Professional Documents
Culture Documents
Atty. F. P. Muñoz
ISRI Admin Manager
SUBJECT: Program - Key Result Area for immediate implementation at the Mill Division
OBJECTIVE: To reduce cost by optimizing productivity at the Stripping Circuit by the end of August 2023
1. To achieve 96% efficiency from the current efficiency of 91 %.
2. To reduce stripping time from 24 hours per batch to 20 hours per batch.
Head Office: 3304-C West Tower Tektite Towers, Exchange Road, Ortigas Center, Pasig City, Tel Nos. (632) 477-7221 / 631-4330 / 631-3203, Fax No. (632) 706-
2804 Mines Office: Sangilo, Itogon, Benguet / Suyoc, Mankayan, Benguet, P.O Box 453 Baguio City, Tel. No. (074)423-1570
ITOGON-SUYOC RESOURCES, INC.
Sangilo, Itogon, Benguet INTEGRATED MANAGEMENT SYSTEM
Suyoc, Mankayan, Benguet CERTIFIED BS EN ISO 45001:2018
CERTIFIED BS EN ISO 9001:2015
CERTIFIED ISO 14001:2015
6. Completion of the To fully comply with its required 1st week of July 2023
newly extended Acid operating parameter. Attain a
treatment Tank vessel
(from 800 kgs capacity One-time harvest, one-time acid
to 1,600 kgs capacity) treatment/rinsing and a one-
time eduction process.
DATA:
Head Office: 3304-C West Tower Tektite Towers, Exchange Road, Ortigas Center, Pasig City, Tel Nos. (632) 477-7221 / 631-4330 / 631-3203, Fax No. (632) 706-
2804 Mines Office: Sangilo, Itogon, Benguet / Suyoc, Mankayan, Benguet, P.O Box 453 Baguio City, Tel. No. (074)423-1570
ITOGON-SUYOC RESOURCES, INC.
Sangilo, Itogon, Benguet INTEGRATED MANAGEMENT SYSTEM
Suyoc, Mankayan, Benguet CERTIFIED BS EN ISO 45001:2018
CERTIFIED BS EN ISO 9001:2015
CERTIFIED ISO 14001:2015
OBJECTIVE:
Implementation of 5S program to all Departments / Sections of the Mill Division within six (6) months.
ACTIVITIES TO BE DONE:
ACTIVITY REQUIREMENT
Formation of Mill Division 5S Core Group and Key personnel from the different
members Departments and / or Sections of the Division
Mill Division wide launching / implementation All personnel within the Division
OBJECTIVE:
To provide a set-up for a continuous introduction of lime solution to the grinding circuit and into the CIL
tanks to maintain the required pH throughout the whole circuit by the end of August 2023.
1. Prevention of premature wear and tear of grinding media and mill liners caused by acidic media
caused by irregular addition of lime, thus extending the service life of liners and steel balls.
2. Maintaining a stable pH of 10.5 – 11.0 requirement at the CIL tanks will ensure good dissolution
of values as function of Cyanide is optimized. Unstable and low pH at circuit tend to consume
more Cyanide as the evolution of Cyanic gas occurs at a low and unsteady pH in the circuit.
3. Safer working area as evolution of Cyanic gas which is toxic is mitigated or totally prevented.
4. Ball mill tender will have more time to attend to his duties and responsibilities as an operator.
1. Hauling of 7 sacks of lime from nearby stockpile to ball feed spout platform.
2. Pouring of 7 sacks of hydrated lime (25-kg/sack) at the feed spout of the ball mill unit at an
hourly interval or frequency of 1 hour at the first hour of the shift. Unstable pH condition occurs
when normal or required frequency of addition is not attained and is irregular.
Head Office: 3304-C West Tower Tektite Towers, Exchange Road, Ortigas Center, Pasig City, Tel Nos. (632) 477-7221 / 631-4330 / 631-3203, Fax No. (632) 706-
2804 Mines Office: Sangilo, Itogon, Benguet / Suyoc, Mankayan, Benguet, P.O Box 453 Baguio City, Tel. No. (074)423-1570
ITOGON-SUYOC RESOURCES, INC.
Sangilo, Itogon, Benguet INTEGRATED MANAGEMENT SYSTEM
Suyoc, Mankayan, Benguet CERTIFIED BS EN ISO 45001:2018
CERTIFIED BS EN ISO 9001:2015
CERTIFIED ISO 14001:2015
3. Labor intensive and time consuming on the part of the operator thereby a tendency to not
attending fully his role.
Actions to be undertaken:
Development of area and Refer to attached plan with bill of 1st week of July
construction of needed materials
structure
Preparation of a mixing tank Rehab the available 6’ x 7’ tank at End of July 2023
set-up (Tank, agitator Mill area. Agitator assembly,
assembly, pipelines and pipelines and fittings
fittings
Installation of the lime In-house crew for the installation. End of August 2023
mixing tank set-up.
Commissioning
Submitted by:
JESUS A. CASTILLO
Mill Division Manager
Head Office: 3304-C West Tower Tektite Towers, Exchange Road, Ortigas Center, Pasig City, Tel Nos. (632) 477-7221 / 631-4330 / 631-3203, Fax No. (632) 706-
2804 Mines Office: Sangilo, Itogon, Benguet / Suyoc, Mankayan, Benguet, P.O Box 453 Baguio City, Tel. No. (074)423-1570