Professional Documents
Culture Documents
AIRBUS S.A.S.
Customer Services
Technical Data Support and Services
31707 Blagnac Cedex
FRANCE
FAPE3
PN : D5288110000051
D5288110000151
D5288110000251
D5288110000351
HIGHLIGHTS
HIGHLIGHTS
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DISASSEMBLY
TASK 52-81-16-000-803-A01 Jan 01/11
Subtask 52-81-16-000-001-A01 Jan 01/11
TASK 52-81-16-000-804-A01 Jan 01/11
Subtask 52-81-16-000-002-A01 Jan 01/11
TASK 52-81-16-000-805-A01 Jan 01/11
Subtask 52-81-16-000-003-A01 Jan 01/11
TASK 52-81-16-000-806-A01 Jan 01/11
Subtask 52-81-16-000-004-A01 Jan 01/11
TASK 52-81-16-000-807-A01 Jan 01/11
Subtask 52-81-16-000-005-A01 Jan 01/11
L.E.C.
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CLEANING
TASK 52-81-16-100-801-A01 Jul 01/11
Subtask 52-81-16-100-001-A01 Jul 01/11
TASK 52-81-16-100-802-A01 Jul 01/11
Subtask 52-81-16-100-003-A01 Jul 01/11
INSPECTION/CHECK
TASK 52-81-16-210-801-A01 Jan 01/11
Subtask 52-81-16-210-002-A01 Jan 01/11
TASK 52-81-16-210-802-A01 Jan 01/11
Subtask 52-81-16-210-004-A01 Jan 01/11
TASK 52-81-16-210-803-A01 Jan 01/11
Subtask 52-81-16-210-006-A01 Jan 01/11
TASK 52-81-16-210-804-A01 Jan 01/11
Subtask 52-81-16-210-008-A01 Jan 01/11
TASK 52-81-16-210-805-A01 Jan 01/11
Subtask 52-81-16-210-010-A01 Jan 01/11
TASK 52-81-16-200-801-A01 Jan 01/11
L.E.C.
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REPAIR
TASK 52-81-16-300-801-A01 Jan 01/11
Subtask 52-81-16-300-001-A01 Jan 01/11
TASK 52-81-16-300-802-A01 Jul 01/11
Subtask 52-81-16-300-002-A01 Jul 01/11
Subtask 52-81-16-300-016-A01 Jan 01/11
TASK 52-81-16-300-804-A01 Jul 01/11
Subtask 52-81-16-300-004-A01 Jul 01/11
TASK 52-81-16-300-805-A01 Jan 01/11
Subtask 52-81-16-300-005-A01 Jan 01/11
TASK 52-81-16-300-809-A01 Jul 01/11
Subtask 52-81-16-300-015-A01 Jan 01/11
Subtask 52-81-16-300-009-A01 Jul 01/11
TASK 52-81-16-300-810-A01 Jul 01/11
Subtask 52-81-16-300-010-A01 Jul 01/11
TASK 52-81-16-300-811-A01 Jul 01/11
Subtask 52-81-16-300-011-A01 Jul 01/11
TASK 52-81-16-300-812-A01 Jul 01/11
Subtask 52-81-16-300-012-A01 Jul 01/11
L.E.C.
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ASSEMBLY
TASK 52-81-16-400-801-A01 Jan 01/11
Subtask 52-81-16-400-001-A01 Jan 01/11
TASK 52-81-16-400-802-A01 Jan 01/11
Subtask 52-81-16-400-002-A01 Jan 01/11
TASK 52-81-16-400-803-A01 Jul 01/11
Subtask 52-81-16-400-003-A01 Jul 01/11
TASK 52-81-16-400-804-A01 Jul 01/11
Subtask 52-81-16-400-004-A01 Jul 01/11
TASK 52-81-16-400-805-A01 Jul 01/11
Subtask 52-81-16-400-005-A01 Jul 01/11
FIGURE 52-81-16-991-004-A01 Nov 01/08
TASK 52-81-16-400-806-A01 Jul 01/11
Subtask 52-81-16-400-009-A01 Jul 01/11
TASK 52-81-16-400-807-A01 Jul 01/11
Subtask 52-81-16-400-010-A01 Jul 01/11
TASK 52-81-16-400-808-A01 Jul 01/11
Subtask 52-81-16-400-011-A01 Jul 01/11
TASK 52-81-16-400-809-A01 Jul 01/11
Subtask 52-81-16-400-013-A01 Jul 01/11
TASK 52-81-16-400-810-A01 Sep 01/14
Subtask 52-81-16-400-015-A01 Sep 01/14
Subtask 52-81-16-400-015-B01 Sep 01/14
L.E.C.
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L.E.C.
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L.E.C.
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TABLE OF CONTENTS
INTRODUCTION
52-81-16-871-802-A01 Introduction
DISASSEMBLY
52-81-16-000-803-A01 Removal of the Forward Fitting
52-81-16-000-804-A01 Removal of the Rear Fitting
52-81-16-000-805-A01 Removal of the Center Fitting
52-81-16-000-806-A01 Removal of the Actuator Fitting
52-81-16-000-807-A01 Removal of the Uplock Assembly
52-81-16-000-808-A01 Removal of the Step Assembly
52-81-16-000-809-A01 Removal of the Sensor Targets from the Supports
52-81-16-000-801-A01 Removal of the Tip Seal
52-81-16-000-802-A01 Removal of the Sealing Strips
52-81-16-000-810-A01 Disassembly of the Identification Plate
CLEANING
52-81-16-100-801-A01 Cleaning of the Painted Component Parts
52-81-16-100-802-A01 Cleaning of the Component Parts Which are not Painted
INSPECTION/CHECK
52-81-16-210-801-A01 Check of the Cover Assembly
52-81-16-210-802-A01 Check of the Fittings and the Uplock Assembly
52-81-16-210-803-A01 Check of the Step Assembly
52-81-16-210-804-A01 Check of the Lateral Ramp and the Sensor Target Support
Assemblies
52-81-16-210-805-A01 Check of the Protective Treatment
52-81-16-200-801-A01 Check of the Tip Seal
52-81-16-200-802-A01 Check of the Sealing Strips
52-81-16-200-803-A01 Check of the Stops
T.O.C.
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REPAIR
52-81-16-300-801-A01 Repair of the Surface Protection and Paint Coating.
52-81-16-300-802-A01 Replacement of the Pressed-in Bushes and the Spherical Bearing
52-81-16-300-804-A01 Replacement of the Flexible Bearing and Bonded-in Bush
52-81-16-300-805-A01 Replacement of the Inserts
52-81-16-300-809-A01 Replacement of the Lateral Ramp
52-81-16-300-810-A01 Replacement of Parts - Disassembly/Assembly of the guide
bracket
52-81-16-300-811-A01 Replacement of the Sensor-Target Support Assemblies
52-81-16-300-812-A01 Replacement of the Runout Tip
52-81-16-300-813-A01 Replacement of the Stops
ASSEMBLY
52-81-16-400-801-A01 Installation of the Sealing Strips
52-81-16-400-802-A01 Installation of the Tip Seal
52-81-16-400-803-A01 Installation of the Sensor Targets to the Supports
52-81-16-400-804-A01 Installation of the Step Assembly
52-81-16-400-805-A01 Installation of the Uplock Assembly
52-81-16-400-806-A01 Installation of the Actuator Fitting
52-81-16-400-807-A01 Installation of the Center Fitting
52-81-16-400-808-A01 Installation of the Rear Fitting
52-81-16-400-809-A01 Installation of the Forward Fitting
52-81-16-400-810-A01 Assembly of the Identification Plate
T.O.C.
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SBL
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INTRODUCTION
TASK 52-81-16-871-802-A01
Introduction
1. General
A. This manual is written to the iSpec 2200 and in ASD Simplified Technical English (STE). The
international SI units of measurement are used in this manual, with imperial units shown in
parentheses.
B. The manual contains data about maintenance on the component in a workshop. It does not
contain data about maintenance on the component when it is installed in the aircraft.
C. Only approved persons with the necessary skills are permitted to do the maintenance procedures
in this manual.
D. Maintenance Task Oriented Support System (MTOSS) task and subtask identification is used in
this manual. The maintenance tasks and other data have special MTOSS numbers for Electronic
Data Processing (EDP). The user of the manual can ignore the MTOSS numbers.
E. This manual contains:
- Technical data for the component
- Maintenance and repair procedures about the component
- An Illustrated Parts List (IPL) with data for the component parts. Parts are identified in all
sections of the manual by the IPL-Figure and item number.
F. We verified the DISASSEMBLY, TESTING and ASSEMBLY procedures by simulation.
2. How to use the Manual
A. Make sure that the manual contains the information applicable to your component.
B. If you need to identify a part or find a part number, use the search function.
C. You must use the instructions in this manual for all the component maintenance. Read all the
applicable WARNINGS and CAUTIONS before you do the work on the component.
3. List of Abbreviations
ABP Airbus Process
ACMM Abbreviated Component Maintenance Manual
AEB Airline Engineering Bulletin
ASD Aero Space and Defence Industries Association of Europe
ATA Air Transport Association of America
ATLAS Abbreviated Test Language for All Systems
CMM Component Maintenance Manual
CMS Component Maintenance Sheet
INTRO
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INTRO
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TASK 52-81-16-870-803-A01
General
1. This section tells you what the Four Wheel Bogie Main Gear Door is and what it does.
2. This section is about the left-hand main-gear door. The left-hand main-gear door and the right-hand
main-gear door are not interchangeable.
3. Technical Data
Length: 1712 mm (67.4 in.)
Width: 1826 mm (72.0 in.)
Height: 844.5 mm (33.0 in.)
Weight: 50.0 Kg (110.25 lbs)
Technical Data Table
TABLE 1
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TASK 52-81-16-870-804-A01
Description
1. Refer to FIGURE 52-81-16-991-001-A.
2. The Four Wheel Bogie Main Gear Door has:
- a forward fitting with a hinge,
- a rear fitting with a hinge,
- a center fitting with a hinge,
- an actuator fitting,
- an uplock assembly,
- a step assembly,
- a lateral ramp with its supports,
- two sensor targets and supports,
- a runout tip and its support,
- a cover assembly.
3. The forward fitting and the hinge are made of aluminum alloy. The forward fitting is attached to the
cover assembly with nuts, washers, screws, bolts and inserts. The hinge is attached to the forward
fitting with nuts, washers and screws. A bush is installed into the hinge. A lubrication fitting and a
flexible bearing are installed into the bush.
4. The rear fitting and the hinge are made of aluminum alloy. The fitting is attached to the cover
assembly with nuts, washers, screws, bolts and inserts. The hinge is attached to the rear fitting with
nuts, washers and screws. A bush is installed into the hinge. A lubrication fitting and a flexible
bearing are installed into the bush.
5. The center fitting and the hinge are made of aluminum alloy. The center fitting is attached to the
cover assembly with nuts, washers, screws, bolts and inserts. The hinge is attached to the center
fitting with nuts, washers and screws. A spherical bearing is installed into the hinge.
6. The actuator fitting is made of aluminum alloy and is attached to the cover assembly with bolts and
inserts. Two bushes are installed into the actuator fitting.
7. The uplock assembly has a fitting, a fluted plate and a mounting base, which are made of aluminum
alloy and are attached with nuts, washers and screws. The uplock assembly is attached to the cover
assembly with bolts and inserts. A fluted plate is installed between the up lock assembly and the
cover assembly. The uplock mechanism has an arm with a roller that turn around a torque shaft.
8. The step assembly is made of stainless steel and is attached to the cover assembly with bolts and
inserts. A protection plate is installed between the top step and the cover assembly.
9. The lateral ramp and its supports are made of aluminum alloy. TEFLON Sheets are bonded and
riveted to the ramp and HI-LOK fasteners attach the ramp to its supports. The lateral ramp and its
supports are attached to the cover assembly with rivets, bolts and inserts.
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10. The two sensor targets are installed over supports. The supports are made of aluminum alloy and are
attached to the cover assembly with HI-LOK fasteners.
11. The runout tip and its support are made of aluminum alloy. A TEFLON sheet is bonded and riveted
to the runout tip and HI-LOK fasteners attach the tip to its support. The runout tip and its support
are attached to the cover assembly with rivets, screws and inserts.
12. The cover assembly is made of honeycomb cores which have carbonfiber reinforced plastic (CFRP)
layers on both sides. The cover assembly has tip seals on the upper and lower edges and is attached
to the cover with nuts, washers, screws and U-sections. The cover assembly also has stops on the
outer edges. The stops are made of polytetraflouroethylene (PTFE) and are attached to the cover
with rivets.
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CENTER
FITTING
SENSOR TARGET
AND SUPPORT ASSEMBLIES
REAR
FITTING
STEP
ASSEMBLY
FORWARD
FITTING
ACTUATOR
FITTING
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TASK 52-81-16-810-801-A01
Testing and Fault Isolation
1. General
A. This section is about the tests and how to isolate a fault. The tests are necessary to make sure
that the component is serviceable and is suitable for the installation.
B. Refer to DISASSEMBLY and ASSEMBLY for the replacement of the component parts.
2. Job Set-up Information
A.
Referenced Information
REFERENCE DESIGNATION
FIGURE 52-81-16-991-002-A FIGURE 52-81-16-991-002-A-Fittings
FIGURE 52-81-16-991-003-A FIGURE 52-81-16-991-003-A-Uplock Assembly
Referenced Information
TABLE 1
3. Procedure
Subtask 52-81-16-810-001-A01
A. Fault Isolation of the Forward Fitting
Subtask 52-81-16-810-002-A01
B. Fault Isolation of the Center Fitting
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Subtask 52-81-16-810-003-A01
C. Fault Isolation of the Rear Fitting
Subtask 52-81-16-810-004-A01
D. Fault Isolation of the Uplock Assembly
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B A
1 2
C B
5 4 3
F_CM_528116_1_0020101_01_00
Fittings
FIGURE-52-81-16-991-002-A01
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A
10
10
A
A
SECTION
A A
7 9
10 4
8 6 7
F_CM_528116_1_0030101_01_00
Uplock Assembly
FIGURE-52-81-16-991-003-A01
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DISASSEMBLY
TASK 52-81-16-000-803-A01
Removal of the Forward Fitting
1. Reason for the Job
This section tells you how to remove the forward fitting.
2. Procedure
Subtask 52-81-16-000-001-A01
A. Removal of the Forward Fitting
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TASK 52-81-16-000-804-A01
Removal of the Rear Fitting
1. Reason for the Job
This section tells you how to remove the rear fitting.
2. Procedure
Subtask 52-81-16-000-002-A01
A. Removal of the Rear Fitting
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TASK 52-81-16-000-805-A01
Removal of the Center Fitting
1. Reason for the Job
This section tells you how to remove the center fitting.
2. Procedure
Subtask 52-81-16-000-003-A01
A. Removal of the Center Fitting
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TASK 52-81-16-000-806-A01
Removal of the Actuator Fitting
1. Reason for the Job
This section tells you how to remove the actuator fitting.
2. Procedure
Subtask 52-81-16-000-004-A01
A. Removal of the Actuator Fitting
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TASK 52-81-16-000-807-A01
Removal of the Uplock Assembly
1. Reason for the Job
This section tells you how to remove the uplock assembly.
2. Procedure
Subtask 52-81-16-000-005-A01
A. Removal of the Uplock Assembly
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(a) Remove and discard the cotter pins (120) and the lockwires.
(b) Remove the nuts (290), the washers (300), the bolts (310), the mounting base (340)
and the fluted plate (330) from the fitting (320).
(c) Remove the bolts (10), the fitting (320) and the fluted plate (30) from the cover
assembly.
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TASK 52-81-16-000-808-A01
Removal of the Step Assembly
1. Reason for the Job
This section tells you how to remove the step assembly.
2. Procedure
Subtask 52-81-16-000-006-A01
A. Removal of the Step Assembly
WARNING : USE GOGGLES WHEN YOU REMOVE OR INSTALL LOCKWIRE. EACH TIME
YOU CUT LOCKWIRE DURING THE TASK, REMOVE AND DISCARD IT (THE
UNWANTED LOCKWIRE) IMMEDIATELY. LOOSE LOCKWIRE CAN CUT
YOU OR MAKE YOU BLIND.
(1) Remove and discard the lockwires.
(2) Remove the bolts (350, 360) the ramp step (380) and the protector (400) from the cover
assembly.
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TASK 52-81-16-000-809-A01
Removal of the Sensor Targets from the Supports
1. Reason for the Job
This section describes the disassembly of the component. It tells you how to remove the parts of the
component which are not permanently attached.
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
REFERENCE DESIGNATION
non-metallic scraper
Fixtures, Tools, Test and Support Equipment
TABLE 1
3. Procedure
Subtask 52-81-16-000-007-A01
A. Removal of the Sensor Targets from the Supports
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TASK 52-81-16-000-801-A01
Removal of the Tip Seal
1. Reason for the Job
This section describes the disassembly of the component. It tells you how to remove the parts of the
component which are not permanently attached.
2. Procedure
Subtask 52-81-16-010-003-A01
A. Removal of the Tip Seal
NOTE : SeeIPL_FIGURE_05.
(1) Removal of the tip seal (450).
(a) Remove the nuts (100), the washers (380), the screws (120), the U-section (390, 410,
430) and the tip seal (450) from the cover assembly.
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TASK 52-81-16-000-802-A01
Removal of the Sealing Strips
1. Reason for the Job
This section describes the disassembly of the component. It tells you how to remove the parts of the
component which are not permanently attached.
2. Procedure
Subtask 52-81-16-010-002-A01
A. Removal of the Sealing Strips
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TASK 52-81-16-000-810-A01
Disassembly of the Identification Plate
1. Reason for the Job
This section tells you how to disassemble the identification plate.
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
REFERENCE DESIGNATION
non-metallic scraper
Fixtures, Tools, Test and Support Equipment
TABLE 1
B. Referenced Information
REFERENCE DESIGNATION
SRM 51-42-21
Referenced Information
TABLE 2
3. Procedure
Subtask 52-81-16-000-009-A01
A. Removal of the Riveted Identification Plate
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Subtask 52-81-16-000-009-B01
B. Removal of the Bonded Identification Plate
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CLEANING
TASK 52-81-16-100-801-A01
Cleaning of the Painted Component Parts
1. Reason for the Job
This section tells you how to clean the component parts which are painted.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
19-003 Lint-Free Cotton Cloth
11-001 Detergent
Consumable Materials
TABLE 1
3. Procedure
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Subtask 52-81-16-100-001-A01
A. Cleaning of the Painted Component Parts
(1) Remove all loose dirt with a vacuum cleaner or a soft brush.
(2) Carefully remove the remaining sealant and dirt with a nonmetallic scraper.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-001 DETERGENT. OBEY
THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(3) Clean the painted component parts with a soft brush or Material No. 19-003 Lint-Free
Cotton Cloth soaked with Material No. 11-001 Detergent.
(4) Flush the component parts with clean water to remove the detergent.
(5) Dry the component with a hot-air blower or Material No. 19-003 Lint-Free Cotton Cloth.
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TASK 52-81-16-100-802-A01
Cleaning of the Component Parts Which are not Painted
1. Reason for the Job
This section tells you how to clean the component parts which are not painted.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
19-003 Lint-Free Cotton Cloth
11-003 Methyl-Ethyl-Ketone
Consumable Materials
TABLE 1
3. Procedure
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Subtask 52-81-16-100-003-A01
A. Cleaning of the Component Parts Which are not Painted
(1) Remove all loose dirt with a vacuum cleaner or a soft brush.
(2) Carefully remove the remaining dirt with a nonmetallic scraper.
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INSPECTION/CHECK
TASK 52-81-16-210-801-A01
Check of the Cover Assembly
1. Reason for the Job
This section tells you how to examine the component parts.
2. Job Set-up Information
A. Referenced Information
REFERENCE DESIGNATION
TASK 52-81-16-300-805-A01 Replacement of the Inserts
SRM 52-81-14
Referenced Information
TABLE 1
3. Procedure
Subtask 52-81-16-210-002-A01
A. Check of the Cover Assembly
NOTE : SeeIPL_FIGURE_01.
(1) Examine the cover assembly for:
(a) Structural damage.
1 See SRM 52-81-14, Page Block 101 Config 4, for allowable damage.
(b) Damage to the inserts.
1 Damage is not permitted on the inserts.
2 See TASK 52-81-16-300-805-A01 for the replacement of the inserts.
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TASK 52-81-16-210-802-A01
Check of the Fittings and the Uplock Assembly
1. Reason for the Job
This section tells you how to examine the uplock assembly.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-81-16-300-802-A01 Replacement of the Pressed-in Bushes and the Spherical Bearing
TASK 52-81-16-820-806-A01 Fits and Clearances
Referenced Information
TABLE 1
3. Procedure
Subtask 52-81-16-210-004-A01
A. Check of the Fittings and the Uplock Assembly
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TASK 52-81-16-210-803-A01
Check of the Step Assembly
1. Reason for the Job
This section tells you how to examine the component parts.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-81-16-400-804-A01 Installation of the Step Assembly
TASK 52-81-16-000-808-A01 Removal of the Step Assembly
Referenced Information
TABLE 1
3. Procedure
Subtask 52-81-16-210-006-A01
A. Check of the Step Assembly
NOTE : SeeIPL_FIGURE_03.
(1) Examine the Step Assembly for:
(a) Scratches.
1 Contact Airbus if there are scratches.
(b) Other Damage.
1 Damage is not permitted on the step assembly.
2 See TASK 52-81-16-400-804-A01 and TASK 52-81-16-000-808-A01 for the
replacement of the damaged step assembly.
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TASK 52-81-16-210-804-A01
Check of the Lateral Ramp and the Sensor Target Support Assemblies
1. Reason for the Job
This section tells you how to examine the component parts.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-81-16-300-809-A01 Replacement of the Lateral Ramp
TASK 52-81-16-300-811-A01 Replacement of the Sensor-Target Support Assemblies
Referenced Information
TABLE 1
3. Procedure
Subtask 52-81-16-210-008-A01
A. Check of the Lateral Ramp and the Sensor Target Support Assemblies
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TASK 52-81-16-210-805-A01
Check of the Protective Treatment
1. Reason for the Job
This section tells you how to examine the component parts.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-81-16-300-801-A01 Repair of the Surface Protection and Paint Coating
Referenced Information
TABLE 1
3. Procedure
Subtask 52-81-16-210-010-A01
A. Check of the Protective Treatment
(1) Examine all component parts which have a protective treatment for:
(a) Damage to the surface protection.
1 Damage of the surface protection is not permitted.
2 See TASK 52-81-16-300-801-A01 for repair of the surface protection.
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TASK 52-81-16-200-801-A01
Check of the Tip Seal
1. Reason for the Job
This section tells you how to examine the component parts.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-81-16-000-801-A01 Removal of the Tip Seal
TASK 52-81-16-400-802-A01 Installation of the Tip Seal
Referenced Information
TABLE 1
3. Procedure
Subtask 52-81-16-200-001-A01
A. Check of the Tip Seal
NOTE : SeeIPL_FIGURE_05.
(1) Do a visual inspection of the tip seal.
(a) Make sure that there are no cracks or splits.
(b) See TASK 52-81-16-000-801-A01 and TASK 52-81-16-400-802-A01 for replacement
of the component.
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TASK 52-81-16-200-802-A01
Check of the Sealing Strips
1. Reason for the Job
This section tells you how to examine the component parts.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-81-16-000-802-A01 Removal of the Sealing Strips
TASK 52-81-16-400-801-A01 Installation of the Sealing Strips
Referenced Information
TABLE 1
3. Procedure
Subtask 52-81-16-200-003-A01
A. Check of the Sealing Strips
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TASK 52-81-16-200-803-A01
Check of the Stops
1. Reason for the Job
This section tells you how to examine the component parts.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-81-16-300-813-A01 Replacement of the Stops
Referenced Information
TABLE 1
3. Procedure
Subtask 52-81-16-200-004-A01
A. Check of the Stops
NOTE : SeeIPL_FIGURE_05.
(1) Do a visual inspection of the Stops.
(a) Make sure that there are no cracks, distortion, marks, corrosion and that their
attachment is correct.
(b) See TASK 52-81-16-300-813-A01 for the replacement of the component.
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TASK 52-81-16-200-804-A01
Check of the Runout Tip
1. Reason for the Job
This section tells you how to examine the component parts.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-81-16-300-812-A01 Replacement of the Runout Tip
Referenced Information
TABLE 1
3. Procedure
Subtask 52-81-16-200-005-A01
A. Check of the Runout Tip
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TASK 52-81-16-200-805-A01
Check of the Identification Plates
1. Reason for the Job
This section shows how to do a visual inspection of the identification plates.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-81-16-000-810-A01 Disassembly of the Identification Plate
TASK 52-81-16-400-810-A01 Assembly of the Identification Plate
Referenced Information
TABLE 1
3. Procedure
Subtask 52-81-16-200-006-A01
A. Check of the Identification Plates
(1) Do a visual inspection of the identification plate for:
(a) Damaged readability is not permitted.
(b) A loose or damaged attachment of the identification plate is not permitted.
(c) A loose or damaged identification plate is not permitted.
(d) No other damage is not permitted.
(e) See TASK 52-81-16-000-810-A01 and TASK 52-81-16-400-810-A01 for the
replacement of the damaged identification plate.
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REPAIR
TASK 52-81-16-300-801-A01
Repair of the Surface Protection and Paint Coating.
1. Reason for the Job
This section tells you how to repair the component parts.
2. Job Set-up Information
A. Referenced Information
REFERENCE DESIGNATION
SRM 51-73-00
SRM 51-74-00
SRM 51-75-12
Referenced Information
TABLE 1
3. Procedure
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Subtask 52-81-16-300-001-A01
A. Repair of the Surface Protection and Paint Coating.
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TASK 52-81-16-300-802-A01
Replacement of the Pressed-in Bushes and the Spherical Bearing
1. Reason for the Job
This section tells you how to repair the component parts.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
11-003 Methyl-Ethyl-Ketone
05-002 Putty, Zinc Chromate General Purpose
liquid nitrogen
Consumable Materials
TABLE 1
B. Referenced Information
REFERENCE DESIGNATION
PMS 01-05-26
Referenced Information
TABLE 2
3. Procedure
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Subtask 52-81-16-300-002-A01
A. Replacement of the Pressed-in Bushes
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 05-002 PUTTY, ZINC
CHROMATE GENERAL PURPOSE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(5) Apply Material No. 05-002 Putty, Zinc Chromate General Purpose to the bushes (270, 520,
580).
(6) Put the bush (570) into Material liquid nitrogen to decrease its temperature.
CAUTION : DO NOT STRESS THE HINGE OR THE FITTING WHEN INSTALLING THE
BUSHES. STRESS WILL DAMAGE THE HINGE OR THE FITTING.
(7) Remove the bush (270) from the hinge (250).
(8) Remove the bush (520) from the hinge (500).
(9) Put a packing between the lugs of the fitting (590) and install the bushes (570, 580).
(10) Make sure that the bushes (270, 520, 570, 580) are flat with the external faces of the
hinges (250, 500) and the fitting (590).
(11) Remove the packing from the fitting (590).
Subtask 52-81-16-300-016-A01
B. Replacement of the Spherical Bearing
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TASK 52-81-16-300-804-A01
Replacement of the Flexible Bearing and Bonded-in Bush
1. Reason for the Job
This section tells you how to repair the component parts.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
11-003 Methyl-Ethyl-Ketone
08-009 Primer, Activatorfor Anaerobie
08-024 Adhesive Compound
08-050 Adhesive
Consumable Materials
TABLE 1
3. Procedure
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Subtask 52-81-16-300-004-A01
A. Replacement of the Flexible Bearing and Bonded-in Bush
CAUTION : MAKE SURE THAT THE INTERNAL DIAMETER OF THE HINGE (250, 500)
DOES NOT EXCEED 44.964 MM (1.7702 IN), OTHERWISE THE HINGE (250,
500) MUST BE REPLACED.
(7) If the internal diameter of the hinge (250, 500) has corrosion, wear or distortion, ream the
internal diameter to the next oversize diameter.
NOTE : For oversize bushes (270, 520) and internal diameter of the hinges (250, 500),
refer to TABLE 3.
(8) To make better the bond, make rough surface, using an abrasive cloth - grade 220.
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(10) Apply an uniform, thin coat of activator Material No. 08-009 Primer, Activatorfor
Anaerobie to the surfaces to be bonded.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 08-050 ADHESIVE. OBEY
THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(12) Push the new bush into the internal diameter of the hinges (250, 500) with an applicable
tool and check for correct seating. Remove the remaining Material No. 08-050 Adhesive.
(13) Let the bonded component parts to cure at room temperature for at least 30 minutes and
at a temperature of approximately 100 ˚C (212 ˚F).
(14) Install the new flexible bearings (110) into the bushes (270, 520).
(15) Install the lubrication fitting (60).
IPL FIGURE ITEM OVERSIZE BUSH REAMING OF THE INTERNAL
millimeters (inches) DIAMETER
millimeters (inches)
2, 2A, 2B 271, 521 42.675 to 42.691 (1.6801 to 42.725 to 42.764 (1.6820 to
1.6807) 1.6836)
2, 2A, 2B 272, 522 42.875 to 42.891 (1.6879 to 42.925 to 42.964 (1.6899 to
1.6886) 1.6914)
2, 2A, 2B 273, 523 43.075 to 43.091 (1.6958 to 43.125 to 43.164 (1.6978 to
1.6964) 1.6993)
2, 2A, 2B 274, 524 43.275 to 43.291 (1.7037 to 43.325 to 43.364 (1.7057 to
1.7043) 1.7072)
2, 2A, 2B 275, 525 43.475 to 43.491 (1.7116 to 43.525 to 43.564 (1.7135 to
1.7122) 1.7151)
2, 2A, 2B 276, 526 43.875 to 43.891 (1.7273 to 43.925 to 43.964 (1.7293 to
1.7279) 1.7308)
2, 2A, 2B 277, 527 44.475 to 44.491 (1.7509 to 44.525 to 44.564 (1.7529 to
1.7516) 1.7544)
2, 2A, 2B 278, 528 44.875 to 44.891 (1.7667 to 44.925 to 44.964 (1.7687 to
1.7673) 1.7702)
Oversizes of Bush and Internal Diameter
TABLE 3
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TASK 52-81-16-300-805-A01
Replacement of the Inserts
1. Reason for the Job
This section tells you how to repair the component parts.
2. Job Set-up Information
A. Referenced Information
REFERENCE DESIGNATION
PMS 01-05-45
Referenced Information
TABLE 1
3. Procedure
Subtask 52-81-16-300-005-A01
A. Replacement of the Inserts
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TASK 52-81-16-300-809-A01
Replacement of the Lateral Ramp
1. Reason for the Job
This section tells you how to repair the component parts.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
09-013 Corrosion Inhibiting Brush Consistency
11-003 Methyl-Ethyl-Ketone
05-050 Glasscloth
08-001C Lamination Resin and Hardener
19-025 Lockwire
08-017A Adhesive Structuralflexible
09-005 Corrosion Inhibitive Interfay Sealant
Consumable Materials
TABLE 1
C. Referenced Information
REFERENCE DESIGNATION
PMS 01-02-31
PMS 01-02-27
Referenced Information
TABLE 3
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3. Procedure
Subtask 52-81-16-300-015-A01
A. Disassembly of the Lateral Ramp
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Subtask 52-81-16-300-009-A01
B. Assembly of the Lateral Ramp
NOTE : For mixing and curing details refer to the manufacturers instructions.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 05-050 GLASSCLOTH. OBEY
THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 08-001C LAMINATION RESIN
AND HARDENER. OBEY THE MATERIAL MANUFACTURER’S
INSTRUCTIONS.
(4) Apply Material No. 05-050 Glasscloth and Material No. 08-001C Lamination Resin and
Hardener between the mating surfaces of the supports (230, 250, 270, 280) and the CFRP.
Let the glass fabric and the resin cure.
CAUTION : MAKE SURE THAT THE SCREWS HAVE A MINIMUM THREADED LENGHT
OF 10 MM (0.40 IN).
(5) Install the supports (230, 250, 270, 280) with the bolts (180).
(6) Safety the bolts (180) with Material No. 19-025 Lockwire.
(7) Install the section (200) to the supports (270, 280) with the HI-LOK fasteners (160) and
the collars (110)
(8) Install section (210) to the supports (230, 250) with the HI-LOK fasteners (160) and the
collars (110) and rivets (170).
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(9) Install the guide brackets (150) with the bushes (120, 130) to the section (200) with the
HI-LOK fasteners (140) and the collars (110).
(10) Install the spacer (90), the bolt (80), the washer (70), the nut (60) and the cotter pin (50).
(11) Identify the mating surfaces of the TEFLON sheets (10, 20) with the sections (200, 210).
On the mating surface of the TEFLON sheets (10, 20) only, do a pre-treatment according
to ABP 5-1148 (PMS 01-02-31) pre-treatment of the P.T.F.E. surfaces.
(12) Identify the mating surface of the sections (200, 210) with the TEFLON sheets (10, 20).
On the mating surface of the sections (200, 210) only, examine the condition of the
bonding primer.
(13) If the bonding primer of the sections (200, 210) is damaged, do the subsequent steps.
(a) Remove the bonding primer with emery cloth (grade 240 to 400).
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TASK 52-81-16-300-810-A01
Replacement of Parts - Disassembly/Assembly of the guide bracket
1. General
A. This section tells you how to repair the component parts.
B. Put a protective cover on the area adjacent to the repair and remove it after the repair.
3. Procedure
Subtask 52-81-16-300-010-A01
A. Disassembly/Assembly of the guide bracket
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NOTE : Refer to CHECK for the damage limits of the component parts.
(1) Remove the collars (110), the HI-LOK fasteners (100) and the guide bush (120) from the
guide bracket (150).
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TASK 52-81-16-300-811-A01
Replacement of the Sensor-Target Support Assemblies
1. Reason for the Job
This section tells you how to repair the component parts.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
09-013 Corrosion Inhibiting Brush Consistency
11-003 Methyl-Ethyl-Ketone
Consumable Materials
TABLE 1
3. Procedure
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Subtask 52-81-16-300-011-A01
A. Replacement of the Sensor-Target Support Assemblies
NOTE : All fasteners are to be wet installed with Material No. 09-013 Corrosion Inhibiting
Brush Consistency.
(1) Remove the collars (20), the HI-LOK fasteners (10) and the supports (90) from the cover
assembly (510).
(2) Remove the old sealant from the cover assembly with a nonmetallic scraper.
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TASK 52-81-16-300-812-A01
Replacement of the Runout Tip
1. Reason for the Job
This section tells you how to repair the component parts.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
09-013 Corrosion Inhibiting Brush Consistency
11-003 Methyl-Ethyl-Ketone
05-050 Glasscloth
08-001C Lamination Resin and Hardener
19-025 Lockwire
08-017A Adhesive Structuralflexible
Consumable Materials
TABLE 1
3. Procedure
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Subtask 52-81-16-300-012-A01
A. Replacement of the Runout Tip
NOTE : All fasteners are to be wet installed with Material No. 09-013 Corrosion
Inhibiting Brush Consistency.
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TASK 52-81-16-300-813-A01
Replacement of the Stops
1. Reason for the Job
This section tells you how to repair the component parts.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
11-003 Methyl-Ethyl-Ketone
Consumable Materials
TABLE 1
3. Procedure
Subtask 52-81-16-300-013-A01
A. Replacement of the Stops
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ASSEMBLY
TASK 52-81-16-400-801-A01
Installation of the Sealing Strips
1. Reason for the Job
This section describes the disassembly of the component. It tells you how to remove the parts of the
component which are not permanently attached.
2. Procedure
CAUTION : USE ONLY THE SPECIFIED CLEANING AGENTS. CLEANING AGENTS WHICH
ARE NOT SPECIFIED CAN CAUSE DAMAGE.
Subtask 52-81-16-400-001-A01
A. Installation of the Sealing Strips
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TASK 52-81-16-400-802-A01
Installation of the Tip Seal
1. Reason for the Job
This section describes the disassembly of the component. It tells you how to remove the parts of the
component which are not permanently attached.
2. Procedure
CAUTION : USE ONLY THE SPECIFIED CLEANING AGENTS. CLEANING AGENTS WHICH
ARE NOT SPECIFIED CAN CAUSE DAMAGE.
Subtask 52-81-16-400-002-A01
A. Installation of the Tip Seal
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TASK 52-81-16-400-803-A01
Installation of the Sensor Targets to the Supports
1. Reason for the Job
This section describes the assembly of the component. It tells you how to assemble the parts of the
component which are not permanently attached.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
08-017A Adhesive Structuralflexible
Consumable Materials
TABLE 1
3. Procedure
CAUTION : USE ONLY THE SPECIFIED CLEANING AGENTS. CLEANING AGENTS WHICH
ARE NOT SPECIFIED CAN CAUSE DAMAGE.
Subtask 52-81-16-400-003-A01
A. Installation of the Sensor Targets to the Supports
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(2) Install the shim (80) and the target (70) with the screws (60), the washers (50) and the
nuts (40) to the support (90).
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TASK 52-81-16-400-804-A01
Installation of the Step Assembly
1. Reason for the Job
This section describes the assembly of the component. It tells you how to assemble the parts of the
component which are not permanently attached
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
09-005 Corrosion Inhibitive Interfay Sealant
19-025 Lockwire
Consumable Materials
TABLE 1
3. Procedure
CAUTION : USE ONLY THE SPECIFIED CLEANING AGENTS. CLEANING AGENTS WHICH
ARE NOT SPECIFIED CAN CAUSE DAMAGE.
Subtask 52-81-16-400-004-A01
A. Installation of the Step Assembly
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(1) Apply Material No. 09-005 Corrosion Inhibitive Interfay Sealant to the mating surfaces of
the protector (400), the ramp step (380) and the cover assembly.
(2) Install the protector (400) and the ramp step (380) with the bolts (350, 360) to the cover
assembly.
(3) Safety the bolts (350, 360) with Material No. 19-025 Lockwire
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TASK 52-81-16-400-805-A01
Installation of the Uplock Assembly
1. Reason for the Job
This section describes the assembly of the component. It tells you how to assemble the parts of the
component which are not permanently attached.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
04-004 Synthetic Ester Based Grease High Pressure
09-005 Corrosion Inhibitive Interfay Sealant
Consumable Materials
TABLE 1
B.Referenced Information
REFERENCE DESIGNATION
FIGURE 52-81-16-991-004-A FIGURE 52-81-16-991-004-A-Arm, Neutral Position
Referenced Information
TABLE 2
3. Procedure
CAUTION : USE ONLY THE SPECIFIED CLEANING AGENTS. CLEANING AGENTS WHICH
ARE NOT SPECIFIED CAN CAUSE DAMAGE.
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Subtask 52-81-16-400-005-A01
A. Installation of the Uplock Assembly
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC ESTER
BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(1) Installation of the fitting (320).
NOTE : Apply Material No. 04-004 Synthetic Ester Based Grease High Pressure to all
movable parts.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC ESTER
BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(2) Installation of the Side Fittings (260, 270).
NOTE : Apply Material No. 04-004 Synthetic Ester Based Grease High Pressure to all
movable parts.
(a) Install the bushes (230, 280) and the side fittings (260, 270) to the mounting base
(340).
(b) Add the distance piece (250) between the side fittings (260, 270) and install the
screws (150, 160), the washers (140) and the nuts (130).
(c) Safety the nuts (130) with the cotter pins (120).
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(d) Install the pin (210) and the screw (200) in the mounting base (340).
NOTE : The pin (210) must be between the forked end of the side fitting (270).
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC ESTER
BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(3) Installation of the Torque Shaft (240).
NOTE : Apply Material No. 04-004 Synthetic Ester Based Grease High Pressure to all
movable parts.
(a) Install the torque shaft (240) in the protector cap (220) and secure with the cotter
pin (60).
NOTE : Drill a 2.7 mm (0.106 in.) diameter hole through the assembled torque
shaft (240) and the protector cap (220) if you use a new torque shaft
(240).
(b) Install the protector cap (220) together with the assembled torque shaft (240) with
the screw (200), the pin (210), the washers (190) and the nuts (180) to the mounting
base (340).
NOTE : Make sure that the neutral position is correct, see FIGURE
52-81-16-991-004-A.
(c) Safety the nuts (180) with the cotter pins (170).
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC ESTER
BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(4) Installation of the Roller (100).
NOTE : Apply Material No. 04-004 Synthetic Ester Based Grease High Pressure to all
movable parts.
(a) Install the lubrication fitting (50) in the bolt (90).
(b) Install the roller (100) and the bushes (110) with the bolt (90), the washer (80) and
the nut (70).
(c) Safety the nut (70) with the cotter pin (60).
(d) Fill the lubrication fitting (50) with Material No. 04-004 Synthetic Ester Based Grease
High Pressure.
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14.09
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TASK 52-81-16-400-806-A01
Installation of the Actuator Fitting
1. Reason for the Job
This section describes the assembly of the component. It tells you how to assemble the parts of the
component which are not permanently attached.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
09-005 Corrosion Inhibitive Interfay Sealant
liquid nitrogen
Consumable Materials
TABLE 1
3. Procedure
CAUTION : USE ONLY THE SPECIFIED CLEANING AGENTS. CLEANING AGENTS WHICH
ARE NOT SPECIFIED CAN CAUSE DAMAGE.
Subtask 52-81-16-400-009-A01
A. Installation of the Actuator Fitting
CAUTION : DO NOT STRESS THE HINGE OR THE FITTING WHEN INSTALLING THE
BUSHES. STRESS WILL DAMAGE THE HINGE OR THE FITTING.
(2) Install the bushes (570, 580) in the fitting (590).
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CAUTION : MAKE SURE THAT THE BOLTS HAVE A MINIMUM THREADED LENGHT
OF 6 MM (0.23 IN).
(4) Install the fitting assembly (560) with the bolts (2-165, 2A-600, 2A-605, 2B-600, 2B-605)
and the washer (2A-610, 2A-615, 2B-610, 2B-615) to the cover assembly.
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TASK 52-81-16-400-807-A01
Installation of the Center Fitting
1. Reason for the Job
This section describes the installation of the component. It tells you how to install the parts of the
component which are not permanently attached.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
04-004 Synthetic Ester Based Grease High Pressure
09-005 Corrosion Inhibitive Interfay Sealant
19-025 Lockwire
Consumable Materials
TABLE 1
3. Procedure
CAUTION : USE ONLY THE SPECIFIED CLEANING AGENTS. CLEANING AGENTS WHICH
ARE NOT SPECIFIED CAN CAUSE DAMAGE.
Subtask 52-81-16-400-010-A01
A. Installation of the Center Fitting
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC ESTER
BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
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NOTE : Apply Material No. 04-004 Synthetic Ester Based Grease High Pressure to all
movable parts.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC ESTER
BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(2) Installation of the hinge assembly (400).
NOTE : Apply Material No. 04-004 Synthetic Ester Based Grease High Pressure to all
movable parts.
(a) Install the bearing (410) in the hinge assembly (400).
(b) Install the hinge assembly (400) with the screws (390), the washers (380) and the
nuts (370).
(c) Safety the nuts (370) with the cotter pins (360).
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TASK 52-81-16-400-808-A01
Installation of the Rear Fitting
1. Reason for the Job
This section describes the installation of the component. It tells you how to install the parts of the
component which are not permanently attached.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
04-004 Synthetic Ester Based Grease High Pressure
09-005 Corrosion Inhibitive Interfay Sealant
19-025 Lockwire
Consumable Materials
TABLE 1
3. Procedure
CAUTION : USE ONLY THE SPECIFIED CLEANING AGENTS. CLEANING AGENTS WHICH
ARE NOT SPECIFIED CAN CAUSE DAMAGE.
Subtask 52-81-16-400-011-A01
A. Installation of the Rear Fitting
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC ESTER
BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
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NOTE : Apply Material No. 04-004 Synthetic Ester Based Grease High Pressure to all
movable parts.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC ESTER
BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(2) Installation of the Hinge Assembly (500)
NOTE : Apply Material No. 04-004 Synthetic Ester Based Grease High Pressure to all
movable parts.
(a) Install the hinge assembly (500) with the bolts (490), the washers (480) and the nuts
(470).
(b) Safety the nuts (470) with the cotter pins (460).
(c) Fill the lubrication fitting (60) with Material No. 04-004 Synthetic Ester Based Grease
High Pressure.
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TASK 52-81-16-400-809-A01
Installation of the Forward Fitting
1. Reason for the Job
This section describes the assembly of the component. It tells you how to assemble the parts of the
component, which are not permanently attached.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
04-004 Synthetic Ester Based Grease High Pressure
09-005 Corrosion Inhibitive Interfay Sealant
19-025 Lockwire
Consumable Materials
TABLE 1
3. Procedure
CAUTION : USE ONLY THE SPECIFIED CLEANING AGENTS. CLEANING AGENTS WHICH
ARE NOT SPECIFIED CAN CAUSE DAMAGE.
Subtask 52-81-16-400-013-A01
A. Installation of the Forward Fitting
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC ESTER
BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
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NOTE : Apply Material No. 04-004 Synthetic Ester Based Grease High Pressure to all
movable parts.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC ESTER
BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(2) Installation of the Hinge Assembly (250).
NOTE : Apply Material No. 04-004 Synthetic Ester Based Grease High Pressure to all
movable parts.
(a) Install the hinge assembly (250) with the bolts (240), the washers (230) and the nuts
(220).
(b) Safety the nuts (220) with the cotter pins (210).
(c) Fill the lubrication fitting (60) with Material No. 04-004 Synthetic Ester Based Grease
High Pressure.
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TASK 52-81-16-400-810-A01
Assembly of the Identification Plate
1. Reason for the Job
This section tells you how to assemble the identification plate.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
14SBA1 Textile-Lint free Cotton -
08ABC1 Aqueous Cleaner-Aircraft Exterior Pressure Spraying -
08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
05JBB9 Contact Adhesive-Rubber & Plastic Bonding Nitrile base -
04SBA3 Varnish Polyurethane-Low VOC - External Structure
Consumable Materials
TABLE 1
B. Referenced Information
REFERENCE DESIGNATION
SRM 51-42-21
Referenced Information
TABLE 2
3. Procedure
CAUTION : USE ONLY THE SPECIFIED MATERIALS AND OBEY THE INSTRUCTIONS FROM
THE MANUFACTURERS. OTHER MATERIALS CAN CAUSE DAMAGE TO THE
SURFACE PROTECTION OF THE COMPONENT AND THE RELATED AREA.
Subtask 52-81-16-400-015-A01
A. Assembly of the Riveted Identification Plate
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Subtask 52-81-16-400-015-B01
B. Assembly of the Bonded Identification Plate
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TASK 52-81-16-820-805-A01
General
1. How to use the Fits and Clearances Table (See TABLE 1)
A. A NOTE above the table gives the reference to the related CMM figure.
B. Column 1 gives the location number (LOC NO.) of the part.
C. Column 2 gives links to the IPL figure item numbers of the mating parts.
D. Column 3 gives the dimensions and the assembly clearances of the original manufacturer (MFR)
limits.
E. Column 4 gives the dimension limits and the maximum allowable clearance of the in-service
wear limits.
NOTE : It is necessary to replace the parts which are not in the limits (See DISASSEMBLY,
REPAIR and ASSEMBLY).
2. Sample of Fits and Clearances
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TASK 52-81-16-820-806-A01
Fits and Clearances
1. General
A. How to use the Fits and Clearances Table (See Sample Table 1)
(1) A NOTE above the table gives the reference to the related CMM figure.
(2) Column 1 gives the location number (LOC NO.) of the part.
(3) Column 2 gives links to the IPL figure item numbers of the mating parts.
(4) Column 3 gives the dimensions and the assembly clearances of the original manufacturer
(MFR) limits.
(5) Column 4 gives the dimension limits and the maximum allowable clearance of the in-
service wear limits.
NOTE : It is necessary to replace the parts which are not in the limits (See
DISASSEMBLY, REPAIR and ASSEMBLY).
B. Sample of Fits and Clearances
2. Tables:
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B A A
C
A1
A5
C
D
SECTION
D B B
A3 A4 A2
B1
SECTION
D D
SECTION B2 B3 B4
C C
D5
C5
D1
C1
D3 D4 D2
C2
A4 C3
F_CM_528116_1_0050101_01_00
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A5 A2 A3 A2 A4
A A1
A7
A6
A8
F_CM_528116_1_0060101_01_00
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A5
A4
A3
A2 A1
F_CM_528116_1_0070101_01_00
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TASK 52-81-16-500-801-A01
Material Storage Data
1. General
A. See Material Storage Data (MSD)
The MSD document is a chargeable service to support customers with inventory planning, with
a specific focus on shelf life data, hazard information and other related general storage data . A
copy is provided, free of charge for the customer, during the material readiness process. It is
available on CD-ROM from Airbus, or can be downloaded from the Airbus Spares Portal via
direct access, or SSO (Single Sign On) in Airbus World.
2. Procedure
Subtask 52-81-16-550-002-A01
A. Material Storage Data
(1) Not applicable.
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INTRODUCTION
TASK 52-81-16-872-801-A01
Introduction Illustrated Parts List (IPL)
1. General
A. The procedure recommended for finding a part number, or details of a part are in paragraph 2
of this introduction.
B. The IPL contains:
- illustrations that show an exploded view of the parts,
- the related detailed Parts Lists.
C. The IPL is used to identify, to get, keep and issue replacement aircraft parts and units.
D. AIRBUS S.A.S. has no responsibility for parts and/or units deleted or revised as a result if
airline initiated modifications are included.
E. Part numbers shown in this document are written to Air Transport Association of America
(ATA) Specification ISPEC 2200.
F. Illustrations are applicable to more than one customer.
G. In the Detailed Parts List, each figure has its own page numbering system that starts at zero.
2. How to use the IPL
A. To find a Part Number (P/N) in a Figure or Illustration you can either:
- Enter the PN in the SEARCH tool within the AirN@v / Workshop. This will show you the
Figure or Figures where this appears. Click on your chosen Fig/Item number to go open the
Figure.
- Or refer to the Alph/Numeric Parts List and find the PN. In the Fig/Item column it will
show you all the figures where this PN exists, and the Item number. Click one of these to
open the Figure.
3. Plan of the IPL
A. Indenture System of the Detailed Parts List
(1) The indenture system shows how parts and assemblies relate to their next higher
assemblies (NHA) as follows:
1234567
Assembly
Attaching parts for assembly
.Detail parts for assembly
.Sub-assembly
..Detailed parts for sub-assembly
..Sub-sub-assembly
IPL INTRO
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C. Suffixes
SUFFIXES DEFINITION REMARKS
00 and 40 to 49 Production Part to drawing
The same as the Production Part.
01 to 39 Production Part not to drawing
50 Spare Part to drawing Spare part is not the same as the
51 to 59 Spare Part not to drawing Production Part
60 to 89 Spare Part not to drawing and not Number for Product Support
storable Breakout, but not for Production
99 Spare Part to drawing and not
storable
90 to 94 Specific Part for Repair Kits
IPL INTRO
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E. Other Notes
(1) ORDER OVRLGTH MPN XXXXXXXXXX
- Identifies a part number with more than fifteen characters that cannot fit in the part
number column.
(2) SB XX-XXX
- Identifies the Service Bulletin (SB) which adds to or changes the Detailed Parts List.
When the SB number shown in the name column is related to an AIRWORTHINESS
DIRECTIVE (AD), the letters AD and its number are shown in parenthesis. Also they
will follow the SB number, for example: PRE SB XX XXX (AD XXXX), POST SB XX
XXX (AD XXXX), ADDED by SB XX XXX (AD XXXX), DELETED BY SB XX XXX
(AD XXX), etc.
(3) SEL FROM
- Identifies a group of alternative parts from which you can take the necessary ones.
(4) OVERSIZE/UNDERSIZE
- Identifies a part as oversize or undersize.
(5) OPT TO
- Identifies an optional part that is fully interchangeable with the initial part.
(6) ALT FROM PN XXXXXXXXXX
- Identifies an alternate part number (this is a part that is fully interchangeable with the
initial part after it has had a change(s)).
(7) BUY PN XXXXXXXXXX
- Identifies the replacement part for the part in the part number column.
(8) LM = LOCAL MANUFACTURE
- Identifies the part number of the basic material (e.g. for seals, hinge strips, extrusion
etc...) from which the part in the part number column is manufactured.
- Identifies the unit of measurement followed by the dimensions or quantity.
(9) SEE CMM OR ACMM
- Refer to the Component Maintenance Manual or Abbreviated Component Maintenance
Manual for the part listed in the Detailed Parts List.
(10) MADE FROM JXXXX, MADE BY VXXXXX, MM XXX
- Identifies a part that is made from bulk material e.g. seals extrusions etc. and, if
necessary, the unit of measurement and quantity.
(11) USED ON MPN
- Identifies the NHA for a part in the part number column. This is used when the NHA
is not clear from the Usage Code (almost the same assemblies with details that are not
the same but have a single breakdown).
IPL INTRO
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NOTE : Suppliers who manufacture parts for which AIRBUS S.A.S. has an exclusive
sale right are not given a vendor code.
- AIRBUS standard parts (Prefix DAN, NSA etc...) are given the supplier code of
the seller of the parts. If there is more than one seller, a dummy supplier code
VT0000 is assigned to the related P/N. In this case, the additional cross-
reference table gives, for each P/N the various supplier codes and their own P/N
if applicable.
NOTE : All relevant Supplier Codes are shown in the ’Vendors Name and Code
List’, which is a part of the IPL INTRO.
IPL INTRO
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VENDOR LIST
IPL INTRO
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10−20
30−40
30−40
70−80
50−60
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A
B
A
C
150 10
D 20 60
30
130
150
520
D 500
185 440
10 (510) (450)
165 490 480
20 470
30 460
187 180 530
30 430
140 20
10 170
50 40
B
390
10 150 10 10
150 20 20
10 320 20
30 20 30 30
30
130 280
410
130 330 400
140 320 10
180 20
30
230 30 50 40
220 20 50
210 10 40
180
60 420
170 190
(200)
240 160 340
160 160 170 (350)
270 250
(260) F_PL_528116_02_0_01_01
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A
B A
C
150 10
20 60
D 30
130
150
520
D 10
500
(510)
440
(450)
185 600 490 480
610 20 470
30 460
605 180
615 530
187
30 430
140 20
10 170
50 40
B
600
590 610 570 580
560 380
(565) 370
C 360
390
150 10 10
10 320 20 20
150 20 30
10 30
30 20
30
130 280 410
130 330 400
320 10
140 20
180 30
230 30 50 40 50
220 20
210 40
10 180
420
60
170 190
(200) 160 340
240 160 170 (350)
160
270 250
(260) F_PL_528116_02_A_01_01
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A
B
C A
150 10
20 60
30
130
D
150
520
500 440
10 (510) (450)
490 480
D 20
30
470
185 600 460
610
180 530
605 430
615 30
187 140 20
10 170
50 40
B
600
590 610 570 580
380
560 370
(565) 360
C 390
150 10 10
320 20 20
10 30 30
150 20 10
30 20 410
30 130 330 400
130 280
320 10
20
30
140
180 50
230 30 50 40 40
220 20 180
210 10 420
60
160 340
170 190 160 170 (350)
(200)
240
160
270 250
(260) F_PL_528116_02_B_01_01
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A 400
350
380−390
410
360
420
370
B
380−390
440
430 360
370
B
40
380−390
120
290 320
10 300 210
240
330
120
20 130
140 50
280
270 90
30
340
310
220 250
200
150
190
180 60 110
170
230 100
80
70 110
160 60 260
F_PL_528116_03_0_01_00
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190
270
180
110
160 40
10
110
160
A
A
40
40
140
200 110
180
280−290 B
190
80
180
110
160
90
110
140
100
110 B
150 120
20−30
B 70
60
210−220
40
50 250−260
130 180
230−240
110
160
170
110
160
190
F_PL_528116_04_0_01_00
RAMP INSTL-LATERAL LH
Figure 04 / FIGURE-52-81-16-950-804-01
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C A
480
A 471
500
470
B
D
F
510−520
E
C 160
D
250−260 140
10
230−240
120
220 471 D
20 40
50 30
200 90
80 490
110 70
190 100 60
390−400
270
170−180
310−320 280−290 E
300
F 450−460
360−370 430−440
340 380
350 330
100
20
120
F_PL_528116_05_0_01_00
COVER ASSY LH
Figure 05 / FIGURE-52-81-16-950-805-01
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