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AIRBUS S.A.S.
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D2157103000200
D2157103000400
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HIGHLIGHTS
HIGHLIGHTS
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COMPONENT MAINTENANCE MANUAL
Nov 01/08
TASK 21-61-52-870-802-B01
Nov 01/08
TASK 21-61-52-870-803-A01
Nov 01/08
TASK 21-61-52-870-803-B01
CLEANING
Jul 01/11
TASK 21-61-52-100-801-A01
Jul 01/11
Subtask 21-61-52-160-001-A01
INSPECTION/CHECK
Jul 01/11
TASK 21-61-52-200-801-A01
Nov 01/08
Subtask 21-61-52-210-001-A01
Jul 01/11
TASK 21-61-52-200-802-A01
Jul 01/10
Subtask 21-61-52-210-002-A01
Jul 01/10
Subtask 21-61-52-210-003-A01
Apr 01/20
TASK 21-61-52-200-803-A01
L.E.C.
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COMPONENT MAINTENANCE MANUAL
Apr 01/20
Subtask 21-61-52-210-004-B01
Jul 01/11
TASK 21-61-52-200-804-A01
Jan 01/10
Subtask 21-61-52-210-005-A01
Jul 01/11
TASK 21-61-52-200-805-A01
Jan 01/11
Subtask 21-61-52-210-006-A01
Jan 01/11
Subtask 21-61-52-210-007-A01
Jan 01/11
Subtask 21-61-52-210-008-A01
Jan 01/11
Subtask 21-61-52-210-009-A01
Jan 01/11
Subtask 21-61-52-210-009-B01
REPAIR
Jul 01/11
TASK 21-61-52-300-801-A01
Nov 01/08
Subtask 21-61-52-350-001-A01
Jul 01/11
TASK 21-61-52-300-802-A01
Nov 01/08
Subtask 21-61-52-350-002-A01
Jul 01/11
TASK 21-61-52-300-803-A01
Jul 01/11
Subtask 21-61-52-380-001-A01
L.E.C.
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COMPONENT MAINTENANCE MANUAL
Jul 01/11
Subtask 21-61-52-350-003-A01
Jul 01/10
FIGURE 21-61-52-991-003-A01
Apr 01/20
TASK 21-61-52-300-805-A01
Apr 01/20
Subtask 21-61-52-350-004-A01
Apr 01/20
Subtask 21-61-52-350-004-B01
Jul 01/10
FIGURE 21-61-52-991-004-A01
Jan 01/12
TASK 21-61-52-300-806-A01
Jan 01/12
Subtask 21-61-52-350-005-A01
Jan 01/12
FIGURE 21-61-52-991-005-A01
Jul 01/11
TASK 21-61-52-300-807-A01
Jul 01/10
Subtask 21-61-52-350-006-A01
Jul 01/10
Subtask 21-61-52-350-006-B01
Jul 01/11
TASK 21-61-52-300-808-A01
Jul 01/11
Subtask 21-61-52-350-007-A01
Jul 01/11
Subtask 21-61-52-350-007-B01
Jul 01/11
TASK 21-61-52-300-809-A01
L.E.C.
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COMPONENT MAINTENANCE MANUAL
Jul 01/10
Subtask 21-61-52-350-008-B01
Nov 01/08
FIGURE 21-61-52-991-002-A01
Apr 01/20
VENDOR LIST
Figure 01
Jan 01/10
FIGURE 21-61-52-991-801-001
Apr 01/20
Parts List
L.E.C.
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COMPONENT MAINTENANCE MANUAL
TABLE OF CONTENTS
INTRODUCTION
21-61-52-871-801-A01 Introduction
CLEANING
21-61-52-100-801-A01 Cleaning of the Component Parts
INSPECTION/CHECK
21-61-52-200-801-A01 Check of the Flap for Distortion
21-61-52-200-802-A01 Check of the Guide Plates (1-10)
21-61-52-200-803-A01 Check of the Upper and Lower Covering Plates for the Sheared
and Loose Rivets
21-61-52-200-804-A01 Check of the Sections (1-20) for Availability and Condition
21-61-52-200-805-A01 Check of the Flap
REPAIR
21-61-52-300-801-A01 Removal of Scratches
21-61-52-300-802-A01 Repair of Marks and Corrosion
21-61-52-300-803-A01 Repair of the Protective Treatment
21-61-52-300-804-A01 Replacement of Sheared and Loose Rivets on the Guide Plates
21-61-52-300-805-A01 Replacement of the Sheared and Loose Rivets on the Upper
and Lower Covering Plates
21-61-52-300-806-A01 Replacement of the Guide Plate
21-61-52-300-807-A01 Repair of Threads and of the Threaded Inserts
21-61-52-300-808-A01 Repair of Sections
21-61-52-300-809-A01 Replacement of the Damaged U-profile
T.O.C.
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COMPONENT MAINTENANCE MANUAL
SBL
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COMPONENT MAINTENANCE MANUAL
INTRODUCTION
TASK 21-61-52-871-801-A01
Introduction
1. General
A. This manual is written to the iSpec 2200 and in ASD Simplified Technical English (STE).
The international SI units of measurement are used in this manual, with imperial units
shown in parentheses.
B. The manual contains data about maintenance on the component in a workshop. It does not
contain data about maintenance on the component when it is installed in the aircraft.
C. Only approved persons with the necessary skills are permitted to do the maintenance
procedures in this manual.
D. Maintenance Task Oriented Support System (MTOSS) task and subtask identification is
used in this manual. The maintenance tasks and other data have special MTOSS numbers
for Electronic Data Processing (EDP). The user of the manual can ignore the MTOSS
numbers.
A. Make sure that the manual contains the information applicable to your component.
B. If you need to identify a part or find a part number, use the search function.
C. You must use the instructions in this manual for all the component maintenance. Read all
the applicable WARNINGS and CAUTIONS before you do the work on the component.
INTRO
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COMPONENT MAINTENANCE MANUAL
3. List of Abbreviations
ABP Airbus Process
AECMA European Association of Aerospace Industries
ANSI American National Standards Institute
ASD AeroSpace and Defence Industries Association of Europe
ATA Air Transport Association of America
ATE Automatic Test Requirements
BITE Built In Test Equipment
CDIM Component Data Information Manual
CML Consumable Materials List
EDP Electronic Data Processing
IEC International Electrical Commission
IPC Illustrated Parts Catalog
IPL Illustrated Parts List
ISO International Standards Organization
LH Left Hand
LRU Line Replaceable Unit
MTOSS Maintenance Task Oriented Support System
NHA Next Higher Assembly
NI/ALPH Numeric Index/Alphabetical
NTM Nondestructive Testing Manual
PMS Process and Materials Specification
RH Right Hand
SAE Society of Automotive Engineers
SB Service Bulletin
SBL Service Bulletin List
SI Systéme International (French)
SPC Spare Part Classification
SRM Structural Repair Manual
STE Simplified Technical English
TBD To Be Determined
TID Tool Identifier
TOC Table of Contents
TPG-CMM Technical Publications Guide-CMM
List of Abbreviations
INTRO
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COMPONENT MAINTENANCE MANUAL
TASK 21-61-52-870-802-A01
Description
1. The LH and RH Ram Air Outlet Flap (referred to as flap) is installed in ram air outlet housings
into the LH fuselage belly fairing. The component parts of the flap are made from light alloy.
2. The ram air outlet flap actuator operates the flap due to the temperature control pack.
3. The flap has an upper and lower covering plate, two guide plates, a flap end section, U-profiles
and two bearings.
4. Rivets attach the nut plates to one U-profile which is riveted between the two bearings.
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COMPONENT MAINTENANCE MANUAL
TASK 21-61-52-870-802-B01
Description
1. The LH and RH Ram Air Outlet Flap (referred to as flap) is installed in ram air outlet housings
into the LH fuselage belly fairing. The component parts of the flap are made from light alloy.
2. The ram air outlet flap actuator operates the flap due to the temperature control pack.
3. The flap has a casting flap with two integrated bearings, an upper covering plate and the two
guide plates.
4. Rivets attach the nut plates onto the casting flap in the area between the two integrated
bearings.
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COMPONENT MAINTENANCE MANUAL
TASK 21-61-52-870-803-A01
Technical Data
1. Approximate data:
Width: 261 mm (10.276 in.)
Height: 333 mm (13.110 in.)
Length: 415 mm (16.339 in.)
Weight: 1.2 Kg (2.646 lb.)
Technical Data
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COMPONENT MAINTENANCE MANUAL
TASK 21-61-52-870-803-B01
Technical Data
1. Approximate data:
Width: 261 mm (10.276 in.)
Height: 333 mm (13.110 in.)
Length: 415 mm (16.339 in.)
Weight: 1.1 Kg (2.425 Lb.)
Technical Data
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COMPONENT MAINTENANCE MANUAL
CLEANING
TASK 21-61-52-100-801-A01
Cleaning of the Component Parts
1. General
- Not applicable
A. Consumable Materials
REFERENCE DESIGNATION
11-001 Detergent
Consumable Materials
3. Procedure
Subtask:21-61-52-160-001-A01
A. Cleaning of the Component Parts
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COMPONENT MAINTENANCE MANUAL
INSPECTION/CHECK
TASK 21-61-52-200-801-A01
Check of the Flap for Distortion
1. General
- Not applicable
2. Procedure
Subtask:21-61-52-210-001-A01
A. Check of the Flap for Distortion
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COMPONENT MAINTENANCE MANUAL
TASK 21-61-52-200-802-A01
Check of the Guide Plates (1-10)
1. General
- Not applicable
A. Referenced Information
REFERENCE DESIGNATION
TASK 21-61-52-300-804-A01 Replacement of Sheared and Loose Rivets on the Guide Plates
TASK 21-61-52-300-806-A01 Replacement of the Guide Plate
Referenced Information
3. Procedure
Subtask:21-61-52-210-002-A01
A. Check of the Guide Plates (1-10) for Sheared and Loose Rivets
(1) Replace the sheared and loose rivets (Refer to TASK 21-61-52-300-804-A01).
Subtask:21-61-52-210-003-A01
B. Check of the Guide Plates (1-10) for Cracks and Deformation
(1) Do an approved nondestructive test if it is possible that there are cracks which you
cannot see clearly.
(2) Replace the guide plate (01-010) which has a crack and/or a deformation (Refer to
TASK 21-61-52-300-806-A01).
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COMPONENT MAINTENANCE MANUAL
TASK 21-61-52-200-803-A01
Check of the Upper and Lower Covering Plates for the Sheared and Loose Rivets
A. Referenced Information
REFERENCE DESIGNATION
TASK 21-61-52-300-805-A01 Replacement of the Sheared and Loose Rivets on the Upper and
Lower C
Referenced Information
3. Procedure
CAUTION : MAKE SURE THAT YOU ALWAYS USE THE NOMINAL MATERIAL THICKNESS
WHEN YOU CALCULATE THE LIMITS.
Subtask:21-61-52-210-004-A01
A. Check of the Upper and Lower Covering Plates for the Sheared and Loose Rivets
(1) Make sure that there are no sheared and loose rivets.
(2) Replace the sheared and loose rivets. Refer to REPAIR TASK 21-61-52-300-805-A01.
Subtask:21-61-52-210-004-B01
B. Check of the Upper and Lower Covering Plates for the Sheared and Loose Rivets
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COMPONENT MAINTENANCE MANUAL
TASK 21-61-52-200-804-A01
Check of the Sections (1-20) for Availability and Condition
1. General
- Not applicable
A. Referenced Information
REFERENCE DESIGNATION
TASK 21-61-52-300-808-A01 Repair of Sections
Referenced Information
3. Procedure
Subtask:21-61-52-210-005-A01
A. Check of the Sections (1-20) for Availability and Condition
(1) Install missing section (01-020) and replace damaged section (01-020) (Refer to TASK
21-61-52-300-808-A01).
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COMPONENT MAINTENANCE MANUAL
TASK 21-61-52-200-805-A01
Check of the Flap
1. General
- Not applicable
A. Referenced Information
REFERENCE DESIGNATION
TASK 21-61-52-300-801-A01 Removal of Scratches
TASK 21-61-52-300-802-A01 Repair of Marks and Corrosion
TASK 21-61-52-300-803-A01 Repair of the Protective Treatment
TASK 21-61-52-300-807-A01 Repair of Threads and of the Threaded Inserts
Referenced Information
3. Procedure
Subtask:21-61-52-210-006-A01
A. Check of the Flap for Scratches
(2) Refer to TASK 21-61-52-300-801-A01 for the removal of scratches which are in the
limits.
(3) Replace the component parts with scratches which are not in the limits.
Subtask:21-61-52-210-007-A01
B. Check of the Flap for Surface Damage and Corrosion
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COMPONENT MAINTENANCE MANUAL
(2) Refer to TASK 21-61-52-300-802-A01 for the removal of surface damage and
corrosion which are in the limits.
(3) Replace the component parts with surface damages or corrosion which are not in the
limits.
Subtask:21-61-52-210-008-A01
C. Check of the Flap for Damage to the Protective Treatment
Subtask:21-61-52-210-009-A01
D. Check of the Flap for Damage to the Threads
(1) Repair the damaged thread with the threaded insert 01-100 (Refer to TASK 21-61-52-
300-807-A01).
Subtask:21-61-52-210-009-B01
E. Check of the Flap for Damage to the Threaded Inserts
(1) Replace the damaged threaded insert 01-100 (Refer to TASK 21-61-52-300-807-A01).
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COMPONENT MAINTENANCE MANUAL
REPAIR
TASK 21-61-52-300-801-A01
Removal of Scratches
1. General
- Not applicable
A. Referenced Information
REFERENCE DESIGNATION
TASK 21-61-52-300-803-A01 Repair of the Protective Treatment
Referenced Information
3. Procedure
Subtask:21-61-52-350-001-A01
A. Removal of Scratches
(2) Remove the scratches and make the area smooth to prevent stress concentration.
(4) Refer to TASK 21-61-52-300-803-A01 for the repair of the protective treatment.
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COMPONENT MAINTENANCE MANUAL
TASK 21-61-52-300-802-A01
Repair of Marks and Corrosion
1. General
- Not applicable
A. Referenced Information
REFERENCE DESIGNATION
TASK 21-61-52-300-803-A01 Repair of the Protective Treatment
Referenced Information
3. Procedure
Subtask:21-61-52-350-002-A01
A. Repair of Marks and Corrosion
CAUTION : MAKE SURE THAT YOU REMOVE ALL MARKS AND CORROSION.
REMAINING DAMAGE CAN CAUSE NEW CORROSION.
(2) Remove the marks and corrosion and make the area smooth to prevent stress
concentration.
(4) Refer to TASK 21-61-52-300-803-A01 for the repair of the protective treatment.
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COMPONENT MAINTENANCE MANUAL
TASK 21-61-52-300-803-A01
Repair of the Protective Treatment
1. General
- Not applicable
A. Consumable Materials
REFERENCE DESIGNATION
11-003 Methyl-Ethyl-Ketone
16-020 Wash Primer
16-001 Anti Corrosion Primer (Polyurethane)
16-002 Polyurethane Topcoat Grey (for Internal Applic.)
Consumable Materials
3. Procedure
Subtask:21-61-52-380-001-A01
A. Repair of the Protective Treatment
(2) Clean the area with the Material No. 11-003 Methyl-Ethyl-Ketone.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 16-020 WASH PRIMER.
OBEY THE MATERIAL MANUFACTURER'S INSTRUCTIONS.
(3) Apply the Material No. 16-020 Wash Primer to the cleaned area and Let it dry.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 16-001 ANTI CORROSION
PRIMER (POLYURETHANE). OBEY THE MATERIAL MANUFACTURER'S
INSTRUCTIONS.
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COMPONENT MAINTENANCE MANUAL
(4) Apply the Material No. 16-001 Anti Corrosion Primer (Polyurethane).
(5) Apply the Material No. 16-002 Polyurethane Topcoat Grey (for Internal Applic.).
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COMPONENT MAINTENANCE MANUAL
TASK 21-61-52-300-804-A01
Replacement of Sheared and Loose Rivets on the Guide Plates
1. General
- Not applicable
A. Consumable Materials
REFERENCE DESIGNATION
11-003 Methyl-Ethyl-Ketone
09-013 Corrosion Inhibiting Brush Consistency
Consumable Materials
B. Referenced Information
REFERENCE DESIGNATION
TASK 21-61-52-200-802-A01 Check of the Guide Plates (1-10)
FIGURE 21-61-52-991-003-A FIGURE 21-61-52-991-003-A-Additional Holes
Referenced Information
3. Procedure
Subtask:21-61-52-350-003-A01
A. Replacement of Sheared and Loose Rivets on the Guide Plates
(2) If necessary, make the rivet holes larger to a maximum of 4.1 mm (0.16 in.) dia.
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COMPONENT MAINTENANCE MANUAL
(3) Drill additional holes of 4.1 mm (0.16 in.) dia into the guide plate (01-010) and the flap
(Refer to TASK 21-61-52-200-802-A01).
(6) Clean the edges between the flap and the guide plate with Material No. 11-003 Methyl-
Ethyl-Ketone.
(7) Apply Material No. 09-013 Corrosion Inhibiting Brush Consistency to the edges.
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COMPONENT MAINTENANCE MANUAL
TURNED
= = = = = =
21.6mm
17.5mm
13.2mm
10mm
10mm
10mm
7mm
(0.394in.)
(0.850in.)
(0.688in.)
(0.394in.)
(0.520in.)
(0.394in.)
(0.276in.)
53.5mm
(2.106in.)
83.3mm
(3.279in.)
A 101.7mm
(4.004in.)
137.6mm
(5.417in.)
155.9mm
(6.138in.)
193.5mm
(7.618in.)
211.3mm
(8.319in.)
246.3mm
(9.697in.) NOTE:
EXISTING HOLES
ADDITIONAL HOLES
F_CM_216152_1_0030101_01_00
Additional Holes
FIGURE-21-61-52-991-003-A01
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COMPONENT MAINTENANCE MANUAL
TASK 21-61-52-300-805-A01
Replacement of the Sheared and Loose Rivets on the Upper and Lower Covering Plates
A. Consumable Materials
REFERENCE DESIGNATION
08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
06AAA1 Polysulfide Sealant-General Purpose Brushable -
Consumable Materials
B. Referenced Information
REFERENCE DESIGNATION
TASK 21-61-52-200-803-A01 Check of the Upper and Lower Covering Plates for the Sheared and
Loose Rivets
PMS 01-04-24
FIGURE 21-61-52-991-004-A FIGURE 21-61-52-991-004-A-Additional Holes
Referenced Information
3. Procedure
CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.
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Subtask:21-61-52-350-004-A01
A. Replacement of the Sheared and Loose Rivets on the Upper and Lower Covering Plates
(2) Make the rivet holes larger to a maximum of 4.1 mm (0.16 in) diameter.
(3) Drill the additional holes of 4.1 mm (0.16 in) diameter into the upper covering plate.
Refer to FIGURE 21-61-52-991-004-A.
(7) Clean the edges between the flap and the upper and lower covering plates with
Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -.
(8) Apply Material No. 06AAA1 Polysulfide Sealant-General Purpose Brushable - to the
edges.
Subtask:21-61-52-350-004-B01
B. Replacement of the Sheared and Loose Rivets on the Upper and Lower Covering Plates
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TURNED
= = = = = =
21.6mm
17.5mm
13.2mm
10mm
10mm
10mm
7mm
(0.394in.)
(0.850in.)
(0.688in.)
(0.394in.)
(0.520in.)
(0.394in.)
(0.276in.)
53.5mm
(2.106in.)
83.3mm
(3.279in.)
A 101.7mm
(4.004in.)
137.6mm
(5.417in.)
155.9mm
(6.138in.)
193.5mm
(7.618in.)
211.3mm
(8.319in.)
246.3mm
(9.697in.) NOTE:
EXISTING HOLES
ADDITIONAL HOLES
F_CM_216152_1_0040101_01_00
Additional Holes
FIGURE-21-61-52-991-004-A01
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COMPONENT MAINTENANCE MANUAL
TASK 21-61-52-300-806-A01
Replacement of the Guide Plate
1. General
- Not applicable
A. Consumable Materials
REFERENCE DESIGNATION
11-003 Methyl-Ethyl-Ketone
09-013 Corrosion Inhibiting Brush Consistency
Consumable Materials
C. Referenced Information
REFERENCE DESIGNATION
TASK 21-61-52-200-802-A01 Check of the Guide Plates (1-10)
TASK 21-61-52-300-808-A01 Repair of Sections
PMS 01-04-24
FIGURE 21-61-52-991-005-A FIGURE 21-61-52-991-005-A-Additional Holes
Referenced Information
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3. Procedure
Subtask:21-61-52-350-005-A01
A. Replacement of the Guide Plate
(3) Remove the remaining sealant from the flap with a nonmetallic scraper.
(4) Transfer the locations of the drill holes from the removed guide plate 01-010 to the new
guide plate 01-010.
(5) If necessary make the rivet holes larger in the guide plate 01-010 and increase the
diameter until 4.1 mm (0.161 in) in diameter. (Refer to TASK 21-61-52-200-802-A01).
(6) Drill additional holes with a diameter of 4.1 mm (0.161 in) into the new guide plate 01-
010 and into the flap (Refer to TASK 21-61-52-200-802-A01).
(7) Install the new guide plate 01-010 with the rivets 01-040 (Refer to PMS 01-04-24) and
with the blind rivets 01-041, 01-061.
(8) Clean the edges between the flap and the guide plate 01-010 with the Material No. 11-
003 Methyl-Ethyl-Ketone.
(9) Apply the Material No.09-013 Corrosion Inhibiting Brush Consistency to the edges.
(10) Install the new section 01-020 on the new guide plate 01-010 (Refer to TASK 21-61-
52-300-808-A01) .
Page 6012
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TURNED
= = = = = =
(0.394in.)
(0.850in.)
(0.520in.)
(0.276in.)
(0.688in.)
(0.394in.)
(0.394in.)
21.6mm
17.5mm
13.2mm
10mm
10mm
10mm
7mm
53.5mm
(2.106in.)
83.3mm
(3.279in.)
A 101.7mm
(4.004in.)
137.6mm
(5.417in.)
155.9mm
(6.138in.)
193.5mm
(7.618in.)
211.3mm
(8.319in.)
246.3mm
(9.697in.) NOTE:
EXISTING HOLES
ADDITIONAL HOLES
F_CM_216152_1_0050101_01_00
Additional Holes
FIGURE-21-61-52-991-005-A01
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COMPONENT MAINTENANCE MANUAL
TASK 21-61-52-300-807-A01
Repair of Threads and of the Threaded Inserts
1. General
- Not applicable
A. Referenced Information
REFERENCE DESIGNATION
PMS 01-05-45
Referenced Information
3. Procedure
Subtask:21-61-52-350-006-A01
A. Repair of Threads and Threaded Inserts
(2) Refer to PMS 01-05-45 for the replacement of damaged HELI-COIL threaded inserts
(01-100).
Subtask:21-61-52-350-006-B01
B. Repair of Threaded Inserts
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(1) Refer to PMS 01-05-45 for the replacement of damaged HELI-COIL threaded inserts
(01-100).
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TASK 21-61-52-300-808-A01
Repair of Sections
1. General
- Not applicable
A. Consumable Materials
REFERENCE DESIGNATION
11-003 Methyl-Ethyl-Ketone
08-010 Two Component Expoxy Adhesive
Consumable Materials
3. Procedure
Subtask:21-61-52-350-007-A01
A. Repair of Sections
(2) Clean the bonding area on the guide plate (01-010) with Material No. 11-003 Methyl-
Ethyl-Ketone.
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WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 08-010 TWO COMPONENT
EXPOXY ADHESIVE. OBEY THE MATERIAL MANUFACTURER'S
INSTRUCTIONS.
(3) Install the section (01-020), which is 150 mm (5.90 in.) long, with Material No. 08-010
Two Component Expoxy Adhesive.
NOTE : Make sure that there is a distance of 10 mm (0.39 in) between the end of the
guide plate (01-010) and the section (01-020).
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 08-010 TWO COMPONENT
EXPOXY ADHESIVE. OBEY THE MATERIAL MANUFACTURER'S
INSTRUCTIONS.
(4) Install the section (01-020), which is 122 mm (4.80 in.) long, with Material No. 08-010
Two Component Expoxy Adhesive.
NOTE : Make sure that there is a distance of 13 mm (0.51 in) between the end of the
guide plate (01-010) and the section (01-020).
Subtask:21-61-52-350-007-B01
B. Repair of Sections
(2) Clean the bonding area on the guide plate (01-010) with Material No. 11-003 Methyl-
Ethyl-Ketone.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 08-010 TWO COMPONENT
EXPOXY ADHESIVE. OBEY THE MATERIAL MANUFACTURER'S
INSTRUCTIONS.
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(3) Install the section (01-020), which is 122 mm (4.80 in.) long, with Material No. 08-010
Two Component Expoxy Adhesive.
NOTE : Make sure that there is a distance of 13 mm (0.51 in) between the end of the
guide plate (01-010) and the section (01-020).
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TASK 21-61-52-300-809-A01
Replacement of the Damaged U-profile
1. General
- Not applicable
A. Consumable Materials
REFERENCE DESIGNATION
11-003 Methyl-Ethyl-Ketone
09-023 Firewall Sealant
Consumable Materials
B. Referenced Information
REFERENCE DESIGNATION
TASK 21-61-52-300-803-A01 Repair of the Protective Treatment
PMS 01-04-24
PMS 01-04-40
PMS 01-05-47
SRM 51-43-11
FIGURE 21-61-52-991-002-A FIGURE 21-61-52-991-002-A-Flap Assy
Referenced Information
3. Procedure
Subtask:21-61-52-350-008-A01
A. Replacement of the Damaged U-profile
(1) Drill out the rivets (601-60) on the upper covering plate (601-30).
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(2) Drill out the rivets (601-60, 70, 80, 90, 120, 130) on the lower covering plate (601-20).
(4) Drill out the rivets (601-40, 50) on the U-profile (601-10).
(5) Remove the Hi-Lok pins (601-100) and the Hi-Lok collars (601-110).
(7) Transfer the drill holes from the removed U-profile (or from the component part to
which it was attached before) to the new U-profile (601-10).
(8) Remove the damaged sealant from the lower and upper covering plates (601-20, 30).
(9) Clean the edges of the lower and upper covering plates (601-20, 30) and the new U-
profile (601-10) with Material No. 11-003 Methyl-Ethyl-Ketone.
(10) Install the new U-profile (601-10) with the rivets (601-40, 50), the Hi-Lok pin (601-100)
and the Hi-Lok collar (601-110) to the component part. Refer to PMS 01-04-24, PMS
01-04-40 and PMS 01-05-47).
NOTE : If necessary use the related first oversize fastener as an alternative for the
rivet (601-40) and the rivet (601-50) (refer to A320 SRM 51-43-11).
(11) Install the rivets (601-60) on the upper covering plate. Refer to PMS 01-04-24 and
PMS 01-05-47).
NOTE : If necessary use the related first oversize fastener as an alternative for the
rivet (601-60) (refer to A320 SRM 51-43-11).
(12) Install the lower covering plate (601-20) with the rivets (601-60, 70, 80, 90, 120, 130)
to the component part. Refer to PMS 01-04-24 and PMS 01-05-47).
NOTE : If necessary use the related first oversize fastener as an alternative for the
rivet (601-60), the rivet (601-120) and the rivet (601-130) (refer to A320 SRM
51-43-11).
(13) Apply Material No. 09-023 Firewall Sealant to the edges of the upper and lower
covering plates (601-20, 30) and the U-profile (601-10).
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(14) Refer to TASK 21-61-52-300-803-A01 for the repair of the protective treatment.
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Subtask:21-61-52-350-008-B01
B. Replacement of the Damaged U-profile
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30
60
100
110
50 A
10
A
20
40
120
60 130
80
80
90
70
60
80
60
90
F_CM_216152_1_0020101_01_00
Flap Assy
FIGURE-21-61-52-991-002-A01
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INTRODUCTION
TASK 21-61-52-872-801-A01
Introduction Illustrated Parts List (IPL)
1. General
A. The procedure recommended for finding a part number, or details of a part are in
paragraph 2 of this introduction.
C. The IPL is used to identify, to get, keep and issue replacement aircraft parts and units.
D. AIRBUS S.A.S. has no responsibility for parts and/or units deleted or revised as a result if
airline initiated modifications are included.
E. Part numbers shown in this document are written to Air Transport Association of America
(ATA) Specification ISPEC 2200.
G. In the Detailed Parts List, each figure has its own page numbering system that starts at
zero.
IPL INTRO
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(1) The indenture system shows how parts and assemblies relate to their next higher
assemblies (NHA) as follows:
1234567
Assembly
Attaching parts for assembly
.Detail parts for assembly
.Sub-assembly
..Detailed parts for sub-assembly
..Sub-sub-assembly
...Detailed parts for sub-sub-assembly.
C. Suffixes
SUFFIXES DEFINITION REMARKS
00 and 40 to 49 Production Part to drawing
The same as the Production Part.
01 to 39 Production Part not to drawing
IPL INTRO
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IPL INTRO
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IPL INTRO
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E. Other Notes
IPL INTRO
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(2) SB XX-XXX
- Identifies the Service Bulletin (SB) which adds to or changes the Detailed
Parts List. When the SB number shown in the name column is related to an
AIRWORTHINESS DIRECTIVE (AD), the letters AD and its number are shown in
parenthesis. Also they will follow the SB number, for example: PRE SB XX XXX
(AD XXXX), POST SB XX XXX (AD XXXX), ADDED by SB XX XXX (AD XXXX),
DELETED BY SB XX XXX (AD XXX), etc.
(4) OVERSIZE/UNDERSIZE
- Identifies a part as oversize or undersize.
(5) OPT TO
- Identifies an optional part that is fully interchangeable with the initial part.
IPL INTRO
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(a) These codes agree with the current issue of the Manufacturers Cataloging
Handbook H4/HB:
- Federal Supply Code for Manufacturing (FSCM) or Commercial and
Government Entity (CAGE) code (United States and Canada only).
- NATO Supply Code for Manufacturers (NSCM) codes (does not include
United States and Canada)
(b) The letter ’V’ comes before the vendors code. For suppliers with no official code,
AIRBUS has given a provisional code. These codes are identified in the supplier
table by the information ”DUMMY CODE”.
NOTE : Suppliers who manufacture parts for which AIRBUS S.A.S. has an
exclusive sale right are not given a vendor code.
- AIRBUS standard parts (Prefix DAN, NSA etc...) are given the supplier code
of the seller of the parts. If there is more than one seller, a dummy supplier
code VT0000 is assigned to the related P/N. In this case, the additional
cross-reference table gives, for each P/N the various supplier codes and their
own P/N if applicable.
NOTE : All relevant Supplier Codes are shown in the ’Vendors Name and Code
List’, which is a part of the IPL INTRO.
IPL INTRO
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VENDOR LIST
IPL INTRO
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20
20
10
10
50
61
50
51
50
40 61 100
90
A
80
41
40
40
40 41
40 61
61
41
41
60
61
50 40
51
51
61
70
F_PL_216152_01_0_01_00
FLAP ASSY
Figure 01 / FIGURE-21-61-52-950-801-01
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