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Safety Science 118 (2019) 783–794

Contents lists available at ScienceDirect

Safety Science
journal homepage: www.elsevier.com/locate/safety

System theory based hazard analysis for construction site safety: A case T
study from Cameroon
Dongfack Guepi Clovis Jamot, Jong Yil Park

Department of Safety Engineering, Seoul National University of Science and Technology, Seoul, Republic of Korea

ARTICLE INFO ABSTRACT

Keywords: Introduction: Construction sites are known for its complex environments where many unsafe acts and/or unsafe
Health and safety risk conditions exist. Traditional risk analysis methods, such as Probabilistic Risk Analysis (PRA) deal with linear
STAMP-STPA systems or component failures. These traditional techniques are not efficient to analyze nonlinear or complex
Safety constraint systems such as construction sites.
Hierarchical control structure
Method: This study applied a system theory approach to a construction project risk assessment. We used a
System safety
System-Theoretical Process Analysis (STPA) based on System-Theoretic Accident Model and Processes (STAMP).
Data were collected in different stages. Firstly, literatures from various journal papers, articles, thesis, website
and the Electricity Development Corporation of Cameroon’s (EDC) risk register were reviewed. Secondly, a case
study was carried out to check the applicability of system safety to a construction project where PRA was initially
used by the project team. Questionnaires were conducted on five selected project team members to get their
point of view on the application of STPA.
Result: The main contribution of this approach was that by simulating more scenarios, it revealed some sys-
tematic risks that were not detected with the PRA approach such as: lack of support from the EDC stakeholders;
loss of quality, security and safety when using subcontractors; and unsafe control actions by the risk manager.
Conclusion: To cope with the complexity of construction projects, the STPA approach seems to produce higher
quality results compared to the PRA approach since its prime aim is to simulate possible scenarios.

1. Introduction that: construction is usually defined as a “mélange of order and chaos”


and is a dynamic work environment (Carlon Kramer et al., 2012). Ad-
Health and safety are very important aspects of proper management ditionally, the workforce on a construction site changes regularly with
control. Therefore, construction health and safety management deals the different phases of the project (Ringen and Stafford, 1996; Carlon
with actions that managers at all levels can take to create an organi- Kramer et al., 2012).
zational setting in which workers will be motivated and trained to To reduce the high accident rate within construction sites, many
perform safe and productive construction work. Every year, the number safety practitioners and researchers have looked for alternative
of workers fatally injured in the construction industry worldwide tops methods of risk analysis that will be more efficient than the traditional
all other industries (Yoon et al., 2013; Lingard and Rowlinson, 2005). models. Some researchers had proposed models based on systems
Several factors can be cited as the causes of these construction industry theory in response to the limitation of event chain models (Rasmussen,
accidents, including breaches in safety legislations, poor equipment, 1997). Up to now, there is no work available applying System-Theoretic
environmental factors, and poor or inexistent safety procedures Accident Model and Processes (STAMP) to a construction project safety.
(Chaplin, 2006; Behm, 2005; Whittington et al., 1992; Chi et al., 2005; The objective of this paper is to apply System-Theoretical Process
Haslam et al., 2005; Suraji et al., 2001; Gibbet al., 2006). Several risk Analysis (STPA) to a real-life construction project where PRA was in-
analysis techniques are commonly used in construction sites: checklists, itially used by the project team. The system theory approach was ap-
safety audits, “what if” analysis, HAZard and OPerability studies plied to the Lom-Pangar construction project, a dam erected by
(HAZOP), Probabilistic Risk Analysis (PRA), Event Tree Analysis (ETA), Electricity Development Corporation of Cameroon’s (EDC) from 2013 to
Fault Tree Analysis (FTA), and Failure Modes and Effect Analysis date, with attention put on risk management. With this approach, safety
(FMEA), etc. The complexity of the construction site is due to the fact is considered to be a control problem and the focus is put on behavioral


Corresponding author at: Department of Safety Engineering, Seoul National University of Science and Technology, Seoul 018811, Republic of Korea.
E-mail address: jip111@seoultech.ac.kr (J.Y. Park).

https://doi.org/10.1016/j.ssci.2019.06.007
Received 30 November 2018; Received in revised form 15 April 2019; Accepted 5 June 2019
Available online 15 June 2019
0925-7535/ © 2019 Elsevier Ltd. All rights reserved.
D.G.C. Jamot and J.Y. Park Safety Science 118 (2019) 783–794

safety constraints. hazards imposing the system are recognized before safety constraints
System-Theoretical Process Analysis (STPA) is a systematic hazard are designed and each control action applied to the system is verified to
analysis technique based on System-Theoretic Accident Model and secure safety. System safety requirements and safety design constraints
Processes (STAMP). STAMP is a systematic, top-down approach to risk are derived to prevent the hazards from happening.
assessment, where safety is treated as a control problem. Emphasis is STPA has two main steps. The first involves identification of the
put on behavioral safety constraints that are enforced on a systematic potential inadequate control of the system that could lead to hazardous
level. PRA is a bottom-up, event based risk analysis technique. states result from inadequate control or enforcement of safety con-
Emphasis is put on the failure chain of events, with interpretation of straints. The assessment of the hazard control involves the following
failure probabilities. STPA and STAMP provide an approach in risk four steps for each control action required for the system.
analysis, that shifts focus from component failure to component inter-
action failure (Leveson, 2011). (1) A control action required for safety is not provided or not followed.
The methodology of STAMP and STPA cited in this research paper is (2) An unsafe control action is provided.
entirely based on the work of DR. Nancy Levesson, professor of (3) A potentially safe control action is provided too early, too late or
Aeronautics and Astronautics at Massachusetts Institute of Technology, out of sequence.
and her published work (Leveson, 2011). (4) A control action required for safety is stopped too soon or applied
The paper is structured as follow: Section 2 is dedicated to the li- too long.
terrature review. Section 3 is for the research methodology. The case
study is presented in Section 4, followed by Section 5 containing the Incorrect or unsafe control actions may cause dysfunctional beha-
results. Section 6 presented an evaluation survey, Section 7 contains vior or interactions among components (Ishimatsu et al., 2010).
discussions on the case study and finally, concluding remarks are made The second step involves determination of how each potentially
in Section 8. unsafe control action identified in step one of the analysis could
happen. Each part of the control loop is examined to see if they could
2. Literrature review cause or contribute to a hazardous scenario. Safety controls need to be
designed if they do not exist (Matthew Seth Placke, 2014). On an ex-
2.1. System-Theoretic Accident Model and Processes (STAMP) isting system, evaluation is needed on mitigation measures. Conflicts
need to be identified between multiple controllers of the system. Con-
STAMP was developed within the complex System Research Lab of sideration is needed on how safety constraints should adapt for ever
the Massachusetts Institute of Technology by Prof. Dr. Nancy Leveson. changing systems, and protection against degradation built into the
This accident model proposed a paradigm shift, since the accident is no safety controls. Fig. 2 shows how causal factors (scenarios) leading to a
longer seen as a result of a single failure, but as the consequence of a hazard appear with respect to a control structure.
control problem within the system. This model is based on three fun- Improper operation of the control loop may contribute to the gen-
damental concepts: safety constraint, the hierarchical control structure eral types of inadequate control. Controller operation, behavior of ac-
and the process models. In a system accident model, unacceptable tuator and the controlled process as well as communication and co-
losses occur because safety constraints are not successfully enforced. ordination between controllers are the three general categories of
The STAMP model is a relatively recent model and is now the subject of causal factors for inadequate control.
numerous studies and parallel work to improve it (Nektarios Karanikas, The STPA analysis can be derived from any level of the hierarchical
2018; Rong and Tian, 2015; Underwood and Waterson, 2014; Kazaras structure (HCS), given that each controller in the HCS is itself con-
et al., 2014; Salmon et al., 2012). STAMP integrates engineering ana- trolled by higher level controllers (control input), but applications be-
lysis causal factors, such as software, human decision-making and tween levels of the sociotechnical HCS may differ. Inconsistencies be-
human factors, new technology, social and organizational design, and tween the process model (used by the controller) and the actual process
safety culture, all of which are becoming ever more threatening safety states can lead to threats. Although process models rarely can be
in our increasingly complex systems (Leveson et al., 2003). In STAMP, complete enough to cover all possible states of the system, the goal
accidents are perceived as resulting not from component failures, but should be to make them complete enough so that no safety constraints
from inadequate control or enforcement of safety-related constraints on are violated during system operation. Actuators may not respond im-
the design, development, and operation of the system. Safety is con- mediately to an external command signal. Failure in the downward
sidered to be a control problem: accidents occur when component (reference) channel might lead to delays, or operation of the actuators
failures, external disturbances, and/or when dysfunctional interactions is flawed. Actuator flaw could result in control action delivery failure to
among system components are not appropriately handled (Leveson, the controlled process which might lead to accidents. A flaw in the
2004; Yao, 2012; Yisug, 2015). This model is based on both the general upward (measuring) channel could result in inadequate information to
theory of systems and the theory of controls. It is also based on Ras- the controller which could lead to unsafe control action.
mussen's dynamic safety model. This model (describes human beha- Communication between all parts of the control loop is critical in
viors as trajectories in an abstract work space bounded by a set of ad- maintaining system safety. Coordination of control actions is critical in
ministrative, functional and safety boundaries that constrains workers’ securing boundary areas of the HCS.
degrees of freedom (Rasmussen, 1997) (see Fig. 1).
2.3. LOM PANGAR project and Probabilistic Risk Analysis for the Project
2.2. System-Theoretic Process Analysis (STPA)
The lack of infrastructure in Cameroon, as in many sub-Saharan
STPA is a powerful hazard analysis technique based on STAMP, Africa’s countries, slows economic growth. Recently, the Cameroon
while CAST (Causal Analysis based on STAMP) is the equivalent for government decided to improve its energy, telecommunications, con-
accident and incident analysis (Leveson, 2011; Yao, 2012). STPA can be struction, and transportation systems. Regarding the energy sector,
used at any stage of the system life cycle. It provides the information there is the hydroelectric dam project at Lom Pangar. This dam is lo-
necessary to establish safety in system design, development, manu- cated in the department of Lom and Djerem of the Eastern Region of
facturing and operations, depending on when it is applied. STPA also Cameroon, at the confluence of the rivers Lom and Pangar. The project
includes the natural changes of the system that will occur over time. includes the construction and operation of a dam, a 6 billion m3 of
When unacceptable losses for the system have been identified, ha- water (useful capacity) reservoir, a 30 MW hydropower plant at the foot
zardous states leading to those accidents can be identified. Potential of the dam and a power line to the city of Bertoua for local use

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Control Algorithms
Set points, (system Goal)

Controller
Control Actions Feedback

Measuring
Reference Actuators Sensors
Channel Channel

Controlled Measured
Variables Variables

Controlled Process
Process Inputs Process Outputs

Disturbances

Fig. 1. A standard control loop for simple control structure (Leveson, 2011).

(HydroWorld, 2014; World Bank, 2014; China International Water and risk assessment for Lom-Pangar dam project. Each imposing risk factor
Electric Corporation, 2014; Electricity Development Corporation, was assessed with respect to time, cost, operation and health, safety and
2014). environment (HSE). Severity of the risk was listed from 1 to 4 as minor,
When the project started, emphasis was put on risk management major, critical and catastrophic depending on the consequences they
within the construction company. The risk management followed in- would have on the project, with respect to those factors. Probability
ternational standards when performing risk analysis; ISO 31000 stan- was listed from 1 to 4, depending on the chances of the occurrence of
dard in all main points. the event during the project.
A special risk management team was formed for the project where If the risk factor score is between 1 and 2, the risk is considered
experts from within the company and outside counsel identified risks acceptable. Risk factor from 3 to 6 is considered to be risk as low as
associated with construction of a dam. The risk management defined reasonably practicable and requires improvement. From 8 to 16, the
the project life cycle as two phases (design and construction). The risk risk is considered unacceptable and permanent surveillance is required
management team was lead by a HSE manager, who worked closely for risk reduction. For this project. A risk register was used throughout
with the project manager. the entire project by the HSE team to register risks; their score on the
The risk analysis involved PRA, a widely used method in risk ana- risk matrix with respect to time, cost, operation, HSE, and measures
lysis. PRA is a bottom-up risk analysis that defines risk as a combination taken to reduce or control them. The risk register presents the action
of severity and probability. A risk matrix was used to determine the that was taken, when and by whom. As the project evolved, imposing
threat from imposing risks. risks altered. Some were excluded after suitable arrangements, others
Table 1 shows a typical risk matrix. Similar risk matrix was used in changed in nature and/or severity. Special attention was brought to the

Fig. 2. Things that can go wrong in the control loop (Leveson, 2011).

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Table 1
Risk matrix.

Table 2
Lom Pangar Project Non – Tolerable Risk Factors adapted by authors from EDC risk register.
HSE Time Operation Cost

Risk level 16 2013 2018 2013 2018 2013 2018 2013 2018

1 Budget overrun 9 16
2 Currency risk 16 4
3 Concrete blockage for reservoir 1 16 1 16 1 8

Risk level 12
4 Geological descriptions and report 9 9 12 12
5 Changing the design during construction 12 12 8 8
6 Road to the work site in the forest 12 8 12 8
7 HSE issues not active 12 8
8 Workers injury 12 9
9 Draft tubes and spiral installation 12 12 4 9 6 9
10 Preliminary research (wrong methods, insufficient, …) 6 12 8 12
11 Government claim for procurements; appeals to public complaints 12 0 8 0
12 Financing failure 12 3 12 3
13 Secure site electricity supply 0 8 0 12 0 8
14 Mines, core substance (quality/quantity) not respecting the project description. 8 4 12 4
15 Rock fall defense: arrangement of stones, location 12 4 8 4

Risk level 8–9 (imminent risk)


16 Design with no HSE consideration 9 9
17 Inadequate equipment design 9 9
18 Delivery of supplies between contractors (things not delivered on time) 9 9 9 9
19 Design documents returned late to contractors 9 9
20 Mine, concrete materials 8 9 8 6
21 Contractors, variable understanding of data 8 8 8 8
22 Delivery of design drawings 8 8 8 8
23 Communication between contractors 8 8
24 Heat generated in concrete 9 9
25 Pipe routes collision between contractors 8 8 8 8
26 Electricity equipment installation 8 8
27 Electrical risk 8 8
28 Transformers delivery (not ready in time) 8 8

fact that with changing one risk factor, others could rise. Some risks analysis used to identify single risks is a crucial part of risk analysis, but
were considered as near losses, their impact would have had serious with its limitations, it is important to look further into how those risks
implications on the project success (catastrophic or critical severity) are connected and subject to a more thorough control. Risk analysis
and were considered imminent threat. The risk register shows that 28 from Electricity Development Corporation of Cameroon’s (EDC) was
risk factors were identified as non-tolerable (8–16 score in risk matrix) used as a reference.
and had constant surveillance during the project (Table 2). Considering
all criteria, it was then assumed that the project was an overall success
(Business in Cameroon, 2014), because of lack of HSE record from the 3.2. Research method
project risk management team.
Literature reviews on Lom Pangar project, STAMP and STPA was
performed to learn about the basic knowledge and applications.
3. Research methodology System-Theoretic Process Analysis (STPA) is the predictive risk assess-
ment method within the STAMP framework. It permits the mapping of
3.1. Objective factors that can contribute to specific hazards occurring in socio-tech-
nical systems. Following the identification of the potential hazards,
The aim of the present research study is to apply System-Theoretical STPA is conducted in three iterative steps, representing the system as a
Process Analysis (STPA) to a real-life construction project where a whole, starting from an initially high level of abstraction and progres-
Probabilistic Risk Analysis (PRA) method was initially used by a con- sing towards increasing level of granularity. To verify the applicability
struction project team. The purpose of the STPA analysis in this case of STPA to a construction project, a case study was carried out in a dam
was not to give a complete risk assessment with all possible risks in- construction project in Cameroon. The first step of the STPA analysis
cluded, but rather to utilize the STPA methodology to recognize sys- involves the construction of a high-level hierarchical control structure.
tematic threats, that cannot be identified with PRA method. Bottom-up The control structure presents all stakeholders within the system under

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analysis and the control actions that link the independent stakeholders. Table 3
Control actions constitute the main source of feedback and interaction System Goals for the success of the Lom Pangar Project.
between the multiple stakeholders. It is important to precise that in our Goal System Goal for Lom Pangar Project
case study, the control action involved the HSE manager participation
in the project design and construction phases. During the second step of G1 Complete the construction on time
G2 Complete the project within the budget plan
the STPA analysis, unsafe control actions (UCAs) are identified through
G3 Ensure no harm or injury to human health and environment
applying standardized error classification to each of the control actions
identified in the first step. Within STPA, the error classification is driven
by the use of four guide sentences: Table 4
Unacceptable Losses for Lom Pangar.
(1) A control action required for safety is not provided or not followed;
Unacceptable Losses for Lom Pangar Project
(2) An unsafe control action is provided;
(3) A potentially safe control action is provided too early, too late or U1 Construction not complete on time G1
out of sequence; U2 Overrun of project budget plan G2
(4) A control action required for safety is stopped too soon or applied U3 Injury or loss of human life G3
U4 Loss of public policy support
too long.
U5 Loss of quality, security and safety when outsourcing projects

These guide sentences are set as part of the STPA methodology


(Leveson, 2004) and are designed to draw out all the possible flaws the loss of quality, security and/or safety that occurs when another
within the system in order to create the complete failure classification. contractor is hired for design and construction, and can result in a
It is important to note that not all guide sentences are applicable in all misconduct risk.
cases and equally each guide sentence may generate more than one The unacceptable losses U1, U2, and U3 are directly attached to the
UCA. Finally, the causes for the UCAs can be analyzed in more detail project goals; U4, and U5 are losses that have a systematic effect and
through constructing feedback loops for identified UCAs. This enables became clear after the serious risks were analyzed.
the researchers to analyze how multiple UCAs can interact.
After the application of the STPA approach to the Lom-Pangar 4.2. Hazards identification (system behavior)
project, an evaluation survey was conducted within the project site with
the aim of getting the project selected team members appreciation of Following the unacceptable losses (Table 4), 7 system level hazards
the STPA analysis method. were detected. Some of them can be controlled and others are less
controllable (see Tables 5 and 6).
4. Case study
4.3. Safety constraints
The present study applied the STAMP model (STPA methodology)
on the Lom Pangar dam construction project in Cameroon to determine This project has two phases (design phase and construction phase)
if it could disclose risks undetected with the traditional method (PRA). and three cases can be analyzed, depending on the two project phases.
The goal of the STPA in this case was to reveal risks associated with The control action here involved HSE manager participation in the
the construction of a Dam in a systematic way and also to make the risk construction of a dam (STPA analysis). The following three control
management of this project more effective. actions were compared:
The aim of the STPA in this case was not to provide the full risk
assessment with all possible risks included, but to use this methodology
to reveal systematic threats undetectable by traditional methods.
• HSE manager was actively involved and taking part in project plans
and construction of the dam. This control action consisted of active
involvement of the HSE manager throughout the project life cycle,
4.1. Definition of Lom Pangar goals and unacceptable losses where he was actively involved in both design phase and con-
struction phases.
The most serious risks on the previous table (Table 2) were used as a
foundation for the analysis using STPA. To consider the project suc-
• HSE manager was not actively involved until construction of the
dam had started. This control action consisted of active involvement
cessful, three goals must be reached. of the HSE manager after construction had started, after the design
phase was completed
G1 focused on the importance of the project calendar. If the project
agenda was held up, the operation might not be able to begin as
• HSE manager was not involved in the project at all, neither during
design nor construction. This last control action consisted of the
projected. complete absence of the HSE manager throughout the project life
G2 focused on the project expenditure (cost) set forth in the budget cycle, where he involved in neither the design nor the construction
plan. phases.
G3 focused on the safety of humans and the environment.

“Accident is an undesired or unplanned event that results in loss,


including loss of human life or human injury, property damage, en-
vironmental pollution, mission loss, …” (Leveson, 2004). Using the
information from Table 2 and the three goals in Table 3, we can identify Table 5
some accidents (5 accidents) in the case of unacceptable losses for this Controllable risks.
project (see Table 4). Risks – Control
Unacceptable loss U1 is an accident that will delay the operation
(power generation). U2 is the concern for financial loss if the project R1 Contractors do not perform as required U1, U2, U3, U5
R2 Disruption of project U1, U2, U5
runs over budget. U3 represents harm to human life, injuries or death.
R3 Unsafe use of equipment and other resources U3, U5
To realize its business objectives, EDC needs government and public R4 The road to the construction site is not safe (forest) U3, U4
support, and U4 is the loss of that support. The U5 accident category is

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Table 6 environmental impact matters (direction of environment). Contractors


Limited controllable risks. and designers are important parts of EDC’s operation because during
Risks – Limited Control projects, parties are hired to design and construct while EDC provides
supervisory management.
R5 License agreements for construction not permitted U1, U4 Fig. 4 represents the HCS of the EDC’s internal functional environ-
R6 Authorities do not deliver license agreements U1, U4
ment. Lom Pangar’s risk management is the controlled process. At the
R7 No contractors with expertise were available U5
top level of the organization is the Board of Directors appointed by the
Minister of Finance, the state shareholder. The Board is in charge of the
4.4. Hierarchical safety control structure EDC’s operations and finances. The Board chooses the CEO, who is
responsible for everyday administration of the firm. The Executive
Following the STAMP, unacceptable losses occur when there is poor Board is comprised of managers who head the core division in support
control and absence of enforcement of safety measures. With a specific of activities ranging from planning and development of new projects, to
objective to control a procedure, no less than two hierarchical levels are the operation and maintenance of the operating stations. Focus is
required, the procedure that is being controlled (at the base) and the placed here on the divisions that directly impact the design and con-
controller interfacing the procedure (progressively above). The con- struction of the Lom Pangar project.
troller imposes constraints on the lower level, the controller level is System Development is in charge of the preparation of new projects.
controlled by the higher level and communication between the two is Asset Management is in charge of projects from preparation to a com-
represented in feedbacks and actions. By modelling the Hierarchical pleted product. Operation Management does not have a specific pur-
Control Structure, focus is on the control flaw; where in the system loss pose in this project other than to describe how operation is involved
could occur as a result of inadequate control. with new project development. This division also manages power
Fig. 3 portrays the Hierarchical Control Structure for the EDC ex- generation.
ternal operational condition, where EDC is the controlled process. Key Experiences from ongoing operations are listed as lessons learned
partners have been distinguished, including public authorities, clients and feedbacks between operation, construction, management and
and collaborators. The higher level of the hierarchy is the Cameroon system maintenance, that dynamically aim to improve the power gen-
Parliament who votes the laws. EDC works under specific laws. Four eration with ongoing research and innovation. In the project plan, risk
ministries participate in the operation of EDC in this project. The management occupied a very important part of the project manage-
Ministry of Economy, Planning Programming and Regional Develop- ment.
ment is authorized to expropriation resources owned by individuals.
The Ministry of Finance is the state shareholder and appoints EDC’s
board of directors after consulting the presidency. The Ministry of En- 4.4.1. STPA Step1: Unsafe control actions (UCA) identification
ergy and Water Resources is in charge of matters of electricity. Its su- The STPA first step is to identify the unsafe control actions that
pervisory authority is the National Energy Plan for Poverty Reduction. could result in hazardous conditions. There are four ways unsafe con-
The Ministry of Environment and Nature Protection is in charge of trol actions may occur:

Cameroon Parliament

Legislation Legislation Legislation Legislation


Public Policy Support Public Policy Support Public Policy Support Public Policy Support

Ministry of Planning, Programming Ministry of Economy and Ministry of Energy and Ministry of Environment
and Regional Development Finance Water Resources and Nature Protection

Regulations on Research Regulation on Final EIA


State Shareholder Energy Trade Supervision EIA Report
Accusation Board of Directors Public Policy Support Hearing
Financial Commitments
Public Policy Support
Confiscation
National Energy Plan Direction of
Public Policy for Poverty Reduction Environment
Support

Power Generation Environmental Evaluation


Landowners License Impact Report
Public Policy Assessment EIA Report
Support Public Policy
Regulation on Power Support Supervision
Utilization of Annual meetings Public Policy
Generation
resources support
Public Policy Support Public Policy reports State
Reports EIA Accusation
Support guarantee

Electricity Development Corporation (EDC)

Power Generation Electricity Transmission


Power Supply Quality, safety
Electricity Prices Contracts and security
Cameroon Electrical Grid Electricity Delivery requirements
Security
Electricity Demand
Electricity Delivery Electricity delivery
Quality, safety
Electricity Prices
and security
aspects of
Distribution System Operator (ENEO) Power Intensive Users product

Electricity Delivery

General Electricity Users Contractors/Designers


Third Party Liability

Fig. 3. Hierarchical Control Structure (HCS) for EDC’s external operational environment.

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EDC’s Board of Directors

EDC’s Executive Board

System Development Asset Management Operational Management

Monitoring
System Testing
Requirements Validation
Lessons learned
Supervision

Lessons
Project Planning learned

Project Management
Risk Management Feedback

Feedback
Feedback
Maintenance Lom Pangar Operation
Construction Management

Fig. 4. Hierarchical Control Structure (HCS) for EDC’s internal operational environment.

(1) A control action required for safety is not provided or not followed. result in a safety peril. Once the dangerous situation causes are re-
(2) An unsafe control action is provided that leads to a hazard. cognized, mitigation measures that do not presently exist within the
(3) A potentially safe control action is provided too early, too late, or out of framework of the safety program can be created.
sequence. Fig. 7 demonstrates the causal scenario in a control structure to be
(4) A safe control action is stopped too soon or applied too long. considered as potentially hazardous scenarios, with focus on risk
identification inside EDC. This figure shows human controlled control
By applying the control actions and determining the unsafe control structure of hazard administration; no computerization was utilized in
action based on them, STPA analysis can be done. The HSE manager any of the construction phases of the Lom Pangar dam. Actuators were
involvement in this project life cycle can be compared during STPA all key members of the project; parties in charge for delivery of com-
analysis. For the STPA analysis, the control actions applied were: pleted part of the project, during his life cycle (Design and Construc-
tion). Key members were planners, contractual workers, administrators,
(1) The HSE manager is actively involved and taking part in project plans wellbeing officer, project director and architect.
and construction of the dam.
(2) The HSE manager is not actively involved until construction of the dam 5. Results
has started.
(3) The HSE manager is not involved in the project at all, neither during The Hierarchical Control Structure was drawn for the EDC's external
design or construction. and internal condition tasks, (Figs. 3 and 4). By designing the internal
and external conditions of the firm, the focus move to control of
The STPA analysis for each control action is presented in Table 7. In weaknesses; to identify places in the system, where inadequate control
all possibilities, the HSE manager was the controller. “YES” designates could create safety hazards and other losses. Control action and feed-
early participation of the HSE manager in the project life cycle (he back are displayed by arrows. The broken arrows indicates the plausi-
participated actively during the design and construction phases of the bility of lack of support in the system. Figs. 5 and 6 represent the in-
dam). “NO” signifies that the involvement of the HSE manager was not ternal and external situation of the EDC and how unsafe control actions
adequate in the project life cycle. The “former NO” describes an HSE could emerge.
manager who was not involved in the design phase of the project (he The EDC's external operational environment is presented in Fig. 5.
was actively involved only during construction phase of the project life This figure describes how the EDC’s interests could be at legal risk.
cycle and not during the design). The “latter NO” describes an HSE Broken arrows represent the case where help from the company's
manager not actively involved in the project at all. The table shows partners is absent. For the firm to operate normally, the hierarchical
potentially unsafe control actions, resulted from the three control ac- control structure should support decision making.
tions. For any unsafe control action detected, hazards (R1-R7) that The EDC's internal operational environment is presented in Fig. 6.
could derive from them were identified. The broken arrows indicates how potential hazardous control activity
involving the HSE manager could emerge in the organization. The
4.4.2. STPA Step2: Causal scenarios Identification. figure portrays how absence of support can lead to project losses.
The second step of the STPA method focus on evaluating how the Table 7 displays the initial phase of STPA analysis. The STPA ana-
risky control activity recognized in the initial step could happen. Each lysis was performed to define the system hazards (Tables 5 and 6).
part of the control structure was analyzed to check whether it could Control action that included the participation of the HSE manager in

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D.G.C. Jamot and J.Y. Park Safety Science 118 (2019) 783–794

the project was analyzed depending on his responsibility in the dam

HSE Manager is not in control of risk. (R1-


project plans but does not follow up (R1-
Stopped Too/ Soon or Applied Too Long
construction project. The three cases of potentially unsafe control ac-
tions, and possible risks associated with each case, were identified as

HSE manager is involved early with


follows:

Not Unsafe Control Action

Not Unsafe Control Action


(1) The HSE manager is actively taking part in the project plans and
construction of a dam.
(a) Ineffective (incorrect or insufficient) risk management

Not Applicable
(b) Incomplete risk identification and interrelation
(c) HSE manager is involved early with project plans but no follow-
Too Soon:

Too Soon:
Too Long:

Too Long:
R4, R6)

R7) up
(2) The HSE manager is not participating actively in the project until
the construction phase started.
Incomplete risk identification and

(a) No identification and management of risk at the early stage


HSE manager is not in control of
Wrong Timing or Order Causes

(b) HSE manager is not in control of risk


Not identifying risk and not

Not Unsafe Control Action

(3) The HSE manager is not participating in the project at all, neither
mitigating risk (R1-R7)

during design nor construction of the dam.


interrelation (R1-R7)

(a) No risk identification or management


Not Applicable
risk. (R1-R7)

Fig. 7 presents the possible hazardous risk management scenarios


for this construction project. This figure shows a person (human) con-
Hazard

Early:

Early:
Late:

Late:

trolling the control structure of the risk management process during the
design and construction of the dam. The model shows how the actuator,
duringdesign phase nor construction phase (R1-
Risk is not identified and managed in early stage

controller and sensor were all human. A same person functioned as


controller and sensor, that was the HSE manager. He was in charge of:
Risk is not identified or managed, neither
Ineffective (incorrect or insufficient) risk

managing the project risk factors; communicating with everyone con-


tributing to the project, controlling and mitigating (or eliminating)
Providing incorrect Causes Hazard

risks, as well as monitoring the evolution of the project and reacting to


any irregularities (flaws). Even as all the members of the risk man-
agement team were actively taking part, all information related to
management (R1-R4)

safety funnel to one person whose job it is to oversee the entire pro-
gram. The examples of situations presented in the Fig. 7 give an ex-
ample of hazards and where they could emerge within the control
structure.
(R1-R7)

R7)

6. Evaluation survey
during design nor construction phases (R1-R7)

After the application of the STPA approach to the Lom-Pangar


during design phase nor construction phase

project, an evaluation survey was conducted within the project site with
Risk is not identified or managed, neither

Risk is not identified or managed, neither

the aim of getting the project selected team members appreciation of


the STPA analysis method. The scale used for the ratings is represented
in Table 8.
Not Providing Causes Hazard

The team member’s evaluation of the STPA analysis and PRA


methods are presented in Tables 9 and 10 respectively.
As shown in the table, STPA analysis received a good rating of 3.6
for risk identification, 3.4 for risk mitigation and 3.2 for its structure.
Not Applicable

On the other hand, the team members gave an average rating of 2.6 for
the analysis time and 2.4 for the complexity of the method.
(R1-R7)

The table shows that the PRA received an excellent rating of 4.2 for
complexity and analysis time. Then, it received 4.0 for its structure. In
the other hand PRA received an average rating of 3.0 for risk identifi-
The HSE manager is not actively involved in project
Potentially hazardous control action identification.

The HSE Manager is actively involved and taking


part in project plans and construction of the dam

cation and 2.0 for risk mitigation.


The HSE manager isnot actively involved until

In the selected team member’s point of view, PRA was easier to


understand and implement than STPA. But as regards the risk identi-
fication and mitigation, they rated STPA higher than PRA.
construction of the dam has started

plans and construction of the dam

7. Discussion

The System-Theoretical Process Analysis (STPA) approach provides


an understanding of systematic risks to be considered in design and
construction of a dam. The results of this method confirmed that the
application of the model detects risks that are not disclosed using event
Control Action

NO (Former)

chain models (PRA). Despite the fact that the case study here did not
NO (Latter)

give a full appreciation of hazards related to a dam construction project,


Table 7

it shows the applicability of the methodology for the project.


YES

STAMP gives a wider perspective on risk analysis than assessing and

790
D.G.C. Jamot and J.Y. Park Safety Science 118 (2019) 783–794

Cameroon Parliament

Legislation Legislation Legislation Legislation


Public Policy Support Public Policy Support Public Policy Support Public Policy Support

Ministry of Planning, Ministry of Economy and Ministry of Energy and Ministry of Environment
Programming and Regional Finance Water Resources and Nature Protection

Regulations on Research Regulation on Final


State Shareholder Energy Trade Supervision EIA EIA
Accusation Board of Directors Public Policy Support Hearing Report
Financial Commitments
Public Policy Support
Confiscation
National Energy Plan Direction of
Public Policy for Poverty Reduction Environment
Support

Power Generation Environmental Evaluation


Landowners License Impact Report
Public Policy Assessment EIA Report
Support Public Policy
Regulation on Power Support Supervision
Utilization of Annual meetings Public Policy
Generation
resources support
Public Policy Support Public Policy reports State
Reports EIA Accusation
Support guarantee

Electricity Development Corporation (EDC)

Power Generation Electricity Transmission


Power Supply Quality, safety
Electricity Prices Contracts and security
Cameroon Electrical Grid Electricity Delivery requirements
Security
Electricity Demand
Electricity Delivery Electricity Delivery Quality, safety
Electricity Prices
and security
aspects of
Distribution System Operator (ENEO) Power Intensive Users product

Electricity Delivery

General Electricity Users Contractors/Designers


Third Party Liability

Fig. 5. Potential absence of support in EDC’s external operational environment.

EDC’s Board of Directors

EDC’s Executive Board

System Development Asset Management Operational Management

Monitoring
Testing
System
Validation
Requirements
Lessons learned
Supervision

Project Planning Lessons


learned

Project Management
Risk Management Feedback

Feedback Feedback

Maintenance Lom Pangar


Construction Management Operation

Fig. 6. Potential absence of support in EDC’s internal environment.

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D.G.C. Jamot and J.Y. Park Safety Science 118 (2019) 783–794

Control input wrong or missing


- Allocation of resources for early involvement of project plans and procedures insufficient
- Risk analysis from experts insufficient or incorrect
- Employee expertise not available, not enough expertise within the company in the specific field

CONTROLLER

HSE Manager
Inadequate control
action

- HSEM is not involved in the Process Model Incorrect or inadequate feedback


planning of coordination of - Feedback delays
projects Risk Register - HSE Manager does not follow up
- Necessary information from risk
management is needed to
maintain control from threats Flaws in creation of process model
- Late provision of instruction for - Incorrect understanding of scope of risk analysis
contractors to start alignment - Too optimistic estimation of project schedule
with project plans - Unrealistic estimation of severity of threats

ACTUATOR SENSOR

Human Actuator
Consisting of Key Members of Construction Human Sensor ( HSE Manager)

Project Component Failure


- Permission for construction is not given Inadequate sensor function
- Late delivery of data from designers - Disruption of projects is not detected
- Contractors exceed project plan - Incorrect or insufficient information provided

CONTROLLED PROCESS
Delayed Project Incorrect or missing feedback
Delays in a single project component could affect - Feedback delay
the overall project schedule - Necessary information from key members
Lom Pangar Dam Project Risks not provided

Conflicting control action Unidentified or unpredicted Process output contributes to system hazard
- Cooperation between contractors at site crucial disturbances that could affect the - Threat of disruption of projects not noticed
- Project plans are ignored project schedule - Safety recommendations are ignored
- Geological conditions not as expected - Wrong coordination of projects
- Weather disturbance - Adjustments to protect project schedule insufficient

Fig. 7. Human controlled system: where controller and sensor function as the same person.

Table 8
Scale used for the evaluation of the STPA analysis from the Project team members.

Table 9
The team members’s evaluation of the STPA analysis method.

Table 10
The team members’s evaluation of the PRA method.

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D.G.C. Jamot and J.Y. Park Safety Science 118 (2019) 783–794

mitigating single risks. Focus on independent failure in risk manage- contributed to loss of quality, security, and even safety of the project
ment will only reduce symptoms of the underlying problem. With a top- (U5).
down approach on a subset of imposing risks, a system level safety
requirement that reduces all risks can be derived (Leveson, 2011). 8. Conclusion
Despite near losses that occurred during the project life cycle, the
project was considered an overall success, by EDC’s management A construction site is complex because both the work environment
(Business in Cameroon, 2014). With less tolerance for single accidents, and the workforce constantly change. A construction company should
near losses should be treated as serious and unacceptable events; simple look at both single failures and control problems (complex systems
luck is sometimes the only distinction between an actual loss and a near interactions) to evaluate risks linked to their activities. To cope with the
loss. The accidents that were identified in the case study, all represent a complexity of this construction project, the system theory technique
risk that at some point during the project life cycle were considered as was applied and the main results affirm that application of STAMP and
near losses. The system accident model demonstrates the importance of STPA on Lom Panger construction project reveals systematic risks that
systematic view of hazards. With a clear overview provided with the are not addressed with PRA. Single accident analysis as was used in
system accident model, risks are put into perspective that allows for a Lom-Pangar, is a crucial part of risk assessment for design and con-
more comprehending understanding than when concentrating on single struction of a dam but with its limitations. It is important to look further
risks (Leveson, 2011). into how those risks are connected and subject to a more thorough
It was concluded that early and active participation of the HSE control. STAMP and STPA could offer the vision needed to close that
manager in all aspects of the project life cycle represent an effective gap.
way to deal with risks recognition in the case study. The initial step of The results prove that the application of STAMP and STPA has
STPA analysis showed how risk became controllable when the control forced consideration of systematic factors, such as the underlying
action was used early in the project life cycle. If the control action is not source of potential hazards in the design and construction of a dam. The
fully applied, the risk will become less controllable. If there is no con- system theory model provides a wider view of accident mechanisms,
trol action, risks are not controllable. Although it is highly unrealistic to than the PRA technique (failure events). The systematic risks revealed
think that the HSE manager was completely absent during the project, in this study include possibility of lack of support from the EDC’s sta-
the situation provides comparison with the first two, highlighting the keholders; loss of quality, security and safety when outsourcing pro-
significance of early and active participation of risk management in jects; unsafe control action of the risk manager, and unsafe action that
construction. can cause those systematic risks. The HCS pointed out some hidden
The result also demonstrates the importance of involving automa- flaws in the EDC’s external and internal functional environment that
tion into the risk management process. Fig. 7 demonstrates that the HSE can be used to draft improvements to operating conditions and to im-
manager must be available and in perpetual collaboration with all the pose safety constraints.
other key members of the project to effectively perform his job. The The STPA analysis has proven to be applicable for a sociotechnical
HSE manager can be assisted by a dynamic management software to system involving cognitively complex human interaction, organiza-
link key members and provide visibility during the project. This kind of tional structure and management methods. However, the case study
software would function as a sensor in the control structure, and would focused essentially on the involvement of the HSE manager in the
diminish the job of the HSE manager. If one person (HSE manager) is in project. It is recommended to expand the study with the entire project
charge of the whole procedure and no automotive processes, the like- workers in future work.
lihood of hazards emerging increases due to lack of overview and
controllability. Appendix A. Supplementary material
Threat of loss of public policy support (U4), as well as threat of loss
of quality, security and safety when outsourcing projects (U5) is de- Supplementary data to this article can be found online at https://
picted in Fig. 5. The HCS shows the unpredictable external environment doi.org/10.1016/j.ssci.2019.06.007.
of the EDC’s activity, by diagramming its various partners. It exposes
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