Professional Documents
Culture Documents
A320 CMM 21-52-11
A320 CMM 21-52-11
AIRBUS S.A.S.
Customer Services
Technical Data Support and Services
31707 Blagnac Cedex
FRANCE
FAPE3
PN : D2157110000200 D2157110000400
D2157110000600 D2157110002000
D2157110002200 D2157110002400
D2157110002600 D2157110003000
D2157110004200 D2157110006000
D2157110100400 D2157110100600
D2157110100800 D2157110101000
D2157110102000 D2157110102200
FAPE3
D2157110102400 D2157110102600
D2157110103000 D2157110104200
D2157110105600 D2157110106000
D2157110107000 D2157110107200
HIGHLIGHTS
HIGHLIGHTS
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COMPONENT MAINTENANCE MANUAL
Oct 01/19
TASK 21-52-11-870-803-A01
Oct 01/19
FIGURE 21-52-11-991-001-A01
Oct 01/19
TASK 21-52-11-870-804-A01
Oct 01/19
Subtask 21-52-11-750-001-A01
Oct 01/19
FIGURE 21-52-11-991-002-A01
DISASSEMBLY
Oct 01/19
TASK 21-52-11-000-801-A01
Oct 01/19
Subtask 21-52-11-010-001-A01
Oct 01/19
Subtask 21-52-11-010-002-A01
Oct 01/19
Subtask 21-52-11-010-003-A01
Oct 01/19
Subtask 21-52-11-010-004-A01
L.E.C.
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COMPONENT MAINTENANCE MANUAL
Oct 01/19
Subtask 21-52-11-010-006-A01
Oct 01/19
TASK 21-52-11-000-801-B01
Oct 01/19
Subtask 21-52-11-010-007-A01
Oct 01/19
Subtask 21-52-11-010-008-A01
Oct 01/19
Subtask 21-52-11-010-009-A01
Oct 01/19
Subtask 21-52-11-010-010-A01
Oct 01/19
Subtask 21-52-11-010-011-A01
Oct 01/19
TASK 21-52-11-000-801-C01
Oct 01/19
Subtask 21-52-11-010-021-A01
Oct 01/19
Subtask 21-52-11-010-022-A01
Oct 01/19
Subtask 21-52-11-010-023-A01
Oct 01/19
Subtask 21-52-11-010-024-A01
Oct 01/19
Subtask 21-52-11-010-025-A01
Oct 01/19
TASK 21-52-11-000-802-A01
Oct 01/19
Subtask 21-52-11-040-001-A01
Oct 01/19
Subtask 21-52-11-040-001-B01
L.E.C.
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COMPONENT MAINTENANCE MANUAL
Oct 01/19
TASK 21-52-11-000-803-A01
Oct 01/19
Subtask 21-52-11-010-012-A01
Oct 01/19
Subtask 21-52-11-010-013-A01
Oct 01/19
Subtask 21-52-11-010-013-B01
Oct 01/19
Subtask 21-52-11-010-014-A01
Oct 01/19
Subtask 21-52-11-010-015-A01
Oct 01/19
Subtask 21-52-11-010-015-B01
Oct 01/19
Subtask 21-52-11-010-017-A01
Oct 01/19
Subtask 21-52-11-010-017-B01
Oct 01/19
Subtask 21-52-11-010-017-C01
Oct 01/19
Subtask 21-52-11-010-018-A01
Oct 01/19
Subtask 21-52-11-010-018-B01
Oct 01/19
Subtask 21-52-11-010-019-A01
Oct 01/19
Subtask 21-52-11-010-019-B01
Oct 01/19
Subtask 21-52-11-010-019-C01
Oct 01/19
TASK 21-52-11-000-804-A01
L.E.C.
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COMPONENT MAINTENANCE MANUAL
Oct 01/19
Subtask 21-52-11-040-002-B01
CLEANING
Oct 01/19
TASK 21-52-11-100-801-A01
Oct 01/19
Subtask 21-52-11-160-001-A01
Oct 01/19
TASK 21-52-11-100-802-A01
Oct 01/19
Subtask 21-52-11-160-002-A01
Oct 01/19
TASK 21-52-11-100-803-A01
Oct 01/19
Subtask 21-52-11-160-003-A01
INSPECTION/CHECK
Oct 01/19
TASK 21-52-11-200-801-A01
Oct 01/19
Subtask 21-52-11-210-001-A01
Oct 01/19
TASK 21-52-11-200-802-A01
Oct 01/19
Subtask 21-52-11-210-002-A01
Oct 01/19
TASK 21-52-11-200-803-A01
Oct 01/19
Subtask 21-52-11-210-003-A01
Oct 01/19
TASK 21-52-11-200-804-A01
Oct 01/19
Subtask 21-52-11-210-004-A01
L.E.C.
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COMPONENT MAINTENANCE MANUAL
Oct 01/19
Subtask 21-52-11-210-005-A01
Oct 01/19
TASK 21-52-11-200-806-A01
Oct 01/19
Subtask 21-52-11-210-006-A01
Oct 01/19
TASK 21-52-11-200-807-A01
Oct 01/19
Subtask 21-52-11-210-007-A01
Oct 01/19
TASK 21-52-11-200-808-A01
Oct 01/19
Subtask 21-52-11-220-001-A01
Oct 01/19
TASK 21-52-11-200-809-A01
Oct 01/19
Subtask 21-52-11-210-008-A01
REPAIR
Oct 01/19
TASK 21-52-11-300-801-A01
Oct 01/19
Subtask 21-52-11-320-001-A01
Oct 01/19
Subtask 21-52-11-320-002-A01
Oct 01/19
Subtask 21-52-11-320-003-A01
Oct 01/19
Subtask 21-52-11-320-004-A01
Oct 01/19
Subtask 21-52-11-320-005-A01
L.E.C.
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COMPONENT MAINTENANCE MANUAL
Oct 01/19
Subtask 21-52-11-320-006-A01
Oct 01/19
Subtask 21-52-11-320-007-A01
Oct 01/19
Subtask 21-52-11-320-008-A01
Oct 01/19
Subtask 21-52-11-320-009-A01
Oct 01/19
Subtask 21-52-11-320-010-A01
Oct 01/19
Subtask 21-52-11-320-011-A01
Oct 01/19
Subtask 21-52-11-320-012-A01
Oct 01/19
FIGURE 21-52-11-991-003-A01
Oct 01/19
FIGURE 21-52-11-991-004-A01
Oct 01/19
FIGURE 21-52-11-991-005-A01
Oct 01/19
FIGURE 21-52-11-991-006-A01
Oct 01/19
FIGURE 21-52-11-991-007-A01
Oct 01/19
TASK 21-52-11-300-803-A01
Oct 01/19
Subtask 21-52-11-350-001-A01
Oct 01/19
Subtask 21-52-11-350-002-A01
Oct 01/19
Subtask 21-52-11-350-003-A01
L.E.C.
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COMPONENT MAINTENANCE MANUAL
Oct 01/19
Subtask 21-52-11-350-005-A01
Oct 01/19
TASK 21-52-11-300-804-A01
Oct 01/19
Subtask 21-52-11-350-006-A01
Oct 01/19
Subtask 21-52-11-350-007-A01
ASSEMBLY
Oct 01/19
TASK 21-52-11-400-801-A01
Oct 01/19
Subtask 21-52-11-410-001-A01
Oct 01/19
Subtask 21-52-11-410-002-A01
Oct 01/19
Subtask 21-52-11-410-003-A01
Oct 01/19
Subtask 21-52-11-410-004-A01
Oct 01/19
Subtask 21-52-11-410-005-A01
Oct 01/19
Subtask 21-52-11-410-006-A01
Oct 01/19
TASK 21-52-11-400-801-B01
Oct 01/19
Subtask 21-52-11-410-007-A01
Oct 01/19
Subtask 21-52-11-410-008-A01
Oct 01/19
Subtask 21-52-11-410-009-A01
L.E.C.
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COMPONENT MAINTENANCE MANUAL
Oct 01/19
Subtask 21-52-11-410-011-A01
Oct 01/19
TASK 21-52-11-400-801-C01
Oct 01/19
Subtask 21-52-11-410-021-A01
Oct 01/19
Subtask 21-52-11-410-022-A01
Oct 01/19
Subtask 21-52-11-420-001-A01
Oct 01/19
Subtask 21-52-11-420-002-A01
Oct 01/19
Subtask 21-52-11-410-023-A01
Oct 01/19
TASK 21-52-11-400-802-A01
Oct 01/19
Subtask 21-52-11-440-001-A01
Oct 01/19
Subtask 21-52-11-440-001-B01
Oct 01/19
Subtask 21-52-11-440-001-C01
Oct 01/19
TASK 21-52-11-400-803-A01
Oct 01/19
Subtask 21-52-11-410-012-A01
Oct 01/19
Subtask 21-52-11-410-012-B01
Oct 01/19
Subtask 21-52-11-410-013-A01
Oct 01/19
Subtask 21-52-11-410-013-B01
L.E.C.
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COMPONENT MAINTENANCE MANUAL
Oct 01/19
Subtask 21-52-11-410-014-B01
Oct 01/19
Subtask 21-52-11-410-015-A01
Oct 01/19
Subtask 21-52-11-410-015-B01
Oct 01/19
Subtask 21-52-11-410-017-A01
Oct 01/19
Subtask 21-52-11-410-017-B01
Oct 01/19
Subtask 21-52-11-410-017-C01
Oct 01/19
Subtask 21-52-11-410-018-A01
Oct 01/19
Subtask 21-52-11-410-018-B01
Oct 01/19
Subtask 21-52-11-410-018-C01
Oct 01/19
Subtask 21-52-11-410-019-A01
Oct 01/19
Subtask 21-52-11-410-019-B01
Oct 01/19
Subtask 21-52-11-410-019-C01
Oct 01/19
TASK 21-52-11-400-804-A01
Oct 01/19
Subtask 21-52-11-440-002-A01
Oct 01/19
Subtask 21-52-11-440-002-B01
Oct 01/19
TASK 21-52-11-400-805-A01
L.E.C.
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COMPONENT MAINTENANCE MANUAL
Oct 01/19
Subtask 21-52-11-820-001-B01
Oct 01/19
FIGURE 21-52-11-991-008-A01
Oct 01/19
FIGURE 21-52-11-991-008-B01
Oct 01/19
FIGURE 21-52-11-991-010-A01
Oct 01/19
FIGURE 21-52-11-991-011-A01
Oct 01/19
FIGURE 21-52-11-991-012-A01
Oct 01/19
FIGURE 21-52-11-991-013-A01
Oct 01/19
FIGURE 21-52-11-991-014-A01
Oct 01/19
TASK 21-52-11-820-806-A01
Oct 01/20
Subtask 21-52-11-550-004-A01
Oct 01/19
VENDOR LIST
Figure 01
L.E.C.
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COMPONENT MAINTENANCE MANUAL
Nov 01/08
Parts List
Figure 02
Nov 01/08
FIGURE 21-52-11-991-802-001
Nov 01/08
Parts List
Figure 03
Nov 01/08
FIGURE 21-52-11-991-803-001
Nov 01/08
Parts List
Figure 05
Nov 01/08
FIGURE 21-52-11-991-805-001
Nov 01/08
Parts List
Figure 06
Nov 01/08
FIGURE 21-52-11-991-806-001
Oct 01/19
Parts List
Figure 07
Nov 01/08
FIGURE 21-52-11-991-807-001
Nov 01/08
Parts List
Figure 11
Nov 01/08
FIGURE 21-52-11-991-811-001
Nov 01/08
Parts List
Figure 12
L.E.C.
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COMPONENT MAINTENANCE MANUAL
Nov 01/08
Parts List
Figure 20
Nov 01/08
FIGURE 21-52-11-991-820-001
Nov 01/08
Parts List
Figure 25
Nov 01/08
FIGURE 21-52-11-991-825-001
Nov 01/08
Parts List
Figure 26
Nov 01/08
FIGURE 21-52-11-991-826-001
Oct 01/19
Parts List
Figure 26A
Nov 01/08
FIGURE 21-52-11-991-826-A01
Oct 01/19
Parts List
Figure 26B
Oct 01/19
FIGURE 21-52-11-991-826-B01
Oct 01/19
Parts List
Figure 30
Nov 01/08
FIGURE 21-52-11-991-830-001
Nov 01/08
Parts List
Figure 31
L.E.C.
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COMPONENT MAINTENANCE MANUAL
Nov 01/08
Parts List
L.E.C.
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COMPONENT MAINTENANCE MANUAL
TABLE OF CONTENTS
INTRODUCTION
21-52-11-871-801-A01 Introduction
DISASSEMBLY
21-52-11-000-801-A01 Disassembly of the Ram Air Inlet Assembly
21-52-11-000-801-B01 Disassembly of the Ram Air Inlet Assembly
21-52-11-000-801-C01 Disassembly of the Ram Air Inlet Assy
21-52-11-000-802-A01 Disassembly of the Ramp-Diffuser
21-52-11-000-803-A01 Disassembly of the Ram Air-Inlet
21-52-11-000-804-A01 Disassembly of the Lever
CLEANING
21-52-11-100-801-A01 Cleaning of the Painted Component Parts
21-52-11-100-802-A01 Cleaning of the Component Parts which are not Painted
21-52-11-100-803-A01 Cleaning of the Electrical Components
INSPECTION/CHECK
21-52-11-200-801-A01 Check of the Glass Fiber-Reinforced Plastic Structure
21-52-11-200-802-A01 Check of the Metal Components of the Ram Air Inlet
21-52-11-200-803-A01 Check of the Lateral Movement at the Inlet Ramp
21-52-11-200-804-A01 Check of the GFRP Areas around the Threaded Inserts
21-52-11-200-805-A01 Check of the Ram Air Inlet Mechanism
21-52-11-200-806-A01 Check of the Electrical Equipment
21-52-11-200-807-A01 Check of the Protective Treatment
21-52-11-200-808-A01 Visual Inspection
21-52-11-200-809-A01 Check of the Bonding Straps
REPAIR
21-52-11-300-801-A01 Reworking or Machining
21-52-11-300-802-A01 Special Repairs
21-52-11-300-803-A01 Replacement of the Parts
21-52-11-300-804-A01 Repair of the Protective Treatment
T.O.C.
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COMPONENT MAINTENANCE MANUAL
ASSEMBLY
21-52-11-400-801-A01 Assembly of the Ram Air-Inlet Assembly
21-52-11-400-801-B01 Assembly of the Ram Air-Inlet Assembly
21-52-11-400-801-C01 Assembly of the Ram Air-Inlet Assembly
21-52-11-400-802-A01 Assembly of the Ramp-Diffuser
21-52-11-400-803-A01 Assembly of the Ram Air-Inlet
21-52-11-400-804-A01 Assembly and Installation of the Lever
21-52-11-400-805-A01 Adjustment of the Ram Air Inlet-Actuator
T.O.C.
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COMPONENT MAINTENANCE MANUAL
SBL
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COMPONENT MAINTENANCE MANUAL
INTRODUCTION
TASK 21-52-11-871-801-A01
Introduction
1. General
A. This manual is written to the iSpec 2200. The international SI units of measurement are
used in this manual, with imperial units shown in parentheses.
B. The manual contains data about maintenance on the component in a workshop. It does not
contain data about maintenance on the component when it is installed in the aircraft.
C. Only approved persons with the necessary skills are permitted to do the maintenance
procedures in this manual.
D. Maintenance Task Oriented Support System (MTOSS) task and subtask identification is
used in this manual. The maintenance tasks and other data have special MTOSS numbers
for Electronic Data Processing (EDP). The user of the manual can ignore the MTOSS
numbers.
A. Make sure that the manual contains the information applicable to your component.
B. If you need to identify a part or find a part number, use the search function.
C. You must use the instructions in this manual for all the component maintenance. Read all
the applicable WARNINGS and CAUTIONS before you do the work on the component.
INTRO
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COMPONENT MAINTENANCE MANUAL
3. List of Abbreviations
AEB Airline Engineering Bulletin
ATA Air Transport Association
ATLAS Abbreviated Test Language for All Systems
CFRP Carbon Fiber Reinforced Plastic
CMM Component Maintenance Manual
FIN Functional Item Number
GFRP Glass Fibre-Reinforced Plastic
IPC Illustrated Parts Catalog
IPL Illustrated Parts List
ID Inside Diameter
MFG Manufacturing
MFR Manufacturer
MOD Modification
OD Outside Diameter
PARA Paragraph
PMS Process Material Specification
PN Part Number
RAI Ram Air Inlet
SB Service Bulletin
SERNO Serial Number
SRM Structural Repair Manual
TBD To Be Determined
List of Abbreviations
INTRO
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COMPONENT MAINTENANCE MANUAL
TASK 21-52-11-870-802-A01
General
1. The Ram Air Inlet is a part of the air conditioning system and is installed into the fuselage belly
fairing.
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COMPONENT MAINTENANCE MANUAL
TASK 21-52-11-870-803-A01
Description
1. The ram air inlet has a diffuser ramp and the diffuser ramp actuators. With the ram air inlet the
diffuser ramp operates the air intake so that a specified quantity of air can move through. The
component parts of the ram air inlet are made from light alloy and honeycomb core with a GFRP
skin.
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COMPONENT MAINTENANCE MANUAL
FOR PN : D2157110020
D2157110030
D2157110102 ACTUATOR
D2157110103
FOR PN : D2157110000
D2157110100
D2157110101
D2157110105
ACTUATOR
F_CM_215211_1_0010101_01_00
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COMPONENT MAINTENANCE MANUAL
TASK 21-52-11-870-804-A01
Operation
1. The ram air inlet suctions in air and supplies it to the air conditioning pack.
2. The diffuser ramp opens and closes the ram air inlet.
3. The actuator operates the diffuser ramp, so that the air condition pack gets the correct quantity
of air.
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COMPONENT MAINTENANCE MANUAL
TASK 21-52-11-700-801-A01
Testing
1. General
This TESTING is a functional test of the electrical resistance.
B. Referenced Information
REFERENCE DESIGNATION
FIGURE 21-52-11-991-002-A FIGURE 21-52-11-991-002-A-Test of the Electrical Resistance
Referenced Information
3. Procedure
Subtask:21-52-11-750-001-A01
A. Test of the Electrical Resistance
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COMPONENT MAINTENANCE MANUAL
3 3
1 10.0m
2 50.0m
REMOVE THE SURFACE PROTECTION TO GET SUFFICIENT CONTACT.
3
REFER TO REPAIR FOR THE REPAIR OF THE PROTECTIVE TREATMENT.
F_CM_215211_1_0020101_01_00
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COMPONENT MAINTENANCE MANUAL
DISASSEMBLY
TASK 21-52-11-000-801-A01
Disassembly of the Ram Air Inlet Assembly
1. General
Refer to REPAIR TASK 21-52-11-300-803-A01 section for the disassembly of the component
parts which have a permanent connection.
A. Referenced Information
REFERENCE DESIGNATION
TASK 21-52-11-300-803-A01 Replacement of the Parts
Referenced Information
3. Procedure
CAUTION : MAKE SURE THAT THE COMPONENT IS CLEAN BEFORE YOU DISASSEMBLE
IT. THIS IS TO PREVENT CONTAMINATION OF INTERNAL PARTS.
Subtask:21-52-11-010-001-A01
A. Removal of the Ramp Diffuser together with the Inlet Ramp
(1) Remove the nut 01-160, 05-160, washer 01-150, 05-150 and bolt 01-170, 05-170 from
the support rod 01-040, 05-040.
(2) Remove the screws 01-290, 05-290, washers 01-250, 01-260, 05-250, 05-260, nuts
01-160, 05-160 and covers 01-070, 05-070 from the ram air inlet assembly.
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(3) Remove the screws 01-290, 05-290, washers 01-260, 05-260 and covers 01-080, 05-
080 from the ram air inlet assembly.
NOTE : Remove the ball bearings 01-190, 05-190 from the bolts 01-090, 05-090, only
if replacement is necessary, refer to REPAIR TASK 21-52-11-300-803-A01.
(4) Remove the screws 01-270, 05-270 from the hinge support assembly 01-110, 05-110
and remove the ramp diffuser 01-500, 05-500 together with the inlet ramp 01-020, 05-
020.
(5) Remove and discard the retaining rings 01-200, 05-200 from the hinge pin 01-060, 05-
060.
(6) Remove the hinge pin 01-060, 05-060 and the ramp diffuser 01-500, 05-500 from the
inlet ramp 01-020, 05-020.
NOTE : Remove the sleeve bearings 01-025, 05-025 from the inlet ramp 01-020, 05-
020, only if replacement is necessary, refer to REPAIR TASK 21-52-11-300-
803-A01.
(7) Remove and discard the retaining rings 01-200, 05-200 from the hinge pin 01-050, 05-
050.
(8) Remove the hinge pin 01-050, 05-050 and the hinge support assembly 01-110, 05-110
from the inlet ramp 01-020, 05-020.
NOTE : Remove the sleeve bearings 01-130, 05-130 from the hinge support
assembly 01-110, 05-110, only if replacement is necessary, refer to REPAIR
TASK 21-52-11-300-803-A01.
(a) Remove the bushings 01-530, 01-540, 01-550, 05-530, 05-540, 05-550 from the
diffuser ramp 01-510, 05-510.
(b) Remove the guides 01-620, 05-620 from the diffuser ramp 01-510, 05-510.
1 Remove the screws 01-610, 05-610, washers 01-590, 05-590 and nuts 01-
600, 05-600.
2 Remove the ramp supports 01-570, 05-570 from the diffuser ramp 01-510,
05-510.
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3 Remove the inserts 01-580, 05-580 from the ramp support 01-570, 05-570.
Subtask:21-52-11-010-002-A01
B. Removal of the Lever
(1) Remove the nuts 01-160, 05-160, washers 01-150, 05-150 and bolts 01-170, 05-170
from the inlet actuator 01-140, 05-140.
CAUTION : DO NOT TWIST THE ROD END OF THE ROD, SEE THE ADJUSTMENT
PARA.
(2) Remove the nut 01-160, 05-160, washer 01-150, 05-150 and bolt 01-170, 05-170 from
the support rod 01-040, 05-040.
(3) Remove the nut 01-180, 05-180 and the washer 01-210, 05-210 from the lever 01-030,
05-030.
(4) Remove the screws 01-240, 01-330, 05-240, 05-330, nuts 01-180, 01-340 , 05-180,
05-340 and washers 01-210, 05-210 from the lever supports 01-370, 01-400, 05-370,
05-400.
NOTE : Remove the bearings 01-380, 01-410, 05-380, 05-410, only if replacement is
necessary, refer to REPAIR TASK 21-52-11-300-803-A01.
(5) Remove the lever supports 01-370, 01-400, 05-370, 05-400 and the lever 01-030, 05-
030.
Subtask:21-52-11-010-003-A01
C. Removal of the Rod Support
(1) Remove the nut 01-160, 05-160, washer 01-150, 05-150 and bolt 01-170, 05-170 from
the lever 01-030, 05-030.
(2) Remove the nut 01-160, 05-160, washer 01-150, 05-150 and bolt 01-170, 05-170 from
the hinge support assembly 01-110, 05-110.
CAUTION : DO NOT TWIST THE ROD END OF THE ROD, SEE THE ADJUSTMENT
PARA.
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Subtask:21-52-11-010-004-A01
D. Removal of the Water Injector
(1) Remove the washers 01-210, 01-460, 05-210, 05-460 and the bolts 01-470, 05-470
from the water injector 01-420, 05-420.
Subtask:21-52-11-010-005-A01
E. Removal of the Inlet Actuator
(2) Remove the nut 01-350, 05-350, washer 01-210, 05-210 and bolt 01-320, 05-320 to
disconnect the inlet actuator 01-140, 05-140 from the ram air inlet 01-300, 05-300.
(3) Remove the nut 01-160, 05-160, washer 01-150, 05-150 and bolt 01-170, 05-170 to
disconnect the inlet actuator 01-140, 05-140 from the lever 01-030, 05-030.
Subtask:21-52-11-010-006-A01
F. Removal of the Packing
(1) Remove the nuts 01-490, 05-490, screws 01-280, 05-280, washers 01-260, 01-261,
05-260, 05-261 and shim 01-100, 05-100 from the packing 01-480, 05-480.
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TASK 21-52-11-000-801-B01
Disassembly of the Ram Air Inlet Assembly
1. General
Refer to REPAIR TASK 21-52-11-300-803-A01 section for the disassembly of the component
parts which have a permanent connection.
A. Referenced Information
REFERENCE DESIGNATION
TASK 21-52-11-300-803-A01 Replacement of the Parts
Referenced Information
3. Procedure
CAUTION : MAKE SURE THAT THE COMPONENT IS CLEAN BEFORE YOU DISASSEMBLE
IT. THIS IS TO PREVENT CONTAMINATION OF INTERNAL PARTS.
Subtask:21-52-11-010-007-A01
A. Removal of the Ramp Diffuser Assembly together with the Inlet Ramp
(1) Remove the nut 02-440, 06-440, washer 02-450, 06-450 and bolt 02-430, 06-430 from
the support rod 02-270, 06-270.
NOTE : Remove the bushing 02-420, 06-420, only if replacement is necessary, refer
to REPAIR TASK 21-52-11-300-803-A01.
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(2) Remove the nuts 02-080, 06-080, washers 02-070, 06-070, bolts 02-280, 06-280 and
screws 02-460, 06-460 from the ramp diffuser assembly 02-300, 06-300.
NOTE : Remove the bushings 02-290, 02-320, 02-330, 06-290, 06-320, 06-330, only
if replacement is necessary, refer to REPAIR TASK 21-52-11-300-803-A01.
(4) Remove the screws 02-120, 06-120 from the hinge support assembly 02-010, 06-010
and remove the ramp diffuser assembly 02-300, 06-300 together with the inlet ramp
02-230, 06-230.
(5) Remove and discard the retaining rings 02-090, 06-090 from the hinge pin 02-050, 06-
050.
(6) Remove the hinge pin 02-050, 06-050 and the ramp diffuser assembly 02-300, 06-300
from the inlet ramp 02-240, 06-240.
NOTE : Remove the sleeve bearings 02-250, 06-250 from the inlet ramp 02-240, 06-
240, only if replacement is necessary, refer to REPAIR TASK 21-52-11-300-
803-A01.
(7) Remove and discard the retaining rings 02-090, 06-090 from the hinge pin 02-040, 06-
040.
(8) Remove the hinge pin 02-040, 06-040 and the hinge support assembly 02-010, 06-010
from the inlet ramp 02-240, 06-240.
NOTE : Remove the sleeve bearings 02-030, 06-030 from the hinge support
assembly 02-010, 06-010, only if replacement is necessary, refer to REPAIR
TASK 21-52-11-300-803-A01.
Subtask:21-52-11-010-008-A01
B. Removal of the Swing Lever
(1) Remove the nuts 02-080, 06-080, 02-081, 06-081, washers 02-070, 06-070 and bolts
02-280, 06-280 from the diffuser support assemblies 02-310, 06-310.
NOTE : Remove the bushings 02-290, 06-290 and the bearings 02-360, 06-360 from
the swing levers 02-340, 06-340, only if replacement is necessary, refer to
REPAIR TASK 21-52-11-300-803-A01.
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Subtask:21-52-11-010-009-A01
C. Removal of the Triangular Lever Assembly
(1) Remove the nut 02-080, 06-080, washer 02-070, 06-070, and bolt 02-280, 06-280 from
the inlet actuator 02-060, 06-060.
NOTE : Remove the bushing 02-290, 06-290 from the triangular lever assembly 02-
260, 06-260, only if replacement is necessary, refer to REPAIR TASK 21-52-
11-300-803-A01.
(3) Remove the nut 02-380, 06-380, washer 02-390, 06-390, bolt 02-370, 06-370 and
bushing 26-280, 26A-390, 26B-280 from the bracket 26-240, 26A-240, 26B-240.
(4) Remove the nut 02-440, 06-440, washer 02-450, 06-450, flat washer 02-470, 06-470
and bolt 02-431, 06-431.
NOTE : Remove the bushing 02-420, 06-420 from the triangular lever assembly 02-
260, 06-260, only if replacement is necessary, refer to REPAIR TASK 21-52-
11-300-803-A01.
(5) Remove the support rod 02-270, 06-270 and the triangular lever assembly 02-260, 06-
260.
NOTE : Remove the bushings 31-010, 31-020, 31-030, 31-040, 31-050 from the lever
31-060, only if replacement is necessary, refer to REPAIR TASK 21-52-11-
300-803-A01.
Subtask:21-52-11-010-010-A01
D. Removal of the Water Injector
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(1) Remove the washers 02-100, 02-160, 06-100, 06-160 and the bolts 02-170, 06-170
from the water injector 02-180, 06-180.
Subtask:21-52-11-010-011-A01
E. Removal of the Inlet Actuator
(2) Remove the nut 02-150, 06-150, washer 02-100, 06-100 and bolt 02-140, 06-140 to
disconnect the inlet actuator 02-060, 06-060 from the bracket assembly 26-240, 26A-
240, 26B-240.
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TASK 21-52-11-000-801-C01
Disassembly of the Ram Air Inlet Assy
1. General
Refer to REPAIR TASK 21-52-11-300-803-A01 section for the disassembly of the component
parts which have a permanent connection.
A. Referenced Information
REFERENCE DESIGNATION
TASK 21-52-11-300-803-A01 Replacement of the Parts
Referenced Information
3. Procedure
CAUTION : MAKE SURE THAT THE COMPONENT IS CLEAN BEFORE YOU DISASSEMBLE
IT. THIS IS TO PREVENT CONTAMINATION OF INTERNAL PARTS.
Subtask:21-52-11-010-021-A01
A. Removal of the Ramp Diffuser Assembly together with the Inlet Ramp
(1) Remove the nut 03-390, 07-390, washer 03-400, 07-400 and bolt 03-380, 07-380 from
the support rod 03-230, 07-230.
NOTE : Remove the bushing 03-370, 07-370, only if replacement is necessary, refer
to REPAIR TASK 21-52-11-300-803-A01.
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(2) Remove the nuts 03-080, 07-080, washers 03-070, 03-110, 07-070, 07-110, bolts 03-
240, 07-240 and the screws 03-410, 07-410 from the diffuser support assemblies 03-
270, 07-270.
NOTE : Remove the bushings 03-250, 03-280, 03-290, 07-250, 07-280, 07-290, only
if replacement is necessary, refer to REPAIR TASK 21-52-11-300-803-A01.
(4) Remove the screws 03-120, 07-120 from the hinge support assembly 03-010, 07-010
and remove the ramp diffuser assembly 03-260, 07-260 together with the inlet ramp
assembly 03-190, 07-190.
(5) Remove and discard the retaining rings 03-090, 07-090 from the hinge pin 03-050, 07-
050.
(6) Remove the hinge pin 03-050, 07-050 and the ramp diffuser assembly 03-260, 07-260
from the inlet ramp 03-200, 07-200.
NOTE : Remove the sleeve bearings 03-210, 07-210 from the inlet ramp 03-200, 07-
200, only if replacement is necessary, refer to REPAIR TASK 21-52-11-300-
803-A01.
(7) Remove and discard the retaining rings 03-090, 07-090 from the hinge pin 03-040, 07-
040.
(8) Remove the hinge pin 03-040, 07-040 and the hinge support assembly 03-010, 07-010
from the inlet ramp 03-200, 07-200.
NOTE : Remove the sleeve bearings 03-030, 07-030 from the hinge support 03-020,
07-020, only if replacement is necessary, refer to REPAIR TASK 21-52-11-
300-803-A01.
Subtask:21-52-11-010-022-A01
B. Removal of the Swing Lever
(1) Remove the nuts 03-080, 07-080, washers 03-070, 07-070 and bolts 03-240, 07-240
from the swing lever 03-300, 07-300.
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(2) Remove the nut 03-080, 07-080, washer 03-070, 07-070 and bolt 03-240, 07-240 from
the diffuser support assembly 03-270, 07-270.
NOTE : Remove the bushings 03-250, 07-250 and the bearings 03-320, 07-320 from
the swing lever support 03-310, 07-310, only if replacement is necessary,
refer to REPAIR TASK 21-52-11-300-803-A01.
Subtask:21-52-11-010-023-A01
C. Removal of the Triangular Lever Assembly
(1) Remove the nuts 03-080, 07-080, washers 03-070, 07-070 and bolts 03-240, 07-240
from the inlet actuator 03-060, 07-060.
NOTE : Remove the bushing 03-250, 07-250 from the triangular lever assembly 03-
220, 07-220, only if replacement is necessary, refer to TASK 21-52-11-300-
803-A01.
(3) Remove the nut 03-340, 07-340, washer 03-350, 07-350, bolt 03-330, 07-330 and
bushings 03-420, 07-420, 26-280, 26A-390 from the bracket assembly 26-240, 26A-
240.
(4) Remove the nut 03-390, 07-390, washer 03-400, 07-400 and bolt 03-380, 07-380.
NOTE : Remove the bushing 03-370, 07-370 from the triangular lever assembly 03-
220, 07-220, only if replacement is necessary, refer to REPAIR TASK 21-52-
11-300-803-A01.
(5) Remove the support rod 03-230, 07-230 and the triangular lever assembly 03-220, 07-
220.
NOTE : Remove the bushings 31-010, 31-020, 31-030, 31-040, 31-050 from the lever
31-060, only if replacement is necessary, refer to REPAIR TASK 21-52-11-
300-803-A01.
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Subtask:21-52-11-010-024-A01
D. Removal of the Water Injector
(1) Remove the washers 03-100, 07-100 and the bolts 03-160, 07-160 from the water
injector 03-170, 07-170.
Subtask:21-52-11-010-025-A01
E. Removal of the Inlet Actuator
(2) Remove the nut 03-150, 07-150, washer 03-100, 07-100 and bolt 03-140, 07-140 to
disconnect the inlet actuator 03-060, 07-060 from the bracket assembly 26-240, 26A-
240.
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TASK 21-52-11-000-802-A01
Disassembly of the Ramp-Diffuser
1. General
Refer to REPAIR TASK 21-52-11-300-803-A01 for the disassembly of the component parts
which have a permanent connection.
A. Referenced Information
REFERENCE DESIGNATION
TASK 21-52-11-300-803-A01 Replacement of the Parts
Referenced Information
3. Procedure
CAUTION : MAKE SURE THAT THE COMPONENT IS CLEAN BEFORE YOU DISASSEMBLE
IT. THIS IS TO PREVENT CONTAMINATION OF INTERNAL PARTS.
Subtask:21-52-11-040-001-A01
A. Disassembly of the Ramp-Diffuser
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(a) Remove the nuts 12-110, washers 12-100 and screws 12-120.
NOTE : If necessary, replace the inserts 12-090 from the ramp-supports 12-080,
refer to REPAIR TASK 21-52-11-300-803-A01.
NOTE : If necessary, replace the sleeve-bearings 12-030 and the bushings 12-
040, 12-050, 12-060, refer to REPAIR TASK 21-52-11-300-803-A01.
Subtask:21-52-11-040-001-B01
B. Disassembly of the Ramp-Diffuser
NOTE : If necessary, replace the sleeve-bearings 11-020 and the bushings 11-
030, 11-040, 11-050, 11-060, refer to REPAIR TASK 21-52-11-300-803-
A01.
Subtask:21-52-11-040-001-C01
C. Disassembly of the Ramp-Diffuser
(a) Remove the washers 01-590, 05-590, nuts 01-600, 05-600 and screws 01-610,
05-610.
NOTE : If necessary, replace the inserts 01-580, 05-580 from the ramp-supports
01-570, 05-570, refer to REPAIR TASK 21-52-11-300-803-A01.
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(c) Remove the guides 01-620, 05-620 from the ramp-diffuser 01-510, 05-510.
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TASK 21-52-11-000-803-A01
Disassembly of the Ram Air-Inlet
1. General
Refer to REPAIR TASK 21-52-11-300-803-A01 for the disassembly of the component parts
which have a permanent connection.
B. Referenced Information
REFERENCE DESIGNATION
TASK 21-52-11-300-803-A01 Replacement of the Parts
Referenced Information
3. Procedure
CAUTION : MAKE SURE THAT THE COMPONENT IS CLEAN BEFORE YOU DISASSEMBLE
IT. THIS IS TO PREVENT CONTAMINATION OF INTERNAL PARTS.
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Subtask:21-52-11-010-012-A01
A. Removal of the Brackets
(1) Remove the nuts 20-120, 25-110, 26-110, 26A-110, 26B-110, washers 20-200, 20-
100, 25-090, 25-170, 26-090, 26A-090, 26B-090 and screws 20-140, 20-210, 25-130,
25-190, 26-170, 26A-170, 26B-170.
(2) Remove the brackets 20-080, 20-090, 20-180, 25-070, 25-080, 25-160, 26-070, 26-
080, 26A-070, 26A-080, 26B-070, 26B-080.
Subtask:21-52-11-010-013-A01
B. Removal of the Guide-Fittings
(1) Remove the nuts 20-120, 25-110, washers 20-100, 25-090 and screws 20-210, 25-
190.
Subtask:21-52-11-010-013-B01
C. Removal of the Guide-Fittings
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Subtask:21-52-11-010-014-A01
D. Removal of the Louvers
(1) Remove the nuts 20-130, 25-120, 26-120, 26A-120, 26B-120, washers 20-110, 25-
100, 26-100, 26A-100, 26B-100 and screws 20-150, 25-140, 26-140, 26A-140, 26B-
140.
(2) Remove the louvers 20-020, 20-030, 25-020, 25-030, 26-010, 26-020, 26A-370, 26A-
380, 26B-010, 26B-020.
Subtask:21-52-11-010-015-A01
E. Removal of the Bracket Assembly
(1) Remove the nuts 20-120, 26-110, 26A-110, washers 20-100, 26-090, 26A-090 and
screws 20-140, 26-130, 26A-130.
NOTE : Remove the shouldered-bushings 20-070, 26-047, 26A-047 and the bearing
20-060, 26-045, 26A-045 only if replacement is necessary, refer to REPAIR
TASK 21-52-11-300-803-A01.
Subtask:21-52-11-010-015-B01
F. Removal of the Bracket Assembly
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Subtask:21-52-11-010-017-A01
G. Removal of the Bracket Assembly
(1) Remove the nuts 26-220, 26A-220, washers 26-230, 26A-230 and screws 26-200, 26-
210, 26A-200.
(3) Loosen the bonded bracket assembly 26-240, 26A-240 from the ram air-inlet with an
applicable tool.
NOTE : Make sure that you do not damage the surface of the bracket assembly 26-
240, 26A-240 and the ram air-inlet.
NOTE : Remove the spherical-bearings 26-250, 26-260, 26A-250, 26A-260 and the
bushings 26-270, 26-280, 26A-270, 26A-280, 26A-290, 26A-310, 26A-320,
26A-390 only if replacement is necessary, refer to REPAIR TASK 21-52-11-
300-803-A01.
(5) Remove the remaining bonding material from the bracket assembly 26-240, 26A-240
and the ram air-inlet with an applicable tool.
NOTE : Make sure that you do not cause damage to the surface of the bracket
assembly 26-240, 26A-240 and the ram air-inlet.
Subtask:21-52-11-010-017-B01
H. Removal of the Bracket Assembly
(1) Remove the nuts 26B-220, washers 26B-230 and screws 26B-200, 26B-210.
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(3) Loosen the bracket assembly 26B-240 from the ram air-inlet with an applicable tool.
NOTE : Make sure that you do not damage the surface of the bracket assembly 26B-
240 and the ram air-inlet.
NOTE : Remove the spherical-bearings 26B-250, 26B-260 and the bushings 26B-
270, 26B-280 only if replacement is necessary, refer to REPAIR TASK 21-
52-11-300-803-A01.
(5) Remove the remaining bonding material from the bracket assembly 26B-240 and the
ram air-inlet with an applicable tool.
NOTE : Make sure that you do not cause damage to the surface of the bracket
assembly 26B-240 and the ram air-inlet.
Subtask:21-52-11-010-017-C01
J. Removal of the Bracket Assembly
Subtask:21-52-11-010-018-A01
K. Removal of the Fitting
(1) Remove the nuts 25-110, 26-110, 26A-110, 26B-110, washers 25-090, 26-090, 26A-
090, 26B-090 and screws 25-130, 26-130, 26A-130, 26B-130.
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Subtask:21-52-11-010-018-B01
L. Removal of the Fitting
Subtask:21-52-11-010-019-A01
M. Removal of the Bonding-Lead
(1) Remove the nuts 26-110, 26-220, 26A-110, washers 26-090, 26-150, 26-230, 26A-
090, 26A-150 and screws 26-170, 26-210, 26A-170.
(2) Remove the bolt 26A-340 and the washer 26A-090 from the clamp 26A-360.
Subtask:21-52-11-010-019-B01
N. Removal of the Braid
(1) Remove the nuts 26B-110, 26B-220, washers 26B-090, 26B-150, 26B-230 and screws
26B-170, 26B-210.
Subtask:21-52-11-010-019-C01
P. Removal of the Bonding-Lead
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TASK 21-52-11-000-804-A01
Disassembly of the Lever
1. General
Refer to REPAIR TASK 21-52-11-300-803-A01 for the disassembly of the component parts
which have a permanent connection.
A. Referenced Information
REFERENCE DESIGNATION
TASK 21-52-11-300-803-A01 Replacement of the Parts
Referenced Information
3. Procedure
CAUTION : MAKE SURE THAT THE COMPONENT IS CLEAN BEFORE YOU DISASSEMBLE
IT. THIS IS TO PREVENT CONTAMINATION OF INTERNAL PARTS.
Subtask:21-52-11-040-002-A01
A. Disassembly of the Lever
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(1) Loosen the setscrews 30-070 and remove the levers 30-010, 30-020 from the shaft 30-
060.
NOTE : It is only necessary to replace the bushings 30-030, 30-040, 30-050 if they
are damaged. Refer to REPAIR TASK 21-52-11-300-803-A01.
Subtask:21-52-11-040-002-B01
B. Disassembly of the Lever
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CLEANING
TASK 21-52-11-100-801-A01
Cleaning of the Painted Component Parts
1. General
This section shows you how to clean the component parts which are painted.
A. Consumable Materials
REFERENCE DESIGNATION
08ABC1 Aqueous Cleaner-Aircraft Exterior Pressure Spraying -
14SBA1 Textile-Lint free Cotton -
Consumable Materials
3. Procedure
CAUTION : USE ONLY THE SPECIFIED CLEANING AGENTS. CLEANING AGENTS WHICH
ARE NOT SPECIFIED CAN CAUSE DAMAGE.
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CAUTION : DO NOT USE THE CLEANING AGENT MATERIAL NO. 08BBF1 TO CLEAN
CFRP PARTS. THIS CLEANING AGENT CAN CAUSE DAMAGE TO CFRP
MATERIAL.
Subtask:21-52-11-160-001-A01
A. Cleaning of the Painted Component Parts
(1) Remove the loose dirt with a vacuum cleaner or a soft brush.
(3) Clean the painted component parts with Material No. 08ABC1 Aqueous Cleaner-
Aircraft Exterior Pressure Spraying -. Use a soft brush or a clean Material No. 14SBA1
Textile-Lint free Cotton -.
(4) Remove Material No. 08ABC1 Aqueous Cleaner-Aircraft Exterior Pressure Spraying -
with clean water.
(5) Dry the component parts with a clean and dry Material No. 14SBA1 Textile-Lint free
Cotton - or a hot-air blower.
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TASK 21-52-11-100-802-A01
Cleaning of the Component Parts which are not Painted
1. General
This section shows you how to clean the component parts which are not painted.
A. Consumable Materials
REFERENCE DESIGNATION
08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
14SBA1 Textile-Lint free Cotton -
Consumable Materials
3. Procedure
CAUTION : USE ONLY THE SPECIFIED CLEANING AGENTS. CLEANING AGENTS WHICH
ARE NOT SPECIFIED CAN CAUSE DAMAGE.
CAUTION : DO NOT USE THE CLEANING AGENT MATERIAL NO. 08BBF1 TO CLEAN
CFRP PARTS. THIS CLEANING AGENT CAN CAUSE DAMAGE TO CFRP
MATERIAL.
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Subtask:21-52-11-160-002-A01
A. Cleaning of the Component Parts which are not Painted
(1) Remove the loose dirt with a vacuum cleaner or a soft brush.
(3) Clean the component parts which are not painted with Material No. 08BBF1 Non
Aqueous Cleaner-- Methyl-Ethyl-Ketone -. Use a soft brush or a clean Material No.
14SBA1 Textile-Lint free Cotton -.
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TASK 21-52-11-100-803-A01
Cleaning of the Electrical Components
1. General
This section shows you how to clean the electrical components.
A. Consumable Materials
REFERENCE DESIGNATION
08BBD1 Non Aqueous Cleaner-- Isopropyl Alcohol -
14SBA1 Textile-Lint free Cotton -
Consumable Materials
3. Procedure
CAUTION : USE ONLY THE SPECIFIED CLEANING AGENTS. CLEANING AGENTS WHICH
ARE NOT SPECIFIED CAN CAUSE DAMAGE.
CAUTION : DO NOT USE THE CLEANING AGENT MATERIAL NO. 08BBF1 TO CLEAN
CFRP PARTS. THIS CLEANING AGENT CAN CAUSE DAMAGE TO CFRP
MATERIAL.
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Subtask:21-52-11-160-003-A01
A. Cleaning of the Electrical Components
(1) Remove the loose dirt with a vacuum cleaner or a soft brush.
(2) Clean the electrical wiring with Material No. 08BBD1 Non Aqueous Cleaner-- Isopropyl
Alcohol - or an equivalent cleaning agent.
(3) Clean the electrical connectors with Material No. 08BBD1 Non Aqueous Cleaner--
Isopropyl Alcohol -.
(4) Dry all parts with a clean and dry Material No. 14SBA1 Textile-Lint free Cotton - or a
hot-air blower.
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INSPECTION/CHECK
TASK 21-52-11-200-801-A01
Check of the Glass Fiber-Reinforced Plastic Structure
1. General
A. You must do a nondestructive test if you think there is a crack that you cannot see clearly.
B. If a paragraph refers to one figure, only the item number is given in the brackets. If a
paragraph refers to more than one figure, the figure number and the item numbers are
given in the brackets.
CAUTION : MAKE SURE THAT YOU ALWAYS USE THE NOMINAL MATERIAL THICKNESS
OF THE COMPONENT PARTS WHEN YOU CALCULATE THE LIMITS OF THE
ALLOWABLE DAMAGE.
A. Referenced Information
REFERENCE DESIGNATION
TASK 21-52-11-300-803-A01 Replacement of the Parts
TASK 21-52-11-300-801-A01 Reworking or Machining
Referenced Information
3. Procedure
Subtask:21-52-11-210-001-A01
A. Check of the Glass Fiber-Reinforced Plastic Structure
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(b) Refer to TASK 21-52-11-300-801-A01 for the removal of scratches which are in
the limits.
(a) Examine the delamination with an applicable NDT-test method such as ultrasonic
or pulse echo.
(5) Examine the GFRP surface for debonding between the laminate and the honeycomb
core:
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TASK 21-52-11-200-802-A01
Check of the Metal Components of the Ram Air Inlet
1. General
A. You must do a nondestructive test if you think there is a crack that you cannot see clearly.
B. If a paragraph refers to one figure, only the item number is given in the brackets. If a
paragraph refers to more than one figure, the figure number and the item numbers are
given in the brackets.
CAUTION : MAKE SURE THAT YOU ALWAYS USE THE NOMINAL MATERIAL THICKNESS
OF THE COMPONENT PARTS WHEN YOU CALCULATE THE LIMITS OF THE
ALLOWABLE DAMAGE.
A. Referenced Information
REFERENCE DESIGNATION
TASK 21-52-11-300-803-A01 Replacement of the Parts
TASK 21-52-11-300-801-A01 Reworking or Machining
TASK 21-52-11-300-804-A01 Repair of the Protective Treatment
TASK 21-52-11-820-805-A01 Fits and Clearances
Referenced Information
3. Procedure
Subtask:21-52-11-210-002-A01
A. Check of the Metal Components of the Ram Air Inlet
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(b) Refer to TASK 21-52-11-300-801-A01 for the removal of scratches which are not
in the limits.
(b) Refer to TASK 21-52-11-300-801-A01 for the removal of marks which are in the
limits.
(a) Remove corrosion up to a depth of max. 0.2 mm (0.008 in.) for any area of
corrosion.
(b) Refer to TASK 21-52-11-300-801-A01 for the removal of corrosion which is in the
limits.
(b) Replace the component parts, if the wear is not in the limits.
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TASK 21-52-11-200-803-A01
Check of the Lateral Movement at the Inlet Ramp
1. General
A. You must do a nondestructive test if you think there is a crack that you cannot see clearly.
B. If a paragraph refers to one figure, only the item number is given in the brackets. If a
paragraph refers to more than one figure, the figure number and the item numbers are
given in the brackets.
CAUTION : MAKE SURE THAT YOU ALWAYS USE THE NOMINAL MATERIAL THICKNESS
OF THE COMPONENT PARTS WHEN YOU CALCULATE THE LIMITS OF THE
ALLOWABLE DAMAGE.
A. Referenced Information
REFERENCE DESIGNATION
TASK 21-52-11-300-803-A01 Replacement of the Parts
TASK 21-52-11-300-802-A01 Special Repairs
Referenced Information
3. Procedure
Subtask:21-52-11-210-003-A01
A. Check of the Lateral Movement at the Inlet Ramp
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(3) If the play is more than 0.4 mm (0.0157 in.) it must be adjusted with the shims (Refer
to TASK 21-52-11-300-802-A01).
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TASK 21-52-11-200-804-A01
Check of the GFRP Areas around the Threaded Inserts
1. General
A. You must do a nondestructive test if you think there is a crack that you cannot see clearly.
B. If a paragraph refers to one figure, only the item number is given in the brackets. If a
paragraph refers to more than one figure, the figure number and the item numbers are
given in the brackets.
CAUTION : MAKE SURE THAT YOU ALWAYS USE THE NOMINAL MATERIAL THICKNESS
OF THE COMPONENT PARTS WHEN YOU CALCULATE THE LIMITS OF THE
ALLOWABLE DAMAGE.
A. Referenced Information
REFERENCE DESIGNATION
TASK 21-52-11-300-803-A01 Replacement of the Parts
Referenced Information
3. Procedure
Subtask:21-52-11-210-004-A01
A. Check of the GFRP Areas around the Threaded Inserts
(1) Examine the areas for cracks, impact damage and debonding:
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(a) Make sure that the damage is to the insert and not to the core or the skin.
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TASK 21-52-11-200-805-A01
Check of the Ram Air Inlet Mechanism
1. General
A. You must do a nondestructive test if you think there is a crack that you cannot see clearly.
B. If a paragraph refers to one figure, only the item number is given in the brackets. If a
paragraph refers to more than one figure, the figure number and the item numbers are
given in the brackets.
CAUTION : MAKE SURE THAT YOU ALWAYS USE THE NOMINAL MATERIAL THICKNESS
OF THE COMPONENT PARTS WHEN YOU CALCULATE THE LIMITS OF THE
ALLOWABLE DAMAGE.
A. Referenced Information
REFERENCE DESIGNATION
TASK 21-52-11-300-803-A01 Replacement of the Parts
TASK 21-52-11-000-803-A01 Disassembly of the Ram Air-Inlet
TASK 21-52-11-400-803-A01 Assembly of the Ram Air-Inlet
TASK 21-52-11-820-805-A01 Fits and Clearances
Referenced Information
3. Procedure
Subtask:21-52-11-210-005-A01
A. Check of the Ram Air Inlet Mechanism
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(1) Examine the component parts of the inlet mechanism for wear.
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TASK 21-52-11-200-806-A01
Check of the Electrical Equipment
1. General
A. You must do a nondestructive test if you think there is a crack that you cannot see clearly.
B. If a paragraph refers to one figure, only the item number is given in the brackets. If a
paragraph refers to more than one figure, the figure number and the item numbers are
given in the brackets.
CAUTION : MAKE SURE THAT YOU ALWAYS USE THE NOMINAL MATERIAL THICKNESS
OF THE COMPONENT PARTS WHEN YOU CALCULATE THE LIMITS OF THE
ALLOWABLE DAMAGE.
A. Referenced Information
REFERENCE DESIGNATION
TASK 21-52-11-300-803-A01 Replacement of the Parts
TASK 21-52-11-100-803-A01 Cleaning of the Electrical Components
Referenced Information
3. Procedure
Subtask:21-52-11-210-006-A01
A. Check of the Electrical Equipment
(1) Examine the electrical harness for damaged attachment parts, chafe marks and other
damage.
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(a) Chafe marks, damaged attachment parts or other damage are not permitted.
(d) Replace the parts of the electrical harness, which have chafe marks or other
damage.
(e) Refer to DISASSEMBLY and ASSEMBLY for the replacement of the damaged
electrical harness and attachment parts.
(2) Examine the electrical components for loose attachment, contamination and other
damage.
(d) Refer to DISASSEMBLY and ASSEMBLY for the replacement of the electrical
components.
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TASK 21-52-11-200-807-A01
Check of the Protective Treatment
1. General
A. You must do a nondestructive test if you think there is a crack that you cannot see clearly.
B. If a paragraph refers to one figure, only the item number is given in the brackets. If a
paragraph refers to more than one figure, the figure number and the item numbers are
given in the brackets.
CAUTION : MAKE SURE THAT YOU ALWAYS USE THE NOMINAL MATERIAL THICKNESS
OF THE COMPONENT PARTS WHEN YOU CALCULATE THE LIMITS OF THE
ALLOWABLE DAMAGE.
A. Referenced Information
REFERENCE DESIGNATION
TASK 21-52-11-300-803-A01 Replacement of the Parts
TASK 21-52-11-300-804-A01 Repair of the Protective Treatment
Referenced Information
3. Procedure
Subtask:21-52-11-210-007-A01
A. Check of the Protective Treatment
(1) Examine the components and the mechanism for damaged protective treatment.
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(a) Refer to TASK 21-52-11-300-804-A01 for the repair of the protective treatment.
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TASK 21-52-11-200-808-A01
Visual Inspection
1. General
A. You must do a nondestructive test if you think there is a crack that you cannot see clearly.
B. If a paragraph refers to one figure, only the item number is given in the brackets. If a
paragraph refers to more than one figure, the figure number and the item numbers are
given in the brackets.
CAUTION : MAKE SURE THAT YOU ALWAYS USE THE NOMINAL MATERIAL THICKNESS
OF THE COMPONENT PARTS WHEN YOU CALCULATE THE LIMITS OF THE
ALLOWABLE DAMAGE.
A. Referenced Information
REFERENCE DESIGNATION
TASK 21-52-11-300-803-A01 Replacement of the Parts
Referenced Information
3. Procedure
Subtask:21-52-11-220-001-A01
A. Visual Inspection
(1) Examine all screws, bolts, and nuts for general condition, wear and other damage.
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(3) Examine all bushes for wear, scratches, corrosion and correct installation.
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TASK 21-52-11-200-809-A01
Check of the Bonding Straps
1. General
A. You must do a nondestructive test if you think there is a crack that you cannot see clearly.
B. If a paragraph refers to one figure, only the item number is given in the brackets. If a
paragraph refers to more than one figure, the figure number and the item numbers are
given in the brackets.
CAUTION : MAKE SURE THAT YOU ALWAYS USE THE NOMINAL MATERIAL THICKNESS
OF THE COMPONENT PARTS WHEN YOU CALCULATE THE LIMITS OF THE
ALLOWABLE DAMAGE.
A. Referenced Information
REFERENCE DESIGNATION
TASK 21-52-11-300-803-A01 Replacement of the Parts
TASK 21-52-11-000-803-A01 Disassembly of the Ram Air-Inlet
TASK 21-52-11-400-803-A01 Assembly of the Ram Air-Inlet
TASK 21-52-11-300-801-A01 Reworking or Machining
Referenced Information
3. Procedure
Subtask:21-52-11-210-008-A01
A. Check of the Bonding Straps
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(1) Examine the bonding straps for damage, corrosion, attachment and torsion.
(c) See TASK 21-52-11-300-801-A01 for the removal of corrosion on the attachment
points.
(e) See TASK 21-52-11-400-803-A01 for the correct installation of the bonding
straps.
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REPAIR
TASK 21-52-11-300-801-A01
Reworking or Machining
1. General
Refer to the INSPECTION/CHECK section and FITS AND CLEARANCES TASK 21-52-11-820-
805-A01 for the limits of the component parts.
A. Consumable Materials
REFERENCE DESIGNATION
14SBA1 Textile-Lint free Cotton -
08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
05EML8 Epoxy Adhesive-- - Legacy 2
08ABC1 Aqueous Cleaner-Aircraft Exterior Pressure Spraying -
Consumable Materials
C. Referenced Information
REFERENCE DESIGNATION
TASK 21-52-11-200-801-A01 Check of the Glass Fiber-Reinforced Plastic Structure
TASK 21-52-11-300-804-A01 Repair of the Protective Treatment
TASK 21-52-11-200-802-A01 Check of the Metal Components of the Ram Air Inlet
TASK 21-52-11-820-805-A01 Fits and Clearances
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REFERENCE DESIGNATION
SRM 51-77-13
Referenced Information
3. Procedure
CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.
CAUTION : AFTER YOU REMOVE THE DAMAGE, MAKE SURE THAT THE COMPONENT
PARTS ARE IN THE DAMAGE LIMITS. REFER TO "CHECK" FOR THE LIMITS.
Subtask:21-52-11-320-001-A01
A. Removal of Scratches on GFRP Components
(1) Remove the scratches with an abrasive cloth, grade 320. Refer to INSPECTION/
CHECK TASK 21-52-11-200-801-A01 for the repair limits.
(2) Clean the repair area with Material No. 14SBA1 Textile-Lint free Cotton - and Material
No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -.
(3) Apply Material No. 05EML8 Epoxy Adhesive-- - Legacy 2 and let it cure.
(4) Abrade the repair area with an abrasive cloth, grade 320.
Subtask:21-52-11-320-002-A01
B. Removal of Scratches on Metal Components
(1) Remove the protective treatment from the damaged area with an abrasive cloth.
(2) Remove the scratches and make them smooth with the adjacent area. Refer to
INSPECTION/CHECK TASK 21-52-11-200-802-A01 for the repair limits.
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(4) Measure the repaired component parts. Refer to INSPECTION/CHECK TASK 21-52-
11-200-802-A01.
(a) Replace the repaired component parts if they are not in the limits.
(5) Clean the repair area with Material No. 14SBA1 Textile-Lint free Cotton - and Material
No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -.
Subtask:21-52-11-320-003-A01
C. Repair of Corrosion Damage
(1) Clean the corroded and the adjacent areas and remove the grease with Material No.
08ABC1 Aqueous Cleaner-Aircraft Exterior Pressure Spraying -.
(2) Dry the wet areas with a clean and dry Material No. 14SBA1 Textile-Lint free Cotton -.
(3) Before you start the repair of the corrosion damage, approved persons must make an
analysis of the level of the corrosion damage.
(4) Remove the surface protection from the corrosion area with an abrasive cloth.
(b) Remove the corrosion with a synthetic sponge and/or an abrasive cloth.
(c) Remove the material from the adjacent area, so that the transition to the work
area is smooth and without stress concentrations.
(d) Clean the work area with Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-
Ethyl-Ketone -.
(6) Use a magnifying glass to make sure that you have removed all corrosion material and
there are no cracks.
NOTE : It is important that you remove all corrosion material before you continue
the work. The smallest corrosion area can cause new extended corrosion
damage.
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NOTE : If you find a defect, you must do an approved Non-Destructive Test (NDT).
Subtask:21-52-11-320-004-A01
D. Repair of Dents on Metal Components
(a) If the damaged surface has a paint protection, remove the paint from the
damaged area with an abrasive cloth.
Subtask:21-52-11-320-005-A01
E. Repair of Debonding on GFRP Components
NOTE : The skin and the honeycomb core must not be damaged.
(1) Clean the area with Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone
-.
(2) Refer to SRM 51-77-13 for the repair of the debonded area.
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TASK 21-52-11-300-802-A01
Special Repairs
1. General
Refer to INSPECTION/CHECK and FIGURE 21-52-11-991-005-A for the limits of the component
parts.
For the Allowable Damage Limits (ADL), refer to the SRM.
A. Consumable Materials
REFERENCE DESIGNATION
13AEC1 Dry glass fabric-8H Satin 293 gsm - 181 style SRM Type 2 -
13EBC1 Laminating resin-Epoxy SRM Type 2 -
08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
10ABC1 Surface Pretreatment-Light Alloys Chemical Conversion Yellow -
04EAC2 Primer Polyurethane Paint-- Corrosion Inhibiting Structure
04JME4 Top Coat Polyurethane-- Grey Internal Structure
05EML9 Epoxy Adhesive-- - Legacy 1
04DAB2 Primer Epoxy Paint-- Corrosion Inhibiting Structure
05ABF1 Retaining adhesive-Cylindrical fitting Medium strength Low viscosity
-
05EML7 Epoxy Adhesive-- - Legacy 3
13JBA1 Microballoon-Phenolic - -
13GAB8 Low density compound-- Low temperature curing Legacy 2
05EJL9 Epoxy Adhesive-Metal to metal - Legacy
Consumable Materials
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C. Referenced Information
REFERENCE DESIGNATION
TASK 21-52-11-300-804-A01 Repair of the Protective Treatment
TASK 21-52-11-300-801-A01 Reworking or Machining
SRM
SRM 51-77-13
SRM 51-77-11
SRM 51-77-12
PMS 01-05-05
SRM 53-00-11
SRM 51-77-13-001
FIGURE 21-52-11-991-005-A FIGURE 21-52-11-991-005-A-Repair of the Inlet Ramp Bracket
FIGURE 21-52-11-991-003-A FIGURE 21-52-11-991-003-A-RAI Leading Edge – Aluminum
Repair
FIGURE 21-52-11-991-004-A FIGURE 21-52-11-991-004-A-RAI Leading Edge – Glass Fiber
Repair
FIGURE 21-52-11-991-006-A FIGURE 21-52-11-991-006-A-Repair of the Inlet Ramp Support
FIGURE 21-52-11-991-007-A FIGURE 21-52-11-991-007-A-Repair of the Actuator/Bracket
Attachment
Referenced Information
3. Procedure
CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.
CAUTION : AFTER YOU REMOVE THE DAMAGE, MAKE SURE THAT THE COMPONENT
PARTS ARE IN THE DAMAGE LIMITS. REFER TO "CHECK" FOR THE LIMITS.
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Subtask:21-52-11-320-006-A01
A. Repair of Skin Damage with related Honeycomb Core Damage
(1) Prepare the inner contour of the sandwich for a flush repair of the crack (Refer to SRM
51-77-13).
(2) Prepare the inner and outer contour surfaces for bonding (Refer to SRM 51-77-11).
(b) Apply two plies of Material No. 13AEC1 Dry glass fabric-8H Satin 293 gsm - 181
style SRM Type 2 - (style 180) and one cover ply of Material No. 13AEC1 Dry
glass fabric-8H Satin 293 gsm - 181 style SRM Type 2 - (style 120) with Material
No. 13EBC1 Laminating resin-Epoxy SRM Type 2 - to the inner skin.
(c) Let Material No. 13EBC1 Laminating resin-Epoxy SRM Type 2 - dry (Refer to the
material data-sheet).
(d) Repair the damaged paint work (Refer to REPAIR TASK 21-52-11-300-804-A01).
(b) Apply two plies of Material No. 13AEC1 Dry glass fabric-8H Satin 293 gsm - 181
style SRM Type 2 - (style 180) and one cover ply of Material No. 13AEC1 Dry
glass fabric-8H Satin 293 gsm - 181 style SRM Type 2 -(style 120) with Material
No. 13EBC1 Laminating resin-Epoxy SRM Type 2 - to the outer skin.
(c) Let Material No. 13EBC1 Laminating resin-Epoxy SRM Type 2 - dry (Refer to the
material data-sheet).
(d) Repair the damaged paint work (Refer to REPAIR TASK 21-52-11-300-804-A01).
Subtask:21-52-11-320-007-A01
B. Aluminum Repair of the Leading Edge
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(1) Clean the repair area with Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-
Ketone -.
(3) Cut and prepare the doubler to the correct dimensions (Refer to SRM 51-77-11).
(4) Clean the repair doubler with Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-
Ethyl-Ketone -.
(5) Pre-treat the repair doubler with Material No. 10ABC1 Surface Pretreatment-Light
Alloys Chemical Conversion Yellow - as follows:
(c) Dry the repaired area with a hot air blower up to a maximum temperature of 60
deg. C (140 deg. F).
(6) Apply Material No. 04EAC2 Primer Polyurethane Paint-- Corrosion Inhibiting Structure
to the repair part.
(7) Apply Material No. 04JME4 Top Coat Polyurethane-- Grey Internal Structure to the
repair part.
(8) Prepare Material No. 05EML9 Epoxy Adhesive-- - Legacy 1 (Refer to the
manufacturer's instructions).
(9) Fill the damaged area with the prepared Material No. 05EML9 Epoxy Adhesive-- -
Legacy 1 (Refer to SRM 51-77-11).
(10) Apply a layer of the prepared Material No. 05EML9 Epoxy Adhesive-- - Legacy 1 to the
mating surface of the repair part and to the repair area.
NOTE : Make sure that sufficient paste is applied to fill all the space between the
doubler and the repair surface.
(12) Apply pressure with hand to the doubler to make sure that the unwanted Material No.
05EML9 Epoxy Adhesive-- - Legacy 1 comes out.
(13) Remove the unwanted Material No. 05EML9 Epoxy Adhesive-- - Legacy 1.
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(14) Use an adhesive tape to keep the doubler in the correct position.
(15) Let Material No. 05EML9 Epoxy Adhesive-- - Legacy 1 dry (Refer to the manufacturer's
instructions).
(17) Clean the repair area with Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-
Ketone -.
Subtask:21-52-11-320-008-A01
C. Glass Fiber Repair of the Leading Edge
(1) Remove the surface protection from the damaged area (Refer to REPAIR TASK 21-
52-11-300-804-A01).
(2) Clean the damaged area with Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-
Ethyl-Ketone -.
(3) Prepare Material No. 05EML9 Epoxy Adhesive-- - Legacy 1 (Refer to the
manufacturer's instructions).
(4) Fill and put Material No. 05EML9 Epoxy Adhesive-- - Legacy 1 to the damaged area.
(5) Let Material No. 05EML9 Epoxy Adhesive-- - Legacy 1cure (Refer to the
manufacturer's instructions).
(6) Abrade the repair area with abrasive cloth until you get the original surface contour
(Refer to SRM 51-77-12).
(8) Cut Material No. 13AEC1 Dry glass fabric-8H Satin 293 gsm - 181 style SRM Type 2
- to the required dimensions (Refer to FIGURE 21-52-11-991-004-A and SRM 51-77-
12).
(9) Prepare Material No. 13EBC1 Laminating resin-Epoxy SRM Type 2 - (Refer to the
manufacturer's instructions).
(11) Put the repair plies on the repair area (Refer to SRM 51-77-11).
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(12) Let Material No. 13EBC1 Laminating resin-Epoxy SRM Type 2 - cure under vacuum
conditions (Refer to SRM 51-77-11).
Subtask:21-52-11-320-009-A01
D. Repair of the Bracket - Elongated Hole
(2) Drill the elongated hole in the bracket to a diameter necessary to remove the
elongation.
NOTE : The new diameter must not be more than 16 mm (0.63 in).
(4) Make an oversize bush with the matching external diameter (Refer to FIGURE 21-52-
11-991-005-A).
(b) Let Material No. 10ABC1 Surface Pretreatment-Light Alloys Chemical Conversion
Yellow - dry.
(c) Apply Material No. 04DAB2 Primer Epoxy Paint-- Corrosion Inhibiting Structure to
the bracket.
(d) Let Material No. 04DAB2 Primer Epoxy Paint-- Corrosion Inhibiting Structure dry.
(e) Apply Material No. 04JME4 Top Coat Polyurethane-- Grey Internal Structure to
the bracket.
(f) Let Material No. 04JME4 Top Coat Polyurethane-- Grey Internal Structure dry.
(6) Install the oversize bushes in the bracket (Refer to PMS 01-05-05).
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Subtask:21-52-11-320-010-A01
E. Repair of the Threaded Hole in the Ramp Support
(1) Drill the damaged hole to a diameter necessary to remove the damage.
NOTE : The new diameter must not be more than 15 mm (0.59 in).
(2) Make a flanged bush from the material of the Airbus Material Specification 4640C.
(4) Install the flanged bush in the ramp support assy 12-070 with Material No. 05ABF1
Retaining adhesive-Cylindrical fitting Medium strength Low viscosity -.
(5) Let Material No. 05ABF1 Retaining adhesive-Cylindrical fitting Medium strength Low
viscosity - cure at room temperature for one hour.
Subtask:21-52-11-320-011-A01
F. Repair of the Damaged Actuator Bracket Area
(2) Remove the surface protection from the damaged area (Refer to REPAIR TASK 21-
52-11-300-804-A01).
(4) Clean the damaged area with Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-
Ethyl-Ketone -.
(5) Make two repair doublers to make an overlap the damaged area of 25 mm (0.984 in) in
all directions.
(6) Apply the protective treatment to the two repair doublers (Refer to REPAIR TASK 21-
52-11-300-801-A01).
(7) Put the doubler with Material No. 05EML9 Epoxy Adhesive-- - Legacy 1 on the external
side of the inlet chamfer doubler (Refer to SRM 53-00-11).
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(8) Remove the unwanted Material No. 05EML9 Epoxy Adhesive-- - Legacy 1.
(9) Use adhesive tape to keep the doubler in the correct position.
(10) Let Material No. 05EML9 Epoxy Adhesive-- - Legacy 1 cure (Refer to the material
data-sheet).
(12) Prepare Material No. 05EML7 Epoxy Adhesive-- - Legacy 3 (Refer to the
manufacturer's instructions).
(13) Put Material No. 05EML7 Epoxy Adhesive-- - Legacy 3 into the opened honeycomb.
(14) Prepare and mix Material No. 05EML7 Epoxy Adhesive-- - Legacy 3 and Material No.
13JBA1 Microballoon-Phenolic - - (Refer to the manufacturer's instructions).
(15) Apply the mixed material to the honeycomb core plug and to the repair area (Refer to
SRM 51-77-11).
(17) Let the mixed material cure (Refer to the material data-sheet).
(18) Fill the core plug with Material No. 13GAB8 Low density compound-- Low temperature
curing Legacy 2 and make it smooth and flush with the skin surface.
(19) Let Material No. 13GAB8 Low density compound-- Low temperature curing Legacy 2
cure (Refer to the material data-sheet).
(20) Put the second doubler on the internal side of the inlet with Material No. 05EML9
Epoxy Adhesive-- - Legacy 1.
(21) Remove the unwanted Material No. 05EML9 Epoxy Adhesive-- - Legacy 1.
(22) Use adhesive tape to keep the doubler in the correct position.
(23) Let Material No. 05EML9 Epoxy Adhesive-- - Legacy 1 cure (Refer to the material
data-sheet).
(25) Apply Material No. 05EJL9 Epoxy Adhesive-Metal to metal - Legacy around the two
doubler edges.
(26) Let Material No. 05EJL9 Epoxy Adhesive-Metal to metal - Legacy cure (Refer to the
material data-sheet).
Page 6012
21-52-11 Apr 01/23
@AIRBUS
COMPONENT MAINTENANCE MANUAL
(27) Repair the damaged paint work (Refer to REPAIR TASK 21-52-11-300-804-A01 ).
(28) Drill the 4 holes with a diameter of 5.20 mm (0.2047 in) for the installation of the
actuator bracket.
(29) Examine the screws 20-140, 25-130, 26-160, 26-170, 26A-160, 26A-170 and make
sure that the grip length is correct.
Subtask:21-52-11-320-012-A01
G. Repair of the Inlet Ramp - Lateral Movement
(1) Remove and discard the retaining rings 01-200, 02-090, 05-200, 06-090 from the hinge
pins 01-050, 01-060, 02-040, 02-050, 05-050, 05-060, 06-040, 06-050.
(2) Remove the hinge pins 01-050, 01-060, 02-040, 02-050, 05-050, 05-060, 06-040, 06-
050 from the inlet ramp 01-020, 02-240, 05-020, 06-240 and remove the diffuser ramp
01-500, 02-300, 05-300, 06-300 and the hinge support 01-120, 02-020, 05-120, 06-
020.
(3) Install the washers set (601-10, 20, 30) with the correct thickness between the hinge
fitting of the inlet ramp 01-020, 02-240, 05-020, 06-240 and the hinge fitting of the
diffuser ramp 01-500, 02-300, 05-300, 06-300 (Refer to TABLE ).
NOTE : Make sure that the lateral play is not more than 0.4 mm (0.016 in).
(4) Install the hinge pins 01-050, 01-060, 02-040, 02-050, 05-050, 05-060, 06-040, 06-050
and safety them with the retaining rings 01-200, 02-090, 05-200, 06-090.
(5) Install the washers set (601-10, 20, 30) with the correct thickness between the hinge
fitting of the inlet ramp 01-020, 02-240, 05-020, 06-240 and the hinge support 01-120,
02-020, 05-120, 06-020 (Refer to TABLE ).
NOTE : Make sure that the lateral play is not more than 0.4 mm (0.016 in).
(6) Install the hinge pins 01-050, 01-060, 02-040, 02-050, 05-050, 05-060, 06-040, 06-050
and safety them with the retaining rings 01-200, 02-090, 05-200, 06-090.
(7) Align the washers (601-10, 20, 30) with the external radius of the hinges.
ITEM PART NUMBER NOMENCLATURE UNITS
10 NAS1149C0416R WASHER, FLAT AR
20 NAS1149C0432R WASHER, FLAT AR
Page 6013
21-52-11 Apr 01/23
@AIRBUS
COMPONENT MAINTENANCE MANUAL
Page 6014
21-52-11 Apr 01/23
@AIRBUS
COMPONENT MAINTENANCE MANUAL
Page 6015
21-52-11 Apr 01/23
B
TYPICAL
A
HARD FOAM CORE
B
0.4mm
300mm
1 (0.02 in.)
(11.81 in.)
1
@AIRBUS
FIGURE-21-52-11-991-003-A01
1
COMPONENT MAINTENANCE MANUAL
18mm
21-52-11
NOTE:
REPAIR MATERIAL
1 BEFORE BONDING THE REPAIR DOUBLER,
ITEM NOMENCLATURE QTY MATERIAL REMARKS
DAMAGED AREA MUST BE FILLED AND
INJECTED WITH ADHESIVE PASTE (MATERIAL 1 DOUBLER 1 CLAD 2024T3 THICKNESS 0.4mm (0.02 in.)
NO. 08-017 OR MATERIAL NO. 08-017A)
F_CM_215211_1_0030101_01_00
Apr 01/23
Page 6016
@AIRBUS
COMPONENT MAINTENANCE MANUAL
Page 6017
21-52-11 Apr 01/23
B
TYPICAL
A
TYPICAL
300mm
B
18mm
(0.71 in.)
1
@AIRBUS
FIGURE-21-52-11-991-003-A01
COMPONENT MAINTENANCE MANUAL
1 0.4mm
21-52-11
NOTE:
REPAIR MATERIAL
1 BEFORE BONDING THE REPAIR DOUBLER,
ITEM NOMENCLATURE QTY MATERIAL REMARKS
DAMAGED AREA MUST BE FILLED AND
INJECTED WITH ADHESIVE PASTE (MATERIAL 1 DOUBLER 1 CLAD 2024T3 THICKNESS 0.4mm (0.02 in.)
NO. 08-017 OR MATERIAL NO. 08-017A)
F_CM_215211_1_0030102_01_00
Apr 01/23
Page 6018
@AIRBUS
COMPONENT MAINTENANCE MANUAL
Page 6019
21-52-11 Apr 01/23
B
TYPICAL
A
A TYPICAL
(0.39 in.)
(Sheet 1 of 2)
@AIRBUS
FIGURE-21-52-11-991-004-A01
COMPONENT MAINTENANCE MANUAL
PLY
NO. ORIENTATION MATERIAL
20mm
(0.79 in.) 1 0
21-52-11
2 90
LAYERS OF PREPREG 05-007
NOTE:
3 0
1 FILL AND INJECTED DAMAGED AREA WITH
ADHESIVE PASTE (MATERIAL NO. 08-017A) 4 90
F_CM_215211_1_0040101_01_00
Apr 01/23
Page 6020
@AIRBUS
COMPONENT MAINTENANCE MANUAL
Page 6021
21-52-11 Apr 01/23
B
TYPICAL
A A
TYPICAL
HARD FOAM CORE
B
300mm
(11.81 in.)
20mm
(0.79 in.)
(Sheet 2 of 2)
@AIRBUS
FIGURE-21-52-11-991-004-A01
COMPONENT MAINTENANCE MANUAL
PLY
NO. ORIENTATION MATERIAL
OVERLAP PER PLY 10mm MIN.
1 1 2 3 4 (0.39 in.) LAYERS OF PREPREG 1 0
21-52-11
2 90
NOTE: 05-007
3 0
1 FILL AND INJECTED DAMAGED AREA WITH
ADHESIVE PASTE (MATERIAL NO. 08-017A) 4 90
F_CM_215211_1_0040102_01_00
Apr 01/23
Page 6022
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COMPONENT MAINTENANCE MANUAL
Page 6023
21-52-11 Apr 01/23
@AIRBUS
COMPONENT MAINTENANCE MANUAL
SECTION
A A A-A
DIMENSIONS
mm (in.)
C E D
A 3.8 0.150
L
B 1.2+0.1 0.047+0.0039
G 3.5 0.138
H 0.9+01 0.035+0.0039
K J F
J 10+0.018 DIA 0.393+0.0007
L R 0.3 0.0118
F_CM_215211_1_0050101_01_00
Page 6024
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COMPONENT MAINTENANCE MANUAL
Page 6025
21-52-11 Apr 01/23
@AIRBUS
COMPONENT MAINTENANCE MANUAL
A
A
SECTION
A-A
C
H
G D DIMENSIONS
F mm (in.)
A 35.0 1.378
C 10.0 0.394
E 6.0 0.236
F 18.0 0.708
G 3/8 24 UNF-3B
H 2.0x45DEG 0.078
F_CM_215211_1_0060101_01_00
Page 6026
21-52-11 Apr 01/23
@AIRBUS
COMPONENT MAINTENANCE MANUAL
Page 6027
21-52-11 Apr 01/23
@AIRBUS
COMPONENT MAINTENANCE MANUAL
DAMAGED AREA
FILLER
(MAT.NO. 08-001)
DOUPLER
BONDING MATERIAL (EXTERNAL SIDE)
(MAT.NO. 08-017)
BONDING MATERIAL
(MAT.NO. 08-017A)
CORE PLUP
FILLER
(MAT.NO. 08-022)
F_CM_215211_1_0070101_01_00
Page 6028
21-52-11 Apr 01/23
@AIRBUS
COMPONENT MAINTENANCE MANUAL
TASK 21-52-11-300-803-A01
Replacement of the Parts
1. General
Refer to INSPECTION/CHECK and FITS AND CLEARANCES TASK 21-52-11-820-805-A01 for
the limits of the component parts.
A. Consumable Materials
REFERENCE DESIGNATION
08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
10ABC1 Surface Pretreatment-Light Alloys Chemical Conversion Yellow -
06AAB1 Polysulfide Sealant-General Purpose Fillet -
05EJL9 Epoxy Adhesive-Metal to metal - Legacy
14SBA1 Textile-Lint free Cotton -
04QAB2 Coating-- Flexible Structure
06AAC1 Polysulfide Sealant-General Purpose Interfay -
Consumable Materials
C. Referenced Information
REFERENCE DESIGNATION
TASK 21-52-11-820-805-A01 Fits and Clearances
PMS 01-05-58
PMS 01-05-26
Page 6029
21-52-11 Apr 01/23
@AIRBUS
COMPONENT MAINTENANCE MANUAL
REFERENCE DESIGNATION
PMS 01-05-04
Referenced Information
3. Procedure
CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.
CAUTION : AFTER YOU REMOVE THE DAMAGE, MAKE SURE THAT THE COMPONENT
PARTS ARE IN THE DAMAGE LIMITS. REFER TO "CHECK" FOR THE LIMITS.
Subtask:21-52-11-350-001-A01
A. Replacement of the Staked Spherical and Ball Bearings
(1) The components given in the TABLE are installed with spherical and ball bearings.
COMPONENT PART
IPL FIG. ITEM
NAME ITEM
IPL_FIGURE_01 01-380, 01-410 Lever Support Assembly 01-390, 01-360
IPL_FIGURE_01 01-190 Ram-Air Inlet Assembly 01-001
IPL_FIGURE_02,
02-360, 03-320 Swing Lever 02-340, 03-300
IPL_FIGURE_03
IPL_FIGURE_05 05-380 Lever Support Assembly 05-360
IPL_FIGURE_05 05-410 Lever Support Assembly 05-390
IPL_FIGURE_05 05-190 Ram-Air Inlet Assembly 05-001
IPL_FIGURE_06,
06-360, 07-320 Swing Lever 06-340, 07-300
IPL_FIGURE_07
IPL_FIGURE_20 20-060 Bracket Assembly 20-040
IPL_FIGURE_26, 26-250, 26-260, 26A-250,
IPL_FIGURE_26A, 26A-260, 26B-250, 26B- Bracket Assembly 26-240, 26A-240, 26B-240
IPL_FIGURE_26B 260
Staked Spherical and Ball Bearings
Page 6030
21-52-11 Apr 01/23
@AIRBUS
COMPONENT MAINTENANCE MANUAL
NOTE : For more data for the replacement of the bearings, refer to PMS 01-05-26.
(b) Clean the component bore with Material No. 08BBF1 Non Aqueous Cleaner--
Methyl-Ethyl-Ketone -.
(f) Dry the surface protection of the component bore with warm air up to a maximum
temperature of 60 deg. C (140 deg. F).
(g) Remove the grease from the outer surface of the new bearing with Material No.
08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -.
(h) Apply a layer of Material No. 06AAB1 Polysulfide Sealant-General Purpose Fillet -
to the bore.
(j) Clean the area with Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-
Ketone -.
(k) Apply Material No. 06AAB1 Polysulfide Sealant-General Purpose Fillet - to the
joints between the bearing, component and crimped ring.
Subtask:21-52-11-350-002-A01
B. Replacement of the Sleeve Bearings
Page 6031
21-52-11 Apr 01/23
@AIRBUS
COMPONENT MAINTENANCE MANUAL
(1) The component parts given in the TABLE are attached with sleeve bearings.
COMPONENT PART
IPL FIG. COMPONENT ITEM
NAME ITEM
IPL_FIGURE_01,
01-025, 05-025 Inlet Ramp 01-020, 05-020
IPL_FIGURE_05
IPL_FIGURE_01,
01-130, 05-130 Hinge-Support Assembly 01-110, 05-110
IPL_FIGURE_05
IPL_FIGURE_02,
02-030, 06-030 Hinge-Support Assembly 02-010, 06-010
IPL_FIGURE_06
IPL_FIGURE_02,
02-250, 06-250 Inlet Ramp Assembly 02-230, 06-230
IPL_FIGURE_06
IPL_FIGURE_03,
03-210, 07-210 Inlet Ramp Assembly 03-190, 07-190
IPL_FIGURE_07
IPL_FIGURE_11 11-020 Diffuser Ramp Assembly 11-001
Sleeve Bearings
Subtask:21-52-11-350-003-A01
C. Replacement of the Pressed-in Bushes
(1) The component parts given in the TABLE are installed with pressed-in bushes.
COMPONENT PART
IPL FIG. ITEM
NAME ITEM
IPL_FIGURE_02 02-290, 02-420 Ram-Air Inlet Assembly 02-001
IPL_FIGURE_02 02-320, 02-330 Diffuser Support Assembly 02-310
IPL_FIGURE_03 03-370, 03-420 Ram Air Inlet Assembly 03-001
IPL_FIGURE_03 03-280, 03-290 Diffuser Support Assembly 03-270
IPL_FIGURE_06 06-290, 06-420 Ram-Air Inlet Assembly 06-001
IPL_FIGURE_06 06-320, 06-330 Diffuser Support Assembly 06-310
IPL_FIGURE_07 07-370, 07-420 Ram-Air Inlet Assembly 07-001
IPL_FIGURE_07 07-280, 07-290 Diffuser Support Assembly 07-270
11-030, 11-040, 11-050,
IPL_FIGURE_11 Diffuser Ramp Assembly 11-001
11-060
IPL_FIGURE_12 12-040, 12-050, 12-060 Diffuser Ramp 12-010
IPL_FIGURE_20 20-070 Bracket Assembly 20-040
IPL_FIGURE_25 25-060 Fitting 25-040
Page 6032
21-52-11 Apr 01/23
@AIRBUS
COMPONENT MAINTENANCE MANUAL
COMPONENT PART
IPL FIG. ITEM
NAME ITEM
IPL_FIGURE_26 26-270 Bracket Assembly 26-240
26A-270, 26A-280,
IPL_FIGURE_26A 26A-290, 26A-310, 26A- Bracket Assembly 26A-240, 26A-300
320
IPL_FIGURE_26B 26B-270 Bracket Assembly 26B-240
IPL_FIGURE_30 30-030, 30-040, 30-050 Lever 30-001
31-010, 31-020, 31-030,
IPL_FIGURE_31 Triangular Lever Assembly 31-001
31-040, 31-050
Pressed-in Bushes
NOTE : For more data for the replacement of the bushing, refer to PMS 01-05-58.
(b) Clean the component bore with Material No. 08BBF1 Non Aqueous Cleaner--
Methyl-Ethyl-Ketone -.
(d) Apply a layer of Material No. 10ABC1 Surface Pretreatment-Light Alloys Chemical
Conversion Yellow - to the component bore and let it stay for 3 minutes.
(f) Dry the layer with warm air with a maximum temperature of 60 deg. C (140 deg.
F).
(g) Clean the new bush with Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-
Ethyl-Ketone -.
(h) Apply Material No. 06AAB1 Polysulfide Sealant-General Purpose Fillet - to the
bush.
Page 6033
21-52-11 Apr 01/23
@AIRBUS
COMPONENT MAINTENANCE MANUAL
(k) Clean the area with Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-
Ketone -.
(l) Apply Material No. 06AAB1 Polysulfide Sealant-General Purpose Fillet - to the
joint between the bush and the component.
Subtask:21-52-11-350-004-A01
D. Replacement of the Threaded Inserts
NOTE : The GFRP components with the threaded inserts are given in TABLE .
CAUTION : DO NOT DAMAGE THE EDGES OF THE BORE AND THE OPPOSITE
SKIN OF THE SANDWICH PANEL.
NOTE : Use a cavity drill with an outer diameter that is the same as the hole that
you can see in the GFRP component.
(b) Remove the honeycomb core and the potting compound up to a radius which is
approximately 5 mm (0.2 in) larger than the drilled hole.
(c) Apply Material No. 05EJL9 Epoxy Adhesive-Metal to metal - Legacy and install
the threaded insert.
(d) Make sure that the cover plate of the threaded insert aligns with the adjacent
surface.
COMPONENT PART
IPL FIG. ITEM
NAME ITEM
IPL_FIGURE_01,
NAS 1833-03 Ram Air Inlet 01-300, 05-300
IPL_FIGURE_05
IPL_FIGURE_01 NAS 1835-08 Ram Air Inlet 01-300
IPL_FIGURE_02 NAS 1835-08 Diffuser Ramp Assembly 02-300
IPL_FIGURE_06 TBD Ram Air Inlet 06-220
Threaded Inserts in GFRP Components
Page 6034
21-52-11 Apr 01/23
@AIRBUS
COMPONENT MAINTENANCE MANUAL
NOTE : The metal components that have threaded inserts are given in TABLE .
(a) Refer to PMS 01-05-04 for the replacement of threaded inserts in metal
components.
COMPONENT PART
IPL FIG. ITEM
NAME ITEM
IPL_FIGURE_12 12-090 Ramp Support Assembly 12-070
Threaded Inserts in Metal Components
Subtask:21-52-11-350-005-A01
E. Replacement of the Bonded-in Insert
NOTE : The component part with the bonded-in insert is given in TABLE .
(a) Remove the damaged insert from the component part with an applicable tool.
(b) Clean the component bore and the new insert with Material No. 08BBF1 Non
Aqueous Cleaner-- Methyl-Ethyl-Ketone -.
NOTE : You must use a non-metallic scraper to remove the remaining Material
No. 06AAC1 Polysulfide Sealant-General Purpose Interfay -.
(c) Dry the component bore and the insert with a clean and dry Material No. 14SBA1
Textile-Lint free Cotton -.
NOTE : You must install the insert with Material No. 06AAC1 Polysulfide
Sealant-General Purpose Interfay -.
Page 6035
21-52-11 Apr 01/23
@AIRBUS
COMPONENT MAINTENANCE MANUAL
(e) Apply Material No. 04QAB2 Coating-- Flexible Structure to the space between the
insert and the component part.
Page 6036
21-52-11 Apr 01/23
@AIRBUS
COMPONENT MAINTENANCE MANUAL
TASK 21-52-11-300-804-A01
Repair of the Protective Treatment
1. General
Refer to the INSPECTION/CHECK and the FITS AND CLEARANCES sections for the limits of
the component parts.
A. Consumable Materials
REFERENCE DESIGNATION
14SBA1 Textile-Lint free Cotton -
08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
04JAA3 Top Coat Polyurethane-- - External Structure
04CMA2 Wash Primer-- - Structure
04EAC2 Primer Polyurethane Paint-- Corrosion Inhibiting Structure
04JME4 Top Coat Polyurethane-- Grey Internal Structure
Consumable Materials
3. Procedure
Page 6037
21-52-11 Apr 01/23
@AIRBUS
COMPONENT MAINTENANCE MANUAL
CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.
CAUTION : AFTER YOU REMOVE THE DAMAGE, MAKE SURE THAT THE COMPONENT
PARTS ARE IN THE DAMAGE LIMITS. REFER TO "CHECK" FOR THE LIMITS.
Subtask:21-52-11-350-006-A01
A. Repair of the Paintwork on the GFRP Components
(1) Remove the damaged paintwork with an abrasive cloth, grade 320.
(2) Clean the repair area with Material No. 14SBA1 Textile-Lint free Cotton - and Material
No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -.
(3) Apply Material No. 04JAA3 Top Coat Polyurethane-- - External Structure to the repair
area and let it dry.
Subtask:21-52-11-350-007-A01
B. Repair of the Paintwork on the Metal Components
(2) Clean the repair area with Material No. 14SBA1 Textile-Lint free Cotton - and Material
No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -.
(3) Apply Material No. 04CMA2 Wash Primer-- - Structure to the repair area and let it dry.
(4) Apply Material No. 04EAC2 Primer Polyurethane Paint-- Corrosion Inhibiting Structure
and let it dry.
(5) Apply Material No. 04JME4 Top Coat Polyurethane-- Grey Internal Structure.
Page 6038
21-52-11 Apr 01/23
@AIRBUS
COMPONENT MAINTENANCE MANUAL
ASSEMBLY
TASK 21-52-11-400-801-A01
Assembly of the Ram Air-Inlet Assembly
1. General
Before the assembly and the installation of each component of the ram air inlet, you must do the
INSPECTION/CHECK and REPAIR procedures.
When there is no torque value specified, use a standard torque value. Refer to PMS 01-05-08.
A. Consumable Materials
REFERENCE DESIGNATION
05BAE1 Threadlocking Adhesive-- Medium strength -
14SBA1 Textile-Lint free Cotton -
08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
06AEB2 Polysulfide Sealant-Low Adhesion Fillet Structure
04QAB2 Coating-- Flexible Structure
04TMB2 Varnish-- Electrical Bonding Structure
Consumable Materials
B. Referenced Information
REFERENCE DESIGNATION
TASK 21-52-11-400-805-A01 Adjustment of the Ram Air Inlet-Actuator
PMS 01-05-08
PMS 01-05-02
PMS 01-07-17
Referenced Information
Page 7001
21-52-11 Apr 01/23
@AIRBUS
COMPONENT MAINTENANCE MANUAL
3. Procedure
CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.
Subtask:21-52-11-410-001-A01
A. Installation of the Inlet Actuator
(1) Install the inlet actuator 01-140, 05-140 with the washers 01-150, 01-210, 05-150, 05-
210, bolts 01-170, 01-320, 05-170, 05-320 and nuts 01-160, 01-350, 05-160, 05-350 at
the lever 01-030, 05-030 and the ram air inlet 01-300, 05-300.
(3) Safety the nut 01-350, 05-350 with the new cotter pin 01-310, 05-310.
(4) Adjust the inlet actuator 01-140, 05-140, refer to ASSEMBLY TASK 21-52-11-400-805-
A01.
Subtask:21-52-11-410-002-A01
B. Installation of the Packing
(1) Install the packing 01-480, 05-480 with the shim 01-100, 05-100, washers 01-260, 01-
261, 05-261, 05-260, screws 01-280, 05-280 and nuts 01-490, 05-490 at the ram air
inlet 01-300, 05-300.
Subtask:21-52-11-410-003-A01
C. Installation of the Water Injector
(1) Install the water injector 01-420, 05-420 with the washers 01-210, 01-460, 05-210, 05-
460 and the bolts 01-470, 05-470 at the ram air inlet 01-300, 05-300.
Page 7002
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COMPONENT MAINTENANCE MANUAL
Subtask:21-52-11-410-004-A01
D. Installation of the Lever
(1) Apply Material No. 05BAE1 Threadlocking Adhesive-- Medium strength - to the screws
01-240, 01-330, 05-240, 05-330 and the nuts 01-180, 01-340, 05-180, 05-340, refer to
PMS 01-05-02.
(2) Install the lever supports 01-370, 01-400, 05-370, 05-400 with the screws 01-240, 01-
330, 05-240, 05-330, washers 01-210, 05-210 and nuts 01-180, 01-340, 05-180, 05-
340 at the ram air inlet 01-300, 05-300.
(4) Clean the work area with the clean Material No. 14SBA1 Textile-Lint free Cotton -
made moist with Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
and let it dry.
(5) Apply Material No. 06AEB2 Polysulfide Sealant-Low Adhesion Fillet Structure to the
edges of the lever supports 01-370, 01-400, 05-370, 05-400 and let it cure.
(6) Clean the work area with the clean Material No. 14SBA1 Textile-Lint free Cotton -
made moist with Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
and let it dry.
(7) Apply Material No. 04QAB2 Coating-- Flexible Structure on Material No. 06AEB2
Polysulfide Sealant-Low Adhesion Fillet Structure.
(8) Apply Material No. 06AEB2 Polysulfide Sealant-Low Adhesion Fillet Structure on the
nuts 01-340, 05-340 and let it cure.
(9) Clean the work area with the clean Material No. 14SBA1 Textile-Lint free Cotton -
made moist with Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
and let it dry.
(10) Apply Material No. 04TMB2 Varnish-- Electrical Bonding Structure on Material No.
06AEB2 Polysulfide Sealant-Low Adhesion Fillet Structure, refer to PMS 01-07-17.
(11) Install the lever 01-030, 05-030 with the washers 01-210, 05-210 and the nut 01-180,
05-180 at the lever support assembly 01-390, 05-390.
Page 7003
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@AIRBUS
COMPONENT MAINTENANCE MANUAL
(13) Connect the lever 01-030, 05-030 with the bolt 01-170, 05-170, washer 01-150, 05-150
and nut 01-160, 05-160 to the support rod 01-040, 05-040 and the inlet actuator 01-
140, 05-140.
Subtask:21-52-11-410-005-A01
E. Installation of the Ramp Diffuser together with the Inlet Ramp
1 Install the inserts 01-580, 05-580 on the ramp support 01-570, 05-570.
2 Install the ramp support 01-570, 05-570 with the screws 01-610, 05-610,
washers 01-590, 05-590 and nuts 01-600, 05-600 on the diffuser ramp 01-
510, 05-510.
(b) Install the guides 01-620, 05-620 on the diffuser ramp 01-510, 05-510.
(c) Install the bushings 01-530, 01-540, 01-550, 05-530, 05-540, 05-550 on the
diffuser ramp 01-510, 05-510.
(2) Install the hinge support assembly 01-110, 05-110 with the hinge pin 01-050, 05-050 at
the inlet ramp 01-020, 05-020.
(3) Safety the hinge pin 01-050, 05-050 with the new retaining rings 01-200, 05-200.
(4) Connect the inlet ramp 01-020, 05-020 with the hinge pin 01-060, 05-060 to the ramp
diffuser 01-500, 05-500.
(5) Safety the hinge pin 01-060, 05-060 with the new retaining rings 01-200, 05-200.
(6) Install the ramp diffuser 01-500, 05-500 together with the inlet ramp 01-020, 05-020
with the screws 01-270, 05-270, bolts 01-090, 05-090, washers 01-230, 05-230 and
nuts 01-220, 05-220 at the ram air inlet.
(8) Connect the support rod 01-040, 05-040 with the bolt 01-170, 05-170, washer 01-150,
05-150 and nut 01-160, 05-160 to the ramp diffuser 01-500, 05-500.
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Subtask:21-52-11-410-006-A01
F. Installation of the Covers
(1) Install the covers 01-080, 05-080 with the screws 01-290, 05-290 and the washers 01-
260, 05-260 at the ram air inlet 01-300, 05-300.
(2) Install the covers 01-070, 05-070 with the screws 01-290, 05-290, washers 01-250, 01-
260, 05-250, 05-260 and nuts 01-160, 05-160 at the ram air inlet 01-300, 05-300.
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TASK 21-52-11-400-801-B01
Assembly of the Ram Air-Inlet Assembly
1. General
Before the assembly and the installation of each component of the ram air inlet, you must do the
INSPECTION/CHECK and REPAIR procedures.
When there is no torque value specified, use a standard torque value. Refer to PMS 01-05-08.
A. Referenced Information
REFERENCE DESIGNATION
TASK 21-52-11-400-805-A01 Adjustment of the Ram Air Inlet-Actuator
PMS 01-05-08
Referenced Information
3. Procedure
CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.
Subtask:21-52-11-410-007-A01
A. Installation of the Inlet Actuator
(1) Install the inlet actuator 02-060, 06-060 with the bolts 02-140, 02-280, 06-140, 06-280,
washers 02-070, 02-100, 06-070, 06-100 and nuts 02-080, 02-150, 06-080, 06-150 at
the bracket assembly 26-240, 26A-240, 26B-240 and the triangular lever assembly 02-
260, 06-260.
(3) Safety the nut 02-150, 06-150 with the new cotter pin 02-130, 06-130.
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(4) Adjust the inlet actuator 02-060, 06-060, refer to ASSEMBLY TASK 21-52-11-400-805-
A01.
Subtask:21-52-11-410-008-A01
B. Installation of the Water Injector
(1) Install the water injector 02-180, 06-180 with the bolts 02-170, 06-170 and the washers
02-100, 02-160, 06-100, 06-160 at the diffuser ramp 02-300, 06-300.
Subtask:21-52-11-410-009-A01
C. Installation of the Triangular Lever Assembly
(1) Put the triangular lever assembly 02-260, 06-260 in position on the bracket assembly
26-240, 26A-240, 26B-240, support rod 02-270, 06-270 and inlet actuator 02-060, 06-
060 and install with:
- The bolts 02-280, 02-370, 02-431, 06-280, 06-370, 06-431
- The bushing 26-280, 26A-390, 26B-280
- The washers 02-070, 02-390, 02-450, 02-470, 06-070, 06-390, 06-450, 06-470
- The nuts 02-080, 02-380, 02-440, 06-080, 06-380, 06-440.
(2) Tighten the nuts 02-080, 02-380, 02-440, 06-080, 06-380, 06-440.
(3) Safety the nut 02-380, 06-380 with the new cotter pin 02-400, 06-400.
Subtask:21-52-11-410-010-A01
D. Installation of the Swing Lever
(1) Install the bolts 02-280, 06-280, washers 02-070, 06-070, 02-110, 06-110, nuts 02-
080, 06-080, 02-081, 06-081 and screws 02-460, 06-460 on the swing levers 02-
340, 06-340 at the diffuser ramp assembly 02-300, 06-300 and the diffuser support
assembly 02-310, 06-310.
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Subtask:21-52-11-410-011-A01
E. Installation of the Ramp Diffuser Assembly together with the Inlet Ramp
(1) Install the hinge support 02-010, 06-010 with the hinge pin 02-040, 06-040 at the inlet
ramp 02-240, 06-240.
(2) Safety the hinge pin 02-040, 06-040 with the new retaining rings 02-090, 06-090.
(3) Connect the inlet ramp 02-240, 06-240 with the hinge pin 02-050, 06-050 to the ramp
diffuser assembly 02-300, 06-300.
(4) Safety the hinge pin 02-050, 06-050 with the new retaining rings 02-090, 06-090.
(5) Put the ramp diffuser assembly 02-300, 06-300 together with the inlet ramp 02-240,
06-240 in position on the ram air inlet and install with:
- The bolts 02-280, 02-430, 06-280, 06-430
- The screws 02-120, 06-120
- The washers 02-070, 02-450, 06-070, 06-450
- The nuts 02-080, 02-440, 06-080, 06-440.
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TASK 21-52-11-400-801-C01
Assembly of the Ram Air-Inlet Assembly
1. General
Before the assembly and the installation of each component of the ram air inlet, you must do the
INSPECTION/CHECK and REPAIR procedures.
When there is no torque value specified, use a standard torque value. Refer to PMS 01-05-08.
A. Referenced Information
REFERENCE DESIGNATION
TASK 21-52-11-400-805-A01 Adjustment of the Ram Air Inlet-Actuator
PMS 01-05-08
Referenced Information
3. Procedure
CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.
Subtask:21-52-11-410-021-A01
A. Installation of the Inlet Actuator
(1) Install the inlet actuator 03-060, 07-060 with the bolts 03-140, 03-240, 07-140, 07-240,
washers 03-070, 03-100, 07-070, 07-100 and nuts 03-080, 03-150, 07-080, 07-150 at
the bracket assembly 26-240, 26A-240 and the triangular lever assembly 03-220, 07-
220.
(3) Safety the nut 03-150, 07-150 with the new cotter pin 03-130, 07-130.
(4) Adjust the inlet actuator 03-060, 07-060, refer to ASSEMBLY TASK 21-52-11-400-805-
A01.
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Subtask:21-52-11-410-022-A01
B. Installation of the Water Injector
(1) Install the water injector 03-170, 07-170 with the bolts 03-160, 07-160 and the washers
03-100, 07-100 at the ram air inlet 03-180, 07-180.
Subtask:21-52-11-420-001-A01
C. Installation of the Triangular Lever Assembly
(1) Put the triangular lever assembly 03-220, 07-220 in position on the bracket assembly
26-240, 26A-240, support rod 03-230, 07-230 and inlet actuator 03-060, 07-060 and
install with:
- The bolts 03-240, 03-330, 03-380, 07-240, 07-330, 07-380
- The bushings 03-420, 07-420, 26-280, 26A-390
- The washers 03-070, 03-350, 03-400, 07-070, 07-350, 07-400
- The nuts 03-080, 03-340, 03-390, 07-080, 07-340, 07-390.
(2) Tighten the nuts 03-080, 03-340, 03-390, 07-080, 07-340, 07-390.
(3) Safety the nut 03-340, 07-340 with the new cotter pin 03-360, 07-360.
Subtask:21-52-11-420-002-A01
D. Installation of the Swing Lever
(1) Install the bolts 03-240, 07-240, washers 03-070, 07-070, 03-110, 07-110, nuts 03-
080, 07-080 and screws 03-410, 07-410 on the swing levers 03-300, 07-300 at the
diffuser ramp assembly 03-260, 07-260 and the diffuser support assembly 03-270, 07-
270.
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Subtask:21-52-11-410-023-A01
E. Installation of the Ramp Diffuser Assembly together with the Inlet Ramp
(1) Install the hinge support assembly 03-010, 07-010 with the hinge pin 03-040, 07-040 at
the inlet ramp 03-200, 07-200.
(2) Safety the hinge pin 03-040, 07-040 with the new retaining rings 03-090, 07-090.
(3) Connect the inlet ramp 03-200, 07-200 with the hinge pin 03-050, 07-050 to the ramp
diffuser 03-260, 07-260.
(4) Safety the hinge pin 03-050, 07-050 with the new retaining rings 03-090, 07-090.
(5) Put the ramp diffuser 03-260, 07-260 together with the inlet ramp 03-200, 07-200 in
position on the ram air inlet 03-180, 07-180 and install with:
- The bolts 03-240, 03-380, 07-240, 07-380
- The screws 03-120, 07-120
- The washers 03-070, 03-400, 07-070, 07-400
- The nuts 03-080, 03-390, 07-080, 07-390.
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TASK 21-52-11-400-802-A01
Assembly of the Ramp-Diffuser
1. General
Before the assembly and the installation of each component of the ram air-inlet, you must do the
INSPECTION/CHECK and REPAIR procedures.
When there is no torque value specified, use a standard torque value. Refer to PMS 01-05-08.
A. Referenced Information
REFERENCE DESIGNATION
PMS 01-05-08
Referenced Information
3. Procedure
Subtask:21-52-11-440-001-A01
A. Assembly of the Ramp-Diffuser
(b) Install the ramp-supports 12-080 with the screws 12-120, washers 12-100 and
nuts 12-110 on the ramp-diffuser 12-010.
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Subtask:21-52-11-440-001-B01
B. Assembly of the Ramp-Diffuser
Subtask:21-52-11-440-001-C01
C. Assembly of the Ramp-Diffuser
(a) Install the guides 01-620, 05-620 on the ramp-diffuser 01-510, 05-510.
(b) Install the ramp-supports 01-570, 05-570 with the screws 01-610, 05-610,
washers 01-590, 05-590 and nuts 01-600, 05-600 on the ramp-diffuser 01-510,
05-510.
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TASK 21-52-11-400-803-A01
Assembly of the Ram Air-Inlet
1. General
Before the assembly and the installation of each component of the ram air inlet, you must do the
inspection/check and the repair procedures.
When there is no torque value specified, use a standard torque value. Refer to PMS 01-05-08.
A. Consumable Materials
REFERENCE DESIGNATION
14SBA1 Textile-Lint free Cotton -
08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
06AAC1 Polysulfide Sealant-General Purpose Interfay -
06AAB1 Polysulfide Sealant-General Purpose Fillet -
04QAB2 Coating-- Flexible Structure
06AEA1 Polysulfide Sealant-Low Adhesion Brushable -
06AAA1 Polysulfide Sealant-General Purpose Brushable -
04TMB2 Varnish-- Electrical Bonding Structure
Consumable Materials
B. Referenced Information
REFERENCE DESIGNATION
PMS 01-05-08
PMS 01-07-17
PMS 01-04-58
PMS 01-02-36
Referenced Information
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3. Procedure
CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.
Subtask:21-52-11-410-012-A01
A. Installation of the Brackets
(1) Install the brackets 20-080, 20-090, 20-180, 25-070, 25-080, 25-160, 26-070, 26-080,
26A-070, 26A-080 with the screws 20-140, 20-210, 25-130, 25-190, 26-170, 26A-170,
washers 20-200, 20-100, 25-090, 25-170, 26-090, 26A-090 and nuts 20-120, 25-110,
26-110, 26A-110 on the ram air-inlet.
Subtask:21-52-11-410-012-B01
B. Installation of the Brackets
(1) Clean the mating surfaces with the clean Material No. 14SBA1 Textile-Lint free Cotton
- made moist with Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
and let it dry.
(2) Apply Material No. 06AAC1 Polysulfide Sealant-General Purpose Interfay - to the
mating surfaces of the brackets 26B-070, 26B-080 and the ram air-inlet.
(3) Install the brackets 26B-070, 26B-080 with the screws 26B-170, washers 26B-090 and
nuts 26B-110 on the ram air-inlet.
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(4) TORQUE the nuts 26B-110 to between 3.7 N.m (2.729 lbf.ft) and 4.8 N.m (3.540 lbf.ft).
(5) Clean the work area with the clean Material No. 14SBA1 Textile-Lint free Cotton -
made moist with Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
and let it dry.
(6) Apply Material No. 06AAB1 Polysulfide Sealant-General Purpose Fillet - to the edges
of the brackets 26B-070, 26B-080 and let it cure.
(7) Apply Material No. 04QAB2 Coating-- Flexible Structure on Material No. 06AAB1
Polysulfide Sealant-General Purpose Fillet -.
Subtask:21-52-11-410-013-A01
C. Installation of the Guide-Fittings
(1) Install the guide-fittings 20-010, 25-010 with the screws 20-210, 25-190, washers 20-
100, 25-090 and nuts 20-120, 25-110 on the ram air-inlet.
Subtask:21-52-11-410-013-B01
D. Installation of the Guide-Fittings
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Subtask:21-52-11-410-014-A01
E. Installation of the Louvers
(1) Install the louvers 20-020, 20-030, 25-020, 25-030, 26-010, 26-020, 26A-370, 26A-380
with the screws 20-150, 25-140, 26-140, 26A-140, washers 20-110, 25-100, 26-100,
26A-100 and nuts 20-130, 25-120, 26-120, 26A-120 on the ram air-inlet.
Subtask:21-52-11-410-014-B01
F. Installation of the Louvers
(1) Clean the mating surfaces with the clean Material No. 14SBA1 Textile-Lint free Cotton
- made moist with Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
and let it dry.
(2) Apply Material No. 06AAC1 Polysulfide Sealant-General Purpose Interfay - to the
mating surfaces of the louvers 26B-010, 26B-020 and the ram air-inlet.
(3) Install the louvers 26B-010, 26B-020 with the screws 26B-140, washers 26B-100 and
nuts 26B-120 on the ram air-inlet.
(4) TORQUE the nuts 26B-120 to between 2.2 N.m (1.623 lbf.ft) and 2.8 N.m (2.065 lbf.ft).
(5) Clean the work area with the clean Material No. 14SBA1 Textile-Lint free Cotton -
made moist with Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
and let it dry.
(6) Apply Material No. 06AAB1 Polysulfide Sealant-General Purpose Fillet - to the edges
of the louvers 26B-010, 26B-020 and let it cure.
(7) Apply Material No. 04QAB2 Coating-- Flexible Structure on Material No. 06AAB1
Polysulfide Sealant-General Purpose Fillet -.
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Subtask:21-52-11-410-015-A01
G. Installation of the Bracket Assembly
(1) Install the bracket assembly 20-040, 26-040, 26A-040 with the screws 20-140, 26-130,
26A-130, washers 20-100, 26-090, 26A-090 and nuts 20-120, 26-110, 26A-110 on the
ram air-inlet.
(2) Attach a tag which tells persons to tighten the nuts 20-120, 26-110, 26A-110 after the
final installation of the ram air-inlet on the aircraft.
Subtask:21-52-11-410-015-B01
H. Installation of the Bracket Assembly
Subtask:21-52-11-410-017-A01
J. Installation of the Bracket Assembly
(1) Clean the bonding area with the clean Material No. 14SBA1 Textile-Lint free Cotton -
made moist with Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
and let it dry.
(2) Apply Material No. 06AEA1 Polysulfide Sealant-Low Adhesion Brushable - to the
mating surfaces of the bracket assembly 26-240, 26A-240 and the ram air-inlet.
(3) Install the bracket assembly 26-240, 26A-240 with the bonding-lead 26-180, 26A-180,
screws 26-200, 26-210, 26A-200, washers 26-230, 26A-230 and nuts 26-220, 26A-220
on the ram air-inlet.
NOTE : For the installation of the bonding-lead 26-180, 26A-180, refer to PMS 01-07-
17.
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(5) Remove the unwanted Material No. 06AEA1 Polysulfide Sealant-Low Adhesion
Brushable - from the edges of the bracket assembly 26-240, 26A-240.
(6) Clean the work area with the clean Material No. 14SBA1 Textile-Lint free Cotton -
made moist with Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
and let it dry.
(7) Apply Material No. 06AAA1 Polysulfide Sealant-General Purpose Brushable - to the
attachment parts of the bonding-lead 26-180, 26A-180 and let it cure.
(8) Clean the work area with the clean Material No. 14SBA1 Textile-Lint free Cotton -
made moist with Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
and let it dry.
(9) Apply Material No. 04TMB2 Varnish-- Electrical Bonding Structure on Material No.
06AAA1 Polysulfide Sealant-General Purpose Brushable -, refer to PMS 01-07-17.
(10) Clean the work area with the clean Material No. 14SBA1 Textile-Lint free Cotton -
made moist with Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
and let it dry.
(11) Apply Material No. 06AEA1 Polysulfide Sealant-Low Adhesion Brushable - to the
edges of the bracket assembly 26-240, 26A-240, refer to PMS 01-02-36.
Subtask:21-52-11-410-017-B01
K. Installation of the Bracket Assembly
(1) Clean the mating surfaces with the clean Material No. 14SBA1 Textile-Lint free Cotton
- made moist with Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
and let it dry.
(2) Apply Material No. 06AAC1 Polysulfide Sealant-General Purpose Interfay - to the
mating surfaces of the bracket assembly 26B-240 and the ram air-inlet.
(3) Install the bracket assembly 26B-240 with the braid 26B-180, screws 26B-200, 26B-
210, washers 26B-230 and nuts 26B-220 on the ram air-inlet.
NOTE : For the installation of the braid 26B-180, refer to PMS 01-04-58.
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(4) TORQUE the nuts 26B-220 to between 8.2 N.m (6.048 lbf.ft) and 10.6 N.m (7.818
lbf.ft).
(5) Clean the work area with the clean Material No. 14SBA1 Textile-Lint free Cotton -
made moist with Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
and let it dry.
(6) Apply Material No. 06AAA1 Polysulfide Sealant-General Purpose Brushable - to the
attachment parts of the braid 26B-180 and let it cure.
(7) Clean the work area with the clean Material No. 14SBA1 Textile-Lint free Cotton -
made moist with Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
and let it dry.
(8) Apply Material No. 04TMB2 Varnish-- Electrical Bonding Structure on Material No.
06AAA1 Polysulfide Sealant-General Purpose Brushable -, refer to PMS 01-04-58.
(9) Clean the work area with the clean Material No. 14SBA1 Textile-Lint free Cotton -
made moist with Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
and let it dry.
(10) Apply Material No. 06AAB1 Polysulfide Sealant-General Purpose Fillet - to the edges
of the bracket assembly 26B-240 and let it cure.
(11) Apply Material No. 04QAB2 Coating-- Flexible Structure on Material No. 06AAB1
Polysulfide Sealant-General Purpose Fillet -.
Subtask:21-52-11-410-017-C01
L. Installation of the Bracket Assembly
Subtask:21-52-11-410-018-A01
M. Installation of the Fitting
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(1) Install the fitting 25-040, 26-030, 26A-030 with the screws 25-130, 26-130, 26A-130,
washers 25-090, 26-090, 26A-090 and nuts 25-110, 26-110, 26A-110 on the ram air-
inlet.
(2) Attach a tag which tells persons to tighten the nuts 25-110, 26-110, 26A-110 after the
final installation on the ram air-inlet the aircraft.
Subtask:21-52-11-410-018-B01
N. Installation of the Fitting
(1) Clean the mating surfaces with the clean Material No. 14SBA1 Textile-Lint free Cotton
- made moist with Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
and let it dry.
(2) Apply Material No. 06AAC1 Polysulfide Sealant-General Purpose Interfay - to the
mating surfaces of the fitting 26B-030 and the ram air-inlet.
(3) Install the fitting 26B-030 with the screws 26B-130, washers 26B-090 and nuts 26B-
110 on the ram air-inlet.
(4) TORQUE the nuts 26B-110 to between 3.7 N.m (2.729 lbf.ft) and 4.8 N.m (3.540 lbf.ft).
(5) Clean the work area with the clean Material No. 14SBA1 Textile-Lint free Cotton -
made moist with Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
and let it dry.
(6) Apply Material No. 06AAB1 Polysulfide Sealant-General Purpose Fillet - to the edges
of the fitting 26B-030 and let it cure.
(7) Apply Material No. 04QAB2 Coating-- Flexible Structure on Material No. 06AAB1
Polysulfide Sealant-General Purpose Fillet -.
Subtask:21-52-11-410-018-C01
P. Installation of the Fitting
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Subtask:21-52-11-410-019-A01
Q. Installation of the Bonding-Lead
NOTE : For the installation of the bonding-lead 26-180, 26A-180, refer to PMS 01-07-17.
(1) Install the bonding-lead 26-180, 26A-180 with the screws 26-170, 26-210, 26A-170,
washers 26-090, 26-150, 26-230, 26A-090, 26A-150 and nuts 26-110, 26-220, 26A-
110 on the ram air-inlet.
(3) Install the clamp 26A-360 and the spacer 26A-350 with the bolt 26A-340 and the
washer 26A-090 on the ram air-inlet.
(5) Clean the work area with the clean Material No. 14SBA1 Textile-Lint free Cotton -
made moist with Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
and let it dry.
(6) Apply Material No. 06AAA1 Polysulfide Sealant-General Purpose Brushable - to the
attachment parts of the bonding-lead 26-180, 26A-180 and let it cure.
(7) Clean the work area with the clean Material No. 14SBA1 Textile-Lint free Cotton -
made moist with Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
and let it dry.
(8) Apply Material No. 04TMB2 Varnish-- Electrical Bonding Structure on Material No.
06AAA1 Polysulfide Sealant-General Purpose Brushable -, refer to PMS 01-07-17.
Subtask:21-52-11-410-019-B01
R. Installation of the Braid
NOTE : For the installation of the braid 26B-180, refer to PMS 01-04-58.
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(1) Install the braid 26B-180 with the screws 26B-170, 26B-210, washers 26B-090, 26B-
150, 26B-230 and nuts 26B-110, 26B-220 on the ram air-inlet.
(2) TORQUE the nuts 26B-110 to between 3.7 N.m (2.729 lbf.ft) and 4.8 N.m (3.540 lbf.ft).
(3) TORQUE the nuts 26B-220 to between 8.2 N.m (6.048 lbf.ft) and 10.6 N.m (7.818
lbf.ft).
(4) Clean the work area with the clean Material No. 14SBA1 Textile-Lint free Cotton -
made moist with Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
and let it dry.
(5) Apply Material No. 06AAA1 Polysulfide Sealant-General Purpose Brushable - to the
attachment parts of the braid 26B-180 and let it cure.
(6) Clean the work area with the clean Material No. 14SBA1 Textile-Lint free Cotton -
made moist with Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
and let it dry.
(7) Apply Material No. 04TMB2 Varnish-- Electrical Bonding Structure on Material No.
06AAA1 Polysulfide Sealant-General Purpose Brushable -, refer to PMS 01-04-58.
Subtask:21-52-11-410-019-C01
S. Installation of the Bonding-Lead
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TASK 21-52-11-400-804-A01
Assembly and Installation of the Lever
1. General
Before the assembly and the installation of each component of the ram air inlet, you must do the
INSPECTION/CHECK and the REPAIR procedures.
A. Consumable Materials
REFERENCE DESIGNATION
05BAE1 Threadlocking Adhesive-- Medium strength -
Consumable Materials
B. Referenced Information
REFERENCE DESIGNATION
PMS 01-05-02
Referenced Information
3. Procedure
CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.
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Subtask:21-52-11-440-002-A01
A. Assembly and Installation of the Lever
(1) Install and tighten the levers 30-010, 30-020 on the shaft 30-060 as follows:
(a) Apply Material No. 05BAE1 Threadlocking Adhesive-- Medium strength - to the
setscrews 30-070 and install them at the levers 30-010, 30-020, refer to PMS 01-
05-02.
Subtask:21-52-11-440-002-B01
B. Assembly and Installation of the Lever
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TASK 21-52-11-400-805-A01
Adjustment of the Ram Air Inlet-Actuator
1. General
Before the assembly and the installation of each component of the ram air inlet, you must do the
INSPECTION/CHECK and the REPAIR procedures.
When there is no torque value specified, use a standard torque value. Refer to PMS 01-05-08.
A. Referenced Information
REFERENCE DESIGNATION
TASK 21-52-11-000-801-A01 Disassembly of the Ram Air-Inlet Assy
TASK 21-52-11-400-801-A01 Assembly of the Ram Air-Inlet Assy
PMS 01-05-08
FIGURE 21-52-11-991-008-A FIGURE 21-52-11-991-008-A-Adjustment of the Ram Air Actuator
FIGURE 21-52-11-991-008-B FIGURE 21-52-11-991-008-B-Adjustment of the Ram Air Actuator
Referenced Information
3. Procedure
Subtask:21-52-11-820-001-A01
A. Adjustment of the Clearance ”A”
(1) Measure the clearance ”A” between the intake nose and the diffusor ramp.
(2) The dimension of the clearance ”A” must be between 0.3 mm (0.0118 in) and 2.0 mm
(0.0787 in).
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(3) If the dimension is not in the limits, adjust the ram air inlet-actuator 01-140, 05-140 as
follows:
(a) Disconnect the ram air inlet-actuator 01-140, 05-140, refer to DISASSEMBLY
TASK 21-52-11-000-801-A01.
CAUTION : DO NOT MOVE OUT THE ROD END MORE THAN 6 MM (0.236 IN.).
(c) Turn the rod end until the clearance ”A” is correct.
(d) TORQUE the lock nut to between 0.6 and 0.8 m.daN (4.4254 and 5.9005 lbf.ft).
(e) Connect the ram air inlet-actuator 01-140, 05-140, refer to ASSEMBLY TASK 21-
52-11-400-801-A01.
Subtask:21-52-11-820-001-B01
B. Adjustment of the Clearance ”A” and "B"
(1) Measure the clearance ”A” between the intake nose and the diffusor ramp.
(2) The dimension of the clearance ”A” must be between 0.3 mm (0.0118 in) and 2.0 mm
(0.0787 in).
(3) If the dimension is not in the limits, adjust the ram air inlet-actuator 02-060, 06-060 as
follows:
(a) Disconnect the ram air inlet-actuator 02-060, 06-060, refer to DISASSEMBLY
TASK 21-52-11-000-801-B01TASK 21-52-11-000-801-C01.
(c) The dimension of the clearance ”B" must be between 27.5 mm (1.0827 in) and
36.0 mm (1.4173 in), refer to FIGURE 21-52-11-991-008-B.
(d) Turn the rod end until the clearance ”A” is correct.
(e) TORQUE the lock nut to between 0.6 and 0.8 m.daN (4.4254 and 5.9005 lbf.ft).
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(f) Connect the ram air inlet-actuator 02-060, 06-060, refer to ASSEMBLY TASK 21-
52-11-400-801-B01TASK 21-52-11-400-801-C01.
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SETTING DEVICE
DIFFUSOR RAMP
INTAKE NOSE
"A"
1
NOTE:
F_CM_215211_1_0080101_01_00
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DIFFUSOR RAMP
INTAKE NOSE
01 A
NOTE:
01 CLEARANCE DIMENSION INLET NOSE / DIFFUSOR RAMP
( OVER ALL RAMP WIDTH ) F_CM_215211_1_0080201_01_00
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TASK 21-52-11-820-805-A01
Fits and Clearances
1. General
A. How to use the Fits and Clearances Table (See Sample TABLE )
(1) A NOTE above the table gives the reference to the related CMM figure.
(2) Column 1 gives the location number (LOC NO.) of the part.
(3) Column 2 gives links to the IPL figure item numbers of the mating parts.
(4) Column 3 gives the dimensions and the assembly clearances of the original
manufacturer (MFR) limits.
(5) Column 4 gives the dimension limits and the maximum allowable clearance of the in-
service wear limits.
NOTE : It is necessary to replace the parts which are not in the limits (See
DISASSEMBLY, REPAIR and ASSEMBLY).
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A
A
A
A
B
D
B
C
D
SECTION
A-A
A4
A2
A1
A5 A3
F_CM_215211_1_0100101_01_00
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SECTION
B-B
B2
B1
SECTION SECTION
D-D C-C
D3
D2
C2
D1
C1
D5 D4
F_CM_215211_1_0100102_01_00
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B
C
C
D
B
SECTION
A-A
A1 A2
A2
F_CM_215211_1_0110101_01_00
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SECTION
B-B
B3
B2
B1
B5
B4
SECTION SECTION
D-D C-C
D4 D5 C5
D1 C1
D2 D3 C4 C2 C3
F_CM_215211_1_0110102_01_00
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SECTION
A-A
A1 A1
A2 A2
F_CM_215211_1_0120101_01_00
Ramp-Diffuser Assy
FIGURE-21-52-11-991-012-A01
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SECTION
A-A
B B
B B
B
EXAMPLE
A3 A4
A5
A1
A2
F_CM_215211_1_0130101_01_00
Ramp-Diffuser Assy
FIGURE-21-52-11-991-013-A01
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A
A
B
C
C
SECTION
B1 B2
B-B
SECTION
C-C
C1
C2
F_CM_215211_1_0140101_01_00
Ramp Assy
FIGURE-21-52-11-991-014-A01
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TASK 21-52-11-820-806-A01
Nonstandard Torque Value Table
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TASK 21-52-11-500-801-A01
Component Storage
1. General
- Not applicable
2. Procedure
Subtask:21-52-11-550-004-A01
A. Component Storage
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Storage conditions must be safe, dry and prevent damage and deterioration to the
component.
Stow the component, in a controlled temperature, in a safe area, away from humidity
and sunlight.
Do not get liquid, vapor, gas, or dust on the component.
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INTRODUCTION
TASK 21-52-11-872-801-A01
Introduction Illustrated Parts List (IPL)
1. General
A. The procedure recommended for finding a part number, or details of a part are in
paragraph 2 of this introduction.
C. The IPL is used to identify, to get, keep and issue replacement aircraft parts and units.
D. AIRBUS S.A.S. has no responsibility for parts and/or units deleted or revised as a result if
airline initiated modifications are included.
E. Part numbers shown in this document are written to Air Transport Association of America
(ATA) Specification ISPEC 2200.
G. In the Detailed Parts List, each figure has its own page numbering system that starts at
zero.
IPL INTRO
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(1) The indenture system shows how parts and assemblies relate to their next higher
assemblies (NHA) as follows:
1234567
Assembly
Attaching parts for assembly
.Detail parts for assembly
.Sub-assembly
..Detailed parts for sub-assembly
..Sub-sub-assembly
...Detailed parts for sub-sub-assembly.
IPL INTRO
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C. Suffixes
SUFFIXES DEFINITION REMARKS
00 and 40 to 49 Production Part to drawing
The same as the Production Part.
01 to 39 Production Part not to drawing
50 Spare Part to drawing Spare part is not the same as the
51 to 59 Spare Part not to drawing Production Part
60 to 89 Spare Part not to drawing and not Number for Product Support
storable Breakout, but not for Production
99 Spare Part to drawing and not
storable
90 to 94 Specific Part for Repair Kits
95 to 98 Specific Part for Service Bulletin Kits
Suffixes
IPL INTRO
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IPL INTRO
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E. Other Notes
IPL INTRO
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(2) SB XX-XXX
- Identifies the Service Bulletin (SB) which adds to or changes the Detailed
Parts List. When the SB number shown in the name column is related to an
AIRWORTHINESS DIRECTIVE (AD), the letters AD and its number are shown in
parenthesis. Also they will follow the SB number, for example: PRE SB XX XXX
(AD XXXX), POST SB XX XXX (AD XXXX), ADDED by SB XX XXX (AD XXXX),
DELETED BY SB XX XXX (AD XXX), etc.
(4) OVERSIZE/UNDERSIZE
- Identifies a part as oversize or undersize.
(5) OPT TO
- Identifies an optional part that is fully interchangeable with the initial part.
IPL INTRO
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(a) These codes agree with the current issue of the Manufacturers Cataloging
Handbook H4/HB:
- Federal Supply Code for Manufacturing (FSCM) or Commercial and
Government Entity (CAGE) code (United States and Canada only).
- NATO Supply Code for Manufacturers (NSCM) codes (does not include
United States and Canada)
(b) The letter ’V’ comes before the vendors code. For suppliers with no official code,
AIRBUS has given a provisional code. These codes are identified in the supplier
table by the information ”DUMMY CODE”.
NOTE : Suppliers who manufacture parts for which AIRBUS S.A.S. has an
exclusive sale right are not given a vendor code.
- AIRBUS standard parts (Prefix DAN, NSA etc...) are given the supplier code
of the seller of the parts. If there is more than one seller, a dummy supplier
code VT0000 is assigned to the related P/N. In this case, the additional
cross-reference table gives, for each P/N the various supplier codes and their
own P/N if applicable.
NOTE : All relevant Supplier Codes are shown in the ’Vendors Name and Code
List’, which is a part of the IPL INTRO.
IPL INTRO
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VENDOR LIST
IPL INTRO
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IPL INTRO
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IPL INTRO
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IPL INTRO
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Page 10001
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A A 261
490
260
260 290 100
290
80
C 80
D 260
480
280
D
300
220
230
D
160
250
200
70
90
190 E B
260
290
210 200 60
C 470
460 25
200
150 270 20
160 25
140 170 120 130 200
420 110 50
310
320
B
570
580 560
170 40 590 570
600 580
210 150
350 160 560
410
390 610
400 590
150 600
180 170 160
180 210
210
620
180
210 610
30
240 380
360 540 530
370 550
240
520 510 620
210
340 330 500
F_PL_215211_01_0_01_00
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C
B A
D
220
A
90 300
D
100
170 50
90 250
180
240
90
230
250
120 B
60
160 20 30 90
40
10
280
440 290
70 450
80 C 470 70
80
100
81 140 130
110 150
330 260
290
310
280
320 420
270 431
380
390
400
460
440
350 450
70
80 360 340
360
430
290 370
280
420
F_PL_215211_02_0_01_00
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C
B A
D
180
A
90 260
100 D
160 50
90 210
170
200
90
190
210
120 B
60
20 30 90
40
10
240
250
70 390
400 70
80 C 80
100
80 140 130
110 150
290 220
250
270
240
280 370
230 380
340
350
360
410
390
310 400
70
80 320 300 420
320
380
250 330
240
370
F_PL_215211_03_0_01_00
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A A 261
490
260
260 290 100
290
80
C 80
D 260
480
280
D
300
220
230
D
160
250
200
70
90
190 260 E B
290
210 200 60
C 470
460 25
200
150
160 270 20
25
140 170 200
120 130
420
110 50
310
320 B
570
580
590 560
170 40 570
600 580
210 150
350 560
410 160 610
390 590
400
150 600
180 170 160
180 210
210 620
180 610
30 210
240 380
540 530
360
370 550
240 520 510 620
210
340 330 500
F_PL_215211_05_0_01_00
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C
B A
D
220
A
90 300
D 90
100
170 50
250
180 20 240
90
230
250
120 B
160 30 90 60
40
10
280
70 440 290
80 C 450
470 70
80
81 100
110 140 130
330 150
290 260
310
280
320 420
270 431
380
390
460 400
350 440
70 450
80 360 340
360
430
290 370
280
420
F_PL_215211_06_0_01_00
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C
B A
D
180
A
90 260
D 90
100
170 50
210
20 200
90
190
210
120 B
160 30 90 60
40
10
240
70 250
80 C 390
400 70
80
80 100
110 140 130
290 150
220
270 250
280 240
370
230 340 380
350
360
410 420
310 390
70 400
80 320 300
320
380
250
240 330
370
F_PL_215211_07_0_01_00
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A D
D
A
A C
B
B
B A A
C D 30 C
50 D
10
B
40 C
60 D
20
20
F_PL_215211_11_0_01_00
RAMP ASSY-DIFFUSOR
Figure 11 / FIGURE-21-52-11-950-811-01
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80
90
100 70
110
90 80
70
100
120 110
130
20 120
10
40
60
50
30
130
F_PL_215211_12_0_01_00
RAMP-DIFFUSER
Figure 12 / FIGURE-21-52-11-950-812-01
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A 150
30
110
130 B
C 150
210 20
90
210
80
100
120 160
100
120
C
A
180 60
170
190 B
50
140 100
200 120
40 70
10
70 100
120
140
140
100
120 210 100
120
F_PL_215211_20_0_01_00
INLET-RAM AIR
Figure 20 / FIGURE-21-52-11-950-820-01
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A
190
100
120
30 90 90
110 110
B 140
130 100
170 120
160 10
190 150 190
20
80
90 170
110 180
190
70 B
90
110 90 40
110
90 60
110 50
130
90
110
130
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Figure 25 / FIGURE-21-52-11-950-825-01
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A
190
A
B
100
120
E
140
100
D 140
120
70
C
20 10
90
110 B
90
110 270
80 240
220
230
170
220
170 230
E 260
200
45 280
D 250
42
35
40 32
47
30 35 210 C
47 130
90
130 110
90
110
90
110
180
150 150
130 170 160
130
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Figure 26 / FIGURE-21-52-11-950-826-01
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A 190
B
100
120 E
F
100
C 140
120
70
D 140
380 370
90
110
B
90
110
240
80 G 270
170
320 330 G
260
F
250
280
G
200
45
42
40
C
47 35
32
290
47 30
E D
35
130 130
90 90
340 110
90 90
110 360 110
350 180
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D 190
C
A
B
100 x4 140 x4
120 x4
90 x6
110 x6
80
90 x6
110 x6 20 10
70
100 x4
120 x4
140 x4
170
170 A 220
230 270
90 220
110 230 220
220
230 230
180
200
130 x4 210
200
C D
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50
40
40
50
30
20
70
60
10
70
F_PL_215211_30_0_01_00
LEVER
Figure 30 / FIGURE-21-52-11-950-830-01
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50
10
20
60
30
F_PL_215211_31_0_01_00
LEVER ASSY-TRIANGULAR
Figure 31 / FIGURE-21-52-11-950-831-01
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