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BP Practice 100221
Zonal Isolation (10-60)
Revision History
Review Cycle
Reviewers
Contents
Foreword ............................................................................................................................. 5
Introduction ......................................................................................................................... 5
1 Scope and Exclusions ................................................................................................. 6
2 References .................................................................................................................. 6
2.1 Normative References ...................................................................................... 6
2.2 Informative References..................................................................................... 6
3 Terms and Definitions ................................................................................................. 7
4 Symbols and Abbreviations ......................................................................................... 9
5 BP Requirements ...................................................................................................... 11
5.1 Planning for Zonal Isolation ............................................................................. 11
5.2 Identification of Distinct Permeable Zones (DPZs) .......................................... 11
5.3 Well Construction ........................................................................................... 11
5.4 Permanent Abandonment ............................................................................... 17
5.5 Acceptance Criteria Tables (ACTs) .................................................................. 25
5.6 Organisation and Personnel ............................................................................ 34
5.7 Cementing Technical Specialist (CTS) Agree .................................................. 34
6 Deviations ................................................................................................................. 34
Tables
Table 1 - Acceptance Criteria Table (ACT) for Top of Cement (TOC) Annular Cement Well
Barrier Element (WBE) .............................................................................................. 25
Table 2 - Acceptance Criteria Table (ACT) for Circumferential Log Verification for Annular
Cement Well Barrier Element (WBE) ........................................................................ 29
Table 3 - Acceptance Criteria Table (ACT) for Communication Test for Verification of Annular
Well Barrier Element (WBE) ...................................................................................... 30
Table 4 - Acceptance Criteria Table (ACT) for Verification of Wellbore Cement Well Barrier
Element (WBE).......................................................................................................... 31
Table 5 - Acceptance Criteria Table (ACT) for Verification of Perforation and Wash Cement
Well Barrier Element (WBE) ...................................................................................... 33
Figures
Figure 1 – Reference Depth for Base of Cement Well Barrier Element (WBE) ................. 12
Figure 2 - Example Annular Well Barrier Elements (WBEs) Installed During Construction 13
Figure 3 - Well Barrier Elements (WBEs) and Well Barriers for Permanent Abandonment 19
Figure 4 - Through-Tubing Abandonment .......................................................................... 23
Figure 5 - Example Wellhead Pressure Versus Time Plot for a Primary Cement Job ........ 26
Foreword
This is a revised issue of BP Practice 100221 - Zonal Isolation (10-60). This revision incorporates
changes and updates to the previous version, which include:
• Cementing Technical Specialist (CTS) review and agree requirements (see clause 5.7).
• Perforation and wash treatment method (see clause 5.4.4.12 and Table 5 - Acceptance
Criteria Table (ACT) for Verification of Perforation and Wash Cement Well Barrier
Element (WBE).
• Permanent abandonment of pre-2008 wells (see clause 5.4.4.13).
• Acceptance of annular Well Barrier Elements (WBEs) prior to installing the next casing
string (see clause 5.3.5).
• Communication test method (see Table 3).
• Pressure test of shoe verification method (see clause 5.3.4.5).
• Cemented shoe track system requirements moved to BP Practice 100222 - Well
Barriers (10-65).
Introduction
This BP Practice defines Permeable Zones and Distinct Permeable Zones (DPZs). For the
purpose of this BP Practice, the term DPZ is used interchangeably to allow for ease of use.
This BP Practice contains SI and US customary oil field units. For the purpose of this BP Practice,
the conversion between the systems is not exact and has been intentionally rounded to allow for
ease of use.
• Well construction.
• Permanent abandonment.
Requirements in this BP Practice related to well construction apply to new wells, side-tracks, and
the deepening of existing wells if new rock is being drilled. There is no requirement to retrofit
barriers to existing wellbores that were drilled prior to January 2008. Requirements relating to
permanent abandonment apply to all future permanent abandonment operations.
2 References
2.1 Normative References
None.
BP
EP SG 4.1-0036 Identification of Permeable Zones and Determination of DPZs for Zonal
Isolation
100100 BP Practice New Well Common Process
100222 BP Practice Well Barriers (10-65)
100388 BP Guide Cementing Design
100457 BP Procedure Cement Verification after Cementing Casing
The terms and definitions referenced from other documents are valid as of the date of
issue of this document and are provided for convenient reference only. If referenced
documents have been updated after the issue date of this document, terms and definitions
in the most current version of the referenced document apply for this document.
Annulus Cement
WBE consisting of solid state cement with compressive strength in excess of 1,380 kPa
(200 psi). It can be located in the annulus either between concentric tubular strings or between a
tubular string and the formation.
Cement
Material that, in the presence of water, hydrates to create a product that has mechanical strength
(as measured by compressive strength) and low permeability.
Can be combined with a range of organic and inorganic materials (additives) that enable
the properties of the cement slurry and hydrated set cement to be tailored for well
conditions.
Cement Plug
WBE consisting of solid state cement with compressive strength in excess of 1,380 kPa (200 psi)
and located in the wellbore.
Flowpath
Any conduit that connects any energy sources to the surface or environment.
Hole Section
Series of formations drilled between the surface or previous casing or liner shoe and the setting
depth of the next tubular string or the deepest part of the well.
Lift Pressure
Hydrostatic pressure difference between the fluid column in the wellbore and the annular
cement column determined by slowing the pumps at the end of displacement.
May
Designates a Permissive Statement – an option that is neither mandatory nor specifically
recommended.
Permanent Abandonment
The actions taken to verify permanent isolation of the well from the surface and elimination of
communication between DPZs for any well and/or section of a well that will not be re-entered.
Permeable Zone
Zone with sufficient permeability such that a credible pressure differential is expected to result in
the movement of fluids (oil, water, or gas) and/or development of SCP.
“First well barrier that prevents flow from a source, and is the well barrier closest to well fluids.”
“The second well barrier that prevents flow from a source, and designed to withstand failure of
the primary well barrier.”
Shall
Designates a BP Requirement, and is used in BP Requirement Documents only if it is
designating a BP Requirement.
Should
Designates a specific recommendation if conformance is not mandatory.
Temporary Abandonment
As defined in BP Practice 100222:
• One or two well barriers have been installed and tested based upon requirements.
• Well construction activities have ceased.
• The rig is disconnected from the well.
• The well is neither an Operable Well nor a Not Operable Well.
• The well has not been permanently abandoned.”
Well
System or structure created to provide a fluid conduit between the surface and subsurface.
A well includes the original wellbore and associated annuli, any sidetrack from it, and
any related hole section. The well begins at the formation face and ends at the
downstream flange of the wing valve.
Well Barrier
Envelope of one or more dependent WBEs that prevent fluids from flowing unintentionally from
either the formation or well into or from another formation or to the surface.
Wellbore
Area of the well within the last installed tubular, including any OH section.
MD Measured Depth
OH Open Hole
TD Total Depth
5 BP Requirements
5.1 Planning for Zonal Isolation
Cementing and zonal isolation design and documentation methods that support the
implementation of this BP Practice are contained within BP Guide 100388 - Cementing
Design and BP Practice 100100 - New Well Common Process.
The placement of primary and secondary annular cement WBEs during well construction
facilitates the efficiency of permanent abandonment.
The base of the annular cement WBE interval shall be at a depth at which the
formation fracture pressure can withstand the pressure that could migrate from the
DPZ being isolated (as illustrated in Figure 1).
Figure 1 – Reference Depth for Base of Cement Well Barrier Element (WBE)
Annular cement WBEs shall be verified in conformance to the relevant methods and
requirements outlined in Table 1, Table 2, or Table 3 in clause 5.5.
Example locations of WBEs installed during construction are shown in Figure 2.
Figure 2 - Example Annular Well Barrier Elements (WBEs) Installed During Construction
This permits a primary and secondary annular cement WBE to be established between
DPZs in a single operation utilising the available geologic section.
Squeezed cement
Squeezed
provides cement provides WBE;
an annular
annular WBE
it is the in the
secondary barrier
to DPZ 1.
secondary
Squeezed barrier
cement to DPZ1
provides
annular WBE in the secondary
barrier to DPZ 2
A well barrier of
annulus Well
cementbarrieris
established as a as a
established
primary to
primary to1DPZ1
DPZ
and a secondary
and aWell to
secondary Squeezed
Squeezed
Squeezed cement cement
cement provides
provides
barrier established
DPZ 2. to DPZ2as a primary to DPZ 1 and provides
annular
annular WBEan
WBE in the annular
primaryWBE;
primary
in the
barrier to DPZ 2 and
secondary to DPZ 2 it is
in barrier
the primary
to DPZ1
the secondary
barrier
andto DPZ
barrier 1
to
DPZ 1 and secondary
to DPZ2 to
Natural
Sealing seal
formation secondary barrier
DPZ 2.
DPZ 1
DPZ1
Figure 3 - Well Barrier Elements (WBEs) and Well Barriers for Permanent Abandonment
5.4.4.3 High Angle Well Requirements for Wellbore Cement Well Barrier Elements (WBEs)
In wells with greater than 60 degrees of deviation, a wellbore cement WBE shall be
constructed to deliver a planned minimum of 200 m (650 ft) MD above the DPZ.
This is an additional planned excess cement volume and does not mean verifying a
minimum of 200 m (650 ft) MD of cement height.
The continuous cement plug can consist of stacked cement plugs one upon the other. The
barrier could be compromised if the interface between plugs is placed across the natural
seal between DPZs.
Mud pills of the same density as the cement slurry can be used as part of the continuous
cement plug. The component of the plug consisting of a mud pill does not contribute to
the length of the WBE above the DPZ.
5.4.4.6 Open Hole (OH) Wellbore Cement Well Barrier Elements (WBEs)
The primary well barrier for permanent abandonment may be an OH cement plug if all
the following conditions are met:
The cement plug is verified in accordance with Table 4.D as extending to one of
the following:
a) At least 30 m (100 ft) MD above the DPZs.
b) The full interval between the DPZs.
The secondary WBE isolating the wellbore is inside the casing.
Formation strength at the shoe can withstand the pressure from the DPZ.
The calculation is performed using the formation fluid gradient from the DPZ to the shoe.
If the formation strength at the shoe cannot withstand the pressure from the DPZ:
A combination plug may be placed as a primary and secondary well barrier for
permanent abandonment.
An additional verified cement plug shall be placed across the casing shoe
immediately above the OH.
A cement plug across the casing shoe may be used as a primary WBE isolating the
wellbore for a DPZ in the OH if the following conditions are met:
The cement plug is verified to extend at least 30 m (100 ft) MD above the shoe.
The fracture pressure within the OH above the DPZ exceeds the formation
pressure that can develop.
5.4.4.10 Section Milling to Create Full Lateral Cement Well Barrier Elements (WBEs)
A single, full lateral WBE may be established by milling a 30 m (100 ft) MD window or
two 15 m (50 ft) MD windows with cement plugs set across the window.
A wellbore cement WBE set across the window shall extend a minimum of 30 m (100
ft) MD above the top of the window.
The wellbore cement WBE shall be set on a reliable base.
Cement plugs shall be verified according to Table 4.D.
A section milled window in casing, or a perforation and wash treatment can create an
untested flowpath to a DPZ.
Cement is displaced
down the tubing and Tubing
Tubing
placed both inside and
outside the tubing to Verified annular cement
Cement displaced
establish a primarydown tubing
and qualifying as both a
and placed inside and outside
a the
secondary barrier to primary
Verified and acement
annular secondary
tubing to establish primary annular WBE. and
qualifying as primary
the
andreservoir.
secondary barrier to secondary annular WBE
reservoir.
Sealing formation
Natural Seal
DPZ
DPZ
A multiple well risk assessment can be completed for wells of similar design within a
field.
The risk assessment is documented in the well file.
The permanent abandonment cement design, execution, and verification comply with
current regulatory permanent abandonment requirements.
A gap assessment of the planned permanent abandonment to current BP Practice
requirements can be utilised to inform the acceptance of risk assessment and plan
forward.
5.5.1 Top of Cement (TOC) Verification for Annular Cement Well Barrier Element (WBE)
Table 1 - Acceptance Criteria Table (ACT) for Top of Cement (TOC) Annular Cement Well Barrier Element (WBE)
Figure 5 - Example Wellhead Pressure Versus Time Plot for a Primary Cement
Job
d. The fluid displacement rate is slowed to less than 5 bpm prior to bumping the top
plug.
Matching pre-job circulation rates to final displacement rate and recording both
pressures aids in determining the lift pressure.
Typically, plugs are bumped at lower rates (e.g., 3 bpm). Consider both the top plug
and landing collar specifications when planning plug bump rates.
e. The final actual job pressure is greater than 80% of the simulated final surface
pressure.
Lift pressures greater than simulated (e.g., greater than 50%) can indicate
channelling, and other verification techniques (e.g., circumferential log) can be
considered.
An initial pressure trend offset could be applicable for addressing items that include
actual versus planned OH size, actual downhole rheological properties of all fluids,
or downhole restrictions.
If adjustments to hole size are used during pressure matching, consider hole size
estimates within the range of those previously observed for similar wells.
Cement column displacement pressure greater than expected can indicate
channelling and poor zonal isolation.
f. For the TOC to be estimated using the BP Cementing Console:
1) BP Cementing Console version incorporates CR105 update or later.
2) TOC is agreed by BP Cementing Technical Specialist (CTS).
2. Temperature Log
For a temperature log to be used to estimate the TOC, all the following shall apply:
a. Geothermal gradient for the well is known, enabling temperature anomalies to be
identified.
b. A temperature log provides evidence of a temperature deviation of some magnitude
above the geothermal gradient such that it is clear that the temperature deviation is a
consequence of setting cement.
Temperature logs identify a temperature anomaly associated with the heat released
when the cement sets.
3. Volumetric Estimate
For a volumetric estimate of the TOC to be used, all the following shall apply:
a. If lost returns occur after the cement slurry has entered the annulus, the volume of
losses does not result in a planned TOC of less than 200 m (650 ft) MD above the
shallowest DPZ to be isolated. If the loss rate exceeds 50%, then the cement
placement is remodelled with the calculated annular velocity, and these results are
considered in the evaluation of the placement of an effective barrier.
Loss returns are assumed to occur at the Total Depth (TD) of the hole section and
are cement slurry losses.
5.5.2 Circumferential Logging Verification for Annular Cement Well Barrier Element (WBE)
Table 2 - Acceptance Criteria Table (ACT) for Circumferential Log Verification for Annular Cement Well Barrier
Element (WBE)
5.5.3 Communication Test for Verification of Annular Well Barrier Element (WBE)
Table 3 - Acceptance Criteria Table (ACT) for Communication Test for Verification of Annular Well Barrier Element
(WBE)
Table 4 - Acceptance Criteria Table (ACT) for Verification of Wellbore Cement Well Barrier Element (WBE)
5.5.5 Verification of Perforation and Wash Cement Well Barrier Element (WBE)
Table 5 - Acceptance Criteria Table (ACT) for Verification of Perforation and Wash Cement Well Barrier Element
(WBE)
6 Deviations
For deviations to this BP Practice, refer to BP Practice 100152 - GWO Management of Change
and Deviations.