Repair Procedure Patching Welded 30-L-P1-1490 BEKAPAI INCOMING LINE TLA AREA - SENIPAH FIELD

CONTRACT NO.
: 4710006487 Document Number

REPAIR PROCEDURE ID-SNP-ALL-0102-520030 -O-SNP-22-001
PATCHING WELDED 30”-L-P1-1490
AND REPLACE SPOOL PIPE 30”-L-P1-1490 Revision: 0.0 Status : IFC
BEKAPAI INCOMING LINE TLA AREA - SENIPAH FIELD
Document Type : WPS System/Subsystem : N/A Discipline: QUA Date : 1 – July - 2023
Originator Document No : PTM-042-QAQC-SOP-024 Page 1 of 12
PT PERTAMINA HULU MAHAKAM
CONSTRUCTION SERVICES
SUB PAKET-C
REPAIR PROCEDURE
AND REPLACE SPOOL PIPE 30”-L-P1-1490
BEKAPAI INCOMING LINE TLA AREA -
SENIPAH FIELD
CLASS : 1
0.1 1-July-2023 IFC Issued for Comment WHY AG RAZ PHM
Rev Date Status Revision memo Issued Checked Approved COMPANY
This document is the property of PT Pertamina Hulu Mahakam and shall not be disclosed to third parties or reproduced without permission
of the COMPANY. Electronic Filename: ID-SNP-ALL-0102-520030 -O-SNP-22-001
CONTRACT NO.: 4710006487 Document Number
TABULATION OF REVIEW PAGES
REVISION REVISION
SHEET SHEET
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COMMENT TABULATION
No PHM COMMENT CONTRACTOR RESPONSE
TABLE OF CONTENTS
1. SCOPE......................................................................................................................................................5
2. REFERENCE DOCUMENTS................................................................................................................5
3. TOOL & EQUIPMENT..........................................................................................................................5
4. LIST OF PERSONAL.............................................................................................................................6
5. GENERAL REQUIREMENT................................................................................................................6
6. REPAIR PROCEDURE..........................................................................................................................6
7. ACCEPTANCE CRITERIA FOR INSPECTION................................................................................7
8. ATTACHMENT........................................................................................................................................8
1. SCOPE
1.1 This procedure to Patching welded 16-L-P1-1428 Bekapai incoming line tla area – Senipah Field
PT.PERTAMINA Hulu Mahakam .
1.2 Inspection shall be performed as per approved ITP
2. REFERENCE DOCUMENTS
This procedure prepared in accordance with following reference:
1.1. ASME Section V, 2019 edition
1.2. ASME Section VIII Division 1, 2019 edition
1.3. ASME Section IX, 2019 edition
1.4. Approved applicable drawing
2.5. API 510, 2006
2.6. MHK-COMP-SPE-EP-PVV-0211
2.11. WPS no: 05/PTM/ASME/WPS/2013
2.12. PQR no: 05/PTM/ASME/PQR/2013
2.12 Welder Certificate No.
No. Name Welder Certificate No.

1 Burhansyah 05049/AL/DMTS/2020
2.13 NDT Procedure ( PT, MT )

2.14 Welding electrode Handling Procedure
2.15 Painting Procedure and CPY reference
3. TOOL & EQUIPMENT

3.1 GTAW & SMAW welding machine set.
3.2 Grinder Machine.
3.3 Grinding Disk.
3.4 Cutting torch
3.5 Brush.
3.6 Hand Brush.
3.7 Tang Ampere.
3.8 Marker.
3.9 PT & MT Consumables.
4. LIST OF PERSONAL
No Title Qty
1 Welding Inspector 1
2 Welder 1
3 Fitter 1
4 Safety personal 1
5 Helper 2
5. GENERAL REQUIREMENT
5.1 WPS & Welder Qualification

All WPS and welder qualification record used for repair shall be qualified as per ASME
sec IX, 2019 edition and approved by Ditjen Migas.
5.2 NDT
All operators in charge of Magnetic Particle and Radiography examination must be
certified Level 2 certification delivered by an independent body. NDT procedures shall
be written by an operator certified Level 2 certification and endorsed by an operator
certified Level 3 certification delivered by an independent body.
5.3 Welding inspector shall have welding inspector qualification and NDE level II
qualification (SNT TC 1A).
5.4 Welding electrode shall be treated and prepared as per procedure no: ID-SNP-ALL-0102-
520007-O-SNP-22-001
6. REPAIR PROCEDURE
6.1 Repair By Patching Welded Pipe 30”- L – P1 - 1490

1. Remove painting or coating by Wire brushes and grinding.
2. After removed , surface shall be cleaned and free of the scale, rust, oil, grease and other
foreign matter.
3. Cutting Pipe 30 ” Sch STD API 5L X65 with size Patching Type-01 780x780x9 mm , Patching
Type-02 200x200x9 mm , Patching Type-03 1300x760 mm , Patching Type-04 200x200x9 mm
as per Drawing Approved.
4. After Cutting shall be checked measurement as per drawing approved by CTR’s inspector and
verified by CPY’s inspector.
5. Fit up and tack Weld Cut From 30” Sch STD API 5L X65 to Pipe Existing 30”-L-P1-1490 as per
drawing approved and checked by CTR’s inspector and verified by CPY’s inspector.
6. Welding Cut from Pipe 30” Sch STD API 5L X65 to Pipe Existing 30”-L-P1-1490 by qualified
welder , refer to WPS No. 05/PTM/WPS/ASME/2013 & PQR No. 05/PTM/PQR/ASME/2013
and approved welding map and NDT Plan
7. After completion welding will be done cleaning and check visual by CTR’s inspector and verified
by CPY’s inspector.
8. Final inspection with PT or MT
6.2 Replace Spool Existing Pipe 30”- L- P1-1490
1. Remove Existing Line Pipe With Length 9.893 mm by cutting tourch and grinding
2. After remove and cut out, surface shall be cleaned and free of the scale, rust, oil, grease and
other foreign matter.
3. Bevel Existing pipe as per drawing approved before weld to New Spool pipe 30”-L-P1-1490
4. After bevel shall be checked by PT and shall be witnessed by CTR’s inspector and CPY’s
inspector.
5. Fabrication of New Pipe Spool 30”L-P1-1490, Bevel Pipe 30” API 5L X65 Length 1735 mm and
Bevel Pipe 30” API 5L X65 Length 6422 according to drawings Approved.
6. Fit-up and Tack Weld New Pipe 30” API 5L X65 Length 1735 mm to Flange WN A105 30”
150#RF and Pipe 30” API 5L X65 Length 6422 mm to Flange WN A105 30” 150#RF refer to
drawings Approved.
7. Welding New Pipe 30” API 5L X65 Length 1735 mm to Flange WN A105 30” 150#RF and Pipe
30” API 5L X65 Length 6422 mm to Flange WN A105 30” 150#RF by qualified welder , refer to
WPS No. 05/PTM/WPS/ASME/2013 & PQR No. 05/PTM/PQR/ASME/2013 and approved
welding map and NDT Plan
8. After completion welding will be done cleaning and check visual
9. Final inspection Fabrication New Spool Pipe 30”-L-P1-1490 with RT, PT and Hydrostatic Test
10. After Hydrostatic test result Passed, Fit-up and tack Weld New Spool Pipe 30”-L-P1-1490 to
Existing Pipe refer to drawing approved.
11. Welding New Spool Pipe 30” API 5L X65 to Existing Pipe by qualified welder , refer to WPS
No. 05/PTM/WPS/ASME/2013 & PQR No. 05/PTM/PQR/ASME/2013 and approved welding map
and NDT Plan
12. After completion welding will be done cleaning and check visual by CTR’s inspector and
verified by CPY’s inspector.
13. Final inspection with RT and MT
7. ACCEPTANCE CRITERIA FOR INSPECTION
7.1 Visual examination Acceptance criteria for Visual inspection shall be as per ASME
sec VIII (Attachment No. 8.5)
7.2 PT examination Acceptance criteria for PT inspection shall be as per
ASME sec VIII (Attachment No.8.5)
7.3 MT examination Acceptance criteria for MT inspection shall be as per
ASME sec VIII (Attachment No.8.5)
7.4 RT examination
Acceptance criteria for RT inspection shall be as per ASME sec VIII
(Attachment No.8.5)
8. ATTACHMENT
8.1 WPS & PQR No. :
- WPS No. 05/PTM/ASME/WPS/2013
- PQR No. 05/PTM/ASME/WPS/2013
8.2 Welder Certificate
8.3 Approved Drawing No. SNP-00-1695
8.4 Weld Map NDT Plan.
8.5 Acceptance criteria for inspection
ATTACHEMENT
8.1 WPS & PQR
ATTACHEMENT
8.2 Welder Certificate
ATTACHEMENT
8.3 Approved Drawing No. SNP-00-1695
ATTACHEMENT
8.4 Weld Map NDT Plan.
ATTACHEMENT
8.5 Acceptance criteria for inspection

Repair Procedure Patching Welded 30-L-P1-1490 BEKAPAI INCOMING LINE TLA AREA - SENIPAH FIELD

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CONTRACT NO.

: 4710006487 Document Number

Originator Document No : PTM-042-QAQC-SOP-024 Page 1 of 12

PT PERTAMINA HULU MAHAKAM

0.1 1-July-2023 IFC Issued for Comment WHY AG RAZ PHM

Rev Date Status Revision memo Issued Checked Approved COMPANY

Originator Document No : PTM-042-QAQC-SOP-024 Page 2 of 12

TABULATION OF REVIEW PAGES

Originator Document No : PTM-042-QAQC-SOP-024 Page 3 of 12

No PHM COMMENT CONTRACTOR RESPONSE

Originator Document No : PTM-042-QAQC-SOP-024 Page 4 of 12

Originator Document No : PTM-042-QAQC-SOP-024 Page 5 of 12

No. Name Welder Certificate No.

2.13 NDT Procedure ( PT, MT )

3. TOOL & EQUIPMENT

Originator Document No : PTM-042-QAQC-SOP-024 Page 6 of 12

5.1 WPS & Welder Qualification

6.1 Repair By Patching Welded Pipe 30”- L – P1 - 1490

Originator Document No : PTM-042-QAQC-SOP-024 Page 7 of 12

8. Final inspection with PT or MT

6.2 Replace Spool Existing Pipe 30”- L- P1-1490

7. ACCEPTANCE CRITERIA FOR INSPECTION

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Originator Document No : PTM-042-QAQC-SOP-024 Page 10 of 12

Originator Document No : PTM-042-QAQC-SOP-024 Page 11 of 12

Originator Document No : PTM-042-QAQC-SOP-024 Page 12 of 12

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