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AIRBUS S.A.S.
Customer Services
Technical Data Support and Services
31707 Blagnac Cedex
FRANCE

FAPE3

COMPONENT MAINTENANCE MANUAL


WITH
ILLUSTRATED PART LIST

MAIN GEAR DOOR - FOUR WHEEL BOGIE

PN : D5288110000051
D5288110000151
D5288110000251
D5288110000351

Issue: Aug 01/92 52-81-16 Rev: Sep 01/14


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COMPONENT MAINTENANCE MANUAL
D5288110000051

HIGHLIGHTS

Revision No. 12 - Sep 01/14

LOCATIONS CHG DESCRIPTIONS OF CHANGE


CODE

HIGHLIGHTS
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COMPONENT MAINTENANCE MANUAL
D5288110000051

LIST OF EFFECTIVE CONTENT

Revision No. 12 - Sep 01/14

CONTENT CHG LAST REVISION


CODE DATE
INTRODUCTION
TASK 52-81-16-871-802-A01 Nov 01/08

DESCRIPTION AND OPERATION


TASK 52-81-16-870-803-A01 Nov 01/08
TASK 52-81-16-870-804-A01 Nov 01/08
FIGURE 52-81-16-991-001-A01 Nov 01/08

TESTING AND FAULT ISOLATION


TASK 52-81-16-810-801-A01 Jul 01/09
Subtask 52-81-16-810-001-A01 Nov 01/08
Subtask 52-81-16-810-002-A01 Nov 01/08
Subtask 52-81-16-810-003-A01 Nov 01/08
Subtask 52-81-16-810-004-A01 Nov 01/08
FIGURE 52-81-16-991-002-A01 Nov 01/08
FIGURE 52-81-16-991-003-A01 Nov 01/08

DISASSEMBLY
TASK 52-81-16-000-803-A01 Jan 01/11
Subtask 52-81-16-000-001-A01 Jan 01/11
TASK 52-81-16-000-804-A01 Jan 01/11
Subtask 52-81-16-000-002-A01 Jan 01/11
TASK 52-81-16-000-805-A01 Jan 01/11
Subtask 52-81-16-000-003-A01 Jan 01/11
TASK 52-81-16-000-806-A01 Jan 01/11
Subtask 52-81-16-000-004-A01 Jan 01/11
TASK 52-81-16-000-807-A01 Jan 01/11
Subtask 52-81-16-000-005-A01 Jan 01/11

L.E.C.
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CONTENT CHG LAST REVISION


CODE DATE
TASK 52-81-16-000-808-A01 Jan 01/11
Subtask 52-81-16-000-006-A01 Jan 01/11
TASK 52-81-16-000-809-A01 Jan 01/11
Subtask 52-81-16-000-007-A01 Jan 01/11
TASK 52-81-16-000-801-A01 Jan 01/11
Subtask 52-81-16-010-003-A01 Jan 01/11
TASK 52-81-16-000-802-A01 Jan 01/11
Subtask 52-81-16-010-002-A01 Jan 01/11
TASK 52-81-16-000-810-A01 Sep 01/14
Subtask 52-81-16-000-009-A01 Sep 01/14
Subtask 52-81-16-000-009-B01 Sep 01/14

CLEANING
TASK 52-81-16-100-801-A01 Jul 01/11
Subtask 52-81-16-100-001-A01 Jul 01/11
TASK 52-81-16-100-802-A01 Jul 01/11
Subtask 52-81-16-100-003-A01 Jul 01/11

INSPECTION/CHECK
TASK 52-81-16-210-801-A01 Jan 01/11
Subtask 52-81-16-210-002-A01 Jan 01/11
TASK 52-81-16-210-802-A01 Jan 01/11
Subtask 52-81-16-210-004-A01 Jan 01/11
TASK 52-81-16-210-803-A01 Jan 01/11
Subtask 52-81-16-210-006-A01 Jan 01/11
TASK 52-81-16-210-804-A01 Jan 01/11
Subtask 52-81-16-210-008-A01 Jan 01/11
TASK 52-81-16-210-805-A01 Jan 01/11
Subtask 52-81-16-210-010-A01 Jan 01/11
TASK 52-81-16-200-801-A01 Jan 01/11

L.E.C.
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CONTENT CHG LAST REVISION


CODE DATE
Subtask 52-81-16-200-001-A01 Jan 01/11
TASK 52-81-16-200-802-A01 Jan 01/11
Subtask 52-81-16-200-003-A01 Jan 01/11
TASK 52-81-16-200-803-A01 Jan 01/11
Subtask 52-81-16-200-004-A01 Jan 01/11
TASK 52-81-16-200-804-A01 Jan 01/11
Subtask 52-81-16-200-005-A01 Jan 01/11
TASK 52-81-16-200-805-A01 Sep 01/14
Subtask 52-81-16-200-006-A01 Sep 01/14

REPAIR
TASK 52-81-16-300-801-A01 Jan 01/11
Subtask 52-81-16-300-001-A01 Jan 01/11
TASK 52-81-16-300-802-A01 Jul 01/11
Subtask 52-81-16-300-002-A01 Jul 01/11
Subtask 52-81-16-300-016-A01 Jan 01/11
TASK 52-81-16-300-804-A01 Jul 01/11
Subtask 52-81-16-300-004-A01 Jul 01/11
TASK 52-81-16-300-805-A01 Jan 01/11
Subtask 52-81-16-300-005-A01 Jan 01/11
TASK 52-81-16-300-809-A01 Jul 01/11
Subtask 52-81-16-300-015-A01 Jan 01/11
Subtask 52-81-16-300-009-A01 Jul 01/11
TASK 52-81-16-300-810-A01 Jul 01/11
Subtask 52-81-16-300-010-A01 Jul 01/11
TASK 52-81-16-300-811-A01 Jul 01/11
Subtask 52-81-16-300-011-A01 Jul 01/11
TASK 52-81-16-300-812-A01 Jul 01/11
Subtask 52-81-16-300-012-A01 Jul 01/11

L.E.C.
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CONTENT CHG LAST REVISION


CODE DATE
TASK 52-81-16-300-813-A01 Jul 01/11
Subtask 52-81-16-300-013-A01 Jul 01/11

ASSEMBLY
TASK 52-81-16-400-801-A01 Jan 01/11
Subtask 52-81-16-400-001-A01 Jan 01/11
TASK 52-81-16-400-802-A01 Jan 01/11
Subtask 52-81-16-400-002-A01 Jan 01/11
TASK 52-81-16-400-803-A01 Jul 01/11
Subtask 52-81-16-400-003-A01 Jul 01/11
TASK 52-81-16-400-804-A01 Jul 01/11
Subtask 52-81-16-400-004-A01 Jul 01/11
TASK 52-81-16-400-805-A01 Jul 01/11
Subtask 52-81-16-400-005-A01 Jul 01/11
FIGURE 52-81-16-991-004-A01 Nov 01/08
TASK 52-81-16-400-806-A01 Jul 01/11
Subtask 52-81-16-400-009-A01 Jul 01/11
TASK 52-81-16-400-807-A01 Jul 01/11
Subtask 52-81-16-400-010-A01 Jul 01/11
TASK 52-81-16-400-808-A01 Jul 01/11
Subtask 52-81-16-400-011-A01 Jul 01/11
TASK 52-81-16-400-809-A01 Jul 01/11
Subtask 52-81-16-400-013-A01 Jul 01/11
TASK 52-81-16-400-810-A01 Sep 01/14
Subtask 52-81-16-400-015-A01 Sep 01/14
Subtask 52-81-16-400-015-B01 Sep 01/14

FITS AND CLEARANCES


TASK 52-81-16-820-805-A01 Nov 01/08
TASK 52-81-16-820-806-A01 Jul 01/11

L.E.C.
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CONTENT CHG LAST REVISION


CODE DATE
FIGURE 52-81-16-991-005-A01 Jan 01/11
FIGURE 52-81-16-991-006-A01 Jan 01/11
FIGURE 52-81-16-991-007-A01 Jan 01/11

STORAGE INCLUDING TRANSPORTATION


TASK 52-81-16-500-801-A01 Sep 01/14
Subtask 52-81-16-550-002-A01 Sep 01/14

ILLUSTRATED PARTS LIST


IPL Introduction
TASK 52-81-16-872-801-A01 Jul 01/11
VENDOR LIST Sep 01/14
Figure 01
FIGURE 52-81-16-991-801-001 Nov 01/08
Parts List Sep 01/14
Figure 02
FIGURE 52-81-16-991-802-001 Sep 01/14
Parts List Sep 01/14
Figure 02A
FIGURE 52-81-16-991-802-A01 Sep 01/14
Parts List Sep 01/14
Figure 02B
FIGURE 52-81-16-991-802-B01 Sep 01/14
Parts List Sep 01/14
Figure 03
FIGURE 52-81-16-991-803-001 Nov 01/08
Parts List Nov 01/08
Figure 04
FIGURE 52-81-16-991-804-001 Nov 01/08
Parts List Nov 01/08
Figure 05

L.E.C.
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CONTENT CHG LAST REVISION


CODE DATE
FIGURE 52-81-16-991-805-001 Nov 01/08
Parts List Nov 01/08

L.E.C.
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TABLE OF CONTENTS

INTRODUCTION
52-81-16-871-802-A01 Introduction

DESCRIPTION AND OPERATION


52-81-16-870-803-A01 General
52-81-16-870-804-A01 Description

TESTING AND FAULT ISOLATION


52-81-16-810-801-A01 Testing and Fault Isolation

DISASSEMBLY
52-81-16-000-803-A01 Removal of the Forward Fitting
52-81-16-000-804-A01 Removal of the Rear Fitting
52-81-16-000-805-A01 Removal of the Center Fitting
52-81-16-000-806-A01 Removal of the Actuator Fitting
52-81-16-000-807-A01 Removal of the Uplock Assembly
52-81-16-000-808-A01 Removal of the Step Assembly
52-81-16-000-809-A01 Removal of the Sensor Targets from the Supports
52-81-16-000-801-A01 Removal of the Tip Seal
52-81-16-000-802-A01 Removal of the Sealing Strips
52-81-16-000-810-A01 Disassembly of the Identification Plate

CLEANING
52-81-16-100-801-A01 Cleaning of the Painted Component Parts
52-81-16-100-802-A01 Cleaning of the Component Parts Which are not Painted

INSPECTION/CHECK
52-81-16-210-801-A01 Check of the Cover Assembly
52-81-16-210-802-A01 Check of the Fittings and the Uplock Assembly
52-81-16-210-803-A01 Check of the Step Assembly
52-81-16-210-804-A01 Check of the Lateral Ramp and the Sensor Target Support
Assemblies
52-81-16-210-805-A01 Check of the Protective Treatment
52-81-16-200-801-A01 Check of the Tip Seal
52-81-16-200-802-A01 Check of the Sealing Strips
52-81-16-200-803-A01 Check of the Stops

T.O.C.
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52-81-16-200-804-A01 Check of the Runout Tip


52-81-16-200-805-A01 Check of the Identification Plates

REPAIR
52-81-16-300-801-A01 Repair of the Surface Protection and Paint Coating.
52-81-16-300-802-A01 Replacement of the Pressed-in Bushes and the Spherical Bearing
52-81-16-300-804-A01 Replacement of the Flexible Bearing and Bonded-in Bush
52-81-16-300-805-A01 Replacement of the Inserts
52-81-16-300-809-A01 Replacement of the Lateral Ramp
52-81-16-300-810-A01 Replacement of Parts - Disassembly/Assembly of the guide
bracket
52-81-16-300-811-A01 Replacement of the Sensor-Target Support Assemblies
52-81-16-300-812-A01 Replacement of the Runout Tip
52-81-16-300-813-A01 Replacement of the Stops

ASSEMBLY
52-81-16-400-801-A01 Installation of the Sealing Strips
52-81-16-400-802-A01 Installation of the Tip Seal
52-81-16-400-803-A01 Installation of the Sensor Targets to the Supports
52-81-16-400-804-A01 Installation of the Step Assembly
52-81-16-400-805-A01 Installation of the Uplock Assembly
52-81-16-400-806-A01 Installation of the Actuator Fitting
52-81-16-400-807-A01 Installation of the Center Fitting
52-81-16-400-808-A01 Installation of the Rear Fitting
52-81-16-400-809-A01 Installation of the Forward Fitting
52-81-16-400-810-A01 Assembly of the Identification Plate

FITS AND CLEARANCES


52-81-16-820-805-A01 General
52-81-16-820-806-A01 Fits and Clearances

STORAGE INCLUDING TRANSPORTATION


52-81-16-500-801-A01 Material Storage Data

ILLUSTRATED PARTS LIST


52-81-16-872-801-A01 Introduction Illustrated Parts List (IPL)
VENDOR LIST
DETAILED PARTS LIST

T.O.C.
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COMPONENT MAINTENANCE MANUAL
D5288110000051

LIST OF SERVICE BULLETINS


SB /AEB REV Included in State of TITLE
No. Revision Applicability
52--1048 3 Nov 01/05 See SB Change Actuator Fitting attachment Bolts.
52--1129 3 Nov 01/05 See SB Re-inforce Actuator Fitting area.
TABLE 1

SBL
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COMPONENT MAINTENANCE MANUAL
D5288110000051

INTRODUCTION

**For PN’s ALL

TASK 52-81-16-871-802-A01
Introduction
1. General
A. This manual is written to the iSpec 2200 and in ASD Simplified Technical English (STE). The
international SI units of measurement are used in this manual, with imperial units shown in
parentheses.
B. The manual contains data about maintenance on the component in a workshop. It does not
contain data about maintenance on the component when it is installed in the aircraft.
C. Only approved persons with the necessary skills are permitted to do the maintenance procedures
in this manual.
D. Maintenance Task Oriented Support System (MTOSS) task and subtask identification is used in
this manual. The maintenance tasks and other data have special MTOSS numbers for Electronic
Data Processing (EDP). The user of the manual can ignore the MTOSS numbers.
E. This manual contains:
- Technical data for the component
- Maintenance and repair procedures about the component
- An Illustrated Parts List (IPL) with data for the component parts. Parts are identified in all
sections of the manual by the IPL-Figure and item number.
F. We verified the DISASSEMBLY, TESTING and ASSEMBLY procedures by simulation.
2. How to use the Manual
A. Make sure that the manual contains the information applicable to your component.
B. If you need to identify a part or find a part number, use the search function.
C. You must use the instructions in this manual for all the component maintenance. Read all the
applicable WARNINGS and CAUTIONS before you do the work on the component.
3. List of Abbreviations
ABP Airbus Process
ACMM Abbreviated Component Maintenance Manual
AEB Airline Engineering Bulletin
ASD Aero Space and Defence Industries Association of Europe
ATA Air Transport Association of America
ATLAS Abbreviated Test Language for All Systems
CMM Component Maintenance Manual
CMS Component Maintenance Sheet

INTRO
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FIN Functional Item Number


IPC Illustrated Parts Catalog
IPL Illustrated Parts List
ID Inside Diameter
MFG Manufacturing
MFR Manufacturer
MOD Modification
MTOSS Maintenance Task Oriented Support System
NTF Non Textile Floor
OD Outside Diameter
PA Poly-Amide
PARA Paragraph
PC Poly-Carbonate
PMS Process and Materials Specification
PN Part Number
PTFE Polytetrafluoroethylene
PU Poly-Urethane
PV Poly-Venyl-Fluorite
SB Service Bulletin
SERNO Serial Number
SIL Service Information Letter
SRM Structural Repair Manual
STE Simplified Technical English
TBD To Be Determined
List of Abbreviations
TABLE 2

INTRO
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COMPONENT MAINTENANCE MANUAL
D5288110000051

DESCRIPTION AND OPERATION

**For PN’s ALL

TASK 52-81-16-870-803-A01
General
1. This section tells you what the Four Wheel Bogie Main Gear Door is and what it does.
2. This section is about the left-hand main-gear door. The left-hand main-gear door and the right-hand
main-gear door are not interchangeable.
3. Technical Data
Length: 1712 mm (67.4 in.)
Width: 1826 mm (72.0 in.)
Height: 844.5 mm (33.0 in.)
Weight: 50.0 Kg (110.25 lbs)
Technical Data Table
TABLE 1

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TASK 52-81-16-870-804-A01
Description
1. Refer to FIGURE 52-81-16-991-001-A.
2. The Four Wheel Bogie Main Gear Door has:
- a forward fitting with a hinge,
- a rear fitting with a hinge,
- a center fitting with a hinge,
- an actuator fitting,
- an uplock assembly,
- a step assembly,
- a lateral ramp with its supports,
- two sensor targets and supports,
- a runout tip and its support,
- a cover assembly.
3. The forward fitting and the hinge are made of aluminum alloy. The forward fitting is attached to the
cover assembly with nuts, washers, screws, bolts and inserts. The hinge is attached to the forward
fitting with nuts, washers and screws. A bush is installed into the hinge. A lubrication fitting and a
flexible bearing are installed into the bush.
4. The rear fitting and the hinge are made of aluminum alloy. The fitting is attached to the cover
assembly with nuts, washers, screws, bolts and inserts. The hinge is attached to the rear fitting with
nuts, washers and screws. A bush is installed into the hinge. A lubrication fitting and a flexible
bearing are installed into the bush.
5. The center fitting and the hinge are made of aluminum alloy. The center fitting is attached to the
cover assembly with nuts, washers, screws, bolts and inserts. The hinge is attached to the center
fitting with nuts, washers and screws. A spherical bearing is installed into the hinge.
6. The actuator fitting is made of aluminum alloy and is attached to the cover assembly with bolts and
inserts. Two bushes are installed into the actuator fitting.
7. The uplock assembly has a fitting, a fluted plate and a mounting base, which are made of aluminum
alloy and are attached with nuts, washers and screws. The uplock assembly is attached to the cover
assembly with bolts and inserts. A fluted plate is installed between the up lock assembly and the
cover assembly. The uplock mechanism has an arm with a roller that turn around a torque shaft.
8. The step assembly is made of stainless steel and is attached to the cover assembly with bolts and
inserts. A protection plate is installed between the top step and the cover assembly.
9. The lateral ramp and its supports are made of aluminum alloy. TEFLON Sheets are bonded and
riveted to the ramp and HI-LOK fasteners attach the ramp to its supports. The lateral ramp and its
supports are attached to the cover assembly with rivets, bolts and inserts.

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10. The two sensor targets are installed over supports. The supports are made of aluminum alloy and are
attached to the cover assembly with HI-LOK fasteners.
11. The runout tip and its support are made of aluminum alloy. A TEFLON sheet is bonded and riveted
to the runout tip and HI-LOK fasteners attach the tip to its support. The runout tip and its support
are attached to the cover assembly with rivets, screws and inserts.
12. The cover assembly is made of honeycomb cores which have carbonfiber reinforced plastic (CFRP)
layers on both sides. The cover assembly has tip seals on the upper and lower edges and is attached
to the cover with nuts, washers, screws and U-sections. The cover assembly also has stops on the
outer edges. The stops are made of polytetraflouroethylene (PTFE) and are attached to the cover
with rivets.

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**For PN’s ALL

CENTER
FITTING

SENSOR TARGET
AND SUPPORT ASSEMBLIES

REAR
FITTING

STEP
ASSEMBLY

FORWARD
FITTING

ACTUATOR
FITTING

UPLOCK RUNOUT TIP WITH


ASSEMBLY COVER
ASSEMBLY TEFLON SHEET

LATERAL RAMP WIHT


TEFLON SHEETS
F_CM_528116_1_0010101_01_00

Four Wheel Bogie Main Gear Door


FIGURE-52-81-16-991-001-A01

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TESTING AND FAULT ISOLATION

**For PN’s ALL

TASK 52-81-16-810-801-A01
Testing and Fault Isolation
1. General
A. This section is about the tests and how to isolate a fault. The tests are necessary to make sure
that the component is serviceable and is suitable for the installation.
B. Refer to DISASSEMBLY and ASSEMBLY for the replacement of the component parts.
2. Job Set-up Information
A.
Referenced Information
REFERENCE DESIGNATION
FIGURE 52-81-16-991-002-A FIGURE 52-81-16-991-002-A-Fittings
FIGURE 52-81-16-991-003-A FIGURE 52-81-16-991-003-A-Uplock Assembly
Referenced Information
TABLE 1

3. Procedure

Subtask 52-81-16-810-001-A01
A. Fault Isolation of the Forward Fitting

NOTE : Refer to FIGURE 52-81-16-991-002-A.


(1) Fault Isolation of the Forward Fitting
FAULT POSSIBLE CAUSE CORRECTION
(1) The forward hinge does (a) The flexible bearing (2) does Remove and examine the
not work correctly. not move freely. flexible bearing (2) and the
bush (1).
Replace the defective parts.
Fault Isolation of the Forward Fitting
TABLE 2

Subtask 52-81-16-810-002-A01
B. Fault Isolation of the Center Fitting

NOTE : Refer to FIGURE 52-81-16-991-002-A.

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(1) Fault Isolation of the Center Fitting


FAULT POSSIBLE CAUSE CORRECTION
(1) The center hinge does not (a) The spherical bearing (3) does Remove and replace the
work correctly. not move freely. spherical bearing (3).
Fault Isolation of the Center Fitting
TABLE 3

Subtask 52-81-16-810-003-A01
C. Fault Isolation of the Rear Fitting

NOTE : Refer to FIGURE 52-81-16-991-002-A.


(1) Fault Isolation of the Rear Fitting
FAULT POSSIBLE CAUSE CORRECTION
(1) The rear hinge does not (a) The flexible bearing (2) does Remove and examine the
work correctly. not move freely. spherical bearing (5) and the
bush (4).
Replace the defective parts.
Fault Isolation of the Rear Fitting
TABLE 4

Subtask 52-81-16-810-004-A01
D. Fault Isolation of the Uplock Assembly

NOTE : Refer to FIGURE 52-81-16-991-003-A.


(1) Fault Isolation of the Uplock Assembly
FAULT POSSIBLE CAUSE CORRECTION
(1) The roller (6) does not (a) The roller (6) is blocked. Remove and examine the roller
move smoothly. (6) and the bushes (7).
(2) The arm of the uplock (a) The torque shaft (8) is bent. Replace the torque shaft (8).
assembly does not return
to neutral position.

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FAULT POSSIBLE CAUSE CORRECTION


(3) The arm of the uplock (a) The torque shaft (8) is bent. Replace the torque assembly
does not 10 from the shaft (8).
neutral position (under Replace the pin (12).
load).
Fault Isolation Table
TABLE 5

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**For PN’s ALL

B A

1 2

C B

5 4 3

F_CM_528116_1_0020101_01_00

Fittings
FIGURE-52-81-16-991-002-A01

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**For PN’s ALL

A
10

10

A
A

SECTION
A A
7 9

10 4

8 6 7
F_CM_528116_1_0030101_01_00

Uplock Assembly
FIGURE-52-81-16-991-003-A01

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DISASSEMBLY

**For PN’s ALL

TASK 52-81-16-000-803-A01
Removal of the Forward Fitting
1. Reason for the Job
This section tells you how to remove the forward fitting.
2. Procedure

Subtask 52-81-16-000-001-A01
A. Removal of the Forward Fitting

NOTE : See IPL_FIGURE_02, IPL_FIGURE_02A, IPL_FIGURE_02B.


(1) Removal of the Hinge Assembly (250).
(a) Remove and discard the cotter pins (210).
(b) Remove the nuts (220), the washers (230), the bolts (240) and the hinge assembly
(250) from the fitting (280).
(2) Removal of the Fitting (280).

WARNING : USE GOGGLES WHEN YOU REMOVE OR INSTALL LOCKWIRE. EACH


TIME YOU CUT LOCKWIRE DURING THE TASK, REMOVE AND
DISCARD IT (THE UNWANTED LOCKWIRE) IMMEDIATELY. LOOSE
LOCKWIRE CAN CUT YOU OR MAKE YOU BLIND.
(a) Remove and discard the cotter pins (10) and the lockwires.
(b) Remove the nut (20), the washer (30), the screw (40) and the bonding strap (50).
(c) Remove the nut (20), the washer (30), the screw (130) and the bracket (140).
(d) Remove the nuts (20), the washers (30), the screws (150), the bolts (160, 170) and
the fitting (280) from the cover assembly.

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**For PN’s ALL

TASK 52-81-16-000-804-A01
Removal of the Rear Fitting
1. Reason for the Job
This section tells you how to remove the rear fitting.
2. Procedure

Subtask 52-81-16-000-002-A01
A. Removal of the Rear Fitting

NOTE : See IPL_FIGURE_02, IPL_FIGURE_02A, IPL_FIGURE_02B .


(1) Removal of the Hinge Assembly (500).
(a) Remove and discard the cotter pins (460).
(b) Remove the nuts (470), the washers (480), the screws (490) and the hinge assembly
(500) from the fitting (530).
(2) Removal of the Fitting (530).

WARNING : USE GOGGLES WHEN YOU REMOVE OR INSTALL LOCKWIRE. EACH


TIME YOU CUT LOCKWIRE DURING THE TASK, REMOVE AND
DISCARD IT (THE UNWANTED LOCKWIRE) IMMEDIATELY. LOOSE
LOCKWIRE CAN CUT YOU OR MAKE YOU BLIND.
(a) Remove and discard the cotter pins (10) and the lockwires.
(b) Remove the nut (20), the washer (30), the screw (40) and the bonding strap (50).
(c) Remove the nut (20), the washer (30), the screw (130) and the bracket (140).
(d) Remove the nuts (20), the washers (30), the screws (150), the bolts (170, 430) and
the fitting (530) from the cover assembly.

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**For PN’s ALL

TASK 52-81-16-000-805-A01
Removal of the Center Fitting
1. Reason for the Job
This section tells you how to remove the center fitting.
2. Procedure

Subtask 52-81-16-000-003-A01
A. Removal of the Center Fitting

NOTE : See IPL_FIGURE_02, IPL_FIGURE_02A, IPL_FIGURE_02B.


(1) Removal of the Hinge Assembly (400).
(a) Remove and discard the cotter pins (360).
(b) Remove the nuts (370), the washers (380), the screws (390) and the hinge assembly
(400) from the fitting (420).
(c) Remove the bearing (410) from the hinge assembly (400).
(2) Removal of the Fitting (420).

WARNING : USE GOGGLES WHEN YOU REMOVE OR INSTALL LOCKWIRE. EACH


TIME YOU CUT LOCKWIRE DURING THE TASK, REMOVE AND
DISCARD IT (THE UNWANTED LOCKWIRE) IMMEDIATELY. LOOSE
LOCKWIRE CAN CUT YOU OR MAKE YOU BLIND.
(a) Remove and discard the cotter pins (10) and the lockwires.
(b) Remove the nut (20), the washer (30), the screw (40) and the bonding strap (50).
(c) Remove the nut (20), the washer (30), the screw (320) and the bracket (330).
(d) Remove the nuts (20), the washers (30), the screws (130, 150, 320), the bolts (160,
170) and the fitting (420) from the cover assembly.

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**For PN’s ALL

TASK 52-81-16-000-806-A01
Removal of the Actuator Fitting
1. Reason for the Job
This section tells you how to remove the actuator fitting.
2. Procedure

Subtask 52-81-16-000-004-A01
A. Removal of the Actuator Fitting

NOTE : See IPL_FIGURE_02, IPL_FIGURE_02A, IPL_FIGURE_02B.


(1) Remove the bolts (2-165, 2A-600, 2A-605, 2B-600, 2B-605), the washer (2A-610, 2A-615,
2B-610, 2B-615) and the actuator fitting assembly (560) from the cover assembly.
(2) Remove the bushes (570, 580) from the fitting (590).

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**For PN’s ALL

TASK 52-81-16-000-807-A01
Removal of the Uplock Assembly
1. Reason for the Job
This section tells you how to remove the uplock assembly.
2. Procedure

Subtask 52-81-16-000-005-A01
A. Removal of the Uplock Assembly

NOTE : See IPL_FIGURE_03.


(1) Removal of the Roller (100).
(a) Remove and discard the cotter pin (60).
(b) Remove the nut (70), the washer (80), the bolt (90), the bushes (110) and the roller
(100).
(c) Remove the lubrication fitting (50) from the bolt (90).
(2) Removal of the Torque Shaft (240).
(a) Remove and discard the cotter pins (170).
(b) Remove the nuts (180), the washers (190) and the protective cap (220) together with
the assembled torque shaft (240) from the mounting base (340).
(c) Remove and discard the cotter pin (60).
(d) Remove the torque shaft (240) from the protective cap (220).
(e) Remove the pin (210) and the screw (200) from the mounting base (340).
(3) Removal of the Side Fittings (260, 270).
(a) Remove and discard the cotter pins (120).
(b) Remove the nuts (130), the washers (140) and the screws (150, 160).
(c) Remove the spacer (250) between the side fittings (260, 270).
(d) Remove the side fittings (260, 270) and the bushes (230, 280) from the mounting
base (340).
(4) Removal of the Fitting (320).

WARNING : USE GOGGLES WHEN YOU REMOVE OR INSTALL LOCKWIRE. EACH


TIME YOU CUT LOCKWIRE DURING THE TASK, REMOVE AND
DISCARD IT (THE UNWANTED LOCKWIRE) IMMEDIATELY. LOOSE
LOCKWIRE CAN CUT YOU OR MAKE YOU BLIND.

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(a) Remove and discard the cotter pins (120) and the lockwires.
(b) Remove the nuts (290), the washers (300), the bolts (310), the mounting base (340)
and the fluted plate (330) from the fitting (320).
(c) Remove the bolts (10), the fitting (320) and the fluted plate (30) from the cover
assembly.

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**For PN’s ALL

TASK 52-81-16-000-808-A01
Removal of the Step Assembly
1. Reason for the Job
This section tells you how to remove the step assembly.
2. Procedure

Subtask 52-81-16-000-006-A01
A. Removal of the Step Assembly

NOTE : See IPL_FIGURE_03.

WARNING : USE GOGGLES WHEN YOU REMOVE OR INSTALL LOCKWIRE. EACH TIME
YOU CUT LOCKWIRE DURING THE TASK, REMOVE AND DISCARD IT (THE
UNWANTED LOCKWIRE) IMMEDIATELY. LOOSE LOCKWIRE CAN CUT
YOU OR MAKE YOU BLIND.
(1) Remove and discard the lockwires.
(2) Remove the bolts (350, 360) the ramp step (380) and the protector (400) from the cover
assembly.

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TASK 52-81-16-000-809-A01
Removal of the Sensor Targets from the Supports
1. Reason for the Job
This section describes the disassembly of the component. It tells you how to remove the parts of the
component which are not permanently attached.
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
REFERENCE DESIGNATION
non-metallic scraper
Fixtures, Tools, Test and Support Equipment
TABLE 1

3. Procedure

Subtask 52-81-16-000-007-A01
A. Removal of the Sensor Targets from the Supports

NOTE : See IPL_FIGURE_05.


(1) Remove the nuts (40), the washers (50), the screws (60), the target (70) and the shim
(80) from the sensor support (90).
(2) Remove the old sealant from the component parts with a non-metallic scraper.

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TASK 52-81-16-000-801-A01
Removal of the Tip Seal
1. Reason for the Job
This section describes the disassembly of the component. It tells you how to remove the parts of the
component which are not permanently attached.
2. Procedure

Subtask 52-81-16-010-003-A01
A. Removal of the Tip Seal

NOTE : SeeIPL_FIGURE_05.
(1) Removal of the tip seal (450).
(a) Remove the nuts (100), the washers (380), the screws (120), the U-section (390, 410,
430) and the tip seal (450) from the cover assembly.

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TASK 52-81-16-000-802-A01
Removal of the Sealing Strips
1. Reason for the Job
This section describes the disassembly of the component. It tells you how to remove the parts of the
component which are not permanently attached.
2. Procedure

Subtask 52-81-16-010-002-A01
A. Removal of the Sealing Strips

NOTE : See IPL_FIGURE_05.


(1) Removal of the Sealing Strip (150).
(a) Remove the nuts (100), the washers (110), the screws (120), the u-section (130) and
the sealing strip (150) from the cover assembly.
(2) Removal of the Sealing Strip (160).
(a) Remove the nuts (100), the washers (110), the screws (120), the u-section (140) and
the sealing strip (160) from the cover assembly.
(3) Removal of the Sealing Strip (250).
(a) Remove the nuts (100), the washers (110), the screws (120), the u-sections (170,
190, 200, 210, 220, 230) and the sealing strip (250) from the cover assembly.

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TASK 52-81-16-000-810-A01
Disassembly of the Identification Plate
1. Reason for the Job
This section tells you how to disassemble the identification plate.
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
REFERENCE DESIGNATION
non-metallic scraper
Fixtures, Tools, Test and Support Equipment
TABLE 1

B. Referenced Information
REFERENCE DESIGNATION
SRM 51-42-21
Referenced Information
TABLE 2

3. Procedure

**For PN’s D5288110000251 D5288110000351

Subtask 52-81-16-000-009-A01
A. Removal of the Riveted Identification Plate

NOTE : See IPL_FIGURE_01.

NOTE : This procedure is applicable to the identification plate 01-150.


(1) Make a copy of the data from the old identification plate 01-150.
(2) Put the data on the new identification plate 01-150.
(3) Drill out the rivets 01-160 from the identification plate 01-150. See SRM 51-42-21 for the
removal of the new rivets 01-160.
(4) Remove the identification plate 01-150 with a non-metallic scraper.

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**For PN’s D5288110000051 D5288110000151

Subtask 52-81-16-000-009-B01
B. Removal of the Bonded Identification Plate

NOTE : See IPL_FIGURE_01.

NOTE : This procedure is applicable to the identification plate 01-150.


(1) Make a copy of the data from the old identification plate 01-150.
(2) Put the data on the new identification plate 01-150.
(3) Remove the old identification plate 01-150 with a non-metallic scraper.

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CLEANING

**For PN’s ALL

TASK 52-81-16-100-801-A01
Cleaning of the Painted Component Parts
1. Reason for the Job
This section tells you how to clean the component parts which are painted.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
19-003 Lint-Free Cotton Cloth
11-001 Detergent
Consumable Materials
TABLE 1

B. Fixtures, Tools, Test and Support Equipment


REFERENCE DESIGNATION
vacuum cleaner
Fixtures, Tools, Test and Support Equipment
TABLE 2

3. Procedure

WARNING : BE CAREFUL WHEN YOU USE SOLVENTS/CLEANING AGENTS, SEALANTS AND


OTHER MATERIALS. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS
AND THE LOCAL REGULATIONS. MAKE SURE THAT THERE IS A GOOD FLOW
OF AIR THROUGH THE WORK AREA. DO NOT BREATHE THE FUMES. DO NOT
SMOKE. DO NOT USE THESE MATERIALS NEAR A FLAME, SPARKS OR
SOURCES OF HEAT. USE PROTECTIVE CLOTHING, GOGGLES AND GLOVES. IF
YOU GET ONE OF THESE MATERIALS ON YOUR SKIN OR IN YOUR EYES,
FLUSH IT AWAY WITH A FLOW OF CLEAN WATER. IF YOU GET ONE OF
THESE MATERIALS IN YOUR MOUTH, GET IMMEDIATE MEDICAL AID. IN
GENERAL, THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN
IRRITANTS.

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CAUTION : USE ONLY SPECIFIED CLEANING MATERIALS AND SOLUTIONS OR THEIR


EQUIVALENTS. THE SURFACE PROTECTION COULD BE DAMAGED IF
UNSPECIFIED MATERIALS ARE USED. IT IS IMPORTANT THAT THE
MANUFACTURER’S MIXING, APPLICATION AND TREATMENT INSTRUCTIONS
ARE FOLLOWED.

Subtask 52-81-16-100-001-A01
A. Cleaning of the Painted Component Parts
(1) Remove all loose dirt with a vacuum cleaner or a soft brush.
(2) Carefully remove the remaining sealant and dirt with a nonmetallic scraper.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-001 DETERGENT. OBEY
THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(3) Clean the painted component parts with a soft brush or Material No. 19-003 Lint-Free
Cotton Cloth soaked with Material No. 11-001 Detergent.
(4) Flush the component parts with clean water to remove the detergent.
(5) Dry the component with a hot-air blower or Material No. 19-003 Lint-Free Cotton Cloth.

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TASK 52-81-16-100-802-A01
Cleaning of the Component Parts Which are not Painted
1. Reason for the Job
This section tells you how to clean the component parts which are not painted.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
19-003 Lint-Free Cotton Cloth
11-003 Methyl-Ethyl-Ketone
Consumable Materials
TABLE 1

B. Fixtures, Tools, Test and Support Equipment


REFERENCE DESIGNATION
vacuum cleaner
Fixtures, Tools, Test and Support Equipment
TABLE 2

3. Procedure

WARNING : BE CAREFUL WHEN YOU USE SOLVENTS/CLEANING AGENTS, SEALANTS AND


OTHER MATERIALS. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS
AND THE LOCAL REGULATIONS. MAKE SURE THAT THERE IS A GOOD FLOW
OF AIR THROUGH THE WORK AREA. DO NOT BREATHE THE FUMES. DO NOT
SMOKE. DO NOT USE THESE MATERIALS NEAR A FLAME, SPARKS OR
SOURCES OF HEAT. USE PROTECTIVE CLOTHING, GOGGLES AND GLOVES. IF
YOU GET ONE OF THESE MATERIALS ON YOUR SKIN OR IN YOUR EYES,
FLUSH IT AWAY WITH A FLOW OF CLEAN WATER. IF YOU GET ONE OF
THESE MATERIALS IN YOUR MOUTH, GET IMMEDIATE MEDICAL AID. IN
GENERAL, THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN
IRRITANTS.

CAUTION : USE ONLY APPROVED CLEANING MATERIALS AND SOLUTIONS. THERE IS A


DANGER THAT THE SURFACE PROTECTION COULD BE DAMAGED IF NON
APPROVED MATERIALS ARE USED. IT IS IMPORTANT THAT THE
MANUFACTURERS MIXING, APPLICATION AND TREATMENT INSTRUCTIONS
ARE FOLLOWED.

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Subtask 52-81-16-100-003-A01
A. Cleaning of the Component Parts Which are not Painted
(1) Remove all loose dirt with a vacuum cleaner or a soft brush.
(2) Carefully remove the remaining dirt with a nonmetallic scraper.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-


KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(3) Clean the component parts which are not painted with a soft brush or Material No. 19-003
Lint-Free Cotton Cloth soaked with Material No. 11-003 Methyl-Ethyl-Ketone.
(4) Dry the component with Material No. 19-003 Lint-Free Cotton Cloth or with a hot-air
blower.

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INSPECTION/CHECK

**For PN’s ALL

TASK 52-81-16-210-801-A01
Check of the Cover Assembly
1. Reason for the Job
This section tells you how to examine the component parts.
2. Job Set-up Information
A. Referenced Information
REFERENCE DESIGNATION
TASK 52-81-16-300-805-A01 Replacement of the Inserts
SRM 52-81-14
Referenced Information
TABLE 1

3. Procedure

Subtask 52-81-16-210-002-A01
A. Check of the Cover Assembly

NOTE : SeeIPL_FIGURE_01.
(1) Examine the cover assembly for:
(a) Structural damage.
1 See SRM 52-81-14, Page Block 101 Config 4, for allowable damage.
(b) Damage to the inserts.
1 Damage is not permitted on the inserts.
2 See TASK 52-81-16-300-805-A01 for the replacement of the inserts.

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TASK 52-81-16-210-802-A01
Check of the Fittings and the Uplock Assembly
1. Reason for the Job
This section tells you how to examine the uplock assembly.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-81-16-300-802-A01 Replacement of the Pressed-in Bushes and the Spherical Bearing
TASK 52-81-16-820-806-A01 Fits and Clearances
Referenced Information
TABLE 1

3. Procedure

Subtask 52-81-16-210-004-A01
A. Check of the Fittings and the Uplock Assembly

NOTE : See IPL_FIGURE_02, IPL_FIGURE_02A, IPL_FIGURE_02B and IPL_FIGURE_03.


(1) Examine the fittings and the uplock assembly for:
(a) Cracks.
1 Cracks are not permitted in the fittings and the uplock assembly.
2 See Assembly and Disassembly for the replacement of the fittings and the
actuator fittings, which have cracks.
(b) Scratches.
1 Contact Airbus if there are scratches.
(c) Corrosion.
1 Contact Airbus if there is corrosion.
(d) Wear to the pressed-in bushes.
1 See TASK 52-81-16-820-806-A01 for the wear limits.
2 See TASK 52-81-16-300-802-A01 for the replacement of the pressed-in bushes if
they are not in the limits.
(e) Other damage to pressed-in bushes.
1 Damage is not permitted on pressed-in bushes.

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2 See TASK 52-81-16-300-802-A01 for the replacement of the pressed-in bushes if


they have damage.
(f) Corrosion or damage on the bonding straps and the brackets.
1 Corrosion or damage is not permitted on the bonding straps or the brackets.
2 See Assembly and Disassembly for the replacement of the bonding straps and
the brackets, which have corrosion or damaged .

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TASK 52-81-16-210-803-A01
Check of the Step Assembly
1. Reason for the Job
This section tells you how to examine the component parts.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-81-16-400-804-A01 Installation of the Step Assembly
TASK 52-81-16-000-808-A01 Removal of the Step Assembly
Referenced Information
TABLE 1

3. Procedure

Subtask 52-81-16-210-006-A01
A. Check of the Step Assembly

NOTE : SeeIPL_FIGURE_03.
(1) Examine the Step Assembly for:
(a) Scratches.
1 Contact Airbus if there are scratches.
(b) Other Damage.
1 Damage is not permitted on the step assembly.
2 See TASK 52-81-16-400-804-A01 and TASK 52-81-16-000-808-A01 for the
replacement of the damaged step assembly.

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TASK 52-81-16-210-804-A01
Check of the Lateral Ramp and the Sensor Target Support Assemblies
1. Reason for the Job
This section tells you how to examine the component parts.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-81-16-300-809-A01 Replacement of the Lateral Ramp
TASK 52-81-16-300-811-A01 Replacement of the Sensor-Target Support Assemblies
Referenced Information
TABLE 1

3. Procedure

Subtask 52-81-16-210-008-A01
A. Check of the Lateral Ramp and the Sensor Target Support Assemblies

NOTE : See IPL_FIGURE_04 and IPL_FIGURE_05.


(1) Examine the Lateral Ramp and the Sensor Target Support Assemblies for:
(a) Damage such as corrosion, cracks, dents, marks and distortion.
1 Damage is not permitted.
2 See TASK 52-81-16-300-809-A01 for the replacement of the Lateral Ramp and
TASK 52-81-16-300-811-A01 for the replacement of the Sensor Target Support
Assemblies.
(b) Correct installation of the Lateral Ramp, the TEFLON sheets and the Sensor Target
Support Assemblies.
1 See TASK 52-81-16-300-809-A01 for the correct installation of the Lateral
Ramp and the TEFLON sheets, and TASK 52-81-16-300-811-A01 for the
correct installation of the Sensor Target Support Assemblies.

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**For PN’s ALL

TASK 52-81-16-210-805-A01
Check of the Protective Treatment
1. Reason for the Job
This section tells you how to examine the component parts.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-81-16-300-801-A01 Repair of the Surface Protection and Paint Coating
Referenced Information
TABLE 1

3. Procedure

Subtask 52-81-16-210-010-A01
A. Check of the Protective Treatment
(1) Examine all component parts which have a protective treatment for:
(a) Damage to the surface protection.
1 Damage of the surface protection is not permitted.
2 See TASK 52-81-16-300-801-A01 for repair of the surface protection.

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TASK 52-81-16-200-801-A01
Check of the Tip Seal
1. Reason for the Job
This section tells you how to examine the component parts.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-81-16-000-801-A01 Removal of the Tip Seal
TASK 52-81-16-400-802-A01 Installation of the Tip Seal
Referenced Information
TABLE 1

3. Procedure

Subtask 52-81-16-200-001-A01
A. Check of the Tip Seal

NOTE : SeeIPL_FIGURE_05.
(1) Do a visual inspection of the tip seal.
(a) Make sure that there are no cracks or splits.
(b) See TASK 52-81-16-000-801-A01 and TASK 52-81-16-400-802-A01 for replacement
of the component.

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TASK 52-81-16-200-802-A01
Check of the Sealing Strips
1. Reason for the Job
This section tells you how to examine the component parts.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-81-16-000-802-A01 Removal of the Sealing Strips
TASK 52-81-16-400-801-A01 Installation of the Sealing Strips
Referenced Information
TABLE 1

3. Procedure

Subtask 52-81-16-200-003-A01
A. Check of the Sealing Strips

NOTE : See IPL_FIGURE_05.


(1) Do a visual inspection of the Sealing Strips.
(a) Make sure that there are no cracks or splits.
(b) See TASK 52-81-16-000-802-A01 and TASK 52-81-16-400-801-A01 replacement of
the component.

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TASK 52-81-16-200-803-A01
Check of the Stops
1. Reason for the Job
This section tells you how to examine the component parts.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-81-16-300-813-A01 Replacement of the Stops
Referenced Information
TABLE 1

3. Procedure

Subtask 52-81-16-200-004-A01
A. Check of the Stops

NOTE : SeeIPL_FIGURE_05.
(1) Do a visual inspection of the Stops.
(a) Make sure that there are no cracks, distortion, marks, corrosion and that their
attachment is correct.
(b) See TASK 52-81-16-300-813-A01 for the replacement of the component.

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**For PN’s ALL

TASK 52-81-16-200-804-A01
Check of the Runout Tip
1. Reason for the Job
This section tells you how to examine the component parts.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-81-16-300-812-A01 Replacement of the Runout Tip
Referenced Information
TABLE 1

3. Procedure

Subtask 52-81-16-200-005-A01
A. Check of the Runout Tip

NOTE : See IPL_FIGURE_05.


(1) Do a visual inspection of the Runout Tip.
(a) Make sure that there are no cracks, distortion, marks, corrosion and that their
attachment is correct.
(b) See TASK 52-81-16-300-812-A01 for the replacement of the component.

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**For PN’s ALL

TASK 52-81-16-200-805-A01
Check of the Identification Plates
1. Reason for the Job
This section shows how to do a visual inspection of the identification plates.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-81-16-000-810-A01 Disassembly of the Identification Plate
TASK 52-81-16-400-810-A01 Assembly of the Identification Plate
Referenced Information
TABLE 1

3. Procedure

Subtask 52-81-16-200-006-A01
A. Check of the Identification Plates
(1) Do a visual inspection of the identification plate for:
(a) Damaged readability is not permitted.
(b) A loose or damaged attachment of the identification plate is not permitted.
(c) A loose or damaged identification plate is not permitted.
(d) No other damage is not permitted.
(e) See TASK 52-81-16-000-810-A01 and TASK 52-81-16-400-810-A01 for the
replacement of the damaged identification plate.

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REPAIR

**For PN’s ALL

TASK 52-81-16-300-801-A01
Repair of the Surface Protection and Paint Coating.
1. Reason for the Job
This section tells you how to repair the component parts.
2. Job Set-up Information
A. Referenced Information
REFERENCE DESIGNATION
SRM 51-73-00
SRM 51-74-00
SRM 51-75-12
Referenced Information
TABLE 1

3. Procedure

WARNING : BE CAREFUL WHEN YOU USE SOLVENTS/CLEANING AGENTS, SEALANTS AND


OTHER MATERIALS. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS
AND THE LOCAL REGULATIONS. MAKE SURE THAT THERE IS A GOOD FLOW
OF AIR THROUGH THE WORK AREA. DO NOT BREATHE THE FUMES. DO NOT
SMOKE. DO NOT USE THESE MATERIALS NEAR A FLAME, SPARKS OR
SOURCES OF HEAT. USE PROTECTIVE CLOTHING, GOGGLES AND GLOVES. IF
YOU GET ONE OF THESE MATERIALS ON YOUR SKIN OR IN YOUR EYES,
FLUSH IT AWAY WITH A FLOW OF CLEAN WATER. IF YOU GET ONE OF
THESE MATERIALS IN YOUR MOUTH, GET IMMEDIATE MEDICAL AID. IN
GENERAL, THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN
IRRITANTS.

CAUTION : USE ONLY SPECIFIED CLEANING MATERIALS AND SOLUTIONS OR THEIR


EQUIVALENTS. THE SURFACE PROTECTION COULD BE DAMAGED IF
UNSPECIFIED MATERIALS ARE USED. IT IS IMPORTANT THAT THE
MANUFACTURER’S MIXING, APPLICATION AND TREATMENT INSTRUCTIONS
ARE FOLLOWED.

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Subtask 52-81-16-300-001-A01
A. Repair of the Surface Protection and Paint Coating.

CAUTION : DO NOT APPLY THESE STEPS TO THE COVER ASSEMBLY, FITTINGS,


UPLOCK ASSEMBLY, STEP ASSEMBLY, RAMP AND SENSOR TARGET
ASSEMBLIES.
(1) Repair of minor damage.
(a) See SRM 51-73-00 for repair of minor damage.
(2) Repair of corroded areas.
(a) See SRM 51-74-00 for repair of corroded areas.
(3) Repair of minor damaged paint coatings.
(a) See SRM 51-75-12 for repair of damaged paint coatings.

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**For PN’s ALL

TASK 52-81-16-300-802-A01
Replacement of the Pressed-in Bushes and the Spherical Bearing
1. Reason for the Job
This section tells you how to repair the component parts.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
11-003 Methyl-Ethyl-Ketone
05-002 Putty, Zinc Chromate General Purpose
liquid nitrogen
Consumable Materials
TABLE 1

B. Referenced Information
REFERENCE DESIGNATION
PMS 01-05-26
Referenced Information
TABLE 2

3. Procedure

WARNING : BE CAREFUL WHEN YOU USE SOLVENTS/CLEANING AGENTS, SEALANTS AND


OTHER MATERIALS. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS
AND THE LOCAL REGULATIONS. MAKE SURE THAT THERE IS A GOOD FLOW
OF AIR THROUGH THE WORK AREA. DO NOT BREATHE THE FUMES. DO NOT
SMOKE. DO NOT USE THESE MATERIALS NEAR A FLAME, SPARKS OR
SOURCES OF HEAT. USE PROTECTIVE CLOTHING, GOGGLES AND GLOVES. IF
YOU GET ONE OF THESE MATERIALS ON YOUR SKIN OR IN YOUR EYES,
FLUSH IT AWAY WITH A FLOW OF CLEAN WATER. IF YOU GET ONE OF
THESE MATERIALS IN YOUR MOUTH, GET IMMEDIATE MEDICAL AID. IN
GENERAL, THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN
IRRITANTS.

CAUTION : USE ONLY SPECIFIED CLEANING MATERIALS AND SOLUTIONS OR THEIR


EQUIVALENTS. THE SURFACE PROTECTION COULD BE DAMAGED IF
UNSPECIFIED MATERIALS ARE USED. IT IS IMPORTANT THAT THE
MANUFACTURER’S MIXING, APPLICATION AND TREATMENT INSTRUCTIONS
ARE FOLLOWED.

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Subtask 52-81-16-300-002-A01
A. Replacement of the Pressed-in Bushes

NOTE : See IPL_FIGURE_02, IPL_FIGURE_02A, IPL_FIGURE_02B.


(1) Remove the bush (270) from the hinge (250).
(2) Remove the bush (520) from the hinge (500).
(3) Put a packing between the lugs of the fitting (590) and remove the bushes (570, 580).

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-


KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(4) Clean the mating surfaces of the bushes (270, 520, 570, 580), the hinges (250, 500) and
the fittings (590) with Material No. 11-003 Methyl-Ethyl-Ketone.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 05-002 PUTTY, ZINC
CHROMATE GENERAL PURPOSE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(5) Apply Material No. 05-002 Putty, Zinc Chromate General Purpose to the bushes (270, 520,
580).
(6) Put the bush (570) into Material liquid nitrogen to decrease its temperature.

CAUTION : DO NOT STRESS THE HINGE OR THE FITTING WHEN INSTALLING THE
BUSHES. STRESS WILL DAMAGE THE HINGE OR THE FITTING.
(7) Remove the bush (270) from the hinge (250).
(8) Remove the bush (520) from the hinge (500).
(9) Put a packing between the lugs of the fitting (590) and install the bushes (570, 580).
(10) Make sure that the bushes (270, 520, 570, 580) are flat with the external faces of the
hinges (250, 500) and the fitting (590).
(11) Remove the packing from the fitting (590).

Subtask 52-81-16-300-016-A01
B. Replacement of the Spherical Bearing

NOTE : See IPL_FIGURE_02, IPL_FIGURE_02A, IPL_FIGURE_02B.


(1) See PMS 01-05-26 for the replacement of the spherical bearing (410).

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**For PN’s ALL

TASK 52-81-16-300-804-A01
Replacement of the Flexible Bearing and Bonded-in Bush
1. Reason for the Job
This section tells you how to repair the component parts.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
11-003 Methyl-Ethyl-Ketone
08-009 Primer, Activatorfor Anaerobie
08-024 Adhesive Compound
08-050 Adhesive
Consumable Materials
TABLE 1

B. Fixtures, Tools, Test and Support Equipment


REFERENCE DESIGNATION
abrasive cloth - grade 220
Fixtures, Tools, Test and Support Equipment
TABLE 2

3. Procedure

WARNING : BE CAREFUL WHEN YOU USE SOLVENTS/CLEANING AGENTS, SEALANTS AND


OTHER MATERIALS. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS
AND THE LOCAL REGULATIONS. MAKE SURE THAT THERE IS A GOOD FLOW
OF AIR THROUGH THE WORK AREA. DO NOT BREATHE THE FUMES. DO NOT
SMOKE. DO NOT USE THESE MATERIALS NEAR A FLAME, SPARKS OR
SOURCES OF HEAT. USE PROTECTIVE CLOTHING, GOGGLES AND GLOVES. IF
YOU GET ONE OF THESE MATERIALS ON YOUR SKIN OR IN YOUR EYES,
FLUSH IT AWAY WITH A FLOW OF CLEAN WATER. IF YOU GET ONE OF
THESE MATERIALS IN YOUR MOUTH, GET IMMEDIATE MEDICAL AID. IN
GENERAL, THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN
IRRITANTS.

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CAUTION : USE ONLY SPECIFIED CLEANING MATERIALS AND SOLUTIONS OR THEIR


EQUIVALENTS. THE SURFACE PROTECTION COULD BE DAMAGED IF
UNSPECIFIED MATERIALS ARE USED. IT IS IMPORTANT THAT THE
MANUFACTURER’S MIXING, APPLICATION AND TREATMENT INSTRUCTIONS
ARE FOLLOWED.

Subtask 52-81-16-300-004-A01
A. Replacement of the Flexible Bearing and Bonded-in Bush

NOTE : See IPL_FIGURE_02, IPL_FIGURE_02A, IPL_FIGURE_02B.


(1) Push the flexible bearing (110) out of the bushes (270, 520).
(2) Remove the lubrication fittings (60) from the bushes (270, 520).
(3) Apply heat to the hinge (250, 500) to a maximum temperature of 150 ˚C (302 ˚F) to
become soft the bond of the bushes (270, 520).
(4) Push out the bush with an applicable tool.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-


KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(5) Clean the mating surfaces of the bushes (270, 520), the new flexible bearings (110) and the
hinges (250, 500) with Material No. 11-003 Methyl-Ethyl-Ketone.
(6) Check that the internal diameter of the hinge (250, 500) is free from damage and/or
corrosion.

CAUTION : MAKE SURE THAT THE INTERNAL DIAMETER OF THE HINGE (250, 500)
DOES NOT EXCEED 44.964 MM (1.7702 IN), OTHERWISE THE HINGE (250,
500) MUST BE REPLACED.
(7) If the internal diameter of the hinge (250, 500) has corrosion, wear or distortion, ream the
internal diameter to the next oversize diameter.

NOTE : For oversize bushes (270, 520) and internal diameter of the hinges (250, 500),
refer to TABLE 3.
(8) To make better the bond, make rough surface, using an abrasive cloth - grade 220.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-


KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(9) Clean for grease the international diameter of the hinge (550) and the bushes (270, 520)
with Material No. 11-003 Methyl-Ethyl-Ketone.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 08-009 PRIMER,


ACTIVATORFOR ANAEROBIE. OBEY THE MATERIAL MANUFACTURER’S
INSTRUCTIONS.

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(10) Apply an uniform, thin coat of activator Material No. 08-009 Primer, Activatorfor
Anaerobie to the surfaces to be bonded.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 08-024 ADHESIVE


COMPOUND. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(11) After the pretreatment, apply Material No. Material No. 08-024 Adhesive Compound evenly
to the new bush and the internal diameter of the hinges (250, 500).

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 08-050 ADHESIVE. OBEY
THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(12) Push the new bush into the internal diameter of the hinges (250, 500) with an applicable
tool and check for correct seating. Remove the remaining Material No. 08-050 Adhesive.
(13) Let the bonded component parts to cure at room temperature for at least 30 minutes and
at a temperature of approximately 100 ˚C (212 ˚F).
(14) Install the new flexible bearings (110) into the bushes (270, 520).
(15) Install the lubrication fitting (60).
IPL FIGURE ITEM OVERSIZE BUSH REAMING OF THE INTERNAL
millimeters (inches) DIAMETER
millimeters (inches)
2, 2A, 2B 271, 521 42.675 to 42.691 (1.6801 to 42.725 to 42.764 (1.6820 to
1.6807) 1.6836)
2, 2A, 2B 272, 522 42.875 to 42.891 (1.6879 to 42.925 to 42.964 (1.6899 to
1.6886) 1.6914)
2, 2A, 2B 273, 523 43.075 to 43.091 (1.6958 to 43.125 to 43.164 (1.6978 to
1.6964) 1.6993)
2, 2A, 2B 274, 524 43.275 to 43.291 (1.7037 to 43.325 to 43.364 (1.7057 to
1.7043) 1.7072)
2, 2A, 2B 275, 525 43.475 to 43.491 (1.7116 to 43.525 to 43.564 (1.7135 to
1.7122) 1.7151)
2, 2A, 2B 276, 526 43.875 to 43.891 (1.7273 to 43.925 to 43.964 (1.7293 to
1.7279) 1.7308)
2, 2A, 2B 277, 527 44.475 to 44.491 (1.7509 to 44.525 to 44.564 (1.7529 to
1.7516) 1.7544)
2, 2A, 2B 278, 528 44.875 to 44.891 (1.7667 to 44.925 to 44.964 (1.7687 to
1.7673) 1.7702)
Oversizes of Bush and Internal Diameter
TABLE 3

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**For PN’s ALL

TASK 52-81-16-300-805-A01
Replacement of the Inserts
1. Reason for the Job
This section tells you how to repair the component parts.
2. Job Set-up Information
A. Referenced Information
REFERENCE DESIGNATION
PMS 01-05-45
Referenced Information
TABLE 1

3. Procedure

WARNING : BE CAREFUL WHEN YOU USE SOLVENTS/CLEANING AGENTS, SEALANTS AND


OTHER MATERIALS. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS
AND THE LOCAL REGULATIONS. MAKE SURE THAT THERE IS A GOOD FLOW
OF AIR THROUGH THE WORK AREA. DO NOT BREATHE THE FUMES. DO NOT
SMOKE. DO NOT USE THESE MATERIALS NEAR A FLAME, SPARKS OR
SOURCES OF HEAT. USE PROTECTIVE CLOTHING, GOGGLES AND GLOVES. IF
YOU GET ONE OF THESE MATERIALS ON YOUR SKIN OR IN YOUR EYES,
FLUSH IT AWAY WITH A FLOW OF CLEAN WATER. IF YOU GET ONE OF
THESE MATERIALS IN YOUR MOUTH, GET IMMEDIATE MEDICAL AID. IN
GENERAL, THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN
IRRITANTS.

CAUTION : USE ONLY SPECIFIED CLEANING MATERIALS AND SOLUTIONS OR THEIR


EQUIVALENTS. THE SURFACE PROTECTION COULD BE DAMAGED IF
UNSPECIFIED MATERIALS ARE USED. IT IS IMPORTANT THAT THE
MANUFACTURER’S MIXING, APPLICATION AND TREATMENT INSTRUCTIONS
ARE FOLLOWED.

Subtask 52-81-16-300-005-A01
A. Replacement of the Inserts

NOTE : See IPL_FIGURE_02, IPL_FIGURE_02A, IPL_FIGURE_02B, IPL_FIGURE_03,


IPL_FIGURE_04.
(1) See PMS 01-05-45 for the replacement of the inserts (2-185), (2-187), (2A-185), (2A-187),
(2B-185), (2B-187), (3-20), (3-370) and (4-190).

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**For PN’s ALL

TASK 52-81-16-300-809-A01
Replacement of the Lateral Ramp
1. Reason for the Job
This section tells you how to repair the component parts.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
09-013 Corrosion Inhibiting Brush Consistency
11-003 Methyl-Ethyl-Ketone
05-050 Glasscloth
08-001C Lamination Resin and Hardener
19-025 Lockwire
08-017A Adhesive Structuralflexible
09-005 Corrosion Inhibitive Interfay Sealant
Consumable Materials
TABLE 1

B. Fixtures, Tools, Test and Support Equipment


REFERENCE DESIGNATION
nonmetallic scraper
Fixtures, Tools, Test and Support Equipment
TABLE 2

C. Referenced Information
REFERENCE DESIGNATION
PMS 01-02-31
PMS 01-02-27
Referenced Information
TABLE 3

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3. Procedure

WARNING : BE CAREFUL WHEN YOU USE SOLVENTS/CLEANING AGENTS, SEALANTS AND


OTHER MATERIALS. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS
AND THE LOCAL REGULATIONS. MAKE SURE THAT THERE IS A GOOD FLOW
OF AIR THROUGH THE WORK AREA. DO NOT BREATHE THE FUMES. DO NOT
SMOKE. DO NOT USE THESE MATERIALS NEAR A FLAME, SPARKS OR
SOURCES OF HEAT. USE PROTECTIVE CLOTHING, GOGGLES AND GLOVES. IF
YOU GET ONE OF THESE MATERIALS ON YOUR SKIN OR IN YOUR EYES,
FLUSH IT AWAY WITH A FLOW OF CLEAN WATER. IF YOU GET ONE OF
THESE MATERIALS IN YOUR MOUTH, GET IMMEDIATE MEDICAL AID. IN
GENERAL, THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN
IRRITANTS.

CAUTION : USE ONLY SPECIFIED CLEANING MATERIALS AND SOLUTIONS OR THEIR


EQUIVALENTS. THE SURFACE PROTECTION COULD BE DAMAGED IF
UNSPECIFIED MATERIALS ARE USED. IT IS IMPORTANT THAT THE
MANUFACTURER’S MIXING, APPLICATION AND TREATMENT INSTRUCTIONS
ARE FOLLOWED.

Subtask 52-81-16-300-015-A01
A. Disassembly of the Lateral Ramp

NOTE : See IPL_FIGURE_04.


(1) Drill and remove the rivets (40).
(2) Remove the bonded TEFLON sheets (10, 20) from the sections (200, 210).
(3) Remove the old adhesive from the component parts with a nonmetallic scraper.
(4) Remove the cotter pin (50) and discard.
(5) Remove the nut (60), the washer (70), the bolt (80), the spacer (90), the bushes (130) and
the section (210).
(6) Remove the collars (110) and the HI-LOK fasteners (140).
(7) Remove the guide-bracket (150) with bushes (120, 130).
(8) Drill and remove the rivets (170) from the section (210).
(9) Remove the collars (110), the HI-LOK fasteners (160) and the section (200).
(10) Remove the old sealant from the component parts with a nonmetallic scraper.
(11) Remove the lockwire from the bolts (180) and discard.
(12) Remove the bolts (180) and the supports (230, 250, 270, 280).
(13) Remove the old sealant from the component parts with a nonmetallic scraper.

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Subtask 52-81-16-300-009-A01
B. Assembly of the Lateral Ramp

NOTE : See IPL_FIGURE_04.

NOTE : For mixing and curing details refer to the manufacturers instructions.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-013 CORROSION


INHIBITING BRUSH CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(1) Unless indicated, all fasteners and mating surfaces are to be wet installed with Material No.
09-013 Corrosion Inhibiting Brush Consistency.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-


KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(2) Clean the mating surfaces of the supports (230, 250, 270, 280) and the CFRP with
Material No. 11-003 Methyl-Ethyl-Ketone.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-013 CORROSION


INHIBITING BRUSH CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(3) Apply Material No. 09-013 Corrosion Inhibiting Brush Consistency to the mating surfaces
of the supports (230, 250, 270, 280) and the CFRP. Let the sealant cure.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 05-050 GLASSCLOTH. OBEY
THE MATERIAL MANUFACTURER’S INSTRUCTIONS.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 08-001C LAMINATION RESIN
AND HARDENER. OBEY THE MATERIAL MANUFACTURER’S
INSTRUCTIONS.
(4) Apply Material No. 05-050 Glasscloth and Material No. 08-001C Lamination Resin and
Hardener between the mating surfaces of the supports (230, 250, 270, 280) and the CFRP.
Let the glass fabric and the resin cure.

CAUTION : MAKE SURE THAT THE SCREWS HAVE A MINIMUM THREADED LENGHT
OF 10 MM (0.40 IN).
(5) Install the supports (230, 250, 270, 280) with the bolts (180).
(6) Safety the bolts (180) with Material No. 19-025 Lockwire.
(7) Install the section (200) to the supports (270, 280) with the HI-LOK fasteners (160) and
the collars (110)
(8) Install section (210) to the supports (230, 250) with the HI-LOK fasteners (160) and the
collars (110) and rivets (170).

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(9) Install the guide brackets (150) with the bushes (120, 130) to the section (200) with the
HI-LOK fasteners (140) and the collars (110).
(10) Install the spacer (90), the bolt (80), the washer (70), the nut (60) and the cotter pin (50).
(11) Identify the mating surfaces of the TEFLON sheets (10, 20) with the sections (200, 210).
On the mating surface of the TEFLON sheets (10, 20) only, do a pre-treatment according
to ABP 5-1148 (PMS 01-02-31) pre-treatment of the P.T.F.E. surfaces.
(12) Identify the mating surface of the sections (200, 210) with the TEFLON sheets (10, 20).
On the mating surface of the sections (200, 210) only, examine the condition of the
bonding primer.
(13) If the bonding primer of the sections (200, 210) is damaged, do the subsequent steps.
(a) Remove the bonding primer with emery cloth (grade 240 to 400).

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-


KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(b) Clean the mating surface of the sections (200, 210) with Material No. 11-003 Methyl-
Ethyl-Ketone.
(c) Apply bonding primer to the mating surface of the sections (200, 210), according to
ABP 4-1123 (PMS 01-02-27) application of primer.
(14) Rub lightly the mating surface of the sections (200, 210) with emery cloth (grade 240 to
400) .

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-


KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(15) Clean the mating surface of the sections (200, 210) with Material No. 11-003 Methyl-
Ethyl-Ketone.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 08-017A ADHESIVE


STRUCTURALFLEXIBLE. OBEY THE MATERIAL MANUFACTURER’S
INSTRUCTIONS.
(16) Apply Material No. 08-017A Adhesive Structuralflexible to the mating surfaces of the
TEFLON sheets (10, 20) and the sections (200, 210).
(17) Install the TEFLON sheet (10, 20) to the section (200, 210) with the rivets (40).

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-005 CORROSION


INHIBITIVE INTERFAY SEALANT. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(18) Apply Material No. 09-005 Corrosion Inhibitive Interfay Sealant to all fasteners head.

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**For PN’s ALL

TASK 52-81-16-300-810-A01
Replacement of Parts - Disassembly/Assembly of the guide bracket
1. General
A. This section tells you how to repair the component parts.
B. Put a protective cover on the area adjacent to the repair and remove it after the repair.

WARNING : BE CAREFUL WHEN YOU USE SOLVENTS/CLEANING AGENTS, SEALANTS AND


OTHER MATERIALS. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS
AND THE LOCAL REGULATIONS. MAKE SURE THAT THERE IS A GOOD FLOW
OF AIR THROUGH THE WORK AREA. DO NOT BREATHE THE FUMES. DO NOT
SMOKE. DO NOT USE THESE MATERIALS NEAR A FLAME, SPARKS OR
SOURCES OF HEAT. USE PROTECTIVE CLOTHING, GOGGLES AND GLOVES. IF
YOU GET ONE OF THESE MATERIALS ON YOUR SKIN OR IN YOUR EYES,
FLUSH IT AWAY WITH A FLOW OF CLEAN WATER. IF YOU GET ONE OF
THESE MATERIALS IN YOUR MOUTH, GET IMMEDIATE MEDICAL AID. IN
GENERAL, THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN
IRRITANTS.

CAUTION : USE ONLY SPECIFIED CLEANING MATERIALS AND SOLUTIONS OR THEIR


EQUIVALENTS. THE SURFACE PROTECTION COULD BE DAMAGED IF
UNSPECIFIED MATERIALS ARE USED. IT IS IMPORTANT THAT THE
MANUFACTURER’S MIXING, APPLICATION AND TREATMENT INSTRUCTIONS
ARE FOLLOWED.

NOTE : Refer to CHECK for the limits.


2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
11-003 Methyl-Ethyl-Ketone
Consumable Materials
TABLE 1

3. Procedure

Subtask 52-81-16-300-010-A01
A. Disassembly/Assembly of the guide bracket

NOTE : Refer to IPL_FIGURE_04.

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NOTE : Refer to CHECK for the damage limits of the component parts.
(1) Remove the collars (110), the HI-LOK fasteners (100) and the guide bush (120) from the
guide bracket (150).

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-


KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(2) Clean the component parts with Material No. 11-003 Methyl-Ethyl-Ketone.
(3) Install the guide bush (120) to the guide bracket (150) with the HI-LOK fasteners (100)
and the collars (110).

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**For PN’s ALL

TASK 52-81-16-300-811-A01
Replacement of the Sensor-Target Support Assemblies
1. Reason for the Job
This section tells you how to repair the component parts.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
09-013 Corrosion Inhibiting Brush Consistency
11-003 Methyl-Ethyl-Ketone
Consumable Materials
TABLE 1

B. Fixtures, Tools, Test and Support Equipment


REFERENCE DESIGNATION
nonmetallic scraper
Fixtures, Tools, Test and Support Equipment
TABLE 2

3. Procedure

WARNING : BE CAREFUL WHEN YOU USE SOLVENTS/CLEANING AGENTS, SEALANTS AND


OTHER MATERIALS. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS
AND THE LOCAL REGULATIONS. MAKE SURE THAT THERE IS A GOOD FLOW
OF AIR THROUGH THE WORK AREA. DO NOT BREATHE THE FUMES. DO NOT
SMOKE. DO NOT USE THESE MATERIALS NEAR A FLAME, SPARKS OR
SOURCES OF HEAT. USE PROTECTIVE CLOTHING, GOGGLES AND GLOVES. IF
YOU GET ONE OF THESE MATERIALS ON YOUR SKIN OR IN YOUR EYES,
FLUSH IT AWAY WITH A FLOW OF CLEAN WATER. IF YOU GET ONE OF
THESE MATERIALS IN YOUR MOUTH, GET IMMEDIATE MEDICAL AID. IN
GENERAL, THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN
IRRITANTS.

CAUTION : USE ONLY SPECIFIED CLEANING MATERIALS AND SOLUTIONS OR THEIR


EQUIVALENTS. THE SURFACE PROTECTION COULD BE DAMAGED IF
UNSPECIFIED MATERIALS ARE USED. IT IS IMPORTANT THAT THE
MANUFACTURER’S MIXING, APPLICATION AND TREATMENT INSTRUCTIONS
ARE FOLLOWED.

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Subtask 52-81-16-300-011-A01
A. Replacement of the Sensor-Target Support Assemblies

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-013 CORROSION


INHIBITING BRUSH CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.

NOTE : See IPL_FIGURE_05.

NOTE : All fasteners are to be wet installed with Material No. 09-013 Corrosion Inhibiting
Brush Consistency.
(1) Remove the collars (20), the HI-LOK fasteners (10) and the supports (90) from the cover
assembly (510).
(2) Remove the old sealant from the cover assembly with a nonmetallic scraper.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-


KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(3) Clean the mating surfaces of the cover assembly (510) with Material No. 11-003 Methyl-
Ethyl-Ketone.
(4) Put the new supports (90) in position and pilot-drill the holes from the cover assembly
(510).
(5) Remove the new supports (90) and drill the oversize holes,
(6) Deburr the holes.
(7) Apply Material No. 09-013 Corrosion Inhibiting Brush Consistency to the mating surfaces
of the supports (90) and the cover assembly (510).
(8) Install the supports (90) to the cover assembly (510) with the HI-LOK fasteners (10) and
the collars (20).

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**For PN’s ALL

TASK 52-81-16-300-812-A01
Replacement of the Runout Tip
1. Reason for the Job
This section tells you how to repair the component parts.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
09-013 Corrosion Inhibiting Brush Consistency
11-003 Methyl-Ethyl-Ketone
05-050 Glasscloth
08-001C Lamination Resin and Hardener
19-025 Lockwire
08-017A Adhesive Structuralflexible
Consumable Materials
TABLE 1

B. Fixtures, Tools, Test and Support Equipment


REFERENCE DESIGNATION
nonmetallic scraper
Fixtures, Tools, Test and Support Equipment
TABLE 2

3. Procedure

WARNING : BE CAREFUL WHEN YOU USE SOLVENTS/CLEANING AGENTS, SEALANTS AND


OTHER MATERIALS. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS
AND THE LOCAL REGULATIONS. MAKE SURE THAT THERE IS A GOOD FLOW
OF AIR THROUGH THE WORK AREA. DO NOT BREATHE THE FUMES. DO NOT
SMOKE. DO NOT USE THESE MATERIALS NEAR A FLAME, SPARKS OR
SOURCES OF HEAT. USE PROTECTIVE CLOTHING, GOGGLES AND GLOVES. IF
YOU GET ONE OF THESE MATERIALS ON YOUR SKIN OR IN YOUR EYES,
FLUSH IT AWAY WITH A FLOW OF CLEAN WATER. IF YOU GET ONE OF
THESE MATERIALS IN YOUR MOUTH, GET IMMEDIATE MEDICAL AID. IN
GENERAL, THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN
IRRITANTS.

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CAUTION : USE ONLY SPECIFIED CLEANING MATERIALS AND SOLUTIONS OR THEIR


EQUIVALENTS. THE SURFACE PROTECTION COULD BE DAMAGED IF
UNSPECIFIED MATERIALS ARE USED. IT IS IMPORTANT THAT THE
MANUFACTURER’S MIXING, APPLICATION AND TREATMENT INSTRUCTIONS
ARE FOLLOWED.

Subtask 52-81-16-300-012-A01
A. Replacement of the Runout Tip

NOTE : See IPL_FIGURE_05.


(1) Disassembly of the Runout Tip.
(a) Drill and remove the rivets (270).
(b) Remove the TEFLON sheet (280).
(c) Remove the old sealant from the component parts with a nonmetallic scraper.
(d) Remove the collars (20), the HI-LOK fasteners (300) and the runout tip (310).
(e) Drill and remove the rivets (330).
(f) Remove and discard the lockwire from the screws (340).
(g) Remove the screws (340) and the tip support (360).
(h) Remove the old sealant from the component parts with a nonmetallic scraper.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-013 CORROSION


INHIBITING BRUSH CONSISTENCY. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(2) Assembly of the Runout Tip.

NOTE : All fasteners are to be wet installed with Material No. 09-013 Corrosion
Inhibiting Brush Consistency.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-


KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(a) Clean the mating surfaces of the tip support (360) and the cover assembly with
Material No. 11-003 Methyl-Ethyl-Ketone.
(b) Apply Material No. 09-013 Corrosion Inhibiting Brush Consistency to the mating
surfaces of the tip support (360) and the cover assembly. Let it cure.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 05-050 GLASSCLOTH.


OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.

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WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 08-001C LAMINATION


RESIN AND HARDENER. OBEY THE MATERIAL MANUFACTURER’S
INSTRUCTIONS.
(c) Apply Material No. 05-050 Glasscloth and Material No. 08-001C Lamination Resin
and Hardener between the mating surfaces of the tip support (360) and the cover
assembly. Let them cure.

CAUTION : MAKE SURE THAT THE SCREWS HAVE A MINIMUM THREADED


LENGHT OF 10 MM (0.40 IN).
(d) Install the tip support (360) to the cover assembly with the screws (340) and the
rivets (330).
(e) Safety the screws (340) with Material No. 19-025 Lockwire.
(f) Install the runout tip (310) to the tip support (360) with the HI-LOK fasteners (300)
and the collars (20).

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-


KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(g) Clean the mating surfaces of the TEFLON sheet (280) and the runout tip (310) with
Material No. 11-003 Methyl-Ethyl-Ketone.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 08-017A ADHESIVE


STRUCTURALFLEXIBLE. OBEY THE MATERIAL MANUFACTURER’S
INSTRUCTIONS.
(h) Apply Material No. 08-017A Adhesive Structuralflexible to the mating surfaces of the
TEFLON sheet (280) and the runout tip (310).
(i) Install the TEFLON sheet (280) to the runout tip (310) with the rivets (270).

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**For PN’s ALL

TASK 52-81-16-300-813-A01
Replacement of the Stops
1. Reason for the Job
This section tells you how to repair the component parts.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
11-003 Methyl-Ethyl-Ketone
Consumable Materials
TABLE 1

3. Procedure

WARNING : BE CAREFUL WHEN YOU USE SOLVENTS/CLEANING AGENTS, SEALANTS AND


OTHER MATERIALS. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS
AND THE LOCAL REGULATIONS. MAKE SURE THAT THERE IS A GOOD FLOW
OF AIR THROUGH THE WORK AREA. DO NOT BREATHE THE FUMES. DO NOT
SMOKE. DO NOT USE THESE MATERIALS NEAR A FLAME, SPARKS OR
SOURCES OF HEAT. USE PROTECTIVE CLOTHING, GOGGLES AND GLOVES. IF
YOU GET ONE OF THESE MATERIALS ON YOUR SKIN OR IN YOUR EYES,
FLUSH IT AWAY WITH A FLOW OF CLEAN WATER. IF YOU GET ONE OF
THESE MATERIALS IN YOUR MOUTH, GET IMMEDIATE MEDICAL AID. IN
GENERAL, THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN
IRRITANTS.

CAUTION : USE ONLY SPECIFIED CLEANING MATERIALS AND SOLUTIONS OR THEIR


EQUIVALENTS. THE SURFACE PROTECTION COULD BE DAMAGED IF
UNSPECIFIED MATERIALS ARE USED. IT IS IMPORTANT THAT THE
MANUFACTURER’S MIXING, APPLICATION AND TREATMENT INSTRUCTIONS
ARE FOLLOWED.

Subtask 52-81-16-300-013-A01
A. Replacement of the Stops

NOTE : See IPL_FIGURE_05.


(1) Drill and remove the rivets (470, 471).
(2) Remove and discard the stops (480, 490, 500) from the cover assembly.

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WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-


KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(3) Clean the mating surfaces of the cover assembly with Material No. 11-003 Methyl-Ethyl-
Ketone.
(4) Put the new stops (480, 490, 500) in position and drill the holes from the cover assembly.
(5) Deburr the holes.
(6) Install the stops (480, 490, 500) to the cover assembly with the rivets (470, 471).

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ASSEMBLY

**For PN’s ALL

TASK 52-81-16-400-801-A01
Installation of the Sealing Strips
1. Reason for the Job
This section describes the disassembly of the component. It tells you how to remove the parts of the
component which are not permanently attached.
2. Procedure

WARNING : BE CAREFUL WHEN YOU USE SOLVENTS/CLEANING AGENTS, SEALANTS AND


OTHER MATERIALS. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS
AND THE LOCAL REGULATIONS. MAKE SURE THAT THERE IS A GOOD FLOW
OF AIR THROUGH THE WORK AREA. DO NOT BREATHE THE FUMES. DO NOT
SMOKE. DO NOT USE THESE MATERIALS NEAR A FLAME, SPARKS OR
SOURCES OF HEAT. USE PROTECTIVE CLOTHING, GOGGLES AND GLOVES. IF
YOU GET ONE OF THESE MATERIALS ON YOUR SKIN OR IN YOUR EYES,
FLUSH IT AWAY WITH A FLOW OF CLEAN WATER. IF YOU GET ONE OF
THESE MATERIALS IN YOUR MOUTH, GET IMMEDIATE MEDICAL AID. IN
GENERAL, THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN
IRRITANTS.

CAUTION : USE ONLY THE SPECIFIED CLEANING AGENTS. CLEANING AGENTS WHICH
ARE NOT SPECIFIED CAN CAUSE DAMAGE.

Subtask 52-81-16-400-001-A01
A. Installation of the Sealing Strips

NOTE : See IPL_FIGURE_05.


(1) Installation of the sealing strip (250).
(a) Install the sealing strip (250) and the u-section (170, 190, 200, 210, 220, 230) with
the screws (120), the washers (110) and the nuts (100) to the cover assembly.
(2) Installation of the sealing strip (160).
(a) Install the sealing strip (160) and the u-section (140) with the screws (120), the
washers (110) and the nuts (100) to the cover assembly.
(3) Installation of the sealing strip (150).
(a) Install the sealing strip (150) and the u-section (130) with the screws (120), the
washers (110) and the nuts (100) to the cover assembly.

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**For PN’s ALL

TASK 52-81-16-400-802-A01
Installation of the Tip Seal
1. Reason for the Job
This section describes the disassembly of the component. It tells you how to remove the parts of the
component which are not permanently attached.
2. Procedure

WARNING : BE CAREFUL WHEN YOU USE SOLVENTS/CLEANING AGENTS, SEALANTS AND


OTHER MATERIALS. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS
AND THE LOCAL REGULATIONS. MAKE SURE THAT THERE IS A GOOD FLOW
OF AIR THROUGH THE WORK AREA. DO NOT BREATHE THE FUMES. DO NOT
SMOKE. DO NOT USE THESE MATERIALS NEAR A FLAME, SPARKS OR
SOURCES OF HEAT. USE PROTECTIVE CLOTHING, GOGGLES AND GLOVES. IF
YOU GET ONE OF THESE MATERIALS ON YOUR SKIN OR IN YOUR EYES,
FLUSH IT AWAY WITH A FLOW OF CLEAN WATER. IF YOU GET ONE OF
THESE MATERIALS IN YOUR MOUTH, GET IMMEDIATE MEDICAL AID. IN
GENERAL, THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN
IRRITANTS.

CAUTION : USE ONLY THE SPECIFIED CLEANING AGENTS. CLEANING AGENTS WHICH
ARE NOT SPECIFIED CAN CAUSE DAMAGE.

Subtask 52-81-16-400-002-A01
A. Installation of the Tip Seal

NOTE : See IPL_FIGURE_05.


(1) Installation of the tip seal (450).
(a) Install the tip seal (450) and the u-sections (390, 410, 430) with the screws (120), the
washers (380) and the nuts (100) to the cover assembly.

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**For PN’s ALL

TASK 52-81-16-400-803-A01
Installation of the Sensor Targets to the Supports
1. Reason for the Job
This section describes the assembly of the component. It tells you how to assemble the parts of the
component which are not permanently attached.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
08-017A Adhesive Structuralflexible
Consumable Materials
TABLE 1

3. Procedure

WARNING : BE CAREFUL WHEN YOU USE SOLVENTS/CLEANING AGENTS, SEALANTS AND


OTHER MATERIALS. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS
AND THE LOCAL REGULATIONS. MAKE SURE THAT THERE IS A GOOD FLOW
OF AIR THROUGH THE WORK AREA. DO NOT BREATHE THE FUMES. DO NOT
SMOKE. DO NOT USE THESE MATERIALS NEAR A FLAME, SPARKS OR
SOURCES OF HEAT. USE PROTECTIVE CLOTHING, GOGGLES AND GLOVES. IF
YOU GET ONE OF THESE MATERIALS ON YOUR SKIN OR IN YOUR EYES,
FLUSH IT AWAY WITH A FLOW OF CLEAN WATER. IF YOU GET ONE OF
THESE MATERIALS IN YOUR MOUTH, GET IMMEDIATE MEDICAL AID. IN
GENERAL, THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN
IRRITANTS.

CAUTION : USE ONLY THE SPECIFIED CLEANING AGENTS. CLEANING AGENTS WHICH
ARE NOT SPECIFIED CAN CAUSE DAMAGE.

Subtask 52-81-16-400-003-A01
A. Installation of the Sensor Targets to the Supports

NOTE : See IPL_FIGURE_05 .

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 08-017A ADHESIVE


STRUCTURALFLEXIBLE. OBEY THE MATERIAL MANUFACTURER’S
INSTRUCTIONS.
(1) Apply Material No. 08-017A Adhesive Structuralflexible to the mating surfaces of the
support (90) and the shim (80).

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(2) Install the shim (80) and the target (70) with the screws (60), the washers (50) and the
nuts (40) to the support (90).

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**For PN’s ALL

TASK 52-81-16-400-804-A01
Installation of the Step Assembly
1. Reason for the Job
This section describes the assembly of the component. It tells you how to assemble the parts of the
component which are not permanently attached
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
09-005 Corrosion Inhibitive Interfay Sealant
19-025 Lockwire
Consumable Materials
TABLE 1

3. Procedure

WARNING : BE CAREFUL WHEN YOU USE SOLVENTS/CLEANING AGENTS, SEALANTS AND


OTHER MATERIALS. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS
AND THE LOCAL REGULATIONS. MAKE SURE THAT THERE IS A GOOD FLOW
OF AIR THROUGH THE WORK AREA. DO NOT BREATHE THE FUMES. DO NOT
SMOKE. DO NOT USE THESE MATERIALS NEAR A FLAME, SPARKS OR
SOURCES OF HEAT. USE PROTECTIVE CLOTHING, GOGGLES AND GLOVES. IF
YOU GET ONE OF THESE MATERIALS ON YOUR SKIN OR IN YOUR EYES,
FLUSH IT AWAY WITH A FLOW OF CLEAN WATER. IF YOU GET ONE OF
THESE MATERIALS IN YOUR MOUTH, GET IMMEDIATE MEDICAL AID. IN
GENERAL, THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN
IRRITANTS.

CAUTION : USE ONLY THE SPECIFIED CLEANING AGENTS. CLEANING AGENTS WHICH
ARE NOT SPECIFIED CAN CAUSE DAMAGE.

Subtask 52-81-16-400-004-A01
A. Installation of the Step Assembly

NOTE : See IPL_FIGURE_03.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-005 CORROSION


INHIBITIVE INTERFAY SEALANT. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.

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(1) Apply Material No. 09-005 Corrosion Inhibitive Interfay Sealant to the mating surfaces of
the protector (400), the ramp step (380) and the cover assembly.
(2) Install the protector (400) and the ramp step (380) with the bolts (350, 360) to the cover
assembly.
(3) Safety the bolts (350, 360) with Material No. 19-025 Lockwire

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**For PN’s ALL

TASK 52-81-16-400-805-A01
Installation of the Uplock Assembly
1. Reason for the Job
This section describes the assembly of the component. It tells you how to assemble the parts of the
component which are not permanently attached.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
04-004 Synthetic Ester Based Grease High Pressure
09-005 Corrosion Inhibitive Interfay Sealant
Consumable Materials
TABLE 1

B.Referenced Information
REFERENCE DESIGNATION
FIGURE 52-81-16-991-004-A FIGURE 52-81-16-991-004-A-Arm, Neutral Position
Referenced Information
TABLE 2

3. Procedure

WARNING : BE CAREFUL WHEN YOU USE SOLVENTS/CLEANING AGENTS, SEALANTS AND


OTHER MATERIALS. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS
AND THE LOCAL REGULATIONS. MAKE SURE THAT THERE IS A GOOD FLOW
OF AIR THROUGH THE WORK AREA. DO NOT BREATHE THE FUMES. DO NOT
SMOKE. DO NOT USE THESE MATERIALS NEAR A FLAME, SPARKS OR
SOURCES OF HEAT. USE PROTECTIVE CLOTHING, GOGGLES AND GLOVES. IF
YOU GET ONE OF THESE MATERIALS ON YOUR SKIN OR IN YOUR EYES,
FLUSH IT AWAY WITH A FLOW OF CLEAN WATER. IF YOU GET ONE OF
THESE MATERIALS IN YOUR MOUTH, GET IMMEDIATE MEDICAL AID. IN
GENERAL, THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN
IRRITANTS.

CAUTION : USE ONLY THE SPECIFIED CLEANING AGENTS. CLEANING AGENTS WHICH
ARE NOT SPECIFIED CAN CAUSE DAMAGE.

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Subtask 52-81-16-400-005-A01
A. Installation of the Uplock Assembly

NOTE : See IPL_FIGURE_03.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC ESTER
BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(1) Installation of the fitting (320).

NOTE : Apply Material No. 04-004 Synthetic Ester Based Grease High Pressure to all
movable parts.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-005 CORROSION


INHIBITIVE INTERFAY SEALANT. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(a) Apply Material No. 09-005 Corrosion Inhibitive Interfay Sealant to the mating surface
of the fluted plate (30) and the cover assembly.

CAUTION : MAKE SURE THAT THE BOLTS HAVE A MINIMUM THREADED


LENGHT OF 6 MM (0.23 IN).
(b) Install the fluted plate (30) and the fitting (320) with the bolts (10) to the cover
assembly.
(c) Install the fluted plate (330) and the mounting base (340) with the bolts (310), the
washers (300) and the nuts (290) to the fitting (320).
(d) Safety the nuts (290) with the cotter pins (120).

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC ESTER
BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(2) Installation of the Side Fittings (260, 270).

NOTE : Apply Material No. 04-004 Synthetic Ester Based Grease High Pressure to all
movable parts.
(a) Install the bushes (230, 280) and the side fittings (260, 270) to the mounting base
(340).
(b) Add the distance piece (250) between the side fittings (260, 270) and install the
screws (150, 160), the washers (140) and the nuts (130).
(c) Safety the nuts (130) with the cotter pins (120).

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(d) Install the pin (210) and the screw (200) in the mounting base (340).

NOTE : The pin (210) must be between the forked end of the side fitting (270).

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC ESTER
BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(3) Installation of the Torque Shaft (240).

NOTE : Apply Material No. 04-004 Synthetic Ester Based Grease High Pressure to all
movable parts.
(a) Install the torque shaft (240) in the protector cap (220) and secure with the cotter
pin (60).

NOTE : Drill a 2.7 mm (0.106 in.) diameter hole through the assembled torque
shaft (240) and the protector cap (220) if you use a new torque shaft
(240).
(b) Install the protector cap (220) together with the assembled torque shaft (240) with
the screw (200), the pin (210), the washers (190) and the nuts (180) to the mounting
base (340).

NOTE : Make sure that the neutral position is correct, see FIGURE
52-81-16-991-004-A.
(c) Safety the nuts (180) with the cotter pins (170).

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC ESTER
BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(4) Installation of the Roller (100).

NOTE : Apply Material No. 04-004 Synthetic Ester Based Grease High Pressure to all
movable parts.
(a) Install the lubrication fitting (50) in the bolt (90).
(b) Install the roller (100) and the bushes (110) with the bolt (90), the washer (80) and
the nut (70).
(c) Safety the nut (70) with the cotter pin (60).
(d) Fill the lubrication fitting (50) with Material No. 04-004 Synthetic Ester Based Grease
High Pressure.

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**For PN’s ALL

14.09

F_CM_528116_1_0040101_01_00

Arm, Neutral Position


FIGURE-52-81-16-991-004-A01

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**For PN’s ALL

TASK 52-81-16-400-806-A01
Installation of the Actuator Fitting
1. Reason for the Job
This section describes the assembly of the component. It tells you how to assemble the parts of the
component which are not permanently attached.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
09-005 Corrosion Inhibitive Interfay Sealant
liquid nitrogen
Consumable Materials
TABLE 1

3. Procedure

WARNING : BE CAREFUL WHEN YOU USE SOLVENTS/CLEANING AGENTS, SEALANTS AND


OTHER MATERIALS. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS
AND THE LOCAL REGULATIONS. MAKE SURE THAT THERE IS A GOOD FLOW
OF AIR THROUGH THE WORK AREA. DO NOT BREATHE THE FUMES. DO NOT
SMOKE. DO NOT USE THESE MATERIALS NEAR A FLAME, SPARKS OR
SOURCES OF HEAT. USE PROTECTIVE CLOTHING, GOGGLES AND GLOVES. IF
YOU GET ONE OF THESE MATERIALS ON YOUR SKIN OR IN YOUR EYES,
FLUSH IT AWAY WITH A FLOW OF CLEAN WATER. IF YOU GET ONE OF
THESE MATERIALS IN YOUR MOUTH, GET IMMEDIATE MEDICAL AID. IN
GENERAL, THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN
IRRITANTS.

CAUTION : USE ONLY THE SPECIFIED CLEANING AGENTS. CLEANING AGENTS WHICH
ARE NOT SPECIFIED CAN CAUSE DAMAGE.

Subtask 52-81-16-400-009-A01
A. Installation of the Actuator Fitting

NOTE : See IPL_FIGURE_02, IPL_FIGURE_02A, IPL_FIGURE_02B.


(1) Put the bushes (570, 580) into Material liquid nitrogen to cool it.

CAUTION : DO NOT STRESS THE HINGE OR THE FITTING WHEN INSTALLING THE
BUSHES. STRESS WILL DAMAGE THE HINGE OR THE FITTING.
(2) Install the bushes (570, 580) in the fitting (590).

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D5288110000051

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-005 CORROSION


INHIBITIVE INTERFAY SEALANT. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(3) Apply Material No. 09-005 Corrosion Inhibitive Interfay Sealant to the mating surface of
the fitting assembly (560) and the cover assembly.

CAUTION : MAKE SURE THAT THE BOLTS HAVE A MINIMUM THREADED LENGHT
OF 6 MM (0.23 IN).
(4) Install the fitting assembly (560) with the bolts (2-165, 2A-600, 2A-605, 2B-600, 2B-605)
and the washer (2A-610, 2A-615, 2B-610, 2B-615) to the cover assembly.

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**For PN’s ALL

TASK 52-81-16-400-807-A01
Installation of the Center Fitting
1. Reason for the Job
This section describes the installation of the component. It tells you how to install the parts of the
component which are not permanently attached.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
04-004 Synthetic Ester Based Grease High Pressure
09-005 Corrosion Inhibitive Interfay Sealant
19-025 Lockwire
Consumable Materials
TABLE 1

3. Procedure

WARNING : BE CAREFUL WHEN YOU USE SOLVENTS/CLEANING AGENTS, SEALANTS AND


OTHER MATERIALS. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS
AND THE LOCAL REGULATIONS. MAKE SURE THAT THERE IS A GOOD FLOW
OF AIR THROUGH THE WORK AREA. DO NOT BREATHE THE FUMES. DO NOT
SMOKE. DO NOT USE THESE MATERIALS NEAR A FLAME, SPARKS OR
SOURCES OF HEAT. USE PROTECTIVE CLOTHING, GOGGLES AND GLOVES. IF
YOU GET ONE OF THESE MATERIALS ON YOUR SKIN OR IN YOUR EYES,
FLUSH IT AWAY WITH A FLOW OF CLEAN WATER. IF YOU GET ONE OF
THESE MATERIALS IN YOUR MOUTH, GET IMMEDIATE MEDICAL AID. IN
GENERAL, THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN
IRRITANTS.

CAUTION : USE ONLY THE SPECIFIED CLEANING AGENTS. CLEANING AGENTS WHICH
ARE NOT SPECIFIED CAN CAUSE DAMAGE.

Subtask 52-81-16-400-010-A01
A. Installation of the Center Fitting

NOTE : See IPL_FIGURE_02, IPL_FIGURE_02A, IPL_FIGURE_02B.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC ESTER
BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.

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(1) Installation of the fitting (420).

NOTE : Apply Material No. 04-004 Synthetic Ester Based Grease High Pressure to all
movable parts.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-005 CORROSION


INHIBITIVE INTERFAY SEALANT. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(a) Apply Material No. 09-005 Corrosion Inhibitive Interfay Sealant to the mating surface
of the fitting (420) and the cover assembly.

CAUTION : MAKE SURE THAT THE BOLTS HAVE A MINIMUM THREADED


LENGHT OF 6 MM (0.23 IN).
(b) Install the fitting (420) with the bolts (160, 170), the screws (130, 150, 320), the
washers (30) and the nuts (20) to the cover assembly.
(c) Safety the nuts (20) with the cotter pins (10) and the bolts (160,170) with Material
No. 19-025 Lockwire .
(d) Install the bracket (330) with the screw (320), the washer (30) and the nut (20).
(e) Safety the nut (20) with the cotter pin (10).
(f) Install the bonding strap (50) with the bolt (40), the washer (30) and the nut (20).
(g) Safety the nut (20) with the cotter pin (10).

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC ESTER
BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(2) Installation of the hinge assembly (400).

NOTE : Apply Material No. 04-004 Synthetic Ester Based Grease High Pressure to all
movable parts.
(a) Install the bearing (410) in the hinge assembly (400).
(b) Install the hinge assembly (400) with the screws (390), the washers (380) and the
nuts (370).
(c) Safety the nuts (370) with the cotter pins (360).

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**For PN’s ALL

TASK 52-81-16-400-808-A01
Installation of the Rear Fitting
1. Reason for the Job
This section describes the installation of the component. It tells you how to install the parts of the
component which are not permanently attached.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
04-004 Synthetic Ester Based Grease High Pressure
09-005 Corrosion Inhibitive Interfay Sealant
19-025 Lockwire
Consumable Materials
TABLE 1

3. Procedure

WARNING : BE CAREFUL WHEN YOU USE SOLVENTS/CLEANING AGENTS, SEALANTS AND


OTHER MATERIALS. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS
AND THE LOCAL REGULATIONS. MAKE SURE THAT THERE IS A GOOD FLOW
OF AIR THROUGH THE WORK AREA. DO NOT BREATHE THE FUMES. DO NOT
SMOKE. DO NOT USE THESE MATERIALS NEAR A FLAME, SPARKS OR
SOURCES OF HEAT. USE PROTECTIVE CLOTHING, GOGGLES AND GLOVES. IF
YOU GET ONE OF THESE MATERIALS ON YOUR SKIN OR IN YOUR EYES,
FLUSH IT AWAY WITH A FLOW OF CLEAN WATER. IF YOU GET ONE OF
THESE MATERIALS IN YOUR MOUTH, GET IMMEDIATE MEDICAL AID. IN
GENERAL, THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN
IRRITANTS.

CAUTION : USE ONLY THE SPECIFIED CLEANING AGENTS. CLEANING AGENTS WHICH
ARE NOT SPECIFIED CAN CAUSE DAMAGE.

Subtask 52-81-16-400-011-A01
A. Installation of the Rear Fitting

NOTE : See IPL_FIGURE_02, IPL_FIGURE_02A, IPL_FIGURE_02B

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC ESTER
BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.

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(1) Installation of the fitting (530).

NOTE : Apply Material No. 04-004 Synthetic Ester Based Grease High Pressure to all
movable parts.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-005 CORROSION


INHIBITIVE INTERFAY SEALANT. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(a) Apply Material No. 09-005 Corrosion Inhibitive Interfay Sealant to the mating surface
of the fitting (530) and the cover assembly.

CAUTION : MAKE SURE THAT THE BOLTS HAVE A MINIMUM THREADED


LENGHT OF 6 MM (0.23 IN).
(b) Install the fitting (530) with the bolts (170, 430), the screws (150), the washers (30)
and the nuts (20) to the cover assembly.
(c) Safety the nuts (20) with the cotter pins (10) and the bolts (170, 430) with Material
No. 19-025 Lockwire
(d) Install the bracket (140) with the screw (130), the washer (30) and the nut (20).
(e) Safety the nut (20) with the cotter pin (10).
(f) Install the bonding strap (50) with the screw (40), the washer (30) and the nut (20).
(g) Safety the nut (20) with the cotter pin (10).

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC ESTER
BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(2) Installation of the Hinge Assembly (500)

NOTE : Apply Material No. 04-004 Synthetic Ester Based Grease High Pressure to all
movable parts.
(a) Install the hinge assembly (500) with the bolts (490), the washers (480) and the nuts
(470).
(b) Safety the nuts (470) with the cotter pins (460).
(c) Fill the lubrication fitting (60) with Material No. 04-004 Synthetic Ester Based Grease
High Pressure.

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**For PN’s ALL

TASK 52-81-16-400-809-A01
Installation of the Forward Fitting
1. Reason for the Job
This section describes the assembly of the component. It tells you how to assemble the parts of the
component, which are not permanently attached.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
04-004 Synthetic Ester Based Grease High Pressure
09-005 Corrosion Inhibitive Interfay Sealant
19-025 Lockwire
Consumable Materials
TABLE 1

3. Procedure

WARNING : BE CAREFUL WHEN YOU USE SOLVENTS/CLEANING AGENTS, SEALANTS AND


OTHER MATERIALS. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS
AND THE LOCAL REGULATIONS. MAKE SURE THAT THERE IS A GOOD FLOW
OF AIR THROUGH THE WORK AREA. DO NOT BREATHE THE FUMES. DO NOT
SMOKE. DO NOT USE THESE MATERIALS NEAR A FLAME, SPARKS OR
SOURCES OF HEAT. USE PROTECTIVE CLOTHING, GOGGLES AND GLOVES. IF
YOU GET ONE OF THESE MATERIALS ON YOUR SKIN OR IN YOUR EYES,
FLUSH IT AWAY WITH A FLOW OF CLEAN WATER. IF YOU GET ONE OF
THESE MATERIALS IN YOUR MOUTH, GET IMMEDIATE MEDICAL AID. IN
GENERAL, THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN
IRRITANTS.

CAUTION : USE ONLY THE SPECIFIED CLEANING AGENTS. CLEANING AGENTS WHICH
ARE NOT SPECIFIED CAN CAUSE DAMAGE.

Subtask 52-81-16-400-013-A01
A. Installation of the Forward Fitting

NOTE : See IPL_FIGURE_02, IPL_FIGURE_02A, IPL_FIGURE_02B.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC ESTER
BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.

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(1) Installation of the fitting (280).

NOTE : Apply Material No. 04-004 Synthetic Ester Based Grease High Pressure to all
movable parts.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-005 CORROSION


INHIBITIVE INTERFAY SEALANT. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(a) Apply Material No. 09-005 Corrosion Inhibitive Interfay Sealant to the mating surface
of the fitting (280) and the cover assembly.

CAUTION : MAKE SURE THAT THE BOLTS HAVE A MINIMUM THREADED


LENGHT OF 6 MM (0.23 IN).
(b) Install the fitting (280) with the bolts (160, 170), the screws (150), the washers (30)
and the nuts (20) to the cover assembly.
(c) Safety the nuts (20) with the cotter pins (10) and the bolts (160, 170) with Material
No. 19-025 Lockwire
(d) Install the bracket (140) with the screw (130), the washer (30) and the nut (20).
(e) Safety the nut (20) with the cotter pin (10).
(f) Install the bonding strap (50) with the screw (40), the washer (30) and the nut (20).
(g) Safety the nut (20) with the cotter pin (10).

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC ESTER
BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(2) Installation of the Hinge Assembly (250).

NOTE : Apply Material No. 04-004 Synthetic Ester Based Grease High Pressure to all
movable parts.
(a) Install the hinge assembly (250) with the bolts (240), the washers (230) and the nuts
(220).
(b) Safety the nuts (220) with the cotter pins (210).
(c) Fill the lubrication fitting (60) with Material No. 04-004 Synthetic Ester Based Grease
High Pressure.

Page 7018
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**For PN’s ALL

TASK 52-81-16-400-810-A01
Assembly of the Identification Plate
1. Reason for the Job
This section tells you how to assemble the identification plate.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
14SBA1 Textile-Lint free Cotton -
08ABC1 Aqueous Cleaner-Aircraft Exterior Pressure Spraying -
08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
05JBB9 Contact Adhesive-Rubber & Plastic Bonding Nitrile base -
04SBA3 Varnish Polyurethane-Low VOC - External Structure
Consumable Materials
TABLE 1

B. Referenced Information
REFERENCE DESIGNATION
SRM 51-42-21
Referenced Information
TABLE 2

3. Procedure

WARNING : BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE


MATERIAL MANUFACTURER’S INSTRUCTIONS AND YOUR LOCAL
REGULATIONS.

CAUTION : USE ONLY THE SPECIFIED MATERIALS AND OBEY THE INSTRUCTIONS FROM
THE MANUFACTURERS. OTHER MATERIALS CAN CAUSE DAMAGE TO THE
SURFACE PROTECTION OF THE COMPONENT AND THE RELATED AREA.

**For PN’s D5288110000251 D5288110000351

Subtask 52-81-16-400-015-A01
A. Assembly of the Riveted Identification Plate

NOTE : See IPL_FIGURE_01.

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NOTE : This procedure is applicable to the identification plate 01-150.


(1) Clean the work area with a Material No. 14SBA1 Textile-Lint free Cotton - soaked with
Material No. 08ABC1 Aqueous Cleaner-Aircraft Exterior Pressure Spraying -.
(2) Put the new identification plate 01-150 in the correct position.
(3) Install the new rivets 01-160 on the identification plate 01-150. See SRM 51-42-21 for the
installation of the new rivets 01-160.

**For PN’s D5288110000051 D5288110000151

Subtask 52-81-16-400-015-B01
B. Assembly of the Bonded Identification Plate

NOTE : See IPL_FIGURE_01.

NOTE : This procedure is applicable to the identification plate 01-150.


(1) Clean the work area with Material No. 14SBA1 Textile-Lint free Cotton - soaked with
Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -.
(2) Apply a coat of Material No. 05JBB9 Contact Adhesive-Rubber & Plastic Bonding Nitrile
base - on the reverse side of the new identification plate 01-150.
(3) Install the new identification plate 01-150 in the correct position.
(4) Remove the remaining adhesive, around the identification plate 01-150, with Material No.
14SBA1 Textile-Lint free Cotton - soaked with Material No. 08BBF1 Non Aqueous
Cleaner-- Methyl-Ethyl-Ketone -.
(5) Let the Material No. 05JBB9 Contact Adhesive-Rubber & Plastic Bonding Nitrile base -
cure. See manufacturer’s instructions.
(6) Apply Material No. 04SBA3 Varnish Polyurethane-Low VOC - External Structure on the
new identification plate.
(7) Let the Material No. 04SBA3 Varnish Polyurethane-Low VOC - External Structure cure.
See manufacturer’s instructions.

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FITS AND CLEARANCES

**For PN’s ALL

TASK 52-81-16-820-805-A01
General
1. How to use the Fits and Clearances Table (See TABLE 1)
A. A NOTE above the table gives the reference to the related CMM figure.
B. Column 1 gives the location number (LOC NO.) of the part.
C. Column 2 gives links to the IPL figure item numbers of the mating parts.
D. Column 3 gives the dimensions and the assembly clearances of the original manufacturer (MFR)
limits.
E. Column 4 gives the dimension limits and the maximum allowable clearance of the in-service
wear limits.

NOTE : It is necessary to replace the parts which are not in the limits (See DISASSEMBLY,
REPAIR and ASSEMBLY).
2. Sample of Fits and Clearances

NOTE : See FIGURE XXX


1 2 3 4
MFR LIMITS IN-SERVICE WEAR LIMITS
MATING MAX
IPL ASSEMBLY DIMENSION ALLOWABLE
LOC FIGURE DIMENSION CLEARANCE LIMITS CLEARANCES
NO. AND millimeters millimeters millimeters millimeters
ITEM NO. (inches) (inches) (inches) (inches)
MIN MAX MIN MAX MIN MAX
Sample
TABLE 1

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**For PN’s ALL

TASK 52-81-16-820-806-A01
Fits and Clearances
1. General
A. How to use the Fits and Clearances Table (See Sample Table 1)
(1) A NOTE above the table gives the reference to the related CMM figure.
(2) Column 1 gives the location number (LOC NO.) of the part.
(3) Column 2 gives links to the IPL figure item numbers of the mating parts.
(4) Column 3 gives the dimensions and the assembly clearances of the original manufacturer
(MFR) limits.
(5) Column 4 gives the dimension limits and the maximum allowable clearance of the in-
service wear limits.

NOTE : It is necessary to replace the parts which are not in the limits (See
DISASSEMBLY, REPAIR and ASSEMBLY).
B. Sample of Fits and Clearances

NOTE : See FIGURE XXX


1 2 3 4
MFR LIMITS IN-SERVICE WEAR LIMITS
MATING MAX
IPL ASSEMBLY DIMENSION ALLOWABLE
LOC FIGURE DIMENSION CLEARANCE LIMITS CLEARANCES
NO. AND millimeters millimeters millimeters millimeters
ITEM NO. (inches) (inches) (inches) (inches)
MIN MAX MIN MAX MIN MAX
Sample
TABLE 1

2. Tables:

NOTE : See FIGURE 52-81-16-991-005-A.

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MFR LIMITS IN-SERVICE WEAR LIMITS


MATING MAX
IPL ASSEMBLY DIMENSION ALLOWABLE
LOC FIGURE DIMENSION CLEARANCE LIMITS CLEARANCES
NO. AND millimeters millimeters millimeters millimeters
ITEM NO. (inches) (inches) (inches) (inches)
MIN MAX MIN MAX MIN MAX
A1 OD 2-100 15.966 15.984 15.906
2A-100 (0.6286) (0.6293) (0.6262)
2B-100 0.016 0.104 0.224
A2 ID 2-110 16.000 16.070 (0.0006) (0.0041) 16.130 (0.0088)
2A-110 (0.6300) (0.6327) (0.6350)
2B-110
A2 OD 2-110 31.975 32.991 31.945
2A-110 (1.2588) (1.2594) (1.2576)
2B-110 0.009 0.050 0.110
A3 ID 2-520 32.000 32.025 (0.0003) (0.0019) 32.055 (0.0043)
2A-520 (1.2598) (1.2608) (1.2620)
2B-520
A3 OD 2-520 42.475 42.491
(FOOTNOTE)
2A-520 (1.6722) (1.6728)
2B-520 0.034 0.089 NO WEAR
A4 ID 2-500 42.525 42.564 (0.0013) (0.0035) ALLOWED
(FOOTNOTE)
2A-500 (1.6742) (1.6757)
2B-500
A1 OD 2-100 15.966 15.984 15.932
2A-100 (0.6286) (0.6293) (0.6272)
2B-100 0.016 0.052 0.120
A5 ID 2-120 16.000 16.018 (0.0006) (0.0020) 16.052 (0.0047)
2A-120 (0.6300) (0.6306) (0.6320)
2B-120
B1 OD 2-290 15.841 15.859 15.823
2A-290 (0.6237) (0.6244) (0.6230)
2B-290 0.003 0.034 0.071
B2 ID 2-410 15.862 15.875 (0.0001) (0.0013) 15.894 (0.0028)
2A-410 (0.6245) (0.6250) (0.6257)
2B-410

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MFR LIMITS IN-SERVICE WEAR LIMITS


MATING MAX
IPL ASSEMBLY DIMENSION ALLOWABLE
LOC FIGURE DIMENSION CLEARANCE LIMITS CLEARANCES
NO. AND millimeters millimeters millimeters millimeters
ITEM NO. (inches) (inches) (inches) (inches)
MIN MAX MIN MAX MIN MAX
B2 OD 2-410 30.150 30.162
2A-410 (1.187) (1.1875)
2B-410 0.000 0.033 NO WEAR
B3 ID 2-400 30.162 30.183 (0.0000) (0.0013) ALLOWED
2A-400 (1.1875) (1.1973)
2B-400
B1 OD 2-290 15.841 15.859 15.807
2A-290 (0.6237) (0.6244) (0.6223)
2B-290 0.016 0.052 0.120
B4 ID 2-310 15.875 15.893 (0.0006) (0.0020) 15.927 (0.0047)
2A-310 (0.6250) (0.6257) (0.6270)
2B-310
C1 OD 2-100 15.966 15.984 15.906
2A-100 (0.6286) (0.6293) (0.6262)
2B-100 0.016 0.104 0.224
C2 ID 2-110 16.000 16.070 (0.0006) (0.0041) 16.130 (0.0088)
2A-110 (0.6300) (0.6327) (0.6350)
2B-110
C2 OD 2-110 31.975 32.000 31.945
2A-110 (1.2588) (1.2700) (1.2576)
2B-110 0.009 0.050 0.110
C3 ID 2-270 32.000 32.025 (0.0003) (0.0019) 32.055 (0.0043)
2A-270 (1.2598) (1.2608) (1.2620)
2B-270
C3 OD 2-270 41.600 42.250
2A-270 (1.6831) (1.6984)
(FOOTNOTE)
2B-270 0.275 0.964 NO WEAR
C4 ID 2-250 42.525 42.564 (0.0108) (0.0379) ALLOWED
2A-250 (1.6742) (1.6757)
(FOOTNOTE)
2B-250

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MFR LIMITS IN-SERVICE WEAR LIMITS


MATING MAX
IPL ASSEMBLY DIMENSION ALLOWABLE
LOC FIGURE DIMENSION CLEARANCE LIMITS CLEARANCES
NO. AND millimeters millimeters millimeters millimeters
ITEM NO. (inches) (inches) (inches) (inches)
MIN MAX MIN MAX MIN MAX
C1 OD 2-110 15.966 15.984 15.932
2A-110 (0.6286) (0.6293) (0.6272)
2B-110 0.016 0.052 0.120
C5 ID 2-120 16.000 16.018 (0.0006) (0.0020) 16.052 (0.0047)
2A-120 (0.6300) (0.6306) (0.6320)
2B-120
D1 OD 2-540 15.841 15.859 15.807
2A-540 (0.6237) (0.6244) (0.6223)
2B-540 0.016 0.052 0.120
D2 ID 2-580 15.875 15.893 (0.0006) (0.0020) 15.927 (0.0047)
2A-580 (0.6250) (0.6257) (0.6270)
2B-580
D2 OD 2-580 21.959 21.980
2A-580 (0.8645) (0.8653)
2B-580 0.020 0.062 NO WEAR
D3 ID 2-590 22.000 22.021 (0.0007) (0.0024) ALLOWED
2A-590 (0.8661) (0.8669)
2B-590
D1 OD 2-540 15.841 15.859 15.807
2A-540 (0.6237) (0.6244) (0.6223)
2B-540 0.016 0.052 0.120
D4 ID 2-550 15.875 15.893 (0.0006) (0.0020) 15.927 (0.0047)
2A-550 (0.6250) (0.6257) (0.6270)
2B-550
D4 OD 2-550 18.959 18.980 18.918
2A-550 (0.7464) (0.7472) (0.7448)
2B-550 0.020 0.062 0.144
D5 ID 2-570 19.000 19.021 (0.0007) (0.0024) 19.062 (0.0056)
2A-570 (0.7480) (0.7488) (0.7504)
2B-570

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D5288110000051

MFR LIMITS IN-SERVICE WEAR LIMITS


MATING MAX
IPL ASSEMBLY DIMENSION ALLOWABLE
LOC FIGURE DIMENSION CLEARANCE LIMITS CLEARANCES
NO. AND millimeters millimeters millimeters millimeters
ITEM NO. (inches) (inches) (inches) (inches)
MIN MAX MIN MAX MIN MAX
D5 OD 2-570 22.035 22.056
2A-570 (0.8675) (0.8683)
2B-570 -0.014 -0.056 NO WEAR
D3 ID 2-590 22.000 22.021 (-0.0005) (-0.0022) ALLOWED
2A-590 (0.8561) (0.8669)
2B-590
FOR OVERSIZE BUSHES SEE REPAIR TASK 52-81-16-300-802-A01, TASK 52-81-16-300-804-A01.
Fits and Clearances
TABLE 2

NOTE : See FIGURE 52-81-16-991-006-A.


MFR LIMITS IN-SERVICE WEAR LIMITS
MATING MAX
IPL ASSEMBLY DIMENSION ALLOWABLE
LOC FIGURE DIMENSION CLEARANCE LIMITS CLEARANCES
NO. AND millimeters millimeters millimeters millimeters
ITEM NO. (inches) (inches) (inches) (inches)
MIN MAX MIN MAX MIN MAX
11.500 11.860 11.090
A1 OD 3-90 (0.4528) (0.4670) (0.4366)
0.140 0.680 1.50
12.000 12.180 (0.0055) (0.2677) 12.590 (0.0590)
A2 ID 3-110 (0.4724) (0.4795) (0.4957)
16.200 16.300
A2 OD 3-110 (0.7043) (0.7087) ---
-0.300 -0.500 NO WEAR
15.800 15.900 (-0.0119) (-0.0200) ALLOWED
A3 ID 3-100 (0.6220) (0.6260) ---

11.500 11.860 11.090


A1 OD 3-90 (0.4528) (0.4670) (0.4360)
0.140 0.680 1.50
12.000 12.180 (0.0055) (0.2677) 12.590 (0.0590)
A4 ID 3-270 (0.4724) (0.4795) (0.4957)

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MFR LIMITS IN-SERVICE WEAR LIMITS


MATING MAX
IPL ASSEMBLY DIMENSION ALLOWABLE
LOC FIGURE DIMENSION CLEARANCE LIMITS CLEARANCES
NO. AND millimeters millimeters millimeters millimeters
ITEM NO. (inches) (inches) (inches) (inches)
MIN MAX MIN MAX MIN MAX
13.660 13.840 13.320
A4 OD 3-270 (0.5378) (0.5449) (0.5244)
0.160 0.520 1.20
14.000 14.180 (0.0063) (0.0205) 14.520 (0.0472)
A7 ID 3-280 (0.5512) (0.5583) (0.5716)
11.500 11.860 11.090
A1 OD 3-90 (0.4528) (0.4670) (0.4360)
0.140 0.680 1.50
12.000 12.180 (0.0055) (0.2677) 12.590 (0.0590)
A5 ID 3-260 (0.4724) (0.4795) (0.4957)
13.660 13.840 13.320
A5 OD 3-260 (0.5378) (0.5449) (0.5244)
0.160 0.520 1.20
14.000 14.180 (0.0063) (0.0205) 14.520 (0.0472)
A6 ID 3-230 (0.5512) (0.5583) (0.5716)
17.890 18.000 17.830
A7 OD 3-280 (0.7043) (0.7087) (0.7020)
0.000 0.121 0.242
18.000 18.011 (0.0000) (0.0048) 18.072 (0.0095)
A8 ID 3-340 (0.7087) (0.7091) (0.7115)
17.890 18.000 17.830
A6 OD 3-230 (0.7043) (0.7087) (0.7020)
0.000 0.121 0.242
18.000 18.011 (0.0000) (0.0048) 18.072 (0.0095)
A8 ID 3-340 (0.7087) (0.7091) (0.7115)
Fits and Clearances
TABLE 3

NOTE : See FIGURE 52-81-16-991-007-A.

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MFR LIMITS IN-SERVICE WEAR LIMITS


MATING MAX
IPL ASSEMBLY DIMENSION ALLOWABLE
LOC FIGURE DIMENSION CLEARANCE LIMITS CLEARANCES
NO. AND millimeters millimeters millimeters millimeters
ITEM NO. (inches) (inches) (inches) (inches)
MIN MAX MIN MAX MIN MAX
6.312 6.338 6.232
A1 OD 4-80 (0.2485) (0.2495) (0.2453)
0.012 0.138 0.298
6.350 6.450 (0.0085) (0.0034) 6.530 (0.0117)
A2 ID 4-90 (0.2500) (0.2540) (0.2570)
6.312 6.338 6.282
A1 OD 4-80 (0.2485) (0.2417) (0.2473)
0.012 0.048 0.108
6.350 6.360 (0.0005) (0.0020) 6.390 (0.0042)
A3 ID 4-130 (0.2500) (0.2504) (0.2515)
15.966 15.984 15.932
A3 OD 4-130 (0.6285) (0.6293) (0.6272)
0.016 0.052 0.120
16.000 16.018 (0.0006) (0.0020) 16.052 (0.0047)
A4 ID 4-120 (0.6300) (0.6370) (0.6319)
26.022 26.035
A4 OD 4-120 (1.0323) (1.0374) -0.010 -0.035 NO WEAR
26.000 26.210 (-0.0004) (-0.0013) ALLOWED
A5 ID 3-150 (1.0236) (1.0319)
Fits and Clearances
TABLE 4

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**For PN’s ALL


A
A
B SECTION

B A A
C
A1
A5
C
D
SECTION
D B B

A3 A4 A2

B1

SECTION
D D

SECTION B2 B3 B4
C C

D5

C5
D1

C1

D3 D4 D2

C2
A4 C3
F_CM_528116_1_0050101_01_00

Fits and Clearances of the Main Gear Door


Fits and Clearances of the Fittings
FIGURE-52-81-16-991-005-A01

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**For PN’s ALL

A5 A2 A3 A2 A4

A A1

A7

A6

A8

F_CM_528116_1_0060101_01_00

Fits and Clearances of the Main Gear Door


Fits and Clearances of the Uplock
FIGURE-52-81-16-991-006-A01

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**For PN’s ALL

A5

A4

A3

A2 A1

F_CM_528116_1_0070101_01_00

Fits and Clearances of the Main Gear Door


Fits and Clearances of the Ramp
FIGURE-52-81-16-991-007-A01

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STORAGE INCLUDING TRANSPORTATION

**For PN’s ALL

TASK 52-81-16-500-801-A01
Material Storage Data
1. General
A. See Material Storage Data (MSD)
The MSD document is a chargeable service to support customers with inventory planning, with
a specific focus on shelf life data, hazard information and other related general storage data . A
copy is provided, free of charge for the customer, during the material readiness process. It is
available on CD-ROM from Airbus, or can be downloaded from the Airbus Spares Portal via
direct access, or SSO (Single Sign On) in Airbus World.
2. Procedure

Subtask 52-81-16-550-002-A01
A. Material Storage Data
(1) Not applicable.

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ILLUSTRATED PARTS LIST

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INTRODUCTION

**For PN’s ALL

TASK 52-81-16-872-801-A01
Introduction Illustrated Parts List (IPL)
1. General
A. The procedure recommended for finding a part number, or details of a part are in paragraph 2
of this introduction.
B. The IPL contains:
- illustrations that show an exploded view of the parts,
- the related detailed Parts Lists.
C. The IPL is used to identify, to get, keep and issue replacement aircraft parts and units.
D. AIRBUS S.A.S. has no responsibility for parts and/or units deleted or revised as a result if
airline initiated modifications are included.
E. Part numbers shown in this document are written to Air Transport Association of America
(ATA) Specification ISPEC 2200.
F. Illustrations are applicable to more than one customer.
G. In the Detailed Parts List, each figure has its own page numbering system that starts at zero.
2. How to use the IPL
A. To find a Part Number (P/N) in a Figure or Illustration you can either:
- Enter the PN in the SEARCH tool within the AirN@v / Workshop. This will show you the
Figure or Figures where this appears. Click on your chosen Fig/Item number to go open the
Figure.
- Or refer to the Alph/Numeric Parts List and find the PN. In the Fig/Item column it will
show you all the figures where this PN exists, and the Item number. Click one of these to
open the Figure.
3. Plan of the IPL
A. Indenture System of the Detailed Parts List
(1) The indenture system shows how parts and assemblies relate to their next higher
assemblies (NHA) as follows:
1234567
Assembly
Attaching parts for assembly
.Detail parts for assembly
.Sub-assembly
..Detailed parts for sub-assembly
..Sub-sub-assembly

IPL INTRO
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...Detailed parts for sub-sub-assembly.


B. AIRBUS Part -- Numbering System
(1) The example that follows shows the identification of a part/assembly:
Basic Part Number L 57 4 6 0200 000 00
DRAWING NUMBER PARTS LIST DATA
AIRBUS Part -- Numbering System
TABLE 1

(1) L Aircraft A = AIRBUS A310/A300/A300-600 Aircraft


D = AIRBUS A320 Aircraft
F = AIRBUS A340 Aircraft
L = AIRBUS A380 Aircraft
NOTE: Initial aircraft type the part assembly was first used
on.
(2) 57 ATA Chapter Design and Manufacturing requirements of the above
breakdown will not always be the same as those in the
ATA Specification and the IPL.
(3) 4 ATA Section Changes with the ATA Chapter.
(4) 6 Drawing Responsibility The Engineering Department that is responsible for the
Design.
(5) 0200 Drawing Number The Drawing number.
(6) 000 Part or Assembly Part/assembly number.
(7) 00 Technical Specification Manufacturing or spares requirements suffix.
AIRBUS Part -- Numbering System
TABLE 2

C. Suffixes
SUFFIXES DEFINITION REMARKS
00 and 40 to 49 Production Part to drawing
The same as the Production Part.
01 to 39 Production Part not to drawing
50 Spare Part to drawing Spare part is not the same as the
51 to 59 Spare Part not to drawing Production Part
60 to 89 Spare Part not to drawing and not Number for Product Support
storable Breakout, but not for Production
99 Spare Part to drawing and not
storable
90 to 94 Specific Part for Repair Kits

IPL INTRO
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SUFFIXES DEFINITION REMARKS


95 to 98 Specific Part for Service Bulletin Kits
Suffixes
TABLE 3

D. D. Detailed composition for an IPL


Column 1 Column 2 Column 3 Column 4 Column 5
FIG-ITEM PART NUMBER 1234567 NOMENTLATURE USAGE UNIT
FROM TO PER
ASSY
1 -- 1A L5217605100000 ARM ASSY-SUPPORT EFF//NHA RF
1 -- 2A L5217605100100 ARM ASSY-SUPPORT EFF//NHA RF
10A L5217605100100 .SUPPORT ASSY (LH) ) (V2D671) 1
SEE 52-10-50-02 FOR DET
20A L5217605500300 .SUPPORT ASSY (RH) (V2D671) 1
SEE 52-10-50-02 FOR DET
*** L5217605501100 .SUPPORT ASSY (V2D671) SPARE
30A L5217609020000 .SHEET-BONDING (V2D671) 2
40A ABS0114T3-1 .BOLT V2D671) 18
50A NAS1149C0363R .WASHER (V80205) 21
60A L9247100502400 .STRAP-BONDING (V2D671) 3
70A L9247100500400 .STRAP-BONDING (V2D671) 1
80A L9247100501400 .STRAP-BONDING (V2D671) 1
90A L5217608620000 .BRACKET-DOOR (V2D671) 1
100A ABS0114T5-25 .BOLT (V2D671) 1
110A L5217608720000 .WASHER-TOOTHED (V2D671) 2
120A NAS1149C0532R .WASHER (V80205) 1
130A NAS1291C5M .NUT (V80205) 1
OPT TO H42-5 (V15653)
OPT TO PLH55M (VF0224)
OPT TO VN300D054
(V92215)
140A L5217605600000 .BRACKET ASSY (V2D671) 2
*** L5217605600200 .BRACKET ASSY (V2D671) SPARE
145A L5217605620000 ..BRACKET (V2D671) EFF/NHA 1

IPL INTRO
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Column 1 Column 2 Column 3 Column 4 Column 5


USED WITH L5217605600000
*** L5217605620200 ..BRACKET (V2D671) SPARE
150A MS21209F4-15 ..INSERT (V96906) EFF/NHA 1
USED WITH L5217605600000
160A L5217607600000 .BUMPER ASSY (LH) (V2D671) 1
170A L5217607600100 .BUMPER ASSY (RH) (V2D671) 1
180A L5217607800000 ..BRACKET ASSY (LH) (V2D671) 1
190A L5217607800100 ..BRACKET ASSY (RH) (V2D671) 1
200A L5217607820000 ...BRACKET (LH) (V2D671) 1
210A L5217607820100 ...BRACKET (RH) (V2D671) 1
220A D5237111620400 ...BUSHING-SHOULDERED (V2D671) 1
230A L5217608000000 ..STOP ASSY (V2D671) 1
240A L5217608120000 ...STOP (V2D671) 1
250A L5217608220000 ...SUPPORT (V2D671) 1
260A ABS0114T5-15 ..BOLT (V2D671) 1
270A NAS1291C5M ..NUT (V80205) 1
OPT TO H42-5 (V15653)
OPT TO PLH55M (VF0224)
OPT TO VN300D054
(V92215)
Detailed composition for an IPL
TABLE 4

(1) Help for the IPL-Page example


Column 1 Figure Number The figure number refers to its
related illustration. Modifications and
system variants can cause a different
figure. It will be added with a
sequential alpha-suffix, e.g. modified
versions of Figure 1 would be Figure
1A then Figure 1B and so on.
Non-Illustrated Parts The dash before an item number
shows it is not illustrated.
Item Number Initially, only every tenth number is
used for item numbers so that other
items can be added later.

IPL INTRO
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Column 2 AIRBUS Part AIRBUS manufactured parts e. g.


L5217605600000
Standard Part A standard part such as AN, MS,
NAS ...., is not given a supplier code.
Column 3 See XX-XX-XX-XX for DET or NHA Identifies correctly:
- the location of the full breakdown
of a sub-assembly in the IPL
- the location of the NHA of the item
in the IPL.
Usage From To In the Usage From To field the
statement ”EFF//NHA” related to
an NHA. At the same time in the
Nomenclature Field under the
description of the Part A Statement
”Used With ***” will state the NHA
PNR.
Symmetrical Parts LH or RH identifies the left hand or
right hand position of the part. If a
part is only on one assembly, (LH
side) or (RH side) follows its name.
VENDOR CODE A supplier code is given to the parts
manufactured by firms other then
AIRBUS.
Non-Procurable Item (NP) Identifies an item that is not
supplied.
Column 4 Usage From To In the Usage From To field the
statement ”EFF//NHA” related to
an NHA. At the same time in the
Nomenclature Field under the
description of the Part A Statement
”Used With ***” will state the NHA
PNR.
Column 5 Quantity The number in the Units Per Assy
column shows the quantity of parts
used for each NHA or installation.
AR = as required
RF = reference (quantity shown in
the NHA figure).
Help for the IPL-Page example
TABLE 5

IPL INTRO
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E. Other Notes
(1) ORDER OVRLGTH MPN XXXXXXXXXX
- Identifies a part number with more than fifteen characters that cannot fit in the part
number column.
(2) SB XX-XXX
- Identifies the Service Bulletin (SB) which adds to or changes the Detailed Parts List.
When the SB number shown in the name column is related to an AIRWORTHINESS
DIRECTIVE (AD), the letters AD and its number are shown in parenthesis. Also they
will follow the SB number, for example: PRE SB XX XXX (AD XXXX), POST SB XX
XXX (AD XXXX), ADDED by SB XX XXX (AD XXXX), DELETED BY SB XX XXX
(AD XXX), etc.
(3) SEL FROM
- Identifies a group of alternative parts from which you can take the necessary ones.
(4) OVERSIZE/UNDERSIZE
- Identifies a part as oversize or undersize.
(5) OPT TO
- Identifies an optional part that is fully interchangeable with the initial part.
(6) ALT FROM PN XXXXXXXXXX
- Identifies an alternate part number (this is a part that is fully interchangeable with the
initial part after it has had a change(s)).
(7) BUY PN XXXXXXXXXX
- Identifies the replacement part for the part in the part number column.
(8) LM = LOCAL MANUFACTURE
- Identifies the part number of the basic material (e.g. for seals, hinge strips, extrusion
etc...) from which the part in the part number column is manufactured.
- Identifies the unit of measurement followed by the dimensions or quantity.
(9) SEE CMM OR ACMM
- Refer to the Component Maintenance Manual or Abbreviated Component Maintenance
Manual for the part listed in the Detailed Parts List.
(10) MADE FROM JXXXX, MADE BY VXXXXX, MM XXX
- Identifies a part that is made from bulk material e.g. seals extrusions etc. and, if
necessary, the unit of measurement and quantity.
(11) USED ON MPN
- Identifies the NHA for a part in the part number column. This is used when the NHA
is not clear from the Usage Code (almost the same assemblies with details that are not
the same but have a single breakdown).

IPL INTRO
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(12) VENDOR CODE


(a) These codes agree with the current issue of the Manufacturers Cataloging Handbook
H4/HB:
- Federal Supply Code for Manufacturing (FSCM) or Commercial and Government
Entity (CAGE) code (United States and Canada only).
- NATO Supply Code for Manufacturers (NSCM) codes (does not include United
States and Canada)
(b) The letter ’V’ comes before the vendors code. For suppliers with no official code,
AIRBUS has given a provisional code. These codes are identified in the supplier table
by the information ”DUMMY CODE”.

NOTE : Suppliers who manufacture parts for which AIRBUS S.A.S. has an exclusive
sale right are not given a vendor code.
- AIRBUS standard parts (Prefix DAN, NSA etc...) are given the supplier code of
the seller of the parts. If there is more than one seller, a dummy supplier code
VT0000 is assigned to the related P/N. In this case, the additional cross-
reference table gives, for each P/N the various supplier codes and their own P/N
if applicable.

NOTE : All relevant Supplier Codes are shown in the ’Vendors Name and Code
List’, which is a part of the IPL INTRO.

IPL INTRO
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VENDOR LIST

CODE NAME AND ADDRESS


V04795 TBIL
V05939 SAINT-GOBIN/PERFORMANCE PLASTICS/7301 ORANGEWOOD AVE/CA
92841-1411/GARDEN GROVE,/USA
V06329 TBIL
V06725 AIR INDUSTRIES CORP/12570 KNOTT ST/CA 92641-3932/GARDEN GROVE/USA
V08748 ELDEC CORPORATION/16700 13TH AVE WEST/WA 98046/LYNNWOOD/USA
V0HDW7 HUCK INTERNACIONAL INC DBA/3724 EAST COLUMBIA
STREET/85714/TUCSON/USA
V100J1 LGG LUFTFAHRTGERAETE GAUTING/AMMERSEESTRASSE
42-49/D-82131/GAUTING/GER
V10630 ANILLO INDUSTRIES INC/2090 N GLASSELL/CA 92667/ORANGE/USA
V11815 TEXTRON INC/PO BOX 1224 E WARNER AVE/CA 92707-0157/USA
V13257 AMERACE LTD/77 W BEAVER CREEK RD/L4B 3A7/RICHMOMD HILL ONT/CAN
V13899 TBIL
V15653 KAYNAR TECHNOLOGIES INC/KAYNAR DIV/800 S STATE COLLEGE BLVD/CA
92631/FULLERTON/USA
V1BGN6 BANNER DISTRIBUTION/4867 SOUTH 6200 WEST/UT-84118/WEST VALLEY
CITY/USA
V1V757 WESCO AIRCRAFT HARDWARE CORP/27727 AVE
SCOTT/91355/VALENCIA,CA/USA
V29666 HUCK MFG CO/SUB OF FEDERAL-MOGUL CORP/6 THOMAS ROAD/CA
92714/IRVINE/USA
V2N935 TBIL
V32664 AEROMETALS INC/11362 MONIER PARK PL BLDG 3B/CA 95742/RANCHO
CORDOVA/USA
V52828 REPUBLIC FASTENER MFG CORP/1300 RANCHO CONEJO BLVD/CA
91320-1405/NEWBURY PARK/USA
V53551 ALLFAST FASTENING SYSTEMS INC/15252 E DON JULIAN RD/ 3166/CA
91745-1001/CITY OF INDUSTRY/USA
V56563 ALATEC PRODUCTS INC/21123 NORDHOFF ST/CA
91311-2344/2344/CHATSWORTH/USA
V56878 SPS TECHNOLOGIES INC/AEROSPACE AND INDUSTRIAL PRODUCTS
DIV/HIGHLAND AVENUE/PA 19046-2299/JENKINTOWN/USA
V5N982 BURBANK AIRCRAFT SUPPLY INC/2525 W 190TH
ST/CA-90504-6002/TORRANCE/USA

IPL INTRO
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CODE NAME AND ADDRESS


V60119 THE MONADNOCK COMPANY/18301 E.ARENTH AVE/CA-91749/CITY OF
INDUSTRY/USA
V60516 WEST COAST AEROSPACE INC/220 WEST E
STREET/CA-90744/WILMINGTON/USA
V60996 TBIL
V70347 TBIL
V72962 TBIL
V73197 TBIL
V75237 KAYNAR TECHNOLOGIES INC/MICRODOT DIV/190 W CROWTHER AVE/CA
92670/PLACENTIA/USA
V80205 TBIL
V80539 SPS TECHNOLOGIES INC AEROSPACE INDUSTRIAL PROD/2701 S HARBOR
BLVD/CA 92702-1259/1259/SANTA ANA/USA
V81343 TBIL
V84114 TBIL
V88044 TBIL
V8K160 TBIL
V92215 TBIL
V96906 TBIL
V97393 SHUR-LOK CORPORATION/2541 WHITE ROAD/CA 92713/19584/IRVINE/USA
V97613 TBIL
V97928 DEUTSCH FASTENER CORP/3969 PARAMOUNT BLVD/CA
90712-4193/LAKEWOOD/USA
VB1103 SHUR-LOCK INTERNATINAL SA/PARC INDUSTRIEL DE PETIT-
RECHAIN/4822/PETIT-RECHAIN/BEL
VC3898 EUFA FASTENER GMBH/OTTO-HAHN-STRASSE.10/71083/HERRENBERG/GER
VC4293 ALCOA FASTENING SYSTEMS/FAIRCHILD FASTENERS EUR.-VSD GMBH/STEVEN
3/31135/101320/HILDESHEIM/GER
VC5543 TBIL
VC5729 HONEYWELL HPG/LADEMANNBOGEN 128/22339/HAMBURG,/D
VC7009 DUDEINS AEROSPACE GMBH/HOEKERWEG 270/40231/DUESSELDORF/GER
VC7239 TBIL
VC7839 ROSWITHA WILDE TRADING/HOEHERWEG 270/40231/DUESSELDORF/D
VD1283 HUCK INTERNATIONAL GMBH/AN DER UNTEREN SOESE
26/37520/OSTERODE/GER
VD3279 TBIL

IPL INTRO
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CODE NAME AND ADDRESS


VD7103 TBIL
VD8518 DEUTSCHE AEROSPACE AIRBUS GMBH/KREETSLAG 10/21129/POSTFACH
950109/HAMBURG/GER
VF0188 TBIL
VF0222 TBIL
VF0224 TBIL
VF0234 TBIL
VF0236 TBIL
VF0296 THALES AVIONICS ELECTRICAL SYSTEMS/3 RUE EMILE ZOLA/60110/MERU/FR
VF2094 S N E P SA/ZI DE SURVAURE/84/42602/MONTBRISSON CEDEX/FR
VF5442 EADS NORMALISATION STANDARD ASN/REFER TO OPT VENDORS/37
BOULEVARD DE MONTMORENCY/75781/PARIS/FR
VF6167 HUCK FRANCE SA/US PAR VIGNY/95450/CLOS D’ASSEVILLE/FR
VF6198 TBIL
VF7395 DECOUPAGE INDUSTRIEL DE PRECISION SARL/ZI DE
FERRIERES/45210/FERRIERES EN GATINAIS/FR
VF7411 TBIL
VF8982 SA G.ESTEVE/8 RUE CLAUDE GONIN ZI DE MONTAUDRAN/31400/ TOULOUSE/FR
VFAPE3 TBIL
VH1822 STORK FOKKER AESP BV/INDUSTRIEWEG 4/3351 LB/1/PAPENDRECHT/NL
VH6173 HI-SHEAR CORP/EUROPEAN OFFICE/OOST/SCHIPHOL/HOL
VK0018 TBIL
VK0653 DOWTY ELECTRONIC COMPONENTS LTD/KINGSDITCH LANE/GL51
9PG/CHELTENHAM GL0S/UK
VK0654 MESSIER DOWTY LTD/CHELTENHAM ROAD EAST CHURCHDOWN/GL2
9QH/GLOUCESTER/GB
VK5269 TBIL
VK5673 S P S TECHNOLOGIES LTD/T J BROOKS DIVISION/191 BARKBY ROAD TROON
INDUST0IAL ESTATE/LE4 9HX/LEICESTER/GB
VK8753 TBIL
VR1120 SATAIR/AMAGER LANDEVEJ 147A/KASTRUP,2770/DK
VS4740 HUCK LTD/LETTEN STR 5/CH-6343/ROTKREUZ/SWI
VU1653 SOCIETY OF BRITISH AEROSPACE COMPANIES LTD/(STANDARDISATION
OFFICE.REFER TO OPT VENDORS)/29 KING STREET/SW1Y 6RD/LONDON/GB

IPL INTRO
Page 10
52-81-16 Sep 01/14
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5288110000051

DETAILED PARTS LIST

Page 10001
52-81-16 Sep 01/14
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5288110000051

10−20

30−40

30−40
70−80

50−60

F_PL_528116_01_0_01_00

DOOR ASSY-FOUR WHEEL BOGIE,MLG


Figure 01 / FIGURE-52-81-16-950-801-01

Page 10001-0
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COMPONENT MAINTENANCE MANUAL
D5288110000051

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
01 - 001A D5288110000051 DOOR ASSY-FOUR WHEEL BOGIE,MLG VFAPE3 RF
01 - 001B D5288110000051 DOOR ASSY-FOUR WHEEL BOGIE,MLG VFAPE3 RF
01 - 001C D5288110000051 DOOR ASSY-FOUR WHEEL BOGIE,MLG VFAPE3 RF
01 - 001D D5288110000051 DOOR ASSY-FOUR WHEEL BOGIE,MLG VFAPE3 RF
01 - 001E D5288110000051 DOOR ASSY-FOUR WHEEL BOGIE,MLG VFAPE3 RF
01 - 001F D5288110000251 DOOR ASSY-FOUR WHEEL BOGIE,MLG VFAPE3 RF
01 - 002A D5288110000151 DOOR ASSY-FOUR WHEEL BOGIE,MLG VFAPE3 RF
01 - 002B D5288110000151 DOOR ASSY-FOUR WHEEL BOGIE,MLG VFAPE3 RF
01 - 002C D5288110000151 DOOR ASSY-FOUR WHEEL BOGIE,MLG VFAPE3 RF
01 - 002D D5288110000151 DOOR ASSY-FOUR WHEEL BOGIE,MLG VFAPE3 RF
01 - 002E D5288110000051 DOOR ASSY-FOUR WHEEL BOGIE,MLG VFAPE3 RF
01 - 002F D5288110000351 DOOR ASSY-FOUR WHEEL BOGIE,MLG VFAPE3 RF
01 010A D5288110000061 . FITTING INSTL-FWD,CENTER AND REAR (NP) 001
used on 001A
SEE 52-81-16-020 FOR DET
01 010B D5288110000061 . FITTING INSTL-FWD,CENTER AND REAR (NP) 001
used on 001B, 001C, 001D, 001E
SEE 52-81-16-02A FOR DET
01 010C D5288110000061 . FITTING INSTL-FWD,CENTER AND REAR (NP) 001
used on 001F
SEE 52-81-16-02B FOR DET
01 020A D5288110000161 . FITTING INSTL-FWD,CENTER AND REAR (NP) 001
used on 002A
SEE 52-81-16-020 FOR DET
01 020B D5288110000161 . FITTING INSTL-FWD,CENTER AND REAR (NP) 001
used on 002B, 002C, 002D, 002E
SEE 52-81-16-02A FOR DET
01 020C D5288110000161 . FITTING INSTL-FWD,CENTER AND REAR (NP) 001
used on 002F
SEE 52-81-16-02B FOR DET
01 030A D5288110000072 . UPLOCK AND STEP ASSY LH (NP) 001
used on 001A, 001B, 001C, 001D, 001E, 001F
SEE 52-81-16-030 FOR DET
01 040A D5288110000172 . UPLOCK AND STEP ASSY RH (NP) 001
used on 002A, 002B, 002C, 002D, 002E, 002F
SEE 52-81-16-030 FOR DET
- ITEM NOT ILLUSTRATED

Page 10001-1
52-81-16 Sep 01/14
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5288110000051

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
01 050A D5288110000063 . RAMP INSTL-LATERAL LH (NP) 001
used on 001A, 001B, 001C, 001D, 001E
SEE 52-81-16-040 FOR DET
01 050B D5288110000263 . RAMP INSTL-LATERAL LH (NP) 001
used on 001F
SEE 52-81-16-040 FOR DET
01 060A D5288110000163 . RAMP INSTL-LATERAL RH (NP) 001
used on 002A, 002B, 002C, 002D, 002E
SEE 52-81-16-040 FOR DET
01 060B D5288110000363 . RAMP INSTL-LATERAL RH (NP) 001
used on 002F
SEE 52-81-16-040 FOR DET
01 070A D5288110000073 . COVER ASSY LH (NP) 001
used on 001A
SEE 52-81-16-050 FOR DET
01 070B D5288110000073 . COVER ASSY LH (NP) 001
used on 001B
SEE 52-81-16-050 FOR DET
01 070C D5288110000073 . COVER ASSY LH (NP) 001
used on 001C, 001D
SEE 52-81-16-050 FOR DET
01 070D D5288110000073 . COVER ASSY LH (NP) 001
used on 001E
SEE 52-81-16-050 FOR DET
01 070E D5288110000073 . COVER ASSY LH (NP) 001
used on 001F
SEE 52-81-16-050 FOR DET
01 080A D5288110000173 . COVER ASSY RH (NP) 001
used on 002A
SEE 52-81-16-050 FOR DET
01 080B D5288110000173 . COVER ASSY RH (NP) 001
used on 002B
SEE 52-81-16-050 FOR DET
01 080C D5288110000173 . COVER ASSY RH (NP) 001
used on 002C, 002D
SEE 52-81-16-050 FOR DET
01 080D D5288110000173 . COVER ASSY RH (NP) 001
used on 002E
SEE 52-81-16-050 FOR DET
- ITEM NOT ILLUSTRATED

Page 10001-2
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COMPONENT MAINTENANCE MANUAL
D5288110000051

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
01 080E D5288110000173 . COVER ASSY RH (NP) 001
used on 002F
SEE 52-81-16-050 FOR DET
01 - 090A D5288010700000 . BOLT ASSY VFAPE3 001
used on 001A, 001B, 001C, 001D, 001E, 001F, 002A,
002B, 002C, 002D, 002E, 002F
01 - 100A MS24665-300 .. PIN-COTTER V96906 001
Optional Vendor Code 04795, 06329, 2N935, 60996,
84114, 8K160, C5543
used on 090A
01 - 110A NSA5059-8 .. NUT VF5442 001
OPT TO H53173-8 15653
OPT TO RMTE9868-8 72962
OPT TO THCR358M F0224
Optional Vendor Code 04795, 2N935, C5543, F0188
used on 090A
01 - 120A NSA5305-8 .. WASHER VF5442 001
Optional Vendor Code 04795, 2N935, C5543, F2094,
F7395, F8982
used on 090A
01 - 130A D5288014020000 .. SPACER VFAPE3 001
used on 090A
01 - 140A D5288014120200 .. BOLT VFAPE3 001
used on 090A
01 - 150A NSA9117-22S . PLATE-IDENTIFICATION VF5442 001
Optional Vendor Code 2N935, C5543
used on 001A, 001B, 001C, 001D, 001E, 002A, 002B,
002C, 002D, 002E
01 - 150B NSA9117-20S . PLATE VF5442 001
used on 001F, 002F
01 - 160A ABS0214-3-3 . RIVET VFAPE3 002
OPT TO CSR902B3W03 11815
OPT TO CSR902T3W3 11815
Optional Vendor Code 04795, 2N935, 53551, C5543
used on 001F, 002F
- ITEM NOT ILLUSTRATED

Page 10001-3
52-81-16 Sep 01/14
@AIRBUS
COMPONENT MAINTENANCE MANUAL
D5288110000051

A
B
A
C

150 10
D 20 60
30
130

150
520
D 500
185 440
10 (510) (450)
165 490 480
20 470
30 460
187 180 530

30 430
140 20
10 170
50 40
B

590 570 580


560
(565) 380
C 370
360

390
10 150 10 10
150 20 20
10 320 20
30 20 30 30
30
130 280
410
130 330 400

140 320 10
180 20
30
230 30 50 40
220 20 50
210 10 40
180
60 420
170 190
(200)
240 160 340
160 160 170 (350)
270 250
(260) F_PL_528116_02_0_01_01

FITTING INSTL-FWD,CENTER AND REAR


Figure 02 / FIGURE-52-81-16-950-802-01

Page 10002-0
52-81-16 Sep 01/14
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COMPONENT MAINTENANCE MANUAL
D5288110000051

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
02 - 001A D5288110000061 FITTING INSTL-FWD,CENTER AND REAR VFAPE3 RF
used on 010A (528116010)
SEE 52-81-16-010 FOR NHA
02 - 002A D5288110000161 FITTING INSTL-FWD,CENTER AND REAR (NP) RF
used on 002A (528116010)
SEE 52-81-16-010 FOR NHA
02 010A MS24665-151 . PIN-COTTER V96906 030
Optional Vendor Code 04795, 06329, 2N935, 60996,
84114, 8K160, C5543
used on 001A, 002A (528116010)
02 020A NSA5060C4 . NUT VF6198 030
OPT TO E9925-4 72962
Optional Vendor Code F0224
used on 001A, 002A (528116010)
02 030A AN960C416L . WASHER V88044 030
NAS1149C0432R 80205
OPT TO A7141000000060 (NP)
OPT TO A7141001430000 FAPE3
OPT TO ASNA2397C416L F6198
Optional Vendor Code 04795, 06329, 2N935, 60996,
70347, 8K160, C5543
used on 001A, 002A (528116010)
02 040A NAS6704DHU1 . SCREW V80205 003
used on 001A, 002A (528116010)
02 050A ABS0394G210 . STRAP-BONDING VFAPE3 003
Optional Vendor Code 04795, 2N935, C5543, D7103
used on 001A, 002A (528116010)
02 060A MS15001-1 . FITTING-LUBRICATION V96906 002
AS15001-1 81343
AS15001-1P 81343
Optional Vendor Code 06329, 13899, 2N935, 60996,
8K160, C5543
used on 001A, 002A (528116010)
02 130A NAS1154V7D . SCREW V80205 005
used on 001A, 002A (528116010)
02 140A D5288112120000 . FITTING VFAPE3 002
used on 001A, 002A (528116010)
02 150A NAS1154V6D . SCREW V80205 016
Optional Vendor Code 04795, 06329, 2N935, 70347,
C5543, F0188, K8753
- ITEM NOT ILLUSTRATED

Page 10002-1
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COMPONENT MAINTENANCE MANUAL
D5288110000051

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
used on 001A, 002A (528116010)
02 160A NAS6704HU31 . BOLT V80205 008
used on 001A, 002A (528116010)
02 165A NAS6704HU31 . BOLT V80205 008
used on 001A, 002A (528116010)
02 170A NAS6704HU32 . BOLT V80205 010
used on 001A, 002A (528116010)
02 180A D5288113520000 . INSERT VFAPE3 026
used on 001A, 002A (528116010)
02 185A D5288113520000 . INSERT VFAPE3 001
used on 001A, 002A (528116010)
02 187A D5288113520000 . INSERT VFAPE3 007
used on 001A, 002A (528116010)
02 190A D5288110300000 . FITTING ASSY-FORWARD VFAPE3 001
used on 001A
02 200A D5288110300100 . FITTING ASSY-FORWARD VFAPE3 001
used on 002A (528116010)
02 210A MS24665-151 .. PIN-COTTER V96906 004
Optional Vendor Code 04795, 06329, 2N935, 60996,
84114, 8K160, C5543
used on 190A, 200A
02 220A NSA5060C4 .. NUT VF6198 004
OPT TO E9925-4 72962
Optional Vendor Code F0224
used on 190A, 200A
02 230A AN960XC416 .. WASHER V88044 004
NAS1149C0463B 80205
Optional Vendor Code 06329, 60996, 70347, 8K160
used on 190A, 200A
02 240A NAS6704DU7 .. BOLT V80205 004
Optional Vendor Code 04795, 2N935, C5543, F0188,
F7411, K8753
used on 190A, 200A
02 250A D5288112520151 .. HINGE ASSY VFAPE3 001
used on 190A
02 260A D5288112520051 .. HINGE ASSY VFAPE3 001
used on 200A
02 270A A5283301920000 ... BUSH VFAPE3 001
WITH OVERSIZE ITEM 271A TO 278A
used on 250A, 260A
- ITEM NOT ILLUSTRATED

Page 10002-2
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COMPONENT MAINTENANCE MANUAL
D5288110000051

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
02 - 271A A52833019200001 ... BUSH VFAPE3 AR
USE AS REQUIRED, OVERSIZE OF ITEM 270A
A52810110200001 FAPE3
used on 250A, 260A
02 - 272A A52833019200002 ... BUSH VFAPE3 AR
USE AS REQUIRED, OVERSIZE OF ITEM 270A
A52810110200002 FAPE3
used on 250A, 260A
02 - 273A A52833019200003 ... BUSH VFAPE3 AR
USE AS REQUIRED, OVERSIZE OF ITEM 270A
A52810110200003 FAPE3
used on 250A, 260A
02 - 274A A52833019200004 ... BUSH VFAPE3 AR
USE AS REQUIRED, OVERSIZE OF ITEM 270A
A52810110200004 FAPE3
used on 250A, 260A
02 - 275A A52833019200005 ... BUSH VFAPE3 AR
USE AS REQUIRED, OVERSIZE OF ITEM 270A
A52810110200005 FAPE3
used on 250A, 260A
02 - 276A A52833019200006 ... BUSH VFAPE3 AR
USE AS REQUIRED, OVERSIZE OF ITEM 270A
A52810110200006 FAPE3
used on 250A, 260A
02 - 277A A52833019200007 ... BUSH VFAPE3 AR
USE AS REQUIRED, OVERSIZE OF ITEM 270A
A52810110200007 FAPE3
used on 250A, 260A
02 - 278A A52833019200008 ... BUSH VFAPE3 AR
USE AS REQUIRED, OVERSIZE OF ITEM 270A
A52810110200008 FAPE3
used on 250A, 260A
02 280A D5288112120000 .. FITTING VFAPE3 001
used on 190A, 200A
02 320A NAS1154V8D . SCREW V80205 003
used on 001A, 002A (528116010)
02 330A D5288112820000 . BRACKET VFAPE3 001
used on 001A, 002A (528116010)
- ITEM NOT ILLUSTRATED

Page 10002-3
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COMPONENT MAINTENANCE MANUAL
D5288110000051

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
02 340A D5288110400000 . FITTING ASSY-CENTER VFAPE3 001
used on 001A
02 350A D5288110400100 . FITTING ASSY-CENTER VFAPE3 001
used on 002A (528116010)
02 360A MS24665-153 .. PIN-COTTER V96906 005
Optional Vendor Code 04795, 06329, 2N935, 60996,
84114, 8K160, C5543
used on 340A, 350A
02 370A NSA5060C5 .. NUT VF6198 005
OPT TO E9925-5 72962
OPT TO PHCR55 F0224
Optional Vendor Code F0224
used on 340A, 350A
02 380A AN960XC516L .. WASHER V88044 005
NAS1149C0532B 80205
Optional Vendor Code 04795, 06329, 2N935, 60996,
70347, 8K160, C5543
used on 340A, 350A
02 390A NAS6705DU11 .. BOLT V80205 005
used on 340A, 350A
02 400A D5288110700000 .. HINGE ASSY VFAPE3 001
used on 340A, 350A
02 410A NSA8137-10 ... BEARING VF6198 001
OPT TO ABWT10VNSA C7239
OPT TO MS21230-10 96906
OPT TO RL15-87R F0234
Optional Vendor Code 04795, 2N935, C5543
used on 400A
02 420A D5288112220000 .. FITTING VFAPE3 001
used on 340A, 350A
02 430A NAS6704HU34 . BOLT V80205 008
used on 001A, 002A (528116010)
02 440A D5288110600000 . FITTING ASSY-REAR VFAPE3 001
used on 001A
02 450A D5288110600100 . FITTING ASSY-REAR VFAPE3 001
used on 002A (528116010)
02 460A MS24665-151 .. PIN-COTTER V96906 004
Optional Vendor Code 04795, 06329, 2N935, 60996,
84114, 8K160, C5543
used on 440A, 450A
- ITEM NOT ILLUSTRATED

Page 10002-4
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COMPONENT MAINTENANCE MANUAL
D5288110000051

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
02 470A NSA5060C4 .. NUT VF6198 004
OPT TO E9925-4 72962
Optional Vendor Code F0224
used on 440A, 450A
02 480A AN960XC416L .. WASHER V88044 004
NAS1149C0432B 80205
Optional Vendor Code 04795, 06329, 2N935, 60996,
70347, 8K160, C5543
used on 440A, 450A
02 490A NAS6704DU9 .. SCREW V80205 004
used on 440A, 450A
02 500A D5288112520051 .. HINGE ASSY VFAPE3 001
used on 440A
02 510A D5288112520151 .. HINGE ASSY VFAPE3 001
used on 450A
02 520A A5283301920000 ... BUSH VFAPE3 001
WITH OVERSIZE ITEM 521A TO 528A
used on 500A, 510A
02 - 521A A52833019200001 ... BUSH VFAPE3 AR
USE AS REQUIRED, OVERSIZE OF ITEM 520A
A52810110200001 FAPE3
used on 500A, 510A
02 - 522A A52833019200002 ... BUSH VFAPE3 AR
USE AS REQUIRED, OVERSIZE OF ITEM 520A
A52810110200002 FAPE3
used on 500A, 510A
02 - 523A A52833019200003 ... BUSH VFAPE3 AR
USE AS REQUIRED, OVERSIZE OF ITEM 520A
A52810110200003 FAPE3
used on 500A, 510A
02 - 524A A52833019200004 ... BUSH VFAPE3 AR
USE AS REQUIRED, OVERSIZE OF ITEM 520A
A52810110200004 FAPE3
used on 500A, 510A
02 - 525A A52833019200005 ... BUSH VFAPE3 AR
USE AS REQUIRED, OVERSIZE OF ITEM 520A
A52810110200005 FAPE3
used on 500A, 510A
02 - 526A A52833019200006 ... BUSH VFAPE3 AR
USE AS REQUIRED, OVERSIZE OF ITEM 520A
- ITEM NOT ILLUSTRATED

Page 10002-5
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COMPONENT MAINTENANCE MANUAL
D5288110000051

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
A52810110200006 FAPE3
used on 500A, 510A
02 - 527A A52833019200007 ... BUSH VFAPE3 AR
USE AS REQUIRED, OVERSIZE OF ITEM 520A
A52810110200007 FAPE3
used on 500A, 510A
02 - 528A A52833019200008 ... BUSH VFAPE3 AR
USE AS REQUIRED, OVERSIZE OF ITEM 520A
A52810110200008 FAPE3
used on 500A, 510A
02 530A D5288112420000 .. FITTING VFAPE3 001
used on 440A, 450A
02 560A D5288110500000 . FITTING ASSY-ACTUATOR VFAPE3 001
used on 001A
02 565A D5288110500000 . FITTING ASSY-ACTUATOR VFAPE3 001
used on 002A (528116010)
02 570A D5288012320000 .. BUSH-SHOULDERED VFAPE3 001
used on 560A, 565A
02 580A D5288012420000 .. BUSH-SHOULDERED VFAPE3 001
used on 560A, 565A
02 590A D5288112320000 .. FITTING VFAPE3 001
used on 560A, 565A
- ITEM NOT ILLUSTRATED

Page 10002-6
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COMPONENT MAINTENANCE MANUAL
D5288110000051

A
B A
C

150 10
20 60
D 30
130

150
520

D 10
500
(510)
440
(450)
185 600 490 480
610 20 470
30 460
605 180
615 530
187
30 430
140 20
10 170
50 40
B

600
590 610 570 580
560 380
(565) 370
C 360

390
150 10 10
10 320 20 20
150 20 30
10 30
30 20
30
130 280 410
130 330 400

320 10
140 20
180 30
230 30 50 40 50
220 20
210 40
10 180
420
60
170 190
(200) 160 340
240 160 170 (350)
160
270 250
(260) F_PL_528116_02_A_01_01

FITTING INSTL-FWD,CENTER AND REAR


Figure 02A / FIGURE-52-81-16-950-802-A01

Page 10002A-0
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COMPONENT MAINTENANCE MANUAL
D5288110000051

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
02A - 001A D5288110000061 FITTING INSTL-FWD,CENTER AND REAR VFAPE3 RF
used on 010B (528116010)
SEE 52-81-16-010 FOR NHA
02A - 002A D5288110000161 FITTING INSTL-FWD,CENTER AND REAR (NP) RF
used on 002B (528116010), 002C (528116010), 002D
(528116010), 002E (528116010)
SEE 52-81-16-010 FOR NHA
02A 010A MS24665-151 . PIN-COTTER V96906 030
Optional Vendor Code 04795, 06329, 2N935, 60996,
84114, 8K160, C5543
used on 001A, 002B (528116010), 002C (528116010),
002D (528116010), 002E (528116010)
02A 020A NSA5060C4 . NUT VF6198 030
OPT TO E9925-4 72962
Optional Vendor Code F0224
used on 001A, 002B (528116010), 002C (528116010),
002D (528116010), 002E (528116010)
02A 030A AN960C416L . WASHER V88044 030
NAS1149C0432R 80205
OPT TO A7141000000060 (NP)
OPT TO A7141001430000 FAPE3
OPT TO ASNA2397C416L F6198
Optional Vendor Code 04795, 06329, 2N935, 60996,
70347, 8K160, C5543
used on 001A, 002B (528116010), 002C (528116010),
002D (528116010), 002E (528116010)
02A 040A NAS6704DHU1 . SCREW V80205 003
used on 001A, 002B (528116010), 002C (528116010),
002D (528116010), 002E (528116010)
02A 050A ABS0394G210 . STRAP-BONDING VFAPE3 003
Optional Vendor Code 04795, 2N935, C5543, D7103
used on 001A, 002B (528116010), 002C (528116010),
002D (528116010), 002E (528116010)
02A 060A MS15001-1 . FITTING-LUBRICATION V96906 002
AS15001-1 81343
AS15001-1P 81343
Optional Vendor Code 06329, 13899, 2N935, 60996,
8K160, C5543
used on 001A, 002B (528116010), 002C (528116010),
002D (528116010), 002E (528116010)
- ITEM NOT ILLUSTRATED

Page 10002A-1
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COMPONENT MAINTENANCE MANUAL
D5288110000051

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
02A 130A NAS1154V7D . SCREW V80205 005
used on 001A, 002B (528116010), 002C (528116010),
002D (528116010), 002E (528116010)
02A 140A D5288112120000 . FITTING VFAPE3 002
used on 001A, 002B (528116010), 002C (528116010),
002D (528116010), 002E (528116010)
02A 150A NAS1154V6D . SCREW V80205 016
Optional Vendor Code 04795, 06329, 2N935, 70347,
C5543, F0188, K8753
used on 001A, 002B (528116010), 002C (528116010),
002D (528116010), 002E (528116010)
02A 160A NAS6704HU31 . BOLT V80205 008
used on 001A, 002B (528116010), 002C (528116010),
002D (528116010), 002E (528116010)
02A 170A NAS6704HU32 . BOLT V80205 010
used on 001A, 002B (528116010), 002C (528116010),
002D (528116010), 002E (528116010)
02A 180A D5288113520000 . INSERT VFAPE3 036
used on 001A, 002B (528116010), 002C (528116010),
002D (528116010), 002E (528116010)
02A 185A D5288113525000 . INSERT VFAPE3 004
used on 001A, 002B (528116010), 002C (528116010),
002D (528116010), 002E (528116010)
02A 187A D5288113525200 . INSERT VFAPE3 004
used on 001A, 002B (528116010), 002C (528116010),
002D (528116010), 002E (528116010)
02A 190A D5288110300000 . FITTING ASSY-FORWARD VFAPE3 001
used on 001A
02A 200A D5288110300100 . FITTING ASSY-FORWARD VFAPE3 001
used on 002B (528116010), 002C (528116010), 002D
(528116010), 002E (528116010)
02A 210A MS24665-151 .. PIN-COTTER V96906 004
Optional Vendor Code 04795, 06329, 2N935, 60996,
84114, 8K160, C5543
used on 190A, 200A
02A 220A NSA5060C4 .. NUT VF6198 004
OPT TO E9925-4 72962
Optional Vendor Code F0224
used on 190A, 200A
- ITEM NOT ILLUSTRATED

Page 10002A-2
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COMPONENT MAINTENANCE MANUAL
D5288110000051

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
02A 230A AN960XC416 .. WASHER V88044 004
NAS1149C0463B 80205
Optional Vendor Code 06329, 60996, 70347, 8K160
used on 190A, 200A
02A 240A NAS6704DU7 .. BOLT V80205 004
Optional Vendor Code 04795, 2N935, C5543, F0188,
F7411, K8753
used on 190A, 200A
02A 250A D5288112520151 .. HINGE ASSY VFAPE3 001
used on 190A
02A 260A D5288112520051 .. HINGE ASSY VFAPE3 001
used on 200A
02A 270A A5283301920000 ... BUSH VFAPE3 001
WITH OVESIZE ITEM 271A TO 278A
used on 250A, 260A
02A 271A A52833019200001 ... BUSH VFAPE3 AR
USE AS REQUIRED, OVERSIZE OF ITEM 270A
A52810110200001 FAPE3
used on 250A, 260A
02A 272A A52833019200002 ... BUSH VFAPE3 AR
USE AS REQUIRED, OVERSIZE OF ITEM 270A
A52810110200002 FAPE3
used on 250A, 260A
02A 273A A52833019200003 ... BUSH VFAPE3 AR
USE AS REQUIRED, OVERSIZE OF ITEM 270A
A52810110200003 FAPE3
used on 250A, 260A
02A 274A A52833019200004 ... BUSH VFAPE3 AR
USE AS REQUIRED, OVERSIZE OF ITEM 270A
A52810110200004 FAPE3
used on 250A, 260A
02A 275A A52833019200005 ... BUSH VFAPE3 AR
USE AS REQUIRED, OVERSIZE OF ITEM 270A
A52810110200005 FAPE3
used on 250A, 260A
02A 276A A52833019200006 ... BUSH VFAPE3 AR
USE AS REQUIRED, OVERSIZE OF ITEM 270A
A52810110200006 FAPE3
used on 250A, 260A
02A 277A A52833019200007 ... BUSH VFAPE3 AR
USE AS REQUIRED, OVERSIZE OF ITEM 270A
A52810110200007 FAPE3
- ITEM NOT ILLUSTRATED

Page 10002A-3
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D5288110000051

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
used on 250A, 260A
02A 278A A52833019200008 ... BUSH VFAPE3 AR
USE AS REQUIRED, OVERSIZE OF ITEM 270A
A52810110200008 FAPE3
used on 250A, 260A
02A 280A D5288112120000 .. FITTING VFAPE3 001
used on 190A, 200A
02A 320A NAS1154V8D . SCREW V80205 003
used on 001A, 002B (528116010), 002C (528116010),
002D (528116010), 002E (528116010)
02A 330A D5288112820000 . BRACKET VFAPE3 001
used on 001A, 002B (528116010), 002C (528116010),
002D (528116010), 002E (528116010)
02A 340A D5288110400000 . FITTING ASSY-CENTER VFAPE3 001
used on 001A
02A 350A D5288110400100 . FITTING ASSY-CENTER VFAPE3 001
used on 002B (528116010), 002C (528116010), 002D
(528116010), 002E (528116010)
02A 360A MS24665-153 .. PIN-COTTER V96906 005
Optional Vendor Code 04795, 06329, 2N935, 60996,
84114, 8K160, C5543
used on 340A, 350A
02A 370A NSA5060C5 .. NUT VF6198 005
OPT TO E9925-5 72962
OPT TO PHCR55 F0224
Optional Vendor Code F0224
used on 340A, 350A
02A 380A AN960XC516L .. WASHER V88044 005
NAS1149C0532B 80205
Optional Vendor Code 04795, 06329, 2N935, 60996,
70347, 8K160, C5543
used on 340A, 350A
02A 390A NAS6705DU11 .. BOLT V80205 005
used on 340A, 350A
02A 400A D5288110700000 .. HINGE ASSY VFAPE3 001
used on 340A, 350A
02A 410A NSA8137-10 ... BEARING VF6198 001
OPT TO ABWT10VNSA C7239
OPT TO MS21230-10 96906
OPT TO RL15-87R F0234
Optional Vendor Code 04795, 2N935, C5543
- ITEM NOT ILLUSTRATED

Page 10002A-4
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COMPONENT MAINTENANCE MANUAL
D5288110000051

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
used on 400A
02A 420A D5288112220000 .. FITTING VFAPE3 001
used on 340A, 350A
02A 430A NAS6704HU34 . BOLT V80205 008
used on 001A, 002B (528116010), 002C (528116010),
002D (528116010), 002E (528116010)
02A 440A D5288110600000 . FITTING ASSY-REAR VFAPE3 001
used on 001A
02A 450A D5288110600100 . FITTING ASSY-REAR VFAPE3 001
used on 002B (528116010), 002C (528116010), 002D
(528116010), 002E (528116010)
02A 460A MS24665-151 .. PIN-COTTER V96906 004
Optional Vendor Code 04795, 06329, 2N935, 60996,
84114, 8K160, C5543
used on 440A, 450A
02A 470A NSA5060C4 .. NUT VF6198 004
OPT TO E9925-4 72962
Optional Vendor Code F0224
used on 440A, 450A
02A 480A AN960XC416L .. WASHER V88044 004
NAS1149C0432B 80205
Optional Vendor Code 04795, 06329, 2N935, 60996,
70347, 8K160, C5543
used on 440A, 450A
02A 490A NAS6704DU9 .. SCREW V80205 004
used on 440A, 450A
02A 500A D5288112520051 .. HINGE ASSY VFAPE3 001
used on 440A
02A 510A D5288112520151 .. HINGE ASSY VFAPE3 001
used on 450A
02A 520A A5283301920000 ... BUSH VFAPE3 001
WITH OVERSIZE ITEM 521A TO 528A
used on 500A, 510A
02A 521A A52833019200001 ... BUSH VFAPE3 AR
USE AS REQUIRED, OVERSIZE OF ITEM 520A
A52810110200001 FAPE3
used on 500A, 510A
02A 522A A52833019200002 ... BUSH VFAPE3 AR
USE AS REQUIRED, OVERSIZE OF ITEM 520A
A52810110200002 FAPE3
used on 500A, 510A
- ITEM NOT ILLUSTRATED

Page 10002A-5
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COMPONENT MAINTENANCE MANUAL
D5288110000051

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
02A 523A A52833019200003 ... BUSH VFAPE3 AR
USE AS REQUIRED, OVERSIZE OF ITEM 520A
A52810110200003 FAPE3
used on 500A, 510A
02A 524A A52833019200004 ... BUSH VFAPE3 AR
USE AS REQUIRED, OVERSIZE OF ITEM 520A
A52810110200004 FAPE3
used on 500A, 510A
02A 525A A52833019200005 ... BUSH VFAPE3 AR
USE AS REQUIRED, OVERSIZE OF ITEM 520A
A52810110200005 FAPE3
used on 500A, 510A
02A 526A A52833019200006 ... BUSH VFAPE3 AR
USE AS REQUIRED, OVERSIZE OF ITEM 520A
A52810110200006 FAPE3
used on 500A, 510A
02A 527A A52833019200007 ... BUSH VFAPE3 AR
USE AS REQUIRED, OVERSIZE OF ITEM 520A
A52810110200007 FAPE3
used on 500A, 510A
02A 528A A52833019200008 ... BUSH VFAPE3 AR
USE AS REQUIRED, OVERSIZE OF ITEM 520A
A52810110200008 FAPE3
used on 500A, 510A
02A 530A D5288112420000 .. FITTING VFAPE3 001
used on 440A, 450A
02A 560A D5288110505000 . FITTING ASSY-ACTUATOR VFAPE3 001
OPT TO D5288110505095 FAPE3
used on 001A, 002B (528116010), 002C (528116010),
002D (528116010), 002E (528116010)
02A 565A D5288110505100 . FITTING ASSY-ACTUATOR VFAPE3 001
OPT TO D5288110505195 FAPE3
used on 001A, 002B (528116010), 002C (528116010),
002D (528116010), 002E (528116010)
02A 570A D5288012320000 .. BUSH-SHOULDERED VFAPE3 001
used on 565A
02A 580A D5288012420000 .. BUSH-SHOULDERED VFAPE3 001
used on 565A
02A 590A D5288112325000 .. FITTING VFAPE3 001
used on 565A
- ITEM NOT ILLUSTRATED

Page 10002A-6
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COMPONENT MAINTENANCE MANUAL
D5288110000051

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
02A 600A NSA5378-6H34 . BOLT VF6198 004
used on 001A, 002B (528116010), 002C (528116010),
002D (528116010), 002E (528116010)
02A 605A NSA5378-5H36 . BOLT VF6198 004
used on 001A, 002B (528116010), 002C (528116010),
002D (528116010), 002E (528116010)
02A 610A NAS1149C0663B . WASHER V80205 004
Optional Vendor Code 04795, 06329, 2N935, 60996,
70347, 8K160, C5543
used on 001A, 002B (528116010), 002C (528116010),
002D (528116010), 002E (528116010)
02A 615A NAS1149C0563B . WASHER V80205 004
Optional Vendor Code 04795, 2N935, 60996, 8K160,
C5543
used on 001A, 002B (528116010), 002C (528116010),
002D (528116010), 002E (528116010)
- ITEM NOT ILLUSTRATED

Page 10002A-7
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D5288110000051

A
B
C A

150 10
20 60
30
130
D
150
520

500 440
10 (510) (450)
490 480
D 20
30
470
185 600 460
610
180 530
605 430
615 30
187 140 20
10 170
50 40

B
600
590 610 570 580
380
560 370
(565) 360
C 390
150 10 10
320 20 20
10 30 30
150 20 10
30 20 410
30 130 330 400
130 280
320 10
20
30
140
180 50
230 30 50 40 40
220 20 180
210 10 420

60
160 340
170 190 160 170 (350)
(200)
240
160
270 250
(260) F_PL_528116_02_B_01_01

FITTING INSTL-FWD,CENTER AND REAR


Figure 02B / FIGURE-52-81-16-950-802-B01

Page 10002B-0
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COMPONENT MAINTENANCE MANUAL
D5288110000051

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
02B - 001A D5288110000061 FITTING INSTL-FWD,CENTER AND REAR VFAPE3 RF
used on 010C (528116010)
SEE 52-81-16-010 FOR NHA
02B - 002A D5288110000161 FITTING INSTL-FWD,CENTER AND REAR (NP) RF
used on 002F (528116010)
SEE 52-81-16-010 FOR NHA
02B 010A MS24665-151 . PIN-COTTER V96906 030
Optional Vendor Code 04795, 06329, 2N935, 60996,
84114, 8K160, C5543
used on 001A, 002F (528116010)
02B 020A NSA5060C4 . NUT VF6198 030
OPT TO E9925-4 72962
Optional Vendor Code F0224
used on 001A, 002F (528116010)
02B 030A AN960C416L . WASHER V88044 030
NAS1149C0432R 80205
OPT TO A7141000000060 (NP)
OPT TO A7141001430000 FAPE3
OPT TO ASNA2397C416L F6198
Optional Vendor Code 04795, 06329, 2N935, 60996,
70347, 8K160, C5543
used on 001A, 002F (528116010)
02B 040A NAS6704DHU1 . SCREW V80205 003
used on 001A, 002F (528116010)
02B 050A ABS0394G210 . STRAP-BONDING VFAPE3 003
Optional Vendor Code 04795, 2N935, C5543, D7103
used on 001A, 002F (528116010)
02B 060A MS15001-1 . FITTING-LUBRICATION V96906 002
AS15001-1 81343
AS15001-1P 81343
Optional Vendor Code 06329, 13899, 2N935, 60996,
8K160, C5543
used on 001A, 002F (528116010)
02B 130A NAS1154V7D . SCREW V80205 005
used on 001A, 002F (528116010)
02B 140A D5288112120000 . FITTING VFAPE3 002
used on 001A, 002F (528116010)
02B 150A NAS1154V6D . SCREW V80205 016
Optional Vendor Code 04795, 06329, 2N935, 70347,
C5543, F0188, K8753
- ITEM NOT ILLUSTRATED

Page 10002B-1
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COMPONENT MAINTENANCE MANUAL
D5288110000051

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
used on 001A, 002F (528116010)
02B 160A NAS6704HU31 . BOLT V80205 008
used on 001A, 002F (528116010)
02B 170A NAS6704HU32 . BOLT V80205 010
used on 001A, 002F (528116010)
02B 180A D5288113520000 . INSERT VFAPE3 036
used on 001A, 002F (528116010)
02B 185A D5288113520000 . INSERT VFAPE3 001
used on 001A, 002F (528116010)
02B 187A D5288113520000 . INSERT VFAPE3 007
used on 001A, 002F (528116010)
02B 190A D5288110300200 . FITTING ASSY-FORWARD VFAPE3 001
used on 001A, 002F (528116010)
02B 200A D5288110300300 . FITTING ASSY-FORWARD VFAPE3 001
used on 001A, 002F (528116010)
02B 210A MS24665-151 .. PIN-COTTER V96906 004
Optional Vendor Code 04795, 06329, 2N935, 60996,
84114, 8K160, C5543
used on 200A
02B 220A NSA5060C4 .. NUT VF6198 004
OPT TO E9925-4 72962
Optional Vendor Code F0224
used on 200A
02B 230A AN960XC416 .. WASHER V88044 004
NAS1149C0463B 80205
Optional Vendor Code 06329, 60996, 70347, 8K160
used on 200A
02B 240A NAS6704DU7 .. BOLT V80205 004
Optional Vendor Code 04795, 2N935, C5543, F0188,
F7411, K8753
used on 200A
02B 250A D5288112520151 .. HINGE ASSY VFAPE3 001
used on 200A
02B 260A D5288112520051 .. HINGE ASSY VFAPE3 001
used on 200A
02B 270A A5283301920000 ... BUSH VFAPE3 001
WITH OVERSIZE ITEM 271A TO 278A
used on 260A
02B 271A A52833019200001 ... BUSH VFAPE3 AR
USE AS REQUIRED, OVERSIZE OF ITEM 270A
- ITEM NOT ILLUSTRATED

Page 10002B-2
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COMPONENT MAINTENANCE MANUAL
D5288110000051

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
A52810110200001 FAPE3
used on 260A
02B 272A A52833019200002 ... BUSH VFAPE3 AR
USE AS REQUIRED, OVERSIZE OF ITEM 270A
A52810110200002 FAPE3
used on 260A
02B 273A A52833019200003 ... BUSH VFAPE3 AR
USE AS REQUIRED, OVERSIZE OF ITEM 270A
A52810110200003 FAPE3
used on 260A
02B 274A A52833019200004 ... BUSH VFAPE3 AR
USE AS REQUIRED, OVERSIZE OF ITEM 270A
A52810110200004 FAPE3
used on 260A
02B 275A A52833019200005 ... BUSH VFAPE3 AR
USE AS REQUIRED, OVERSIZE OF ITEM 270A
A52810110200005 FAPE3
used on 260A
02B 276A A52833019200006 ... BUSH VFAPE3 AR
USE AS REQUIRED, OVERSIZE OF ITEM 270A
A52810110200006 FAPE3
used on 260A
02B 277A A52833019200007 ... BUSH VFAPE3 AR
USE AS REQUIRED, OVERSIZE OF ITEM 270A
A52810110200007 FAPE3
used on 260A
02B 278A A52833019200008 ... BUSH VFAPE3 AR
USE AS REQUIRED, OVERSIZE OF ITEM 270A
A52810110200008 FAPE3
used on 260A
02B 280A D5288112120000 .. FITTING VFAPE3 001
used on 200A
02B 320A NAS1154V8D . SCREW V80205 003
used on 001A, 002F (528116010)
02B 330A D5288112820000 . BRACKET VFAPE3 001
used on 001A, 002F (528116010)
02B 340A D5288110400000 . FITTING ASSY-CENTER VFAPE3 001
used on 001A, 002F (528116010)
02B 350A D5288110400100 . FITTING ASSY-CENTER VFAPE3 001
used on 001A, 002F (528116010)
- ITEM NOT ILLUSTRATED

Page 10002B-3
52-81-16 Sep 01/14
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COMPONENT MAINTENANCE MANUAL
D5288110000051

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
02B 360A MS24665-153 .. PIN-COTTER V96906 005
Optional Vendor Code 04795, 06329, 2N935, 60996,
84114, 8K160, C5543
used on 350A
02B 370A NSA5060C5 .. NUT VF6198 005
OPT TO E9925-5 72962
OPT TO PHCR55 F0224
Optional Vendor Code F0224
used on 350A
02B 380A AN960XC516L .. WASHER V88044 005
NAS1149C0532B 80205
Optional Vendor Code 04795, 06329, 2N935, 60996,
70347, 8K160, C5543
used on 350A
02B 390A NAS6705DU11 .. BOLT V80205 005
used on 350A
02B 400A D5288110700000 .. HINGE ASSY VFAPE3 001
used on 350A
02B 410A MS21230-10 ... BEARING V96906 001
OPT TO BSH20ATC38ZM K0018
OPT TO KWB7N7 97613
OPT TO NSA8137-10 F6198
Optional Vendor Code C7239, D3279, F0222, K5269
used on 400A
02B 420A D5288112220000 .. FITTING VFAPE3 001
used on 350A
02B 430A NAS6704HU34 . BOLT V80205 008
used on 001A, 002F (528116010)
02B 440A D5288110600200 . FITTING ASSY-REAR VFAPE3 001
used on 001A, 002F (528116010)
02B 450A D5288110600300 . FITTING ASSY-REAR VFAPE3 001
used on 001A, 002F (528116010)
02B 460A MS24665-151 .. PIN-COTTER V96906 004
Optional Vendor Code 04795, 06329, 2N935, 60996,
84114, 8K160, C5543
used on 450A
02B 470A NSA5060C4 .. NUT VF6198 004
OPT TO E9925-4 72962
Optional Vendor Code F0224
used on 450A
02B 480A AN960XC416L .. WASHER V88044 004
NAS1149C0432B 80205
- ITEM NOT ILLUSTRATED

Page 10002B-4
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COMPONENT MAINTENANCE MANUAL
D5288110000051

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
Optional Vendor Code 04795, 06329, 2N935, 60996,
70347, 8K160, C5543
used on 450A
02B 490A NAS6704DU9 .. SCREW V80205 004
used on 450A
02B 500A D5288112520051 .. HINGE ASSY VFAPE3 001
used on 450A
02B 510A D5288112520151 .. HINGE ASSY VFAPE3 001
used on 450A
02B 520A A5283301920000 ... BUSH VFAPE3 001
WITH OVERSIZE ITEM 521A TO 528A
used on 510A
02B 521A A52833019200001 ... BUSH VFAPE3 AR
USE AS REQUIRED, OVERSIZE OF ITEM 520A
A52810110200001 FAPE3
used on 510A
02B 522A A52833019200002 ... BUSH VFAPE3 AR
USE AS REQUIRED, OVERSIZE OF ITEM 520A
A52810110200002 FAPE3
used on 510A
02B 523A A52833019200003 ... BUSH VFAPE3 AR
USE AS REQUIRED, OVERSIZE OF ITEM 520A
A52810110200003 FAPE3
used on 510A
02B 524A A52833019200004 ... BUSH VFAPE3 AR
USE AS REQUIRED, OVERSIZE OF ITEM 520A
A52810110200004 FAPE3
used on 510A
02B 525A A52833019200005 ... BUSH VFAPE3 AR
USE AS REQUIRED, OVERSIZE OF ITEM 520A
A52810110200005 FAPE3
used on 510A
02B 526A A52833019200006 ... BUSH VFAPE3 AR
USE AS REQUIRED, OVERSIZE OF ITEM 520A
A52810110200006 FAPE3
used on 510A
02B 527A A52833019200007 ... BUSH VFAPE3 AR
USE AS REQUIRED, OVERSIZE OF ITEM 520A
A52810110200007 FAPE3
used on 510A
02B 528A A52833019200008 ... BUSH VFAPE3 AR
USE AS REQUIRED, OVERSIZE OF ITEM 520A
A52810110200008 FAPE3
- ITEM NOT ILLUSTRATED

Page 10002B-5
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COMPONENT MAINTENANCE MANUAL
D5288110000051

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
used on 510A
02B 530A D5288112420000 .. FITTING VFAPE3 001
used on 450A
02B 560A D5288110500000 . FITTING ASSY-ACTUATOR VFAPE3 001
used on 001A, 002F (528116010)
02B 565A D5288110500100 . FITTING ASSY-ACTUATOR VFAPE3 001
used on 001A, 002F (528116010)
02B 570A D5288012320000 .. BUSH-SHOULDERED VFAPE3 001
used on 565A
02B 580A D5288012420000 .. BUSH-SHOULDERED VFAPE3 001
used on 565A
02B 590A D5288112320000 .. FITTING VFAPE3 001
used on 565A
02B 600A NSA5378-4H34 . BOLT VF6198 004
Optional Vendor Code 73197, 92215, F0236, F7411
used on 001A, 002F (528116010)
02B 605A NSA5378-4H34 . BOLT VF6198 004
Optional Vendor Code 73197, 92215, F0236, F7411
used on 001A, 002F (528116010)
02B 610A AN960XC416 . WASHER V88044 004
NAS1149C0463B 80205
Optional Vendor Code 06329, 60996, 70347, 8K160
used on 001A, 002F (528116010)
02B 615A AN960XC416 . WASHER V88044 004
NAS1149C0463B 80205
Optional Vendor Code 06329, 60996, 70347, 8K160
used on 001A, 002F (528116010)
- ITEM NOT ILLUSTRATED

Page 10002B-6
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A 400
350

380−390
410

360
420

370
B

380−390
440
430 360
370
B

40
380−390
120
290 320
10 300 210

240
330
120
20 130
140 50
280
270 90
30
340
310
220 250

200
150
190
180 60 110
170
230 100
80
70 110
160 60 260

F_PL_528116_03_0_01_00

UPLOCK AND STEP ASSY LH


Figure 03 / FIGURE-52-81-16-950-803-01

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FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
03 - 001A D5288110000072 UPLOCK AND STEP ASSY LH (NP) RF
used on 001A (528116010), 001B (528116010), 001C
(528116010), 001D (528116010), 001E (528116010),
001F (528116010)
SEE 52-81-16-010 FOR NHA
03 - 002A D5288110000172 UPLOCK AND STEP ASSY RH (NP) RF
used on 002A (528116010), 002B (528116010), 002C
(528116010), 002D (528116010), 002E (528116010),
002F (528116010)
SEE 52-81-16-010 FOR NHA
03 010A NAS6704HU23 . BOLT V80205 010
Optional Vendor Code 04795, C5543, C5729, F0188,
F7411, K8753
used on 001A (528116010), 001B (528116010), 001C
(528116010), 001D (528116010), 001E (528116010),
001F (528116010), 002A (528116010), 002B
(528116010), 002C (528116010), 002D (528116010),
002E (528116010), 002F (528116010)
03 020A D5288113520000 . INSERT VFAPE3 010
used on 001A (528116010), 001B (528116010), 001C
(528116010), 001D (528116010), 001E (528116010),
001F (528116010), 002A (528116010), 002B
(528116010), 002C (528116010), 002D (528116010),
002E (528116010), 002F (528116010)
03 030A D5288020220000 . PLATE-FLUTED VFAPE3 001
used on 001A (528116010), 001B (528116010), 001C
(528116010), 001D (528116010), 001E (528116010),
001F (528116010), 002A (528116010), 002B
(528116010), 002C (528116010), 002D (528116010),
002E (528116010), 002F (528116010)
03 040A D5288111000000 . UPLOCK ASSY VFAPE3 001
used on 001A (528116010), 001B (528116010), 001C
(528116010), 001D (528116010), 001E (528116010),
001F (528116010), 002A (528116010), 002B
(528116010), 002C (528116010), 002D (528116010),
002E (528116010), 002F (528116010)
03 050A MS15001-1 .. FITTING-LUBRICATION V96906 001
AS15001-1 81343
Optional Vendor Code 06329, 13899, 5N982, 60996,
8K160, C5543, C5729
- ITEM NOT ILLUSTRATED

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FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
used on 040A
03 060A MS24665-302 .. PIN-COTTER V96906 002
Optional Vendor Code 04795, 06329, 60996, 84114,
8K160, C5543, C5729
used on 040A
03 070A NSA5060-7 .. NUT VF5442 001
OPT TO RME9868-7 72962
used on 040A
03 080A AN960-716L .. WASHER V88044 001
NAS1149F0732P 80205
OPT TO ASNA2397-716L F5442
Optional Vendor Code 04795, 06329, 60996, 70347,
8K160, C5543, C5729
used on 040A
03 090A D5288114920000 .. BOLT VFAPE3 001
used on 040A
03 100A A5283005620200 .. ROLLER VFAPE3 001
used on 040A
03 110A A5283005720200 .. BUSH VFAPE3 002
used on 040A
03 120A MS24665-153 .. PIN-COTTER V96906 006
Optional Vendor Code 04795, 06329, 60996, 84114,
8K160, C5543, C5729
used on 040A
03 130A NSA5059-4 .. NUT VF5442 002
OPT TO H53173-4 15653
OPT TO RMTE9868-4 72962
OPT TO THCR354M F0224
Optional Vendor Code 04795, C5543, C5729, F0188
used on 040A
03 140A AN960-416L .. WASHER V88044 002
NAS1149F0432P 80205
OPT TO ASNA2397-416L F5442
Optional Vendor Code 04795, 06329, 60996, 70347,
8K160, C5543, C5729
used on 040A
03 150A NAS1154-5D .. SCREW V80205 001
Optional Vendor Code F7411, K8753
used on 040A
03 160A A5283006420200 .. SCREW VFAPE3 001
used on 040A
- ITEM NOT ILLUSTRATED

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FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
03 170A MS24665-151 .. PIN-COTTER V96906 002
Optional Vendor Code 04795, 06329, 60996, 84114,
8K160, C5543, C5729
used on 040A
03 180A NSA5059-3 .. NUT VF5442 002
OPT TO H53173-3 15653
OPT TO RMTE9868-3 72962
OPT TO THCR353M F0224
Optional Vendor Code 04795, 06329, C5543, C5729,
F0188
used on 040A
03 190A AN960-10L .. WASHER V88044 002
NAS1149F0332P 80205
OPT TO ASNA2397-10L F5442
Optional Vendor Code 04795, 06329, 60996, 70347,
8K160, C5543, C5729
used on 040A
03 200A NAS1153-7D .. SCREW V80205 001
Optional Vendor Code 04795, 06329, 70347, C5543,
C5729, F0188, K8753
used on 040A
03 210A A5281008720000 .. PIN VFAPE3 001
used on 040A
03 220A A5283006020300 .. CAP-PROTECTIVE VFAPE3 001
used on 040A
03 230A A5283006120000 .. BUSH VFAPE3 001
used on 040A
03 240A A5283005420000 .. SHAFT-TORQUE VFAPE3 001
used on 040A
03 250A A5283005220400 .. SPACER VFAPE3 001
used on 040A
03 260A A5283005120000 .. FITTING-SIDE VFAPE3 001
used on 040A
03 270A A5283005020000 .. FITTING-SIDE VFAPE3 001
used on 040A
03 280A A5283005820000 .. BUSH VFAPE3 001
used on 040A
03 290A NSA5060-4 .. NUT VF5442 004
OPT TO H53174-4 15653
OPT TO PHCR354M F0224
OPT TO RME9868-4 72962
Optional Vendor Code 04795, C5543, C5729
- ITEM NOT ILLUSTRATED

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1234567 FROM PER
TO ASSY
used on 040A
03 300A AN960-416 .. WASHER V88044 004
NAS1149F0463P 80205
OPT TO ASNA2397-416 F5442
Optional Vendor Code 04795, 06329, 60996, 70347,
8K160, C5543, C5729
used on 040A
03 310A NAS1304-9D .. BOLT V80205 004
NAS6604D9 80205
Optional Vendor Code F0188, F7411, K8753
used on 040A
03 320A D5288020120000 .. FITTING VFAPE3 001
used on 040A
03 330A D5288012820000 .. PLATE-FLUTED VFAPE3 001
used on 040A
03 340A D5288020020000 .. BASE-MOUNTING VFAPE3 001
used on 040A
03 350A NAS6704HU29 . BOLT V80205 004
used on 001A (528116010), 001B (528116010), 001C
(528116010), 001D (528116010), 001E (528116010),
001F (528116010), 002A (528116010), 002B
(528116010), 002C (528116010), 002D (528116010),
002E (528116010), 002F (528116010)
03 360A NAS6704HU27 . BOLT V80205 009
used on 001A (528116010), 001B (528116010), 001C
(528116010), 001D (528116010), 001E (528116010),
001F (528116010), 002A (528116010), 002B
(528116010), 002C (528116010), 002D (528116010),
002E (528116010), 002F (528116010)
03 370A D5288013120000 . INSERT VFAPE3 009
used on 001A (528116010), 001B (528116010), 001C
(528116010), 001D (528116010), 001E (528116010),
001F (528116010), 002A (528116010), 002B
(528116010), 002C (528116010), 002D (528116010),
002E (528116010), 002F (528116010)
03 380A D5288110900000 . STEP-RAMP VFAPE3 001
used on 001A (528116010), 001B (528116010), 001C
(528116010), 001D (528116010), 001E (528116010),
001F (528116010)
- ITEM NOT ILLUSTRATED

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1234567 FROM PER
TO ASSY
03 390A D5288110900100 . STEP-RAMP VFAPE3 001
used on 002A (528116010), 002B (528116010), 002C
(528116010), 002D (528116010), 002E (528116010),
002F (528116010)
03 400A D5288113420000 . PROTECTOR VFAPE3 001
used on 001A (528116010), 001B (528116010), 001C
(528116010), 001D (528116010), 001E (528116010),
001F (528116010), 002A (528116010), 002B
(528116010), 002C (528116010), 002D (528116010),
002E (528116010), 002F (528116010)
03 410A NAS1919C04S02 . RIVET-BLIND V80205 004
NAS1919C04S02U 80205
Optional Vendor Code 04795, C5543, C5729, S4740
used on 001A (528116010), 001B (528116010), 001C
(528116010), 001D (528116010), 001E (528116010),
001F (528116010), 002A (528116010), 002B
(528116010), 002C (528116010), 002D (528116010),
002E (528116010), 002F (528116010)
03 420A D5288110021400 . PLATE VFAPE3 001
used on 001A (528116010), 001B (528116010), 001C
(528116010), 001D (528116010), 001E (528116010),
001F (528116010), 002A (528116010), 002B
(528116010), 002C (528116010), 002D (528116010),
002E (528116010), 002F (528116010)
03 430A NAS1919C04S01 . RIVET-BLIND V80205 004
NAS1919C04S01U 80205
Optional Vendor Code 04795, C5543, C5729, S4740
used on 001A (528116010), 001B (528116010), 001C
(528116010), 001D (528116010), 001E (528116010),
001F (528116010), 002A (528116010), 002B
(528116010), 002C (528116010), 002D (528116010),
002E (528116010), 002F (528116010)
03 440A D5288110021600 . PLATE VFAPE3 001
used on 001A (528116010), 001B (528116010), 001C
(528116010), 001D (528116010), 001E (528116010),
001F (528116010), 002A (528116010), 002B
(528116010), 002C (528116010), 002D (528116010),
002E (528116010), 002F (528116010)
- ITEM NOT ILLUSTRATED

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190

270

180

110
160 40

10
110
160
A
A
40

40

140
200 110
180
280−290 B
190

80
180
110
160
90
110
140
100
110 B
150 120

20−30
B 70
60
210−220
40
50 250−260
130 180
230−240
110
160
170
110
160

190

F_PL_528116_04_0_01_00

RAMP INSTL-LATERAL LH
Figure 04 / FIGURE-52-81-16-950-804-01

Page 10004-0
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FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
04 - 001A D5288110000063 RAMP INSTL-LATERAL LH (NP) RF
used on 001A (528116010), 001B (528116010), 001C
(528116010), 001D (528116010), 001E (528116010)
SEE 52-81-16-010 FOR NHA
04 - 001B D5288110000263 RAMP INSTL-LATERAL LH (NP) RF
used on 001F (528116010)
SEE 52-81-16-010 FOR NHA
04 - 002A D5288110000163 RAMP INSTL-LATERAL RH (NP) RF
used on 002A (528116010), 002B (528116010), 002C
(528116010), 002D (528116010), 002E (528116010)
SEE 52-81-16-010 FOR NHA
04 - 002B D5288110000363 RAMP INSTL-LATERAL RH (NP) RF
used on 002F (528116010)
SEE 52-81-16-010 FOR NHA
04 010A D5288110021000 . SHEET-TEFLON VFAPE3 001
used on 001A (528116010), 001B (528116010), 001C
(528116010), 001D (528116010), 001E (528116010),
001F (528116010), 002A (528116010), 002B
(528116010), 002C (528116010), 002D (528116010),
002E (528116010), 002F (528116010)
04 020A D5288110021200 . SHEET-TEFLON VFAPE3 001
used on 001A (528116010), 001B (528116010), 001C
(528116010), 001D (528116010), 001E (528116010),
001F (528116010)
04 030A D5288110021300 . SHEET-TEFLON VFAPE3 001
used on 002A (528116010), 002B (528116010), 002C
(528116010), 002D (528116010), 002E (528116010),
002F (528116010)
04 040A LN9198-24C . RIVET (NP) AR
USE AS REQUIRED
used on 001A (528116010), 001B (528116010), 001C
(528116010), 001D (528116010), 001E (528116010),
001F (528116010), 002A (528116010), 002B
(528116010), 002C (528116010), 002D (528116010),
002E (528116010), 002F (528116010)
04 050A MS24665-151 . PIN-COTTER V96906 001
Optional Vendor Code 04795, 06329, 60996, 84114,
8K160, C5543, C5729
- ITEM NOT ILLUSTRATED

Page 10004-1
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FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
used on 001A (528116010), 001B (528116010), 001C
(528116010), 001D (528116010), 001E (528116010),
001F (528116010), 002A (528116010), 002B
(528116010), 002C (528116010), 002D (528116010),
002E (528116010), 002F (528116010)
04 060A NSA5060C4 . NUT VF5442 001
OPT TO E9925-4 72962
Optional Vendor Code F0224
used on 001A (528116010), 001B (528116010), 001C
(528116010), 001D (528116010), 001E (528116010),
001F (528116010), 002A (528116010), 002B
(528116010), 002C (528116010), 002D (528116010),
002E (528116010), 002F (528116010)
04 070A AN960C416L . WASHER V88044 001
NAS1149C0432R 80205
OPT TO A7141000000060 (NP)
OPT TO A7141001430000 FAPE3
OPT TO ASNA2397C416L F5442
Optional Vendor Code 04795, 06329, 60996, 70347,
8K160, C5543, C5729
used on 001A (528116010), 001B (528116010), 001C
(528116010), 001D (528116010), 001E (528116010),
001F (528116010), 002A (528116010), 002B
(528116010), 002C (528116010), 002D (528116010),
002E (528116010), 002F (528116010)
04 080A NAS6704DU69 . BOLT V80205 001
used on 001A (528116010), 001B (528116010), 001C
(528116010), 001D (528116010), 001E (528116010),
001F (528116010), 002A (528116010), 002B
(528116010), 002C (528116010), 002D (528116010),
002E (528116010), 002F (528116010)
04 090A D5288114520000 . SPACER VFAPE3 001
used on 001A (528116010), 001B (528116010), 001C
(528116010), 001D (528116010), 001E (528116010),
001F (528116010), 002A (528116010), 002B
(528116010), 002C (528116010), 002D (528116010),
002E (528116010), 002F (528116010)
04 100A ABS0251-5-6 . FASTENER-HI-LOK VFAPE3 004
OPT TO HL11VBJ5-6 73197
Optional Vendor Code 73197, 92215
- ITEM NOT ILLUSTRATED

Page 10004-2
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1234567 FROM PER
TO ASSY
used on 001A (528116010), 001B (528116010), 001C
(528116010), 001D (528116010), 001E (528116010),
002A (528116010), 002B (528116010), 002C
(528116010), 002D (528116010), 002E (528116010)
04 100B DAN6-5-6 . PIN-RIVET VD8518 004
OPT TO F0N2-1197-5-6 H1822
OPT TO HL11VDF5-6 92215
Optional Vendor Code 56878, 73197, C4293, C5543,
C5729, D1283, F0188, K5673
used on 001F (528116010), 002F (528116010)
04 110A NSA5075-5 . COLLAR VF5442 046
OPT TO DAN11-5 D8518
OPT TO F0N2-1181-5 H1822
OPT TO HL70AA5 92215
Optional Vendor Code 04795, 56878, 73197, C5543,
C5729, R1120
used on 001A (528116010), 001B (528116010), 001C
(528116010), 001D (528116010), 001E (528116010),
001F (528116010), 002A (528116010), 002B
(528116010), 002C (528116010), 002D (528116010),
002E (528116010), 002F (528116010)
04 120A D5288114720000 . GUIDE-BUSH VFAPE3 002
used on 001A (528116010), 001B (528116010), 001C
(528116010), 001D (528116010), 001E (528116010),
001F (528116010), 002A (528116010), 002B
(528116010), 002C (528116010), 002D (528116010),
002E (528116010), 002F (528116010)
04 130A D5288114820000 . BUSH VFAPE3 002
used on 001A (528116010), 001B (528116010), 001C
(528116010), 001D (528116010), 001E (528116010),
001F (528116010), 002A (528116010), 002B
(528116010), 002C (528116010), 002D (528116010),
002E (528116010), 002F (528116010)
04 140A ABS0250-5-7 . FASTENER-HI-LOK VFAPE3 008
OPT TO HL10VBJ5-7 73197
Optional Vendor Code 73197, 92215
used on 001A (528116010), 001B (528116010), 001C
(528116010), 001D (528116010), 001E (528116010),
002A (528116010), 002B (528116010), 002C
(528116010), 002D (528116010), 002E (528116010)
- ITEM NOT ILLUSTRATED

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1234567 FROM PER
TO ASSY
04 140B DAN5-5-7 . PIN-RIVET VD8518 008
OPT TO ABS0250A5-7 FAPE3
OPT TO HL10VDF5-7 92215
Optional Vendor Code 04795, 56878, 73197, C5543,
C5729, D1283, F0188, K5673
used on 001F (528116010), 002F (528116010)
04 150A D5288114620000 . GUIDE-BRACKET VFAPE3 002
used on 001A (528116010), 001B (528116010), 001C
(528116010), 001D (528116010), 001E (528116010),
001F (528116010), 002A (528116010), 002B
(528116010), 002C (528116010), 002D (528116010),
002E (528116010), 002F (528116010)
04 160A ABS0250-5-3 . FASTENER-HI-LOK VFAPE3 034
OPT TO HL10VBJ5-3 73197
Optional Vendor Code 73197, 92215
used on 001A (528116010), 001B (528116010), 001C
(528116010), 001D (528116010), 001E (528116010),
002A (528116010), 002B (528116010), 002C
(528116010), 002D (528116010), 002E (528116010)
04 160B DAN5-5-3 . PIN-RIVET VD8518 034
OPT TO ABS0250A5-3 FAPE3
OPT TO F0N2-1196-5-3 H1822
OPT TO HL10VDF5-3 92215
Optional Vendor Code 04795, 56878, 73197, C5543,
C5729, D1283, F0188, K5673
used on 001F (528116010), 002F (528116010)
04 170A ABS0214-5-6 . RIVET VFAPE3 004
OPT TO CSR902B5W06 11815
Optional Vendor Code 11815
used on 001A (528116010), 001B (528116010), 001C
(528116010), 001D (528116010), 001E (528116010),
001F (528116010), 002A (528116010), 002B
(528116010), 002C (528116010), 002D (528116010),
002E (528116010), 002F (528116010)
04 180A NAS6704HU28 . BOLT V80205 014
used on 001A (528116010), 001B (528116010), 001C
(528116010), 001D (528116010), 001E (528116010),
001F (528116010), 002A (528116010), 002B
(528116010), 002C (528116010), 002D (528116010),
002E (528116010), 002F (528116010)
- ITEM NOT ILLUSTRATED

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TO ASSY
04 190A D5288013120000 . INSERT VFAPE3 014
used on 001A (528116010), 001B (528116010), 001C
(528116010), 001D (528116010), 001E (528116010),
001F (528116010), 002A (528116010), 002B
(528116010), 002C (528116010), 002D (528116010),
002E (528116010), 002F (528116010)
04 200A D5288110020000 . SECTION-U VFAPE3 001
used on 001A (528116010), 001B (528116010), 001C
(528116010), 001D (528116010), 001E (528116010),
001F (528116010), 002A (528116010), 002B
(528116010), 002C (528116010), 002D (528116010),
002E (528116010), 002F (528116010)
04 210A D5288110020200 . SECTION-U VFAPE3 001
used on 001A (528116010), 001B (528116010), 001C
(528116010), 001D (528116010), 001E (528116010),
001F (528116010)
04 220A D5288110020300 . SECTION-U VFAPE3 001
used on 002A (528116010), 002B (528116010), 002C
(528116010), 002D (528116010), 002E (528116010),
002F (528116010)
04 230A D5288110020400 . SECTION-L VFAPE3 001
used on 001A (528116010), 001B (528116010), 001C
(528116010), 001D (528116010), 001E (528116010),
001F (528116010)
04 240A D5288110020500 . SECTION-L VFAPE3 001
used on 002A (528116010), 002B (528116010), 002C
(528116010), 002D (528116010), 002E (528116010),
002F (528116010)
04 250A D5288110020600 . SECTION-L VFAPE3 001
used on 001A (528116010), 001B (528116010), 001C
(528116010), 001D (528116010), 001E (528116010),
001F (528116010)
04 260A D5288110020700 . SECTION-L VFAPE3 001
used on 002A (528116010), 002B (528116010), 002C
(528116010), 002D (528116010), 002E (528116010),
002F (528116010)
- ITEM NOT ILLUSTRATED

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FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
04 270A D5288114020000 . SUPPORT-RAMP,NO 1 VFAPE3 001
used on 001A (528116010), 001B (528116010), 001C
(528116010), 001D (528116010), 001E (528116010),
001F (528116010), 002A (528116010), 002B
(528116010), 002C (528116010), 002D (528116010),
002E (528116010), 002F (528116010)
04 280A D5288114120000 . SUPPORT-RAMP,NO 2 VFAPE3 034
used on 001A (528116010), 001B (528116010), 001C
(528116010), 001D (528116010), 001E (528116010)
04 280B D5288114120200 . SUPPORT VFAPE3 034
used on 001F (528116010)
04 290A D5288114120100 . SUPPORT-RAMP,NO 2 VFAPE3 034
used on 002A (528116010), 002B (528116010), 002C
(528116010), 002D (528116010), 002E (528116010)
04 290B D5288114120300 . SUPPORT VFAPE3 034
used on 002F (528116010)
- ITEM NOT ILLUSTRATED

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C A
480

A 471

500
470

B
D
F

510−520
E
C 160
D
250−260 140

10
230−240
120
220 471 D

20 40
50 30
200 90
80 490
110 70
190 100 60
390−400
270
170−180

150 130 410−420

310−320 280−290 E
300
F 450−460
360−370 430−440

340 380
350 330
100

20
120
F_PL_528116_05_0_01_00

COVER ASSY LH
Figure 05 / FIGURE-52-81-16-950-805-01

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FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
05 - 001A D5288110000073 COVER ASSY LH (NP) RF
used on 001A (528116010)
SEE 52-81-16-010 FOR NHA
05 - 001B D5288110000073 COVER ASSY LH (NP) RF
used on 001B (528116010)
SEE 52-81-16-010 FOR NHA
05 - 001C D5288110000073 COVER ASSY LH (NP) RF
used on 001C (528116010), 001D (528116010)
SEE 52-81-16-010 FOR NHA
05 - 001D D5288110000073 COVER ASSY LH (NP) RF
used on 001E (528116010)
SEE 52-81-16-010 FOR NHA
05 - 001E D5288110000073 COVER ASSY LH (NP) RF
used on 001F (528116010)
SEE 52-81-16-010 FOR NHA
05 - 002A D5288110000173 COVER ASSY RH (NP) RF
used on 002A (528116010)
SEE 52-81-16-010 FOR NHA
05 - 002B D5288110000173 COVER ASSY RH (NP) RF
used on 002B (528116010)
SEE 52-81-16-010 FOR NHA
05 - 002C D5288110000173 COVER ASSY RH (NP) RF
used on 002C (528116010), 002D (528116010)
SEE 52-81-16-010 FOR NHA
05 - 002D D5288110000173 COVER ASSY RH (NP) RF
used on 002E (528116010)
SEE 52-81-16-010 FOR NHA
05 - 002E D5288110000173 COVER ASSY RH (NP) RF
used on 002F (528116010)
SEE 52-81-16-010 FOR NHA
05 010A ABS0251-5-4 . FASTENER-HI-LOK VFAPE3 008
OPT TO HL11VBJ5-4 92215
Optional Vendor Code 04795, C5543, C5729
used on 001A (528116010), 001B (528116010), 001C
(528116010), 001D (528116010), 001E (528116010),
002A (528116010), 002B (528116010), 002C
(528116010), 002D (528116010), 002E (528116010)
- ITEM NOT ILLUSTRATED

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D5288110000051

FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
05 010B DAN6-5-4 . PIN-RIVET VD8518 008
OPT TO F0N2-1197-5-4 H1822
OPT TO HL11VDF5-4 92215
Optional Vendor Code 56878, 73197, C4293, C5543,
C5729, D1283, F0188, K5673
used on 001F (528116010), 002F (528116010)
05 020A NSA5075-5 . COLLAR VF5442 016
OPT TO DAN11-5 D8518
OPT TO F0N2-1181-5 H1822
OPT TO HL70AA5 92215
Optional Vendor Code 04795, 56878, 73197, C5543,
C5729, R1120
used on 001A (528116010), 001B (528116010), 001C
(528116010), 001D (528116010), 001E (528116010),
001F (528116010), 002A (528116010), 002B
(528116010), 002C (528116010), 002D (528116010),
002E (528116010), 002F (528116010)
05 030A D5288010600000 . SUPPORT ASSY-SENSOR VFAPE3 002
used on 001A (528116010), 001B (528116010), 001C
(528116010), 001D (528116010), 001E (528116010),
001F (528116010), 002A (528116010), 002B
(528116010), 002C (528116010), 002D (528116010),
002E (528116010), 002F (528116010)
05 040A MS21042L3 .. NUT V96906 002
OPT TO AS8600D U1653
OPT TO H14-3 15653
OPT TO PLH353M F0224
OPT TO RH30A3 52828
OPT TO RM52LH3324-02 72962
OPT TO T98S1032 11815
OPT TO VN300A02 92215
Optional Vendor Code 04795, 06329, 1BGN6, 60996,
8K160, C5543, C5729, R1120
used on 030A
05 050A AN960-10L .. WASHER V88044 002
NAS1149F0332P 80205
OPT TO ASNA2397-10L F5442
Optional Vendor Code 04795, 06329, 60996, 70347,
8K160, C5543, C5729
used on 030A
05 060A NAS1133-3W .. SCREW V80205 002
Optional Vendor Code F0188
- ITEM NOT ILLUSTRATED

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1234567 FROM PER
TO ASSY
used on 030A
05 070A ABS0121-11 .. TARGET VFAPE3 001
OPT TO 666000078 K0654
OPT TO 8-368-04 08748
OPT TO 8-368-04A 08748
Optional Vendor Code 04795, C5543, C5729
used on 030A
05 080A D5288014420000 .. SHIM VFAPE3 001
used on 030A
05 090A D5288014220000 .. SUPPORT-SENSOR VFAPE3 001
used on 030A
05 100A MS21042L06 . NUT V96906 045
OPT TO AS8600B U1653
OPT TO H14L06 15653
OPT TO RH30A06 52828
OPT TO RM52LH3324-62 72962
OPT TO T98S632 11815
OPT TO VN300A62 92215
Optional Vendor Code 04795, 06329, 60996, 8K160,
C5543, C5729
used on 001A (528116010), 001B (528116010), 001C
(528116010), 001D (528116010), 001E (528116010),
001F (528116010), 002A (528116010), 002B
(528116010), 002C (528116010), 002D (528116010),
002E (528116010), 002F (528116010)
05 110A AN960C6L . WASHER V88044 033
NAS1149CN616R 80205
OPT TO ASNA2397C6L F5442
Optional Vendor Code 04795, 06329, 60996, 70347,
8K160, C5543, C5729
used on 001A (528116010), 001B (528116010), 001C
(528116010), 001D (528116010), 001E (528116010),
001F (528116010), 002A (528116010), 002B
(528116010), 002C (528116010), 002D (528116010),
002E (528116010), 002F (528116010)
05 120A NAS1151E5 . SCREW V80205 045
Optional Vendor Code 70347
used on 001A (528116010), 001B (528116010), 001C
(528116010), 001D (528116010), 001E (528116010),
001F (528116010), 002A (528116010), 002B
(528116010), 002C (528116010), 002D (528116010),
002E (528116010), 002F (528116010)
- ITEM NOT ILLUSTRATED

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FIG-ITEM PART NUMBER NOMENCLATURE USAGE UNIT


1234567 FROM PER
TO ASSY
05 130A D5288014721000 . SECTION-U VFAPE3 001
used on 001A (528116010), 001B (528116010), 001C
(528116010), 001D (528116010), 001E (528116010),
001F (528116010), 002A (528116010), 002B
(528116010), 002C (528116010), 002D (528116010),
002E (528116010), 002F (528116010)
05 140A D5288014721100 . SECTION-U VFAPE3 001
used on 001A (528116010), 001B (528116010), 001C
(528116010), 001D (528116010), 001E (528116010),
001F (528116010), 002A (528116010), 002B
(528116010), 002C (528116010), 002D (528116010),
002E (528116010), 002F (528116010)
05 150A D5288013420200 . STRIP-SEALING VFAPE3 001
used on 001A (528116010), 001B (528116010), 001C
(528116010), 001D (528116010), 001E (528116010),
001F (528116010), 002A (528116010), 002B
(528116010), 002C (528116010), 002D (528116010),
002E (528116010), 002F (528116010)
05 160A D5288013420300 . STRIP-SEALING VFAPE3 001
used on 001A (528116010), 001B (528116010), 001C
(528116010), 001D (528116010), 001E (528116010),
001F (528116010), 002A (528116010), 002B
(528116010), 002C (528116010), 002D (528116010),
002E (528116010), 002F (528116010)
05 170A D5288113020200 . SECTION-U VFAPE3 001
used on 001A (528116010), 001B (528116010), 001C
(528116010), 001D (528116010), 001E (528116010),
001F (528116010), 002A (528116010), 002B
(528116010), 002C (528116010), 002D (528116010),
002E (528116010), 002F (528116010)
05 180A D5288113020300 . SECTION-U VFAPE3 001
used on 002A (528116010), 002B (528116010), 002C
(528116010), 002D (528116010), 002E (528116010),
002F (528116010)
05 190A D5288113020600 . SECTION-U VFAPE3 001
used on 001A (528116010), 001B (528116010), 001C
(528116010), 001D (528116010), 001E (528116010),
001F (528116010), 002A (528116010), 002B
(528116010), 002C (528116010), 002D (528116010),
002E (528116010), 002F (528116010)
- ITEM NOT ILLUSTRATED

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1234567 FROM PER
TO ASSY
05 200A D5288014720400 . SECTION-U VFAPE3 001
used on 001A (528116010), 001B (528116010), 001C
(528116010), 001D (528116010), 001E (528116010),
001F (528116010), 002A (528116010), 002B
(528116010), 002C (528116010), 002D (528116010),
002E (528116010), 002F (528116010)
05 210A D5288113020400 . SECTION-U VFAPE3 001
used on 001A (528116010), 001B (528116010), 001C
(528116010), 001D (528116010), 001E (528116010),
001F (528116010), 002A (528116010), 002B
(528116010), 002C (528116010), 002D (528116010),
002E (528116010), 002F (528116010)
05 220A D5288113020000 . SECTION-U VFAPE3 001
used on 001A (528116010), 001B (528116010), 001C
(528116010), 001D (528116010), 001E (528116010),
001F (528116010), 002A (528116010), 002B
(528116010), 002C (528116010), 002D (528116010),
002E (528116010), 002F (528116010)
05 230A D5288113020800 . SECTION-U VFAPE3 001
used on 001A (528116010), 001B (528116010), 001C
(528116010), 001D (528116010), 001E (528116010),
001F (528116010)
05 240A D5288113020900 . SECTION-U VFAPE3 001
used on 002A (528116010), 002B (528116010), 002C
(528116010), 002D (528116010), 002E (528116010),
002F (528116010)
05 250A D5288113120000 . STRIP-SEALING VFAPE3 001
used on 001A (528116010), 001B (528116010), 001C
(528116010), 001D (528116010), 001E (528116010),
001F (528116010)
05 260A D5288113120100 . STRIP-SEALING VFAPE3 001
used on 002A (528116010), 002B (528116010), 002C
(528116010), 002D (528116010), 002E (528116010),
002F (528116010)
05 270A LN9198-24C . RIVET (NP) 003
used on 001A (528116010), 001B (528116010), 001C
(528116010), 001D (528116010), 001E (528116010),
001F (528116010), 002A (528116010), 002B
(528116010), 002C (528116010), 002D (528116010),
002E (528116010), 002F (528116010)
- ITEM NOT ILLUSTRATED

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1234567 FROM PER
TO ASSY
05 280A D5288110020800 . SHEET-TEFLON VFAPE3 001
used on 001A (528116010), 001B (528116010), 001C
(528116010), 001D (528116010), 001E (528116010),
001F (528116010)
05 290A D5288110020900 . SHEET-TEFLON VFAPE3 001
used on 002A (528116010), 002B (528116010), 002C
(528116010), 002D (528116010), 002E (528116010),
002F (528116010)
05 300A ABS0250-5-3 . FASTENER-HI-LOK VFAPE3 008
OPT TO HL10VBJ5-3 73197
Optional Vendor Code 73197, 92215
used on 001A (528116010), 001B (528116010), 001C
(528116010), 001D (528116010), 001E (528116010),
001F (528116010), 002A (528116010), 002B
(528116010), 002C (528116010), 002D (528116010),
002E (528116010), 002F (528116010)
05 310A D5288114320000 . TIP-RUNOUT VFAPE3 001
used on 001A (528116010), 001B (528116010), 001C
(528116010), 001D (528116010), 001E (528116010),
001F (528116010)
05 320A D5288114320100 . TIP-RUNOUT VFAPE3 001
used on 002A (528116010), 002B (528116010), 002C
(528116010), 002D (528116010), 002E (528116010),
002F (528116010)
05 330A ABS0214-5-6 . RIVET VFAPE3 009
OPT TO CSR902B5W06 11815
Optional Vendor Code 11815
used on 001A (528116010), 001B (528116010), 001C
(528116010), 001D (528116010), 001E (528116010),
001F (528116010), 002A (528116010), 002B
(528116010), 002C (528116010), 002D (528116010),
002E (528116010), 002F (528116010)
05 340A NAS6704DHU1 . SCREW V80205 003
used on 001A (528116010), 001B (528116010), 001C
(528116010), 001D (528116010), 001E (528116010),
001F (528116010), 002A (528116010), 002B
(528116010), 002C (528116010), 002D (528116010),
002E (528116010), 002F (528116010)
- ITEM NOT ILLUSTRATED

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1234567 FROM PER
TO ASSY
05 350A NAS1835C4 . INSERT V80205 003
OPT TO EF1835C4 C3898
OPT TO NSA5072-4A F5442
OPT TO SL606-4C 97393
Optional Vendor Code 04795
used on 001A (528116010), 001B (528116010), 001C
(528116010), 001D (528116010), 001E (528116010),
001F (528116010), 002A (528116010), 002B
(528116010), 002C (528116010), 002D (528116010),
002E (528116010), 002F (528116010)
05 360A D5288114420000 . SUPPORT-TIP VFAPE3 001
used on 001A (528116010), 001B (528116010), 001C
(528116010), 001D (528116010), 001E (528116010),
001F (528116010)
05 370A D5288114420100 . SUPPORT-TIP VFAPE3 001
used on 002A (528116010), 002B (528116010), 002C
(528116010), 002D (528116010), 002E (528116010),
002F (528116010)
05 380A AN960C6 . WASHER V88044 012
NAS1149CN632R 80205
OPT TO ASNA2397C6 F5442
Optional Vendor Code 04795, 06329, 60996, 70347,
8K160, C5543, C5729
used on 001A (528116010), 001B (528116010), 001C
(528116010), 001D (528116010), 001E (528116010),
001F (528116010), 002A (528116010), 002B
(528116010), 002C (528116010), 002D (528116010),
002E (528116010), 002F (528116010)
05 390A D5288113320400 . SECTION-U VFAPE3 001
used on 001A (528116010), 001B (528116010), 001C
(528116010), 001D (528116010), 001E (528116010),
001F (528116010)
05 400A D5288113320500 . SECTION-U VFAPE3 001
used on 002A (528116010), 002B (528116010), 002C
(528116010), 002D (528116010), 002E (528116010),
002F (528116010)
05 410A D5288113320000 . SECTION-U VFAPE3 001
used on 001A (528116010), 001B (528116010), 001C
(528116010), 001D (528116010), 001E (528116010),
001F (528116010)
- ITEM NOT ILLUSTRATED

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1234567 FROM PER
TO ASSY
05 420A D5288113320100 . SECTION-U VFAPE3 001
used on 002A (528116010), 002B (528116010), 002C
(528116010), 002D (528116010), 002E (528116010),
002F (528116010)
05 430A D5288113320200 . SECTION-U VFAPE3 001
used on 001A (528116010), 001B (528116010), 001C
(528116010), 001D (528116010), 001E (528116010),
001F (528116010)
05 440A D5288113320300 . SECTION-U VFAPE3 001
used on 002A (528116010), 002B (528116010), 002C
(528116010), 002D (528116010), 002E (528116010),
002F (528116010)
05 450A D5288113600000 . SEAL-TIP VFAPE3 001
used on 001A (528116010), 001B (528116010), 001C
(528116010), 001D (528116010), 001E (528116010),
001F (528116010)
05 460A D5288113600100 . SEAL-TIP VFAPE3 001
used on 002A (528116010), 002B (528116010), 002C
(528116010), 002D (528116010), 002E (528116010),
002F (528116010)
05 470A ABS0214-4-6 . RIVET VFAPE3 001
OPT TO CSR902B4W6 11815
OPT TO CSR902T4W06 11815
OPT TO CSR902T4W6 11815
Optional Vendor Code 04795, C5543, C5729
used on 001A (528116010), 001B (528116010), 001C
(528116010), 001D (528116010), 001E (528116010),
001F (528116010), 002A (528116010), 002B
(528116010), 002C (528116010), 002D (528116010),
002E (528116010), 002F (528116010)
05 471A ABS0214-4-6 . RIVET VFAPE3 007
OPT TO CSR902B4W6 11815
OPT TO CSR902T4W06 11815
OPT TO CSR902T4W6 11815
Optional Vendor Code 04795, C5543, C5729
used on 001A (528116010), 002A (528116010)
05 471B ABS0213-5-4 . RIVET VFAPE3 007
OPT TO CSR922-5WA04 11815
Optional Vendor Code 11815
- ITEM NOT ILLUSTRATED

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1234567 FROM PER
TO ASSY
used on 001B (528116010), 001C (528116010), 001D
(528116010), 002B (528116010), 002C (528116010),
002D (528116010)
05 480A D5288010020000 . STOP VFAPE3 001
used on 001A (528116010), 001B (528116010), 001C
(528116010), 001D (528116010), 001E (528116010),
001F (528116010), 002A (528116010), 002B
(528116010), 002C (528116010), 002D (528116010),
002E (528116010), 002F (528116010)
05 490A D5288010020200 . STOP VFAPE3 002
used on 001A (528116010), 001B (528116010), 001C
(528116010), 001D (528116010), 001E (528116010),
001F (528116010), 002A (528116010), 002B
(528116010), 002C (528116010), 002D (528116010),
002E (528116010), 002F (528116010)
05 500A D5288010020400 . STOP VFAPE3 001
used on 001A (528116010), 001B (528116010), 001C
(528116010), 001D (528116010), 001E (528116010),
001F (528116010), 002A (528116010), 002B
(528116010), 002C (528116010), 002D (528116010),
002E (528116010), 002F (528116010)
05 510A D5288110100000 . COVER VFAPE3 001
used on 001A (528116010), 001B (528116010)
05 510B D5288110100200 . COVER VFAPE3 001
used on 001C (528116010), 001D (528116010)
05 510C D5288110100400 . COVER VFAPE3 001
used on 001E (528116010), 001F (528116010)
05 520A D5288110100100 . COVER VFAPE3 001
used on 002A (528116010), 002B (528116010)
05 520B D5288110100300 . COVER VFAPE3 001
used on 002C (528116010), 002D (528116010)
05 520C D5288110100500 . COVER VFAPE3 001
used on 002E (528116010), 002F (528116010)
- ITEM NOT ILLUSTRATED

Page 10005-9
52-81-16 Sep 01/14

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