Method Statement of PAINTING WORKS Revise - V3 16 APRIL 2021

JABATAN KERJA RAYA MALAYSIA
KERJA-KERJA PENGGANTIAN 29 UNIT LIF DAN LAIN-LAIN KERJA

BERKAITAN DI APARTMENT A,
PANGKALAN TLDM LUMUT, PERAK
NO. KONTRAK: JKR / IP / CKM / 192 / 2019
WORK METHOD STATEMENT

(APPLICATION OF PAINTING WORKS)
KONTRAKTOR
FESMA SDN BHD

71-1, JALAN SBC 1,
TAMAN SRI BATU CAVES,
68100 BATU CAVES, SELANGOR
Rev: 2021-03
STORAGE AND MATERIAL HANDLING Epoxy-Paint-EN
Date: 16 April 2021

PAINTING WORKS Page: i
WMS WORK METHOD STATEMENT
PROJECT TLDM LUMUT Pack
WORK METHOD STATEMENT
PAINTING WORKS
VER. 2020-03
16 APRIL 2021
Prepared By Revised By
Revision Description Date
Name Date Name Date
1 Initial Release Nazmi Hanis 12 June 2020 Ir SM Salim Abu Yusof 12 June 2020 12 June 2020
2 Revised Mohd Hasif 15 Nov 2020 Ir SM Salim Abu Yusof 16 Nov 2020 16 Nov 2020
3 Revised Mohd Hasif 16 April 2021 Ir SM Salim Abu Yusof 16 April 2021 16 April 2021
71-1, JALAN SBC 1, TAMAN SRI BATU CAVES, 68100 BATU CAVES, SELANGOR. TEL : 03-61774655 FAX : 03-61774135 EMAIL : fesma.mne@gmail.com
Rev: 2021-03
Date: 16 April 2021

PAINTING WORKS Page: ii
WMS TABLE OF CONTENTS
Table of Contents
1.0 INTRODUCTION ............................................................................................ 1

2.0 HAZARD IDENTIFICATION ............................................................................ 2
3.0 SAFETY PRECAUTION ................................................................................... 3
4.0 HIRARC FORM .............................................................................................. 4
3.0 MATERIALS ................................................................................................... 5
4.0 EQUIPMENT ................................................................................................. 5
5.0 WORK FLOW ................................................................................................ 6
6.0 WORK METHODOLOGY .............................................................................. 11
Rev: 2021-03
Date: 16 April 2021

PAINTING WORKS Page: 1
WMS INTRODUCTION
1.0 INTRODUCTION
Project Description
This project involves the replacement works of twenty-nine (29) lift units and other related works
at Apartment A, Pangkalan TLDM Lumut, Perak. The blocks involved in this project are A1, A3,
A4, A5, A6, A7, A8, A9, A10, A11, A12, A13, A14, A25 and A26.
The project scope includes dismantling of the old lifts, installation of the new lifts, obtaining
approval from the JKKP, and other related works. The main priority of the project team is to
complete the project within the allocated budget and time as per contract.
The project duration for this project is 97 weeks from the date of commencement. Whereas the
defect liability period is a year from the date of handover to client. In this project, the lift model
of ACRA-PA17-C090 from Sigma Elevator will be supplied.
Objective
The purpose of this work method statement is to provide guidance of the painting works used in
the project.
Rev: 2021-03
Date: 16 April 2021

WMS HAZARD IDENTIFICATION
2.0 HAZARD IDENTIFICATION

In order to identify hazards in organized fashion, they have been grouped into three categories.
The most common hazards that may occur during the process include:
1. Slip, trip, or fall
A person can slip, trip or fall to the ground as a result of
unexpected change in the contact between the feet and the
ground. Examples of these hazards are:
 Slippery floors
 Poor footing
 Inappropriate footwear
2. Contact with harmful chemicals

A person can be exposed or remain inhaling the harmful chemicals
for an extended period of time while doing task. This may result
breathing difficulty, convulsions, or unconscious. Examples of
these hazards are:
 Release of toxic fumes

 Mixing of chemical reactions
 In contact with chemicals
3. Struck by a moving object or hit an object

This hazard involves object in motion or people in motion, such
as being struck by a moving object, counterweight or material
falling on a person. Examples of these hazards are:
 Hoisting rope and sheave

 Unguarded lift car
 Unsecured or slips of material
Rev: 2021-03
Date: 16 April 2021

WMS SAFETY PRECAUTION
3.0 SAFETY PRECAUTION
Follow the Covid-19 SOP as suggested by KKM and wear the

required minimum PPE such as safety helmet, vest, gloves,
and safety shoes. Additionally, wear the additional PPE when
appropriate.
Maintain a good housekeeping practice at site. Make

sure that all the construction materials and equipment
are stored properly when not in use to prevent materials
damage as well as slip or trip hazards.
Use appropriate tools or machines when lifting. Tasks

that require lifting more than 25 kg should be supported
by tools or machines to limit the potential injuries.
Conduct safety audit and procedures to report,

evaluate, and address any accidents or near misses that
occur at the site.
Rev: 2021-03
Date: 16 April 2021

WMS HIRARC FORM
4.0 HIRARC FORM
HIRARC FORM
Company : Fesma Sdn Bhd
Conducted by :
Process / Pengkalan Tentera Laut DiRaja (Name,
Location : Malaysia (TLDM), Lumut Designation)
Approved by : Date: …. / …. / 2020 to …. / …. / 2020
Date : …. / …. / 2020 Review Date : …. / …. / 2020
1. Hazard Identification 2. Risk Analysis 3. Risk Control
Existing PIC
Which
Work Risk Likeli Seve Recommendati (Due
No. Hazard can cause Risk
Activities Control hood rity on Date /
/ effect
(if any) Status)
Wear safety
Slip trip Physical boots and
1 ii L
and fall injuries practice
housekeeping
Consider using
Exposure
Painting Breathing air ventilator or
to harmful 1 iii M
1. Works illness facial mask
chemicals
while working
Wear PPE such

as safety
Struck by Physical
1 ii L helmet, safety
objects injuries
glove, goggles
etc
Rev: 2021-03
Date: 16 April 2021

WMS MATERIALS AND EQUIPMENT
3.0 MATERIALS
Lift Motor Room Floor & Lift Pit Lift Lobby Wall
Primer: Jotafloor Epoxy Paint: Jotafloor Epoxy

Sealer Topcoat Primer: Jotashield Primer Paint: Jotashield Anti-Fade
Lift Motor Room Wall Metal Parts
Paint: Majestic True Primer: Jotun Gardex

Primer: Majestic Prima Beauty Primer Paint: Jotun Hi-Gloss
4.0 EQUIPMENT
1. Spray
2. Brush
3. Roller
4. Hand tool
5. Scraper
6. Sandpaper
7. Tape measure
8. Pliers
9. Screwdriver
10. Ladder
Rev: 2021-03
Date: 16 April 2021

WMS WORK FLOW
5.0 WORK FLOW
Rev: 2021-03
Date: 16 April 2021

WMS WORK METHODOLOGY
6.0 WORK METHODOLOGY

Prework
1. Prepare the necessary paperwork and documentations related to painting works.
2. Submit the proposed method statement for the painting work to the Superintendent
Officer for approval.
3. Obtain S.O.’s approval for the paint colour used in the specified location prior to the
commencement of work.
4. Colour chart indicating list of materials and applications for each coat of each sample shall
be submitted for approval prior to the physical works on site.
5. Discuss with the subcontractor and other relevant parties about the job scope.
Before Work Procedure
1. Obtain building’s permission to conduct site survey and preparation works.
2. Conduct briefing with all relevant parties (supervisor, sub-contractors, and applicators) to
ensure they fully understand the work requirements.
3. Place order of the materials and equipment needed for the painting work.
4. Manufacturer’s technical information must be provided by supplier such as label analysis,
instruction for handling, storing, and applying each material for use in this process.
5. Prepare the work area according to the site condition prior to the painting work.
6. Make good of the surfaces / cement rendered if needed and make sure the surfaces are
clean, dry and free from any contamination to secure lasting adhesion. This includes make
good of the surface such as cement render on the affected area.
7. Ensure sufficient signage and notice for the planned works.
8. Ensure the area of painting work properly barricade and floor covered to avoid any paint
spilling on the floor especially at lobby area.
Mid-work Procedure
1. The temperature of the paint should be kept at minimum 7 °C above the dew point of the
air, measured in the vicinity of the substrate.
2. Good ventilation is usually required in confined areas to ensure proper drying.
3. The moisture content in the substrate should not exceed 85% (by weight).
4. The primer and paint should not be exposed to oil, chemicals or mechanical stress until
fully cured.
5. The work area shall be properly illuminated or have good lighting to ensure the work can
be carried out well.
Rev: 2021-03
Date: 16 April 2021

WMS WORK METHODOLOGY
6. The application of painting are as follows:

a) Motor Room and Lobby Wall
- applicators shall apply one layer of appropriate primer and followed by two layers
of appropriate paint according to the surface applied.
- The primer is recommended to be dried at least 1.5 hours before the next paint
can be applied.
- Once completed, the paint shall be left dried for two days at minimum before it
can be permanently exposed to the intended environment
- Barricade tape and safety cone will be placed to prevent people from touching the
wall before it completely dried
b) Motor Room Floor and Lift Pit

- For the application of epoxy at lift pit and lift motor room floor, apply one layer of
1mm thick epoxy primer and followed by two layers of 1mm thick epoxy paint.
- The wall will be painted first before epoxy is applied on the floor. Therefore, no
floor protection is needed during painting.
c) Metal Parts
- For the application of metal part on the new equipment, apply one layer of
appropriate primer and followed by layer of appropriate paint according to the
approval code.
- For the application of metal part on the existing equipment, the surface will be
scraped first to take out the old paint then apply with appropriate primer and
followed by layer of appropriate paint according to the approval code.
After Work Procedure

1. Clean the work area and maintain a good housekeeping practice.
2. Disposal of material spillages or empty packaging should be in accordance with local
waste disposal authority regulations.
3. Ensure the waste is collected regularly and disposed-off at the approved dumpsite.
71-M, JALAN SBC 1, TAMAN SRI BATU CAVES, 68100 BATU CAVES, SELANGOR. TEL: 03-61774655 FAX : 03-61774135 EMAIL: fesma.mne@gmail.com

Method Statement of PAINTING WORKS Revise - V3 16 APRIL 2021

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JABATAN KERJA RAYA MALAYSIA

KERJA-KERJA PENGGANTIAN 29 UNIT LIF DAN LAIN-LAIN KERJA

NO. KONTRAK: JKR / IP / CKM / 192 / 2019

WORK METHOD STATEMENT

FESMA SDN BHD

Date: 16 April 2021

WORK METHOD STATEMENT

Date: 16 April 2021

1.0 INTRODUCTION ............................................................................................ 1

Date: 16 April 2021

Date: 16 April 2021

2.0 HAZARD IDENTIFICATION

2. Contact with harmful chemicals

 Release of toxic fumes

3. Struck by a moving object or hit an object

 Hoisting rope and sheave

Date: 16 April 2021

3.0 SAFETY PRECAUTION

Follow the Covid-19 SOP as suggested by KKM and wear the

Maintain a good housekeeping practice at site. Make

Use appropriate tools or machines when lifting. Tasks

Conduct safety audit and procedures to report,

Date: 16 April 2021

4.0 HIRARC FORM

Approved by : Date: …. / …. / 2020 to …. / …. / 2020

Date : …. / …. / 2020 Review Date : …. / …. / 2020

1. Hazard Identification 2. Risk Analysis 3. Risk Control

Wear PPE such

Date: 16 April 2021

Primer: Jotafloor Epoxy Paint: Jotafloor Epoxy

Paint: Majestic True Primer: Jotun Gardex

Date: 16 April 2021

5.0 WORK FLOW

Date: 16 April 2021

6.0 WORK METHODOLOGY

Date: 16 April 2021

6. The application of painting are as follows:

b) Motor Room Floor and Lift Pit

After Work Procedure

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