Professional Documents
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AIRBUS S.A.S.
Customer Services
Technical Data Support and Services
31707 Blagnac Cedex
FRANCE
FAPE3
PN : D5237175000000
D5237175000200
D5237175000400
D5237175000600
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D5237175001000
D5237175001200
D5237175001400
D5237175001600
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HIGHLIGHTS
HIGHLIGHTS
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DISASSEMBLY
TASK 52-31-14-000-801-A01 Jul 01/16
Subtask 52-31-14-010-001-A01 Jul 01/16
TASK 52-31-14-000-801-B01 Jul 01/16
Subtask 52-31-14-010-007-A01 Jul 01/16
TASK 52-31-14-000-802-A01 Jul 01/16
Subtask 52-31-14-000-001-A01 Jul 01/16
TASK 52-31-14-000-803-A01 Jul 01/16
Subtask 52-31-14-010-002-A01 Jul 01/16
TASK 52-31-14-000-804-A01 Jul 01/16
Subtask 52-31-14-010-003-A01 Jul 01/16
TASK 52-31-14-000-804-B01 Jul 01/16
Subtask 52-31-14-010-009-A01 Jul 01/16
TASK 52-31-14-000-805-A01 Jul 01/16
Subtask 52-31-14-000-011-A01 Jul 01/16
TASK 52-31-14-000-805-B01 Jul 01/16
Subtask 52-31-14-000-012-A01 Jul 01/16
TASK 52-31-14-000-806-A01 Jul 01/16
Subtask 52-31-14-010-012-A01 Jul 01/16
TASK 52-31-14-000-806-B01 Jul 01/16
Subtask 52-31-14-010-011-A01 Jul 01/16
TASK 52-31-14-000-807-A01 Jul 01/16
Subtask 52-31-14-010-013-A01 Jul 01/16
TASK 52-31-14-000-808-A01 Jul 01/16
L.E.C.
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CLEANING
TASK 52-31-14-100-801-A01 Jul 01/16
Subtask 52-31-14-100-001-A01 Jul 01/16
Subtask 52-31-14-100-002-A01 Jul 01/16
Subtask 52-31-14-100-003-A01 Jul 01/16
Subtask 52-31-14-100-004-A01 Jul 01/16
INSPECTION/CHECK
TASK 52-31-14-210-801-A01 Jul 01/16
Subtask 52-31-14-210-001-A01 Jul 01/16
FIGURE 52-31-14-991-009-A01 Jul 01/16
TASK 52-31-14-210-802-A01 Jul 01/16
Subtask 52-31-14-210-002-A01 Jul 01/16
TASK 52-31-14-210-803-A01 Jul 01/16
Subtask 52-31-14-210-003-A01 Jul 01/16
TASK 52-31-14-210-804-A01 Jul 01/16
Subtask 52-31-14-210-004-A01 Jul 01/16
TASK 52-31-14-210-805-A01 Jul 01/16
Subtask 52-31-14-210-005-A01 Jul 01/16
TASK 52-31-14-210-805-B01 Jul 01/16
Subtask 52-31-14-210-011-A01 Jul 01/16
TASK 52-31-14-210-806-A01 Jul 01/16
Subtask 52-31-14-210-006-A01 Jul 01/16
TASK 52-31-14-210-807-A01 Jul 01/16
Subtask 52-31-14-210-007-A01 Jul 01/16
TASK 52-31-14-210-808-A01 Jul 01/16
Subtask 52-31-14-210-008-A01 Jul 01/16
FIGURE 52-31-14-991-010-A01 Jul 01/16
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REPAIR
TASK 52-31-14-300-801-A01 Jul 01/16
Subtask 52-31-14-320-001-A01 Jul 01/16
Subtask 52-31-14-320-004-A01 Jul 01/16
Subtask 52-31-14-380-003-A01 Jul 01/16
TASK 52-31-14-300-802-A01 Jul 01/16
Subtask 52-31-14-300-002-A01 Jul 01/16
FIGURE 52-31-14-991-012-A01 Jul 01/16
FIGURE 52-31-14-991-013-A01 Jul 01/16
FIGURE 52-31-14-991-014-A01 Jul 01/16
FIGURE 52-31-14-991-015-A01 Jul 01/16
TASK 52-31-14-300-803-A01 Jul 01/16
Subtask 52-31-14-300-003-A01 Jul 01/16
ASSEMBLY
TASK 52-31-14-400-801-A01 Jul 01/16
Subtask 52-31-14-410-004-A01 Jul 01/16
TASK 52-31-14-400-801-B01 Jul 01/16
Subtask 52-31-14-410-003-A01 Jul 01/16
TASK 52-31-14-400-802-A01 Jul 01/16
Subtask 52-31-14-400-002-A01 Jul 01/16
TASK 52-31-14-400-803-A01 Jul 01/16
Subtask 52-31-14-400-003-A01 Jul 01/16
TASK 52-31-14-400-804-A01 Jul 01/16
L.E.C.
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TABLE OF CONTENTS
INTRODUCTION
52-31-14-871-801-A01 Introduction
DISASSEMBLY
52-31-14-000-801-A01 Removal of the Identification Plate, the Insulation and the Door
Seal
52-31-14-000-801-B01 Removal of the Identification Plate, the Insulation and the Door
Seal
52-31-14-000-802-A01 Removal and Disassembly of the Access Panel
52-31-14-000-803-A01 Removal of the X-Stops, the Sealing Plate and the Protective
Plugs
52-31-14-000-804-A01 Removal of the Door Handle Mechanism
52-31-14-000-804-B01 Removal of the Door Handle Mechanism
52-31-14-000-805-A01 Disassembly of the Hand lever Assembly
52-31-14-000-805-B01 Disassembly of the Hand lever Assembly
52-31-14-000-806-A01 Removal of the Latching Mechanism Assemblies
52-31-14-000-806-B01 Removal of the Latching Mechanism Assemblies
52-31-14-000-807-A01 Disassembly of the Latching Mechanism Assemblies
52-31-14-000-808-A01 Removal and Disassembly of the Latching Shaft Assembly
52-31-14-000-809-A01 Removal and Disassembly of the Interlock Mechanisms
52-31-14-000-809-B01 Removal and Disassembly of the Interlock Mechanisms
T.O.C.
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CLEANING
52-31-14-100-801-A01 Cleaning
INSPECTION/CHECK
52-31-14-210-801-A01 Door Structure
52-31-14-210-802-A01 Structure Components
52-31-14-210-803-A01 Door Seal
52-31-14-210-804-A01 Door Mechanism
52-31-14-210-805-A01 Locking Mechanism
52-31-14-210-805-B01 Locking Mechanism
52-31-14-210-806-A01 Protective Treatment
52-31-14-210-807-A01 Electrical Equipment
52-31-14-210-808-A01 Springs
52-31-14-210-809-A01 Placard
52-31-14-210-810-A01 Visual Examination
REPAIR
52-31-14-300-801-A01 Reworking or Machining
52-31-14-300-802-A01 Repair of the Door Seal
52-31-14-300-803-A01 Replacement of Parts
ASSEMBLY
52-31-14-400-801-A01 Installation of the Identification Plate, the Insulation and the Door
Seal
52-31-14-400-801-B01 Installation of the Identification Plate, the Insulation and the Door
Seal
T.O.C.
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SBL
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INTRODUCTION
TASK 52-31-14-871-801-A01
Introduction
1. General
A. This manual is written to the iSpec 2200 and in ASD Simplified Technical English (STE). The
international SI units of measurement are used in this manual, with imperial units shown in
parentheses.
B. The manual contains data about maintenance on the component in a workshop. It does not
contain data about maintenance on the component when it is installed in the aircraft.
C. Only approved persons with the necessary skills are permitted to do the maintenance procedures
in this manual.
D. Maintenance Task Oriented Support System (MTOSS) task and subtask identification is used in
this manual. The maintenance tasks and other data have special MTOSS numbers for Electronic
Data Processing (EDP). The user of the manual can ignore the MTOSS numbers.
E. This manual contains:
- Technical data for the component
- Maintenance and repair procedures about the component
- An Illustrated Parts List (IPL) with data for the component parts. Parts are identified in all
sections of the manual by the IPL-Figure and item number.
F. We verified the DISASSEMBLY, TESTING and ASSEMBLY procedures by simulation.
2. How to use the Manual
A. Make sure that the manual contains the information applicable to your component.
B. If you need to identify a part or find a part number, use the search function.
C. You must use the instructions in this manual for all the component maintenance. Read all the
applicable WARNINGS and CAUTIONS before you do the work on the component.
3. List of Abbreviations
ACM Abbreviated Component Maintenance Manual
ACMM Abbreviated Component Maintenance Manual
AEB Airline Engineering Bulletin
AF Across Flats
ASD Aero Space and Defence Industries Association of Europe
ATA Air Transport Association of America
ATLAS Abbreviated Test Language for All Systems
CMM Component Maintenance Manual
INTRO
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INTRO
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TASK 52-31-14-870-802-A01
General
1. The Cargo Door is installed on the lower right side of the aircraft.
2. The Cargo Door is attached to the fuselage with the piano hinges.
3. Two hydraulic actuator systems move the cargo door.
4. If an electrical failure occurs, you can operate the cargo door with the hand pump.
5. Technical Data (approx.):
Width: 352 mm (13.9 in.)
Height: 2025 mm (79.7 in.)
Length: 1855 mm (73.0 in.)
Weight: 115.7 kg (255.1 lbs.)
Technical Data
TABLE 1
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TASK 52-31-14-870-803-A01
Description.
1. Cargo Door Structure
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(3) The vent door prevents a cabin and cargo compartment pressure to an unsafe level. The
other task of the vent door is to act as a visual locking indicator. When the vent door is
closed, all latching hooks must be in the latched position and the drift pins must be in the
extended position.
G. Target Mechanism
(1) The target mechanism of the door warning system is installed on the latch/locking
mechanism opposite to the handle.
H. Drift Pin Mechanism
(1) The drift pin mechanism works together with the vent door mechanism.
(2) The drift pin mechanism, installed in the middle of the cargo door, decreases the contour
offset between the fuselage and the cargo door during the flight. The drift pin mechanism
includes a series of rods and bellcranks and the drift pins.
(3) The rods and bellcranks of the drift pin mechanism transmit the movement of the Locking
shaft and retract or extend the drift pins.
3. Door Warning and Control System (Refer to FIGURE 52-31-14-991-003-A and TASK
52-31-14-878-805-A01)
A. Two proximity sensors are installed in the cargo door.
(1) The proximity sensor 28WV is installed adjacent to the door handle (Door Warning
System).
(2) The proximity sensor 5MJ is installed on the frame near to the target lever on the latching
shaft (Door Control System).
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HORIZONTAL
EDGE MEMBER
CORNER
FITTING
PIANO HINGES
Z825 A
CORNER
FITTING
DRIFT PIN
MECHANISM
A
OUTER SKIN
CONTROL ROD
VENT DOOR
BEAM4
VENT DOOR
VERTICAL MECHANISM
EDGE MEMBER
DRAIN VALVE
LOCKING SHAFT
LOCKING MECHANISM
HANDLE INTERLOCK MECHANISM
MECHANISM
LATCHING MECHANISM
A
DRAINAGE LUG INSTALLATION
HOSE FOR HOISTING
INDICATION
LATCHING SHAFT WINDOW
ACCESS PANEL
PLASTIC PLUG
F_CM_523114_1_0010101_01_00
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Z825
ACTUATOR
A
ATTACHMENT
FITTING
A PIANO
HINGES
VENT DOOR
EDGE COVER
MEMBER
D
D
QUICK RELEASE
FASTENER
F_CM_523114_1_0020101_01_00
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CONNECTOR
1856VC
PROXIMITY SENSOR
5MJ
PROXIMITY SENSOR
28WV
F_CM_523114_1_0030101_01_00
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TASK 52-31-14-870-804-A01
Operation
1. Refer to FIGURE 52-31-14-991-004-A and FIGURE 52-31-14-991-005-A.
2. Push the flap of the handle mechanism into the cargo door, the flap mechanism unlocks the door
handle.
3. Pull the door handle of the handle mechanism 65 deg. out, the locking shaft with the cams moves in
the direction UNLOCKED. The blockage of all latching hooks is released. The cam at one end of the
locking mechanism moves in the direction UNLOCKED (red markings are visible). The blockage of
the latching shaft is released. The vent door opens. The drift pins retract.
4. Pull the door handle of the handle mechanism 125 deg. up to the stop position from latched to
unlatched:
- the latching shaft moves to the unlatched position.
- all latching hooks are released. Shaft levers, rods, bellcranks and links release the latching hooks.
5. Press and move the lever of the interlock mechanism, the blockage of the latching shaft is released
and you can close the handle when the door is open.
6. Move the door handle of the handle mechanism 125 deg. down to 65 deg. position from unlatched to
latched.
7. Push the door handle of the handle mechanism 65 deg. down until the door handle is smooth with
the outer contour of the cargo door (green markings are visible).
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HORIZONTAL
EDGE MEMBER
CORNER
FITTING
PIANO HINGES
Z825 A
CORNER
FITTING
DRIFT PIN
MECHANISM
A
OUTER SKIN
CONTROL ROD
VENT DOOR
BEAM4
VENT DOOR
VERTICAL MECHANISM
EDGE MEMBER
DRAIN VALVE
LOCKING SHAFT
LOCKING MECHANISM
HANDLE INTERLOCK MECHANISM
MECHANISM
LATCHING MECHANISM
A
DRAINAGE LUG INSTALLATION
HOSE FOR HOISTING
INDICATION
LATCHING SHAFT WINDOW
ACCESS PANEL
PLASTIC PLUG
F_CM_523114_1_0040101_01_00
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Z825
ACTUATOR
A
ATTACHMENT
FITTING
A PIANO
HINGES
VENT DOOR
EDGE COVER
MEMBER
D
D
QUICK RELEASE
FASTENER
F_CM_523114_1_0050101_01_00
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TASK 52-31-14-700-801-A01
Test of the Proximity Sensors
1. General
A. You must do general tests of the cargo door before the DISASSEMBLY and after the REPAIR.
This makes sure that the correct function is given.
B. The TEST of the cargo door is only a test of the electrical system.
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
REFERENCE DESIGNATION
355M03210000 Check Doors Tool
355M03213000 Cable Loom
355M03214000 Extension Cable Loom
Fixtures, Tools, Test and Support Equipment
TABLE 1
B.Referenced Information
REFERENCE DESIGNATION
TASK 52-31-14-878-805-A01 Schematics and Wiring Diagrams
FIGURE 52-31-14-991-006-A FIGURE 52-31-14-991-006-A-Electrical Equipment Installation FWD
Door
Referenced Information
TABLE 2
3. Procedure
Subtask 52-31-14-700-001-A01
A. Test of the Proximity Sensors
NOTE : Refer to the AEROSPATIALE Ground Equipment Manual (GEM) for the details
and the function of 355M03210000 Check Doors Tool.
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(a) On the PROXIMITY DETECTOR ADJUSTMENT section put the switch S6 in the
ON position. The three red LEDs (DS22, DS23, DS24) stay off.
(b) Press the LIGHT TEST push button S5. The three red LEDs (DS22, DS23, DS24)
come on.
(c) Release the LIGHT TEST pushbutton S5. The three red LEDs (DS22, DS23, DS24)
go off.
(d) Put the switch S6 in the OFF position.
(3) Prepare the test
(a) Disconnect the plug connectors from the proximity sensors 28WV and 5MJ.
(b) Install the connector P4 of 355M03213000 Cable Loom to the connector P9 of
355M03214000 Extension Cable Loom .
(c) Connect the connector P1 of 355M03213000 Cable Loom to the connector J1 of
355M03210000 Check Doors Tool .
(d) Connect the connector P10 of 355M03214000 Extension Cable Loom to the proximity
sensor 28WV or 5MJ for test.
(4) Do the test for the proximity sensor 28WV as follows:
(a) Put the switch S6 in the ON position.
(b) If the red LED NC (DS24) comes on and indicates a malfunction of the proximity
sensor 28WV, replace it.
ACTION RESULT
(1) Put the handle assembly in the LOCKED The LED (DS23) comes on and indicates that the
position. TARGET is NEAR.
(2) Push the flap handle in and pull the handle The red illuminated LED (DS23) for TARGET
assembly out of its recess. NEAR goes off. The LED (DS22) comes on and
indicates that the TARGET is FAR.
(3) Put the handle assembly back in the The red illuminated LED (DS22) goes off and the
LOCKED position. red LED (DS23) comes on and indicates that the
TARGET is NEAR.
Action Result Table
TABLE 3
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(b) If the red sensor LED NC (DS24) comes on and indicates a malfunction of the
proximity sensor 5MJ, replace it.
ACTION RESULT
(1) Put the handle assembly in the LOCKED The LED (DS22) comes on and indicates that the
position. TARGET is FAR.
(2) Push the handle flap in and pull the handle The red illuminated LED (DS22) for TARGET FAR
assembly out of its recess. stays on. When the handle is in fully open position
the red illuminated LED goes off.
(3) Put the handle assembly back in the The red illuminated LED (DS23) goes off and the
LOCKED position. red LED CDS22) comes on and indicates that the
TARGET is FAR.
Action Result Table
TABLE 4
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CONNECTOR
1856VC
PROXIMITY SENSOR
5MJ
PROXIMITY SENSOR
28WV
F_CM_523114_1_0060101_01_00
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TASK 52-31-14-750-801-A01
Test of the Electrical Circuit
1. General
A. You must do general tests of the cargo door before the DISASSEMBLY and after the REPAIR.
This makes sure that the correct function is given.
B. The TEST of the cargo door is only a test of the electrical system.
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
REFERENCE DESIGNATION
continuity tester
Fixtures, Tools, Test and Support Equipment
TABLE 1
B.
Referenced Information
REFERENCE DESIGNATION
TASK 52-31-14-878-805-A01 Schematics and Wiring Diagrams
Referenced Information
TABLE 2
3. Procedure
Subtask 52-31-14-700-002-A01
A. Test of the Electrical Circuit
NOTE : For this test you must use a continuity tester. If you find a failure, you must check all
connections for correct assembly.
NOTE : If there is no indication on the continuity tester, do the continuity test again for 5
times. If there is no indication on the continuity tester replace the complete wire
harness.
(1) Action Result Table:
ACTION RESULT
(1) Remove the connectors from the proximity
sensors 5MJ and 28WV.
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ACTION RESULT
(2) Make a connection between the contacts
1-2 and 13-14 of the connectors 1856VC.
(3) Connect a continuity tester to the contacts Indication on the continuity testercontinuity tester.
A-B of the connectors for the proximity
sensors 5MJ and 28WV.
(4) Remove the connection from the contacts
1-2 and 13-14 and install the connectors at
the proximity sensors 5MJ and 28WV.
(5) Connect a continuity tester to the contact Indication on the continuity tester.
11 of the plug 1856VC-A and the contact B
of the plug 7510VC1A.
(6) Connect a continuity tester to the contact Indication on the continuity tester.
12 of the plug 1856VC-A and the contact E
of the plug 7510VC1A.
(7) Connect a continuity tester to the contact Indication on the continuity tester.
3 of the plug 1856VC-A and the contact D
of the plug 7510VC1A.
(8) Connect a continuity tester to the contact 4 Indication on the continuity tester.
of the plug 1856VC-A and the contact C of
the plug 7510VC1A.
(9) Connect a continuity tester to the contact 5 Indication on the continuity tester.
of the plug 1856VC-A and the contact A of
the plug 7510VC1A.
(10) Connect a continuity tester to the contact 6 Indication on the continuity tester.
of the plug 1856VC-A and the contact L of
the plug 7510VC1A.
(11) Connect a continuity tester to the contact 7 Indication on the continuity tester.
of the plug 1856VC-A and the contact J of
the plug 7510VC1A.
(12) Connect a continuity tester to the contact 8 Indication on the continuity tester.
of the plug 1856VC-A and the contact K of
the plug 7510VC1A.
(13) Connect a continuity tester to the contact 9 Indication on the continuity tester.
of the plug 1856VC-A and the contact N of
the plug 7510VC1A.
(14) Connect a continuity tester to the contact Indication on the continuity tester.
10 of the plug 1856VC-A and the contact G
of the plug 7510VC1A.
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ACTION RESULT
(15) Connect a continuity tester to the bonding Indication on the continuity tester.
point 6851VN-B2 and the contact P of the
plug 7510VC1A.
Action Result
TABLE 3
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TASK 52-31-14-750-802-A01
Test of the Electrical Resistance
1. General
A. You must do general tests of the cargo door before the DISASSEMBLY and after the REPAIR.
This makes sure that the correct function is given.
B. The TEST of the cargo door is only a test of the electrical system.
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
REFERENCE DESIGNATION
ohmmeter
Fixtures, Tools, Test and Support Equipment
TABLE 1
3. Procedure
Subtask 52-31-14-700-003-A01
A. Test of the Electrical Resistance
(1) Action Result Table:
ACTION RESULT
(1) Connect the ohmmeter near the bonding The resistance must not be more than 10.0 mΩ.
lead attachment point on the structure and
the cargo door structure which has a bare
metal point.
Action Result Table
TABLE 2
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2 2
1 10.0m
F_CM_523114_1_0070101_01_00
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TASK 52-31-14-810-801-A01
Fault Isolation
1. General
A. You must do general tests of the door before the DISASSEMBLY and after the REPAIR. This
makes sure that the correct function is given.
B. This FAULT ISOLATION is for the door mechanism only.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
03JBA1 Silicone base Grease-General Purpose - -
03HBD9 Synthetic Ester base Grease-General Purpose Low Temp -
Consumable Materials
TABLE 1
3. Procedure
Subtask 52-31-14-810-001-A01
A. Fault Isolation
(1) Fault Isolation Table:
FAULT POSSIBLE CAUSE CORRECTION
(1) You cannot move the hand (a) Parts of the hand lever Examine the hand lever
lever assembly to the mechanism are damaged. mechanism and replace the
OPEN or CLOSED damaged parts.
position.
(b) Parts of the latching shaft are Examine the latching shaft and
damaged. replace the damaged parts.
(c) Parts of the locking shaft are Examine the locking shaft and
damaged. replace the damaged parts.
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TASK 52-31-14-810-801-B01
Fault Isolation
1. General
A. You must do general tests of the door before the DISASSEMBLY and after the REPAIR. This
makes sure that the correct function is given.
B. This FAULT ISOLATION is for the door mechanism only.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
03JBA1 Silicone base Grease-General Purpose - -
03HBD9 Synthetic Ester base Grease-General Purpose Low Temp -
Consumable Materials
TABLE 1
3. Procedure
Subtask 52-31-14-810-002-A01
A. Fault Isolation
(1) Fault Isolation Table:
FAULT POSSIBLE CAUSE CORRECTION
(1) You cannot move the hand (a) Parts of the hand lever Examine the hand lever
lever assembly to the mechanism are damaged. mechanism and replace the
OPEN or CLOSED damaged parts.
position.
(b) Parts of the latching shaft are Examine the latching shaft and
damaged. replace the damaged parts.
(c) Parts of the locking shaft are Examine the locking shaft and
damaged. replace the damaged parts.
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TASK 52-31-14-810-801-C01
Fault Isolation
1. General
A. You must do general tests of the door before the DISASSEMBLY and after the REPAIR. This
makes sure that the correct function is given.
B. This FAULT ISOLATION is for the door mechanism only.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
03JBA1 Silicone base Grease-General Purpose - -
03HBD9 Synthetic Ester base Grease-General Purpose Low Temp -
Consumable Materials
TABLE 1
3. Procedure
Subtask 52-31-14-810-003-A01
A. Fault Isolation
(1) Fault Isolation Table:
FAULT POSSIBLE CAUSE CORRECTION
(1) You cannot move the hand (a) Parts of the hand lever Examine the hand lever
lever assembly to the mechanism are damaged. mechanism and replace the
OPEN or CLOSED damaged parts.
position.
(b) Parts of the latching shaft are Examine the latching shaft and
damaged. replace the damaged parts.
(c) Parts of the locking shaft are Examine the locking shaft and
damaged. replace the damaged parts.
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TASK 52-31-14-878-805-A01
Schematics and Wiring Diagrams
1. Wiring Diagram
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2
B R
A A
R
13 A 3154−5864−CF24
3154−5863−CF24 F B
B B
B
14 G C
7522VP
28WV−A
1
B R
A A
R
1 A 5235−1023−CF24
5235−1025−CF24 B
F B B
B
2 G C
7532VP
4 5MJ−A
E 2552−1024−CF24 B
11 2552−1034−CF24 K
D 2552−1025−CF24 E
12 2552−1035−CF24 J
C 2552−1026−CF24 D
3 2552−1036−CF24 H
B 2552−1027−CF24 C
4 2552−1037−CF24 G
A 2552−1028−CF24 A
5 2552−1038−CF24 F
3
K 2552−1029−CF18 L
6 2552−1039−CF18 E
D 2552−1030−CF18 J
7 2552−1040−CF18 J
C 2552−1031−CF18 K
8 2552−1041−CF18 H
B 2552−1032−CF24 N
9 2552−1042−CF24 G
A 2552−1033−CF24 G
10 2552−1043−CF24 F
P
7526VT
2552−1023−CF18
1856VC−A 6851VN/B2 7510VC1−A
FWD CARGO COMPARTMENT DOOR
F_CM_523114_1_0080101_01_00
Wiring Diagram
FIGURE-52-31-14-991-008-A01
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DISASSEMBLY
TASK 52-31-14-000-801-A01
Removal of the Identification Plate, the Insulation and the Door Seal
1. General
-
NOTE : See REPAIR TASK 52-31-14-300-803-A01 for the replacement of component parts which
have a permanent connection.
A. Make sure that the door is in a supporting device with the correct shape to prevent damage to
the door.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-31-14-300-803-A01 Replacement of Parts
TASK 52-31-14-210-803-A01 Door Seal
Referenced Information
TABLE 1
3. Procedure
Subtask 52-31-14-010-001-A01
A. Removal of the Identification Plate, the Insulation and the Door Seal
NOTE : For the replacement of the identification plate 01-070, see REPAIR TASK
52-31-14-300-803-A01.
(1) Remove the cover 30-170 as follows:
(a) Remove the screws 30-180, the washers 30-190, the cover 30-170 and the spacers
30-200 from the door structure.
(2) Remove the insulation as follows:
(a) Release the stud assemblies 30-020 and 30-060 on the fire protection lining assembly
30-010.
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(b) Remove the fire protection lining assembly 30-010 from the hook tape 30-140 and the
loop tape 30-150 and the door structure.
NOTE : It is only necessary to replace the lock washers 30-050, the washers 30-030
and the spacers 30-040 if they are damaged.
(c) Remove the insulation 30-070, 30-075, 30-080, 30-090, 30-100, 30-110 and 30-120
from the door structure.
(3) Remove the Door Seal 30-160 as follows:
(a) Remove the door seal 30-160 from the door structure.
NOTE : It is only necessary to replace the door seal 30-160 if it is not in the
applicable limits, see CHECK TASK 52-31-14-210-803-A01 and REPAIR
TASK 52-31-14-300-803-A01.
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TASK 52-31-14-000-801-B01
Removal of the Identification Plate, the Insulation and the Door Seal
1. General
-
NOTE : See REPAIR TASK 52-31-14-300-803-A01 for the replacement of component parts which
have a permanent connection.
A. Make sure that the door is in a supporting device with the correct shape to prevent damage to
the door.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-31-14-300-803-A01 Replacement of Parts
TASK 52-31-14-210-803-A01 Door Seal
Referenced Information
TABLE 1
3. Procedure
Subtask 52-31-14-010-007-A01
A. Removal of the Identification Plate, the Insulation and the Door Seal
NOTE : For the replacement of the identification plate 01-070, see REPAIR TASK
52-31-14-300-803-A01.
(1) Remove the cover 30A-170 as follows:
(a) Remove the screws 30A-180, the washers 30A-190, the cover 30A-170 and the spacers
30A-200 from the door structure.
(2) Remove the insulation as follows:
(a) Release the studs 30-060 on the fire protection lining assembly 30A-010.
(b) Remove the fire protection lining assembly 30A-010 from the self adhesive tape
30A-125 and the door structure.
NOTE : It is only necessary to replace the lock washers 30A-055, the washers
30A-035 and the spacers 30A-045 if they are damaged.
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(c) Remove the insulation 30A-070, 30A-075, 30A-080, 30A-090, 30A-100 and 30A-110
from the door structure.
(3) Remove the Door Seal 30A-160 as follows:
(a) Remove the door seal 30A-160 from the door structure.
NOTE : It is only necessary to replace the door seal 30A-160 if it is not in the
applicable limits, see CHECK TASK 52-31-14-210-803-A01 and REPAIR
TASK 52-31-14-300-803-A01.
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TASK 52-31-14-000-802-A01
Removal and Disassembly of the Access Panel
1. General
-
NOTE : See REPAIR TASK 52-31-14-300-803-A01 for the replacement of component parts which
have a permanent connection.
A. Make sure that the door is in a supporting device with the correct shape to prevent damage to
the door.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-31-14-300-803-A01 Replacement of Parts
Referenced Information
TABLE 1
3. Procedure
Subtask 52-31-14-000-001-A01
A. Removal and Disassembly of the Access Panel
NOTE : It is only necessary to replace the studs 33-070, 33-100 and 33-110, the
washers 33-080 and the tab washers 33-090 from the access cover 33-020 if
they are damaged.
NOTE : It is only necessary to replace the riveted receptacles 33-120 if they are
damaged, see REPAIR TASK 52-31-14-300-803-A01.
(b) Remove the screws 33-170 and 33-190, the washers 33-180 and the access cover
assembly 33-140 from the door structure.
NOTE : Record the position of the screws 33-170 and 33-190 for the assembly
procedure.
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NOTE : It is only necessary to replace the sealing sections 33-160 on the access
cover 33-150 if they are damaged.
(2) Remove the access covers 33-200 as follows:
(a) Remove the screws 33-210 and the access covers 33-200 from the door structure.
(3) Remove the adjusting screws 33-220 as follows:
NOTE : It is only necessary to replace the adjusting screws 33-220, the nuts 33-230 and
the tab washers 33-240 if they are damaged.
NOTE : It is only necessary to replace the inserts 33-250 from the door structure if they
are damaged, see REPAIR TASK 52-31-14-300-803-A01.
(4) Remove the sight glasses 33-060 as follows:
NOTE : It is only necessary to replace the sight glasses 33-060 if they are damaged.
(a) Remove the nuts 33-040, the screws 33-030, the sheet 33-050 and remove the sight
glass 33-060 from the access cover 33-020.
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TASK 52-31-14-000-803-A01
Removal of the X-Stops, the Sealing Plate and the Protective Plugs
1. General
-
NOTE : See REPAIR TASK 52-31-14-300-803-A01 for the replacement of component parts which
have a permanent connection.
A. Make sure that the door is in a supporting device with the correct shape to prevent damage to
the door.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-31-14-300-803-A01 Replacement of Parts
Referenced Information
TABLE 1
3. Procedure
Subtask 52-31-14-010-002-A01
A. Removal of the X-Stops, the Sealing Plate and the Protective Plugs
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NOTE : It is only necessary to replace the bushings 95-020, 96-020, 95-030, 96-030,
95-040, 96-040, 95-050, 96-050, 95-060, 96-060, 95-070, 96-070, 96-080,
96-100, 95-110, 96-110, 95-120, 96-120, 95-130, 96-130, 95-140, 96-140,
95-150, 96-150, 95-160, 95-170, 96-170, 95-190, 96-190, 95-200, 96-200,
95-210, 95-220, 95-230, 96-230, 95-240, 96-240, 96-250, 96-260, 96-270,
95-280, 96-280, 96-290, 96-320, 96-340 and 96-360 and the threaded
inserts 96-210,95-260 and 96-370 on the door structure if they are
damaged, see REPAIR TASK 52-31-14-300-803-A01.
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TASK 52-31-14-000-804-A01
Removal of the Door Handle Mechanism
1. General
-
NOTE : See REPAIR TASK 52-31-14-300-803-A01 for the replacement of component parts which
have a permanent connection.
A. Make sure that the door is in a supporting device with the correct shape to prevent damage to
the door.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-31-14-300-803-A01 Replacement of Parts
Referenced Information
TABLE 1
3. Procedure
Subtask 52-31-14-010-003-A01
A. Removal of the Door Handle Mechanism
NOTE : The locally made bush must be of aluminum or bronze and must have these
dimensions:
Length: 12.0 mm (0.472 in)
Inner 7.5 mm (0.295 in)
Diameter:
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NOTE : Record the number and position of the spacer washers 45-260 and 45-280
or 45-281 or 45-282 or 45-283 or 45-284 or 45-285 or 45-286 or 45-287 for
the assembly procedure.
NOTE : It is only necessary to replace the lubrication fitting 45-610 on the shaft
45-250 if it is damaged, see REPAIR TASK 52-31-14-300-803-A01.
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(e) Remove the washers 45-070, the locating pins 45-050 and the washers 45-080 and
remove the actuating unit 45-040 from the lever 45-090 and the bracket 45-030.
NOTE : Record the position of the lever 45-090 and the universal joint lock 45-240 on the
shaft 45-360 for the assembly procedure.
(a) Remove the nut 45-110, the washer 45-220 and the bolt 45-230 from the universal
joint lock 45-240.
(b) Carefully remove the shaft 45-360 from the door structure and remove the universal
joint lock 45-240, the roller lever assembly 45-370 and the universal joint assembly
45-510.
NOTE : It is only necessary to replace the bonded-in bearing 45-590 and the pressed
in-bushings 45-530 from the universal joint latch 45-520 if they are
damaged, see REPAIR TASK 52-31-14-300-803-A01.
(c) Remove and discard the cotter pin 45-420 from the nut 45-410.
(d) Remove the nut 45-410, the washer 45-430 and the bolt 45-440, and remove the roller
45-400 from the roller lever 45-380.
NOTE : It is only necessary to replace the pressed in-bushings 45-390 on the roller
lever 45-380 if they are damaged, see REPAIR TASK 52-31-14-300-803-
A01.
(8) Remove the rod assemblies 45-160 and 45-600 as follows:
(a) Remove and discard the cotter pins 45-170 from the fork-end connections of the rod
assemblies 45-160 and 45-600.
(b) Remove the nuts 45-180, the washers 45-190, the bolts 45-200 and the washers
45-210 from the fork-end connections of the rod assemblies 45-160 and 45-600.
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(c) Disconnect the fork-end of the rod assembly 45-160 from the locking shaft.
NOTE : Record the thickness of the sheet 45-480 for the assembly procedure.
(10) Remove the bolt 45-270 as follows:
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TASK 52-31-14-000-804-B01
Removal of the Door Handle Mechanism
1. General
-
NOTE : See REPAIR TASK 52-31-14-300-803-A01 for the replacement of component parts which
have a permanent connection.
A. Make sure that the door is in a supporting device with the correct shape to prevent damage to
the door.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-31-14-300-803-A01 Replacement of Parts
Referenced Information
TABLE 1
3. Procedure
Subtask 52-31-14-010-009-A01
A. Removal of the Door Handle Mechanism
NOTE : The locally made bush must be of aluminum or bronze and must have these
dimensions:
Length: 12.0 mm (0.472 in)
Inner 7.5 mm (0.295 in)
Diameter:
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NOTE : Record the number and position of the spacer washers 45A-260 and
45A-280 or 45A-281 or 45A-282 or 45A-283 or 45A-284 or 45A-285 or
45A-286 or 45A-287 for the assembly procedure.
NOTE : It is only necessary to replace the lubrication fitting 45A-610 on the shaft
45A-250 if it is damaged, see REPAIR TASK 52-31-14-300-803-A01.
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(e) Remove the nut 45A-670, the washer 45A-690, the bolt 45A-720, the washer
45A-690, the spring sleeve 45A-660 and the washers 45A-700 from the bracket
45A-630.
(f) Remove the spring sleeve 45A-660, the spacer 45A-730, the compression spring
45A-740 and the spacer 45A-730 from the spring bolt 45A-650.
(g) Remove the nut 45A-670, the washer 45A-690, the bolt 45A-720, the washer 45A-690
and the spring bolt 45A-650 from the serrated lever 45A-640.
NOTE : It is only necessary to replace the bonded-in bearings 45A-710 if they are
damaged, see REPAIR TASK 52-31-14-300-803-A01.
NOTE : Record the position of the serrated lever 45A-640 and the universal joint lock
45A-240 on the shaft 45A-360 for the assembly procedure.
(a) Remove the nut 45A-110, the washer 45A-220 and the bolt 45A-230 from the
universal joint lock 45A-240.
(b) Carefully remove the shaft 45A-360 from the door structure and remove the universal
joint lock 45A-240, the roller lever assembly 45A-370 and the universal joint assembly
45A-510.
NOTE : It is only necessary to replace the bonded-in bearing 45A-590 and the
pressed in-bushings 45A-530 from the universal joint latch 45A-520 if they
are damaged, see REPAIR TASK 52-31-14-300-803-A01.
(c) Remove and discard the cotter pin 45A-420 from the nut 45A-410.
(d) Remove the nut 45A-410, the washer 45A-430 and the bolt 45A-440 and remove the
roller 45A-400 from the roller lever 45A-380.
NOTE : It is only necessary to replace the pressed in-bushings 45A-390 on the roller
lever 45A-380 if they are damaged, see REPAIR TASK 52-31-14-300-803-
A01.
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NOTE : Record the thickness of the filler sheet 45A-480 for the assembly procedure.
(10) Remove the bolt 45A-270 as follows:
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TASK 52-31-14-000-805-A01
Disassembly of the Hand lever Assembly
1. General
-
NOTE : See REPAIR TASK 52-31-14-300-803-A01 for the replacement of component parts which
have a permanent connection.
A. Make sure that the door is in a supporting device with the correct shape to prevent damage to
the door.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-31-14-300-803-A01 Replacement of Parts
Referenced Information
TABLE 1
3. Procedure
Subtask 52-31-14-000-011-A01
A. Disassembly of the Hand lever Assembly
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(f) Remove the washers 48-150, the bearing bolt 48-160 and the spring sleeve 48-170, the
spring 48-110 and the handle flap 48-100 from the hand lever 48-010.
NOTE : It is only necessary to replace the shouldered bushings 48-070 and the
bushings 48-210 if they are damaged, see REPAIR TASK
52-31-14-300-803-A01.
NOTE : It is only necessary to replace the inserts 48-190 if they are damaged, see
REPAIR TASK 52-31-14-300-803-A01.
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TASK 52-31-14-000-805-B01
Disassembly of the Hand lever Assembly
1. General
-
NOTE : See REPAIR TASK 52-31-14-300-803-A01 for the replacement of component parts which
have a permanent connection.
A. Make sure that the door is in a supporting device with the correct shape to prevent damage to
the door.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-31-14-300-803-A01 Replacement of Parts
Referenced Information
TABLE 1
3. Procedure
Subtask 52-31-14-000-012-A01
A. Disassembly of the Hand lever Assembly
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(f) Remove the screw 48A-330 and the washer 48A-340 from the catch pin 48A-310 and
the handle flap 48A-100.
(g) Remove the retaining rings 48A-370, the washers 48A-360, the lifting device 48A-390
and the leg spring 48A-380 from the handle flap 48A-100.
(h) Remove and discard the cotter pins 48A-125 from each end of the pivot pin 48A-290.
NOTE : It is only necessary to replace the shouldered bushings 48A-070 and the
bushings 48A-210, 48A-240 and 48A-320 if they are damaged, see REPAIR
TASK 52-31-14-300-803-A01.
NOTE : It is only necessary to replace the inserts 48A-190 and 48A-350 if they are
damaged, see REPAIR TASK 52-31-14-300-803-A01.
NOTE : It is only necessary to replace the bonded sliding layers 48A-200 and
48A-280 if they are damaged.
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TASK 52-31-14-000-806-A01
Removal of the Latching Mechanism Assemblies
1. General
-
NOTE : See REPAIR TASK 52-31-14-300-803-A01 for the replacement of component parts which
have a permanent connection.
A. Make sure that the door is in a supporting device with the correct shape to prevent damage to
the door.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-31-14-300-803-A01 Replacement of Parts
Referenced Information
TABLE 1
3. Procedure
Subtask 52-31-14-010-012-A01
A. Removal of the Latching Mechanism Assemblies
NOTE : Do the steps which follow for each of the six latching mechanism assemblies 50-020
and 50-030.
(1) Remove the latching mechanism assemblies 50-020 and 50-030 as follows:
(a) Remove and discard the cotter pin 50-270 from the nut 50-290.
(b) Remove the nut 50-290, the washer 50-280, the bolt 50-230 or 50-240, the washer
50-280 and the bushings 50-250 and 50-260.
(c) Remove the nut 50-200, the washer 50-150, the bolt 50-140 and the washer 50-150.
(d) Remove and discard the cotter pin 50-180 from the nut 50-190.
(e) Remove the nut 50-190, the washer 50-170, the bolt 50-160, the washer 50-170, the
bushing 50-220 and the sleeve 50-210.
(f) Remove and discard the cotter pin 50-050 from the nut 50-060.
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(g) Remove the nut 50-060, the washer 50-070, the bolt 50-080, the washer 50-090, the
bushings 50-100 and 50-110 and the sleeve 50-120.
(h) Remove the latching mechanism assemblies 50-020 and 50-030 from the door
structure.
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TASK 52-31-14-000-806-B01
Removal of the Latching Mechanism Assemblies
1. General
-
NOTE : See REPAIR TASK 52-31-14-300-803-A01 for the replacement of component parts which
have a permanent connection.
A. Make sure that the door is in a supporting device with the correct shape to prevent damage to
the door.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-31-14-300-803-A01 Replacement of Parts
Referenced Information
TABLE 1
3. Procedure
Subtask 52-31-14-010-011-A01
A. Removal of the Latching Mechanism Assemblies
NOTE : Do the steps which follow for each of the six latching mechanism assemblies 50A-020
and 50A-030.
(1) Remove the latching mechanism assemblies 50A-020 and 50A-030 as follows:
(a) Remove and discard the cotter pin 50A-270 from the nut 50A-290.
(b) Remove the nut 50A-290, the washer 50A-280, the bolt 50A-230 or 50A-240, the
washer 50A-280 and the bushings 50A-250 and 50A-260.
(c) Remove the nut 50A-200, the washer 50A-150, the bolt 50A-140 and the washer
50A-150.
(d) Remove and discard the cotter pin 50A-180 from the nut 50A-190.
(e) Remove the nut 50A-190, the washer 50A-170, the bolt 50A-160, the washer
50A-170, the bushing 50A-220 and the sleeve 50A-210.
(f) Remove and discard the cotter pin 50A-050 from the nut 50A-060.
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(g) Remove the nut 50A-060, the washer 50A-070, the bolt 50A-080, the washer
50A-090, the bushings 50A-100 and 50A-110 and the sleeve 50A-120.
(h) Remove the latching mechanism assemblies 50A-020 and 50A-030 from the door
structure.
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TASK 52-31-14-000-807-A01
Disassembly of the Latching Mechanism Assemblies
1. General
-
NOTE : See REPAIR TASK 52-31-14-300-803-A01 for the replacement of component parts which
have a permanent connection.
A. Make sure that the door is in a supporting device with the correct shape to prevent damage to
the door.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-31-14-300-803-A01 Replacement of Parts
Referenced Information
TABLE 1
3. Procedure
Subtask 52-31-14-010-013-A01
A. Disassembly of the Latching Mechanism Assemblies
NOTE : Do the steps which follow for each of the six latching mechanism assemblies.
(1) Disassemble the latching mechanism assemblies as follows:
(a) Remove and discard the cotter pins 60-070 from the nuts 60-080.
(b) Remove the nuts 60-080, the washers 60-090, the bolts 60-100 and 60-110 and the
washers 60-120.
(c) Remove the connecting link 60-150 from the bellcrank assembly 60-160 and the
latching hook assembly 60-010.
(d) Remove the bushings 60-130 and 60-140 from the connecting link 60-150.
(e) Remove the sleeves 60-060 from the latching hook assembly 60-010 and the bellcrank
assembly 60-160.
(f) Remove and discard the cotter pin 60-070 from the nut 60-210.
(g) Remove the nut 60-210, the washer 60-220, the bolt 60-230, the washer 60-220 and
the connecting rod 60-260 from the bellcrank assembly 60-160.
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(h) Remove the bushings 60-240 and 60-250 from the bellcrank 60-170.
NOTE : It is only necessary to replace the shouldered bushings 60-040, 60-050 and
60-190 and the bushing 60-180 if they are damaged, see REPAIR TASK
52-31-14-300-803-A01.
NOTE : It is only necessary to replace the lubrication fittings 60-030 and 60-200
from the latching hook 60-020 and the bellcrank 60-170 if they are
damaged, see REPAIR TASK 52-31-14-300-803-A01.
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TASK 52-31-14-000-808-A01
Removal and Disassembly of the Latching Shaft Assembly
1. General
-
NOTE : See REPAIR TASK 52-31-14-300-803-A01 for the replacement of component parts which
have a permanent connection.
A. Make sure that the door is in a supporting device with the correct shape to prevent damage to
the door.
2. Job Set-up Information
A. Referenced Information
REFERENCE DESIGNATION
TASK 52-31-14-300-803-A01 Replacement of Parts
TASK 52-31-14-000-804-A01 Removal of the Door Handle Mechanism
TASK 52-31-14-000-804-B01 Removal of the Door Handle Mechanism
TASK 52-31-14-000-806-A01 Removal of the Latching Mechanism Assemblies
TASK 52-31-14-000-806-B01 Removal of the Latching Mechanism Assemblies
Referenced Information
TABLE 1
3. Procedure
Subtask 52-31-14-000-015-A01
A. Removal and Disassembly of the Latching Shaft Assembly
NOTE : Before you remove the latching shaft assembly 54-010 you must disconnect the door
handle mechanism, see DISASSEMBLY TASK 52-31-14-000-804-A01TASK
52-31-14-000-804-B01 and the latching mechanism, see DISASSEMBLY TASK
52-31-14-000-806-A01TASK 52-31-14-000-806-B01.
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(1) Remove and disassemble the latching shaft assembly 54-010 as follows:
(a) Remove the nuts 54-130, the sleeves 54-120 and the taper pins 54-100 and 54-110.
NOTE : Identify and record the position of the taper pin 54-110 for the assembly
procedure.
(b) Remove the latching shaft 54-020 with the shaft levers 54-030 and 54-040, the switch
lever 54-050, the stop cam 54-060 and the hinged lever assembly 54-070.
NOTE : It is only necessary to replace the bonded-in bearing 54-090 from the hinged
lever 54-080 if it is damaged, see REPAIR TASK 52-31-14-300-803-A01.
NOTE : Record the position of the shaft levers 54-030 and 54-040 for the assembly
procedure.
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TASK 52-31-14-000-809-A01
Removal and Disassembly of the Interlock Mechanisms
1. General
-
NOTE : See REPAIR TASK 52-31-14-300-803-A01 for the replacement of component parts which
have a permanent connection.
A. Make sure that the door is in a supporting device with the correct shape to prevent damage to
the door.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-31-14-300-803-A01 Replacement of Parts
Referenced Information
TABLE 1
3. Procedure
Subtask 52-31-14-000-002-A01
A. Removal and Disassembly of the Interlock Mechanism
NOTE : It is only necessary to replace the bushing 53-030 from the spring sleeve
53-020 if it is damaged, see REPAIR TASK 52-31-14-300-803-A01.
(d) Remove and discard the cotter pin 53-190 from the nut 53-310.
(e) Remove the nut 53-310, the washer 53-200, the bolt 53-300 and the washer 53-290.
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NOTE : It is only necessary to replace the bushings 53-330 and 53-340 from the
door structure if they are damaged, see REPAIR TASK 52-31-14-300-803-
A01.
(g) Remove and discard the cotter pin 53-250 from the nut 53-240.
(h) Remove the nut 53-240, the washer 53-230, the bolt 53-220 and the washer 53-230.
(i) Remove the interlock mechanism 53-050 from the door structure.
(j) Remove the bushing 53-280 from the lever 53-130.
NOTE : It is only necessary to replace the bushings 53-260 and 53-270 from the
door structure if they are damaged, see REPAIR TASK 52-31-14-300-803-
A01.
(k) Remove and discard the cotter pin 53-190 from the pin 53-180.
(l) Remove the washer 53-200 and the pin 53-180.
(2) Disassemble the interlock mechanism 53-050 as follows:
(a) Remove the retaining ring 53-080, the pin 53-070 and the bolt 53-170.
(b) Remove the retaining rings 53-080 and the pins 53-070 to remove the levers 53-090
and 53-130 from the connecting rod 53-060.
(c) Release the locking plate 53-160 and remove the adjusting screw 53-140, the nut
53-150 and the locking plate 53-160 from the lever 53-130.
(d) Discard the locking plate 53-160.
(e) Remove the retaining ring 53-120, the pin 53-110 and the roller 53-100 from the lever
53-090.
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TASK 52-31-14-000-809-B01
Removal and Disassembly of the Interlock Mechanisms
1. General
-
NOTE : See REPAIR TASK 52-31-14-300-803-A01 for the replacement of component parts which
have a permanent connection.
A. Make sure that the door is in a supporting device with the correct shape to prevent damage to
the door.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-31-14-300-803-A01 Replacement of Parts
Referenced Information
TABLE 1
3. Procedure
Subtask 52-31-14-000-016-A01
A. Removal and Disassembly of the Interlock Mechanism
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NOTE : It is only necessary to replace the bushings 53A-260 and 53A-270 from the
door structure if they are damaged, see REPAIR TASK 52-31-14-300-803-
A01.
(2) Disassemble the interlock mechanism as follows:
(a) Remove the retaining ring 53A-430 and the spring bolt 53A-420 from the lever
53A-470.
(b) Release the locking plate 53A-460 and remove the adjusting screw 53A-440, the nut
53A-450 and the locking plate 53A-460 from the lever 53A-470.
(c) Discard the locking plate 53A-460.
(d) Remove the retaining ring 53A-400, the pin 53A-390 and the roller 53A-410 from the
lever 53A-470.
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TASK 52-31-14-000-810-A01
Removal and Disassembly of the Locking Shaft Assembly
1. General
-
NOTE : See REPAIR TASK 52-31-14-300-803-A01 for the replacement of component parts which
have a permanent connection.
A. Make sure that the door is in a supporting device with the correct shape to prevent damage to
the door.
2. Job Set-up Information
A. Referenced Information
REFERENCE DESIGNATION
TASK 52-31-14-300-803-A01 Replacement of Parts
TASK 52-31-14-000-804-A01 Removal of the Door Handle Mechanism
TASK 52-31-14-000-812-A01 Removal and Disassembly of the Vent Door Mechanism
TASK 52-31-14-000-812-B01 Removal and Disassembly of the Vent Door Mechanism
TASK 52-31-14-000-811-A01 Removal and Disassembly of the Rods and Drift Pins Installation
TASK 52-31-14-000-811-B01 Removal and Disassembly of the Rods and Drift Pins Installation
Referenced Information
TABLE 1
3. Procedure
Subtask 52-31-14-000-003-A01
A. Removal and Disassembly of the Locking Shaft Assembly
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NOTE : Before you remove the locking shaft assembly, you must disconnect these component
parts:
- The handle mechanism, see DISASSEMBLY TASK 52-31-14-000-804-A01
- The vent door mechanism, see DISASSEMBLY TASK 52-31-14-000-812-
A01TASK 52-31-14-000-812-B01
- The drift pin mechanism, see DISASSEMBLY TASK 52-31-14-000-811-A01TASK
52-31-14-000-811-B01 from the locking shaft assembly.
(1) Remove the locking shaft 51-020 as follows:
(a) Remove the nuts 51-110, the washers 51-100, the sleeves 51-090, the taper pins
51-080 and the rivet pins 51-120.
(b) Remove the locking shaft 51-020 with the lever 51-030, the locking cams 51-040, the
washers 50-130 and the hinged lever assembly 51-050.
NOTE : Record the position of the locking cams 51-040 and the washers 50-130 for
the assembly procedure.
NOTE : It is only necessary to replace the bonded-in bearing 51-070 from the hinged
lever 51-060 if it is damaged, see REPAIR .
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TASK 52-31-14-000-810-B01
Removal and Disassembly of the Locking Shaft Assembly
1. General
-
NOTE : See REPAIR TASK 52-31-14-300-803-A01 for the replacement of component parts which
have a permanent connection.
A. Make sure that the door is in a supporting device with the correct shape to prevent damage to
the door.
2. Job Set-up Information
A. Referenced Information
REFERENCE DESIGNATION
TASK 52-31-14-300-803-A01 Replacement of Parts
TASK 52-31-14-000-804-A01 Removal of the Door Handle Mechanism
TASK 52-31-14-000-812-B01 Removal and Disassembly of the Vent Door Mechanism
TASK 52-31-14-000-811-C01 Removal and Disassembly of the Rods and Drift Pins Installation
Referenced Information
TABLE 1
3. Procedure
Subtask 52-31-14-000-017-A01
A. Removal and Disassembly of the Safety Shaft Assembly
NOTE : Before you remove the safety shaft assembly, you must disconnect these component
parts:
- The handle mechanism, see DISASSEMBLY TASK 52-31-14-000-804-A01
- The vent door mechanism, see DISASSEMBLY TASK 52-31-14-000-812-B01
- The drift pin mechanism, see DISASSEMBLY TASK 52-31-14-000-811-C01 from
the safety shaft assembly.
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NOTE : Record the position of the locking cams 51A-040 and the washers 50-130
for the assembly procedure.
NOTE : It is only necessary to replace the bonded-in bearing 51A-070 from the
hinged lever 51A-060 if it is damaged, see REPAIR TASK
52-31-14-300-803-A01.
Subtask 52-31-14-000-017-B01
B. Removal and Disassembly of the Safety Shaft Assembly
NOTE : Before you remove the safety shaft assembly, you must disconnect these component
parts:
- The handle mechanism, see DISASSEMBLY TASK 52-31-14-000-804-B01
- The vent door mechanism, see DISASSEMBLY TASK 52-31-14-000-812-B01
- The drift pin mechanism, see DISASSEMBLY TASK 52-31-14-000-811-C01 from
the safety shaft assembly.
(1) Remove the locking shaft 51A-020 as follows:
(a) Remove the nuts 51A-115, the washers 51A-105, the sleeves 51A-090 and the taper
pins 51A-080.
(b) Remove the nuts 51A-130 and the rivet pins 51A-120.
(c) Remove the locking shaft 51A-020 with the lever 51A-030, the locking cams 51A-040,
the washers 50A-130 and the hinged lever assembly 51A-050.
NOTE : Record the position of the locking cams 51A-040 and the washers 50A-130
for the assembly procedure.
NOTE : It is only necessary to replace the bonded-in bearing 51A-070 from the
hinged lever 51A-060 if it is damaged, see REPAIR TASK
52-31-14-300-803-A01.
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TASK 52-31-14-000-811-A01
Removal and Disassembly of the Rods and Drift Pins Installation
1. General
A. Make sure the door is in a supporting device with the correct shape to prevent damage to the
door.
-
NOTE : See REPAIR for the replacement of component parts which have a permanent
connection.
2. Job Set-up Information
A. Referenced Information
REFERENCE DESIGNATION
PMS 01-04-24
Referenced Information
TABLE 1
3. Procedure
Subtask 52-31-14-000-004-A01
A. Removal and Disassembly of the Rods and Drift Pins Installation
NOTE : It is only necessary to replace the bonded-in bearings 58-030 from the
connecting rod 58-020 if they are damaged, see REPAIR .
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NOTE : It is only necessary to replace the shouldered bushings 58-380 and the
bushings 58-390 if they are damaged, see REPAIR .
NOTE : Record the positions of the serrated lever assembly 58-160 and the serrated
lever 58-090 on the sequence shaft assembly 58-120 for the assembly
procedure.
1 Remove and discard the cotter pin 57-250 from the nut 57-240.
2 Remove the nut 57-240, the washer 57-230, the bolt 57-210 and the washer
57-220.
3 Remove the fixed rod 57-130 from the serrated lever assembly 58-160.
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4 Remove the nuts 58-220, the washers 58-210 and 58-215 and the rivet pins
58-200 and 58-230.
5 Release the lock washer 58-110.
6 Remove the screw 58-100 and the lock washer 58-110 from the serrated lever
58-090.
7 Discard the lock washer 58-110.
8 Remove the serrated lever 58-090 from the sequence shaft assembly 58-120.
9 Remove the link lever 58-140 and the serrated lever 58-170 from the sequence
shaft assembly 58-120.
NOTE : It is only necessary to replace the bonded-in bearing 58-180 from the
serrated lever 58-170 if it is damaged, see REPAIR .
10 Remove the sequence shaft 58-130 and the locking cam 58-190 from the door
structure.
(e) Remove the fixed rod 63-210 as follows:
1 Remove and discard the cotter pin 63-090 from the nut 63-080.
2 Remove the nut 63-080, the washer 63-070, the bolt 63-120 and the washer
63-130.
3 Remove the fixed rod 63-210 from the link lever assembly 57-530.
(f) Remove the fixed rod 57-260 as follows:
1 Remove and discard the cotter pin 57-250 from the nut 57-240.
2 Remove the nut 57-240, the washer 57-230, the bolt 57-210 and the washer
57-220.
3 Remove the fixed rod 57-260 from the beam 4 lever 57-050.
(g) Remove and disassemble the beam 4 cover assembly 57-020 as follows:
1 Remove the bolts 57-190, the washers 57-200 and the beam 4 cover assembly
57-020 from the door structure.
2 Remove and discard the cotter pin 57-180 from the nut 57-170.
3 Remove the nut 57-170, the washer 57-160, the bolt 57-140 and the washer
57-150.
4 Remove the fixed rod 57-130 from the beam 4 lever 57-050.
5 Remove the nuts 57-090, the sleeves 57-100 and the taper pins 57-080.
6 Remove the beam 4 lever 57-050 (outer side of the cover assembly 57-030) and
the spacer sleeve 57-120 from the beam 4 shaft 57-110.
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7 Support the beam 4 lever 57-050 (inside the cover assembly 57-030) and remove
the beam 4 shaft 57-110 from the cover assembly 57-030.
NOTE : It is only necessary to replace the bonded-in bearings 57-070 from the
levers 57-060 if they are damaged, see REPAIR .
NOTE : It is only necessary to replace the shouldered bushings 57-040 from the
beam 4 cover assembly 57-020 if they are damaged, see REPAIR .
(h) Remove the fixed rod 57-260 from the link lever 57-320 as follows:
1 Remove and discard the cotter pin 57-250 from the nut 57-240.
2 Remove the nut 57-240, the washer 57-230, the bolt 57-210 and the washer
57-220.
3 Remove the fixed rod 57-260 from the link lever 57-320.
(i) Remove the fixed rod 57-400 as follows:
1 Remove and discard the cotter pin 57-250 from the nut 57-240.
2 Remove the nut 57-240, the washer 57-230, the bolt 57-210 and the washer
57-220.
3 Remove the fixed rod 57-400 and the washer 57-390 from the bellcrank assembly
57-270.
4 Remove and discard the cotter pin 57-430 from the nut 57-420.
5 Remove the nut 57-420, the washer 57-200 and the bolt 57-410.
6 Remove the fixed rod 57-400, the washer 57-450 and the bushing 57-440 from
the drift pin 57-460.
(j) Remove the drift pins 57-460 from the door structure as follows:
NOTE : It is only necessary to replace the drift pin bushings 57-570 from the door
structure if they are damaged, see REPAIR .
NOTE : It is only necessary to replace the lubrication fittings 57-580 from the door
structure if they are damaged, see REPAIR .
1 Remove the rod 57-560 as follows:
a Remove and discard the cotter pin 57-250 from the nut 57-240.
b Remove the nut 57-240, the washer 57-230, the bolt 57-210 and the
washer 57-220.
c Remove the rod 57-560 from the bellcrank assembly 57-270.
d Remove and discard the cotter pin 57-430 from the nut 57-420.
e Remove the nut 57-420, the washer 57-200 and the bolt 57-410.
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f Remove the rod 57-560, the washer 57-450 and the bushing 57-440 from
the drift pin 57-460.
2 Remove the adjustable rod 57-470 as follows:
a Remove and discard the cotter pins 57-250 from the nuts 57-240.
b Remove the nuts 57-240, the washers 57-230, the bolts 57-210 and the
washers 57-220.
c Remove the adjustable rod 57-470 from the bellcrank assemblies 57-270
and 57-480.
(k) Remove the bellcrank assembly 57-480 as follows:
1 Remove the nuts 57-380, the sleeves 57-370 and the taper pins 57-360.
2 Remove the beam 3 shaft 57-490 and the link lever assemblies 57-500 and
57-530 from the door structure.
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TASK 52-31-14-000-811-B01
Removal and Disassembly of the Rods and Drift Pins Installation
1. General
A. Make sure the door is in a supporting device with the correct shape to prevent damage to the
door.
NOTE : See REPAIR for the replacement of component parts which have a permanent
connection.
2. Job Set-up Information
A. Referenced Information
REFERENCE DESIGNATION
PMS 01-04-24
Referenced Information
TABLE 1
3. Procedure
Subtask 52-31-14-000-013-A01
A. Removal and Disassembly of the Rods and Drift Pins Installation
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2 Remove the nuts 58A-330 and 58A-410, the washers 58A-210 and 58A-320, the
bolts 58A-310 and 58A-400 and the link assembly 58-240.
3 Remove the sleeves 58A-350 and 58A-430 and the bushing 58A-150.
NOTE : Record the positions of the serrated lever assembly 58A-160 and the
serrated lever 58A-090 on the sequence shaft assembly 58A-120 for the
assembly procedure.
1 Remove and discard the cotter pin 57-250 from the nut 57-240.
2 Remove the nut 57-240, the washer 57-230, the bolt 57-210 and the washer
57-220.
3 Remove the fixed rod 57-130 from the serrated lever assembly 58A-160.
4 Remove the nuts 58A-220, the washers 58A-210 and 58A-215, the rivet pins
58A-200 and the bolt 58A-230.
5 Release the lock washer 58A-110.
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6 Remove the screw 58A-100 and the lock washer 58A-110 from the serrated lever
58A-090.
7 Discard the lock washer 58A-110.
8 Remove the serrated lever 58A-090 from the sequence shaft assembly 58A-120.
9 Remove the link lever 58A-140 and the serrated lever 58A-170 from the
sequence shaft assembly 58A-120.
NOTE : It is only necessary to replace the bonded-in bearing 58A-180 from the
serrated lever 58A-170 if it is damaged, see REPAIR .
10 Remove the sequence shaft 58A-130 and the locking cam 58A-190 from the door
structure.
(e) Remove the fixed rod 63A-210 as follows:
1 Remove and discard the cotter pin 63A-090 from the nut 63A-080.
2 Remove the nut 63A-080, the washer 63A-070, the bolt 63A-120 and the washer
63A-130.
3 Remove the fixed rod 63A-210 from the link lever assembly 57-530.
(f) Remove the fixed rod 57-260 as follows:
1 Remove and discard the cotter pin 57-250 from the nut 57-240.
2 Remove the nut 57-240, the washer 57-230, the bolt 57-210 and the washer
57-220.
3 Remove the fixed rod 57-260 from the beam 4 lever 57-050.
(g) Remove and disassemble the beam 4 cover assembly 57-020 as follows:
1 Remove the bolts 57-190, the washers 57-200 and the beam 4 cover assembly
57-020 from the door structure.
2 Remove and discard the cotter pin 57-180 from the nut 57-170.
3 Remove the nut 57-170, the washer 57-160, the bolt 57-140 and the washer
57-150.
4 Remove the fixed rod 57-130 from the beam 4 lever 57-050.
5 Remove the nuts 57-090, the sleeves 57-100 and the taper pins 57-080.
6 Remove the beam 4 lever 57-050 (outer side of the cover assembly 57-030) and
the spacer sleeve 57-120 from the beam 4 shaft 57-110.
7 Support the beam 4 lever 57-050 (inside the cover assembly 57-030) and remove
the beam 4 shaft 57-110 from the cover assembly 57-030.
NOTE : It is only necessary to replace the bonded-in bearings 57-070 from the
levers 57-060 if they are damaged, see REPAIR .
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NOTE : It is only necessary to replace the shouldered bushings 57-040 from the
beam 4 cover assembly 57-020 if they are damaged, see REPAIR .
(h) Remove the fixed rod 57-260 from the link lever 57-320 as follows:
1 Remove and discard the cotter pin 57-250 from the nut 57-240.
2 Remove the nut 57-240, the washer 57-230, the bolt 57-210 and the washer
57-220.
3 Remove the fixed rod 57-260 from the link lever 57-320.
(i) Remove the fixed rod 57-400 as follows:
1 Remove and discard the cotter pin 57-250 from the nut 57-240.
2 Remove the nut 57-240, the washer 57-230, the bolt 57-210 and the washer
57-220.
3 Remove the fixed rod 57-400 and the washer 57-390 from the bellcrank assembly
57-270.
4 Remove and discard the cotter pin 57-430 from the nut 57-420.
5 Remove the nut 57-420, the washer 57-200 and the bolt 57-410.
6 Remove the fixed rod 57-400, the washer 57-450 and the bushing 57-440 from
the drift pin 57-460.
(j) Remove the drift pins 57-460 from the door structure as follows:
NOTE : It is only necessary to replace the drift pin bushings 57-570 from the door
structure if they are damaged, see REPAIR .
NOTE : It is only necessary to replace the lubrication fittings 57-580 from the door
structure if they are damaged, see REPAIR .
1 Remove the rod 57-560 as follows:
a Remove and discard the cotter pin 57-250 from the nut 57-240.
b Remove the nut 57-240, the washer 57-230, the bolt 57-210 and the
washer 57-220.
c Remove the rod 57-560 from the bellcrank assembly 57-270.
d Remove and discard the cotter pin 57-430 from the nut 57-420.
e Remove the nut 57-420, the washer 57-200 and the bolt 57-410.
f Remove the rod 57-560, the washer 57-450 and the bushing 57-440 from
the drift pin 57-460.
2 Remove the adjustable rod 57-470 as follows:
a Remove and discard the cotter pins 57-250 from the nuts 57-240.
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b Remove the nuts 57-240, the washers 57-230, the bolts 57-210 and the
washers 57-220.
c Remove the adjustable rod 57-470 from the bellcrank assemblies 57-270
and 57-480.
(k) Remove the bellcrank assembly 57-480 as follows:
1 Remove the nuts 57-380, the sleeves 57-370 and the taper pins 57-360.
2 Remove the beam 3 shaft 57-490 and the link lever assemblies 57-500 and
57-530 from the door structure.
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TASK 52-31-14-000-811-C01
Removal and Disassembly of the Rods and Drift Pins Installation
1. General
A. Make sure the door is in a supporting device with the correct shape to prevent damage to the
door.
-
NOTE : See REPAIR TASK 52-31-14-300-803-A01 for the replacement of component parts
which have a permanent connection.
2. Job Set-up Information
A. Referenced Information
REFERENCE DESIGNATION
TASK 52-31-14-300-803-A01 Replacement of Parts
PMS 01-04-24
Referenced Information
TABLE 1
3. Procedure
Subtask 52-31-14-000-014-A01
A. Removal and Disassembly of the Rods and Drift Pins Installation
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NOTE : Record the positions of the serrated lever assembly 58B-160 and the
serrated lever 58B-090 on the sequence shaft assembly 58B-120 for the
assembly procedure.
1 Remove and discard the cotter pin 57-250 from the nut 57-240.
2 Remove the nut 57-240, the washer 57-230, the bolt 57-210 and the washer
57-220.
3 Remove the fixed rod 57-130 from the serrated lever assembly 58B-160.
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4 Remove the nuts 58B-225 and 58B-470, the washer 58B-215, the rivet pins
58B-200 and the bolt 58B-230.
5 Release the lock washer 58B-110.
6 Remove the screw 58B-100 and the lock washer 58B-110 from the serrated lever
58B-090.
7 Discard the lock washer 58B-110.
8 Remove the serrated lever 58B-090 from the sequence shaft assembly 58B-120.
9 Remove the link lever 58B-140 and the serrated lever 58B-170 from the
sequence shaft 58B-130.
NOTE : It is only necessary to replace the bonded-in bearing 58B-180 from the
serrated lever 58B-170 if it is damaged, see REPAIR TASK
52-31-14-300-803-A01.
10 Remove the sequence shaft 58B-130 and the locking cam 58B-190 from the door
structure.
(e) Remove the fixed rod 63A-210 as follows:
1 Remove and discard the cotter pin 63A-090 from the nut 63A-080.
2 Remove the nut 63A-080, the washer 63A-070, the bolt 63A-120 and the washer
63A-130.
3 Remove the fixed rod 63A-210 from the link lever assembly 57-530.
(f) Remove the fixed rod 57-260 as follows:
1 Remove and discard the cotter pin 57-250 from the nut 57-240.
2 Remove the nut 57-240, the washer 57-230, the bolt 57-210 and the washer
57-220.
3 Remove the fixed rod 57-260 from the beam 4 lever 57-050.
(g) Remove and disassemble the beam 4 cover assembly 57-020 as follows:
1 Remove the bolts 57-190, the washers 57-200 and the beam 4 cover assembly
57-020 from the door structure.
2 Remove and discard the cotter pin 57-180 from the nut 57-170.
3 Remove the nut 57-170, the washer 57-160, the bolt 57-140 and the washer
57-150.
4 Remove the fixed rod 57-130 from the beam 4 lever 57-050.
5 Remove the nuts 57-090, the sleeves 57-100 and the taper pins 57-080.
6 Remove the beam 4 lever 57-050 (outer side of the cover assembly 57-030) and
the spacer sleeve 57-120 from the beam 4 shaft 57-110.
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7 Support the beam 4 lever 57-050 (inside the cover assembly 57-030) and remove
the beam 4 shaft 57-110 from the cover assembly 57-030.
NOTE : It is only necessary to replace the bonded-in bearings 57-070 from the
levers 57-060 if they are damaged, see REPAIR TASK
52-31-14-300-803-A01.
NOTE : It is only necessary to replace the shouldered bushings 57-040 from the
beam 4 cover assembly 57-020 if they are damaged, see REPAIR
TASK 52-31-14-300-803-A01.
(h) Remove the fixed rod 57-260 from the link lever 57-320 as follows:
1 Remove and discard the cotter pin 57-250 from the nut 57-240.
2 Remove the nut 57-240, the washer 57-230, the bolt 57-210 and the washer
57-220.
3 Remove the fixed rod 57-260 from the link lever 57-320.
(i) Remove the fixed rod 57-400 as follows:
1 Remove and discard the cotter pin 57-250 from the nut 57-240.
2 Remove the nut 57-240, the washer 57-230, the bolt 57-210 and the washer
57-220.
3 Remove the fixed rod 57-400 and the washer 57-390 from the bellcrank assembly
57-270.
4 Remove and discard the cotter pin 57-430 from the nut 57-420.
5 Remove the nut 57-420, the washer 57-200 and the bolt 57-410.
6 Remove the fixed rod 57-400, the washer 57-450 and the bushing 57-440 from
the drift pin 57-460.
(j) Remove the drift pins 57-460 from the door structure as follows:
NOTE : It is only necessary to replace the drift pin bushings 57-570 from the door
structure if they are damaged, see REPAIR TASK 52-31-14-300-803-A01.
NOTE : It is only necessary to replace the lubrication fittings 57-580 from the door
structure if they are damaged, see REPAIR TASK 52-31-14-300-803-A01.
1 Remove the rod 57-560 as follows:
a Remove and discard the cotter pin 57-250 from the nut 57-240.
b Remove the nut 57-240, the washer 57-230, the bolt 57-210 and the
washer 57-220.
c Remove the rod 57-560 from the bellcrank assembly 57-270.
d Remove and discard the cotter pin 57-430 from the nut 57-420.
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e Remove the nut 57-420, the washer 57-200 and the bolt 57-410.
f Remove the rod 57-560, the washer 57-450 and the bushing 57-440 from
the drift pin 57-460.
2 Remove the adjustable rod 57-470 as follows:
a Remove and discard the cotter pins 57-250 from the nuts 57-240.
b Remove the nuts 57-240, the washers 57-230, the bolts 57-210 and the
washers 57-220.
c Remove the adjustable rod 57-470 from the bellcrank assemblies 57-270
and 57-480.
(k) Remove the bellcrank assembly 57-480 as follows:
1 Remove the nuts 57-380, the sleeves 57-370 and the taper pins 57-360.
2 Remove the beam 3 shaft 57-490 and the link lever assemblies 57-500 and
57-530 from the door structure.
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TASK 52-31-14-000-812-A01
Removal and Disassembly of the Vent Door Mechanism
1. General
-
NOTE : See REPAIR for the replacement of component parts which have a permanent connection.
A. Make sure that the door is in a supporting device with the correct shape to prevent damage to
the door.
2. Procedure
Subtask 52-31-14-000-010-A01
A. Removal and Disassembly of the Vent Door Mechanism
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NOTE : It is only necessary to replace the bonded-in bearings 63-180 from the
link levers 63-170 if they are damaged, see REPAIR .
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TASK 52-31-14-000-812-B01
Removal and Disassembly of the Vent Door Mechanism
1. General
-
NOTE : See REPAIR TASK 52-31-14-300-803-A01 for the replacement of component parts which
have a permanent connection.
A. Make sure that the door is in a supporting device with the correct shape to prevent damage to
the door.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-31-14-300-803-A01 Replacement of Parts
Referenced Information
TABLE 1
3. Procedure
Subtask 52-31-14-000-009-A01
A. Removal and Disassembly of the Vent Door Mechanism
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3 Disconnect the fixed rod 63A-210 from the bellcrank assembly 63A-140.
(c) Remove the adjustable rod 63A-110 as follows:
1 Remove and discard the cotter pins 63A-090 from the nuts 63A-080.
2 Remove the nuts 63A-080, the washers 63A-070, the bolts 63A-060 and
63A-120, the washers 63A-070 and 63A-130 and the bushing 63A-100.
3 Remove the adjustable rod 63A-110 from the link lever assembly 63A-160 and
from the vent door installation 63A-220.
(d) Remove the bellcrank assembly 63A-140 as follows:
1 Remove the nuts 63A-040, the sleeves 63A-200 and the taper pins 63A-190.
2 Remove the beam 3 shaft 63A-150 and the link lever assemblies 63A-160 from
the door structure.
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TASK 52-31-14-000-813-A01
Removal and Disassembly of the Vent Door
1. General
-
NOTE : See REPAIR TASK 52-31-14-300-803-A01 for the replacement of component parts which
have a permanent connection.
A. Make sure the door is in a supporting device with the correct shape to prevent damage to the
door.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-31-14-300-803-A01 Replacement of Parts
Referenced Information
TABLE 1
3. Procedure
Subtask 52-31-14-000-005-A01
A. Removal and Disassembly of the Vent Door
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NOTE : It is only necessary to replace the riveted retainers 66-300 and 66-310 if
they are damaged, see REPAIR TASK 52-31-14-300-803-A01.
1 Remove and discard the cotter pins 66-050 from the spring bolts 66-030.
2 Remove the washers 66-040 and the spring bolts 66-030.
3 Remove the nuts 66-280, the washers 66-040, the screws 66-270 and 66-290, the
actuator arm assemblies 66-060 and 66-180 and the bracket assembly 66-140
from the vent door 66-020.
NOTE : It is only necessary to replace the pressed-in bushings 66-080 and the
shouldered bushings 66-090 from the actuator arm assembly 66-060 if
they are damaged, see REPAIR TASK 52-31-14-300-803-A01.
NOTE : It is only necessary to replace the pressed-in bushing 66-170 and the
shouldered bushings 66-160 from the bracket assembly 66-140 if they
are damaged, see REPAIR TASK 52-31-14-300-803-A01.
NOTE : It is only necessary to replace the pressed in bushing 66-200 and the
shouldered bushings 66-210 and 66-220 from the actuator arm
assembly 66-180 if they are damaged, see REPAIR TASK
52-31-14-300-803-A01.
4 Release the tab washer 66-120 and loosen the nut 66-130.
5 Remove the bolt 66-110 with the nut 66-130 and the tab washer 66-120 from
the actuator arm 66-070.
6 Discard the tab washer 66-120.
NOTE : It is only necessary to replace the insert 66-100 from the actuator arm
66-070 if it is damaged, see REPAIR TASK 52-31-14-300-803-A01.
7 Release the tab washer 66-250 and loosen the nut 66-260.
8 Remove the bolt 66-240 with the nut 66-260 and the tab washer 66-250 from
the actuator arm 66-190.
9 Discard the tab washer 66-250.
NOTE : It is only necessary to replace the insert 66-230 from the actuator arm
66-190 if it is damaged, see REPAIR TASK 52-31-14-300-803-A01.
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TASK 52-31-14-000-814-A01
Removal and Disassembly of the Cargo Door Drainage
1. General
-
NOTE : See REPAIR TASK 52-31-14-300-803-A01 for the replacement of component parts which
have a permanent connection.
A. Make sure that the door is in a supporting device with the correct shape to prevent damage to
the door.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-31-14-300-803-A01 Replacement of Parts
Referenced Information
TABLE 1
3. Procedure
Subtask 52-31-14-000-006-A01
A. Removal and Disassembly of the Cargo Door Drainage
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TASK 52-31-14-000-815-A01
Removal of the Door Sensors
1. General
-
NOTE : See REPAIR TASK 52-31-14-300-803-A01 for the replacement of component parts which
have a permanent connection.
A. Make sure that the door is in a supporting device with the correct shape to prevent damage to
the door.
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
REFERENCE DESIGNATION
blanking caps
Fixtures, Tools, Test and Support Equipment
TABLE 1
B.Referenced Information
REFERENCE DESIGNATION
TASK 52-31-14-300-803-A01 Replacement of Parts
Referenced Information
TABLE 2
3. Procedure
Subtask 52-31-14-010-005-A01
A. Removal of the Door Sensors
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(d) Remove the nuts 83-050, the washers 83-040, the screws 83-030, 83-060 and 83-065
and the targets 83-020.
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TASK 52-31-14-000-815-B01
Removal of the Door Sensors
1. General
-
NOTE : See REPAIR TASK 52-31-14-300-803-A01 for the replacement of component parts which
have a permanent connection.
A. Make sure that the door is in a supporting device with the correct shape to prevent damage to
the door.
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
REFERENCE DESIGNATION
blanking caps
Fixtures, Tools, Test and Support Equipment
TABLE 1
B.Referenced Information
REFERENCE DESIGNATION
TASK 52-31-14-300-803-A01 Replacement of Parts
Referenced Information
TABLE 2
3. Procedure
Subtask 52-31-14-010-008-A01
A. Removal of the Door Sensors
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TASK 52-31-14-000-816-A01
Removal of the Hinges
1. General
-
NOTE : See REPAIR TASK 52-31-14-300-803-A01 for the replacement of component parts which
have a permanent connection.
A. Make sure that the door is in a supporting device with the correct shape to prevent damage to
the door.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-31-14-300-803-A01 Replacement of Parts
Referenced Information
TABLE 1
3. Procedure
Subtask 52-31-14-010-006-A01
A. Removal of the Hinges
NOTE : Record the positions of the washers 93-190 and 93-220 and 94-100
and 94-130 for the assembly procedure.
2 Remove the end fittings 93-010 and 94-070 and the shims 93-020, 93-021,
93-022, 93-023, 93-024, 93-025 and 94-080.
NOTE : Record the number and positions of the shims 93-020, 93-021, 93-022,
93-023, 93-024, 93-025 and 94-080 for the assembly procedure.
NOTE : It is possible that not all types of shim are installed. The number of
shims used can be different.
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(b) Remove the hinge assemblies 93-080 and 93-110 and the mid hinge assembly 93-140
and the hinge assemblies 94-010 and 94-040 as follows:
NOTE : Do not remove the hinge assemblies 93-080 and 93-110 and the mid hinge
assembly 93-140 and the hinge assemblies 94-010 and 94-040 from the door
structure unless they are damaged, see REPAIR TASK 52-31-14-300-803-
A01. If you replace a hinge assembly, record the number, the positions and
the thickness of the shims 93-330, 93-331, 93-332, 93-333, 93-334, 93-335,
93-336, 93-337, 93-338, 93-420, 93-421, 93-422, 93-423, 93-424, 93-425,
93-426, 93-427 and 94-080 for the assembly procedure.
NOTE : It is only necessary to replace the bushings 93-100 and 93-130 from the
hinge assemblies 93-080 and 93-110 if they are damaged, see REPAIR
TASK 52-31-14-300-803-A01.
NOTE : It is only necessary to replace the bushings 93-160 and the shouldered
bushings 93-170 from the mid hinge assembly 93-140 if they are damaged,
see REPAIR TASK 52-31-14-300-803-A01.
NOTE : It is only necessary to replace the bushings 94-030 and 94-060 from the
hinge assemblies 94-010 and 94-040 if they are damaged, see REPAIR
TASK 52-31-14-300-803-A01.
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CLEANING
TASK 52-31-14-100-801-A01
Cleaning
1. General
A. Make sure that the drain valves and holes are clean and not clogged.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
14SBA1 Textile-Lint free Cotton -
08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
14CDB1 Testing Medium-Fuel Leak Detection White Powder -
08BBD1 Non Aqueous Cleaner-- Isopropyl Alcohol -
08AFA1 Aqueous Cleaner-Transparent Plastic - -
Consumable Materials
TABLE 1
3. Procedure
Subtask 52-31-14-100-001-A01
A. Clean the Component Parts that are painted
(1) Clean the painted component parts that are painted as follows:
(a) Remove the loose dirt with a vacuum cleaner or a soft brush.
(b) Remove the remaining sealant and dirt with a nonmetallic scraper.
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(c) Clean the painted component parts with a clean Material No. 14SBA1 Textile-Lint
free Cotton - made moist with the Material No. 08BBF1 Non Aqueous Cleaner--
Methyl-Ethyl-Ketone -.
(d) Dry the painted component parts with a clean, dry Material No. 14SBA1 Textile-Lint
free Cotton - or with a hot-air blower.
Subtask 52-31-14-100-002-A01
B. Clean the Component Parts that are not painted
(1) Clean the component parts that are not painted as follows:
(a) Remove the loose dirt with a vacuum cleaner or a soft brush.
(b) Remove the remaining dirt with a nonmetallic scraper.
(c) Clean the component parts that are not painted with a clean Material No. 14SBA1
Textile-Lint free Cotton - made moist with the Material No. 08BBF1 Non Aqueous
Cleaner-- Methyl-Ethyl-Ketone -.
(d) Dry the clean parts with a clean, dry Material No. 14SBA1 Textile-Lint free Cotton -.
(e) Clean all the bushes and the bearings with a clean Material No. 14SBA1 Textile-Lint
free Cotton -.
(f) Clean the door seal, the vent door seal and the CFRP parts with a weak soap
solution.
(g) Dry the clean seals and the CFRP parts with a clean, dry Material No. 14SBA1
Textile-Lint free Cotton -.
(h) Apply the Material No. 14CDB1 Testing Medium-Fuel Leak Detection White Powder
- to the door seal and the vent door seal.
Subtask 52-31-14-100-003-A01
C. Clean the Electrical Components
(1) Clean the electrical components as follows:
(a) Remove the loose dirt with a vacuum cleaner or a soft brush.
(b) Clean the electrical wiring and the electrical connectors with a clean Material No.
14SBA1 Textile-Lint free Cotton - made moist with the Material No. 08BBD1 Non
Aqueous Cleaner-- Isopropyl Alcohol -.
(c) Dry the electrical components with a clean, dry Material No. 14SBA1 Textile-Lint free
Cotton - or a hot-air blower.
Subtask 52-31-14-100-004-A01
D. Clean the Sight Glasses
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INSPECTION/CHECK
TASK 52-31-14-210-801-A01
Door Structure
1. General
A. This check is a visual inspection of the component parts.
B. Do an approved nondestructive test if you think there is a crack which is not visible.
C. See the Structural Repair Manual (SRM) for the repair of the Door Structure.
NOTE : See REPAIR TASK 52-31-14-300-803-A01 for the replacement of the permanently
attached parts.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
12ABC1 Corrosion Preventive Compound-Water Displacing Soft Film -
12ACC1 Corrosion Preventive Compound-Heavy Duty Soft Film -
Consumable Materials
TABLE 1
B.Referenced Information
REFERENCE DESIGNATION
TASK 52-31-14-300-803-A01 Replacement of Parts
FIGURE 52-31-14-991-009-A FIGURE 52-31-14-991-009-A-Visual Examination of the Surface
Protection and Locking Indication
Referenced Information
TABLE 2
3. Procedure
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Subtask 52-31-14-210-001-A01
A. Door Structure
(1) Check the door structure for damage.
(a) For the Allowable Damage Limits (ADL) and the repair procedure see the Structural
Repair Manual (SRM).
(b) Make sure that all inner surfaces of the door have a protection of the Material No.
12ABC1 Corrosion Preventive Compound-Water Displacing Soft Film -, see FIGURE
52-31-14-991-009-A.
(c) Make sure that the outer surface of the door has a protection of the Material No.
12ACC1 Corrosion Preventive Compound-Heavy Duty Soft Film -, see FIGURE
52-31-14-991-009-A.
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DOOR DOOR
INSULATION SEAL
FR24A
(FR52A)
DOOR
SURFACE PROTECTION
DOOR
STRUCTURE
SAFETY SHAFT
83 DEG
AREA OF RED MARKING
43 DEG
AREA OF GREEN MARKING
LOCKING CAM
F_CM_523114_1_0090101_01_01
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TASK 52-31-14-210-802-A01
Structure Components
1. General
A. This check is a visual inspection of the component parts.
B. Do an approved nondestructive test if you think there is a crack which is not visible.
C. See the Structural Repair Manual (SRM) for the repair of the Door Structure.
NOTE : See REPAIR TASK 52-31-14-300-803-A01 for the replacement of the permanently
attached parts.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-31-14-300-803-A01 Replacement of Parts
Referenced Information
TABLE 1
3. Procedure
Subtask 52-31-14-210-002-A01
A. Structure Components
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(b) See REPAIR TASK 52-31-14-300-803-A01 for the removal of scratches or marks
which are in the limits.
(c) Refer to DISASSEMBLY and ASSEMBLY for the replacement of the structure
components which have scratches or marks that are not in the limits.
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TASK 52-31-14-210-803-A01
Door Seal
1. General
A. This check is a visual inspection of the component parts and a check of the spring values.
B. Do an approved nondestructive test if you think there is a crack which is not clearly visible.
C. Refer to the Structural Repair Manual (SRM) for the Cargo Door Structure.
3. Procedure
Subtask 52-31-14-210-003-A01
A. Door Seal
(1) Check the door seal for hardening, cracks, oil contamination and porosity.
(a) Hardening, cracks, oil contamination or porosity are not permitted.
(b) Refer to DISASSEMBLY and ASSEMBLY for the replacement of the door seal if
there is such damage.
(c) Refer to REPAIR, TASK 52-31-14-300-801-A01, TASK 52-31-14-300-802-A01 for the
removal of cracks.
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TASK 52-31-14-210-804-A01
Door Mechanism
1. General
A. This check is a visual inspection of the component parts and a check of the spring values.
B. Do an approved nondestructive test if you think there is a crack which is not clearly visible.
C. Refer to the Structural Repair Manual (SRM) for the Cargo Door Structure.
3. Procedure
Subtask 52-31-14-210-004-A01
A. Door Mechanism
(1) Check the component parts of the door mechanism for wear.
(a) Refer to TASK 52-31-14-820-806-A01, TASK 52-31-14-820-807-A01 for the wear
limits.
(b) Refer to DISASSEMBLY and ASSEMBLY for the replacement of component parts
with wear not in the limits.
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TASK 52-31-14-210-805-A01
Locking Mechanism
1. General
A. This check is a visual inspection of the component parts.
B. Do an approved nondestructive test if you think there is a crack which is not visible.
C. See the Structural Repair Manual (SRM) for the repair of the Door Structure.
NOTE : See REPAIR TASK 52-31-14-300-803-A01 for the replacement of the permanently
attached parts.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-31-14-300-803-A01 Replacement of Parts
TASK 52-31-14-300-801-A01 Reworking or Machining
TASK 52-31-14-300-802-A01 Repair of the Door Seal
Referenced Information
TABLE 1
3. Procedure
Subtask 52-31-14-210-005-A01
A. Locking Mechanism
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TASK 52-31-14-210-805-B01
Locking Mechanism
1. General
A. This check is a visual inspection of the component parts.
B. Do an approved nondestructive test if you think there is a crack which is not visible.
C. See the Structural Repair Manual (SRM) for the repair of the Door Structure.
NOTE : See REPAIR TASK 52-31-14-300-803-A01 for the replacement of the permanently
attached parts.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-31-14-300-803-A01 Replacement of Parts
TASK 52-31-14-300-801-A01 Reworking or Machining
TASK 52-31-14-300-802-A01 Repair of the Door Seal
Referenced Information
TABLE 1
3. Procedure
Subtask 52-31-14-210-011-A01
A. Locking Mechanism
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TASK 52-31-14-210-806-A01
Protective Treatment
1. General
A. This check is a visual inspection of the component parts and a check of the spring values.
B. Do an approved nondestructive test if you think there is a crack which is not clearly visible.
C. Refer to the Structural Repair Manual (SRM) for the Cargo Door Structure.
3. Procedure
Subtask 52-31-14-210-006-A01
A. Protective Treatment
(1) Check the structure components and the door mechanism for damaged protective
treatment.
(a) Refer to REPAIR, TASK 52-31-14-300-801-A01, TASK 52-31-14-300-802-A01 for the
repair of the protective treatment.
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TASK 52-31-14-210-807-A01
Electrical Equipment
1. General
A. This check is a visual inspection of the component parts and a check of the spring values.
B. Do an approved nondestructive test if you think there is a crack which is not clearly visible.
C. Refer to the Structural Repair Manual (SRM) for the Cargo Door Structure.
3. Procedure
Subtask 52-31-14-210-007-A01
A. Electrical Equipment
(1) Check the electrical harness for damaged attachment parts, chafe marks and other damage.
(a) Chafe marks, damaged attachment parts or other damage are not permitted.
(b) Refer to REPAIR, TASK 52-31-14-100-801-A01, TASK 52-31-14-100-801-A01 for the
removal of the contamination.
(c) Tighten the loose attachments and connections.
(d) Replace the parts of the electrical harness, which have chafe marks or other damage.
(e) Refer to DISASSEMBLY and ASSEMBLY for the replacement of the damaged
electrical harness and attachment parts.
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(2) Check the electrical components for loose attachment, contamination and other damage.
(a) Damage is not permitted.
(b) Tighten the loose attachments.
(c) Refer to CLEANING,TASK 52-31-14-100-801-A01 for the removal of the
contamination.
(d) Refer to DISASSEMBLY and ASSEMBLY for the replacement of the electrical
components.
(3) Check the bonding straps for damage, corrosion, attachment and torsion.
(a) Damage and corrosion are not permitted.
(b) Refer to DISASSEMBLY and ASSEMBLY for the replacement of the damaged or
corroded bonding straps.
(c) Refer to REPAIR,TASK 52-31-14-300-801-A01, TASK 52-31-14-300-802-A01 for the
removal of corrosion on attachment points.
(d) Damaged lacquer coating, incorrect attachment or torsion is not permitted.
(e) Refer to ASSEMBLY for the correct installation of the bonding straps.
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TASK 52-31-14-210-808-A01
Springs
1. General
A. This check is a visual inspection of the component parts and a check of the spring values.
B. Do an approved nondestructive test if you think there is a crack which is not visible.
C. See the Structural Repair Manual (SRM) for the repair of the Door Structure.
NOTE : See REPAIR TASK 52-31-14-300-803-A01 for the replacement of the permanently
attached parts.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-31-14-300-803-A01 Replacement of Parts
FIGURE 52-31-14-991-010-A FIGURE 52-31-14-991-010-A-Torsion Spring
Referenced Information
TABLE 1
3. Procedure
Subtask 52-31-14-210-008-A01
A. Springs
(1) Check for damage.
(a) Damage is not permitted.
(b) Refer to DISASSEMBLY and ASSEMBLY for the replacement of the springs which
have damage.
(2) Check the spring data.
(a) For the test data, see TABLE 2 and TABLE 3.
(b) For the torsion spring, see FIGURE 52-31-14-991-010-A.
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(c) See the DISASSEMBLY and ASSEMBLY for the replacement of the springs which
have test data that are not in the limits.
IPL FIG. ITEM FREE LENGTH TEST LENGTH LOAD daN (lbf.)
mm (in) mm (in)
IPL_FIGURE_45 Compression spring 61.0 45.20 22.43 - 29.70
45-470 (2.401) (1.780) (50.43 - 66.76)
IPL_FIGURE_45A Compression spring 61.00 45.20 22.43 - 29.70
45A-470 (2.401) (1.780) (50.43 - 66.76)
IPL_FIGURE_45A Compression spring 76.76 55.33 35.62 - 39.37
45A-470 (3.022) (2.178) (80.07 - 88.50)
IPL_FIGURE_53 Compression spring 98.0 78.0 6.07 - 8.09
53-040 (3.858) (3.071) (13.65 - 18.18)
IPL_FIGURE_53A Tension spring 57.80 63.80 5.29 - 7.93
53A-370 (2.275) (2.511) (11.90 - 17.82)
Spring Test Data
TABLE 2
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A1
A2
F_CM_523114_1_0100101_01_00
Torsion Spring
FIGURE-52-31-14-991-010-A01
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TASK 52-31-14-210-809-A01
Placard
1. General
A. This check is a visual inspection of the component parts and a check of the spring values.
B. Do an approved nondestructive test if you think there is a crack which is not clearly visible.
C. Refer to the Structural Repair Manual (SRM) for the Cargo Door Structure.
3. Procedure
Subtask 52-31-14-210-009-A01
A. Identification Plate
(1) Check the identification plate for readability and attachment.
(a) Refer to REPAIR, TASK 52-31-14-300-803-A01 for the replacement of the damaged
identification plate.
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TASK 52-31-14-210-810-A01
Visual Examination
1. General
A. This check is a visual inspection of the component parts and a check of the spring values.
B. Do an approved nondestructive test if you think there is a crack which is not clearly visible.
C. Refer to the Structural Repair Manual (SRM) for the Cargo Door Structure.
3. Procedure
Subtask 52-31-14-210-010-A01
A. Visual Examination
(1) Examine all screws, bolts, nuts and tapered pins for general condition, wear and other
damage.
(2) Examine all bearings for correct movement without play.
(3) Examine all bushes for wear, scratches, corrosion and correct installation.
(4) Examine all bonding leads for damage and corrosion.
(5) Examine all nut plates for damaged threads, correct attachment and corrosion.
(6) Examine the hoist fittings for defective threads and corrosion.
(7) Examine the insulation for contamination and correct attachment.
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(8) Make sure that the hoses, the water drain valves and holes are clean and not blocked.
(9) Examine the red painted areas of the hand lever assembly, the handle flap and the inside of
the vent door frame for damage.
(10) Examine the lubrication fittings for damage.
(11) Examine the red and green marks on the locking cams for damage (Refer to FIGURE
52-31-14-991-011-A).
(12) Examine the sight glasses installed to the access cover for damage.
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FR24A
(FR52A)
CARGO DOOR
SURFACE PROTECTION
CARGO DOOR
STRUCTURE
SAFETY SHAFT
(REFER TO IPL FIGURE 51)
83 DEG
AREA OF RED MARKING
43 DEG
AREA OF GREEN MARKING
LOCKING CAM
ITEM 40
(REFER TO IPL FIGURE 51)
F_CM_523114_1_0110101_01_00
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REPAIR
TASK 52-31-14-300-801-A01
Reworking or Machining
1. General
-
NOTE : See CHECK and FITS AND CLEARANCES TASK 52-31-14-820-806-A01, TASK
52-31-14-820-807-A01 for the limits of the component parts.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
08ABC1 Aqueous Cleaner-Aircraft Exterior Pressure Spraying -
14SBA1 Textile-Lint free Cotton -
08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
masking material
04CMA2 Wash Primer-- - Structure
04EAC2 Primer Polyurethane Paint-- Corrosion Inhibiting Structure
04JME4 Top Coat Polyurethane-- Grey Internal Structure
10ABC1 Surface Pretreatment-Light Alloys Chemical Conversion Yellow -
12ABE2 Corrosion Preventive Compound-Water Displacing Oily Film System
Consumable Materials
TABLE 1
C. Referenced Information
REFERENCE DESIGNATION
TASK 52-31-14-820-806-A01 General
TASK 52-31-14-820-807-A01 Fits and Clearances Table
PMS 01-02-08
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REFERENCE DESIGNATION
PMS 01-02-43
Referenced Information
TABLE 3
3. Procedure
CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.
CAUTION : AFTER THE REMOVAL OF THE DAMAGE THE COMPONENTS PARTS MUST BE
IN THE LIMITS. REFER TO CHECK FOR THE LIMITS.
Subtask 52-31-14-320-001-A01
A. Repair of the Scratches and Marks
(1) Hollow out the scratch or the mark to make a shallow groove.
NOTE : Do not remove more material than is necessary and keep the width to a
maximum of 6.0 mm (0.23 in).
(2) Make the groove smooth with abrasive cloth.
(3) Burnish the surface with your hands or with a buffing wheel.
(4) Repair the damaged paintwork as specified in SUBTASK 52-31-14-380-003-A01.
Subtask 52-31-14-320-004-A01
B. Repair of the Corrosion Damage
(1) Clean the corroded and adjacent areas and remove the grease with the Material No.
08ABC1 Aqueous Cleaner-Aircraft Exterior Pressure Spraying -.
(2) Dry the wet areas with a clean, dry Material No. 14SBA1 Textile-Lint free Cotton -.
NOTE : Before you start to repair the corrosion damage, approved persons must make an
analysis of the level of the corrosion damage.
(3) Remove the surface protection from the corroded area with an abrasive cloth.
(4) Remove the corroded material.
(a) Apply masking material around the corroded area.
(b) Remove the corrosion with a synthetic sponge and/or an abrasive cloth.
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(c) Remove the material from the adjacent area, so that the transition to the work area is
smooth and without stress concentrations.
(d) Clean the work area with a clean, dry Material No. 14SBA1 Textile-Lint free Cotton -
made moist with the Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-
Ketone -.
(5) Use a magnifying glass to make sure that all corroded material is removed and that there
are no cracks.
NOTE : It is important that all corroded material is removed before you continue the
work. The smallest corroded area can cause new extended corrosion damage.
Subtask 52-31-14-380-003-A01
C. Repair of the Protective Treatment
(1) Repair of the damaged paintwork
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CAUTION : MAKE SURE THAT THE COATING MATERIAL NO. 10ABC1 - SURFACE
PRETREATMENT - LIGHT ALLOYS CHEMICAL CONVERSION YELLOW
DOES NOT GO INTO GAPS OR BELOW FASTENERS WHERE YOU
CANNOT MAKE IT NEUTRAL. COATING WHICH YOU DO NOT MAKE
NEUTRAL CAUSES NEW CORROSION.
(b) Apply the Material No. 10ABC1 Surface Pretreatment-Light Alloys Chemical
Conversion Yellow - to the prepared area and let it work for 3 minutes, see PMS
01-02-08.
(c) Make the area neutral with clean water.
(d) Dry the repaired area with warm air up to a maximum temperature of 60 deg. C (140
deg. F).
(3) Repair of the Corrosion Preventive
(a) Cover the drain vents.
(b) Apply the Material No. Material No. 12ABE2 Corrosion Preventive Compound-Water
Displacing Oily Film System to the components, see PMS 01-02-43.
NOTE : Make sure that the existing drain holes are not blocked.
(c) Remove the cover from the drain vents.
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TASK 52-31-14-300-802-A01
Repair of the Door Seal
1. General
-
NOTE : See CHECK and FITS AND CLEARANCES TASK 52-31-14-820-807-A01 for the limits of
the component parts.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
08BPA1 Non Aqueous Cleaner-Non structural use - -
14SBA1 Textile-Lint free Cotton -
06CMD9 Silicone Adhesive Sealant-General Purpose One part legacy
13XJA1 Laminate Repair Patch-Pax Door Seal - -
14HHB1 Film-Rubber Bonding Polyester Foil -
06CED1 Silicone Adhesive Sealant-Rubber & Plastic Bonding One part -
self-adhesive tape
self-adhesive tape
Consumable Materials
TABLE 1
C.Referenced Information
REFERENCE DESIGNATION
TASK 52-31-14-820-807-A01 Fits and Clearances Table
FIGURE 52-31-14-991-012-A FIGURE 52-31-14-991-012-A-Door Seal Repair
FIGURE 52-31-14-991-013-A FIGURE 52-31-14-991-013-A-Door Seal Repair
FIGURE 52-31-14-991-014-A FIGURE 52-31-14-991-014-A-Bonding Block
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REFERENCE DESIGNATION
FIGURE 52-31-14-991-015-A FIGURE 52-31-14-991-015-A-Reinforcement of the Cargo Door Seal
Referenced Information
TABLE 3
3. Procedure
CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.
CAUTION : AFTER THE REMOVAL OF THE DAMAGE THE COMPONENTS PARTS MUST BE
IN THE LIMITS. REFER TO CHECK FOR THE LIMITS.
Subtask 52-31-14-300-002-A01
A. Repair of the Door Seal
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(h) Apply a thin layer of the Material No. 06CMD9 Silicone Adhesive Sealant-General
Purpose One part legacy to the faces of the cut.
(i) Press the faces of the cut together and let them cure.
(j) Cut a piece of Material No. 13XJA1 Laminate Repair Patch-Pax Door Seal - - to the
size of the repair area.
(k) Apply a thin layer of the Material No. 06CMD9 Silicone Adhesive Sealant-General
Purpose One part legacy to the repair area and fill the stop holes.
(l) Install the prepared replacement tissue to the repair area so that it is as smooth as
the seal surface.
(m) Cover the repair area with a layer of the Material No. 14HHB1 Film-Rubber Bonding
Polyester Foil - and install the seal in the wooden bonding block, see FIGURE
52-31-14-991-014-A.
(n) Use a clamp to compress the seal in the wooden bonding block. Keep the seal in the
bonding block for 24 hours.
(o) Remove the bonding block and the special material from the repair area of the seal.
(p) Polish the repair area with very fine abrasive cloth to get a smooth surface of the seal.
(3) Repair of chafe marks and/or cuts more than 25.4 mm (1.0 in) long or in the contact area,
by replacement of a section, see FIGURE 52-31-14-991-013-A.
(a) Remove the damaged section of the seal.
(b) In straight and curved sections, cut the replacement section of the seal to the same
length as the removed section.
NOTE : Make sure that the quantity of the inflation holes are the same as in the
removed section.
(c) Carefully remove the first layer of the tissue reinforcement from the ends of the seal
and the replacement sections over a length of 25.4 mm (1.0 in)
(d) Make the surfaces of the repair areas rough with an abrasive cloth.
(e) Clean the surface with the Material No. 08BPA1 Non Aqueous Cleaner-Non structural
use - -.
(f) Dry the cleaned area with a clean Material No. 14SBA1 Textile-Lint free Cotton -.
(g) Apply a thin layer of the Material No. 06CMD9 Silicone Adhesive Sealant-General
Purpose One part legacy to the ends of the seals and the replacement sections.
(h) Press and hold the ends of the replacement section and the seal together and let them
cure.
(i) Cut a piece of the Material No.13XJA1 Laminate Repair Patch-Pax Door Seal - - to
the size of the repair areas.
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(j) Apply a thin layer of the Material No. 06CMD9 Silicone Adhesive Sealant-General
Purpose One part legacy to the contact surface of the replacement tissue and the
repair areas.
(k) Install the replacement tissue on the repair areas.
(l) Cover the repair area with a layer of the Material No. 14HHB1 Film-Rubber Bonding
Polyester Foil - and install the seal in the wooden bonding block , see FIGURE
52-31-14-991-014-A.
(m) Compress the seal over a period of 24 hours in the wooden bonding block with a
clamp.
(n) Remove the bonding block and the special material from the repair area of the seal.
(o) Prepare the repair area with very fine abrasive cloth to get a smooth surface of the
seal.
(4) Reinforcement of the door seal, see FIGURE 52-31-14-991-015-A.
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2 Apply a thin layer of the Material No. 06CMD9 Silicone Adhesive Sealant-
General Purpose One part legacy or the Material No. 06CED1 Silicone Adhesive
Sealant-Rubber & Plastic Bonding One part - to the cut area and fill the stop
holes.
3 Press the surfaces of the cut together and let them dry for some minutes.
4 Cover the repair area with the Material No. 14HHB1 Film-Rubber Bonding
Polyester Foil - and put the seal in the wooden bonding block.
5 Compress the seal in the wooden bonding block with a clamp for a period of 24
hours.
6 Remove the wooden bonding block and the foil from the cut area of the seal.
7 Prepare the cut area with very fine abrasive cloth to get a smooth surface of the
seal.
8 Install the door seal on the door.
9 Remove the self-adhesive tape from the door seal.
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B
1
SECTION
X B−B
W CONTACT
X
AREA
90DEG
V = DIA STOP HOLE 2.0 mm (0.078 in)
W = MAX LENGTH OF CUT 25.4 mm (1.0 in)
X = MIN REPAIR AREA AROUND CUT 10 mm (0.4 in) REPLACEMENT
TISSUE
F_CM_523114_1_0120101_01_01
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A
S
T
Y C
1
A U U
Y
REPLACEMENT
SECTION
C B
1
REPLACEMENT TISSUE
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19.4 mm
(0.763 in)
0.0 mm
in)
39
(R 1.0
UPPER
R
HALF
2 m
(0.55 in)
14.0 mm
.6 m
)
in
(0 .0
16
0.0 mm
in)
LOWER
HALF
59
(R 1.5
R
F_CM_523114_1_0140101_01_01
Bonding Block
FIGURE-52-31-14-991-014-A01
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A
A B
X
B
W ADDITIONAL
SILICON TUBE
DRIFT PIN Z
LOCATION
SECTION
B−B
DOOR SEAL
CUT
ADDITIONAL DOOR
SILICON TUBE SEAL
F_CM_523114_1_0150101_01_01
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TASK 52-31-14-300-803-A01
Replacement of Parts
1. General
-
NOTE : See CHECK and FITS AND CLEARANCES TASK 52-31-14-820-806-A01, TASK
52-31-14-820-807-A01 for the limits of the component parts.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
14SBA1 Textile-Lint free Cotton -
08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
06AAA1 Polysulfide Sealant-General Purpose Brushable -
06AAB1 Polysulfide Sealant-General Purpose Fillet -
04QAB2 Coating-- Flexible Structure
05ABF1 Retaining adhesive-Cylindrical fitting Medium strength Low viscosity -
05BAE1 Threadlocking Adhesive-- Medium strength -
06LCG9 Non Hardening Jointing Putty-Medium Temp. Area - -
05ABM1 Retaining adhesive-Cylindrical fitting High strength High viscosity -
05EML7 Epoxy Adhesive-- - Legacy 3
Consumable Materials
TABLE 1
C. Referenced Information
REFERENCE DESIGNATION
TASK 52-31-14-820-806-A01 General
TASK 52-31-14-820-807-A01 Fits and Clearances Table
TASK 52-31-14-940-808-A01 SPECIAL TOOLS, FIXTURES AND EQUIPMENT
PMS 01-05-05
PMS 01-05-47
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REFERENCE DESIGNATION
PMS 01-02-41
PMS 01-05-27
PMS 01-04-24
PMS 01-05-04
PMS 01-05-45
PMS 01-02-36
Referenced Information
TABLE 3
3. Procedure
WARNING : USE HEAT-INSULATED GLOVES WHEN YOU DO WORK WITH HOT PARTS.
HOT PARTS CAN CAUSE INJURY IF YOU TOUCH THEM WITHOUT SUFFICIENT
PROTECTION. IF AN INJURY OCCURS, HOLD IT IN COLD WATER FOR 10
MINUTES AND GET IMMEDIATE MEDICAL AID.
CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.
CAUTION : AFTER THE REMOVAL OF THE DAMAGE THE COMPONENTS PARTS MUST BE
IN THE LIMITS. REFER TO CHECK FOR THE LIMITS.
Subtask 52-31-14-300-003-A01
A. Replacement of Parts
(1) Replacement of the Pressed-in Bushings
NOTE : The component parts with the pressed-in bushings are given in TABLE 4.
NOTE : If you find a damaged bushing in one hinge assembly, you must replace all the
bushings in the hinge assembly. Use the locally manufactured special tool for the
replacement of the bushings in the hinge assemblies, see TASK
52-31-14-940-808-A01.
COMPONENT PART REPLACEMENT PART
IPL FIG. - ITEM
NAME NAME
45-380 Roller Lever ---
45-390 --- Shouldered Bushing
45A-380 Roller Lever ---
45A-390 --- Shouldered Bushing
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NOTE : You must install the bushing with the Material No. 06AAA1 Polysulfide
Sealant-General Purpose Brushable -, see PMS 01-02-36.
(f) Check the installed bushing for a correct and satisfactory installation.
(g) Carefully remove the unwanted Material No. 06AAA1 Polysulfide Sealant-General
Purpose Brushable - from the surfaces of the component part and the bushing with a
clean Material No. 14SBA1 Textile-Lint free Cotton - made moist with the Material
No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -.
(h) Apply the Material No. 06AAB1 Polysulfide Sealant-General Purpose Fillet - to the
joint between the component bore and the bushing, see PMS 01-05-47.
(i) Let the Material No. 06AAB1 Polysulfide Sealant-General Purpose Fillet - dry.
(j) Apply the Material No. 04QAB2 Coating-- Flexible Structure to the Material No.
06AAB1 Polysulfide Sealant-General Purpose Fillet -, see PMS 01-02-41.
(k) Let the Material No. 04QAB2 Coating-- Flexible Structure dry.
(2) Replacement of the Bonded-in Bearings
NOTE : The component parts with the bonded-in bearings are given in TABLE 5.
COMPONENT PART REPLACEMENT PART
IPL FIG. - ITEM
NAME NAME
45-020 Lever Assembly ---
45-100 --- Bearing
45-520 Universal Joint Latch ---
45-590 --- Bearing
45A-520 Universal Joint Latch ---
45A-590 --- Bearing
45A-630 Bracket ---
45A-710 --- Bearing
45A-640 Serrated Lever ---
45A-710 --- Bearing
51-060 Hinged Lever ---
51-070 --- Bearing
54-080 Hinged Lever ---
54-090 --- Bearing
57-060 Lever ---
57-070 --- Bearing
57-300 Link Lever ---
57-310 --- Bearing
57-330 Link Lever ---
57-340 --- Bearing
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(a) Remove the bearing from the component with an applicable tool.
NOTE : Use a wooden scraper or a plastic scraper to remove the old Material No.
05ABF1 Retaining adhesive-Cylindrical fitting Medium strength Low
viscosity -.
(c) Carefully clean the outer ring of the new bearing with a clean Material No. 14SBA1
Textile-Lint free Cotton -made moist with the Material No. 08BBF1 Non Aqueous
Cleaner-- Methyl-Ethyl-Ketone -.
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NOTE : You must install the bearing with the Material No. 05ABF1 Retaining
adhesive-Cylindrical fitting Medium strength Low viscosity -.
(e) When the bearing is installed, apply a small quantity of the Material No. 05ABF1
Retaining adhesive-Cylindrical fitting Medium strength Low viscosity - to the space
between the bearing and the component.
(f) Examine the bond and make sure that the bearing is correctly installed.
(g) Remove the unwanted Material No. 05ABF1 Retaining adhesive-Cylindrical fitting
Medium strength Low viscosity - from the bearing and the component with a clean
Material No. 14SBA1 Textile-Lint free Cotton - made moist with the Material No.
08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -.
(h) Keep the parts at a room temperature for at least 30 minutes and let the part cure,
see PMS 01-05-27.
NOTE : Keep the component in such a position so that the bond can cure.
(i) Do not put a load on the bonded bearing until it has cured for 24 hours at room
temperature.
(j) Apply the Material No. 06AAB1 Polysulfide Sealant-General Purpose Fillet - to the
joint between the component bore and the bearing, see PMS 01-05-47.
(k) Let the Material No. 06AAB1 Polysulfide Sealant-General Purpose Fillet - dry.
(l) Apply the Material No. 04QAB2 Coating-- Flexible Structure to the Material No.
06AAB1 Polysulfide Sealant-General Purpose Fillet -, see PMS 01-02-41.
(m) Let the Material No. 04QAB2 Coating-- Flexible Structure dry.
(3) Replacement of the Bonded-in Bushing
NOTE : The component part with the bonded-in bushings are given in TABLE 6.
COMPONENT PART REPLACEMENT PART
IPL FIG. - ITEM
NAME NAME
48-010 Hand lever ---
48-070 --- Shouldered Bushing
48-210 --- Bushing
48-030 Stop ---
48-070 --- Shouldered Bushing
48-100 Handle Flap ---
48-210 --- Bushing
48A-010 Hand lever ---
48A-210 --- Bushing
48A-240 --- Bushing
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(a) Heat the component part to a maximum temperature of 120 deg. C (248 deg. F) to
soften the bond of the bushing.
(b) Remove the bushing with a suitable tool.
(c) Clean the component bore and the new bushing with a clean Material No. 14SBA1
Textile-Lint free Cotton - made moist with the Material No. 08BBF1 Non Aqueous
Cleaner-- Methyl-Ethyl-Ketone -.
NOTE : You must use a nonmetallic scraper to remove the unwanted Material No.
05ABF1 Retaining adhesive-Cylindrical fitting Medium strength Low
viscosity -.
NOTE : You must install the bushing with the Material No. 05ABF1 Retaining
adhesive-Cylindrical fitting Medium strength Low viscosity -.
(f) Apply the Material No. 04QAB2 Coating-- Flexible Structure to the space between
the bushing and the component part, see PMS 01-02-41.
(4) Replacement of the Hinge Assembly
NOTE : The component parts with the threaded inserts are given in TABLE 7.
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NOTE : The component parts with the HELI-COIL threaded inserts are given in TABLE
8.
COMPONENT PART REPLACEMENT PART
IPL FIG. - ITEM
NAME NAME
48A-100 Handle Flap ---
48A-350 --- Threaded Insert
66-070 Actuator Arm ---
66-100 --- Threaded Insert
66-190 Actuator Arm ---
66-230 --- Threaded Insert
--- Door Structure ---
95-090 --- Threaded Insert
--- Door Structure ---
96-300 --- Threaded Insert
HELI-COIL Threaded Inserts
TABLE 8
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NOTE : You must use the Material No. 06LCG9 Non Hardening Jointing Putty-
Medium Temp. Area - - when you install the HELI-COIL threaded inserts,
see PMS 01-05-47.
(8) Replacement of the Lubrication Fittings
NOTE : The component parts with the lubrication fittings are given in TABLE 9.
COMPONENT PART REPLACEMENT PART
IPL FIG. - ITEM
NAME NAME
45-250 Shaft ---
45-610 --- Lubrication Fitting
45A-250 Shaft ---
45A-610 --- Lubrication Fitting
--- Door Structure ---
57-580 --- Lubrication Fitting
60-020 Latching Hook ---
60-030 --- Lubrication Fitting
60-170 Bellcrank ---
60-200 --- Lubrication Fitting
Lubrication Fittings
TABLE 9
(a) Remove the damaged or worn lubrication fitting from the component.
(b) Clean the component bore with a clean Material No. 14SBA1 Textile-Lint free Cotton
- made moist with the Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-
Ketone -.
(c) Apply the Material No. 05BAE1 Threadlocking Adhesive-- Medium strength - to the
thread of the lubrication fitting.
(d) Install the lubrication fitting in the component and tighten.
(9) Replacement of the Bonded-in Insert
NOTE : The component part with the bonded-in insert is given in TABLE 10.
COMPONENT PART REPLACEMENT PART
IPL FIG. - ITEM
NAME NAME
48-010 Hand lever ---
48-090 --- Insert
48A-010 Hand lever ---
48A-090 --- Insert
Bonded-in Insert
TABLE 10
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(a) Remove the damaged insert from the component part with an applicable tool.
(b) Clean the component bore and the new insert with a clean Material No. 14SBA1
Textile-Lint free Cotton - made moist with the Material No. 08BBF1 Non Aqueous
Cleaner-- Methyl-Ethyl-Ketone -.
NOTE : You must use a nonmetallic scraper to remove the unwanted Material No.
05ABM1 Retaining adhesive-Cylindrical fitting High strength High viscosity
-.
NOTE : You must install the insert with the Material No. 05ABM1 Retaining
adhesive-Cylindrical fitting High strength High viscosity -.
(e) Apply the Material No. 04QAB2 Coating-- Flexible Structure to the space between
the insert and the component part, see PMS 01-02-41.
(10) Replacement of the Identification Plate
(a) Replace the bonded identification plate as follows:
NOTE : The component part with the bonded identification plate is given in TABLE
11.
COMPONENT PART REPLACEMENT PART
IPL FIG. - ITEM
NAME NAME
--- Compartment Door ---
01-070 --- Identification Plate
Bonded Identification Plate
TABLE 11
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4 Apply the Material No. 05EML7 Epoxy Adhesive-- - Legacy 3 to the bonding
surface, see the manufacturers instructions.
5 Align and install the identification plate to the bonding surface.
6 Remove the unwanted Material No. 05EML7 Epoxy Adhesive-- - Legacy 3 from
the edges of the identification plate, with a clean Material No. 14SBA1 Textile-
Lint free Cotton - made moist with the Material No. 08BBF1 Non Aqueous
Cleaner-- Methyl-Ethyl-Ketone -.
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ASSEMBLY
TASK 52-31-14-400-801-A01
Installation of the Identification Plate, the Insulation and the Door Seal
1. General
A. When there is no torque value specified, use a standard torque value.
-
B. Referenced Information
REFERENCE DESIGNATION
TASK 52-31-14-300-803-A01 Replacement of Parts
PMS 01-05-66
PMS 01-02-43
Referenced Information
TABLE 2
3. Procedure
Subtask 52-31-14-410-004-A01
A. Installation of the Identification Plate, the Insulation and the Door Seal
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NOTE : For the replacement of the identification plate 01-070, see REPAIR TASK
52-31-14-300-803-A01.
WARNING : IF THE DOOR SEAL IS NOT INSTALLED IN THE CORRECT POSITION, THE
CABIN PRESSURE CAN DECREASE. THIS CAN RESULT IN A DISRUPTION
OF THE FLIGHT.
(1) Install the door seal 30-160 as follows:
(a) If you removed the door seal 30-160 during the disassembly procedure, install it
correctly in its retainer on the door structure, see REPAIR TASK 52-31-14-300-803-
A01.
(2) Install the insulation 30-070, 30-075, 30-080, 30-090, 30-100, 30-110 and 30-120 as
follows:
(a) Before you install the insulation 30-070, 30-075, 30-080, 30-090, 30-100, 30-110 and
30-120, make sure that the Material No. 12ABC1 Corrosion Preventive Compound-
Water Displacing Soft Film - is applied to the inner surfaces of the door structure, see
PMS 01-02-43.
(b) Put the insulation 30-070, 30-075, 30-080, 30-090, 30-100, 30-110 and 30-120 in
position on the door structure.
(c) Put the fire protection lining assembly 30-010 in position and attach it with the hook
tapes 30-140 and the loop tapes 30-150.
(d) Install the fire protection lining assembly 30-010 with the stud assemblies 30-020 and
30-060.
(3) Install the cover 30-170 as follows:
(a) Put the spacers 30-200 in position on the door structure and install the cover 30-170
with the washers 30-190 and the screws 30-180.
(b) Tighten the screws 30-180.
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TASK 52-31-14-400-801-B01
Installation of the Identification Plate, the Insulation and the Door Seal
1. General
A. When there is no torque value specified, use a standard torque value.
-
B. Referenced Information
REFERENCE DESIGNATION
TASK 52-31-14-300-803-A01 Replacement of Parts
PMS 01-05-66
PMS 01-02-43
Referenced Information
TABLE 2
3. Procedure
Subtask 52-31-14-410-003-A01
A. Installation of the Identification Plate, the Insulation and the Door Seal
NOTE : For the replacement of the identification plate 01-070, see REPAIR TASK
52-31-14-300-803-A01.
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WARNING : IF THE DOOR SEAL IS NOT INSTALLED IN THE CORRECT POSITION, THE
CABIN PRESSURE CAN DECREASE. THIS CAN RESULT IN A DISRUPTION
OF THE FLIGHT.
(1) Install the door seal 30A-160 as follows:
(a) If you removed the door seal 30A-160 during the disassembly procedure, install it
correctly in its retainer on the door structure, see REPAIR TASK 52-31-14-300-803-
A01.
(2) Install the insulation 30A-070, 30A-075, 30A-080, 30A-090, 30A-100 and 30A-110 as
follows:
(a) Before you install the insulation 30A-070, 30A-075, 30A-080, 30A-090, 30A-100 and
30A-110 make sure that the Material No. 12ABC1 Corrosion Preventive Compound-
Water Displacing Soft Film - is applied to the inner surfaces of the door structure, see
PMS 01-02-43.
(b) Put the insulation 30A-070, 30A-075, 30A-080, 30A-090, 30A-100 and 30A-110 in
position on the door structure.
(c) Put the fire protection lining assembly 30A-010 in position and attach it with the self
adhesive tape 30A-125.
(d) Install the fire protection lining assembly 30A-010 with the studs 30A-060.
(3) Install the cover assembly 30A-170 as follows:
(a) Put the spacers 30A-200 in position on the door structure and install the cover
assembly 30A-170 with the washers 30A-190 and the screws 30A-180.
(b) Tighten the screws 30A-180.
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TASK 52-31-14-400-802-A01
Assembly and Installation of the Access Panel
1. General
A. When there is no torque value specified, use a standard torque value.
-
B. Referenced Information
REFERENCE DESIGNATION
PMS 01-05-66
PMS 01-02-37
PMS 01-02-36
PMS 01-05-47
Referenced Information
TABLE 2
3. Procedure
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Subtask 52-31-14-400-002-A01
A. Assembly and Installation of the Access Panel
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(c) Apply the Material No. 06AAA1 Polysulfide Sealant-General Purpose Brushable - to
the shaft of the screws 33-210, see PMS 01-02-36.
(d) Install the access cover 33-200 with the screws 33-210 on the door structure.
(e) Tighten the screws 33-210.
(4) Install the access panel 33-010 and the access cover assembly 33-140 as follows:
(a) Install the access panel 33-010 with the studs 33-070, 33-100 and 33-110 on the door
structure.
(b) Install the access cover assembly 33-140 with the washers 33-180 and the screws
33-170 and 33-190 on the door structure.
NOTE : Install the screws 33-170 and 33-190 in the positions recorded during the
disassembly procedure.
(c) Tighten the screws 33-170 and 33-190.
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TASK 52-31-14-400-803-A01
Installation of the X-Stops, the Sealing Plate and the Protective Plugs
1. General
A. When there is no torque value specified, use a standard torque value.
-
B. Referenced Information
REFERENCE DESIGNATION
PMS 01-05-66
PMS 01-02-36
PMS 01-02-37
PMS 01-05-47
Referenced Information
TABLE 2
3. Procedure
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Subtask 52-31-14-400-003-A01
A. Installation of the X-Stops, the Sealing Plate and the Protective Plugs
NOTE : The sealing plate 36-200 must be installed after the installation of the door.
(a) Clean the mating surfaces of the sealing plate 36-200 and the door structure and the
shafts of the screws 36-190 with a clean Material No. 14SBA1 Textile-Lint free
Cotton - made moist with the Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-
Ethyl-Ketone - and let them dry.
(b) Apply the Material No. 06AEA1 Polysulfide Sealant-Low Adhesion Brushable - to the
mating surface of the sealing plate 36-200, see PMS 01-02-37.
(c) Apply the Material No. 06AAA1 Polysulfide Sealant-General Purpose Brushable - to
the shafts of the screws 36-190, see PMS 01-02-36.
(d) Put the sealing plate 36-200 in position on the door structure and install the screws
36-190, the washers 36-120 and the nuts 36-110.
(e) Tighten the nuts 36-110.
(f) Remove the unwanted Material No. 06AEA1 Polysulfide Sealant-Low Adhesion
Brushable - with a clean Material No. 14SBA1 Textile-Lint free Cotton - made moist
with the Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -.
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TASK 52-31-14-400-804-A01
Installation of the Door Handle Mechanism
1. General
A. When there is no torque value specified, use a standard torque value.
-
B. Referenced Information
REFERENCE DESIGNATION
TASK 52-31-14-800-801-A01 Adjustment of the Hand Lever Assembly
PMS 01-05-66
PMS 01-05-44
PMS 01-05-03
PMS 01-02-37
Referenced Information
TABLE 2
3. Procedure
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Subtask 52-31-14-400-004-A01
A. Installation of the Door Handle Mechanism
NOTE : Use the thickness of the sheet 45-480 as recorded during the disassembly
procedure.
(b) Tighten the bolts 45-500.
NOTE : If necessary adjust the catching hook 45-490, see ASSEMBLY TASK
52-31-14-800-801-A01.
(3) Install the rod assemblies 45-160 and 45-600 as follows:
(a) Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to the shaft of the bolts 45-200.
(b) Put the fork-end of the rod assembly 45-600 in position on the latching shaft and
install the washer 45-210, the bolt 45-200, the washer 45-190 and the nut 45-180.
(c) Tighten the nut 45-180.
(d) Put the fork-end of the rod assembly 45-160 in position on the locking shaft and
install the washer 45-210, the bolt 45-200, the washer 45-190 and the nut 45-180.
(e) Tighten the nut 45-180.
(f) Safety the nuts 45-180 with the new cotter pins 45-170, see PMS 01-05-44.
(4) Assemble the roller lever assembly 45-370 as follows:
(a) Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to the bore of the roller 45-400 and the shaft of the bolt 45-440.
(b) Put the roller 45-400 in position in the roller lever 45-380 and install the washer
45-430, the bolt 45-440 and the nut 45-410.
(c) Tighten the nut 45-410.
(d) Make sure that the roller 45-400 moves freely.
(e) Safety the nut 45-410 with the new cotter pin 45-420, see PMS 01-05-44.
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4 Safety the locating pins 45-050 with the new cotter pins 45-060, see PMS
01-05-44.
NOTE : Make sure that the attachment holes in the lever 45-090 and in the
shaft 45-360 are aligned.
7 Install the bolt 45-230, the washer 45-220 and the nut 45-110 in the lever
45-090 and the shaft 45-360.
8 Tighten the nut 45-110.
(c) Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to the shaft of the bolts 45-200 and 45-580 and the inner side of the fork-
ends of the rod assemblies 45-160 and 45-600.
(d) Put the rod assembly 45-600 in position on the universal joint latch 45-520 and install
the washer 45-570, the bolt 45-580, the washer 45-560 and the nut 45-550.
(e) Tighten the nut 45-550 and safety with the new cotter pin 45-540, see PMS
01-05-44.
(f) Put the rod assembly 45-160 in position on the lever 45-090 and install the washer
45-210, the bolt 45-200, the washer 45-190 and the nut 45-180.
(g) Tighten the nut 45-180 and safety with the new cotter pin 45-170, see PMS
01-05-44.
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TASK 52-31-14-400-804-B01
Installation of the Door Handle Mechanism
1. General
A. When there is no torque value specified, use a standard torque value.
-
B. Referenced Information
REFERENCE DESIGNATION
TASK 52-31-14-800-801-A01 Adjustment of the Hand Lever Assembly
PMS 01-05-66
PMS 01-05-44
PMS 01-05-03
PMS 01-02-37
Referenced Information
TABLE 2
3. Procedure
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Subtask 52-31-14-400-016-A01
A. Installation of the Door Handle Mechanism
NOTE : Use the thickness of the sheet 45A-480 as recorded during the disassembly
procedure.
(b) Tighten the bolts 45A-500.
NOTE : If necessary adjust the catching hook 45A-490, see ASSEMBLY TASK
52-31-14-800-801-A01.
(3) Install the rod assemblies 45A-160 and 45A-600 as follows:
(a) Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to the shaft of the bolts 45A-200.
(b) Put the fork-end of the rod assembly 45A-600 in position on the latching shaft and
install the washer 45A-210, the bolt 45A-200, the washer 45A-190 and the nut
45A-180.
(c) Tighten the nut 45A-180.
(d) Put the fork-end of the rod assembly 45A-160 in position on the locking shaft and
install the washer 45A-210, the bolt 45A-200, the washer 45A-190 and the nut
45A-180.
(e) Tighten the nut 45A-180.
(f) Safety the nuts 45A-180 with the new cotter pins 45A-170, see PMS 01-05-44.
(4) Assemble the roller lever assembly 45A-370 as follows:
(a) Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to the bore of the roller 45A-400 and the shaft of the bolt 45A-440.
(b) Put the roller 45A-400 in position on the roller lever 45A-380 and install the washer
45A-430, the bolt 45A-440 and the nut 45A-410.
(c) Tighten the nut 45A-410.
(d) Make sure that the roller 45A-400 moves freely.
(e) Safety the nut 45A-410 with the new cotter pin 45A-420, see PMS 01-05-44.
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4 Install the spacer 45A-730, the compression spring 45A-740, the spacer 45A-730
and the spring bolt 45A-650 on the spring sleeve 45A-660.
5 Put the spring bolt 45A-650 in position on the serrated lever 45A-640 and install
the washer 45A-690, the bolt 45A-720, the washer 45A-690 and the nut
45A-670.
6 Tighten the nut 45A-670 and safety with the new cotter pin 45A-680, see PMS
01-05-44.
NOTE : Make sure that the attachment holes in the serrated lever 45A-640
and in the shaft 45A-360 are aligned.
7 Install the bolt 45A-230, the washer 45A-220 and the nut 45A-110 in the
serrated lever 45A-640 and the shaft 45A-360.
8 Tighten the nut 45A-110.
(c) Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to the shaft of the bolts 45A-200 and 45A-580 and the inner side of the fork-
ends of the rod assemblies 45A-160 and 45A-600.
(d) Put the rod assembly 45A-600 in position on the universal joint assembly 45A-510
and install the washer 45A-570, the bolt 45A-580, the washer 45A-560 and the nut
45A-550.
(e) Tighten the nut 45A-550 and safety with the new cotter pin 45A-540, see PMS
01-05-44.
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(f) Put the rod assembly 45A-160 in position on the serrated lever 45A-640 and install
the washer 45A-210, the bolt 45A-200, the washer 45A-190 and the nut 45A-180.
(g) Tighten the nut 45A-180 and safety with the new cotter pin 45A-170, see PMS
01-05-44.
(8) Install the handle assembly 45A-010 as follows:
(a) Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to the outer surface of the shaft 45A-250.
(b) Apply the Material No. 03JBA1 Silicone base Grease-General Purpose - - to the hand
lever contact surfaces for the universal joint lock 45A-240, the roller lever assembly
45A-370 and the universal joint assembly 45A-510.
(c) Install the shaft 45A-250 and the spacer washers 45A-260 and 45A-280 or 45A-281 or
45A-282 or 45A-283 or 45A-284 or 45A-285 or 45A-286 or 45A-287as recorded during
the disassembly procedure.
(d) Measure and adjust the clearance ”A” between the handle assembly 45A-010 and the
door structure, see ASSEMBLY TASK 52-31-14-800-801-A01.
(e) Put the new lock washer 45A-150 in position on the door structure and in the slot of
the shaft 45A-250, see PMS 01-05-03.
(f) Safety the lock washer 45A-150 with the bolts 45A-140.
(g) Tighten the bolts 45A-140.
(h) Make sure that the handle assembly 45A-010 is flush with the door surface, see
ASSEMBLY TASK 52-31-14-800-801-A01.
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TASK 52-31-14-400-805-A01
Assembly of the Hand Lever Assembly
1. General
A. When there is no torque value specified, use a standard torque value.
-
B. Referenced Information
REFERENCE DESIGNATION
PMS 01-05-66
PMS 01-05-44
Referenced Information
TABLE 2
3. Procedure
Subtask 52-31-14-400-005-A01
A. Assembly of the Hand lever Assembly
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(b) Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to the bearing bolts 48-140 and 48-160.
(c) Install the bearing bolt 48-140 and the washers 48-130 on the handle flap 48-100.
(d) Safety the bearing bolt 48-140 with the new cotter pins 48-120, see PMS 01-05-44.
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TASK 52-31-14-400-805-B01
Assembly of the Hand Lever Assembly
1. General
A. When there is no torque value specified, use a standard torque value.
-
B. Referenced Information
REFERENCE DESIGNATION
PMS 01-05-66
PMS 01-05-44
Referenced Information
TABLE 2
3. Procedure
Subtask 52-31-14-400-018-A01
A. Assembly of the Hand lever Assembly
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(b) Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to the pivot pin 48A-290 and the catch pin 48A-310.
(c) Put the handle flap 48A-100 in position on the hand lever 48A-010.
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TASK 52-31-14-400-806-A01
Installation of the Latching Mechanism Assemblies
1. General
A. When there is no torque value specified, use a standard torque value.
-
B. Referenced Information
REFERENCE DESIGNATION
TASK 52-31-14-800-802-A01 Adjustment of the Latching Mechanism
TASK 52-31-14-800-807-A01 Adjustment of the Proximity Sensors
PMS 01-05-66
PMS 01-05-44
Referenced Information
TABLE 2
3. Procedure
Subtask 52-31-14-410-008-A01
A. Installation of the Latching Mechanism Assemblies
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NOTE : Do the steps which follow for each of the six latching mechanism assemblies 50-020
and 50-030.
(1) Install the latching mechanism assemblies 50-020 and 50-030 as follows:
(a) Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to the mating surfaces of the sleeve 50-120, the bushings 50-100 and 50-110
and the bolt 50-080.
(b) Install the bushings 50-100 and 50-110, the sleeve 50-120, the washer 50-090, the bolt
50-080, the washer 50-070 and the nut 50-060.
(c) Tighten the nut 50-060.
(d) Safety the nut 50-060 with the new cotter pin 50-050, see PMS 01-05-44.
(e) Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to the mating surfaces of the sleeve 50-210, the bushing 50-220 and the bolt
50-160.
(f) Install the bushing 50-220, the sleeve 50-210, the latching mechanism assembly
50-020 or 50-030, the washer 50-170, the bolt 50-160, the washer 50-170 and the nut
50-190 on the door structure.
(g) Tighten the nut 50-190.
(h) Safety the nut 50-190 with the new cotter pin 50-180, see PMS 01-05-44.
(i) Install the washer 50-150, the bolt 50-140, the washer 50-150 and the nut 50-200.
(j) Tighten the nut 50-200.
(k) Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to the mating surfaces of the bushings 50-250 and 50-260 and the bolt
50-230 or 50-240.
(l) Install the bushings 50-250 and 50-260, the washer 50-280, the bolt 50-230 or 50-240,
the washer 50-280 and the nut 50-290.
(m) Tighten the nut 50-290.
(n) Safety the nut 50-290 with the new cotter pin 50-270, see PMS 01-05-44.
(o) Make sure that the upper dead center of the latching mechanism is correctly adjusted,
see ASSEMBLY TASK 52-31-14-800-802-A01.
(p) Make sure that the proximity sensor 5MJ is correctly adjusted, see ASSEMBLY
TASK 52-31-14-800-807-A01.
(q) Make sure that the lower dead center of each latching mechanism is correctly
adjusted, see ASSEMBLY TASK 52-31-14-800-802-A01.
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TASK 52-31-14-400-806-B01
Installation of the Latching Mechanism Assemblies
1. General
A. When there is no torque value specified, use a standard torque value.
-
B. Referenced Information
REFERENCE DESIGNATION
TASK 52-31-14-800-802-A01 Adjustment of the Latching Mechanism
TASK 52-31-14-800-807-A01 Adjustment of the Proximity Sensors
PMS 01-05-66
PMS 01-05-44
Referenced Information
TABLE 2
3. Procedure
Subtask 52-31-14-410-007-A01
A. Installation of the Latching Mechanism Assemblies
NOTE : Do the steps which follow for each of the six latching mechanism assemblies 50A-020
and 50A-030.
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(1) Install the latching mechanism assemblies 50A-020 and 50A-030 as follows:
(a) Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to the mating surfaces of the sleeve 50A-120, the bushings 50A-100 and
50A-110 and the bolt 50A-080.
(b) Install the bushings 50A-100 and 50A-110, the sleeve 50A-120, the washer 50A-090,
the bolt 50A-080, the washer 50A-070 and the nut 50A-060.
(c) Tighten the nut 50A-060.
(d) Safety the nut 50A-060 with the new cotter pin 50A-050, see PMS 01-05-44.
(e) Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to the mating surfaces of the sleeve 50A-210, the bushing 50A-220 and the
bolt 50A-160.
(f) Install the bushing 50A-220, the sleeve 50A-210, the latching mechanism assembly
50A-020 or 50A-030, the washer 50A-170, the bolt 50A-160, the washer 50A-170 and
the nut 50A-190 on the door structure.
(g) Tighten the nut 50A-190.
(h) Safety the nut 50A-190 with the new cotter pin 50A-180, see PMS 01-05-44.
(i) Install the washer 50A-150, the bolt 50A-140, the washer 50A-150 and the nut
50A-200.
(j) Tighten the nut 50A-200.
(k) Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to the mating surfaces of the bushings 50A-250 and 50A-260 and the bolt
50A-230 or 50A-240.
(l) Install the bushings 50A-250 and 50A-260, the washer 50A-280, the bolt 50A-230 or
50A-240, the washer 50A-280 and the nut 50A-290.
(m) Tighten the nut 50A-290.
(n) Safety the nut 50A-290 with the new cotter pin 50A-270, see PMS 01-05-44.
(o) Make sure that the upper dead center of the latching mechanism is correctly adjusted,
see ASSEMBLY TASK 52-31-14-800-802-A01.
(p) Make sure that the proximity sensor 5MJ is correctly adjusted, see ASSEMBLY
TASK 52-31-14-800-807-A01.
(q) Make sure that the lower dead center of each latching mechanism is correctly
adjusted, see ASSEMBLY TASK 52-31-14-800-802-A01.
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TASK 52-31-14-400-807-A01
Assembly of the Latching Mechanism Assemblies
1. General
A. When there is no torque value specified, use a standard torque value.
-
B. Referenced Information
REFERENCE DESIGNATION
PMS 01-05-66
PMS 01-05-44
Referenced Information
TABLE 2
3. Procedure
Subtask 52-31-14-410-009-A01
A. Assembly of the Latching Mechanism Assemblies
NOTE : Do the steps which follow for each of the six latching mechanism assemblies.
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TASK 52-31-14-400-808-A01
Assembly and Installation of the Latching Shaft Assembly
1. General
A. When there is no torque value specified, use a standard torque value.
-
3. Procedure
Subtask 52-31-14-400-008-A01
A. Assembly and Installation of the Latching Shaft Assembly
NOTE : Make sure that you install the shaft levers 54-030 and 54-040 as recorded
during the disassembly procedure.
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(b) Install the taper pins 54-100 and 54-110, the sleeves 54-120 and the nuts 54-130.
NOTE : Make sure that you install the taper pin 54-110 as recorded during the
disassembly procedure.
(c) Tighten the nuts 54-130.
(d) Connect the latching mechanism, see ASSEMBLY TASK 52-31-14-400-806-A01TASK
52-31-14-400-806-B01 and the door handle mechanism, see ASSEMBLY TASK
52-31-14-400-804-A01TASK 52-31-14-400-804-B01 on the latching shaft assembly
54-010.
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TASK 52-31-14-400-809-A01
Assembly and Installation of the Interlock Mechanism
1. General
A. When there is no torque value specified, use a standard torque value.
-
B. Referenced Information
REFERENCE DESIGNATION
TASK 52-31-14-800-805-A01 Adjustment of the Interlock Mechanism
PMS 01-05-66
PMS 01-05-44
Referenced Information
TABLE 2
3. Procedure
Subtask 52-31-14-400-009-A01
A. Assembly and Installation of the Interlock Mechanism
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NOTE : Do not safety the nut 53-150 with the locking plate 53-160 at this time.
Attach a tag which tells you that you must safety the nut 53-150 with the
locking plate 53-160 during the final adjustment of the door on the aircraft.
(e) Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - on the shaft of the pins 53-070 and the inner side of the fork fittings of the
levers 53-090 and 53-130.
(f) Install the levers 53-090 and 53-130 with the pins 53-070 on the connecting rod
53-060.
(g) Safety the pins 53-070 with the retaining rings 53-080.
(h) Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - on the shaft of the pin 53-070 and the inner side of the fork-end of the bolt
53-170.
(i) Install the bolt 53-170 with the pin 53-070 on the lever 53-130.
(j) Safety the pin 53-070 with the retaining ring 53-080.
(2) Install the interlock mechanism 53-050 as follows:
(a) Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - on the shaft of the bolt 53-170 and the shaft of the spring sleeve 53-020.
(b) Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - on the outer diameters of the bushings 53-280 and 53-320 and the shaft of
the pin 53-180.
(c) Install the pin 53-180 and the washer 53-200.
(d) Safety the pin 53-180 with the new cotter pin 53-190, see PMS 01-05-44.
(e) Install the bushing 53-280 and the interlock mechanism 53-050 on the door structure.
(f) Install the washer 53-230, the bolt 53-220, the washer 53-230 and the nut 53-240.
(g) Tighten the nut 53-240.
(h) Safety the nut 53-240 with the new cotter pin 53-250, see PMS 01-05-44.
(i) Install the bushing 53-320 on the interlock mechanism 53-050.
(j) Install the washer 53-290, the bolt 53-300, the washer 53-200 and the nut 53-310.
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TASK 52-31-14-400-809-B01
Assembly and Installation of the Interlock Mechanism
1. General
A. When there is no torque value specified, use a standard torque value.
-
B. Referenced Information
REFERENCE DESIGNATION
TASK 52-31-14-800-805-A01 Adjustment of the Interlock Mechanism
PMS 01-05-66
PMS 01-05-44
Referenced Information
TABLE 2
3. Procedure
Subtask 52-31-14-400-019-A01
A. Assembly and Installation of the Interlock Mechanism
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(b) Install the roller 53A-410 and the pin 53A-390 on the lever 53A-470.
(c) Safety the pin 53A-390 with the retaining ring 53A-400.
(d) Install the new locking plate 53A-460, the nut 53A-450 and the adjusting screw
53A-440 on the lever 53A-470.
NOTE : Do not safety the nut 53A-450 with the locking plate 53A-460 at this time.
Attach a tag which tells you that you must safety the nut 53A-450 with the
locking plate 53A-460 during the final adjustment of the door on the
aircraft.
(e) Install the spring bolt 53A-420 on the lever 53A-470.
(f) Safety the spring bolt 53A-420 with the retaining ring 53A-430.
(2) Install the interlock mechanism as follows:
(a) Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - on the bushings 53A-260, 53A-270 and 53A-280 and the shaft of the bolt
53A-220.
(b) Put the lever 53A-470 in position on the door structure and install the washer
53A-230, the bolt 53A-220, the washer 53A-230 and the nut 53A-240.
(c) Tighten the nut 53A-240.
(d) Safety the nut 53A-240 with the new cotter pin 53A-250, see PMS 01-05-44.
(e) Install the pin 53A-185 and the washer 53A-205 on the door structure.
(f) Safety the pin 53A-185 with the new cotter pin 53A-195, see PMS 01-05-44.
(g) Install the spring bolt 53A-350 and the washer 53A-290 on the door structure.
(h) Safety the spring bolt 53A-350 with the retaining ring 53A-360.
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TASK 52-31-14-400-810-A01
Assembly and Installation of the Locking Shaft Assembly
1. General
A. When there is no torque value specified, use a standard torque value.
-
3. Procedure
Subtask 52-31-14-400-021-A01
A. Assembly and Installation of the Locking Shaft Assembly
NOTE : After the installation of the locking shaft assembly, you must connect:
- The handle mechanism, see ASSEMBLY TASK 52-31-14-400-804-A01
- The vent door mechanism, see ASSEMBLY TASK 52-31-14-400-812-A01
- The fixed rod of the drift pin mechanism, see ASSEMBLY TASK
52-31-14-400-811-A01TASK 52-31-14-400-811-B01 on the locking shaft assembly.
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NOTE : Make sure you install the locking cams 51-040 and the washers 50-130 as
recorded during the disassembly procedure.
(b) Install the taper pins 51-080, the rivet pins 51-120, the sleeves 51-090, the washers
51-100 and the nuts 51-110.
(c) Tighten the nuts 51-110.
(d) Adjust the locking shaft 51-020, see ASSEMBLY TASK 52-31-14-800-803-A01.
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TASK 52-31-14-400-810-B01
Installation of the Locking Shaft Assembly
1. General
A. When there is no torque value specified, use a standard torque value.
-
3. Procedure
Subtask 52-31-14-400-020-A01
A. Assembly and Installation of the Safety Shaft Assembly
NOTE : After the installation of the safety shaft assembly, you must connect:
- The handle mechanism, see ASSEMBLY TASK 52-31-14-400-804-A01
- The vent door mechanism, see ASSEMBLY TASK 52-31-14-400-812-A01
- The fixed rod of the drift pin mechanism, see ASSEMBLY TASK
52-31-14-400-811-C01 on the safety shaft assembly.
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NOTE : Make sure you install the locking cams 51A-040 and the washers 50-130 as
recorded during the disassembly procedure.
(b) Install the taper pins 51A-080, the sleeves 51A-090, the washers 51A-105 and the
nuts 51A-115.
(c) Tighten the nuts 51A-115.
(d) Install the rivet pins 51A-120 and the nuts 51A-130.
(e) Tighten the nuts 51A-130.
(f) Adjust the locking shaft 51A-020, see ASSEMBLY TASK 52-31-14-800-803-A01.
Subtask 52-31-14-400-020-B01
B. Assembly and Installation of the Safety Shaft Assembly
NOTE : After the installation of the safety shaft assembly, you must connect:
- The handle mechanism, see ASSEMBLY TASK 52-31-14-400-804-B01
- The vent door mechanism, see ASSEMBLY TASK 52-31-14-400-812-A01
- The fixed rod of the drift pin mechanism, see ASSEMBLY TASK
52-31-14-400-811-C01 on the safety shaft assembly.
(1) Install the locking shaft 51A-020 as follows:
(a) Put the hinged lever assembly 51A-050, the locking cams 51A-040, the washers
50A-130 and the lever 51A-030 in position and install the locking shaft 51A-020.
NOTE : Make sure you install the locking cams 51A-040 and the washers 50A-130
as recorded during the disassembly procedure.
(b) Install the taper pins 51A-080, the sleeves 51A-090, the washers 51A-105 and the
nuts 51A-115.
(c) Tighten the nuts 51A-115.
(d) Install the rivet pins 51A-120 and the nuts 51A-130.
(e) Tighten the nuts 51A-130.
(f) Adjust the locking shaft 51A-020, see ASSEMBLY TASK 52-31-14-800-803-A01.
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TASK 52-31-14-400-811-A01
Assembly and Installation of the Rods and Drift Pins Installation
1. General
A. When there is no torque value specified, use a standard torque value.
-
C. Referenced Information
REFERENCE DESIGNATION
PMS 01-05-66
PMS 01-05-44
PMS 01-02-37
PMS 01-05-03
Referenced Information
TABLE 3
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3. Procedure
Subtask 52-31-14-400-010-A01
A. Assembly and Installation of the Rods and Drift Pins Installation
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4 Put the drift pin 57-460, the washer 57-450 and the fixed rod 57-400 in position
and install the bolt 57-410, the washer 57-200 and the nut 57-420.
5 Tighten the nut 57-420.
6 Safety the nut 57-420 with the new cotter pin 57-430, see PMS 01-05-44.
7 Put the washer 57-390 and the fixed rod 57-400 in position on the bellcrank
assembly 57-270 and install the washer 57-220, the bolt 57-210, the washer
57-230 and the nut 57-240.
8 Tighten the nut 57-240.
9 Safety the nut 57-240 with the new cotter pin 57-250, see PMS 01-05-44.
10 Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose
Low Temp - with the to the lubrication fitting 57-580.
(e) Install the fixed rod 57-260 on the link lever 57-320 as follows:
1 Put the fixed rod 57-260 in position on the link lever 57-320 and install the
washer 57-220, the bolt 57-210, the washer 57-230 and the nut 57-240.
2 Tighten the nut 57-240.
3 Safety the nut 57-240 with the new cotter pin 57-250, see PMS 01-05-44.
(f) Assemble and install the beam 4 cover assembly 57-020 as follows:
1 Clean the beam 4 shaft 57-110 and the inner surface of the shouldered bushings
57-040 with a clean Material No. 14SBA1 Textile-Lint free Cotton - made moist
with the Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -.
2 Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose
Low Temp - to the outer surface of the beam 4 shaft 57-110 and the inner
surface of the shouldered bushings 57-040.
3 Put the beam 4 lever 57-050 (inside the cover assembly 57-030) in position and
install the beam 4 shaft 57-110.
4 Put the beam 4 lever 57-050 (outer side of the cover assembly 57-030) in
position and install the spacer sleeve 57-120 in the beam 4 shaft 57-110.
5 Install taper pins 57-080, the sleeves 57-100 and the nuts 57-090.
6 Put the fixed rod 57-130 in position on the beam 4 lever 57-050 and install the
washer 57-150, the bolt 57-140, the washer 57-160 and the nut 57-170.
7 Tighten the nut 57-170.
8 Safety the nut 57-170 with the new cotter pin 57-180, see PMS 01-05-44.
9 Clean the beam 4 cover assembly 57-020 with a clean Material No. 14SBA1
Textile-Lint free Cotton - made moist with the Material No. 08BBF1 Non
Aqueous Cleaner-- Methyl-Ethyl-Ketone -.
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NOTE : Install the serrated lever assembly 58-160 and the serrated lever 58-090 on
the sequence shaft assembly 58-120 as recorded during the disassembly
procedure.
1 Clean the sequence shaft 58-130 with a clean Material No. 14SBA1 Textile-Lint
free Cotton - made moist with the Material No. 08BBF1 Non Aqueous Cleaner--
Methyl-Ethyl-Ketone -.
2 Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose
Low Temp - to the outer surface of the sequence shaft 58-130.
3 Put the locking cam 58-190 in position on the sequence shaft 58-130.
4 Put the serrated lever 58-170 and the link lever 58-140 in position on the
sequence shaft 58-130.
5 Put the serrated lever 58-090 in position on the sequence shaft 58-130.
6 Put the new lock washer 58-110 in position on the serrated lever 58-090 and
install the screw 58-100.
7 Tighten the screw 58-100 and safety the screw 58-100 with the lock washer
58-110, see PMS 01-05-03.
8 Install the rivet pins 58-230 and 58-200, the washers 58-210 and 58-215 and the
nuts 58-220.
9 Tighten the nuts 58-220.
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10 Put the fixed rod 57-130 in position on the serrated lever assembly 58-160 and
install the washer 57-220, the bolt 57-210, the washer 57-230 and the nut
57-240.
11 Tighten the nut 57-240.
12 Safety the nut 57-240 with the new cotter pin 57-250, see PMS 01-05-44.
(j) Install the lever assembly 58-360 as follows:
1 Clean the inner surface of the lever 58-370 and the inner surfaces of the
shouldered bushings 58-380 with a clean Material No. 14SBA1 Textile-Lint free
Cotton - made moist with the Material No. 08BBF1 Non Aqueous Cleaner--
Methyl-Ethyl-Ketone -.
2 Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose
Low Temp - to the inner surface of the lever 58-370 and the inner surfaces of
the shouldered bushings 58-380.
3 Put the lever 58-370 in position on the support fitting 58-440 and install the
washer 58-060 and the nut 58-070.
4 Tighten the nut 58-070.
5 Safety the nut 58-070 with the new cotter pin 58-080, see PMS 01-05-44.
(k) Install and assemble the link assembly 58-240 as follows:
1 Assemble the link assembly 58-240 as follows:
a Install the new tab washers 58-270 and the nuts 58-260 and 58-290 on the
rod 58-250.
b Install the forks 58-280 and 58-300 on the rod 58-250.
c Adjust the length of the link assembly 58-240 as recorded in the
disassembly procedure.
d Attach a tag which tells persons to safety the nuts 58-260 and 58-290 with
the tab washers 58-270 after the final adjustment of the door.
2 Clean the sleeves 58-350 and 58-430 and the inner surface of the bushings
58-150 and 58-390 with a clean Material No. 14SBA1 Textile-Lint free Cotton -
made moist with the Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-
Ethyl-Ketone -.
3 Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose
Low Temp - to the sleeves 58-350 and 58-430 and the inner surface of the
bushings 58-150 and 58-390.
4 Install the sleeves 58-350 and 58-430 in the bushings 58-150 and 58-390.
5 Put the link assembly 58-240 in position and install the bolts 58-310 and 58-400,
the washers 58-210 and 58-320 and the nuts 58-330 and 58-410.
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TASK 52-31-14-400-811-B01
Assembly and Installation of the Rods and Drift Pins Installation
1. General
A. When there is no torque value specified, use a standard torque value.
-
C. Referenced Information
REFERENCE DESIGNATION
PMS 01-05-66
PMS 01-05-44
PMS 01-02-37
PMS 01-05-03
Referenced Information
TABLE 3
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3. Procedure
Subtask 52-31-14-400-022-A01
A. Assembly and Installation of the Rods and Drift Pins Installation
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4 Put the drift pin 57-460, the washer 57-450 and the fixed rod 57-400 in position
and install the bolt 57-410, the washer 57-200 and the nut 57-420.
5 Tighten the nut 57-420.
6 Safety the nut 57-420 with the new cotter pin 57-430, see PMS 01-05-44.
7 Put the washer 57-390 and the fixed rod 57-400 in position on the bellcrank
assembly 57-270 and install the washer 57-220, the bolt 57-210, the washer
57-230 and the nut 57-240.
8 Tighten the nut 57-240.
9 Safety the nut 57-240 with the new cotter pin 57-250, see PMS 01-05-44.
10 Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose
Low Temp - with the to the lubrication fitting 57-580.
(e) Install the fixed rod 57-260 on the link lever 57-320 as follows:
1 Put the fixed rod 57-260 in position on the link lever 57-320 and install the
washer 57-220, the bolt 57-210, the washer 57-230 and the nut 57-240.
2 Tighten the nut 57-240.
3 Safety the nut 57-240 with the new cotter pin 57-250, see PMS 01-05-44.
(f) Assemble and install the beam 4 cover assembly 57-020 as follows:
1 Clean the beam 4 shaft 57-110 and the inner surface of the shouldered bushings
57-040 with a clean Material No. 14SBA1 Textile-Lint free Cotton - made moist
with the Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -.
2 Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose
Low Temp - to the outer surface of the beam 4 shaft 57-110 and the inner
surface of the shouldered bushings 57-040.
3 Put the beam 4 lever 57-050 (inside the cover assembly 57-030) in position and
install the beam 4 shaft 57-110.
4 Put the beam 4 lever 57-050 (outer side of the cover assembly 57-030) in
position and install the spacer sleeve 57-120 in the beam 4 shaft 57-110.
5 Install taper pins 57-080, the sleeves 57-100 and the nuts 57-090.
6 Put the fixed rod 57-130 in position on the beam 4 lever 57-050 and install the
washer 57-150, the bolt 57-140, the washer 57-160 and the nut 57-170.
7 Tighten the nut 57-170.
8 Safety the nut 57-170 with the new cotter pin 57-180, see PMS 01-05-44.
9 Clean the beam 4 cover assembly 57-020 with a clean Material No. 14SBA1
Textile-Lint free Cotton - made moist with the Material No. 08BBF1 Non
Aqueous Cleaner-- Methyl-Ethyl-Ketone -.
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NOTE : Install the serrated lever assembly 58A-160 and the serrated lever 58A-090
on the sequence shaft assembly 58A-120 as recorded during the disassembly
procedure.
1 Clean the sequence shaft 58A-130 with a clean Material No. 14SBA1 Textile-
Lint free Cotton - made moist with the Material No. 08BBF1 Non Aqueous
Cleaner-- Methyl-Ethyl-Ketone -.
2 Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose
Low Temp - to the outer surface of the sequence shaft 58A-130.
3 Put the locking cam 58A-190 in position on the sequence shaft 58A-130.
4 Put the serrated lever 58A-170 and the link lever 58A-140 in position on the
sequence shaft 58A-130.
5 Put the serrated lever 58A-090 in position on the sequence shaft 58A-130.
6 Put the new lock washer 58A-110 in position on the serrated lever 58A-090 and
install the screw 58A-100.
7 Tighten the screw 58A-100 and safety the screw 58A-100 with the lock washer
58A-110, see PMS 01-05-03.
8 Install the bolt 58A-230, the rivet pins 58A-200, the washers 58A-210 and
58A-215 and the nuts 58A-220.
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5 Put the link assembly 58A-240 in position and install the bolts 58A-310 and
58A-400, the washers 58A-210 and 58A-320 and the nuts 58A-330 and 58A-410.
6 Tighten the nuts 58A-330 and 58A-410.
7 Safety the nuts 58A-330 and 58A-410 with the new cotter pins 58A-340 and
58A-420, see PMS 01-05-44.
(l) Install the connecting rod assembly 58A-010 as follows:
1 Put the connecting rod assembly 58A-010 in position and install the washers
58A-050, the bolts 58A-040, the washers 58A-060 and the nuts 58A-070.
2 Tighten the nuts 58A-070.
3 Safety the nuts 58A-070 with the new cotter pins 58A-080, see PMS 01-05-44.
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TASK 52-31-14-400-811-C01
Assembly and Installation of the Rods and Drift Pins Installation
1. General
A. When there is no torque value specified, use a standard torque value.
-
C. Referenced Information
REFERENCE DESIGNATION
PMS 01-05-66
PMS 01-05-44
PMS 01-02-37
PMS 01-05-03
Referenced Information
TABLE 3
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3. Procedure
Subtask 52-31-14-400-023-A01
A. Assembly and Installation of the Rods and Drift Pins Installation
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4 Put the drift pin 57-460, the washer 57-450 and the fixed rod 57-400 in position
and install the bolt 57-410, the washer 57-200 and the nut 57-420.
5 Tighten the nut 57-420.
6 Safety the nut 57-420 with the new cotter pin 57-430, see PMS 01-05-44.
7 Put the washer 57-390 and the fixed rod 57-400 in position on the bellcrank
assembly 57-270 and install the washer 57-220, the bolt 57-210, the washer
57-230 and the nut 57-240.
8 Tighten the nut 57-240.
9 Safety the nut 57-240 with the new cotter pin 57-250, see PMS 01-05-44.
10 Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose
Low Temp - with the to the lubrication fitting 57-580.
(e) Install the fixed rod 57-260 on the link lever 57-320 as follows:
1 Put the fixed rod 57-260 in position on the link lever 57-320 and install the
washer 57-220, the bolt 57-210, the washer 57-230 and the nut 57-240.
2 Tighten the nut 57-240.
3 Safety the nut 57-240 with the new cotter pin 57-250, see PMS 01-05-44.
(f) Assemble and install the beam 4 cover assembly 57-020 as follows:
1 Clean the beam 4 shaft 57-110 and the inner surface of the shouldered bushings
57-040 with a clean Material No. 14SBA1 Textile-Lint free Cotton - made moist
with the Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -.
2 Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose
Low Temp - to the outer surface of the beam 4 shaft 57-110 and the inner
surface of the shouldered bushings 57-040.
3 Put the beam 4 lever 57-050 (inside the cover assembly 57-030) in position and
install the beam 4 shaft 57-110.
4 Put the beam 4 lever 57-050 (outer side of the cover assembly 57-030) in
position and install the spacer sleeve 57-120 in the beam 4 shaft 57-110.
5 Install taper pins 57-080, the sleeves 57-100 and the nuts 57-090.
6 Put the fixed rod 57-130 in position on the beam 4 lever 57-050 and install the
washer 57-150, the bolt 57-140, the washer 57-160 and the nut 57-170.
7 Tighten the nut 57-170.
8 Safety the nut 57-170 with the new cotter pin 57-180, see PMS 01-05-44.
9 Clean the beam 4 cover assembly 57-020 with a clean Material No. 14SBA1
Textile-Lint free Cotton - made moist with the Material No. 08BBF1 Non
Aqueous Cleaner-- Methyl-Ethyl-Ketone -.
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NOTE : Install the serrated lever assembly 58B-160 and the serrated lever 58B-090
on the sequence shaft assembly 58B-120 as recorded during the disassembly
procedure.
1 Clean the sequence shaft 58B-130 with a clean Material No. 14SBA1 Textile-
Lint free Cotton - made moist with the Material No. 08BBF1 Non Aqueous
Cleaner-- Methyl-Ethyl-Ketone -.
2 Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose
Low Temp - to the outer surface of the sequence shaft 58B-130.
3 Put the locking cam 58B-190 in position on the sequence shaft 58B-130.
4 Put the serrated lever 58B-170 and the link lever 58B-140 in position on the
sequence shaft 58B-130.
5 Put the serrated lever 58B-090 in position on the sequence shaft 58B-130.
6 Put the new lock washer 58B-110 in position on the serrated lever 58B-090 and
install the screw 58B-100.
7 Tighten the screw 58B-100 and safety the screw 58B-100 with the lock washer
58B-110, see PMS 01-05-03.
8 Install the bolt 58B-230, the rivet pins 58B-200, the washer 58B-215 and the
nuts 58B-225 and 58B-470.
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5 Put the link assembly 58B-240 in position and install the bolts 58B-310 and
58B-400, the washers 58B-213 and 58B-320 and the nuts 58B-330 and 58B-410.
6 Tighten the nuts 58B-330 and 58B-410.
7 Safety the nuts 58B-330 and 58B-410 with the new cotter pins 58B-340 and
58B-420, see PMS 01-05-44.
(l) Install the connecting rod assembly 58B-010 as follows:
1 Put the connecting rod assembly 58B-010 in position and install the washers
58B-050, the bolts 58B-040, the washers 58B-060 and the nuts 58B-070.
2 Tighten the nuts 58B-070.
3 Safety the nuts 58B-070 with the new cotter pins 58B-080, see PMS 01-05-44.
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TASK 52-31-14-400-812-A01
Assembly and Installation of the Vent Door
1. General
A. When there is no torque value specified, use a standard torque value.
-
B. Referenced Information
REFERENCE DESIGNATION
TASK 52-31-14-400-813-A01 Assembly and Installation of the Vent Door Mechanism
TASK 52-31-14-400-813-B01 Assembly and Installation of the Vent Door Mechanism
PMS 01-05-66
PMS 01-02-36
PMS 01-05-44
Referenced Information
TABLE 2
3. Procedure
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Subtask 52-31-14-400-011-A01
A. Assembly and Installation of the Vent Door
NOTE : Do not tighten and safety the nut 66-260 at this stage. Attach a tag
which tells persons to tighten and safety the nut after the final
adjustment.
3 Install the nut 66-130 on the bolt 66-110.
4 Install the bolt 66-110 with the nut 66-130 and the new tab washer 66-120 on
the actuator arm 66-070 and tighten the nut 66-130 by hand.
NOTE : Do not tighten and safety the nut 66-130 at this stage. Attach a tag
which tells persons to tighten and safety the nut after the final
adjustment.
5 Put the actuator arm assemblies 66-060 and 66-180 and the bracket assembly
66-140 in position on the vent door 66-020 and install the screws 66-270 and
66-290, the washers 66-040 and the nuts 66-280.
6 Tighten the nuts 66-280.
7 Clean the nuts 66-280 and the door structure with a clean Material No. 14SBA1
Textile-Lint free Cotton - made moist with the Material No. 08BBF1 Non
Aqueous Cleaner-- Methyl-Ethyl-Ketone - and let it dry.
8 Apply the Material No. 06AAC1 Polysulfide Sealant-General Purpose Interfay -
to the nuts 66-280, see PMS 01-02-36.
9 Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose
Low Temp - to the shafts of the spring bolts 66-030.
10 Install the spring bolts 66-030 and the washers 66-040.
11 Safety the spring bolts 66-030 with the new cotter pins 66-050, see PMS
01-05-44.
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TASK 52-31-14-400-813-A01
Assembly and Installation of the Vent Door Mechanism
1. General
A. When there is no torque value specified, use a standard torque value.
-
B. Referenced Information
REFERENCE DESIGNATION
TASK 52-31-14-800-806-A01 Adjustment of the Skin Offset of the Vent Door Assembly
PMS 01-05-66
PMS 01-05-44
Referenced Information
TABLE 2
3. Procedure
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Subtask 52-31-14-400-012-A01
A. Assembly and Installation of the Vent Door Mechanism
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TASK 52-31-14-400-813-B01
Assembly and Installation of the Vent Door Mechanism
1. General
A. When there is no torque value specified, use a standard torque value.
-
B. Referenced Information
REFERENCE DESIGNATION
TASK 52-31-14-800-806-A01 Adjustment of the Skin Offset of the Vent Door Assembly
PMS 01-05-66
PMS 01-05-44
Referenced Information
TABLE 2
3. Procedure
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Subtask 52-31-14-400-017-A01
A. Assembly and Installation of the Vent Door Mechanism
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TASK 52-31-14-400-814-A01
Installation of the Drainage
1. General
A. When there is no torque value specified, use a standard torque value.
-
B. Referenced Information
REFERENCE DESIGNATION
PMS 01-05-66
PMS 01-02-36
Referenced Information
TABLE 2
3. Procedure
Subtask 52-31-14-400-013-A01
A. Installation and Assembly of the Cargo Door Drainage
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NOTE : Make sure that the cable ties 72-100 and 72-150 do not compress the
diameter of the hose 72-090.
(j) Clean the space between the door structure and the hose 72-090 with a clean Material
No. 14SBA1 Textile-Lint free Cotton - made moist with the Material No. 08BBF1
Non Aqueous Cleaner-- Methyl-Ethyl-Ketone - and let it dry.
(k) Apply the Material No. 06AAC1 Polysulfide Sealant-General Purpose Interfay - to the
space between the door structure and the hose 72-090, see PMS 01-02-36.
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TASK 52-31-14-400-815-A01
Installation of the Door Sensors
1. General
A. When there is no torque value specified, use a standard torque value.
-
B. Referenced Information
REFERENCE DESIGNATION
TASK 52-31-14-800-807-A01 Adjustment of the Proximity Sensors
PMS 01-05-66
Referenced Information
TABLE 2
3. Procedure
Subtask 52-31-14-410-006-A01
A. Installation of the Door Sensors
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TASK 52-31-14-400-815-B01
Installation of the Door Sensors
1. General
A. When there is no torque value specified, use a standard torque value.
-
B. Referenced Information
REFERENCE DESIGNATION
TASK 52-31-14-800-807-A01 Adjustment of the Proximity Sensors
PMS 01-05-66
Referenced Information
TABLE 2
3. Procedure
Subtask 52-31-14-410-005-A01
A. Installation of the Door Sensors
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TASK 52-31-14-400-816-A01
Installation of the Hinges
1. General
A. When there is no torque value specified, use a standard torque value.
-
B. Referenced Information
REFERENCE DESIGNATION
PMS 01-05-66
PMS 01-05-47
PMS 01-02-41
PMS 01-02-36
Referenced Information
TABLE 2
3. Procedure
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Subtask 52-31-14-410-002-A01
A. Installation of the Hinges
NOTE : Use the number of shims 93-020, 93-021, 93-022, 93-023, 93-024,
93-025 and 94-080 as recorded during the disassembly procedure.
NOTE : It is possible that not all types of shim are installed. The number of
shims used can be different.
NOTE : Use the washers 93-190 and 93-220 and 94-100 and 94-130 in the
positions as recorded during the disassembly procedure.
4 Tighten the nuts 93-200 and 94-110.
(b) Clean the working area with a clean Material No. 14SBA1 Textile-Lint free Cotton -
made moist with the Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-
Ketone - and let it dry.
(c) Apply the Material No. 06AAB1 Polysulfide Sealant-General Purpose Fillet - (see
PMS 01-05-47) to the space between:
1 The door structure
2 The hinge assemblies 93-080 and 93-110 and the mid hinge assembly 93-140 and
the hinge assemblies 94-010 and 94-040
3 The end fittings 93-010 and 94-070.
(d) Let the Material No. 06AAB1 Polysulfide Sealant-General Purpose Fillet - dry.
(e) Apply the Material No. 04QAB2 Coating-- Flexible Structure to the Material No.
06AAB1 Polysulfide Sealant-General Purpose Fillet -, see PMS 01-02-41.
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(f) Let the Material No. 04QAB2 Coating-- Flexible Structure dry.
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TASK 52-31-14-800-801-A01
Adjustment of the Hand Lever Assembly
1. General
A. When there is no torque value specified, use a standard torque value.
-
NOTE : The hand lever assembly (1) must be in the LOCKED position.
2. Job Set-up Information
A. Referenced Information
REFERENCE DESIGNATION
PMS 01-05-66
FIGURE 52-31-14-991-016-A FIGURE 52-31-14-991-016-A-Adjustment of the Hand Lever Assembly
FIGURE 52-31-14-991-017-A FIGURE 52-31-14-991-017-A-Adjustment of the Hand Lever Assembly
Referenced Information
TABLE 1
3. Procedure
Subtask 52-31-14-820-001-A01
A. Adjustment of the Clearance ”A”
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Subtask 52-31-14-820-002-A01
B. Adjustment of the Handle Offset between the Hand lever Assembly and the installed Access
Cover
Subtask 52-31-14-820-003-A01
C. Adjustment of the Catching Hook
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A MEASURING
POINT "1"
B 1
A MEASURING MEASURING
POINT "6" POINT "2"
MEASURING MEASURING
POINT "5" POINT "3"
MEASURING
POINT "4"
MEASURING
HANDLE OFFSET
POINT
"1" +0.8 TO −1.0mm (+0.031 TO −0.039 in)
"2" +0.2 TO −1.0mm (+0.007 TO −0.039 in)
"3" 0.0 TO −1.0mm (0.0 TO −0.039 in)
"4" 0.0 TO −1.0mm (0.0 TO −0.039 in)
"5" 0.0 TO −1.0mm (0.0 TO −0.039 in)
"6" +0.2 TO −1.0mm (+0.007 TO −0.039 in)
F_CM_523114_1_0160101_01_02
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DOOR SKIN
B C
1 ADJUSTMENT OF
CLEARANCE "A"
C CLEARANCE "A"
CLEARANCE "A"
E
ADJUSTMENT OF
HAND OFFSET
FOR THE MEASURE
POINTS 3, 4 AND 5
D HAND
OFFSET
1
5
6
D
7
ADJUSTMENT OF
HAND OFFSET
8 FOR THE MEASURE
9 POINTS 1, 2 AND 6
1 BEAM4
HAND 4
OFFSET
ACCESS 3
COVER
F_CM_523114_1_0170101_01_02
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TASK 52-31-14-800-802-A01
Adjustment of the Latching Mechanism
1. General
A. When there is no torque value specified, use a standard torque value.
-
C. Referenced Information
REFERENCE DESIGNATION
PMS 01-05-66
FIGURE 52-31-14-991-018-A FIGURE 52-31-14-991-018-A-Adjustment of the Latching Mechanism
Referenced Information
TABLE 3
3. Procedure
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Subtask 52-31-14-820-004-A01
A. Adjustment of the Latching Mechanism
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A
LATCHING UNIT
EXAMPLE
3
4
5 2
4
3
LATCHING SHAFT
6
1 1
8
9
10 7
9
8
14
11
LOCKING SHAFT
12
13 FR27A
NOTE:
1 THE RIGGING PIN (1) IS
ON FWD DOOR AT FR 27A ONLY
F_CM_523114_1_0180101_01_01
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TASK 52-31-14-800-803-A01
Adjustment of the Locking Mechanism
1. General
A. When there is no torque value specified, use a standard torque value.
-
B. Referenced Information
REFERENCE DESIGNATION
PMS 01-05-66
FIGURE 52-31-14-991-019-A FIGURE 52-31-14-991-019-A-Adjustment of the Locking Mechanism
Referenced Information
TABLE 2
3. Procedure
Subtask 52-31-14-820-005-A01
A. Adjustment of the Locking Mechanism
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(b) Make sure that the latching mechanism assemblies (1) stay in the LATCHED
position.
(c) Measure the clearance ’C’ between the locking cam (6) and the latching hook (7), see
Detail B.
(d) Make sure that the clearance ’C’ is between 2.0 and 3.2 mm (0.079 and 0.125 in).
(e) If the clearance ’C’ is not in the limits, adjust the rod assembly (5) as follows:
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2
3
A
LATCHING
SHAFT
5
B
EXAMPLE LOCKING
SHAFT
CLEARANCE "C"
B
1
7
F_CM_523114_1_0190101_01_01
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TASK 52-31-14-800-804-A01
Adjustment of the Drift Pin Mechanism
1. General
A. When there is no torque value specified, use a standard torque value.
-
C. Referenced Information
REFERENCE DESIGNATION
PMS 01-05-66
FIGURE 52-31-14-991-020-A FIGURE 52-31-14-991-020-A-Adjustment of the Drift Pin Mechanism
Referenced Information
TABLE 3
3. Procedure
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Subtask 52-31-14-820-006-A01
A. Adjustment of the Drift Pin Mechanism
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D
C B
A B
DETAIL B MIRROR
IMAGE OF DETAIL A
A E
DRIFT PIN
SECTION
E−E
EXTENDED
DISTANCE "Y"
IN RETRACTED CONDITION
THE DRIFT PIN MUST BE
BEHIND THE SKIN EDGE
SKIN EDGE
5.0 mm(0.196 in)
F_CM_523114_1_0200101_01_01
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C
F
2 D
3
2
F
ABOVE DEAD CENTER
TYPICAL ON THE EXTENDED
DRIFT PIN
5
6
4
F_CM_523114_1_0200102_01_01
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TASK 52-31-14-800-805-A01
Adjustment of the Interlock Mechanism
1. General
A. When there is no torque value specified, use a standard torque value.
-
3. Procedure
Subtask 52-31-14-820-007-A01
A. Adjustment of the Interlock Mechanism
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7 Make sure that the clearance ’Z’ is between 1.0 and 1.4 mm (0.040 and 0.055
in).
8 Tighten the nut (3).
9 Safety the nut (3) with the locking plate (4).
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A
LATCHING
SHAFT ASSEMBLY
CLEARANCE "Z"
B
B
F_CM_523114_1_0210101_01_01
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TASK 52-31-14-800-806-A01
Adjustment of the Skin Offset of the Vent Door Assembly
1. General
A. When there is no torque value specified, use a standard torque value.
-
B. Referenced Information
REFERENCE DESIGNATION
PMS 01-05-66
PMS 01-05-01
PMS 01-05-03
FIGURE 52-31-14-991-022-A FIGURE 52-31-14-991-022-A-Adjustment of the Vent Door Assembly
Referenced Information
TABLE 2
3. Procedure
Subtask 52-31-14-820-008-A01
A. Adjustment of the Skin Offset of the Vent Door Assembly
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(1) Adjust the skin offset of the vent door assembly (10) as follows:
(a) Make sure that the hand lever assembly is in the LOCKED position and in the recess
of the door structure.
(b) Measure the clearance ’A’ between the skin offset between the external contour of the
vent door assembly (10) and the door skin, see Detail B.
(c) Make sure that the clearance ’A’ is between 0.5 and 1.5 mm (0.020 and 0.059 in).
(d) If the skin offset is not correct, adjust the length of the adjustable rod (4) as follows:
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7 Make sure that the tab washers (7) are correctly installed on the actuator arms
(8).
8 Close the vent door assembly (9) as follows:
a Push the roller lever of the interlock mechanism to the outer side of the
door to release the latching shaft.
b Move the hand lever assembly down to the LOCKED position and push it
into the recess of the door structure.
9 Adjust the bolts (5) for the correct clearance ’B’, see Detail B.
10 Make sure that the clearance ’B’ is between 0.2 and 0.6 mm (0.008 and 0.023
in).
11 Tighten the nuts (6).
12 Safety the nuts (6) with the tab washers (7), see PMS 01-05-03.
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A A
8 C C
1
7
6 1
5
2
3
2 4
B
7
B
CLEARANCE "A" AND "B"
6 OF THE VENT DOOR STOP
AND SKIN OFFSET CHECK
CLEARANCE "B"
5
9
5
F_CM_523114_1_0220101_01_01
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TASK 52-31-14-800-807-A01
Adjustment of the Proximity Sensors
1. General
A. When there is no torque value specified, use a standard torque value.
-
3. Procedure
Subtask 52-31-14-820-009-A01
A. Adjustment of the Proximity Sensors
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7 If the adjusting screw (5) touches the stop cam (4), adjust the clearance ’B’
between the proximity sensor 5MJ (12MJ) and the target (3) to a maximum of
3.0 mm (0.118 in).
(b) Adjust the proximity sensor 28WV (Detail A) installed near the hand lever assembly
(2) as follows:
1 Make sure that the hand lever assembly (2) is in the LOCKED position.
2 Measure the clearance ’A’ between the proximity sensor 28WV and the target
(1) installed on the hand lever assembly (2).
3 Make sure that the clearance ’A’ is between 1.6 and 2.0 mm (0.063 and 0.078
in).
4 If not, adjust the target (1) until you get the correct clearance.
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A
CLEARANCE "A"
A
B
2
PROXIMITY SENSOR
28WV
1
B
PROXIMITY SENSOR
5MJ (12MJ)
CLEARANCE "B"
CLEARANCE "C" 4
F_CM_523114_1_0230101_01_01
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TASK 52-31-14-820-806-A01
General
1. How to use the Fits and Clearances Table (See Sample TABLE 1)
A. A NOTE above the table gives the reference to the related CMM figure.
Column 1 gives the location number (LOC NO.) of the part.
C. Column 2 gives links to the IPL figure item numbers of the mating parts.
D. Column 3 gives the dimensions and the assembly clearances of the original manufacturer (MFR)
limits.
E. Column 4 gives the dimension limits and the maximum allowable clearance of the in-service
wear limits.
NOTE : It is necessary to replace the parts which are not in the limits (See DISASSEMBLY,
REPAIR and ASSEMBLY).
F. Sample of Fits and Clearances
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TASK 52-31-14-820-807-A01
Fits and Clearances Table
1. Fits and Clearances Table
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B
A
SECTION
A−A
A2 A3
A1
SECTION
B−B
B2 B3 B4 B5 B6
B7 B8
B1
F_CM_523114_1_0240101_01_00
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C B
C
SECTION SECTION
C−C A1 A−A
C2 C2
A2
C1
SECTION
B2
B−B
C1
C2 C2 B1
F_CM_523114_1_0250101_01_00
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A B
A SECTION
A−A
B
A1 A2 A2
SECTION
B−B
B1 B2 B2
F_CM_523114_1_0260101_01_00
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A B SECTION
A−A
A2
A A2
C
B C
A1
SECTION
B1 B2 B−B B2 B1
B3
B4
SECTION
C−C
C3 C4
C4
C1
C2
F_CM_523114_1_0270101_01_00
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A D
C
A SECTION
C A−A
B
D
A1
A2
A2
D SECTION
B−B
B B2
SECTION
C−C B1
C2 B2
C1
C2
D1 D2 D2 SECTION D2 D2 D1
D−D
F_CM_523114_1_0280101_01_00
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SECTION A B
A2 A1 A6
A−A A7 A4 A5
A3
SECTION
B1 B11 B2 B3 B6 B−B B3 B7 B12 B9 B10
F_CM_523114_1_0290101_01_01
Interlock Mechanism
FIGURE-52-31-14-991-029-A01
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A1 A2 A3
A4
A7 A6 A5
A A
F_CM_523114_1_0340101_01_00
Interlock Mechanism
FIGURE-52-31-14-991-034-A01
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TASK 52-31-14-940-808-A01
SPECIAL TOOLS, FIXTURES AND EQUIPMENT
1. Special Tools, Fixtures and Equipment
A. Special Tools (See TABLE 1).
B. Tool Set for the Replacement of the Bushes of the Hinge Assemblies (See FIGURE
52-31-14-991-030-A).
SUPPLIERS CODE
PART No. DESCRIPTION OR NAME AND WHERE USED TID
ADDRESS
355M03210000 Check Doors Tool TASK
52-31-14-700-801-
A01
355M03213000 Cable Loom TASK
52-31-14-700-801-
A01
355M03214000 Extension Cable Loom TASK
52-31-14-700-801-
A01
98D52307523100 Rigging Pin FAPE3 TASK
52-31-14-800-802-
A01
98D52307525000 Adjustment Tool - Cargo FAPE3 TASK
Doors 52-31-14-800-802-
A01
98D52307525200 Rigging Pin FAPE3 TASK
52-31-14-800-802-
A01
98D52308309000 Rigging Pin FAPE3 TASK
52-31-14-800-804-
A01
Special Tools, Fixtures and Equipment
TABLE 1
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THREAD
M8x1 DIA "X" DIA "Y"
SECTION
A
A−A
"AF" = 6.0mm
(0.236 in.) A 3.0mm
(0.12 in.)
40.0mm (1.57 in.)
15.0mm
(0.59 in.)
25.0mm
(0.98 in.)
65.0mm (2.56 in.)
NUT 1 NUT 2
THREAD "AF" = 17.0mm THREAD "AF" = 17.0mm
M8x1 (0.67 in.) M8x1 (0.67 in.)
5.0mm
15.0mm
(0.20 in.) DIA "Z"
(0.60 in.)
15.0mm
(0.60 in.)
INNER DIA OF BUSHES BOLT−DIA "X" BOLT−DIA "Y" NUT 2−DIA "Z"
11.200 TO 11.243mm 11.0 TO 11.1mm 13.0 TO 13.1mm 13.0 TO 13.1mm
(0.4409 TO 0.4426 in.) (0.397 TO 0.437 in.) (0.476 TO 0.516 in.) (0.476 TO 0.516 in.)
F_CM_523114_1_0300101_01_00
Tool Set for the Replacement of the Bushes of the Hinge Assemblies
FIGURE-52-31-14-991-030-A01
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TASK 52-31-14-550-801-A01
Storage After Assembly
1. General
A. See Material Storage Data (MSD).
The MSD document is a chargeable service to support customers with inventory planning, with
specific focus on shelf life data, hazard information and other related general storage data. A
copy is provided, free of charge for the customer during the material readiness process. It is
available on CD-ROM from Airbus, or can be downloaded from Airbus Spares Portal via direct
access of Single Sign On (SSO) in AirbusWorld.
2. Procedure
Subtask 52-31-14-620-001-A01
A. Material Storage Data
(1) Not applicable.
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INTRODUCTION
TASK 52-31-14-872-801-A01
Introduction Illustrated Parts List (IPL)
1. General
A. The procedure recommended for finding a part number, or details of a part are in paragraph 2
of this introduction.
B. The IPL contains:
- illustrations that show an exploded view of the parts,
- the related detailed Parts Lists.
C. The IPL is used to identify, to get, keep and issue replacement aircraft parts and units.
D. AIRBUS S.A.S. has no responsibility for parts and/or units deleted or revised as a result if
airline initiated modifications are included.
E. Part numbers shown in this document are written to Air Transport Association of America
(ATA) Specification ISPEC 2200.
F. Illustrations are applicable to more than one customer.
G. In the Detailed Parts List, each figure has its own page numbering system that starts at zero.
2. How to use the IPL
A. To find a Part Number (P/N) in a Figure or Illustration you can either:
- Enter the PN in the SEARCH tool within the AirN@v / Workshop. This will show you the
Figure or Figures where this appears. Click on your chosen Fig/Item number to go open the
Figure.
- Or refer to the Alph/Numeric Parts List and find the PN. In the Fig/Item column it will
show you all the figures where this PN exists, and the Item number. Click one of these to
open the Figure.
3. Plan of the IPL
A. Indenture System of the Detailed Parts List
(1) The indenture system shows how parts and assemblies relate to their next higher
assemblies (NHA) as follows:
1234567
Assembly
Attaching parts for assembly
.Detail parts for assembly
.Sub-assembly
..Detailed parts for sub-assembly
..Sub-sub-assembly
IPL INTRO
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C. Suffixes
SUFFIXES DEFINITION REMARKS
00 and 40 to 49 Production Part to drawing
The same as the Production Part.
01 to 39 Production Part not to drawing
50 Spare Part to drawing Spare part is not the same as the
51 to 59 Spare Part not to drawing Production Part
60 to 89 Spare Part not to drawing and not Number for Product Support
storable Breakout, but not for Production
99 Spare Part to drawing and not
storable
90 to 94 Specific Part for Repair Kits
IPL INTRO
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E. Other Notes
(1) ORDER OVRLGTH MPN XXXXXXXXXX
- Identifies a part number with more than fifteen characters that cannot fit in the part
number column.
(2) SB XX-XXX
- Identifies the Service Bulletin (SB) which adds to or changes the Detailed Parts List.
When the SB number shown in the name column is related to an AIRWORTHINESS
DIRECTIVE (AD), the letters AD and its number are shown in parenthesis. Also they
will follow the SB number, for example: PRE SB XX XXX (AD XXXX), POST SB XX
XXX (AD XXXX), ADDED by SB XX XXX (AD XXXX), DELETED BY SB XX XXX
(AD XXX), etc.
(3) SEL FROM
- Identifies a group of alternative parts from which you can take the necessary ones.
(4) OVERSIZE/UNDERSIZE
- Identifies a part as oversize or undersize.
(5) OPT TO
- Identifies an optional part that is fully interchangeable with the initial part.
(6) ALT FROM PN XXXXXXXXXX
- Identifies an alternate part number (this is a part that is fully interchangeable with the
initial part after it has had a change(s)).
(7) BUY PN XXXXXXXXXX
- Identifies the replacement part for the part in the part number column.
(8) LM = LOCAL MANUFACTURE
- Identifies the part number of the basic material (e.g. for seals, hinge strips, extrusion
etc...) from which the part in the part number column is manufactured.
- Identifies the unit of measurement followed by the dimensions or quantity.
(9) SEE CMM OR ACMM
- Refer to the Component Maintenance Manual or Abbreviated Component Maintenance
Manual for the part listed in the Detailed Parts List.
(10) MADE FROM JXXXX, MADE BY VXXXXX, MM XXX
- Identifies a part that is made from bulk material e.g. seals extrusions etc. and, if
necessary, the unit of measurement and quantity.
(11) USED ON MPN
- Identifies the NHA for a part in the part number column. This is used when the NHA
is not clear from the Usage Code (almost the same assemblies with details that are not
the same but have a single breakdown).
IPL INTRO
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NOTE : Suppliers who manufacture parts for which AIRBUS S.A.S. has an exclusive
sale right are not given a vendor code.
- AIRBUS standard parts (Prefix DAN, NSA etc...) are given the supplier code of
the seller of the parts. If there is more than one seller, a dummy supplier code
VT0000 is assigned to the related P/N. In this case, the additional cross-
reference table gives, for each P/N the various supplier codes and their own P/N
if applicable.
NOTE : All relevant Supplier Codes are shown in the ’Vendors Name and Code
List’, which is a part of the IPL INTRO.
IPL INTRO
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VENDOR LIST
IPL INTRO
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IPL INTRO
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60
10
40
50
40
50
40
30
70
20
F_PL_523114_01_0_01_00
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B
200 180
190
170
A
100
90
80 120 10
C
C C
C
160 C
110
140 C
75 150
140
150 C
70
140
150
D
50 40
B
20 D
30
60 C
C D
F_PL_523114_30_0_01_01
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B
170
200
200
180
190
100 A
90
80 125
C
160 C C
10
C
C
110 C
75
55 45 70 C
35
60
C
F_PL_523114_30_A_01_00
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A 200
10 20
A B E
F
210 E
F F
A C
F F
G C
F 30
H F F
C D C
G 60
B F F
C D 50
40
F
F C D
F
E G
C D
160 240
E D 250
220
H
F
230
170 D TO F
180
190
70 D 120
100 E
110 F 130
150 90
140
80
F_PL_523114_33_0_01_00
COVER INSTL-ACCESS
Figure 33 / FIGURE-52-31-14-950-833-01
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20
C A 70
10
160
C A 150
B
170
180
110
C 120
D
D 190 80
90
200
130
B
100
110
70
110
120
90 40
140 100
110
30
50
80 C
60
70
30
F_PL_523114_36_0_01_00
STRUCTURE-CARGO DOOR
Figure 36 / FIGURE-52-31-14-950-836-01
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20
10
50
40
F_PL_523114_42_0_01_00
MECHANISM-CARGO DOOR
Figure 42 / FIGURE-52-31-14-950-842-01
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120
30 130
60
A 70 110
120
610
20 80 60
140 70
50
250 80
40
A 150
80
260 50
360 80
230 60
510 70
90
260 280 520 530
370 530 60
410 100
420 70
430 110
400 220
280 570 200
240 580
380 210
230 170
390 180
190
440
110 590 540
120 550
560
390
600 160
110 450
220
490
480 460
170 200
180 210
190
120
500
200
210
470
10
170
270 110 180
220 190
F_PL_523114_45_0_01_00
MECHANISM-HANDLE
Figure 45 / FIGURE-52-31-14-950-845-01
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120 630
130 110
120
610
250
670
650 680
A 140 690
150
260 690 710
360 720
510 230
280 520 530 710
260
370
410 530 110 640
420 220
400 430
280 380 570 200
240 580 210
230 390 170
180
110 590 540 190
440 550
120
10 560
390
600
110
450 160
220
460
120 170
500 200
180 210
190
480
200
470 210
490
270
170
180
110 190
A 220
F_PL_523114_45_A_01_00
MECHANISM-HANDLE
Figure 45A / FIGURE-52-31-14-950-845-A01
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190 190
20
20
150
180
60
50
150 70
180
80
30
70
40
60 40
50
70 150
80
120 110
10 70
170
120
90
120
160
210
120
130
210
140
210
150
130
210
210
200
100
F_PL_523114_48_0_01_00
LEVER ASSY-HAND
Figure 48 / FIGURE-52-31-14-950-848-01
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190 x3
20
20
180
x3
340
60 50
180
340 70
30
80
70
40
60 40
50
A 70
80
70
230
10 210
280 270
90
400
250
260
260
200 220
240
A
F_PL_523114_48_A_01_00
HANDLE ASSY
(Sheet 1 of 2)
Figure 48A / FIGURE-52-31-14-950-848-A01
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110 125
130
300
125
290
210
350
210 360
320
320 380
350
340 360
130 100
330
340
280
390
370
360
125 340
410
310
F_PL_523114_48_A_02_00
HANDLE ASSY
(Sheet 2 of 2)
Figure 48A / FIGURE-52-31-14-950-848-A01
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B
A
A
A A TO C
C
A 170
10 180
190
270
280 150
290 200
260
220
AB 230
C 240 210
280
250
130 B
130 B 100 AC
160
120 110 B 80 B
170
90 B
140
150
AC 90
B
100
AC
110
50
20 AB 60 AC
50 30 C 70
60
70
B
80 AC
F_PL_523114_50_0_01_00
MECHANISM-LATCHING
Figure 50 / FIGURE-52-31-14-950-850-01
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C
170
40 180
A 190
D
10
B
260
150
ACD 230 280 220 200
B 240 270
280 210
290
130 C
250
50
60
70
100
160
170 C 130 120
140
150
110
20 ABC
30 D
90
80
A B C D
F_PL_523114_50_A_01_00
MECHANISM-LATCHING
Figure 50A / FIGURE-52-31-14-950-850-A01
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A
A
40
100
110
40
100
110 120
80 120
50 100
110
80 60
120
70
120
90
90 100
120
100 110
110
40
120
100
100 110
120
110 90
40
120
120 100 20
110
40 30
120 10
80
120
40
120
F_PL_523114_51_0_01_00
SHAFT ASSY-SAFETY
Figure 51 / FIGURE-52-31-14-950-851-01
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80
50
70
A 60
90
10 90
105
115
40
130
20
40
130
120
40
130
105
115
120 90
40
130
30
120 40
130
80
40
120
130
120
120 A
F_PL_523114_51_A_01_00
SHAFT ASSY-SAFETY
Figure 51A / FIGURE-52-31-14-950-851-A01
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A
190 230
200 240
250
180
280
190
A 220 200 190
230 200
310
70
80 180
290
170 300
320
40
140
150 260
160 210
30
20
130 210 10
70 330
80
270 340 90
70
80 110
60
120 100
50
F_PL_523114_53_0_01_00
MECHANISM-INTERLOCK
Figure 53 / FIGURE-52-31-14-950-853-01
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A 290
360
230
240
450 250
440
370
460 195
260
205
370
280 430
350
270
410
390
220
230 380
185
A
F_PL_523114_53_A_01_00
MECHANISM-INTERLOCK
Figure 53A / FIGURE-52-31-14-950-853-A01
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A
A 100
40
120
130
70
130 120
80 100
130
120
130
120
90
100
100
40
100
120 100
130
100
100 40
130 60 10
100
120 20
120
130 110
100 30
40
120
120 130
130 100
100
100
100 40
120
120
120 130
130
130
100
120
130
F_PL_523114_54_0_01_00
SHAFT INSTL-LATCHING
Figure 54 / FIGURE-52-31-14-950-854-01
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230
A 240
250
210 80
220
B 70
20
60 50
190
460 30 200 40
100
D 470 560 90
400 120
C 40
260
460
A 90
100
B 10
110
60 50
70
160
170
180 80
210
230 220
240 140
210
250 D 150
130 220 B 570
270
290 230
380 320 240
310 370 340 350 250
440 380 330
410 580
300 370 210
200 220
420
430 230 390 280
360 360
240
250
570 410
210 230
220 240
250 200 440
450 420
430
210
230 C 220
450
240 210 380
250 220
380 370
370 230
240
250
520
500
510
360 360
550 540
480
490 530
F_PL_523114_57_0_01_00
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100
A 90
40
110 50
120
210
220 130
190
30
10
60 20
70
160
80
170
230
140
150
430 215
220 200
180 450 30
210 40
410 50
420 460
260 440
270 360
400
280
380 370 380
460
60
70 60
80 70
240 250 80
350
390
270
290 320
330
300
340 A
310
F_PL_523114_58_0_01_01
ROD INSTL
Figure 58 / FIGURE-52-31-14-950-858-01
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100 40
A 110
90 50
120
210
220 130
190
30
10
60 20
160 70
80
170
230
140
150
430 215
220 200
180 450 30
210 40
410 50
420 460
260 440
270 360
400
280
380 370 380
460
60
70 60
80 70
240 250 80
350
390
270
290 320
330
300
340 A
310
F_PL_523114_58_A_01_00
ROD INSTL
Figure 58A / FIGURE-52-31-14-950-858-A01
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A 100 40
90 50
110
130
470 190
120 30 10
20
60
160 70
80
170
230
140
150
430 215
225 200
180 450 30
213 40
410 50
460
420
260 440
400 270 360
280
370 380
380 460
60
70 60
80 70
250 80
240
350
390
270
290 320
300 330
340 A
310 F_PL_523114_58_B_01_00
ROD INSTL
Figure 58B / FIGURE-52-31-14-950-858-B01
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130
140 A
70
80
A 90
130
140
70
80
90
120
110
150
260
160
170 120
100 60
190
180
60
50
70
210
220
240
220 250
230 190
40
200
50
30 20
10
F_PL_523114_60_0_01_00
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10 A
A B
220
160
60
190 70
170 180
120
130
100
70
110 80
90
150 200
190 40 70
140 170 200 80
160 40 90
180
120
130
70
80
90
210
B
120 20
130
70
80
90
30
40
50
F_PL_523114_63_0_01_00
MECHANISM-VENT DOOR
Figure 63 / FIGURE-52-31-14-950-863-01
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220
160
A
190 170 180
60
120 70
130 100
70
80
110 90
70
200 80
190 90
140 150 40
170 200 40
160
180
120
130
70 210
80
90 70
80
120 90
130
35 20
40 35
35 50 A
40
10
50
35 20
40 20 35
35
35
40 50
50
20
35
B
F_PL_523114_63_A_01_00
MECHANISM-VENT DOOR
Figure 63A / FIGURE-52-31-14-950-863-A01
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A
270 20 310
320
300
290
110
130 100
120
340 40
350 50
90
380 40
290 280
80
70
60
90
140
80 150
30
390
40
280 240
330
350 350 260 230
360 360 160 250
370 370
30
410 170
420
220
400
10 190
390 180
350 40
410 280
420 220
200
210 340 40
350 50
F_PL_523114_66_0_01_00
DOOR INSTL-VENT
Figure 66 / FIGURE-52-31-14-950-866-01
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A
10
20
50
60
70
80
B
20
40
20
50 30
100
20
30
150
60
140
120
90 130
110
120
F_PL_523114_72_0_01_00
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B
140
20
C 100 30
130 10
A 170
110
90 60
D 120
M A
J
390
L K 400
M
E B 100
150
380
390
M 180 160
F 460
470
480
H G 220
230 100
130
330 F 470 450
320 G 340 G 480
260 F
160
410
C D
100
280 440
E F G
260 360
260 H 300
390
510
290 110
430
370
270 390
400
H J K L M
320 J
F_PL_523114_78_0_01_01
EQUIPMENT-ELECTRICAL,CARGO DOOR
Figure 78 / FIGURE-52-31-14-950-878-01
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30
20
10
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BLOCK-TERMINAL
Figure 81 / FIGURE-52-31-14-950-881-01
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60
60 60
A
C
20
40
50
40
50
20 40
50
65
30
40
50
30
10 30
20
B C
F_PL_523114_83_0_01_01
SENSOR-DOOR
Figure 83 / FIGURE-52-31-14-950-883-01
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60
60 60
A
C
20
40
50
40
50
20 40
50
65
30
45
40
50
30
45
10 30
20
B C
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Figure 83A / FIGURE-52-31-14-950-883-A01
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280
B
C 270
180 230
D 250
B 310
190
200 290 240
130 240 250
250
110 240
210 250
120
300
10 320
20 330
200
220
200
220 180
420
C
230 250
290 310
160 170 210
260
140
250
150 270 310
190
200
300 200
220
320
170
200
220
240
250 250
310 180
240
250
210
250
310
250
190 310
200
200
220
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HINGE INSTL
Figure 93 / FIGURE-52-31-14-950-893-01
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210
190 190
60 140
210
40
170
50
190
B 140
A
C
170
190
90 150
160
160 160
C 180 180
100 160
110 180
120
70
80
110 200
130 30 B
10
20 140
190
170
110
130 90
160
180
150 120
160
160
180
100
110
110
130
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Figure 94 / FIGURE-52-31-14-950-894-01
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A B
A G
90
B
F
C TO E
E
40 C
D 130 D
C 210 E
80 C
C
70 C
20
D
160 D
110
E
240
C E
190
30
60 C D
120
150 D E
200
230 E
C
50 C
40
D
140 D
130
G E
220 E
210 C
20
D
110
F
E
190
260
170
170
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A A B
300
H G
B F
E
D 40 C
J C 290 E 120 D
C TO E 250 E
80
H
C
70 20 C
80 D
150 100 D
E
280
C
230 E
30
C
60 110 D
D
140 240 E
E
270
50 C C
40
130 D D
120
260 E E
250 20 C 210
100 D F
230 E
G
360
200
340
170
190
370
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