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@AIRBUS

AIRBUS S.A.S.
Customer Services
Technical Data Support and Services
31707 Blagnac Cedex
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FAPE3

COMPONENT MAINTENANCE MANUAL


WITH
ILLUSTRATED PART LIST

FWD CARGO COMPARTMENT DOOR

PN : D5237175000000
D5237175000200
D5237175000400
D5237175000600
D5237175000800
D5237175001000
D5237175001200
D5237175001400
D5237175001600
D5237175001800

Issue: Nov 01/04 52-31-14 Rev: Jul 01/16


@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237175000000

HIGHLIGHTS

Revision No. 8 - Jul 01/16

LOCATIONS CHG DESCRIPTIONS OF CHANGE


CODE

HIGHLIGHTS
Page 1
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COMPONENT MAINTENANCE MANUAL
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LIST OF EFFECTIVE CONTENT

Revision No. 8 - Jul 01/16

CONTENT CHG LAST REVISION


CODE DATE
INTRODUCTION
TASK 52-31-14-871-801-A01 Jul 01/16

DESCRIPTION AND OPERATION


TASK 52-31-14-870-802-A01 Jul 01/16
TASK 52-31-14-870-803-A01 Jul 01/16
FIGURE 52-31-14-991-001-A01 Jul 01/16
FIGURE 52-31-14-991-002-A01 Jul 01/16
FIGURE 52-31-14-991-003-A01 Jul 01/16
TASK 52-31-14-870-804-A01 Jul 01/16
FIGURE 52-31-14-991-004-A01 Jul 01/16
FIGURE 52-31-14-991-005-A01 Jul 01/16

TESTING AND FAULT ISOLATION


TASK 52-31-14-700-801-A01 Jul 01/16
Subtask 52-31-14-700-001-A01 Jul 01/16
FIGURE 52-31-14-991-006-A01 Jul 01/16
TASK 52-31-14-750-801-A01 Jul 01/16
Subtask 52-31-14-700-002-A01 Jul 01/16
TASK 52-31-14-750-802-A01 Jul 01/16
Subtask 52-31-14-700-003-A01 Jul 01/16
FIGURE 52-31-14-991-007-A01 Jul 01/16
TASK 52-31-14-810-801-A01 Jul 01/16
Subtask 52-31-14-810-001-A01 Jul 01/16
TASK 52-31-14-810-801-B01 Jul 01/16
Subtask 52-31-14-810-002-A01 Jul 01/16
TASK 52-31-14-810-801-C01 Jul 01/16

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CONTENT CHG LAST REVISION


CODE DATE
Subtask 52-31-14-810-003-A01 Jul 01/16

SCHEMATIC AND WIRING DIAGRAMS


TASK 52-31-14-878-805-A01 Jul 01/16
FIGURE 52-31-14-991-008-A01 Jul 01/16

DISASSEMBLY
TASK 52-31-14-000-801-A01 Jul 01/16
Subtask 52-31-14-010-001-A01 Jul 01/16
TASK 52-31-14-000-801-B01 Jul 01/16
Subtask 52-31-14-010-007-A01 Jul 01/16
TASK 52-31-14-000-802-A01 Jul 01/16
Subtask 52-31-14-000-001-A01 Jul 01/16
TASK 52-31-14-000-803-A01 Jul 01/16
Subtask 52-31-14-010-002-A01 Jul 01/16
TASK 52-31-14-000-804-A01 Jul 01/16
Subtask 52-31-14-010-003-A01 Jul 01/16
TASK 52-31-14-000-804-B01 Jul 01/16
Subtask 52-31-14-010-009-A01 Jul 01/16
TASK 52-31-14-000-805-A01 Jul 01/16
Subtask 52-31-14-000-011-A01 Jul 01/16
TASK 52-31-14-000-805-B01 Jul 01/16
Subtask 52-31-14-000-012-A01 Jul 01/16
TASK 52-31-14-000-806-A01 Jul 01/16
Subtask 52-31-14-010-012-A01 Jul 01/16
TASK 52-31-14-000-806-B01 Jul 01/16
Subtask 52-31-14-010-011-A01 Jul 01/16
TASK 52-31-14-000-807-A01 Jul 01/16
Subtask 52-31-14-010-013-A01 Jul 01/16
TASK 52-31-14-000-808-A01 Jul 01/16

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CONTENT CHG LAST REVISION


CODE DATE
Subtask 52-31-14-000-015-A01 Jul 01/16
TASK 52-31-14-000-809-A01 Jul 01/16
Subtask 52-31-14-000-002-A01 Jul 01/16
TASK 52-31-14-000-809-B01 Jul 01/16
Subtask 52-31-14-000-016-A01 Jul 01/16
TASK 52-31-14-000-810-A01 Jul 01/16
Subtask 52-31-14-000-003-A01 Jul 01/16
TASK 52-31-14-000-810-B01 Jul 01/16
Subtask 52-31-14-000-017-A01 Jul 01/16
Subtask 52-31-14-000-017-B01 Jul 01/16
TASK 52-31-14-000-811-A01 Jul 01/16
Subtask 52-31-14-000-004-A01 Jul 01/16
TASK 52-31-14-000-811-B01 Jul 01/16
Subtask 52-31-14-000-013-A01 Jul 01/16
TASK 52-31-14-000-811-C01 Jul 01/16
Subtask 52-31-14-000-014-A01 Jul 01/16
TASK 52-31-14-000-812-A01 Jul 01/16
Subtask 52-31-14-000-010-A01 Jul 01/16
TASK 52-31-14-000-812-B01 Jul 01/16
Subtask 52-31-14-000-009-A01 Jul 01/16
TASK 52-31-14-000-813-A01 Jul 01/16
Subtask 52-31-14-000-005-A01 Jul 01/16
TASK 52-31-14-000-814-A01 Jul 01/16
Subtask 52-31-14-000-006-A01 Jul 01/16
TASK 52-31-14-000-815-A01 Jul 01/16
Subtask 52-31-14-010-005-A01 Jul 01/16
TASK 52-31-14-000-815-B01 Jul 01/16
Subtask 52-31-14-010-008-A01 Jul 01/16
TASK 52-31-14-000-816-A01 Jul 01/16

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CONTENT CHG LAST REVISION


CODE DATE
Subtask 52-31-14-010-006-A01 Jul 01/16

CLEANING
TASK 52-31-14-100-801-A01 Jul 01/16
Subtask 52-31-14-100-001-A01 Jul 01/16
Subtask 52-31-14-100-002-A01 Jul 01/16
Subtask 52-31-14-100-003-A01 Jul 01/16
Subtask 52-31-14-100-004-A01 Jul 01/16

INSPECTION/CHECK
TASK 52-31-14-210-801-A01 Jul 01/16
Subtask 52-31-14-210-001-A01 Jul 01/16
FIGURE 52-31-14-991-009-A01 Jul 01/16
TASK 52-31-14-210-802-A01 Jul 01/16
Subtask 52-31-14-210-002-A01 Jul 01/16
TASK 52-31-14-210-803-A01 Jul 01/16
Subtask 52-31-14-210-003-A01 Jul 01/16
TASK 52-31-14-210-804-A01 Jul 01/16
Subtask 52-31-14-210-004-A01 Jul 01/16
TASK 52-31-14-210-805-A01 Jul 01/16
Subtask 52-31-14-210-005-A01 Jul 01/16
TASK 52-31-14-210-805-B01 Jul 01/16
Subtask 52-31-14-210-011-A01 Jul 01/16
TASK 52-31-14-210-806-A01 Jul 01/16
Subtask 52-31-14-210-006-A01 Jul 01/16
TASK 52-31-14-210-807-A01 Jul 01/16
Subtask 52-31-14-210-007-A01 Jul 01/16
TASK 52-31-14-210-808-A01 Jul 01/16
Subtask 52-31-14-210-008-A01 Jul 01/16
FIGURE 52-31-14-991-010-A01 Jul 01/16

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CONTENT CHG LAST REVISION


CODE DATE
TASK 52-31-14-210-809-A01 Jul 01/16
Subtask 52-31-14-210-009-A01 Jul 01/16
TASK 52-31-14-210-810-A01 Jul 01/16
Subtask 52-31-14-210-010-A01 Jul 01/16
FIGURE 52-31-14-991-011-A01 Jul 01/16

REPAIR
TASK 52-31-14-300-801-A01 Jul 01/16
Subtask 52-31-14-320-001-A01 Jul 01/16
Subtask 52-31-14-320-004-A01 Jul 01/16
Subtask 52-31-14-380-003-A01 Jul 01/16
TASK 52-31-14-300-802-A01 Jul 01/16
Subtask 52-31-14-300-002-A01 Jul 01/16
FIGURE 52-31-14-991-012-A01 Jul 01/16
FIGURE 52-31-14-991-013-A01 Jul 01/16
FIGURE 52-31-14-991-014-A01 Jul 01/16
FIGURE 52-31-14-991-015-A01 Jul 01/16
TASK 52-31-14-300-803-A01 Jul 01/16
Subtask 52-31-14-300-003-A01 Jul 01/16

ASSEMBLY
TASK 52-31-14-400-801-A01 Jul 01/16
Subtask 52-31-14-410-004-A01 Jul 01/16
TASK 52-31-14-400-801-B01 Jul 01/16
Subtask 52-31-14-410-003-A01 Jul 01/16
TASK 52-31-14-400-802-A01 Jul 01/16
Subtask 52-31-14-400-002-A01 Jul 01/16
TASK 52-31-14-400-803-A01 Jul 01/16
Subtask 52-31-14-400-003-A01 Jul 01/16
TASK 52-31-14-400-804-A01 Jul 01/16

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CONTENT CHG LAST REVISION


CODE DATE
Subtask 52-31-14-400-004-A01 Jul 01/16
TASK 52-31-14-400-804-B01 Jul 01/16
Subtask 52-31-14-400-016-A01 Jul 01/16
TASK 52-31-14-400-805-A01 Jul 01/16
Subtask 52-31-14-400-005-A01 Jul 01/16
TASK 52-31-14-400-805-B01 Jul 01/16
Subtask 52-31-14-400-018-A01 Jul 01/16
TASK 52-31-14-400-806-A01 Jul 01/16
Subtask 52-31-14-410-008-A01 Jul 01/16
TASK 52-31-14-400-806-B01 Jul 01/16
Subtask 52-31-14-410-007-A01 Jul 01/16
TASK 52-31-14-400-807-A01 Jul 01/16
Subtask 52-31-14-410-009-A01 Jul 01/16
TASK 52-31-14-400-808-A01 Jul 01/16
Subtask 52-31-14-400-008-A01 Jul 01/16
TASK 52-31-14-400-809-A01 Jul 01/16
Subtask 52-31-14-400-009-A01 Jul 01/16
TASK 52-31-14-400-809-B01 Jul 01/16
Subtask 52-31-14-400-019-A01 Jul 01/16
TASK 52-31-14-400-810-A01 Jul 01/16
Subtask 52-31-14-400-021-A01 Jul 01/16
TASK 52-31-14-400-810-B01 Jul 01/16
Subtask 52-31-14-400-020-A01 Jul 01/16
Subtask 52-31-14-400-020-B01 Jul 01/16
TASK 52-31-14-400-811-A01 Jul 01/16
Subtask 52-31-14-400-010-A01 Jul 01/16
TASK 52-31-14-400-811-B01 Jul 01/16
Subtask 52-31-14-400-022-A01 Jul 01/16
TASK 52-31-14-400-811-C01 Jul 01/16

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CONTENT CHG LAST REVISION


CODE DATE
Subtask 52-31-14-400-023-A01 Jul 01/16
TASK 52-31-14-400-812-A01 Jul 01/16
Subtask 52-31-14-400-011-A01 Jul 01/16
TASK 52-31-14-400-813-A01 Jul 01/16
Subtask 52-31-14-400-012-A01 Jul 01/16
TASK 52-31-14-400-813-B01 Jul 01/16
Subtask 52-31-14-400-017-A01 Jul 01/16
TASK 52-31-14-400-814-A01 Jul 01/16
Subtask 52-31-14-400-013-A01 Jul 01/16
TASK 52-31-14-400-815-A01 Jul 01/16
Subtask 52-31-14-410-006-A01 Jul 01/16
TASK 52-31-14-400-815-B01 Jul 01/16
Subtask 52-31-14-410-005-A01 Jul 01/16
TASK 52-31-14-400-816-A01 Jul 01/16
Subtask 52-31-14-410-002-A01 Jul 01/16
TASK 52-31-14-800-801-A01 Jul 01/16
Subtask 52-31-14-820-001-A01 Jul 01/16
Subtask 52-31-14-820-002-A01 Jul 01/16
Subtask 52-31-14-820-003-A01 Jul 01/16
FIGURE 52-31-14-991-016-A01 Jul 01/16
FIGURE 52-31-14-991-017-A01 Jul 01/16
TASK 52-31-14-800-802-A01 Jul 01/16
Subtask 52-31-14-820-004-A01 Jul 01/16
FIGURE 52-31-14-991-018-A01 Jul 01/16
TASK 52-31-14-800-803-A01 Jul 01/16
Subtask 52-31-14-820-005-A01 Jul 01/16
FIGURE 52-31-14-991-019-A01 Jul 01/16
TASK 52-31-14-800-804-A01 Jul 01/16
Subtask 52-31-14-820-006-A01 Jul 01/16

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CONTENT CHG LAST REVISION


CODE DATE
FIGURE 52-31-14-991-020-A01 Jul 01/16
TASK 52-31-14-800-805-A01 Jul 01/16
Subtask 52-31-14-820-007-A01 Jul 01/16
FIGURE 52-31-14-991-021-A01 Jul 01/16
TASK 52-31-14-800-806-A01 Jul 01/16
Subtask 52-31-14-820-008-A01 Jul 01/16
FIGURE 52-31-14-991-022-A01 Jul 01/16
TASK 52-31-14-800-807-A01 Jul 01/16
Subtask 52-31-14-820-009-A01 Jul 01/16
FIGURE 52-31-14-991-023-A01 Jul 01/16

FITS AND CLEARANCES


TASK 52-31-14-820-806-A01 Jul 01/16
TASK 52-31-14-820-807-A01 Jul 01/16
FIGURE 52-31-14-991-024-A01 Jul 01/16
FIGURE 52-31-14-991-025-A01 Jul 01/16
FIGURE 52-31-14-991-026-A01 Jul 01/16
FIGURE 52-31-14-991-027-A01 Jul 01/16
FIGURE 52-31-14-991-028-A01 Jul 01/16
FIGURE 52-31-14-991-029-A01 Jul 01/16
FIGURE 52-31-14-991-034-A01 Jul 01/16

SPECIAL TOOLS,FIXTURES,EQUIPMENT AND CONSUMABLES


TASK 52-31-14-940-808-A01 Jul 01/16
FIGURE 52-31-14-991-030-A01 Jul 01/16

STORAGE INCLUDING TRANSPORTATION


TASK 52-31-14-550-801-A01 Jul 01/16
Subtask 52-31-14-620-001-A01 Jul 01/16

ILLUSTRATED PARTS LIST


IPL Introduction

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CONTENT CHG LAST REVISION


CODE DATE
TASK 52-31-14-872-801-A01 Jul 01/16
VENDOR LIST Jul 01/16
Figure 01
FIGURE 52-31-14-991-801-001 Nov 01/08
Parts List Jul 01/16
Figure 30
FIGURE 52-31-14-991-830-001 Jul 01/16
Parts List Jul 01/16
Figure 30A
FIGURE 52-31-14-991-830-A01 Jul 01/16
Parts List Jul 01/16
Figure 33
FIGURE 52-31-14-991-833-001 Nov 01/08
Parts List Jul 01/16
Figure 36
FIGURE 52-31-14-991-836-001 Nov 01/08
Parts List Jul 01/16
Figure 42
FIGURE 52-31-14-991-842-001 Nov 01/08
Parts List Jul 01/16
Figure 45
FIGURE 52-31-14-991-845-001 Nov 01/08
Parts List Jul 01/16
Figure 45A
FIGURE 52-31-14-991-845-A01 Jul 01/16
Parts List Jul 01/16
Figure 48
FIGURE 52-31-14-991-848-001 Nov 01/08
Parts List Jul 01/16

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CODE DATE
Figure 48A
FIGURE 52-31-14-991-848-A01 Jul 01/16
Parts List Jul 01/16
Figure 50
FIGURE 52-31-14-991-850-001 Nov 01/08
Parts List Jul 01/16
Figure 50A
FIGURE 52-31-14-991-850-A01 Jul 01/16
Parts List Jul 01/16
Figure 51
FIGURE 52-31-14-991-851-001 Nov 01/08
Parts List Jul 01/16
Figure 51A
FIGURE 52-31-14-991-851-A01 Jul 01/16
Parts List Jul 01/16
Figure 53
FIGURE 52-31-14-991-853-001 Nov 01/08
Parts List Jul 01/16
Figure 53A
FIGURE 52-31-14-991-853-A01 Jul 01/16
Parts List Jul 01/16
Figure 54
FIGURE 52-31-14-991-854-001 Nov 01/08
Parts List Jul 01/16
Figure 57
FIGURE 52-31-14-991-857-001 Nov 01/08
Parts List Jul 01/16
Figure 58
FIGURE 52-31-14-991-858-001 Jul 01/16

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CONTENT CHG LAST REVISION


CODE DATE
Parts List Jul 01/16
Figure 58A
FIGURE 52-31-14-991-858-A01 Jul 01/16
Parts List Jul 01/16
Figure 58B
FIGURE 52-31-14-991-858-B01 Jul 01/16
Parts List Jul 01/16
Figure 60
FIGURE 52-31-14-991-860-001 Nov 01/08
Parts List Jul 01/16
Figure 63
FIGURE 52-31-14-991-863-001 Nov 01/08
Parts List Jul 01/16
Figure 63A
FIGURE 52-31-14-991-863-A01 Jul 01/16
Parts List Jul 01/16
Figure 66
FIGURE 52-31-14-991-866-001 Nov 01/08
Parts List Jul 01/16
Figure 72
FIGURE 52-31-14-991-872-001 Nov 01/08
Parts List Jul 01/16
Figure 78
FIGURE 52-31-14-991-878-001 Jul 01/16
Parts List Jul 01/16
Figure 81
FIGURE 52-31-14-991-881-001 Nov 01/08
Parts List Nov 01/08
Figure 83

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CODE DATE
FIGURE 52-31-14-991-883-001 Jul 01/16
Parts List Jul 01/16
Figure 83A
FIGURE 52-31-14-991-883-A01 Jul 01/16
Parts List Jul 01/16
Figure 93
FIGURE 52-31-14-991-893-001 Nov 01/08
Parts List Jul 01/16
Figure 94
FIGURE 52-31-14-991-894-001 Nov 01/08
Parts List Jul 01/16
Figure 95
FIGURE 52-31-14-991-895-001 Nov 01/08
Parts List Jul 01/16
Figure 96
FIGURE 52-31-14-991-896-001 Nov 01/08
Parts List Jul 01/16

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TABLE OF CONTENTS

INTRODUCTION
52-31-14-871-801-A01 Introduction

DESCRIPTION AND OPERATION


52-31-14-870-802-A01 General
52-31-14-870-803-A01 Description.
52-31-14-870-804-A01 Operation

TESTING AND FAULT ISOLATION


52-31-14-700-801-A01 Test of the Proximity Sensors
52-31-14-750-801-A01 Test of the Electrical Circuit
52-31-14-750-802-A01 Test of the Electrical Resistance
52-31-14-810-801-A01 Fault Isolation
52-31-14-810-801-B01 Fault Isolation
52-31-14-810-801-C01 Fault Isolation

SCHEMATIC AND WIRING DIAGRAMS


52-31-14-878-805-A01 Schematics and Wiring Diagrams

DISASSEMBLY
52-31-14-000-801-A01 Removal of the Identification Plate, the Insulation and the Door
Seal
52-31-14-000-801-B01 Removal of the Identification Plate, the Insulation and the Door
Seal
52-31-14-000-802-A01 Removal and Disassembly of the Access Panel
52-31-14-000-803-A01 Removal of the X-Stops, the Sealing Plate and the Protective
Plugs
52-31-14-000-804-A01 Removal of the Door Handle Mechanism
52-31-14-000-804-B01 Removal of the Door Handle Mechanism
52-31-14-000-805-A01 Disassembly of the Hand lever Assembly
52-31-14-000-805-B01 Disassembly of the Hand lever Assembly
52-31-14-000-806-A01 Removal of the Latching Mechanism Assemblies
52-31-14-000-806-B01 Removal of the Latching Mechanism Assemblies
52-31-14-000-807-A01 Disassembly of the Latching Mechanism Assemblies
52-31-14-000-808-A01 Removal and Disassembly of the Latching Shaft Assembly
52-31-14-000-809-A01 Removal and Disassembly of the Interlock Mechanisms
52-31-14-000-809-B01 Removal and Disassembly of the Interlock Mechanisms

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52-31-14-000-810-A01 Removal and Disassembly of the Locking Shaft Assembly


52-31-14-000-810-B01 Removal and Disassembly of the Locking Shaft Assembly
52-31-14-000-811-A01 Removal and Disassembly of the Rods and Drift Pins Installation
52-31-14-000-811-B01 Removal and Disassembly of the Rods and Drift Pins Installation
52-31-14-000-811-C01 Removal and Disassembly of the Rods and Drift Pins Installation
52-31-14-000-812-A01 Removal and Disassembly of the Vent Door Mechanism
52-31-14-000-812-B01 Removal and Disassembly of the Vent Door Mechanism
52-31-14-000-813-A01 Removal and Disassembly of the Vent Door
52-31-14-000-814-A01 Removal and Disassembly of the Cargo Door Drainage
52-31-14-000-815-A01 Removal of the Door Sensors
52-31-14-000-815-B01 Removal of the Door Sensors
52-31-14-000-816-A01 Removal of the Hinges

CLEANING
52-31-14-100-801-A01 Cleaning

INSPECTION/CHECK
52-31-14-210-801-A01 Door Structure
52-31-14-210-802-A01 Structure Components
52-31-14-210-803-A01 Door Seal
52-31-14-210-804-A01 Door Mechanism
52-31-14-210-805-A01 Locking Mechanism
52-31-14-210-805-B01 Locking Mechanism
52-31-14-210-806-A01 Protective Treatment
52-31-14-210-807-A01 Electrical Equipment
52-31-14-210-808-A01 Springs
52-31-14-210-809-A01 Placard
52-31-14-210-810-A01 Visual Examination

REPAIR
52-31-14-300-801-A01 Reworking or Machining
52-31-14-300-802-A01 Repair of the Door Seal
52-31-14-300-803-A01 Replacement of Parts

ASSEMBLY
52-31-14-400-801-A01 Installation of the Identification Plate, the Insulation and the Door
Seal
52-31-14-400-801-B01 Installation of the Identification Plate, the Insulation and the Door
Seal

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52-31-14-400-802-A01 Assembly and Installation of the Access Panel


52-31-14-400-803-A01 Installation of the X-Stops, the Sealing Plate and the Protective
Plugs
52-31-14-400-804-A01 Installation of the Door Handle Mechanism
52-31-14-400-804-B01 Installation of the Door Handle Mechanism
52-31-14-400-805-A01 Assembly of the Hand Lever Assembly
52-31-14-400-805-B01 Assembly of the Hand Lever Assembly
52-31-14-400-806-A01 Installation of the Latching Mechanism Assemblies
52-31-14-400-806-B01 Installation of the Latching Mechanism Assemblies
52-31-14-400-807-A01 Assembly of the Latching Mechanism Assemblies
52-31-14-400-808-A01 Assembly and Installation of the Latching Shaft Assembly
52-31-14-400-809-A01 Assembly and Installation of the Interlock Mechanism
52-31-14-400-809-B01 Assembly and Installation of the Interlock Mechanism
52-31-14-400-810-A01 Assembly and Installation of the Locking Shaft Assembly
52-31-14-400-810-B01 Installation of the Locking Shaft Assembly
52-31-14-400-811-A01 Assembly and Installation of the Rods and Drift Pins Installation
52-31-14-400-811-B01 Assembly and Installation of the Rods and Drift Pins Installation
52-31-14-400-811-C01 Assembly and Installation of the Rods and Drift Pins Installation
52-31-14-400-812-A01 Assembly and Installation of the Vent Door
52-31-14-400-813-A01 Assembly and Installation of the Vent Door Mechanism
52-31-14-400-813-B01 Assembly and Installation of the Vent Door Mechanism
52-31-14-400-814-A01 Installation of the Drainage
52-31-14-400-815-A01 Installation of the Door Sensors
52-31-14-400-815-B01 Installation of the Door Sensors
52-31-14-400-816-A01 Installation of the Hinges
52-31-14-800-801-A01 Adjustment of the Hand Lever Assembly
52-31-14-800-802-A01 Adjustment of the Latching Mechanism
52-31-14-800-803-A01 Adjustment of the Locking Mechanism
52-31-14-800-804-A01 Adjustment of the Drift Pin Mechanism
52-31-14-800-805-A01 Adjustment of the Interlock Mechanism
52-31-14-800-806-A01 Adjustment of the Skin Offset of the Vent Door Assembly
52-31-14-800-807-A01 Adjustment of the Proximity Sensors

FITS AND CLEARANCES


52-31-14-820-806-A01 General
52-31-14-820-807-A01 Fits and Clearances Table

SPECIAL TOOLS,FIXTURES,EQUIPMENT AND CONSUMABLES

T.O.C.
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52-31-14-940-808-A01 SPECIAL TOOLS, FIXTURES AND EQUIPMENT

STORAGE INCLUDING TRANSPORTATION


52-31-14-550-801-A01 Storage After Assembly

ILLUSTRATED PARTS LIST


52-31-14-872-801-A01 Introduction Illustrated Parts List (IPL)
VENDOR LIST
DETAILED PARTS LIST

T.O.C.
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LIST OF SERVICE BULLETINS

SB No REV No MOD No INCORP. TITLE


DATE
*** NO SB ***

SBL
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INTRODUCTION

**For PN’s ALL

TASK 52-31-14-871-801-A01
Introduction
1. General
A. This manual is written to the iSpec 2200 and in ASD Simplified Technical English (STE). The
international SI units of measurement are used in this manual, with imperial units shown in
parentheses.
B. The manual contains data about maintenance on the component in a workshop. It does not
contain data about maintenance on the component when it is installed in the aircraft.
C. Only approved persons with the necessary skills are permitted to do the maintenance procedures
in this manual.
D. Maintenance Task Oriented Support System (MTOSS) task and subtask identification is used in
this manual. The maintenance tasks and other data have special MTOSS numbers for Electronic
Data Processing (EDP). The user of the manual can ignore the MTOSS numbers.
E. This manual contains:
- Technical data for the component
- Maintenance and repair procedures about the component
- An Illustrated Parts List (IPL) with data for the component parts. Parts are identified in all
sections of the manual by the IPL-Figure and item number.
F. We verified the DISASSEMBLY, TESTING and ASSEMBLY procedures by simulation.
2. How to use the Manual
A. Make sure that the manual contains the information applicable to your component.
B. If you need to identify a part or find a part number, use the search function.
C. You must use the instructions in this manual for all the component maintenance. Read all the
applicable WARNINGS and CAUTIONS before you do the work on the component.
3. List of Abbreviations
ACM Abbreviated Component Maintenance Manual
ACMM Abbreviated Component Maintenance Manual
AEB Airline Engineering Bulletin
AF Across Flats
ASD Aero Space and Defence Industries Association of Europe
ATA Air Transport Association of America
ATLAS Abbreviated Test Language for All Systems
CMM Component Maintenance Manual

INTRO
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CMS Component Maintenance Sheet


FIN Functional Item Number
IPC Illustrated Parts Catalog
IPL Illustrated Parts List
ID Inside Diameter
MFG Manufacturing
MFR Manufacturer
MOD Modification
MTOSS Maintenance Task Oriented Support System
NTF Non Textile Floor
OD Outside Diameter
PA Poly-Amide
PARA Paragraph
PC Poly-Carbonate
PMS Process and Materials Specification
PN Part Number
PU Poly-Urethane
PV Poly-Venyl-Fluorite
SB Service Bulletin
SERNO Serial Number
SIL Service Information Letter
STE Simplified Technical English
TBD To Be Determined
List of Abbreviations
TABLE 1

INTRO
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DESCRIPTION AND OPERATION

**For PN’s ALL

TASK 52-31-14-870-802-A01
General
1. The Cargo Door is installed on the lower right side of the aircraft.
2. The Cargo Door is attached to the fuselage with the piano hinges.
3. Two hydraulic actuator systems move the cargo door.
4. If an electrical failure occurs, you can operate the cargo door with the hand pump.
5. Technical Data (approx.):
Width: 352 mm (13.9 in.)
Height: 2025 mm (79.7 in.)
Length: 1855 mm (73.0 in.)
Weight: 115.7 kg (255.1 lbs.)
Technical Data
TABLE 1

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TASK 52-31-14-870-803-A01
Description.
1. Cargo Door Structure

NOTE : Refer to FIGURE 52-31-14-991-001-A and FIGURE 52-31-14-991-002-A.


A. The Cargo Door Structure is made of aluminum sheet metal and machined parts. The parts of
the Cargo Door Structure are:
- the frames.
- the beams.
- the vertical edge members.
- the horizontal edge members.
- the inner skin.
- the outer skin.
B. Integrated attachment fittings for the installation of the actuators are located on the inner side
of the cargo door.
C. All rivets and joints in the skin and the cargo door perimeter are sealed.
D. The outer skin has a cut-out for the vent door. On the inner side of the vent door is a vent door
cover.
E. An access panel is installed on the lower side of the cargo door structure. The access panel is
the cover for the cargo door mechanism.
F. The piano hinges attach the cargo door to the fuselage. The outer half of the piano hinge is
installed with screws to the top of the cargo door.
G. The adjustable stop bolts are installed on the lower part of the cargo door. The stop bolts stop
the movement of the cargo door when it is in the closed position and flush with the fuselage.
H. The cargo door seal is made of silicone rubber. It is attached to seal retainers. Rivets attach the
seal retainers to the edge members of the cargo door.
J. A drainage hose and a drain valve are installed in the cargo door structure.
K. Three plastic plugs are installed in the hoist fittings in the outer side of the cargo door.
L. The fire protection lining assembly with integrated insulation is made of prepreg and the
insulation is made of PE-foam material lined with self-adhesive. The fire protection lining
assembly is fitted to the inner skin of the cargo door with quick release fasteners.
2. Door Mechanism

NOTE : Refer to FIGURE 52-31-14-991-001-A and FIGURE 52-31-14-991-002-A.


A. The cargo door mechanism is installed in the lower part of the cargo door. It has seven parts:
- the handle mechanism.

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- the latching mechanism.


- the interlock mechanism.
- the locking mechanism.
- the vent door mechanism.
- the target mechanism.
- the drift pin mechanism.
B. Handle mechanism
(1) The door handle is installed in the lower part of the cargo door. It has these functions:
- to operate the latching hooks.
- to operate the locking mechanism with the vent door.
- to operate the drift pin mechanism.
- to operate the actuator system interlock.
- to operate the door warning system.
(2) In the closed and latched position, the door handle is kept in its recess. It is then in line
with the outer contour of the cargo door. A catch holds it. A spring-Loaded flap operates
the catch.
C. Latching Mechanism
(1) The latching mechanism is installed in the lower part of the cargo door. The door handle
operates it. A rod connects the door handle to the latching shaft. The latching shaft
operates all latching hocks through shaft levers, rods, bellcranks and links.
(2) In the latched position, one dead center holds the latching hooks. There is a stop to
guaranty dead center at each latching hook between the latching hook and the bellcrank.
D. Interlock Mechanism
(1) The interlock mechanism is installed in the center of the lower part of the cargo door.
Because of the interlock mechanism, persons cannot operate the door handle accidently
when the cargo door is open. A linkage, which is loaded with the force of a spring, blocks
the latching shaft mechanically.
E. Locking Mechanism
(1) The locking mechanism is installed parallel to the latching mechanism in the lower part of
the cargo door. You operate the locking mechanism with the door handle.
(2) locking cams, painted with red and green markings are installed on the locking shaft to
safety the latching hooks in the LOCKED position.
F. Vent Door Mechanism
(1) You operate the vent door with rods and levers.
(2) It is linked with a rod to the drift pin mechanism.

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(3) The vent door prevents a cabin and cargo compartment pressure to an unsafe level. The
other task of the vent door is to act as a visual locking indicator. When the vent door is
closed, all latching hooks must be in the latched position and the drift pins must be in the
extended position.
G. Target Mechanism
(1) The target mechanism of the door warning system is installed on the latch/locking
mechanism opposite to the handle.
H. Drift Pin Mechanism
(1) The drift pin mechanism works together with the vent door mechanism.
(2) The drift pin mechanism, installed in the middle of the cargo door, decreases the contour
offset between the fuselage and the cargo door during the flight. The drift pin mechanism
includes a series of rods and bellcranks and the drift pins.
(3) The rods and bellcranks of the drift pin mechanism transmit the movement of the Locking
shaft and retract or extend the drift pins.
3. Door Warning and Control System (Refer to FIGURE 52-31-14-991-003-A and TASK
52-31-14-878-805-A01)
A. Two proximity sensors are installed in the cargo door.
(1) The proximity sensor 28WV is installed adjacent to the door handle (Door Warning
System).
(2) The proximity sensor 5MJ is installed on the frame near to the target lever on the latching
shaft (Door Control System).

NOTE : For data of the proximity sensors refer to CMMV 32-10-03.


B. The target mechanism, the target lever for the proximity sensor on the fuselage, is installed on
the frame. A link/rod assembly connects the target lever to the locking shaft.
C. A direct visual locking indication system is installed in the cargo door. It consists of the six
integrated windows and the related green/red markings on the safety cams of the locking shaft.
D. In addition the open vent door is an indication for an UNLOCKED position of the locking shaft.
4. Electrical Equipment Installation
A. A cable harness for transmission of data of the door condition (LOCKED/UNLOCKED) to the
ECAM is installed in the door structure, refer to FIGURE 52-31-14-991-003-A. For the wiring
diagram refer to TASK 52-31-14-878-805-A01.

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HORIZONTAL
EDGE MEMBER

CORNER
FITTING

PIANO HINGES

Z825 A

CORNER
FITTING

DRIFT PIN
MECHANISM
A
OUTER SKIN

CONTROL ROD
VENT DOOR
BEAM4

VENT DOOR
VERTICAL MECHANISM
EDGE MEMBER

DRIFT PIN A TARGET MECHANISM

DRAIN VALVE
LOCKING SHAFT
LOCKING MECHANISM
HANDLE INTERLOCK MECHANISM
MECHANISM
LATCHING MECHANISM
A
DRAINAGE LUG INSTALLATION
HOSE FOR HOISTING

INDICATION
LATCHING SHAFT WINDOW

ACCESS PANEL
PLASTIC PLUG
F_CM_523114_1_0010101_01_00

FWD Cargo Door


FIGURE-52-31-14-991-001-A01

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Z825

ACTUATOR
A
ATTACHMENT
FITTING
A PIANO
HINGES

VENT DOOR
EDGE COVER
MEMBER
D
D

STRUT DRIFT PIN B


FITTING
MECHANISM B
DRIFT
PIN

EDGE DOOR LINING WITH


MEMBER SELF ADHESIVE
INSULATION MAT B
EDGE LATCHING
MEMBER HOOK
C
SELF ADHESIVE
INSULATION MAT INNER SKIN B STOP BOLT
DOOR
SEAL B
DOOR
LINING

QUICK RELEASE
FASTENER
F_CM_523114_1_0020101_01_00

FWD Cargo Door


FIGURE-52-31-14-991-002-A01

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CONNECTOR
1856VC

PROXIMITY SENSOR
5MJ

PROXIMITY SENSOR
28WV

F_CM_523114_1_0030101_01_00

Electrical Equipment Installation FWD Door


FIGURE-52-31-14-991-003-A01

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TASK 52-31-14-870-804-A01
Operation
1. Refer to FIGURE 52-31-14-991-004-A and FIGURE 52-31-14-991-005-A.
2. Push the flap of the handle mechanism into the cargo door, the flap mechanism unlocks the door
handle.
3. Pull the door handle of the handle mechanism 65 deg. out, the locking shaft with the cams moves in
the direction UNLOCKED. The blockage of all latching hooks is released. The cam at one end of the
locking mechanism moves in the direction UNLOCKED (red markings are visible). The blockage of
the latching shaft is released. The vent door opens. The drift pins retract.
4. Pull the door handle of the handle mechanism 125 deg. up to the stop position from latched to
unlatched:
- the latching shaft moves to the unlatched position.
- all latching hooks are released. Shaft levers, rods, bellcranks and links release the latching hooks.
5. Press and move the lever of the interlock mechanism, the blockage of the latching shaft is released
and you can close the handle when the door is open.
6. Move the door handle of the handle mechanism 125 deg. down to 65 deg. position from unlatched to
latched.
7. Push the door handle of the handle mechanism 65 deg. down until the door handle is smooth with
the outer contour of the cargo door (green markings are visible).

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HORIZONTAL
EDGE MEMBER

CORNER
FITTING

PIANO HINGES

Z825 A

CORNER
FITTING

DRIFT PIN
MECHANISM
A
OUTER SKIN

CONTROL ROD
VENT DOOR
BEAM4

VENT DOOR
VERTICAL MECHANISM
EDGE MEMBER

DRIFT PIN A TARGET MECHANISM

DRAIN VALVE
LOCKING SHAFT
LOCKING MECHANISM
HANDLE INTERLOCK MECHANISM
MECHANISM
LATCHING MECHANISM
A
DRAINAGE LUG INSTALLATION
HOSE FOR HOISTING

INDICATION
LATCHING SHAFT WINDOW

ACCESS PANEL
PLASTIC PLUG
F_CM_523114_1_0040101_01_00

FWD Cargo Door


FIGURE-52-31-14-991-004-A01

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Z825

ACTUATOR
A
ATTACHMENT
FITTING
A PIANO
HINGES

VENT DOOR
EDGE COVER
MEMBER
D
D

STRUT DRIFT PIN B


FITTING
MECHANISM B
DRIFT
PIN

EDGE DOOR LINING WITH


MEMBER SELF ADHESIVE
INSULATION MAT B
EDGE LATCHING
MEMBER HOOK
C
SELF ADHESIVE
INSULATION MAT INNER SKIN B STOP BOLT
DOOR
SEAL B
DOOR
LINING

QUICK RELEASE
FASTENER
F_CM_523114_1_0050101_01_00

FWD Cargo Door


FIGURE-52-31-14-991-005-A01

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TESTING AND FAULT ISOLATION

**For PN’s ALL

TASK 52-31-14-700-801-A01
Test of the Proximity Sensors
1. General
A. You must do general tests of the cargo door before the DISASSEMBLY and after the REPAIR.
This makes sure that the correct function is given.
B. The TEST of the cargo door is only a test of the electrical system.
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
REFERENCE DESIGNATION
355M03210000 Check Doors Tool
355M03213000 Cable Loom
355M03214000 Extension Cable Loom
Fixtures, Tools, Test and Support Equipment
TABLE 1

B.Referenced Information
REFERENCE DESIGNATION
TASK 52-31-14-878-805-A01 Schematics and Wiring Diagrams
FIGURE 52-31-14-991-006-A FIGURE 52-31-14-991-006-A-Electrical Equipment Installation FWD
Door
Referenced Information
TABLE 2

3. Procedure

Subtask 52-31-14-700-001-A01
A. Test of the Proximity Sensors

NOTE : Refer to FIGURE 52-31-14-991-006-A and TASK 52-31-14-878-805-A01.


(1) Make sure that the access panel assembly is removed.
(2) Prepare 355M03210000 Check Doors Tool for the test:

NOTE : Refer to the AEROSPATIALE Ground Equipment Manual (GEM) for the details
and the function of 355M03210000 Check Doors Tool.

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(a) On the PROXIMITY DETECTOR ADJUSTMENT section put the switch S6 in the
ON position. The three red LEDs (DS22, DS23, DS24) stay off.
(b) Press the LIGHT TEST push button S5. The three red LEDs (DS22, DS23, DS24)
come on.
(c) Release the LIGHT TEST pushbutton S5. The three red LEDs (DS22, DS23, DS24)
go off.
(d) Put the switch S6 in the OFF position.
(3) Prepare the test
(a) Disconnect the plug connectors from the proximity sensors 28WV and 5MJ.
(b) Install the connector P4 of 355M03213000 Cable Loom to the connector P9 of
355M03214000 Extension Cable Loom .
(c) Connect the connector P1 of 355M03213000 Cable Loom to the connector J1 of
355M03210000 Check Doors Tool .
(d) Connect the connector P10 of 355M03214000 Extension Cable Loom to the proximity
sensor 28WV or 5MJ for test.
(4) Do the test for the proximity sensor 28WV as follows:
(a) Put the switch S6 in the ON position.
(b) If the red LED NC (DS24) comes on and indicates a malfunction of the proximity
sensor 28WV, replace it.
ACTION RESULT
(1) Put the handle assembly in the LOCKED The LED (DS23) comes on and indicates that the
position. TARGET is NEAR.
(2) Push the flap handle in and pull the handle The red illuminated LED (DS23) for TARGET
assembly out of its recess. NEAR goes off. The LED (DS22) comes on and
indicates that the TARGET is FAR.
(3) Put the handle assembly back in the The red illuminated LED (DS22) goes off and the
LOCKED position. red LED (DS23) comes on and indicates that the
TARGET is NEAR.
Action Result Table
TABLE 3

(c) Put the switch S6 in OFF position.


(d) Disconnect the connector P10 from the proximity sensor 28WV.
(e) Connect the plug connector to the proximity sensor 28WV.
(5) Do the test for the proximity sensor 5MJ as follows:
(a) Put the switch S6 in the ON position.

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(b) If the red sensor LED NC (DS24) comes on and indicates a malfunction of the
proximity sensor 5MJ, replace it.
ACTION RESULT
(1) Put the handle assembly in the LOCKED The LED (DS22) comes on and indicates that the
position. TARGET is FAR.
(2) Push the handle flap in and pull the handle The red illuminated LED (DS22) for TARGET FAR
assembly out of its recess. stays on. When the handle is in fully open position
the red illuminated LED goes off.
(3) Put the handle assembly back in the The red illuminated LED (DS23) goes off and the
LOCKED position. red LED CDS22) comes on and indicates that the
TARGET is FAR.
Action Result Table
TABLE 4

(c) Put the switch S6 in the OFF position.


(d) Disconnect the connector P10 from the proximity sensor 5MJ.
(e) Connect the plug connector to the proximity sensor 5MJ.
(6) Disconnect the connector P1 from the connector J1 of the doors check tool.
(7) Disconnect the connector P9 from the connector P4 of the cable looms.
(8) Install the access panel assembly.

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CONNECTOR
1856VC

PROXIMITY SENSOR
5MJ

PROXIMITY SENSOR
28WV

F_CM_523114_1_0060101_01_00

Electrical Equipment Installation FWD Door


FIGURE-52-31-14-991-006-A01

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TASK 52-31-14-750-801-A01
Test of the Electrical Circuit
1. General
A. You must do general tests of the cargo door before the DISASSEMBLY and after the REPAIR.
This makes sure that the correct function is given.
B. The TEST of the cargo door is only a test of the electrical system.
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
REFERENCE DESIGNATION
continuity tester
Fixtures, Tools, Test and Support Equipment
TABLE 1

B.
Referenced Information
REFERENCE DESIGNATION
TASK 52-31-14-878-805-A01 Schematics and Wiring Diagrams
Referenced Information
TABLE 2

3. Procedure

Subtask 52-31-14-700-002-A01
A. Test of the Electrical Circuit

NOTE : Refer to TASK 52-31-14-878-805-A01.

NOTE : For this test you must use a continuity tester. If you find a failure, you must check all
connections for correct assembly.

NOTE : If there is no indication on the continuity tester, do the continuity test again for 5
times. If there is no indication on the continuity tester replace the complete wire
harness.
(1) Action Result Table:
ACTION RESULT
(1) Remove the connectors from the proximity
sensors 5MJ and 28WV.

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ACTION RESULT
(2) Make a connection between the contacts
1-2 and 13-14 of the connectors 1856VC.
(3) Connect a continuity tester to the contacts Indication on the continuity testercontinuity tester.
A-B of the connectors for the proximity
sensors 5MJ and 28WV.
(4) Remove the connection from the contacts
1-2 and 13-14 and install the connectors at
the proximity sensors 5MJ and 28WV.
(5) Connect a continuity tester to the contact Indication on the continuity tester.
11 of the plug 1856VC-A and the contact B
of the plug 7510VC1A.
(6) Connect a continuity tester to the contact Indication on the continuity tester.
12 of the plug 1856VC-A and the contact E
of the plug 7510VC1A.
(7) Connect a continuity tester to the contact Indication on the continuity tester.
3 of the plug 1856VC-A and the contact D
of the plug 7510VC1A.
(8) Connect a continuity tester to the contact 4 Indication on the continuity tester.
of the plug 1856VC-A and the contact C of
the plug 7510VC1A.
(9) Connect a continuity tester to the contact 5 Indication on the continuity tester.
of the plug 1856VC-A and the contact A of
the plug 7510VC1A.
(10) Connect a continuity tester to the contact 6 Indication on the continuity tester.
of the plug 1856VC-A and the contact L of
the plug 7510VC1A.
(11) Connect a continuity tester to the contact 7 Indication on the continuity tester.
of the plug 1856VC-A and the contact J of
the plug 7510VC1A.
(12) Connect a continuity tester to the contact 8 Indication on the continuity tester.
of the plug 1856VC-A and the contact K of
the plug 7510VC1A.
(13) Connect a continuity tester to the contact 9 Indication on the continuity tester.
of the plug 1856VC-A and the contact N of
the plug 7510VC1A.
(14) Connect a continuity tester to the contact Indication on the continuity tester.
10 of the plug 1856VC-A and the contact G
of the plug 7510VC1A.

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ACTION RESULT
(15) Connect a continuity tester to the bonding Indication on the continuity tester.
point 6851VN-B2 and the contact P of the
plug 7510VC1A.
Action Result
TABLE 3

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TASK 52-31-14-750-802-A01
Test of the Electrical Resistance
1. General
A. You must do general tests of the cargo door before the DISASSEMBLY and after the REPAIR.
This makes sure that the correct function is given.
B. The TEST of the cargo door is only a test of the electrical system.
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
REFERENCE DESIGNATION
ohmmeter
Fixtures, Tools, Test and Support Equipment
TABLE 1

3. Procedure

Subtask 52-31-14-700-003-A01
A. Test of the Electrical Resistance
(1) Action Result Table:
ACTION RESULT
(1) Connect the ohmmeter near the bonding The resistance must not be more than 10.0 mΩ.
lead attachment point on the structure and
the cargo door structure which has a bare
metal point.
Action Result Table
TABLE 2

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BONDING LEAD ATTACHMENT POINT ATTACHMENT ITEM

2 2

1 10.0m

2 REMOVE THE SURFACE PROTECTION 1


TO GET SUFFICIENT CONTACT.
REFER TO REPAIR FOR THE REPAIR
OF THE PROTECTIVE TREATMENT.

F_CM_523114_1_0070101_01_00

Test of the Electrical Resistance


FIGURE-52-31-14-991-007-A01

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D5237175000000

**For PN’s D5237175000000 D5237175000200 D5237175000400 D5237175000600 D5237175000800


D5237175001000 D5237175001200 D5237175001600

TASK 52-31-14-810-801-A01
Fault Isolation
1. General
A. You must do general tests of the door before the DISASSEMBLY and after the REPAIR. This
makes sure that the correct function is given.
B. This FAULT ISOLATION is for the door mechanism only.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
03JBA1 Silicone base Grease-General Purpose - -
03HBD9 Synthetic Ester base Grease-General Purpose Low Temp -
Consumable Materials
TABLE 1

3. Procedure

WARNING : BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE


MATERIAL MANUFACTURER’S INSTRUCTIONS AND YOUR LOCAL
REGULATIONS.

CAUTION : USE ONLY SPECIFIED MATERIALS OR THEIR EQUIVALENTS.

Subtask 52-31-14-810-001-A01
A. Fault Isolation
(1) Fault Isolation Table:
FAULT POSSIBLE CAUSE CORRECTION
(1) You cannot move the hand (a) Parts of the hand lever Examine the hand lever
lever assembly to the mechanism are damaged. mechanism and replace the
OPEN or CLOSED damaged parts.
position.
(b) Parts of the latching shaft are Examine the latching shaft and
damaged. replace the damaged parts.
(c) Parts of the locking shaft are Examine the locking shaft and
damaged. replace the damaged parts.

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FAULT POSSIBLE CAUSE CORRECTION


(2) You can move the hand (a) Damaged surfaces of the Replace the damaged parts.
lever assembly to the sequence cams 48-020, the
OPEN and CLOSED universal joint lock 45-240 and
position only with high the universal joint assembly
force. 45-510.
(b) The sliding surfaces of the Apply the Material No. 03JBA1
sequence cams 48-020, the stop Silicone base Grease-General
48-030, the universal joint lock Purpose - - to the sliding
45-240 and the universal joint surfaces.
assembly 45-510 are not
lubricated.
(c) No grease between the sliding Apply the Material No. 03JBA1
surface of the shaft 45-250 andSilicone base Grease-General
the sequence cams 48-020. Purpose - - to the lubrication
fitting 45-610 of the shaft
45-250.
(d) The actuating unit 45-040 is Replace the damaged actuating
damaged and has a leakage. unit 45-040.
(e) The rod assembly 45-160 is too Adjust the rod assembly 45-160.
long or too short.
(f) The rod assembly 45-600 is too Adjust the rod assembly 45-600.
short or too long.
(3) The handle mechanism has (a) Reduction of the thickness of Remove the handle lever
axial play and axial the spacer washers 45-260, assembly and install new spacer
clearance. 45-280. washers 45-260, 45-280.
(4) You cannot lock the hand (a) The bearing bolt 48-140 or the Replace the damaged parts.
lever assembly with the catching hook 45-490 is
handle flap 48-100 in the broken.
CLOSED position.
(5) Handle flap 48-100 is not (a) The force of the spring 48-110 The spring 48-110 is weak or
flush with contour of the cannot hold the handle flap broken. Replace the damaged
hand lever assembly. 48-100 in position. spring 48-110.
(6) The latching shaft does (a) Foreign objects between the Remove the latching shaft.
not move easily. sliding surfaces of the bearing Examine the latching shaft and
bushes and the latching shaft. the bearing bushes, replace the
damaged parts.

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FAULT POSSIBLE CAUSE CORRECTION


(b) Not sufficient lubrication Apply the Material No.
between the bearing bushes 03HBD9 Synthetic Ester base
and the latching shaft. Grease-General Purpose Low
Temp - to the sliding surfaces
of the bearing bushes and the
latching shaft.
(7) The locking shaft does not (a) Foreign objects between the Remove the locking shaft.
move easily. sliding surfaces of the bearing Examine the locking shaft and
bushes and the locking shaft. the bearing bushes, replace the
damaged parts.
(b) Not sufficient lubrication Apply the Material No.03HBD9
between the bearing bushes Synthetic Ester base Grease-
and the locking shaft. General Purpose Low Temp - to
the sliding surfaces of the
bearing bushes and the locking
shaft.
(8) The drift pin mechanism (a) Not sufficient lubrication Apply the Material No.03HBD9
does not move easily. between the bearing bushes Synthetic Ester base Grease-
and the drift pins. General Purpose Low Temp - to
the sliding surfaces of the
bearing bushes and the drift
pins.
(9) The interlock mechanism (a) Compression spring 53-040 Install a new compression spring
moves too easily. broken or loss of spring force. 53-040.
(10) Hard movement of latching (a) Not sufficient lubrication of the Apply the Material No.03HBD9
mechanism. latching mechanism. Synthetic Ester base Grease-
General Purpose Low Temp - to
the lubrication fittings 60-030
and 60-200 of the latching
mechanism.
Fault Isolation Table
TABLE 2

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**For PN’s D5237175001400

TASK 52-31-14-810-801-B01
Fault Isolation
1. General
A. You must do general tests of the door before the DISASSEMBLY and after the REPAIR. This
makes sure that the correct function is given.
B. This FAULT ISOLATION is for the door mechanism only.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
03JBA1 Silicone base Grease-General Purpose - -
03HBD9 Synthetic Ester base Grease-General Purpose Low Temp -
Consumable Materials
TABLE 1

3. Procedure

WARNING : BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE


MATERIAL MANUFACTURER’S INSTRUCTIONS AND YOUR LOCAL
REGULATIONS.

CAUTION : USE ONLY SPECIFIED MATERIALS OR THEIR EQUIVALENTS.

Subtask 52-31-14-810-002-A01
A. Fault Isolation
(1) Fault Isolation Table:
FAULT POSSIBLE CAUSE CORRECTION
(1) You cannot move the hand (a) Parts of the hand lever Examine the hand lever
lever assembly to the mechanism are damaged. mechanism and replace the
OPEN or CLOSED damaged parts.
position.
(b) Parts of the latching shaft are Examine the latching shaft and
damaged. replace the damaged parts.
(c) Parts of the locking shaft are Examine the locking shaft and
damaged. replace the damaged parts.

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FAULT POSSIBLE CAUSE CORRECTION


(2) You can move the hand (a) Damaged surfaces of the Replace the damaged parts.
lever assembly to the sequence cams 48-020, the
OPEN and CLOSED universal joint lock 45-240 and
position only with high the universal joint assembly
force. 45-510.
(b) The sliding surfaces of the Apply the Material No. 03JBA1
sequence cams 48-020, the stop Silicone base Grease-General
48-030, the universal joint lock Purpose - - to the sliding
45-240 and the universal joint surfaces.
assembly 45-510 are not
lubricated.
(c) No grease between the sliding Apply the Material No. 03JBA1
surface of the shaft 45-250 andSilicone base Grease-General
the sequence cams 48-020. Purpose - - to the lubrication
fitting 45-610 of the shaft
45-250.
(d) The actuating unit 45-040 is Replace the damaged actuating
damaged and has a leakage. unit 45-040.
(e) The rod assembly 45-160 is too Adjust the rod assembly 45-160.
long or too short.
(f) The rod assembly 45-600 is too Adjust the rod assembly 45-600.
short or too long.
(3) The handle mechanism has (a) Reduction of the thickness of Remove the handle lever
axial play and axial the spacer washers 45-260, assembly and install new spacer
clearance. 45-280. washers 45-260, 45-280.
(4) You cannot lock the hand (a) The bearing bolt 48-140 or the Replace the damaged parts.
lever assembly with the catching hook 45-490 is
handle flap 48-100 in the broken.
CLOSED position.
(5) Handle flap 48-100 is not (a) The force of the spring 48-110 The spring 48-110 is weak or
flush with contour of the cannot hold the handle flap broken. Replace the damaged
hand lever assembly. 48-100 in position. spring 48-110.
(6) The latching shaft does (a) Foreign objects between the Remove the latching shaft.
not move easily. sliding surfaces of the bearing Examine the latching shaft and
bushes and the latching shaft. the bearing bushes, replace the
damaged parts.

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FAULT POSSIBLE CAUSE CORRECTION


(b) Not sufficient lubrication Apply the Material No.
between the bearing bushes 03HBD9 Synthetic Ester base
and the latching shaft. Grease-General Purpose Low
Temp - to the sliding surfaces
of the bearing bushes and the
latching shaft.
(7) The locking shaft does not (a) Foreign objects between the Remove the locking shaft.
move easily. sliding surfaces of the bearing Examine the locking shaft and
bushes and the locking shaft. the bearing bushes, replace the
damaged parts.
(b) Not sufficient lubrication Apply the Material No.03HBD9
between the bearing bushes Synthetic Ester base Grease-
and the locking shaft. General Purpose Low Temp - to
the sliding surfaces of the
bearing bushes and the locking
shaft.
(8) The drift pin mechanism (a) Not sufficient lubrication Apply the Material No.03HBD9
does not move easily. between the bearing bushes Synthetic Ester base Grease-
and the drift pins. General Purpose Low Temp - to
the sliding surfaces of the
bearing bushes and the drift
pins.
(9) The interlock mechanism (a) Tension spring(s) 53A-370 Install new tension spring(s)
moves too easily. broken or loss of spring force. 53A-370.
(10) Hard movement of latching (a) Not sufficient lubrication of the Apply the Material No.03HBD9
mechanism. latching mechanism. Synthetic Ester base Grease-
General Purpose Low Temp - to
the lubrication fittings 60-030
and 60-200 of the latching
mechanism.
Fault Isolation Table
TABLE 2

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D5237175000000

**For PN’s D5237175001800

TASK 52-31-14-810-801-C01
Fault Isolation
1. General
A. You must do general tests of the door before the DISASSEMBLY and after the REPAIR. This
makes sure that the correct function is given.
B. This FAULT ISOLATION is for the door mechanism only.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
03JBA1 Silicone base Grease-General Purpose - -
03HBD9 Synthetic Ester base Grease-General Purpose Low Temp -
Consumable Materials
TABLE 1

3. Procedure

WARNING : BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE


MATERIAL MANUFACTURER’S INSTRUCTIONS AND YOUR LOCAL
REGULATIONS.

CAUTION : USE ONLY SPECIFIED MATERIALS OR THEIR EQUIVALENTS.

Subtask 52-31-14-810-003-A01
A. Fault Isolation
(1) Fault Isolation Table:
FAULT POSSIBLE CAUSE CORRECTION
(1) You cannot move the hand (a) Parts of the hand lever Examine the hand lever
lever assembly to the mechanism are damaged. mechanism and replace the
OPEN or CLOSED damaged parts.
position.
(b) Parts of the latching shaft are Examine the latching shaft and
damaged. replace the damaged parts.
(c) Parts of the locking shaft are Examine the locking shaft and
damaged. replace the damaged parts.

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FAULT POSSIBLE CAUSE CORRECTION


(2) You can move the hand (a) Damaged surfaces of the Replace the damaged parts.
lever assembly to the sequence cams 48A-020, the
OPEN and CLOSED universal joint lock 45A-240
position only with high and the universal joint
force. assembly 45A-510.
(b) The sliding surfaces of the Apply the Material No. 03JBA1
sequence cams 48A-020, the Silicone base Grease-General
stop48A-030 , the universal Purpose - - to the sliding
joint lock 45A-240 and the surfaces.
universal joint assembly
45A-510 are not lubricated.
(c) No grease between the sliding Apply the Material No. 03JBA1
surface of the shaft 45A-250 Silicone base Grease-General
and the sequence cams Purpose - - to the lubrication
48A-020. fitting 45A-610 of the shaft
45A-250.
(d) The spring bolt 45A-650, the Replace the damaged spring
spring sleeve 45A-660 or the bolt 45A-650, the spring sleeve
compression spring 45A-740 is 45A-660 or the compression
damaged. spring 45A-740.
(e) The rod assembly 45A-160 is Adjust the rod assembly
too long or too short. 45A-160.
(f) The rod assembly 45A-600 is Adjust the rod assembly
too short or too long. 45A-600.
(3) The handle mechanism has (a) Reduction of the thickness of Remove the handle lever
axial play and axial the spacer washers 45A-260, assembly and install new spacer
clearance. 45A-280. washers 45A-260, 45A-280.
(4) You cannot lock the hand (a) The push button pin 48A-230 Replace the damaged parts.
lever assembly with the or the catching hook 45A-490
handle flap 48A-100 in the is broken.
CLOSED position.
(5) Handle flap 48A-100 is not (a) The force of the leg spring The leg spring 48A-270 is weak
flush with contour of the 48A-270 cannot hold the or broken. Replace the damaged
hand lever assembly. handle flap 48A-100 in spring 48A-270.
position.
(6) The latching shaft does (a) Foreign objects between the Remove the latching shaft.
not move easily. sliding surfaces of the bearing Examine the latching shaft and
bushes and the latching shaft. the bearing bushes, replace the
damaged parts.

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FAULT POSSIBLE CAUSE CORRECTION


(b) Not sufficient lubrication Apply the Material No.
between the bearing bushes 03HBD9 Synthetic Ester base
and the latching shaft. Grease-General Purpose Low
Temp - to the sliding surfaces
of the bearing bushes and the
latching shaft.
(7) The locking shaft does not (a) Foreign objects between the Remove the locking shaft.
move easily. sliding surfaces of the bearing Examine the locking shaft and
bushes and the locking shaft. the bearing bushes, replace the
damaged parts.
(b) Not sufficient lubrication Apply the Material No.03HBD9
between the bearing bushes Synthetic Ester base Grease-
and the locking shaft. General Purpose Low Temp - to
the sliding surfaces of the
bearing bushes and the locking
shaft.
(8) The drift pin mechanism (a) Not sufficient lubrication Apply the Material No.03HBD9
does not move easily. between the bearing bushes Synthetic Ester base Grease-
and the drift pins. General Purpose Low Temp - to
the sliding surfaces of the
bearing bushes and the drift
pins.
(9) The interlock mechanism (a) Tension spring(s) 53A-370 Install new tension spring(s)
moves too easily. broken or loss of spring force. 53A-370.
(10) Hard movement of latching (a) Not sufficient lubrication of the Apply the Material No.03HBD9
mechanism. latching mechanism. Synthetic Ester base Grease-
General Purpose Low Temp - to
the lubrication fittings 60-030
and 60-200 of the latching
mechanism.
Fault Isolation Table
TABLE 2

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SCHEMATIC AND WIRING DIAGRAMS

**For PN’s ALL

TASK 52-31-14-878-805-A01
Schematics and Wiring Diagrams
1. Wiring Diagram

NOTE : See FIGURE 52-31-14-991-008-A.

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**For PN’s ALL

2
B R
A A
R
13 A 3154−5864−CF24
3154−5863−CF24 F B
B B
B
14 G C
7522VP
28WV−A
1
B R
A A
R
1 A 5235−1023−CF24
5235−1025−CF24 B
F B B
B
2 G C
7532VP
4 5MJ−A
E 2552−1024−CF24 B
11 2552−1034−CF24 K

D 2552−1025−CF24 E
12 2552−1035−CF24 J

C 2552−1026−CF24 D
3 2552−1036−CF24 H

B 2552−1027−CF24 C
4 2552−1037−CF24 G

A 2552−1028−CF24 A
5 2552−1038−CF24 F

3
K 2552−1029−CF18 L
6 2552−1039−CF18 E

D 2552−1030−CF18 J
7 2552−1040−CF18 J

C 2552−1031−CF18 K
8 2552−1041−CF18 H

B 2552−1032−CF24 N
9 2552−1042−CF24 G

A 2552−1033−CF24 G
10 2552−1043−CF24 F
P
7526VT
2552−1023−CF18
1856VC−A 6851VN/B2 7510VC1−A
FWD CARGO COMPARTMENT DOOR
F_CM_523114_1_0080101_01_00

Wiring Diagram
FIGURE-52-31-14-991-008-A01

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DISASSEMBLY

**For PN’s D5237175000000 D5237175000200 D5237175000400 D5237175000600 D5237175000800


D5237175001000 D5237175001200

TASK 52-31-14-000-801-A01
Removal of the Identification Plate, the Insulation and the Door Seal
1. General
-

NOTE : See REPAIR TASK 52-31-14-300-803-A01 for the replacement of component parts which
have a permanent connection.
A. Make sure that the door is in a supporting device with the correct shape to prevent damage to
the door.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-31-14-300-803-A01 Replacement of Parts
TASK 52-31-14-210-803-A01 Door Seal
Referenced Information
TABLE 1

3. Procedure

Subtask 52-31-14-010-001-A01
A. Removal of the Identification Plate, the Insulation and the Door Seal

NOTE : See TBD, IPL_FIGURE_30.

NOTE : For the replacement of the identification plate 01-070, see REPAIR TASK
52-31-14-300-803-A01.
(1) Remove the cover 30-170 as follows:
(a) Remove the screws 30-180, the washers 30-190, the cover 30-170 and the spacers
30-200 from the door structure.
(2) Remove the insulation as follows:
(a) Release the stud assemblies 30-020 and 30-060 on the fire protection lining assembly
30-010.

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(b) Remove the fire protection lining assembly 30-010 from the hook tape 30-140 and the
loop tape 30-150 and the door structure.

NOTE : It is only necessary to replace the lock washers 30-050, the washers 30-030
and the spacers 30-040 if they are damaged.
(c) Remove the insulation 30-070, 30-075, 30-080, 30-090, 30-100, 30-110 and 30-120
from the door structure.
(3) Remove the Door Seal 30-160 as follows:
(a) Remove the door seal 30-160 from the door structure.

NOTE : It is only necessary to replace the door seal 30-160 if it is not in the
applicable limits, see CHECK TASK 52-31-14-210-803-A01 and REPAIR
TASK 52-31-14-300-803-A01.

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**For PN’s D5237175001400 D5237175001600 D5237175001800

TASK 52-31-14-000-801-B01
Removal of the Identification Plate, the Insulation and the Door Seal
1. General
-

NOTE : See REPAIR TASK 52-31-14-300-803-A01 for the replacement of component parts which
have a permanent connection.
A. Make sure that the door is in a supporting device with the correct shape to prevent damage to
the door.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-31-14-300-803-A01 Replacement of Parts
TASK 52-31-14-210-803-A01 Door Seal
Referenced Information
TABLE 1

3. Procedure

Subtask 52-31-14-010-007-A01
A. Removal of the Identification Plate, the Insulation and the Door Seal

NOTE : See TBD, IPL_FIGURE_30A.

NOTE : For the replacement of the identification plate 01-070, see REPAIR TASK
52-31-14-300-803-A01.
(1) Remove the cover 30A-170 as follows:
(a) Remove the screws 30A-180, the washers 30A-190, the cover 30A-170 and the spacers
30A-200 from the door structure.
(2) Remove the insulation as follows:
(a) Release the studs 30-060 on the fire protection lining assembly 30A-010.
(b) Remove the fire protection lining assembly 30A-010 from the self adhesive tape
30A-125 and the door structure.

NOTE : It is only necessary to replace the lock washers 30A-055, the washers
30A-035 and the spacers 30A-045 if they are damaged.

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(c) Remove the insulation 30A-070, 30A-075, 30A-080, 30A-090, 30A-100 and 30A-110
from the door structure.
(3) Remove the Door Seal 30A-160 as follows:
(a) Remove the door seal 30A-160 from the door structure.

NOTE : It is only necessary to replace the door seal 30A-160 if it is not in the
applicable limits, see CHECK TASK 52-31-14-210-803-A01 and REPAIR
TASK 52-31-14-300-803-A01.

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**For PN’s ALL

TASK 52-31-14-000-802-A01
Removal and Disassembly of the Access Panel
1. General
-

NOTE : See REPAIR TASK 52-31-14-300-803-A01 for the replacement of component parts which
have a permanent connection.
A. Make sure that the door is in a supporting device with the correct shape to prevent damage to
the door.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-31-14-300-803-A01 Replacement of Parts
Referenced Information
TABLE 1

3. Procedure

Subtask 52-31-14-000-001-A01
A. Removal and Disassembly of the Access Panel

NOTE : See IPL_FIGURE_33.


(1) Remove the access panel 33-010 and the access cover assembly 33-140 as follows:
(a) Release the studs 33-070, 33-100 and 33-110 and remove the access panel 33-010
from the door structure.

NOTE : It is only necessary to replace the studs 33-070, 33-100 and 33-110, the
washers 33-080 and the tab washers 33-090 from the access cover 33-020 if
they are damaged.

NOTE : It is only necessary to replace the riveted receptacles 33-120 if they are
damaged, see REPAIR TASK 52-31-14-300-803-A01.
(b) Remove the screws 33-170 and 33-190, the washers 33-180 and the access cover
assembly 33-140 from the door structure.

NOTE : Record the position of the screws 33-170 and 33-190 for the assembly
procedure.

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NOTE : It is only necessary to replace the sealing sections 33-160 on the access
cover 33-150 if they are damaged.
(2) Remove the access covers 33-200 as follows:
(a) Remove the screws 33-210 and the access covers 33-200 from the door structure.
(3) Remove the adjusting screws 33-220 as follows:

NOTE : It is only necessary to replace the adjusting screws 33-220, the nuts 33-230 and
the tab washers 33-240 if they are damaged.

NOTE : It is only necessary to replace the inserts 33-250 from the door structure if they
are damaged, see REPAIR TASK 52-31-14-300-803-A01.
(4) Remove the sight glasses 33-060 as follows:

NOTE : It is only necessary to replace the sight glasses 33-060 if they are damaged.
(a) Remove the nuts 33-040, the screws 33-030, the sheet 33-050 and remove the sight
glass 33-060 from the access cover 33-020.

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**For PN’s ALL

TASK 52-31-14-000-803-A01
Removal of the X-Stops, the Sealing Plate and the Protective Plugs
1. General
-

NOTE : See REPAIR TASK 52-31-14-300-803-A01 for the replacement of component parts which
have a permanent connection.
A. Make sure that the door is in a supporting device with the correct shape to prevent damage to
the door.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-31-14-300-803-A01 Replacement of Parts
Referenced Information
TABLE 1

3. Procedure

Subtask 52-31-14-010-002-A01
A. Removal of the X-Stops, the Sealing Plate and the Protective Plugs

NOTE : See IPL_FIGURE_36, IPL_FIGURE_95, IPL_FIGURE_96.


(1) Remove the X-stops 36-140 and 36-150 as follows:
(a) Remove the nuts 36-110 and 36-180, the washers 36-100, 36-120 and 36-170 and the
screws 36-090, 36-130 and 36-160.
(b) Remove the X-stops 36-140 and 36-150 from the door structure.
(2) Remove the sealing plate 36-200 as follows:
(a) Remove the nuts 36-110, the washers 36-120 and the screws 36-190.
(b) Remove the sealing plate 36-200 from the door structure.
(3) Remove the protective plugs 36-070 and 36-080 as follows:
(a) Remove the protective plugs 36-070 and 36-080 from the door structure.
(4) Remove the plugs 36-060 as follows:
(a) Remove the plugs 36-060 from the door structure.

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(5) Remove the setscrews 36-030, 36-040 and 36-050 as follows:


(a) Remove the setscrews 36-030, 36-040 and 36-050 from the door structure.

NOTE : It is only necessary to replace the bushings 95-020, 96-020, 95-030, 96-030,
95-040, 96-040, 95-050, 96-050, 95-060, 96-060, 95-070, 96-070, 96-080,
96-100, 95-110, 96-110, 95-120, 96-120, 95-130, 96-130, 95-140, 96-140,
95-150, 96-150, 95-160, 95-170, 96-170, 95-190, 96-190, 95-200, 96-200,
95-210, 95-220, 95-230, 96-230, 95-240, 96-240, 96-250, 96-260, 96-270,
95-280, 96-280, 96-290, 96-320, 96-340 and 96-360 and the threaded
inserts 96-210,95-260 and 96-370 on the door structure if they are
damaged, see REPAIR TASK 52-31-14-300-803-A01.

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**For PN’s D5237175000000 D5237175000200 D5237175000400 D5237175000600 D5237175000800


D5237175001000 D5237175001200 D5237175001400 D5237175001600

TASK 52-31-14-000-804-A01
Removal of the Door Handle Mechanism
1. General
-

NOTE : See REPAIR TASK 52-31-14-300-803-A01 for the replacement of component parts which
have a permanent connection.
A. Make sure that the door is in a supporting device with the correct shape to prevent damage to
the door.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-31-14-300-803-A01 Replacement of Parts
Referenced Information
TABLE 1

3. Procedure

Subtask 52-31-14-010-003-A01
A. Removal of the Door Handle Mechanism

NOTE : See IPL_FIGURE_45.


(1) Move the hand lever assembly 45-010 to the UNLOCKED position.

WARNING : BE CAREFUL WHEN YOU DO WORK ON OR NEAR SPRINGS. THEY CAN


MOVE SUDDENLY WITH FORCE AND CAUSE INJURY TO PERSONS AND
DAMAGE TO EQUIPMENT.
(2) Install a locally made bush and a mounting nut (e.g. NAS 509-4) on the spring bolt 45-460
and turn the mounting nut until the compression spring 45-470 is fully compressed.

NOTE : The locally made bush must be of aluminum or bronze and must have these
dimensions:
Length: 12.0 mm (0.472 in)
Inner 7.5 mm (0.295 in)
Diameter:

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Outer 13.0 mm (0.511 in)


Diameter:
Technical Data
TABLE 2

(3) Disconnect the rod assemblies 45-160 and 45-600 as follows:


(a) Remove and discard the cotter pin 45-170 from the nut 45-180.
(b) Remove the nut 45-180, the washer 45-190, the bolt 45-200 and the washer 45-210.
(c) Remove the rod assembly 45-160 from the lever 45-090.
(d) Remove and discard the cotter pin 45-540 from the nut 45-550.
(e) Remove the nut 45-550, the washer 45-560, the bolt 45-580 and the washer 45-570.
(f) Remove the rod assembly 45-600 from the universal joint assembly 45-510.
(4) Remove the shaft 45-250 and the hand lever assembly 45-010 as follows:
(a) Remove the bolts 45-140 and the lock washers 45-150.
(b) Discard the lock washers 45-150.
(c) Remove the shaft 45-250 and the spacer washers 45-260 and 45-280 or 45-281 or
45-282 or 45-283 or 45-284 or 45-285 or 45-286 or 45-287 and remove the hand lever
assembly 45-010.

NOTE : Record the number and position of the spacer washers 45-260 and 45-280
or 45-281 or 45-282 or 45-283 or 45-284 or 45-285 or 45-286 or 45-287 for
the assembly procedure.

NOTE : It is only necessary to replace the lubrication fitting 45-610 on the shaft
45-250 if it is damaged, see REPAIR TASK 52-31-14-300-803-A01.

WARNING : THE LEVER ASSEMBLY IS INSTALLED WITH LOAD, REMOVE IT


CAREFULLY.
(5) Remove and disassemble the lever assembly 45-020 as follows:
(a) Remove the nuts 45-110, the washers 45-120, the bolts 45-130 and the washers
45-120 from the bracket 45-030 and the door structure.
(b) Remove the nut 45-110, the washer 45-220 and the bolt 45-230 from the lever
45-090.
(c) Remove the lever assembly 45-020 from the shaft 45-360.
(d) Remove and discard the cotter pins 45-060 from the locating pins 45-050.

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(e) Remove the washers 45-070, the locating pins 45-050 and the washers 45-080 and
remove the actuating unit 45-040 from the lever 45-090 and the bracket 45-030.

NOTE : It is only necessary to replace the bonded-in bearing 45-100 if it is


damaged, see REPAIR TASK 52-31-14-300-803-A01.

WARNING : THE COMPRESSION SPRING IS INSTALLED WITH LOAD. REMOVE IT


CAREFULLY.
(6) Remove the compression spring 45-470 as follows:
(a) Remove the nut 45-110, the washer 45-120 and the bolt 45-450.
(b) Carefully remove the mounting nut (e.g. NAS 509-4) and the locally manufactured
bush from the spring bolt 45-460 and release the tension on the compression spring
45-470.
(c) Remove the compression spring 45-470 from the spring bolt 45-460.
(7) Remove the shaft 45-360 as follows:

NOTE : Record the position of the lever 45-090 and the universal joint lock 45-240 on the
shaft 45-360 for the assembly procedure.
(a) Remove the nut 45-110, the washer 45-220 and the bolt 45-230 from the universal
joint lock 45-240.
(b) Carefully remove the shaft 45-360 from the door structure and remove the universal
joint lock 45-240, the roller lever assembly 45-370 and the universal joint assembly
45-510.

NOTE : It is only necessary to replace the bonded-in bearing 45-590 and the pressed
in-bushings 45-530 from the universal joint latch 45-520 if they are
damaged, see REPAIR TASK 52-31-14-300-803-A01.
(c) Remove and discard the cotter pin 45-420 from the nut 45-410.
(d) Remove the nut 45-410, the washer 45-430 and the bolt 45-440, and remove the roller
45-400 from the roller lever 45-380.

NOTE : It is only necessary to replace the pressed in-bushings 45-390 on the roller
lever 45-380 if they are damaged, see REPAIR TASK 52-31-14-300-803-
A01.
(8) Remove the rod assemblies 45-160 and 45-600 as follows:
(a) Remove and discard the cotter pins 45-170 from the fork-end connections of the rod
assemblies 45-160 and 45-600.
(b) Remove the nuts 45-180, the washers 45-190, the bolts 45-200 and the washers
45-210 from the fork-end connections of the rod assemblies 45-160 and 45-600.

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(c) Disconnect the fork-end of the rod assembly 45-160 from the locking shaft.

NOTE : Do not disassemble the rod assembly 45-160.


(d) Disconnect the fork-end of the rod assembly 45-600 from the latching shaft.

NOTE : Do not disassemble the rod assembly 45-600.


(9) Remove the catching hook 45-490 as follows:
(a) Remove the bolts 45-500 and the washers 45-120 and remove the catching hook
45-490 and the sheet 45-480.

NOTE : Record the thickness of the sheet 45-480 for the assembly procedure.
(10) Remove the bolt 45-270 as follows:

NOTE : It is only necessary to remove the bolt 45-270 if it is damaged.


(a) Remove the nut 45-110, the washer 45-220 and the bolt 45-270.

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**For PN’s D5237175001800

TASK 52-31-14-000-804-B01
Removal of the Door Handle Mechanism
1. General
-

NOTE : See REPAIR TASK 52-31-14-300-803-A01 for the replacement of component parts which
have a permanent connection.
A. Make sure that the door is in a supporting device with the correct shape to prevent damage to
the door.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-31-14-300-803-A01 Replacement of Parts
Referenced Information
TABLE 1

3. Procedure

Subtask 52-31-14-010-009-A01
A. Removal of the Door Handle Mechanism

NOTE : See IPL_FIGURE_45A.


(1) Move the handle assembly 45A-010 to the UNLOCKED position.

WARNING : BE CAREFUL WHEN YOU DO WORK ON OR NEAR SPRINGS. THEY CAN


MOVE SUDDENLY WITH FORCE AND CAUSE INJURY TO PERSONS AND
DAMAGE TO EQUIPMENT.
(2) Install a locally made bush and a mounting nut (e.g. NAS 509-4) on the spring bolt
45A-460 and turn the mounting nut until the compression spring 45A-470 is fully
compressed.

NOTE : The locally made bush must be of aluminum or bronze and must have these
dimensions:
Length: 12.0 mm (0.472 in)
Inner 7.5 mm (0.295 in)
Diameter:

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Outer 13.0 mm (0.511 in)


Diameter:
Technical Data
TABLE 2

(3) Disconnect the rod assemblies 45A-160 and 45A-600 as follows:


(a) Remove and discard the cotter pin 45A-170 from the nut 45A-180.
(b) Remove the nut 45A-180, the washer 45A-190, the bolt 45A-200 and the washer
45A-210.
(c) Remove the rod assembly 45A-160 from the serrated lever 45A-640.
(d) Remove and discard the cotter pin 45A-540 from the nut 45A-550.
(e) Remove the nut 45A-550, the washer 45A-560, the bolt 45A-580 and the washer
45A-570.
(f) Remove the rod assembly 45A-600 from the universal joint assembly 45A-510.
(4) Remove the shaft 45A-250 and the handle assembly 45A-010 as follows:
(a) Remove the bolts 45A-140 and the lock washers 45A-150.
(b) Discard the lock washers 45A-150.
(c) Remove the shaft 45A-250 and the spacer washers 45A-260 and 45A-280 or 45A-281
or 45A-282 or 45A-283 or 45A-284 or 45A-285 or 45A-286 or 45A-287 and remove
the handle assembly 45A-010.

NOTE : Record the number and position of the spacer washers 45A-260 and
45A-280 or 45A-281 or 45A-282 or 45A-283 or 45A-284 or 45A-285 or
45A-286 or 45A-287 for the assembly procedure.

NOTE : It is only necessary to replace the lubrication fitting 45A-610 on the shaft
45A-250 if it is damaged, see REPAIR TASK 52-31-14-300-803-A01.

WARNING : THE COMPRESSION SPRING IS INSTALLED WITH LOAD. REMOVE IT


CAREFULLY.
(5) Remove and disassemble the serrated lever assembly 45A-620 as follows:
(a) Remove the nuts 45A-110, the washers 45A-120, the bolts 45A-130 and the washers
45A-120 from the bracket 45A-630 and the door structure.
(b) Remove the nut 45A-110, the washer 45A-220 and the bolt 45A-230 from the
serrated lever 45A-640.
(c) Remove the serrated lever assembly 45A-620 from the shaft 45A-360.
(d) Remove and discard the cotter pins 45A-680 from the nuts 45A-670.

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(e) Remove the nut 45A-670, the washer 45A-690, the bolt 45A-720, the washer
45A-690, the spring sleeve 45A-660 and the washers 45A-700 from the bracket
45A-630.
(f) Remove the spring sleeve 45A-660, the spacer 45A-730, the compression spring
45A-740 and the spacer 45A-730 from the spring bolt 45A-650.
(g) Remove the nut 45A-670, the washer 45A-690, the bolt 45A-720, the washer 45A-690
and the spring bolt 45A-650 from the serrated lever 45A-640.

NOTE : It is only necessary to replace the bonded-in bearings 45A-710 if they are
damaged, see REPAIR TASK 52-31-14-300-803-A01.

WARNING : THE COMPRESSION SPRING IS INSTALLED WITH LOAD. REMOVE IT


CAREFULLY.
(6) Remove the compression spring 45A-470 as follows:
(a) Remove the nut 45A-110, the washer 45A-120 and the bolt 45A-450.
(b) Carefully remove the mounting nut (e.g. NAS 509-4) and the locally manufactured
bush from the spring bolt 45A-460 and release the tension on the compression spring
45A-470.
(c) Remove the compression spring 45A-470 from the spring bolt 45A-460.
(7) Remove the shaft 45A-360 as follows:

NOTE : Record the position of the serrated lever 45A-640 and the universal joint lock
45A-240 on the shaft 45A-360 for the assembly procedure.
(a) Remove the nut 45A-110, the washer 45A-220 and the bolt 45A-230 from the
universal joint lock 45A-240.
(b) Carefully remove the shaft 45A-360 from the door structure and remove the universal
joint lock 45A-240, the roller lever assembly 45A-370 and the universal joint assembly
45A-510.

NOTE : It is only necessary to replace the bonded-in bearing 45A-590 and the
pressed in-bushings 45A-530 from the universal joint latch 45A-520 if they
are damaged, see REPAIR TASK 52-31-14-300-803-A01.
(c) Remove and discard the cotter pin 45A-420 from the nut 45A-410.
(d) Remove the nut 45A-410, the washer 45A-430 and the bolt 45A-440 and remove the
roller 45A-400 from the roller lever 45A-380.

NOTE : It is only necessary to replace the pressed in-bushings 45A-390 on the roller
lever 45A-380 if they are damaged, see REPAIR TASK 52-31-14-300-803-
A01.

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(8) Remove the rod assemblies 45A-160 and 45A-600 as follows:


(a) Remove and discard the cotter pins 45A-170 from the fork-end connections of the rod
assemblies 45A-160 and 45A-600.
(b) Remove the nuts 45A-180, the washers 45A-190, the bolts 45A-200 and the washers
45A-210 from the fork-end connections of the rod assemblies 45A-160 and 45A-600.
(c) Disconnect the fork-end of the rod assembly 45A-160 from the locking shaft.

NOTE : Do not disassemble the rod assembly 45A-160.


(d) Disconnect the fork-end of the rod assembly 45A-600 from the latching shaft.

NOTE : Do not disassemble the rod assembly 45A-600.


(9) Remove the catching hook 45A-490 as follows:
(a) Remove the bolts 45A-500 and the washers 45A-120 and remove the catching hook
45A-490 and the filler sheet 45A-480.

NOTE : Record the thickness of the filler sheet 45A-480 for the assembly procedure.
(10) Remove the bolt 45A-270 as follows:

NOTE : It is only necessary to remove the bolt 45A-270 if it is damaged.


(a) Remove the nut 45A-110, the washer 45A-220 and the bolt 45A-270.

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**For PN’s D5237175000000 D5237175000200 D5237175000400 D5237175000600 D5237175000800


D5237175001000 D5237175001200 D5237175001400 D5237175001600

TASK 52-31-14-000-805-A01
Disassembly of the Hand lever Assembly
1. General
-

NOTE : See REPAIR TASK 52-31-14-300-803-A01 for the replacement of component parts which
have a permanent connection.
A. Make sure that the door is in a supporting device with the correct shape to prevent damage to
the door.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-31-14-300-803-A01 Replacement of Parts
Referenced Information
TABLE 1

3. Procedure

Subtask 52-31-14-000-011-A01
A. Disassembly of the Hand lever Assembly

NOTE : See IPL_FIGURE_48.


(1) Disassemble the hand lever 48-010 as follows:
(a) Remove the retaining rings 48-050, the washers 48-060, the bolts 48-040, the rollers
48-080 and the stop 48-030.
(b) Remove the bolts 48-180, the washers 48-150 and the sequence cams 48-020 from the
hand lever 48-010.
(c) Remove and discard the cotter pins 48-120 from each end of the bearing bolt 48-140.
(d) Remove the washers 48-130 and the bearing bolt 48-140 from the handle flap 48-100.
(e) Remove and discard the cotter pins 48-120 from each end of the bearing bolt 48-160.

WARNING : THE SPRING IS INSTALLED WITH LOAD.

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(f) Remove the washers 48-150, the bearing bolt 48-160 and the spring sleeve 48-170, the
spring 48-110 and the handle flap 48-100 from the hand lever 48-010.

NOTE : It is only necessary to replace the shouldered bushings 48-070 and the
bushings 48-210 if they are damaged, see REPAIR TASK
52-31-14-300-803-A01.

NOTE : It is only necessary to replace the inserts 48-190 if they are damaged, see
REPAIR TASK 52-31-14-300-803-A01.

NOTE : It is only necessary to replace the bonded-in insert 48-090 if it is damaged,


see REPAIR TASK 52-31-14-300-803-A01.

NOTE : It is only necessary to replace the bonded sliding layer 48-200 if it is


damaged.

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**For PN’s D5237175001800

TASK 52-31-14-000-805-B01
Disassembly of the Hand lever Assembly
1. General
-

NOTE : See REPAIR TASK 52-31-14-300-803-A01 for the replacement of component parts which
have a permanent connection.
A. Make sure that the door is in a supporting device with the correct shape to prevent damage to
the door.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-31-14-300-803-A01 Replacement of Parts
Referenced Information
TABLE 1

3. Procedure

Subtask 52-31-14-000-012-A01
A. Disassembly of the Hand lever Assembly

NOTE : See IPL_FIGURE_48A.


(1) Disassemble the hand lever 48A-010 as follows:
(a) Remove the retaining rings 48A-050, the washers 48A-060, the bolts 48A-040, the
rollers 48A-080 and the stop 48A-030.
(b) Remove the bolts 48A-180, the washers 48A-340 and the sequence cams 48A-020
from the hand lever 48A-010.

WARNING : THE SPRING IS INSTALLED WITH LOAD.


(c) Remove the retaining ring 48A-250, the push button pin 48A-230, the leg spring
48A-270, the washers 48A-260 and the push button assembly 48A-220 from the hand
lever 48A-010.
(d) Remove and discard the cotter pin 48A-125 from the catch pin 48A-310.
(e) Remove the screw 48A-410 and the washer 48A-340 from the leg spring 48A-380 and
the handle flap 48A-100.

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(f) Remove the screw 48A-330 and the washer 48A-340 from the catch pin 48A-310 and
the handle flap 48A-100.
(g) Remove the retaining rings 48A-370, the washers 48A-360, the lifting device 48A-390
and the leg spring 48A-380 from the handle flap 48A-100.
(h) Remove and discard the cotter pins 48A-125 from each end of the pivot pin 48A-290.

WARNING : THE SPRING IS INSTALLED WITH LOAD.


(i) Remove the washers 48A-130 and the pivot pin 48A-290 and remove the spring sleeve
48A-300, the leg spring 48A-110 and the handle flap 48A-100 from the hand lever
48A-010.

NOTE : It is only necessary to replace the shouldered bushings 48A-070 and the
bushings 48A-210, 48A-240 and 48A-320 if they are damaged, see REPAIR
TASK 52-31-14-300-803-A01.

NOTE : It is only necessary to replace the inserts 48A-190 and 48A-350 if they are
damaged, see REPAIR TASK 52-31-14-300-803-A01.

NOTE : It is only necessary to replace the bonded-in insert 48A-090 if it is damaged,


see REPAIR TASK 52-31-14-300-803-A01.

NOTE : It is only necessary to replace the pin 48A-400 if it is damaged.

NOTE : It is only necessary to replace the bonded sliding layers 48A-200 and
48A-280 if they are damaged.

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**For PN’s D5237175000000 D5237175000200 D5237175000400 D5237175000600 D5237175000800


D5237175001000 D5237175001200 D5237175001400 D5237175001600

TASK 52-31-14-000-806-A01
Removal of the Latching Mechanism Assemblies
1. General
-

NOTE : See REPAIR TASK 52-31-14-300-803-A01 for the replacement of component parts which
have a permanent connection.
A. Make sure that the door is in a supporting device with the correct shape to prevent damage to
the door.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-31-14-300-803-A01 Replacement of Parts
Referenced Information
TABLE 1

3. Procedure

Subtask 52-31-14-010-012-A01
A. Removal of the Latching Mechanism Assemblies

NOTE : See IPL_FIGURE_50.

NOTE : Do the steps which follow for each of the six latching mechanism assemblies 50-020
and 50-030.
(1) Remove the latching mechanism assemblies 50-020 and 50-030 as follows:
(a) Remove and discard the cotter pin 50-270 from the nut 50-290.
(b) Remove the nut 50-290, the washer 50-280, the bolt 50-230 or 50-240, the washer
50-280 and the bushings 50-250 and 50-260.
(c) Remove the nut 50-200, the washer 50-150, the bolt 50-140 and the washer 50-150.
(d) Remove and discard the cotter pin 50-180 from the nut 50-190.
(e) Remove the nut 50-190, the washer 50-170, the bolt 50-160, the washer 50-170, the
bushing 50-220 and the sleeve 50-210.
(f) Remove and discard the cotter pin 50-050 from the nut 50-060.

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(g) Remove the nut 50-060, the washer 50-070, the bolt 50-080, the washer 50-090, the
bushings 50-100 and 50-110 and the sleeve 50-120.
(h) Remove the latching mechanism assemblies 50-020 and 50-030 from the door
structure.

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**For PN’s D5237175001800

TASK 52-31-14-000-806-B01
Removal of the Latching Mechanism Assemblies
1. General
-

NOTE : See REPAIR TASK 52-31-14-300-803-A01 for the replacement of component parts which
have a permanent connection.
A. Make sure that the door is in a supporting device with the correct shape to prevent damage to
the door.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-31-14-300-803-A01 Replacement of Parts
Referenced Information
TABLE 1

3. Procedure

Subtask 52-31-14-010-011-A01
A. Removal of the Latching Mechanism Assemblies

NOTE : See IPL_FIGURE_50A.

NOTE : Do the steps which follow for each of the six latching mechanism assemblies 50A-020
and 50A-030.
(1) Remove the latching mechanism assemblies 50A-020 and 50A-030 as follows:
(a) Remove and discard the cotter pin 50A-270 from the nut 50A-290.
(b) Remove the nut 50A-290, the washer 50A-280, the bolt 50A-230 or 50A-240, the
washer 50A-280 and the bushings 50A-250 and 50A-260.
(c) Remove the nut 50A-200, the washer 50A-150, the bolt 50A-140 and the washer
50A-150.
(d) Remove and discard the cotter pin 50A-180 from the nut 50A-190.
(e) Remove the nut 50A-190, the washer 50A-170, the bolt 50A-160, the washer
50A-170, the bushing 50A-220 and the sleeve 50A-210.
(f) Remove and discard the cotter pin 50A-050 from the nut 50A-060.

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(g) Remove the nut 50A-060, the washer 50A-070, the bolt 50A-080, the washer
50A-090, the bushings 50A-100 and 50A-110 and the sleeve 50A-120.
(h) Remove the latching mechanism assemblies 50A-020 and 50A-030 from the door
structure.

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**For PN’s ALL

TASK 52-31-14-000-807-A01
Disassembly of the Latching Mechanism Assemblies
1. General
-

NOTE : See REPAIR TASK 52-31-14-300-803-A01 for the replacement of component parts which
have a permanent connection.
A. Make sure that the door is in a supporting device with the correct shape to prevent damage to
the door.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-31-14-300-803-A01 Replacement of Parts
Referenced Information
TABLE 1

3. Procedure

Subtask 52-31-14-010-013-A01
A. Disassembly of the Latching Mechanism Assemblies

NOTE : See IPL_FIGURE_60.

NOTE : Do the steps which follow for each of the six latching mechanism assemblies.
(1) Disassemble the latching mechanism assemblies as follows:
(a) Remove and discard the cotter pins 60-070 from the nuts 60-080.
(b) Remove the nuts 60-080, the washers 60-090, the bolts 60-100 and 60-110 and the
washers 60-120.
(c) Remove the connecting link 60-150 from the bellcrank assembly 60-160 and the
latching hook assembly 60-010.
(d) Remove the bushings 60-130 and 60-140 from the connecting link 60-150.
(e) Remove the sleeves 60-060 from the latching hook assembly 60-010 and the bellcrank
assembly 60-160.
(f) Remove and discard the cotter pin 60-070 from the nut 60-210.
(g) Remove the nut 60-210, the washer 60-220, the bolt 60-230, the washer 60-220 and
the connecting rod 60-260 from the bellcrank assembly 60-160.

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(h) Remove the bushings 60-240 and 60-250 from the bellcrank 60-170.

NOTE : It is only necessary to replace the connecting rod 60-260 if it is damaged.

NOTE : It is only necessary to replace the shouldered bushings 60-040, 60-050 and
60-190 and the bushing 60-180 if they are damaged, see REPAIR TASK
52-31-14-300-803-A01.

NOTE : It is only necessary to replace the lubrication fittings 60-030 and 60-200
from the latching hook 60-020 and the bellcrank 60-170 if they are
damaged, see REPAIR TASK 52-31-14-300-803-A01.

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**For PN’s ALL

TASK 52-31-14-000-808-A01
Removal and Disassembly of the Latching Shaft Assembly
1. General
-

NOTE : See REPAIR TASK 52-31-14-300-803-A01 for the replacement of component parts which
have a permanent connection.
A. Make sure that the door is in a supporting device with the correct shape to prevent damage to
the door.
2. Job Set-up Information
A. Referenced Information
REFERENCE DESIGNATION
TASK 52-31-14-300-803-A01 Replacement of Parts
TASK 52-31-14-000-804-A01 Removal of the Door Handle Mechanism
TASK 52-31-14-000-804-B01 Removal of the Door Handle Mechanism
TASK 52-31-14-000-806-A01 Removal of the Latching Mechanism Assemblies
TASK 52-31-14-000-806-B01 Removal of the Latching Mechanism Assemblies
Referenced Information
TABLE 1

3. Procedure

CAUTION : IT IS NOT PERMITTED TO REPAIR OR REPLACE COMPONENTS THAT ARE


ASSEMBLED WITH TAPER PIN(S). IF YOU FIND A DEFECTIVE COMPONENT
THAT IS ASSEMBLED WITH TAPER PIN(S), YOU MUST REPLACE THE
ASSEMBLY.

Subtask 52-31-14-000-015-A01
A. Removal and Disassembly of the Latching Shaft Assembly

NOTE : See IPL_FIGURE_54.

NOTE : Before you remove the latching shaft assembly 54-010 you must disconnect the door
handle mechanism, see DISASSEMBLY TASK 52-31-14-000-804-A01TASK
52-31-14-000-804-B01 and the latching mechanism, see DISASSEMBLY TASK
52-31-14-000-806-A01TASK 52-31-14-000-806-B01.

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(1) Remove and disassemble the latching shaft assembly 54-010 as follows:
(a) Remove the nuts 54-130, the sleeves 54-120 and the taper pins 54-100 and 54-110.

NOTE : Identify and record the position of the taper pin 54-110 for the assembly
procedure.
(b) Remove the latching shaft 54-020 with the shaft levers 54-030 and 54-040, the switch
lever 54-050, the stop cam 54-060 and the hinged lever assembly 54-070.

NOTE : It is only necessary to replace the bonded-in bearing 54-090 from the hinged
lever 54-080 if it is damaged, see REPAIR TASK 52-31-14-300-803-A01.

NOTE : Record the position of the shaft levers 54-030 and 54-040 for the assembly
procedure.

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**For PN’s D5237175000000 D5237175000200 D5237175000400 D5237175000600 D5237175000800


D5237175001000 D5237175001200 D5237175001600

TASK 52-31-14-000-809-A01
Removal and Disassembly of the Interlock Mechanisms
1. General
-

NOTE : See REPAIR TASK 52-31-14-300-803-A01 for the replacement of component parts which
have a permanent connection.
A. Make sure that the door is in a supporting device with the correct shape to prevent damage to
the door.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-31-14-300-803-A01 Replacement of Parts
Referenced Information
TABLE 1

3. Procedure

Subtask 52-31-14-000-002-A01
A. Removal and Disassembly of the Interlock Mechanism

NOTE : See IPL_FIGURE_53.


(1) Remove the interlock mechanism 53-050 as follows:

WARNING : THE COMPRESSION SPRING IS INSTALLED WITH LOAD. REMOVE IT


CAREFULLY.
(a) Compress the compression spring 53-040 and the spring sleeve assembly 53-010 to
decrease its length.
(b) Remove and discard the cotter pin 53-190 from the pin 53-180.
(c) Remove the washer 53-200, the pin 53-180, the spacer washers 53-210 and remove
the spring sleeve assembly 53-010 and the compression spring 53-040.

NOTE : It is only necessary to replace the bushing 53-030 from the spring sleeve
53-020 if it is damaged, see REPAIR TASK 52-31-14-300-803-A01.
(d) Remove and discard the cotter pin 53-190 from the nut 53-310.
(e) Remove the nut 53-310, the washer 53-200, the bolt 53-300 and the washer 53-290.

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(f) Remove the bushing 53-320 from the lever 53-090.

NOTE : It is only necessary to replace the bushings 53-330 and 53-340 from the
door structure if they are damaged, see REPAIR TASK 52-31-14-300-803-
A01.
(g) Remove and discard the cotter pin 53-250 from the nut 53-240.
(h) Remove the nut 53-240, the washer 53-230, the bolt 53-220 and the washer 53-230.
(i) Remove the interlock mechanism 53-050 from the door structure.
(j) Remove the bushing 53-280 from the lever 53-130.

NOTE : It is only necessary to replace the bushings 53-260 and 53-270 from the
door structure if they are damaged, see REPAIR TASK 52-31-14-300-803-
A01.
(k) Remove and discard the cotter pin 53-190 from the pin 53-180.
(l) Remove the washer 53-200 and the pin 53-180.
(2) Disassemble the interlock mechanism 53-050 as follows:
(a) Remove the retaining ring 53-080, the pin 53-070 and the bolt 53-170.
(b) Remove the retaining rings 53-080 and the pins 53-070 to remove the levers 53-090
and 53-130 from the connecting rod 53-060.
(c) Release the locking plate 53-160 and remove the adjusting screw 53-140, the nut
53-150 and the locking plate 53-160 from the lever 53-130.
(d) Discard the locking plate 53-160.
(e) Remove the retaining ring 53-120, the pin 53-110 and the roller 53-100 from the lever
53-090.

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**For PN’s D5237175001400 D5237175001800

TASK 52-31-14-000-809-B01
Removal and Disassembly of the Interlock Mechanisms
1. General
-

NOTE : See REPAIR TASK 52-31-14-300-803-A01 for the replacement of component parts which
have a permanent connection.
A. Make sure that the door is in a supporting device with the correct shape to prevent damage to
the door.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-31-14-300-803-A01 Replacement of Parts
Referenced Information
TABLE 1

3. Procedure

Subtask 52-31-14-000-016-A01
A. Removal and Disassembly of the Interlock Mechanism

NOTE : See IPL_FIGURE_53A.


(1) Remove the interlock mechanism as follows:

WARNING : THE TENSION SPRING IS INSTALLED WITH LOAD. REMOVE IT


CAREFULLY.
(a) Remove the tension springs 53A-370 from the spring bolt 53A-350 and the spring bolt
53A-420.
(b) Remove the retaining ring 53A-360 from the spring bolt 53A-350.
(c) Remove the washer 53A-290 and the spring bolt 53A-350 from the door structure.
(d) Remove and discard the cotter pin 53A-195 from the pin 53A-185.
(e) Remove the washer 53A-205 and the pin 53A-185 from the door structure.
(f) Remove and discard the cotter pin 53A-250 from the nut 53A-240.
(g) Remove the nut 53A-240, the washer 53A-230, the bolt 53A-220 and the washer
53A-230.
(h) Remove the lever assembly 53A-380 from the door structure.

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(i) Remove the bushing 53A-280 from the lever 53A-470.

NOTE : It is only necessary to replace the bushings 53A-260 and 53A-270 from the
door structure if they are damaged, see REPAIR TASK 52-31-14-300-803-
A01.
(2) Disassemble the interlock mechanism as follows:
(a) Remove the retaining ring 53A-430 and the spring bolt 53A-420 from the lever
53A-470.
(b) Release the locking plate 53A-460 and remove the adjusting screw 53A-440, the nut
53A-450 and the locking plate 53A-460 from the lever 53A-470.
(c) Discard the locking plate 53A-460.
(d) Remove the retaining ring 53A-400, the pin 53A-390 and the roller 53A-410 from the
lever 53A-470.

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**For PN’s D5237175000000 D5237175000200 D5237175000400 D5237175000600 D5237175000800


D5237175001000 D5237175001200

TASK 52-31-14-000-810-A01
Removal and Disassembly of the Locking Shaft Assembly
1. General
-

NOTE : See REPAIR TASK 52-31-14-300-803-A01 for the replacement of component parts which
have a permanent connection.
A. Make sure that the door is in a supporting device with the correct shape to prevent damage to
the door.
2. Job Set-up Information
A. Referenced Information
REFERENCE DESIGNATION
TASK 52-31-14-300-803-A01 Replacement of Parts
TASK 52-31-14-000-804-A01 Removal of the Door Handle Mechanism
TASK 52-31-14-000-812-A01 Removal and Disassembly of the Vent Door Mechanism
TASK 52-31-14-000-812-B01 Removal and Disassembly of the Vent Door Mechanism
TASK 52-31-14-000-811-A01 Removal and Disassembly of the Rods and Drift Pins Installation
TASK 52-31-14-000-811-B01 Removal and Disassembly of the Rods and Drift Pins Installation
Referenced Information
TABLE 1

3. Procedure

CAUTION : IT IS NOT PERMITTED TO REPAIR OR REPLACE COMPONENTS THAT ARE


ASSEMBLED WITH TAPER PIN(S). IF YOU FIND A DEFECTIVE COMPONENT
THAT IS ASSEMBLED WITH TAPER PIN(S), YOU MUST REPLACE THE
ASSEMBLY.

Subtask 52-31-14-000-003-A01
A. Removal and Disassembly of the Locking Shaft Assembly

NOTE : See IPL_FIGURE_50, IPL_FIGURE_51.

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NOTE : Before you remove the locking shaft assembly, you must disconnect these component
parts:
- The handle mechanism, see DISASSEMBLY TASK 52-31-14-000-804-A01
- The vent door mechanism, see DISASSEMBLY TASK 52-31-14-000-812-
A01TASK 52-31-14-000-812-B01
- The drift pin mechanism, see DISASSEMBLY TASK 52-31-14-000-811-A01TASK
52-31-14-000-811-B01 from the locking shaft assembly.
(1) Remove the locking shaft 51-020 as follows:
(a) Remove the nuts 51-110, the washers 51-100, the sleeves 51-090, the taper pins
51-080 and the rivet pins 51-120.
(b) Remove the locking shaft 51-020 with the lever 51-030, the locking cams 51-040, the
washers 50-130 and the hinged lever assembly 51-050.

NOTE : Record the position of the locking cams 51-040 and the washers 50-130 for
the assembly procedure.

NOTE : It is only necessary to replace the bonded-in bearing 51-070 from the hinged
lever 51-060 if it is damaged, see REPAIR .

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**For PN’s D5237175001400 D5237175001600 D5237175001800

TASK 52-31-14-000-810-B01
Removal and Disassembly of the Locking Shaft Assembly
1. General
-

NOTE : See REPAIR TASK 52-31-14-300-803-A01 for the replacement of component parts which
have a permanent connection.
A. Make sure that the door is in a supporting device with the correct shape to prevent damage to
the door.
2. Job Set-up Information
A. Referenced Information
REFERENCE DESIGNATION
TASK 52-31-14-300-803-A01 Replacement of Parts
TASK 52-31-14-000-804-A01 Removal of the Door Handle Mechanism
TASK 52-31-14-000-812-B01 Removal and Disassembly of the Vent Door Mechanism
TASK 52-31-14-000-811-C01 Removal and Disassembly of the Rods and Drift Pins Installation
Referenced Information
TABLE 1

3. Procedure

CAUTION : IT IS NOT PERMITTED TO REPAIR OR REPLACE COMPONENTS THAT ARE


ASSEMBLED WITH TAPER PIN(S). IF YOU FIND A DEFECTIVE COMPONENT
THAT IS ASSEMBLED WITH TAPER PIN(S), YOU MUST REPLACE THE
ASSEMBLY.

**For PN’s D5237175001400 D5237175001600

Subtask 52-31-14-000-017-A01
A. Removal and Disassembly of the Safety Shaft Assembly

NOTE : See IPL_FIGURE_50, IPL_FIGURE_51A.

NOTE : Before you remove the safety shaft assembly, you must disconnect these component
parts:
- The handle mechanism, see DISASSEMBLY TASK 52-31-14-000-804-A01
- The vent door mechanism, see DISASSEMBLY TASK 52-31-14-000-812-B01
- The drift pin mechanism, see DISASSEMBLY TASK 52-31-14-000-811-C01 from
the safety shaft assembly.

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(1) Remove the locking shaft 51A-020 as follows:


(a) Remove the nuts 51A-115, the washers 51A-105, the sleeves 51A-090 and the taper
pins 51A-080.
(b) Remove the nuts 51A-130 and the rivet pins 51A-120.
(c) Remove the locking shaft 51A-020 with the lever 51A-030, the locking cams 51A-040,
the washers 50-130 and the hinged lever assembly 51A-050.

NOTE : Record the position of the locking cams 51A-040 and the washers 50-130
for the assembly procedure.

NOTE : It is only necessary to replace the bonded-in bearing 51A-070 from the
hinged lever 51A-060 if it is damaged, see REPAIR TASK
52-31-14-300-803-A01.

**For PN’s D5237175001800

Subtask 52-31-14-000-017-B01
B. Removal and Disassembly of the Safety Shaft Assembly

NOTE : See IPL_FIGURE_50A, IPL_FIGURE_51A.

NOTE : Before you remove the safety shaft assembly, you must disconnect these component
parts:
- The handle mechanism, see DISASSEMBLY TASK 52-31-14-000-804-B01
- The vent door mechanism, see DISASSEMBLY TASK 52-31-14-000-812-B01
- The drift pin mechanism, see DISASSEMBLY TASK 52-31-14-000-811-C01 from
the safety shaft assembly.
(1) Remove the locking shaft 51A-020 as follows:
(a) Remove the nuts 51A-115, the washers 51A-105, the sleeves 51A-090 and the taper
pins 51A-080.
(b) Remove the nuts 51A-130 and the rivet pins 51A-120.
(c) Remove the locking shaft 51A-020 with the lever 51A-030, the locking cams 51A-040,
the washers 50A-130 and the hinged lever assembly 51A-050.

NOTE : Record the position of the locking cams 51A-040 and the washers 50A-130
for the assembly procedure.

NOTE : It is only necessary to replace the bonded-in bearing 51A-070 from the
hinged lever 51A-060 if it is damaged, see REPAIR TASK
52-31-14-300-803-A01.

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**For PN’s D5237175000000 D5237175000200 D5237175000400 D5237175000600 D5237175000800

TASK 52-31-14-000-811-A01
Removal and Disassembly of the Rods and Drift Pins Installation
1. General
A. Make sure the door is in a supporting device with the correct shape to prevent damage to the
door.
-

NOTE : See REPAIR for the replacement of component parts which have a permanent
connection.
2. Job Set-up Information
A. Referenced Information
REFERENCE DESIGNATION
PMS 01-04-24
Referenced Information
TABLE 1

3. Procedure

CAUTION : IT IS NOT PERMITTED TO REPAIR OR REPLACE COMPONENTS THAT ARE


ASSEMBLED WITH TAPER PIN(S). IF YOU FIND A DEFECTIVE COMPONENT
THAT IS ASSEMBLED WITH TAPER PIN(S), YOU MUST REPLACE THE
ASSEMBLY.

Subtask 52-31-14-000-004-A01
A. Removal and Disassembly of the Rods and Drift Pins Installation

NOTE : See IPL_FIGURE_57, IPL_FIGURE_58, IPL_FIGURE_63.


(1) Remove and disassemble the rods and drift pins installation as follows:
(a) Remove the connecting rod assembly 58-010 as follows:
1 Remove and discard the cotter pins 58-080 from the nuts 58-070.
2 Remove the nuts 58-070, the washers 58-060, the bolts 58-040, the washers
58-050 and the connecting rod assembly 58-010.

NOTE : It is only necessary to replace the bonded-in bearings 58-030 from the
connecting rod 58-020 if they are damaged, see REPAIR .

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(b) Remove and disassemble the link assembly 58-240 as follows:


1 Remove and discard the cotter pins 58-340 and 58-420 from the nuts 58-330
and 58-410.
2 Remove the nuts 58-330 and 58-410, the washers 58-210 and 58-320, the bolts
58-310 and 58-400 and the link assembly 58-240.
3 Remove the sleeves 58-350 and 58-430 and the bushing 58-150.

NOTE : It is only necessary to disassemble the link assembly 58-240 if it is


damaged.
4 Disassemble the link assembly 58-240 as follows:
a Measure and record the length of the link assembly 58-240 for the
assembly procedure.
b Release the tab washers 58-270.
c Loosen the nuts 58-260 and 58-290 and remove the forks 58-280 and
58-300 from the rod 58-250.
d Remove the nuts 58-260 and 58-290 and the tab washers 58-270 from the
rod 58-250.
e Discard the tab washers 58-270.
(c) Remove the lever assembly 58-360 as follows:
1 Remove and discard the cotter pin 58-080 from the nut 58-070.
2 Remove the nut 58-070 and the washer 58-060.
3 Remove the lever 58-370 from the support fitting 58-440.

NOTE : It is only necessary to replace the shouldered bushings 58-380 and the
bushings 58-390 if they are damaged, see REPAIR .

NOTE : It is only necessary to replace the riveted support fitting 58-440 if it is


damaged, see PMS 01-04-24.
(d) Remove the sequence shaft assembly 58-120 as follows:

NOTE : Record the positions of the serrated lever assembly 58-160 and the serrated
lever 58-090 on the sequence shaft assembly 58-120 for the assembly
procedure.
1 Remove and discard the cotter pin 57-250 from the nut 57-240.
2 Remove the nut 57-240, the washer 57-230, the bolt 57-210 and the washer
57-220.
3 Remove the fixed rod 57-130 from the serrated lever assembly 58-160.

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4 Remove the nuts 58-220, the washers 58-210 and 58-215 and the rivet pins
58-200 and 58-230.
5 Release the lock washer 58-110.
6 Remove the screw 58-100 and the lock washer 58-110 from the serrated lever
58-090.
7 Discard the lock washer 58-110.
8 Remove the serrated lever 58-090 from the sequence shaft assembly 58-120.
9 Remove the link lever 58-140 and the serrated lever 58-170 from the sequence
shaft assembly 58-120.

NOTE : It is only necessary to replace the bonded-in bearing 58-180 from the
serrated lever 58-170 if it is damaged, see REPAIR .
10 Remove the sequence shaft 58-130 and the locking cam 58-190 from the door
structure.
(e) Remove the fixed rod 63-210 as follows:
1 Remove and discard the cotter pin 63-090 from the nut 63-080.
2 Remove the nut 63-080, the washer 63-070, the bolt 63-120 and the washer
63-130.
3 Remove the fixed rod 63-210 from the link lever assembly 57-530.
(f) Remove the fixed rod 57-260 as follows:
1 Remove and discard the cotter pin 57-250 from the nut 57-240.
2 Remove the nut 57-240, the washer 57-230, the bolt 57-210 and the washer
57-220.
3 Remove the fixed rod 57-260 from the beam 4 lever 57-050.
(g) Remove and disassemble the beam 4 cover assembly 57-020 as follows:
1 Remove the bolts 57-190, the washers 57-200 and the beam 4 cover assembly
57-020 from the door structure.
2 Remove and discard the cotter pin 57-180 from the nut 57-170.
3 Remove the nut 57-170, the washer 57-160, the bolt 57-140 and the washer
57-150.
4 Remove the fixed rod 57-130 from the beam 4 lever 57-050.
5 Remove the nuts 57-090, the sleeves 57-100 and the taper pins 57-080.
6 Remove the beam 4 lever 57-050 (outer side of the cover assembly 57-030) and
the spacer sleeve 57-120 from the beam 4 shaft 57-110.

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7 Support the beam 4 lever 57-050 (inside the cover assembly 57-030) and remove
the beam 4 shaft 57-110 from the cover assembly 57-030.

NOTE : It is only necessary to replace the bonded-in bearings 57-070 from the
levers 57-060 if they are damaged, see REPAIR .

NOTE : It is only necessary to replace the shouldered bushings 57-040 from the
beam 4 cover assembly 57-020 if they are damaged, see REPAIR .
(h) Remove the fixed rod 57-260 from the link lever 57-320 as follows:
1 Remove and discard the cotter pin 57-250 from the nut 57-240.
2 Remove the nut 57-240, the washer 57-230, the bolt 57-210 and the washer
57-220.
3 Remove the fixed rod 57-260 from the link lever 57-320.
(i) Remove the fixed rod 57-400 as follows:
1 Remove and discard the cotter pin 57-250 from the nut 57-240.
2 Remove the nut 57-240, the washer 57-230, the bolt 57-210 and the washer
57-220.
3 Remove the fixed rod 57-400 and the washer 57-390 from the bellcrank assembly
57-270.
4 Remove and discard the cotter pin 57-430 from the nut 57-420.
5 Remove the nut 57-420, the washer 57-200 and the bolt 57-410.
6 Remove the fixed rod 57-400, the washer 57-450 and the bushing 57-440 from
the drift pin 57-460.
(j) Remove the drift pins 57-460 from the door structure as follows:

NOTE : It is only necessary to replace the drift pin bushings 57-570 from the door
structure if they are damaged, see REPAIR .

NOTE : It is only necessary to replace the lubrication fittings 57-580 from the door
structure if they are damaged, see REPAIR .
1 Remove the rod 57-560 as follows:
a Remove and discard the cotter pin 57-250 from the nut 57-240.
b Remove the nut 57-240, the washer 57-230, the bolt 57-210 and the
washer 57-220.
c Remove the rod 57-560 from the bellcrank assembly 57-270.
d Remove and discard the cotter pin 57-430 from the nut 57-420.
e Remove the nut 57-420, the washer 57-200 and the bolt 57-410.

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f Remove the rod 57-560, the washer 57-450 and the bushing 57-440 from
the drift pin 57-460.
2 Remove the adjustable rod 57-470 as follows:
a Remove and discard the cotter pins 57-250 from the nuts 57-240.
b Remove the nuts 57-240, the washers 57-230, the bolts 57-210 and the
washers 57-220.
c Remove the adjustable rod 57-470 from the bellcrank assemblies 57-270
and 57-480.
(k) Remove the bellcrank assembly 57-480 as follows:
1 Remove the nuts 57-380, the sleeves 57-370 and the taper pins 57-360.
2 Remove the beam 3 shaft 57-490 and the link lever assemblies 57-500 and
57-530 from the door structure.

NOTE : It is only necessary to replace the bonded-in bearings 57-520 and


57-550 from the link levers 57-510 and 57-540 if they are damaged,
see REPAIR .
(l) Remove the bellcrank assembly 57-270 as follows:
1 Remove the nuts 57-380, the sleeves 57-370 and the taper pins 57-360.
2 Remove the beam 3 shaft 57-280, the link lever assemblies 57-290 and 57-320
and the bush 57-350 from the door structure.

NOTE : It is only necessary to replace the bonded-in bearings 57-310 and


57-340 from the link levers 57-300 and 57-330 if they are damaged,
see REPAIR .

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**For PN’s D5237175001000 D5237175001200

TASK 52-31-14-000-811-B01
Removal and Disassembly of the Rods and Drift Pins Installation
1. General
A. Make sure the door is in a supporting device with the correct shape to prevent damage to the
door.

NOTE : See REPAIR for the replacement of component parts which have a permanent
connection.
2. Job Set-up Information
A. Referenced Information
REFERENCE DESIGNATION
PMS 01-04-24
Referenced Information
TABLE 1

3. Procedure

CAUTION : IT IS NOT PERMITTED TO REPAIR OR REPLACE COMPONENTS THAT ARE


ASSEMBLED WITH TAPER PIN(S). IF YOU FIND A DEFECTIVE COMPONENT
THAT IS ASSEMBLED WITH TAPER PIN(S), YOU MUST REPLACE THE
ASSEMBLY.

Subtask 52-31-14-000-013-A01
A. Removal and Disassembly of the Rods and Drift Pins Installation

NOTE : See IPL_FIGURE_57, IPL_FIGURE_58A, IPL_FIGURE_63A.


(1) Remove and disassemble the rods and drift pins installation as follows:
(a) Remove the connecting rod assembly 58A-010 as follows:
1 Remove and discard the cotter pins 58A-080 from the nuts 58A-070.
2 Remove the nuts 58A-070, the washers 58A-060, the bolts 58A-040, the washers
58A-050 and the connecting rod assembly 58A-010.

NOTE : It is only necessary to replace the bonded-in bearings 58A-030 from


the connecting rod 58A-020 if they are damaged, see REPAIR .
(b) Remove and disassemble the link assembly 58A-240 as follows:
1 Remove and discard the cotter pins 58A-340 and 58A-420 from the nuts
58A-330 and 58A-410.

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2 Remove the nuts 58A-330 and 58A-410, the washers 58A-210 and 58A-320, the
bolts 58A-310 and 58A-400 and the link assembly 58-240.
3 Remove the sleeves 58A-350 and 58A-430 and the bushing 58A-150.

NOTE : It is only necessary to disassemble the link assembly 58A-240 if it is


damaged.
4 Disassemble the link assembly 58A-240 as follows:
a Measure and record the length of the link assembly 58A-240 for the
assembly procedure.
b Release the tab washers 58A-270.
c Loosen the nuts 58A-260 and 58A-290 and remove the forks 58A-280 and
58A-300 from the rod 58A-250.
d Remove the nuts 58A-260 and 58A-290 and the tab washers 58A-270 from
the rod 58A-250.
e Discard the tab washers 58A-270.
(c) Remove the lever assembly 58A-360 as follows:
1 Remove and discard the cotter pin 58A-080 from the nut 58A-070.
2 Remove the nut 58A-070 and the washer 58A-060.
3 Remove the lever 58A-370 from the support fitting 58A-440.

NOTE : It is only necessary to replace the shouldered bushings 58A-380 and


the bushing 58A-390 if they are damaged, see REPAIR .

NOTE : It is only necessary to replace the riveted support fitting 58A-440 if it


is damaged, see PMS 01-04-24.
(d) Remove the sequence shaft assembly 58A-120 as follows:

NOTE : Record the positions of the serrated lever assembly 58A-160 and the
serrated lever 58A-090 on the sequence shaft assembly 58A-120 for the
assembly procedure.
1 Remove and discard the cotter pin 57-250 from the nut 57-240.
2 Remove the nut 57-240, the washer 57-230, the bolt 57-210 and the washer
57-220.
3 Remove the fixed rod 57-130 from the serrated lever assembly 58A-160.
4 Remove the nuts 58A-220, the washers 58A-210 and 58A-215, the rivet pins
58A-200 and the bolt 58A-230.
5 Release the lock washer 58A-110.

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6 Remove the screw 58A-100 and the lock washer 58A-110 from the serrated lever
58A-090.
7 Discard the lock washer 58A-110.
8 Remove the serrated lever 58A-090 from the sequence shaft assembly 58A-120.
9 Remove the link lever 58A-140 and the serrated lever 58A-170 from the
sequence shaft assembly 58A-120.

NOTE : It is only necessary to replace the bonded-in bearing 58A-180 from the
serrated lever 58A-170 if it is damaged, see REPAIR .
10 Remove the sequence shaft 58A-130 and the locking cam 58A-190 from the door
structure.
(e) Remove the fixed rod 63A-210 as follows:
1 Remove and discard the cotter pin 63A-090 from the nut 63A-080.
2 Remove the nut 63A-080, the washer 63A-070, the bolt 63A-120 and the washer
63A-130.
3 Remove the fixed rod 63A-210 from the link lever assembly 57-530.
(f) Remove the fixed rod 57-260 as follows:
1 Remove and discard the cotter pin 57-250 from the nut 57-240.
2 Remove the nut 57-240, the washer 57-230, the bolt 57-210 and the washer
57-220.
3 Remove the fixed rod 57-260 from the beam 4 lever 57-050.
(g) Remove and disassemble the beam 4 cover assembly 57-020 as follows:
1 Remove the bolts 57-190, the washers 57-200 and the beam 4 cover assembly
57-020 from the door structure.
2 Remove and discard the cotter pin 57-180 from the nut 57-170.
3 Remove the nut 57-170, the washer 57-160, the bolt 57-140 and the washer
57-150.
4 Remove the fixed rod 57-130 from the beam 4 lever 57-050.
5 Remove the nuts 57-090, the sleeves 57-100 and the taper pins 57-080.
6 Remove the beam 4 lever 57-050 (outer side of the cover assembly 57-030) and
the spacer sleeve 57-120 from the beam 4 shaft 57-110.
7 Support the beam 4 lever 57-050 (inside the cover assembly 57-030) and remove
the beam 4 shaft 57-110 from the cover assembly 57-030.

NOTE : It is only necessary to replace the bonded-in bearings 57-070 from the
levers 57-060 if they are damaged, see REPAIR .

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NOTE : It is only necessary to replace the shouldered bushings 57-040 from the
beam 4 cover assembly 57-020 if they are damaged, see REPAIR .
(h) Remove the fixed rod 57-260 from the link lever 57-320 as follows:
1 Remove and discard the cotter pin 57-250 from the nut 57-240.
2 Remove the nut 57-240, the washer 57-230, the bolt 57-210 and the washer
57-220.
3 Remove the fixed rod 57-260 from the link lever 57-320.
(i) Remove the fixed rod 57-400 as follows:
1 Remove and discard the cotter pin 57-250 from the nut 57-240.
2 Remove the nut 57-240, the washer 57-230, the bolt 57-210 and the washer
57-220.
3 Remove the fixed rod 57-400 and the washer 57-390 from the bellcrank assembly
57-270.
4 Remove and discard the cotter pin 57-430 from the nut 57-420.
5 Remove the nut 57-420, the washer 57-200 and the bolt 57-410.
6 Remove the fixed rod 57-400, the washer 57-450 and the bushing 57-440 from
the drift pin 57-460.
(j) Remove the drift pins 57-460 from the door structure as follows:

NOTE : It is only necessary to replace the drift pin bushings 57-570 from the door
structure if they are damaged, see REPAIR .

NOTE : It is only necessary to replace the lubrication fittings 57-580 from the door
structure if they are damaged, see REPAIR .
1 Remove the rod 57-560 as follows:
a Remove and discard the cotter pin 57-250 from the nut 57-240.
b Remove the nut 57-240, the washer 57-230, the bolt 57-210 and the
washer 57-220.
c Remove the rod 57-560 from the bellcrank assembly 57-270.
d Remove and discard the cotter pin 57-430 from the nut 57-420.
e Remove the nut 57-420, the washer 57-200 and the bolt 57-410.
f Remove the rod 57-560, the washer 57-450 and the bushing 57-440 from
the drift pin 57-460.
2 Remove the adjustable rod 57-470 as follows:
a Remove and discard the cotter pins 57-250 from the nuts 57-240.

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b Remove the nuts 57-240, the washers 57-230, the bolts 57-210 and the
washers 57-220.
c Remove the adjustable rod 57-470 from the bellcrank assemblies 57-270
and 57-480.
(k) Remove the bellcrank assembly 57-480 as follows:
1 Remove the nuts 57-380, the sleeves 57-370 and the taper pins 57-360.
2 Remove the beam 3 shaft 57-490 and the link lever assemblies 57-500 and
57-530 from the door structure.

NOTE : It is only necessary to replace the bonded-in bearings 57-520 and


57-550 from the link levers 57-510 and 57-540 if they are damaged,
see REPAIR .
(l) Remove the bellcrank assembly 57-270 as follows:
1 Remove the nuts 57-380, the sleeves 57-370 and the taper pins 57-360.
2 Remove the beam 3 shaft 57-280, the link lever assemblies 57-290 and 57-320
and the bush 57-350 from the door structure.

NOTE : It is only necessary to replace the bonded-in bearings 57-310 and


57-340 from the link levers 57-300 and 57-330 if they are damaged,
see REPAIR .

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**For PN’s D5237175001400 D5237175001600 D5237175001800

TASK 52-31-14-000-811-C01
Removal and Disassembly of the Rods and Drift Pins Installation
1. General
A. Make sure the door is in a supporting device with the correct shape to prevent damage to the
door.
-

NOTE : See REPAIR TASK 52-31-14-300-803-A01 for the replacement of component parts
which have a permanent connection.
2. Job Set-up Information
A. Referenced Information
REFERENCE DESIGNATION
TASK 52-31-14-300-803-A01 Replacement of Parts
PMS 01-04-24
Referenced Information
TABLE 1

3. Procedure

CAUTION : IT IS NOT PERMITTED TO REPAIR OR REPLACE COMPONENTS THAT ARE


ASSEMBLED WITH TAPER PIN(S). IF YOU FIND A DEFECTIVE COMPONENT
THAT IS ASSEMBLED WITH TAPER PIN(S), YOU MUST REPLACE THE
ASSEMBLY.

Subtask 52-31-14-000-014-A01
A. Removal and Disassembly of the Rods and Drift Pins Installation

NOTE : See IPL_FIGURE_57, IPL_FIGURE_58B, IPL_FIGURE_63A.


(1) Remove and disassemble the rods and drift pins installation as follows:
(a) Remove the connecting rod assembly 58B-010 as follows:
1 Remove and discard the cotter pins 58B-080 from the nuts 58B-070.
2 Remove the nuts 58B-070, the washers 58B-060, the bolts 58B-040, the washers
58B-050 and the connecting rod assembly 58B-010.

NOTE : It is only necessary to replace the bonded-in bearings 58B-030 from


the connecting rod 58B-020 if they are damaged, see REPAIR TASK
52-31-14-300-803-A01.

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(b) Remove and disassemble the link assembly 58B-240 as follows:


1 Remove and discard the cotter pins 58B-340 and 58B-420 from the nuts
58B-330 and 58B-410.
2 Remove the nuts 58B-330 and 58B-410, the washers 58B-213 and 58B-320, the
bolts 58B-310 and 58B-400 and the link assembly 58B-240.
3 Remove the sleeves 58B-350 and 58B-430 and the bushing 58B-150.

NOTE : It is only necessary to disassemble the link assembly 58B-240 if it is


damaged.
4 Disassemble the link assembly 58B-240 as follows:
a Measure and record the length of the link assembly 58B-240 for the
assembly procedure.
b Release the tab washers 58B-270.
c Loosen the nuts 58B-260 and 58B-290 and remove the forks 58B-280 and
58B-300 from the rod 58B-250.
d Remove the nuts 58B-260 and 58B-290 and the tab washers 58B-270 from
the rod 58B-250.
e Discard the tab washers 58B-270.
(c) Remove the lever assembly 58B-360 as follows:
1 Remove and discard the cotter pin 58B-080 from the nut 58B-070.
2 Remove the nut 58B-070 and the washer 58B-060.
3 Remove the lever 58B-370 from the support fitting 58B-440.

NOTE : It is only necessary to replace the shouldered bushings 58B-380 and


the bushing 58B-390 if they are damaged, see REPAIR TASK
52-31-14-300-803-A01.

NOTE : It is only necessary to replace the riveted support fitting 58B-440 if it


is damaged, see PMS 01-04-24.
(d) Remove the sequence shaft assembly 58B-120 as follows:

NOTE : Record the positions of the serrated lever assembly 58B-160 and the
serrated lever 58B-090 on the sequence shaft assembly 58B-120 for the
assembly procedure.
1 Remove and discard the cotter pin 57-250 from the nut 57-240.
2 Remove the nut 57-240, the washer 57-230, the bolt 57-210 and the washer
57-220.
3 Remove the fixed rod 57-130 from the serrated lever assembly 58B-160.

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4 Remove the nuts 58B-225 and 58B-470, the washer 58B-215, the rivet pins
58B-200 and the bolt 58B-230.
5 Release the lock washer 58B-110.
6 Remove the screw 58B-100 and the lock washer 58B-110 from the serrated lever
58B-090.
7 Discard the lock washer 58B-110.
8 Remove the serrated lever 58B-090 from the sequence shaft assembly 58B-120.
9 Remove the link lever 58B-140 and the serrated lever 58B-170 from the
sequence shaft 58B-130.

NOTE : It is only necessary to replace the bonded-in bearing 58B-180 from the
serrated lever 58B-170 if it is damaged, see REPAIR TASK
52-31-14-300-803-A01.
10 Remove the sequence shaft 58B-130 and the locking cam 58B-190 from the door
structure.
(e) Remove the fixed rod 63A-210 as follows:
1 Remove and discard the cotter pin 63A-090 from the nut 63A-080.
2 Remove the nut 63A-080, the washer 63A-070, the bolt 63A-120 and the washer
63A-130.
3 Remove the fixed rod 63A-210 from the link lever assembly 57-530.
(f) Remove the fixed rod 57-260 as follows:
1 Remove and discard the cotter pin 57-250 from the nut 57-240.
2 Remove the nut 57-240, the washer 57-230, the bolt 57-210 and the washer
57-220.
3 Remove the fixed rod 57-260 from the beam 4 lever 57-050.
(g) Remove and disassemble the beam 4 cover assembly 57-020 as follows:
1 Remove the bolts 57-190, the washers 57-200 and the beam 4 cover assembly
57-020 from the door structure.
2 Remove and discard the cotter pin 57-180 from the nut 57-170.
3 Remove the nut 57-170, the washer 57-160, the bolt 57-140 and the washer
57-150.
4 Remove the fixed rod 57-130 from the beam 4 lever 57-050.
5 Remove the nuts 57-090, the sleeves 57-100 and the taper pins 57-080.
6 Remove the beam 4 lever 57-050 (outer side of the cover assembly 57-030) and
the spacer sleeve 57-120 from the beam 4 shaft 57-110.

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7 Support the beam 4 lever 57-050 (inside the cover assembly 57-030) and remove
the beam 4 shaft 57-110 from the cover assembly 57-030.

NOTE : It is only necessary to replace the bonded-in bearings 57-070 from the
levers 57-060 if they are damaged, see REPAIR TASK
52-31-14-300-803-A01.

NOTE : It is only necessary to replace the shouldered bushings 57-040 from the
beam 4 cover assembly 57-020 if they are damaged, see REPAIR
TASK 52-31-14-300-803-A01.
(h) Remove the fixed rod 57-260 from the link lever 57-320 as follows:
1 Remove and discard the cotter pin 57-250 from the nut 57-240.
2 Remove the nut 57-240, the washer 57-230, the bolt 57-210 and the washer
57-220.
3 Remove the fixed rod 57-260 from the link lever 57-320.
(i) Remove the fixed rod 57-400 as follows:
1 Remove and discard the cotter pin 57-250 from the nut 57-240.
2 Remove the nut 57-240, the washer 57-230, the bolt 57-210 and the washer
57-220.
3 Remove the fixed rod 57-400 and the washer 57-390 from the bellcrank assembly
57-270.
4 Remove and discard the cotter pin 57-430 from the nut 57-420.
5 Remove the nut 57-420, the washer 57-200 and the bolt 57-410.
6 Remove the fixed rod 57-400, the washer 57-450 and the bushing 57-440 from
the drift pin 57-460.
(j) Remove the drift pins 57-460 from the door structure as follows:

NOTE : It is only necessary to replace the drift pin bushings 57-570 from the door
structure if they are damaged, see REPAIR TASK 52-31-14-300-803-A01.

NOTE : It is only necessary to replace the lubrication fittings 57-580 from the door
structure if they are damaged, see REPAIR TASK 52-31-14-300-803-A01.
1 Remove the rod 57-560 as follows:
a Remove and discard the cotter pin 57-250 from the nut 57-240.
b Remove the nut 57-240, the washer 57-230, the bolt 57-210 and the
washer 57-220.
c Remove the rod 57-560 from the bellcrank assembly 57-270.
d Remove and discard the cotter pin 57-430 from the nut 57-420.

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e Remove the nut 57-420, the washer 57-200 and the bolt 57-410.
f Remove the rod 57-560, the washer 57-450 and the bushing 57-440 from
the drift pin 57-460.
2 Remove the adjustable rod 57-470 as follows:
a Remove and discard the cotter pins 57-250 from the nuts 57-240.
b Remove the nuts 57-240, the washers 57-230, the bolts 57-210 and the
washers 57-220.
c Remove the adjustable rod 57-470 from the bellcrank assemblies 57-270
and 57-480.
(k) Remove the bellcrank assembly 57-480 as follows:
1 Remove the nuts 57-380, the sleeves 57-370 and the taper pins 57-360.
2 Remove the beam 3 shaft 57-490 and the link lever assemblies 57-500 and
57-530 from the door structure.

NOTE : It is only necessary to replace the bonded-in bearings 57-520 and


57-550 from the link levers 57-510 and 57-540 if they are damaged,
see REPAIR TASK 52-31-14-300-803-A01.
(l) Remove the bellcrank assembly 57-270 as follows:
1 Remove the nuts 57-380, the sleeves 57-370 and the taper pins 57-360.
2 Remove the beam 3 shaft 57-280, the link lever assemblies 57-290 and 57-320
and the bush 57-350 from the door structure.

NOTE : It is only necessary to replace the bonded-in bearings 57-310 and


57-340 from the link levers 57-300 and 57-330 if they are damaged,
see REPAIR TASK 52-31-14-300-803-A01.

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**For PN’s D5237175000000 D5237175000200 D5237175000400 D5237175000600 D5237175000800

TASK 52-31-14-000-812-A01
Removal and Disassembly of the Vent Door Mechanism
1. General
-

NOTE : See REPAIR for the replacement of component parts which have a permanent connection.
A. Make sure that the door is in a supporting device with the correct shape to prevent damage to
the door.
2. Procedure

CAUTION : IT IS NOT PERMITTED TO REPAIR OR REPLACE COMPONENTS THAT ARE


ASSEMBLED WITH TAPER PIN(S). IF YOU FIND A DEFECTIVE COMPONENT
THAT IS ASSEMBLED WITH TAPER PIN(S), YOU MUST REPLACE THE
ASSEMBLY.

Subtask 52-31-14-000-010-A01
A. Removal and Disassembly of the Vent Door Mechanism

NOTE : See IPL_FIGURE_63.


(1) Remove and disassemble the vent door mechanism as follows:
(a) Remove the cover 63-010 as follows:
1 Remove the nuts 63-040, the washers 63-030 and the screws 63-020.
2 Remove the cover 63-010 and the spacers 63-050.
(b) Disconnect the fixed rod 63-210 from the bellcrank assembly 63-140 as follows:
1 Remove and discard the cotter pin 63-090 from the nut 63-080.
2 Remove the nut 63-080, the washer 63-070, the bolt 63-120 and the washer
63-130.
3 Disconnect the fixed rod 63-210 from the bellcrank assembly 63-140.
(c) Remove the adjustable rod 63-110 as follows:
1 Remove and discard the cotter pins 63-090 from the nuts 63-080.
2 Remove the nuts 63-080, the washers 63-070, the bolts 63-060 and 63-120, the
washers 63-070 and 63-130 and the bushing 63-100.
3 Remove the adjustable rod 63-110 from the link lever assembly 63-160 and from
the vent door installation 63-220.

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(d) Remove the bellcrank assembly 63-140 as follows:


1 Remove the nuts 63-040, the sleeves 63-200 and the taper pins 63-190.
2 Remove the beam 3 shaft 63-150 and the link lever assemblies 63-160 from the
door structure.

NOTE : It is only necessary to replace the bonded-in bearings 63-180 from the
link levers 63-170 if they are damaged, see REPAIR .

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**For PN’s D5237175001000 D5237175001200 D5237175001400 D5237175001600 D5237175001800

TASK 52-31-14-000-812-B01
Removal and Disassembly of the Vent Door Mechanism
1. General
-

NOTE : See REPAIR TASK 52-31-14-300-803-A01 for the replacement of component parts which
have a permanent connection.
A. Make sure that the door is in a supporting device with the correct shape to prevent damage to
the door.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-31-14-300-803-A01 Replacement of Parts
Referenced Information
TABLE 1

3. Procedure

CAUTION : IT IS NOT PERMITTED TO REPAIR OR REPLACE COMPONENTS THAT ARE


ASSEMBLED WITH TAPER PIN(S). IF YOU FIND A DEFECTIVE COMPONENT
THAT IS ASSEMBLED WITH TAPER PIN(S), YOU MUST REPLACE THE
ASSEMBLY.

Subtask 52-31-14-000-009-A01
A. Removal and Disassembly of the Vent Door Mechanism

NOTE : See IPL_FIGURE_63A.


(1) Remove and disassemble the vent door mechanism as follows:
(a) Remove the cover 63A-010 as follows:
1 Remove the nuts 63A-040, the washers 63A-035, the screws 63A-020 and the
washers 63A-035.
2 Remove the cover 63A-010 and the spacers 63A-050.
(b) Disconnect the fixed rod 63A-210 from the bellcrank assembly 63A-140 as follows:
1 Remove and discard the cotter pin 63A-090 from the nut 63A-080.
2 Remove the nut 63A-080, the washer 63A-070, the bolt 63A-120 and the washer
63A-130.

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3 Disconnect the fixed rod 63A-210 from the bellcrank assembly 63A-140.
(c) Remove the adjustable rod 63A-110 as follows:
1 Remove and discard the cotter pins 63A-090 from the nuts 63A-080.
2 Remove the nuts 63A-080, the washers 63A-070, the bolts 63A-060 and
63A-120, the washers 63A-070 and 63A-130 and the bushing 63A-100.
3 Remove the adjustable rod 63A-110 from the link lever assembly 63A-160 and
from the vent door installation 63A-220.
(d) Remove the bellcrank assembly 63A-140 as follows:
1 Remove the nuts 63A-040, the sleeves 63A-200 and the taper pins 63A-190.
2 Remove the beam 3 shaft 63A-150 and the link lever assemblies 63A-160 from
the door structure.

NOTE : It is only necessary to replace the bonded-in bearings 63A-180 from


the link levers 63A-170 if they are damaged, see REPAIR TASK
52-31-14-300-803-A01.

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**For PN’s ALL

TASK 52-31-14-000-813-A01
Removal and Disassembly of the Vent Door
1. General
-

NOTE : See REPAIR TASK 52-31-14-300-803-A01 for the replacement of component parts which
have a permanent connection.
A. Make sure the door is in a supporting device with the correct shape to prevent damage to the
door.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-31-14-300-803-A01 Replacement of Parts
Referenced Information
TABLE 1

3. Procedure

Subtask 52-31-14-000-005-A01
A. Removal and Disassembly of the Vent Door

NOTE : See IPL_FIGURE_66.


(1) Remove and disassemble the vent door assembly 66-010 as follows:
(a) Remove the vent door assembly 66-010 as follows:
1 Remove and discard the cotter pins 66-370.
2 Remove the nuts 66-360 and the washers 66-350

WARNING : THE SPRINGS ARE INSTALLED WITH LOAD.


3 Carefully remove the bolts 66-340, the washers 66-350, the sleeves 66-390, the
springs 66-330 and 66-400, the washers 66-410 and 66-420 and the sleeve
66-380.
4 Remove the vent door assembly 66-010 from the door structure.
(b) Disassemble the vent door assembly 66-010 as follows:

NOTE : It is only necessary to replace the pressure-relief flap seal 66-320 if it is


damaged.

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NOTE : It is only necessary to replace the riveted retainers 66-300 and 66-310 if
they are damaged, see REPAIR TASK 52-31-14-300-803-A01.
1 Remove and discard the cotter pins 66-050 from the spring bolts 66-030.
2 Remove the washers 66-040 and the spring bolts 66-030.
3 Remove the nuts 66-280, the washers 66-040, the screws 66-270 and 66-290, the
actuator arm assemblies 66-060 and 66-180 and the bracket assembly 66-140
from the vent door 66-020.

NOTE : It is only necessary to replace the pressed-in bushings 66-080 and the
shouldered bushings 66-090 from the actuator arm assembly 66-060 if
they are damaged, see REPAIR TASK 52-31-14-300-803-A01.

NOTE : It is only necessary to replace the pressed-in bushing 66-170 and the
shouldered bushings 66-160 from the bracket assembly 66-140 if they
are damaged, see REPAIR TASK 52-31-14-300-803-A01.

NOTE : It is only necessary to replace the pressed in bushing 66-200 and the
shouldered bushings 66-210 and 66-220 from the actuator arm
assembly 66-180 if they are damaged, see REPAIR TASK
52-31-14-300-803-A01.
4 Release the tab washer 66-120 and loosen the nut 66-130.
5 Remove the bolt 66-110 with the nut 66-130 and the tab washer 66-120 from
the actuator arm 66-070.
6 Discard the tab washer 66-120.

NOTE : It is only necessary to replace the insert 66-100 from the actuator arm
66-070 if it is damaged, see REPAIR TASK 52-31-14-300-803-A01.
7 Release the tab washer 66-250 and loosen the nut 66-260.
8 Remove the bolt 66-240 with the nut 66-260 and the tab washer 66-250 from
the actuator arm 66-190.
9 Discard the tab washer 66-250.

NOTE : It is only necessary to replace the insert 66-230 from the actuator arm
66-190 if it is damaged, see REPAIR TASK 52-31-14-300-803-A01.

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**For PN’s ALL

TASK 52-31-14-000-814-A01
Removal and Disassembly of the Cargo Door Drainage
1. General
-

NOTE : See REPAIR TASK 52-31-14-300-803-A01 for the replacement of component parts which
have a permanent connection.
A. Make sure that the door is in a supporting device with the correct shape to prevent damage to
the door.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-31-14-300-803-A01 Replacement of Parts
Referenced Information
TABLE 1

3. Procedure

Subtask 52-31-14-000-006-A01
A. Removal and Disassembly of the Cargo Door Drainage

NOTE : See IPL_FIGURE_72.


(1) Remove and disassemble the cargo door drainage as follows:

CAUTION : DO NOT DAMAGE THE HOSES.


(a) Cut and discard the cable ties 72-100 and 72-150.
(b) Remove the hose 72-090 from the tube 72-070 and the door structure.
(c) Remove the nuts 72-030, the washers 72-020, the screws 72-010 and 72-040 and the
washers 72-020.
(d) Remove the flange 72-080 and the tube 72-070.
(e) Remove the valves 72-060 from the valve retainers 72-050.
(f) Remove the valve retainers 72-050.
(g) Remove the nut 72-130, the washer 72-120, the bolt 72-110 and the washer 72-120.
(h) Remove the bracket 72-140.

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**For PN’s D5237175000000 D5237175000200 D5237175000400 D5237175000600 D5237175000800


D5237175001000 D5237175001200 D5237175001400 D5237175001600

TASK 52-31-14-000-815-A01
Removal of the Door Sensors
1. General
-

NOTE : See REPAIR TASK 52-31-14-300-803-A01 for the replacement of component parts which
have a permanent connection.
A. Make sure that the door is in a supporting device with the correct shape to prevent damage to
the door.
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
REFERENCE DESIGNATION
blanking caps
Fixtures, Tools, Test and Support Equipment
TABLE 1

B.Referenced Information
REFERENCE DESIGNATION
TASK 52-31-14-300-803-A01 Replacement of Parts
Referenced Information
TABLE 2

3. Procedure

Subtask 52-31-14-010-005-A01
A. Removal of the Door Sensors

NOTE : See IPL_FIGURE_83.


(1) Remove the proximity sensors 83-010 as follows:
(a) Disconnect the electrical harness from the proximity sensors 83-010.
(b) Install the blanking caps on the electrical connectors.
(c) Remove the nuts 83-050, the washers 83-040, the screws 83-030 and 83-060 and the
proximity sensors 83-010.

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(d) Remove the nuts 83-050, the washers 83-040, the screws 83-030, 83-060 and 83-065
and the targets 83-020.

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**For PN’s D5237175001800

TASK 52-31-14-000-815-B01
Removal of the Door Sensors
1. General
-

NOTE : See REPAIR TASK 52-31-14-300-803-A01 for the replacement of component parts which
have a permanent connection.
A. Make sure that the door is in a supporting device with the correct shape to prevent damage to
the door.
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
REFERENCE DESIGNATION
blanking caps
Fixtures, Tools, Test and Support Equipment
TABLE 1

B.Referenced Information
REFERENCE DESIGNATION
TASK 52-31-14-300-803-A01 Replacement of Parts
Referenced Information
TABLE 2

3. Procedure

Subtask 52-31-14-010-008-A01
A. Removal of the Door Sensors

NOTE : See IPL_FIGURE_83A.


(1) Remove the proximity sensors 83A-010 as follows:
(a) Disconnect the electrical harness from the proximity sensors 83A-010.
(b) Install the blanking caps on the electrical connectors.
(c) Remove the nuts 83A-050, the washers 83A-040, the screws 83A-030 and 83A-060,
the washers 83A-045 and the proximity sensors 83A-010.
(d) Remove the nuts 83A-050, the washers 83A-040, the screws 83A-030, 83A-060 and
83A-065 and the targets 83A-020.

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**For PN’s ALL

TASK 52-31-14-000-816-A01
Removal of the Hinges
1. General
-

NOTE : See REPAIR TASK 52-31-14-300-803-A01 for the replacement of component parts which
have a permanent connection.
A. Make sure that the door is in a supporting device with the correct shape to prevent damage to
the door.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-31-14-300-803-A01 Replacement of Parts
Referenced Information
TABLE 1

3. Procedure

Subtask 52-31-14-010-006-A01
A. Removal of the Hinges

NOTE : See IPL_FIGURE_93, IPL_FIGURE_94.


(1) Remove the hinges as follows:
(a) Remove the end fittings 93-010 and 94-070 as follows:
1 Remove the nuts 93-200 and 94-110, the washers 93-190 and 93-220 and 94-100
and 94-130 and the screws 93-180 and 93-210 and 94-090 and 94-120.

NOTE : Record the positions of the washers 93-190 and 93-220 and 94-100
and 94-130 for the assembly procedure.
2 Remove the end fittings 93-010 and 94-070 and the shims 93-020, 93-021,
93-022, 93-023, 93-024, 93-025 and 94-080.

NOTE : Record the number and positions of the shims 93-020, 93-021, 93-022,
93-023, 93-024, 93-025 and 94-080 for the assembly procedure.

NOTE : It is possible that not all types of shim are installed. The number of
shims used can be different.

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(b) Remove the hinge assemblies 93-080 and 93-110 and the mid hinge assembly 93-140
and the hinge assemblies 94-010 and 94-040 as follows:

NOTE : Do not remove the hinge assemblies 93-080 and 93-110 and the mid hinge
assembly 93-140 and the hinge assemblies 94-010 and 94-040 from the door
structure unless they are damaged, see REPAIR TASK 52-31-14-300-803-
A01. If you replace a hinge assembly, record the number, the positions and
the thickness of the shims 93-330, 93-331, 93-332, 93-333, 93-334, 93-335,
93-336, 93-337, 93-338, 93-420, 93-421, 93-422, 93-423, 93-424, 93-425,
93-426, 93-427 and 94-080 for the assembly procedure.

NOTE : It is only necessary to replace the bushings 93-100 and 93-130 from the
hinge assemblies 93-080 and 93-110 if they are damaged, see REPAIR
TASK 52-31-14-300-803-A01.

NOTE : It is only necessary to replace the bushings 93-160 and the shouldered
bushings 93-170 from the mid hinge assembly 93-140 if they are damaged,
see REPAIR TASK 52-31-14-300-803-A01.

NOTE : It is only necessary to replace the bushings 94-030 and 94-060 from the
hinge assemblies 94-010 and 94-040 if they are damaged, see REPAIR
TASK 52-31-14-300-803-A01.

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CLEANING

**For PN’s ALL

TASK 52-31-14-100-801-A01
Cleaning
1. General
A. Make sure that the drain valves and holes are clean and not clogged.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
14SBA1 Textile-Lint free Cotton -
08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
14CDB1 Testing Medium-Fuel Leak Detection White Powder -
08BBD1 Non Aqueous Cleaner-- Isopropyl Alcohol -
08AFA1 Aqueous Cleaner-Transparent Plastic - -
Consumable Materials
TABLE 1

B. Fixtures, Tools, Test and Support Equipment


REFERENCE DESIGNATION
vacuum cleaner
Fixtures, Tools, Test and Support Equipment
TABLE 2

3. Procedure

WARNING : BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE


MATERIAL MANUFACTURER’S INSTRUCTIONS AND YOUR LOCAL
REGULATIONS.

CAUTION : USE ONLY SPECIFIED MATERIALS OR THEIR EQUIVALENTS.

Subtask 52-31-14-100-001-A01
A. Clean the Component Parts that are painted
(1) Clean the painted component parts that are painted as follows:
(a) Remove the loose dirt with a vacuum cleaner or a soft brush.
(b) Remove the remaining sealant and dirt with a nonmetallic scraper.

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(c) Clean the painted component parts with a clean Material No. 14SBA1 Textile-Lint
free Cotton - made moist with the Material No. 08BBF1 Non Aqueous Cleaner--
Methyl-Ethyl-Ketone -.
(d) Dry the painted component parts with a clean, dry Material No. 14SBA1 Textile-Lint
free Cotton - or with a hot-air blower.

Subtask 52-31-14-100-002-A01
B. Clean the Component Parts that are not painted
(1) Clean the component parts that are not painted as follows:
(a) Remove the loose dirt with a vacuum cleaner or a soft brush.
(b) Remove the remaining dirt with a nonmetallic scraper.
(c) Clean the component parts that are not painted with a clean Material No. 14SBA1
Textile-Lint free Cotton - made moist with the Material No. 08BBF1 Non Aqueous
Cleaner-- Methyl-Ethyl-Ketone -.
(d) Dry the clean parts with a clean, dry Material No. 14SBA1 Textile-Lint free Cotton -.
(e) Clean all the bushes and the bearings with a clean Material No. 14SBA1 Textile-Lint
free Cotton -.
(f) Clean the door seal, the vent door seal and the CFRP parts with a weak soap
solution.
(g) Dry the clean seals and the CFRP parts with a clean, dry Material No. 14SBA1
Textile-Lint free Cotton -.
(h) Apply the Material No. 14CDB1 Testing Medium-Fuel Leak Detection White Powder
- to the door seal and the vent door seal.

Subtask 52-31-14-100-003-A01
C. Clean the Electrical Components
(1) Clean the electrical components as follows:
(a) Remove the loose dirt with a vacuum cleaner or a soft brush.
(b) Clean the electrical wiring and the electrical connectors with a clean Material No.
14SBA1 Textile-Lint free Cotton - made moist with the Material No. 08BBD1 Non
Aqueous Cleaner-- Isopropyl Alcohol -.
(c) Dry the electrical components with a clean, dry Material No. 14SBA1 Textile-Lint free
Cotton - or a hot-air blower.

Subtask 52-31-14-100-004-A01
D. Clean the Sight Glasses

CAUTION : DO NOT RUB THE SURFACE WITH DRY CLOTH.

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(1) Clean the sight glasses as follows:


(a) Clean the sight glasses with a weak soap solution.
(b) Dry the sight glasses with a clean, dry Material No. 14SBA1 Textile-Lint free Cotton -
.
(c) If more cleaning is necessary, clean the sight glasses with the Material No. 08AFA1
Aqueous Cleaner-Transparent Plastic - - and dry them with clean, dry Material No.
14SBA1 Textile-Lint free Cotton -.

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INSPECTION/CHECK

**For PN’s ALL

TASK 52-31-14-210-801-A01
Door Structure
1. General
A. This check is a visual inspection of the component parts.
B. Do an approved nondestructive test if you think there is a crack which is not visible.
C. See the Structural Repair Manual (SRM) for the repair of the Door Structure.

NOTE : See REPAIR TASK 52-31-14-300-803-A01 for the replacement of the permanently
attached parts.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
12ABC1 Corrosion Preventive Compound-Water Displacing Soft Film -
12ACC1 Corrosion Preventive Compound-Heavy Duty Soft Film -
Consumable Materials
TABLE 1

B.Referenced Information
REFERENCE DESIGNATION
TASK 52-31-14-300-803-A01 Replacement of Parts
FIGURE 52-31-14-991-009-A FIGURE 52-31-14-991-009-A-Visual Examination of the Surface
Protection and Locking Indication
Referenced Information
TABLE 2

3. Procedure

WARNING : BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE


MATERIAL MANUFACTURER’S INSTRUCTIONS AND YOUR LOCAL
REGULATIONS.

CAUTION : THE LIMITS OF ALLOWABLE DAMAGE ARE ALWAYS RELATED TO THE


NOMINAL MATERIAL THICKNESS OF THE COMPONENT PARTS.

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Subtask 52-31-14-210-001-A01
A. Door Structure
(1) Check the door structure for damage.
(a) For the Allowable Damage Limits (ADL) and the repair procedure see the Structural
Repair Manual (SRM).
(b) Make sure that all inner surfaces of the door have a protection of the Material No.
12ABC1 Corrosion Preventive Compound-Water Displacing Soft Film -, see FIGURE
52-31-14-991-009-A.
(c) Make sure that the outer surface of the door has a protection of the Material No.
12ACC1 Corrosion Preventive Compound-Heavy Duty Soft Film -, see FIGURE
52-31-14-991-009-A.

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**For PN’s ALL

DOOR DOOR
INSULATION SEAL

FR24A
(FR52A)

DOOR
SURFACE PROTECTION

CORROSION PREVENTIVE CORROSION PREVENTIVE


(MATERIAL NO. 12ABC1) (MATERIAL NO. 12ACC1)

DOOR
STRUCTURE

SAFETY SHAFT

TYPICAL DIRECT VISUAL


LOCKING INDICATION

83 DEG
AREA OF RED MARKING

43 DEG
AREA OF GREEN MARKING

LOCKING CAM

F_CM_523114_1_0090101_01_01

Visual Examination of the Surface Protection and Locking Indication


FIGURE-52-31-14-991-009-A01

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**For PN’s ALL

TASK 52-31-14-210-802-A01
Structure Components
1. General
A. This check is a visual inspection of the component parts.
B. Do an approved nondestructive test if you think there is a crack which is not visible.
C. See the Structural Repair Manual (SRM) for the repair of the Door Structure.

NOTE : See REPAIR TASK 52-31-14-300-803-A01 for the replacement of the permanently
attached parts.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-31-14-300-803-A01 Replacement of Parts
Referenced Information
TABLE 1

3. Procedure

CAUTION : THE LIMITS OF ALLOWABLE DAMAGE ARE ALWAYS RELATED TO THE


NOMINAL MATERIAL THICKNESS OF THE COMPONENT PARTS.

Subtask 52-31-14-210-002-A01
A. Structure Components

NOTE : See IPL_FIGURE_36 for the X-Stops.

NOTE : See IPL_FIGURE_93 and IPL_FIGURE_94 for the hinges.

CAUTION : THE LIMITS ARE ALWAYS RELATED TO THE NOMINAL MATERIAL


THICKNESS.
(1) Check the structure components for cracks and/or corrosion.
(a) Cracks and corrosion are not permitted.
(b) Refer to DISASSEMBLY and ASSEMBLY for the replacement of the structure
components which have cracks and/or corrosion.
(2) Check the structure components for scratches and marks.
(a) Scratches and marks are permitted up to a depth of 0.25 mm (0.009 in).

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(b) See REPAIR TASK 52-31-14-300-803-A01 for the removal of scratches or marks
which are in the limits.
(c) Refer to DISASSEMBLY and ASSEMBLY for the replacement of the structure
components which have scratches or marks that are not in the limits.

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**For PN’s ALL

TASK 52-31-14-210-803-A01
Door Seal
1. General
A. This check is a visual inspection of the component parts and a check of the spring values.
B. Do an approved nondestructive test if you think there is a crack which is not clearly visible.
C. Refer to the Structural Repair Manual (SRM) for the Cargo Door Structure.

CAUTION : THE LIMITS OF ALLOWABLE DAMAGE ARE ALWAYS RELATED TO THE


NOMINAL MATERIAL THICKNESS OF THE COMPONENT PARTS.

NOTE : Refer to REPAIR, TASK 52-31-14-300-803-A01 for the replacement of the


permanently attached parts.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-31-14-300-803-A01 Replacement of Parts
TASK 52-31-14-300-801-A01 Reworking or Machining
TASK 52-31-14-300-802-A01 Repair of the Door Seal
Referenced Information
TABLE 1

3. Procedure

Subtask 52-31-14-210-003-A01
A. Door Seal
(1) Check the door seal for hardening, cracks, oil contamination and porosity.
(a) Hardening, cracks, oil contamination or porosity are not permitted.
(b) Refer to DISASSEMBLY and ASSEMBLY for the replacement of the door seal if
there is such damage.
(c) Refer to REPAIR, TASK 52-31-14-300-801-A01, TASK 52-31-14-300-802-A01 for the
removal of cracks.

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**For PN’s ALL

TASK 52-31-14-210-804-A01
Door Mechanism
1. General
A. This check is a visual inspection of the component parts and a check of the spring values.
B. Do an approved nondestructive test if you think there is a crack which is not clearly visible.
C. Refer to the Structural Repair Manual (SRM) for the Cargo Door Structure.

CAUTION : THE LIMITS OF ALLOWABLE DAMAGE ARE ALWAYS RELATED TO THE


NOMINAL MATERIAL THICKNESS OF THE COMPONENT PARTS.

NOTE : Refer to REPAIR, TASK 52-31-14-300-803-A01 for the replacement of the


permanently attached parts.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-31-14-300-803-A01 Replacement of Parts
TASK 52-31-14-820-806-A01 General
TASK 52-31-14-820-807-A01 Fits and Clearances Table
Referenced Information
TABLE 1

3. Procedure

Subtask 52-31-14-210-004-A01
A. Door Mechanism
(1) Check the component parts of the door mechanism for wear.
(a) Refer to TASK 52-31-14-820-806-A01, TASK 52-31-14-820-807-A01 for the wear
limits.
(b) Refer to DISASSEMBLY and ASSEMBLY for the replacement of component parts
with wear not in the limits.

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**For PN’s D5237175000000 D5237175000200 D5237175000400 D5237175000600 D5237175000800


D5237175001000 D5237175001200 D5237175001400 D5237175001600

TASK 52-31-14-210-805-A01
Locking Mechanism
1. General
A. This check is a visual inspection of the component parts.
B. Do an approved nondestructive test if you think there is a crack which is not visible.
C. See the Structural Repair Manual (SRM) for the repair of the Door Structure.

NOTE : See REPAIR TASK 52-31-14-300-803-A01 for the replacement of the permanently
attached parts.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-31-14-300-803-A01 Replacement of Parts
TASK 52-31-14-300-801-A01 Reworking or Machining
TASK 52-31-14-300-802-A01 Repair of the Door Seal
Referenced Information
TABLE 1

3. Procedure

CAUTION : THE LIMITS OF ALLOWABLE DAMAGE ARE ALWAYS RELATED TO THE


NOMINAL MATERIAL THICKNESS OF THE COMPONENT PARTS.

Subtask 52-31-14-210-005-A01
A. Locking Mechanism

CAUTION : THE LIMITS ARE ALWAYS RELATED TO THE NOMINAL MATERIAL


THICKNESS.
(1) Check for cracks.
(a) Cracks are not permitted.
(b) Refer to DISASSEMBLY and ASSEMBLY for the replacement of the parts which
have cracks.
(2) Check for scratches, marks and corrosion.
(a) Scratches, marks and corrosion are permitted up to a depth of 0.25 mm (0.009 in).

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(b) See REPAIR TASK 52-31-14-300-801-A01 and/or TASK 52-31-14-300-802-A01


and/or TASK 52-31-14-300-803-A01 for the removal of the scratches, marks and
corrosion which are in the limits.
(c) Refer to DISASSEMBLY and ASSEMBLY for the replacement of the parts which
have scratches, marks and corrosion that are not in the limits.
(3) Check for deformation.
(a) Deformation is not permitted.
(b) Refer to DISASSEMBLY and ASSEMBLY for the replacement of the parts which
have deformation.
(4) Check for wear.
(a) See REPAIR TASK 52-31-14-300-801-A01 and/or TASK 52-31-14-300-802-A01
and/or TASK 52-31-14-300-803-A01 for the repair of the parts which have wear.
(b) Make sure that the maximum outer diameter of the spring bolt 45-460 is not less than
6.25 mm (0.247 in).
(c) Make sure that the inner diameter of the guide bush 96-360 is not more than 8.5 mm
(0.334 in).
(d) Replace the parts which have dimensions that are not in the limits.
(5) Check for other damage.
(a) Other damage is not permitted.
(b) Refer to DISASSEMBLY and ASSEMBLY for the replacement of the parts which
have other damage.

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**For PN’s D5237175001800

TASK 52-31-14-210-805-B01
Locking Mechanism
1. General
A. This check is a visual inspection of the component parts.
B. Do an approved nondestructive test if you think there is a crack which is not visible.
C. See the Structural Repair Manual (SRM) for the repair of the Door Structure.

NOTE : See REPAIR TASK 52-31-14-300-803-A01 for the replacement of the permanently
attached parts.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-31-14-300-803-A01 Replacement of Parts
TASK 52-31-14-300-801-A01 Reworking or Machining
TASK 52-31-14-300-802-A01 Repair of the Door Seal
Referenced Information
TABLE 1

3. Procedure

CAUTION : THE LIMITS OF ALLOWABLE DAMAGE ARE ALWAYS RELATED TO THE


NOMINAL MATERIAL THICKNESS OF THE COMPONENT PARTS.

Subtask 52-31-14-210-011-A01
A. Locking Mechanism

CAUTION : THE LIMITS ARE ALWAYS RELATED TO THE NOMINAL MATERIAL


THICKNESS.
(1) Check for cracks.
(a) Cracks are not permitted.
(b) Refer to DISASSEMBLY and ASSEMBLY for the replacement of the parts which
have cracks.
(2) Check for scratches, marks and corrosion.
(a) Scratches, marks and corrosion are permitted up to a depth of 0.25 mm (0.009 in).

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(b) See REPAIR TASK 52-31-14-300-801-A01 and/or TASK 52-31-14-300-802-A01


and/or TASK 52-31-14-300-803-A01 for the removal of the scratches, marks and
corrosion which are in the limits.
(c) Refer to DISASSEMBLY and ASSEMBLY for the replacement of the parts which
have scratches, marks and corrosion that are not in the limits.
(3) Check for deformation.
(a) Deformation is not permitted.
(b) Refer to DISASSEMBLY and ASSEMBLY for the replacement of the parts which
have deformation.
(4) Check for wear.
(a) See REPAIR TASK 52-31-14-300-801-A01 and/or TASK 52-31-14-300-802-A01
and/or TASK 52-31-14-300-803-A01 for the repair of the parts which have wear.
(b) Make sure that the maximum outer diameter of the spring bolt 45A-460 is not less
than 6.25 mm (0.247 in).
(c) Make sure that the inner diameter of the guide bush 96-360 is not more than 8.5 mm
(0.334 in).
(d) Replace the parts which have dimensions that are not in the limits.
(5) Check for other damage.
(a) Other damage is not permitted.
(b) Refer to DISASSEMBLY and ASSEMBLY for the replacement of the parts which
have other damage.

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**For PN’s ALL

TASK 52-31-14-210-806-A01
Protective Treatment
1. General
A. This check is a visual inspection of the component parts and a check of the spring values.
B. Do an approved nondestructive test if you think there is a crack which is not clearly visible.
C. Refer to the Structural Repair Manual (SRM) for the Cargo Door Structure.

CAUTION : THE LIMITS OF ALLOWABLE DAMAGE ARE ALWAYS RELATED TO THE


NOMINAL MATERIAL THICKNESS OF THE COMPONENT PARTS.

NOTE : Refer to REPAIR, TASK 52-31-14-300-803-A01 for the replacement of the


permanently attached parts.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-31-14-300-803-A01 Replacement of Parts
TASK 52-31-14-300-801-A01 Reworking or Machining
TASK 52-31-14-300-802-A01 Repair of the Door Seal
Referenced Information
TABLE 1

3. Procedure

Subtask 52-31-14-210-006-A01
A. Protective Treatment
(1) Check the structure components and the door mechanism for damaged protective
treatment.
(a) Refer to REPAIR, TASK 52-31-14-300-801-A01, TASK 52-31-14-300-802-A01 for the
repair of the protective treatment.

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**For PN’s ALL

TASK 52-31-14-210-807-A01
Electrical Equipment
1. General
A. This check is a visual inspection of the component parts and a check of the spring values.
B. Do an approved nondestructive test if you think there is a crack which is not clearly visible.
C. Refer to the Structural Repair Manual (SRM) for the Cargo Door Structure.

CAUTION : THE LIMITS OF ALLOWABLE DAMAGE ARE ALWAYS RELATED TO THE


NOMINAL MATERIAL THICKNESS OF THE COMPONENT PARTS.

NOTE : Refer to REPAIR, TASK 52-31-14-300-803-A01 for the replacement of the


permanently attached parts.
2. Job Set-up Information
A. Referenced Information
REFERENCE DESIGNATION
TASK 52-31-14-300-803-A01 Replacement of Parts
TASK 52-31-14-100-801-A01 Cleaning
TASK 52-31-14-300-801-A01 Reworking or Machining
TASK 52-31-14-300-802-A01 Repair of the Door Seal
Referenced Information
TABLE 1

3. Procedure

Subtask 52-31-14-210-007-A01
A. Electrical Equipment
(1) Check the electrical harness for damaged attachment parts, chafe marks and other damage.
(a) Chafe marks, damaged attachment parts or other damage are not permitted.
(b) Refer to REPAIR, TASK 52-31-14-100-801-A01, TASK 52-31-14-100-801-A01 for the
removal of the contamination.
(c) Tighten the loose attachments and connections.
(d) Replace the parts of the electrical harness, which have chafe marks or other damage.
(e) Refer to DISASSEMBLY and ASSEMBLY for the replacement of the damaged
electrical harness and attachment parts.

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(2) Check the electrical components for loose attachment, contamination and other damage.
(a) Damage is not permitted.
(b) Tighten the loose attachments.
(c) Refer to CLEANING,TASK 52-31-14-100-801-A01 for the removal of the
contamination.
(d) Refer to DISASSEMBLY and ASSEMBLY for the replacement of the electrical
components.
(3) Check the bonding straps for damage, corrosion, attachment and torsion.
(a) Damage and corrosion are not permitted.
(b) Refer to DISASSEMBLY and ASSEMBLY for the replacement of the damaged or
corroded bonding straps.
(c) Refer to REPAIR,TASK 52-31-14-300-801-A01, TASK 52-31-14-300-802-A01 for the
removal of corrosion on attachment points.
(d) Damaged lacquer coating, incorrect attachment or torsion is not permitted.
(e) Refer to ASSEMBLY for the correct installation of the bonding straps.

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**For PN’s ALL

TASK 52-31-14-210-808-A01
Springs
1. General
A. This check is a visual inspection of the component parts and a check of the spring values.
B. Do an approved nondestructive test if you think there is a crack which is not visible.
C. See the Structural Repair Manual (SRM) for the repair of the Door Structure.

NOTE : See REPAIR TASK 52-31-14-300-803-A01 for the replacement of the permanently
attached parts.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-31-14-300-803-A01 Replacement of Parts
FIGURE 52-31-14-991-010-A FIGURE 52-31-14-991-010-A-Torsion Spring
Referenced Information
TABLE 1

3. Procedure

CAUTION : THE LIMITS OF ALLOWABLE DAMAGE ARE ALWAYS RELATED TO THE


NOMINAL MATERIAL THICKNESS OF THE COMPONENT PARTS.

Subtask 52-31-14-210-008-A01
A. Springs
(1) Check for damage.
(a) Damage is not permitted.
(b) Refer to DISASSEMBLY and ASSEMBLY for the replacement of the springs which
have damage.
(2) Check the spring data.
(a) For the test data, see TABLE 2 and TABLE 3.
(b) For the torsion spring, see FIGURE 52-31-14-991-010-A.

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(c) See the DISASSEMBLY and ASSEMBLY for the replacement of the springs which
have test data that are not in the limits.
IPL FIG. ITEM FREE LENGTH TEST LENGTH LOAD daN (lbf.)
mm (in) mm (in)
IPL_FIGURE_45 Compression spring 61.0 45.20 22.43 - 29.70
45-470 (2.401) (1.780) (50.43 - 66.76)
IPL_FIGURE_45A Compression spring 61.00 45.20 22.43 - 29.70
45A-470 (2.401) (1.780) (50.43 - 66.76)
IPL_FIGURE_45A Compression spring 76.76 55.33 35.62 - 39.37
45A-470 (3.022) (2.178) (80.07 - 88.50)
IPL_FIGURE_53 Compression spring 98.0 78.0 6.07 - 8.09
53-040 (3.858) (3.071) (13.65 - 18.18)
IPL_FIGURE_53A Tension spring 57.80 63.80 5.29 - 7.93
53A-370 (2.275) (2.511) (11.90 - 17.82)
Spring Test Data
TABLE 2

IPL Pos. Angle m.daN lbf.in


Figure Item
A IPL_FIGURE_48
Leg spring A1 68.9 deg. 0.018 - 0.022 1.60 - 1.94
48-110 A2 127.9 deg. 0.032 - 0.040 2.84 - 3.54
B IPL_FIGURE_48A
Leg spring A1 65.0 deg. 0.017 - 0.021 1.51 - 1.85
48A-110 A2 119.0 deg. 0.031 - 0.038 2.75 - 3.36
Leg spring
C IPL_FIGURE_48A A1 41.0 deg. 0.011 - 0.013 0.98 - 1.15
48A-270 A2 68.5 deg. 0.018 - 0.022 1.60 - 1.94
D IPL_FIGURE_48A
Leg spring A1 79.0 deg. 0.020 - 0.024 1.77 - 2.12
48A-380 A2 163.2 deg. 0.042 - 0.050 3.72 - 4.42
Test Data of the Torsion Spring
TABLE 3

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**For PN’s ALL

A1

A2

F_CM_523114_1_0100101_01_00

Torsion Spring
FIGURE-52-31-14-991-010-A01

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TASK 52-31-14-210-809-A01
Placard
1. General
A. This check is a visual inspection of the component parts and a check of the spring values.
B. Do an approved nondestructive test if you think there is a crack which is not clearly visible.
C. Refer to the Structural Repair Manual (SRM) for the Cargo Door Structure.

CAUTION : THE LIMITS OF ALLOWABLE DAMAGE ARE ALWAYS RELATED TO THE


NOMINAL MATERIAL THICKNESS OF THE COMPONENT PARTS.

NOTE : Refer to REPAIR, TASK 52-31-14-300-803-A01 for the replacement of the


permanently attached parts.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-31-14-300-803-A01 Replacement of Parts
Referenced Information
TABLE 1

3. Procedure

Subtask 52-31-14-210-009-A01
A. Identification Plate
(1) Check the identification plate for readability and attachment.
(a) Refer to REPAIR, TASK 52-31-14-300-803-A01 for the replacement of the damaged
identification plate.

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TASK 52-31-14-210-810-A01
Visual Examination
1. General
A. This check is a visual inspection of the component parts and a check of the spring values.
B. Do an approved nondestructive test if you think there is a crack which is not clearly visible.
C. Refer to the Structural Repair Manual (SRM) for the Cargo Door Structure.

CAUTION : THE LIMITS OF ALLOWABLE DAMAGE ARE ALWAYS RELATED TO THE


NOMINAL MATERIAL THICKNESS OF THE COMPONENT PARTS.

NOTE : Refer to TASK 52-31-14-300-801-A01, TASK 52-31-14-300-802-A01, TASK


52-31-14-300-803-A01 for the replacement of the permanently attached parts.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-31-14-300-801-A01 Reworking or Machining
TASK 52-31-14-300-802-A01 Repair of the Door Seal
TASK 52-31-14-300-803-A01 Replacement of Parts
FIGURE 52-31-14-991-011-A FIGURE 52-31-14-991-011-A-Visual Examination of the Surface
Protection and Locking Indication
Referenced Information
TABLE 1

3. Procedure

Subtask 52-31-14-210-010-A01
A. Visual Examination
(1) Examine all screws, bolts, nuts and tapered pins for general condition, wear and other
damage.
(2) Examine all bearings for correct movement without play.
(3) Examine all bushes for wear, scratches, corrosion and correct installation.
(4) Examine all bonding leads for damage and corrosion.
(5) Examine all nut plates for damaged threads, correct attachment and corrosion.
(6) Examine the hoist fittings for defective threads and corrosion.
(7) Examine the insulation for contamination and correct attachment.

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(8) Make sure that the hoses, the water drain valves and holes are clean and not blocked.
(9) Examine the red painted areas of the hand lever assembly, the handle flap and the inside of
the vent door frame for damage.
(10) Examine the lubrication fittings for damage.
(11) Examine the red and green marks on the locking cams for damage (Refer to FIGURE
52-31-14-991-011-A).
(12) Examine the sight glasses installed to the access cover for damage.

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CARGO DOOR CARGO DOOR


INSULATION SEAL

FR24A
(FR52A)

CARGO DOOR
SURFACE PROTECTION

CORROSION PREVENTIVE CORROSION PREVENTIVE


(MATERIAL NO 15−005) (MATERIAL NO 15−007)

CARGO DOOR
STRUCTURE

SAFETY SHAFT
(REFER TO IPL FIGURE 51)

TYPICAL DIRECT VISUAL


LOCKING INDICATION

83 DEG
AREA OF RED MARKING

43 DEG
AREA OF GREEN MARKING

LOCKING CAM
ITEM 40
(REFER TO IPL FIGURE 51)
F_CM_523114_1_0110101_01_00

Visual Examination of the Surface Protection and Locking Indication


FIGURE-52-31-14-991-011-A01

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REPAIR

**For PN’s ALL

TASK 52-31-14-300-801-A01
Reworking or Machining
1. General
-

NOTE : See CHECK and FITS AND CLEARANCES TASK 52-31-14-820-806-A01, TASK
52-31-14-820-807-A01 for the limits of the component parts.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
08ABC1 Aqueous Cleaner-Aircraft Exterior Pressure Spraying -
14SBA1 Textile-Lint free Cotton -
08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
masking material
04CMA2 Wash Primer-- - Structure
04EAC2 Primer Polyurethane Paint-- Corrosion Inhibiting Structure
04JME4 Top Coat Polyurethane-- Grey Internal Structure
10ABC1 Surface Pretreatment-Light Alloys Chemical Conversion Yellow -
12ABE2 Corrosion Preventive Compound-Water Displacing Oily Film System
Consumable Materials
TABLE 1

B. Fixtures, Tools, Test and Support Equipment


REFERENCE DESIGNATION
abrasive cloth
Fixtures, Tools, Test and Support Equipment
TABLE 2

C. Referenced Information
REFERENCE DESIGNATION
TASK 52-31-14-820-806-A01 General
TASK 52-31-14-820-807-A01 Fits and Clearances Table
PMS 01-02-08

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REFERENCE DESIGNATION
PMS 01-02-43
Referenced Information
TABLE 3

3. Procedure

WARNING : BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE


MATERIAL MANUFACTURER’S INSTRUCTIONS AND YOUR LOCAL
REGULATIONS.

CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.

CAUTION : AFTER THE REMOVAL OF THE DAMAGE THE COMPONENTS PARTS MUST BE
IN THE LIMITS. REFER TO CHECK FOR THE LIMITS.

Subtask 52-31-14-320-001-A01
A. Repair of the Scratches and Marks
(1) Hollow out the scratch or the mark to make a shallow groove.

NOTE : Do not remove more material than is necessary and keep the width to a
maximum of 6.0 mm (0.23 in).
(2) Make the groove smooth with abrasive cloth.
(3) Burnish the surface with your hands or with a buffing wheel.
(4) Repair the damaged paintwork as specified in SUBTASK 52-31-14-380-003-A01.

Subtask 52-31-14-320-004-A01
B. Repair of the Corrosion Damage
(1) Clean the corroded and adjacent areas and remove the grease with the Material No.
08ABC1 Aqueous Cleaner-Aircraft Exterior Pressure Spraying -.
(2) Dry the wet areas with a clean, dry Material No. 14SBA1 Textile-Lint free Cotton -.

NOTE : Before you start to repair the corrosion damage, approved persons must make an
analysis of the level of the corrosion damage.
(3) Remove the surface protection from the corroded area with an abrasive cloth.
(4) Remove the corroded material.
(a) Apply masking material around the corroded area.
(b) Remove the corrosion with a synthetic sponge and/or an abrasive cloth.

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(c) Remove the material from the adjacent area, so that the transition to the work area is
smooth and without stress concentrations.
(d) Clean the work area with a clean, dry Material No. 14SBA1 Textile-Lint free Cotton -
made moist with the Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-
Ketone -.
(5) Use a magnifying glass to make sure that all corroded material is removed and that there
are no cracks.

NOTE : It is important that all corroded material is removed before you continue the
work. The smallest corroded area can cause new extended corrosion damage.

NOTE : If you find a defect, you must do an approved nondestructive test.


(6) Repair the damaged paintwork as specified in SUBTASK 52-31-14-380-003-A01.
(7) Remove the masking material.

Subtask 52-31-14-380-003-A01
C. Repair of the Protective Treatment
(1) Repair of the damaged paintwork

NOTE : Do not touch the cleaned area.


(a) Remove the damaged paintwork with an abrasive cloth.
(b) Remove the paint dust.
(c) Clean the work area with a clean, dry Material No. 14SBA1 Textile-Lint free Cotton -
made moist with the Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-
Ketone -.
(d) Let the work area dry.
(e) Apply the Material No. 04CMA2 Wash Primer-- - Structure to the metal surface.
(f) Let the Material No. 04CMA2 Wash Primer-- - Structure dry.
(g) Apply the Material No. 04EAC2 Primer Polyurethane Paint-- Corrosion Inhibiting
Structure.
(h) Let the Material No. 04EAC2 Primer Polyurethane Paint-- Corrosion Inhibiting
Structure dry.
(i) Apply the Material No. 04JME4 Top Coat Polyurethane-- Grey Internal Structure.
(j) Let the Material No. 04JME4 Top Coat Polyurethane-- Grey Internal Structure dry.
(2) Repair of the Anodized Surfaces
(a) Clean the work area with a clean, dry Material No. 14SBA1 Textile-Lint free Cotton -
made moist with the Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-
Ketone -.

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CAUTION : MAKE SURE THAT THE COATING MATERIAL NO. 10ABC1 - SURFACE
PRETREATMENT - LIGHT ALLOYS CHEMICAL CONVERSION YELLOW
DOES NOT GO INTO GAPS OR BELOW FASTENERS WHERE YOU
CANNOT MAKE IT NEUTRAL. COATING WHICH YOU DO NOT MAKE
NEUTRAL CAUSES NEW CORROSION.
(b) Apply the Material No. 10ABC1 Surface Pretreatment-Light Alloys Chemical
Conversion Yellow - to the prepared area and let it work for 3 minutes, see PMS
01-02-08.
(c) Make the area neutral with clean water.
(d) Dry the repaired area with warm air up to a maximum temperature of 60 deg. C (140
deg. F).
(3) Repair of the Corrosion Preventive
(a) Cover the drain vents.
(b) Apply the Material No. Material No. 12ABE2 Corrosion Preventive Compound-Water
Displacing Oily Film System to the components, see PMS 01-02-43.

NOTE : Make sure that the existing drain holes are not blocked.
(c) Remove the cover from the drain vents.

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TASK 52-31-14-300-802-A01
Repair of the Door Seal
1. General
-

NOTE : See CHECK and FITS AND CLEARANCES TASK 52-31-14-820-807-A01 for the limits of
the component parts.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
08BPA1 Non Aqueous Cleaner-Non structural use - -
14SBA1 Textile-Lint free Cotton -
06CMD9 Silicone Adhesive Sealant-General Purpose One part legacy
13XJA1 Laminate Repair Patch-Pax Door Seal - -
14HHB1 Film-Rubber Bonding Polyester Foil -
06CED1 Silicone Adhesive Sealant-Rubber & Plastic Bonding One part -
self-adhesive tape
self-adhesive tape
Consumable Materials
TABLE 1

B. Fixtures, Tools, Test and Support Equipment


REFERENCE DESIGNATION
abrasive cloth
Fixtures, Tools, Test and Support Equipment
TABLE 2

C.Referenced Information
REFERENCE DESIGNATION
TASK 52-31-14-820-807-A01 Fits and Clearances Table
FIGURE 52-31-14-991-012-A FIGURE 52-31-14-991-012-A-Door Seal Repair
FIGURE 52-31-14-991-013-A FIGURE 52-31-14-991-013-A-Door Seal Repair
FIGURE 52-31-14-991-014-A FIGURE 52-31-14-991-014-A-Bonding Block

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REFERENCE DESIGNATION
FIGURE 52-31-14-991-015-A FIGURE 52-31-14-991-015-A-Reinforcement of the Cargo Door Seal
Referenced Information
TABLE 3

3. Procedure

WARNING : BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE


MATERIAL MANUFACTURER’S INSTRUCTIONS AND YOUR LOCAL
REGULATIONS.

CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.

CAUTION : AFTER THE REMOVAL OF THE DAMAGE THE COMPONENTS PARTS MUST BE
IN THE LIMITS. REFER TO CHECK FOR THE LIMITS.

Subtask 52-31-14-300-002-A01
A. Repair of the Door Seal

NOTE : See FIGURE 52-31-14-991-012-A, FIGURE 52-31-14-991-013-A, FIGURE


52-31-14-991-014-A, FIGURE 52-31-14-991-015-A.

CAUTION : MAKE CERTAIN THAT THE SEAL IS TAGGED ’TO BE SUBJECTED TO A


FUSELAGE PRESSURIZATION CHECK’ AFTER INSTALLATION OF THE
DOOR.
(1) Remove the door seal from the seal retainer.
(2) Repair of chafe marks and cuts up to 25.4 mm (1.0 in) that are not in the contact area.

NOTE : See FIGURE 52-31-14-991-012-A.


(a) Drill a stop hole of 2.0 mm (0.078 in) dia. at each end of the cut.
(b) Apply pressure to the seal to open the cut.
(c) Abrade the face of the cut with abrasive cloth.
(d) Carefully remove the first layer of the reinforced tissue from the door seal for a
distance of 10.0 mm (0.4 in) around the cut.
(e) Prepare the surface of the repair area with a very fine abrasive cloth.
(f) Clean the repair area with the Material No. 08BPA1 Non Aqueous Cleaner-Non
structural use - -.
(g) Dry the cleaned area with a clean Material No. 14SBA1 Textile-Lint free Cotton -.

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(h) Apply a thin layer of the Material No. 06CMD9 Silicone Adhesive Sealant-General
Purpose One part legacy to the faces of the cut.
(i) Press the faces of the cut together and let them cure.
(j) Cut a piece of Material No. 13XJA1 Laminate Repair Patch-Pax Door Seal - - to the
size of the repair area.
(k) Apply a thin layer of the Material No. 06CMD9 Silicone Adhesive Sealant-General
Purpose One part legacy to the repair area and fill the stop holes.
(l) Install the prepared replacement tissue to the repair area so that it is as smooth as
the seal surface.
(m) Cover the repair area with a layer of the Material No. 14HHB1 Film-Rubber Bonding
Polyester Foil - and install the seal in the wooden bonding block, see FIGURE
52-31-14-991-014-A.
(n) Use a clamp to compress the seal in the wooden bonding block. Keep the seal in the
bonding block for 24 hours.
(o) Remove the bonding block and the special material from the repair area of the seal.
(p) Polish the repair area with very fine abrasive cloth to get a smooth surface of the seal.
(3) Repair of chafe marks and/or cuts more than 25.4 mm (1.0 in) long or in the contact area,
by replacement of a section, see FIGURE 52-31-14-991-013-A.
(a) Remove the damaged section of the seal.
(b) In straight and curved sections, cut the replacement section of the seal to the same
length as the removed section.

NOTE : Make sure that the quantity of the inflation holes are the same as in the
removed section.
(c) Carefully remove the first layer of the tissue reinforcement from the ends of the seal
and the replacement sections over a length of 25.4 mm (1.0 in)
(d) Make the surfaces of the repair areas rough with an abrasive cloth.
(e) Clean the surface with the Material No. 08BPA1 Non Aqueous Cleaner-Non structural
use - -.
(f) Dry the cleaned area with a clean Material No. 14SBA1 Textile-Lint free Cotton -.
(g) Apply a thin layer of the Material No. 06CMD9 Silicone Adhesive Sealant-General
Purpose One part legacy to the ends of the seals and the replacement sections.
(h) Press and hold the ends of the replacement section and the seal together and let them
cure.
(i) Cut a piece of the Material No.13XJA1 Laminate Repair Patch-Pax Door Seal - - to
the size of the repair areas.

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(j) Apply a thin layer of the Material No. 06CMD9 Silicone Adhesive Sealant-General
Purpose One part legacy to the contact surface of the replacement tissue and the
repair areas.
(k) Install the replacement tissue on the repair areas.
(l) Cover the repair area with a layer of the Material No. 14HHB1 Film-Rubber Bonding
Polyester Foil - and install the seal in the wooden bonding block , see FIGURE
52-31-14-991-014-A.
(m) Compress the seal over a period of 24 hours in the wooden bonding block with a
clamp.
(n) Remove the bonding block and the special material from the repair area of the seal.
(o) Prepare the repair area with very fine abrasive cloth to get a smooth surface of the
seal.
(4) Reinforcement of the door seal, see FIGURE 52-31-14-991-015-A.

CAUTION : MAKE CERTAIN THAT THE SEAL IS TAGGED ’TO BE SUBJECTED TO


A FUSELAGE PRESSURIZATION CHECK’ AFTER INSTALLATION OF
THE DOOR.
(a) Apply self-adhesive tape on both sides of the door seal in the area of the drift pins.
(b) Mark the position of the drift pins on the self-adhesive tape.
(c) Measure the distance X as shown on FIGURE 52-31-14-991-015-A and mark the
position on both sides on another piece of self-adhesive tape on the door seal.
(d) Remove the door seal from the door.
(e) Prepare the door seal as follows:
1 Make a cut 60.0 mm (2.36 in) long into the root of the door seal between FR26
and FR26A.
2 Drill stop holes of dia. 2.0 mm (0.078 in) at the ends of the cut.
(f) Install the additional silicon tube into the door seal as follows:
1 Cut the additional silicon rubber (NSA 3629-8-12) to a length of 3465.0 mm
(136.417 in).
2 Press the seal to open the cut.
3 Carefully push the additional silicon tube into the door seal.
(g) Close the cut in the door seal root as follows:
1 Press the seal to open the cut and very carefully prepare the surfaces of the cut
with fine abrasive cloth.

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2 Apply a thin layer of the Material No. 06CMD9 Silicone Adhesive Sealant-
General Purpose One part legacy or the Material No. 06CED1 Silicone Adhesive
Sealant-Rubber & Plastic Bonding One part - to the cut area and fill the stop
holes.
3 Press the surfaces of the cut together and let them dry for some minutes.
4 Cover the repair area with the Material No. 14HHB1 Film-Rubber Bonding
Polyester Foil - and put the seal in the wooden bonding block.
5 Compress the seal in the wooden bonding block with a clamp for a period of 24
hours.
6 Remove the wooden bonding block and the foil from the cut area of the seal.
7 Prepare the cut area with very fine abrasive cloth to get a smooth surface of the
seal.
8 Install the door seal on the door.
9 Remove the self-adhesive tape from the door seal.

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B
1

C 1 AREA IN WHICH THE FIRST LAYER


OF REINFORCEMENT TISSUE IS REMOVED

SECTION
X B−B
W CONTACT
X
AREA

90DEG
V = DIA STOP HOLE 2.0 mm (0.078 in)
W = MAX LENGTH OF CUT 25.4 mm (1.0 in)
X = MIN REPAIR AREA AROUND CUT 10 mm (0.4 in) REPLACEMENT
TISSUE

F_CM_523114_1_0120101_01_01

Door Seal Repair


FIGURE-52-31-14-991-012-A01

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S = MIN DISTANCE OF 50mm (1.97 in.) FROM


INFLATION HOLE
T = MIN REPAIR LENGTH OF 200mm (7.87 in.)
U = MIN REPAIR LENGTH OF 200mm (7.87 in.)
FOR RADII
Y = MIN ABRADED LENGTH OF REPAIR
AREA 25.4mm (1.0 in.)

A
S
T
Y C
1

A U U
Y

REPLACEMENT
SECTION

C B

SECTION EXISTING DOOR SEAL


C−C
SECTION
EXISTING REPLACEMENT B−B LAYER OF TISSUE
REPLACEMENT
DOOR SEAL SECTION

1
REPLACEMENT TISSUE

1 AREA IN WHICH THE FIRST LAYER


OF REINFORCEMENT TISSUE IS REMOVED SEAM
F_CM_523114_1_0130101_01_00

Door Seal Repair


FIGURE-52-31-14-991-013-A01

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**For PN’s ALL

19.4 mm
(0.763 in)
0.0 mm
in)
39
(R 1.0

UPPER
R

HALF
2 m
(0.55 in)
14.0 mm

.6 m
)
in
(0 .0
16
0.0 mm
in)

LOWER
HALF
59
(R 1.5
R

NOTE: THE BONDING BLOCK CAN BE MANUFACTURED FROM HARDWOOD.


USE THE DIMENSIONS AS DETAILED. LENGTH AS REQUIRED.

F_CM_523114_1_0140101_01_01

Bonding Block
FIGURE-52-31-14-991-014-A01

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**For PN’s ALL

A
A B
X
B
W ADDITIONAL
SILICON TUBE
DRIFT PIN Z
LOCATION

SECTION
B−B

DOOR SEAL

CUT
ADDITIONAL DOOR
SILICON TUBE SEAL

NOTE: W = LENGTH OF REINFORCEMENT SEAL OF 3465 mm (136.417 in)


X = DISTANCE FROM DRIFT PIN LOCATION OF 100 mm (3.939 in)
Z = CUT LENGTH OF 60 mm (2.36 in)
Y = DIA. OF STOP HOLE 2.0 mm (0.078 in)

F_CM_523114_1_0150101_01_01

Reinforcement of the Cargo Door Seal


FIGURE-52-31-14-991-015-A01

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**For PN’s ALL

TASK 52-31-14-300-803-A01
Replacement of Parts
1. General
-

NOTE : See CHECK and FITS AND CLEARANCES TASK 52-31-14-820-806-A01, TASK
52-31-14-820-807-A01 for the limits of the component parts.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
14SBA1 Textile-Lint free Cotton -
08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
06AAA1 Polysulfide Sealant-General Purpose Brushable -
06AAB1 Polysulfide Sealant-General Purpose Fillet -
04QAB2 Coating-- Flexible Structure
05ABF1 Retaining adhesive-Cylindrical fitting Medium strength Low viscosity -
05BAE1 Threadlocking Adhesive-- Medium strength -
06LCG9 Non Hardening Jointing Putty-Medium Temp. Area - -
05ABM1 Retaining adhesive-Cylindrical fitting High strength High viscosity -
05EML7 Epoxy Adhesive-- - Legacy 3
Consumable Materials
TABLE 1

B. Fixtures, Tools, Test and Support Equipment


REFERENCE DESIGNATION
press-tool
Fixtures, Tools, Test and Support Equipment
TABLE 2

C. Referenced Information
REFERENCE DESIGNATION
TASK 52-31-14-820-806-A01 General
TASK 52-31-14-820-807-A01 Fits and Clearances Table
TASK 52-31-14-940-808-A01 SPECIAL TOOLS, FIXTURES AND EQUIPMENT
PMS 01-05-05
PMS 01-05-47

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REFERENCE DESIGNATION
PMS 01-02-41
PMS 01-05-27
PMS 01-04-24
PMS 01-05-04
PMS 01-05-45
PMS 01-02-36
Referenced Information
TABLE 3

3. Procedure

WARNING : BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE


MATERIAL MANUFACTURER’S INSTRUCTIONS AND YOUR LOCAL
REGULATIONS.

WARNING : USE HEAT-INSULATED GLOVES WHEN YOU DO WORK WITH HOT PARTS.
HOT PARTS CAN CAUSE INJURY IF YOU TOUCH THEM WITHOUT SUFFICIENT
PROTECTION. IF AN INJURY OCCURS, HOLD IT IN COLD WATER FOR 10
MINUTES AND GET IMMEDIATE MEDICAL AID.

CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.

CAUTION : AFTER THE REMOVAL OF THE DAMAGE THE COMPONENTS PARTS MUST BE
IN THE LIMITS. REFER TO CHECK FOR THE LIMITS.

Subtask 52-31-14-300-003-A01
A. Replacement of Parts
(1) Replacement of the Pressed-in Bushings

NOTE : The component parts with the pressed-in bushings are given in TABLE 4.

NOTE : If you find a damaged bushing in one hinge assembly, you must replace all the
bushings in the hinge assembly. Use the locally manufactured special tool for the
replacement of the bushings in the hinge assemblies, see TASK
52-31-14-940-808-A01.
COMPONENT PART REPLACEMENT PART
IPL FIG. - ITEM
NAME NAME
45-380 Roller Lever ---
45-390 --- Shouldered Bushing
45A-380 Roller Lever ---
45A-390 --- Shouldered Bushing

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COMPONENT PART REPLACEMENT PART


IPL FIG. - ITEM
NAME NAME
45-520 Universal Joint Latch ---
45-530 --- Shouldered Bushing
45A-520 Universal Joint Latch ---
45A-530 --- Shouldered Bushing
53-020 Spring Sleeve ---
53-030 --- Bushing
--- Door Structure ---
53-260 --- Bushing
53-270 --- Bushing
53-330 --- Bushing
53-340 --- Bushing
--- Door Structure ---
53A-260 --- Bushing
53A-270 --- Bushing
57-020 Beam 4 Cover Assembly ---
57-040 --- Shouldered Bushing
--- Door Structure ---
57-570 --- Drift Pin Bushing
58-360 Lever Assembly ---
58-380 --- Shouldered Bushing
58-390 --- Bushing
58A-360 Lever Assembly ---
58A-380 --- Shouldered Bushing
58A-390 --- Bushing
58B-360 Lever Assembly ---
58B-380 --- Shouldered Bushing
58B-390 --- Bushing
60-020 Latching Hook ---
60-040 --- Shouldered Bushing
60-050 --- Shouldered Bushing
60-160 Bellcrank Assembly ---
60-180 --- Bushing
60-190 --- Shouldered Bushing
66-060 Actuator Arm Assembly ---
66-080 --- Bushing
66-090 --- Shouldered Bushing
66-140 Bracket Assembly ---
66-160 --- Shouldered Bushing
66-170 --- Bushing

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COMPONENT PART REPLACEMENT PART


IPL FIG. - ITEM
NAME NAME
66-180 Actuator Arm Assembly ---
66-200 --- Bushing
66-210 --- Shouldered Bushing
66-220 --- Shouldered Bushing
93-080 Hinge Assembly ---
93-100 --- Bushing
93-110 Hinge Assembly ---
93-130 --- Bushing
93-140 Mid Hinge Assembly ---
93-160 --- Bushing
93-170 --- Shouldered Bushing
94-010 Hinge Assembly ---
94-030 --- Bushing
94-040 Hinge Assembly ---
94-060 --- Bushing
--- Door Structure ---
95-020 --- Bushing
95-030 --- Shouldered Bushing
95-040 --- Shouldered Bushing
95-050 --- Bushing
95-060 --- Shouldered Bushing
95-070 --- Shouldered Bushing
95-110 --- Bushing
95-120 --- Shouldered Bushing
95-130 --- Shouldered Bushing
95-140 --- Bushing
95-150 --- Shouldered Bushing
95-160 --- Shouldered Bushing
95-170 --- Bushing
95-190 --- Bushing
95-200 --- Shouldered Bushing
95-210 --- Shouldered Bushing
95-220 --- Bushing
95-230 --- Shouldered Bushing
95-240 --- Shouldered Bushing
95-280 --- Shouldered Bushing

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COMPONENT PART REPLACEMENT PART


IPL FIG. - ITEM
NAME NAME
--- Door Structure ---
96-020 --- Bushing
96-030 --- Shouldered Bushing
96-040 --- Shouldered Bushing
96-050 --- Bushing
96-060 --- Shouldered Bushing
96-070 --- Shouldered Bushing
96-080 --- Bushing
96-100 --- Bushing
96-110 --- Shouldered Bushing
96-120 --- Shouldered Bushing
96-130 --- Bushing
96-140 --- Shouldered Bushing
96-150 --- Shouldered Bushing
96-170 --- Shouldered Bushing
96-190 --- Shouldered Bushing
96-200 --- Shouldered Bushing
96-230 --- Bushing
96-240 --- Shouldered Bushing
96-250 --- Shouldered Bushing
96-260 --- Bushing
96-270 --- Shouldered Bushing
96-280 --- Shouldered Bushing
96-290 --- Bushing
96-320 --- Shouldered Bushing
96-340 --- Shouldered Bushing
96-360 --- Guide Bush
Pressed-in Bushings
TABLE 4

CAUTION : BE CAREFUL NOT TO CAUSE DAMAGE TO THE EDGES OF THE


COMPONENT BORE.
(a) Remove the bushing from the component part with an applicable press-tool.
(b) Clean the component bore with a clean Material No. 14SBA1 Textile-Lint free Cotton
- made moist with the Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-
Ketone -.
(c) Let the component bore dry.
(d) Visually examine the component bore for damage.

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(e) Install the new bushing, see PMS 01-05-05.

NOTE : You must install the bushing with the Material No. 06AAA1 Polysulfide
Sealant-General Purpose Brushable -, see PMS 01-02-36.
(f) Check the installed bushing for a correct and satisfactory installation.
(g) Carefully remove the unwanted Material No. 06AAA1 Polysulfide Sealant-General
Purpose Brushable - from the surfaces of the component part and the bushing with a
clean Material No. 14SBA1 Textile-Lint free Cotton - made moist with the Material
No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -.
(h) Apply the Material No. 06AAB1 Polysulfide Sealant-General Purpose Fillet - to the
joint between the component bore and the bushing, see PMS 01-05-47.
(i) Let the Material No. 06AAB1 Polysulfide Sealant-General Purpose Fillet - dry.
(j) Apply the Material No. 04QAB2 Coating-- Flexible Structure to the Material No.
06AAB1 Polysulfide Sealant-General Purpose Fillet -, see PMS 01-02-41.
(k) Let the Material No. 04QAB2 Coating-- Flexible Structure dry.
(2) Replacement of the Bonded-in Bearings

NOTE : The component parts with the bonded-in bearings are given in TABLE 5.
COMPONENT PART REPLACEMENT PART
IPL FIG. - ITEM
NAME NAME
45-020 Lever Assembly ---
45-100 --- Bearing
45-520 Universal Joint Latch ---
45-590 --- Bearing
45A-520 Universal Joint Latch ---
45A-590 --- Bearing
45A-630 Bracket ---
45A-710 --- Bearing
45A-640 Serrated Lever ---
45A-710 --- Bearing
51-060 Hinged Lever ---
51-070 --- Bearing
54-080 Hinged Lever ---
54-090 --- Bearing
57-060 Lever ---
57-070 --- Bearing
57-300 Link Lever ---
57-310 --- Bearing
57-330 Link Lever ---
57-340 --- Bearing

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COMPONENT PART REPLACEMENT PART


IPL FIG. - ITEM
NAME NAME
57-510 Link Lever ---
57-520 --- Bearing
57-540 Link Lever ---
57-550 --- Bearing
58-020 Connecting Rod ---
58-030 --- Bearing
58A-020 Connecting Rod ---
58A-030 --- Bearing
58B-020 Connecting Rod ---
58B-030 --- Bearing
58-170 Serrated Lever ---
58-180 --- Bearing
58A-170 Serrated Lever ---
58A-180 --- Bearing
58B-170 Serrated Lever ---
58B-180 --- Bearing
63-170 Link Lever ---
63-180 --- Bearing
63A-170 Link Lever ---
63A-180 --- Bearing
Bonded-in Bearings
TABLE 5

(a) Remove the bearing from the component with an applicable tool.

CAUTION : HANDLING OF SURFACE AFTER DEGREASING WILL IMPAIR


BONDING.
(b) Clean the component bore with a clean Material No. 14SBA1 Textile-Lint free Cotton
- made moist with the Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-
Ketone -.

NOTE : Use a wooden scraper or a plastic scraper to remove the old Material No.
05ABF1 Retaining adhesive-Cylindrical fitting Medium strength Low
viscosity -.
(c) Carefully clean the outer ring of the new bearing with a clean Material No. 14SBA1
Textile-Lint free Cotton -made moist with the Material No. 08BBF1 Non Aqueous
Cleaner-- Methyl-Ethyl-Ketone -.

CAUTION : DO NOT TOUCH THE BONDING SURFACES. CONTAMINATION CAN


CAUSE AN UNSATISFACTORY BOND.

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(d) Install the bearing in the component, see PMS 01-05-27.

NOTE : You must install the bearing with the Material No. 05ABF1 Retaining
adhesive-Cylindrical fitting Medium strength Low viscosity -.
(e) When the bearing is installed, apply a small quantity of the Material No. 05ABF1
Retaining adhesive-Cylindrical fitting Medium strength Low viscosity - to the space
between the bearing and the component.
(f) Examine the bond and make sure that the bearing is correctly installed.
(g) Remove the unwanted Material No. 05ABF1 Retaining adhesive-Cylindrical fitting
Medium strength Low viscosity - from the bearing and the component with a clean
Material No. 14SBA1 Textile-Lint free Cotton - made moist with the Material No.
08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -.
(h) Keep the parts at a room temperature for at least 30 minutes and let the part cure,
see PMS 01-05-27.

NOTE : Keep the component in such a position so that the bond can cure.
(i) Do not put a load on the bonded bearing until it has cured for 24 hours at room
temperature.
(j) Apply the Material No. 06AAB1 Polysulfide Sealant-General Purpose Fillet - to the
joint between the component bore and the bearing, see PMS 01-05-47.
(k) Let the Material No. 06AAB1 Polysulfide Sealant-General Purpose Fillet - dry.
(l) Apply the Material No. 04QAB2 Coating-- Flexible Structure to the Material No.
06AAB1 Polysulfide Sealant-General Purpose Fillet -, see PMS 01-02-41.
(m) Let the Material No. 04QAB2 Coating-- Flexible Structure dry.
(3) Replacement of the Bonded-in Bushing

NOTE : The component part with the bonded-in bushings are given in TABLE 6.
COMPONENT PART REPLACEMENT PART
IPL FIG. - ITEM
NAME NAME
48-010 Hand lever ---
48-070 --- Shouldered Bushing
48-210 --- Bushing
48-030 Stop ---
48-070 --- Shouldered Bushing
48-100 Handle Flap ---
48-210 --- Bushing
48A-010 Hand lever ---
48A-210 --- Bushing
48A-240 --- Bushing

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COMPONENT PART REPLACEMENT PART


IPL FIG. - ITEM
NAME NAME
48A-030 Stop ---
48A-070 --- Shouldered Bushing
48A-100 Handle Flap ---
48A-210 --- Bushing
48A-320 --- Bushing
Bonded-in Bushings
TABLE 6

(a) Heat the component part to a maximum temperature of 120 deg. C (248 deg. F) to
soften the bond of the bushing.
(b) Remove the bushing with a suitable tool.
(c) Clean the component bore and the new bushing with a clean Material No. 14SBA1
Textile-Lint free Cotton - made moist with the Material No. 08BBF1 Non Aqueous
Cleaner-- Methyl-Ethyl-Ketone -.

NOTE : You must use a nonmetallic scraper to remove the unwanted Material No.
05ABF1 Retaining adhesive-Cylindrical fitting Medium strength Low
viscosity -.

CAUTION : DO NOT TOUCH THE BONDING SURFACES. CONTAMINATION CAN


CAUSE AN UNSATISFACTORY BOND.
(d) Dry the component bore and the bushing with a clean, dry Material No. 14SBA1
Textile-Lint free Cotton -.
(e) Install the new bushing, see PMS 01-05-27.

NOTE : You must install the bushing with the Material No. 05ABF1 Retaining
adhesive-Cylindrical fitting Medium strength Low viscosity -.
(f) Apply the Material No. 04QAB2 Coating-- Flexible Structure to the space between
the bushing and the component part, see PMS 01-02-41.
(4) Replacement of the Hinge Assembly

NOTE : A detailed procedure for the replacement will be issued later.


(5) Replacement of the Riveted Parts
(a) Replace the riveted parts, see PMS 01-04-24.
(6) Replacement of the Threaded Inserts

NOTE : The component parts with the threaded inserts are given in TABLE 7.

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COMPONENT PART REPLACEMENT PART


IPL FIG. - ITEM
NAME NAME
--- Door Structure ---
33-250 --- Threaded Insert
48-020 Sequence Cam ---
48-190 --- Threaded Insert
48A-020 Sequence Cam ---
48A-190 --- Threaded Insert
--- Door Structure ---
95-260 --- Threaded Insert
--- Door Structure ---
96-210 --- Threaded Insert
96-370 --- Threaded Insert
Threaded Inserts
TABLE 7

(a) Replace the threaded inserts, see PMS 01-05-04.


(7) Replacement of the HELI-COIL Threaded Inserts

NOTE : The component parts with the HELI-COIL threaded inserts are given in TABLE
8.
COMPONENT PART REPLACEMENT PART
IPL FIG. - ITEM
NAME NAME
48A-100 Handle Flap ---
48A-350 --- Threaded Insert
66-070 Actuator Arm ---
66-100 --- Threaded Insert
66-190 Actuator Arm ---
66-230 --- Threaded Insert
--- Door Structure ---
95-090 --- Threaded Insert
--- Door Structure ---
96-300 --- Threaded Insert
HELI-COIL Threaded Inserts
TABLE 8

(a) Carefully remove the fractured inserts.


(b) Install the new HELI-COIL threaded inserts, see PMS 01-05-45.

NOTE : Do the replacement with a HELI-COIL tool set.

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NOTE : You must use the Material No. 06LCG9 Non Hardening Jointing Putty-
Medium Temp. Area - - when you install the HELI-COIL threaded inserts,
see PMS 01-05-47.
(8) Replacement of the Lubrication Fittings

NOTE : The component parts with the lubrication fittings are given in TABLE 9.
COMPONENT PART REPLACEMENT PART
IPL FIG. - ITEM
NAME NAME
45-250 Shaft ---
45-610 --- Lubrication Fitting
45A-250 Shaft ---
45A-610 --- Lubrication Fitting
--- Door Structure ---
57-580 --- Lubrication Fitting
60-020 Latching Hook ---
60-030 --- Lubrication Fitting
60-170 Bellcrank ---
60-200 --- Lubrication Fitting
Lubrication Fittings
TABLE 9

(a) Remove the damaged or worn lubrication fitting from the component.
(b) Clean the component bore with a clean Material No. 14SBA1 Textile-Lint free Cotton
- made moist with the Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-
Ketone -.
(c) Apply the Material No. 05BAE1 Threadlocking Adhesive-- Medium strength - to the
thread of the lubrication fitting.
(d) Install the lubrication fitting in the component and tighten.
(9) Replacement of the Bonded-in Insert

NOTE : The component part with the bonded-in insert is given in TABLE 10.
COMPONENT PART REPLACEMENT PART
IPL FIG. - ITEM
NAME NAME
48-010 Hand lever ---
48-090 --- Insert
48A-010 Hand lever ---
48A-090 --- Insert
Bonded-in Insert
TABLE 10

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(a) Remove the damaged insert from the component part with an applicable tool.
(b) Clean the component bore and the new insert with a clean Material No. 14SBA1
Textile-Lint free Cotton - made moist with the Material No. 08BBF1 Non Aqueous
Cleaner-- Methyl-Ethyl-Ketone -.

NOTE : You must use a nonmetallic scraper to remove the unwanted Material No.
05ABM1 Retaining adhesive-Cylindrical fitting High strength High viscosity
-.

CAUTION : DO NOT TOUCH THE BONDING SURFACES. CONTAMINATION CAN


CAUSE AN UNSATISFACTORY BOND.
(c) Dry the component bore and the insert with a clean, dry Material No. 14SBA1
Textile-Lint free Cotton -.
(d) Install the insert, see PMS 01-05-27.

NOTE : You must install the insert with the Material No. 05ABM1 Retaining
adhesive-Cylindrical fitting High strength High viscosity -.
(e) Apply the Material No. 04QAB2 Coating-- Flexible Structure to the space between
the insert and the component part, see PMS 01-02-41.
(10) Replacement of the Identification Plate
(a) Replace the bonded identification plate as follows:

NOTE : The component part with the bonded identification plate is given in TABLE
11.
COMPONENT PART REPLACEMENT PART
IPL FIG. - ITEM
NAME NAME
--- Compartment Door ---
01-070 --- Identification Plate
Bonded Identification Plate
TABLE 11

1 Record the data of the old door identification plate.


2 Remove the damaged or loose identification plate with a nonmetallic scraper.

CAUTION : DO NOT TOUCH THE BONDING SURFACES. CONTAMINATION


CAN CAUSE AN UNSATISFACTORY BOND.
3 Clean the bonding area with a clean Material No. 14SBA1 Textile-Lint free
Cotton - made moist with the Material No. 08BBF1 Non Aqueous Cleaner--
Methyl-Ethyl-Ketone -.

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4 Apply the Material No. 05EML7 Epoxy Adhesive-- - Legacy 3 to the bonding
surface, see the manufacturers instructions.
5 Align and install the identification plate to the bonding surface.
6 Remove the unwanted Material No. 05EML7 Epoxy Adhesive-- - Legacy 3 from
the edges of the identification plate, with a clean Material No. 14SBA1 Textile-
Lint free Cotton - made moist with the Material No. 08BBF1 Non Aqueous
Cleaner-- Methyl-Ethyl-Ketone -.

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ASSEMBLY

**For PN’s D5237175000000 D5237175000200 D5237175000400 D5237175000600 D5237175000800


D5237175001000 D5237175001200

TASK 52-31-14-400-801-A01
Installation of the Identification Plate, the Insulation and the Door Seal
1. General
A. When there is no torque value specified, use a standard torque value.
-

NOTE : For the standard torque values, see PMS 01-05-66.


2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
12ABC1 Corrosion Preventive Compound-Water Displacing Soft Film -
Consumable Materials
TABLE 1

B. Referenced Information
REFERENCE DESIGNATION
TASK 52-31-14-300-803-A01 Replacement of Parts
PMS 01-05-66
PMS 01-02-43
Referenced Information
TABLE 2

3. Procedure

WARNING : BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE


MATERIAL MANUFACTURER’S INSTRUCTIONS AND YOUR LOCAL
REGULATIONS.

CAUTION : USE ONLY SPECIFIED MATERIALS OR THEIR EQUIVALENTS.

Subtask 52-31-14-410-004-A01
A. Installation of the Identification Plate, the Insulation and the Door Seal

NOTE : See TBD, IPL_FIGURE_30.

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NOTE : For the replacement of the identification plate 01-070, see REPAIR TASK
52-31-14-300-803-A01.

WARNING : IF THE DOOR SEAL IS NOT INSTALLED IN THE CORRECT POSITION, THE
CABIN PRESSURE CAN DECREASE. THIS CAN RESULT IN A DISRUPTION
OF THE FLIGHT.
(1) Install the door seal 30-160 as follows:
(a) If you removed the door seal 30-160 during the disassembly procedure, install it
correctly in its retainer on the door structure, see REPAIR TASK 52-31-14-300-803-
A01.
(2) Install the insulation 30-070, 30-075, 30-080, 30-090, 30-100, 30-110 and 30-120 as
follows:
(a) Before you install the insulation 30-070, 30-075, 30-080, 30-090, 30-100, 30-110 and
30-120, make sure that the Material No. 12ABC1 Corrosion Preventive Compound-
Water Displacing Soft Film - is applied to the inner surfaces of the door structure, see
PMS 01-02-43.
(b) Put the insulation 30-070, 30-075, 30-080, 30-090, 30-100, 30-110 and 30-120 in
position on the door structure.
(c) Put the fire protection lining assembly 30-010 in position and attach it with the hook
tapes 30-140 and the loop tapes 30-150.
(d) Install the fire protection lining assembly 30-010 with the stud assemblies 30-020 and
30-060.
(3) Install the cover 30-170 as follows:
(a) Put the spacers 30-200 in position on the door structure and install the cover 30-170
with the washers 30-190 and the screws 30-180.
(b) Tighten the screws 30-180.

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**For PN’s D5237175001400 D5237175001600 D5237175001800

TASK 52-31-14-400-801-B01
Installation of the Identification Plate, the Insulation and the Door Seal
1. General
A. When there is no torque value specified, use a standard torque value.
-

NOTE : For the standard torque values, see PMS 01-05-66.


2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
12ABC1 Corrosion Preventive Compound-Water Displacing Soft Film -
Consumable Materials
TABLE 1

B. Referenced Information
REFERENCE DESIGNATION
TASK 52-31-14-300-803-A01 Replacement of Parts
PMS 01-05-66
PMS 01-02-43
Referenced Information
TABLE 2

3. Procedure

WARNING : BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE


MATERIAL MANUFACTURER’S INSTRUCTIONS AND YOUR LOCAL
REGULATIONS.

CAUTION : USE ONLY SPECIFIED MATERIALS OR THEIR EQUIVALENTS.

Subtask 52-31-14-410-003-A01
A. Installation of the Identification Plate, the Insulation and the Door Seal

NOTE : See TBD, IPL_FIGURE_30A.

NOTE : For the replacement of the identification plate 01-070, see REPAIR TASK
52-31-14-300-803-A01.

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WARNING : IF THE DOOR SEAL IS NOT INSTALLED IN THE CORRECT POSITION, THE
CABIN PRESSURE CAN DECREASE. THIS CAN RESULT IN A DISRUPTION
OF THE FLIGHT.
(1) Install the door seal 30A-160 as follows:
(a) If you removed the door seal 30A-160 during the disassembly procedure, install it
correctly in its retainer on the door structure, see REPAIR TASK 52-31-14-300-803-
A01.
(2) Install the insulation 30A-070, 30A-075, 30A-080, 30A-090, 30A-100 and 30A-110 as
follows:
(a) Before you install the insulation 30A-070, 30A-075, 30A-080, 30A-090, 30A-100 and
30A-110 make sure that the Material No. 12ABC1 Corrosion Preventive Compound-
Water Displacing Soft Film - is applied to the inner surfaces of the door structure, see
PMS 01-02-43.
(b) Put the insulation 30A-070, 30A-075, 30A-080, 30A-090, 30A-100 and 30A-110 in
position on the door structure.
(c) Put the fire protection lining assembly 30A-010 in position and attach it with the self
adhesive tape 30A-125.
(d) Install the fire protection lining assembly 30A-010 with the studs 30A-060.
(3) Install the cover assembly 30A-170 as follows:
(a) Put the spacers 30A-200 in position on the door structure and install the cover
assembly 30A-170 with the washers 30A-190 and the screws 30A-180.
(b) Tighten the screws 30A-180.

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**For PN’s ALL

TASK 52-31-14-400-802-A01
Assembly and Installation of the Access Panel
1. General
A. When there is no torque value specified, use a standard torque value.
-

NOTE : For the standard torque values, see PMS 01-05-66.


2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
14SBA1 Textile-Lint free Cotton -
08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
06AEA1 Polysulfide Sealant-Low Adhesion Brushable -
06AAA1 Polysulfide Sealant-General Purpose Brushable -
06AAB1 Polysulfide Sealant-General Purpose Fillet -
Consumable Materials
TABLE 1

B. Referenced Information
REFERENCE DESIGNATION
PMS 01-05-66
PMS 01-02-37
PMS 01-02-36
PMS 01-05-47
Referenced Information
TABLE 2

3. Procedure

WARNING : BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE


MATERIAL MANUFACTURER’S INSTRUCTIONS AND YOUR LOCAL
REGULATIONS.

CAUTION : USE ONLY SPECIFIED MATERIALS OR THEIR EQUIVALENTS.

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Subtask 52-31-14-400-002-A01
A. Assembly and Installation of the Access Panel

NOTE : See IPL_FIGURE_33.


(1) Install the sight glasses 33-060 as follows:
(a) If you removed a damaged sight glass 33-060 during the disassembly procedure,
continue as follows:
1 Clean the mating surfaces of the sheet 33-050 and the sight glass 33-060 with a
clean Material No. 14SBA1 Textile-Lint free Cotton - made moist with the
Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone - and let
them dry.
2 Apply the Material No. 06AAA1 Polysulfide Sealant-General Purpose Brushable -
to the mating surfaces of the sheet 33-050 and the sight glass 33-060, see PMS
01-02-36.
3 Apply the Material No. 06AAA1 Polysulfide Sealant-General Purpose Brushable -
to the shaft of the screws 33-030, see PMS 01-02-36.
4 Install the screws 33-030, the sight glass 33-060, the sheet 33-050 and the nuts
33-040 on the access cover 33-020.
5 Tighten the nuts 33-040.
6 Apply the Material No. 06AAB1 Polysulfide Sealant-General Purpose Fillet - to
the space between the sheet 33-050, the sight glass 33-060 and the access cover
33-020, see PMS 01-05-47.
7 Let the Material No. 06AAB1 Polysulfide Sealant-General Purpose Fillet - dry.
(2) Install the adjusting screws 33-220 as follows:
(a) If you removed the adjusting screws 33-220 during the disassembly procedure continue
as follows:
1 Install the new tab washer 33-240, the nut 33-230 and the adjusting screw
33-220 on the door structure.
2 Attach a tag which tells persons to safety the adjusting screw 33-220, the nut
33-230 and the tab washer 33-240 after the final installation of the door on the
aircraft.
(3) Install the access covers 33-200 as follows:
(a) Clean the mating surfaces of the access cover 33-200 and the door structure with a
clean Material No. 14SBA1 Textile-Lint free Cotton - made moist with the Material
No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone - and let them dry.
(b) Apply the Material No. 06AEA1 Polysulfide Sealant-Low Adhesion Brushable - to the
mating surface of the access cover 33-200, see PMS 01-02-37.

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(c) Apply the Material No. 06AAA1 Polysulfide Sealant-General Purpose Brushable - to
the shaft of the screws 33-210, see PMS 01-02-36.
(d) Install the access cover 33-200 with the screws 33-210 on the door structure.
(e) Tighten the screws 33-210.
(4) Install the access panel 33-010 and the access cover assembly 33-140 as follows:
(a) Install the access panel 33-010 with the studs 33-070, 33-100 and 33-110 on the door
structure.
(b) Install the access cover assembly 33-140 with the washers 33-180 and the screws
33-170 and 33-190 on the door structure.

NOTE : Install the screws 33-170 and 33-190 in the positions recorded during the
disassembly procedure.
(c) Tighten the screws 33-170 and 33-190.

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**For PN’s ALL

TASK 52-31-14-400-803-A01
Installation of the X-Stops, the Sealing Plate and the Protective Plugs
1. General
A. When there is no torque value specified, use a standard torque value.
-

NOTE : For the standard torque values, see PMS 01-05-66.


2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
14SBA1 Textile-Lint free Cotton -
08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
06AAC1 Polysulfide Sealant-General Purpose Interfay -
06AAA1 Polysulfide Sealant-General Purpose Brushable -
06AEA1 Polysulfide Sealant-Low Adhesion Brushable -
06AAB1 Polysulfide Sealant-General Purpose Fillet -
Consumable Materials
TABLE 1

B. Referenced Information
REFERENCE DESIGNATION
PMS 01-05-66
PMS 01-02-36
PMS 01-02-37
PMS 01-05-47
Referenced Information
TABLE 2

3. Procedure

WARNING : BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE


MATERIAL MANUFACTURER’S INSTRUCTIONS AND YOUR LOCAL
REGULATIONS.

CAUTION : USE ONLY SPECIFIED MATERIALS OR THEIR EQUIVALENTS.

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Subtask 52-31-14-400-003-A01
A. Installation of the X-Stops, the Sealing Plate and the Protective Plugs

NOTE : See IPL_FIGURE_36.


(1) Install the X-stops 36-140 and 36-150 as follows:
(a) Clean the mating surfaces of the X-stops 36-140 and 36-150 and the door structure
and the shafts of the screws 36-090, 36-130 and 36-160 with a clean Material No.
14SBA1 Textile-Lint free Cotton - made moist with the Material No. 08BBF1 Non
Aqueous Cleaner-- Methyl-Ethyl-Ketone - and let them dry.
(b) Apply the Material No. 06AAC1 Polysulfide Sealant-General Purpose Interfay - to the
mating surfaces of the X-stops 36-140 and 36-150, see PMS 01-02-36.
(c) Apply the Material No. 06AAA1 Polysulfide Sealant-General Purpose Brushable - to
the shafts of the screws 36-090, 36-130 and 36-160, see PMS 01-02-36.
(d) Put the X-stops 36-140 and 36-150 in position on the door structure and install the
screws 36-090, 36-130 and 36-160, the washers 36-100, 36-120 and 36-170 and the
nuts 36-110 and 36-180.
(e) Tighten the nuts 36-110 and 36-180.
(f) Remove the unwanted Material No. 06AAC1 Polysulfide Sealant-General Purpose
Interfay - with a clean Material No. 14SBA1 Textile-Lint free Cotton - made moist
with the Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -.
(2) Install the sealing plate 36-200 as follows:

NOTE : The sealing plate 36-200 must be installed after the installation of the door.
(a) Clean the mating surfaces of the sealing plate 36-200 and the door structure and the
shafts of the screws 36-190 with a clean Material No. 14SBA1 Textile-Lint free
Cotton - made moist with the Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-
Ethyl-Ketone - and let them dry.
(b) Apply the Material No. 06AEA1 Polysulfide Sealant-Low Adhesion Brushable - to the
mating surface of the sealing plate 36-200, see PMS 01-02-37.
(c) Apply the Material No. 06AAA1 Polysulfide Sealant-General Purpose Brushable - to
the shafts of the screws 36-190, see PMS 01-02-36.
(d) Put the sealing plate 36-200 in position on the door structure and install the screws
36-190, the washers 36-120 and the nuts 36-110.
(e) Tighten the nuts 36-110.
(f) Remove the unwanted Material No. 06AEA1 Polysulfide Sealant-Low Adhesion
Brushable - with a clean Material No. 14SBA1 Textile-Lint free Cotton - made moist
with the Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -.

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(3) Install the protective plugs 36-070 and 36-080 as follows:


(a) Clean the mating surfaces of the protective plugs 36-070 and 36-080 and the door
structure with a clean Material No. 14SBA1 Textile-Lint free Cotton - made moist
with the Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone - and let
it dry.
(b) Install the protective plugs 36-070 and 36-080 on the door structure.
(c) Apply the Material No. 06AAB1 Polysulfide Sealant-General Purpose Fillet - to the
space between the protective plugs 36-070 and 36-080 and the door structure, see
PMS 01-05-47.
(4) Install the plugs 36-060 as follows:
(a) Attach a tag that tells persons to install the plugs 36-060 flush with the door skin
after the final installation of the door on the aircraft.
(5) Install the setscrews 36-030, 36-040 and 36-050 as follows:
(a) Clean the threads of the setscrews 36-030, 36-040 and 36-050 and the door structure
with a clean Material No. 14SBA1 Textile-Lint free Cotton - made moist with the
Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone - and let them
dry.
(b) Apply the Material No. 06AAB1 Polysulfide Sealant-General Purpose Fillet - to the
threads of the setscrews 36-030, 36-040 and 36-050 and the door structure, see PMS
01-05-47.
(c) Install the setscrews 36-030, 36-040 and 36-050.

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**For PN’s D5237175000000 D5237175000200 D5237175000400 D5237175000600 D5237175000800


D5237175001000 D5237175001200 D5237175001400 D5237175001600

TASK 52-31-14-400-804-A01
Installation of the Door Handle Mechanism
1. General
A. When there is no torque value specified, use a standard torque value.
-

NOTE : For the standard torque values, see PMS 01-05-66.


2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
03HBD9 Synthetic Ester base Grease-General Purpose Low Temp -
03JBA1 Silicone base Grease-General Purpose - -
14SBA1 Textile-Lint free Cotton -
08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
06AEA1 Polysulfide Sealant-Low Adhesion Brushable -
Consumable Materials
TABLE 1

B. Referenced Information
REFERENCE DESIGNATION
TASK 52-31-14-800-801-A01 Adjustment of the Hand Lever Assembly
PMS 01-05-66
PMS 01-05-44
PMS 01-05-03
PMS 01-02-37
Referenced Information
TABLE 2

3. Procedure

WARNING : BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE


MATERIAL MANUFACTURER’S INSTRUCTIONS AND YOUR LOCAL
REGULATIONS.

CAUTION : USE ONLY SPECIFIED MATERIALS OR THEIR EQUIVALENTS.

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Subtask 52-31-14-400-004-A01
A. Installation of the Door Handle Mechanism

NOTE : See IPL_FIGURE_45.


(1) Install the bolt 45-270 as follows:
(a) If you removed the bolt 45-270 during the disassembly procedure, install the bolt
45-270, the washer 45-220 and the nut 45-110.
(2) Install the catching hook 45-490 as follows:
(a) Put the sheet 45-480 in position on the door structure and install the catching hook
45-490 with the washers 45-120 and the bolts 45-500

NOTE : Use the thickness of the sheet 45-480 as recorded during the disassembly
procedure.
(b) Tighten the bolts 45-500.

NOTE : If necessary adjust the catching hook 45-490, see ASSEMBLY TASK
52-31-14-800-801-A01.
(3) Install the rod assemblies 45-160 and 45-600 as follows:
(a) Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to the shaft of the bolts 45-200.
(b) Put the fork-end of the rod assembly 45-600 in position on the latching shaft and
install the washer 45-210, the bolt 45-200, the washer 45-190 and the nut 45-180.
(c) Tighten the nut 45-180.
(d) Put the fork-end of the rod assembly 45-160 in position on the locking shaft and
install the washer 45-210, the bolt 45-200, the washer 45-190 and the nut 45-180.
(e) Tighten the nut 45-180.
(f) Safety the nuts 45-180 with the new cotter pins 45-170, see PMS 01-05-44.
(4) Assemble the roller lever assembly 45-370 as follows:
(a) Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to the bore of the roller 45-400 and the shaft of the bolt 45-440.
(b) Put the roller 45-400 in position in the roller lever 45-380 and install the washer
45-430, the bolt 45-440 and the nut 45-410.
(c) Tighten the nut 45-410.
(d) Make sure that the roller 45-400 moves freely.
(e) Safety the nut 45-410 with the new cotter pin 45-420, see PMS 01-05-44.

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(5) Install the shaft 45-360 as follows:


(a) Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to the mating surfaces of the shaft 45-360 and the bushings 45-390 and
45-530.
(b) Install the shaft 45-360, the universal joint assembly 45-510, the roller lever assembly
45-370 and the universal joint lock 45-240 on the door structure.

NOTE : Make sure that:


- The attachment holes are aligned
- The universal joint lock 45-240 is in the same position on the shaft 45-360 as
recorded during the disassembly procedure.
(c) Install the bolt 45-230, the washer 45-220 and the nut 45-110 on the universal joint
lock 45-240 and tighten the nut 45-110.

WARNING : YOU MUST INSTALL THE COMPRESSION SPRING WITH LOAD.


(6) Install the compression spring 45-470 as follows:
(a) Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to the shaft of the spring bolt 45-460.
(b) Install the compression spring 45-470 on the spring bolt 45-460.
(c) Install the spring bolt 45-460 with the compression spring 45-470 in the hole in the
door structure.
(d) Press the spring bolt 45-460 down against the compression spring 45-470.
(e) Install the locally made bush and a mounting nut (e.g. NAS 509-4) on the thread of
the spring bolt 45-460 to compensate the load of the compression spring 45-470 for
installation.
(f) Put the spring bolt 45-460 in position in the roller lever assembly 45-370 and install
the bolt 45-450, the washer 45-120 and the nut 45-110.
(g) Tighten the nut 45-110.
(h) Remove the locally made bush and the mounting nut.
(7) Assemble and install the lever assembly 45-020 as follows:
(a) Assemble the lever assembly 45-020 as follows:
1 Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose
Low Temp - to the locating pins 45-050.
2 Put the actuating unit 45-040 in position on the bracket 45-030 and the lever
45-090.
3 Install the washers 45-080, the locating pins 45-050 and the washers 45-070.

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4 Safety the locating pins 45-050 with the new cotter pins 45-060, see PMS
01-05-44.

WARNING : YOU MUST INSTALL THE LEVER ASSEMBLY WITH LOAD.


(b) Install the lever assembly 45-020 as follows:
1 Clean the mating surfaces of the bracket 45-030 and the door structure with a
clean Material No. 14SBA1 Textile-Lint free Cotton - made most with the
Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone - and let it
dry.
2 Apply the Material No. 06AEA1 Polysulfide Sealant-Low Adhesion Brushable -
to the mating surfaces of the bracket 45-030 and the door structure, see PMS
01-02-37.
3 Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose
Low Temp - to the inner diameter of the lever 45-090.
4 Put the bracket 45-030 in position on the door structure and install the washers
45-120, the bolts 45-130, the washers 45-120 and the nuts 45-110.
5 Tighten the nuts 45-110.
6 Put the lever 45-090 in position on the shaft 45-360 as recorded during the
disassembly procedure.

NOTE : Make sure that the attachment holes in the lever 45-090 and in the
shaft 45-360 are aligned.
7 Install the bolt 45-230, the washer 45-220 and the nut 45-110 in the lever
45-090 and the shaft 45-360.
8 Tighten the nut 45-110.
(c) Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to the shaft of the bolts 45-200 and 45-580 and the inner side of the fork-
ends of the rod assemblies 45-160 and 45-600.
(d) Put the rod assembly 45-600 in position on the universal joint latch 45-520 and install
the washer 45-570, the bolt 45-580, the washer 45-560 and the nut 45-550.
(e) Tighten the nut 45-550 and safety with the new cotter pin 45-540, see PMS
01-05-44.
(f) Put the rod assembly 45-160 in position on the lever 45-090 and install the washer
45-210, the bolt 45-200, the washer 45-190 and the nut 45-180.
(g) Tighten the nut 45-180 and safety with the new cotter pin 45-170, see PMS
01-05-44.

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(8) Install the hand lever assembly 45-010 as follows:


(a) Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to the outer surface of the shaft 45-250.
(b) Apply the Material No. 03JBA1 Silicone base Grease-General Purpose - - to the
contact surfaces of the hand lever assembly 45-010 and the universal joint lock
45-240, the roller lever assembly 45-370 and the universal joint assembly 45-510.
(c) Install the shaft 45-250 and the spacer washers 45-260 and 45-280 or 45-281 or
45-282 or 45-283 or 45-284 or 45-285 or 45-286 or 45-287 as recorded during the
disassembly procedure.
(d) Measure and adjust the clearance ”A” between the hand lever assembly 45-010 and
the door structure, see ASSEMBLY TASK 52-31-14-800-801-A01.
(e) Put the new lock washer 45-150 in position on the door structure and in the slot of
the shaft 45-250.
(f) Safety the lock washer 45-150 with the bolts 45-140, see PMS 01-05-03.
(g) Tighten the bolts 45-140.
(h) Make sure that the hand lever assembly 45-010 is flush with the door surface, see
ASSEMBLY TASK 52-31-14-800-801-A01.

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**For PN’s D5237175001800

TASK 52-31-14-400-804-B01
Installation of the Door Handle Mechanism
1. General
A. When there is no torque value specified, use a standard torque value.
-

NOTE : For the standard torque values, see PMS 01-05-66.


2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
03HBD9 Synthetic Ester base Grease-General Purpose Low Temp -
03JBA1 Silicone base Grease-General Purpose - -
14SBA1 Textile-Lint free Cotton -
08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
06AEA1 Polysulfide Sealant-Low Adhesion Brushable -
Consumable Materials
TABLE 1

B. Referenced Information
REFERENCE DESIGNATION
TASK 52-31-14-800-801-A01 Adjustment of the Hand Lever Assembly
PMS 01-05-66
PMS 01-05-44
PMS 01-05-03
PMS 01-02-37
Referenced Information
TABLE 2

3. Procedure

WARNING : BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE


MATERIAL MANUFACTURER’S INSTRUCTIONS AND YOUR LOCAL
REGULATIONS.

CAUTION : USE ONLY SPECIFIED MATERIALS OR THEIR EQUIVALENTS.

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Subtask 52-31-14-400-016-A01
A. Installation of the Door Handle Mechanism

NOTE : See IPL_FIGURE_45A.


(1) Install the bolt 45A-270 as follows:
(a) If you removed the bolt 45A-270 during the disassembly procedure, install the bolt
45A-270, the washer 45A-220 and the nut 45A-110.
(2) Install the catching hook 45A-490 as follows:
(a) Put the sheet 45A-480 in position on the door structure and install the catching hook
45A-490 with the washers 45A-120 and the bolts 45A-500

NOTE : Use the thickness of the sheet 45A-480 as recorded during the disassembly
procedure.
(b) Tighten the bolts 45A-500.

NOTE : If necessary adjust the catching hook 45A-490, see ASSEMBLY TASK
52-31-14-800-801-A01.
(3) Install the rod assemblies 45A-160 and 45A-600 as follows:
(a) Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to the shaft of the bolts 45A-200.
(b) Put the fork-end of the rod assembly 45A-600 in position on the latching shaft and
install the washer 45A-210, the bolt 45A-200, the washer 45A-190 and the nut
45A-180.
(c) Tighten the nut 45A-180.
(d) Put the fork-end of the rod assembly 45A-160 in position on the locking shaft and
install the washer 45A-210, the bolt 45A-200, the washer 45A-190 and the nut
45A-180.
(e) Tighten the nut 45A-180.
(f) Safety the nuts 45A-180 with the new cotter pins 45A-170, see PMS 01-05-44.
(4) Assemble the roller lever assembly 45A-370 as follows:
(a) Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to the bore of the roller 45A-400 and the shaft of the bolt 45A-440.
(b) Put the roller 45A-400 in position on the roller lever 45A-380 and install the washer
45A-430, the bolt 45A-440 and the nut 45A-410.
(c) Tighten the nut 45A-410.
(d) Make sure that the roller 45A-400 moves freely.
(e) Safety the nut 45A-410 with the new cotter pin 45A-420, see PMS 01-05-44.

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(5) Install the shaft 45A-360 as follows:


(a) Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to the mating surfaces of the shaft 45A-360 and the bushings 45A-390 and
45A-530.
(b) Install the shaft 45A-360, the universal joint assembly 45A-510, the roller lever
assembly 45A-370 and the universal joint lock 45A-240 on the door structure.

NOTE : Make sure that:


- The attachment holes are aligned
- The universal joint lock 45A-240 is in the same position on the shaft 45A-360 as
recorded during the disassembly procedure.
(c) Install the bolt 45A-230, the washer 45A-220 and the nut 45A-110 on the universal
joint lock 45A-240 and tighten the nut 45A-110.

WARNING : YOU MUST INSTALL THE COMPRESSION SPRING WITH LOAD.


(6) Install the compression spring 45A-470 as follows:
(a) Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to the shaft of the spring bolt 45A-460.
(b) Install the compression spring 45A-470 on the spring bolt 45A-460.
(c) Install the spring bolt 45A-460 with the compression spring 45A-470 in the hole in the
door structure.
(d) Press the spring bolt 45A-460 down against the compression spring 45A-470.
(e) Install the locally made bush and a mounting nut (e.g. NAS 509-4) on the thread of
the spring bolt 45A-460 to compensate the load of the compression spring 45A-470
for installation.
(f) Put the spring bolt 45A-460 in position with the roller lever assembly 45A-370 and
install the bolt 45A-450, the washer 45A-120 and the nut 45A-110.
(g) Tighten the nut 45A-110.
(h) Remove the locally made bush and the mounting nut.
(7) Assemble and install the serrated lever assembly 45A-620 as follows:
(a) Assemble the serrated lever assembly 45A-620.
1 Put the washers 45A-700 and the spring sleeve 45A-660 in position on the
bracket 45A-630.
2 Install the washer 45A-690, the bolt 45A-720, the washer 45A-690 and the nut
45A-670.
3 Tighten the nut 45A-670 and safety with the new cotter pin 45A-680, see PMS
01-05-44.

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4 Install the spacer 45A-730, the compression spring 45A-740, the spacer 45A-730
and the spring bolt 45A-650 on the spring sleeve 45A-660.
5 Put the spring bolt 45A-650 in position on the serrated lever 45A-640 and install
the washer 45A-690, the bolt 45A-720, the washer 45A-690 and the nut
45A-670.
6 Tighten the nut 45A-670 and safety with the new cotter pin 45A-680, see PMS
01-05-44.

WARNING : YOU MUST INSTALL THE LEVER ASSEMBLY WITH LOAD.


(b) Install the serrated lever assembly 45A-620 as follows:
1 Clean the mating surfaces of the bracket 45A-630 and the door structure with a
clean Material No. 14SBA1 Textile-Lint free Cotton - made most with the
Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone - and let it
dry.
2 Apply the Material No. 06AEA1 Polysulfide Sealant-Low Adhesion Brushable -
to the mating surfaces of the bracket 45A-630 and the door structure, see PMS
01-02-37.
3 Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose
Low Temp - to the inner diameter of the serrated lever 45A-640.
4 Put the bracket 45A-630 in position on the door structure and install the
washers 45A-120, the bolts 45A-130, the washers 45A-120 and the nuts
45A-110.
5 Tighten the nuts 45A-110.
6 Put the serrated lever 45A-640 in position on the shaft 45A-360 as recorded
during the disassembly procedure.

NOTE : Make sure that the attachment holes in the serrated lever 45A-640
and in the shaft 45A-360 are aligned.
7 Install the bolt 45A-230, the washer 45A-220 and the nut 45A-110 in the
serrated lever 45A-640 and the shaft 45A-360.
8 Tighten the nut 45A-110.
(c) Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to the shaft of the bolts 45A-200 and 45A-580 and the inner side of the fork-
ends of the rod assemblies 45A-160 and 45A-600.
(d) Put the rod assembly 45A-600 in position on the universal joint assembly 45A-510
and install the washer 45A-570, the bolt 45A-580, the washer 45A-560 and the nut
45A-550.
(e) Tighten the nut 45A-550 and safety with the new cotter pin 45A-540, see PMS
01-05-44.

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(f) Put the rod assembly 45A-160 in position on the serrated lever 45A-640 and install
the washer 45A-210, the bolt 45A-200, the washer 45A-190 and the nut 45A-180.
(g) Tighten the nut 45A-180 and safety with the new cotter pin 45A-170, see PMS
01-05-44.
(8) Install the handle assembly 45A-010 as follows:
(a) Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to the outer surface of the shaft 45A-250.
(b) Apply the Material No. 03JBA1 Silicone base Grease-General Purpose - - to the hand
lever contact surfaces for the universal joint lock 45A-240, the roller lever assembly
45A-370 and the universal joint assembly 45A-510.
(c) Install the shaft 45A-250 and the spacer washers 45A-260 and 45A-280 or 45A-281 or
45A-282 or 45A-283 or 45A-284 or 45A-285 or 45A-286 or 45A-287as recorded during
the disassembly procedure.
(d) Measure and adjust the clearance ”A” between the handle assembly 45A-010 and the
door structure, see ASSEMBLY TASK 52-31-14-800-801-A01.
(e) Put the new lock washer 45A-150 in position on the door structure and in the slot of
the shaft 45A-250, see PMS 01-05-03.
(f) Safety the lock washer 45A-150 with the bolts 45A-140.
(g) Tighten the bolts 45A-140.
(h) Make sure that the handle assembly 45A-010 is flush with the door surface, see
ASSEMBLY TASK 52-31-14-800-801-A01.

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**For PN’s D5237175000000 D5237175000200 D5237175000400 D5237175000600 D5237175000800


D5237175001000 D5237175001200 D5237175001400 D5237175001600

TASK 52-31-14-400-805-A01
Assembly of the Hand Lever Assembly
1. General
A. When there is no torque value specified, use a standard torque value.
-

NOTE : For the standard torque values, see PMS 01-05-66.


2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
03HBD9 Synthetic Ester base Grease-General Purpose Low Temp -
Consumable Materials
TABLE 1

B. Referenced Information
REFERENCE DESIGNATION
PMS 01-05-66
PMS 01-05-44
Referenced Information
TABLE 2

3. Procedure

WARNING : BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE


MATERIAL MANUFACTURER’S INSTRUCTIONS AND YOUR LOCAL
REGULATIONS.

CAUTION : USE ONLY SPECIFIED MATERIALS OR THEIR EQUIVALENTS.

Subtask 52-31-14-400-005-A01
A. Assembly of the Hand lever Assembly

NOTE : See IPL_FIGURE_48.


(1) Assemble the hand lever 48-010 as follows:
(a) Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to the outer surface of the spring sleeve 48-170 and the spring 48-110.

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(b) Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to the bearing bolts 48-140 and 48-160.
(c) Install the bearing bolt 48-140 and the washers 48-130 on the handle flap 48-100.
(d) Safety the bearing bolt 48-140 with the new cotter pins 48-120, see PMS 01-05-44.

WARNING : YOU MUST INSTALL THE SPRING WITH LOAD.


(e) Install the spring 48-110, the spring sleeve 48-170, the bearing bolt 48-160 and the
washers 48-150 on the hand lever 48-010.
(f) Safety the bearing bolt 48-160 with the new cotter pins 48-120, see PMS 01-05-44.
(g) Install the sequence cams 48-020 with the washers 48-150 and the bolts 48-180 on
the hand lever 48-010.
(h) Tighten the bolts 48-180.
(i) Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to the inner and outer diameters of the rollers 48-080 and the shafts of the
bolts 48-040.
(j) Install the stop 48-030, the rollers 48-080, the bolts 48-040 and the washers 48-060.
(k) Safety the bolts 48-040 with the retaining rings 48-050.

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**For PN’s D5237175001800

TASK 52-31-14-400-805-B01
Assembly of the Hand Lever Assembly
1. General
A. When there is no torque value specified, use a standard torque value.
-

NOTE : For the standard torque values, see PMS 01-05-66.


2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
03HBD9 Synthetic Ester base Grease-General Purpose Low Temp -
Consumable Materials
TABLE 1

B. Referenced Information
REFERENCE DESIGNATION
PMS 01-05-66
PMS 01-05-44
Referenced Information
TABLE 2

3. Procedure

WARNING : BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE


MATERIAL MANUFACTURER’S INSTRUCTIONS AND YOUR LOCAL
REGULATIONS.

CAUTION : USE ONLY SPECIFIED MATERIALS OR THEIR EQUIVALENTS.

Subtask 52-31-14-400-018-A01
A. Assembly of the Hand lever Assembly

NOTE : See IPL_FIGURE_48A.


(1) Assemble the hand lever 48A-010 as follows:
(a) Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to the outer surface of the spring sleeve 48A-300 and the leg spring 48A-110.

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(b) Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to the pivot pin 48A-290 and the catch pin 48A-310.
(c) Put the handle flap 48A-100 in position on the hand lever 48A-010.

WARNING : YOU MUST INSTALL THE SPRING WITH LOAD.


(d) Put the leg spring 48A-110 and the spring sleeve 48A-300 in position on the handle
flap 48A-100 and install the pivot pin 48A-290 and washers 48A-130.
(e) Safety the pivot pin 48A-290 and the washers 48A-130 with the cotter pins 48A-125,
see PMS 01-05-44.

WARNING : YOU MUST INSTALL THE SPRING WITH LOAD.


(f) Put the washers 48A-360, the lifting device 48A-390 and the leg spring 48A-380 in
position and install the catch pin 48A-310 on the handle flap 48A-100.
(g) Install the retaining rings 48A-370 on the catch pin 48A-310.
(h) Safety the catch pin 48A-310 with the new cotter pin 48A-125, see PMS 01-05-44.
(i) Install the washers 48A-340 and the screws 48A-330 and 48A-410 on the handle flap
48A-100.
(j) Tighten the screws 48A-330 and 48A-410.
(k) Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to the outer surface of the push button pin 48A-230 and the leg spring
48A-270.

WARNING : YOU MUST INSTALL THE SPRING WITH LOAD.


(l) Put the push button assembly 48A-220, the washer 48A-260 and the leg spring
48A-270 in position on the hand lever 48A-010 and install the push button pin
48A-230.
(m) Safety the push button pin 48A-230 with the retaining ring 48A-250.
(n) Put the sequence cams 48A-020 in position on the hand lever 48A-010 and install the
washers 48A-340 and the bolts 48A-180.
(o) Tighten the bolts 48A-180.
(p) Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to the inner and outer diameters of the rollers 48A-080 and the shafts of the
bolts 48A-040.
(q) Put the stop 48A-030 in position and install the rollers 48A-080, the bolts 48A-040
and the washers 48A-060.
(r) Safety the bolts 48A-040 with the retaining rings 48A-050.

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**For PN’s D5237175000000 D5237175000200 D5237175000400 D5237175000600 D5237175000800


D5237175001000 D5237175001200 D5237175001400 D5237175001600

TASK 52-31-14-400-806-A01
Installation of the Latching Mechanism Assemblies
1. General
A. When there is no torque value specified, use a standard torque value.
-

NOTE : For the standard torque values, see PMS 01-05-66.


2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
03HBD9 Synthetic Ester base Grease-General Purpose Low Temp -
Consumable Materials
TABLE 1

B. Referenced Information
REFERENCE DESIGNATION
TASK 52-31-14-800-802-A01 Adjustment of the Latching Mechanism
TASK 52-31-14-800-807-A01 Adjustment of the Proximity Sensors
PMS 01-05-66
PMS 01-05-44
Referenced Information
TABLE 2

3. Procedure

WARNING : BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE


MATERIAL MANUFACTURER’S INSTRUCTIONS AND YOUR LOCAL
REGULATIONS.

CAUTION : USE ONLY SPECIFIED MATERIALS OR THEIR EQUIVALENTS.

Subtask 52-31-14-410-008-A01
A. Installation of the Latching Mechanism Assemblies

NOTE : See IPL_FIGURE_50.

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NOTE : Do the steps which follow for each of the six latching mechanism assemblies 50-020
and 50-030.
(1) Install the latching mechanism assemblies 50-020 and 50-030 as follows:
(a) Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to the mating surfaces of the sleeve 50-120, the bushings 50-100 and 50-110
and the bolt 50-080.
(b) Install the bushings 50-100 and 50-110, the sleeve 50-120, the washer 50-090, the bolt
50-080, the washer 50-070 and the nut 50-060.
(c) Tighten the nut 50-060.
(d) Safety the nut 50-060 with the new cotter pin 50-050, see PMS 01-05-44.
(e) Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to the mating surfaces of the sleeve 50-210, the bushing 50-220 and the bolt
50-160.
(f) Install the bushing 50-220, the sleeve 50-210, the latching mechanism assembly
50-020 or 50-030, the washer 50-170, the bolt 50-160, the washer 50-170 and the nut
50-190 on the door structure.
(g) Tighten the nut 50-190.
(h) Safety the nut 50-190 with the new cotter pin 50-180, see PMS 01-05-44.
(i) Install the washer 50-150, the bolt 50-140, the washer 50-150 and the nut 50-200.
(j) Tighten the nut 50-200.
(k) Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to the mating surfaces of the bushings 50-250 and 50-260 and the bolt
50-230 or 50-240.
(l) Install the bushings 50-250 and 50-260, the washer 50-280, the bolt 50-230 or 50-240,
the washer 50-280 and the nut 50-290.
(m) Tighten the nut 50-290.
(n) Safety the nut 50-290 with the new cotter pin 50-270, see PMS 01-05-44.
(o) Make sure that the upper dead center of the latching mechanism is correctly adjusted,
see ASSEMBLY TASK 52-31-14-800-802-A01.
(p) Make sure that the proximity sensor 5MJ is correctly adjusted, see ASSEMBLY
TASK 52-31-14-800-807-A01.
(q) Make sure that the lower dead center of each latching mechanism is correctly
adjusted, see ASSEMBLY TASK 52-31-14-800-802-A01.

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**For PN’s D5237175001800

TASK 52-31-14-400-806-B01
Installation of the Latching Mechanism Assemblies
1. General
A. When there is no torque value specified, use a standard torque value.
-

NOTE : For the standard torque values, see PMS 01-05-66.


2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
03HBD9 Synthetic Ester base Grease-General Purpose Low Temp -
Consumable Materials
TABLE 1

B. Referenced Information
REFERENCE DESIGNATION
TASK 52-31-14-800-802-A01 Adjustment of the Latching Mechanism
TASK 52-31-14-800-807-A01 Adjustment of the Proximity Sensors
PMS 01-05-66
PMS 01-05-44
Referenced Information
TABLE 2

3. Procedure

WARNING : BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE


MATERIAL MANUFACTURER’S INSTRUCTIONS AND YOUR LOCAL
REGULATIONS.

CAUTION : USE ONLY SPECIFIED MATERIALS OR THEIR EQUIVALENTS.

Subtask 52-31-14-410-007-A01
A. Installation of the Latching Mechanism Assemblies

NOTE : See IPL_FIGURE_50A.

NOTE : Do the steps which follow for each of the six latching mechanism assemblies 50A-020
and 50A-030.

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(1) Install the latching mechanism assemblies 50A-020 and 50A-030 as follows:
(a) Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to the mating surfaces of the sleeve 50A-120, the bushings 50A-100 and
50A-110 and the bolt 50A-080.
(b) Install the bushings 50A-100 and 50A-110, the sleeve 50A-120, the washer 50A-090,
the bolt 50A-080, the washer 50A-070 and the nut 50A-060.
(c) Tighten the nut 50A-060.
(d) Safety the nut 50A-060 with the new cotter pin 50A-050, see PMS 01-05-44.
(e) Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to the mating surfaces of the sleeve 50A-210, the bushing 50A-220 and the
bolt 50A-160.
(f) Install the bushing 50A-220, the sleeve 50A-210, the latching mechanism assembly
50A-020 or 50A-030, the washer 50A-170, the bolt 50A-160, the washer 50A-170 and
the nut 50A-190 on the door structure.
(g) Tighten the nut 50A-190.
(h) Safety the nut 50A-190 with the new cotter pin 50A-180, see PMS 01-05-44.
(i) Install the washer 50A-150, the bolt 50A-140, the washer 50A-150 and the nut
50A-200.
(j) Tighten the nut 50A-200.
(k) Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to the mating surfaces of the bushings 50A-250 and 50A-260 and the bolt
50A-230 or 50A-240.
(l) Install the bushings 50A-250 and 50A-260, the washer 50A-280, the bolt 50A-230 or
50A-240, the washer 50A-280 and the nut 50A-290.
(m) Tighten the nut 50A-290.
(n) Safety the nut 50A-290 with the new cotter pin 50A-270, see PMS 01-05-44.
(o) Make sure that the upper dead center of the latching mechanism is correctly adjusted,
see ASSEMBLY TASK 52-31-14-800-802-A01.
(p) Make sure that the proximity sensor 5MJ is correctly adjusted, see ASSEMBLY
TASK 52-31-14-800-807-A01.
(q) Make sure that the lower dead center of each latching mechanism is correctly
adjusted, see ASSEMBLY TASK 52-31-14-800-802-A01.

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**For PN’s ALL

TASK 52-31-14-400-807-A01
Assembly of the Latching Mechanism Assemblies
1. General
A. When there is no torque value specified, use a standard torque value.
-

NOTE : For the standard torque values, see PMS 01-05-66.


2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
03HBD9 Synthetic Ester base Grease-General Purpose Low Temp -
Consumable Materials
TABLE 1

B. Referenced Information
REFERENCE DESIGNATION
PMS 01-05-66
PMS 01-05-44
Referenced Information
TABLE 2

3. Procedure

WARNING : BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE


MATERIAL MANUFACTURER’S INSTRUCTIONS AND YOUR LOCAL
REGULATIONS.

CAUTION : USE ONLY SPECIFIED MATERIALS OR THEIR EQUIVALENTS.

Subtask 52-31-14-410-009-A01
A. Assembly of the Latching Mechanism Assemblies

NOTE : See IPL_FIGURE_60.

NOTE : Do the steps which follow for each of the six latching mechanism assemblies.

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(1) Assemble the latching mechanism assemblies as follows:


(a) Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to the mating surfaces of the sleeve 60-060, the bushings 60-130 and 60-140
and the bolt 60-110.
(b) Install the sleeve 60-060 in the bellcrank assembly 60-160.
(c) Install the bushings 60-130 and 60-140 in the upper fork-end of the connecting link
60-150.
(d) Put the connecting link 60-150 in position on the bellcrank assembly 60-160.
(e) Install the washer 60-120, the bolt 60-110, the washer 60-090 and the nut 60-080.
(f) Tighten the nut 60-080.
(g) Safety the nut 60-080 with the new cotter pin 60-070, see PMS 01-05-44.
(h) Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to the mating surfaces of the bushings 60-240 and 60-250 and the bolt
60-230.
(i) Install the bushings 60-240 and 60-250 in the bellcrank assembly 60-160.
(j) Put the eye-end of the connecting rod 60-260 in position on the fork-end of the
bellcrank assembly 60-160.
(k) Install the washer 60-220, the bolt 60-230, the washer 60-220 and the nut 60-210.
(l) Tighten the nut 60-210.
(m) Safety the nut 60-210 with the new cotter pin 60-070, see PMS 01-05-44.
(n) Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - to the mating surfaces of the sleeve 60-060, the bushings 60-130 and 60-140
and the bolt 60-100.
(o) Install the sleeve 60-060 in the latching hook assembly 60-010.
(p) Install the bushings 60-130 and 60-140 in the lower fork-end of the connecting link
60-150.
(q) Put the connecting link 60-150 in position on the latching hook assembly 60-010.
(r) Install the washer 60-120, the bolt 60-100, the washer 60-090 and the nut 60-080.
(s) Tighten the nut 60-080.
(t) Safety the nut 60-080 with the new cotter pin 60-070, see PMS 01-05-44.

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**For PN’s ALL

TASK 52-31-14-400-808-A01
Assembly and Installation of the Latching Shaft Assembly
1. General
A. When there is no torque value specified, use a standard torque value.
-

NOTE : For the standard torque values, see PMS 01-05-66.


2. Job Set-up Information
A. Referenced Information
REFERENCE DESIGNATION
TASK 52-31-14-400-806-A01 Installation of the Latching Mechanism Assemblies
TASK 52-31-14-400-806-B01 Installation of the Latching Mechanism Assemblies
TASK 52-31-14-400-804-A01 Installation of the Door Handle Mechanism
TASK 52-31-14-400-804-B01 Installation of the Door Handle Mechanism
PMS 01-05-66
Referenced Information
TABLE 1

3. Procedure

CAUTION : IT IS NOT PERMITTED TO REPAIR OR REPLACE COMPONENTS THAT ARE


ASSEMBLED WITH TAPER PIN(S). IF YOU FIND A DEFECTIVE COMPONENT
THAT IS ASSEMBLED WITH TAPER PIN(S), YOU MUST REPLACE THE
ASSEMBLY.

Subtask 52-31-14-400-008-A01
A. Assembly and Installation of the Latching Shaft Assembly

NOTE : See IPL_FIGURE_54.


(1) Assemble and install the latching shaft assembly 54-010 as follows:
(a) Put the hinged lever assembly 54-070, the switch lever 54-050, the stop cam 54-060
and the shaft levers 54-030 and 54-040 in position and install the latching shaft
54-020.

NOTE : Make sure that you install the shaft levers 54-030 and 54-040 as recorded
during the disassembly procedure.

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(b) Install the taper pins 54-100 and 54-110, the sleeves 54-120 and the nuts 54-130.

NOTE : Make sure that you install the taper pin 54-110 as recorded during the
disassembly procedure.
(c) Tighten the nuts 54-130.
(d) Connect the latching mechanism, see ASSEMBLY TASK 52-31-14-400-806-A01TASK
52-31-14-400-806-B01 and the door handle mechanism, see ASSEMBLY TASK
52-31-14-400-804-A01TASK 52-31-14-400-804-B01 on the latching shaft assembly
54-010.

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**For PN’s D5237175000000 D5237175000200 D5237175000400 D5237175000600 D5237175000800


D5237175001000 D5237175001200 D5237175001600

TASK 52-31-14-400-809-A01
Assembly and Installation of the Interlock Mechanism
1. General
A. When there is no torque value specified, use a standard torque value.
-

NOTE : For the standard torque values, see PMS 01-05-66.


2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
03HBD9 Synthetic Ester base Grease-General Purpose Low Temp -
Consumable Materials
TABLE 1

B. Referenced Information
REFERENCE DESIGNATION
TASK 52-31-14-800-805-A01 Adjustment of the Interlock Mechanism
PMS 01-05-66
PMS 01-05-44
Referenced Information
TABLE 2

3. Procedure

WARNING : BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE


MATERIAL MANUFACTURER’S INSTRUCTIONS AND YOUR LOCAL
REGULATIONS.

CAUTION : USE ONLY SPECIFIED MATERIALS OR THEIR EQUIVALENTS.

Subtask 52-31-14-400-009-A01
A. Assembly and Installation of the Interlock Mechanism

NOTE : See IPL_FIGURE_53.

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(1) Assemble the interlock mechanism 53-050 as follows:


(a) Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - on the shaft of the pin 53-110 and the bore of the roller 53-100.
(b) Install the roller 53-100 and the pin 53-110 on the lever 53-090.
(c) Safety the pin 53-110 with the retaining ring 53-120.
(d) Install the new locking plate 53-160, the nut 53-150 and the adjusting screw 53-140
on the lever 53-130.

NOTE : Do not safety the nut 53-150 with the locking plate 53-160 at this time.
Attach a tag which tells you that you must safety the nut 53-150 with the
locking plate 53-160 during the final adjustment of the door on the aircraft.
(e) Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - on the shaft of the pins 53-070 and the inner side of the fork fittings of the
levers 53-090 and 53-130.
(f) Install the levers 53-090 and 53-130 with the pins 53-070 on the connecting rod
53-060.
(g) Safety the pins 53-070 with the retaining rings 53-080.
(h) Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - on the shaft of the pin 53-070 and the inner side of the fork-end of the bolt
53-170.
(i) Install the bolt 53-170 with the pin 53-070 on the lever 53-130.
(j) Safety the pin 53-070 with the retaining ring 53-080.
(2) Install the interlock mechanism 53-050 as follows:
(a) Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - on the shaft of the bolt 53-170 and the shaft of the spring sleeve 53-020.
(b) Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - on the outer diameters of the bushings 53-280 and 53-320 and the shaft of
the pin 53-180.
(c) Install the pin 53-180 and the washer 53-200.
(d) Safety the pin 53-180 with the new cotter pin 53-190, see PMS 01-05-44.
(e) Install the bushing 53-280 and the interlock mechanism 53-050 on the door structure.
(f) Install the washer 53-230, the bolt 53-220, the washer 53-230 and the nut 53-240.
(g) Tighten the nut 53-240.
(h) Safety the nut 53-240 with the new cotter pin 53-250, see PMS 01-05-44.
(i) Install the bushing 53-320 on the interlock mechanism 53-050.
(j) Install the washer 53-290, the bolt 53-300, the washer 53-200 and the nut 53-310.

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(k) Tighten the nut 53-310.


(l) Safety the nut 53-310 with the new cotter pin 53-190, see PMS 01-05-44.

WARNING : YOU MUST INSTALL THE COMPRESSION SPRING WITH LOAD.


(m) Install the spring sleeve assembly 53-010 with the compression spring 53-040 on the
bolt 53-170.
(n) Compress the compression spring 53-040 and the spring sleeve assembly 53-010 to
decrease its length.
(o) Install the pin 53-180 and the spacer washers 53-210 on the spring sleeve assembly
53-010 and the door structure.
(p) Install the washer 53-200 and safety the pin 53-180 with the new cotter pin 53-190,
see PMS 01-05-44.
(3) Adjust the interlock mechanism 53-050, see ASSEMBLY TASK 52-31-14-800-805-A01.

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**For PN’s D5237175001400 D5237175001800

TASK 52-31-14-400-809-B01
Assembly and Installation of the Interlock Mechanism
1. General
A. When there is no torque value specified, use a standard torque value.
-

NOTE : For the standard torque values, see PMS 01-05-66.


2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
03HBD9 Synthetic Ester base Grease-General Purpose Low Temp -
Consumable Materials
TABLE 1

B. Referenced Information
REFERENCE DESIGNATION
TASK 52-31-14-800-805-A01 Adjustment of the Interlock Mechanism
PMS 01-05-66
PMS 01-05-44
Referenced Information
TABLE 2

3. Procedure

WARNING : BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE


MATERIAL MANUFACTURER’S INSTRUCTIONS AND YOUR LOCAL
REGULATIONS.

CAUTION : USE ONLY SPECIFIED MATERIALS OR THEIR EQUIVALENTS.

Subtask 52-31-14-400-019-A01
A. Assembly and Installation of the Interlock Mechanism

NOTE : See IPL_FIGURE_53A.


(1) Assemble the interlock mechanism as follows:
(a) Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - on the shaft of the pin 53A-390 and the bore of the roller 53A-410.

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(b) Install the roller 53A-410 and the pin 53A-390 on the lever 53A-470.
(c) Safety the pin 53A-390 with the retaining ring 53A-400.
(d) Install the new locking plate 53A-460, the nut 53A-450 and the adjusting screw
53A-440 on the lever 53A-470.

NOTE : Do not safety the nut 53A-450 with the locking plate 53A-460 at this time.
Attach a tag which tells you that you must safety the nut 53A-450 with the
locking plate 53A-460 during the final adjustment of the door on the
aircraft.
(e) Install the spring bolt 53A-420 on the lever 53A-470.
(f) Safety the spring bolt 53A-420 with the retaining ring 53A-430.
(2) Install the interlock mechanism as follows:
(a) Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - on the bushings 53A-260, 53A-270 and 53A-280 and the shaft of the bolt
53A-220.
(b) Put the lever 53A-470 in position on the door structure and install the washer
53A-230, the bolt 53A-220, the washer 53A-230 and the nut 53A-240.
(c) Tighten the nut 53A-240.
(d) Safety the nut 53A-240 with the new cotter pin 53A-250, see PMS 01-05-44.
(e) Install the pin 53A-185 and the washer 53A-205 on the door structure.
(f) Safety the pin 53A-185 with the new cotter pin 53A-195, see PMS 01-05-44.
(g) Install the spring bolt 53A-350 and the washer 53A-290 on the door structure.
(h) Safety the spring bolt 53A-350 with the retaining ring 53A-360.

WARNING : THE TENSION SPRING MUST BE INSTALLED WITH LOAD.


(i) Install the tension springs 53A-370 on the spring bolts 53A-350 and 53A-420.
(3) Adjust the interlock mechanism, see ASSEMBLY TASK 52-31-14-800-805-A01.

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**For PN’s D5237175000000 D5237175000200 D5237175000400 D5237175000600 D5237175000800


D5237175001000 D5237175001200

TASK 52-31-14-400-810-A01
Assembly and Installation of the Locking Shaft Assembly
1. General
A. When there is no torque value specified, use a standard torque value.
-

NOTE : For the standard torque values, see PMS 01-05-66.


2. Job Set-up Information
A. Referenced Information
REFERENCE DESIGNATION
TASK 52-31-14-400-804-A01 Installation of the Door Handle Mechanism
TASK 52-31-14-400-812-A01 Assembly and Installation of the Vent Door
TASK 52-31-14-400-811-A01 Assembly and Installation of the Rods and Drift Pins Installation
TASK 52-31-14-400-811-B01 Assembly and Installation of the Rods and Drift Pins Installation
TASK 52-31-14-800-803-A01 Adjustment of the locking Mechanism
PMS 01-05-66
Referenced Information
TABLE 1

3. Procedure

CAUTION : IT IS NOT PERMITTED TO REPAIR OR REPLACE COMPONENTS THAT ARE


ASSEMBLED WITH TAPER PIN(S). IF YOU FIND A DEFECTIVE COMPONENT
THAT IS ASSEMBLED WITH TAPER PIN(S), YOU MUST REPLACE THE
ASSEMBLY.

Subtask 52-31-14-400-021-A01
A. Assembly and Installation of the Locking Shaft Assembly

NOTE : See IPL_FIGURE_50, IPL_FIGURE_51.

NOTE : After the installation of the locking shaft assembly, you must connect:
- The handle mechanism, see ASSEMBLY TASK 52-31-14-400-804-A01
- The vent door mechanism, see ASSEMBLY TASK 52-31-14-400-812-A01
- The fixed rod of the drift pin mechanism, see ASSEMBLY TASK
52-31-14-400-811-A01TASK 52-31-14-400-811-B01 on the locking shaft assembly.

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(1) Install the locking shaft 51-020 as follows:


(a) Put the hinged lever assembly 51-050, the locking cams 51-040, the washers 50-130
and the lever 51-030 in position and install the locking shaft 51-020.

NOTE : Make sure you install the locking cams 51-040 and the washers 50-130 as
recorded during the disassembly procedure.
(b) Install the taper pins 51-080, the rivet pins 51-120, the sleeves 51-090, the washers
51-100 and the nuts 51-110.
(c) Tighten the nuts 51-110.
(d) Adjust the locking shaft 51-020, see ASSEMBLY TASK 52-31-14-800-803-A01.

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**For PN’s D5237175001400 D5237175001600 D5237175001800

TASK 52-31-14-400-810-B01
Installation of the Locking Shaft Assembly
1. General
A. When there is no torque value specified, use a standard torque value.
-

NOTE : For the standard torque values, see PMS 01-05-66.


2. Job Set-up Information
A. Referenced Information
REFERENCE DESIGNATION
TASK 52-31-14-400-804-A01 Installation of the Door Handle Mechanism
TASK 52-31-14-400-812-A01 Assembly and Installation of the Vent Door
TASK 52-31-14-400-811-C01 Assembly and Installation of the Rods and Drift Pins Installation
TASK 52-31-14-800-803-A01 Adjustment of the locking Mechanism
PMS 01-05-66
Referenced Information
TABLE 1

3. Procedure

CAUTION : IT IS NOT PERMITTED TO REPAIR OR REPLACE COMPONENTS THAT ARE


ASSEMBLED WITH TAPER PIN(S). IF YOU FIND A DEFECTIVE COMPONENT
THAT IS ASSEMBLED WITH TAPER PIN(S), YOU MUST REPLACE THE
ASSEMBLY.

**For PN’s D5237175001400 D5237175001600

Subtask 52-31-14-400-020-A01
A. Assembly and Installation of the Safety Shaft Assembly

NOTE : See IPL_FIGURE_50, IPL_FIGURE_51A.

NOTE : After the installation of the safety shaft assembly, you must connect:
- The handle mechanism, see ASSEMBLY TASK 52-31-14-400-804-A01
- The vent door mechanism, see ASSEMBLY TASK 52-31-14-400-812-A01
- The fixed rod of the drift pin mechanism, see ASSEMBLY TASK
52-31-14-400-811-C01 on the safety shaft assembly.

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(1) Install the locking shaft 51A-020 as follows:


(a) Put the hinged lever assembly 51A-050, the locking cams 51A-040, the washers
50-130 and the lever 51A-030 in position and install the locking shaft 51A-020.

NOTE : Make sure you install the locking cams 51A-040 and the washers 50-130 as
recorded during the disassembly procedure.
(b) Install the taper pins 51A-080, the sleeves 51A-090, the washers 51A-105 and the
nuts 51A-115.
(c) Tighten the nuts 51A-115.
(d) Install the rivet pins 51A-120 and the nuts 51A-130.
(e) Tighten the nuts 51A-130.
(f) Adjust the locking shaft 51A-020, see ASSEMBLY TASK 52-31-14-800-803-A01.

**For PN’s D5237175001800

Subtask 52-31-14-400-020-B01
B. Assembly and Installation of the Safety Shaft Assembly

NOTE : See IPL_FIGURE_50A, IPL_FIGURE_51A.

NOTE : After the installation of the safety shaft assembly, you must connect:
- The handle mechanism, see ASSEMBLY TASK 52-31-14-400-804-B01
- The vent door mechanism, see ASSEMBLY TASK 52-31-14-400-812-A01
- The fixed rod of the drift pin mechanism, see ASSEMBLY TASK
52-31-14-400-811-C01 on the safety shaft assembly.
(1) Install the locking shaft 51A-020 as follows:
(a) Put the hinged lever assembly 51A-050, the locking cams 51A-040, the washers
50A-130 and the lever 51A-030 in position and install the locking shaft 51A-020.

NOTE : Make sure you install the locking cams 51A-040 and the washers 50A-130
as recorded during the disassembly procedure.
(b) Install the taper pins 51A-080, the sleeves 51A-090, the washers 51A-105 and the
nuts 51A-115.
(c) Tighten the nuts 51A-115.
(d) Install the rivet pins 51A-120 and the nuts 51A-130.
(e) Tighten the nuts 51A-130.
(f) Adjust the locking shaft 51A-020, see ASSEMBLY TASK 52-31-14-800-803-A01.

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**For PN’s D5237175000000 D5237175000200 D5237175000400 D5237175000600 D5237175000800

TASK 52-31-14-400-811-A01
Assembly and Installation of the Rods and Drift Pins Installation
1. General
A. When there is no torque value specified, use a standard torque value.
-

NOTE : For the standard torque values, see PMS 01-05-66.


2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
14SBA1 Textile-Lint free Cotton -
08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
03HBD9 Synthetic Ester base Grease-General Purpose Low Temp -
06AEA1 Polysulfide Sealant-Low Adhesion Brushable -
Consumable Materials
TABLE 1

B. Fixtures, Tools, Test and Support Equipment


REFERENCE DESIGNATION
grease gun
Fixtures, Tools, Test and Support Equipment
TABLE 2

C. Referenced Information
REFERENCE DESIGNATION
PMS 01-05-66
PMS 01-05-44
PMS 01-02-37
PMS 01-05-03
Referenced Information
TABLE 3

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3. Procedure

WARNING : BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE


MATERIAL MANUFACTURER’S INSTRUCTIONS AND YOUR LOCAL
REGULATIONS.

CAUTION : USE ONLY SPECIFIED MATERIALS OR THEIR EQUIVALENTS.

CAUTION : IT IS NOT PERMITTED TO REPAIR OR REPLACE COMPONENTS THAT ARE


ASSEMBLED WITH TAPER PIN(S). IF YOU FIND A DEFECTIVE COMPONENT
THAT IS ASSEMBLED WITH TAPER PIN(S), YOU MUST REPLACE THE
ASSEMBLY.

Subtask 52-31-14-400-010-A01
A. Assembly and Installation of the Rods and Drift Pins Installation

NOTE : See IPL_FIGURE_57, IPL_FIGURE_58, IPL_FIGURE_63.


(1) Assemble and install the rods and drift pins installation as follows:
(a) Install the bellcrank assembly 57-270 as follows:
1 Clean the link lever assembly 57-320 and the beam 3 shaft 57-280 with a clean
Material No. 14SBA1 Textile-Lint free Cotton - made moist with the Material
No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -.
2 Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose
Low Temp - to the outer surface of the beam 3 shaft 57-280 and the inner
surface of the bush 57-350.
3 Install the bush 57-350 in the link lever assembly 57-320.
4 Put the link lever assemblies 57-290 and 57-320 in position on the door structure
and install the beam 3 shaft 57-280.
5 Install the taper pins 57-360, the sleeves 57-370 and the nuts 57-380.
6 Tighten the nuts 57-380.
(b) Install the bellcrank assembly 57-480 as follows:
1 Clean the link lever assemblies 57-500 and 57-530 and the beam 3 shaft 57-490
with a clean Material No. 14SBA1 Textile-Lint free Cotton - made moist with
the Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -.
2 Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose
Low Temp - to the outer surface of the beam 3 shaft 57-490.
3 Put the link lever assemblies 57-500 and 57-530 in position on the door structure
and install the beam 3 shaft 57-490.
4 Install the taper pins 57-360, the sleeves 57-370 and the nuts 57-380.

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5 Tighten the nuts 57-380.


(c) Install the drift pins 57-460 on the door structure as follows:
1 Install the adjustable rod 57-470 as follows:
a Put the bellcrank assemblies 57-270 and 57-480 in position and install the
adjustable rod 57-470.
b Install the washers 57-220, the bolts 57-210, the washers 57-230 and the
nuts 57-240.
c Tighten the nuts 57-240.
d Safety the nuts 57-240 with the new cotter pins 57-250, see PMS
01-05-44.
2 Install the rod 57-560 as follows:
a Clean the drift pin 57-460 with a clean Material No. 14SBA1 Textile-Lint
free Cotton - made moist with the Material No. 08BBF1 Non Aqueous
Cleaner-- Methyl-Ethyl-Ketone -.
b Apply the Material No. 03HBD9 Synthetic Ester base Grease-General
Purpose Low Temp - to the outer surface of the drift pin 57-460.
c Install the bushing 57-440 in the drift pin 57-460.
d Put the washer 57-450 and the rod 57-560 in position and install the bolt
57-410, the washer 57-200 and the nut 57-420.
e Tighten the nut 57-420.
f Safety the nut 57-420 with the new cotter pin 57-430, see PMS 01-05-44.
g Put the bellcrank assembly 57-270 in position and install the rod 57-560,
the washer 57-220, the bolt 57-210, the washer 57-230 and the nut 57-240.
h Tighten the nut 57-240.
i Safety the nut 57-240 with the new cotter pin 57-250, see PMS 01-05-44.
j Apply the Material No. 03HBD9 Synthetic Ester base Grease-General
Purpose Low Temp - with the to the lubrication fitting 57-580.
(d) Install the fixed rod 57-400 as follows:
1 Clean the drift pin 57-460 with a clean Material No. 14SBA1 Textile-Lint free
Cotton - made moist with the Material No. 08BBF1 Non Aqueous Cleaner--
Methyl-Ethyl-Ketone -.
2 Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose
Low Temp - to the outer surface of the drift pin 57-460.
3 Install the bushing 57-440 in the drift pin 57-460.

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4 Put the drift pin 57-460, the washer 57-450 and the fixed rod 57-400 in position
and install the bolt 57-410, the washer 57-200 and the nut 57-420.
5 Tighten the nut 57-420.
6 Safety the nut 57-420 with the new cotter pin 57-430, see PMS 01-05-44.
7 Put the washer 57-390 and the fixed rod 57-400 in position on the bellcrank
assembly 57-270 and install the washer 57-220, the bolt 57-210, the washer
57-230 and the nut 57-240.
8 Tighten the nut 57-240.
9 Safety the nut 57-240 with the new cotter pin 57-250, see PMS 01-05-44.
10 Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose
Low Temp - with the to the lubrication fitting 57-580.
(e) Install the fixed rod 57-260 on the link lever 57-320 as follows:
1 Put the fixed rod 57-260 in position on the link lever 57-320 and install the
washer 57-220, the bolt 57-210, the washer 57-230 and the nut 57-240.
2 Tighten the nut 57-240.
3 Safety the nut 57-240 with the new cotter pin 57-250, see PMS 01-05-44.
(f) Assemble and install the beam 4 cover assembly 57-020 as follows:
1 Clean the beam 4 shaft 57-110 and the inner surface of the shouldered bushings
57-040 with a clean Material No. 14SBA1 Textile-Lint free Cotton - made moist
with the Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -.
2 Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose
Low Temp - to the outer surface of the beam 4 shaft 57-110 and the inner
surface of the shouldered bushings 57-040.
3 Put the beam 4 lever 57-050 (inside the cover assembly 57-030) in position and
install the beam 4 shaft 57-110.
4 Put the beam 4 lever 57-050 (outer side of the cover assembly 57-030) in
position and install the spacer sleeve 57-120 in the beam 4 shaft 57-110.
5 Install taper pins 57-080, the sleeves 57-100 and the nuts 57-090.
6 Put the fixed rod 57-130 in position on the beam 4 lever 57-050 and install the
washer 57-150, the bolt 57-140, the washer 57-160 and the nut 57-170.
7 Tighten the nut 57-170.
8 Safety the nut 57-170 with the new cotter pin 57-180, see PMS 01-05-44.
9 Clean the beam 4 cover assembly 57-020 with a clean Material No. 14SBA1
Textile-Lint free Cotton - made moist with the Material No. 08BBF1 Non
Aqueous Cleaner-- Methyl-Ethyl-Ketone -.

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10 Apply the Material No. 06AEA1 Polysulfide Sealant-Low Adhesion Brushable -


to the mating surfaces of the beam 4 cover assembly 57-020, see PMS 01-02-37.
11 Put the beam 4 cover assembly 57-020 in position and install the washers 57-200
and the bolts 57-190.
12 Tighten the bolts 57-190.
(g) Install the fixed rod 57-260 as follows:
1 Put the fixed rod 57-260 in position on the beam 4 lever 57-050 and install the
washer 57-220, the bolt 57-210, the washer 57-230 and the nut 57-240.
2 Tighten the nut 57-240.
3 Safety the nut 57-240 with the new cotter pin 57-250, see PMS 01-05-44.
(h) Install the fixed rod 63-210 as follows:
1 Put the fixed rod 63-210 in position on the link lever assembly 57-530 and install
the washer 63-130, the bolt 63-120, the washer 63-070 and the nut 63-080.
2 Tighten the nut 63-080.
3 Safety the nut 63-080 with the new cotter pin 63-090, see PMS 01-05-44.
(i) Install the sequence shaft assembly 58-120 as follows:

NOTE : Install the serrated lever assembly 58-160 and the serrated lever 58-090 on
the sequence shaft assembly 58-120 as recorded during the disassembly
procedure.
1 Clean the sequence shaft 58-130 with a clean Material No. 14SBA1 Textile-Lint
free Cotton - made moist with the Material No. 08BBF1 Non Aqueous Cleaner--
Methyl-Ethyl-Ketone -.
2 Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose
Low Temp - to the outer surface of the sequence shaft 58-130.
3 Put the locking cam 58-190 in position on the sequence shaft 58-130.
4 Put the serrated lever 58-170 and the link lever 58-140 in position on the
sequence shaft 58-130.
5 Put the serrated lever 58-090 in position on the sequence shaft 58-130.
6 Put the new lock washer 58-110 in position on the serrated lever 58-090 and
install the screw 58-100.
7 Tighten the screw 58-100 and safety the screw 58-100 with the lock washer
58-110, see PMS 01-05-03.
8 Install the rivet pins 58-230 and 58-200, the washers 58-210 and 58-215 and the
nuts 58-220.
9 Tighten the nuts 58-220.

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10 Put the fixed rod 57-130 in position on the serrated lever assembly 58-160 and
install the washer 57-220, the bolt 57-210, the washer 57-230 and the nut
57-240.
11 Tighten the nut 57-240.
12 Safety the nut 57-240 with the new cotter pin 57-250, see PMS 01-05-44.
(j) Install the lever assembly 58-360 as follows:
1 Clean the inner surface of the lever 58-370 and the inner surfaces of the
shouldered bushings 58-380 with a clean Material No. 14SBA1 Textile-Lint free
Cotton - made moist with the Material No. 08BBF1 Non Aqueous Cleaner--
Methyl-Ethyl-Ketone -.
2 Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose
Low Temp - to the inner surface of the lever 58-370 and the inner surfaces of
the shouldered bushings 58-380.
3 Put the lever 58-370 in position on the support fitting 58-440 and install the
washer 58-060 and the nut 58-070.
4 Tighten the nut 58-070.
5 Safety the nut 58-070 with the new cotter pin 58-080, see PMS 01-05-44.
(k) Install and assemble the link assembly 58-240 as follows:
1 Assemble the link assembly 58-240 as follows:
a Install the new tab washers 58-270 and the nuts 58-260 and 58-290 on the
rod 58-250.
b Install the forks 58-280 and 58-300 on the rod 58-250.
c Adjust the length of the link assembly 58-240 as recorded in the
disassembly procedure.
d Attach a tag which tells persons to safety the nuts 58-260 and 58-290 with
the tab washers 58-270 after the final adjustment of the door.
2 Clean the sleeves 58-350 and 58-430 and the inner surface of the bushings
58-150 and 58-390 with a clean Material No. 14SBA1 Textile-Lint free Cotton -
made moist with the Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-
Ethyl-Ketone -.
3 Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose
Low Temp - to the sleeves 58-350 and 58-430 and the inner surface of the
bushings 58-150 and 58-390.
4 Install the sleeves 58-350 and 58-430 in the bushings 58-150 and 58-390.
5 Put the link assembly 58-240 in position and install the bolts 58-310 and 58-400,
the washers 58-210 and 58-320 and the nuts 58-330 and 58-410.

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6 Tighten the nuts 58-330 and 58-410.


7 Safety the nuts 58-330 and 58-410 with the new cotter pins 58-340 and 58-420,
see PMS 01-05-44.
(l) Install the connecting rod assembly 58-010 as follows:
1 Put the connecting rod assembly 58-010 in position and install the washers
58-050, the bolts 58-040, the washers 58-060 and the nuts 58-070.
2 Tighten the nuts 58-070.
3 Safety the nuts 58-070 with the new cotter pins 58-080, see PMS 01-05-44.

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**For PN’s D5237175001000 D5237175001200

TASK 52-31-14-400-811-B01
Assembly and Installation of the Rods and Drift Pins Installation
1. General
A. When there is no torque value specified, use a standard torque value.
-

NOTE : For the standard torque values, see PMS 01-05-66.


2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
14SBA1 Textile-Lint free Cotton -
08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
03HBD9 Synthetic Ester base Grease-General Purpose Low Temp -
06AEA1 Polysulfide Sealant-Low Adhesion Brushable -
Consumable Materials
TABLE 1

B. Fixtures, Tools, Test and Support Equipment


REFERENCE DESIGNATION
grease gun
Fixtures, Tools, Test and Support Equipment
TABLE 2

C. Referenced Information
REFERENCE DESIGNATION
PMS 01-05-66
PMS 01-05-44
PMS 01-02-37
PMS 01-05-03
Referenced Information
TABLE 3

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D5237175000000

3. Procedure

WARNING : BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE


MATERIAL MANUFACTURER’S INSTRUCTIONS AND YOUR LOCAL
REGULATIONS.

CAUTION : USE ONLY SPECIFIED MATERIALS OR THEIR EQUIVALENTS.

CAUTION : IT IS NOT PERMITTED TO REPAIR OR REPLACE COMPONENTS THAT ARE


ASSEMBLED WITH TAPER PIN(S). IF YOU FIND A DEFECTIVE COMPONENT
THAT IS ASSEMBLED WITH TAPER PIN(S), YOU MUST REPLACE THE
ASSEMBLY.

Subtask 52-31-14-400-022-A01
A. Assembly and Installation of the Rods and Drift Pins Installation

NOTE : See IPL_FIGURE_57, IPL_FIGURE_58A, IPL_FIGURE_63A.


(1) Assemble and install the rods and drift pins installation as follows:
(a) Install the bellcrank assembly 57-270 as follows:
1 Clean the link lever assembly 57-320 and the beam 3 shaft 57-280 with a clean
Material No. 14SBA1 Textile-Lint free Cotton - made moist with the Material
No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -.
2 Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose
Low Temp - to the outer surface of the beam 3 shaft 57-280 and the inner
surface of the bush 57-350.
3 Install the bush 57-350 in the link lever assembly 57-320.
4 Put the link lever assemblies 57-290 and 57-320 in position on the door structure
and install the beam 3 shaft 57-280.
5 Install the taper pins 57-360, the sleeves 57-370 and the nuts 57-380.
6 Tighten the nuts 57-380.
(b) Install the bellcrank assembly 57-480 as follows:
1 Clean the link lever assemblies 57-500 and 57-530 and the beam 3 shaft 57-490
with a clean Material No. 14SBA1 Textile-Lint free Cotton - made moist with
the Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -.
2 Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose
Low Temp - to the outer surface of the beam 3 shaft 57-490.
3 Put the link lever assemblies 57-500 and 57-530 in position on the door structure
and install the beam 3 shaft 57-490.
4 Install the taper pins 57-360, the sleeves 57-370 and the nuts 57-380.

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5 Tighten the nuts 57-380.


(c) Install the drift pins 57-460 on the door structure as follows:
1 Install the adjustable rod 57-470 as follows:
a Put the bellcrank assemblies 57-270 and 57-480 in position and install the
adjustable rod 57-470.
b Install the washers 57-220, the bolts 57-210, the washers 57-230 and the
nuts 57-240.
c Tighten the nuts 57-240.
d Safety the nuts 57-240 with the new cotter pins 57-250, see PMS
01-05-44.
2 Install the rod 57-560 as follows:
a Clean the drift pin 57-460 with a clean Material No. 14SBA1 Textile-Lint
free Cotton - made moist with the Material No. 08BBF1 Non Aqueous
Cleaner-- Methyl-Ethyl-Ketone -.
b Apply the Material No. 03HBD9 Synthetic Ester base Grease-General
Purpose Low Temp - to the outer surface of the drift pin 57-460.
c Install the bushing 57-440 in the drift pin 57-460.
d Put the washer 57-450 and the rod 57-560 in position and install the bolt
57-410, the washer 57-200 and the nut 57-420.
e Tighten the nut 57-420.
f Safety the nut 57-420 with the new cotter pin 57-430, see PMS 01-05-44.
g Put the bellcrank assembly 57-270 in position and install the rod 57-560,
the washer 57-220, the bolt 57-210, the washer 57-230 and the nut 57-240.
h Tighten the nut 57-240.
i Safety the nut 57-240 with the new cotter pin 57-250, see PMS 01-05-44.
j Apply the Material No. 03HBD9 Synthetic Ester base Grease-General
Purpose Low Temp - with the to the lubrication fitting 57-580.
(d) Install the fixed rod 57-400 as follows:
1 Clean the drift pin 57-460 with a clean Material No. 14SBA1 Textile-Lint free
Cotton - made moist with the Material No. 08BBF1 Non Aqueous Cleaner--
Methyl-Ethyl-Ketone -.
2 Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose
Low Temp - to the outer surface of the drift pin 57-460.
3 Install the bushing 57-440 in the drift pin 57-460.

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4 Put the drift pin 57-460, the washer 57-450 and the fixed rod 57-400 in position
and install the bolt 57-410, the washer 57-200 and the nut 57-420.
5 Tighten the nut 57-420.
6 Safety the nut 57-420 with the new cotter pin 57-430, see PMS 01-05-44.
7 Put the washer 57-390 and the fixed rod 57-400 in position on the bellcrank
assembly 57-270 and install the washer 57-220, the bolt 57-210, the washer
57-230 and the nut 57-240.
8 Tighten the nut 57-240.
9 Safety the nut 57-240 with the new cotter pin 57-250, see PMS 01-05-44.
10 Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose
Low Temp - with the to the lubrication fitting 57-580.
(e) Install the fixed rod 57-260 on the link lever 57-320 as follows:
1 Put the fixed rod 57-260 in position on the link lever 57-320 and install the
washer 57-220, the bolt 57-210, the washer 57-230 and the nut 57-240.
2 Tighten the nut 57-240.
3 Safety the nut 57-240 with the new cotter pin 57-250, see PMS 01-05-44.
(f) Assemble and install the beam 4 cover assembly 57-020 as follows:
1 Clean the beam 4 shaft 57-110 and the inner surface of the shouldered bushings
57-040 with a clean Material No. 14SBA1 Textile-Lint free Cotton - made moist
with the Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -.
2 Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose
Low Temp - to the outer surface of the beam 4 shaft 57-110 and the inner
surface of the shouldered bushings 57-040.
3 Put the beam 4 lever 57-050 (inside the cover assembly 57-030) in position and
install the beam 4 shaft 57-110.
4 Put the beam 4 lever 57-050 (outer side of the cover assembly 57-030) in
position and install the spacer sleeve 57-120 in the beam 4 shaft 57-110.
5 Install taper pins 57-080, the sleeves 57-100 and the nuts 57-090.
6 Put the fixed rod 57-130 in position on the beam 4 lever 57-050 and install the
washer 57-150, the bolt 57-140, the washer 57-160 and the nut 57-170.
7 Tighten the nut 57-170.
8 Safety the nut 57-170 with the new cotter pin 57-180, see PMS 01-05-44.
9 Clean the beam 4 cover assembly 57-020 with a clean Material No. 14SBA1
Textile-Lint free Cotton - made moist with the Material No. 08BBF1 Non
Aqueous Cleaner-- Methyl-Ethyl-Ketone -.

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10 Apply the Material No. 06AEA1 Polysulfide Sealant-Low Adhesion Brushable -


to the mating surfaces of the beam 4 cover assembly 57-020, see PMS 01-02-37.
11 Put the beam 4 cover assembly 57-020 in position and install the washers 57-200
and the bolts 57-190.
12 Tighten the bolts 57-190.
(g) Install the fixed rod 57-260 as follows:
1 Put the fixed rod 57-260 in position on the beam 4 lever 57-050 and install the
washer 57-220, the bolt 57-210, the washer 57-230 and the nut 57-240.
2 Tighten the nut 57-240.
3 Safety the nut 57-240 with the new cotter pin 57-250, see PMS 01-05-44.
(h) Install the fixed rod 63A-210 as follows:
1 Put the fixed rod 63A-210 in position on the link lever assembly 57-530 and
install the washer 63A-130, the bolt 63A-120, the washer 63A-070 and the nut
63A-080.
2 Tighten the nut 63A-080.
3 Safety the nut 63A-080 with the new cotter pin 63A-090, see PMS 01-05-44.
(i) Install the sequence shaft assembly 58A-120 as follows:

NOTE : Install the serrated lever assembly 58A-160 and the serrated lever 58A-090
on the sequence shaft assembly 58A-120 as recorded during the disassembly
procedure.
1 Clean the sequence shaft 58A-130 with a clean Material No. 14SBA1 Textile-
Lint free Cotton - made moist with the Material No. 08BBF1 Non Aqueous
Cleaner-- Methyl-Ethyl-Ketone -.
2 Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose
Low Temp - to the outer surface of the sequence shaft 58A-130.
3 Put the locking cam 58A-190 in position on the sequence shaft 58A-130.
4 Put the serrated lever 58A-170 and the link lever 58A-140 in position on the
sequence shaft 58A-130.
5 Put the serrated lever 58A-090 in position on the sequence shaft 58A-130.
6 Put the new lock washer 58A-110 in position on the serrated lever 58A-090 and
install the screw 58A-100.
7 Tighten the screw 58A-100 and safety the screw 58A-100 with the lock washer
58A-110, see PMS 01-05-03.
8 Install the bolt 58A-230, the rivet pins 58A-200, the washers 58A-210 and
58A-215 and the nuts 58A-220.

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9 Tighten the nuts 58A-220.


10 Put the fixed rod 57-130 in position on the serrated lever assembly 58A-160 and
install the washer 57-220, the bolt 57-210, the washer 57-230 and the nut
57-240.
11 Tighten the nut 57-240.
12 Safety the nut 57-240 with the new cotter pin 57-250, see PMS 01-05-44.
(j) Install the lever assembly 58A-360 as follows:
1 Clean the inner surface of the lever 58A-370 and the inner surfaces of the
shouldered bushings 58A-380 with a clean Material No. 14SBA1 Textile-Lint free
Cotton - made moist with the Material No. 08BBF1 Non Aqueous Cleaner--
Methyl-Ethyl-Ketone -.
2 Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose
Low Temp - to the inner surface of the lever 58A-370 and the inner surfaces of
the shouldered bushings 58A-380.
3 Put the lever 58A-370 in position on the support fitting 58A-440 and install the
washer 58A-060 and the nut 58A-070.
4 Tighten the nut 58A-070.
5 Safety the nut 58A-070 with the new cotter pin 58A-080, see PMS 01-05-44.
(k) Install and assemble the link assembly 58A-240 as follows:
1 Assemble the link assembly 58A-240 as follows:
a Install the new tab washers 58A-270 and the nuts 58A-260 and 58A-290 on
the rod 58A-250.
b Install the forks 58A-280 and 58A-300 on the rod 58A-250.
c Adjust the length of the link assembly 58A-240 as recorded in the
disassembly procedure.
d Attach a tag which tells persons to safety the nuts 58A-260 and 58A-290
with the tab washers 58A-270 after the final adjustment of the door.
2 Clean the sleeves 58A-350 and 58A-430 and the inner surface of the bushings
58A-150 and 58A-390 with a clean Material No. 14SBA1 Textile-Lint free
Cotton - made moist with the Material No. 08BBF1 Non Aqueous Cleaner--
Methyl-Ethyl-Ketone -.
3 Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose
Low Temp - to the sleeves 58A-350 and 58A-430 and the inner surface of the
bushings 58A-150 and 58A-390.
4 Install the sleeves 58A-350 and 58A-430 in the bushings 58A-150and 58A-390.

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5 Put the link assembly 58A-240 in position and install the bolts 58A-310 and
58A-400, the washers 58A-210 and 58A-320 and the nuts 58A-330 and 58A-410.
6 Tighten the nuts 58A-330 and 58A-410.
7 Safety the nuts 58A-330 and 58A-410 with the new cotter pins 58A-340 and
58A-420, see PMS 01-05-44.
(l) Install the connecting rod assembly 58A-010 as follows:
1 Put the connecting rod assembly 58A-010 in position and install the washers
58A-050, the bolts 58A-040, the washers 58A-060 and the nuts 58A-070.
2 Tighten the nuts 58A-070.
3 Safety the nuts 58A-070 with the new cotter pins 58A-080, see PMS 01-05-44.

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**For PN’s D5237175001400 D5237175001600 D5237175001800

TASK 52-31-14-400-811-C01
Assembly and Installation of the Rods and Drift Pins Installation
1. General
A. When there is no torque value specified, use a standard torque value.
-

NOTE : For the standard torque values, see PMS 01-05-66.


2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
14SBA1 Textile-Lint free Cotton -
08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
03HBD9 Synthetic Ester base Grease-General Purpose Low Temp -
06AEA1 Polysulfide Sealant-Low Adhesion Brushable -
Consumable Materials
TABLE 1

B. Fixtures, Tools, Test and Support Equipment


REFERENCE DESIGNATION
grease gun
Fixtures, Tools, Test and Support Equipment
TABLE 2

C. Referenced Information
REFERENCE DESIGNATION
PMS 01-05-66
PMS 01-05-44
PMS 01-02-37
PMS 01-05-03
Referenced Information
TABLE 3

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3. Procedure

WARNING : BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE


MATERIAL MANUFACTURER’S INSTRUCTIONS AND YOUR LOCAL
REGULATIONS.

CAUTION : USE ONLY SPECIFIED MATERIALS OR THEIR EQUIVALENTS.

CAUTION : IT IS NOT PERMITTED TO REPAIR OR REPLACE COMPONENTS THAT ARE


ASSEMBLED WITH TAPER PIN(S). IF YOU FIND A DEFECTIVE COMPONENT
THAT IS ASSEMBLED WITH TAPER PIN(S), YOU MUST REPLACE THE
ASSEMBLY.

Subtask 52-31-14-400-023-A01
A. Assembly and Installation of the Rods and Drift Pins Installation

NOTE : See IPL_FIGURE_57, IPL_FIGURE_58B, IPL_FIGURE_63A.


(1) Assemble and install the rods and drift pins installation as follows:
(a) Install the bellcrank assembly 57-270 as follows:
1 Clean the link lever assembly 57-320 and the beam 3 shaft 57-280 with a clean
Material No. 14SBA1 Textile-Lint free Cotton - made moist with the Material
No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -.
2 Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose
Low Temp - to the outer surface of the beam 3 shaft 57-280 and the inner
surface of the bush 57-350.
3 Install the bush 57-350 in the link lever assembly 57-320.
4 Put the link lever assemblies 57-290 and 57-320 in position on the door structure
and install the beam 3 shaft 57-280.
5 Install the taper pins 57-360, the sleeves 57-370 and the nuts 57-380.
6 Tighten the nuts 57-380.
(b) Install the bellcrank assembly 57-480 as follows:
1 Clean the link lever assemblies 57-500 and 57-530 and the beam 3 shaft 57-490
with a clean Material No. 14SBA1 Textile-Lint free Cotton - made moist with
the Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -.
2 Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose
Low Temp - to the outer surface of the beam 3 shaft 57-490.
3 Put the link lever assemblies 57-500 and 57-530 in position on the door structure
and install the beam 3 shaft 57-490.
4 Install the taper pins 57-360, the sleeves 57-370 and the nuts 57-380.

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5 Tighten the nuts 57-380.


(c) Install the drift pins 57-460 on the door structure as follows:
1 Install the adjustable rod 57-470 as follows:
a Put the bellcrank assemblies 57-270 and 57-480 in position and install the
adjustable rod 57-470.
b Install the washers 57-220, the bolts 57-210, the washers 57-230 and the
nuts 57-240.
c Tighten the nuts 57-240.
d Safety the nuts 57-240 with the new cotter pins 57-250, see PMS
01-05-44.
2 Install the rod 57-560 as follows:
a Clean the drift pin 57-460 with a clean Material No. 14SBA1 Textile-Lint
free Cotton - made moist with the Material No. 08BBF1 Non Aqueous
Cleaner-- Methyl-Ethyl-Ketone -.
b Apply the Material No. 03HBD9 Synthetic Ester base Grease-General
Purpose Low Temp - to the outer surface of the drift pin 57-460.
c Install the bushing 57-440 in the drift pin 57-460.
d Put the washer 57-450 and the rod 57-560 in position and install the bolt
57-410, the washer 57-200 and the nut 57-420.
e Tighten the nut 57-420.
f Safety the nut 57-420 with the new cotter pin 57-430, see PMS 01-05-44.
g Put the bellcrank assembly 57-270 in position and install the rod 57-560,
the washer 57-220, the bolt 57-210, the washer 57-230 and the nut 57-240.
h Tighten the nut 57-240.
i Safety the nut 57-240 with the new cotter pin 57-250, see PMS 01-05-44.
j Apply the Material No. 03HBD9 Synthetic Ester base Grease-General
Purpose Low Temp - with the to the lubrication fitting 57-580.
(d) Install the fixed rod 57-400 as follows:
1 Clean the drift pin 57-460 with a clean Material No. 14SBA1 Textile-Lint free
Cotton - made moist with the Material No. 08BBF1 Non Aqueous Cleaner--
Methyl-Ethyl-Ketone -.
2 Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose
Low Temp - to the outer surface of the drift pin 57-460.
3 Install the bushing 57-440 in the drift pin 57-460.

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4 Put the drift pin 57-460, the washer 57-450 and the fixed rod 57-400 in position
and install the bolt 57-410, the washer 57-200 and the nut 57-420.
5 Tighten the nut 57-420.
6 Safety the nut 57-420 with the new cotter pin 57-430, see PMS 01-05-44.
7 Put the washer 57-390 and the fixed rod 57-400 in position on the bellcrank
assembly 57-270 and install the washer 57-220, the bolt 57-210, the washer
57-230 and the nut 57-240.
8 Tighten the nut 57-240.
9 Safety the nut 57-240 with the new cotter pin 57-250, see PMS 01-05-44.
10 Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose
Low Temp - with the to the lubrication fitting 57-580.
(e) Install the fixed rod 57-260 on the link lever 57-320 as follows:
1 Put the fixed rod 57-260 in position on the link lever 57-320 and install the
washer 57-220, the bolt 57-210, the washer 57-230 and the nut 57-240.
2 Tighten the nut 57-240.
3 Safety the nut 57-240 with the new cotter pin 57-250, see PMS 01-05-44.
(f) Assemble and install the beam 4 cover assembly 57-020 as follows:
1 Clean the beam 4 shaft 57-110 and the inner surface of the shouldered bushings
57-040 with a clean Material No. 14SBA1 Textile-Lint free Cotton - made moist
with the Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -.
2 Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose
Low Temp - to the outer surface of the beam 4 shaft 57-110 and the inner
surface of the shouldered bushings 57-040.
3 Put the beam 4 lever 57-050 (inside the cover assembly 57-030) in position and
install the beam 4 shaft 57-110.
4 Put the beam 4 lever 57-050 (outer side of the cover assembly 57-030) in
position and install the spacer sleeve 57-120 in the beam 4 shaft 57-110.
5 Install taper pins 57-080, the sleeves 57-100 and the nuts 57-090.
6 Put the fixed rod 57-130 in position on the beam 4 lever 57-050 and install the
washer 57-150, the bolt 57-140, the washer 57-160 and the nut 57-170.
7 Tighten the nut 57-170.
8 Safety the nut 57-170 with the new cotter pin 57-180, see PMS 01-05-44.
9 Clean the beam 4 cover assembly 57-020 with a clean Material No. 14SBA1
Textile-Lint free Cotton - made moist with the Material No. 08BBF1 Non
Aqueous Cleaner-- Methyl-Ethyl-Ketone -.

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10 Apply the Material No. 06AEA1 Polysulfide Sealant-Low Adhesion Brushable -


to the mating surfaces of the beam 4 cover assembly 57-020, see PMS 01-02-37.
11 Put the beam 4 cover assembly 57-020 in position and install the washers 57-200
and the bolts 57-190.
12 Tighten the bolts 57-190.
(g) Install the fixed rod 57-260 as follows:
1 Put the fixed rod 57-260 in position on the beam 4 lever 57-050 and install the
washer 57-220, the bolt 57-210, the washer 57-230 and the nut 57-240.
2 Tighten the nut 57-240.
3 Safety the nut 57-240 with the new cotter pin 57-250, see PMS 01-05-44.
(h) Install the fixed rod 63A-210 as follows:
1 Put the fixed rod 63A-210 in position on the link lever assembly 57-530 and
install the washer 63A-130, the bolt 63A-120, the washer 63A-070 and the nut
63A-080.
2 Tighten the nut 63A-080.
3 Safety the nut 63A-080 with the new cotter pin 63A-090, see PMS 01-05-44.
(i) Install the sequence shaft assembly 58B-120 as follows:

NOTE : Install the serrated lever assembly 58B-160 and the serrated lever 58B-090
on the sequence shaft assembly 58B-120 as recorded during the disassembly
procedure.
1 Clean the sequence shaft 58B-130 with a clean Material No. 14SBA1 Textile-
Lint free Cotton - made moist with the Material No. 08BBF1 Non Aqueous
Cleaner-- Methyl-Ethyl-Ketone -.
2 Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose
Low Temp - to the outer surface of the sequence shaft 58B-130.
3 Put the locking cam 58B-190 in position on the sequence shaft 58B-130.
4 Put the serrated lever 58B-170 and the link lever 58B-140 in position on the
sequence shaft 58B-130.
5 Put the serrated lever 58B-090 in position on the sequence shaft 58B-130.
6 Put the new lock washer 58B-110 in position on the serrated lever 58B-090 and
install the screw 58B-100.
7 Tighten the screw 58B-100 and safety the screw 58B-100 with the lock washer
58B-110, see PMS 01-05-03.
8 Install the bolt 58B-230, the rivet pins 58B-200, the washer 58B-215 and the
nuts 58B-225 and 58B-470.

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9 Tighten the nuts 58B-225 and 58B-470.


10 Put the fixed rod 57-130 in position on the serrated lever assembly 58B-160 and
install the washer 57-220, the bolt 57-210, the washer 57-230 and the nut
57-240.
11 Tighten the nut and 57-240.
12 Safety the nut 57-240 with the new cotter pin 57-250, see PMS 01-05-44.
(j) Install the lever assembly 58B-360 as follows:
1 Clean the inner surface of the lever 58B-370 and the inner surfaces of the
shouldered bushings 58B-380 with a clean Material No. 14SBA1 Textile-Lint free
Cotton - made moist with the Material No. 08BBF1 Non Aqueous Cleaner--
Methyl-Ethyl-Ketone -.
2 Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose
Low Temp - to the inner surface of the lever 58B-370 and the inner surfaces of
the shouldered bushings 58B-380.
3 Put the lever 58B-370 in position on the support fitting 58B-440 and install the
washer 58B-060 and the nut 58B-070.
4 Tighten the nut 58B-070.
5 Safety the nut 58B-070 with the new cotter pin 58B-080, see PMS 01-05-44.
(k) Install and assemble the link assembly 58B-240 as follows:
1 Assemble the link assembly 58B-240 as follows:
a Install the new tab washers 58B-270 and the nuts 58B-260 and 58B-290 on
the rod 58B-250.
b Install the forks 58B-280 and 58B-300 on the rod 58B-250.
c Adjust the length of the link assembly 58B-240 as recorded in the
disassembly procedure.
d Attach a tag which tells persons to safety the nuts 58B-260 and 58B-290
with the tab washers 58B-270 after the final adjustment of the door.
2 Clean the sleeves 58B-350 and 58B-430 and the inner surface of the bushings
58B-150 and 58B-390 with a clean Material No. 14SBA1 Textile-Lint free
Cotton - made moist with the Material No. 08BBF1 Non Aqueous Cleaner--
Methyl-Ethyl-Ketone -.
3 Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose
Low Temp - to the sleeves 58B-350 and 58B-430 and the inner surface of the
bushings 58B-150 and 58B-390.
4 Install the sleeves 58B-350 and 58B-430 in the bushings 58B-150 and 58B-390.

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5 Put the link assembly 58B-240 in position and install the bolts 58B-310 and
58B-400, the washers 58B-213 and 58B-320 and the nuts 58B-330 and 58B-410.
6 Tighten the nuts 58B-330 and 58B-410.
7 Safety the nuts 58B-330 and 58B-410 with the new cotter pins 58B-340 and
58B-420, see PMS 01-05-44.
(l) Install the connecting rod assembly 58B-010 as follows:
1 Put the connecting rod assembly 58B-010 in position and install the washers
58B-050, the bolts 58B-040, the washers 58B-060 and the nuts 58B-070.
2 Tighten the nuts 58B-070.
3 Safety the nuts 58B-070 with the new cotter pins 58B-080, see PMS 01-05-44.

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**For PN’s ALL

TASK 52-31-14-400-812-A01
Assembly and Installation of the Vent Door
1. General
A. When there is no torque value specified, use a standard torque value.
-

NOTE : For the standard torque values, see PMS 01-05-66.


2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
14SBA1 Textile-Lint free Cotton -
08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
06AAC1 Polysulfide Sealant-General Purpose Interfay -
03HBD9 Synthetic Ester base Grease-General Purpose Low Temp -
Consumable Materials
TABLE 1

B. Referenced Information
REFERENCE DESIGNATION
TASK 52-31-14-400-813-A01 Assembly and Installation of the Vent Door Mechanism
TASK 52-31-14-400-813-B01 Assembly and Installation of the Vent Door Mechanism
PMS 01-05-66
PMS 01-02-36
PMS 01-05-44
Referenced Information
TABLE 2

3. Procedure

WARNING : BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE


MATERIAL MANUFACTURER’S INSTRUCTIONS AND YOUR LOCAL
REGULATIONS.

CAUTION : USE ONLY SPECIFIED MATERIALS OR THEIR EQUIVALENTS.

Page 7063
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Subtask 52-31-14-400-011-A01
A. Assembly and Installation of the Vent Door

NOTE : See IPL_FIGURE_66.


(1) Assemble and install the vent door assembly 66-010 as follows:
(a) Assemble the vent door assembly 66-010 as follows:
1 Install the nut 66-260 on the bolt 66-240.
2 Install the bolt 66-240 with the nut 66-260 and the new tab washer 66-250 on
the actuator arm 66-190 and tighten the nut 66-260 by hand.

NOTE : Do not tighten and safety the nut 66-260 at this stage. Attach a tag
which tells persons to tighten and safety the nut after the final
adjustment.
3 Install the nut 66-130 on the bolt 66-110.
4 Install the bolt 66-110 with the nut 66-130 and the new tab washer 66-120 on
the actuator arm 66-070 and tighten the nut 66-130 by hand.

NOTE : Do not tighten and safety the nut 66-130 at this stage. Attach a tag
which tells persons to tighten and safety the nut after the final
adjustment.
5 Put the actuator arm assemblies 66-060 and 66-180 and the bracket assembly
66-140 in position on the vent door 66-020 and install the screws 66-270 and
66-290, the washers 66-040 and the nuts 66-280.
6 Tighten the nuts 66-280.
7 Clean the nuts 66-280 and the door structure with a clean Material No. 14SBA1
Textile-Lint free Cotton - made moist with the Material No. 08BBF1 Non
Aqueous Cleaner-- Methyl-Ethyl-Ketone - and let it dry.
8 Apply the Material No. 06AAC1 Polysulfide Sealant-General Purpose Interfay -
to the nuts 66-280, see PMS 01-02-36.
9 Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose
Low Temp - to the shafts of the spring bolts 66-030.
10 Install the spring bolts 66-030 and the washers 66-040.
11 Safety the spring bolts 66-030 with the new cotter pins 66-050, see PMS
01-05-44.

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(b) Install the vent door assembly 66-010 as follows:


1 Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose
Low Temp - to the sleeves 66-380 and 66-390, the bushings 66-080, the
shouldered bushings 66-090, 66-210 and 66-220 and the shafts of the bolts
66-340.

WARNING : THE SPRINGS ARE INSTALLED WITH LOAD.


2 Put the vent door assembly 66-010 in position and install the sleeve 66-380, the
washers 66-410 and 66-420, the springs 66-330 and 66-400, the sleeves 66-390,
the washers 66-350, the bolts 66-340, the washers 66-350 and the nuts 66-360.
3 Tighten nuts 66-360.
4 Safety the nuts 66-360 with the new cotter pins 66-370, see PMS 01-05-44.
5 Install the adjustable rod in the vent door mechanism, see ASSEMBLY TASK
52-31-14-400-813-A01TASK 52-31-14-400-813-B01.

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**For PN’s D5237175000000 D5237175000200 D5237175000400 D5237175000600 D5237175000800

TASK 52-31-14-400-813-A01
Assembly and Installation of the Vent Door Mechanism
1. General
A. When there is no torque value specified, use a standard torque value.
-

NOTE : For the standard torque values, see PMS 01-05-66.


2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
03HBD9 Synthetic Ester base Grease-General Purpose Low Temp -
Consumable Materials
TABLE 1

B. Referenced Information
REFERENCE DESIGNATION
TASK 52-31-14-800-806-A01 Adjustment of the Skin Offset of the Vent Door Assembly
PMS 01-05-66
PMS 01-05-44
Referenced Information
TABLE 2

3. Procedure

WARNING : BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE


MATERIAL MANUFACTURER’S INSTRUCTIONS AND YOUR LOCAL
REGULATIONS.

CAUTION : USE ONLY SPECIFIED MATERIALS OR THEIR EQUIVALENTS.

CAUTION : IT IS NOT PERMITTED TO REPAIR OR REPLACE COMPONENTS THAT ARE


ASSEMBLED WITH TAPER PIN(S). IF YOU FIND A DEFECTIVE COMPONENT
THAT IS ASSEMBLED WITH TAPER PIN(S), YOU MUST REPLACE THE
ASSEMBLY.

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Subtask 52-31-14-400-012-A01
A. Assembly and Installation of the Vent Door Mechanism

NOTE : See IPL_FIGURE_63.


(1) Assemble and install the vent door mechanism as follows:
(a) Install the bellcrank assembly 63-140 as follows:
1 Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose
Low Temp - to the outer diameter of the beam 3 shaft 63-150 and the bushings
in the door structure.
2 Put the beam 3 shaft 63-150 and the link levers 63-170 in position on the door
structure.
3 Install the taper pins 63-190, the sleeves 63-200 and the nuts 63-040.
4 Tighten the nuts 63-040.
(b) Install the adjustable rod 63-110 as follows:
1 Put the adjustable rod 63-110 in position on the link lever assembly 63-160 and
the vent door installation 63-220.
2 Install the bushing 63-100, the washers 63-070 and 63-130, the bolts 63-060 and
63-120, the washers 63-070 and the nuts 63-080.
3 Tighten the nuts 63-080.
4 Safety the nuts 63-080 with the new cotter pins 63-090, see PMS 01-05-44.
(c) Connect the fixed rod 63-210 to the bellcrank assembly 63-140 as follows:
1 Put the fixed rod 63-210 in position on the bellcrank assembly 63-140.
2 Install the washer 63-130, the bolt 63-120, the washer 63-070 and the nut
63-080.
3 Tighten the nut 63-080.
4 Safety the nut 63-080 with the new cotter pin 63-090, see PMS 01-05-44.
5 Adjust the skin offset of the vent door installation 63-220, see ASSEMBLY
TASK 52-31-14-800-806-A01.
(d) Install the cover 63-010 as follows:
1 Put the spacers 63-050 and the cover 63-010 in position.
2 Install the screws 63-020, the washers 63-030 and the nuts 63-040.
3 Tighten the nuts 63-040.

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**For PN’s D5237175001000 D5237175001200 D5237175001400 D5237175001600 D5237175001800

TASK 52-31-14-400-813-B01
Assembly and Installation of the Vent Door Mechanism
1. General
A. When there is no torque value specified, use a standard torque value.
-

NOTE : For the standard torque values, see PMS 01-05-66.


2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
03HBD9 Synthetic Ester base Grease-General Purpose Low Temp -
Consumable Materials
TABLE 1

B. Referenced Information
REFERENCE DESIGNATION
TASK 52-31-14-800-806-A01 Adjustment of the Skin Offset of the Vent Door Assembly
PMS 01-05-66
PMS 01-05-44
Referenced Information
TABLE 2

3. Procedure

WARNING : BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE


MATERIAL MANUFACTURER’S INSTRUCTIONS AND YOUR LOCAL
REGULATIONS.

CAUTION : USE ONLY SPECIFIED MATERIALS OR THEIR EQUIVALENTS.

CAUTION : IT IS NOT PERMITTED TO REPAIR OR REPLACE COMPONENTS THAT ARE


ASSEMBLED WITH TAPER PIN(S). IF YOU FIND A DEFECTIVE COMPONENT
THAT IS ASSEMBLED WITH TAPER PIN(S), YOU MUST REPLACE THE
ASSEMBLY.

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Subtask 52-31-14-400-017-A01
A. Assembly and Installation of the Vent Door Mechanism

NOTE : See IPL_FIGURE_63A.


(1) Assemble and install the vent door mechanism as follows:
(a) Install the bellcrank assembly 63A-140 as follows:
1 Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose
Low Temp - to the outer diameter of the beam 3 shaft 63A-150 and the
bushings in the door structure.
2 Put the beam 3 shaft 63A-150 and the link levers 63A-170 in position on the
door structure.
3 Install the taper pins 63A-190, the sleeves 63A-200 and the nuts 63A-040.
4 Tighten the nuts 63A-040.
(b) Install the adjustable rod 63A-110 as follows:
1 Put the adjustable rod 63A-110 in position on the link lever assembly 63A-160
and the vent door installation 63A-220.
2 Install the bushing 63A-100, the washers 63A-070 and 63A-130, the bolts
63A-060 and 63A-120, the washers 63A-070 and the nuts 63A-080.
3 Tighten the nuts 63A-080.
4 Safety the nuts 63A-080 with the new cotter pins 63A-090, see PMS 01-05-44.
(c) Connect the fixed rod 63A-210 to the bellcrank assembly 63A-140 as follows:
1 Put the fixed rod 63A-210 in position on the bellcrank assembly 63A-140.
2 Install the washer 63A-130, the bolt 63A-120, the washer 63A-070 and the nut
63A-080.
3 Tighten the nut 63A-080.
4 Safety the nut 63A-080 with the new cotter pin 63A-090, see PMS 01-05-44.
5 Adjust the skin offset of the vent door installation 63A-220, see ASSEMBLY
TASK 52-31-14-800-806-A01.
(d) Install the cover 63A-010 as follows:
1 Put the spacers 63A-050 and the cover 63A-010 in position.
2 Install the washers 63A-035, the screws 63A-020, the washers 63A-035 and the
nuts 63A-040.
3 Tighten the nuts 63A-040.

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**For PN’s ALL

TASK 52-31-14-400-814-A01
Installation of the Drainage
1. General
A. When there is no torque value specified, use a standard torque value.
-

NOTE : For the standard torque values, see PMS 01-05-66.


2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
14SBA1 Textile-Lint free Cotton -
08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
06AAC1 Polysulfide Sealant-General Purpose Interfay -
Consumable Materials
TABLE 1

B. Referenced Information
REFERENCE DESIGNATION
PMS 01-05-66
PMS 01-02-36
Referenced Information
TABLE 2

3. Procedure

WARNING : BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE


MATERIAL MANUFACTURER’S INSTRUCTIONS AND YOUR LOCAL
REGULATIONS.

CAUTION : USE ONLY SPECIFIED MATERIALS OR THEIR EQUIVALENTS.

Subtask 52-31-14-400-013-A01
A. Installation and Assembly of the Cargo Door Drainage

NOTE : See IPL_FIGURE_72.

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(1) Install and assemble the cargo door drainage as follows:


(a) Put the bracket 72-140 in position and install the washer 72-120, the bolt 72-110, the
washer 72-120 and the nut 72-130.
(b) Tighten the nut 72-130.
(c) Clean the mating surfaces of the valve retainers 72-050, the flange 72-080 and the
door structure with a clean Material No. 14SBA1 Textile-Lint free Cotton - made
moist with the Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
and let it dry.
(d) Apply the Material No. 06AAC1 Polysulfide Sealant-General Purpose Interfay - to the
mating surfaces of the valve retainers 72-050 and the flange 72-080, see PMS
01-02-36.
(e) Install the valves 72-060 in the valve retainers 72-050.
(f) Put the valve retainers 72-050, the tube 72-070 and the flange 72-080 in position and
install the washers 72-020, the screws 72-010 and 72-040, the washers 72-020 and the
nuts 72-030.
(g) Tighten the nuts 72-030.
(h) Install the hose 72-090 in the door structure and on the tube 72-070.
(i) Safety the hose 72-090 to the tube 72-070 and the bracket 72-140 with the new cable
ties 72-100 and 72-150.

NOTE : Make sure that the cable ties 72-100 and 72-150 do not compress the
diameter of the hose 72-090.
(j) Clean the space between the door structure and the hose 72-090 with a clean Material
No. 14SBA1 Textile-Lint free Cotton - made moist with the Material No. 08BBF1
Non Aqueous Cleaner-- Methyl-Ethyl-Ketone - and let it dry.
(k) Apply the Material No. 06AAC1 Polysulfide Sealant-General Purpose Interfay - to the
space between the door structure and the hose 72-090, see PMS 01-02-36.

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**For PN’s D5237175000000 D5237175000200 D5237175000400 D5237175000600 D5237175000800


D5237175001000 D5237175001200 D5237175001400 D5237175001600

TASK 52-31-14-400-815-A01
Installation of the Door Sensors
1. General
A. When there is no torque value specified, use a standard torque value.
-

NOTE : For the standard torque values, see PMS 01-05-66.


2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
14SBA1 Textile-Lint free Cotton -
08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
Consumable Materials
TABLE 1

B. Referenced Information
REFERENCE DESIGNATION
TASK 52-31-14-800-807-A01 Adjustment of the Proximity Sensors
PMS 01-05-66
Referenced Information
TABLE 2

3. Procedure

WARNING : BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE


MATERIAL MANUFACTURER’S INSTRUCTIONS AND YOUR LOCAL
REGULATIONS.

CAUTION : USE ONLY SPECIFIED MATERIALS OR THEIR EQUIVALENTS.

Subtask 52-31-14-410-006-A01
A. Installation of the Door Sensors

NOTE : See IPL_FIGURE_83.

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(1) Install the proximity sensors 83-010 as follows:


(a) Clean the mating surfaces of the targets 83-020, the proximity sensors 83-010 and the
door structure with a clean Material No. 14SBA1 Textile-Lint free Cotton - made
moist with the Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
and let it dry.
(b) Put the targets 83-020 in position and install the screws 83-030, 83-060 and 83-065,
the washers 83-040 and the nuts 83-050.
(c) Tighten the nuts 83-050.
(d) Put the proximity sensors 83-010 in position and install the screws 83-030 and
83-060, the washers 83-040 and the nuts 83-050.
(e) Tighten the nuts 83-050.
(f) Adjust the proximity sensors 83-010, see ASSEMBLY TASK 52-31-14-800-807-A01.

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**For PN’s D5237175001800

TASK 52-31-14-400-815-B01
Installation of the Door Sensors
1. General
A. When there is no torque value specified, use a standard torque value.
-

NOTE : For the standard torque values, see PMS 01-05-66.


2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
14SBA1 Textile-Lint free Cotton -
08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
Consumable Materials
TABLE 1

B. Referenced Information
REFERENCE DESIGNATION
TASK 52-31-14-800-807-A01 Adjustment of the Proximity Sensors
PMS 01-05-66
Referenced Information
TABLE 2

3. Procedure

WARNING : BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE


MATERIAL MANUFACTURER’S INSTRUCTIONS AND YOUR LOCAL
REGULATIONS.

CAUTION : USE ONLY SPECIFIED MATERIALS OR THEIR EQUIVALENTS.

Subtask 52-31-14-410-005-A01
A. Installation of the Door Sensors

NOTE : See IPL_FIGURE_83A.

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(1) Install the proximity sensors 83A-010 as follows:


(a) Clean the mating surfaces of the targets 83A-020, the proximity sensors 83A-010 and
the door structure with a clean Material No. 14SBA1 Textile-Lint free Cotton - made
moist with the Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
and let it dry.
(b) Put the targets 83A-020 in position and install the screws 83A-030, 83A-060 and
83A-065, the washers 83A-040 and the nuts 83A-050.
(c) Tighten the nuts 83A-050.
(d) Put the proximity sensors 83A-010 in position and install the washers 83A-045, the
screws 83A-030 and 83A-060, the washers 83A-040 and the nuts 83A-050.
(e) Tighten the nuts 83A-050.
(f) Adjust the proximity sensors 83A-010, see ASSEMBLY TASK 52-31-14-800-807-A01.

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**For PN’s ALL

TASK 52-31-14-400-816-A01
Installation of the Hinges
1. General
A. When there is no torque value specified, use a standard torque value.
-

NOTE : For the standard torque values, see PMS 01-05-66.


2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
14SBA1 Textile-Lint free Cotton -
08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
06AAB1 Polysulfide Sealant-General Purpose Fillet -
04QAB2 Coating-- Flexible Structure
06AAA1 Polysulfide Sealant-General Purpose Brushable -
Consumable Materials
TABLE 1

B. Referenced Information
REFERENCE DESIGNATION
PMS 01-05-66
PMS 01-05-47
PMS 01-02-41
PMS 01-02-36
Referenced Information
TABLE 2

3. Procedure

WARNING : BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE


MATERIAL MANUFACTURER’S INSTRUCTIONS AND YOUR LOCAL
REGULATIONS.

CAUTION : USE ONLY SPECIFIED MATERIALS OR THEIR EQUIVALENTS.

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Subtask 52-31-14-410-002-A01
A. Installation of the Hinges

NOTE : See IPL_FIGURE_93, IPL_FIGURE_94.


(1) Install the hinges as follows:
(a) Install the end fittings 93-010 and 94-070 as follows:
1 Clean the mating surfaces of the shims 93-020, 93-021, 93-022, 93-023, 93-024,
93-025 and 94-080 with a clean Material No. 14SBA1 Textile-Lint free Cotton -
made moist with the Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-
Ethyl-Ketone - and let it dry.
2 Apply the Material No. 06AAA1 Polysulfide Sealant-General Purpose Brushable -
to the mating surfaces of the shims 93-020, 93-021, 93-022, 93-023, 93-024,
93-025 and 94-080, see PMS 01-02-36.
3 Put the shims 93-020, 93-021, 93-022, 93-023, 93-024, 93-025 and 94-080 in
position and install the screws 93-180 and 93-210, 94-090 and 94-120, the
washers 93-190 and 93-220, 94-100 and 94-130 and the nuts 93-200 and 94-110.

NOTE : Use the number of shims 93-020, 93-021, 93-022, 93-023, 93-024,
93-025 and 94-080 as recorded during the disassembly procedure.

NOTE : It is possible that not all types of shim are installed. The number of
shims used can be different.

NOTE : Use the washers 93-190 and 93-220 and 94-100 and 94-130 in the
positions as recorded during the disassembly procedure.
4 Tighten the nuts 93-200 and 94-110.
(b) Clean the working area with a clean Material No. 14SBA1 Textile-Lint free Cotton -
made moist with the Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-
Ketone - and let it dry.
(c) Apply the Material No. 06AAB1 Polysulfide Sealant-General Purpose Fillet - (see
PMS 01-05-47) to the space between:
1 The door structure
2 The hinge assemblies 93-080 and 93-110 and the mid hinge assembly 93-140 and
the hinge assemblies 94-010 and 94-040
3 The end fittings 93-010 and 94-070.
(d) Let the Material No. 06AAB1 Polysulfide Sealant-General Purpose Fillet - dry.
(e) Apply the Material No. 04QAB2 Coating-- Flexible Structure to the Material No.
06AAB1 Polysulfide Sealant-General Purpose Fillet -, see PMS 01-02-41.

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(f) Let the Material No. 04QAB2 Coating-- Flexible Structure dry.

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**For PN’s ALL

TASK 52-31-14-800-801-A01
Adjustment of the Hand Lever Assembly
1. General
A. When there is no torque value specified, use a standard torque value.
-

NOTE : For the standard torque values, see PMS 01-05-66.

NOTE : The hand lever assembly (1) must be in the LOCKED position.
2. Job Set-up Information
A. Referenced Information
REFERENCE DESIGNATION
PMS 01-05-66
FIGURE 52-31-14-991-016-A FIGURE 52-31-14-991-016-A-Adjustment of the Hand Lever Assembly
FIGURE 52-31-14-991-017-A FIGURE 52-31-14-991-017-A-Adjustment of the Hand Lever Assembly
Referenced Information
TABLE 1

3. Procedure

WARNING : BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE


MATERIAL MANUFACTURER’S INSTRUCTIONS AND YOUR LOCAL
REGULATIONS.

CAUTION : USE ONLY SPECIFIED MATERIALS OR THEIR EQUIVALENTS.

Subtask 52-31-14-820-001-A01
A. Adjustment of the Clearance ”A”

NOTE : See FIGURE 52-31-14-991-016-A, FIGURE 52-31-14-991-017-A.


(1) Measure the clearance ”A” between the hand lever assembly (1) and the door structure.
(2) The clearances ”A” must have the same dimension and must be between 1.0 and 3.0 mm
(0.0394 and 0.1181 in).
(3) If the clearances ”A” are not in the limits, change the positions and/or the quantity of the
spacer washers (2).

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Subtask 52-31-14-820-002-A01
B. Adjustment of the Handle Offset between the Hand lever Assembly and the installed Access
Cover

NOTE : See FIGURE 52-31-14-991-016-A, FIGURE 52-31-14-991-017-A.


(1) Adjust the handle offset between the hand lever assembly (1) and the installed access cover
as follows:
(a) Measure the handle offset at the given measuring points, see FIGURE
52-31-14-991-016-A.
(b) If the handle offset is not in the limits, loosen the nut (4).
(c) Adjust the handle offset with the bolt (3).
(d) Tighten the nut (4).

Subtask 52-31-14-820-003-A01
C. Adjustment of the Catching Hook

NOTE : See FIGURE 52-31-14-991-016-A, FIGURE 52-31-14-991-017-A.


(1) Adjust the catching hook (7) as follows:
(a) Make sure that the bearing bolt (5) does not touch the catching hook (7).
(b) Make sure that the handle offset between the hand lever assembly (1) and the door
skin is as given in FIGURE 52-31-14-991-016-A.
(c) If not, remove the bolts (9), the washers (8), the catching hook (7) and the sheet (6).
(d) Adjust the clearance with the sheet (6).
(e) Install the sheet (6), the catching hook (7), the washers (8) and the bolts (9).
(f) Tighten the bolts (9).

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**For PN’s ALL

A MEASURING
POINT "1"

B 1

A MEASURING MEASURING
POINT "6" POINT "2"

MEASURING MEASURING
POINT "5" POINT "3"

MEASURING
POINT "4"

MEASURING
HANDLE OFFSET
POINT
"1" +0.8 TO −1.0mm (+0.031 TO −0.039 in)
"2" +0.2 TO −1.0mm (+0.007 TO −0.039 in)
"3" 0.0 TO −1.0mm (0.0 TO −0.039 in)
"4" 0.0 TO −1.0mm (0.0 TO −0.039 in)
"5" 0.0 TO −1.0mm (0.0 TO −0.039 in)
"6" +0.2 TO −1.0mm (+0.007 TO −0.039 in)

F_CM_523114_1_0160101_01_02

Adjustment of the Hand Lever Assembly


FIGURE-52-31-14-991-016-A01

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**For PN’s ALL

DOOR SKIN
B C
1 ADJUSTMENT OF
CLEARANCE "A"
C CLEARANCE "A"

CLEARANCE "A"

E
ADJUSTMENT OF
HAND OFFSET
FOR THE MEASURE
POINTS 3, 4 AND 5

D HAND
OFFSET

1
5

6
D
7
ADJUSTMENT OF
HAND OFFSET
8 FOR THE MEASURE
9 POINTS 1, 2 AND 6

1 BEAM4

HAND 4
OFFSET

ACCESS 3
COVER

F_CM_523114_1_0170101_01_02

Adjustment of the Hand Lever Assembly


FIGURE-52-31-14-991-017-A01

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TASK 52-31-14-800-802-A01
Adjustment of the Latching Mechanism
1. General
A. When there is no torque value specified, use a standard torque value.
-

NOTE : For the standard torque values, see PMS 01-05-66.


2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
14QFB1 Wire-Locking Dia: 0.8 mm CRES Nickel Alloy -
Consumable Materials
TABLE 1

B. Fixtures, Tools, Test and Support Equipment


REFERENCE DESIGNATION
98D52307525200 Rigging Pin
98D52307525000 Adjustment Tool - Cargo Doors
98D52307523100 Rigging Pin
Fixtures, Tools, Test and Support Equipment
TABLE 2

C. Referenced Information
REFERENCE DESIGNATION
PMS 01-05-66
FIGURE 52-31-14-991-018-A FIGURE 52-31-14-991-018-A-Adjustment of the Latching Mechanism
Referenced Information
TABLE 3

3. Procedure

WARNING : BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE


MATERIAL MANUFACTURER’S INSTRUCTIONS AND YOUR LOCAL
REGULATIONS.

CAUTION : USE ONLY SPECIFIED MATERIALS OR THEIR EQUIVALENTS.

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Subtask 52-31-14-820-004-A01
A. Adjustment of the Latching Mechanism

NOTE : See FIGURE 52-31-14-991-018-A.


(1) Adjust the latching mechanism as follows:
(a) Make sure the latching mechanism assemblies are in the LOCKED position.
(b) Make sure that the hand lever assembly is flush with the door structure during the
adjustment procedure.
(c) Install the 98D52307525200 Rigging Pin (1) of the 98D52307525000 Adjustment
Tool - Cargo Doors through the rigging holes of the door structure and into the bolt
(6) (upper dead center).
(d) If you can not install the 98D52307525200 Rigging Pin (1) of the 98D52307525000
Adjustment Tool - Cargo Doors into the bolt (6), you must adjust the length of the
rod assembly (2) as follows:

WARNING : USE GOGGLES WHEN YOU REMOVE OR INSTALL LOCKWIRE.


EACH TIME YOU CUT LOCKWIRE DURING THE TASK, REMOVE
AND DISCARD IT (THE UNWANTED LOCKWIRE) IMMEDIATELY.
LOOSE LOCKWIRE CAN CUT YOU OR MAKE YOU BLIND.
1 Cut and remove the lockwire from the safety devices (4).
2 Loosen the jam nuts (3).
3 Turn the turnbuckle (5) until you can install the 98D52307525200 Rigging Pin
(1) of the 98D52307525000 Adjustment Tool - Cargo Doors into the bolt (6).
4 Tighten the jam nuts (3).

WARNING : USE GOGGLES WHEN YOU REMOVE OR INSTALL LOCKWIRE.


EACH TIME YOU CUT LOCKWIRE DURING THE TASK, REMOVE
AND DISCARD IT (THE UNWANTED LOCKWIRE) IMMEDIATELY.
LOOSE LOCKWIRE CAN CUT YOU OR MAKE YOU BLIND.
5 Safety the jam nuts (3) to the safety devices (4) with the Material No.14QFB1
Wire-Locking Dia: 0.8 mm CRES Nickel Alloy -.
(e) Adjust the length of the connecting rods (7) as follows to make sure that the lower
dead center is correct:

WARNING : USE GOGGLES WHEN YOU REMOVE OR INSTALL LOCKWIRE.


EACH TIME YOU CUT LOCKWIRE DURING THE TASK, REMOVE
AND DISCARD IT (THE UNWANTED LOCKWIRE) IMMEDIATELY.
LOOSE LOCKWIRE CAN CUT YOU OR MAKE YOU BLIND.
1 Cut and remove the lockwire from the safety devices (9).

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2 Loosen the jam nuts (8).


3 Turn the turnbuckle (10) until the rear of the bellcrank assembly (11) touches
the bolt (14).
4 Turn the turnbuckle (10) 10 degrees back until you can move the connecting rod
(7) easily.
5 Make sure that you can install the 98D52307523100 Rigging Pin (13) of the
98D52307525000 Adjustment Tool - Cargo Doors through the door structure
and into the bolt (12).
6 If not, turn the turnbuckle (10) until you can install the 98D52307523100
Rigging Pin (13) of the 98D52307525000 Adjustment Tool - Cargo Doors easily.
7 Tighten the jam nuts (8).

WARNING : USE GOGGLES WHEN YOU REMOVE OR INSTALL LOCKWIRE.


EACH TIME YOU CUT LOCKWIRE DURING THE TASK, REMOVE
AND DISCARD IT (THE UNWANTED LOCKWIRE) IMMEDIATELY.
LOOSE LOCKWIRE CAN CUT YOU OR MAKE YOU BLIND.
8 Safety the jam nuts (8) to the safety devices (9) with the Material No.14QFB1
Wire-Locking Dia: 0.8 mm CRES Nickel Alloy -.
9 Remove the rigging pins 98D52307525200 Rigging Pin (1) and 98D52307523100
Rigging Pin (13) of the 98D52307525000 Adjustment Tool - Cargo Doors.

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A
LATCHING UNIT
EXAMPLE

3
4
5 2

4
3

LATCHING SHAFT

6
1 1
8
9
10 7

9
8
14
11
LOCKING SHAFT
12

13 FR27A

NOTE:
1 THE RIGGING PIN (1) IS
ON FWD DOOR AT FR 27A ONLY
F_CM_523114_1_0180101_01_01

Adjustment of the Latching Mechanism


FIGURE-52-31-14-991-018-A01

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TASK 52-31-14-800-803-A01
Adjustment of the Locking Mechanism
1. General
A. When there is no torque value specified, use a standard torque value.
-

NOTE : For the standard torque values, see PMS 01-05-66.


2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
14QFB1 Wire-Locking Dia: 0.8 mm CRES Nickel Alloy -
Consumable Materials
TABLE 1

B. Referenced Information
REFERENCE DESIGNATION
PMS 01-05-66
FIGURE 52-31-14-991-019-A FIGURE 52-31-14-991-019-A-Adjustment of the Locking Mechanism
Referenced Information
TABLE 2

3. Procedure

WARNING : BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE


MATERIAL MANUFACTURER’S INSTRUCTIONS AND YOUR LOCAL
REGULATIONS.

CAUTION : USE ONLY SPECIFIED MATERIALS OR THEIR EQUIVALENTS.

Subtask 52-31-14-820-005-A01
A. Adjustment of the Locking Mechanism

NOTE : See FIGURE 52-31-14-991-019-A.


(1) Adjust the locking mechanism as follows:
(a) Move the hand lever assembly away from the door structure up to a 65 degree
position.

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(b) Make sure that the latching mechanism assemblies (1) stay in the LATCHED
position.
(c) Measure the clearance ’C’ between the locking cam (6) and the latching hook (7), see
Detail B.
(d) Make sure that the clearance ’C’ is between 2.0 and 3.2 mm (0.079 and 0.125 in).
(e) If the clearance ’C’ is not in the limits, adjust the rod assembly (5) as follows:

WARNING : USE GOGGLES WHEN YOU REMOVE OR INSTALL LOCKWIRE.


EACH TIME YOU CUT LOCKWIRE DURING THE TASK, REMOVE
AND DISCARD IT (THE UNWANTED LOCKWIRE) IMMEDIATELY.
LOOSE LOCKWIRE CAN CUT YOU OR MAKE YOU BLIND.
1 Cut and remove the lockwire from the safety devices (3), see Detail A.
2 Loosen the jam nuts (2).
3 Turn the turnbuckle (4) until the clearance ’C’ is correct.
4 Tighten the jam nuts (2).

WARNING : USE GOGGLES WHEN YOU REMOVE OR INSTALL LOCKWIRE.


EACH TIME YOU CUT LOCKWIRE DURING THE TASK, REMOVE
AND DISCARD IT (THE UNWANTED LOCKWIRE) IMMEDIATELY.
LOOSE LOCKWIRE CAN CUT YOU OR MAKE YOU BLIND.
5 Safety the jam nuts (2) to the safety devices (3) with the Material No. 14QFB1
Wire-Locking Dia: 0.8 mm CRES Nickel Alloy -.

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2
3

A
LATCHING
SHAFT
5

B
EXAMPLE LOCKING
SHAFT

CLEARANCE "C"
B

1
7

F_CM_523114_1_0190101_01_01

Adjustment of the Locking Mechanism


FIGURE-52-31-14-991-019-A01

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TASK 52-31-14-800-804-A01
Adjustment of the Drift Pin Mechanism
1. General
A. When there is no torque value specified, use a standard torque value.
-

NOTE : For the standard torque values, see PMS 01-05-66.


2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
14QFB1 Wire-Locking Dia: 0.8 mm CRES Nickel Alloy -
Consumable Materials
TABLE 1

B. Fixtures, Tools, Test and Support Equipment


REFERENCE DESIGNATION
98D52308309000 Rigging Pin
Fixtures, Tools, Test and Support Equipment
TABLE 2

C. Referenced Information
REFERENCE DESIGNATION
PMS 01-05-66
FIGURE 52-31-14-991-020-A FIGURE 52-31-14-991-020-A-Adjustment of the Drift Pin Mechanism
Referenced Information
TABLE 3

3. Procedure

WARNING : BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE


MATERIAL MANUFACTURER’S INSTRUCTIONS AND YOUR LOCAL
REGULATIONS.

CAUTION : USE ONLY SPECIFIED MATERIALS OR THEIR EQUIVALENTS.

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Subtask 52-31-14-820-006-A01
A. Adjustment of the Drift Pin Mechanism

NOTE : See FIGURE 52-31-14-991-020-A.


(1) Adjust the drift pin mechanism as follows:
(a) Make sure that the hand lever assembly is in the LOCKED position and in the recess
of the door structure.
(b) Install the 98D52308309000 Rigging Pin (2) through the door structure and the link
lever assemblies, see Detail C, D.
1 Make sure that in this position there is:
- 1.5 mm (0.059 in) below dead center measured at the link lever assembly,
see Detail C
- 1.5 mm (0.059 in) above dead center measured at the link lever assembly,
see Detail D.
(c) If you cannot install the 98D52308309000 Rigging Pin (2) into the link lever
assemblies (Detail C, D), adjust the length of the fixed rod (3) and the adjustable rod
(4) as follows:

WARNING : USE GOGGLES WHEN YOU REMOVE OR INSTALL LOCKWIRE.


EACH TIME YOU CUT LOCKWIRE DURING THE TASK, REMOVE
AND DISCARD IT (THE UNWANTED LOCKWIRE) IMMEDIATELY.
LOOSE LOCKWIRE CAN CUT YOU OR MAKE YOU BLIND.
1 Cut and remove the lockwire from the safety devices (6), see Detail F.
2 Loosen the jam nuts (5).
3 Turn the turnbuckle (7) until you can install the 98D52308309000 Rigging Pin
(2) in the link lever assemblies, see Detail C, D.
4 Tighten the jam nuts (5).

WARNING : USE GOGGLES WHEN YOU REMOVE OR INSTALL LOCKWIRE.


EACH TIME YOU CUT LOCKWIRE DURING THE TASK, REMOVE
AND DISCARD IT (THE UNWANTED LOCKWIRE) IMMEDIATELY.
LOOSE LOCKWIRE CAN CUT YOU OR MAKE YOU BLIND.
5 Safety the jam nuts (5) to the safety devices (6) with the Material No. 14QFB1
Wire-Locking Dia: 0.8 mm CRES Nickel Alloy -.
6 Remove the 98D52308309000 Rigging Pin (2) from the link lever assemblies, see
Detail C, D.
(d) Measure the distance ’Y’ between the end of the extended drift pins and the edge
members of the door structure, see Detail A, B.
(e) Make sure that distance ’Y’ is between 32.5 and 35.5 mm (1.280 and 1.397 in).

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(f) Move the hand lever assembly to the UNLOCKED position.


(g) Make sure that the retracted drift pins are behind the skin edge of the door structure,
see Detail A, B, Section E-E.
(h) Check the adjustment of the fixed rod (3), do step .
(i) If the adjustment is not correct, do step .

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D
C B
A B
DETAIL B MIRROR
IMAGE OF DETAIL A

A E

DRIFT PIN

SECTION
E−E
EXTENDED

DISTANCE "Y"

IN RETRACTED CONDITION
THE DRIFT PIN MUST BE
BEHIND THE SKIN EDGE

SKIN EDGE
5.0 mm(0.196 in)

F_CM_523114_1_0200101_01_01

Adjustment of the Drift Pin Mechanism


(Sheet 1 of 2)
FIGURE-52-31-14-991-020-A01

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C
F

BELOW DEAD CENTER


ON THE EXTENDED
DRIFT PIN

2 D
3

2
F
ABOVE DEAD CENTER
TYPICAL ON THE EXTENDED
DRIFT PIN

5
6
4

F_CM_523114_1_0200102_01_01

Adjustment of the Drift Pin Mechanism


(Sheet 2 of 2)
FIGURE-52-31-14-991-020-A01

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TASK 52-31-14-800-805-A01
Adjustment of the Interlock Mechanism
1. General
A. When there is no torque value specified, use a standard torque value.
-

NOTE : For the standard torque values, see PMS 01-05-66.


2. Job Set-up Information
A. Referenced Information
REFERENCE DESIGNATION
PMS 01-05-66
FIGURE 52-31-14-991-021-A FIGURE 52-31-14-991-021-A-Adjustment of the Interlock Mechanism
Referenced Information
TABLE 1

3. Procedure

Subtask 52-31-14-820-007-A01
A. Adjustment of the Interlock Mechanism

NOTE : See FIGURE 52-31-14-991-021-A.


(1) Adjust the interlock mechanism as follows:
(a) Make sure that the hand lever assembly is in the UNLOCKED position.
(b) Measure the clearance ’Z’ between the adjusting screw (2) and the stop cam (1) of
the latching shaft assembly, see Detail A.
(c) Make sure that the clearance ’Z’ is between 1.0 and 1.4 mm (0.040 and 0.055 in).
(d) If the clearance ’Z’ is not in the limits, adjust the clearance ’Z’ as follows:
1 Release the locking plate (4), see Detail B.
2 Loosen the nut (3) and remove the adjusting screw (2) from the lever (5).
3 Discard the locking plate (4).
4 Install the new locking plate (4) on the adjusting screw (2) with the nut (3).
5 Install the adjusting screw (2) in the lever (5).
6 Adjust the adjusting screw (2) until the clearance ’Z’ is correct, see Detail A.

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7 Make sure that the clearance ’Z’ is between 1.0 and 1.4 mm (0.040 and 0.055
in).
8 Tighten the nut (3).
9 Safety the nut (3) with the locking plate (4).

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A
LATCHING
SHAFT ASSEMBLY

CLEARANCE "Z"

B
B

F_CM_523114_1_0210101_01_01

Adjustment of the Interlock Mechanism


FIGURE-52-31-14-991-021-A01

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TASK 52-31-14-800-806-A01
Adjustment of the Skin Offset of the Vent Door Assembly
1. General
A. When there is no torque value specified, use a standard torque value.
-

NOTE : For the standard torque values, see PMS 01-05-66.


2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
14QFB1 Wire-Locking Dia: 0.8 mm CRES Nickel Alloy -
Consumable Materials
TABLE 1

B. Referenced Information
REFERENCE DESIGNATION
PMS 01-05-66
PMS 01-05-01
PMS 01-05-03
FIGURE 52-31-14-991-022-A FIGURE 52-31-14-991-022-A-Adjustment of the Vent Door Assembly
Referenced Information
TABLE 2

3. Procedure

WARNING : BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE


MATERIAL MANUFACTURER’S INSTRUCTIONS AND YOUR LOCAL
REGULATIONS.

CAUTION : USE ONLY SPECIFIED MATERIALS OR THEIR EQUIVALENTS.

Subtask 52-31-14-820-008-A01
A. Adjustment of the Skin Offset of the Vent Door Assembly

NOTE : See FIGURE 52-31-14-991-022-A.

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(1) Adjust the skin offset of the vent door assembly (10) as follows:
(a) Make sure that the hand lever assembly is in the LOCKED position and in the recess
of the door structure.
(b) Measure the clearance ’A’ between the skin offset between the external contour of the
vent door assembly (10) and the door skin, see Detail B.
(c) Make sure that the clearance ’A’ is between 0.5 and 1.5 mm (0.020 and 0.059 in).
(d) If the skin offset is not correct, adjust the length of the adjustable rod (4) as follows:

WARNING : USE GOGGLES WHEN YOU REMOVE OR INSTALL LOCKWIRE.


EACH TIME YOU CUT LOCKWIRE DURING THE TASK, REMOVE
AND DISCARD IT (THE UNWANTED LOCKWIRE) IMMEDIATELY.
LOOSE LOCKWIRE CAN CUT YOU OR MAKE YOU BLIND.
1 Cut and remove the lockwire from the safety devices (2), see Detail C.
2 Loosen the jam nuts (1) to release the turnbuckle (3).
3 Turn the turnbuckle (3) until the skin offset is correctly adjusted.
4 Tighten the jam nuts (1).

WARNING : USE GOGGLES WHEN YOU REMOVE OR INSTALL LOCKWIRE.


EACH TIME YOU CUT LOCKWIRE DURING THE TASK, REMOVE
AND DISCARD IT (THE UNWANTED LOCKWIRE) IMMEDIATELY.
LOOSE LOCKWIRE CAN CUT YOU OR MAKE YOU BLIND.
5 Safety the jam nuts (1) to the safety devices (2) with the Material No. 14QFB1
Wire-Locking Dia: 0.8 mm CRES Nickel Alloy -, see PMS 01-05-01.
(e) Measure the clearance ’B’ between the bolts (5) and the stop (10) of the vent door
frame, see Detail B.
(f) The clearance ’B’ must be between 0.2 and 0.6 mm (0.008 and 0.023 in).
(g) If the clearance ’B’ is not correct, adjust the clearance as follows:
1 Pull the hand lever assembly out of the recess until it is in the 65 degree position
to open the vent door assembly (9).
2 Release the tab washers (7) from the nuts (6), see Detail A.
3 Loosen the nuts (6) to release the bolts (5).
4 Remove the bolts (5) together with the nuts (6) and the tab washers (7) from
the actuator arms (8).
5 Discard the tab washers (7).
6 Install the bolts (5) together with the nuts (6) and the new tab washers (7) on
the actuator arms (8).

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7 Make sure that the tab washers (7) are correctly installed on the actuator arms
(8).
8 Close the vent door assembly (9) as follows:
a Push the roller lever of the interlock mechanism to the outer side of the
door to release the latching shaft.
b Move the hand lever assembly down to the LOCKED position and push it
into the recess of the door structure.
9 Adjust the bolts (5) for the correct clearance ’B’, see Detail B.
10 Make sure that the clearance ’B’ is between 0.2 and 0.6 mm (0.008 and 0.023
in).
11 Tighten the nuts (6).
12 Safety the nuts (6) with the tab washers (7), see PMS 01-05-03.

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A A

8 C C
1
7

6 1

5
2
3
2 4
B

7
B
CLEARANCE "A" AND "B"
6 OF THE VENT DOOR STOP
AND SKIN OFFSET CHECK

CLEARANCE "B"
5
9
5

10 VENT DOOR CONTOUR

CARGO DOOR CONTOUR


CLEARANCE "A"

F_CM_523114_1_0220101_01_01

Adjustment of the Vent Door Assembly


FIGURE-52-31-14-991-022-A01

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TASK 52-31-14-800-807-A01
Adjustment of the Proximity Sensors
1. General
A. When there is no torque value specified, use a standard torque value.
-

NOTE : For the standard torque values, see PMS 01-05-66.


2. Job Set-up Information
A. Referenced Information
REFERENCE DESIGNATION
PMS 01-05-66
FIGURE 52-31-14-991-023-A FIGURE 52-31-14-991-023-A-Adjustment of the Proximity Sensors
Referenced Information
TABLE 1

3. Procedure

Subtask 52-31-14-820-009-A01
A. Adjustment of the Proximity Sensors

NOTE : See FIGURE 52-31-14-991-023-A.


(1) Adjust the proximity sensors 5MJ (12MJ) and 28WV as follows:
(a) Adjust the proximity sensor 5MJ (12MJ) (Detail B) installed near the locking shaft as
follows:
1 Make sure that the hand lever assembly (2) is in the UNLOCKED position, see
Detail A.
2 Move the hand lever assembly (2) and measure the clearance ’C’ between the
adjusting screw (5) and the stop cam (4) 54-060, see Detail A, B.
3 Make sure that the clearance ’C’ is between 1.0 and 1.4 mm (0.040 and 0.055
in).
4 Measure the clearance ’B’ between the target (3) and the proximity sensor 5MJ
(12MJ) that is installed on the door structure.
5 Make sure that the clearance ’B’ is between 1.6 and 2.0 mm (0.063 and 0.078
in).
6 If not, adjust the target (3) until you get the correct clearance.

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7 If the adjusting screw (5) touches the stop cam (4), adjust the clearance ’B’
between the proximity sensor 5MJ (12MJ) and the target (3) to a maximum of
3.0 mm (0.118 in).
(b) Adjust the proximity sensor 28WV (Detail A) installed near the hand lever assembly
(2) as follows:
1 Make sure that the hand lever assembly (2) is in the LOCKED position.
2 Measure the clearance ’A’ between the proximity sensor 28WV and the target
(1) installed on the hand lever assembly (2).
3 Make sure that the clearance ’A’ is between 1.6 and 2.0 mm (0.063 and 0.078
in).
4 If not, adjust the target (1) until you get the correct clearance.

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A
CLEARANCE "A"

A
B

2
PROXIMITY SENSOR
28WV
1

B
PROXIMITY SENSOR
5MJ (12MJ)

CLEARANCE "B"

CLEARANCE "C" 4

F_CM_523114_1_0230101_01_01

Adjustment of the Proximity Sensors


FIGURE-52-31-14-991-023-A01

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FITS AND CLEARANCES

**For PN’s ALL

TASK 52-31-14-820-806-A01
General
1. How to use the Fits and Clearances Table (See Sample TABLE 1)
A. A NOTE above the table gives the reference to the related CMM figure.
Column 1 gives the location number (LOC NO.) of the part.
C. Column 2 gives links to the IPL figure item numbers of the mating parts.
D. Column 3 gives the dimensions and the assembly clearances of the original manufacturer (MFR)
limits.
E. Column 4 gives the dimension limits and the maximum allowable clearance of the in-service
wear limits.

NOTE : It is necessary to replace the parts which are not in the limits (See DISASSEMBLY,
REPAIR and ASSEMBLY).
F. Sample of Fits and Clearances

NOTE : See FIGURE XXX


1 2 3 4
MFR LIMITS IN-SERVICE WEAR LIMITS
MATING MAX
IPL ASSEMBLY DIMENSION ALLOWABLE
LOC FIGURE DIMENSION CLEARANCE LIMITS CLEARANCES
NO. AND millimeters millimeters millimeters millimeters
ITEM NO. (inches) (inches) (inches) (inches)
MIN MAX MIN MAX MIN MAX
Sample
TABLE 1

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TASK 52-31-14-820-807-A01
Fits and Clearances Table
1. Fits and Clearances Table

NOTE : See FIGURE 52-31-14-991-024-A.


MFR LIMITS IN-SERVICE WEAR LIMITS
MATING MAX
IPL ASSEMBLY DIMENSION ALLOWABLE
LOC FIGURE DIMENSION CLEARANCE LIMITS CLEARANCES
NO. AND millimeters millimeters millimeters millimeters
ITEM NO. (inches) (inches) (inches) (inches)
MIN MAX MIN MAX MIN MAX
A1 OD 45-250 15.976 15.994 15.951
45A-250 (0.6290) (0.6296) 0.006 0.042 (0.6280) 0.092
A2 ID 48-020 16.000 16.018 (0.0003) (0.0016) 16.043 (0.0036)
A3 48A-020 (0.6300) (0.6306) (0.6316)
B1 OD 45-360 15.976 15.994 15.951
45A-360 (0.6290) (0.6296) 0.006 0.042 (0.6280) 0.092
B2 ID 96-200 16.000 16.018 (0.0003) (0.0016) 16.043 (0.0036)
(0.6300) (0.6306) (0.6316)
B1 OD 45-360 19.972 19.993 19.941
45A-360 (0.7863) (0.7871) (0.7851)
B3 ID 45-390 20.000 20.021 20.052
B3 ID 45A-390 (0.7875) (0.7882) (0.7894)
B4 ID 45-390 0.007 0.049 0.111
B4 ID 45A-390 (0.0003) (0.0019) (0.0043)
B5 ID 45-530
B5 ID 45A-530
B6 ID 45-530
B6 ID 45A-530
B1 OD 45-360 19.972 19.993 19.941
45A-360 (0.7863) (0.7871) 0.007 0.049 (0.7851) 0.111
B7 ID 96-190 20.000 20.021 (0.0003) (0.0019) 20.052 (0.0043)
B8 (0.7875) (0.7882) (0.7894)
Fits and Clearances
TABLE 1

NOTE : See FIGURE 52-31-14-991-025-A.

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MFR LIMITS IN-SERVICE WEAR LIMITS


MATING MAX
IPL ASSEMBLY DIMENSION ALLOWABLE
LOC FIGURE DIMENSION CLEARANCE LIMITS CLEARANCES
NO. AND millimeters millimeters millimeters millimeters
ITEM NO. (inches) (inches) (inches) (inches)
MIN MAX MIN MAX MIN MAX
A1 OD 50-210 13.966 13.984 13.941
50A-210 (0.5499) (0.5505) 0.016 0.052 (0.5489) 0.102
A2 ID 60-180 14.000 14.018 (0.0007) (0.0020) 14.043 (0.0040)
(0.5512) (0.5518) (0.5528)
B1 OD 50-120 22.959 22.980 22.928
50A-120 (0.9039) (0.9047) 0.020 0.062 (0.9027) 0.124
B2 ID 60-040 23.000 23.021 (0.0008) (0.0024) 23.052 (0.0048)
(0.9056) (0.9063) (0.9075)
C1 OD 60-060 12.983 12.994 12.967
(0.5112) (0.5115) 0.006 0.035 (0.5106) 0.076
C2 ID 60-050 13.000 13.018 (0.0003) (0.0013) 13.043 (0.0029)
60-190 (0.5119) (0.5125) (0.5135)
Fits and Clearances
TABLE 2

NOTE : See FIGURE 52-31-14-991-026-A.


MFR LIMITS IN-SERVICE WEAR LIMITS
MATING MAX
IPL ASSEMBLY DIMENSION ALLOWABLE
LOC FIGURE DIMENSION CLEARANCE LIMITS CLEARANCES
NO. AND millimeters millimeters millimeters millimeters
ITEM NO. (inches) (inches) (inches) (inches)
MIN MAX MIN MAX MIN MAX
A1 OD 54-020 31.850 31.875 31.813
(1.2540) (1.2549) (1.2525)
A2 ID 95-070 32.000 32.025 32.062
95-160 (1.2599) (1.2608) 0.125 0.175 (1.2622) 0.249
95-240 (0.0050) (0.0068) (0.0098)
96-070
96-150
96-280

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MFR LIMITS IN-SERVICE WEAR LIMITS


MATING MAX
IPL ASSEMBLY DIMENSION ALLOWABLE
LOC FIGURE DIMENSION CLEARANCE LIMITS CLEARANCES
NO. AND millimeters millimeters millimeters millimeters
ITEM NO. (inches) (inches) (inches) (inches)
MIN MAX MIN MAX MIN MAX
B1 OD 51-020 23.859 23.880 23.828
51A-020 (0.9394) (0.9401) (0.9382)
B2 ID 95-030 24.000 24.021 24.052
95-120 (0.9449) (0.9457) 0.120 0.162 (0.9469) 0.193
95-200 (0.0048) (0.0063) (0.0075)
96-030
96-110
96-240
Fits and Clearances
TABLE 3

NOTE : See FIGURE 52-31-14-991-027-A.


MFR LIMITS IN-SERVICE WEAR LIMITS
MATING MAX
IPL ASSEMBLY DIMENSION ALLOWABLE
LOC FIGURE DIMENSION CLEARANCE LIMITS CLEARANCES
NO. AND millimeters millimeters millimeters millimeters
ITEM NO. (inches) (inches) (inches) (inches)
MIN MAX MIN MAX MIN MAX
A1 OD 57-110 19.980 19.993 19.960
(0.7867) (0.7871) 0.007 0.041 (0.7859) 0.092
A2 ID 57-040 20.000 20.021 (0.0003) (0.0016) 20.052 (0.0036)
(0.7875) (0.7882) (0.7894)
B1 OD 58-130 23.859 23.880 23.828
58A-130 (0.9394) (0.9401) (0.9382)
0.020 0.062 0.124
58B-130
(0.0008) (0.0024) (0.0048)
B2 ID 95-080 23.900 23.921 23.952
(0.9410) (0.9417) (0.9429)

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MFR LIMITS IN-SERVICE WEAR LIMITS


MATING MAX
IPL ASSEMBLY DIMENSION ALLOWABLE
LOC FIGURE DIMENSION CLEARANCE LIMITS CLEARANCES
NO. AND millimeters millimeters millimeters millimeters
ITEM NO. (inches) (inches) (inches) (inches)
MIN MAX MIN MAX MIN MAX
B3 OD 58-430 7.972 7.987 7.951
58A-430 (0.3139) (0.3144) (0.3131)
58B-430 0.013 0.043 0.085
B4 ID 58-150 8.000 8.015 (0.0006) (0.0016) 8.036 (0.0033)
58A-150 (0.3150) (0.3155) (0.3163)
58B-150
C1 OD 58-350 7.972 7.987 7.951
58A-350 (0.3139) (0.3144) (0.3131)
58B-350 0.013 0.043 0.085
C2 ID 58-390 8.000 8.015 (0.0006) (0.0016) 8.036 (0.0033)
58A-390 (0.3150) (0.3155) (0.3163)
58B-390
C3 OD 58-440 9.972 9.987 9.951
58A-440 (0.3926) (0.3931) (0.3918)
58B-440 0.013 0.043 0.085
C4 ID 58-380 10.000 10.015 (0.0006) (0.0016) 10.036 (0.0033)
58A-380 (0.3938) (0.3942) (0.3951)
58B-380
Fits and Clearances
TABLE 4

NOTE : See FIGURE 52-31-14-991-028-A.


MFR LIMITS IN-SERVICE WEAR LIMITS
MATING MAX
IPL ASSEMBLY DIMENSION ALLOWABLE
LOC FIGURE DIMENSION CLEARANCE LIMITS CLEARANCES
NO. AND millimeters millimeters millimeters millimeters
ITEM NO. (inches) (inches) (inches) (inches)
MIN MAX MIN MAX MIN MAX
A1 OD 63-150 19.980 19.993 19.960
63A-150 (0.7867) (0.7871) 0.007 0.041 (0.7859) 0.092
A2 ID 96-340 20.000 20.021 (0.0003) (0.0016) 20.052 (0.0036)
(0.7875) (0.7882) (0.7894)

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MFR LIMITS IN-SERVICE WEAR LIMITS


MATING MAX
IPL ASSEMBLY DIMENSION ALLOWABLE
LOC FIGURE DIMENSION CLEARANCE LIMITS CLEARANCES
NO. AND millimeters millimeters millimeters millimeters
ITEM NO. (inches) (inches) (inches) (inches)
MIN MAX MIN MAX MIN MAX
B1 OD 57-280 19.980 19.993 19.960
(0.7867) (0.7871) 0.007 0.041 (0.7859) 0.092
B2 ID 95-280 20.000 20.021 (0.0003) (0.0016) 20.052 (0.0036)
(0.7875) (0.7882) (0.7894)
C1 OD 57-490 19.980 19.993 19.960
(0.7867) (0.7871) 0.007 0.041 (0.7859) 0.092
C2 ID 96-320 20.000 20.021 (0.0003) (0.0016) 20.052 (0.0036)
(0.7875) (0.7882) (0.7894)
D1 OD 57-460 24.959 24.980 24.928
(0.9827) (0.9834) 0.020 0.062 (0.9815) 0.124
D2 ID 57-570 25.000 25.021 (0.0008) (0.0024) 25.052 (0.0048)
(0.9843) (0.9850) (0.9862)
Fits and Clearances
TABLE 5

NOTE : See FIGURE 52-31-14-991-029-A.


MFR LIMITS IN-SERVICE WEAR LIMITS
MATING MAX
IPL ASSEMBLY DIMENSION ALLOWABLE
LOC FIGURE DIMENSION CLEARANCE LIMITS CLEARANCES
NO. AND millimeters millimeters millimeters millimeters
ITEM NO. (inches) (inches) (inches) (inches)
MIN MAX MIN MAX MIN MAX
A1 OD 53-070 6.336 6.345 6.323
(0.2495) (0.2498) 0.005 0.050 (0.2490) 0.087
A2 ID 53-170 6.350 6.386 (0.0002) (0.0019) 6.410 (0.0034)
53-130 (0.2500) (0.2514) (0.2523)
A4 OD 53-180 6.248 6.299 6.200
(0.2460) (0.2479) 0.051 0.138 (0.2441) 0.240
A5 ID 53-030 6.350 6.386 (0.0021) (0.0054) 6.440 (0.0094)
(0.2500) (0.2514) (0.2535)

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MFR LIMITS IN-SERVICE WEAR LIMITS


MATING MAX
IPL ASSEMBLY DIMENSION ALLOWABLE
LOC FIGURE DIMENSION CLEARANCE LIMITS CLEARANCES
NO. AND millimeters millimeters millimeters millimeters
ITEM NO. (inches) (inches) (inches) (inches)
MIN MAX MIN MAX MIN MAX
A6 OD 53-170 7.978 7.987 7.965
(0.3141) (0.3144) 0.013 0.058 (0.3136) 0.125
A7 ID 53-020 8.000 8.036 (0.0006) (0.0022) 8.090 (0.0049)
(0.3150) (0.3163) (0.3185)
B1 OD 53-280 11.983 11.994 11.967
(0.4718) (0.4722) 0.006 0.035 (0.4712) 0.076
B2 ID 53-130 12.000 12.018 (0.0003) (0.0013) 12.043 (0.0029)
(0.4725) (0.4731) (0.4741)
B1 OD 53-280 11.983 11.994 TBD
(0.4718) (0.4722) 0.006 0.044
(0.0003) TBD
B16 ID 53-270 12.000 12.027 0.0017 TBD
(0.4725) 0.4735
B3 OD 53-070 6.336 6.345 6.323
(0.2495) (0.2498) (0.2490)
0.005 0.050 0.117
B4 ID 53-130 6.350 6.386 (0.0002) (0.0019) 6.440 (0.0046)
B5 ID 53-090 (0.2500) (0.2514) (0.2535)
B6 ID 53-060
B7 OD 53-320 7.986 7.995 7.965
(0.3145) (0.3147) 0.005 0.029 (0.3136) 0.071
B8 ID 53-090 8.000 8.015 (0.0002) (0.0011) 8.036 (0.0027)
(0.3150) (0.3155) (0.3163)
B7 OD 53-320 7.986 7.995 TBD
(0.3145) (0.3147) 0.005 0.036
TBD
B14 ID 53-340 8.000 8.022 0.0002 0.0014 TBD
(0.3150) 0.3158
B9 OD 53-110 4.788 4.796 TBD
(0.1886) (0.1888) 0.004 0.024
TBD
B8 ID 53-090 4.800 4.812 0.0002 0.0009 TBD
0.1890 0.1894

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MFR LIMITS IN-SERVICE WEAR LIMITS


MATING MAX
IPL ASSEMBLY DIMENSION ALLOWABLE
LOC FIGURE DIMENSION CLEARANCE LIMITS CLEARANCES
NO. AND millimeters millimeters millimeters millimeters
ITEM NO. (inches) (inches) (inches) (inches)
MIN MAX MIN MAX MIN MAX
B9 OD 53-110 4.788 4.796 4.778
(0.1886) (0.1888) 0.204 0.287 (0.1882) 0.402
B10 ID 53-100 5.000 5.075 (0.0081) (0.0112) 5.180 (0.0158)
(0.1969) (0.1998) (0.2039)
B13 OD 53-300 6.311 6.338 TBD
0.2485 0.2495 0.012 0.075
B7 ID 53-320 6.350 6.386 TBD TBD
0.0005 0.0029
(0.2500) (0.2514)
B13 OD 53-300 6.311 6.338 TBD
0.2485 0.2495 0.012 0.061
B12 ID 53-330 6.350 6.372 TBD TBD
0.0005 0.0024
(0.2500) 0.2508
B15 OD 53-220 9.486 9.513 TBD
(0.3735) (0.3745) 0.007 0.070
TBD
B1 ID 53-280 9.520 9.556 0.0003 0.0027 TBD
(0.3749) (0.3762)
B15 OD 53-220 9.486 9.513 TBD
(0.3735) (0.3745) 0.007 0.056
TBD
B11 ID 53-260 9.520 9.542 0.0003 0.0022 TBD
0.3749 0.3756
Fits and Clearances
TABLE 6

NOTE : See FIGURE 52-31-14-991-034-A.

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MFR LIMITS IN-SERVICE WEAR LIMITS


MATING MAX
IPL ASSEMBLY DIMENSION ALLOWABLE
LOC FIGURE DIMENSION CLEARANCE LIMITS CLEARANCES
NO. AND millimeters millimeters millimeters millimeters
ITEM NO. (inches) (inches) (inches) (inches)
MIN MAX MIN MAX MIN MAX
A3 OD 53A-390 4.788 4.796 TBD
(0.1886) (0.1888) 0.004 0.024
TBD
A2 ID 53A-470 4.800 4.812 0.0002 0.0009 TBD
0.1890 0.1894
A3 OD 53A-390 4.788 4.796 TBD
(0.1886) (0.1888) 0.204 0.287
(0.0081) (0.0112) TBD
A4 ID 53A-410 5.000 5.075 TBD
(0.1969) (0.1998)
A6 OD 53A-220 9.486 9.513 TBD
(0.3735) (0.3745) 0.007 0.056
(0.0003) TBD
A5 ID 53A-260 9.520 9.542 0.0022 TBD
(0.3749) 0.3756
A6 OD 53A-220 9.486 9.513 TBD
(0.3735) (0.3745) 0.007 0.070
(0.0003) (0.0027) TBD
A7 ID 53A-280 9.520 9.556 TBD
(0.3749) (0.3762)
A7 OD 53A-280 11.983 11.994 TBD
(0.4718) (0.4722) 0.006 0.044
(0.0003) TBD
A1 ID 53A-270 12.000 12.027 0.0017 TBD
0.4725 0.4735
A7 OD 53A-280 11.983 11.994 TBD
(0.4718) (0.4722) 0.006 0.035
(0.0003) (0.0013) TBD
A2 ID 53A-470 12.000 12.018 TBD
(0.4725) (0.4731)
Fits and Clearances
TABLE 7

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**For PN’s ALL

B
A

SECTION
A−A
A2 A3

A1

SECTION
B−B

B2 B3 B4 B5 B6

B7 B8

B1

F_CM_523114_1_0240101_01_00

Cargo Door Handle


FIGURE-52-31-14-991-024-A01

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C B
C

SECTION SECTION
C−C A1 A−A
C2 C2

A2
C1

SECTION
B2
B−B

C1

C2 C2 B1

F_CM_523114_1_0250101_01_00

Latching Hook Assembly


FIGURE-52-31-14-991-025-A01

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A B

A SECTION
A−A
B

A1 A2 A2

SECTION
B−B

B1 B2 B2

F_CM_523114_1_0260101_01_00

Latching and Locking Shaft


FIGURE-52-31-14-991-026-A01

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A B SECTION
A−A
A2
A A2
C

B C

A1

SECTION
B1 B2 B−B B2 B1

B3

B4

SECTION
C−C

C3 C4

C4

C1
C2

F_CM_523114_1_0270101_01_00

Vent Door Mechanism


FIGURE-52-31-14-991-027-A01

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A D

C
A SECTION

C A−A

B
D
A1
A2
A2
D SECTION
B−B
B B2

SECTION
C−C B1
C2 B2

C1
C2

D1 D2 D2 SECTION D2 D2 D1
D−D

F_CM_523114_1_0280101_01_00

Drift Pin Mechanism


FIGURE-52-31-14-991-028-A01

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SECTION A B
A2 A1 A6
A−A A7 A4 A5

A3

SECTION
B1 B11 B2 B3 B6 B−B B3 B7 B12 B9 B10

B16 B15 B4 B5 B14 B13 B8

F_CM_523114_1_0290101_01_01

Interlock Mechanism
FIGURE-52-31-14-991-029-A01

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A1 A2 A3

A4

A7 A6 A5

A A
F_CM_523114_1_0340101_01_00

Interlock Mechanism
FIGURE-52-31-14-991-034-A01

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SPECIAL TOOLS,FIXTURES,EQUIPMENT AND CONSUMABLES

**For PN’s ALL

TASK 52-31-14-940-808-A01
SPECIAL TOOLS, FIXTURES AND EQUIPMENT
1. Special Tools, Fixtures and Equipment
A. Special Tools (See TABLE 1).
B. Tool Set for the Replacement of the Bushes of the Hinge Assemblies (See FIGURE
52-31-14-991-030-A).
SUPPLIERS CODE
PART No. DESCRIPTION OR NAME AND WHERE USED TID
ADDRESS
355M03210000 Check Doors Tool TASK
52-31-14-700-801-
A01
355M03213000 Cable Loom TASK
52-31-14-700-801-
A01
355M03214000 Extension Cable Loom TASK
52-31-14-700-801-
A01
98D52307523100 Rigging Pin FAPE3 TASK
52-31-14-800-802-
A01
98D52307525000 Adjustment Tool - Cargo FAPE3 TASK
Doors 52-31-14-800-802-
A01
98D52307525200 Rigging Pin FAPE3 TASK
52-31-14-800-802-
A01
98D52308309000 Rigging Pin FAPE3 TASK
52-31-14-800-804-
A01
Special Tools, Fixtures and Equipment
TABLE 1

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BOLT NUT 1 BUSH BOLT NUT 2 BUSH

REMOVAL OF THE BUSHES INSTALLATION OF THE BUSHES

THREAD
M8x1 DIA "X" DIA "Y"
SECTION
A
A−A
"AF" = 6.0mm
(0.236 in.) A 3.0mm
(0.12 in.)
40.0mm (1.57 in.)
15.0mm
(0.59 in.)

25.0mm
(0.98 in.)
65.0mm (2.56 in.)

110.0mm (4.33 in.)

NUT 1 NUT 2
THREAD "AF" = 17.0mm THREAD "AF" = 17.0mm
M8x1 (0.67 in.) M8x1 (0.67 in.)

5.0mm
15.0mm
(0.20 in.) DIA "Z"
(0.60 in.)
15.0mm
(0.60 in.)

INNER DIA OF BUSHES BOLT−DIA "X" BOLT−DIA "Y" NUT 2−DIA "Z"
11.200 TO 11.243mm 11.0 TO 11.1mm 13.0 TO 13.1mm 13.0 TO 13.1mm
(0.4409 TO 0.4426 in.) (0.397 TO 0.437 in.) (0.476 TO 0.516 in.) (0.476 TO 0.516 in.)

F_CM_523114_1_0300101_01_00

Tool Set for the Replacement of the Bushes of the Hinge Assemblies
FIGURE-52-31-14-991-030-A01

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STORAGE INCLUDING TRANSPORTATION

**For PN’s ALL

TASK 52-31-14-550-801-A01
Storage After Assembly
1. General
A. See Material Storage Data (MSD).
The MSD document is a chargeable service to support customers with inventory planning, with
specific focus on shelf life data, hazard information and other related general storage data. A
copy is provided, free of charge for the customer during the material readiness process. It is
available on CD-ROM from Airbus, or can be downloaded from Airbus Spares Portal via direct
access of Single Sign On (SSO) in AirbusWorld.
2. Procedure

Subtask 52-31-14-620-001-A01
A. Material Storage Data
(1) Not applicable.

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ILLUSTRATED PARTS LIST

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INTRODUCTION

**For PN’s ALL

TASK 52-31-14-872-801-A01
Introduction Illustrated Parts List (IPL)
1. General
A. The procedure recommended for finding a part number, or details of a part are in paragraph 2
of this introduction.
B. The IPL contains:
- illustrations that show an exploded view of the parts,
- the related detailed Parts Lists.
C. The IPL is used to identify, to get, keep and issue replacement aircraft parts and units.
D. AIRBUS S.A.S. has no responsibility for parts and/or units deleted or revised as a result if
airline initiated modifications are included.
E. Part numbers shown in this document are written to Air Transport Association of America
(ATA) Specification ISPEC 2200.
F. Illustrations are applicable to more than one customer.
G. In the Detailed Parts List, each figure has its own page numbering system that starts at zero.
2. How to use the IPL
A. To find a Part Number (P/N) in a Figure or Illustration you can either:
- Enter the PN in the SEARCH tool within the AirN@v / Workshop. This will show you the
Figure or Figures where this appears. Click on your chosen Fig/Item number to go open the
Figure.
- Or refer to the Alph/Numeric Parts List and find the PN. In the Fig/Item column it will
show you all the figures where this PN exists, and the Item number. Click one of these to
open the Figure.
3. Plan of the IPL
A. Indenture System of the Detailed Parts List
(1) The indenture system shows how parts and assemblies relate to their next higher
assemblies (NHA) as follows:
1234567
Assembly
Attaching parts for assembly
.Detail parts for assembly
.Sub-assembly
..Detailed parts for sub-assembly
..Sub-sub-assembly

IPL INTRO
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...Detailed parts for sub-sub-assembly.


B. AIRBUS Part -- Numbering System
(1) The example that follows shows the identification of a part/assembly:
Basic Part Number L 57 4 6 0200 000 00
DRAWING NUMBER PARTS LIST DATA
AIRBUS Part -- Numbering System
TABLE 1

(1) L Aircraft A = AIRBUS A310/A300/A300-600 Aircraft


D = AIRBUS A320 Aircraft
F = AIRBUS A340 Aircraft
L = AIRBUS A380 Aircraft
NOTE: Initial aircraft type the part assembly was first used
on.
(2) 57 ATA Chapter Design and Manufacturing requirements of the above
breakdown will not always be the same as those in the
ATA Specification and the IPL.
(3) 4 ATA Section Changes with the ATA Chapter.
(4) 6 Drawing Responsibility The Engineering Department that is responsible for the
Design.
(5) 0200 Drawing Number The Drawing number.
(6) 000 Part or Assembly Part/assembly number.
(7) 00 Technical Specification Manufacturing or spares requirements suffix.
AIRBUS Part -- Numbering System
TABLE 2

C. Suffixes
SUFFIXES DEFINITION REMARKS
00 and 40 to 49 Production Part to drawing
The same as the Production Part.
01 to 39 Production Part not to drawing
50 Spare Part to drawing Spare part is not the same as the
51 to 59 Spare Part not to drawing Production Part
60 to 89 Spare Part not to drawing and not Number for Product Support
storable Breakout, but not for Production
99 Spare Part to drawing and not
storable
90 to 94 Specific Part for Repair Kits

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SUFFIXES DEFINITION REMARKS


95 to 98 Specific Part for Service Bulletin Kits
Suffixes
TABLE 3

D. D. Detailed composition for an IPL


Column 1 Column 2 Column 3 Column 4 Column 5
FIG-ITEM PART NUMBER 1234567 NOMENTLATURE USAGE UNIT
FROM TO PER
ASSY
1 -- 1A L5217605100000 ARM ASSY-SUPPORT EFF//NHA RF
1 -- 2A L5217605100100 ARM ASSY-SUPPORT EFF//NHA RF
10A L5217605100100 .SUPPORT ASSY (LH) ) (V2D671) 1
SEE 52-10-50-02 FOR DET
20A L5217605500300 .SUPPORT ASSY (RH) (V2D671) 1
SEE 52-10-50-02 FOR DET
*** L5217605501100 .SUPPORT ASSY (V2D671) SPARE
30A L5217609020000 .SHEET-BONDING (V2D671) 2
40A ABS0114T3-1 .BOLT V2D671) 18
50A NAS1149C0363R .WASHER (V80205) 21
60A L9247100502400 .STRAP-BONDING (V2D671) 3
70A L9247100500400 .STRAP-BONDING (V2D671) 1
80A L9247100501400 .STRAP-BONDING (V2D671) 1
90A L5217608620000 .BRACKET-DOOR (V2D671) 1
100A ABS0114T5-25 .BOLT (V2D671) 1
110A L5217608720000 .WASHER-TOOTHED (V2D671) 2
120A NAS1149C0532R .WASHER (V80205) 1
130A NAS1291C5M .NUT (V80205) 1
OPT TO H42-5 (V15653)
OPT TO PLH55M (VF0224)
OPT TO VN300D054
(V92215)
140A L5217605600000 .BRACKET ASSY (V2D671) 2
*** L5217605600200 .BRACKET ASSY (V2D671) SPARE
145A L5217605620000 ..BRACKET (V2D671) EFF/NHA 1

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Column 1 Column 2 Column 3 Column 4 Column 5


USED WITH L5217605600000
*** L5217605620200 ..BRACKET (V2D671) SPARE
150A MS21209F4-15 ..INSERT (V96906) EFF/NHA 1
USED WITH L5217605600000
160A L5217607600000 .BUMPER ASSY (LH) (V2D671) 1
170A L5217607600100 .BUMPER ASSY (RH) (V2D671) 1
180A L5217607800000 ..BRACKET ASSY (LH) (V2D671) 1
190A L5217607800100 ..BRACKET ASSY (RH) (V2D671) 1
200A L5217607820000 ...BRACKET (LH) (V2D671) 1
210A L5217607820100 ...BRACKET (RH) (V2D671) 1
220A D5237111620400 ...BUSHING-SHOULDERED (V2D671) 1
230A L5217608000000 ..STOP ASSY (V2D671) 1
240A L5217608120000 ...STOP (V2D671) 1
250A L5217608220000 ...SUPPORT (V2D671) 1
260A ABS0114T5-15 ..BOLT (V2D671) 1
270A NAS1291C5M ..NUT (V80205) 1
OPT TO H42-5 (V15653)
OPT TO PLH55M (VF0224)
OPT TO VN300D054
(V92215)
Detailed composition for an IPL
TABLE 4

(1) Help for the IPL-Page example


Column 1 Figure Number The figure number refers to its
related illustration. Modifications and
system variants can cause a different
figure. It will be added with a
sequential alpha-suffix, e.g. modified
versions of Figure 1 would be Figure
1A then Figure 1B and so on.
Non-Illustrated Parts The dash before an item number
shows it is not illustrated.
Item Number Initially, only every tenth number is
used for item numbers so that other
items can be added later.

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Column 2 AIRBUS Part AIRBUS manufactured parts e. g.


L5217605600000
Standard Part A standard part such as AN, MS,
NAS ...., is not given a supplier code.
Column 3 See XX-XX-XX-XX for DET or NHA Identifies correctly:
- the location of the full breakdown
of a sub-assembly in the IPL
- the location of the NHA of the item
in the IPL.
Usage From To In the Usage From To field the
statement ”EFF//NHA” related to
an NHA. At the same time in the
Nomenclature Field under the
description of the Part A Statement
”Used With ***” will state the NHA
PNR.
Symmetrical Parts LH or RH identifies the left hand or
right hand position of the part. If a
part is only on one assembly, (LH
side) or (RH side) follows its name.
VENDOR CODE A supplier code is given to the parts
manufactured by firms other then
AIRBUS.
Non-Procurable Item (NP) Identifies an item that is not
supplied.
Column 4 Usage From To In the Usage From To field the
statement ”EFF//NHA” related to
an NHA. At the same time in the
Nomenclature Field under the
description of the Part A Statement
”Used With ***” will state the NHA
PNR.
Column 5 Quantity The number in the Units Per Assy
column shows the quantity of parts
used for each NHA or installation.
AR = as required
RF = reference (quantity shown in
the NHA figure).
Help for the IPL-Page example
TABLE 5

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E. Other Notes
(1) ORDER OVRLGTH MPN XXXXXXXXXX
- Identifies a part number with more than fifteen characters that cannot fit in the part
number column.
(2) SB XX-XXX
- Identifies the Service Bulletin (SB) which adds to or changes the Detailed Parts List.
When the SB number shown in the name column is related to an AIRWORTHINESS
DIRECTIVE (AD), the letters AD and its number are shown in parenthesis. Also they
will follow the SB number, for example: PRE SB XX XXX (AD XXXX), POST SB XX
XXX (AD XXXX), ADDED by SB XX XXX (AD XXXX), DELETED BY SB XX XXX
(AD XXX), etc.
(3) SEL FROM
- Identifies a group of alternative parts from which you can take the necessary ones.
(4) OVERSIZE/UNDERSIZE
- Identifies a part as oversize or undersize.
(5) OPT TO
- Identifies an optional part that is fully interchangeable with the initial part.
(6) ALT FROM PN XXXXXXXXXX
- Identifies an alternate part number (this is a part that is fully interchangeable with the
initial part after it has had a change(s)).
(7) BUY PN XXXXXXXXXX
- Identifies the replacement part for the part in the part number column.
(8) LM = LOCAL MANUFACTURE
- Identifies the part number of the basic material (e.g. for seals, hinge strips, extrusion
etc...) from which the part in the part number column is manufactured.
- Identifies the unit of measurement followed by the dimensions or quantity.
(9) SEE CMM OR ACMM
- Refer to the Component Maintenance Manual or Abbreviated Component Maintenance
Manual for the part listed in the Detailed Parts List.
(10) MADE FROM JXXXX, MADE BY VXXXXX, MM XXX
- Identifies a part that is made from bulk material e.g. seals extrusions etc. and, if
necessary, the unit of measurement and quantity.
(11) USED ON MPN
- Identifies the NHA for a part in the part number column. This is used when the NHA
is not clear from the Usage Code (almost the same assemblies with details that are not
the same but have a single breakdown).

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(12) VENDOR CODE


(a) These codes agree with the current issue of the Manufacturers Cataloging Handbook
H4/HB:
- Federal Supply Code for Manufacturing (FSCM) or Commercial and Government
Entity (CAGE) code (United States and Canada only).
- NATO Supply Code for Manufacturers (NSCM) codes (does not include United
States and Canada)
(b) The letter ’V’ comes before the vendors code. For suppliers with no official code,
AIRBUS has given a provisional code. These codes are identified in the supplier table
by the information ”DUMMY CODE”.

NOTE : Suppliers who manufacture parts for which AIRBUS S.A.S. has an exclusive
sale right are not given a vendor code.
- AIRBUS standard parts (Prefix DAN, NSA etc...) are given the supplier code of
the seller of the parts. If there is more than one seller, a dummy supplier code
VT0000 is assigned to the related P/N. In this case, the additional cross-
reference table gives, for each P/N the various supplier codes and their own P/N
if applicable.

NOTE : All relevant Supplier Codes are shown in the ’Vendors Name and Code
List’, which is a part of the IPL INTRO.

IPL INTRO
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VENDOR LIST

CODE NAME AND ADDRESS


V01673 TBIL
V04795 TBIL
V06324 TBIL
V06329 TBIL
V06383 TBIL
V06725 TBIL
V07382 TBIL
V08748 TBIL
V0FKM1 TBIL
V0H380 TBIL
V0KH97 TBIL
V0RFT4 TBIL
V0ZC92 TBIL
V10630 TBIL
V11815 TBIL
V13899 TBIL
V14283 TBIL
V15653 TBIL
V15860 TBIL
V17446 TBIL
V1ER65 TBIL
V1GP79 TBIL
V1NVY1 TBIL
V1RC86 TBIL
V27238 TBIL
V29372 TBIL
V2N935 TBIL
V47253 TBIL
V49367 TBIL
V52828 TBIL
V52930 TBIL
V55104 TBIL
V56878 TBIL
V57336 TBIL
V58009 TBIL
V58845 TBIL

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CODE NAME AND ADDRESS


V59730 TBIL
V59736 TBIL
V5M902 TBIL
V5N982 BURBANK AIRCRAFT SUPPLY INC/2525 W 190TH
ST/CA-90504-6002/TORRANCE/USA
V60119 TBIL
V60360 TBIL
V60516 TBIL
V60996 TBIL
V62206 TBIL
V62384 TBIL
V63020 TBIL
V64381 TBIL
V65029 TBIL
V66776 TBIL
V71286 TBIL
V71468 TBIL
V72962 TBIL
V73145 TBIL
V73197 TBIL
V75237 TBIL
V80205 TBIL
V80539 TBIL
V81343 TBIL
V81349 TBIL
V81482 TBIL
V83324 TBIL
V84114 TBIL
V88044 TBIL
V8K160 TBIL
V8Z507 TBIL
V92215 TBIL
V92595 TBIL
V94931 TBIL
V952D1 TBIL
V96906 TBIL
V97928 TBIL
VA3856 TBIL

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CODE NAME AND ADDRESS


VB0014 TBIL
VB1395 TBIL
VC0258 TBIL
VC0259 TBIL
VC3471 TBIL
VC3753 TBIL
VC4088 TBIL
VC4293 TBIL
VC4344 TBIL
VC4863 TBIL
VC5543 TBIL
VC5729 HONEYWELL HPG/LADEMANNBOGEN 128/22339/HAMBURG,/D
VC7009 TBIL
VC7057 TBIL
VC7100 TBIL
VC7839 TBIL
VC8431 TBIL
VD0510 TBIL
VD0680 TBIL
VD1973 TBIL
VD8090 TBIL
VD8286 TBIL
VD8311 TBIL
VD8485 TBIL
VD8518 TBIL
VD8527 TBIL
VD9728 TBIL
VDD785 TBIL
VDG055 TBIL
VDM395 TBIL
VDM498 TBIL
VF0095 TBIL
VF0215 TBIL
VF0222 TBIL
VF0224 TBIL
VF0225 TBIL
VF0236 TBIL

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CODE NAME AND ADDRESS


VF0355 TBIL
VF0394 TBIL
VF0564 TBIL
VF0582 TBIL
VF1983 TBIL
VF2094 TBIL
VF2693 TBIL
VF3132 TBIL
VF3341 TBIL
VF4250 CONNECTRAL SA/29 RUE DES BAS ROGERS/92150/SURESNES/FR
VF5442 TBIL
VF6101 TBIL
VF6162 TBIL
VF6167 TBIL
VF6198 TBIL
VF7395 TBIL
VF7411 TBIL
VF7756 TBIL
VF8421 TBIL
VF8433 TBIL
VF8612 TBIL
VF8982 TBIL
VF9211 TBIL
VFA1H0 TBIL
VFA3K5 TBIL
VFA8Z6 TBIL
VFAFQ0 TBIL
VFAK28 TBIL
VFAPE3 TBIL
VFAUC6 TBIL
VFAWT4 TBIL
VH1822 TBIL
VH6173 TBIL
VI9005 TBIL
VK0316 TBIL
VK0653 TBIL
VK0654 TBIL
VK0685 TBIL

IPL INTRO
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CODE NAME AND ADDRESS


VK0720 TBIL
VK1012 TBIL
VK1484 TBIL
VK1678 TBIL
VK4955 TBIL
VK4975 TBIL
VK5416 TBIL
VK5673 TBIL
VK6405 TBIL
VK7766 TBIL
VK8753 TBIL
VKC2C0 TBIL
VKD1L0 TBIL
VKD652 TBIL
VQ0280 TBIL
VS0352 TBIL
VS5540 TBIL
VSHS69 TBIL
VT0802 TBIL
VU0419 TBIL
VU1653 TBIL
VU2117 TBIL
VU6300 TBIL
VU6683 TBIL
VU7388 TBIL
VU8528 TBIL

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DETAILED PARTS LIST

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60

10

40

50
40

50

40

30

70

20

F_PL_523114_01_0_01_00

DOOR ASSY-CARGO COMPARTMENT,FWD


Figure 01 / FIGURE-52-31-14-950-801-01

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FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
01 - 001A D5237175000000 DOOR ASSY-CARGO COMPARTMENT,FWD VFAPE3 RF
01 - 001B D5237175000200 DOOR ASSY-CARGO COMPARTMENT,FWD VFAPE3 RF
01 - 001C D5237175000400 DOOR ASSY-CARGO COMPARTMENT,FWD VFAPE3 RF
01 - 001D D5237175000600 DOOR ASSY-CARGO COMPARTMENT,FWD VFAPE3 RF
01 - 001E D5237175000000 DOOR ASSY-CARGO COMPARTMENT,FWD VFAPE3 RF
POST SB 25-1521
01 - 001F D5237175000800 DOOR ASSY-CARGO COMPARTMENT,FWD VFAPE3 RF
01 - 001G D5237175001000 DOOR ASSY-CARGO COMPARTMENT,FWD VFAPE3 RF
01 - 001H D5237175001200 DOOR ASSY-CARGO COMPARTMENT,FWD VFAPE3 RF
01 - 001J D5237175001400 DOOR ASSY-CARGO COMPARTMENT,FWD VFAPE3 RF
01 - 001K D5237175001600 DOOR ASSY-CARGO COMPARTMENT,FWD VFAPE3 RF
01 - 001L D5237175001800 DOOR ASSY-CARGO COMPARTMENT,FWD VFAPE3 RF
01 010A D5237175000060 . SEAL AND INSULATION-CARGO DOOR VFAPE3 001
used on 001A
SEE 52-31-14-300 FOR DET
01 010B D5237175000260 . SEAL AND INSULATION-CARGO DOOR VFAPE3 001
used on 001B
SEE 52-31-14-300 FOR DET
01 010C D5237175000460 . SEAL AND INSULATION-CARGO DOOR VFAPE3 001
used on 001C
SEE 52-31-14-300 FOR DET
01 010D D5237175000660 . SEAL AND INSULATION-CARGO DOOR VFAPE3 001
used on 001D, 001F, 001G
SEE 52-31-14-300 FOR DET
01 010E D5237175000065 . SEAL AND INSULATION-CARGO DOOR VFAPE3 001
POST SB 25-1521
used on 001E
SEE 52-31-14-300 FOR DET
01 010F D5237175001260 . SEAL AND INSULATION-CARGO DOOR VFAPE3 001
used on 001H
SEE 52-31-14-300 FOR DET
01 010G D5237175001460 . SEAL AND INSULATION-CARGO DOOR VFAPE3 001
used on 001J, 001K, 001L
SEE 52-31-14-30A FOR DET
01 020A D5237175000061 . COVER INSTL-ACCESS VFAPE3 001
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G,
001H
SEE 52-31-14-330 FOR DET
01 020B D5237175001461 . COVER INSTL-ACCESS VFAPE3 001
used on 001J, 001K
SEE 52-31-14-330 FOR DET
- ITEM NOT ILLUSTRATED

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D5237175000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
01 020C D5237175001861 . COVER INSTL-ACCESS VFAPE3 001
used on 001L
SEE 52-31-14-330 FOR DET
01 030A D5237175000062 . STRUCTURE-CARGO DOOR VFAPE3 001
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G,
001H, 001K
SEE 52-31-14-360 FOR DET
01 030B D5237175001462 . STRUCTURE-CARGO DOOR VFAPE3 001
used on 001J, 001L
SEE 52-31-14-360 FOR DET
01 040A D5237175000063 . MECHANISM-CARGO DOOR VFAPE3 001
used on 001A, 001B, 001C, 001D, 001E, 001F
SEE 52-31-14-420 FOR DET
01 040B D5237175001063 . MECHANISM-CARGO DOOR VFAPE3 001
used on 001G
SEE 52-31-14-420 FOR DET
01 040C D5237175001263 . MECHANISM-CARGO DOOR VFAPE3 001
used on 001H
SEE 52-31-14-420 FOR DET
01 040D D5237175001463 . MECHANISM-CARGO DOOR VFAPE3 001
used on 001J
SEE 52-31-14-420 FOR DET
01 040E D5237175001663 . MECHANISM-CARGO DOOR VFAPE3 001
used on 001K
SEE 52-31-14-420 FOR DET
01 040F D5237175001863 . MECHANISM-CARGO DOOR VFAPE3 001
used on 001L
SEE 52-31-14-420 FOR DET
01 050A D5237175000064 . DRAINAGE INSTL-CARGO DOOR VFAPE3 001
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G,
001H, 001J, 001K
SEE 52-31-14-720 FOR DET
01 050B D5237175001864 . DRAINAGE INSTL-CARGO DOOR VFAPE3 001
used on 001L
SEE 52-31-14-720 FOR DET
01 060A D9209031101860 . EQUIPMENT-ELECTRICAL,CARGO DOOR VFAPE3 001
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G,
001H, 001J, 001K
SEE 52-31-14-780 FOR DET
01 060B D9209031103260 . EQUIPMENT-ELECTRICAL,CARGO DOOR VFAPE3 001
used on 001L
SEE 52-31-14-780 FOR DET
- ITEM NOT ILLUSTRATED

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FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
01 070A NSA9117-63 . PLATE-IDENTIFICATION VF6198 001
Optional Vendor Code 04795, 2N935, C5543, D1973,
DM395, F8421, FA3K5, K1484
used on 001A, 001B, 001C, 001D, 001E, 001F, 001G
01 070B NSA9117-69 . PLATE-IDENTIFICATION VF6198 001
Optional Vendor Code 04795, 2N935, C5543, DM395,
F8421, FA3K5, K1484
used on 001H, 001J, 001K, 001L
- ITEM NOT ILLUSTRATED

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B
200 180
190

170

A
100

90
80 120 10
C
C C

C
160 C
110
140 C
75 150
140
150 C
70
140
150

D
50 40

B
20 D
30
60 C

C D
F_PL_523114_30_0_01_01

SEAL AND INSULATION-CARGO DOOR


Figure 30 / FIGURE-52-31-14-950-830-01

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FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
30 - 001A D5237175000060 SEAL AND INSULATION-CARGO DOOR VFAPE3 RF
used on 010A (523114010)
SEE 52-31-14-010 FOR NHA
30 - 001B D5237175000260 SEAL AND INSULATION-CARGO DOOR VFAPE3 RF
used on 010B (523114010)
SEE 52-31-14-010 FOR NHA
30 - 001C D5237175000460 SEAL AND INSULATION-CARGO DOOR VFAPE3 RF
used on 010C (523114010)
SEE 52-31-14-010 FOR NHA
30 - 001D D5237175000660 SEAL AND INSULATION-CARGO DOOR VFAPE3 RF
used on 010D (523114010)
SEE 52-31-14-010 FOR NHA
30 - 001E D5237175000065 SEAL AND INSULATION-CARGO DOOR VFAPE3 RF
POST SB 25-1521
used on 010E (523114010)
SEE 52-31-14-010 FOR NHA
30 - 001F D5237175001260 SEAL AND INSULATION-CARGO DOOR VFAPE3 RF
used on 010F (523114010)
SEE 52-31-14-010 FOR NHA
30 010A D2587118100000 . LINING ASSY-FIRE PROTECTION VFAPE3 001
used on 001A, 001E
30 010B D2587118100200 . LINING ASSY-FIRE PROTECTION VFAPE3 001
used on 001A, 001B, 001C, 001D, 001E
30 010C D2557184200000 . LINING ASSY-FIRE PROTECTION VFAPE3 001
used on 001B, 001C, 001D, 001F
30 020A NSA55131-005 .. STUD VF6198 001
OPT TO 2700-5S K1678
OPT TO J710-5N F9211
Optional Vendor Code 04795, 2N935, 71286, C4293,
C5543, D0680, DM498
used on 010A, 010B, 010C
30 030A NAS1149C0532R .. WASHER V80205 014
Optional Vendor Code 10630, 1ER65, 58009, 65029,
8K160
used on 010A, 010B, 010C
30 040A D2587115820200 .. SPACER VFAPE3 014
used on 010A, 010B
30 040B D2557188620200 .. SPACER VFAPE3 014
used on 010A, 010B, 010C
- ITEM NOT ILLUSTRATED

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FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
30 050A NSA55144-001 .. WASHER-LOCK VF6198 014
OPT TO 1127722 60119
OPT TO 2600SW K1678
Optional Vendor Code 04795, 2N935, 5M902, 60119,
71286, C5543, D0680, DM498
used on 010A, 010B, 010C
30 060A NSA55131-007 .. STUD VF6198 013
OPT TO 2700-7S K1678
OPT TO J710-7N F9211
Optional Vendor Code 04795, 2N935, 71286, C5543,
D0680, DM498
used on 010A, 010B, 010C
30 070A D2587118320000 .. INSULATION VFAPE3 001
Optional Vendor Code 1NVY1
used on 010A
30 070B D2587118321400 .. INSULATION VFAPE3 001
Optional Vendor Code 1NVY1
used on 010A, 010B, 010C
30 075A D2587118321200 .. INSULATION VFAPE3 001
Optional Vendor Code 1NVY1
used on 010A
30 075B D2587118322600 .. INSULATION VFAPE3 001
Optional Vendor Code 1NVY1
used on 010A, 010B, 010C
30 080A D2587118320400 .. INSULATION VFAPE3 001
Optional Vendor Code 1NVY1
used on 010A
30 080B D2587118321800 .. INSULATION VFAPE3 001
Optional Vendor Code 1NVY1
used on 010A, 010B, 010C
30 090A D2587118320600 .. INSULATION VFAPE3 001
Optional Vendor Code 1NVY1
used on 010A
30 090B D2587118322000 .. INSULATION VFAPE3 001
Optional Vendor Code 1NVY1
used on 010A, 010B, 010C
30 100A D2587118320800 .. INSULATION VFAPE3 001
Optional Vendor Code 1NVY1
used on 010A
30 100B D2587118322200 .. INSULATION VFAPE3 001
Optional Vendor Code 1NVY1
- ITEM NOT ILLUSTRATED

Page 10030-2
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COMPONENT MAINTENANCE MANUAL
D5237175000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
used on 010A, 010B, 010C
30 110A D2587118320200 .. INSULATION VFAPE3 001
Optional Vendor Code 1NVY1
used on 010A
30 110B D2587118321600 .. INSULATION VFAPE3 001
Optional Vendor Code 1NVY1
used on 010A, 010B, 010C
30 120A D2587118321000 .. INSULATION VFAPE3 021
Optional Vendor Code 1NVY1
used on 010A
30 120B D2587118322400 .. INSULATION VFAPE3 021
Optional Vendor Code 1NVY1
used on 010A, 010B, 010C
30 140A DAN98S1A .. TAPE-HOOK VD8518 AR
USE AS REQUIRED
ABS1133C020 FAPE3
OPT TO 6TBD501282 C0258
Optional Vendor Code 04795, 2N935, C3753, C5543,
D8518
used on 010A
30 150A DAN98S1B .. TAPE-LOOP VD8518 AR
USE AS REQUIRED
ABS1133D020 FAPE3
OPT TO 6TBD501284 C0258
Optional Vendor Code 04795, 2N935, C3753, C5543,
D8518
used on 010A
30 - 155A ABS1133D020 .. TAPE VFAPE3 AR
USE AS REQUIRED
OPT TO APLIX840AP55L20 C3753
Optional Vendor Code 04795, 2N935, 64381, C5543
used on 010B, 010C
30 160A D5237106020200 . SEAL-DOOR VFAPE3 001
used on 001A, 001B
30 160B D5237106020400 . SEAL-DOOR VFAPE3 001
used on 001A, 001B, 001C, 001D, 001F
30 170A D2587116500000 . COVER VFAPE3 001
used on 001A
30 170B D2587116500200 . COVER VFAPE3 001
used on 001B, 001C, 001D
30 170C D2557188200000 . COVER ASSY VFAPE3 001
used on 001B, 001C, 001D, 001F
- ITEM NOT ILLUSTRATED

Page 10030-3
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D5237175000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
30 180A NAS1100E3-10 . SCREW V80205 004
Optional Vendor Code 0RFT4, 0ZC92, 1ER65, 62384,
8Z507, F7411, FAWT4, K8753, U6683
used on 001A, 001B, 001C, 001D, 001F
30 190A NAS1149C0332R . WASHER V80205 004
Optional Vendor Code 10630, 58009, 65029, 8K160
used on 001A, 001B, 001C, 001D, 001F
30 200A D2587115820400 . SPACER VFAPE3 004
used on 001A, 001B, 001C, 001D
30 200B D2557188620400 . SPACER VFAPE3 004
used on 001A, 001B, 001C, 001D, 001F
30 - 210A ABS1133C020 . TAPE VFAPE3 AR
USE AS REQUIRED
OPT TO APLIX840AP55H20 C3753
Optional Vendor Code 04795, 2N935, 64381, C5543
used on 001B, 001C, 001D, 001F
- ITEM NOT ILLUSTRATED

Page 10030-4
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COMPONENT MAINTENANCE MANUAL
D5237175000000

B
170
200

200
180
190

100 A

90

80 125
C
160 C C

10
C

C
110 C
75

55 45 70 C

35
60

C
F_PL_523114_30_A_01_00

SEAL AND INSULATION-CARGO DOOR


Figure 30A / FIGURE-52-31-14-950-830-A01

Page 10030A-0
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COMPONENT MAINTENANCE MANUAL
D5237175000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
30A - 001G D5237175001460 SEAL AND INSULATION-CARGO DOOR VFAPE3 RF
used on 010G (523114010)
SEE 52-31-14-010 FOR NHA
30A 010D D2557184200200 . LINING ASSY-FIRE PROTECTION VFAPE3 001
used on 001G
30A 035A NAS1149C0532R .. WASHER V80205 013
Optional Vendor Code 10630, 1ER65, 58009, 65029,
8K160
used on 010D
30A 045A D2557188620200 .. SPACER VFAPE3 013
used on 010D
30A 055A NSA55144-001 .. WASHER-LOCK VF6198 013
OPT TO 1127722 60119
OPT TO 2600SW K1678
Optional Vendor Code 04795, 2N935, 5M902, 60119,
71286, C5543, D0680, DM498
used on 010D
30A 060A NSA55131-007 .. STUD VF6198 013
OPT TO 2700-7S K1678
OPT TO J710-7N F9211
Optional Vendor Code 04795, 2N935, 71286, C5543,
D0680, DM498
used on 010D
30A 070B D2587118321400 .. INSULATION VFAPE3 001
Optional Vendor Code 1NVY1
used on 010D
30A 075B D2587118322600 .. INSULATION VFAPE3 001
Optional Vendor Code 1NVY1
used on 010D
30A 080B D2587118321800 .. INSULATION VFAPE3 001
Optional Vendor Code 1NVY1
used on 010D
30A 090B D2587118322000 .. INSULATION VFAPE3 001
Optional Vendor Code 1NVY1
used on 010D
30A 100B D2587118322200 .. INSULATION VFAPE3 001
Optional Vendor Code 1NVY1
used on 010D
30A 110B D2587118321600 .. INSULATION VFAPE3 001
Optional Vendor Code 1NVY1
used on 010D
- ITEM NOT ILLUSTRATED

Page 10030A-1
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COMPONENT MAINTENANCE MANUAL
D5237175000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
30A 125A ABS5006-4K .. TAPE-SELF ADHESIVE,FOAM VFAPE3 AR
USE AS REQUIRED
Optional Vendor Code 04795, 2N935, C5543, K5416
used on 010D
30A - 155A ABS1133D020 .. TAPE VFAPE3 AR
USE AS REQUIRED
OPT TO APLIX840AP55L20 C3753
Optional Vendor Code 04795, 2N935, 64381, C5543
used on 010D
30A 160B D5237106020400 . SEAL-DOOR VFAPE3 001
used on 001G
30A 170C D2557188200000 . COVER ASSY VFAPE3 001
used on 001G
30A 180A NAS1100E3-10 . SCREW V80205 004
Optional Vendor Code 0RFT4, 0ZC92, 1ER65, 62384,
8Z507, F7411, FAWT4, K8753, U6683
used on 001G
30A 190A NAS1149C0332R . WASHER V80205 004
Optional Vendor Code 10630, 58009, 65029, 8K160
used on 001G
30A 200B D2557188620400 . SPACER VFAPE3 004
used on 001G
30A - 210A ABS1133C020 . TAPE VFAPE3 AR
USE AS REQUIRED
OPT TO APLIX840AP55H20 C3753
Optional Vendor Code 04795, 2N935, 64381, C5543
used on 001G
- ITEM NOT ILLUSTRATED

Page 10030A-2
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COMPONENT MAINTENANCE MANUAL
D5237175000000

A 200
10 20

A B E
F
210 E
F F
A C

F F
G C
F 30

H F F
C D C
G 60
B F F
C D 50
40
F
F C D
F
E G
C D
160 240

E D 250
220
H
F
230

170 D TO F
180
190

70 D 120
100 E
110 F 130
150 90
140

80
F_PL_523114_33_0_01_00

COVER INSTL-ACCESS
Figure 33 / FIGURE-52-31-14-950-833-01

Page 10033-0
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COMPONENT MAINTENANCE MANUAL
D5237175000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
33 - 001A D5237175000061 COVER INSTL-ACCESS VFAPE3 RF
used on 020A (523114010)
SEE 52-31-14-010 FOR NHA
33 - 001B D5237175001461 COVER INSTL-ACCESS VFAPE3 RF
used on 020B (523114010)
SEE 52-31-14-010 FOR NHA
33 - 001C D5237175001861 COVER INSTL-ACCESS VFAPE3 RF
used on 020C (523114010)
SEE 52-31-14-010 FOR NHA
33 010A D5237173500000 . PANEL-ACCESS VFAPE3 001
used on 001A
33 010B D5237173500200 . PANEL-ACCESS VFAPE3 001
used on 001B, 001C
33 020A D5237173520000 .. COVER-ACCESS VFAPE3 001
used on 010A
33 020B D5237173520200 .. COVER-ACCESS VFAPE3 001
used on 010B
33 030A NAS1102-06-6 .. SCREW V80205 012
Optional Vendor Code 06725, 0RFT4, 0ZC92, 1ER65,
62384, 8Z507, C4293, F7411, FAWT4, K8753
used on 010A, 010B
33 040A MS21042L06 .. NUT V96906 012
OPT TO AS8600B U1653
OPT TO H14L06 15653
OPT TO RH30A06 52828
OPT TO RM52LH3324-62 72962
OPT TO T98S632 11815
OPT TO VN300A62 92215
Optional Vendor Code 11815, 15653, 27238, 52828,
73197, 8K160, F0224
used on 010A, 010B
33 050A D5237124220000 .. SHEET VFAPE3 006
used on 010A, 010B
33 060A D5237124120200 .. GLASS-SIGHT VFAPE3 006
used on 010A, 010B
33 070A ABS0691-015 .. STUD VFAPE3 005
OPT TO 1604S41-015BP D0680
OPT TO DV691-015 C4863
Optional Vendor Code 04795, 2N935, 5M902, C5543,
D0680, DG055, DM498
used on 010A, 010B
- ITEM NOT ILLUSTRATED

Page 10033-1
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COMPONENT MAINTENANCE MANUAL
D5237175000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
33 080A ABS0604-4 .. WASHER VFAPE3 023
OPT TO CA21077-4 D0680
OPT TO EN6094-16 I9005
OPT TO SS604-4 C4863
OPT TO W6094-16 DM498
Optional Vendor Code 04795, 2N935, 71286, C5543,
D0680, DM498, F7395
used on 010A, 010B
33 090A ABS0692-01 .. WASHER-TAB VFAPE3 023
OPT TO 1604W50-1BP D0680
OPT TO H200S C4863
Optional Vendor Code 04795, 2N935, C5543, D0680,
DM498
used on 010A, 010B
33 100A ABS0691-010 .. STUD VFAPE3 004
OPT TO 1604S41-010BP D0680
OPT TO DV691-010 C4863
Optional Vendor Code 04795, 2N935, C5543, D0680,
DG055, DM498
used on 010A, 010B
33 110A ABS0691-020 .. STUD VFAPE3 014
OPT TO 1604S41-020BP D0680
OPT TO DV691-020 C4863
Optional Vendor Code 04795, 2N935, 5M902, C5543,
D0680, DG055, DM498
used on 010A, 010B
33 120A ABS0368-01 . RECEPTACLE VFAPE3 023
OPT TO 1604R02-1 71286
OPT TO HN368-01 C4863
Optional Vendor Code 04795, 2N935, 5M902, 71286,
C5543, D0680, DM498
used on 001A, 001B, 001C
33 130A DIN65399-2400BF . RIVET VD8286 046
EN6101AD3 I9005
Optional Vendor Code F0095
used on 001A, 001B, 001C
33 140A D5237173600200 . COVER ASSY-ACCESS VFAPE3 001
used on 001A, 001B, 001C
33 150A D5237173620200 .. COVER-ACCESS VFAPE3 001
used on 140A
33 160A D5347504521600 .. SECTION-SEALING VFAPE3 002
used on 140A
- ITEM NOT ILLUSTRATED

Page 10033-2
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COMPONENT MAINTENANCE MANUAL
D5237175000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
33 170A NAS1100E3-8 . SCREW V80205 018
Optional Vendor Code 0RFT4, 0ZC92, 1ER65, 62384,
8Z507, F7411, FAWT4, K8753, U6683
used on 001A, 001B, 001C
33 180A NAS1149C0332R . WASHER V80205 018
Optional Vendor Code 10630, 58009, 65029, 8K160
used on 001A, 001B, 001C
33 190A NAS1102E3-8 . SCREW V80205 002
Optional Vendor Code 06725, 0RFT4, 0ZC92, 1ER65,
62206, 62384, 8Z507, C4293, F7411, FAWT4, K8753
used on 001A, 001B, 001C
33 200A D5237288000200 . COVER-ACCESS VFAPE3 002
used on 001A, 001B, 001C
33 210A NAS1102E08-8 . SCREW V80205 004
Optional Vendor Code 06725, 0RFT4, 0ZC92, 1ER65,
62206, 62384, 8Z507, C4293, F7411, FAWT4, K8753
used on 001A, 001B, 001C
33 220A D5237113420000 . SCREW-ADJUSTING VFAPE3 004
used on 001A, 001B
33 220B D5237113420800 . SCREW-ADJUSTING VFAPE3 004
used on 001C
33 230A NAS509-5C . NUT V80205 004
Optional Vendor Code 01673, 56878, 60119, 8K160,
92595, F2094, FAWT4, T0802
used on 001A, 001B, 001C
33 240A SP112G . WASHER-TAB VK7766 004
OPT TO 5310999480982 K4975
Optional Vendor Code F7395, F7756, FAWT4, K4955,
KC2C0, U8528
used on 001A, 001B, 001C
33 250A NSA5054-5 . INSERT VF6198 004
OPT TO K8000-5 K6405
OPT TO SR314L0036 83324
Optional Vendor Code 04795, 2N935, 5M902, 83324,
C5543
used on 001A, 001B, 001C
- ITEM NOT ILLUSTRATED

Page 10033-3
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COMPONENT MAINTENANCE MANUAL
D5237175000000

20
C A 70

10
160

C A 150

B
170
180

110
C 120
D

D 190 80

90
200
130
B
100
110

70
110
120
90 40
140 100
110
30

50
80 C
60

70

30
F_PL_523114_36_0_01_00

STRUCTURE-CARGO DOOR
Figure 36 / FIGURE-52-31-14-950-836-01

Page 10036-0
52-31-14 Jul 01/16
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237175000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
36 - 001A D5237175000062 STRUCTURE-CARGO DOOR VFAPE3 RF
used on 030A (523114010)
SEE 52-31-14-010 FOR NHA
36 - 001B D5237175001462 STRUCTURE-CARGO DOOR VFAPE3 RF
used on 030B (523114010)
SEE 52-31-14-010 FOR NHA
36 010A D5237181000060 . BUSHING INSTL-DOOR STRUCTURE VFAPE3 001
used on 001A, 001B
SEE 52-31-14-950 FOR DET
36 020A D5237181000061 . HINGE INSTL VFAPE3 001
used on 001A, 001B
SEE 52-31-14-930 FOR DET
36 030A AN565AC428H10 . SETSCREW V88044 002
Optional Vendor Code 0KH97, 47253, FAWT4
used on 001A, 001B
36 040A AN565AC428H8 . SETSCREW V88044 002
Optional Vendor Code 0KH97, 1GP79, 47253, FAWT4
used on 001A, 001B
36 050A AN565AC428H9 . SETSCREW V88044 001
Optional Vendor Code 0KH97, 1GP79, 47253, 5M902,
62206, FAWT4
used on 001A, 001B
36 060A D5237121720000 . PLUG VFAPE3 003
OPT TO ABS0411PF1210 FAPE3
used on 001A, 001B
36 070A D5237127620200 . PLUG-PROTECTIVE VFAPE3 003
used on 001A, 001B
36 080A D5237127620000 . PLUG-PROTECTIVE VFAPE3 002
used on 001A, 001B
36 090A NAS1102E3-8 . SCREW V80205 002
Optional Vendor Code 06725, 0RFT4, 0ZC92, 1ER65,
62206, 62384, 8Z507, C4293, F7411, FAWT4, K8753
used on 001A, 001B
36 100A ASNA0113-48CA . WASHER VF6198 002
Optional Vendor Code 04795, 2N935, C5543, DM498,
F2094, F7395, F7756
used on 001A, 001B
36 110A NAS1291C3M . NUT V80205 007
OPT TO H42-3 15653
Optional Vendor Code 15653, 27238, 52828, F0224
used on 001A, 001B
- ITEM NOT ILLUSTRATED

Page 10036-1
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COMPONENT MAINTENANCE MANUAL
D5237175000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
36 120A NAS1149C0332R . WASHER V80205 005
Optional Vendor Code 10630, 58009, 65029, 8K160
used on 001A, 001B
36 130A NAS1102E3-12 . SCREW V80205 002
Optional Vendor Code 06725, 0RFT4, 0ZC92, 1ER65,
62206, 62384, 8Z507, C4293, F7411, FAWT4, K8753
used on 001A, 001B
36 140A D5237101020200 . STOP-X VFAPE3 001
used on 001A, 001B
36 150A D5237101020000 . STOP-X VFAPE3 001
used on 001A
36 150B D5237101020400 . STOP-X VFAPE3 001
used on 001B
36 160A NAS1102E08-8 . SCREW V80205 002
Optional Vendor Code 06725, 0RFT4, 0ZC92, 1ER65,
62206, 62384, 8Z507, C4293, F7411, FAWT4, K8753
used on 001A, 001B
36 170A NAS1149CN832R . WASHER V80205 002
OPT TO 7283A04-230 B0014
Optional Vendor Code 10630, 1ER65, 58009, 65029,
84114, 8K160
used on 001A, 001B
36 180A NAS1291C08M . NUT V80205 002
OPT TO 180003-08 60119
OPT TO FN1014M832 56878
OPT TO H42L08 K6405
OPT TO PLH508M F0224
OPT TO RMLH3858-82 72962
OPT TO T99C832M 11815
OPT TO VN300D82 92215
Optional Vendor Code 11815, 15653, 27238, 52828,
56878, 8K160, A3856, F0224
used on 001A, 001B
36 190A NAS1100E3-7 . SCREW V80205 003
Optional Vendor Code 0RFT4, 0ZC92, 1ER65, 62384,
8Z507, F7411, FAWT4, K8753, U6683
used on 001A, 001B
36 200A D5237276720000 . PLATE-SEALING VFAPE3 001
used on 001A, 001B
- ITEM NOT ILLUSTRATED

Page 10036-2
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D5237175000000

30

20

10

50

40

F_PL_523114_42_0_01_00

MECHANISM-CARGO DOOR
Figure 42 / FIGURE-52-31-14-950-842-01

Page 10042-0
52-31-14 Jul 01/16
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237175000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
42 - 001A D5237175000063 MECHANISM-CARGO DOOR VFAPE3 RF
used on 040A (523114010)
SEE 52-31-14-010 FOR NHA
42 - 001B D5237175001063 MECHANISM-CARGO DOOR VFAPE3 RF
used on 040B (523114010)
SEE 52-31-14-010 FOR NHA
42 - 001C D5237175001263 MECHANISM-CARGO DOOR VFAPE3 RF
used on 040C (523114010)
SEE 52-31-14-010 FOR NHA
42 - 001D D5237175001463 MECHANISM-CARGO DOOR VFAPE3 RF
used on 040D (523114010)
SEE 52-31-14-010 FOR NHA
42 - 001E D5237175001663 MECHANISM-CARGO DOOR VFAPE3 RF
used on 040E (523114010)
SEE 52-31-14-010 FOR NHA
42 - 001F D5237175001863 MECHANISM-CARGO DOOR VFAPE3 RF
used on 040F (523114010)
SEE 52-31-14-010 FOR NHA
42 010A D5237185000060 . MECHANISM-HANDLE VFAPE3 001
used on 001A
SEE 52-31-14-450 FOR DET
42 010B D5237185000260 . MECHANISM-HANDLE VFAPE3 001
used on 001B, 001C, 001D, 001E
SEE 52-31-14-450 FOR DET
42 010C D5237185000860 . MECHANISM-HANDLE VFAPE3 001
used on 001F
SEE 52-31-14-45A FOR DET
42 020A D5237185000061 . ROD AND PIN INSTL-DRIFT VFAPE3 001
used on 001A
SEE 52-31-14-570 FOR DET
42 020B D5237185000261 . ROD AND PIN INSTL-DRIFT VFAPE3 001
used on 001B, 001C
SEE 52-31-14-570 FOR DET
42 020C D5237185000461 . ROD AND PIN INSTL-DRIFT VFAPE3 001
used on 001D, 001E, 001F
SEE 52-31-14-570 FOR DET
42 030A D5237185000062 . MECHANISM-VENT DOOR VFAPE3 001
used on 001A
SEE 52-31-14-630 FOR DET
42 030B D5237185000262 . MECHANISM-VENT DOOR VFAPE3 001
used on 001B
SEE 52-31-14-63A FOR DET
- ITEM NOT ILLUSTRATED

Page 10042-1
52-31-14 Jul 01/16
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237175000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
42 030C D5237185000462 . MECHANISM-VENT DOOR VFAPE3 001
used on 001C, 001D, 001E, 001F
SEE 52-31-14-63A FOR DET
42 040A D5237185000063 . MECHANISM-LATCHING VFAPE3 001
used on 001A, 001B, 001C
SEE 52-31-14-500 FOR DET
42 040B D5237185000463 . MECHANISM-LATCHING VFAPE3 001
used on 001D
SEE 52-31-14-500 FOR DET
42 040C D5237185000663 . MECHANISM-LATCHING VFAPE3 001
used on 001E
SEE 52-31-14-500 FOR DET
42 040D D5237185000863 . MECHANISM-LATCHING VFAPE3 001
used on 001F
SEE 52-31-14-50A FOR DET
42 050A D5237185000064 . MECHANISM-INTERLOCK VFAPE3 001
used on 001A, 001B, 001C, 001E
SEE 52-31-14-530 FOR DET
42 050B D5237185000464 . MECHANISM-INTERLOCK VFAPE3 001
used on 001D, 001F
SEE 52-31-14-53A FOR DET
- ITEM NOT ILLUSTRATED

Page 10042-2
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D5237175000000

120
30 130
60
A 70 110
120
610
20 80 60
140 70
50
250 80
40
A 150
80
260 50
360 80

230 60
510 70
90
260 280 520 530

370 530 60
410 100
420 70
430 110
400 220
280 570 200
240 580
380 210

230 170
390 180
190
440
110 590 540
120 550
560
390
600 160

110 450
220

490
480 460

170 200
180 210
190
120
500
200
210
470

10

170
270 110 180
220 190
F_PL_523114_45_0_01_00

MECHANISM-HANDLE
Figure 45 / FIGURE-52-31-14-950-845-01

Page 10045-0
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COMPONENT MAINTENANCE MANUAL
D5237175000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
45 - 001A D5237185000060 MECHANISM-HANDLE VFAPE3 RF
used on 010A (523114420)
SEE 52-31-14-420 FOR NHA
45 - 001B D5237185000260 MECHANISM-HANDLE VFAPE3 RF
used on 010B (523114420)
SEE 52-31-14-420 FOR NHA
45 010A D5237177000000 . LEVER ASSY-HAND VFAPE3 001
used on 001A, 001B
SEE 52-31-14-480 FOR DET
45 020A D5237178000000 . LEVER ASSY VFAPE3 001
used on 001A, 001B
45 030A D5237177620000 .. BRACKET VFAPE3 001
used on 020A
45 040A ASNA2151-08 .. ACTUATING UNIT VF6198 001
OPT TO 192953 D8485
Optional Vendor Code 04795, 2N935, C5543, D8485,
F8433
used on 020A
45 050A F5237136720200 .. PIN-LOCATING VFAPE3 002
used on 020A
45 060A MS24665-86 .. PIN-COTTER V96906 004
Optional Vendor Code 11815, 65029, 73145, 84114,
8K160
used on 020A
45 070A NAS1149C0463R .. WASHER V80205 004
Optional Vendor Code 10630, 1ER65, 58009, 65029,
8K160
used on 020A
45 080A NAS1149C0432R .. WASHER V80205 004
Optional Vendor Code 10630, 1ER65, 58009, 65029,
8K160
used on 020A
45 090A D5237179620000 .. LEVER VFAPE3 001
used on 020A
45 100A MS14102-4K .. BEARING V96906 001
Optional Vendor Code 15860, S0352, SHS69
used on 020A
45 110A NAS1291C3M . NUT V80205 007
OPT TO H42-3 15653
Optional Vendor Code 15653, 27238, 52828, F0224
used on 001A, 001B
- ITEM NOT ILLUSTRATED

Page 10045-1
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D5237175000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
45 120A NAS1149C0332R . WASHER V80205 009
Optional Vendor Code 10630, 58009, 65029, 8K160
used on 001A, 001B
45 130A NSA5031-3-5 . BOLT VF6198 003
Optional Vendor Code 04795, 2N935, C4293, C5543,
F6167, F7411, FAWT4, T0802
used on 001A, 001B
45 140A NSA5031-3-2 . BOLT VF6198 002
ABS0114T3-2 FAPE3
Optional Vendor Code 04795, 2N935, C4293, C5543,
F6167, F7411, FAWT4, K8753, T0802
used on 001A, 001B
45 150A D5237179820000 . WASHER-LOCK VFAPE3 001
used on 001A, 001B
45 160A D5237176820000 . ROD ASSY VFAPE3 001
OPT TO B322104-003 F0222
OPT TO R24359 B1395
used on 001A, 001B
45 170A MS24665-151 . PIN-COTTER V96906 003
Optional Vendor Code 10630, 65029, 73145, 84114,
8K160
used on 001A, 001B
45 180A NSA5059E4 . NUT VF6198 003
OPT TO 73783CM8-428 56878
Optional Vendor Code 04795, 15653, 2N935, 56878,
C5543, F0224, FAWT4
used on 001A, 001B
45 190A NAS1149C0463R . WASHER V80205 003
Optional Vendor Code 10630, 1ER65, 58009, 65029,
8K160
used on 001A, 001B
45 200A NSA5031-4D11 . BOLT VF6198 003
Optional Vendor Code 04795, 2N935, C4293, C5543,
F7411, FAWT4, K8753, T0802
used on 001A, 001B
45 210A NAS1149C0432R . WASHER V80205 003
Optional Vendor Code 10630, 1ER65, 58009, 65029,
8K160
used on 001A, 001B
45 220A NAS1149C0363R . WASHER V80205 003
Optional Vendor Code 10630, 1ER65, 58009, 65029,
8K160
- ITEM NOT ILLUSTRATED

Page 10045-2
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D5237175000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
used on 001A, 001B
45 230A NSA5031-3-17 . BOLT VF6198 002
Optional Vendor Code 04795, 2N935, C4293, C5543,
F6167, F7411, FAWT4, K5673, K8753, T0802
used on 001A, 001B
45 240A D5237179120000 . LOCK-UNIVERSAL JOINT VFAPE3 001
used on 001A, 001B
45 250A D5237179720200 . SHAFT VFAPE3 001
used on 001A, 001B
45 260A D5237179922000 . WASHER-SPACER VFAPE3 002
used on 001A, 001B
45 270A NAS428C3A7 . BOLT V80205 001
OPT TO D5237164820000 FAPE3
Optional Vendor Code 1ER65, 62384
used on 001A, 001B
45 280A D5237179920800 . WASHER-SPACER VFAPE3 002
selfrom, THICKNESS 3.8 MM
used on 001A, 001B
45 - 281A D5237179920600 . WASHER-SPACER VFAPE3 AR
selfrom, USE AS REQUIRED, THICKNESS 3.6 MM
used on 001A, 001B
45 - 282A D5237179921000 . WASHER-SPACER VFAPE3 AR
selfrom, USE AS REQUIRED, THICKNESS 4.0 MM
used on 001A, 001B
45 - 283A D5237179921200 . WASHER-SPACER VFAPE3 AR
selfrom, USE AS REQUIRED, THICKNESS 4.2 MM
used on 001A, 001B
45 - 284A D5237179921400 . WASHER-SPACER VFAPE3 AR
selfrom, USE AS REQUIRED, THICKNESS 4.4 MM
used on 001A, 001B
45 - 285A D5237179921600 . WASHER-SPACER VFAPE3 AR
selfrom, USE AS REQUIRED, THICKNESS 4.6 MM
used on 001A, 001B
45 - 286A D5237179921800 . WASHER-SPACER VFAPE3 AR
selfrom, USE AS REQUIRED, THICKNESS 4.8 MM
used on 001A, 001B
45 - 287A D5237179922200 . WASHER-SPACER VFAPE3 AR
selfrom, USE AS REQUIRED, THICKNESS 5.4 MM
used on 001A, 001B
45 360A D5237179520000 . SHAFT VFAPE3 001
used on 001A, 001B
- ITEM NOT ILLUSTRATED

Page 10045-3
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D5237175000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
45 370A D5237178500200 . LEVER ASSY-ROLLER VFAPE3 001
used on 001A, 001B
45 380A D5237178420000 .. LEVER-ROLLER VFAPE3 001
used on 370A
45 390A D5237178320000 .. BUSHING-SHOULDERED VFAPE3 002
used on 370A
45 400A D5237178620000 .. ROLLER VFAPE3 001
used on 370A
45 410A NSA5059E3 .. NUT VF6198 001
OPT TO 73783CM8-328 56878
Optional Vendor Code 04795, 15653, 2N935, C5543,
F0224, FAWT4
used on 370A
45 420A MS24665-88 .. PIN-COTTER V96906 001
Optional Vendor Code 10630, 58009, 65029, 73145,
84114, 8K160
used on 370A
45 430A NAS1149C0332R .. WASHER V80205 001
Optional Vendor Code 10630, 58009, 65029, 8K160
used on 370A
45 440A NSA5042C04-150 .. BOLT VF6198 001
Optional Vendor Code 04795, 2N935, C4293, C5543,
C8431, F0095, F7411, FAWT4, K5673, K8753, T0802
used on 370A
45 450A NSA5042C04-185 . BOLT VF6198 001
Optional Vendor Code 04795, 2N935, C4293, C5543,
C8431, F0095, F7411, FAWT4, K5673, K8753, T0802
used on 001A, 001B
45 460A D5237178920000 . BOLT-SPRING VFAPE3 001
used on 001A, 001B
45 470A D5237178820000 . SPRING-COMPRESSION VFAPE3 001
used on 001A, 001B
45 480A A5217236820000 . SHEET VFAPE3 001
used on 001A, 001B
45 490A D5237176320000 . HOOK-CATCHING VFAPE3 001
used on 001A, 001B
45 500A NAS6703-4 . BOLT V80205 002
Optional Vendor Code 0RFT4, 0ZC92, 1ER65, 1RC86,
5M902, 62384, 8K160, 8Z507, F7411, FAWT4, K5673,
K8753
used on 001A, 001B
- ITEM NOT ILLUSTRATED

Page 10045-4
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D5237175000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
45 510A D5237179000200 . JOINT ASSY-UNIVERSAL VFAPE3 001
used on 001A
45 510B D5237179000600 . JOINT ASSY-UNIVERSAL VFAPE3 001
used on 001B
45 520A D5237179220000 .. LATCH-UNIVERSAL JOINT VFAPE3 001
used on 510A
45 520B D5237179220400 .. LATCH-UNIVERSAL JOINT VFAPE3 001
used on 510B
45 530A D5237178320000 .. BUSHING-SHOULDERED VFAPE3 002
used on 510A, 510B
45 540A MS24665-153 .. PIN-COTTER V96906 001
Optional Vendor Code 04795, 06329, 2N935, 60996,
84114, 8K160, C5543
used on 510A, 510B
45 550A NSA5059C4 .. NUT VF6198 001
OPT TO TE9925-4 72962
OPT TO THCR54 F0224
Optional Vendor Code 04795, 15653, 2N935, 56878,
C5543, F0224, FAWT4
used on 510A
45 550B NSA5059E4 .. NUT VF6198 001
OPT TO 73783CM8-428 56878
Optional Vendor Code 04795, 15653, 2N935, 56878,
C5543, F0224, FAWT4
used on 510B
45 560A NAS1149C0463R .. WASHER V80205 001
Optional Vendor Code 10630, 1ER65, 58009, 65029,
8K160
used on 510A, 510B
45 570A NAS1149C0432R .. WASHER V80205 001
Optional Vendor Code 10630, 1ER65, 58009, 65029,
8K160
used on 510A, 510B
45 580A NSA5031-4D11 .. BOLT VF6198 001
Optional Vendor Code 04795, 2N935, C4293, C5543,
F7411, FAWT4, K8753, T0802
used on 510A, 510B
45 590A MS14102-4K .. BEARING V96906 001
Optional Vendor Code 15860, S0352, SHS69
used on 510A, 510B
- ITEM NOT ILLUSTRATED

Page 10045-5
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D5237175000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
45 600A D5237176720200 .. ROD ASSY VFAPE3 001
OPT TO B322104-012 F0222
OPT TO R24358 B1395
used on 510A, 510B
45 610A AS15001-1P . FITTING-LUBRICATION V81343 001
Optional Vendor Code 04795, 06329, 2N935, 60996,
8K160, C5543
used on 001A, 001B
- ITEM NOT ILLUSTRATED

Page 10045-6
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D5237175000000

120 630
130 110
120

110 700 730


120
670
620 710 680
700 690 740
690
720 660
730

610
250
670
650 680
A 140 690
150
260 690 710
360 720

510 230
280 520 530 710
260
370
410 530 110 640
420 220
400 430
280 380 570 200
240 580 210
230 390 170
180
110 590 540 190
440 550
120
10 560
390
600
110
450 160
220

460
120 170
500 200
180 210
190
480
200
470 210

490
270
170
180
110 190
A 220
F_PL_523114_45_A_01_00

MECHANISM-HANDLE
Figure 45A / FIGURE-52-31-14-950-845-A01

Page 10045A-0
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COMPONENT MAINTENANCE MANUAL
D5237175000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
45A - 001C D5237185000860 MECHANISM-HANDLE VFAPE3 RF
used on 010C (523114420)
SEE 52-31-14-420 FOR NHA
45A 010B D5237321100200 . HANDLE ASSY VFAPE3 001
used on 001C
SEE 52-31-14-48A FOR DET
45A 110A NAS1291C3M . NUT V80205 007
OPT TO H42-3 15653
Optional Vendor Code 15653, 27238, 52828, F0224
used on 001C
45A 120A NAS1149C0332R . WASHER V80205 009
Optional Vendor Code 10630, 58009, 65029, 8K160
used on 001C
45A 130A NSA5031-3-5 . BOLT VF6198 003
Optional Vendor Code 04795, 2N935, C4293, C5543,
F6167, F7411, FAWT4, T0802
used on 001C
45A 140A NSA5031-3-2 . BOLT VF6198 002
ABS0114T3-2 FAPE3
Optional Vendor Code 04795, 2N935, C4293, C5543,
F6167, F7411, FAWT4, K8753, T0802
used on 001C
45A 150A D5237179820000 . WASHER-LOCK VFAPE3 001
used on 001C
45A 160A D5237176820000 . ROD ASSY VFAPE3 001
OPT TO B322104-003 F0222
OPT TO R24359 B1395
used on 001C
45A 170A MS24665-151 . PIN-COTTER V96906 003
Optional Vendor Code 10630, 65029, 73145, 84114,
8K160
used on 001C
45A 180A NSA5059E4 . NUT VF6198 003
OPT TO 73783CM8-428 56878
Optional Vendor Code 04795, 15653, 2N935, 56878,
C5543, F0224, FAWT4
used on 001C
45A 190A NAS1149C0463R . WASHER V80205 003
Optional Vendor Code 10630, 1ER65, 58009, 65029,
8K160
used on 001C
- ITEM NOT ILLUSTRATED

Page 10045A-1
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COMPONENT MAINTENANCE MANUAL
D5237175000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
45A 200A NSA5031-4D11 . BOLT VF6198 003
Optional Vendor Code 04795, 2N935, C4293, C5543,
F7411, FAWT4, K8753, T0802
used on 001C
45A 210A NAS1149C0432R . WASHER V80205 003
Optional Vendor Code 10630, 1ER65, 58009, 65029,
8K160
used on 001C
45A 220A NAS1149C0363R . WASHER V80205 003
Optional Vendor Code 10630, 1ER65, 58009, 65029,
8K160
used on 001C
45A 230A NSA5031-3-17 . BOLT VF6198 002
Optional Vendor Code 04795, 2N935, C4293, C5543,
F6167, F7411, FAWT4, K5673, K8753, T0802
used on 001C
45A 240B D5237179120200 . LOCK-UNIVERSAL JOINT VFAPE3 001
used on 001C
45A 250A D5237179720200 . SHAFT VFAPE3 001
used on 001C
45A 260A D5237179922000 . WASHER-SPACER VFAPE3 002
used on 001C
45A 270A NAS428C3A7 . BOLT V80205 001
OPT TO D5237164820000 FAPE3
Optional Vendor Code 1ER65, 62384
used on 001C
45A 280A D5237179920800 . WASHER-SPACER VFAPE3 002
selfrom, THICKNESS 3.8 MM
used on 001C
45A - 281A D5237179920600 . WASHER-SPACER VFAPE3 AR
selfrom, USE AS REQUIRED, THICKNESS 3.6 MM
used on 001C
45A - 282A D5237179921000 . WASHER-SPACER VFAPE3 AR
selfrom, USE AS REQUIRED, THICKNESS 4.0 MM
used on 001C
45A - 283A D5237179921200 . WASHER-SPACER VFAPE3 AR
selfrom, USE AS REQUIRED, THICKNESS 4.2 MM
used on 001C
45A - 284A D5237179921400 . WASHER-SPACER VFAPE3 AR
selfrom, USE AS REQUIRED, THICKNESS 4.4 MM
used on 001C
- ITEM NOT ILLUSTRATED

Page 10045A-2
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COMPONENT MAINTENANCE MANUAL
D5237175000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
45A - 285A D5237179921600 . WASHER-SPACER VFAPE3 AR
selfrom, USE AS REQUIRED, THICKNESS 4.6 MM
used on 001C
45A - 286A D5237179921800 . WASHER-SPACER VFAPE3 AR
selfrom, USE AS REQUIRED, THICKNESS 4.8 MM
used on 001C
45A - 287A D5237179922200 . WASHER-SPACER VFAPE3 AR
selfrom, USE AS REQUIRED, THICKNESS 5.4 MM
used on 001C
45A 360A D5237179520000 . SHAFT VFAPE3 001
used on 001C
45A 370B D5237178500400 . LEVER ASSY-ROLLER VFAPE3 001
used on 001C
45A 380B D5237178420200 .. LEVER-ROLLER VFAPE3 001
used on 370B
45A 390A D5237178320000 .. BUSHING-SHOULDERED VFAPE3 002
used on 370B
45A 400A D5237178620000 .. ROLLER VFAPE3 001
used on 370B
45A 410A NSA5059E3 .. NUT VF6198 001
OPT TO 73783CM8-328 56878
Optional Vendor Code 04795, 15653, 2N935, C5543,
F0224, FAWT4
used on 370B
45A 420A MS24665-88 .. PIN-COTTER V96906 001
Optional Vendor Code 10630, 58009, 65029, 73145,
84114, 8K160
used on 370B
45A 430A NAS1149C0332R .. WASHER V80205 001
Optional Vendor Code 10630, 58009, 65029, 8K160
used on 370B
45A 440A NSA5042C04-150 .. BOLT VF6198 001
Optional Vendor Code 04795, 2N935, C4293, C5543,
C8431, F0095, F7411, FAWT4, K5673, K8753, T0802
used on 370B
45A 450A NSA5042C04-185 . BOLT VF6198 001
Optional Vendor Code 04795, 2N935, C4293, C5543,
C8431, F0095, F7411, FAWT4, K5673, K8753, T0802
used on 001C
45A 460A D5237178920000 . BOLT-SPRING VFAPE3 001
used on 001C
- ITEM NOT ILLUSTRATED

Page 10045A-3
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COMPONENT MAINTENANCE MANUAL
D5237175000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
45A 470A D5237178820000 . SPRING-COMPRESSION VFAPE3 001
used on 001C
45A 480B D5237322720000 . SHEET-FILLER VFAPE3 001
used on 001C
45A 490B D5237322620000 . HOOK-CATCHING VFAPE3 001
used on 001C
45A 500A NAS6703-4 . BOLT V80205 002
Optional Vendor Code 0RFT4, 0ZC92, 1ER65, 1RC86,
5M902, 62384, 8K160, 8Z507, F7411, FAWT4, K5673,
K8753
used on 001C
45A 510B D5237179000600 . JOINT ASSY-UNIVERSAL VFAPE3 001
used on 001C
45A 520B D5237179220400 .. LATCH-UNIVERSAL JOINT VFAPE3 001
used on 510B
45A 530A D5237178320000 .. BUSHING-SHOULDERED VFAPE3 002
used on 510B
45A 540A MS24665-153 .. PIN-COTTER V96906 001
Optional Vendor Code 04795, 06329, 2N935, 60996,
84114, 8K160, C5543
used on 510B
45A 550B NSA5059E4 .. NUT VF6198 001
OPT TO 73783CM8-428 56878
Optional Vendor Code 04795, 15653, 2N935, 56878,
C5543, F0224, FAWT4
used on 510B
45A 560A NAS1149C0463R .. WASHER V80205 001
Optional Vendor Code 10630, 1ER65, 58009, 65029,
8K160
used on 510B
45A 570A NAS1149C0432R .. WASHER V80205 001
Optional Vendor Code 10630, 1ER65, 58009, 65029,
8K160
used on 510B
45A 580A NSA5031-4D11 .. BOLT VF6198 001
Optional Vendor Code 04795, 2N935, C4293, C5543,
F7411, FAWT4, K8753, T0802
used on 510B
45A 590A MS14102-4K .. BEARING V96906 001
Optional Vendor Code 15860, S0352, SHS69
used on 510B
- ITEM NOT ILLUSTRATED

Page 10045A-4
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COMPONENT MAINTENANCE MANUAL
D5237175000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
45A 600A D5237176720200 .. ROD ASSY VFAPE3 001
OPT TO B322104-012 F0222
OPT TO R24358 B1395
used on 510B
45A 610A AS15001-1P . FITTING-LUBRICATION V81343 001
Optional Vendor Code 04795, 06329, 2N935, 60996,
8K160, C5543
used on 001C
45A 620A D5237323000200 . LEVER ASSY-SERRATED VFAPE3 001
used on 001C
45A 630A D5237323120000 .. BRACKET VFAPE3 001
used on 620A
45A 640A D5237323220000 .. LEVER-SERRATED VFAPE3 001
used on 620A
45A 650A D5237323320000 .. BOLT-SPRING VFAPE3 001
used on 620A
45A 660A D5237323420000 .. SLEEVE-SPRING VFAPE3 001
used on 620A
45A 670A NSA5059E4 .. NUT VF6198 002
OPT TO 73783CM8-428 56878
Optional Vendor Code 04795, 15653, 2N935, 56878,
C5543, F0224, FAWT4
used on 620A
45A 680A MS24665-151 .. PIN-COTTER V96906 002
Optional Vendor Code 10630, 65029, 73145, 84114,
8K160
used on 620A
45A 690A NAS1149C0432R .. WASHER V80205 004
Optional Vendor Code 10630, 1ER65, 58009, 65029,
8K160
used on 620A
45A 700A D5237323620000 .. WASHER VFAPE3 002
used on 620A
45A 710A MS14102-4K .. BEARING V96906 003
Optional Vendor Code 15860, S0352, SHS69
used on 620A
45A 720A NSA5031-4D12 .. BOLT VF6198 002
Optional Vendor Code 04795, 2N935, C4293, C5543,
F7411, FAWT4, K8753, T0802
used on 620A
45A 730A D5237323520200 .. SPACER VFAPE3 002
used on 620A
- ITEM NOT ILLUSTRATED

Page 10045A-5
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D5237175000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
45A 740A D5237323720000 .. SPRING-COMPRESSION VFAPE3 001
used on 620A
- ITEM NOT ILLUSTRATED

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D5237175000000

190 190
20

20

150
180
60
50

150 70
180
80
30
70

40
60 40

50

70 150
80
120 110
10 70
170
120

90
120
160
210
120

130
210

140
210

150
130
210
210
200

100

F_PL_523114_48_0_01_00

LEVER ASSY-HAND
Figure 48 / FIGURE-52-31-14-950-848-01

Page 10048-0
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D5237175000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
48 - 001A D5237177000000 LEVER ASSY-HAND VFAPE3 RF
used on 010A (523114450)
SEE 52-31-14-450 FOR NHA
48 010A D5237177120000 . LEVER-HAND VFAPE3 001
used on 001A
48 020A D5237178220000 . CAM-SEQUENCE VFAPE3 002
used on 001A
48 030A D5237178120000 . STOP VFAPE3 001
used on 001A
48 040A D5237177820200 . BOLT VFAPE3 002
used on 001A
48 050A NSA5321-6 . RING-RETAINING VF6198 002
OPT TO ST6 D8090
Optional Vendor Code 04795, 2N935, C5543, F7395,
F7756
used on 001A
48 060A D5237152220000 . WASHER VFAPE3 002
used on 001A
48 070A D5237153220000 . BUSHING-SHOULDERED VFAPE3 004
used on 001A
48 080A D5237177920200 . ROLLER VFAPE3 002
used on 001A
48 090A D5227246920000 . INSERT VFAPE3 001
used on 001A
48 100A D5237177220000 . FLAP-HANDLE VFAPE3 001
used on 001A
48 110A D5237177320000 . SPRING VFAPE3 001
used on 001A
48 120A MS24665-153 . PIN-COTTER V96906 004
Optional Vendor Code 04795, 06329, 2N935, 60996,
84114, 8K160, C5543
used on 001A
48 130A NAS1149C0363R . WASHER V80205 002
Optional Vendor Code 10630, 1ER65, 58009, 65029,
8K160
used on 001A
48 140A D5237177520200 . BOLT-BEARING VFAPE3 001
used on 001A
48 150A NAS1149C0332R . WASHER V80205 008
Optional Vendor Code 10630, 58009, 65029, 8K160
used on 001A
- ITEM NOT ILLUSTRATED

Page 10048-1
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D5237175000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
48 160A D5237177520000 . BOLT-BEARING VFAPE3 001
used on 001A
48 170A D5237180420000 . SLEEVE-SPRING VFAPE3 001
used on 001A
48 180A NSA5031-3-3 . BOLT VF6198 006
Optional Vendor Code 04795, 2N935, C4293, C5543,
F6167, F7411, FAWT4, T0802
used on 001A
48 190A NSA5054-3 . INSERT VF5442 006
OPT TO K8000-3 K6405
OPT TO M45932-1-9AL 81349
Optional Vendor Code 04795, 2N935, 5M902, C5543
used on 001A
48 200A D5237110220600 . LAYER-SLIDING VFAPE3 001
used on 001A
48 210A D5237136720000 . BUSHING VFAPE3 006
used on 001A
- ITEM NOT ILLUSTRATED

Page 10048-2
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D5237175000000

190 x3
20

20

180
x3
340
60 50

180
340 70
30
80
70

40
60 40

50

A 70
80
70
230
10 210
280 270
90

400
250
260
260

200 220
240

A
F_PL_523114_48_A_01_00

HANDLE ASSY
(Sheet 1 of 2)
Figure 48A / FIGURE-52-31-14-950-848-A01

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D5237175000000

110 125

130

300

125
290

210

350

210 360

320

320 380

350
340 360
130 100
330
340
280
390
370
360
125 340
410

310

F_PL_523114_48_A_02_00

HANDLE ASSY
(Sheet 2 of 2)
Figure 48A / FIGURE-52-31-14-950-848-A01

Page 10048A-0
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D5237175000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
48A - 001B D5237321100200 HANDLE ASSY VFAPE3 RF
used on 010B (52311445A)
SEE 52-31-14-45A FOR NHA
48A 010B D5237321220200 . LEVER-HAND VFAPE3 001
used on 001B
48A 020A D5237178220000 . CAM-SEQUENCE VFAPE3 002
used on 001B
48A 030B D5237178120200 . STOP VFAPE3 001
used on 001B
48A 040A D5237177820200 . BOLT VFAPE3 002
used on 001B
48A 050A NSA5321-6 . RING-RETAINING VF6198 002
OPT TO ST6 D8090
Optional Vendor Code 04795, 2N935, C5543, F7395,
F7756
used on 001B
48A 060A D5237152220000 . WASHER VFAPE3 002
used on 001B
48A 070A D5237153220000 . BUSHING-SHOULDERED VFAPE3 004
used on 001B
48A 080A D5237177920200 . ROLLER VFAPE3 002
used on 001B
48A 090A D5227246920000 . INSERT VFAPE3 001
used on 001B
48A 100B D5237321320000 . FLAP-HANDLE VFAPE3 001
used on 001B
48A 110B D5237322420000 . SPRING-LEG VFAPE3 001
used on 001B
48A 125A MS24665-153 . PIN-COTTER V96906 003
Optional Vendor Code 04795, 06329, 2N935, 60996,
84114, 8K160, C5543
used on 001B
48A 130B NAS1149C0432R . WASHER V80205 002
Optional Vendor Code 10630, 1ER65, 58009, 65029,
8K160
used on 001B
48A 180A NSA5031-3-3 . BOLT VF6198 006
Optional Vendor Code 04795, 2N935, C4293, C5543,
F6167, F7411, FAWT4, T0802
used on 001B
- ITEM NOT ILLUSTRATED

Page 10048A-1
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D5237175000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
48A 190A NSA5054-3 . INSERT VF5442 006
OPT TO K8000-3 K6405
OPT TO M45932-1-9AL 81349
Optional Vendor Code 04795, 2N935, 5M902, C5543
used on 001B
48A 200B D5237325120000 . LAYER-SLIDING VFAPE3 001
used on 001B
48A 210B D5237321620000 . BUSHING VFAPE3 006
used on 001B
48A 220A D5237321400200 . PUSH-BUTTON ASSY VFAPE3 001
used on 001B
48A 230A D5237321720000 . PIN-PUSH BUTTON VFAPE3 001
used on 001B
48A 240A D5237322920000 . BUSHING VFAPE3 001
used on 001B
48A 250A MS16624-5023 . RING-RETAINING V96906 001
Optional Vendor Code 65029, F7395
used on 001B
48A 260A NAS1149C0416R . WASHER V80205 002
Optional Vendor Code 10630, 1ER65, 58009, 65029
used on 001B
48A 270A D5237321820000 . SPRING-LEG VFAPE3 001
used on 001B
48A 280A D5237110220600 . LAYER-SLIDING VFAPE3 002
used on 001B
48A 290A D5237322020000 . PIN-PIVOT VFAPE3 001
used on 001B
48A 300A D5237322120200 . SLEEVE-SPRING VFAPE3 001
used on 001B
48A 310A D5237322320200 . PIN-CATCH VFAPE3 001
used on 001B
48A 320A D5237321620400 . BUSHING VFAPE3 002
used on 001B
48A 330A NAS1801-3-7 . SCREW V80205 001
Optional Vendor Code 06725, 0RFT4, 0ZC92, 15653,
1ER65, 1GP79, 47253, 58845, 62384, 63020, 8Z507,
F7411, K8753
used on 001B
48A 340A NAS1149C0332R . WASHER V80205 009
Optional Vendor Code 10630, 58009, 65029, 8K160
used on 001B
- ITEM NOT ILLUSTRATED

Page 10048A-2
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D5237175000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
48A 350A MS21209F1-10P . INSERT V96906 002
Optional Vendor Code 8K160, D9728, K1012
used on 001B
48A 360A D5237322220000 . WASHER VFAPE3 003
used on 001B
48A 370A MS16624-4027 . RING-RETAINING V96906 002
Optional Vendor Code 07382, 65029, F7395
used on 001B
48A 380A D5237322820200 . SPRING-LEG VFAPE3 001
used on 001B
48A 390A D5237322520000 . DEVICE-LIFTING VFAPE3 001
used on 001B
48A 400A D5237321920000 . PIN VFAPE3 001
used on 001B
48A 410A NAS1801-3-4 . SCREW V80205 001
Optional Vendor Code 06725, 0RFT4, 0ZC92, 15653,
1ER65, 1GP79, 47253, 58845, 62384, 63020, 8Z507,
F7411, K8753
used on 001B
- ITEM NOT ILLUSTRATED

Page 10048A-3
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D5237175000000

40

B
A
A
A A TO C
C
A 170
10 180
190
270
280 150
290 200
260

220
AB 230
C 240 210

280
250
130 B

130 B 100 AC
160
120 110 B 80 B
170

90 B

140
150
AC 90
B
100
AC
110
50
20 AB 60 AC
50 30 C 70
60
70
B

80 AC
F_PL_523114_50_0_01_00

MECHANISM-LATCHING
Figure 50 / FIGURE-52-31-14-950-850-01

Page 10050-0
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COMPONENT MAINTENANCE MANUAL
D5237175000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
50 - 001A D5237185000063 MECHANISM-LATCHING VFAPE3 RF
used on 040A (523114420)
SEE 52-31-14-420 FOR NHA
50 - 001B D5237185000463 MECHANISM-LATCHING VFAPE3 RF
used on 040B (523114420)
SEE 52-31-14-420 FOR NHA
50 - 001C D5237185000663 MECHANISM-LATCHING VFAPE3 RF
used on 040C (523114420)
SEE 52-31-14-420 FOR NHA
50 010A D5237150800260 . SHAFT ASSY-SAFETY VFAPE3 001
used on 001A
SEE 52-31-14-510 FOR DET
50 010B D5237150800460 . SHAFT ASSY-SAFETY VFAPE3 001
used on 001B, 001C
SEE 52-31-14-51A FOR DET
50 020A D5237149000000 . LATCHING MECHANISM ASSY VFAPE3 005
used on 001A, 001B, 001C
SEE 52-31-14-600 FOR DET
50 030A D5237149000200 . LATCHING MECHANISM ASSY VFAPE3 001
used on 001A, 001B, 001C
SEE 52-31-14-600 FOR DET
50 040A D5237150900260 . SHAFT INSTL-LATCHING VFAPE3 001
used on 001A, 001C
SEE 52-31-14-540 FOR DET
50 040B D5237150900460 . SHAFT INSTL-LATCHING VFAPE3 001
used on 001B
SEE 52-31-14-540 FOR DET
50 050A MS24665-370 . PIN-COTTER V96906 006
Optional Vendor Code 65029, 73145, 84114
used on 001A, 001B, 001C
50 060A NSA5059E10 . NUT VF6198 006
OPT TO 73783CM8-1018 56878
Optional Vendor Code 04795, 15653, 2N935, C5543,
F0224
used on 001A, 001B, 001C
50 070A NAS1149C1032R . WASHER V80205 006
Optional Vendor Code 10630, 1ER65, 58009, 65029,
8K160
used on 001A, 001B, 001C
50 080A D5237144120000 . BOLT VFAPE3 006
used on 001A, 001B, 001C
- ITEM NOT ILLUSTRATED

Page 10050-1
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COMPONENT MAINTENANCE MANUAL
D5237175000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
50 090A D5237140120000 . WASHER VFAPE3 006
used on 001A, 001B, 001C
50 100A D5237145220000 . BUSHING-SHOULDERED VFAPE3 006
used on 001A, 001B, 001C
50 110A D5237145220200 . BUSHING-SHOULDERED VFAPE3 006
used on 001A, 001B, 001C
50 120A D5237144220200 . SLEEVE VFAPE3 006
used on 001A, 001B, 001C
50 130A D5237140120400 . WASHER VFAPE3 002
used on 001A, 001B, 001C
50 140A NAS6705U42 . BOLT V80205 006
Optional Vendor Code 06725, 0RFT4, 0ZC92, 1ER65,
1RC86, 62384, 8Z507, F7411, K8753
used on 001A, 001B, 001C
50 150A NAS1149C0532R . WASHER V80205 012
Optional Vendor Code 10630, 1ER65, 58009, 65029,
8K160
used on 001A, 001B, 001C
50 160A NSA5031-7D42 . BOLT VF6198 006
Optional Vendor Code 04795, 2N935, C4293, C5543,
FAWT4, K8753, T0802
used on 001A, 001B, 001C
50 170A NAS1149C0763R . WASHER V80205 012
OPT TO AN960C716 88044
Optional Vendor Code 10630, 1ER65, 58009, 65029,
8K160
used on 001A, 001B, 001C
50 180A MS24665-300 . PIN-COTTER V96906 006
Optional Vendor Code 58009, 65029, 73145, 84114,
8K160
used on 001A, 001B, 001C
50 190A NSA5059E7 . NUT VF6198 006
OPT TO 73783CM8-720 56878
Optional Vendor Code 04795, 15653, 2N935, C5543,
F0224, FAWT4
used on 001A, 001B, 001C
50 200A NAS1291C5M . NUT V80205 006
OPT TO H42-5 15653
OPT TO PLH55M F0224
OPT TO VN300D054 92215
- ITEM NOT ILLUSTRATED

Page 10050-2
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COMPONENT MAINTENANCE MANUAL
D5237175000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
Optional Vendor Code 15653, 27238, 52828, 60119,
A3856, F0224
used on 001A, 001B, 001C
50 210A D5237144420400 . SLEEVE VFAPE3 006
used on 001A, 001B, 001C
50 220A D5237145120600 . BUSHING-SHOULDERED VFAPE3 006
used on 001A, 001B, 001C
50 230A NSA5031-4D16 . BOLT VF6198 005
Optional Vendor Code 04795, 2N935, C4293, C5543,
F7411, FAWT4, K8753, T0802
used on 001A, 001B, 001C
50 240A D5237144520200 . BOLT VFAPE3 001
used on 001A, 001B, 001C
50 250A D5237141320400 . BUSHING VFAPE3 006
used on 001A, 001B, 001C
50 260A D5237141420000 . BUSHING VFAPE3 006
used on 001A, 001B, 001C
50 270A MS24665-151 . PIN-COTTER V96906 006
Optional Vendor Code 10630, 65029, 73145, 84114,
8K160
used on 001A, 001B, 001C
50 280A NAS1149C0432R . WASHER V80205 012
Optional Vendor Code 10630, 1ER65, 58009, 65029,
8K160
used on 001A, 001B, 001C
50 290A NSA5059E4 . NUT VF6198 006
OPT TO 73783CM8-428 56878
Optional Vendor Code 04795, 15653, 2N935, 56878,
C5543, F0224, FAWT4
used on 001A, 001B, 001C
- ITEM NOT ILLUSTRATED

Page 10050-3
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COMPONENT MAINTENANCE MANUAL
D5237175000000

C
170
40 180
A 190
D
10
B
260
150
ACD 230 280 220 200
B 240 270
280 210
290

130 C
250
50
60
70

100
160
170 C 130 120

140
150
110

20 ABC
30 D

90

80
A B C D
F_PL_523114_50_A_01_00

MECHANISM-LATCHING
Figure 50A / FIGURE-52-31-14-950-850-A01

Page 10050A-0
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@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237175000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
50A - 001D D5237185000863 MECHANISM-LATCHING VFAPE3 RF
used on 040D (523114420)
SEE 52-31-14-420 FOR NHA
50A 010B D5237150800460 . SHAFT ASSY-SAFETY VFAPE3 001
used on 001D
SEE 52-31-14-51A FOR DET
50A 020A D5237149000000 . LATCHING MECHANISM ASSY VFAPE3 005
used on 001D
SEE 52-31-14-600 FOR DET
50A 030A D5237149000200 . LATCHING MECHANISM ASSY VFAPE3 001
used on 001D
SEE 52-31-14-600 FOR DET
50A 040B D5237150900460 . SHAFT INSTL-LATCHING VFAPE3 001
used on 001D
SEE 52-31-14-540 FOR DET
50A 050A MS24665-370 . PIN-COTTER V96906 006
Optional Vendor Code 65029, 73145, 84114
used on 001D
50A 060A NSA5059E10 . NUT VF6198 006
OPT TO 73783CM8-1018 56878
Optional Vendor Code 04795, 15653, 2N935, C5543,
F0224
used on 001D
50A 070A NAS1149C1032R . WASHER V80205 006
Optional Vendor Code 10630, 1ER65, 58009, 65029,
8K160
used on 001D
50A 080A D5237144120000 . BOLT VFAPE3 006
used on 001D
50A 090A D5237140120000 . WASHER VFAPE3 006
used on 001D
50A 100A D5237145220000 . BUSHING-SHOULDERED VFAPE3 006
used on 001D
50A 110A D5237145220200 . BUSHING-SHOULDERED VFAPE3 006
used on 001D
50A 120A D5237144220200 . SLEEVE VFAPE3 006
used on 001D
50A 130A D5237140120400 . WASHER VFAPE3 002
used on 001D
50A 140A NAS6705U42 . BOLT V80205 006
Optional Vendor Code 06725, 0RFT4, 0ZC92, 1ER65,
1RC86, 62384, 8Z507, F7411, K8753
used on 001D
- ITEM NOT ILLUSTRATED

Page 10050A-1
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@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237175000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
50A 150A NAS1149C0532R . WASHER V80205 012
Optional Vendor Code 10630, 1ER65, 58009, 65029,
8K160
used on 001D
50A 160A NSA5031-7D42 . BOLT VF6198 006
Optional Vendor Code 04795, 2N935, C4293, C5543,
FAWT4, K8753, T0802
used on 001D
50A 170A NAS1149C0763R . WASHER V80205 012
OPT TO AN960C716 88044
Optional Vendor Code 10630, 1ER65, 58009, 65029,
8K160
used on 001D
50A 180A MS24665-300 . PIN-COTTER V96906 006
Optional Vendor Code 58009, 65029, 73145, 84114,
8K160
used on 001D
50A 190A NSA5059E7 . NUT VF6198 006
OPT TO 73783CM8-720 56878
Optional Vendor Code 04795, 15653, 2N935, C5543,
F0224, FAWT4
used on 001D
50A 200A NAS1291C5M . NUT V80205 006
OPT TO H42-5 15653
OPT TO PLH55M F0224
OPT TO VN300D054 92215
Optional Vendor Code 15653, 27238, 52828, 60119,
A3856, F0224
used on 001D
50A 210A D5237144420400 . SLEEVE VFAPE3 006
used on 001D
50A 220A D5237145120600 . BUSHING-SHOULDERED VFAPE3 006
used on 001D
50A 230A NSA5031-4D16 . BOLT VF6198 005
Optional Vendor Code 04795, 2N935, C4293, C5543,
F7411, FAWT4, K8753, T0802
used on 001D
50A 240A D5237144520200 . BOLT VFAPE3 001
used on 001D
50A 250A D5237141320400 . BUSHING VFAPE3 006
used on 001D
50A 260A D5237141420000 . BUSHING VFAPE3 006
used on 001D
- ITEM NOT ILLUSTRATED

Page 10050A-2
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COMPONENT MAINTENANCE MANUAL
D5237175000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
50A 270A MS24665-151 . PIN-COTTER V96906 006
Optional Vendor Code 10630, 65029, 73145, 84114,
8K160
used on 001D
50A 280A NAS1149C0432R . WASHER V80205 012
Optional Vendor Code 10630, 1ER65, 58009, 65029,
8K160
used on 001D
50A 290A NSA5059E4 . NUT VF6198 006
OPT TO 73783CM8-428 56878
Optional Vendor Code 04795, 15653, 2N935, 56878,
C5543, F0224, FAWT4
used on 001D
- ITEM NOT ILLUSTRATED

Page 10050A-3
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D5237175000000

A
A
40
100
110

40
100
110 120

80 120
50 100
110
80 60
120
70
120

90

90 100
120
100 110
110
40
120

100
100 110
120
110 90
40
120

120 100 20
110
40 30
120 10

80
120

40
120

F_PL_523114_51_0_01_00

SHAFT ASSY-SAFETY
Figure 51 / FIGURE-52-31-14-950-851-01

Page 10051-0
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COMPONENT MAINTENANCE MANUAL
D5237175000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
51 - 001A D5237150800260 SHAFT ASSY-SAFETY VFAPE3 RF
used on 010A (523114500)
SEE 52-31-14-500 FOR NHA
51 010A D5237150800200 . SHAFT ASSY-SAFETY VFAPE3 001
used on 001A
51 020A D5237150420200 .. SHAFT-LOCKING VFAPE3 001
used on 010A
51 030A D5237176920000 .. LEVER VFAPE3 001
used on 010A
51 040A D5237151221000 .. CAM-LOCKING VFAPE3 006
used on 010A
51 050A D5237150300000 .. LEVER ASSY-HINGED VFAPE3 001
used on 010A
51 060A D5237150320000 ... LEVER-HINGED VFAPE3 001
used on 050A
51 070A MS14102-4K ... BEARING V96906 001
Optional Vendor Code 15860, S0352, SHS69
used on 050A
51 080A AN386-1-10A . PIN-TAPER V88044 004
Optional Vendor Code 0H380, 60360
used on 001A
51 090A D5237167320000 . SLEEVE VFAPE3 004
used on 001A
51 100A NAS1149C0332R . WASHER V80205 016
Optional Vendor Code 10630, 58009, 65029, 8K160
used on 001A
51 110A NAS1291C3M . NUT V80205 016
OPT TO H42-3 15653
Optional Vendor Code 15653, 27238, 52828, F0224
used on 001A
51 120A DAN15-6-18 . PIN-RIVET VD8518 012
OPT TO HL20PB6-18 73197
Optional Vendor Code 04795, 2N935, C4293, C5543,
K5673
used on 001A
- ITEM NOT ILLUSTRATED

Page 10051-1
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D5237175000000

80
50
70
A 60

90

10 90

105
115
40
130

20

40
130

120
40
130
105
115
120 90
40
130
30

120 40
130

80
40
120
130

120

120 A
F_PL_523114_51_A_01_00

SHAFT ASSY-SAFETY
Figure 51A / FIGURE-52-31-14-950-851-A01

Page 10051A-0
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COMPONENT MAINTENANCE MANUAL
D5237175000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
51A - 001B D5237150800460 SHAFT ASSY-SAFETY VFAPE3 RF
used on 010B (523114500), 010B (52311450A)
SEE 52-31-14-500 FOR NHA, SEE 52-31-14-50A FOR
NHA
51A 010B D5237150800400 . SHAFT ASSY-SAFETY VFAPE3 001
used on 001B
51A 020A D5237150420200 .. SHAFT-LOCKING VFAPE3 001
used on 010B
51A 030A D5237176920000 .. LEVER VFAPE3 001
used on 010B
51A 040B D5237152920200 .. CAM-LOCKING VFAPE3 006
used on 010B
51A 050A D5237150300000 .. LEVER ASSY-HINGED VFAPE3 001
used on 010B
51A 060A D5237150320000 ... LEVER-HINGED VFAPE3 001
used on 050A
51A 070A MS14102-4K ... BEARING V96906 001
Optional Vendor Code 15860, S0352, SHS69
used on 050A
51A 080A AN386-1-10A . PIN-TAPER V88044 004
Optional Vendor Code 0H380, 60360
used on 001B
51A 090A D5237167320000 . SLEEVE VFAPE3 004
used on 001B
51A 105A NAS1149C0332R . WASHER V80205 004
Optional Vendor Code 10630, 58009, 65029, 8K160
used on 001B
51A 115A NAS1291C3M . NUT V80205 004
OPT TO H42-3 15653
Optional Vendor Code 15653, 27238, 52828, F0224
used on 001B
51A 120A DAN15-6-18 . PIN-RIVET VD8518 012
OPT TO HL20PB6-18 73197
Optional Vendor Code 04795, 2N935, C4293, C5543,
K5673
used on 001B
51A 130A NAS1726C3PE . NUT V80205 012
Optional Vendor Code 15653, 27238, 66776, F0224
used on 001B
- ITEM NOT ILLUSTRATED

Page 10051A-1
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D5237175000000

A
190 230
200 240
250

180

280
190
A 220 200 190
230 200
310
70

80 180

290
170 300

320

40

140

150 260
160 210
30
20
130 210 10

70 330
80
270 340 90
70

80 110
60
120 100
50

F_PL_523114_53_0_01_00

MECHANISM-INTERLOCK
Figure 53 / FIGURE-52-31-14-950-853-01

Page 10053-0
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COMPONENT MAINTENANCE MANUAL
D5237175000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
53 - 001A D5237185000064 MECHANISM-INTERLOCK VFAPE3 RF
used on 050A (523114420)
SEE 52-31-14-420 FOR NHA
53 010A D5237145500000 . SLEEVE ASSY-SPRING VFAPE3 001
used on 001A
53 020A D5237145620000 .. SLEEVE-SPRING VFAPE3 001
used on 010A
53 030A D5237145820400 .. BUSHING VFAPE3 001
used on 010A
53 040A D5237148220000 . SPRING-COMPRESSION VFAPE3 001
used on 001A
53 050A D5237145000400 . MECHANISM-INTERLOCK VFAPE3 001
used on 001A
53 060A D5237179420000 .. ROD-CONNECTING VFAPE3 001
used on 050A
53 070A D5237148320400 .. PIN VFAPE3 003
used on 050A
53 080A NSA5321-6 .. RING-RETAINING VF6198 003
OPT TO ST6 D8090
Optional Vendor Code 04795, 2N935, C5543, F7395,
F7756
used on 050A
53 090A D5237147620200 .. LEVER VFAPE3 001
used on 050A
53 100A D5237147720000 .. ROLLER VFAPE3 001
used on 050A
53 110A D5237147820000 .. PIN VFAPE3 001
used on 050A
53 120A MS16624-5018-1 .. RING-RETAINING V96906 001
Optional Vendor Code 65029, F7395
used on 050A
53 130A D5237146620400 .. LEVER VFAPE3 001
used on 050A
53 140A D5237113420600 .. SCREW-ADJUSTING VFAPE3 001
used on 050A
53 150A NAS509-5C .. NUT V80205 001
Optional Vendor Code 01673, 56878, 60119, 8K160,
92595, F2094, FAWT4, T0802
used on 050A
53 160A A5217026320200 .. PLATE-LOCKING VFAPE3 001
used on 050A
- ITEM NOT ILLUSTRATED

Page 10053-1
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COMPONENT MAINTENANCE MANUAL
D5237175000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
53 170A D5237146120200 .. BOLT VFAPE3 001
used on 050A
53 180A MS20392-3T49 . PIN V96906 002
Optional Vendor Code 0H380, 0RFT4, 1GP79, 47253,
C8431, F0095
used on 001A
53 190A MS24665-151 . PIN-COTTER V96906 003
Optional Vendor Code 10630, 65029, 73145, 84114,
8K160
used on 001A
53 200A NAS1149C0463R . WASHER V80205 003
Optional Vendor Code 10630, 1ER65, 58009, 65029,
8K160
used on 001A
53 210A D5237148420000 . WASHER-SPACER VFAPE3 002
used on 001A
53 220A NAS1306-22D . BOLT V80205 001
NAS6606D22 80205
Optional Vendor Code 0RFT4, 0ZC92, 1ER65, 62384,
8Z507, F7411, FAWT4, K8753
used on 001A
53 230A NAS1149C0663R . WASHER V80205 002
Optional Vendor Code 10630, 1ER65, 58009, 65029,
8K160
used on 001A
53 240A NSA5059E6 . NUT VF6198 001
OPT TO 73783CM8-624 56878
Optional Vendor Code 04795, 15653, 2N935, 56878,
C5543, F0224, FAWT4
used on 001A
53 250A MS24665-300 . PIN-COTTER V96906 001
Optional Vendor Code 58009, 65029, 73145, 84114,
8K160
used on 001A
53 260A D5237174920000 . BUSHING VFAPE3 001
used on 001A
53 270A D5237174920200 . BUSHING VFAPE3 001
used on 001A
53 280A D5237145821200 . BUSHING VFAPE3 001
used on 001A
53 290A NAS1149C0432R . WASHER V80205 001
Optional Vendor Code 10630, 1ER65, 58009, 65029,
8K160
- ITEM NOT ILLUSTRATED

Page 10053-2
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D5237175000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
used on 001A
53 300A NAS1304-23D . BOLT V80205 001
NAS6604D23 80205
Optional Vendor Code 0RFT4, 0ZC92, 1ER65, 62384,
8Z507, F7411, FAWT4, K8753
used on 001A
53 310A NSA5059E4 . NUT VF6198 001
OPT TO 73783CM8-428 56878
Optional Vendor Code 04795, 15653, 2N935, 56878,
C5543, F0224, FAWT4
used on 001A
53 320A D5237145821000 . BUSHING VFAPE3 001
used on 001A
53 330A D5237174920400 . BUSHING VFAPE3 001
used on 001A
53 340A D5237174920600 . BUSHING VFAPE3 001
used on 001A
- ITEM NOT ILLUSTRATED

Page 10053-3
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COMPONENT MAINTENANCE MANUAL
D5237175000000

A 290
360

230
240
450 250
440
370

460 195
260
205

370

280 430

350
270

420 470 400

410
390
220
230 380

185

A
F_PL_523114_53_A_01_00

MECHANISM-INTERLOCK
Figure 53A / FIGURE-52-31-14-950-853-A01

Page 10053A-0
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COMPONENT MAINTENANCE MANUAL
D5237175000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
53A - 001B D5237185000464 MECHANISM-INTERLOCK VFAPE3 RF
used on 050B (523114420)
SEE 52-31-14-420 FOR NHA
53A 185A MS20392-3T49 . PIN V96906 001
Optional Vendor Code 0H380, 0RFT4, 1GP79, 47253,
C8431, F0095
used on 001B
53A 195A MS24665-151 . PIN-COTTER V96906 001
Optional Vendor Code 10630, 65029, 73145, 84114,
8K160
used on 001B
53A 205A NAS1149C0463R . WASHER V80205 001
Optional Vendor Code 10630, 1ER65, 58009, 65029,
8K160
used on 001B
53A 220A NAS1306-22D . BOLT V80205 001
NAS6606D22 80205
Optional Vendor Code 0RFT4, 0ZC92, 1ER65, 62384,
8Z507, F7411, FAWT4, K8753
used on 001B
53A 230A NAS1149C0663R . WASHER V80205 002
Optional Vendor Code 10630, 1ER65, 58009, 65029,
8K160
used on 001B
53A 240A NSA5059E6 . NUT VF6198 001
OPT TO 73783CM8-624 56878
Optional Vendor Code 04795, 15653, 2N935, 56878,
C5543, F0224, FAWT4
used on 001B
53A 250A MS24665-300 . PIN-COTTER V96906 001
Optional Vendor Code 58009, 65029, 73145, 84114,
8K160
used on 001B
53A 260A D5237174920000 . BUSHING VFAPE3 001
used on 001B
53A 270A D5237174920200 . BUSHING VFAPE3 001
used on 001B
53A 280A D5237145821200 . BUSHING VFAPE3 001
used on 001B
53A 290B NAS1149C0532R . WASHER V80205 001
Optional Vendor Code 10630, 1ER65, 58009, 65029,
8K160
used on 001B
- ITEM NOT ILLUSTRATED

Page 10053A-1
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D5237175000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
53A 350A D5237513220000 . BOLT-SPRING VFAPE3 001
used on 001B
53A 360A MS16624-4031 . RING-RETAINING V96906 001
Optional Vendor Code 07382, 65029, F7395
used on 001B
53A 370A D5237513320000 . SPRING-TENSION VFAPE3 002
used on 001B
53A 380A D5237515000000 . LEVER ASSY VFAPE3 001
used on 001B
53A 390A D5237147820000 .. PIN VFAPE3 001
used on 380A
53A 400A MS16624-5018-1 .. RING-RETAINING V96906 001
Optional Vendor Code 65029, F7395
used on 380A
53A 410A D5237147720000 .. ROLLER VFAPE3 001
used on 380A
53A 420A D5237513120000 .. BOLT-SPRING VFAPE3 001
used on 380A
53A 430A MS16624-4031 .. RING-RETAINING V96906 001
Optional Vendor Code 07382, 65029, F7395
used on 380A
53A 440A D5237113421000 .. SCREW-ADJUSTING VFAPE3 001
used on 380A
53A 450A NAS509-5C .. NUT V80205 001
Optional Vendor Code 01673, 56878, 60119, 8K160,
92595, F2094, FAWT4, T0802
used on 380A
53A 460A A5217026320200 .. PLATE-LOCKING VFAPE3 001
used on 380A
53A 470A D5237513020000 .. LEVER VFAPE3 001
used on 380A
- ITEM NOT ILLUSTRATED

Page 10053A-2
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COMPONENT MAINTENANCE MANUAL
D5237175000000

A
A 100
40

120
130

70
130 120
80 100
130
120
130
120
90
100
100
40
100

120 100
130
100
100 40

120 120 130


130 120 50
130

130 60 10
100
120 20
120
130 110
100 30
40

120
120 130
130 100
100
100
100 40
120
120
120 130
130
130

100

120
130
F_PL_523114_54_0_01_00

SHAFT INSTL-LATCHING
Figure 54 / FIGURE-52-31-14-950-854-01

Page 10054-0
52-31-14 Jul 01/16
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237175000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
54 - 001A D5237150900260 SHAFT INSTL-LATCHING VFAPE3 RF
used on 040A (523114500)
SEE 52-31-14-500 FOR NHA
54 - 001B D5237150900460 SHAFT INSTL-LATCHING VFAPE3 RF
used on 040B (523114500)
SEE 52-31-14-500 FOR NHA
54 010A D5237150900200 . SHAFT ASSY-LATCHING VFAPE3 001
used on 001A
54 010B D5237150900400 . SHAFT ASSY-LATCHING VFAPE3 001
used on 001B
54 020A D5237150720200 .. SHAFT-LATCHING VFAPE3 001
used on 010A, 010B
54 030A D5237150620200 .. LEVER-SHAFT VFAPE3 001
used on 010A, 010B
54 040A D5237150620000 .. LEVER-SHAFT VFAPE3 005
used on 010A, 010B
54 050A D5237143220200 .. LEVER-SWITCH VFAPE3 001
used on 010A, 010B
54 060A D5237141920200 .. CAM-STOP VFAPE3 001
used on 010A, 010B
54 070A D5237150500000 .. LEVER ASSY-HINGED VFAPE3 001
used on 010A, 010B
54 080A D5237150520000 ... LEVER-HINGED VFAPE3 001
used on 070A
54 090A MS14102-4K ... BEARING V96906 001
Optional Vendor Code 15860, S0352
used on 070A
54 100A AN386-2-13A . PIN-TAPER V88044 015
Optional Vendor Code 0H380, 60360
used on 001A, 001B
54 110A AN386-2-12A . PIN-TAPER V88044 001
Optional Vendor Code 0H380, 60360
used on 001A, 001B
54 120A D5237180220000 . SLEEVE VFAPE3 016
used on 001A, 001B
54 130A NAS1291C3M . NUT V80205 016
OPT TO H42-3 15653
Optional Vendor Code 15653, 27238, 52828, F0224
used on 001A, 001B
- ITEM NOT ILLUSTRATED

Page 10054-1
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COMPONENT MAINTENANCE MANUAL
D5237175000000

230
A 240
250
210 80
220
B 70
20
60 50
190
460 30 200 40
100
D 470 560 90

400 120
C 40
260
460

A 90
100
B 10
110
60 50
70
160
170
180 80
210
230 220
240 140
210
250 D 150
130 220 B 570
270
290 230
380 320 240
310 370 340 350 250
440 380 330
410 580
300 370 210
200 220
420
430 230 390 280
360 360
240
250
570 410
210 230
220 240
250 200 440
450 420
430

210
230 C 220
450
240 210 380
250 220
380 370
370 230
240
250
520
500
510
360 360

550 540
480
490 530

F_PL_523114_57_0_01_00

ROD AND PIN INSTL-DRIFT


Figure 57 / FIGURE-52-31-14-950-857-01

Page 10057-0
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COMPONENT MAINTENANCE MANUAL
D5237175000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
57 - 001A D5237185000061 ROD AND PIN INSTL-DRIFT VFAPE3 RF
used on 020A (523114420)
SEE 52-31-14-420 FOR NHA
57 - 001B D5237185000261 ROD AND PIN INSTL-DRIFT VFAPE3 RF
used on 020B (523114420)
SEE 52-31-14-420 FOR NHA
57 - 001C D5237185000461 ROD AND PIN INSTL-DRIFT VFAPE3 RF
used on 020C (523114420)
SEE 52-31-14-420 FOR NHA
57 010A D5237185000065 . ROD INSTL VFAPE3 001
used on 001A
SEE 52-31-14-580 FOR DET
57 010B D5237185000265 . ROD INSTL VFAPE3 001
used on 001B
SEE 52-31-14-58A FOR DET
57 010C D5237185000465 . ROD INSTL VFAPE3 001
used on 001C
SEE 52-31-14-58B FOR DET
57 020A D5237186000000 . COVER BEAM 4 ASSY VFAPE3 001
used on 001A, 001B, 001C
57 030A D5237185700000 .. COVER BEAM 4 VFAPE3 001
used on 020A
57 040A D5237162320000 ... BUSHING-SHOULDERED VFAPE3 002
used on 030A
57 050A D5237162700000 .. LEVER-BEAM 4 VFAPE3 002
used on 020A
57 060A D5237162720000 ... LEVER VFAPE3 001
used on 050A
57 070A MS14102-4K ... BEARING V96906 001
Optional Vendor Code 15860, S0352, SHS69
used on 050A
57 080A AN386-2-8A .. PIN-TAPER V88044 002
Optional Vendor Code 0H380, 60360
used on 020A
57 090A NAS1291C3M .. NUT V80205 002
OPT TO H42-3 15653
Optional Vendor Code 15653, 27238, 52828, F0224
used on 020A
57 100A D5237180220000 .. SLEEVE VFAPE3 002
used on 020A
57 110A D5237162620000 .. SHAFT-BEAM 4 VFAPE3 001
used on 020A
- ITEM NOT ILLUSTRATED

Page 10057-1
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COMPONENT MAINTENANCE MANUAL
D5237175000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
57 120A D5237162820000 .. SLEEVE-SPACER VFAPE3 001
used on 020A
57 130A D5237332020200 .. ROD-FIXED VFAPE3 001
OPT TO R26229 B1395
used on 020A
57 140A NSA5031-4D11 .. BOLT VF6198 001
Optional Vendor Code 04795, 2N935, C4293, C5543,
F7411, FAWT4, K8753, T0802
used on 020A
57 150A NAS1149C0432R .. WASHER V80205 001
Optional Vendor Code 10630, 1ER65, 58009, 65029,
8K160
used on 020A
57 160A NAS1149C0463R .. WASHER V80205 001
Optional Vendor Code 10630, 1ER65, 58009, 65029,
8K160
used on 020A
57 170A NSA5059E4 .. NUT VF6198 001
OPT TO 73783CM8-428 56878
Optional Vendor Code 04795, 15653, 2N935, 56878,
C5543, F0224, FAWT4
used on 020A
57 180A MS24665-151 .. PIN-COTTER V96906 001
Optional Vendor Code 10630, 65029, 73145, 84114,
8K160
used on 020A
57 190A NSA5031-3-3 . BOLT VF6198 004
Optional Vendor Code 04795, 2N935, C4293, C5543,
F6167, F7411, FAWT4, T0802
used on 001A, 001B, 001C
57 200A NAS1149C0332R . WASHER V80205 006
Optional Vendor Code 10630, 58009, 65029, 8K160
used on 001A, 001B, 001C
57 210A NSA5031-4D11 . BOLT VF6198 007
Optional Vendor Code 04795, 2N935, C4293, C5543,
F7411, FAWT4, K8753, T0802
used on 001A, 001B, 001C
57 220A NAS1149C0432R . WASHER V80205 007
Optional Vendor Code 10630, 1ER65, 58009, 65029,
8K160
used on 001A, 001B, 001C
- ITEM NOT ILLUSTRATED

Page 10057-2
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COMPONENT MAINTENANCE MANUAL
D5237175000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
57 230A NAS1149C0463R . WASHER V80205 007
Optional Vendor Code 10630, 1ER65, 58009, 65029,
8K160
used on 001A, 001B, 001C
57 240A NSA5059E4 . NUT VF6198 007
OPT TO 73783CM8-428 56878
Optional Vendor Code 04795, 15653, 2N935, 56878,
C5543, F0224, FAWT4
used on 001A, 001B, 001C
57 250A MS24665-151 . PIN-COTTER V96906 007
Optional Vendor Code 10630, 65029, 73145, 84114,
8K160
used on 001A, 001B, 001C
57 260A D5237332120000 . ROD-FIXED VFAPE3 001
used on 001A, 001B, 001C
57 270A D5237186100000 . BELLCRANK ASSY VFAPE3 001
used on 001A, 001B, 001C
57 280A D5237103220200 .. SHAFT-BEAM 3 VFAPE3 001
used on 270A
57 290A D5237331700000 .. LEVER ASSY-LINK VFAPE3 001
used on 270A
57 300A D5237331720000 ... LEVER-LINK VFAPE3 001
used on 290A
57 310A MS14102-4K ... BEARING V96906 002
Optional Vendor Code 15860, S0352, SHS69
used on 290A
57 320A D5237331600200 .. LEVER-LINK VFAPE3 001
used on 270A
57 330A D5237331620200 ... LEVER-LINK VFAPE3 001
used on 320A
57 340A MS14102-4K ... BEARING V96906 001
Optional Vendor Code 15860, S0352, SHS69
used on 320A
57 350A D5237331520200 . BUSH VFAPE3 001
used on 001A, 001B, 001C
57 360A AN386-2-8A . PIN-TAPER V88044 004
Optional Vendor Code 0H380, 60360
used on 001A, 001B, 001C
57 370A D5237180220000 . SLEEVE VFAPE3 004
used on 001A, 001B, 001C
- ITEM NOT ILLUSTRATED

Page 10057-3
52-31-14 Jul 01/16
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237175000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
57 380A NAS1291C3M . NUT V80205 004
OPT TO H42-3 15653
Optional Vendor Code 15653, 27238, 52828, F0224
used on 001A, 001B, 001C
57 390A NAS1149C0632R . WASHER V80205 002
Optional Vendor Code 10630, 1ER65, 58009, 65029,
8K160
used on 001A, 001B, 001C
57 400A D5237332220000 . ROD-FIXED VFAPE3 001
used on 001A, 001B, 001C
57 410A NAS1303-11D . BOLT V80205 002
NAS6603D11 80205
Optional Vendor Code 0RFT4, 0ZC92, 1ER65, 8Z507,
F7411, FAWT4, K8753
used on 001A, 001B, 001C
57 420A NSA5059E3 . NUT VF6198 002
OPT TO 73783CM8-328 56878
Optional Vendor Code 04795, 15653, 2N935, C5543,
F0224, FAWT4
used on 001A, 001B, 001C
57 430A MS24665-88 . PIN-COTTER V96906 002
Optional Vendor Code 10630, 58009, 65029, 73145,
84114, 8K160
used on 001A, 001B, 001C
57 440A D5237151620000 . BUSHING VFAPE3 002
used on 001A, 001B, 001C
57 450A D5237156420000 . WASHER VFAPE3 002
used on 001A, 001B, 001C
57 460A D5237157120200 . PIN-DRIFT VFAPE3 002
used on 001A, 001B, 001C
57 470A D5237185120000 . ROD-ADJUSTABLE VFAPE3 001
used on 001A, 001B, 001C
57 480A D5237186200000 . BELLCRANK ASSY VFAPE3 001
used on 001A, 001B, 001C
57 490A D5237103220200 .. SHAFT-BEAM 3 VFAPE3 001
used on 480A
57 500A D5237331200000 .. LEVER ASSY-LINK VFAPE3 001
used on 480A
57 510A D5237331220000 ... LEVER-LINK VFAPE3 001
used on 500A
- ITEM NOT ILLUSTRATED

Page 10057-4
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@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237175000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
57 520A MS14102-4K ... BEARING V96906 001
Optional Vendor Code 15860, S0352, SHS69
used on 500A
57 530A D5237331300000 .. LEVER ASSY-LINK VFAPE3 001
used on 480A
57 540A D5237331320000 ... LEVER-LINK VFAPE3 001
used on 530A
57 550A MS14102-4K ... BEARING V96906 002
Optional Vendor Code 15860, S0352, SHS69
used on 530A
57 560A D5237305720000 . ROD VFAPE3 001
used on 001A, 001B, 001C
57 570A D5237114920200 . BUSHING-DRIFT PIN VFAPE3 004
used on 001A, 001B, 001C
57 580A MS15001-1 . FITTING-LUBRICATION V96906 002
AS15001-1 81343
AS15001-1P 81343
Optional Vendor Code 0FKM1, 13899, 52930, 57336,
59736
used on 001A, 001B, 001C
- ITEM NOT ILLUSTRATED

Page 10057-5
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COMPONENT MAINTENANCE MANUAL
D5237175000000

100
A 90
40
110 50
120
210
220 130
190
30
10
60 20
70
160
80
170
230

140
150
430 215
220 200
180 450 30
210 40
410 50
420 460
260 440
270 360
400
280
380 370 380
460
60
70 60
80 70
240 250 80

350
390
270
290 320
330
300
340 A
310
F_PL_523114_58_0_01_01

ROD INSTL
Figure 58 / FIGURE-52-31-14-950-858-01

Page 10058-0
52-31-14 Jul 01/16
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237175000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
58 - 001A D5237185000065 ROD INSTL VFAPE3 RF
used on 010A (523114570)
SEE 52-31-14-570 FOR NHA
58 010A D5237180300200 . ROD ASSY-CONNECTING VFAPE3 001
used on 001A
58 020A D5237180320200 .. ROD-CONNECTING VFAPE3 001
used on 010A
58 030A MS14102-4K .. BEARING V96906 002
Optional Vendor Code 15860, S0352, SHS69
used on 010A
58 040A NSA5031-4D11 . BOLT VF6198 002
Optional Vendor Code 04795, 2N935, C4293, C5543,
F7411, FAWT4, K8753, T0802
used on 001A
58 050A NAS1149C0432R . WASHER V80205 002
Optional Vendor Code 10630, 1ER65, 58009, 65029,
8K160
used on 001A
58 060A NAS1149C0463R . WASHER V80205 003
Optional Vendor Code 10630, 1ER65, 58009, 65029,
8K160
used on 001A
58 070A NSA5059E4 . NUT VF6198 003
OPT TO 73783CM8-428 56878
Optional Vendor Code 04795, 15653, 2N935, 56878,
C5543, F0224, FAWT4
used on 001A
58 080A MS24665-151 . PIN-COTTER V96906 003
Optional Vendor Code 10630, 65029, 73145, 84114,
8K160
used on 001A
58 090A D5237186620000 . LEVER-SERRATED VFAPE3 001
used on 001A
58 100A A5227148120200 . SCREW VFAPE3 001
used on 001A
58 110A NSA5355-4CA . WASHER-LOCK VF6198 001
Optional Vendor Code 04795, 2N935, 58009, C5543,
F2094, F7395, F7756
used on 001A
58 120A D5237186400000 . SHAFT ASSY-SEQUENCE VFAPE3 001
used on 001A
- ITEM NOT ILLUSTRATED

Page 10058-1
52-31-14 Jul 01/16
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237175000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
58 130A D5237186520000 .. SHAFT-SEQUENCE VFAPE3 001
used on 120A
58 140A D5237186820000 .. LEVER-LINK VFAPE3 001
used on 120A
58 150A D5237153320000 .. BUSHING VFAPE3 001
used on 120A
58 160A D5237186700000 .. LEVER ASSY-SERRATED VFAPE3 001
used on 120A
58 170A D5237186720000 ... LEVER-SERRATED VFAPE3 001
used on 160A
58 180A MS14102-4K ... BEARING V96906 001
Optional Vendor Code 15860, S0352, SHS69
used on 160A
58 190A D5237151220800 .. CAM-LOCKING VFAPE3 001
used on 120A
58 200A DAN15-6-18 . PIN-RIVET VD8518 002
OPT TO HL20PB6-18 73197
Optional Vendor Code 04795, 2N935, C4293, C5543,
K5673
used on 001A
58 210A NAS1149C0332R . WASHER V80205 003
Optional Vendor Code 10630, 58009, 65029, 8K160
used on 001A
58 215A NAS1149C0332R . WASHER V80205 001
Optional Vendor Code 10630, 58009, 65029, 8K160
used on 001A
58 220A NAS1291C3M . NUT V80205 003
OPT TO H42-3 15653
Optional Vendor Code 15653, 27238, 52828, F0224
used on 001A
58 230A DAN15-6-16 . PIN-RIVET VD8518 001
OPT TO HL20PB6-16 92215
Optional Vendor Code 04795, 2N935, C4293, C5543,
K5673
used on 001A
58 240A D5237330600200 . LINK ASSY VFAPE3 001
used on 001A
58 250A D5237152820000 .. ROD VFAPE3 001
used on 240A
58 260A NAS509L3C .. NUT V80205 001
Optional Vendor Code 60119, 92595, F2094, FAWT4
used on 240A
- ITEM NOT ILLUSTRATED

Page 10058-2
52-31-14 Jul 01/16
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237175000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
58 270A SP108D .. WASHER-TAB VK4955 002
Optional Vendor Code 04795, 2N935, C5543, K4975
used on 240A
58 280A D5237153120200 .. FORK VFAPE3 001
used on 240A
58 290A NAS509-3C .. NUT V80205 001
Optional Vendor Code 01673, 04795, 06329, 2N935,
60996, 8K160, 92595, C5543
used on 240A
58 300A D5237152620200 .. FORK VFAPE3 001
used on 240A
58 310A NSA5031-3D7 .. BOLT VF6198 001
Optional Vendor Code 04795, 2N935, C4293, C5543,
F6167, F7411, FAWT4, K5673, K8753, T0802
used on 240A
58 320A NAS1149C0332R .. WASHER V80205 001
Optional Vendor Code 10630, 58009, 65029, 8K160
used on 240A
58 330A NSA5059E3 .. NUT VF6198 001
OPT TO 73783CM8-328 56878
Optional Vendor Code 04795, 15653, 2N935, C5543,
F0224, FAWT4
used on 240A
58 340A MS24665-88 .. PIN-COTTER V96906 001
Optional Vendor Code 10630, 58009, 65029, 73145,
84114, 8K160
used on 240A
58 350A D5237153420200 .. SLEEVE VFAPE3 001
used on 240A
58 360A D5237336800200 .. LEVER ASSY VFAPE3 001
used on 240A
58 370A D5237330720200 ... LEVER VFAPE3 001
used on 360A
58 380A D5237153720000 ... BUSHING-SHOULDERED VFAPE3 002
used on 360A
58 390A D5237153320000 ... BUSHING VFAPE3 001
used on 360A
58 400A NSA5031-3D7 . BOLT VF6198 001
Optional Vendor Code 04795, 2N935, C4293, C5543,
F6167, F7411, FAWT4, K5673, K8753, T0802
used on 001A
- ITEM NOT ILLUSTRATED

Page 10058-3
52-31-14 Jul 01/16
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237175000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
58 410A NSA5059E3 . NUT VF6198 001
OPT TO 73783CM8-328 56878
Optional Vendor Code 04795, 15653, 2N935, C5543,
F0224, FAWT4
used on 001A
58 420A MS24665-88 . PIN-COTTER V96906 001
Optional Vendor Code 10630, 58009, 65029, 73145,
84114, 8K160
used on 001A
58 430A D5237153420200 . SLEEVE VFAPE3 001
used on 001A
58 440A D5237111920200 . SUPPORT-FITTING VFAPE3 001
used on 001A
58 450A DAN5-5-5 . PIN-RIVET VD8518 002
OPT TO ABS0250A5-5 FAPE3
OPT TO F0N2-1196-5-5 56878
OPT TO HL10VDF5-5 92215
Optional Vendor Code 04795, 06725, 17446, 2N935,
56878, 73197, C4293, C5543, K5673, U6300
used on 001A
58 460A NSA5075-5 . COLLAR VF6198 002
OPT TO DAN11-5 D8518
OPT TO F0N2-1181-5 H1822
OPT TO HL70AA5 92215
Optional Vendor Code 04795, 2N935, 56878, 5M902,
73197, 80539, C5543, U6300
used on 001A
- ITEM NOT ILLUSTRATED

Page 10058-4
52-31-14 Jul 01/16
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237175000000

100 40
A 110
90 50
120
210
220 130
190
30
10
60 20
160 70
80
170
230
140
150
430 215
220 200
180 450 30
210 40
410 50
420 460
260 440
270 360
400
280
380 370 380
460
60
70 60
80 70
240 250 80

350
390
270
290 320
330
300
340 A
310
F_PL_523114_58_A_01_00

ROD INSTL
Figure 58A / FIGURE-52-31-14-950-858-A01

Page 10058A-0
52-31-14 Jul 01/16
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237175000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
58A - 001B D5237185000265 ROD INSTL VFAPE3 RF
used on 010B (523114570)
SEE 52-31-14-570 FOR NHA
58A 010A D5237180300200 . ROD ASSY-CONNECTING VFAPE3 001
used on 001B
58A 020A D5237180320200 .. ROD-CONNECTING VFAPE3 001
used on 010A
58A 030A MS14102-4K .. BEARING V96906 002
Optional Vendor Code 15860, S0352, SHS69
used on 010A
58A 040A NSA5031-4D11 . BOLT VF6198 002
Optional Vendor Code 04795, 2N935, C4293, C5543,
F7411, FAWT4, K8753, T0802
used on 001B
58A 050A NAS1149C0432R . WASHER V80205 002
Optional Vendor Code 10630, 1ER65, 58009, 65029,
8K160
used on 001B
58A 060A NAS1149C0463R . WASHER V80205 003
Optional Vendor Code 10630, 1ER65, 58009, 65029,
8K160
used on 001B
58A 070A NSA5059E4 . NUT VF6198 003
OPT TO 73783CM8-428 56878
Optional Vendor Code 04795, 15653, 2N935, 56878,
C5543, F0224, FAWT4
used on 001B
58A 080A MS24665-151 . PIN-COTTER V96906 003
Optional Vendor Code 10630, 65029, 73145, 84114,
8K160
used on 001B
58A 090A D5237186620000 . LEVER-SERRATED VFAPE3 001
used on 001B
58A 100A A5227148120200 . SCREW VFAPE3 001
used on 001B
58A 110A NSA5355-4CA . WASHER-LOCK VF6198 001
Optional Vendor Code 04795, 2N935, 58009, C5543,
F2094, F7395, F7756
used on 001B
58A 120B D5237186400600 . SHAFT ASSY-SEQUENCE VFAPE3 001
used on 001B
- ITEM NOT ILLUSTRATED

Page 10058A-1
52-31-14 Jul 01/16
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237175000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
58A 130A D5237186520000 .. SHAFT-SEQUENCE VFAPE3 001
used on 120B
58A 140A D5237186820000 .. LEVER-LINK VFAPE3 001
used on 120B
58A 150A D5237153320000 .. BUSHING VFAPE3 001
used on 120B
58A 160B D5237186700400 .. LEVER ASSY-SERRATED VFAPE3 001
used on 120B
58A 170B D5237186720400 ... LEVER-SERRATED VFAPE3 001
used on 160B
58A 180A MS14102-4K ... BEARING V96906 001
Optional Vendor Code 15860, S0352, SHS69
used on 160B
58A 190A D5237151220800 .. CAM-LOCKING VFAPE3 001
used on 120B
58A 200A DAN15-6-18 . PIN-RIVET VD8518 002
OPT TO HL20PB6-18 73197
Optional Vendor Code 04795, 2N935, C4293, C5543,
K5673
used on 001B
58A 210A NAS1149C0332R . WASHER V80205 003
Optional Vendor Code 10630, 58009, 65029, 8K160
used on 001B
58A 215B NAS1149C0363R . WASHER V80205 001
Optional Vendor Code 10630, 1ER65, 58009, 65029,
8K160
used on 001B
58A 220A NAS1291C3M . NUT V80205 003
OPT TO H42-3 15653
Optional Vendor Code 15653, 27238, 52828, F0224
used on 001B
58A 230B NSA5031-3-17 . BOLT VF6198 001
Optional Vendor Code 04795, 2N935, C4293, C5543,
F6167, F7411, FAWT4, K5673, K8753, T0802
used on 001B
58A 240A D5237330600200 . LINK ASSY VFAPE3 001
used on 001B
58A 250A D5237152820000 .. ROD VFAPE3 001
used on 240A
58A 260A NAS509L3C .. NUT V80205 001
Optional Vendor Code 60119, 92595, F2094, FAWT4
used on 240A
- ITEM NOT ILLUSTRATED

Page 10058A-2
52-31-14 Jul 01/16
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237175000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
58A 270A SP108D .. WASHER-TAB VK4955 002
Optional Vendor Code 04795, 2N935, C5543, K4975
used on 240A
58A 280A D5237153120200 .. FORK VFAPE3 001
used on 240A
58A 290A NAS509-3C .. NUT V80205 001
Optional Vendor Code 01673, 04795, 06329, 2N935,
60996, 8K160, 92595, C5543
used on 240A
58A 300A D5237152620200 .. FORK VFAPE3 001
used on 240A
58A 310A NSA5031-3D7 .. BOLT VF6198 001
Optional Vendor Code 04795, 2N935, C4293, C5543,
F6167, F7411, FAWT4, K5673, K8753, T0802
used on 240A
58A 320A NAS1149C0332R .. WASHER V80205 001
Optional Vendor Code 10630, 58009, 65029, 8K160
used on 240A
58A 330A NSA5059E3 .. NUT VF6198 001
OPT TO 73783CM8-328 56878
Optional Vendor Code 04795, 15653, 2N935, C5543,
F0224, FAWT4
used on 240A
58A 340A MS24665-88 .. PIN-COTTER V96906 001
Optional Vendor Code 10630, 58009, 65029, 73145,
84114, 8K160
used on 240A
58A 350A D5237153420200 .. SLEEVE VFAPE3 001
used on 240A
58A 360A D5237336800200 .. LEVER ASSY VFAPE3 001
used on 240A
58A 370A D5237330720200 ... LEVER VFAPE3 001
used on 360A
58A 380A D5237153720000 ... BUSHING-SHOULDERED VFAPE3 002
used on 360A
58A 390A D5237153320000 ... BUSHING VFAPE3 001
used on 360A
58A 400A NSA5031-3D7 . BOLT VF6198 001
Optional Vendor Code 04795, 2N935, C4293, C5543,
F6167, F7411, FAWT4, K5673, K8753, T0802
used on 001B
- ITEM NOT ILLUSTRATED

Page 10058A-3
52-31-14 Jul 01/16
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237175000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
58A 410A NSA5059E3 . NUT VF6198 001
OPT TO 73783CM8-328 56878
Optional Vendor Code 04795, 15653, 2N935, C5543,
F0224, FAWT4
used on 001B
58A 420A MS24665-88 . PIN-COTTER V96906 001
Optional Vendor Code 10630, 58009, 65029, 73145,
84114, 8K160
used on 001B
58A 430A D5237153420200 . SLEEVE VFAPE3 001
used on 001B
58A 440A D5237111920200 . SUPPORT-FITTING VFAPE3 001
used on 001B
58A 450A DAN5-5-5 . PIN-RIVET VD8518 002
OPT TO ABS0250A5-5 FAPE3
OPT TO F0N2-1196-5-5 56878
OPT TO HL10VDF5-5 92215
Optional Vendor Code 04795, 06725, 17446, 2N935,
56878, 73197, C4293, C5543, K5673, U6300
used on 001B
58A 460A NSA5075-5 . COLLAR VF6198 002
OPT TO DAN11-5 D8518
OPT TO F0N2-1181-5 H1822
OPT TO HL70AA5 92215
Optional Vendor Code 04795, 2N935, 56878, 5M902,
73197, 80539, C5543, U6300
used on 001B
- ITEM NOT ILLUSTRATED

Page 10058A-4
52-31-14 Jul 01/16
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237175000000

A 100 40
90 50
110

130
470 190

120 30 10
20
60
160 70
80
170
230
140
150
430 215
225 200
180 450 30
213 40
410 50
460
420
260 440
400 270 360
280
370 380
380 460
60
70 60
80 70
250 80

240
350
390
270
290 320
300 330
340 A
310 F_PL_523114_58_B_01_00

ROD INSTL
Figure 58B / FIGURE-52-31-14-950-858-B01

Page 10058B-0
52-31-14 Jul 01/16
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237175000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
58B - 001C D5237185000465 ROD INSTL VFAPE3 RF
used on 010C (523114570)
SEE 52-31-14-570 FOR NHA
58B 010A D5237180300200 . ROD ASSY-CONNECTING VFAPE3 001
used on 001C
58B 020A D5237180320200 .. ROD-CONNECTING VFAPE3 001
used on 010A
58B 030A MS14102-4K .. BEARING V96906 002
Optional Vendor Code 15860, S0352, SHS69
used on 010A
58B 040A NSA5031-4D11 . BOLT VF6198 002
Optional Vendor Code 04795, 2N935, C4293, C5543,
F7411, FAWT4, K8753, T0802
used on 001C
58B 050A NAS1149C0432R . WASHER V80205 002
Optional Vendor Code 10630, 1ER65, 58009, 65029,
8K160
used on 001C
58B 060A NAS1149C0463R . WASHER V80205 003
Optional Vendor Code 10630, 1ER65, 58009, 65029,
8K160
used on 001C
58B 070A NSA5059E4 . NUT VF6198 003
OPT TO 73783CM8-428 56878
Optional Vendor Code 04795, 15653, 2N935, 56878,
C5543, F0224, FAWT4
used on 001C
58B 080A MS24665-151 . PIN-COTTER V96906 003
Optional Vendor Code 10630, 65029, 73145, 84114,
8K160
used on 001C
58B 090A D5237186620000 . LEVER-SERRATED VFAPE3 001
used on 001C
58B 100A A5227148120200 . SCREW VFAPE3 001
used on 001C
58B 110A NSA5355-4CA . WASHER-LOCK VF6198 001
Optional Vendor Code 04795, 2N935, 58009, C5543,
F2094, F7395, F7756
used on 001C
58B 120C D5237186401200 . SHAFT ASSY-SEQUENCE VFAPE3 001
used on 001C
- ITEM NOT ILLUSTRATED

Page 10058B-1
52-31-14 Jul 01/16
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237175000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
58B 130A D5237186520000 .. SHAFT-SEQUENCE VFAPE3 001
used on 120C
58B 140A D5237186820000 .. LEVER-LINK VFAPE3 001
used on 120C
58B 150A D5237153320000 .. BUSHING VFAPE3 001
used on 120C
58B 160B D5237186700400 .. LEVER ASSY-SERRATED VFAPE3 001
used on 120C
58B 170B D5237186720400 ... LEVER-SERRATED VFAPE3 001
used on 160B
58B 180A MS14102-4K ... BEARING V96906 001
Optional Vendor Code 15860, S0352, SHS69
used on 160B
58B 190B D5237152920000 .. CAM-LOCKING VFAPE3 001
used on 120C
58B 200A DAN15-6-18 . PIN-RIVET VD8518 002
OPT TO HL20PB6-18 73197
Optional Vendor Code 04795, 2N935, C4293, C5543,
K5673
used on 001C
58B 213A NAS1149C0332R . WASHER V80205 001
Optional Vendor Code 10630, 58009, 65029, 8K160
used on 001C
58B 215B NAS1149C0363R . WASHER V80205 001
Optional Vendor Code 10630, 1ER65, 58009, 65029,
8K160
used on 001C
58B 225A NAS1291C3M . NUT V80205 001
OPT TO H42-3 15653
Optional Vendor Code 15653, 27238, 52828, F0224
used on 001C
58B 230B NSA5031-3-17 . BOLT VF6198 001
Optional Vendor Code 04795, 2N935, C4293, C5543,
F6167, F7411, FAWT4, K5673, K8753, T0802
used on 001C
58B 240A D5237330600200 . LINK ASSY VFAPE3 001
used on 001C
58B 250A D5237152820000 .. ROD VFAPE3 001
used on 240A
58B 260A NAS509L3C .. NUT V80205 001
Optional Vendor Code 60119, 92595, F2094, FAWT4
used on 240A
- ITEM NOT ILLUSTRATED

Page 10058B-2
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D5237175000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
58B 270A SP108D .. WASHER-TAB VK4955 002
Optional Vendor Code 04795, 2N935, C5543, K4975
used on 240A
58B 280A D5237153120200 .. FORK VFAPE3 001
used on 240A
58B 290A NAS509-3C .. NUT V80205 001
Optional Vendor Code 01673, 04795, 06329, 2N935,
60996, 8K160, 92595, C5543
used on 240A
58B 300A D5237152620200 .. FORK VFAPE3 001
used on 240A
58B 310A NSA5031-3D7 .. BOLT VF6198 001
Optional Vendor Code 04795, 2N935, C4293, C5543,
F6167, F7411, FAWT4, K5673, K8753, T0802
used on 240A
58B 320A NAS1149C0332R .. WASHER V80205 001
Optional Vendor Code 10630, 58009, 65029, 8K160
used on 240A
58B 330A NSA5059E3 .. NUT VF6198 001
OPT TO 73783CM8-328 56878
Optional Vendor Code 04795, 15653, 2N935, C5543,
F0224, FAWT4
used on 240A
58B 340A MS24665-88 .. PIN-COTTER V96906 001
Optional Vendor Code 10630, 58009, 65029, 73145,
84114, 8K160
used on 240A
58B 350A D5237153420200 .. SLEEVE VFAPE3 001
used on 240A
58B 360A D5237336800200 .. LEVER ASSY VFAPE3 001
used on 240A
58B 370A D5237330720200 ... LEVER VFAPE3 001
used on 360A
58B 380A D5237153720000 ... BUSHING-SHOULDERED VFAPE3 002
used on 360A
58B 390A D5237153320000 ... BUSHING VFAPE3 001
used on 360A
58B 400A NSA5031-3D7 . BOLT VF6198 001
Optional Vendor Code 04795, 2N935, C4293, C5543,
F6167, F7411, FAWT4, K5673, K8753, T0802
used on 001C
- ITEM NOT ILLUSTRATED

Page 10058B-3
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D5237175000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
58B 410A NSA5059E3 . NUT VF6198 001
OPT TO 73783CM8-328 56878
Optional Vendor Code 04795, 15653, 2N935, C5543,
F0224, FAWT4
used on 001C
58B 420A MS24665-88 . PIN-COTTER V96906 001
Optional Vendor Code 10630, 58009, 65029, 73145,
84114, 8K160
used on 001C
58B 430A D5237153420200 . SLEEVE VFAPE3 001
used on 001C
58B 440A D5237111920200 . SUPPORT-FITTING VFAPE3 001
used on 001C
58B 450A DAN5-5-5 . PIN-RIVET VD8518 002
OPT TO ABS0250A5-5 FAPE3
OPT TO F0N2-1196-5-5 56878
OPT TO HL10VDF5-5 92215
Optional Vendor Code 04795, 06725, 17446, 2N935,
56878, 73197, C4293, C5543, K5673, U6300
used on 001C
58B 460A NSA5075-5 . COLLAR VF6198 002
OPT TO DAN11-5 D8518
OPT TO F0N2-1181-5 H1822
OPT TO HL70AA5 92215
Optional Vendor Code 04795, 2N935, 56878, 5M902,
73197, 80539, C5543, U6300
used on 001C
58B 470A NAS1726C3PE . NUT V80205 002
Optional Vendor Code 15653, 27238, 66776, F0224
used on 001C
- ITEM NOT ILLUSTRATED

Page 10058B-4
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D5237175000000

130
140 A

70
80
A 90
130
140

70
80
90
120
110
150

260

160
170 120
100 60
190

180

60
50
70
210
220
240
220 250
230 190
40

200

50

30 20
10
F_PL_523114_60_0_01_00

LATCHING MECHANISM ASSY


Figure 60 / FIGURE-52-31-14-950-860-01

Page 10060-0
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D5237175000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
60 - 001A D5237149000000 LATCHING MECHANISM ASSY VFAPE3 RF
used on 020A (523114500), 020A (52311450A)
SEE 52-31-14-500 FOR NHA, SEE 52-31-14-50A FOR
NHA
60 - 001B D5237149000200 LATCHING MECHANISM ASSY VFAPE3 RF
used on 030A (523114500), 030A (52311450A)
SEE 52-31-14-500 FOR NHA, SEE 52-31-14-50A FOR
NHA
60 010A D5237143500000 . HOOK ASSY-LATCHING VFAPE3 001
used on 001A, 001B
60 020A D5237143620000 .. HOOK-LATCHING VFAPE3 001
used on 010A
60 030A MS15001-1 .. FITTING-LUBRICATION V96906 001
AS15001-1 81343
AS15001-1P 81343
Optional Vendor Code 0FKM1, 13899, 52930, 57336,
59736
used on 010A
60 040A D5237143820000 .. BUSHING-SHOULDERED VFAPE3 001
used on 010A
60 050A D5237143920000 .. BUSHING-SHOULDERED VFAPE3 002
used on 010A
60 060A D5237140320200 . SLEEVE VFAPE3 002
used on 001A, 001B
60 070A MS24665-153 . PIN-COTTER V96906 003
Optional Vendor Code 04795, 06329, 2N935, 60996,
84114, 8K160, C5543
used on 001A, 001B
60 080A NSA5059C5 . NUT VF6198 002
OPT TO TE9925-5 72962
OPT TO THCR55 F0224
Optional Vendor Code 04795, 15653, 2N935, 56878,
C5543, F0224, FAWT4
used on 001A, 001B
60 090A NAS1149C0532R . WASHER V80205 002
Optional Vendor Code 10630, 1ER65, 58009, 65029,
8K160
used on 001A, 001B
60 100A D5237140420200 . BOLT VFAPE3 001
used on 001A, 001B
60 110A D5237140420000 . BOLT VFAPE3 001
used on 001A, 001B
- ITEM NOT ILLUSTRATED

Page 10060-1
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D5237175000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
60 120A NAS1149C0732R . WASHER V80205 002
Optional Vendor Code 10630, 1ER65, 58009, 65029,
8K160
used on 001A, 001B
60 130A D5237140920400 . BUSHING-SHOULDERED VFAPE3 002
used on 001A, 001B
60 140A D5237140920200 . BUSHING-SHOULDERED VFAPE3 002
used on 001A, 001B
60 150A D5237185320000 . LINK-CONNECTING VFAPE3 001
used on 001A, 001B
60 160A D5237185600000 . BELLCRANK ASSY VFAPE3 001
used on 001A, 001B
60 170A D5237185520000 .. BELLCRANK VFAPE3 001
used on 160A
60 180A D5237142320200 .. BUSHING VFAPE3 001
used on 160A
60 190A D5237143920000 .. BUSHING-SHOULDERED VFAPE3 002
used on 160A
60 200A MS15001-1 .. FITTING-LUBRICATION V96906 001
AS15001-1 81343
AS15001-1P 81343
Optional Vendor Code 0FKM1, 13899, 52930, 57336,
59736
used on 160A
60 210A NSA5059C4 . NUT VF6198 001
OPT TO TE9925-4 72962
OPT TO THCR54 F0224
Optional Vendor Code 04795, 15653, 2N935, 56878,
C5543, F0224, FAWT4
used on 001A, 001B
60 220A NAS1149C0432R . WASHER V80205 002
Optional Vendor Code 10630, 1ER65, 58009, 65029,
8K160
used on 001A, 001B
60 230A NSA5031-4D16 . BOLT VF6198 001
Optional Vendor Code 04795, 2N935, C4293, C5543,
F7411, FAWT4, K8753, T0802
used on 001A, 001B
60 240A D5237141420000 . BUSHING VFAPE3 001
used on 001A, 001B
60 250A D5237141320400 . BUSHING VFAPE3 001
used on 001A, 001B
- ITEM NOT ILLUSTRATED

Page 10060-2
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D5237175000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
60 260A D5237180120000 . ROD-CONNECTING VFAPE3 001
OPT TO B322104-013 F0222
OPT TO R24225 B1395
used on 001A, 001B
- ITEM NOT ILLUSTRATED

Page 10060-3
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D5237175000000

10 A

A B

220

160
60
190 70
170 180
120
130

100
70
110 80
90

150 200
190 40 70
140 170 200 80
160 40 90
180
120
130
70
80
90
210
B

120 20
130
70
80
90
30
40
50

F_PL_523114_63_0_01_00

MECHANISM-VENT DOOR
Figure 63 / FIGURE-52-31-14-950-863-01

Page 10063-0
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D5237175000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
63 - 001A D5237185000062 MECHANISM-VENT DOOR VFAPE3 RF
used on 030A (523114420)
SEE 52-31-14-420 FOR NHA
63 010A D5237166120200 . COVER VFAPE3 001
used on 001A
63 020A NAS1100E3-8 . SCREW V80205 004
Optional Vendor Code 0RFT4, 0ZC92, 1ER65, 62384,
8Z507, F7411, FAWT4, K8753, U6683
used on 001A
63 030A NAS1149C0332R . WASHER V80205 004
Optional Vendor Code 10630, 58009, 65029, 8K160
used on 001A
63 040A NAS1291C3M . NUT V80205 006
OPT TO H42-3 15653
Optional Vendor Code 15653, 27238, 52828, F0224
used on 001A
63 050A D2587115820000 . SPACER VFAPE3 004
used on 001A
63 060A NSA5031-4D16 . BOLT VF6198 001
Optional Vendor Code 04795, 2N935, C4293, C5543,
FAWT4, K8753, T0802
used on 001A
63 070A NAS1149C0463R . WASHER V80205 005
Optional Vendor Code 10630, 1ER65, 58009, 65029,
8K160
used on 001A
63 080A NSA5059E4 . NUT VF6198 004
OPT TO 73783CM8-428 56878
Optional Vendor Code 04795, 15653, 2N935, 56878,
C5543, F0224, FAWT4
used on 001A
63 090A MS24665-151 . PIN-COTTER V96906 004
Optional Vendor Code 10630, 65029, 73145, 84114,
8K160
used on 001A
63 100A D5237141420000 . BUSHING VFAPE3 001
used on 001A
63 110A D5237333120000 . ROD-ADJUSTABLE VFAPE3 001
used on 001A
63 120A NSA5031-4D11 . BOLT VF6198 003
Optional Vendor Code 04795, 2N935, C4293, C5543,
FAWT4, K8753, T0802
- ITEM NOT ILLUSTRATED

Page 10063-1
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D5237175000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
used on 001A
63 130A NAS1149C0432R . WASHER V80205 003
Optional Vendor Code 10630, 1ER65, 58009, 65029,
8K160
used on 001A
63 140A D5237186300000 . BELLCRANK ASSY VFAPE3 001
used on 001A
63 150A D5237103220000 .. SHAFT-BEAM 3 VFAPE3 001
used on 140A
63 160A D5237331200000 .. LEVER ASSY-LINK VFAPE3 002
used on 140A
63 170A D5237331220000 ... LEVER-LINK VFAPE3 001
used on 160A
63 180A MS14102-4K ... BEARING V96906 001
Optional Vendor Code 15860, S0352
used on 160A
63 190A AN386-2-8A . PIN-TAPER V88044 002
Optional Vendor Code 0H380, 60360
used on 001A
63 200A D5237180220000 . SLEEVE VFAPE3 002
used on 001A
63 210A D5237333020000 . ROD-FIXED VFAPE3 001
used on 001A
63 220A D5237185000066 . DOOR INSTL-VENT VFAPE3 001
used on 001A
SEE 52-31-14-660 FOR DET
- ITEM NOT ILLUSTRATED

Page 10063-2
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COMPONENT MAINTENANCE MANUAL
D5237175000000

B
220
160
A
190 170 180
60
120 70
130 100

70
80
110 90
70
200 80
190 90
140 150 40
170 200 40
160
180
120
130

70 210
80
90 70
80
120 90
130

35 20
40 35
35 50 A
40

10
50
35 20
40 20 35
35

35
40 50

50

20
35

B
F_PL_523114_63_A_01_00

MECHANISM-VENT DOOR
Figure 63A / FIGURE-52-31-14-950-863-A01

Page 10063A-0
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COMPONENT MAINTENANCE MANUAL
D5237175000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
63A - 001B D5237185000262 MECHANISM-VENT DOOR VFAPE3 RF
used on 030B (523114420)
SEE 52-31-14-420 FOR NHA
63A - 001C D5237185000462 MECHANISM-VENT DOOR VFAPE3 RF
used on 030C (523114420)
SEE 52-31-14-420 FOR NHA
63A 010A D5237166120200 . COVER VFAPE3 001
used on 001B, 001C
63A 020B NAS1100E3-10 . SCREW V80205 004
Optional Vendor Code 0RFT4, 0ZC92, 1ER65, 62384,
8Z507, F7411, FAWT4, K8753, U6683
used on 001B, 001C
63A 035A NAS1149C0332R . WASHER V80205 008
Optional Vendor Code 10630, 58009, 65029, 8K160
used on 001B, 001C
63A 040A NAS1291C3M . NUT V80205 006
OPT TO H42-3 15653
Optional Vendor Code 15653, 27238, 52828, F0224
used on 001B, 001C
63A 050B D2587115820400 . SPACER VFAPE3 004
used on 001B, 001C
63A 050C D2557188620400 . SPACER VFAPE3 004
used on 001B, 001C
63A 060A NSA5031-4D16 . BOLT VF6198 001
Optional Vendor Code 04795, 2N935, C4293, C5543,
FAWT4, K8753, T0802
used on 001B, 001C
63A 070A NAS1149C0463R . WASHER V80205 005
Optional Vendor Code 10630, 1ER65, 58009, 65029,
8K160
used on 001B, 001C
63A 080A NSA5059E4 . NUT VF6198 004
OPT TO 73783CM8-428 56878
Optional Vendor Code 04795, 15653, 2N935, 56878,
C5543, F0224, FAWT4
used on 001B, 001C
63A 090A MS24665-151 . PIN-COTTER V96906 004
Optional Vendor Code 10630, 65029, 73145, 84114,
8K160
used on 001B, 001C
- ITEM NOT ILLUSTRATED

Page 10063A-1
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D5237175000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
63A 100A D5237141420000 . BUSHING VFAPE3 001
used on 001B, 001C
63A 110A D5237333120000 . ROD-ADJUSTABLE VFAPE3 001
used on 001B, 001C
63A 120A NSA5031-4D11 . BOLT VF6198 003
Optional Vendor Code 04795, 2N935, C4293, C5543,
FAWT4, K8753, T0802
used on 001B, 001C
63A 130A NAS1149C0432R . WASHER V80205 003
Optional Vendor Code 10630, 1ER65, 58009, 65029,
8K160
used on 001B, 001C
63A 140A D5237186300000 . BELLCRANK ASSY VFAPE3 001
used on 001B, 001C
63A 150A D5237103220000 .. SHAFT-BEAM 3 VFAPE3 001
used on 140A
63A 160A D5237331200000 .. LEVER ASSY-LINK VFAPE3 002
used on 140A
63A 170A D5237331220000 ... LEVER-LINK VFAPE3 001
used on 160A
63A 180A MS14102-4K ... BEARING V96906 001
Optional Vendor Code 15860, S0352
used on 160A
63A 190A AN386-2-8A . PIN-TAPER V88044 002
Optional Vendor Code 0H380, 60360
used on 001B, 001C
63A 200A D5237180220000 . SLEEVE VFAPE3 002
used on 001B, 001C
63A 210A D5237333020000 . ROD-FIXED VFAPE3 001
used on 001B, 001C
63A 220A D5237185000066 . DOOR INSTL-VENT VFAPE3 001
used on 001B, 001C
SEE 52-31-14-660 FOR DET
- ITEM NOT ILLUSTRATED

Page 10063A-2
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COMPONENT MAINTENANCE MANUAL
D5237175000000

A
270 20 310

320
300

290

110
130 100
120
340 40
350 50
90
380 40
290 280
80
70

60

90
140
80 150
30

390

40
280 240
330
350 350 260 230
360 360 160 250
370 370
30
410 170
420
220
400
10 190

390 180
350 40
410 280
420 220
200
210 340 40
350 50
F_PL_523114_66_0_01_00

DOOR INSTL-VENT
Figure 66 / FIGURE-52-31-14-950-866-01

Page 10066-0
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COMPONENT MAINTENANCE MANUAL
D5237175000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
66 - 001A D5237185000066 DOOR INSTL-VENT VFAPE3 RF
used on 220A (523114630), 220A (52311463A)
SEE 52-31-14-630 FOR NHA, SEE 52-31-14-63A FOR
NHA
66 010A D5237335000000 . DOOR ASSY-VENT VFAPE3 001
used on 001A
66 020A D5237334920000 .. DOOR-VENT VFAPE3 001
used on 010A
66 030A D5237165220200 .. BOLT-SPRING VFAPE3 002
used on 010A
66 040A NAS1149C0463R .. WASHER V80205 010
Optional Vendor Code 10630, 1ER65, 58009, 65029,
8K160
used on 010A
66 050A MS24665-86 .. PIN-COTTER V96906 002
Optional Vendor Code 11815, 65029, 73145, 84114,
8K160
used on 010A
66 060A D5237334800000 .. ARM ASSY-ACTUATOR VFAPE3 001
used on 010A
66 070A D5237334720000 ... ARM-ACTUATOR VFAPE3 001
used on 060A
66 080A D5237165620200 ... BUSHING VFAPE3 002
used on 060A
66 090A D5237165320000 ... BUSHING-SHOULDERED VFAPE3 002
used on 060A
66 100A MS21209F1-20 ... INSERT V96906 001
Optional Vendor Code 8K160, D9728, K1012
used on 060A
66 110A NAS428C3A7 ... BOLT V80205 001
OPT TO D5237164820000 FAPE3
Optional Vendor Code 1ER65, 62384
used on 060A
66 120A SP108D ... WASHER-TAB VK4955 001
Optional Vendor Code 04795, 2N935, C5543, K4975
used on 060A
66 130A MS35650-304 ... NUT V96906 001
Optional Vendor Code 52828, 56878, 92595, K5673
used on 060A
66 140A D5237334400000 .. BRACKET ASSY VFAPE3 001
used on 010A
- ITEM NOT ILLUSTRATED

Page 10066-1
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D5237175000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
66 150A D5237334320000 ... BRACKET VFAPE3 001
used on 140A
66 160A D5237164220000 ... BUSHING-SHOULDERED VFAPE3 001
used on 140A
66 170A D5237164320000 ... BUSHING VFAPE3 001
used on 140A
66 180A D5237334600000 .. ARM ASSY-ACTUATOR VFAPE3 001
used on 010A
66 190A D5237334720000 ... ARM-ACTUATOR VFAPE3 001
used on 180A
66 200A D5237165620200 ... BUSHING VFAPE3 001
used on 180A
66 210A D5237165420200 ... BUSHING-SHOULDERED VFAPE3 001
used on 180A
66 220A D5237165320000 ... BUSHING-SHOULDERED VFAPE3 002
used on 180A
66 230A MS21209F1-20 ... INSERT V96906 001
Optional Vendor Code 8K160, D9728, K1012
used on 180A
66 240A NAS428C3A7 ... BOLT V80205 001
OPT TO D5237164820000 FAPE3
Optional Vendor Code 1ER65, 62384
used on 180A
66 250A SP108D ... WASHER-TAB VK4955 001
Optional Vendor Code 04795, 2N935, C5543, K4975
used on 180A
66 260A MS35650-304 ... NUT V96906 001
Optional Vendor Code 52828, 56878, 92595, K5673
used on 180A
66 270A NSA5030-4-26 .. SCREW VF6198 002
ASNA2001V4-26 F6198
Optional Vendor Code 04795, 2N935, C5543, K5673,
K8753
used on 010A
66 280A NAS1291C4M .. NUT V80205 006
OPT TO 180003-5 60119
OPT TO PLH504M F0224
Optional Vendor Code 15653, 27238, 52828, F0224
used on 010A
66 290A NSA5030-4-27 .. SCREW VF6198 004
ASNA2001V4-27 F6198
- ITEM NOT ILLUSTRATED

Page 10066-2
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D5237175000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
Optional Vendor Code 04795, 2N935, C4293, C5543,
FAWT4, K5673, K8753, T0802
used on 010A
66 300A D5237163820600 .. RETAINER VFAPE3 001
used on 010A
66 310A D5237163820700 .. RETAINER VFAPE3 001
used on 010A
66 320A D5237163920200 .. SEAL-PRESSURE RELIEF FLAP VFAPE3 001
used on 010A
66 330A D5237166620000 . SPRING VFAPE3 001
used on 001A
66 340A NSA5031-6D38 . BOLT VF6198 002
Optional Vendor Code 04795, 2N935, C4293, C5543,
F7411, FAWT4, K8753
used on 001A
66 350A NAS1149C0632R . WASHER V80205 AR
USE AS REQUIRED
Optional Vendor Code 10630, 1ER65, 58009, 65029,
8K160
used on 001A
66 360A NSA5059E6 . NUT VF6198 002
OPT TO 73783CM8-624 56878
Optional Vendor Code 04795, 15653, 2N935, 56878,
C5543, F0224, FAWT4
used on 001A
66 370A MS24665-300 . PIN-COTTER V96906 002
Optional Vendor Code 58009, 65029, 73145, 84114,
8K160
used on 001A
66 380A D5237166320400 . SLEEVE VFAPE3 001
used on 001A
66 390A D5237166320200 . SLEEVE VFAPE3 002
used on 001A
66 400A D5237166620100 . SPRING VFAPE3 001
used on 001A
66 410A NAS1149C0616R . WASHER V80205 AR
USE AS REQUIRED
Optional Vendor Code 10630, 1ER65, 58009, 65029,
8K160
used on 001A
66 420A NAS1149C0663R . WASHER V80205 AR
USE AS REQUIRED
- ITEM NOT ILLUSTRATED

Page 10066-3
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D5237175000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
Optional Vendor Code 10630, 1ER65, 58009, 65029,
8K160
used on 001A
- ITEM NOT ILLUSTRATED

Page 10066-4
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D5237175000000

A
10
20

50

60

70

80

B
20
40
20
50 30

100

20
30
150
60
140

120
90 130
110
120

F_PL_523114_72_0_01_00

DRAINAGE INSTL-CARGO DOOR


Figure 72 / FIGURE-52-31-14-950-872-01

Page 10072-0
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D5237175000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
72 - 001A D5237175000064 DRAINAGE INSTL-CARGO DOOR VFAPE3 RF
used on 050A (523114010)
SEE 52-31-14-010 FOR NHA
72 - 001B D5237175001864 DRAINAGE INSTL-CARGO DOOR VFAPE3 RF
used on 050B (523114010)
SEE 52-31-14-010 FOR NHA
72 010A NAS1100E08-12 . SCREW V80205 002
Optional Vendor Code 0RFT4, 0ZC92, 1ER65, 62384,
8Z507, F7411, FAWT4, K8753, U6683
used on 001A, 001B
72 020A NAS1149CN832R . WASHER V80205 008
OPT TO 7283A04-230 B0014
Optional Vendor Code 10630, 1ER65, 58009, 65029,
84114, 8K160
used on 001A, 001B
72 030A NAS1291C08M . NUT V80205 004
OPT TO 180003-08 60119
OPT TO FN1014M832 56878
OPT TO H42L08 K6405
OPT TO PLH508M F0224
OPT TO RMLH3858-82 72962
OPT TO T99C832M 11815
OPT TO VN300D82 92215
Optional Vendor Code 11815, 15653, 27238, 52828,
56878, 8K160, A3856, F0224
used on 001A, 001B
72 040A NAS1100E08-10 . SCREW V80205 002
Optional Vendor Code 0RFT4, 0ZC92, 1ER65, 62384,
8Z507, F7411, FAWT4, K8753, U6683
used on 001A, 001B
72 050A ABS0341-1-01 . RETAINER-VALVE VFAPE3 002
OPT TO 140N2021-1H 57336
Optional Vendor Code 04795, 2N935, 57336, C5543
used on 001A, 001B
72 060A ABS0341-2-02 . VALVE VFAPE3 002
OPT TO 140N2022S1 57336
Optional Vendor Code 04795, 2N935, 57336, C5543
used on 001A, 001B
72 070A D5237183020000 . TUBE VFAPE3 001
used on 001A, 001B
- ITEM NOT ILLUSTRATED

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D5237175000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
72 080A D5237183120000 . FLANGE VFAPE3 001
used on 001A, 001B
72 090A D5237127020000 . HOSE VFAPE3 001
used on 001A, 001B
72 100A NSA935401-04 . TIE-CABLE VF6198 001
OPT TO 32015 F2693
OPT TO 32254 F2693
OPT TO PLT1-5I30 06383
OPT TO SST1-5I30 06383
OPT TO T30RHS D8527
Optional Vendor Code 04795, 06383, 2N935, C5543,
D8527, F3341, K0720, Q0280, U2117
used on 001A, 001B
72 110A NAS1303-3 . BOLT V80205 001
NAS6603-3 80205
Optional Vendor Code 0RFT4, 0ZC92, 1ER65, 1RC86,
62384, 8Z507, F7411, FAWT4, K8753
used on 001A
72 110B NAS6703-3 . BOLT V80205 001
Optional Vendor Code 06725, 0RFT4, 0ZC92, 1ER65,
1RC86, 5M902, 62384, 8K160, 8Z507, F7411, FAWT4,
K5673, K8753
used on 001B
72 120A NAS1149C0332R . WASHER V80205 002
Optional Vendor Code 10630, 58009, 65029, 8K160
used on 001A, 001B
72 130A NAS1291C3M . NUT V80205 001
OPT TO H42-3 15653
Optional Vendor Code 15653, 27238, 52828, F0224
used on 001A, 001B
72 140A NSA935504-01 . BRACKET VF6198 001
OPT TO 00326110059 F0394
Optional Vendor Code 04795, 2N935, C5543, C7057,
D8518, F0394, FAK28
used on 001A, 001B
72 150A NSA935401-04 . TIE-CABLE VF6198 001
OPT TO 32015 F2693
OPT TO 32254 F2693
OPT TO PLT1-5I30 06383
OPT TO SST1-5I30 06383
OPT TO T30RHS D8527
- ITEM NOT ILLUSTRATED

Page 10072-2
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D5237175000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
Optional Vendor Code 04795, 06383, 2N935, C5543,
D8527, F3341, K0720, Q0280, U2117
used on 001A, 001B
- ITEM NOT ILLUSTRATED

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D5237175000000

B
140
20
C 100 30
130 10
A 170
110
90 60
D 120

M A
J
390
L K 400
M
E B 100
150
380
390
M 180 160
F 460
470
480
H G 220

230 100
130
330 F 470 450
320 G 340 G 480
260 F
160
410
C D
100
280 440

E F G
260 360
260 H 300
390

510
290 110

430
370
270 390
400

H J K L M
320 J
F_PL_523114_78_0_01_01

EQUIPMENT-ELECTRICAL,CARGO DOOR
Figure 78 / FIGURE-52-31-14-950-878-01

Page 10078-0
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D5237175000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
78 - 001A D9209031101860 EQUIPMENT-ELECTRICAL,CARGO DOOR VFAPE3 RF
used on 060A (523114010)
SEE 52-31-14-010 FOR NHA
78 - 001B D9209031103260 EQUIPMENT-ELECTRICAL,CARGO DOOR VFAPE3 RF
used on 060B (523114010)
SEE 52-31-14-010 FOR NHA
78 010A D9299141100800 . HARNESS-CABLE,4611VB VFAPE3 001
used on 001A, 001B
78 020A EN2997SE61624CN .. CONNECTOR-PLUG VI9005 001
OPT TO 85333ES1624PN08 F0225
OPT TO 9836SE16-24PN F1983
OPT TO E0442SE16-24PN F5442
OPT TO HTAMF05-16-24PN K0316
Optional Vendor Code 04795, 2N935, C5543
used on 010A
78 030A E0115A12-16-3 .. ELBOW VF5442 001
OPT TO T9312-12 K0685
used on 010A
78 - 040A E0616BB2000 .. PLUG VF5442 010
OPT TO 8522-389A F0225
OPT TO NSA938153BB2000 F6198
OPT TO SB2034 F0225
Optional Vendor Code 04795, 2N935, C5543, F6162,
FAUC6
used on 010A
78 - 050A EN3155-018M2018 .. CONTACT VI9005 014
OPT TO 006-0044-20A F1983
OPT TO 050-0001-2018 14283
OPT TO 330-7587-000 F3132
OPT TO 8522-2349A F0225
OPT TO B6320 S5540
OPT TO NSA938151PA2000 F6198
Optional Vendor Code 04795, 2N935, 49367, 55104,
C5543, F1983, F6162, FAUC6
used on 010A
78 060A DAN79-05 .. HOSE VFAPE3 AR
USE AS REQUIRED
Optional Vendor Code 04795, 2N935, C4344, C5543
used on 010A
78 - 070A NSA935805-12 .. ELECTRICAL CONDUIT VFAPE3 AR
USE AS REQUIRED
- ITEM NOT ILLUSTRATED

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D5237175000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
OPT TO C10000-0-0-24 81482
OPT TO GC100-12 F0564
OPT TO SF001-00-00-12 F6101
Optional Vendor Code 04795, 2N935, C5543, F0215,
FA1H0, K0685
used on 010A
78 - 080A EN3155-016M2018 .. CONTACT VI9005 014
OPT TO 001104-210-02 F0394
OPT TO 123-0001-20 F1983
OPT TO NSA937910EA2000 F6198
OPT TO SB2029 F0225
Optional Vendor Code 04795, 2N935, 55104, C5543,
C7057, F0394, F1983, FAUC6
used on 010A
78 090A NAS1096-2-27 . SCREW V80205 001
Optional Vendor Code 0RFT4, 1ER65, 1GP79, 62384,
8Z507, FAWT4, K8753
used on 001A, 001B
78 100A NAS1149DN816K . WASHER V80205 009
Optional Vendor Code 10630, 1ER65, 58009, 8K160
used on 001A, 001B
78 110A NSA5527-03-03 . SPACER VF6198 002
Optional Vendor Code 04795, 2N935, C4088, C5543,
D8518, DD785, F2094, F7756, F8982, FA8Z6, FAK28,
K4975, KD1L0, KD652
used on 001A, 001B
78 120A NSA935808-01 . WASHER VF6198 001
OPT TO 3732-109 C7100
OPT TO 50012-1-31 F6101
OPT TO 715120001 F0355
Optional Vendor Code 04795, 2N935, C5543, D0510,
F0215, F0355, K0685
used on 001A, 001B
78 130A NAS1291C08M . NUT V80205 003
OPT TO 180003-08 60119
OPT TO FN1014M832 56878
OPT TO H42L08 K6405
OPT TO PLH508M F0224
OPT TO RMLH3858-82 72962
OPT TO T99C832M 11815
OPT TO VN300D82 92215
- ITEM NOT ILLUSTRATED

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D5237175000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
Optional Vendor Code 11815, 15653, 27238, 52828,
56878, 8K160, A3856, F0224
used on 001A, 001B
78 140A NSA935807-12 . CLAMP VF6198 001
OPT TO 50011-12 F6101
Optional Vendor Code 04795, 2N935, C5543, D0510,
F0215, F0355
used on 001A, 001B
78 150A NAS1096-2-14 . SCREW V80205 002
NAS1801-08-14 80205
Optional Vendor Code 0RFT4, 0ZC92, 1ER65, 1GP79,
62384, 8Z507, FAWT4, K8753
used on 001A, 001B
78 160A NSA5527-03-01 . SPACER VF6198 002
Optional Vendor Code 04795, 2N935, C4088, C5543,
DD785, F2094, F7756, F8982, FA8Z6, FAK28, K4975,
KD1L0, KD652
used on 001A, 001B
78 170A D9299141000800 . HARNESS-CABLE,4610VB VFAPE3 001
used on 001A, 001B
78 180A D9269000400200 .. BLOCK-TERMINAL VFAPE3 001
used on 170A
SEE 52-31-14-810 FOR DET
78 - 190A E0616BB2000 .. PLUG VF5442 022
OPT TO 8522-389A F0225
OPT TO NSA938153BB2000 F6198
OPT TO SB2034 F0225
Optional Vendor Code 04795, 2N935, C5543, F6162,
FAUC6
used on 170A
78 - 200A EN3155-016M2018 .. CONTACT VI9005 014
OPT TO 001104-210-02 F0394
OPT TO 123-0001-20 F1983
OPT TO NSA937910EA2000 F6198
OPT TO SB2029 F0225
Optional Vendor Code 04795, 2N935, 55104, C5543,
C7057, F0394, F1983, FAUC6
used on 170A
78 - 210A NSA935805-09 .. ELECTRICAL CONDUIT VFAPE3 AR
USE AS REQUIRED
- ITEM NOT ILLUSTRATED

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COMPONENT MAINTENANCE MANUAL
D5237175000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
OPT TO C10000-0-0-18 81482
OPT TO GC100-09 F0564
OPT TO SC001-0-0-09 K0685
OPT TO SF001-00-00-09 F6101
Optional Vendor Code 04795, 2N935, C5543, F0215,
FA1H0, K0685
used on 170A
78 220A EN3646A61419DN .. CONNECTOR-PLUG VI9005 001
OPT TO 7TBD101500 F1983
OPT TO 7TBD102232 F0225
OPT TO E0052R14B19SNE F5442
Optional Vendor Code 04795, 2N935, C5543, F1983
used on 170A
78 230A ABS0638B14 .. BACKSHELL-CONNECTOR VFAPE3 001
OPT TO 458AZ108-14 C3471
OPT TO GK5443 C3471
Optional Vendor Code 04795, 2N935, C3471, C5543,
U0419
used on 170A
78 - 240A EN3155-019F2018 .. CONTACT-SOCKET VI9005 025
OPT TO 006-0055-20A F1983
OPT TO 031-7741-000 F3132
OPT TO 050-1001-2018 14283
OPT TO 8520-292 F0225
OPT TO B6321 S5540
Optional Vendor Code 04795, 2N935, 49367, 55104,
C5543, F1983, F6162, FAUC6
used on 170A
78 - 250A NSA935805-04 .. ELECTRICAL CONDUIT VFAPE3 AR
USE AS REQUIRED
OPT TO C10000-0-0-08 81482
OPT TO GC100-04 F0564
OPT TO SC001-0-0-04 K0685
OPT TO SF001-00-00-04 F6101
Optional Vendor Code 04795, 2N935, C5543, FA1H0,
K0685
used on 170A
78 260A ABS0638A08 .. BACKSHELL-CONNECTOR VFAPE3 004
OPT TO GK5430 C3471
Optional Vendor Code 04795, 2N935, C3471, C5543,
U0419
used on 170A
- ITEM NOT ILLUSTRATED

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COMPONENT MAINTENANCE MANUAL
D5237175000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
78 270A E0073-8-3AT .. SEAL-PRESSURE VF5442 002
OPT TO DTP07-8-3AK F1983
OPT TO PVW77-8-98-57 K0316
Optional Vendor Code 04795, 2N935, C5543, F1983
used on 170A
78 280A D9249550120000 .. PLATE-MOUNTING VFAPE3 002
used on 170A
78 290A D9249550220000 .. WASHER VFAPE3 002
used on 170A
78 300A A5217240234400 .. WASHER-SPECIAL VFAPE3 002
used on 170A
78 - 310A NSA934701BU2000 .. PLUG-BLIND VF6198 002
OPT TO DF90-006-20 F1983
Optional Vendor Code 04795, 2N935, C5543, F1983,
FAUC6
used on 170A
78 320A ABS0638B08 .. BACKSHELL-CONNECTOR VFAPE3 002
OPT TO 458AZ108-08 C3471
OPT TO GK5440 C3471
Optional Vendor Code 04795, 2N935, C3471, C5543,
U0419
used on 170A
78 330A EN3646A6083ADN .. CONNECTOR-PLUG VI9005 001
OPT TO 6TBD101465 F0225
OPT TO 6TBD101466 F1983
OPT TO 7TBD101554 F1983
OPT TO 7TBD102262 F0225
OPT TO E0052R8B3ASNE F5442
Optional Vendor Code 04795, 2N935, C5543
used on 170A
78 340A EN3646A6083ADN .. CONNECTOR-PLUG VI9005 001
OPT TO 6TBD101465 F0225
OPT TO 6TBD101466 F1983
OPT TO 7TBD101554 F1983
OPT TO 7TBD102262 F0225
OPT TO E0052R8B3ASNE F5442
Optional Vendor Code 04795, 2N935, C5543
used on 170A
- ITEM NOT ILLUSTRATED

Page 10078-5
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D5237175000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
78 - 350A NSA935401-03 .. TIE-CABLE VF5442 022
OPT TO 32012 F2693
OPT TO 32251 F2693
OPT TO PLT1M30 06383
OPT TO SST1M30 06383
OPT TO SST1M39 06383
OPT TO T18RHS D8527
Optional Vendor Code 04795, 2N935, C0259, C5543,
D8527
used on 170A
78 360A NAS1096-3-12 . SCREW V80205 001
NAS1801-3-12 80205
Optional Vendor Code 0RFT4, 1ER65, 1GP79, 62384,
8K160, 8Z507, FAWT4, K8753
used on 001A, 001B
78 370A NSA935513-01 . MOUNT-CABLE VF6198 001
OPT TO TY5K1HS D8527
OPT TO TY5K1HSNAT K0720
Optional Vendor Code 04795, 2N935, C5543, D8518,
D8527, F3341, K0720
used on 001A, 001B
78 380A NAS1096-3-7 . SCREW V80205 001
NAS1801-3-7 80205
Optional Vendor Code 0RFT4, 0ZC92, 1ER65, 1GP79,
62384, 8K160, 8Z507, FAWT4, K8753
used on 001A, 001B
78 390A NAS1149D0332K . WASHER V80205 004
Optional Vendor Code 10630, 1ER65, 58009, 8K160
used on 001A, 001B
78 400A NAS1291C3M . NUT V80205 002
OPT TO H42-3 15653
Optional Vendor Code 15653, 27238, 52828, F0224
used on 001A, 001B
78 410A NSA935513-07 . MOUNT VF6198 001
OPT TO TY5K7HS D8527
Optional Vendor Code 04795, 2N935, C5543, D8527,
F3341, K0720
used on 001A, 001B
- ITEM NOT ILLUSTRATED

Page 10078-6
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D5237175000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
78 - 420A NSA935401-03 . TIE-CABLE VF5442 034
OPT TO 32012 F2693
OPT TO 32251 F2693
OPT TO PLT1M30 06383
OPT TO SST1M30 06383
OPT TO SST1M39 06383
OPT TO T18RHS D8527
Optional Vendor Code 04795, 2N935, C0259, C5543,
D8527
used on 001A, 001B
78 430A NSA935513-05 . MOUNT VF6198 011
OPT TO TY5K5HS D8527
Optional Vendor Code 04795, 2N935, C5543, D8527,
F3341, K0720
used on 001A, 001B
78 440A NAS1096-2-8 . SCREW V80205 004
NAS1801-08-8 80205
Optional Vendor Code 0RFT4, 1ER65, 1GP79, 62384,
8K160, 8Z507, FAWT4, K8753
used on 001A, 001B
78 450A NSA938004-14 . RECEPTACLE-DUMMY VF6198 001
OPT TO 8526-07R14 F0225
OPT TO DBA50PR14 F1983
OPT TO EN3646A514 I9005
Optional Vendor Code 04795, 06324, 2N935, C5543,
F1983, FAUC6
used on 001A, 001B
78 460A NAS1100-04-6 . SCREW V80205 002
Optional Vendor Code 0RFT4, 0ZC92, 1ER65, 62384,
8Z507, F7411, FAWT4, K8753, U6683
used on 001A, 001B
78 470A NAS1149DN416K . WASHER V80205 002
Optional Vendor Code 10630, 1ER65, 58009, 8K160
used on 001A, 001B
78 480A NAS1291C04M . NUT V80205 002
OPT TO FN1014M440 56878
OPT TO H42L04 15653
OPT TO PLH504M F0224
OPT TO T99C440M 11815
OPT TO VN300D40 92215
Optional Vendor Code 11815, 15653, 52828, 56878,
8K160, A3856, F0224
- ITEM NOT ILLUSTRATED

Page 10078-7
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D5237175000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
used on 001A, 001B
78 - 490A D9239125401060 . SENSOR-DOOR VFAPE3 001
used on 001A
SEE 52-31-14-830 FOR DET
78 - 490B D9239125402060 . SENSOR-DOOR VFAPE3 001
used on 001B
SEE 52-31-14-83A FOR DET
78 - 500A NSA935401-04 . TIE-CABLE VF6198 007
OPT TO 32015 F2693
OPT TO 32254 F2693
OPT TO PLT1-5I30 06383
OPT TO SST1-5I30 06383
OPT TO T30RHS D8527
Optional Vendor Code 04795, 06383, 2N935, C5543,
D8527, F3341, K0720, Q0280, U2117
used on 001A, 001B
78 510A NSA935504-01 . BRACKET VF6198 001
OPT TO 00326110059 F0394
Optional Vendor Code 04795, 2N935, C5543, C7057,
D8518, F0394, FAK28
used on 001A, 001B
- ITEM NOT ILLUSTRATED

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D5237175000000

20

40

30
20
10

F_PL_523114_81_0_01_00

BLOCK-TERMINAL
Figure 81 / FIGURE-52-31-14-950-881-01

Page 10081-0
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COMPONENT MAINTENANCE MANUAL
D5237175000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
81 - 001A D9269000400200 BLOCK-TERMINAL VFAPE3 RF
used on 180A (523114780)
SEE 52-31-14-780 FOR NHA
81 010A NSA937901RB0100 . RAIL VF5442 001
Optional Vendor Code 04795, C5543, C5729, F0394,
F1983
used on 001A
81 020A NSA937901S . END-CLAMPS VF5442 002
OPT TO 00110201060 F0394
OPT TO 020-0020-00 F1983
Optional Vendor Code 04795, C5543, C5729
used on 001A
81 030A NSA937901M20-01 . MODULE VF5442 002
OPT TO 00111520103 F0394
OPT TO 208-2B01 F4250
OPT TO 8559E2001 F0225
OPT TO FMJ11E20-01K F1983
Optional Vendor Code 04795, C5543, C5729
used on 001A
81 040A NSA937901M20-09 . MODULE VF5442 002
OPT TO 00111520903 F0394
OPT TO 208-2B09 F4250
OPT TO 8559E2009 F0225
OPT TO FMJ11E20-09K F1983
Optional Vendor Code 04795, C5543, C5729
used on 001A
- ITEM NOT ILLUSTRATED

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D5237175000000

10

60

60 60
A

C
20
40
50

40
50
20 40
50
65

30

40
50

30

10 30
20

B C

F_PL_523114_83_0_01_01

SENSOR-DOOR
Figure 83 / FIGURE-52-31-14-950-883-01

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D5237175000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
83 - 001A D9239125401060 SENSOR-DOOR VFAPE3 RF
used on 490A (523114780)
SEE 52-31-14-780 FOR NHA
83 010A 8-933-01 . SENSOR-PROXIMITY V08748 002
OPT TO 201655069 K0654
OPT TO ABS0121-40 FAPE3
OPT TO H10468642SC U7388
Optional Vendor Code 04795, 2N935, C5543
used on 001A
83 020A 8-368-04 . TARGET V08748 003
OPT TO 666000078 K0654
OPT TO 8-368-04A 08748
OPT TO 8-368-04B 08748
OPT TO 8-368-04C 08748
OPT TO 8-368-04D 08748
OPT TO 8-368-04E 08748
OPT TO ABS0121-11 FAPE3
Optional Vendor Code 04795, 2N935, C5543, K0653
used on 001A
83 030A NAS1096-3-7 . SCREW V80205 004
NAS1801-3-7 80205
Optional Vendor Code 0RFT4, 0ZC92, 1ER65, 1GP79,
62384, 8K160, 8Z507, FAWT4, K8753
used on 001A
83 040A NAS1149C0332R . WASHER V80205 008
Optional Vendor Code 10630, 58009, 65029, 8K160
used on 001A
83 050A NAS1291C3M . NUT V80205 008
OPT TO H42-3 15653
Optional Vendor Code 15653, 27238, 52828, F0224
used on 001A
83 060A NAS1096-3-8 . SCREW V80205 004
NAS1801-3-8 80205
Optional Vendor Code 0RFT4, 1ER65, 1GP79, 62384,
8K160, 8Z507, FAWT4, K8753
used on 001A
83 065A NAS1096-3-8 . SCREW V80205 002
NAS1801-3-8 80205
Optional Vendor Code 0RFT4, 1ER65, 1GP79, 62384,
8K160, 8Z507, FAWT4, K8753
used on 001A
- ITEM NOT ILLUSTRATED

Page 10083-1
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D5237175000000

10

60

60 60
A

C
20
40
50

40
50
20 40
50
65

30
45
40
50

30
45

10 30
20

B C

F_PL_523114_83_A_01_00

SENSOR-DOOR
Figure 83A / FIGURE-52-31-14-950-883-A01

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D5237175000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
83A - 001B D9239125402060 SENSOR-DOOR VFAPE3 RF
used on 490B (523114780)
SEE 52-31-14-780 FOR NHA
83A 010A 8-933-01 . SENSOR-PROXIMITY V08748 002
OPT TO 201655069 K0654
OPT TO ABS0121-40 FAPE3
OPT TO H10468642SC U7388
Optional Vendor Code 04795, 2N935, C5543
used on 001B
83A 020A 8-368-04 . TARGET V08748 003
OPT TO 666000078 K0654
OPT TO 8-368-04A 08748
OPT TO 8-368-04B 08748
OPT TO 8-368-04C 08748
OPT TO 8-368-04D 08748
OPT TO 8-368-04E 08748
OPT TO ABS0121-11 FAPE3
Optional Vendor Code 04795, 2N935, C5543, K0653
used on 001B
83A 030A NAS1096-3-7 . SCREW V80205 004
NAS1801-3-7 80205
Optional Vendor Code 0RFT4, 0ZC92, 1ER65, 1GP79,
62384, 8K160, 8Z507, FAWT4, K8753
used on 001B
83A 040A NAS1149C0332R . WASHER V80205 008
Optional Vendor Code 10630, 58009, 65029, 8K160
used on 001B
83A 045A NAS1149C0332R . WASHER V80205 002
Optional Vendor Code 10630, 58009, 65029, 8K160
used on 001B
83A 050A NAS1291C3M . NUT V80205 008
OPT TO H42-3 15653
Optional Vendor Code 15653, 27238, 52828, F0224
used on 001B
83A 060A NAS1096-3-8 . SCREW V80205 004
NAS1801-3-8 80205
Optional Vendor Code 0RFT4, 1ER65, 1GP79, 62384,
8K160, 8Z507, FAWT4, K8753
used on 001B
- ITEM NOT ILLUSTRATED

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FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
83A 065B NAS1801-3-10 . SCREW V80205 002
Optional Vendor Code 06725, 0RFT4, 0ZC92, 15653,
1ER65, 1GP79, 47253, 58845, 62384, 63020, 8Z507,
F7411, K8753
used on 001B
- ITEM NOT ILLUSTRATED

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230 230 270


100 280 260
D A 80 230
90 260

A
280
B
C 270

180 230
D 250
B 310
190
200 290 240
130 240 250
250
110 240
210 250
120
300
10 320
20 330

200
220
200
220 180

420
C
230 250
290 310
160 170 210
260
140
250
150 270 310
190
200
300 200
220
320
170
200
220
240
250 250
310 180
240
250
210
250
310
250
190 310
200
200
220
F_PL_523114_93_0_01_00

HINGE INSTL
Figure 93 / FIGURE-52-31-14-950-893-01

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D5237175000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
93 - 001A D5237181000061 HINGE INSTL VFAPE3 RF
used on 020A (523114360)
SEE 52-31-14-360 FOR NHA
93 010A D5237114720500 . FITTING-END VFAPE3 001
used on 001A
93 020A D5237120220600 . SHIM VFAPE3 001
selfrom, FOR ADJUSTMENT ONLY, 0.80 MM (0.031
IN) THICK
used on 001A
93 - 021A D5237120220000 . SHIM VFAPE3 AR
selfrom, FOR ADJUSTMENT ONLY, FOR
ADJUSTMENT ONLY, 0.20 MM (0.008 IN) THICK
used on 001A
93 - 022A D5237120220200 . SHIM VFAPE3 AR
selfrom, FOR ADJUSTMENT ONLY, FOR
ADJUSTMENT ONLY, 0.40 MM (0.016 IN) THICK
used on 001A
93 - 023A D5237120220400 . SHIM VFAPE3 AR
selfrom, 0.60 MM (0.024 IN) THICK, FOR
ADJUSTMENT ONLY, FOR ADJUSTMENT ONLY
used on 001A
93 - 024A D5237120220800 . SHIM VFAPE3 AR
selfrom, 1.00 MM (0.039 IN) THICK, FOR
ADJUSTMENT ONLY, FOR ADJUSTMENT ONLY
used on 001A
93 - 025A D5237120221000 . SHIM VFAPE3 AR
selfrom, 1.20 MM (0.047 IN) THICK, FOR
ADJUSTMENT ONLY, FOR ADJUSTMENT ONLY
used on 001A
93 080A D5237114001500 . HINGE ASSY VFAPE3 001
used on 001A
93 090A D5237114120900 .. HINGE-OUTER VFAPE3 001
used on 080A
93 100A D5237113820600 .. BUSHING VFAPE3 005
used on 080A
93 110A D5237114001600 . HINGE ASSY VFAPE3 001
used on 001A
93 120A D5237114120600 .. HINGE-OUTER VFAPE3 001
used on 110A
93 130A D5237113820600 .. BUSHING VFAPE3 014
used on 110A
- ITEM NOT ILLUSTRATED

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D5237175000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
93 140A D5237113500800 . HINGE ASSY-MID VFAPE3 001
used on 001A
93 150A D5237113620400 .. HINGE VFAPE3 001
used on 140A
93 160A D5237113820600 .. BUSHING VFAPE3 003
used on 140A
93 170A D5237113720600 .. BUSHING-SHOULDERED VFAPE3 011
used on 140A
93 180A NSA5030-3-9 . SCREW VF6198 023
ASNA2001V3-9 F6198
Optional Vendor Code 04795, 2N935, C5543, F6167,
F7411, FAWT4, K5673, K8753, T0802, U6300
used on 001A
93 190A NAS1149C0363R . WASHER V80205 023
Optional Vendor Code 10630, 1ER65, 58009, 65029,
8K160
used on 001A
93 200A NAS1291C3M . NUT V80205 068
OPT TO H42-3 15653
Optional Vendor Code 15653, 27238, 52828, F0224
used on 001A
93 210A NSA5030-3-8 . SCREW VF6198 023
ASNA2001V3-8 F6198
Optional Vendor Code 04795, 2N935, C4293, C5543,
F6167, F7411, FAWT4, K5673, K8753, T0802, U6300
used on 001A
93 220A NAS1149C0332R . WASHER V80205 045
Optional Vendor Code 10630, 58009, 65029, 8K160
used on 001A
93 230A NSA5030-4-9 . SCREW VF6198 011
ASNA2001V4-9 F6198
Optional Vendor Code 04795, 2N935, C4293, C5543,
F6167, F7411, FAWT4, K5673, K8753, T0802
used on 001A
93 240A NAS1149C0432R . WASHER V80205 019
Optional Vendor Code 10630, 1ER65, 58009, 65029,
8K160
used on 001A
93 250A NAS1291C4M . NUT V80205 035
OPT TO 180003-5 60119
OPT TO PLH504M F0224
Optional Vendor Code 15653, 27238, 52828, F0224
used on 001A
- ITEM NOT ILLUSTRATED

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D5237175000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
93 260A NSA5030-4-11 . SCREW VF6198 005
ASNA2001V4-11 F6198
Optional Vendor Code 04795, 2N935, C4293, C5543,
F6167, F7411, FAWT4, K5673, K8753, T0802
used on 001A
93 270A NSA5030-4-10 . SCREW VF6198 005
ASNA2001V4-10 F6198
Optional Vendor Code 04795, 2N935, C4293, C5543,
F6167, F7411, FAWT4, K5673, K8753, T0802
used on 001A
93 280A NSA5030-4-8 . SCREW VF6198 002
ASNA2001V4-8 F6198
Optional Vendor Code 04795, 2N935, C4293, C5543,
FAWT4, K5673, K8753, T0802
used on 001A
93 290A NSA5030-3-7 . SCREW VF6198 022
ASNA2001V3-7 F6198
Optional Vendor Code 04795, 2N935, C5543, F6167,
F7411, FAWT4, K5673, K8753, T0802, U6300
used on 001A
93 300A NAS1154-11 . SCREW V80205 004
Optional Vendor Code 0RFT4, 0ZC92, 1ER65, 8Z507,
F7411, FAWT4, K5673, K8753
used on 001A
93 310A NAS1149C0463R . WASHER V80205 016
Optional Vendor Code 10630, 1ER65, 58009, 65029,
8K160
used on 001A
93 320A NSA5030-4-12 . SCREW VF6198 008
ASNA2001V4-12 F6198
Optional Vendor Code 04795, 2N935, C4293, C5543,
F6167, F7411, FAWT4, K5673, K8753, T0802
used on 001A
93 330A D5237120335200 . SHIM VFAPE3 001
selfrom, THICKNESS 0,8 MM
used on 001A
93 - 331A D5237120334000 . SHIM VFAPE3 AR
selfrom, THICKNESS 0,1 MM, FOR ADJUSTMENT
ONLY
used on 001A
93 - 332A D5237120334200 . SHIM VFAPE3 AR
selfrom, THICKNESS 0,2 MM, FOR ADJUSTMENT
ONLY
- ITEM NOT ILLUSTRATED

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FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
used on 001A
93 - 333A D5237120334400 . SHIM VFAPE3 AR
selfrom, THICKNESS 0,3 MM, FOR ADJUSTMENT
ONLY
used on 001A
93 - 334A D5237120334600 . SHIM VFAPE3 AR
selfrom, THICKNESS 0,4 MM, FOR ADJUSTMENT
ONLY
used on 001A
93 - 335A D5237120334800 . SHIM VFAPE3 AR
selfrom, THICKNESS 0,5 MM, FOR ADJUSTMENT
ONLY
used on 001A
93 - 336A D5237120335000 . SHIM VFAPE3 AR
selfrom, THICKNESS 0,6 MM, FOR ADJUSTMENT
ONLY
used on 001A
93 - 337A D5237120335400 . SHIM VFAPE3 AR
selfrom, THICKNESS 1,0 MM, FOR ADJUSTMENT
ONLY
used on 001A
93 - 338A D5237120335600 . SHIM VFAPE3 AR
selfrom, THICKNESS 1,2 MM, FOR ADJUSTMENT
ONLY
used on 001A
93 420A D5237120345200 . SHIM VFAPE3 001
selfrom, THICKNESS 0,8 MM
used on 001A
93 - 421A D5237120344000 . SHIM VFAPE3 AR
selfrom, THICKNESS 0,1 MM, FOR ADJUSTMENT
ONLY
used on 001A
93 - 422A D5237120344200 . SHIM VFAPE3 AR
selfrom, THICKNESS 0,2 MM, FOR ADJUSTMENT
ONLY
used on 001A
93 - 423A D5237120344400 . SHIM VFAPE3 AR
selfrom, THICKNESS 0,3 MM, FOR ADJUSTMENT
ONLY
used on 001A
93 - 424A D5237120344600 . SHIM VFAPE3 AR
selfrom, THICKNESS 0,4 MM, FOR ADJUSTMENT
ONLY
- ITEM NOT ILLUSTRATED

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D5237175000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
used on 001A
93 - 425A D5237120344800 . SHIM VFAPE3 AR
selfrom, THICKNESS 0,5 MM, FOR ADJUSTMENT
ONLY
used on 001A
93 - 426A D5237120345000 . SHIM VFAPE3 AR
selfrom, THICKNESS 0,6 MM, FOR ADJUSTMENT
ONLY
used on 001A
93 - 427A D5237120345400 . SHIM VFAPE3 AR
selfrom, THICKNESS 1,0 MM, FOR ADJUSTMENT
ONLY
used on 001A
93 - 500A D52371810000CTD . HINGE INSTL VFAPE3 001
used on 001A
SEE 52-31-14-940 FOR DET
- ITEM NOT ILLUSTRATED

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D5237175000000

A
210
190 190
60 140
210
40
170
50
190
B 140
A
C
170

190

90 150
160
160 160
C 180 180

100 160
110 180
120

70

80

110 200
130 30 B
10
20 140
190

170

110
130 90

160
180
150 120
160
160
180
100
110
110
130
F_PL_523114_94_0_01_00

HINGE INSTL
Figure 94 / FIGURE-52-31-14-950-894-01

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D5237175000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
94 - 001A D52371810000CTD HINGE INSTL VFAPE3 RF
used on 500A (523114930)
SEE 52-31-14-930 FOR NHA
94 010A D5237114001600 . HINGE ASSY VFAPE3 001
used on 001A
94 020A D5237114120600 .. HINGE-OUTER VFAPE3 001
used on 010A
94 030A D5237113820600 .. BUSHING VFAPE3 014
used on 010A
94 040A D5237114001400 . HINGE ASSY VFAPE3 001
used on 001A
94 050A D5237114120800 .. HINGE-OUTER VFAPE3 001
used on 040A
94 060A D5237113820600 .. BUSHING VFAPE3 005
used on 040A
94 070A D5237114720400 . FITTING-END VFAPE3 001
used on 001A
94 080A D5237120220600 . SHIM VFAPE3 001
FOR THICKNESS SEE FIG 93A ITEM 20
used on 001A
94 090A NSA5030-3-9 . SCREW VF6198 012
ASNA2001V3-9 F6198
Optional Vendor Code 04795, 2N935, C5543, F6167,
F7411, FAWT4, K5673, K8753, T0802, U6300
used on 001A
94 100A NAS1149C0363R . WASHER V80205 012
Optional Vendor Code 10630, 1ER65, 58009, 65029,
8K160
used on 001A
94 110A NAS1291C3M . NUT V80205 035
OPT TO H42-3 15653
Optional Vendor Code 15653, 27238, 52828, F0224
used on 001A
94 120A NSA5030-3-8 . SCREW VF6198 012
ASNA2001V3-8 F6198
Optional Vendor Code 04795, 2N935, C4293, C5543,
F6167, F7411, FAWT4, K5673, K8753, T0802, U6300
used on 001A
94 130A NAS1149C0332R . WASHER V80205 023
Optional Vendor Code 10630, 58009, 65029, 8K160
used on 001A
- ITEM NOT ILLUSTRATED

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D5237175000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
94 140A NSA5030-4-11 . SCREW VF6198 005
ASNA2001V4-11 F6198
Optional Vendor Code 04795, 2N935, C4293, C5543,
F6167, F7411, FAWT4, K5673, K8753, T0802
used on 001A
94 150A NAS1149C0463R . WASHER V80205 004
Optional Vendor Code 10630, 1ER65, 58009, 65029,
8K160
used on 001A
94 160A NAS1291C4M . NUT V80205 023
OPT TO 180003-5 60119
OPT TO PLH504M F0224
Optional Vendor Code 15653, 27238, 52828, F0224
used on 001A
94 170A NSA5030-4-10 . SCREW VF6198 005
ASNA2001V4-10 F6198
Optional Vendor Code 04795, 2N935, C4293, C5543,
F6167, F7411, FAWT4, K5673, K8753, T0802
used on 001A
94 180A NAS1149C0432R . WASHER V80205 019
Optional Vendor Code 10630, 1ER65, 58009, 65029,
8K160
used on 001A
94 190A NSA5030-4-9 . SCREW VF6198 011
ASNA2001V4-9 F6198
Optional Vendor Code 04795, 2N935, C4293, C5543,
F6167, F7411, FAWT4, K5673, K8753, T0802
used on 001A
94 200A NSA5030-3-7 . SCREW VF6198 011
ASNA2001V3-7 F6198
Optional Vendor Code 04795, 2N935, C5543, F6167,
F7411, FAWT4, K5673, K8753, T0802, U6300
used on 001A
94 210A NSA5030-4-8 . SCREW VF6198 002
ASNA2001V4-8 F6198
Optional Vendor Code 04795, 2N935, C4293, C5543,
FAWT4, K5673, K8753, T0802
used on 001A
- ITEM NOT ILLUSTRATED

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D5237175000000

280
A B

A G
90

B
F

C TO E
E
40 C
D 130 D
C 210 E

80 C

C
70 C
20
D
160 D
110
E
240
C E
190
30
60 C D
120
150 D E
200
230 E
C
50 C
40
D
140 D
130
G E
220 E
210 C
20
D
110
F
E
190

260

170

170

F_PL_523114_95_0_01_00

BUSHING INSTL-DOOR STRUCTURE


Figure 95 / FIGURE-52-31-14-950-895-01

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D5237175000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
95 - 001A D5237181000060 BUSHING INSTL-DOOR STRUCTURE VFAPE3 RF
used on 010A (523114360)
SEE 52-31-14-360 FOR NHA
95 - 010A D5237170100260 . FRAME ASSY-FR25,53 VFAPE3 001
used on 001A
95 020A D5237112920200 .. BUSHING VFAPE3 002
used on 010A
95 030A D5237111820000 .. BUSHING-SHOULDERED VFAPE3 002
used on 010A
95 040A D5237111620400 .. BUSHING-SHOULDERED VFAPE3 002
used on 010A
95 050A D5237112820200 .. BUSHING VFAPE3 001
used on 010A
95 060A D5237171720000 .. BUSHING-SHOULDERED VFAPE3 001
used on 010A
95 070A D5237111720000 .. BUSHING-SHOULDERED VFAPE3 002
used on 010A
95 080A D5237183220000 .. SPACER VFAPE3 002
used on 010A
95 090A MS21209F1215P .. INSERT V96906 001
Optional Vendor Code 8K160, D9728, F2094, K1012
used on 010A
95 - 100A D5237170200260 . FRAME ASSY-FR25A,53A VFAPE3 001
used on 001A
95 110A D5237112920200 .. BUSHING VFAPE3 002
used on 100A
95 120A D5237111820000 .. BUSHING-SHOULDERED VFAPE3 002
used on 100A
95 130A D5237111620400 .. BUSHING-SHOULDERED VFAPE3 002
used on 100A
95 140A D5237112820200 .. BUSHING VFAPE3 001
used on 100A
95 150A D5237171720000 .. BUSHING-SHOULDERED VFAPE3 001
used on 100A
95 160A D5237111720000 .. BUSHING-SHOULDERED VFAPE3 002
used on 100A
95 170A D5237112720000 .. BUSHING VFAPE3 002
used on 100A
95 - 180A D5237170300260 . FRAME ASSY-FR26,54 VFAPE3 001
used on 001A
95 190A D5237112920200 .. BUSHING VFAPE3 002
used on 180A
- ITEM NOT ILLUSTRATED

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D5237175000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
95 200A D5237111820000 .. BUSHING-SHOULDERED VFAPE3 002
used on 180A
95 210A D5237111620400 .. BUSHING-SHOULDERED VFAPE3 002
used on 180A
95 220A D5237112820200 .. BUSHING VFAPE3 001
used on 180A
95 230A D5237171720000 .. BUSHING-SHOULDERED VFAPE3 001
used on 180A
95 240A D5237111720000 .. BUSHING-SHOULDERED VFAPE3 002
used on 180A
95 - 250A D5237181500060 . BEAM ASSY-4 VFAPE3 001
used on 001A
95 260A NSA5054-3 .. INSERT VF5442 004
OPT TO K8000-3 K6405
OPT TO M45932-1-9AL 81349
Optional Vendor Code 04795, 2N935, 5M902, C5543
used on 250A
95 - 270A D5237182500060 . BEAM ASSY-3,FWD VFAPE3 001
used on 001A
95 280A D5237162320000 .. BUSHING-SHOULDERED VFAPE3 002
used on 270A
95 - 290A D5237181000062 . BUSHING INSTL-DOOR STRUCTURE VFAPE3 001
used on 001A
SEE 52-31-14-960 FOR DET
- ITEM NOT ILLUSTRATED

Page 10095-2
52-31-14 Jul 01/16
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237175000000

320
A A B

300
H G
B F

E
D 40 C
J C 290 E 120 D
C TO E 250 E

80
H
C
70 20 C
80 D
150 100 D
E
280
C
230 E
30
C
60 110 D
D
140 240 E
E
270
50 C C
40
130 D D
120
260 E E
250 20 C 210
100 D F
230 E
G
360
200
340

170

190

370

F_PL_523114_96_0_01_00

BUSHING INSTL-DOOR STRUCTURE


Figure 96 / FIGURE-52-31-14-950-896-01

Page 10096-0
52-31-14 Jul 01/16
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237175000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
96 - 001A D5237181000062 BUSHING INSTL-DOOR STRUCTURE VFAPE3 RF
used on 290A (523114950)
SEE 52-31-14-950 FOR NHA
96 - 010A D5237170400260 . FRAME ASSY-FR26A,54A VFAPE3 001
used on 001A
96 020A D5237112920200 .. BUSHING VFAPE3 002
used on 010A
96 030A D5237111820000 .. BUSHING-SHOULDERED VFAPE3 002
used on 010A
96 040A D5237111620400 .. BUSHING-SHOULDERED VFAPE3 002
used on 010A
96 050A D5237112820200 .. BUSHING VFAPE3 001
used on 010A
96 060A D5237171720000 .. BUSHING-SHOULDERED VFAPE3 001
used on 010A
96 070A D5237111720000 .. BUSHING-SHOULDERED VFAPE3 002
used on 010A
96 080A D5237112720000 .. BUSHING VFAPE3 002
used on 010A
96 - 090A D5237170500260 . FRAME ASSY-FR27,55 VFAPE3 001
used on 001A
96 100A D5237112920200 .. BUSHING VFAPE3 002
used on 090A
96 110A D5237111820000 .. BUSHING-SHOULDERED VFAPE3 002
used on 090A
96 120A D5237111620400 .. BUSHING-SHOULDERED VFAPE3 002
used on 090A
96 130A D5237112820200 .. BUSHING VFAPE3 001
used on 090A
96 140A D5237171720000 .. BUSHING-SHOULDERED VFAPE3 001
used on 090A
96 150A D5237111720000 .. BUSHING-SHOULDERED VFAPE3 002
used on 090A
96 - 160A D5237174700060 . SEGMENT-FRAME,FWD VFAPE3 001
used on 001A
96 170A D5237143420000 .. BUSHING-SHOULDERED VFAPE3 002
used on 160A
96 - 180A D5237174800060 . SEGMENT-FRAME,AFT VFAPE3 001
used on 001A
96 190A D5237178320200 .. BUSHING-SHOULDERED VFAPE3 001
used on 180A
- ITEM NOT ILLUSTRATED

Page 10096-1
52-31-14 Jul 01/16
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237175000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
96 200A D5237143420000 .. BUSHING-SHOULDERED VFAPE3 001
used on 180A
96 210A NSA5054-3 .. INSERT VF5442 002
OPT TO K8000-3 K6405
OPT TO M45932-1-9AL 81349
Optional Vendor Code 04795, 2N935, 5M902, C5543
used on 180A
96 - 220A D5237170600260 . FRAME ASSY-FR27A,55A VFAPE3 001
used on 001A
96 230A D5237112920200 .. BUSHING VFAPE3 002
used on 220A
96 240A D5237111820000 .. BUSHING-SHOULDERED VFAPE3 002
used on 220A
96 250A D5237111620400 .. BUSHING-SHOULDERED VFAPE3 002
used on 220A
96 260A D5237112820200 .. BUSHING VFAPE3 001
used on 220A
96 270A D5237171720000 .. BUSHING-SHOULDERED VFAPE3 001
used on 220A
96 280A D5237111720000 .. BUSHING-SHOULDERED VFAPE3 002
used on 220A
96 290A D5237179320000 .. BUSHING VFAPE3 001
used on 220A
96 300A MS21209F1215P .. INSERT V96906 001
Optional Vendor Code 8K160, D9728, F2094, K1012
used on 220A
96 - 310A D5237182600060 . BEAM ASSY-3,MID VFAPE3 001
used on 001A
96 320A D5237162320000 .. BUSHING-SHOULDERED VFAPE3 002
used on 310A
96 - 330A D5237182400060 . BEAM ASSY-2A VFAPE3 001
used on 001A
96 340A D5237162320000 .. BUSHING-SHOULDERED VFAPE3 002
used on 330A
96 - 350A D5237174200260 . BEAM ASSY-4 VFAPE3 001
used on 001A
96 360A D5237178720000 .. BUSH-GUIDE VFAPE3 001
used on 350A
96 370A NSA5054-3 .. INSERT VF5442 001
OPT TO K8000-3 K6405
OPT TO M45932-1-9AL 81349
Optional Vendor Code 04795, 2N935, 5M902, C5543
- ITEM NOT ILLUSTRATED

Page 10096-2
52-31-14 Jul 01/16
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5237175000000

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
used on 350A
- ITEM NOT ILLUSTRATED

Page 10096-3
52-31-14 Jul 01/16

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