Principle 2 Principle 3 Principle 4 Principle 5 Principle 6 Principle 7

Critical Monitoring
Critical
Control Point Significant Control Measuring Correction (Immediate) / Corrective Action Verification Plan (What, Who, Records /
Limit(s) for
No. / OPRP Hazard Identified Measures What How Devices to be Where Frequency Who (Preventative) When) Documentation
CCP
No. Used
01 Potential 100% passing No detectable 100% of the Functionality test by passing the Metal in-line - at start of shift / Metal Correction (What, Who, When, How):
contamination of of all product metal (7-25 products pass product with the ff. test pieces one at Detector conveyor production Detector
metal through a mm) in the through a a time through the metal detector: - every 4 hour Operator / QI If the metal detector is not functioning properly, discontinue When metal detector rejects Metal Detector
contaminants of functional and product functional ferrous (3.5 mm), stainless steel (1.5 - end of shift / using the defective machine and call the maintenance and product, the supervisor must Monitoring and
size 7 to 25mm validated metal detector mm), non-ferrous (3.5 mm) production check the functionality and repair - Operator / Supervisor / sign the log before production Verification
metal detector - every after power Maintenance resumes.
Record the result in the monitoring interruption Finished Product
form Hold all products from the last successful check until the Supervisor observes the MD Analysis Report
machine is repaired and functional. Isolate and segregate operator monitoring function to
the affected lot. - MD Operator ensure the procedures are being Validation Report from at
followed - 1x month least 100 data points of
100% of the product will be subjected to metal detection Metal Detector
after the repair. If the product passed during the Supervisor reviews monitoring monitoring and Finished
confirmation, the product is ready for the next step records and associated corrective Product analysis reports
otherwise downgrade or rework. - Operator actions and deviation records
completed since the last Metal Detector
Identify the type of metal and the potential source. - verification for completeness and log book of Incident
Calibration of Check the functionality and adjust the Test Piece On-site Annual Accredited compliance - 1x month
Supervisor / QCI
Metal detector machine Third Party Calibration Certificate
Calibrator
Corrective Action (What, Who, When, How):
Validation Report
Annual metal detector preventive maintenance by
engineering

Annual validation of the sensetivity and functionality of the

metal detector by 3rd party provider

Every quarter (or when needed) training of MD operator on

the use and handling procedure of metal detecting. - SP

Conduct root-cause analysis to establish corrective actions.

- HACCP Team