Professional Documents
Culture Documents
discussions, stats, and author profiles for this publication at: http://www.researchgate.net/publication/261690097
READS
99
3 AUTHORS, INCLUDING:
Abstract: The effects of fiber volume fraction and matrix properties on the mechanical performance of 15-mm thick short cut PVA
Downloaded from ascelibrary.org by Istanbul Teknik Universitesi on 04/17/14. Copyright ASCE. For personal use only; all rights reserved.
(polyvinyl alcohol) fiber-reinforced cementitious composites were investigated experimentally. Fiber volume ratios of mixtures varied
between 0.5 and 2.0% by volume. Two different water to cement ratios (w=c) have been used (0.25 and 0.35) for matrix production. Test
results have shown that both fiber content and matrix strength have significant effects on flexural behavior and impact resistance of these
composites. The combined effect of w=c and fiber volume fraction on impact resistance was more drastic compared with specific fracture
energies of composites determined under static loads. Especially under the effects of impact loads, higher values of w=c and increased PVA
fiber content significantly improved the energy absorption capacity of these composites. DOI: 10.1061/(ASCE)MT.1943-5533.0000691.
© 2013 American Society of Civil Engineers.
CE Database subject headings: Cement; Composite materials; Water; Flexural strength; Fibers.
Author keywords: PVA fiber; Specific fracture energy; Impact resistance; Cementitious composites; Water to cement ratio; Fiber volume
fraction; Flexural behavior.
addition of a high volume fraction of PVA fiber changes the impact diameter were used. The fibers were supplied by Kuraray Co., Ltd.
failure mode of geopolymer from a brittle pattern to a ductile one, Based on the manufacturer’s declaration; the tensile strength and
resulting in an increase in impact toughness (Yunsheng et al. 2008). modulus of elasticity of fibers were 1.4 and 35 GPa, respectively.
Fibers are used to improve the mechanical behavior of concrete For the matrix mixture of the PVA-reinforced elements, CEM I 52.5
under impact effects (Pan et al. 2001; Habel and Gauvreau 2009; R type white portland cement with a specific gravity of 3.16 g=cm3
Mohammadi et al. 2009; Nili and Afroughsabet 2010a, b; Nataraja and 0–250 μ siliceous sand with a specific gravity of 2.64 g=cm3
were used. To attain similar workability properties among differ-
et al. 2005; Toutanji et al. 1998).
ent mixtures, a polycarboxylate-based high range water reducer
ECC, which is micromechanically designed and produced with
(HRWR) was also used. Mineral admixtures or any air entraining
PVA fibers, is designed under static effects, and most of the exper-
admixture was not used in the mixtures.
imental works are done considering static loads. PVA-reinforced
cement-based composites could also be produced without con-
sidering the micromechanical design approaches for practical ap- Mixture Properties and Sample Preparation
plications either. The mechanical properties of the PVA-reinforced The volumetric ratios of PVA fibers in the mixtures were selected
cement-based materials yield different values than expected under as 0.5, 1.0, 1.5, and 2.0%. For determining the effect of matrix
static and impact effects. In this experimental study, the behavior strength on mechanical properties of the composite, two different
of 15-mm thick PVA fiber-reinforced cementitious materials with water to cement ratios (w=c ¼ 0.25 and w=c ¼ 0.35) were selected
two different matrix properties were investigated. The influences for matrix mixture design. In this way, eight different mixtures
of fiber volume fraction with different matrix properties on static have been produced. The details of mixture proportions are given
and impact loading test results were obtained. Because the funda- in Table 1. Because no mixtures without PVA fibers were produced
mental object of adding fibers in cementitious materials is to within the context of this research, for the comparison of the impact
and specific flexural energy test results against the mixtures without
improve its ductility and energy absorption capacity, specific
fibers, the results obtained from another study (Bogazkesen 2011)
fracture energies of these composites under static flexural loads
in the same laboratory having similar mixture properties are used.
and impact resistance by means of absorbed energy has been
In that experimental study, water to cementitious material ratios
systematically studied. were selected as 0.20 and 0.35, and no fibers were included in the
mixtures. Properties of these mixtures are given in Table 2. All
mixes were prepared in a 10-L capacity laboratory mixer with ver-
Table 1. Mixture Properties of Cement-Based PVA Composites tical rotation axis by forced mixing. Workability was kept constant.
Depending on the water to cement ratio and PVA fiber content,
PVA fiber a polycarboxylate-based high range water reducer (HRWR) was
Water/
Mixture Cement Water Cement Sand Volume HRWR added to the mixes for satisfactory compaction. Because 8-mm
number kg=m3 kg=m3 Ratio kg=m3 kg=m3 (%) kg=m3 long and 40-μ diameter PVA fiber content has a significant effect
1 1,000 250 0.25 855 26.0 2.0 35 on increasing water demand of mixtures, the amount of HRWR was
2 868 19.5 1.5 35 increased by increasing PVA content in unit volume. After prepar-
3 894 13.0 1.0 30 ing each mixture, fresh mixes were cast into 350 × 600 × 15 mm
4 908 6.5 0.5 25 plate and 70 × 70 × 70 mm cube molds. All specimens were kept
5 350 0.35 695 26.0 2.0 2.5 in their molds for 24 h in the laboratory environment. After de-
6 700 19.5 1.5 2.5 molding, all the samples were stored in lime-saturated water with
7 717 13.0 1.0 2.0 a constant temperature of 23 2°C until the testing days. One day
8 733 6.5 0.5 1.5
before the tests started, 350 × 600 × 15 mm plate samples were cut
testing machine (Instron 5500R). Flexural properties of PVA fiber- Average (MPa) (five samples)
reinforced cement-based composite samples were determined using 0.25 9.9 9.6 10.5 9.9 −0.02
simple beam four-point loading in which the span length was 0.35 7.7 8.1 8.1 9.7
selected to be 300 mm. The specific fracture energy (W f ) was cal- Standard deviation (MPa)
culated based on the area under the load-deflection curve of the 0.25 1.55 1.24 1.40 0.71 —
specimens. Especially because PVA fiber-reinforced mixtures hav- 0.35 3.08 1.60 1.27 2.00 —
ing higher water to cement ratio and fiber contents higher than 1%
First cracking strength
have shown relatively more ductile behavior compared with the
Average (MPa) (five samples)
other mixtures, flexural tests were finalized when the deflection at 0.25 9.9 8.9 10.1 9.1 −0.09
midpoint had approximately reached 12 mm. The Charpy impact 0.35 7.7 8.0 8.0 8.6
test method was used to obtain the impact resistance of the sample
sand to obtain the effects of PVA fiber content and matrix strength Standard deviation (MPa)
on the impact energy absorption capacity of PVA reinforced 0.25 1.55 2.13 0.78 0.72 —
0.35 3.08 1.65 1.30 1.65 —
cement-based composites. In the Charpy test, the specimens were
supported in test configurations. The machine was the pendulum Specific fracture energy (under static flexural load)
type of Charpy test configuration. The specimens were fractured Average (kN=m) (five samples)
in one blow, and the fracture energy was calculated from the 0.25 0.419 0.754 2.207 2.798 1.46
amplitude of the pendulum swing. The fractured surfaces of the 0.35 0.486 1.131 3.056 4.205
samples were observed and pictured through an SEM to evaluate Standard deviation (MPa)
the failure mode of fibers, which is an important parameter for the 0.25 0.069 0.068 0.194 0.285 —
evaluation of energy absorption. For each property, the average 0.35 0.089 0.247 0.444 0.345 —
values, number of specimens tested, standard deviation, and covari-
Charpy impact energy
ance values are given in Table 3. Average (kN=m) (three samples)
0.25 6.3 6.4 6.6 8.0 2.04
0.35 6.5 7.7 10.8 14.7
Test Results and Discussion Standard deviation (MPa)
0.25 0.76 0.32 0.30 1.01 —
Compressive, flexural, and Charpy impact tests were performed
0.35 0.07 0.23 0.60 0.83 —
on PVA fiber-reinforced cement-based composites. Moreover, the
observations made on the SEM micrographs are discussed in the
following paragraphs.
• For the mixtures having a water to cement ratio of 0.35,
increasing PVA volume fraction has a positive effect on the
Compressive Strength Test Results
compressive strength of composites, i.e., as the PVA volume
Compressive test results obtained from 70 × 70 × 70 mm cube fraction increases, the compressive strength increases. For
samples which were cured in a 23°C lime-saturated water tank these mixtures, the increment in compressive strength by
for 28 days are given in Fig. 1. Each column of the bar graph shown increasing PVA fiber content from 0.5 to 2.0% is significant.
in Fig. 1 represents the compressive strength test results of three The increment is approximately 21%. From Fig. 1, it can be
samples. Based on this figure, the compressive strength values concluded that mixtures having a water to cement ratio of 0.35,
of mixtures varied between approximately 60 and 90 MPa, depend- especially mixtures having PVA fiber volume fractions of
ing on the mixture properties. In general, as expected, the influence higher than 1%, can resist higher compressive loads. Because
of a water to cement ratio effect is evident. As the water to cement the shear forces are generated under uniaxial compression
ratios of mixtures decreases from 0.35 to 0.25, compressive loads, PVA fibers can act as numerous tiny reinforcements
strength increases regardless of the PVA content. However, that against shear forces and hold the shear plains together. As
increment in compressive strength is more pronounced for compo- a consequence, providing good compaction, a PVA volume
sites having less PVA volume fractions. For example, the compres- ratio of 1.5–2% would enhance the compressive strength of
sive strength difference between the 0.5% PVA content mixtures these composites.
having w=c ratios of 0.25 and 0.35 is approximately 41%. On • For mixtures having a water to cement ratio of 0.25,
the other hand, this difference for the 2.0% PVA content mixtures increasing the PVA volume fraction has a negative effect on
is only 9%. This systematic alteration of compressive strength test the compressive strength of composites. For these mixtures,
results is caused by two reasons: as the PVA volume fraction increases from 0.5 to 2.0%, the
compressive strength decreases approximately 7%. The decre- 20%. No systematic trends can be seen for the flexural strength
ment in compressive strength from 0.5% PVA content mixtures values for mixtures having a water to cement ratio of 0.25 (Fig. 3).
to 1.0 and 1.5% PVA mixtures are 10 and 11%, respectively. The purpose of using fibers in cementitious materials is to make
Decreasing water to cement ratios of mixtures from 0.35 to a transition from brittle to ductile behavior. The measure of this
0.25 significantly affected the viscosity of the mortar phase. transition is the energy that is absorbed by the sample during its
As a consequence of high viscosity of 0.25 w=c mixtures, loading period. The specific fracture energies (W f ) that were cal-
dispersion of PVA fibers in the mortar matrix was not perfect. culated based on the area under the load-deflection curve of the
Because of that complication, inadequately homogeneous specimens are given in Fig. 4. Based on this figure, it can be con-
distribution of PVA fibers probably acted as imperfections, cluded that the effect of the amount of PVA fiber volume fractions
resulting in the reduction of compressive strength of the on energy absorption capacity of composites is highly significant.
composites. By increasing PVA fiber content from 0.5 to 2.0%, the specific
fracture energy is increased by approximately 9 and 7 times for
the mixtures having water to cement ratios of 0.35 and 0.25,
Flexural Test Results respectively. In this study, all the mixtures contain PVA fibers.
The first cracking strength and flexural strength of beam samples To compare the specific fracture energies of these samples with
are shown in Figs. 2 and 3, respectively. These figures show the the samples not containing PVA fibers (plain mixtures), the test
effect of water to cement ratios is as significant as expected. From results obtained from another study (Bogazkesen 2011) in the same
Fig. 2, it can be concluded that for a given water to cement ratio, the laboratory having similar water to cement ratio mixtures are used
amount of the PVA fiber volume fraction has no significant effect (Table 2). In this study, the specific fracture energies of plain mix-
on the first cracking strength of beam samples. The first cracking tures are calculated as 125 and 91 N=m for the mixtures having
strength of different PVA fiber content composites having water to water to cement ratios of 0.20 and 0.35, respectively. Considering
cement ratios of 0.35 and 0.25 varies between 7.7 and 8.6 MPa, and these results, compared with the plain mixtures, the specific frac-
9.1 and 10.1 MPa, respectively. Fig. 3 shows that similar conclu- ture energy can be improved approximately between 20 and
45 times by using PVA fibers, depending on the matrix strength
sions can be drawn for the flexural strength values of beam sam-
properties. In Fig. 4, the effect of the water to cement ratio on the
ples. The samples having a water to cement ratio of 0.35 and PVA
fracture energy is also clearly shown. This effect, however, is not
fiber volume fraction of 2.0%, however, can be separated from that
significant for mixtures having 0.5% PVA fibers. On the other
conclusion. Compared with the lower PVA fiber content mixtures
hand, for mixtures having 1.0% or more PVA fibers, the effect of
(0.5, 1.0, and 1.5%) having w=c ratio of 0.35, the flexural strength
of this mixture (PVA content of 2.0%) is increased approximately
Fig. 2. First cracking strength of flexural test samples Fig. 4. Specific fracture energies of mixtures
strengths of mixtures compared with high w=c ratio ones. As a con- cement ratios of 0.25 and 0.35. For a comparison of the results be-
sequence, fiber content and matrix strength should be optimized tween the energies absorbed under static loads and impact loads,
in accordance with the desired performance. For higher energy ab- specific fracture energies are also inserted into Fig. 7. To compare
sorption capacities, the matrix strength should not be so high that the specific fracture energies of these samples with the samples
the fibers are allowed to be pulled out from the matrix. Figs. 5 and 6 not containing PVA fibers (plain mixtures), the results obtained by
show the relationships between the load (N) and midspan deflec- Bogazkesen (2011) are used. In this study, the absorbed impact
tion of samples having water to cement ratios of 0.25 and 0.35, energies of plain mixtures are found to be 5.9 and 5.3 kN=m
for the mixtures having water to cement ratios of 0.20 and 0.35,
respectively. From the point of view of absorbed impact energies,
the effect of the water to cement ratio is a crucial factor. For the
mixtures having a water to cement ratio of 0.25, the effect of PVA
fiber content between 0.5 and 1.5% is insignificant. For these mix-
tures compared with the plain mixtures, the increase in absorbed
impact energy with the use of 0.5, 1.0, 1.5, and 2.0% PVA fibers
are 7, 8, 11, and 36%, respectively. On the other hand, for the mix-
tures having a water to cement ratio of 0.35, compared with its
own plain mixtures, the increment in absorbed impact energy for
the same fiber contents are 23, 45, 104, and 177%, respectively.
In explaining this behavior, similar conclusions can be drawn as
those of the flexural test results. For higher water to cement ratio
mixtures, the matrix strength is lower. As a result of the weaker
interfacial characteristics compared with lower w=c mixtures,
fibers tend to slip out of the matrix instead of rupturing without
absorbing energy. Fig. 7 shows that the effect of matrix strength is
more significant for the absorption of impact energies than the
absorption of specific fracture energy, which is determined under
Fig. 5. Typical load-deflection curves of mixtures having w=c ratio static flexural loads.
of 0.25 PVA reinforced composites, which are referred to as engineered
cementitious composites (ECC) in literature, have some special
design characteristics. From the point of view of engineering ap-
plications, pseudostrain hardening behavior of these composites is
one of the unique properties that engineers should get the benefit of.
Fig. 6. Typical load-deflection curves of mixtures having w=c ratio Fig. 7. Comparison of absorbed energies of mixtures under impact and
of 0.35 static flexural loading
pictures show that the amount of pulled-out fibers are different for
Fig. 8. Photos of 2% PVA fiber composites: (a, c) after flexural test; static and impact loading samples. The amount of pulled-out fibers
(b, d) after Charpy impact test are much more on the fractured surfaces of impact loaded samples.
This result shows that the failure mechanism of fibers is different
under static and impact loading. The SEM micrographs of fractured
surfaces of 0.5 and 2.0% PVA composite samples after static and
However, the strain hardening property of these composites is re- impact loading tests are presented in Figs. 9 and 10, respectively,
lated to the properties of fiber, matrix, and the interface between for the mixtures having w=c ratio of 0.25 and 0.35. Figs. 9(a and b)
the fiber and matrix. In literature, to optimize the workability and show that when the w=c ratio is 0.25 and the fiber content is 0.5%,
mechanical characteristics of these composites, high amounts of no significant difference can be observed between the fractured
fly ash is being used in their mixtures. For high-volume fly ash surfaces of the samples after static and dynamic loading tests. This
mixtures, especially when they are used in external parts of the result can be attributed to the low PVA fiber content of the mixtures.
buildings where these elements are directly exposed to external However, when the fiber content is 2.0% [Figs. 9(c and d)], the
environment, the alteration in matrix strength with time may be fibers are much more visible and higher in amount for both test
significant. Fly ash requires water and lime to be hydrated. The samples. In Fig. 10, on the other hand, the mixtures having a water
amount of cement that is used in these mixtures is enough to to cement ratio of 0.35 can be seen. Comparing this figure with the
Fig. 9. SEM micrographs of fractured surfaces of (a) 0.5% PVA sample after flexural test; (b) 0.5% PVA sample after Charpy impact test;
(c) 2.0% PVA sample after flexural test; (d) 2.0% PVA sample after Charpy impact test. Note: (w=c ¼ 0.25)
Fig. 10. SEM micrographs of fractured surfaces of (a) 0.5% PVA samples after flexural test; (b) 0.5% PVA samples after Charpy impact test;
(c) 2.0% PVA samples after flexural test; (d) 2.0% PVA samples after Charpy impact test. Note: (w=c ¼ 0.35)
Fig. 11. Higher magnification SEM micrographs of fractured surfaces showing bond failure of fibers of 2.0% PVA mixtures after Charpy impact tests