BLOW MOULD COMPONENT COST ESTIMATI

PART DETAILS

Part No. / Issue

Part Description washer tank- Closter

No. off cavities 1

Supplier Name / Code No.

Location & State

RAW MATERIAL COST DETAILS

Raw Material Spec. / Size HDPE

Part weight - Kg (Actual weight) 0.3

Raw Material Cost Rs./Kg(incl. M.batch) 120.00 Cost of plates

Total Part weight - Kg (Actual weight) 0.3000 Gross RM Cost

RM input weight - Kg 0.3900 Scrap Cost Rs/Kg

Scrap weight-Kg 0.0900 Total Scrap cost - Rs

Ratio of Part wt. To Input RM wt. (%) Net Raw Matl. Cost (A)

CONVERSION COST DETAILS

Cycle Output/
Opn No. Sequence of Operation Machine
time - Sec Hour

10 Moulding cost 350 T 60 54

20

30

40

50

Total Conversion cost ( B )

OTHER COST DETAILS

C Manufacturing cost ( A+B )

D Rejection on Manufacturing cost 2.0%

E Packing and Forwarding

F Profit on Conversion cost 10.0%

G OH on Net RM cost 7.50%

H Transportation (in land)

I Tool maint Cost

J
Total before Interest 60.33

Working Capital Interest

Basic Information Calculation of Current Assets

Sales before interest 60.33

Less : Profit 0.89 Inventory towards RM

Cost of Sales 59.43 Towards collection from customer

Excise Duty 12.36% 5.65

Sales Tax 18.0% 9.25

Raw Material 45.72 Towards VAT

Other Expenses 13.71 Total Current Assets

Net Working Capital 157.33 Calculation of Current Liabilities

Creditors towards RM supplier

Interest for Net Working capital 15% 1.97 Towards Other Expenses

Interest for Net Working capital % on Net RM 4.30 Creditors towards part supplier

Credit period for ED

Credit period for VAT

Total Current Liabilities

Total Component Cost per part 62.29

 ONENT COST ESTIMATION SHEET

Model MG Part Name

Part No

Raw Material

Component Wt.. in Kgs 0.390

Raw Material Cost per Kg 120.00

DETAILS Raw Material cost per compt. per compt. 46.80

HDPE Scrap Cost (Runner Weight) 1.08

0.3 Net Raw Material Cost 45.72

tes 0.00 No. of cavities Nos. 1

Cost 46.80 Cycle Time in sec. 60

t Rs/Kg 12.00 M/c Hour Rate Per Hour 482.76

p cost - Rs 1.08 No. of shots per Min Nos. 1.000

Matl. Cost (A) 45.72 No. Components per Hr Nos. 54

ETAILS Process Cost per compt per compt. 8.94

Machine Hour Rate/Man Cost / MOULD Manufacturing Cost per compt. 54.66
Hour Rate Part COST
Total Cost (P.O. Price) per compt. 54.66
482.76 8.94 Vendor Quoted price per compt.

Difference per compt.

Similar compt. buying Cost per compt.

Ratio of RM 85.6%

Ratio of Conversion 16.4%

8.94 0

AILS Component/Month.. No of M/Cs.

54.66 500 1

1.09 Req /day

20

0.89 Shift req/day

3.43 0.05

Shift Available/day
 0.25 1 1

No of Shift req/Month

Difference QTY

al Interest -0.95 -371

Calculation of Current Assets

Days Amount Req /day

Inventory towards RM 30 27,432 Volume /Day

Towards collection from customer 90 108,587 20

Towards VAT 90 4,900 Value Addition/month&annum

Total Current Assets 140,919 Convertion / Month 4470 53640

Profit / Month 2161 25938

Calculation of Current Liabilities O/H /Month 1530 18359

Creditors towards RM supplier 45 41,148 8161 97937

Remarks
Towards Other Expenses 20 4,113

Creditors towards part supplier 0 -

Credit period for ED 5 169

Credit period for VAT 20 1,089

Total Current Liabilities 46,520

Mould Tonnage calculation

Size of the component

Area of the single component

Clamp tonnage factor 5 tons per 645mm^2

Safety factor 10% add to clamp tonnage

Blow Moulding Machine Hour rate Cycle time Deflashing time 120 sec
2500 Rs/ Shift for 5 Liter machine 60 sec Neck facing 20 sec by drilling machine

3000 Rs/ Shift for 15 Liter machine 90 sec Pump Mounting hole 20 sec by drilling machine

150 Rs Drilling Machine Hour rate Parison weight is 130% more than the component we

300 Rs Regrinding Machine Hour rate Regrinding the scrap

Injection Moulding per shift is 3500 Rs

Injection moduling cycle time : 60 sec

Yearly volume required 6000

Monthly volume required 500

Volume per day required 20

 20 sec by drilling machine

20 sec by drilling machine

% more than the component weight

 BLOW MOULD COMPONENT COST ESTIMATI
PART DETAILS

Part No. / Issue

Part Description Washer Tank- Neck

No. off cavities 1

Supplier Name / Code No.

Location & State

RAW MATERIAL COST DETAILS

Raw Material Spec. / Size HDPE

Part weight - Kg (Actual weight) 0.047

Raw Material Cost Rs./Kg(incl. M.batch) 89.00 Cost of plates

Total Part weight - Kg (Actual weight) 0.0470 Gross RM Cost

RM input weight - Kg 0.0550 Scrap Cost Rs/Kg

Scrap weight-Kg 0.0080 Total Scrap cost - Rs

Ratio of Part wt. To Input RM wt. (%) Net Raw Matl. Cost (A)

CONVERSION COST DETAILS

Cycle Output/
Opn No. Sequence of Operation Machine
time - Sec Hour

10 Moulding cost 5 liter 80 41

20 Deflashing- Manual 60 54

30 Regrinding 80 40.50

Total Conversion cost ( B )

OTHER COST DETAILS

C Manufacturing cost ( A+B )

D Rejection on Manufacturing cost 2.0%

E Packing and Forwarding

F Profit on Conversion cost 10.0%

G OH on Net RM cost 7.50%

H Transportation (in land)

I Tool maint Cost

J
Total before Interest 18.47

Working Capital Interest

Basic Information Calculation of Current Assets

Sales before interest 18.47

Less : Profit 1.16 Inventory towards RM

Cost of Sales 17.32 Towards collection from customer

Excise Duty 12.36% 0.59

Sales Tax 18.0% 0.97

Raw Material 4.80 Towards VAT

Other Expenses 12.52 Total Current Assets

Net Working Capital 50.46 Calculation of Current Liabilities

Creditors towards RM supplier

Interest for Net Working capital 15% 0.63 Towards Other Expenses

Interest for Net Working capital % on Net RM 13.14 Creditors towards part supplier

Credit period for ED

Credit period for VAT

Total Current Liabilities

Total Component Cost per part 19.10

 ONENT COST ESTIMATION SHEET

Model MG Part Name

Part No

Raw Material

Component Wt.. in Kgs 0.055

Raw Material Cost per Kg 89.00

DETAILS Raw Material cost per compt. per compt. 4.90

HDPE Scrap Cost (Runner Weight) 0.10

0.047 Net Raw Material Cost 4.80

tes 0.00 No. of cavities Nos. 1

4.90
Cost Cycle Time in sec. 100

t Rs/Kg 12.00 M/c Hour Rate Per Hour 344.83

p cost - Rs 0.10 No. of shots per Min Nos. 0.600

Matl. Cost (A) 4.80 No. Components per Hr Nos. 32

ETAILS Process Cost per compt per compt. 11.58

Machine Hour Rate/Man Cost / MOULD Manufacturing Cost per compt. 16.38
Hour Rate Part COST
Total Cost (P.O. Price) per compt. 16.38
344.83 8.51 Vendor Quoted price per compt.
110.34 2.04 Difference per compt.
41.38 1.02 Similar compt. buying Cost per compt.

Ratio of RM 29.9%

Ratio of Conversion 70.7%

11.58 0

AILS Component/Month.. No of M/Cs.

16.38 500 1

0.33 Req /day

20

1.16 Shift req/day

0.36 0.08

Shift Available/day
 0.25 1 1

No of Shift req/Month

Difference QTY

al Interest -0.92 -215

Calculation of Current Assets

Days Amount Req /day

Inventory towards RM 30 2,879 Volume /Day

Towards collection from customer 90 33,253 20

Towards VAT 90 4,473 Value Addition/month&annum

Total Current Assets 40,605 Convertion / Month 5790 69476

Profit / Month 759 9107

Calculation of Current Liabilities O/H /Month 1523 18276

Creditors towards RM supplier 45 4,319 8072 96860

Remarks
Towards Other Expenses 20 4,863

Creditors towards part supplier 0 -

Credit period for ED 5 155

Credit period for VAT 20 994

Total Current Liabilities 10,331

Mould Tonnage calculation

Size of the component

Area of the single component

Clamp tonnage factor 5 tons per 645mm^2

Safety factor 10% add to clamp tonnage

Blow Moulding Machine Hour rate Cycle time Deflashing time 120 sec

2500 Rs/ Shift for 5 Litre machine 60 sec Neck facing 20 sec by drilling machine

3000 Rs/ Shift for 15 Litre machine 90 sec Pump Mounting hole 20 sec by drilling machine

150 Rs Drilling Machine Hour rate Parison weight is 130% more than the component we

Regrinding the scrap

Yearly volume required 6000

Monthly volume required 500

Volume per day required 20

 20 sec by drilling machine

20 sec by drilling machine

% more than the component weight