BGMEA University of Fashion and Technology

Faculty of Textile Engineering

“Montex Fabrics Ltd. (Mondol Group)”

Submitted by:
Md. Abir Bhuiyan
162-018-0-155

Supervisor
Nasif Abir
Lecturer
Department of Textile Engineering
BGMEA University of Fashion and Technology (BUFT)

This Internship Report Submitted in Partial Fulfillment of the requirements

for the Degree of B.Sc. in Textile Engineering in the Faculty of Textile
Engineering of BGMEA University of Fashion & Technology of BGMEA
University of Fashion and Technology (BUFT)

Department of Textile Engineering

November, 2021
 Department of Textile Engineering

“Montex Fabrics Ltd. (Mondol Group)”

Duration of industrial internship

August 04, 2021 to October 04, 2021

Submitted by:
Md. Abir Bhuiyan
162-018-0-155

Supervisor:
Nafis Abir
Lecturer
Department of Textile Engineering
BGMEA University of Fashion & Technology.

Exam Committee:

Examiner 1 (Mr. Abdur Rouf): Signature:

Examiner 2 (Nafis Abir): Signature:

Examiner 3 (Mr. Faisal Ahmed): Signature:

November, 2021
 Summary of the Industrial Training

Montex Fabrics Ltd. is a well-known knit composite textile industry in Bangladesh since 1991.
We are very proud to take our training in such a leading industry .They have all sector garments
production like knitting, dyeing sewing ,finishing, cutting ,sewing, finishing. About 32 above
number of factory of Mondol group. I am starting my internship from knitting section. There are
about six hundred knitting mc produce different kind of knitting fabric. They produce fabric for
their own order also produce to other factory order fulfill. Then I started dyeing section ,the
production of dyeing huge amount .They have fabric dyeing mc also have some of yarn dyeing
machine .They have 30tons capacity per day .The knitting and dyeing are separated factory
location. Next watching the printing section auto and manual both are available in this
factory .The cutting floor huge area coverage with the cutting table they have auto cutting
machine .The spreading mainly semi-automatic system procedure are followed in this factory
large number of sewing section all kind of garment are made here .Most of the garments are
knitted. The IE section follows all the production planning to reduce the time and increase the
production with good quality product. This factory is a well stabiles factory can be say without
any doubt all sector of garment indeed here and their management system is well.

To speak the truth it‘s the Industrial Training ‘which visualizes our four years academic course
in 2 month only. It helps us to understand the complicated steps of knitting, dyeing, printing,
sewing, merchandising and such difficult topics of Textile which we just learn by heart in our
academic session in the department. So we thank Montex Fabrics Ltd. for the knowledge we
gathered from this training will of course be the assets for our future life.

i
 UNDERTAKING / DECLARATION OF INDUSTRIAL TRAINING

I hereby declare that, this report has been done by mine under the supervisor of Nafis Abir,
Lecturer, TE, BGMEA University of fashion & technology (BUFT). I also declare that neither
this report nor any part of this report has been submitted elsewhere for award of any degree.

Herewith I assure that that I have done industrial internship in “Montex Fabrics Ltd. (Mondol
Group) with Md. Faruqul Islam ( Asst. General Manager ) From August 04, 2021 to October 04,
2021.

Name of Student/s with ID: Signature of Student/s:

Md. Abir Bhuiyan
162-018-0-155

ii
 ACKNOWLEDGEMENTS

At first my gratefulness goes to Almighty Allah to give my strength and ability to complete the
industrial training and this report.I have made my life more bountiful.
May you name be exalted, honored and glorified. I would like to extend thanks to Honorable
Founder Chairman, Board of Trustees Mr. Muzaffar U. Siddique, BUFT, for not only for his
tremendous academic support, but also for giving me/us so many wonderful opportunities and
logistic supports to do this project.

Special thank goes to our enthusiastic Prof. Dr.S.M. Mahfuzur Rahman ,Vice Chancellor,
BUFT and Prof. Dr. Engr. AyubNabi Khan, Pro Vice Chancellor, BUFT, who so generously
inspired & contributed to do this type of project work.

Special thanks go to my enthusiastic supervisor, Nafis Abir has been an amazing experience and
I thank her wholeheartedly, not only for her tremendous academic support, but also for giving me
so many wonderful opportunities.

I would like to thank the management of the Montex Fabrics Ltd. for giving my opportunity to do
the industrial training successfully and also their valuable suggestions. My deepest appreciation
goes to Md. Faruqul Islam Asst. General Manager, Montex Fabrics Ltd. for his permission to
conduct my industrial training without which it would be uncompleted. The generous support is
greatly appreciated. I would also like to Montex Fabrics Ltd. for helping me to complete
industrial training successfully. My gratitude also goes to all the employees of Montex Fabrics
Ltd. for their sincere co-operation, support and valuable advices.

ii
i
 TABLE OF CONTENT
Page
Summary of the Industrial Training i
Undertaking / Declaration of Industrial Training ii
Acknowledgment iii
List of Figures vii
List of Tables ix
Abbreviations ix
Chapter – 1 - Introduction
Company Profile
Name of the unit
Upper-level organizational structure
Management organogram
History of the project development
Vision & mission of the project
Location of the project
Sources of information
Management system
Duties & responsibilities of production officer
Duties & responsibilities of senior production officer
Duties & responsibilities of DGM (production)
Chapter - 2 - Knitting
2.1-Description of the
2.2-Flow chart of knitting section
2.3-Raw material
2.4-Name and source of yarn
2.5-Price list of different types of yarn
2.6-Key accessories for knitting
2.7-Parts of knitting machine
2.8-Machine description of knitting section

iv
 TABLE OF CONTENT
Page
2.9-End products of circular knitting machine
2.10-Production calculation
2.11-Some points are needed to maintain for high quality fabric
2.12-Considerable points to produce knitted fabrics
2.13-Batch management
2.14-Machines in batch section
2.15-Objective of lab dip…
2.16-Development of lab dip in montex complex…
2.17-Colour measurement of standard sample
2.18-Preparation and storage of stock dyes and chemicals
2.19-Dyes and chemicals measuring formula for laboratory
2.20-Stock solution preparation
2,21-Procedure of lab dip…
Chapter – 3 - Dyeing
3.1-Dyeing…
3.2-Organogram of dyeing and finishing section
3.3.-Grey fabrics
3.4-Reactive dyes
3.5-Disperse dye
3.6-Machine description
3.7-Recipe at different stage in dyeing
3.8-Sequence of operation for knit dyeing
3.9-Process flow chart for pretreatment
3.10-Flow chart for OBA treatment
Chapter – 4 - Finishing
4.2-Machine description for finishing section
4.3-Process flow chart for finishing section
4.4-Description of the machine for tube finish

v
 TABLE OF CONTENT
Page
Chapter - 5 - Garments
5.1-Garments
5.2-Sample section
5.3-Operational flow of sample department
5.4-Types of sample
5.6-Sample requirements different buyers
5.7-Production department
5.8-Production sequence
5.9-Pattern making tools (manual)
5.10-Types of patterns
5.11-Marker making
5.12-Marker efficiency
5.13-Cutting
5.14-Typical sequence of cutting section
5.15-Fabric receiving
5.16-Spreading
5.17-Types of spreading
5.18-Methods of spreading
5.19-Methods of cutting
5.20-Numbering
5.21-Sorting
5.22-bundling
Chapter – 6 - Printing
6.1-Printing section
6.2-Types of printing
6.3-Organogram of printing section
6.4-Sequence of printing process

vi
 TABLE OF CONTENT
Page
6.5-Machine description of printing section
Chapter -7 Sewing
7.1-Sewing section
7.2-Machine description of sewing section (basic machines)
7.3-Apparel assembling
7.4-Sewing problems
7.5-Sewing sequence of T-shirt
7.6-Polo- shirt sewing sequence
Chapter - 8 - Apparel
8.1-Apparel finishing
8.2-Sequence of finishing section
8.3-Machine description of finishing section
Chapter- 9 Merchandising
9.2-Process flow chart of merchandiser
9.3-Objects of merchandising
9.4-Qualities of merchandiser
9.5-Functions of merchandisers
9.6-To calculate the knit fabric information is required
9.7-Trims used in montex
9.8-Packing accessories used in montex
9.9-Letter of credit (LC)
9.10-Sequence of sampling of montex
9.11-Care instruction for garments
9.12-General inspection instruction for quality inspectors
9.13-Commercial invoice
9.14-Shipment

TABLE OF CONTENT

vi
i
 Page
Chapter - 10 - WTP and ETP
10.1-WTP and ETP
10.2-Water
10.3-Water treatment plant (WTP)
10.4-Effluent treatment plant (ETP)
10.5-Flow chart for ETP
10.6-Process flow of biological effluent treatment plant
10.7-Function of different unite of biological effluent treatment plant
10.7-Chemicals used in ETP
Chapter- 11 Maintenance
11.1-Maintenance
11.2-Objectives of maintenance
11.3-Classification of maintenance
11.4-Preventive maintenance
11.5-Break down Maintenance
Chapter- 12 Impact in different section
12.1-Impact of internship
12.2-Knitting section
12.3-Batch section
12.4-Lab dip section
12.5-Dyeing section
12.6-Finishing section
12.7-Garments section
12.8-Printing section
12.9-Sewing section
12.10-Apparel finishing section
12.11-Merchandising section

TABLE OF CONTENT

vi
ii
 Page
12.12 - WTP and ETP section
12.13 - Utility section
12.14 - Maintenance section
Chapter-13 conclusion
Conclusion

List of Figure
Page

ix
List of Table
Page

x
xi
 Chapter

INFORMATION

ABOUT FACTORY

Company Profile

Name : Montex Knit Composite Ltd.

Type : 100% Export Oriented
Knit Composite Industry

Year of establishment : 1991

Investor : Mr. Haji Abdul Majid Mondol
Location : Nayapara, Kashimpur, Gazipur.
Project cost : Over Tk 200, 00,000,000
Annual turnover : Tk 10,00,00,000 to 12,00,00,000
Production capacity : 6.61 million Pcs./Month
Total Manpower : 30000 Persons
Main Production : Basic T-Shirt, Tank top,
Long Sleeve, T- Shirt,

Polo Shirt, Shorts, Pajama, Set, Ladies, Vest

Rugby shirt, Hood jacket, Trouser, Girls
fancy, Long Pant, Night Gown, Kids
Knitwear & all kinds of knit garments & knit
fabrics.
Fax Number : 9289113

E-mail : momin@mondol.net

URL : http://www.mondol.net

Certification : WRAP Certificate, BSCI Certificate.