Cooler (2 Juli 2023)

ALIRAN 16
Komponen BM Kmol/Jam Kg/Jam Fraksi Mol

Metanol 32.042 0.0954 3.0582 0.0002
Asam Asetat 60.052 445.9260 26,778.7500 0.9961
Air 18.025 1.6291 29.3644 0.0036
Total 447.6506 26,811.1726 1.0000
Kondisi Operasi
Tc= 300.3932057 F
422.2573365 K
149.1073365 oC
P= 4 Atm
bar
t standar= 77 F
298.15 K
25 C
Viskositas Liquid (cP) ; T = K

Komponen log 10 Vis = A + B/T + CT + DT2
A B C D
Metanol -9.0562 1254.2 0.0224 -0.000023538
Asam Asetat -3.8937 784.82 0.0067 -0.0000075606
Air -10.2158 1792.5 0.01773 -0.0000112631
Total
HEAT CAPACITY (FASE LIQUID), Cp liq =A+B*T+C*(T^2)+D*(T^3), Cp (J/mol. K)

Komponen
A B C D
Metanol 40.152 0.31046 -0.0010291 0.0000014598
Asam Asetat -18.944 1.0971 -0.0028921 0.0000029275
Air 92.053 -0.039953 -0.00021103 0.00000053469
Total
Konduktivitas Termal Liquid

Konduktivitas Termal (W.m/K) ; T = K
Komponen log10 k liq = A + B (1-T/C)2/7
A B C Log 10 k liq
Metanol -1.1793 0.6191 512.18 -1.14607500745874
Asam Asetat -1.2836 0.5893 592.71 -1.22918536133311
Air -0.2758 0.004612 -0.0000055391 0
Total
Densitas Liquid
Densitas Liquid (g/cm3) ; T = K
Komponen ρ = A(B-(1-T/Tc)^n)
A B n Tc
Metanol 0.27197 0.27192 0.2331 512.58
Asam Asetat 0.35182 0.26954 0.26843 592.71
Air 0.3471 0.274 0.28571 647.13
FL
Kondisi Operasi
tc= 117.5 F
320.65 K
47.5 oC
tw= F
K
Co
t standar= 77 F
298.15 K
25 oC

A B C D
Air -10.2158 1792.5 0.01773 -0.0000112631
Total

Komponen
A B C D
Air 92.053 -0.039953 -0.00021103 0.00000053469
Total

A B C Log 10 k liq
Air -0.2758 0.004612 -0.0000055391 0
Total
Densitas Liquid
A B n Tc
Air 0.3471 0.274 0.28571 647.13
FLUIDA PANAS (Aliran 16)
1 kg 1 m^3
2.2046 lb 35.31 ft^3
Log 10 Vis μ (cP) Fraksi Mol μ mix (cP)
-0.824264014456025 0.14987734305265 0.0002 3.19549319539746E-05

-0.554010701569444 0.27924750302464 0.9961 0.278171725003815
-0.492360629138468 0.32183951927091 0.0036 0.00117124174787489
1.0000 0.2794
B*T+C*(T^2)+D*(T^3), Cp (J/mol. K), T (K)

Cp (kJ/kmol.K) Fraksi Mol Cp mix (kJ/kmol.K) Cp mix (kJ/kg.K)
97.6630910606606 0.0002 0.0208224763376144 0.000649849458136647
149.058044592163 0.9961 148.483810744186 2.47258727010235
77.8119212175831 0.0036 0.283173958309545 0.0157100670352036
1.0000 148.7878 2.4889
k liq (W.m/K) Fraksi Mol k liq mix (W.m/K) k liq mix (btu/jam ft F)
0.0714372935316061 0.0002 1.5230946901539E-05 8.80348730908952E-06
0.0589949230055653 0.9961 0.058767649920498 0.0339677016540478
0.684022336486565 0.0036 0.00248930124798505 0.00143881612133536
1 0.0612721821153846 0.0354153212626923
T= 422.257336504689
ρ mix (g/cm3) ρ mix (kg/m3)
ρ Fraksi
0.648421332265263 0.0002 0.00013824811094205 0.138248110942051
0.899101642970962 0.9961 0.89563792789555 895.63792789555
0.903956174485785 0.0036 0.00328968677372344 3.28968677372344
0.899065862780216 899.065862780216
FLUIDA DINGIN (Cooling Water
-0.0984997570231989 0.7970769365346 1 0.7970769365346

75.1724267461282 1 75.1724267461282 4.17045363362709
0.63352735413025 1 0.63352735413025 0.366178810687284
T= 320.65
ρ Fraksi
1.00663604346522 1 1.00663604346522 1006.63604346522
1 cP 1 mmHg
2.4191 lb/ft hr 0.0193 psi 1
2.7792 lbf/ft^2 144
μ mix (lb/ft jam)
7.72989804E-05
0.6728974027842
0.0028332337881
0.6758
Cp mix (Btu/lb F)
0.000154664171
0.5884757702844
0.0037389959544
0.5924
T= 298.15
ρ mix (lb/ft3) ρ standar mix (g/cm3) ρ standra mix (kg/m3)
ρ Fraksi
0.0086315996993 0.7872443337914 0.0002 0.000167846177448052 0.167846177448052
55.919665132782 1.0429408715507 0.9961 1.03892302768643 1038.92302768643
0.2053934710096 1.0274529145287 0.0036 0.00373911740297734 3.73911740297734
56.133690203491 1.04282999126685 1042.82999126685
μ mix (lb/ft jam)
1.9281291094772
Cp mix (Btu/lb F)
0.9925679648032
T= 298.15
ρ Fraksi
62.849895820544 1.0274529145287 1 1.02745291452869 1027.45291452869
psi
lbf/ft^2
ρ standar mix (lb/ft3)
0.0104795718720469
64.8657521052816
0.23345392881914
65.1096856059728
64.1496090447448
COOLER
Fungsi: Mendinginkan
Tipe: Dou
Gambar:
Fluida Panas: Aliran 16 Shell (Annulus)

Flow Rate (W1): 26,811.1726 Kg/Jam
T1: 169.7029 oC
T2: 128.5118 oC
Fluida Dingin: Cooling water Tube (Inner Pipe)

Flow Rate (W2): 15.9941 Kg/Jam
t1: 27.0000 oC
t2: 68.0000 oC
1. Beban Panas Heater (Q)

Q= 2,745,652.5837 Kj/Jam
2,602,376.5253 Btu/Jam
2. LMTD (Log Mean Temperature Difference)

Komponen Fluida Panas (T) Fluida Dingin (t)
Suhu Tinggi 337.4651 154.4000
Suhu Rendah 263.3213 80.6000
Selisih
Dt= LMTD= 183.0987 F
3. Menghitung Caloric Temperature (Tc dan tc)

Tc = Tavg = (T1+T2)/2= 300.3932
tc = tavg = (t1+t2)/2= 117.5000
Trial awal menghitung nilai surface area (A)

Menentukan nilai Ud berdasarkan Tabel 8, buku Kern
Asumsi Ud awal= 150.0000 Btu/Jam ft2 F

Sumber: Process Heat Transfer by Kern Hal: 89
Maka,
A= 94.7531 ft2
Karena A < 200 ft2, maka digunakan Double Pipe Heat Exchanger
Menentukan Spesifikasi Shell (Annulus) dan Tube (Inner Pipe)
Shell (annulus)
Nominal Pipe Size, IPS 8.0000 in
Schedule. No. 40.0000
OD 8.6250 in
ID 7.9810 in
a" (surface per pipe) outside 2.2580 ft2/ft
a" (surface per pipe) inside 2.0900 ft2/ft
4. Menghitung flow area (a) both sides

Shell (annulus) (aa)
Dimana,
D2 (ID annulus)= 7.9810 in
D1 (OD inner pipe)= 4.5000 in
Maka, aa= 0.2368 ft2
Equivalent Diameter (DE)
De = 0.8046 ft
Tube (inner pipe) (ap) Sumber : Process Heat Tran
D= 4.0260 in
ap= 0.0884 ft2
5. Menghitung Mass Velocity (G)

Shell (annulus) (Ga)
Ga = 249,565.7828 lb/ft2 jam
Tube (inner pipe) (Gp)
Gp = 399.0560 lb/ft2 jam
6. Menghitung Reynold Number (Re)

Shell (annulus) (Rea)
Pada Tc, 300.3932 F

Nilai μ pada Tc = 0.6758 lb/ft jam
Maka, Nilai Rea = 297,112.8258
Tube (inner pipe) (Rep) Sumber : Process Heat Tran
Pada tc, 117.5000 F

Nilai μ pada tc = 1.9281 lb/ft jam
Maka, Nilai Rep = 69.4369
7. Menentukan nilai jH dari fig 14.
Shell (annulus)
jH= 300.0000
Tube (inner pipe)
jH= 1.5000
8. Menghitung Prandtl Number (Pr)
Shell (annulus) (Pra) Sumber : Process Heat Tran
Pada Tc= 300.3932 F

Cp= 148.7878 kJ/Kmol.K
μ= 0.2794 cP
k (konduktivitas thermal)= 0.0613 W.m/K
Pr= 11.3038
Pr^(1/3) = 2.2443
Tube (inner pipe) (Prp) Sumber : Process Heat Tran

Pada tc= 117.5000 F
μ= 0.7971 cP
Pr= 5.2264
Pr^(1/3) = 1.7354
9. Menghitung Nilai h
Shell (annulus) (ho) Sumber : Process Heat Tran
Ho = 29.6366 Btu/jam ft2 F
Tube (inner pipe) (hi) Sumber : Process Heat Tran
Hi = 2.8411 Btu/jam ft2 F
10. Konversi nilai hi menjadi hio pada inner pipe
OD = 4.5000 in
ID = 4.0260 in
Hio = 2.5419 Btu/hr ft2 F
11. Menghitung Clean Overall Coefficient (Uc)
Uc = 2.3411 Btu/hr ft2 F
12. Menghitung Design Overall Coefficient (Ud)
Sumber : Process Heat Transfer by

Pers. Umum
Asumsi:
Rda (process fluida annulus pipe)= 0.0040 (source: Table 12, Kern)
Rdi (Saturated Steam annulus)= 0.0000 (source: Table 12, Kern)
Total Rd= 0.0040
Maka,
Rd= 0.0040
1/Ud= 0.4312
Ud= 2.3194 Btu/hr ft2 F
13. Menghitung required surface area (A)
A= 6,127.9565 ft2
Next step 13.

Required length (L)= A/a" = 5,202.0005
dimana, A (surface area) dan a" (surface per pipe outside)
inner pippe
Panjang 1 hairpin= 40.0000 ft (20 @pipe)

Jumlah hairpin= 130.0500
131.0000 buah hairpin
Actual length (L)= 5,240.0000 ft
Actual surface= L x a"
6,172.7200 ft2
Ud actual= 2.3025 Btu/hr ft2 F
Rd actual= 0.0071 hr ft2 F/Btu
14. Menghitung Pressure Drop

Shell (annulus)
1)
D'e (Diameter equivalent)
D'e= D2-D1
D'e= 0.2901 ft
2) Reynold Number
Sumber : Process Heat Transfer by Kern Hal. 112
Rea= 107,123.4449
3) Friction factor (f)

f= 0.0055
4) ΔFa (pressure drop, expressed in feet of liquid)
ρref = 65.1097 lbf/ft3

ρ= 56.1337 lbf/ft3
g = 4,18*(10^8) (sesuai Kern pp. 115)
s (spesific gravity)= ρ/ρref = 1.1599
Δfa= 9.4598 ft
5) V (pressure drop on velocity head of the shell side/annulus)
V= 1.2350 ft/s
6)
g'= 32.2000 Kern pp.112

ft= Jumlah hairpins x (V^2/2g')= 3.1024 ft
ΔPa = 4.1690 psi
Allowable Pressure drop = 10 psi (Kern pp.112)
Tube (inner pipe)

1) Friction factor (f) (turbulent flow, commercial pipes)
Rep= 69.4369
f= 0.0480
2) ΔFp (pressure drop, expressed in feet of liquid)


ρ= 62.8499 lbf/ft3
g = 4,18*(10^8) (sesuai Kern pp. 115)
Δfp= 0.0001 ft
3) ΔPp
ΔPp= 6.30850894655E-05 psi

SUMMARY
IDENTIFIKASI
Nama Alat
Kode Alat
Jumlah
Operasi
Fungsi
DATA DESAIN
Tipe
Number of Hairpins
Bahan Konstruksi
Rd actual
Overall Clean Coefficient (Uc)
Overall Design Coefficient (Ud)
Annulus Heat Transfer Coefficient (ho)
Inner Pipe Heat Transfer Coefficient (hio)
ANNULUS SIDE
IPS 8.0000 in
SN 40.0000
OD 8.6250 in
ID 7.9810 in
a" 2.2580 ft2/ft
ΔPa 4.16901 psi
COOLER-01
Mendinginkan aliran 15 sebelum masuk ke EDC-01
Double-Pipe Heat Exchanger
59,107.9111 lb/Jam 1.0000 kg 1.0000

337.4651 F 2.2046 lb 35.3100
263.3213 F
35.2605 lb/Jam
Return bend Gland
80.6000 F
154.4000 F
Return Head

Selisih
183.0651 T2-t2
182.7213 T1-t1
0.3439
F
F
Sumber: Process Heat Transfer by Kern Hal: 840 Tabel. 8

Tube (Inner Pipe ) Sumber : Process Heat Transfer by Kern Tabel 11. Hal. 8
OD 4.5000 in
ID 4.0260 in
0.6651 ft 0.4423 ft2

0.3750 ft 0.1406 ft2
mber : Process Heat Transfer by Kern Hal. 111
0.3355 ft

0.5924 Btu/lb F
0.6758 lb/ft jam
0.0354 Btu/jam ft F

0.9926 Btu/lb F
1.9281 lb/ft jam
0.3662 Btu/jam ft F
Asumsi (μ/μw)^0,14 = 1
(Karena viskositas fluida < 1 cP)
0.3750 ft
0.3355 ft
rocess Heat Transfer by Kern Hal. 106


Kern Hal. 107
ft
20.0000
Kern Hal. 112

Accepted!
Accepted!
Cooler
C-01
1 buah
Kontinyu
Mendinginkan aliran 15 sebelum masuk ke EDC-01
Double Pipe Heat Exchanger

131.0000 buah
Stainlees Steel
0.0071 hr ft2 F/Btu
2.3411 Btu/hr ft2 F
2.3194 Btu/hr ft2 F
29.6366 Btu/hr ft2 F
2.5419 Btu/hr ft2 F
INNER PIPE SIDE
IPS 4.0000 in
SN 40.0000
OD 4.5000 in
ID 4.0260 in
a" 1.1780 ft2/ft
ΔPp 0.0001 psi
m^3 1.0000 cP 1.0000 mmHg
ft^3 2.4191 lb/ft hr 0.0193 psi 1.0000 psi
2.7792 lbf/ft^2 144.0000 lbf/ft^2
Gland
Gland
Tee
Kern Hal: 89
40 Tabel. 8
nsfer by Kern Tabel 11. Hal. 844
ALIRAN 26
Metanol 32.042 0.0000 0.0000 0.0000
Asam Asetat 60.052 445.9260 26,778.7500 0.9967
Air 18.025 1.4871 26.8056 0.0033
Total 447.4132 26,805.5556 1.0000
Kondisi Operasi
Tc= 253.1291495 F
395.9995275 K
122.8495275 oC
P= 3 Atm
bar
t standar= 77 F
298.15 K
25 C

A B C D
Metanol -9.0562 1254.2 0.0224 -0.000023538
Asam Asetat -3.8937 784.82 0.0067 -0.0000075606
Air -10.2158 1792.5 0.01773 -0.0000112631
Total

Komponen
A B C D
Metanol 40.152 0.31046 -0.0010291 0.0000014598
Asam Asetat -18.944 1.0971 -0.0028921 0.0000029275
Air 92.053 -0.039953 -0.00021103 0.00000053469
Total

A B C Log 10 k liq
Metanol -1.1793 0.6191 512.18 -1.13542603360273
Asam Asetat -1.2836 0.5893 592.71 -1.21946318483423
Air -0.2758 0.004612 -0.0000055391 0
Total
Densitas Liquid
A B n Tc
Metanol 0.27197 0.27192 0.2331 512.58
Asam Asetat 0.35182 0.26954 0.26843 592.71
Air 0.3471 0.274 0.28571 647.13
FL
Kondisi Operasi
tc= 101.3 F
311.65 K
38.5 oC
tw= F
K
Co
t standar= 77 F
298.15 K
25 oC

A B C D
Air -10.2158 1792.5 0.01773 -0.0000112631
Total

Komponen
A B C D
Air 92.053 -0.039953 -0.00021103 0.00000053469
Total

A B C Log 10 k liq
Air -0.2758 0.004612 -0.0000055391 0
Total
Densitas Liquid
A B n Tc
Air 0.3471 0.274 0.28571 647.13
1 kg 1 m^3
2.2046 lb 35.31 ft^3
-0.709761287416323 0.19509166382121 0.0000 0.00

-0.444252334411995 0.35954037378481 0.9967 0.358345314911555
-0.434437899666484 0.36775797581058 0.0033 0.00122237296350402
1.0000 0.359567687875059

92.3670470558569 0.0000 0.00 0.00
143.775180197326 0.9967 143.297292823956 2.38622015626383
76.3424975427973 0.0033 0.253751138250647 0.0140777330513535
1.0000 143.5510 2.4003
0.07321060004279 0.0000 0.00 0.00
0.060330484794228 0.9967 0.0601299552113548 0.0347551141121631
0.681932388070201 0.0033 0.00226664210960336 0.00131011913935074
1 0.0623965973209582 0.0360652332515138
T= 395.999527497491
ρ Fraksi
0.683887091573007 0.0000 0.00 0.00
0.932794140505738 0.9967 0.929693671140373 929.693671140373
0.932122507656093 0.0033 0.00309823695739303 3.09823695739303
0.932791908097766 932.791908097766
-0.0325377521232812 0.92781683384593 1 0.927816833845927

75.2898616772476 1 75.2898616772476 4.17696874769751
0.62354071050025 1 0.62354071050025 0.360406530669144
T= 311.65
ρ Fraksi
1.01503080894644 1 1.01503080894644 1015.03080894644
1 cP 1 mmHg
2.4191 lb/ft hr 0.0193 psi 1
2.7792 lbf/ft^2 144
μ mix (lb/ft jam)
0.00
0.8668373167711
0.0029569201987
0.87
Cp mix (Btu/lb F)
0.00
0.5679203971908
0.0033505004662
0.5713
T= 298.15
ρ Fraksi
0.00 0.7872443337914 0.0000 0.00 0.00
58.045954896519 1.0429408715507 0.9967 1.03947429078895 1039.47429078895
0.1934401924743 1.0274529145287 0.0033 0.0034151010898542 3.4151010898542
58.239395088993 1.04288939187881 1042.88939187881
μ mix (lb/ft jam)
2.2443889210733
Cp mix (Btu/lb F)
0.994118561952
T= 298.15
ρ Fraksi
63.37402779392 1.0274529145287 1 1.02745291452869 1027.45291452869
psi
lbf/ft^2
0.00
64.9001705316717
0.21322378540619
65.1133943170779
64.1496090447448
COOLER
Fungsi: Mendinginkan ali
Tipe: Dou
Gambar:

T1: 157.8495 oC
T2: 87.8495 oC

t1: 27.0000 oC
t2: 50.0000 oC

Q= 4,503,348.1250 Kj/Jam
4,268,350.4516 Btu/Jam

Suhu Tinggi 316.1291 122.0000
Suhu Rendah 190.1291 80.6000
Selisih
Dt= LMTD= 147.9822 F

Tc = Tavg = (T1+T2)/2= 253.1291
tc = tavg = (t1+t2)/2= 101.3000


Maka,
A= 192.2912 ft2
Shell (annulus)
OD 8.6250 in
ID 7.9810 in

Dimana,
De = 0.8046 ft
D= 4.0260 in
ap= 0.0884 ft2

Ga = 249,513.4984 lb/ft2 jam
Gp = 1,166.7554 lb/ft2 jam

Pada Tc, 253.1291 F

Pada tc, 101.3000 F

Shell (annulus)
jH= 300.0000
Tube (inner pipe)
jH= 1.5000
Pada Tc= 253.1291 F

μ= 0.3596 cP
Pr= 13.7775
Pr^(1/3) = 2.3973

Pada tc= 101.3000 F
μ= 0.9278 cP
Pr= 6.1908
Pr^(1/3) = 1.8362
OD = 4.5000 in
ID = 4.0260 in

Pers. Umum
Asumsi:
Total Rd= 0.0040
Maka,
Rd= 0.0040
1/Ud= 0.4128
A= 11,906.4828 ft2
Next step 13.

inner pippe

11,921.3600 ft2

Shell (annulus)
1)
D'e= D2-D1
D'e= 0.2901 ft
2) Reynold Number
Rea= 83,214.7469

f= 0.0058

ρ= 58.2394 lbf/ft3
g = 4,18*(10^8) (sesuai Kern pp. 115)
Δfa= 17.6639 ft
V= 1.1901 ft/s
6)
g'= 32.2000 Kern pp.112

ΔPa = 7.6253 psi
Tube (inner pipe)

Rep= 174.4111
f= 0.0337


ρ= 63.3740 lbf/ft3
g = 4,18*(10^8) (sesuai Kern pp. 115)
Δfp= 0.0016 ft
3) ΔPp
ΔPp= 0.000725736804191 psi

SUMMARY
IDENTIFIKASI
Nama Alat
Kode Alat
Jumlah
Operasi
Fungsi
DATA DESAIN
Tipe
Number of Hairpins
Bahan Konstruksi
Rd actual
ANNULUS SIDE
IPS 8.0000 in
SN 40.0000
OD 8.6250 in
ID 7.9810 in
a" 2.2580 ft2/ft
ΔPa 7.62529 psi
COOLER-02
Mendinginkan aliran 26 sebelum masuk ke tangki produk
59,095.5279 lb/Jam 1.0000 kg 1.0000

316.1291 F 2.2046 lb 35.3100
190.1291 F
103.0943 lb/Jam
Return bend Gland
80.6000 F
122.0000 F
Return Head

Selisih
194.1291 T2-t2
109.5291 T1-t1
84.6000
F
F

OD 4.5000 in
ID 4.0260 in
0.6651 ft 0.4423 ft2

0.3750 ft 0.1406 ft2
0.3355 ft

0.5713 Btu/lb F
0.8698 lb/ft jam
0.0361 Btu/jam ft F

0.9941 Btu/lb F
2.2444 lb/ft jam
0.3604 Btu/jam ft F
0.3750 ft
0.3355 ft


Kern Hal. 107
ft
20.0000
Kern Hal. 112

Accepted!
Accepted!
Cooler
C-01
1 buah
Kontinyu

253.0000 buah
Stainlees Steel
0.0045 hr ft2 F/Btu
2.4462 Btu/hr ft2 F
2.4225 Btu/hr ft2 F
2.6471 Btu/hr ft2 F
INNER PIPE SIDE
IPS 4.0000 in
SN 40.0000
OD 4.5000 in
ID 4.0260 in
a" 1.1780 ft2/ft
ΔPp 0.0007 psi
m^3 1.0000 cP 1.0000 mmHg
ft^3 2.4191 lb/ft hr 0.0193 psi 1.0000 psi
2.7792 lbf/ft^2 144.0000 lbf/ft^2
Gland
Gland
Tee
Kern Hal: 89
40 Tabel. 8
ALIRAN 26
Metanol 32.042 0.0000 0.0000 0.0000
Asam Asetat 60.052 445.9260 26,778.7500 0.9967
Air 18.025 1.4871 26.8056 0.0033
Total 447.4132 26,805.5556 1.0000
Kondisi Operasi
Tc= 163.1291495 F
345.9995275 K
72.8495275 oC
P= 3 Atm
bar
t standar= 77 F
298.15 K
25 C

A B C D
Metanol -9.0562 1254.2 0.0224 -0.000023538
Asam Asetat -3.8937 784.82 0.0067 -0.0000075606
Air -10.2158 1792.5 0.01773 -0.0000112631
Total

Komponen
A B C D
Metanol 40.152 0.31046 -0.0010291 0.0000014598
Asam Asetat -18.944 1.0971 -0.0028921 0.0000029275
Air 92.053 -0.039953 -0.00021103 0.00000053469
Total

A B C Log 10 k liq
Metanol -1.1793 0.6191 512.18 -1.11366504963506
Asam Asetat -1.2836 0.5893 592.71 -1.1995960943724
Air -0.2758 0.004612 -0.0000055391 0
Total
Densitas Liquid
A B n Tc
Metanol 0.27197 0.27192 0.2331 512.58
Asam Asetat 0.35182 0.26954 0.26843 592.71
Air 0.3471 0.274 0.28571 647.13
FL
Kondisi Operasi
tc= 101.3 F
311.65 K
38.5 oC
tw= F
K
Co
t standar= 77 F
298.15 K
25 oC

A B C D
Air -10.2158 1792.5 0.01773 -0.0000112631
Total

Komponen
A B C D
Air 92.053 -0.039953 -0.00021103 0.00000053469
Total

A B C Log 10 k liq
Air -0.2758 0.004612 -0.0000055391 0
Total
Densitas Liquid
A B n Tc
Air 0.3471 0.274 0.28571 647.13
1 kg 1 m^3
2.2046 lb 35.31 ft^3
-0.498817654310404 0.31708985375522 0.0000 0.00

-0.212356489731914 0.61325840660286 0.9967 0.611220026621515
-0.248955061446885 0.56369598116117 0.0033 0.00187364183057772
1.0000 0.613093668452093

84.8388166807696 0.0000 0.00 0.00
135.684019000624 0.9967 135.233025446942 2.25193208297711
75.1133796846544 0.0033 0.249665732800385 0.0138510808765817
1.0000 135.4827 2.2658
0.0769723862268872 0.0000 0.00 0.00
0.063154442485305 0.9967 0.0629445264859332 0.0363819363088694
0.656832736346336 0.0033 0.0021832145902056 0.00126189803313883
1 0.0651277410761388 0.0376438343420082
T= 345.999527497491
ρ Fraksi
0.740841082497788 0.0000 0.00 0.00
0.991582650903198 0.9967 0.98828677724914 988.28677724914
0.982463515760517 0.0033 0.00326556300144891 3.26556300144891
0.991552340250589 991.552340250589
-0.0325377521232812 0.92781683384593 1 0.927816833845927

75.2898616772476 1 75.2898616772476 4.17696874769751
0.62354071050025 1 0.62354071050025 0.360406530669144
T= 311.65
ρ Fraksi
1.01503080894644 1 1.01503080894644 1015.03080894644
1 cP 1 mmHg
2.4191 lb/ft hr 0.0193 psi 1
2.7792 lbf/ft^2 144
μ mix (lb/ft jam)
0.00
1.4785412443975
0.0045323395882
1.48
Cp mix (Btu/lb F)
0.00
0.5359598357486
0.0032965572486
0.5393
T= 298.15
ρ Fraksi
0.00 0.7872443337914 0.0000 0.00 0.00
61.704248913154 1.0429408715507 0.9967 1.03947429078895 1039.47429078895
0.2038872895212 1.0274529145287 0.0033 0.0034151010898542 3.4151010898542
61.908136202675 1.04288939187881 1042.88939187881
μ mix (lb/ft jam)
2.2443889210733
Cp mix (Btu/lb F)
0.994118561952
T= 298.15
ρ Fraksi
63.37402779392 1.0274529145287 1 1.02745291452869 1027.45291452869
psi
lbf/ft^2
0.00
64.9001705316717
0.21322378540619
65.1133943170779
64.1496090447448
COOLER
Fungsi: Mendinginkan ali
Tipe: Dou
Gambar:

T1: 87.8495 oC
T2: 57.8495 oC

t1: 27.0000 oC
t2: 50.0000 oC

Q= 1,818,650.4737 Kj/Jam
1,723,748.0548 Btu/Jam

Suhu Tinggi 190.1291 122.0000
Suhu Rendah 136.1291 80.6000
Selisih
Dt= LMTD= 61.6838 F

Tc = Tavg = (T1+T2)/2= 163.1291
tc = tavg = (t1+t2)/2= 101.3000


Maka,
A= 186.2993 ft2
Shell (annulus)
OD 8.6250 in
ID 7.9810 in

Dimana,
De = 0.8046 ft
D= 4.0260 in
ap= 0.0884 ft2

Ga = 249,513.4984 lb/ft2 jam
Gp = 471.1873 lb/ft2 jam

Pada Tc, 163.1291 F

Pada tc, 101.3000 F

Shell (annulus)
jH= 300.0000
Tube (inner pipe)
jH= 1.5000
Pada Tc= 163.1291 F

μ= 0.6131 cP
Pr= 21.2454
Pr^(1/3) = 2.7696

Pada tc= 101.3000 F
μ= 0.9278 cP
Pr= 6.1908
Pr^(1/3) = 1.8362
OD = 4.5000 in
ID = 4.0260 in

Pers. Umum
Asumsi:
Total Rd= 0.0040
Maka,
Rd= 0.0040
1/Ud= 0.4075
A= 11,387.4810 ft2
Next step 13.

inner pippe

11,403.0400 ft2

Shell (annulus)
1)
D'e= D2-D1
D'e= 0.2901 ft
2) Reynold Number
Rea= 48,803.8544

f= 0.0063

ρ= 61.9081 lbf/ft3
g = 4,18*(10^8) (sesuai Kern pp. 115)
Δfa= 16.4286 ft
V= 1.1196 ft/s
6)
g'= 32.2000 Kern pp.112

ΔPa = 7.5443 psi
Tube (inner pipe)

Rep= 70.4349
f= 0.0477


ρ= 63.3740 lbf/ft3
g = 4,18*(10^8) (sesuai Kern pp. 115)
Δfp= 0.0004 ft
3) ΔPp
ΔPp= 0.000160239949926 psi

SUMMARY
IDENTIFIKASI
Nama Alat
Kode Alat
Jumlah
Operasi
Fungsi
DATA DESAIN
Tipe
Number of Hairpins
Bahan Konstruksi
Rd actual
ANNULUS SIDE
IPS 8.0000 in
SN 40.0000
OD 8.6250 in
ID 7.9810 in
a" 2.2580 ft2/ft
ΔPa 7.54426 psi
COOLER-02
59,095.5279 lb/Jam 1.0000 kg 1.0000

190.1291 F 2.2046 lb 35.3100
136.1291 F
41.6340 lb/Jam
Return bend Gland
80.6000 F
122.0000 F
Return Head

Selisih
68.1291 T2-t2
55.5291 T1-t1
12.6000
F
F

OD 4.5000 in
ID 4.0260 in
0.6651 ft 0.4423 ft2

0.3750 ft 0.1406 ft2
0.3355 ft

0.5393 Btu/lb F
1.4831 lb/ft jam
0.0376 Btu/jam ft F

0.9941 Btu/lb F
2.2444 lb/ft jam
0.3604 Btu/jam ft F
0.3750 ft
0.3355 ft


Kern Hal. 107
ft
20.0000
Kern Hal. 112

Accepted!
Accepted!
Cooler
C-01
1 buah
Kontinyu

242.0000 buah
Stainlees Steel
0.0046 hr ft2 F/Btu
2.4783 Btu/hr ft2 F
2.4540 Btu/hr ft2 F
2.6471 Btu/hr ft2 F
INNER PIPE SIDE
IPS 4.0000 in
SN 40.0000
OD 4.5000 in
ID 4.0260 in
a" 1.1780 ft2/ft
ΔPp 0.0002 psi
m^3 1.0000 cP 1.0000 mmHg
ft^3 2.4191 lb/ft hr 0.0193 psi 1.0000 psi
2.7792 lbf/ft^2 144.0000 lbf/ft^2
Gland
Gland
Tee
Kern Hal: 89
40 Tabel. 8
ALIRAN 26
Metanol 32.042 0.0000 0.0000 0.0000
Asam Asetat 60.052 445.9260 26,778.7500 0.9967
Air 18.025 1.4871 26.8056 0.0033
Total 447.4132 26,805.5556 1.0000
Kondisi Operasi
Tc= 111.8291495 F
317.4995275 K
44.3495275 oC
P= 3 Atm
bar
t standar= 77 F
298.15 K
25 C

A B C D
Metanol -9.0562 1254.2 0.0224 -0.000023538
Asam Asetat -3.8937 784.82 0.0067 -0.0000075606
Air -10.2158 1792.5 0.01773 -0.0000112631
Total

Komponen
A B C D
Metanol 40.152 0.31046 -0.0010291 0.0000014598
Asam Asetat -18.944 1.0971 -0.0028921 0.0000029275
Air 92.053 -0.039953 -0.00021103 0.00000053469
Total

A B C Log 10 k liq
Metanol -1.1793 0.6191 512.18 -1.10023734657481
Asam Asetat -1.2836 0.5893 592.71 -1.18733702595026
Air -0.2758 0.004612 -0.0000055391 0
Total
Densitas Liquid
A B n Tc
Metanol 0.27197 0.27192 0.2331 512.58
Asam Asetat 0.35182 0.26954 0.26843 592.71
Air 0.3471 0.274 0.28571 647.13
FL
Kondisi Operasi
tc= 107.6 F
315.15 K
42 oC
tw= F
K
Co
t standar= 77 F
298.15 K
25 oC

A B C D
Air -10.2158 1792.5 0.01773 -0.0000112631
Total

Komponen
A B C D
Air 92.053 -0.039953 -0.00021103 0.00000053469
Total

A B C Log 10 k liq
Air -0.2758 0.004612 -0.0000055391 0
Total
Densitas Liquid
A B n Tc
Air 0.3471 0.274 0.28571 647.13
1 kg 1 m^3
2.2046 lb 35.31 ft^3
-0.366738935030879 0.42979470917355 0.0000 0.00

-0.0567289366542306 0.87754836892303 0.9967 0.874631528308016
-0.0762431792581861 0.8389900700848 0.0033 0.00278867854887325
1.0000 0.877420206856889

81.7056275967038 0.0000 0.00 0.00
131.540944672281 0.9967 131.10372208314 2.18316995409212
75.2080651393892 0.0033 0.249980453207603 0.0138685410933483
1.0000 131.3537 2.1970
0.0793894244457544 0.0000 0.00 0.00
0.0649625365306728 0.9967 0.0647466106948817 0.0374235409816416
0.630133583388733 0.0033 0.0020944705659546 0.00121060398712176
1 0.0668410812608363 0.0386341449687634
T= 317.499527497491
ρ Fraksi
0.769210797365482 0.0000 0.00 0.00
1.02265715339289 0.9967 1.01925799270172 1019.25799270172
1.00958529383225 0.0033 0.00335571176889296 3.35571176889296
1.02261370447061 1022.61370447061
-0.059068484217204 0.87283371974234 1 0.872833719742336

75.2385029680882 1 75.2385029680882 4.17411944344456
0.62753103292025 1 0.62753103292025 0.362712937027904
T= 315.15
ρ Fraksi
1.01177725125691 1 1.01177725125691 1011.77725125691
1 cP 1 mmHg
2.4191 lb/ft hr 0.0193 psi 1
2.7792 lbf/ft^2 144
μ mix (lb/ft jam)
0.00
2.1157336669771
0.0067458134097
2.12
Cp mix (Btu/lb F)
0.00
0.5195944490739
0.0033007127802
0.5229
T= 298.15
ρ Fraksi
0.00 0.7872443337914 0.0000 0.00 0.00
63.637954423965 1.0429408715507 0.9967 1.03947429078895 1039.47429078895
0.2095157792609 1.0274529145287 0.0033 0.0034151010898542 3.4151010898542
63.847470203226 1.04288939187881 1042.88939187881
μ mix (lb/ft jam)
2.1113847680567
Cp mix (Btu/lb F)
0.9934404275398
T= 298.15
ρ Fraksi
63.1708900629 1.0274529145287 1 1.02745291452869 1027.45291452869
psi
lbf/ft^2
0.00
64.9001705316717
0.21322378540619
65.1133943170779
64.1496090447448
COOL
Fungsi: Mendingink
Tipe:
Gambar:
Fluida Panas: Aliran 26

Flow Rate (W1): 26,805.5556
T1: 57.8495
T2: 30.8495
Fluida Dingin: Cooling Water

Flow Rate (W2): 12.6319
t1: 27.0000
t2: 57.0000

Q= 1,586,698.0562
1,503,899.5824

Komponen Fluida Panas (T)
Suhu Tinggi 136.1291
Suhu Rendah 87.5291
Selisih
Dt= LMTD= 3.5777

Tc = Tavg = (T1+T2)/2=
tc = tavg = (t1+t2)/2=

Asumsi Ud awal= 150.0000

Maka,
A= 2,802.3200
Karena A > 200 ft2, maka digunakan Shell and Tube Heat Exchanger
4. Menentukan Spesifikasi Shell and Tube

Tube Side
Panjang tube (L)= 18.0000
Outside Diameter (OD)= 0.7500
BWG= 18.0000
Inside Diameter (ID)= 0.6520
Tube surface area (a")= 0.1963
Number of passes (n)= 4.0000
Jumlah tube (Nt)= 793.0945
882.0000
Tube pitch (PT)= 1.0000
Koreksi Nilai Ud
A= Nt x L x a"= 3,116.4588
UD= 134.8800
(Setelah dikoreksi, nilai UD yang digunakan tidak berbeda jauh)
Shell Side
ID= 35.0000
Baffle Space (B)= ID
2
B= 17.5000
Pass (n)= 4.0000
5. Menghitung Flow Area on Both Sides

Tube Side
Flow area per tube (at')= 0.3340
at'= 10.4215
Shell Side
Clearance (C')= Tube Pitch - Tube Diameter= 0.2500
Luas area laluan (as)= 1.0634
6. Menghitung mass velocity (G) both sides

Tube Side (Gt)
Gt= 5,670.5131
Shell Side (Gs)
Gs= 26.1888
7. Menghitung Reynold Number (Re) both sides

Tube Side (Ret)
D= 0.6520
Pada Tc= 111.8291
μ pada Tc= 2.1225
Ret= 1,741.9130
Shell Side (Res)
D= 0.7300
Pada tc= 107.6000
μ pada tc= 2.1114
Res= 9.0547
8. Menghitung nilai Heat Transfer Factor (jH) both sides

Tube Side (Fig. 24, Kern)
jH= 3.0000
Shell Side (Fig. 28, Kern)

jH= 2.5000
9. Menghitung Prandtl Number (Pr) both sides

Tube Side (Prt)
Tc= 111.8291
c (cp) pada Tc= 0.5229
k pada Tc= 0.0386
µ pada Tc= 2.1225
Prt= 3.0626
Shell Side (Prs)
tc= 107.6000
c (cp) pada tc= 0.9934
k pada tc= 0.3627
µ pada tc= 2.1114
Prp= 1.7949
10. Menghitung nilai h (h) both sides

Tube Side (hi)
Untuk non-viscous fluid, maka φ = (µ/µw)0.14 = 1
(Persamaan 6.15a, Kern)

hi= 6.5331
Shell Side (ho)


ho= 26.7553
11. Menghitung nilai koreksi hi (hio) pada tube sides
ID= 0.6520
OD= 0.7500
hio= 5.6795
12. Menghitung clean overall coefficient (Uc)
Pers 6.7 Kern
Uc= 4.6850
13. Menghitung dirt factor (Rd)

Pers 6.11 Kern
Rd= -0.206034376189961

Tube Side
Tube Pressure Drop (ΔPt)
Ret= 1,741.9130
f= 0.0001
s (spgr)= 0.0047
ΔPt= 0.0001
Kern 7.45
Return Loss Pressure Drop (ΔPr)

Gt= 5,670.5131
0.0500
=
ΔPr= 8.3733
ΔPT (total)= 8.3734

Accepted!
Shell Side
Ret= 9.0547
f= 0.0015
s (spgr)= 0.0187
N + 1= 12.3429
Number of cross= 13.0000
dimana,
N (jumlah baffle)= 12.0000
N + 1 (crosses dalam shell)= 13.0000
Sehingga,
ΔPs=
0.0000007
(Kern, eq 7.44)
Accepted!
SUMMARY
IDENTIFIKASI
Nama Alat
Kode Alat
Jumlah
Operasi
Fungsi
DATA DESAIN
Tipe
Bahan Konstruksi
Rd calculated
Tube Side Transfer Coefficient (hio)
Shell Side Heat Transfer Coefficient (ho)
TUBE SIDE
Length 18.0000
OD 0.7500
BWG 18.0000
Pitch 1.0000
Passes 4.0000
Jumlah Tubes 882.00
ΔPT 8.3734
COOLER-02
Shell and Tube Heat Exchanger
Tube
Kg/Jam 59,095.5279 lb/Jam
o
C 136.1291 F
o
C 87.5291 F
Shell
Kg/Jam 27.8484 lb/Jam
o
C 80.6000 F
o
C 134.6000 F
Kj/Jam
Btu/Jam
ence) Sumber: Process Heat Trans

Fluida Dingin (t) Selisih
134.6000 1.5291 T2-t2
80.6000 6.9291 T1-t1
-5.4000
dan tc)
111.8291 F
107.6000 F
Sumber: Process Heat Transfer by Kern H

a (A)
uku Kern
Btu/Jam ft2 F
Hal: 89
ft2
Heat Exchanger
ube Table 10, Kern
ft 216.0000 inch
inch
in
ft2/ft (outside)
(fig. 12.20 Coulson)
dari kern tabel 9
Tube pitch triangular arrangement, tabel 9 kern)
ft2
Btu/Jam ft2 F
inch 2.9167 ft
inch
des
in2 Table 10, Kern
ft2
Kern Hal. 138
in
ft2
ides
lb/ft2hr
lb/ft2hr
h sides
in 0.0543 ft
F
lb/ft jam
in (dari grafik) 0.0608 ft

F
lb/ft jam
both sides
sides
F
Btu/lb F
Btu/ft F
lb/ft hr
F
Btu/lb F
Btu/ft F
lb/ft hr
Btu/hr ft2 F
Btu/hr ft2 F
ube sides
in 0.0543 ft
in 0.0625 ft
Btu/hr ft2 F
(Uc)
Btu/hr ft2 F
Btu/hr ft2 F ρ ref (kg/m3)=
ft2/in2 (Fig 2.6 Kern)
psi
lb/ft2 hr
Fig 2.7 Kern
psi
psi
12 adalah faktor konversi ft ke in
Baffle
Crosses
psi
SUMMARY
IDENTIFIKASI
Cooler
C-02
1 buah
Kontinyu
Mengkondensasikan top product KD-01
DATA DESAIN
Carbon Steel
0.2060 hr ft2 F/Btu
4.6850 Btu/hr ft2 F
134.8800 Btu/hr ft2 F
5.6795 Btu/hr ft2 F
o) 26.7553 Btu/hr ft2 F
SHELL SIDE
ft. ID 35.00 in.
in. Baffle Space 17.50 in.
in. Passes 4
in. (Triangular) ΔPS 6.58E-07 psi
tube
psi
1.0000 kg 1.0000 m^3 1.0000 cP 1.0000 mmHg
2.2046 lb 35.3100 ft^3 2.4191 lb/ft hr 0.0193 psi 1.0000
2.7792 lbf/ft^2 144.0000
rocess Heat Transfer by Kern Hal: 840 Tabel. 8

Kern Hal. 128
(Felder, pp. 44)
1000
psi
lbf/ft^2
ALIRAN 22
Metanol 32.042 0.1909 6.1160 0.0003
Etil Asetat 88.107 607.8688 53,557.5000 0.9992
Air 18.025 0.2839 5.1174 0.0005
Total 608.3436 53,568.7334 1.0000
Kondisi Operasi
Tc= 198.3612912 F
365.5729396 K
92.42293958 oC
tw= F
K
C o
t standar= 77 F
298.15 K
25 oC

A B C D
Metanol -9.0562 1254.2 0.0224 -0.000023538
Etil Asetat -3.6861 5.52E+02 0.008 -1.04E-05
Air -10.2158 1792.5 0.01773 -0.0000112631
Total
HEAT CAPACITY (FASE LIQUID), Cp liq =A+B*T+C*(T^2)+D*(T^3), Cp (J/mol.

Komponen
A B C D
Metanol 40.152 0.31046 -0.0010291 0.0000014598
Etil Asetat 62.832 0.8410 -2.6998E-03 3.6631E-06
Air 92.053 -0.039953 -0.00021103 0.00000053469
Total

A B C Log 10 k liq
Metanol -1.1793 0.6191 512.18 -1.12243561678754
Etil Asetat -1.6938 1.0862 523.3 -1.58799744698806
Air -0.2758 0.004612 -0.0000055391 0
Total
Densitas Liquid
A B n Tc
Metanol 0.27197 0.27192 0.2331 512.58
Etil Asetat 0.3065 0.2586 0.278 523.3
Air 0.3471 0.274 0.28571 647.13
Kondisi Operasi
tc= 107.6 F
315.15 K
42 oC
tw= F
K
Co
t standar= 77 F
298.15 K
25 oC

A B C D
Air -10.2158 1792.5 0.01773 -0.0000112631
Total

Komponen
A B C D
Air 92.053 -0.039953 -0.00021103 0.00000053469
Total

A B C Log 10 k liq
Air -0.2758 0.004612 -0.0000055391 0
Total
Densitas Liquid
A B n Tc
Air 0.3471 0.274 0.28571 647.13
1 kg 1 m^3
2.2046 lb 35.31 ft^3
-0.5823 0.2616 0.0003 0.0001

-0.6459 0.2260 0.9992 0.2258
-0.3362 0.4611 0.0005 0.0002
0.2261
A+B*T+C*(T^2)+D*(T^3), Cp (J/mol. K), T (K)

87.4358537844028 0.0003 0.0274339834235415 0.000856188234927331
188.423104358362 0.9992 188.276050395516 2.13690229375096
75.3675291130302 0.0005 0.0351728378236968 0.00195133635637708
188.338657216763 2.13970981834227
0.0754335216114102 0.0003 2.36681165894436E-05 1.36801713886984E-05
0.0258227537056607 0.9992 0.0258026004538769 0.0149139030623409
0.669957275750823 0.0005 0.00031265850010088 0.000180716613058308
0.0261389270705672 0.0151082998467879
T= 365.572939579367
ρ Fraksi
0.719825899003632 0.0003 0.00022585347916651 0.225853479166509
0.807739852734979 0.9992 0.807109455806227 807.109455806227
0.96321334688876 0.0005 0.00044951648592499 0.449516485924988
0.807784825771319 807.784825771319
-0.059068484217204 0.872833719742336 1 0.872833719742336

75.2385029680882 1 75.2385029680882 4.17411944344456
0.62753103292025 1 0.62753103292025 0.362712937027904
T= 315.15
ρ Fraksi
1.01177725125691 1 1.01177725125691 1011.77725125691
1 cP 1 mmHg
2.4191 lb/ft hr 0.0193 psi
2.7792 lbf/ft^2
μ mix (lb/ft jam)
0.0002
0.5463
0.0005
0.5470
Cp mix (Btu/lb F)
0.00020377279991271
0.508582745912729
0.00046441805281774
0.509250936765459
T= 298.15
ρ mix (lb/ft3) ρ standar mix (g/cm3)
ρ Fraksi
0.014101290857278 0.7872443337914 0.0003 0.000247006772036158
50.3923394582387 0.8933861085041 0.9992 0.892688869340954
0.0280658183197459 1.0274529145287 0.0005 0.000479496079538504
50.4345065674157 0.893415372192528
μ mix (lb/ft jam)
2.11138476805671
Cp mix (Btu/lb F)
0.993440427539805
T= 298.15
ρ Fraksi
63.1708900628998 1.0274529145287 1 1.02745291452869
1 psi
144 lbf/ft^2
ρ standra mix (kg/m3) ρ standar mix (lb/ft3)
0.247006772036158 0.0154220087689299
892.688869340954 55.7355389790163
0.479496079538504 0.0299376113551568
893.415372192528 55.7808985991404
1027.45291452869 64.1496090447448
COOL
Fungsi: Mendingink
Tipe:
Gambar:

Flow Rate (W1): 53,568.7334
T1: 114.9229
T2: 69.9229

Flow Rate (W2): 41.0950
t1: 27.0000
t2: 57.0000

Q= 5,161,941.5683
4,892,576.5925

Suhu Rendah 157.8613
Selisih
Dt= LMTD= 90.1892

Tc = Tavg = (T1+T2)/2=
tc = tavg = (t1+t2)/2=


Maka,
A= 361.6528

Tube Side
BWG= 18.0000
118.0000
Koreksi Nilai Ud
A= Nt x L x a"= 370.6144
UD= 146.3729
Shell Side
ID= 15.2500
2
B= 7.6250
Pass (n)= 6.0000

Tube Side
at'= 1.3943
Shell Side

Tube Side (Gt)
Gt= 84,702.3576
Shell Side (Gs)
Gs= 448.7779

Tube Side (Ret)
D= 0.6520
Pada Tc= 198.3613
μ pada Tc= 0.5470
Ret= 100,965.3049
Shell Side (Res)
D= 0.7300
Pada tc= 107.6000
μ pada tc= 2.1114
Res= 155.1626

jH= 30.0000

jH= 2.5000

Tube Side (Prt)
Tc= 198.3613
k pada Tc= 0.0151
µ pada Tc= 0.5470
Prt= 2.6418
Shell Side (Prs)
tc= 107.6000
k pada tc= 0.3627
µ pada tc= 2.1114
Prp= 1.7949

Tube Side (hi)

hi= 22.0377
Shell Side (ho)


ho= 26.7553
ID= 0.6520
OD= 0.7500
hio= 19.1581
Pers 6.7 Kern
Uc= 11.1641

Pers 6.11 Kern
Rd= -0.082741106891185

Tube Side
Ret= 100,965.3049
f= 0.0003
s (spgr)= 0.8078
ΔPt= 0.0002
Kern 7.45

Gt= 84,702.3576
0.0500
=
ΔPr= 0.0486

Accepted!
Shell Side
Ret= 155.1626
f= 0.0150
s (spgr)= 1.0118
N + 1= 25.1803
dimana,
Sehingga,
ΔPs=
3.11E-05
(Kern, eq 7.44)
Accepted!
SUMMARY
IDENTIFIKASI
Nama Alat
Kode Alat
Jumlah
Operasi
Fungsi
DATA DESAIN
Tipe
Bahan Konstruksi
Rd calculated
TUBE SIDE
Length 16.0000
OD 0.7500
BWG 18.0000
Pitch 1.0000
Passes 6.0000
Jumlah Tubes 118.00
ΔPT 0.0488
COOLER-03
Tube
Kg/Jam 118,097.6296 lb/Jam
o
C 238.8613 F
o
C 157.8613 F
Shell
o
C 80.6000 F
o
C 134.6000 F
Kj/Jam
Btu/Jam

134.6000 104.2613 T2-t2
80.6000 77.2613 T1-t1
27.0000
dan tc)
198.3613 F
107.6000 F

a (A)
uku Kern
Btu/Jam ft2 F
Hal: 89
ft2
Heat Exchanger
ube Table 10, Kern
ft 192.0000 inch
inch
in
ft2/ft (outside)
dari kern tabel 9
ft2
Btu/Jam ft2 F
inch 1.2708 ft
inch
des
in2 Table 10, Kern
ft2
Kern Hal. 138
in
ft2
ides
lb/ft2hr
lb/ft2hr
h sides
in 0.0543 ft
F
lb/ft jam

F
lb/ft jam
both sides
sides
F
Btu/lb F
Btu/ft F
lb/ft hr
F
Btu/lb F
Btu/ft F
lb/ft hr
Btu/hr ft2 F
Btu/hr ft2 F
ube sides
in 0.0543 ft
in 0.0625 ft
Btu/hr ft2 F
(Uc)
Btu/hr ft2 F
psi
lb/ft2 hr
Fig 2.7 Kern
psi
psi
Baffle
Crosses
psi
SUMMARY
IDENTIFIKASI
Cooler
C-02
1 buah
Kontinyu
DATA DESAIN
Carbon Steel
0.0827 hr ft2 F/Btu
146.3729 Btu/hr ft2 F
o) 26.7553 Btu/hr ft2 F
SHELL SIDE
ft. ID 15.25 in.
in. Passes 6
tube
psi
1.0000 kg 1.0000 m^3 1.0000 cP 1.0000 mmHg
2.2046 lb 35.3100 ft^3 2.4191 lb/ft hr 0.0193 psi 1.0000
2.7792 lbf/ft^2 144.0000

Kern Hal. 128
(Felder, pp. 44)
1000
psi
lbf/ft^2
ALIRAN 22
Metanol 32.042 0.1909 6.1160 0.0003
Etil Asetat 88.107 607.8688 53,557.5000 0.9992
Air 18.025 0.2839 5.1174 0.0005
Total 608.3436 53,568.7334 1.0000
Kondisi Operasi
Tc= 121.8612912 F
323.0729396 K
49.92293958 oC
tw= F
K
C o
t standar= 77 F
298.15 K
25 oC

A B C D
Metanol -9.0562 1254.2 0.0224 -0.000023538
Etil Asetat -3.6861 5.52E+02 0.008 -1.04E-05
Air -10.2158 1792.5 0.01773 -0.0000112631
Total

Komponen
A B C D
Metanol 40.152 0.31046 -0.0010291 0.0000014598
Etil Asetat 62.832 0.8410 -2.6998E-03 3.6631E-06
Air 92.053 -0.039953 -0.00021103 0.00000053469
Total

A B C Log 10 k liq
Metanol -1.1793 0.6191 512.18 -1.1029290653404
Etil Asetat -1.6938 1.0862 523.3 -1.55398292946675
Air -0.2758 0.004612 -0.0000055391 0
Total
Densitas Liquid
A B n Tc
Metanol 0.27197 0.27192 0.2331 512.58
Etil Asetat 0.3065 0.2586 0.278 523.3
Air 0.3471 0.274 0.28571 647.13
Kondisi Operasi
tc= 107.6 F
315.15 K
42 oC
tw= F
K
Co
t standar= 77 F
298.15 K
25 oC

A B C D
Air -10.2158 1792.5 0.01773 -0.0000112631
Total

Komponen
A B C D
Air 92.053 -0.039953 -0.00021103 0.00000053469
Total

A B C Log 10 k liq
Air -0.2758 0.004612 -0.0000055391 0
Total
Densitas Liquid
A B n Tc
Air 0.3471 0.274 0.28571 647.13
1 kg 1 m^3
2.2046 lb 35.31 ft^3
-0.3941 0.4036 0.0003 0.0001

-0.4816 0.3299 0.9992 0.3296
-0.1150 0.7673 0.0005 0.0004
0.3301

82.2658189881309 0.0003 0.0258118268051617 0.000805562287159408
176.255755800636 0.9992 176.118197790151 1.99891266063027
75.1491089882296 0.0005 0.0350709045943943 0.00194568125350315
176.179080521551 2.00166390417093
0.0788988975102024 0.0003 2.47554172887451E-05 1.43086311928947E-05
0.0279265360811524 0.9992 0.0279047409418923 0.0161289402644138
0.636062607293869 0.0005 0.00029684039261143 0.000171573746929404
0.0282263367517925 0.0163148226425361
T= 323.072939579367
ρ Fraksi
0.763844371006759 0.0003 0.00023966477029018 0.239664770290183
0.863239080641245 0.9992 0.862565369590128 862.565369590129
1.00435991260924 0.0005 0.00046871893955615 0.468718939556152
0.863273753299975 863.273753299975
-0.059068484217204 0.872833719742336 1 0.872833719742336

75.2385029680882 1 75.2385029680882 4.17411944344456
0.62753103292025 1 0.62753103292025 0.362712937027904
T= 315.15
ρ Fraksi
1.01177725125691 1 1.01177725125691 1011.77725125691
1 cP 1 mmHg
2.4191 lb/ft hr 0.0193 psi
2.7792 lbf/ft^2
μ mix (lb/ft jam)
0.0003
0.7974
0.0009
0.7985
Cp mix (Btu/lb F)
0.00019172382434394
0.475741213230005
0.00046307213833375
0.476396009192682
T= 298.15
ρ Fraksi
0.0149636067001342 0.7872443337914 0.0003 0.000247006772036158
53.8547610818011 0.8933861085041 0.9992 0.892688869340954
0.0292647344702773 1.0274529145287 0.0005 0.000479496079538504
53.8989894229715 0.893415372192528
μ mix (lb/ft jam)
2.11138476805671
Cp mix (Btu/lb F)
0.993440427539805
T= 298.15
ρ Fraksi
63.1708900628998 1.0274529145287 1 1.02745291452869
1 psi
144 lbf/ft^2
0.247006772036158 0.0154220087689299
892.688869340954 55.7355389790163
0.479496079538504 0.0299376113551568
893.415372192528 55.7808985991404
1027.45291452869 64.1496090447448
COOL
Fungsi: Mendingink
Tipe:
Gambar:

Flow Rate (W1): 53,568.7334
T1: 69.9229
T2: 29.9229

Flow Rate (W2): 35.1562
t1: 27.0000
t2: 57.0000

Q= 4,415,966.9678
4,185,529.0948

Suhu Rendah 85.8613
Selisih
Dt= LMTD= 12.1233

Tc = Tavg = (T1+T2)/2=
tc = tavg = (t1+t2)/2=


Maka,
A= 2,301.6463

Tube Side
BWG= 18.0000
864.0000
Koreksi Nilai Ud
A= Nt x L x a"= 2,713.6512
UD= 127.2260
Shell Side
ID= 35.0000
2
B= 17.5000
Pass (n)= 6.0000

Tube Side
at'= 10.2089
Shell Side

Tube Side (Gt)
Gt= 11,568.1461
Shell Side (Gs)
Gs= 72.8866

Tube Side (Ret)
D= 0.6520
Pada Tc= 121.8613
μ pada Tc= 0.7985
Ret= 9,445.3070
Shell Side (Res)
D= 0.7300
Pada tc= 107.6000
μ pada tc= 2.1114
Res= 25.2002

jH= 30.0000

jH= 2.5000

Tube Side (Prt)
Tc= 121.8613
k pada Tc= 0.0163
µ pada Tc= 0.7985
Prt= 2.8569
Shell Side (Prs)
tc= 107.6000
k pada tc= 0.3627
µ pada tc= 2.1114
Prp= 1.7949

Tube Side (hi)

hi= 25.7354
Shell Side (ho)


ho= 26.7553
ID= 0.6520
OD= 0.7500
hio= 22.3726
Pers 6.7 Kern
Uc= 12.1842

Pers 6.11 Kern
Rd= -0.074213161449348

Tube Side
Ret= 9,445.3070
f= 0.0003
s (spgr)= 0.8633
ΔPt= 0.0000
Kern 7.45

Gt= 11,568.1461
0.0500
=
ΔPr= 0.0455

Accepted!
Shell Side
Ret= 25.2002
f= 0.0015
s (spgr)= 0.0187
N + 1= 10.9714
dimana,
Sehingga,
ΔPs=
0.0000
(Kern, eq 7.44)
Accepted!
SUMMARY
IDENTIFIKASI
Nama Alat
Kode Alat
Jumlah
Operasi
Fungsi
DATA DESAIN
Tipe
Bahan Konstruksi
Rd calculated
TUBE SIDE
Length 16.0000
OD 0.7500
BWG 18.0000
Pitch 1.0000
Passes 6.0000
Jumlah Tubes 864.00
ΔPT 0.0455
COOLER-03
Tube
Kg/Jam 118,097.6296 lb/Jam
o
C 157.8613 F
o
C 85.8613 F
Shell
o
C 80.6000 F
o
C 134.6000 F
Kj/Jam
Btu/Jam

134.6000 23.2613 T2-t2
80.6000 5.2613 T1-t1
18.0000
dan tc)
121.8613 F
107.6000 F

a (A)
uku Kern
Btu/Jam ft2 F
Hal: 89
ft2
Heat Exchanger
ube Table 10, Kern
ft 192.0000 inch
inch
in
ft2/ft (outside)
dari kern tabel 9
ft2
Btu/Jam ft2 F
inch 2.9167 ft
inch
des
in2 Table 10, Kern
ft2
Kern Hal. 138
in
ft2
ides
lb/ft2hr
lb/ft2hr
h sides
in 0.0543 ft
F
lb/ft jam

F
lb/ft jam
both sides
sides
F
Btu/lb F
Btu/ft F
lb/ft hr
F
Btu/lb F
Btu/ft F
lb/ft hr
Btu/hr ft2 F
Btu/hr ft2 F
ube sides
in 0.0543 ft
in 0.0625 ft
Btu/hr ft2 F
(Uc)
Btu/hr ft2 F
psi
lb/ft2 hr
Fig 2.7 Kern
psi
psi
Baffle
Crosses
psi
SUMMARY
IDENTIFIKASI
Cooler
C-02
1 buah
Kontinyu
DATA DESAIN
Carbon Steel
0.0742 hr ft2 F/Btu
127.2260 Btu/hr ft2 F
o) 26.7553 Btu/hr ft2 F
SHELL SIDE
ft. ID 35.00 in.
in. Passes 6
tube
psi
1.0000 kg 1.0000 m^3 1.0000 cP 1.0000 mmHg
2.2046 lb 35.3100 ft^3 2.4191 lb/ft hr 0.0193 psi 1.0000
2.7792 lbf/ft^2 144.0000

Kern Hal. 128
(Felder, pp. 44)
1000
psi
lbf/ft^2
ALIRAN 14
Metanol 32.042 38.6807 1,239.4081 0.9999
Air 18.025 0.0040 0.0725 0.0001
Total 38.6848 1,239.4805 1.0000
Kondisi Operasi
Tc= 184.0706279 F
357.6336822 K
84.48368219 oC
P= 4 Atm
bar
t standar= 77 F
298.15 K
25 oC

A B C D
Metanol -9.0562 1254.2 0.0224 -0.000023538
Air -10.2158 1792.5 0.01773 -0.0000112631
Total

Komponen
A B C D
Metanol 40.152 0.31046 -0.0010291 0.0000014598
Air 92.053 -0.039953 -0.00021103 0.00000053469
Total

A B C Log 10 k liq
Metanol -1.1793 0.6191 512.18 -1.11891957749036
Air -0.2758 0.004612 -0.0000055391 0
Total
Densitas Liquid
A B n Tc
Metanol 0.27197 0.27192 0.2331 512.58
Air 0.3471 0.274 0.28571 647.13
FL
Kondisi Operasi
tc= 107.6 F
315.15 K
42 oC
tw= F
K
Co
t standar= 77 F
298.15 K
25 oC

A B C D
Air -10.2158 1792.5 0.01773 -0.0000112631
Total

Komponen
A B C D
Air 92.053 -0.039953 -0.00021103 0.00000053469
Total

A B C Log 10 k liq
Air -0.2758 0.004612 -0.0000055391 0
Total
Densitas Liquid
A B n Tc
Air 0.3471 0.274 0.28571 647.13
1 kg 1 m^3
2.2046 lb 35.31 ft^3
-0.548818902905423 0.28260581714019 0.9999 0.282576451875978

-0.303414344694332 0.49726243844381 0.0001 5.1670001117559E-05
1.0000 0.2826

86.3333443909846 0.9999 86.3243735867245 2.6941006674591
75.2311291766309 0.0001 0.00781718510812275 0.000433685720284202
1.0000 86.3322 2.6945
0.0760467086947813 0.9999 0.0760388067636892 0.0439504303094124
0.665145401395263 0.0001 6.91145378705617E-05 3.99482028891846E-05
1.0000 0.0761 0.0440
T= 357.63368218563
ρ Fraksi
0.728520894815173 0.9999 0.728445194998459 728.445194998459
0.971087184467231 0.0001 0.0001009046170141 0.100904617014098
0.728546099615473 728.546099615473
-0.059068484217204 0.87283371974234 1 0.872833719742336

75.2385029680882 1 75.2385029680882 4.17411944344456
0.62753103292025 1 0.62753103292025 0.362712937027904
T= 315.15
ρ Fraksi
1.01177725125691 1 1.01177725125691 1011.77725125691
1 cP 1 mmHg
2.4191 lb/ft hr 0.0193 psi 1
2.7792 lbf/ft^2 144
μ mix (lb/ft jam)
0.683552437088
0.0001249897327
0.6837
Cp mix (Btu/lb F)
0.6411959588553
0.0001032172014
0.6413
T= 298.15
ρ Fraksi
45.480891444169 0.7872443337914 0.9999 0.787162532085797 787.162532085797
0.0063000373455 1.0274529145287 0.0001 0.000106761518943755 0.106761518943755
45.487191481514 0.787269293604741 787.269293604741
μ mix (lb/ft jam)
2.1113847680567
Cp mix (Btu/lb F)
0.9934404275398
T= 298.15
ρ Fraksi
63.1708900629 1.0274529145287 1 1.02745291452869 1027.45291452869
psi
lbf/ft^2
49.1469418928447
0.0066657163597678
49.1536076092045
64.1496090447448
COOLER
Tipe: Dou
Gambar:

T1: 104.4837 oC
T2: 64.4837 oC

t1: 27.0000 oC
t2: 57.0000 oC

Q= 133,700.3967 Kj/Jam
126,723.5249 Btu/Jam

Suhu Tinggi 220.0706 134.6000
Suhu Rendah 148.0706 80.6000
Selisih
Dt= LMTD= 76.2018 F

Tc = Tavg = (T1+T2)/2= 184.0706
tc = tavg = (t1+t2)/2= 107.6000


Maka,
A= 11.0867 ft2
Shell (annulus)
OD 8.6250 in
ID 7.9810 in

Dimana,
De = 0.2491 ft
D= 6.0650 in
ap= 0.2005 ft2

Ga = 25,308.7890 lb/ft2 jam
Gp = 11.7023 lb/ft2 jam

Pada Tc, 184.0706 F

Pada tc, 107.6000 F

Shell (annulus)
jH= 50.0000
Tube (inner pipe)
jH= 1.5000
Pada Tc= 184.0706 F

μ= 0.2826 cP
Pr= 9.9668
Pr^(1/3) = 2.1520

Pada tc= 107.6000 F
μ= 0.8728 cP
Pr= 5.7829
Pr^(1/3) = 1.7949
OD = 6.6250 in
ID = 6.0650 in

Pers. Umum
Asumsi:
Total Rd= 0.0040
Maka,
Rd= 0.0040
1/Ud= 0.6220
A= 1,034.3205 ft2
Next step 13.

Required length (L)= A/a" = 596.4939
inner pippe

Actual length (L)= 600.0000 ft
1,040.4000 ft2

Shell (annulus)
1)
D'e= D2-D1
D'e= 0.1130 ft
2) Reynold Number
Rea= 4,183.1031

f= 0.0115

ρ= 45.4872 lbf/ft3
g = 4,18*(10^8) (sesuai Kern pp. 115)
Δfa= 0.0901 ft
V= 0.1546 ft/s
6)
g'= 32.2000 Kern pp.112

ΔPa = 0.0773 psi
Tube (inner pipe)

Rep= 2.8012
f= 0.1748


ρ= 63.1709 lbf/ft3
g = 4,18*(10^8) (sesuai Kern pp. 115)
Δfp= 0.0000 ft
3) ΔPp
ΔPp= 1.49456924899E-08 psi

SUMMARY
IDENTIFIKASI
Nama Alat
Kode Alat
Jumlah
Operasi
Fungsi
DATA DESAIN
Tipe
Number of Hairpins
Bahan Konstruksi
Rd actual
ANNULUS SIDE
IPS 8.0000 in
SN 40.0000
OD 8.6250 in
ID 7.9810 in
a" 2.2580 ft2/ft
ΔPa 0.07728 psi
COOLER-04
Mendinginkan aliran 14 sebelum masuk ke MP-01
2,732.5588 lb/Jam 1.0000 kg 1.0000

220.0706 F 2.2046 lb 35.3100
148.0706 F
2.3466 lb/Jam
Return bend Gland
80.6000 F
134.6000 F
Return Head

Selisih
85.4706 T2-t2
67.4706 T1-t1
18.0000
F
F

OD 6.6250 in
ID 6.0650 in
0.6651 ft 0.4423 ft2

0.5521 ft 0.3048 ft2
0.505416666666667 ft

0.6413 Btu/lb F
0.6837 lb/ft jam
0.0440 Btu/jam ft F

0.9934 Btu/lb F
2.1114 lb/ft jam
0.3627 Btu/jam ft F
0.5521 ft
0.5054 ft


Kern Hal. 107
ft
20.0000
Kern Hal. 112

Accepted!
Accepted!
Cooler
C-04
1 buah
Kontinyu

15.0000 buah
Stainlees Steel
0.0077 hr ft2 F/Btu
1.6182 Btu/hr ft2 F
1.6078 Btu/hr ft2 F
1.7689 Btu/hr ft2 F
INNER PIPE SIDE
IPS 6.0000 in
SN 40.0000
OD 6.6250 in
ID 6.0650 in
a" 1.7340 ft2/ft
ΔPp 0.0000 psi
m^3 1.0000 cP 1.0000 mmHg
ft^3 2.4191 lb/ft hr 0.0193 psi 1.0000 psi
2.7792 lbf/ft^2 144.0000 lbf/ft^2
Gland
Gland
Tee
Kern Hal: 89
40 Tabel. 8
ALIRAN 14
Metanol 32.042 38.6807 1,239.4081 0.9999
Air 18.025 0.0040 0.0725 0.0001
Total 38.6848 1,239.4805 1.0000
Kondisi Operasi
Tc= 116.5706279 F
320.1336822 K
46.98368219 oC
P= 4 Atm
bar
t standar= 77 F
298.15 K
25 oC

A B C D
Metanol -9.0562 1254.2 0.0224 -0.000023538
Air -10.2158 1792.5 0.01773 -0.0000112631
Total

Komponen
A B C D
Metanol 40.152 0.31046 -0.0010291 0.0000014598
Air 92.053 -0.039953 -0.00021103 0.00000053469
Total

A B C Log 10 k liq
Metanol -1.1793 0.6191 512.18 -1.10151370096507
Air -0.2758 0.004612 -0.0000055391 0
Total
Densitas Liquid
A B n Tc
Metanol 0.27197 0.27192 0.2331 512.58
Air 0.3471 0.274 0.28571 647.13
FL
Kondisi Operasi
tc= 107.6 F
315.15 K
42 oC
tw= F
K
Co
t standar= 77 F
298.15 K
25 oC

A B C D
Air -10.2158 1792.5 0.01773 -0.0000112631
Total

Komponen
A B C D
Air 92.053 -0.039953 -0.00021103 0.00000053469
Total

A B C Log 10 k liq
Air -0.2758 0.004612 -0.0000055391 0
Total
Densitas Liquid
A B n Tc
Air 0.3471 0.274 0.28571 647.13
1 kg 1 m^3
2.2046 lb 35.31 ft^3
-0.379772632859635 0.41708768514978 0.9999 0.417044346020398

-0.0949117024715991 0.80368950575711 0.0001 8.35105056207314E-05
1.0000 0.4171

81.9674995835066 0.9999 81.9589824294494 2.55786100834684
75.1778575135081 0.0001 0.00781164970733579 0.000433378624540127
1.0000 81.9668 2.5583
0.0791564482240664 0.9999 0.0791482231633097 0.045747672988393
0.632978696694845 0.0001 6.57721304427652E-05 3.80162913959183E-05
1.0000 0.0792 0.0458
T= 320.13368218563
ρ Fraksi
0.766684649895601 0.9999 0.766604984524452 766.604984524452
1.00712018016849 0.0001 0.00010464876655007 0.104648766550064
0.766709633291002 766.709633291002
-0.059068484217204 0.87283371974234 1 0.872833719742336

75.2385029680882 1 75.2385029680882 4.17411944344456
0.62753103292025 1 0.62753103292025 0.362712937027904
T= 315.15
ρ Fraksi
1.01177725125691 1 1.01177725125691 1011.77725125691
1 cP 1 mmHg
2.4191 lb/ft hr 0.0193 psi 1
2.7792 lbf/ft^2 144
μ mix (lb/ft jam)
1.0088302730234
0.0002020119131
1.0090
Cp mix (Btu/lb F)
0.6087709199865
0.0001031441126
0.6089
T= 298.15
ρ Fraksi
47.863419679485 0.7872443337914 0.9999 0.787162532085797 787.162532085797
0.0065338054584 1.0274529145287 0.0001 0.000106761518943755 0.106761518943755
47.869953484943 0.787269293604741 787.269293604741
μ mix (lb/ft jam)
2.1113847680567
Cp mix (Btu/lb F)
0.9934404275398
T= 298.15
ρ Fraksi
63.1708900629 1.0274529145287 1 1.02745291452869 1027.45291452869
psi
lbf/ft^2
49.1469418928447
0.0066657163597678
49.1536076092045
64.1496090447448
COOLER
Tipe: Dou
Gambar:

T1: 64.4837 oC
T2: 29.4837 oC

t1: 27.0000 oC
t2: 57.0000 oC

Q= 111,031.8235 Kj/Jam
105,237.8632 Btu/Jam

Suhu Tinggi 148.0706 134.6000
Suhu Rendah 85.0706 80.6000
Selisih
Dt= LMTD= 8.1689 F

Tc = Tavg = (T1+T2)/2= 116.5706
tc = tavg = (t1+t2)/2= 107.6000


Maka,
A= 85.8854 ft2
Shell (annulus)
OD 8.6250 in
ID 7.9810 in

Dimana,
De = 0.2491 ft
D= 6.0650 in
ap= 0.2005 ft2

Ga = 25,308.7890 lb/ft2 jam
Gp = 9.7182 lb/ft2 jam

Pada Tc, 116.5706 F

Pada tc, 107.6000 F

Shell (annulus)
jH= 50.0000
Tube (inner pipe)
jH= 1.5000
Pada Tc= 116.5706 F

μ= 0.4171 cP
Pr= 13.4185
Pr^(1/3) = 2.3763

Pada tc= 107.6000 F
μ= 0.8728 cP
Pr= 5.7829
Pr^(1/3) = 1.7949
OD = 6.6250 in
ID = 6.0650 in

Pers. Umum
Asumsi:
Total Rd= 0.0040
Maka,
Rd= 0.0040
1/Ud= 0.6151
A= 7,924.5341 ft2
Next step 13.

inner pippe

7,976.4000 ft2

Shell (annulus)
1)
D'e= D2-D1
D'e= 0.1130 ft
2) Reynold Number
Rea= 2,834.2930

f= 0.0129

ρ= 47.8700 lbf/ft3
g = 4,18*(10^8) (sesuai Kern pp. 115)
Δfa= 0.7005 ft
V= 0.1469 ft/s
6)
g'= 32.2000 Kern pp.112

ΔPa = 0.2817 psi
Tube (inner pipe)

Rep= 2.3263
f= 0.1887


ρ= 63.1709 lbf/ft3
g = 4,18*(10^8) (sesuai Kern pp. 115)
Δfp= 0.0000 ft
3) ΔPp
ΔPp= 8.53073959322E-08 psi

SUMMARY
IDENTIFIKASI
Nama Alat
Kode Alat
Jumlah
Operasi
Fungsi
DATA DESAIN
Tipe
Number of Hairpins
Bahan Konstruksi
Rd actual
ANNULUS SIDE
IPS 8.0000 in
SN 40.0000
OD 8.6250 in
ID 7.9810 in
a" 2.2580 ft2/ft
ΔPa 0.28169 psi
COOLER-04
2,732.5588 lb/Jam 1.0000 kg 1.0000

148.0706 F 2.2046 lb 35.3100
85.0706 F
1.9487 lb/Jam
Return bend Gland
80.6000 F
134.6000 F
Return Head

Selisih
13.4706 T2-t2
4.4706 T1-t1
9.0000
F
F

OD 6.6250 in
ID 6.0650 in
0.6651 ft 0.4423 ft2

0.5521 ft 0.3048 ft2
0.505416666666667 ft

0.6089 Btu/lb F
1.0090 lb/ft jam
0.0458 Btu/jam ft F

0.9934 Btu/lb F
2.1114 lb/ft jam
0.3627 Btu/jam ft F
0.5521 ft
0.5054 ft


Kern Hal. 107
ft
20.0000
Kern Hal. 112

Accepted!
Accepted!
Cooler
C-04
1 buah
Kontinyu

115.0000 buah
Stainlees Steel
0.0080 hr ft2 F/Btu
1.6363 Btu/hr ft2 F
1.6257 Btu/hr ft2 F
1.7689 Btu/hr ft2 F
INNER PIPE SIDE
IPS 6.0000 in
SN 40.0000
OD 6.6250 in
ID 6.0650 in
a" 1.7340 ft2/ft
ΔPp 0.0000 psi
m^3 1.0000 cP 1.0000 mmHg
ft^3 2.4191 lb/ft hr 0.0193 psi 1.0000 psi
2.7792 lbf/ft^2 144.0000 lbf/ft^2
Gland
Gland
Tee
Kern Hal: 89
40 Tabel. 8

Cooler (2 Juli 2023)

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ALIRAN 16

Komponen BM Kmol/Jam Kg/Jam Fraksi Mol

Viskositas Liquid (cP) ; T = K

HEAT CAPACITY (FASE LIQUID), Cp liq =A+B*T+C*(T^2)+D*(T^3), Cp (J/mol. K)

Konduktivitas Termal Liquid

Viskositas Liquid (cP) ; T = K

HEAT CAPACITY (FASE LIQUID), Cp liq =A+B*T+C*(T^2)+D*(T^3), Cp (J/mol. K)

Konduktivitas Termal Liquid

Log 10 Vis μ (cP) Fraksi Mol μ mix (cP)

-0.824264014456025 0.14987734305265 0.0002 3.19549319539746E-05

B*T+C*(T^2)+D*(T^3), Cp (J/mol. K), T (K)

FLUIDA DINGIN (Cooling Water

Log 10 Vis μ (cP) Fraksi Mol μ mix (cP)

-0.0984997570231989 0.7970769365346 1 0.7970769365346

B*T+C*(T^2)+D*(T^3), Cp (J/mol. K), T (K)

μ mix (lb/ft jam)

μ mix (lb/ft jam)

Fluida Panas: Aliran 16 Shell (Annulus)

Fluida Dingin: Cooling water Tube (Inner Pipe)

1. Beban Panas Heater (Q)

2. LMTD (Log Mean Temperature Difference)

Dt= LMTD= 183.0987 F

3. Menghitung Caloric Temperature (Tc dan tc)

Trial awal menghitung nilai surface area (A)

Asumsi Ud awal= 150.0000 Btu/Jam ft2 F

Menentukan Spesifikasi Shell (Annulus) dan Tube (Inner Pipe)

4. Menghitung flow area (a) both sides

Equivalent Diameter (DE)

Tube (inner pipe) (ap) Sumber : Process Heat Tran

5. Menghitung Mass Velocity (G)

Ga = 249,565.7828 lb/ft2 jam

Tube (inner pipe) (Gp)

Gp = 399.0560 lb/ft2 jam

6. Menghitung Reynold Number (Re)

Pada Tc, 300.3932 F

Tube (inner pipe) (Rep) Sumber : Process Heat Tran

Pada tc, 117.5000 F

7. Menentukan nilai jH dari fig 14.

Pada Tc= 300.3932 F

Tube (inner pipe) (Prp) Sumber : Process Heat Tran

Ho = 29.6366 Btu/jam ft2 F

Tube (inner pipe) (hi) Sumber : Process Heat Tran

Hi = 2.8411 Btu/jam ft2 F

10. Konversi nilai hi menjadi hio pada inner pipe

11. Menghitung Clean Overall Coefficient (Uc)

Uc = 2.3411 Btu/hr ft2 F

12. Menghitung Design Overall Coefficient (Ud)

Sumber : Process Heat Transfer by

13. Menghitung required surface area (A)

Next step 13.

Panjang 1 hairpin= 40.0000 ft (20 @pipe)

14. Menghitung Pressure Drop

D'e (Diameter equivalent)

3) Friction factor (f)

4) ΔFa (pressure drop, expressed in feet of liquid)

ρref = 65.1097 lbf/ft3

5) V (pressure drop on velocity head of the shell side/annulus)

g'= 32.2000 Kern pp.112

Tube (inner pipe)

Sumber : Process Heat Transfer by Kern Hal. 53

2) ΔFp (pressure drop, expressed in feet of liquid)

ρref = 64.1496 lbf/ft3

ΔPp= 6.30850894655E-05 psi

59,107.9111 lb/Jam 1.0000 kg 1.0000

HEAT CAPACITY (FASE LIQUID), Cp liq =A+BT+C(T^2)+D*(T^3), Cp (J/mol. K)

HEAT CAPACITY (FASE LIQUID), Cp liq =A+BT+C(T^2)+D*(T^3), Cp (J/mol. K)

BT+C(T^2)+D*(T^3), Cp (J/mol. K), T (K)

BT+C(T^2)+D*(T^3), Cp (J/mol. K), T (K)

HEAT CAPACITY (FASE LIQUID), Cp liq =A+BT+C(T^2)+D*(T^3), Cp (J/mol. K)

HEAT CAPACITY (FASE LIQUID), Cp liq =A+BT+C(T^2)+D*(T^3), Cp (J/mol. K)

BT+C(T^2)+D*(T^3), Cp (J/mol. K), T (K)

BT+C(T^2)+D*(T^3), Cp (J/mol. K), T (K)