Professional Documents
Culture Documents
On
Gravity Flow Water Supply
System Designing
Bhamo, Kachin
Myanmar
6. Design Example: 23
Step -1: Population forecasting: 23
Step -2: Demand Calculation: 23
Step -3: Capacity of Reservoir tank determination: 24
Step -4: Hydraulic design (Pipe line design): 25
Annexes 30
Annex 1. Head loss Charts for HDPE Pipe
Annex 2. Head Loss Charts for GI pipes
Annex 3. Design Calculation using pre-designed calculation format in Excel
Gravity Flow Water Supply System
6. Less wear/tear of valves & fittings and Probably more wear & tear of valves &
fittings and more operation cost.
less operation cost.
Based on the operating system, the closed system can be divided in i) continuous and ii) intermittent
type. The water supply system which is designed to supply the water throughout the day (24 hrs) is
known as continuous type system. Whereas, if the system has been designed to supply the water in the
interval of time, like morning/day/evening shifts, that is known as intermittent type system. It is most
preferred to adopt the continuous type system design as it has the advantage of 24 hrs water accessibility
to the community and no chances of back pressure formation in the pipeline pipes which tends to
prevent from the contamination of water in the pipeline. The uses of excess water, leakage in pipeline
and open faucet are strictly prohibited in continuous type supply.
Open Closed
system System
Continuous
System
Intermittent
l. Pipe Crossing:
It is sometimes unavoidable to pipelines run through undesirable terrain such as across land slides, over
gullies or streams. In such case, a separate structure is constructed called pipe crossing.
If such crossing are short such as less than 12 meters in span, suitably anchored GI pipes will suffice.
These are Non suspended crossing. Narrow, deep gullies can be crossed by using above mechanism. GI
pipes in these case should be anchored in the banks of the gully. Narrow streams can be also crossed
similarly. However, additional attention must be paid to ensure that thestream banks directly below the
crossing point should be stable. For this, dry stone and gabion embankments are recommended.
For longer spans, where alternate layout of the pipeline is not possible and where water depth is
sufficiently high, it may be necessary to hang the pipe with the use of cables called suspended crossing.
The anchor points of such crossing must be on stable ground and the suspended pipeline must be high
enough to avoid possible damage by sliding or falling debris.
If the flow dies or goes minimum during the dry season HDPE pipeline could be buried sufficiently
below the ground/bed and anchored down using stone masonry or gabions or with any other means. We
call it as underbed crossing. Broader gullies should be crossed by HDPE pipe buried sufficiently below
the gully bed and anchored using stone masonry or gabions or with any other means.
T T
S
β
θ θ Y
GL t t GL
Basic Calculation:
The main calculation described below lead to determination of the tension in the suspension, which
governs the size of the suspending cable, and design of the anchors at each end. It is generally assumed
that the weight in cable due to wind pressure is 25% of the total weight.
Wc = Weight of Cable per meter length (Kg/m)
Wp = Weight of Pipe per meter length (Kg/m)
Ww = Weight of Water in Pipe per meter length (Kg/m)
Wt = Total weight per meter length of crossing = Wc+Wp+Ww
W = Designed weight per meter length of crossing (including wind forces) =
Wt+25% of Wt
S = Length of Span (between two support in meter)
Y = Vertical sag of cable, generally 10% of the Span (S) in meters
L = Total length of cable including anchoring & sag in meters
t = Horizontal tension in cable at mid span (Kg)
T = Total tension in cable at support (Kg)
β = Angle of total tension (degrees)
Design of Cable
Step 1:
Determine Wc (from wire rope handbook or Table 1)
Determine Wp (from pipe specification table or Table 2, Use Highest Pressure pipe)
Determine Ww (from pipe specification table or Table 2, Use Lowest Pressure pipe)
Calculate W = 1.25Wt
3S2
Design of Masonry Anchor Block
The weight of anchorage block should be sufficient to stop drag on it by tension in the cable. This is
possible only when the angle of suspended cable and anchor cable to the horizontal be equal.
β + TSinβ
P = TCosβ β (Kg)
µ
with above, calculate the weight of anchor required, P:
Where, µ is Soil Frictional Characteristics (Refer: Table 3, for Different value of µ)
Provide weight of anchor block of equal to 'P'. The required weight of anchor block can provided either
of fully masonry only or combination of standard masonry block (L = 0.8m, W = 0.8m & H = 0.4m)
with additional dry stone masonry.
Design of Masonry Supports
The masonry supports are subjected to compression. Therefore these supports are checked against
compression failure.
Calculate the compression, C:
β (Kg)
C = WS + T Sinβ
2
Allowable stress on cement stone masonry is 5 kg/Cm2 and for concrete block with 40% boulder is 15
kg/Cm2.
β β
Dry Stone Masonry
T
h
Cable
Support x
Anchor Block
Abney level is most popular instrument among the rural water system surveyors, technically known as
clinometer. It works based on the principle of spirit leveling. It is handy, fast and compact hand
instrument for measuring relative elevation. It can measure up to minimum of 20 minute. It is used in
case of relatively steep alignments. It has four parts: square tube with half silvered mirror, eyepiece,
cross hair as objective and bubble tube.
Theodolite is faster but less accurate than the automatic level. It is normally used based on principle of
trigonometric leveling. However it can also be used as automatic level. It also have main four parts:
telescope to provide line of sight, level tube to make line of sight horizontal, leveling head to bring
bubble center and tripod to support the instrument.
Digital Theodolite
As the schemes are located mostly in highly inaccessible locations, carrying of the
Theodolite/Automatic Levels and its accessories can be a problem. These types of instruments are
necessary only at those places where precise elevation difference is required. For example, if the
transmission pipeline alignment passes through a fairly long valley and through a ridge. In such cases,
profiling with an auto level is required for precision. Also in segments of the transmission pipelines
where the relative difference is less such auto levels is required. In contrast, for the systems having
fairly visible undulations in the topography, the Abney Level is the ideal instrument.
Dhruva Majagaiyan September 2015
WASH sub cluster Kachin and NSS
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3.3. Leveling with the abney level and recording the survey data
To use the Abney, the instrument is held to the eye and sighted to a target, centering the crosshair
against the target (usually the top point of stick of height equal to eye height of instrument man held
vertical at some distance by stick man). The index arm is then adjusted until the bubble (visible in the
right half of the field-of-view) is centered against the target and the crosshair. When the bubble aligns
with target point and cross hair, the angle of view (technically known as the vertical angle) is read on
the arc.
There are three different ways of proceeding along the chosen alignment with an Abney Level
• Fix the traverse points along the pipe alignment and set instrument and target stick at every
point of alignment except one and go on taking the fore sight only.
• Fix the traverse points along the pipe alignment and set instrument and target stick at every
point of alignment except one and go on taking the back sight only.
• Fix the traverse points along the pipe alignment and set instrument and target stick at
alternate points along the alignment and go on taking both back sight and fore sights.
If the index is pre-set at exactly 0 degree, then the level may be used as a rough carpenter’s level for
construction of wall, beam and other.
Abney surveying requires following: Abney level, twin stick of equal height equal to the eye height of
the instrument man, 30- 50 meter tape, enamel paint and brush, 6 persons (two person in the tape and
paint, one person at target, and one person at instrument and two person for route clearing).
Survey data recording is done as shown in the format below:
Reduced level should be in Y- axis and rest should be in x-axis. Scale for the L-profile are H 1: 1000
and V 1: 100 but the scale could be changed if needed. In the later case, ratio of Vertical to horizontal
scale should be 10. A sample plotting after pipe line design is given on next page.
Static Pressure head is the water pressure at any point of pipe when water is in static condition (i.e.
not flowing condition). It is denoted by depth of water column in meter.
Minor losses are caused by different fittings, valves, bends etc. used in the pipe line. Since, it has
very minimum effect and not much significant. For different fittings, we have different head losses.
In practice, it is compensated by adding 10% extra length of pipe as design length and considered
with major head loss only.
Major head loss is the head loss due to the frictional resistance caused by inner wall of the pipe.
Sometime, also called frictional head loss. Major Head Loss (HL) can be calculated as:
ࢌࡸ࢜
HL = Where, f = Frictional Head loss factor,
ࢍࢊ
L = Length of pipe (m)
v = Velocity of flow (m/sec)
d = inner diameter of pipe (m)
2
g = Acceleration due to gravity (m/sec )
Dhruva Majagaiyan September 2015
WASH sub cluster Kachin and NSS
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iii. Frictional head loss Factor
Frictional Head loss factors are based on roughness coefficient of pipe material, velocity of flow,
density and viscosity of water. Different scientists have developed different formula to calculate
frictional factor. Most widely used is Colebrook - White equation. Which is:
ଵ ଶ.ହଵ
= −2݈ ݃൜ଷ. + ൠ Where, f = frictional factor
ඥ ோඥ
k= roughness coeff. (m)
It is a bit complicated to calculate the value of f , which needs several iteration. However, with the
help of computer programming we can calculate f.
To simplify the design process to the designers, Head loss charts for different size of pipes and design
flow has been developed and can be used very easily. The chart gives Head Loss per 100 m for
different pipe size and flow discharge. (See hand out)
௩ଶ
HL = 100 x m/100 m
ଶ
଼ ொమ
or, HL = ቂ గమ ቃ X ఱ
m/100 m
Residual Head is the remaining pressure head after deduction of Head loss from Static level at any
point. So,
HGL is a line representing the head available to the Fluid at any point after deducting the head loss for
particular discharge. If discharge is increased, slope of HGL will also increase.
Source
Static Head
Valve Partially
opened
Dhruva Majagaiyan
WASH sub cluster Kachin and NSS
September 2015 GL
19 | P a g e
Dhruva Majagaiyan September 2015
WASH sub cluster Kachin and NSS
20 | P a g e
5. Engineering design, estimate and system optimization
5.1. Engineering design and estimate
Water supply system design means determining the flows for different taps and pipelines, size of
reservoir and size of pipe in the different stretch of alignment. Design should be started after plotting
the longitudinal profile. Designing of a typical gravity water supply system primarily involves the
following major steps.
1. Layout finalization with optimum system components, (intake, CC/DC, air valve/washout,
BPT/IC/Storage tank and their types).
2. Population projection, estimation of total water demand and tap flow determination,
3. Flow diagram preparation,
4. Reservoir size estimation and
5. Pipeline design.
Estimating means finding out the quantity of construction items of structures (number of structures)
and the materials required for each structures. Material quantity and rates are put into the standard
formats and cost of scheme is found out. Major steps for this are:
• Quantity estimation, material breakdown and BOQ,
• Putting the pipe, other-material and fitting, skilled/unskilled labor and local material
quantity in the design estimate report format and
• Finding the cost of a scheme and compiling the design/estimate report.
To fulfill these primary steps it is necessary to collect information on basic parameters necessary to
proceed with the design steps. Design parameters that need to be established are as follows:
• Source data and safe yield (lps)
• Community data like present population, household and tapstand location.
• Population Growth Rate and Design Period
• Per capita water demand (institution and Domestic) and peak factor
• Consumption pattern
• Longitudinal profile along the pipe alignment
• Rate of skilled and unskilled labor, construction materials, tools, norms for local
material production and porting, ERR calculation data
• Material brekdown norms.
5.2. System optimization among alternate options
The term optimization indicates the optimum use of the available construction materials and other
resources such that the required level of services are obtained maintaining the engineering standards.
Therefore, optimization of Gravity Flow Water Supply systems implies to proper design of various
system components so that unnecessary increase in pipe class/diameter, reservoir size, pipe fittings cost
could be avoided.
Thus, during optimization, alternate designs, use of local construction materials and appropriate rural
technology should be investigated so that the most optimum system can be obtained saving the scheme
cost. Some Pertinent/important issues/aspects related to optimization of rural water supply schemes are
given below.
Solution:
Given, Pn = 614
= 27,630 L/day
b. Compare above demand with source yield which has 1 lps discharge and assess
feasibility.
Time Period
Water Cumulative
Consump Supply Cumulative Surplus Deficit
From To Hours tion (Ltr) Demand (Ltr) (Ltr) (Ltr) Remarks
Check time to fill up the tank volume at night= 5.56 hrs < 10 hrs. OK
Now, we can provide 8.0 m3 reservoir tank, with suitable design such as RCC, Stone masonry, Brick
masonry, Ferro-cement etc. depending on availability of materials
Determine a pipe size for a stretch of 60 m from Source to point 1 with design discharge of
0.40 lps. Elevation at source is 1792 m and at point 1 is 1767 m.
Now, try with the pipe size with 32 mmφ pipe of PN 10 series,
Corresponding, Head loss for 32 mm (PN10) pipe for 0.40 lps = 1.95 m / 100m
(see. Head loss chart)
Total Head Loss = 1.95 x 66 /100 = 1.29 m (Although this head loss is too low in
comparison to available head i.e. 25 m, but
considering downstream pipeline this is the most
suitable)
Determine a pipe size for a stretch of 210 m from Reservoir tank to Junction 1 with design
discharge of 1.80 lps. Elevation at Reservoir is 1557 m and at Junction 1 is 1525 m.
Now, try with the pipe size with 32 mmφ pipe of PN 10 series,
Corresponding, Head loss for 32 mm (PN10) pipe for 1.80 lps = 28.42 m / 100m
(see. Head loss chart)
Total Head Loss = 28.42 x 231 /100 = 65.65 m which is more than available head 32 m.
Corresponding , Head loss for 40 mm (PN10) pipe for 1.80 lps = 9.89 m / 100m
The design can be summarized for all stretch of pipelines from source to all distribution
points as given in the excel sheet as given in following pages.
Source
Elv.1792 m
Reservoir
Elv. 1557 m
Tap #5
Junction -1 Elv. 1494 m Tap #6
Elv. 1525 Tap #7
Tap #1 Elv. 1474 m Tap #8
Elv. 1475 m
Elv. 1507 m Elv. 1458 m
Tap #4
Elv. 1485 m Tap #9
Tap #2
Elv. 1497 m Elv. 1460 m
Junction -2
Tap #3 Elv. 1488 m
Elv. 1482 m
Transmission Main
Source 1792 0 Ordinary soil
P1 1767 60 Ordinary soil
P2 1755 120 Ordinary soil
P3 1741 120 Ordinary soil
P4 1761 120 Ordinary soil
P5 1692 120 Ordinary soil
P6 1685 150 Ordinary soil
P7 1673 180 Ordinary soil
P8 1662 150 Ordinary soil
P9 1656 90 Ordinary soil
P10 1624 90 Ordinary soil
RVT 1557 180 Rocky area
Distribution Line
Branch line -1
RVT 1557 0 Ordinary soil
Junction-1 1525 210 Ordinary soil
Tap # 1 1507 90 Ordinary soil
Tap # 2 1497 60 Ordinary soil
Junction-2 1488 60 Ordinary soil
Tap # 3 1482 60 Ordinary soil
Branch line -2
Junction-2 1488 0 Ordinary soil
Tap # 4 1485 60 Ordinary soil
Branch line -3
Junction-1 1525 0 Ordinary soil
Tap # 5 1494 180 Ordinary soil
Tap # 6 1474 120 Ordinary soil
Tap # 7 1475 150 Ordinary soil
Tap # 8 1458 120 Ordinary soil
Branch line -4
Tap # 6 1474 0 Ordinary soil
Tap # 9 1460 180 Ordinary soil