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ITOGON-SUYOC RESOURCES, INC.

Sangilo, Itogon, Benguet INTEGRATED MANAGEMENT SYSTEM


Suyoc, Mankayan, Benguet CERTIFIED BS EN ISO 45001:2018
CERTIFIED BS EN ISO 9001:2015
CERTIFIED ISO 14001:2015

June 29, 2023

TO: Engr. M. L. Balagot


ISRI- AVP

Atty. F. P. Muñoz
ISRI Admin Manager

SUBJECT: Program - Key Result Area for immediate implementation at the Mill Division

FROM: Jesus A. Castillo


Mill Division Manager

Key Result Area #1 = Optimizing the Operation of Stripping Circuit

OBJECTIVE: To reduce cost by optimizing productivity at the Stripping Circuit by the end of August 2023
1. To achieve 96% efficiency from the current efficiency of 91 %.
2. To reduce stripping time from 24 hours per batch to 20 hours per batch.

ACTIONS TO BE TAKEN TO ATTAIN THE GOAL:

Activity Purpose Time Frame / Target


Completion

1. Provision of a Water To eliminate or reduce water End of July 2023


Softener unit hardness from the process
water for the Boiler unit

2. Provision of a Descaling Improve heat generation 1st week of July 2023


unit for the Units of required by the Stripping
Heat Exchangers Column solution

3. Complete the Prevention of heat loss within End of June 2023


installation of insulation the stripping Circuit
and cladding system of
pipelines, columns and
vessels at the Stripping
Circuit
4. Fabrication of Cathode 2 sets to replace wearing out 2 Sets - 1st week of July 2023
and Anode frames for exhibits and 1 set to serve as
the current EWC spare. 1 Set (spare) – End of July 2023
exhibit, 3 sets each

Head Office: 3304-C West Tower Tektite Towers, Exchange Road, Ortigas Center, Pasig City, Tel Nos. (632) 477-7221 / 631-4330 / 631-3203, Fax No. (632) 706-
2804 Mines Office: Sangilo, Itogon, Benguet / Suyoc, Mankayan, Benguet, P.O Box 453 Baguio City, Tel. No. (074)423-1570
ITOGON-SUYOC RESOURCES, INC.
Sangilo, Itogon, Benguet INTEGRATED MANAGEMENT SYSTEM
Suyoc, Mankayan, Benguet CERTIFIED BS EN ISO 45001:2018
CERTIFIED BS EN ISO 9001:2015
CERTIFIED ISO 14001:2015

frame To maintain current efficiency of


the exhibit EWC

5. Rehabilitation and To improve total efficiency of 1st week of August 2023


installation of the 2 the electrowinning system, as of
units (2-BV capacity) (using alternative Rectifier unit)
current set-up there is no spare
EWC.
unit of EWC.

Note: ETA for new Rectifier is


Commissioning of the
Sept. 2023.
unit be done after
arrival/tapping of their
respective Rectifiers

6. Completion of the To fully comply with its required 1st week of July 2023
newly extended Acid operating parameter. Attain a
treatment Tank vessel
(from 800 kgs capacity One-time harvest, one-time acid
to 1,600 kgs capacity) treatment/rinsing and a one-
time eduction process.

Totally improve frequency of


stripping a batch of loaded
carbon.

7. Manpower Training of For capability building Within July 2023


the Stripping Circuit
Operators and
supervisors

DATA:

Month No. of Ave. Running Ave. Loaded Ave. Stripped Efficiency,


Batches Time Carbon Carbon %Recovery
March 8 30 – 36 hrs 1797.3 gpt 829.6 gpt 54.16 %
April 18 30 hrs 1972.4 gpt 863.1 gpt 55.72 %
May 19 25 hrs 1351.81 gpt 227.90 gpt 83.66 %
June 14 24.47 1140.65 gpt 132.47 gpt 88.41 %

Head Office: 3304-C West Tower Tektite Towers, Exchange Road, Ortigas Center, Pasig City, Tel Nos. (632) 477-7221 / 631-4330 / 631-3203, Fax No. (632) 706-
2804 Mines Office: Sangilo, Itogon, Benguet / Suyoc, Mankayan, Benguet, P.O Box 453 Baguio City, Tel. No. (074)423-1570
ITOGON-SUYOC RESOURCES, INC.
Sangilo, Itogon, Benguet INTEGRATED MANAGEMENT SYSTEM
Suyoc, Mankayan, Benguet CERTIFIED BS EN ISO 45001:2018
CERTIFIED BS EN ISO 9001:2015
CERTIFIED ISO 14001:2015

KRA #2: Housekeeping a Way of Life for Mill Productivity

OBJECTIVE:

Implementation of 5S program to all Departments / Sections of the Mill Division within six (6) months.

TARGET AREA: People, Equipment, Materials, Environment and Safety (PEMES)

ACTIVITIES TO BE DONE:

ACTIVITY REQUIREMENT

Formation of Mill Division 5S Core Group and Key personnel from the different
members Departments and / or Sections of the Division

Human Resource Training Training Materials & Resource person(s)

Mill Division wide launching / implementation All personnel within the Division

KRA # 3= Installation & Commissioning of Lime Mixing Tank

OBJECTIVE:

To provide a set-up for a continuous introduction of lime solution to the grinding circuit and into the CIL
tanks to maintain the required pH throughout the whole circuit by the end of August 2023.

Advantages of a continuous and steady addition of lime solution to the circuit.

1. Prevention of premature wear and tear of grinding media and mill liners caused by acidic media
caused by irregular addition of lime, thus extending the service life of liners and steel balls.

2. Maintaining a stable pH of 10.5 – 11.0 requirement at the CIL tanks will ensure good dissolution
of values as function of Cyanide is optimized. Unstable and low pH at circuit tend to consume
more Cyanide as the evolution of Cyanic gas occurs at a low and unsteady pH in the circuit.

3. Safer working area as evolution of Cyanic gas which is toxic is mitigated or totally prevented.

4. Ball mill tender will have more time to attend to his duties and responsibilities as an operator.

Current practice of introducing lime to the Circuit:

1. Hauling of 7 sacks of lime from nearby stockpile to ball feed spout platform.

2. Pouring of 7 sacks of hydrated lime (25-kg/sack) at the feed spout of the ball mill unit at an
hourly interval or frequency of 1 hour at the first hour of the shift. Unstable pH condition occurs
when normal or required frequency of addition is not attained and is irregular.

Head Office: 3304-C West Tower Tektite Towers, Exchange Road, Ortigas Center, Pasig City, Tel Nos. (632) 477-7221 / 631-4330 / 631-3203, Fax No. (632) 706-
2804 Mines Office: Sangilo, Itogon, Benguet / Suyoc, Mankayan, Benguet, P.O Box 453 Baguio City, Tel. No. (074)423-1570
ITOGON-SUYOC RESOURCES, INC.
Sangilo, Itogon, Benguet INTEGRATED MANAGEMENT SYSTEM
Suyoc, Mankayan, Benguet CERTIFIED BS EN ISO 45001:2018
CERTIFIED BS EN ISO 9001:2015
CERTIFIED ISO 14001:2015

3. Labor intensive and time consuming on the part of the operator thereby a tendency to not
attending fully his role.

Actions to be undertaken:

ACTIVITY REQUIREMENT TIME FRAME

Locate possible space 40 – 50 Sq. Meter area

Development of area and Refer to attached plan with bill of 1st week of July
construction of needed materials
structure

Preparation of a mixing tank Rehab the available 6’ x 7’ tank at End of July 2023
set-up (Tank, agitator Mill area. Agitator assembly,
assembly, pipelines and pipelines and fittings
fittings

Installation of the lime In-house crew for the installation. End of August 2023
mixing tank set-up.
Commissioning

Submitted by:

JESUS A. CASTILLO
Mill Division Manager

Head Office: 3304-C West Tower Tektite Towers, Exchange Road, Ortigas Center, Pasig City, Tel Nos. (632) 477-7221 / 631-4330 / 631-3203, Fax No. (632) 706-
2804 Mines Office: Sangilo, Itogon, Benguet / Suyoc, Mankayan, Benguet, P.O Box 453 Baguio City, Tel. No. (074)423-1570

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