CUSTOMER:

HRR

PMC:
Daily Progress Report for
IS

No. of TPI Surveyors: 01

S. No. Inspection Category Item UOM

1 Material
Pipes mtrs
a) Incoming Material Clearance Fittings nos.
Flanges Nos. nos.
2 Welding
CS nos.

SS (304+304L)
a) WPS / PQR SS - nos.
CS(309+309L)

AS nos.
CS nos.
b) Welders qualification SS nos.
AS nos.

# Sensitivity : This Document is Classified as "LNT Internal Use".

 CS ID
c) Fit-up SS ID
AS ID
welding completed SS ID
d) SS ID
Weld Visual completed
AS ID
3 Heat Treatment
CS no. of joints
a) Pre-heating
AS no. of joints
b) Post-Heating AS no. of joints
CS no. of joints
c) Post Weld Heat Treatment (PWHT)
AS no. of joints
4 NDT
a) Radiography Testing (RT) RT no. of joints
b) Radiography Testing (CHECK SHOT) RT no. of joints
c) Liquid Penetrant Testing (LPT) LPT no. of joints
d) Magnetic Particle Testing (MPT) MPT no. of joints
e) Hardness Testing Hardness check no. of joints
f) Positive Material Identification PMI no. of joints
5 Painting
a) Surface preparation Blasting No. of spools
Holiday, DFT &
b) Painting Inspection No. of spools
other checks
c Pickling & Passivation SS No of Spools
6 Spool clearance
a) Mechanical clearance of spools MC No. of spools
b) NDT clearance of spools NDT No. of spools
7 IRN issued

# Sensitivity : This Document is Classified as "LNT Internal Use".

 a) IRN issued Final Inch Dia

b) IRN issued Final Inch Metre

# Sensitivity : This Document is Classified as "LNT Internal Use".

 CONTRACTO
HRRL DFCU

ss Report for Piping Fabrication works at

ISGEC

Date :-
Performed by ISGEC Witnessed by TPI Accepted by TPI

For the day Cumulative For the day For the day
Cumulative ID
ID ID ID ID

81536 - 81536 -
0 27286 0 27286 -
0 9346 0 9346 -

- - - - -

0 07 00 07 0

- - - - -
- - - - -
0 43 0 43 0
- - - - -

# Sensitivity : This Document is Classified as "LNT Internal Use".

 - - - - -
159 72689 159 72689 154
- - - - -
210 72740 - - -
227 74910 227 72910 217
- - - - -

- - - - -
- - - - -
- - - - -
- - - - -
- - - - -

55 9045 55 9045 51
02 446 2 446 2
0 2957 0 3257 0
- - - - -
- - - - -
80 77903 69 77892 66

7 3889 7 3889 6

11 3100 11 3713 10

05 1898 05 2956 03

30 5015 30 5015 27
24 3830 24 3830 24

# Sensitivity : This Document is Classified as "LNT Internal Use".

 119 70225 119 69293 119

763 237018 763 237018 763

# Sensitivity : This Document is Classified as "LNT Internal Use".

 CONTRACTOR: ISGEC

Date :- 29 & 30.06.2023

Accepted by TPI
Remarks
Cumulative ID

-
-
-

12

-
-
43
-

# Sensitivity : This Document is Classified as "LNT Internal Use".

 -
72684 `
-
- `
72910
-

-
-
- NOT APPLICABLE
-
-

9041
446
3257 Branch ,weldolet & support
-
-
77889 STP Spools 4379 & Piping spools

3888 STP & piping Spools

3712 STP & piping Spools

2954 STP & piping Spools

5013
3830

# Sensitivity : This Document is Classified as "LNT Internal Use".

 IRN No. 156 (Dia
69293 Inch.branch,weldolet,Bw,RFpad)

237018 (spool length Apx.)

# Sensitivity : This Document is Classified as "LNT Internal Use".

9 4.5 3 brick size SIZE OF WALL 10
0.069 VOLUME W/O MORTAR 450
0.084 WITH MORTAR
BRICKS REQUIRED

BOUNDRY WALL 540 EASTERN & WESTERN WALL

BRICKS 6428.57142857143 VOLUME
VOLUME OF BOTH WALLS
BRICKS REQUIRED

GRAND TOTAL
PERIPHERAL BOUNDRY

BRICKS REQUIRED
BRICKS REQUIRED
TOTAL
 30 9" THK.

5357.14285714286

10 15 0.75
112.5
225
2678.57142857143
10000.00
8035.71428571429
56.25 NORTH+SOUTH
168.75 EAST+WEST

669.6428571
2008.928571
2678.5714
 CUSTOMER:

HRR

PMC:
Daily Progress Report for
IS
Qualitati
No. of TPI Surveyors: 01
Radiography status:

Details RT films reviewed

For the day 76

Cumulative 5097

Field NCR Summary:

NCR issued for the day Total FNCR issued

# Sensitivity : This Document is Classified as "LNT Internal Use".

 Site Observation Report 6

# Sensitivity : This Document is Classified as "LNT Internal Use".

 CONTRACTOR:

HRRL DFCU

ress Report for Piping Fabrication works at

ISGEC
Qualitative Statistics
Date :- 25.03.2023

RT films accepted Repair Repair% RT/RS

71 1 1.32 0

4927 170 3.34 0

tal FNCR issued Total FNCR closed FNCR Open

5 5 0

# Sensitivity : This Document is Classified as "LNT Internal Use".

6 5 1

# Sensitivity : This Document is Classified as "LNT Internal Use".

ACTOR:

25.03.2023

RT/RS

Open

# Sensitivity : This Document is Classified as "LNT Internal Use".

1

# Sensitivity : This Document is Classified as "LNT Internal Use".

 Date:25.03.2023

FNCR. No. Issued Date Issued by

1 2.8.22 L&T

2 3.8.22 L&T

3 8.8.2022

# Sensitivity : This Document is Classified as "LNT Internal Use".

 4 6/10/2022 L&T

5 10/11/2022 L&T

# Sensitivity : This Document is Classified as "LNT Internal Use".

 Details of FNCR

Issued to FNCR description

During the site inspection, it is noted that without

testing Welding consumable SAW welding done for
cryogenic service line number and joint number
listed below and it is clear violence of ITP: -
B224-EPCC07-DFCU-ITP-C-004, Rev.0 Class C
SL.NO LINE NUMBER JOINT NUMBER
ISGEC
1 E1ABS01-RE-125-61404-03-
SP1 SJ1A
2 E1ABS01-RE-125-61404-03-
SP1 SJ2
3 E1ABS01-RE-125-61404-01-
SP1 SJ2

During the RT interpretation, the Check Shot

segment is not Matched with the original film it
seems that
radiography is not performed on the same joint
ISGEC B224-EPCC07-LT-125-CN-QD-M-JP-0010, Rev.0
SLSl.no Line Number Spec Joint
Number
E11AS01-P-125-61709-01 B2K -SJ1 -6- 3.4 -TM930
DI161

During the site inspection, the following points

need to rectify and precautions to be taken to
avoid the
damage of fabricated spools and it is a clear
violation of Job procedure B224-EPCC07-LT-125-
CN-QDM-
JP-0021, Rev.00 clause 5.5
ISGEC 1. Poor handling of the fabricated piping spools
2. SS Spools are dumped in pipe shop and paint
yard
3. SS spools are directly laying on the ground
4. Flange protection is not done it is caused to
damage to the serration.
5. Big bore spools are dumped on small bore spools

# Sensitivity : This Document is Classified as "LNT Internal Use".

 ISGEC With out welder Qualification welding done CS
supports. It is a clear violation of job Procedure no:-
B224-EPCC07-LT-125-CN-QD-M-JP-0001, rev.0
Clause 4.1 and ITP:- B224-EPCC07-LT-125-CN-
QD-M-ITP-0002, Sl.no- 4.

SCH 10S (3.76 mm) pipe was used instead of 6.35

mm thick pipe it is a clear violation as per the ITP:-
B24-EPCC07-LT-125-CN-QD-M-ITP-0002, Rev.00
ISGEC Sl.no 8 B (1).
1. E11AS01-P-125-41403-01 STP-2
2 .E11AS01-P-125-41403-01 STP-3
3 .E11AS01-P-125-41403-01 STP-5

# Sensitivity : This Document is Classified as "LNT Internal Use".

 Rectification / Corrective Date of verification Verified & Ageing
Rework Done action taken & closure closed by

3 Joint are cutting Spool joint numbers

done.bevels verified with identified cutting in 17.08.2022 L&T
DP Test. processeing.

21 joints penalty check Check short joint

short verifivation done identifation in 25.8.22 L&T
found accept. progress.

spool Storage and

NCR points rectify found handling
ok implementation in 17.08.2022 L&T
progress

# Sensitivity : This Document is Classified as "LNT Internal Use".

 welder qualifacation to be Before welding to be
23.10.22 L&T
done conform welder
having approved test
card issued by L&T or
TPI

SCH thick shoud be same in

condect training for 14.12.22 L&T
asper approved Drg.
fitter ,Production and
Qc to conform SCH
and Thiness as per
approved Drg.

# Sensitivity : This Document is Classified as "LNT Internal Use".