical LED indicators in the enclosure and note their color.

A “green” LED indicates OK. The “red” (AL) LED indicates fault.
7
Only the green optical indicators should emit light. No optical indicators must
flash. If there is a "red" or "yellow" light on the optical indicator, you will need
look at the Power Controller to determine the alarm and clear it.