Professional Documents
Culture Documents
AIRBUS S.A.S.
Customer Services
Technical Data Support and Services
31707 Blagnac Cedex
FRANCE
FAPE3
FAPE3
D5227923501752
HIGHLIGHTS
HIGHLIGHTS
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L.E.C.
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DISASSEMBLY
TASK 52-22-25-000-801-A01 Nov 01/08
Subtask 52-22-25-000-001-A01 Nov 01/08
TASK 52-22-25-000-802-A01 Nov 01/08
Subtask 52-22-25-000-002-A01 Nov 01/08
TASK 52-22-25-000-803-A01 Nov 01/08
Subtask 52-22-25-000-003-A01 Nov 01/08
TASK 52-22-25-000-804-A01 Nov 01/08
Subtask 52-22-25-000-004-A01 Jul 01/09
TASK 52-22-25-000-805-A01 Nov 01/08
Subtask 52-22-25-000-005-A01 Nov 01/08
TASK 52-22-25-000-806-A01 Nov 01/08
Subtask 52-22-25-000-006-A01 Nov 01/08
TASK 52-22-25-000-807-A01 Nov 01/08
Subtask 52-22-25-000-007-A01 Nov 01/08
TASK 52-22-25-000-808-A01 Nov 01/08
Subtask 52-22-25-000-008-A01 Nov 01/08
TASK 52-22-25-000-809-A01 Nov 01/08
Subtask 52-22-25-000-009-A01 Jul 01/09
TASK 52-22-25-000-810-A01 Nov 01/08
L.E.C.
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CLEANING
TASK 52-22-25-100-801-A01 Jul 01/11
Subtask 52-22-25-100-001-A01 Jul 01/11
Subtask 52-22-25-100-002-A01 Jul 01/11
INSPECTION/CHECK
TASK 52-22-25-210-801-A01 Nov 01/08
Subtask 52-22-25-210-001-A01 Nov 01/08
TASK 52-22-25-210-802-A01 Nov 01/08
Subtask 52-22-25-210-002-A01 Nov 01/08
TASK 52-22-25-210-803-A01 Nov 01/08
Subtask 52-22-25-210-003-A01 Nov 01/08
TASK 52-22-25-210-804-A01 Nov 01/08
Subtask 52-22-25-210-004-A01 Nov 01/08
FIGURE 52-22-25-991-017-A01 Nov 01/08
TASK 52-22-25-210-805-A01 Nov 01/08
Subtask 52-22-25-210-005-A01 Nov 01/08
FIGURE 52-22-25-991-018-A01 Nov 01/08
TASK 52-22-25-210-806-A01 Nov 01/08
Subtask 52-22-25-210-006-A01 Nov 01/08
TASK 52-22-25-210-807-A01 Nov 01/08
Subtask 52-22-25-210-007-A01 Nov 01/08
TASK 52-22-25-210-808-A01 Nov 01/08
Subtask 52-22-25-210-008-A01 Nov 01/08
FIGURE 52-22-25-991-019-A01 Nov 01/08
TASK 52-22-25-210-809-A01 Nov 01/08
Subtask 52-22-25-210-009-A01 Nov 01/08
L.E.C.
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REPAIR
TASK 52-22-25-300-801-A01 Jul 01/11
Subtask 52-22-25-300-001-A01 Jul 01/11
TASK 52-22-25-300-802-A01 Jul 01/11
Subtask 52-22-25-300-002-A01 Jul 01/11
TASK 52-22-25-300-803-A01 Jul 01/11
Subtask 52-22-25-300-003-A01 Jul 01/11
FIGURE 52-22-25-991-020-A01 Nov 01/08
FIGURE 52-22-25-991-021-A01 Nov 01/08
FIGURE 52-22-25-991-022-A01 Nov 01/08
TASK 52-22-25-350-801-A01 Jul 01/11
Subtask 52-22-25-350-001-A01 Jul 01/11
TASK 52-22-25-350-802-A01 Jul 01/11
Subtask 52-22-25-350-002-A01 Jul 01/11
TASK 52-22-25-350-803-A01 Jul 01/11
Subtask 52-22-25-350-003-A01 Jul 01/11
TASK 52-22-25-350-804-A01 Jul 01/11
Subtask 52-22-25-350-004-A01 Jul 01/11
L.E.C.
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ASSEMBLY
TASK 52-22-25-400-801-A01 Jul 01/11
Subtask 52-22-25-400-001-A01 Jul 01/11
TASK 52-22-25-400-802-A01 Jul 01/11
Subtask 52-22-25-400-002-A01 Jul 01/11
FIGURE 52-22-25-991-023-A01 Nov 01/08
TASK 52-22-25-400-803-A01 Jul 01/11
Subtask 52-22-25-400-003-A01 Jul 01/11
FIGURE 52-22-25-991-024-A01 Nov 01/08
TASK 52-22-25-400-804-A01 Jul 01/11
Subtask 52-22-25-400-004-A01 Jul 01/11
FIGURE 52-22-25-991-025-A01 Nov 01/08
FIGURE 52-22-25-991-026-A01 Nov 01/08
TASK 52-22-25-400-805-A01 Jul 01/11
Subtask 52-22-25-400-005-A01 Jul 01/11
FIGURE 52-22-25-991-027-A01 Nov 01/08
TASK 52-22-25-400-806-A01 Jul 01/11
Subtask 52-22-25-400-006-A01 Jul 01/11
TASK 52-22-25-400-807-A01 Jul 01/11
Subtask 52-22-25-400-007-A01 Jul 01/11
L.E.C.
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TABLE OF CONTENTS
INTRODUCTION
52-22-25-871-802-A01 Introduction
DISASSEMBLY
52-22-25-000-801-A01 Structure Parts - Removal and Disassembly of the Transverse
Section and Arm Lever
52-22-25-000-802-A01 Structure Parts - Removal of the Door Window
52-22-25-000-803-A01 Structure Parts - Removal of the Door Seal
52-22-25-000-804-A01 Structure Parts - Removal and Disassembly of the Structure Parts
52-22-25-000-805-A01 Structure Parts - Removal of the Cover and External Handle
Locking
52-22-25-000-806-A01 Structure Parts - Removal of the Sealing Angles
52-22-25-000-807-A01 Door Locking Mechanism - Removal and Disassembly of the
Locking Pin and the Spring Box
52-22-25-000-808-A01 Door Locking Mechanism - Removal and Disassembly of the
Locking Hook and Connecting Rod
52-22-25-000-809-A01 Door Locking Mechanism - Removal and Disassembly of the
Locking Shaft and Connecting Rod
52-22-25-000-810-A01 Door Locking Mechanism - Removal of the Locking Indicator
52-22-25-000-811-A01 Door Locking Mechanism - Removal of the Transmission Shaft
52-22-25-000-812-A01 Door Locking Mechanism - Removal and Disassembly of the
Connecting Rod Assemblies
52-22-25-000-813-A01 Door Locking Mechanism - Removal of the External Control
Handle Assembly
T.O.C.
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CLEANING
52-22-25-100-801-A01 Cleaning of the Emergency Exit Door
INSPECTION/CHECK
52-22-25-210-801-A01 Door Structure
52-22-25-210-802-A01 Structure Components
52-22-25-210-803-A01 Protective Treatment
52-22-25-210-804-A01 Stop Fitting Assemblies and Roller Guide Assemblies
52-22-25-210-805-A01 Locking Mechanism and Emergency Escape-Slide Release-
Mechanism
52-22-25-210-806-A01 Placards
52-22-25-210-807-A01 Ball Bearings
52-22-25-210-808-A01 Plain Bearings
52-22-25-210-809-A01 Door Seal
52-22-25-210-810-A01 Electrical Equipment
52-22-25-210-811-A01 Door Window
T.O.C.
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REPAIR
52-22-25-300-801-A01 Reworking or Machining
52-22-25-300-802-A01 Repair of the Protective Treatment
52-22-25-300-803-A01 Repair of Door Seal
52-22-25-350-801-A01 Replacement of Pressed-In Bushes
52-22-25-350-802-A01 Replacement of the Bonded-in Bushes and Bearings
52-22-25-350-803-A01 Replacement of the Swaged-in Spherical Bearings
52-22-25-350-804-A01 Replacement of Threaded Inserts
52-22-25-350-805-A01 Replacement of the Door Placards
52-22-25-350-806-A01 Replacement of the HELI-COIL Threaded Inserts
52-22-25-350-807-A01 Replacement of Indication Placard
52-22-25-300-804-A01 Replacement of the Seal
ASSEMBLY
52-22-25-400-801-A01 Structure Parts - Installation of the Transverse Section and Arm
Lever
52-22-25-400-802-A01 Structure Parts - Installation of the Door Seal
52-22-25-400-803-A01 Structure Parts - Installation of the Door Window
52-22-25-400-804-A01 Structure Parts - Assembly and Installation of the Structure Parts
52-22-25-400-805-A01 Structure Parts - Installation of the Cover and External Handle
Locking
52-22-25-400-806-A01 Structure Parts - Installation of the Sealing Angles
52-22-25-400-807-A01 Door Locking Mechanism - Assembly and Installation of the
Locking Pin and the Spring Box
52-22-25-400-808-A01 Door Locking Mechanism - Assembly and Installation of the
Locking Hook and Connecting Rod
52-22-25-400-809-A01 Door Locking Mechanism - Assembly and Installation of the
Locking Shaft
52-22-25-400-810-A01 Door Locking Mechanism - Assembly and Installation of the
Locking Indicator
52-22-25-400-811-A01 Door Locking Mechanism - Installation of the Transmission Shaft
52-22-25-400-812-A01 Door Locking Mechanism - Installation of the Connecting Rod
Assemblies
52-22-25-400-813-A01 Door Locking Mechanism - Assembly of the External Control
Handle Assembly
T.O.C.
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T.O.C.
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T.O.C.
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SBL
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INTRODUCTION
TASK 52-22-25-871-802-A01
Introduction
1. General
A. This manual is written to the iSpec 2200 and in ASD Simplified Technical English (STE). The
international SI units of measurement are used in this manual, with imperial units shown in
parentheses.
B. The manual contains data about maintenance on the component in a workshop. It does not
contain data about maintenance on the component when it is installed in the aircraft.
C. Only approved persons with the necessary skills are permitted to do the maintenance procedures
in this manual.
D. Maintenance Task Oriented Support System (MTOSS) task and subtask identification is used in
this manual. The maintenance tasks and other data have special MTOSS numbers for Electronic
Data Processing (EDP). The user of the manual can ignore the MTOSS numbers.
E. This manual contains:
- Technical data for the component
- Maintenance and repair procedures about the component
- An Illustrated Parts List (IPL) with data for the component parts. Parts are identified in all
sections of the manual by the IPL-Figure and item number.
F. We verified the DISASSEMBLY, TESTING and ASSEMBLY procedures by simulation.
2. How to use the Manual
A. Make sure that the manual contains the information applicable to your component.
B. If you need to identify a part or find a part number, use the search function.
C. You must use the instructions in this manual for all the component maintenance. Read all the
applicable WARNINGS and CAUTIONS before you do the work on the component.
3. List of Abbreviations
ACMM Abbreviated Component Maintenance Manual
AEB Airline Engineering Bulletin
ASD Aero Space and Defence Industries Association of Europe
ATA Air Transport Association of America
ATLAS Abbreviated Test Language for All Systems
CMM Component Maintenance Manual
CMS Component Maintenance Sheet
FIN Functional Item Number
INTRO
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INTRO
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TASK 52-22-25-870-803-A01
General
1. There are two RH and one LH emergency exit doors. The RH emergency exit doors are
interchangeable. The RH and LH emergency exit doors are functionally identical but mirror imaged.
They are of the plug type.
2. The procedures given in this manual are for the LH emergency exit door only.
3. The linings, the insulation, the warning lights, the door pressurized-air bottle and the support arm of
the door are not part of this manual.
4. Refer to the CMM 56-21-11 for data of the door window. Refer to the supplier HARTWELL CMMV
52-21-30_83014 for data of the emergency escape-slide release-handle.Refer to the supplier
PETERCEM documentation CMMV 52-73-11_F9763 for the data of the proximity switches.
5. Technical Data (approx.):
Width: 760 mm (29.9 in.)
Height: 1520 mm (59.8 in.)
Depth: 310 mm (12.2 in.)
Weight: 68.0 kg (150.0 lb.)
Technical Data
TABLE 1
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TASK 52-22-25-870-804-A01
Description
1. Structure (Refer to FIGURE 52-22-25-991-001-A)
A. The door has an outer skin, horizontal beams, vertical edge members and vertical frame
segments. Door stop fittings and guide rollers are mounted on the vertical edge members.
Threaded bushes for the hoisting lugs are installed in the structure of the door.
B. A seal around the perimeter of the door makes the door pressure-tight when it is closed. The
door has a window. The window panes are made of stretched acrylic. A seal between a frame in
the outer skin and the panes makes the window pressure-tight.
2. Locking Mechanism (Refer to FIGURE 52-22-25-991-002-A)
A. The locking mechanism has an interior control handle assembly and an exterior control handle
assembly, There is a transmission shaft, a torsion bar, a lifting shaft, a detent shaft, a locking
shaft and an intermediate shaft. These parts are connected with pushrods.
B. The interior control handle assembly and the exterior control handle assembly actuate the
locking mechanism.
C. The transmission shaft has two levers. Two bearings support the transmission shaft.
D. The torsion bar is connected to the lifting shaft and reduces the force which is required to lift
the door.
E. The lifting shaft has a blocking hook, a transmission lever and a fork end fitting. Three bearings
support the lifting shaft.
F. The detent shaft has an outer lever, a spring and a safety hook. It blocks the lifting shaft in the
’HIGH’ position when the door is open.
G. The locking shaft has four levers. They are for the connecting rod, the locking hook, the locking
indicator, the locking pin and the target of the proximity switch. The locking shaft actuates the
locking indicator, the locking hook and the locking pin.
PRE MOD 26070
H. The locking hook and the locking pin, provided with two key flats, prevent upward moving of
the door when the door is closed.
POST MOD 26070
H. The locking hook and the locking pin, provided with a hexagonal head, prevent upward moving
of the door when the door is dosed.
3. Emergency Escape-Slide Release-Mechanism (Refer to FIGURE 52-22-25-991-003-A)
A. The emergency escape-slide release-mechanism has an emergency escape-slide-release handle, an
intermediate shaft and a release shaft. The handle and the shafts are connected via connecting
rods.
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SUPPORT FITTING
DOOR WINDOW
ESCAPE SLIDE
RELEASE MECHANISM
COVER ELECTRICAL
INSTALLATION
SUPPORT FITTING
STOP FITTINGS
LOCKING MECHANISM
GUIDE ROLLER
FITTING
F_CM_522225_1_0010101_01_00
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LOCKING HOOK
LOCKING PIN
TRANSMISSION
SHAFT
EXTERNAL CONTROL
HANDLE
SUPPORT ARM
INTERNAL CONTROL
HANDLE
LIFTING SHAFT
DOOR DETENT
SHAFT
TORSION BAR
F_CM_522225_1_0020101_01_00
Locking Mechanism
FIGURE-52-22-25-991-002-A01
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SPRING ROD
INTERMEDIATE
SHAFT
RELEASE SHAFT
F_CM_522225_1_0030101_01_00
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PROXIMITY SWITCH
21WV1 (19WV2,21WV2)
WIRING HARNESS
4253VB (4250VB,4252VB)
CONNECTOR
6721VC−A (2820VC−A,6720VC−A)
RECEPTACLES 6723VC,6725VC
(6716VC,6718VC,6722VC,6724VC)
CONNECTOR 360RH7−A
(360RH6−A,360RH8−A)
PROXIMITY SWITCH
6WN1 (5WN2,6WN2)
F_CM_522225_1_0040101_01_00
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TASK 52-22-25-870-805-A01
Operation
1. Figures
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4. Unlocking and Opening the Emergency Exit Door in the ARMED Mode with the Exterior Control
Handle
A. The use of the exterior control handle in the ARMED mode activates a claw mechanism which
moves the transmission shaft via connecting rods. This action automatically puts the emergency
escape-slide release- mechanism into the DISARMED position. After that, the opening procedure
continues as given in Para TBD.
5. Unlocking and Opening the Emergency Exit Door in the ARMED Mode with the Interior Control
Handle
A. The procedure for unlocking and opening the door in the ARMED mode has the same order as
given in Para TBD. Additionally the two release levers remain in the ARMED position. This is
for the automatic deployment of the emergency escape slide.
6. Closing and locking of the Emergency Exit Door
A. The dosing and locking procedure of the door after an opening in the DISARMED mode is the
same with the interior- and the exterior control handle. The closing and locking procedure is the
reversed action of the unlocking and opening procedure.
7. Electrical Equipment
A. Refer to SCHEMATICS AND WIRING DIAGRAMS, TASK 52-22-25-878-806-A01 for the
operation of the electrical equipment.
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SUPPORT FITTING
DOOR WINDOW
ESCAPE SLIDE
RELEASE MECHANISM
COVER ELECTRICAL
INSTALLATION
SUPPORT FITTING
STOP FITTINGS
LOCKING MECHANISM
GUIDE ROLLER
FITTING
F_CM_522225_1_0050101_01_00
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LOCKING HOOK
LOCKING PIN
TRANSMISSION
SHAFT
EXTERNAL CONTROL
HANDLE
SUPPORT ARM
INTERNAL CONTROL
HANDLE
LIFTING SHAFT
DOOR DETENT
SHAFT
TORSION BAR
F_CM_522225_1_0060101_01_00
Locking Mechanism
FIGURE-52-22-25-991-006-A01
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SPRING ROD
INTERMEDIATE
SHAFT
RELEASE SHAFT
F_CM_522225_1_0070101_01_00
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PROXIMITY SWITCH
21WV1 (19WV2,21WV2)
WIRING HARNESS
4253VB (4250VB,4252VB)
CONNECTOR
6721VC−A (2820VC−A,6720VC−A)
RECEPTACLES 6723VC,6725VC
(6716VC,6718VC,6722VC,6724VC)
CONNECTOR 360RH7−A
(360RH6−A,360RH8−A)
PROXIMITY SWITCH
6WN1 (5WN2,6WN2)
F_CM_522225_1_0080101_01_00
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TASK 52-22-25-700-801-A01
Test of the Electrical System
1. General
A. The test of the emergency exit door is limited to a test of the electrical system.
B. The fault isolation of the emergency exit door is limited to the door locking mechanism and the
escape-slide release mechanism.
B.Referenced Information
REFERENCE DESIGNATION
TASK 52-22-25-878-806-A01 Schematics and Wiring Diagrams
CMMV 52-73-11_F9763
CMMV 52-21-30_83014
FIGURE 52-22-25-991-009-A FIGURE 52-22-25-991-009-A-Door Electrical Equipment
FIGURE 52-22-25-991-013-A FIGURE 52-22-25-991-013-A-Testing of Resistant (Typical)
Referenced Information
TABLE 2
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3. Procedure
Subtask 52-22-25-700-001-A01
A. Functional Test of the Proximity Switches and Targets.
NOTE : Refer to the Ground Equipment Manual for details and function of the ’Check Doors
Tool’ 355M03210000 Check Doors Tool.
NOTE : The FIN numbers given in this procedure are for the LH door only. Refer to FIGURE
52-22-25-991-009-A for the equivalent FIN numbers of the RH door,
(1) Remove the connectors 6WN1-A and 21WV1-A from the proximity switches 6WN1 and
21WV1.
(2) Prepare the check doors tool 355M03210000 Check Doors Tool for the test:
(a) Make sure that the two 9V batteries of the check doors tool have sufficient power. If
necessary replace the batteries.
(b) Put the ON/OFF switch S3 in the ’ON’ position.
(c) Press the LIGHT TEST pushbutton S4 and make sure that the four green and the
four red LEDs in the ’PROXIMITY DETECTOR CHECKING’ section on the front
plate of the tool come on.
(d) Release the LIGHT TEST pushbutton S4 and put the ON/OFF switch S3 in the
’OFF’ position.
(3) Install the 355M03215000 Cable Loom:
(a) Connect the connector P2 to the connector J2 of the check doors tool 355M03210000
Check Doors Tool.
(b) Connect the connector P5 to the proximity switch 6WN1 A.
(c) Connect the connector P6 to the proximity switch 21WV1 A.
(4) Put the ON/OFF switch S3 in the ’ON’ position.
(5) Do the test as follows:
NOTE : Read the ’RESULT’ from the LEDs in the ’PROXIMITY DETECTOR’
CHECKING section on the front plate of the tool.
ACTION RESULT
(f) Put the internal handle in the ’closed’ On the ’OUTPUT 1’ and the ’OUTPUT 2’ the
position and the escape slide release handle green LEDs indicate that the targets are ’NEAR’.
in the ’armed’ position.
(g) Put the escape slide release handle in the On the ’OUTPUT 2’ the green LEDs switch off and
’disarmed’ position. the red LEDs indicate that the target is ’FAR’.
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ACTION RESULT
(h) Put the internal handle in the ’open’ On the ’OUTPUT 1’ the green LEDs switch off and
position. the red LEDs indicate that the target is ’FAR’.
(i) Put the internal handle back in the ’closed’ On the ’OUTPUT 1’ and the ’OUTPUT 2’ the red
position and the escape slide release handle LEDs switch off and the green LEDs indicate that
in ’armed’ position. the targets are ’NEAR’.
Action Result Table
TABLE 3
Subtask 52-22-25-750-001-A01
B. Continuity Test of the Wiring Harness.
NOTE : Refer to the wiring harness FIN-number in the title of the table to identify your
relevant table.
(1) Connect the continuity tester to the pins given in TABLE 4 and test each wire for
continuity.
FROM TO WIRE NUMBER
CONNECTOR/ PIN CONNECTOR/ PIN
RECEPTACLE RECEPTACLE
6721VC A c 360RH7 A A 2373-3009
b B 2373-3010
a 6725VC D 5273-1061
Z C 5273-1060
Y H 5273-1064
X G 5273-1063
W E 5273-1062
V J 5273-1065
U 6723VC B 5273-1045
T T 5273-1047
S V 5273-1049
R N 5273-1046
H K 3154-5980
G G 3154-5981
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(2) Connect the continuity tester to the pins given in the TABLE 5 and test each wire for
continuity.
FROM TO WIRE NUMBER
CONNECTOR/ PIN CONNECTOR/ PIN
RECEPTACLE RECEPTACLE
2820VC A c 360RH6 A A 2373-3016
b B 2373-3017
a 6718VC D 5273-1033
Z C 5273-1032
Y H 5273-1036
X G 5273-1035
W E 5273-1034
V J 5273-1037
U 6716VC B 5273-1024
T T 5273-1026
S V 5273-1028
R N 5273-1025
H K 3154-5952
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(3) Connect the continuity tester to the pins given in the TABLE 6 and test each wire for
continuity.
FROM TO WIRE NUMBER
CONNECTOR/ PIN CONNECTOR/ PIN
RECEPTACLE RECEPTACLE
6720VC A c 360RH8 A A 2373-3006
b B 2373-3007
a 6724VC D 5273-1106
Z C 5273-1105
Y H 5273-1109
X G 5273-1108
W E 5273-1107
V J 5273-1110
U 6722VC B 5273-1090
T T 5273-1092
S V 5273-1094
R N 5273-1091
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Subtask 52-22-25-750-002-A01
C. Test of the Electrical Resistance
(1) Test of the Electrical Resistance
ACTION RESULT
(a) Connect the ohmmeter to the bonding lead The resistant must not be more than 0.1 mω.
and the structure near the attachment part
(Refer to FIGURE 52-22-25-991-013-A).
(b) Connect the ohmmeter near the bonding The resistant must not be more than 10mω.
lead on the structure (Refer to FIGURE
52-22-25-991-013-A)
Action Result Table
TABLE 7
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PROXIMITY SWITCH
21WV1 (19WV2,21WV2)
WIRING HARNESS
4253VB (4250VB,4252VB)
CONNECTOR
6721VC−A (2820VC−A,6720VC−A)
RECEPTACLES 6723VC,6725VC
(6716VC,6718VC,6722VC,6724VC)
CONNECTOR 360RH7−A
(360RH6−A,360RH8−A)
PROXIMITY SWITCH
6WN1 (5WN2,6WN2)
F_CM_522225_1_0090101_01_00
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3 3
1
1 10.0 m
2 0.1 m
F_CM_522225_1_0130101_01_00
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TASK 52-22-25-810-801-A01
Fault Isolation of the Locking Mechanism
1. General
A. The test of the emergency exit door is limited to a test of the electrical system.
B. The fault isolation of the emergency exit door is limited to the door locking mechanism and the
escape-slide release mechanism.
3. Procedure
Subtask 52-22-25-700-002-A01
A. Fault Isolation of the Locking Mechanism
(1) Fault Isolation of the Locking Mechanism
FAULT POSSIBLE CAUSE CORRECTION
(1) External control handle (1) (a) Adjustment of the eccentric Adjust the eccentric roller (3)
is not align with the roller (3) is incorrect. as necessary (Refer to
contour of the door skin ASSEMBLY - ADJUSTMENT).
(Refer to FIGURE
52-22-25-991-014-A).
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6
1
7
5
F_CM_522225_1_0140101_01_00
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4
3
2
5
1
F_CM_522225_1_0150101_01_00
Locking Indication
FIGURE-52-22-25-991-015-A01
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TASK 52-22-25-810-802-A01
Fault Isolation of the Emergency Escape Slide Release Mechanism
1. General
A. The test of the emergency exit door is limited to a test of the electrical system.
B. The fault isolation of the emergency exit door is limited to the door locking mechanism and the
escape-slide release mechanism.
3. Procedure
Subtask 52-22-25-700-003-A01
A. Fault Isolation of the Emergency Escape Slide Release Mechanism
(1) Fault Isolation of the Emergency Escape Slide Release Mechanism
FAULT POSSIBLE CAUSE CORRECTION
(1) The external handle does (a) The rod assembly (5) is not Adjust the rod assembly (5) as
not operate the release correct adjusted. necessary (Refer to ASSEMBLY
shaft (2) when it moves to - ADJUSTMENT).
the ’OPEN’ position (Refer
to FIGURE
52-22-25-991-016-A).
(b) The connecting rod (4) is not Adjust the connecting rod (4)
correct adjusted. as necessary (Refer to
ASSEMBLY - ADJUSTMENT).
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3
C
A 1
HARTWELL UNIT
B CMM 52−21−30
F_CM_522225_1_0160101_01_00
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TASK 52-22-25-878-806-A01
Schematics and Wiring Diagrams
1. Schematics and Wiring Diagrams
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W
M
G
H
C
D
U
6721VC
R
E
A
K
F
Y
V
X
T
L
J
251
5982
5983
3009
5980
5981
1065
1062
1044
1063
1064
3010
1040
1048
1049
1046
1047
1060
1041
1061
1515
1514
1510
1511
A
B
C
D
A
P E
B
F
G
360RH7 DOOR BOTTLE
PRESS. SENSOR
1045
1056
1057
251
A H
F
SUPPLY A
E J
C K
B L
M
5987 V
W
C X
SUPPLY A 1043 Y
B 1042 Z
F
E
ON=ARMED
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A H
B G
C D
D C DELAY AND
F
E E
F B
BLINKING
G A
28V SUPPLY
K
H J GND RED
6725VC
20WN1 WARNING LIGHT
834 CABIN PRESSURE
834
J B
K A
L C
M T
WHITE
N U
P R
Q S
R N
S P AND
T M
L
U V AND OR
D
E
V F
W G
X K AND
Y J
Z H
6723VC
2WN1 INDICATING LIGHT
834 SLIDE ARMED
834
F_CM_522225_1_0100102_01_00
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W
M
G
N
H
C
D
U
2820VC
R
E
A
P
F
Y
V
X
T
L
242
5952
5953
5950
5951
1505
1025
1035
1502
1032
1504
1503
1034
1033
1023
3017
3016
1027
1020
1028
1026
1037
1036
1019
A
B
C
D
A
P E
B
F
G
360RH6 DOOR BOTTLE
PRESS. SENSOR
1024
1030
1031
242
A H
F
SUPPLY A
E J
C K
B L
M
5958 V
W
C X
SUPPLY A 1022 Y
B 1021 Z
F
E
ON=ARMED
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A H
B G
C D
D C DELAY AND
F
E E
F B
BLINKING
G A
28V SUPPLY
K
H J GND RED
6718VC
19WN2 WARNING LIGHT
842 CABIN PRESSURE
842
J B
K A
L C
M T
WHITE
N U
P R
Q S
R N
S P AND
T M
L
U V AND OR
D
E
V F
W G
X K AND
Y J
Z H
6716VC
21WN2 INDICATING LIGHT
842 SLIDE ARMED
842
F_CM_522225_1_0110102_01_00
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W
M
G
N
H
C
D
U
6720VC
R
E
A
P
F
Y
V
X
T
L
252
3007
3006
5976
5977
5979
5978
1085
1092
1093
1094
1506
1507
1500
1086
1089
1501
1091
1105
1107
1106
1108
1109
1110
A
B
C
D
A
P E
B
F
G
360RH8 DOOR BOTTLE
PRESS. SENSOR
1090
1102
1101
252
A H
F
SUPPLY A
E J
C K
B L
M
5986 V
W
C X
SUPPLY A 1088 Y
B 1087 Z
F
E
ON=ARMED
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A H
B G
C D
D C DELAY AND
F
E E
F B
BLINKING
G A
28V SUPPLY
K
H J GND RED
6724VC
20WN2 WARNING LIGHT
844 CABIN PRESSURE
844
J B
K A
L C
M T
WHITE
N U
P R
Q S
R N
S P AND
T M
L
U V AND OR
D
E
V F
W G
X K AND
Y J
Z H
6722VC
2WN2 INDICATING LIGHT
844 SLIDE ARMED
844
F_CM_522225_1_0120102_01_00
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DISASSEMBLY
TASK 52-22-25-000-801-A01
Structure Parts - Removal and Disassembly of the Transverse Section and Arm Lever
1. General
A. The disassembly for the RH door and LH door is the same. Only the LH door is specified in this
section.
B. Refer to REPAIR for the replacement of the permanently attached parts.
C. Refer to TESTING AND FAULT ISOLATION and CHECK for the necessary level of the
disassembly.
D. Modifications can cause several variants. To identify the relevant variant refer to the IPL.
E. The figure sequence of this section is in sequence with the corresponding IPL. The figures which
are not used are omitted.
F. If a paragraph refers to one figure, only the item number is given in the brackets. If a paragraph
refers to more than one figure, the figure number and the item number are given in the
brackets.
NOTE : Refer to CMMV 56-21-11 for the disassembly of the door window.
2. Job Set-up Information
A.
Referenced Information
REFERENCE DESIGNATION
CMMV 56-21-11
Referenced Information
TABLE 1
3. Procedure
Subtask 52-22-25-000-001-A01
A. Removal and Disassembly of the Transverse Section and Arm Lever
NOTE : Remove the bushes (20,140, 260) only if the replacement is necessary (Refer to
REPAIR).
(1) Remove the bearing supports assembly (10) as follows:
(a) Remove the cotter pin (60).
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(b) Remove the nut (50), the washers (40, 45), the bolt (35) and the bearing (70).
(2) Remove the bearing supports as follows:
(a) Remove the cotter pins (60).
(b) Remove the nuts (50), the washers (45), the bolts (30), the washers (40) and the
bushings (70).
(3) Remove the connecting rod (280) as follows:
(a) Remove the cotter pins (60).
(b) Remove the nuts (50), the washers (40, 45), the bolts (35, 200), the bushes (80, 210,
220, 230) and the connecting rod (280).
(c) Measure the length of the connecting rod (280) between the pivot points and make a
note of the dimension.
NOTE : The measured length is necessary for the adjustment of a new rod or for
the assembly of an overhauled rod.
(4) Remove the lever arm assemblies (120) as follows:
(a) Remove the nuts (180), the washers (40), the bolts (150) and the lever arm
assemblies (120).
(5) Remove the lever arms (100, 110) as follows:
(a) Remove the cotter pin (60).
(b) Remove the nut (50), the washers (40, 45), the bolts (35) and the lever arms (100,
110).
(6) Remove the fitting assembly (240) and the fittings (270) as follows:
(a) Remove the nuts (190), the bolts (160, 170), the fitting assembly (240) and the
fittings (270).
(7) Remove the stop bolts (310) as follows:
(a) Remove the nuts (330), the washers (320), and the stop bolts (310).
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TASK 52-22-25-000-802-A01
Structure Parts - Removal of the Door Window
1. General
A. The disassembly for the RH door and LH door is the same. Only the LH door is specified in this
section.
B. The figure sequence of this section is in sequence with the corresponding IPL. The figures which
are not used are omitted.
C. Refer to REPAIR for the replacement of the permanently attached parts.
D. Refer to TESTING AND FAULT ISOLATION and CHECK for the necessary level of the
disassembly.
E. Modifications can cause several variants. To identify the relevant variant refer to the IPL.
F. If a paragraph refers to one figure, only the item number is given in the brackets. If a paragraph
refers to more than one figure, the figure number and the item number are given in the
brackets.
NOTE : Refer to CMMV 56-21-11 for the disassembly of the door window.
2. Job Set-up Information
A.
Referenced Information
REFERENCE DESIGNATION
CMMV 56-21-11
Referenced Information
TABLE 1
3. Procedure
Subtask 52-22-25-000-002-A01
A. Removal of the Door Window
CAUTION : WEAR COTTON GLOVES WHEN YOU TOUCH THE WINDOW PANES.
(1) Remove the bolts (170) and the washers (180).
(2) Remove the retainer (160) with the door window assembly (155) from the door structure.
(3) Remove the door window assembly (155) from the retainer (160).
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(4) Store the door window assembly (155) on a clean, soft cloth in a clean place.
NOTE : Refer to CMMV 56-21-11 for the disassembly of the door window assembly.
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TASK 52-22-25-000-803-A01
Structure Parts - Removal of the Door Seal
1. General
A. The disassembly for the RH door and LH door is the same. Only the LH door is specified in this
section.
B. The figure sequence of this section is in sequence with the corresponding IPL. The figures which
are not used are omitted.
C. Refer to REPAIR for the replacement of the permanently attached parts.
D. Refer to TESTING AND FAULT ISOLATION and CHECK for the necessary level of the
disassembly.
E. Modifications can cause several variants. To identify the relevant variant refer to the IPL.
F. If a paragraph refers to one figure, only the item number is given in the brackets. If a paragraph
refers to more than one figure, the figure number and the item number are given in the
brackets.
NOTE : Refer to CMMV 56-21-11 for the disassembly of the door window.
2. Job Set-up Information
A.
Referenced Information
REFERENCE DESIGNATION
CMMV 56-21-11
Referenced Information
TABLE 1
3. Procedure
Subtask 52-22-25-000-003-A01
A. Removal of the Door Seal
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TASK 52-22-25-000-804-A01
Structure Parts - Removal and Disassembly of the Structure Parts
1. General
A. The disassembly for the RH door and LH door is the same. Only the LH door is specified in this
section.
B. The figure sequence of this section is in sequence with the corresponding IPL. The figures which
are not used are omitted.
C. Refer to REPAIR for the replacement of the permanently attached parts.
D. Refer to TESTING AND FAULT ISOLATION and CHECK for the necessary level of the
disassembly.
E. Modifications can cause several variants. To identify the relevant variant refer to the IPL.
F. If a paragraph refers to one figure, only the item number is given in the brackets. If a paragraph
refers to more than one figure, the figure number and the item number are given in the
brackets.
NOTE : Refer to CMMV 56-21-11 for the disassembly of the door window.
2. Job Set-up Information
A.
Referenced Information
REFERENCE DESIGNATION
CMMV 56-21-11
Referenced Information
TABLE 1
3. Procedure
Subtask 52-22-25-000-004-A01
A. Removal and Disassembly of the Structure Parts
NOTE : Remove the bushes (06-60) from the bracket only if the replacement is necessary
(Refer to REPAIR).
(a) Remove the nuts (06-30), the bolts (06-20), the bracket assembly (06-40) and the
guide fitting (06-10).
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NOTE : Remove the bushes (10-120, 240) from the rollers (10-110, 230) only if the
replacement is necessary (Refer to REPAIR)
PRE MOD 23877
(4) Remove and disassemble the guide roller assemblies (10-340) as follows:
(a) Not applicable
(b) Not applicable
POST MOD 23877
(4) Remove and disassemble the guide roller assemblies (10-340) as follows:
(a) Remove the nuts (10-430), the bolts (10-410), the washers (10-420) and the guide
roller assembly (10-340) from the door structure.
(b) Remove the bolt (10-370), the nut (10-400), the washers (10-380, 390) and the ball
bearing (10-360) from the bracket (10-350).
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TASK 52-22-25-000-805-A01
Structure Parts - Removal of the Cover and External Handle Locking
1. General
A. The disassembly for the RH door and LH door is the same. Only the LH door is specified in this
section.
B. The figure sequence of this section is in sequence with the corresponding IPL. The figures which
are not used are omitted.
C. Refer to REPAIR for the replacement of the permanently attached parts.
D. Refer to TESTING AND FAULT ISOLATION and CHECK for the necessary level of the
disassembly.
E. Modifications can cause several variants. To identify the relevant variant refer to the IPL.
F. If a paragraph refers to one figure, only the item number is given in the brackets. If a paragraph
refers to more than one figure, the figure number and the item number are given in the
brackets.
NOTE : Refer to CMMV 56-21-11 for the disassembly of the door window.
2. Job Set-up Information
A.
Referenced Information
REFERENCE DESIGNATION
CMMV 56-21-11
Referenced Information
TABLE 1
3. Procedure
Subtask 52-22-25-000-005-A01
A. Removal of the Cover and External Handle Locking
NOTE : Remove the seal (20) from the cover only if the replacement is necessary
(Refer to REPAIR).
(2) Remove the stop as follows:
(a) Remove the screws (150) and the shims (160, 170, 180).
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TASK 52-22-25-000-806-A01
Structure Parts - Removal of the Sealing Angles
1. General
A. The disassembly for the RH door and LH door is the same. Only the LH door is specified in this
section.
B. The figure sequence of this section is in sequence with the corresponding IPL. The figures which
are not used are omitted.
C. Refer to REPAIR for the replacement of the permanently attached parts.
D. Refer to TESTING AND FAULT ISOLATION and CHECK for the necessary level of the
disassembly.
E. Modifications can cause several variants. To identify the relevant variant refer to the IPL.
F. If a paragraph refers to one figure, only the item number is given in the brackets. If a paragraph
refers to more than one figure, the figure number and the item number are given in the
brackets.
NOTE : Refer to CMMV 56-21-11 for the disassembly of the door window.
2. Job Set-up Information
A.
Referenced Information
REFERENCE DESIGNATION
CMMV 56-21-11
Referenced Information
TABLE 1
3. Procedure
Subtask 52-22-25-000-006-A01
A. Removal of the Sealing Angles
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TASK 52-22-25-000-807-A01
Door Locking Mechanism - Removal and Disassembly of the Locking Pin and the Spring Box
1. General
A. The disassembly for the RH door and LH door is the same. Only the LH door is specified in this
section.
B. The figure sequence of this section is in sequence with the corresponding IPL. The figures which
are not used are omitted.
C. Refer to REPAIR for the replacement of the permanently attached parts.
D. Refer to TESTING AND FAULT ISOLATION and CHECK for the necessary level of the
disassembly.
E. Modifications can cause several variants. To identify the relevant variant refer to the IPL.
F. If a paragraph refers to one figure, only the item number is given in the brackets. If a paragraph
refers to more than one figure, the figure number and the item number are given in the
brackets.
NOTE : Refer to CMMV 56-21-11 for the disassembly of the door window.
2. Job Set-up Information
A.
Referenced Information
REFERENCE DESIGNATION
CMMV 56-21-11
Referenced Information
TABLE 1
3. Procedure
Subtask 52-22-25-000-007-A01
A. Removal and Disassembly of the Locking Pin and the Spring Box
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NOTE : Remove the threaded insert (90) and the bearing (80) from the drift pin (70)
only if the replacement is necessary (Refer to REPAIR).
(9) Remove the bush (150) and the bushing (160).
(10) Attach the bush (150) and the bushing (160) temporary at their attachment lugs, so that
you can find them subsequently.
(11) Remove the bolts (340), the washers (350) and the locking-pin fitting assembly (300).
NOTE : Remove the bushes (320) from the locking pin fitting (310) only if the
replacement is necessary (Refer to REPAIR).
(12) Remove the cotter pin (140), the nut (130), the washer (110), the bolt (100), the washer
(110) and release the spring assembly (190) from the locking shaft connection.
(13) Remove the bushings (280).
(14) Attach the bushings (280) temporary at their attachment lugs, so that you can find them
subsequently.
(15) Remove the cotter pin (290), the washer (120), the pin (270) and the spring assembly
(190).
(16) Disassemble the spring assembly (190) as follows:
WARNING : THE SPRING IS LOADED. TAKE CARE WHEN YOU REMOVE THE
SPRING, IT IS ASSEMBLED UNDER A SPECIFIC LOAD. USE AN
APPLICABLE TOOL AND WEAR GLOVES WHEN YOU RELEASE THE
SPRING.
(a) Remove the spring pin (240).
(b) Remove the sliding rod assembly (200) and the spring (250) with the spring retaining
cap (260) from the spring guide (230).
NOTE : Remove the bearing (220) from the sliding rod (210) only if the
replacement is necessary.
(17) Remove the nut (370), the washer (120) and the bracket (360).
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TASK 52-22-25-000-808-A01
Door Locking Mechanism - Removal and Disassembly of the Locking Hook and Connecting Rod
1. General
A. General The disassembly for the RH door and LH door is the same. Only the LH door is
specified in this section.
B. The figure sequence of this section is in sequence with the corresponding IPL. The figures which
are not used are omitted.
C. If a paragraph refers to one figure, only the item number is given in the brackets. If a paragraph
refers to more than one figure, the figure number and the item number are given in the
brackets.
NOTE : Refer to REPAIR for the replacement of the permanently attached parts.
Refer to TASK 52-22-25-700-801-A01 and CHECK for the necessary level of the
disassembly.
NOTE : Modifications can cause several variants. To identify the relevant variant refer to the
IPL.
NOTE : Refer to CMMV 56-21-11 for the disassembly of the door window.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-22-25-700-801-A01 Test of the Electrical System
TASK 52-22-25-300-804-A01 Replacement of the Seal
CMMV 56-21-11
Referenced Information
TABLE 1
3. Procedure
Subtask 52-22-25-000-008-A01
A. Removal and Disassembly of the Locking Hook and Connecting Rod
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(1) Remove the nut (80), the washer (70), the spacer (100), the washers (50, 60) and release
the locking hook assembly (10).
NOTE : Remove the bush (90) from the structure only if the replacement is necessary
(Refer to REPAIR, TASK 52-22-25-300-804-A01).
(2) Attach the washers (50, 60) temporary at their attachment lugs, so that you can find them
subsequently.
(3) Remove the cotter pin (140).
(4) Remove the nut (130), the washer (70), the bolt (110), the washer (120) and the locking
hook assembly (10).
(5) Remove the bush (150) and the bushing (160).
(6) Attach the bush (150) and the bushing (160) temporary at their attachment lugs, so that
you can find them subsequently.
NOTE : Remove the bushes (30) from the locking hook (20) only if the replacement is
necessary (Refer to REPAIR, TASK 52-22-25-300-804-A01).
(7) Cut and remove the cable ties (180, 190).
(8) Remove the cotter pin (230).
(9) Remove the nut (130), the bolt (200), the washers (120) and the rod (240) together with
the bellows (170).
(10) Remove the bushing (210) and the bush (220).
(11) Attach the bushing (210) and the bush (220) temporary at their attachment lugs, so that
you can find them subsequently.
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TASK 52-22-25-000-809-A01
Door Locking Mechanism - Removal and Disassembly of the Locking Shaft and Connecting Rod
1. General
A. The disassembly for the RH door and LH door is the same. Only the LH door is specified in this
section.
B. The figure sequence of this section is in sequence with the corresponding IPL. The figures which
are not used are omitted.
C. Refer to REPAIR for the replacement of the permanently attached parts
D. Refer to TESTING AND FAULT ISOLATION and CHECK for the necessary level of the
disassembly.
E. Modifications can cause several variants. To identify the relevant variant refer to the IPL.
F. If a paragraph refers to one figure, only the item number is given in the brackets. If a paragraph
refers to more than one figure, the figure number and the item number are given in the
brackets.
NOTE : Refer to CMMV 56-21-11 for the disassembly of the door window.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-22-25-000-807-A01 Door Locking Mechanism - Removal and Disassembly of the Locking
TASK 52-22-25-000-808-A01 Door Locking Mechanism - Removal and Disassembly of the Locking
TASK 52-22-25-350-803-A01 Replacement of the Swaged-in Spherical Bearings
CMMV 56-21-11
Referenced Information
TABLE 1
3. Procedure
Subtask 52-22-25-000-009-A01
A. Removal and Disassembly of the Locking Shaft and Connecting Rod
NOTE : Make sure that the connecting rod (16-180) is released before you remove the
intermediate shaft (Refer to DISASSEMBLY, TASK 52-22-25-000-807-A01).
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NOTE : Make sure that the spring assembly (16-190) is released before you remove the
intermediate shaft (Refer to DISASSEMBLY, TASK 52-22-25-000-807-A01).
NOTE : Make sure that the rod (17-240) of the hook locking is released before you remove the
locking shaft (Refer to DISASSEMBLY, TASK 52-22-25-000-808-A01).
WARNING : THE SPRING IS LOADED. TAKE CARE WHEN YOU REMOVE THE SPRING,
IT IS ASSEMBLED UNDER A SPECIFIC LOAD. USE AN APPLICABLE TOOL
AND WEAR GLOVES WHEN YOU RELEASE THE SPRING.
(1) Remove the cotter pins (340).
(2) Remove the nuts (390), the washers (330, 380), the bolts (360, 370) and the rod (430).
(3) Remove the bushes (410) and the bushings (400, 420).
(4) Attach the bushes (410) and the bushings (400, 420) temporary at their attachment lugs,
so that you can find them subsequently.
VARIANT (REFER TO IPL FIGURE 19)
(5) Disassemble the connecting rod (430) as follows:
(a) Measure the length of the rod (430) between the pivot points and make a note of the
dimension.
NOTE : Remove the target (560) from the lever (510) only if the replacement is
necessary.
POST MOD 23924
(7) Not applicable.
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ALL VARIANTS
(8) Remove the nuts (240, 260, 280), the bolts (250, 265, 270, 285), release the support fitting
assembly (170) and remove the stop fittings (245, 580).
NOTE : Remove the nuts (240), the washers (300, 490, 500) and the stop bolts (570)
from the stop fittings (245, 580) only if the re-placement is necessary.
(9) Remove the nuts (240), the bolts (230) and the support fitting assembly (200).
NOTE : Remove the spherical bearing (220) from the support fitting (210) only if the
replacement is necessary (Refer to REPAIR, TASK 52-22-25-350-803-A01).
(10) Release the lockwashers (60) and remove the screws (50) and the lockwashers (60).
PRE MOD 23924
(11) Pull the locking shaft (160) laterally and remove the twin lever assembly (130), the support
fitting assembly (170), the lever (30) and the fork lever (40).
(12) Remove the actuating lever (120) and release the indicator lever (110).
NOTE : Remove the nuts (100), the retaining rings (90), the locking devices (80) and the
setscrews (70) only if the replacement is necessary.
(13) Not applicable.
(14) Not applicable.
POST MOD 23924
(11) Remove the locking shaft (160) with the lever (191), the twin lever assembly (130), the
support fitting assembly (170), the lever (30), the fork lever (40) and the washers (590,
600, 610).
(12) Remove the nut (198), the washer (197) and the bolt (196).
(13) Remove the lever (191), the twin lever assembly (130), the support fitting assembly (170),
the lever (30), the fork lever (40) and the washers (590, 600, 610).
(14) Remove the washers (112, 115, 117), the indicator lever (110) and the actuating lever
(120).
NOTE : Remove the nuts (100), the retaining rings (90), the locking devices (80) and the
setscrews (70) only if the replacement is necessary.
ALL VARIANTS
(15) Remove the cotter pin (340) and the washer (330).
(16) Remove the pin (320) and the indicator lever (110).
NOTE : Remove the bearing (150) from the twin lever (140) and the bushing (190) from
the support fitting (180) only if the replacement is necessary (Refer to REPAIR).
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TASK 52-22-25-000-810-A01
Door Locking Mechanism - Removal of the Locking Indicator
1. General
A. General The disassembly for the RH door and LH door is the same. Only the LH door is
specified in this section.
B. The figure sequence of this section is in sequence with the corresponding IPL. The figures which
are not used are omitted.
C. Refer to REPAIR for the replacement of the permanently attached parts.
D. Refer to TESTING AND FAULT ISOLATION and CHECK for the necessary level of the
disassembly.
E. Modifications can cause several variants. To identify the relevant variant refer to the IPL.
F. If a paragraph refers to one figure, only the item number is given in the brackets. If a paragraph
refers to more than one figure, the figure number and the item number are given in the
brackets.
NOTE : Refer to CMMV 56-21-11 for the disassembly of the door window.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-22-25-000-809-A01 Door Locking Mechanism - Removal and Disassembly of the Locking
CMMV 56-21-11
Referenced Information
TABLE 1
3. Procedure
Subtask 52-22-25-000-010-A01
A. Removal of the Locking Indicator
NOTE : Make sure that the lever (19-110) is released before you remove the locking indicator
(Refer to TASK 52-22-25-000-809-A01) .
(1) Remove the four nuts (160) which attach the indicator base (140) to the structure.
(2) Remove the four bolts (150) and the indicator base (140) together with the attached parts.
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(3) Remove the nuts (147), the washers (30), the screws (20) and separate the indicator plate
(10) from the indicator base (140).
(4) Remove the cotter pin (120).
(5) Remove the washer (110), the bolt (100) and separate the indicator (90) from the indicator
fitting (130).
(6) Remove the nuts (160), the bolts (150) and the indicator fitting (130) from the indicator
base (140).
(7) Remove the cotter pin (80), the washer (70), the pin (60) and separate the joint (50) from
the indicator (90).
NOTE : Remove the placards (170, 180) from the indicator (90) only if the replacement
is necessary.
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TASK 52-22-25-000-811-A01
Door Locking Mechanism - Removal of the Transmission Shaft
1. General
A. The disassembly for the RH door and LH door is the same. Only the LH door is specified in this
section.
B. The figure sequence of this section is in sequence with the corresponding IPL. The figures which
are not used are omitted.
C. Refer to REPAIR for the replacement of the permanently attached parts.
D. Refer to TESTING AND FAULT ISOLATION and CHECK for the necessary level of the
disassembly.
E. Modifications can cause several variants. To identify the relevant variant refer to the IPL.
F. If a paragraph refers to one figure, only the item number is given in the brackets. If a paragraph
refers to more than one figure, the figure number and the item number are given in the
brackets.
NOTE : Refer to CMMV 56-21-11 for the disassembly of the door window.
2. Job Set-up Information
A.
Referenced Information
REFERENCE DESIGNATION
CMMV 56-21-11
Referenced Information
TABLE 1
3. Procedure
Subtask 52-22-25-000-011-A01
A. Removal of the Transmission Shaft
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NOTE : Remove the bushing (90) and the bushes (100) from the door structure only if
the replacement is necessary (Refer to REPAIR).
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TASK 52-22-25-000-812-A01
Door Locking Mechanism - Removal and Disassembly of the Connecting Rod Assemblies
1. General
A. The disassembly for the RH door and LH door is the same. Only the LH door is specified in this
section.
B. The figure sequence of this section is in sequence with the corresponding IPL. The figures which
are not used are omitted.
C. Refer to REPAIR for the replacement of the permanently attached parts.
D. Refer to TESTING AND FAULT ISOLATION and CHECK for the necessary level of the
disassembly.
E. Modifications can cause several variants. To identify the relevant variant refer to the IPL.
F. If a paragraph refers to one figure, only the item number is given in the brackets. If a paragraph
refers to more than one figure, the figure number and the item number are given in the
brackets.
NOTE : Refer to CMMV 56-21-11 for the disassembly of the door window.
2. Job Set-up Information
A.
Referenced Information
REFERENCE DESIGNATION
CMMV 56-21-11
Referenced Information
TABLE 1
3. Procedure
Subtask 52-22-25-000-012-A01
A. Removal and Disassembly of the Connecting Rod Assemblies
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TASK 52-22-25-000-813-A01
Door Locking Mechanism - Removal of the External Control Handle Assembly
1. General
A. The disassembly for the RH door and LH door is the same. Only the LH door is specified in this
section.
B. The figure sequence of this section is in sequence with the corresponding IPL. The figures which
are not used are omitted.
C. Refer to REPAIR for the replacement of the permanently attached parts.
D. Refer to TESTING AND FAULT ISOLATION and CHECK for the necessary level of the
disassembly.
E. Modifications can cause several variants. To identify the relevant variant refer to the IPL.
F. If a paragraph refers to one figure, only the item number is given in the brackets. If a paragraph
refers to more than one figure, the figure number and the item number are given in the
brackets.
NOTE : Refer to CMMV 56-21-11 for the disassembly of the door window.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-22-25-350-802-A01 Replacement of the Bonded-in Bushes and Bearings
TASK 52-22-25-000-811-A01 Door Locking Mechanism - Removal of the Transmission Shaft
TASK 52-22-25-000-812-A01 Door Locking Mechanism - Removal and Disassembly of the Connecti
TASK 52-22-25-000-805-A01 Structure Parts - Removal of the Cover and External Handle Locki
CMMV 56-21-11
Referenced Information
TABLE 1
3. Procedure
Subtask 52-22-25-010-001-A01
A. Removal of the External Control Handle Assembly
NOTE : For the removal of the bonded-in bushes (90, 120) and the pressed-in bushes (30)
refer to REPAIR, TASK 52-22-25-350-802-A01.
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NOTE : For the removal of the rod assemblies (21-170) refer to TASK 52-22-25-000-811-A01
and (22-10) refer to TASK 52-22-25-000-812-A01.
PRE MOD 23924
(1) Remove the nuts (65) and the bolts (50) from the fitting assembly (10).
NOTE : For the removal of the cover (33-10) refer to TASK 52-22-25-000-805-A01.
(2) Remove the fitting assembly (10) from the door structure.
POST MOD 23924
(1) Not applicable.
(2) Not applicable.
ALL VARIANTS
(3) Release the keywasher (150).
(4) Remove the nuts (140) and the keywasher (150).
(5) Remove the cotter pin (420).
(6) Remove the nut (410) and the washers (400, 380, 390, 360).
(7) Remove the nuts (60) and the bolts (40) from the bearing flange assembly (70).
(8) Remove the bearing flange assembly (70) from the door structure.
(9) Remove the washers (360, 370) from the external control handle shaft (470).
(10) Release the lockwasher (320) and remove the screw (460) from the lever (450).
(11) Push the lever (450) from the splines of the external control handle shaft (470).
(12) Release the lockwasher (320) and remove the screw (310) from the lever (300).
(13) Push the lever (300) from the splines of the hollow shaft (430) to the emergency control
handle shaft (470).
(14) Move the spacer (330) and the washer (350) from the hollow shaft (430) to the emergency
control handle shaft (470).
(15) Remove the nut (290) and the bolt (280) from the lever (180).
(16) Push the lever assembly (170) from the splines of the hollow shaft (430) to the external
control handle shaft (470).
(17) Move the spacer (330), the washer (350) and the washers (340) from the hollow shaft
(430) to the emergency control handle shaft (470).
(18) Remove the nuts (60) and the bolts (40) from the flange assembly (100).
(19) Remove the flange assembly (100) together with the hollow shaft (430) from the door
structure.
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(20) Push the flange assembly (100) together with the hollow shaft (430) to the inside of the
door structure so that you get access to the packing (440).
(21) Cut and remove the packing (440).
NOTE : Remove the ball bearing (23A-490) only if the replacement is necessary.
ALL VARIANTS
(24) Remove the levers (450, 300), the spacer (330), the washer (350) the bearing flange
assembly (100), the hollow shaft (430), the washers (340), the washer (350), the spacer
(330), the lever assembly (170) and the external control handle (130) from the external
control handle shaft (170).
(25) Disassemble the lever assembly (170) as follows:
(a) Remove the cotter pin (220).
(b) Remove the nut (210) and the washer (200).
(c) Remove the bait (190) together with the spacer (260), the bush (270), the roller
(240) and the bearing (250).
(d) Remove the spacer (260), the bush (270), the roller (240) and the bearing (250) from
the bolt (190).
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TASK 52-22-25-000-814-A01
Door Locking Mechanism - Disassembly of the External Control Handle Assembly
1. General
A. General The disassembly for the RH door and LH door is the same. Only the LH door is
specified in this section.
B. The figure sequence of this section is in sequence with the corresponding IPL. The figures which
are not used are omitted.
C. Refer to REPAIR for the replacement of the permanently attached parts.
D. Refer to TESTING AND FAULT ISOLATION and CHECK for the necessary level of the
disassembly.
E. Modifications can cause several variants. To identify the relevant variant refer to the IPL.
F. If a paragraph refers to one figure, only the item number is given in the brackets. If a paragraph
refers to more than one figure, the figure number and the item number are given in the
brackets.
NOTE : Refer to CMMV 56-21-11 for the disassembly of the door window.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-22-25-350-802-A01 Replacement of the Bonded-in Bushes and Bearings
CMMV 56-21-11
Referenced Information
TABLE 1
3. Procedure
Subtask 52-22-25-000-013-A01
A. Disassembly of the External Control Handle Assembly
NOTE : For the removal of the bonded-in bushes (24-20) and bearings (24-250, 300) and the
pressed-in bushes (24-500, 25-20, 30, 40, 130, 140) refer to REPAIR, TASK
52-22-25-350-802-A01.
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(1) Remove the hook assembly (10) and the attachment parts (Refer to IPL_FIGURE_24).
(a) Remove the retaining rings (200), the washers (190), the pivot pins (180) and the
connecting rods (170) from the hook assembly (10).
(b) Remove the cotter pin (90).
(c) Remove the nut (80), the washer (70) and the bolt (40).
(d) Pull down the fork end fitting (210) and remove the bush (50), the washers (60) and
the hook assembly (10).
(e) Remove the nut (390), the bolt (380), the fork end fitting (210) and the bush (220).
(2) Remove the setscrew (110) and the attachment parts.
(a) Remove the plug (100).
(b) Remove the nut (130) and the rod end lock (140).
(c) Remove the nut (120) and the setscrew (110) from the shaft (160).
(d) Remove the retaining ring (150) and the shaft (160).
(3) Remove the lever assembly (24-410) (Refer to IPL_FIGURE_24, IPL_FIGURE_25).
(a) Remove the cotter pins (24-550).
(b) Remove the nuts (24-540), the washers (24-530) and the pivot pins (24-520).
(c) Remove the cotter pin (25-300).
(d) Remove the nut (25-290), the washer (25-280), the bolt (25-260), the lever assembly
(24-410) and the bush (25-270) from the actuating rod (24-570).
(4) Disassemble the lever assembly (410) (Refer to IPL_FIGURE_24).
(a) Remove the nuts (440), the washers (430) and the stops (420).
(b) Release the tabwasher (460) and remove the nut (470) the bolt (450), the tabwashers
(460), and the bushes (480, 490).
(5) Remove the actuating rod (24-570) (Refer to IPL_FIGURE_24, IPL_FIGURE_25).
(a) Remove the cotter pin (24-90).
(b) Remove the nut (24-80), the washer (24-70), the bolt (24-380), the actuating rod
(24-570) and the spacers (25-90).
(6) Disassemble the actuating rod (Refer to IPL_FIGURE_25).
(a) Remove the cotter pin (300), the nut (290), the washer (280) and the bolt (260) and
the bush (270).
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TASK 52-22-25-000-815-A01
Door Locking Mechanism - Removal and Disassembly of the Internal Control Handle
1. General
A. The disassembly for the RH door and LH door is the same. Only the LH door is specified in this
section.
B. The figure sequence of this section is in sequence with the corresponding IPL. The figures which
are not used are omitted.
C. Refer to REPAIR for the replacement of the permanently attached parts.
D. Refer to TESTING AND FAULT ISOLATION and CHECK for the necessary level of the
disassembly.
E. Modifications can cause several variants. To identify the relevant variant refer to the IPL.
F. If a paragraph refers to one figure, only the item number is given in the brackets. If a paragraph
refers to more than one figure, the figure number and the item number are given in the
brackets.
NOTE : Refer to CMMV 56-21-11 for the disassembly of the door window.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-22-25-000-805-A01 Structure Parts - Removal of the Cover and External Handle Locki
TASK 52-22-25-000-812-A01 Door Locking Mechanism - Removal and Disassembly of the Connecti
TASK 52-22-25-000-809-A01 Door Locking Mechanism - Removal and Disassembly of the Locking
CMMV 56-21-11
Referenced Information
TABLE 1
3. Procedure
Subtask 52-22-25-000-014-A01
A. Removal and Disassembly of the Internal Control Handle
NOTE : Make sure that the connecting rod assemblies (22-10, 22-200) are released, before you
remove the internal control handle (Refer to TASK 52-22-25-000-812-A01).
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NOTE : Make sure that the connecting rod assembly (19-400) is released, before you remove
the internal control handle (Refer to TASK 52-22-25-000-809-A01) .
(1) Put the internal control handle assembly (130) in the ’OPEN’ position and remove the nuts
(110).
(2) Put the internal control handle assembly (130) in the ’CLOSED’ position and remove the
bolts (100).
(3) Remove the lever (90).
(4) Remove the nut (110), the bolt (410) and release the twin lever (380).
PRE MOD 24506
(5) Remove the nuts (50), the bolts (40) and the support fitting assembly (10).
NOTE : Remove the bushes (30) from the support fitting (20) only if the replacement is
necessary (Refer to REPAIR).
POST MOD 24506
(5) Remove the nuts (50), the bolts (47), the cover (450) and the support fitting assembly
(10).
NOTE : Remove the bushes (30) from the support fitting (20) only if the replacement is
necessary (Refer to REPAIR).
ALL VARIANTS
(6) Pull the internal control handle assembly shaft (400) laterally and remove the serrated bush
(120), the washers (440, 430, 420) and the internal control handle assembly (130).
(7) Remove the twin lever (380) and the special washers (60, 70).
NOTE : Remove the bush (390) from the structure, only if the replacement is necessary
(Refer to REPAIR).
(8) Remove the internal control handle shaft (400).
(9) Disassemble the internal control handle assembly (130) as follows:
(a) Remove the plug (140), the retaining ring (150), the washer (160) and the grip (170).
(b) Remove the washer (160) and the retaining ring (150).
(c) Release the tab washer (190) and remove the nut (200) and the tab washer (190).
(d) Remove the bolt (180).
NOTE : Remove the ball stud (290), the nut (330) and the washer (300) from the
internal lever (220) only if the replacement is necessary.
NOTE : Remove the insert (210) from the internal lever (220) only if the
replacement is necessary.
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(e) Remove the nuts (50), the bolts (270) and the stop assembly (230).
NOTE : Remove the stop screw (280), the thrust washer (320), and the washers
(310, 300, 340) from the stop (260) only if the replacement is necessary.
NOTE : Remove the insert (240) from the stop (260) only if the replacement is
necessary.
(f) Remove the nuts (50), the bolts (45) and the stop assembly (350).
NOTE : Remove the stop screw (280), the thrust washer (320), and the washers
(310, 300, 340) from the stop (370) only if the replacement is necessary.
NOTE : Remove the insert (360) from the stop (370) only if the replacement is
necessary.
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TASK 52-22-25-000-816-A01
Door Locking Mechanism - Removal and Disassembly of the Upper Control Lever Assembly
1. General
A. The disassembly for the RH door and LH door is the same. Only the LH door is specified in this
section.
B. The figure sequence of this section is in sequence with the corresponding IPL. The figures which
are not used are omitted.
C. Refer to REPAIR for the replacement of the permanently attached parts.
D. Refer to TESTING AND FAULT ISOLATION and CHECK for the necessary level of the
disassembly.
E. Modifications can cause several variants. To identify the relevant variant refer to the IPL.
F. If a paragraph refers to one figure, only the item number is given in the brackets. If a paragraph
refers to more than one figure, the figure number and the item number are given in the
brackets.
NOTE : Refer to CMMV 56-21-11 for the disassembly of the door window.
2. Job Set-up Information
A.
Referenced Information
REFERENCE DESIGNATION
CMMV 56-21-11
Referenced Information
TABLE 1
3. Procedure
Subtask 52-22-25-000-015-A01
A. Removal and Disassembly of the Upper Control Lever Assembly
NOTE : Make sure that the bonding lead (140) is released from the structure before you
remove the upper control lever (170).
PRE MOD 24506, 23924
(1) Remove the nuts (50), the bolts (40) and the support fitting assembly (10).
NOTE : Remove the bushing (20) from the support fitting (30) and the bushing (180)
from the structure, only if the replacement is necessary (Refer to REPAIR).
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(2) Remove upper control lever assembly (60) and the washers (210, 200, 190).
(3) Attach the washers (190, 200, 210) in the correct sequence temporary to their attachment
lugs, so that you can find them subsequently.
POST MOD 24506
(1) Remove the nuts (50), the bolts (40) and the support fitting assembly (10).
NOTE : Remove the ball bearings (185, 260) only if the replacement is necessary.
(2) Remove the upper control lever assembly (60), the washers (210, 200, 190), and the
washer (220).
(3) Attach the washers (190, 200, 210 and 220) in the correct sequence temporary to their
attachment lugs, so that you can find them subsequently.
POST MOD 23924
(1) Remove the nuts (50), the bolts (40) and the support fitting assembly (10).
NOTE : Remove the ball bearing (185, 260) only if the replacement is necessary.
(2) Remove the upper control lever assembly (60), and the washers (190, 200, 210, 230, 191,
201, 211).
(3) Attach the washers (190, 200, 210, 230, 191, 201, 211) in the correct sequence temporary
to their attachment lugs, so that you can find them subsequently.
ALL VARIANTS
(4) Remove the cotter pin (120).
(5) Remove the nut (110), the washer (100) and the fork end fitting assembly (70).
NOTE : Remove the bushes (90) from the fork end fitting (80) only if the replacement is
necessary (Refer to REPAIR).
(6) Remove the bolts (150), the washers (160) and the bonding leads (130, 140).
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TASK 52-22-25-000-817-A01
Door Locking Mechanism - Removal and Disassembly of the Adjusting Lever Assembly and Fork End Rod
1. General
A. The disassembly for the RH door and LH door is the same. Only the LH door is specified in this
section.
B. The figure sequence of this section is in sequence with the corresponding IPL. The figures which
are not used are omitted.
C. Refer to REPAIR for the replacement of the permanently attached parts.
D. Refer to TESTING AND FAULT ISOLATION and CHECK for the necessary level of the
disassembly.
E. Modifications can cause several variants. To identify the relevant variant refer to the IPL.
F. If a paragraph refers to one figure, only the item number is given in the brackets. If a paragraph
refers to more than one figure, the figure number and the item number are given in the
brackets.
NOTE : Refer to CMMV 56-21-11 for the disassembly of the door window.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-22-25-000-820-A01 Door Locking Mechanism - Removal and Disassembly of the Torsion
TASK 52-22-25-000-813-A01 Door Locking Mechanism - Removal of the External Control Handle
TASK 52-22-25-350-803-A01 Replacement of the Swaged-in Spherical Bearings
CMMV 56-21-11
Referenced Information
TABLE 1
3. Procedure
Subtask 52-22-25-000-016-A01
A. Removal and Disassembly of the Adjusting Lever Assembly and Fork End Rod
NOTE : Put the internal control handle in the ”OPEN” position, if it is necessary for the
removal of the parts.
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WARNING : RELEASE THE TENSION OF THE TORSION BAR BEFORE YOU REMOVE
PARTS OF THE LOCKING MECHANISM.
(1) Release the tension of the torsion bar before you remove the fork-end rod assembly (320)
(See TASK 52-22-25-000-820-A01).
NOTE : Make sure that the rod (22-200) is released before you remove the adjusting
lever assembly (Refer to TASK 52-22-25-000-813-A01).
(2) Remove the cotter pin (430).
(3) Remove the nut (420), the washers (400), the bolt (390) and release the fork-end rod
assembly (320).
(4) Remove the bush (440) and the bushing (450).
(5) Attach the bush (440), the bushing (450), the washers (400, 410) temporary to their
attachment lugs, so that you can find them subsequently.
(6) Remove the cotter pin (470),
(7) Remove the nut (420), the washer (400), the bolt (460), the spacer (500), the washer
(410) and separate the fork-end rod assembly (320) from the intermediate lever assembly
(210).
(8) Remove the bushings (480, 490).
(9) Attach the bushings (480, 490) temporary to their attachments lugs, so that you can find
them subsequently.
NOTE : Remove the spherical bearing (240) from the intermediate lever (270) only if the
replacement is necessary (Refer to REPAIR, TASK 52-22-25-350-803-A01),
(10) Disassemble the fork-end rod assembly (320) as follows:
(a) Measure the length of the fork-end rod assembly (320) between the pivot points and
make a note of the dimension.
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(11) Remove the nuts (50), the bolts (40) and the support fitting assembly (10).
NOTE : Remove the bush (30, 610) from the support fitting (20, 600) only if the
replacement is necessary (Refer to REPAIR).
(12) Remove the washers (310, 300).
(13) Remove the axle (280) together with the adjusting lever assembly (60).
PRE MOD 24506
(14) Not applicable.
POST MOD 24506
(14) Remove the washer (590).
ALL VARIANTS
(15) FOR ALL VARIANTS
NOTE : Remove the bush (290) from the structure only if the replacement is necessary.
(16) Disassemble the adjusting lever assembly (60) as follows:
(a) Measure the distance between the pivot point of the intermediate lever (270) and the
mounting hole center of the rod (22-220) in the bellcrank (110). Make a note of the
distance.
(b) Remove the cotter pin (150).
(c) Remove the nut (140), the washer (130), the bolt (120) and the bushes (160).
(d) Release the tabwasher (180) and loosen the nut (190).
(e) Remove the threaded rod (170) and separate the bellcrank (110) from the
intermediate lever (270).
(f) Remove the nut (190) and the tabwasher (180) from the threaded rod (170).
NOTE : Remove the bushes (80) and/or the axle (90) with the spacer (100) from
the bellcrank (110) only if the replacement is necessary (Refer to REPAIR).
NOTE : Remove the bushes (230) and/or the axle (250) with the spacer (260) from
the intermediate lever (170) only if the replacement is necessary (Refer to
REPAIR).
(7) Remove the nut (530), the bolt (520) and the stop fitting (510).
NOTE : Remove the nut (580), the washers (570, 550, 560) and the stop bolt (540) only
if the replacement is necessary.
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TASK 52-22-25-000-818-A01
Door Locking Mechanism - Removal and Disassembly of the Detent Door Shaft
1. General
A. The disassembly for the RH door and LH door is the same. Only the LH door is specified in this
section.
B. The figure sequence of this section is in sequence with the corresponding IPL. The figures which
are not used are omitted.
C. Refer to REPAIR for the replacement of the permanently attached parts.
D. Refer to TESTING AND FAULT ISOLATION and CHECK for the necessary level of the
disassembly.
E. Modifications can cause several variants. To identify the relevant variant refer to the IPL.
F. If a paragraph refers to one figure, only the item number is given in the brackets. If a paragraph
refers to more than one figure, the figure number and the item number are given in the
brackets.
NOTE : Refer to CMMV 56-21-11 for the disassembly of the door window.
2. Job Set-up Information
A.
Referenced Information
REFERENCE DESIGNATION
CMMV 56-21-11
Referenced Information
TABLE 1
3. Procedure
Subtask 52-22-25-000-017-A01
A. Removal and Disassembly of the Detent Door Shaft
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(4) Remove the nut (200), the washer (190), the fitted key (210), the end fitting (240) and
the outer lever (180) together with the roller assembly (110).
(5) Remove the spherical bearing (230) from the bearing flange (220).
NOTE : Remove the bushing (300) from the structure only if the replacement is
necessary.
(6) Remove the nut (160), the washer (150), the bolt (140), the bush (170) and the roller
assembly (110).
NOTE : Remove the bushing (120) from the roller (130) only if the replacement is
necessary.
(7) Remove the nut (30), the spring-bolt (50) and the spring (90).
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TASK 52-22-25-000-819-A01
Door Locking Mechanism - Removal of the Door Lifting Shaft
1. General
A. The disassembly for the RH door and LH door is the same. Only the LH door is specified in this
section.
B. The figure sequence of this section is in sequence with the corresponding IPL. The figures which
are not used are omitted.
C. Refer to REPAIR for the replacement of the permanently attached parts.
D. Refer to TESTING AND FAULT ISOLATION and CHECK for the necessary level of the
disassembly.
E. Modifications can cause several variants. To identify the relevant variant refer to the IPL.
F. If a paragraph refers to one figure, only the item number is given in the brackets. If a paragraph
refers to more than one figure, the figure number and the item number are given in the
brackets.
NOTE : Refer to CMMV 56-21-11 for the disassembly of the door window.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-22-25-000-820-A01 Door Locking Mechanism - Removal and Disassembly of the Torsion
TASK 52-22-25-000-817-A01 Door Locking Mechanism - Removal and Disassembly of the Adjustin
TASK 52-22-25-350-803-A01 Replacement of the Swaged-in Spherical Bearings
CMMV 56-21-11
Referenced Information
TABLE 1
3. Procedure
Subtask 52-22-25-010-002-A01
A. Removal of the Door Lifting Shaft
NOTE : Make sure that the bonding lead (390) is released from the door structure before you
remove the door lifting shaft assembly (280).
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WARNING : RELEASE THE TENSION OF THE TORSION BAR BEFORE YOU REMOVE
PARTS OF THE LOCKING MECHANISM.
(1) Release the tension of the torsion bar before you remove the lower rod assembly (10) (See
TASK 52-22-25-000-820-A01).
NOTE : Make sure that the fork-end rod assembly (28-320) is released from the
transmission lever (250), before you remove the door lifting shaft (Refer to
TASK 52-22-25-000-817-A01).
(2) Remove the cotter pin (80).
(3) Remove the nut (70), the washer (60), the bolt (40), the washer (50) and release the lower
rod assembly (10) from the torsion lever.
(4) Remove the bush (90) and the bushing (100).
(5) Attach the washers (50, 60), the bush (90) and the bushing (100) temporary to their
attachment lugs, so that you can find them subsequently.
(6) Release the lockwasher (270), remove the bolt (260) and the lockwasher (270).
(7) Release the lockwasher (200), remove the bolt (190) and the lockwasher (200).
PRE MOD 23924
(8) Remove the nut (170), the bolt (160) and the support fitting assembly (130).
NOTE : Remove the bushing (140) from the support fitting (150) only if the replacement
is necessary (Refer to REPAIR).
(9) Remove the washers (480, 470, 460).
(10) Attach the washers (460, 470, 480) temporary at their attachment lugs, so that you can
find them subsequently.
(11) Pull the lifting shaft assembly (280) laterally and remove the hook-blocking (180) and the
transmission lever (250) together with the lower rod assembly (10).
(12) Not applicable.
POST MOD 23924
(8) Remove the nut (170), the bolt (160) and the support fitting assembly (500).
NOTE : Remove the bearing (520) from the support fitting assembly (500) only if the
replacement is necessary (Refer to REPAIR, TASK 52-22-25-350-803-A01).
(9) Remove the washers (530, 480, 470, 460).
(10) Attach the washers (460, 470, 480, 530) temporary at their attachment lugs, so that you
can find them subsequently.
(11) Pull the lifting shaft assembly (280) laterally and remove the washers (530, 471, 481, 461).
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(12) Remove the hook-blocking (180) and the transmission lever (250) together with the lower
rod assembly (10).
NOTE : Remove the ball bearing (442) only if the replacement is necessary.
ALL VARIANTS
(13) Remove the door lifting shaft assembly (280) from the structure.
PRE MOD 24506
(14) Not applicable.
NOTE : Remove the bushings (440, 450) from the door structure only if the replacement
is necessary (Refer to REPAIR).
POST MOD 24506
(14) Remove the washer (445) from the door lifting shaft assembly (280).
NOTE : Remove the ball bearing (455) and the bushing (440) from the door structure
and the shrinkable bushing (457) from the door lifting shaft (430) only if the
replacement is necessary.
ALL VARIANTS
(15) Disassemble the door lifting shaft assembly (280) as follows:
(a) Remove the cotter pin (380).
(b) Remove the nut (370), the washers (350, 360) the fork fitting assembly (290) and the
washers (320, 330, 340).
NOTE : Remove the bearings (300) from the fork end fitting (310) only if the
replacement is necessary (Refer to REPAIR, TASK 52-22-25-350-803-A01).
(c) Attach the washers (320, 330, 340, 350, 360) temporary at their attachment lugs, so
that you can find them subsequently.
(d) Remove the bolt (410), the washer (420) and the bonding leads (390, 400) from the
lifting shaft (430).
(5) Remove the nut (171), the bolt (230), the washers (240), the roller (220) and the bush
(210) from the hook blocking (180).
(6) Remove the cotter pin (80), the nut (70), the washers (50, 60), the bolt (110), the washers
(120), the bush (90) and the bushing (110).
(7) Remove the cotter pin (80).
(8) Remove the nut (70), the washer (60), the bolt (110), the washers (50, 120) and the lower
rod assembly (10) from the transmission lever (250).
(9) Remove the bushes (90, 100).
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(10) Attach the bushes (90, 100) and the washers (50, 60, 120) temporary at their attachment
lugs, so that you can find them subsequently.
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TASK 52-22-25-000-820-A01
Door Locking Mechanism - Removal and Disassembly of the Torsion Bar Assembly
1. General
A. The disassembly for the RH door and LH door is the same. Only the LH door is specified in this
section.
B. The figure sequence of this section is in sequence with the corresponding IPL. The figures which
are not used are omitted.
C. Refer to REPAIR for the replacement of the permanently attached parts.
D. Refer to TESTING AND FAULT ISOLATION and CHECK for the necessary level of the
disassembly.
E. Modifications can cause several variants. To identify the relevant variant refer to the IPL.
F. If a paragraph refers to one figure, only the item number is given in the brackets. If a paragraph
refers to more than one figure, the figure number and the item number are given in the
brackets.
NOTE : Refer to CMMV 56-21-11 for the disassembly of the door window.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-22-25-000-819-A01 Door Locking Mechanism - Removal of the Door Lifting Shaft
TASK 52-22-25-350-804-A01 Replacement of Threaded Inserts
TASK 52-22-25-350-803-A01 Replacement of the Swaged-in Spherical Bearings
CMMV 56-21-11
Referenced Information
TABLE 1
3. Procedure
Subtask 52-22-25-000-018-A01
A. Removal and Disassembly of the Torsion Bar Assembly
NOTE : Make sure that the lower rod assembly (30-10) is released before you remove the
torsion bar assembly (Refer to TASK 52-22-25-000-819-A01).
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WARNING : USE GOGGLES WHEN YOU REMOVE OR INSTALL LOCKWIRE. EACH TIME
YOU CUT LOCKWIRE DURING THE TASK, REMOVE AND DISCARD IT (THE
UNWANTED LOCKWIRE) IMMEDIATELY. LOOSE LOCKWIRE CAN CUT
YOU OR MAKE YOU BLIND.
(1) Cut and remove the lockwire from the adjusting screw (32-200).
(2) Loosen the adjusting screw (32-200) until the torsion bar assembly is unloaded.
(3) Remove the cotter pin (32-160).
(4) Remove the nut (32-150), the washer (32-140), the bolt (32-120), the washer (32-130) and
release the threaded rod assembly (32-60).
(5) Remove the bush (32-170) and the bushing (32-180).
(6) Attach the bush (32-170) and the bushing (32-180) temporary at their attachment lugs, so
that you can find them subsequently.
(7) Remove the nuts (32-50), the screws (32-210) and the threaded rod assembly (32-60).
(8) Remove the adjusting screw (32-200), the spherical bearing (32-220) and the support
(32-190) from the threaded rod assembly (32-60).
(9) Disassemble the threaded rod assembly (32-60) as follows:
(a) Measure the length of the threaded rod assembly (32-60) between the pivot point and
the lower edge of the rod (32-100).
NOTE : Remove the threaded inserts (32-110, 115) from the rod (32-100) only if
the replacement is necessary (Refer to REPAIR, TASK 52-22-25-350-804-
A01).
(10) Release the lockwasher (31-90, 31A-90) and remove the screw (31-80, 31A-80) and the
lockwasher (31-90, 31A-90).
(11) Remove the nut (32-50) and the bolt (32-240).
(12) loosen the clamp (31-50, 31A-50) and remove the bush halfs (31-60, 31A-60).
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(13) Remove the nuts (32-50), the bolts (32-40) and the support fitting assembly (32-10).
NOTE : Remove the bushing (32-20) from the support fitting (32-30) only if the
replacement is necessary (Refer to REPAIR, TASK 52-22-25-350-804-A01).
(14) Pull the sleeve (32-250) laterally and remove the pretension lever (32-230).
(15) Remove the sleeve (32-250) and the washers (32-270, 280, 290).
NOTE : Remove the bushing (32-260) from the structure, only if the replacement is
necessary (Refer to REPAIR, ).
(16) Remove the retaining ring (31-40, 31A-40) from the sleeve (32-250).
PRE MOD 23924
(17) Remove the nuts (31-140), the bolts (31-130, 131) and the support fitting assembly
(31-10).
NOTE : Remove the foil (31-260) from the support fitting (31-30) only if the replacement
is necessary.
NOTE : Remove the bushing (31-20) from the support fitting (31-30) only if the
replacement is necessary (Refer to REPAIR).
(18) Pull the torsion tube (31-150) laterally and remove the torsion lever (31-70) and the
torsion tube (31-150) together with the shrinkable bushing (31-160).
NOTE : Remove the shrinkable bushing (31-160) from the torsion tube (31-150) and the
ball bearing (31-165) from the structure only if the replacement is necessary.
(19) Remove the washers (31-175, 170, 180, 190) and the retaining ring (31-40) from the
torsion tube (31-150).
(20) Remove the nuts (31-250), the screws (31-240) and release the flange assembly (31-200).
(21) Pull the torsion spring assembly (31-100) laterally and remove it.
NOTE : Remove the shrinkable sleeve (31-110) from the torsion spring (31-120) only if
the replacement is necessary.
(22) Remove the flange assembly (31-200) from the structure.
NOTE : Remove the bearing (31-220) from the flange (31-210) only if the replacement is
necessary (Refer to REPAIR, TASK 52-22-25-350-803-A01).
POST MOD 23924
(17) Remove the nuts (31A-250) and the screws (31A-240) and release the flange assembly
(31A-200).
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(18) Pull the torsion spring assembly (31A-100) and remove it.
NOTE : Remove the shrinkable sleeve (31A-110) from the torsion spring (31A-120) only
if the replacement is necessary.
(19) Remove the flange assembly (31A-200) from the structure.
NOTE : Remove the bushing (31A-220) from the flange (31A-210) only if the
replacement is necessary.
(20) Pull the torsion tube (31A-150) laterally and remove the torsion lever (31A-70) and the
torsion tube (331A-150).
(21) Remove the washers (31A-290, 280, 270) from the torsion tube (31A-150).
(22) Remove the retaining ring (31A-40) from the torsion tube (31A-150).
NOTE : Remove the foil (31A-300) and the ball bearing (31A-165) from the structure
only if the replacement is necessary.
ALL VARIANTS
(23) Remove the retaining ring (32-310) and the bolt (32-300).
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TASK 52-22-25-000-821-A01
Door Locking Mechanism - Removal and Disassembly of the Connecting Rod Assembly and the Spring
Rod Assembly
1. General
A. The disassembly for the RH door and LH door is the same. Only the LH door is specified in this
section.
B. The figure sequence of this section is in sequence with the corresponding IPL. The figures which
are not used are omitted.
C. Refer to REPAIR for the replacement of the permanently attached parts.
D. Refer to TESTING AND FAULT ISOLATION and CHECK for the necessary level of the
disassembly.
E. Modifications can cause several variants. To identify the relevant variant refer to the IPL.
F. If a paragraph refers to one figure, only the item number is given in the brackets. If a paragraph
refers to more than one figure, the figure number and the item number are given in the
brackets.
NOTE : Refer to CMMV 56-21-11 for the disassembly of the door window.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-22-25-000-811-A01 Door Locking Mechanism - Removal of the Transmission Shaft
TASK 52-22-25-000-809-A01 Door Locking Mechanism - Removal and Disassembly of the Locking
CMMV 56-21-11
Referenced Information
TABLE 1
3. Procedure
Subtask 52-22-25-000-019-A01
A. Removal and Disassembly of the Connecting Rod Assembly and the Spring Rod Assembly
NOTE : Make sure that the connecting rod assembly (190) is released from the lever
(21-140) of the transmission shaft (Refer to TASK 52-22-25-000-811-A01).
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NOTE : Make sure that the indicator lever (19-110) is released before you remove the
spring rod assembly (10) (Refer to TASK 52-22-25-000-809-A01 .
(a) Remove the cotter pin (100).
(b) Remove the washer (90) and the pin (80).
(c) Release the locking device (120) and the nut (110).
(d) Remove the fork end fitting (70) from the connecting rod (60).
(e) Remove the nuts (180), the washers (170) and the bolts (160).
(f) Release the locking device (30) and the nut (40).
(g) Remove the fork end fitting (20) from the connecting rod (60).
(h) Remove the connecting rod (60) with the spring (140), the spring cap (130) and the
spring guide (150).
(i) Remove the spring guide (150), the spring (140) and the cap (130).
(j) Remove the spring pin (50).
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TASK 52-22-25-000-822-A01
Door Locking Mechanism - Removal and Disassembly of the Spring Unit and the Connecting Rod
1. General
A. The disassembly for the RH door and LH door is the same. Only the LH door is specified in this
section.
B. The figure sequence of this section is in sequence with the corresponding IPL. The figures which
are not used are omitted.
C. Refer to REPAIR for the replacement of the permanently attached parts.
D. Refer to TESTING AND FAULT ISOLATION and CHECK for the necessary level of the
disassembly.
E. Modifications can cause several variants. To identify the relevant variant refer to the IPL.
F. If a paragraph refers to one figure, only the item number is given in the brackets. If a paragraph
refers to more than one figure, the figure number and the item number are given in the
brackets.
NOTE : Refer to CMMV 56-21-11 for the disassembly of the door window.
2. Job Set-up Information
A.
Referenced Information
REFERENCE DESIGNATION
CMMV 56-21-11
Referenced Information
TABLE 1
3. Procedure
Subtask 52-22-25-000-020-A01
A. Removal and Disassembly of the Spring Unit and the Connecting Rod
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NOTE : Remove the bearing (30) from the sliding rod (40) only if the replacement
is necessary.
(2) Remove and disassemble the connecting rod assembly (180) as follows:
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TASK 52-22-25-000-823-A01
Door Locking Mechanism - Removal and Disassembly of the Intermediate Shaft
1. General
A. The disassembly for the RH door and LH door is the same. Only the LH door is specified in this
section.
B. The figure sequence of this section is in sequence with the corresponding IPL. The figures which
are not used are omitted.
C. Refer to REPAIR for the replacement of the permanently attached parts.
D. Refer to TESTING AND FAULT ISOLATION and CHECK for the necessary level of the
disassembly.
E. Modifications can cause several variants. To identify the relevant variant refer to the IPL.
F. If a paragraph refers to one figure, only the item number is given in the brackets. If a paragraph
refers to more than one figure, the figure number and the item number are given in the
brackets.
NOTE : Refer to CMMV 56-21-11 for the disassembly of the door window.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-22-25-000-821-A01 Door Locking Mechanism - Removal and Disassembly of the Connecti
CMMV 56-21-11
Referenced Information
TABLE 1
3. Procedure
Subtask 52-22-25-000-021-A01
A. Removal and Disassembly of the Intermediate Shaft
CAUTION : UNHOOK THE SPRING (49-70) BEFORE YOU REMOVE THE CONNECTING
ROD ASSEMBLY.
NOTE : Make sure that the connecting rod (47-180) is released before you remove the
intermediate shaft (Refer to TASK 52-22-25-000-821-A01).
(1) Remove the cotter pins (110) of the tie rod assembly (10).
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(2) Remove the nuts (100), the washers (90, 91), the bolts (80, 81) and the tie rod assembly
(10).
(3) Disassemble the tie rod assembly (10) as follows:
(a) Measure the length of the tie rod assembly (10) between the pivot points and make a
note of the dimension.
NOTE : Remove the nut (263), the lockwasher (265) and the target (260) from the lever
(250) only if the replacement is necessary.
(10) Remove the nut (180), the washers (170), the bolts (160) and the bearing bracket (140).
NOTE : Remove the bushing (290) from the door structure only if the replacement is
necessary (Refer to REPAIR).
(11) Remove the nuts (180), the washers (170), the bolts (340) and the stop (330) together
with the stop screw (350).
NOTE : Remove the stop screw (350) from the stop (330) only if the re- placement is
necessary.
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TASK 52-22-25-000-824-A01
Door Locking Mechanism - Removal and Disassembly of the Release Shaft
1. General
A. General The disassembly for the RH door and LH door is the same. Only the LH door is
specified in this section.
B. The figure sequence of this section is in sequence with the corresponding IPL. The figures which
are not used are omitted.
C. Refer to REPAIR for the replacement of the permanently attached parts.
D. Refer to TESTING AND FAULT ISOLATION and CHECK for the necessary level of the
disassembly.
E. Modifications can cause several variants. To identify the relevant variant refer to the IPL.
F. If a paragraph refers to one figure, only the item number is given in the brackets. If a paragraph
refers to more than one figure, the figure number and the item number are given in the
brackets.
NOTE : Refer to CMMV 56-21-11 for the disassembly of the door window.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-22-25-000-822-A01 Door Locking Mechanism - Removal and Disassembly of the Spring U
CMMV 56-21-11
Referenced Information
TABLE 1
3. Procedure
Subtask 52-22-25-000-022-A01
A. Removal and Disassembly of the Release Shaft
NOTE : Make sure that the connecting rod assembly (47-180) is released before you
remove the lever (90) (Refer to TASK 52-22-25-000-822-A01).
(2) Remove the nuts (120, 121), the washers (110,111) and the bolt (101) from the lever (90).
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(3) Remove the lever (90) together with the stop screw (140).
NOTE : Remove the stop screw (140) from the lever (90) only if the replacement is
necessary.
(4) Remove the stop screw (140) as follows:
(a) Remove the nut (120) and the washer (110).
(b) Release the tab washer (150) and loosen the nut (160).
(c) Remove the stop screw (140), the nut (160) and the tab washer (150).
(5) Remove the retaining ring (60).
(6) Remove the adjusting washers (250, 260, 270).
(7) Attach the adjusting washers (250, 260, 270) in the correct sequence at their attachment
lugs, so that you can find them subsequently.
(8) Remove the nut (120), the washers (110), the bolt (100 or 102) and release the lever
(210).
(9) Remove the nut (120), the washers (110), the bolt (130) and the lever (220) together with
the pin (170).
(10) Remove the adjusting washers (240).
NOTE : Remove the pin (170) from the lever (220) only if the replacement is necessary.
(11) Remove the pin (170) as follows:
(a) Remove the nut (200), the washer (190), the pin (170) and the serrated washer (180)
from the lever (220).
(12) Pull the lower shaft (230) laterally and remove the bearings (20), the lever (210) and the
lower shaft (230).
(13) Remove the nuts (50), the washers (40), the bolts (30) and the bearing brackets (10).
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TASK 52-22-25-000-825-A01
Door Locking Mechanism - Removal of the Emergency Escape Slide-Handle
1. General
A. The disassembly for the RH door and LH door is the same. Only the LH door is specified in this
section.
B. The figure sequence of this section is in sequence with the corresponding IPL. The figures which
are not used are omitted.
C. Refer to REPAIR for the replacement of the permanently attached parts.
D. Refer to TESTING AND FAULT ISOLATION and CHECK for the necessary level of the
disassembly.
E. Modifications can cause several variants. To identify the relevant variant refer to the IPL.
F. If a paragraph refers to one figure, only the item number is given in the brackets. If a paragraph
refers to more than one figure, the figure number and the item number are given in the
brackets.
NOTE : Refer to CMMV 56-21-11 for the disassembly of the door window.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-22-25-000-821-A01 Door Locking Mechanism - Removal and Disassembly of the Connecti
TASK 52-22-25-000-822-A01 Door Locking Mechanism - Removal and Disassembly of the Spring U
CMMV 56-21-11
Referenced Information
TABLE 1
3. Procedure
Subtask 52-22-25-010-003-A01
A. Removal of the Emergency Escape Slide-Handle
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NOTE : Make sure that the following assemblies are released before you remove the emergency
slide-handle (10):
- spring rod assembly (46-10) (Refer to TASK 52-22-25-000-821-A01)
- connecting rod assembly (46-190) (Refer to TASK 52-22-25-000-821-A01)
- spring unit assembly (47-10) (Refer to TASK 52-22-25-000-822-A01)
- connecting rod assembly (47-180) (Refer to TASK 52-22-25-000-822-A01)
(1) Remove the nuts (90), the washers (80, 40), the screws (70) and the indicator plate (60).
(2) Remove the bolts (30), the washers (40) and the emergency escape slide-handle (10).
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CLEANING
TASK 52-22-25-100-801-A01
Cleaning of the Emergency Exit Door
1. General
CAUTION : USE ONLY THE SPECIFIED CLEANING AGENTS. CLEANING AGENTS WHICH
ARE NOT SPECIFIED CAN CAUSE DAMAGE.
CAUTION : DO NOT ALLOW WINDOW PANES AND SEALS TO COME IN CONTACT WITH
ANY UNSPECIFIED MATERIALS.
-
NOTE : Refer to CMMV 56-21-11 for the cleaning of the door window panes.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
11-001 Detergent
19-003 Lint-Free Cotton Cloth
11-003 Methyl-Ethyl-Ketone
11-002 Dry Cleaning Solvent (Varosol/White Spirit)
11-010 Isopropyl Alcohol
Consumable Materials
TABLE 1
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C.
Referenced Information
REFERENCE DESIGNATION
CMMV 56-21-11
Referenced Information
TABLE 3
3. Procedure
Subtask 52-22-25-100-001-A01
A. Cleaning of the Emergency Exit Door, except the door window panes.
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Subtask 52-22-25-100-002-A01
B. Clean the Electrical System Parts
(1) Remove all loose dirt with a vacuum cleaner or a soft brush.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-002 DRY CLEANING
SOLVENT (VAROSOL/WHITE SPIRIT). OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
CAUTION : USE ONLY THE SPECIFIED CLEANING AGENT (MATERIAL NO. 11-002).
(2) Clean electrical wiring with Material No. 11-002 Dry Cleaning Solvent (Varosol/White
Spirit).
CAUTION : USE ONLY THE SPECIFIED CLEANING AGENT (MATERIAL NO. 11-010).
(3) Clean electrical connectors and components with Material No. 11-010 Isopropyl Alcohol.
(4) Dry all parts with clean, dry Material No. 19-003 Lint-Free Cotton Cloth or a hot-air
blower.
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INSPECTION/CHECK
TASK 52-22-25-210-801-A01
Door Structure
1. General
A. This check is a visual inspection of the component part.
B. Do an approved nondestructive test if you think there is a crack which is not clearly visible.
C. Refer to REPAIR for the replacement of the permanently attached parts.
D. Refer to DISASSEMBLY , ASSEMBLY for the replacement of the parts which are not
permanently attached.
E. Refer to the Structural Repair Manual (SRM) for the door structure.
2. Procedure
Subtask 52-22-25-210-001-A01
A. Door Structure
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TASK 52-22-25-210-802-A01
Structure Components
1. General
A. This check is a visual inspection of the component part.
B. Do an approved nondestructive test if you think there is a crack which is not clearly visible.
C. Refer to REPAIR for the replacement of the permanently attached parts.
D. Refer to DISASSEMBLY , ASSEMBLY for the replacement of the parts which are not
permanently attached.
E. Refer to the Structural Repair Manual (SRM) for the door structure.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-22-25-300-801-A01 Reworking or Machining
TASK 52-22-25-300-804-A01 Replacement of the Seal
Referenced Information
TABLE 1
3. Procedure
Subtask 52-22-25-210-002-A01
A. Structure Components
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TASK 52-22-25-210-803-A01
Protective Treatment
1. General
A. This check is a visual inspection of the component part.
B. Refer to the Structural Repair Manual (SRM) for the door structure.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-22-25-300-802-A01 Repair of the Protective Treatment
Referenced Information
TABLE 1
3. Procedure
Subtask 52-22-25-210-003-A01
A. Protective Treatment
(1) Check the structure parts and the door mechanism for damaged protective treatment.
(a) Refer to REPAIR, TASK 52-22-25-300-802-A01 for the repair of the protective
treatment.
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TASK 52-22-25-210-804-A01
Stop Fitting Assemblies and Roller Guide Assemblies
1. General
A. This check is a visual inspection of the component part.
B. Do an approved nondestructive test if you think there is a crack which is not clearly visible.
C. Refer to REPAIR for the replacement of the permanently attached parts.
D. Refer to DISASSEMBLY , ASSEMBLY for the replacement of the parts which are not
permanently attached.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
FIGURE 52-22-25-991-017-A FIGURE 52-22-25-991-017-A-Stop Fitting Assemblies and Roller Guide
Assemblies
Referenced Information
TABLE 1
3. Procedure
Subtask 52-22-25-210-004-A01
A. Stop Fitting Assemblies (1) and Roller Guide Assemblies (3)
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1
A A
SECTION B
A C B−B
C A B
A A
2
A
A MIN 28.30
D
A (MIN 1.114)
C
A C D TYPICAL
A A
D 3
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TASK 52-22-25-210-805-A01
Locking Mechanism and Emergency Escape-Slide Release-Mechanism
1. General
A. This check is a visual inspection of the component part.
B. Do an approved nondestructive test if you think there is a crack which is not clearly visible.
C. Refer to REPAIR for the replacement of the permanently attached parts.
D. Refer to DISASSEMBLY , ASSEMBLY for the replacement of the parts which are not
permanently attached.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-22-25-300-801-A01 Reworking or Machining
TASK 52-22-25-820-808-A01 Non Standard Torque Values
FIGURE 52-22-25-991-018-A FIGURE 52-22-25-991-018-A-Door Latch and Guide Rollers
Referenced Information
TABLE 1
3. Procedure
Subtask 52-22-25-210-005-A01
A. Locking Mechanism and Emergency Escape-Slide Release-Mechanism
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(b) Refer to REPAIR, TASK 52-22-25-300-801-A01 for the removal of the marks and
corrosion which are in the limits.
(c) Replace the parts with marks or corrosion which are not in the limits.
(4) Check for deformation.
(a) Deformation is not permitted.
(b) Replace the parts which have deformation.
(5) Check for maximum length and wear (Refer to FIGURE 52-22-25-991-018-A).
(a) The maximum dimension ’A’ of the door latch (4) is 92.40 mm (3.637 in.).
(b) The minimum dimension ’B’ of the door latch (4) is 8.60 mm (0.339 in.).
(c) The minimum diameter ’C’ of the guide rollers (5) is 20.50 mm (0.807 in.).
(d) The minimum diameter ’D’ of the lifting shaft rollers (6) is 21.00 mm (0.827 in.).
(e) Replace the parts with wear or length which are not in the limits.
(6) Check the component parts of the locking mechanism and the emergency escape-slide
release-mechanism for wear.
(a) Refer to FITS AND CLEARANCES, TASK 52-22-25-820-808-A01 for the wear limits.
(b) Refer to DISASSEMBLY , ASSEMBLY for the replacement of component parts which
have wear that is not in the limits.
(7) Check for other damage.
(a) Other damage is not permitted.
(b) Replace the parts which have other damage.
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B A
A
C
C
SECTION B
B−B
4
’A’ = MAX 92.40mm
(MAX 3.637 in.)
C
’B’ = MIN 8.60mm
(MIN 0.339 in.)
E C
SECTION
C
F−F (TYPICAL)
D
’D’ = MIN 21.00mm
(MIN 0.827 in.)
5
E
SECTION
D−D
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TASK 52-22-25-210-806-A01
Placards
1. General
A. This check is a visual inspection of the component part.
B. Refer to REPAIR for the replacement of the permanently attached parts.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-22-25-350-805-A01 Replacement of the Door Placard
Referenced Information
TABLE 1
3. Procedure
Subtask 52-22-25-210-006-A01
A. Placards
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TASK 52-22-25-210-807-A01
Ball Bearings
1. General
A. This check is a visual inspection of the component part.
B. Do an approved nondestructive test if you think there is a crack which is not clearly visible.
C. Refer to REPAIR for the replacement of the permanently attached parts.
D. Refer to DISASSEMBLY , ASSEMBLY for the replacement of the parts which are not
permanently attached.
E. Refer to the Structural Repair Manual (SRM) for the door structure.
2. Procedure
Subtask 52-22-25-210-007-A01
A. Ball Bearings
(1) Check ball bearings for a smooth rotation and obvious damage.
(a) Obvious damage is not permitted. Refer to REPAIR for the replacement of ball
bearings.
(b) Rough rotation is not permitted. Refer to REPAIR for the replacement of ball
bearings.
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TASK 52-22-25-210-808-A01
Plain Bearings
1. General
A. This check is a visual inspection of the component part.
B. Do an approved nondestructive test if you think there is a crack which is not clearly visible.
C. Refer to REPAIR for the replacement of the permanently attached parts.
D. Refer to DISASSEMBLY , ASSEMBLY for the replacement of the parts which are not
permanently attached.
E. Refer to the Structural Repair Manual (SRM) for the door structure.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
FIGURE 52-22-25-991-019-A FIGURE 52-22-25-991-019-A-Starting Torque Check at Plain Bearings
Referenced Information
TABLE 1
3. Procedure
Subtask 52-22-25-210-008-A01
A. Plain Bearings
(1) Check plain bearings for obvious damage.
(a) Obvious damage is not permitted. Refer to REPAIR for the replacement of plain
bearings.
(2) Check plain bearings for starting torque as follows:
(a) Insert suitable bushes (5), bolt (2) and nut (1) in the bearing (3) and tighten. (Refer
to FIGURE 52-22-25-991-019-A).
(b) Position the torque wrench (4) on the bolt (2) and check the starting torque (Refer
to TABLE 2).
(c) Starting torque more than given in the TABLE 2 is not permitted, Refer to REPAIR,
for the replacement of plain bearings.
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(d) Remove the nut (1), the bolt (2) and the bushes (5) from the bearing (3).
IPL CMPNT COMPONENT PART BEARING STARTING
FIG. ITEM NAME PART NO. PART NO. ITEM TORQUE
MAX. daNm
(Ibf. in.)
19 200 FITTING D52279328 NSA8134-08X 220 0.025
SUPPORT (2.212)
- STRUCTURE NSA8134-10X 350 0.025
(2.212)
19A 200 FITTING D52279328 NSA8134-08X 220 0.025
SUPPORT (2.212)
- STRUCTURE NSA8134-08X 350 0.025
(2.212)
23A - STRUCTURE NSA8130-08 490 0.025
(2.212)
26A - STRUCTURE MS14104-8K 10 0.025
(2.212)
27 - STRUCTURE NSA8130-10 185 0.025
(2.212)
NSA8130-10 250 0.025
(2.212)
29 100 LOCKING D52279366 NSA8130-08 230 0.20
SHAFT (17.701)
30 - STRUCTURE NSA8130-10 442 0.025
(2.212)
48 140 BEARING D52279329 D52279349200 150 1.00
BRACKET (88.507)
49 10 BEARING D52279329 D52279349200 20 1.00
BRACKET (88.507)
Starting Torque Values
TABLE 2
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5
2
F_CM_522225_1_0190101_01_00
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TASK 52-22-25-210-809-A01
Door Seal
1. General
A. This check is a visual inspection of the component part.
B. Do an approved nondestructive test if you think there is a crack which is not clearly visible.
C. Refer to REPAIR for the replacement of the permanently attached parts.
D. Refer to DISASSEMBLY , ASSEMBLY for the replacement of the parts which are not
permanently attached.
E. Refer to the Structural Repair Manual (SRM) for the door structure.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-22-25-300-803-A01 Repair of Door Seal
TASK 52-22-25-000-803-A01 Structure Parts - Removal of the Door Seal
TASK 52-22-25-400-802-A01 Structure Parts - Installation of the Door Seal
Referenced Information
TABLE 1
3. Procedure
Subtask 52-22-25-210-009-A01
A. Door Seal
(1) Check the door seal for hardening, cracks, oil contamination and porosity.
(a) Hardening, cracks, oil contamination or porosity are not permitted.
(b) Refer to REPAIR, TASK 52-22-25-300-803-A01 or to DISASSEMBLY, TASK
52-22-25-000-803-A01 and ASSEMBLY, TASK 52-22-25-400-802-A01 for the repair
or the replacement of the door seal if there is any such damage.
(2) Check the door seal for chafe marks and cuts.
(a) Chafe marks and cuts are not permitted.
(b) Refer to REPAIR, TASK 52-22-25-300-803-A01 for the repair of the door seal which
have chafe marks or cuts up to a max. length of 25.4 mm (1.0 in.).
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TASK 52-22-25-210-810-A01
Electrical Equipment
1. General
A. This check is a visual inspection of the component part.
B. Do an approved nondestructive test if you think there is a crack which is not clearly visible.
C. Refer to REPAIR for the replacement of the permanently attached parts.
D. Refer to DISASSEMBLY , ASSEMBLY for the replacement of the parts which are not
permanently attached.
E. Refer to the Structural Repair Manual (SRM) for the door structure.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-22-25-100-801-A01 Cleaning of the Emergeny Exit Door Parts
TASK 52-22-25-300-801-A01 Reworking or Machining
Referenced Information
TABLE 1
3. Procedure
Subtask 52-22-25-210-010-A01
A. Electrical System Parts
(1) Check the electrical harness and connections for loose and damaged attachments, chafe
marks, spots of arcing, contamination and other damage.
(a) Chafe marks, spots of arcing, contamination, loose and damaged attachments or other
damage are not permitted.
(b) Refer to TASK 52-22-25-100-801-A01 for the removal of the contamination.
(c) Tighten the loose attachments and connections.
(d) Replace the attachments and connections which have damage.
(e) Replace the parts of the wiring harness, which have chafe marks, spots of arcing or
other damage.
(2) Check electrical components for loose attachment, contamination and other damage.
(a) Damage is not permitted.
(b) Tighten the loose attachments.
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TASK 52-22-25-210-811-A01
Door Window
1. General
A. This check is a visual inspection of the component part.
B. Do an approved nondestructive test if you think there is a crack which is not clearly visible.
C. Refer to REPAIR for the replacement of the permanently attached parts.
D. Refer to DISASSEMBLY , ASSEMBLY for the replacement of the parts which are not
permanently attached.
E. Refer to the Structural Repair Manual (SRM) for the door structure.
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-22-25-000-802-A01 Structure Parts - Removal of the Door Window
TASK 52-22-25-400-803-A01 Structure Parts - Installation of the Door Window
CMMV 56-21-11
Referenced Information
TABLE 1
3. Procedure
Subtask 52-22-25-210-011-A01
A. Door Window
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TASK 52-22-25-210-812-A01
Spring Housing Assemblies
1. General
A. This check is a visual inspection of the component part.
B. Do an approved nondestructive test if you think there is a crack which is not clearly visible.
C. Refer to DISASSEMBLY , ASSEMBLY for the replacement of the parts which are not
permanently attached.
2. Procedure
Subtask 52-22-25-210-012-A01
A. Spring Housing Assemblies
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TASK 52-22-25-210-813-A01
Torsion Bar
1. General
A. This check is a visual inspection of the component part.
B. Refer to DISASSEMBLY , ASSEMBLY for the replacement of the parts which are not
permanently attached.
2. Procedure
Subtask 52-22-25-210-013-A01
A. Torsion Bar
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TASK 52-22-25-210-814-A01
Springs
1. General
A. This check is a visual inspection of the component part.
B. Do an approved nondestructive test if you think there is a crack which is not clearly visible.
C. Refer to REPAIR for the replacement of the permanently attached parts.
D. Refer to DISASSEMBLY , ASSEMBLY for the replacement of the parts which are not
permanently attached.
E. Refer to the Structural Repair Manual (SRM) for the door structure.
2. Procedure
Subtask 52-22-25-210-014-A01
A. Springs
(1) Check for damage.
(a) Damage is not permitted.
(b) Refer to DISASSEMBLY, ASSEMBLY for the replacement of the spring which have
damage.
(2) Check the spring data.
(a) For the test data refer to TABLE 1.
(b) Refer to DISASSEMBLY , ASSEMBLY for the replacement of the spring which have
test data that are not in the limits.
IPL FIG. ITEM FREE LENGTH TEST LENGTH LOAD daN (lbf.)
mm (in.) mm (in.)
16 250 110.0 (4.331) 71.4 (2.811) 3.74 (8.408)
110.0 (4.331) 50.4 (1.984) 5.78 (12.994)
25 220 50.0 (1.969) 40.0 (1.575) 1.62 (3.642)
50.0 (1. 969) 31.0 (1.220) 3.08 (6.924)
25 320 60.0 (2.362) 38.0 (1.496) 2.56 (5.762)
60.0 (2.362) 32.0 (1.260) 3.26 (7.333)
29 90 83.0 (3.268) 98.0 (3.858) 1.45 (3.260)
83.0 (3.268) 126.0 (4.961) 4.20 (9.442)
46 140 45.0 (1.772) 42.4 (1.669) 0.17 (0.382)
45.0 (1.772) 10.9 (0.429) 1.86 (4.181)
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IPL FIG. ITEM FREE LENGTH TEST LENGTH LOAD daN (lbf.)
mm (in.) mm (in.)
47 70 41.5 (1.634) 32.3 (1.272) 13.80 (31.024)
41.5 (1.634) 26.1 (1.028) 2.31 (5.186)
49 70 119.8 (4.717) 136.7 (5.382) 2.50 (5.620)
119.8 (4.717) 152.8 (6.016) 4.65 (10.454)
Spring Test Data
TABLE 1
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REPAIR
TASK 52-22-25-300-801-A01
Reworking or Machining
1. General
A. The repair for the RH door and the LH door is the same. Only the LH door is specified in this
section.
B. Refer to the Structural Repair Manuel (SRM) for the door structure.
CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.
CAUTION : AFTER THE REMOVAL OF THE DAMAGE THE COMPONENTS PARTS MUST BE
IN THE LIMITS. REFER TO CHECK FOR THE LIMITS.
NOTE : Refer to CHECK and FITS AND CLEARANCES,TASK 52-22-25-820-808-A01 for the
limits of the component parts.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
11-003 Methyl-Ethyl-Ketone
Consumable Materials
TABLE 1
B.Referenced Information
REFERENCE DESIGNATION
TASK 52-22-25-300-802-A01 Repair of the Protective Treatment
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REFERENCE DESIGNATION
TASK 52-22-25-820-808-A01 Non Standard Torque Values
Referenced Information
TABLE 2
3. Procedure
Subtask 52-22-25-300-001-A01
A. Reworking or Machining
(1) Removal of scratches on aluminum alloy components.
(a) Remove the protective treatment from the damaged area.
CAUTION : MAKE SURE THAT YOU REMOVE ALL MARKS AND CORROSION.
REMAINING DAMAGE CAN CAUSE NEW CORROSION.
(b) Remove the marks and the corrosion and make a smooth contour to prevent stress
concentration.
(c) Polish the reworked area.
(d) Measure the reworked components (Refer to CHECK ).
1 Replace the reworked components if they are not in the limits.
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TASK 52-22-25-300-802-A01
Repair of the Protective Treatment
1. General
A. The repair for the RH door and the LH door is the same. Only the LH door is specified in this
section.
B. Refer to the Structural Repair Manuel (SRM) for the door structure.
CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.
NOTE : Refer to CHECK and FITS AND CLEARANCES, TASK 52-22-25-820-808-A01 for the
limits of the component parts.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
11-003 Methyl-Ethyl-Ketone
13-002 Chemical Conversion Coating Yellow Aluminum
16-020 Wash Primer
16-001 Anti Corrosion Primer (Polyurethane)
16-002 Polyurethane Topcoat Grey (for Internal Applic.)
15-005 Corrosion Preventive Temporary Protective Compound
Consumable Materials
TABLE 1
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B.Referenced Information
REFERENCE DESIGNATION
TASK 52-22-25-400-831-A01 Surface Protection
TASK 52-22-25-820-808-A01 Non Standard Torque Values
Referenced Information
TABLE 2
3. Procedure
Subtask 52-22-25-300-002-A01
A. Repair of the Protective Treatment
(1) Repair of anodized surfaces.
CAUTION : MAKE SURE THAT THE COATING MATERIAL NO. 13-002 - CHEMICAL
CONVERSION COATING YELLOW ALUMINUM DOES NOT GO INTO
GAPS OR BELOW FASTENERS WHERE YOU CANNOT MAKE IT
NEUTRAL. COATING WHICH YOU DO NOT MAKE NEUTRAL CAUSES
NEW CORROSION.
(b) Apply Material No. 13-002 Chemical Conversion Coating Yellow Aluminum to the
prepared area and let it work for 3 minutes.
(c) Make the area neutral with clean water.
(d) Dry the repaired area with warm air up to a maximum temperature of 60 deg. C (140
deg. F).
(2) Repair of paintwork.
(a) Remove the damage paintwork.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 16-020 WASH PRIMER.
OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
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(c) Apply Material No. 16-020 Wash Primer to the worked area and let it dry.
NOTE : Make sure that the existing drain holes are not blocked.
(3) Repair of corrosion preventative.
NOTE : Make sure that the existing drain holes are not blocked.
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TASK 52-22-25-300-803-A01
Repair of Door Seal
1. General
A. The repair for the RH door and the LH door is the same. Only the LH door is specified in this
section.
CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.
NOTE : Refer to CHECK and FITS AND CLEARANCES, TASK 52-22-25-820-808-A01 for the
limits of the component parts.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
11-003 Methyl-Ethyl-Ketone
19-003 Lint-Free Cotton Cloth
08-004 Adhesive Sealant
05-024 Fabric
05-023 Polyterepthalate
08-008 Polyester Filler
Consumable Materials
TABLE 1
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C.Referenced Information
REFERENCE DESIGNATION
TASK 52-22-25-820-808-A01 Non Standard Torque Values
FIGURE 52-22-25-991-020-A FIGURE 52-22-25-991-020-A-Door Seal Repair
FIGURE 52-22-25-991-022-A FIGURE 52-22-25-991-022-A-Door Seal Selection Repair Limits
FIGURE 52-22-25-991-021-A FIGURE 52-22-25-991-021-A-Bonding Block
Referenced Information
TABLE 3
3. Procedure
Subtask 52-22-25-300-003-A01
A. Repair of Door Seal
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(e) Apply Material No. 08-004 Adhesive Sealant on the faces of the cut.
(f) Press the faces of the cut together and let it cure.
(g) Cut a piece of Material No. 05-024 Fabric to fit the repair area.
NOTE : The repair area must be a minimum of 50 mm (1.97 in.) from the inflation holes
(Refer to FIGURE 52-22-25-991-022-A).
(a) Remove the damaged section of the door seal,
NOTE : The limits for the minimum length of the replacement sections are given in
FIGURE 52-22-25-991-022-A.
(b) In the curved section cut and remove the damaged door seal to the same length as
the replacement section.
NOTE : The measure must be over both ends 25.4 mm (1.0 in.).
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(e) Lightly abrade the end faces of the door seal and the replacement section with emery
cloth.
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REPAIR OF CUT
A
B W X
X
1
A
B
SECTION
B B
CONTACT AREA
REPLACEMENT
TISSUE
1
Y
C
SECTION
C C
F_CM_522225_1_0200101_01_00
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in
.0
3mm (0.12 in.)
(1
m
m
.4
25
F_CM_522225_1_0210101_01_00
Bonding Block
FIGURE-52-22-25-991-021-A01
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DOOR SEAL
T U
S
F_CM_522225_1_0220101_01_00
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TASK 52-22-25-350-801-A01
Replacement of Pressed-In Bushes
1. General
A. The repair for the RH door and the LH door is the same. Only the LH door is specified in this
section.
CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.
NOTE : Refer to CHECK and FITS AND CLEARANCES, TASK 52-22-25-820-808-A01 for the
limits of the component parts.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
11-003 Methyl-Ethyl-Ketone
13-002 Chemical Conversion Coating Yellow Aluminum
09-013 Corrosion Inhibiting Brush Consistency
09-018 Corrosion Inhibitinglow Adhesion Sealant
16-021 Flexible Polyurethane
Consumable Materials
TABLE 1
B.Referenced Information
REFERENCE DESIGNATION
TASK 52-22-25-820-808-A01 Non Standard Torque Values
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REFERENCE DESIGNATION
PMS 01-05-58
Referenced Information
TABLE 2
3. Procedure
Subtask 52-22-25-350-001-A01
A. Replacement of Pressed-In Bushes
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NOTE : For supplementary information for the replacement of the bushes refer to PMS
01-05-58.
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CAUTION : MAKE SURE THAT THE COATING MATERIAL NO. 13-002 - CHEMICAL
CONVERSION COATING YELLOW ALUMINUM DOES NOT GO INTO
GAPS OR BELOW FASTENERS WHERE YOU CANNOT MAKE IT
NEUTRAL. COATING WHICH YOU DO NOT MAKE NEUTRAL CAUSES
NEW CORROSION.
(d) Apply a layer of Material No. 13-002 Chemical Conversion Coating Yellow Aluminum
to the bore and let it work for 3 minutes.
(e) Make the bore neutral with clean water.
(f) Dry the layer with a warm air up to a maximum temperature of 60 deg. C (140 deg.
F).
CAUTION : AFTER YOU CLEAN THE BUSH, TOUCH IT ONLY WITH CLEAN
GLOVES.
(h) Apply a layer of Material No. 09-013 Corrosion Inhibiting Brush Consistency to the
bore.
(i) Install the bush (Refer to PMS 01-05-58).
(j) Examine the bush for tight and correct seating.
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(k) Clean the worked area with Material No. 11-003 Methyl-Ethyl-Ketone.
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TASK 52-22-25-350-802-A01
Replacement of the Bonded-in Bushes and Bearings
1. General
A. The repair for the RH door and the LH door is the same. Only the LH door is specified in this
section.
CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.
NOTE : Refer to CHECK and TASK 52-22-25-820-808-A01 for the limits of the component
parts.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
08-050 Adhesive
16-021 Flexible Polyurethane
Consumable Materials
TABLE 1
B. Referenced Information
REFERENCE DESIGNATION
TASK 52-22-25-820-808-A01 Non Standard Torque Values
PMS 01-05-27
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REFERENCE DESIGNATION
PMS 01-02-41
Referenced Information
TABLE 2
3. Procedure
Subtask 52-22-25-350-002-A01
A. Replacement of the Bonded-in Bushes and Bearings
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NOTE : For supplementary information for the replacement of the bush or bearing refer
to PMS 01-05-27 and PMS 01-02-41.
(a) Heat the components to a maximum temperature of 150 deg. C (302 deg. F).
(b) Press out the bush or the bearing with a suitable tool.
(c) Install the new bush or bearing (Refer to PMS 01-05-27).
(d) Examine visually the bonding and examine the bush or bearing for correct seating.
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TASK 52-22-25-350-803-A01
Replacement of the Swaged-in Spherical Bearings
1. General
A. The repair for the RH door and the LH door is the same. Only the LH door is specified in this
section.
CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.
NOTE : Refer to CHECK and TASK 52-22-25-820-808-A01 for the limits of the component
parts.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
11-003 Methyl-Ethyl-Ketone
13-002 Chemical Conversion Coating Yellow Aluminum
04-004 Synthetic Ester Based Grease High Pressure
09-018 Corrosion Inhibitinglow Adhesion Sealant
16-021 Flexible Polyurethane
Consumable Materials
TABLE 1
B.Referenced Information
REFERENCE DESIGNATION
TASK 52-22-25-820-808-A01 Non Standard Torque Values
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REFERENCE DESIGNATION
PMS 01-05-26
Referenced Information
TABLE 2
3. Procedure
Subtask 52-22-25-350-003-A01
A. Replacement of the Swaged-in Spherical Bearings
NOTE : For supplementary information for the replacement of the spherical bearings refer
to PMS 01-05-26.
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CAUTION : MAKE SURE THAT THE COATING MATERIAL NO. 13-002 - CHEMICAL
CONVERSION COATING YELLOW ALUMINUM DOES NOT GO INTO
GAPS OR BELOW FASTENERS WHERE YOU CANNOT MAKE IT
NEUTRAL. COATING WHICH YOU DO NOT MAKE NEUTRAL CAUSES
NEW CORROSION.
(d) Apply the Material No. 13-002 Chemical Conversion Coating Yellow Aluminum to the
bore and let it work for 3 minutes.
(e) Make the bore neutral with clean water.
(f) Dry the surface protection of the bore with warm air up to a maximum temperature
of 60 deg. C (140 deg. F).
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TASK 52-22-25-350-804-A01
Replacement of Threaded Inserts
1. General
A. The repair for the RH door and the LH door is the same. Only the LH door is specified in this
section.
CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.
NOTE : Refer to CHECK and TASK 52-22-25-820-808-A01 for the limits of the component
parts.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
05-002 Putty, Zinc Chromate General Purpose
Consumable Materials
TABLE 1
B. Referenced Information
REFERENCE DESIGNATION
TASK 52-22-25-820-808-A01 Non Standard Torque Values
PMS 01-05-04
Referenced Information
TABLE 2
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3. Procedure
Subtask 52-22-25-350-004-A01
A. Replacement of Threaded Inserts
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 05-002 PUTTY, ZINC
CHROMATE GENERAL PURPOSE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(a) Install the threaded inserts with Material No. 05-002 Putty, Zinc Chromate General
Purpose.
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TASK 52-22-25-350-805-A01
Replacement of the Door Placards
1. General
A. The repair for the RH door and the LH door is the same. Only the LH door is specified in this
section.
B. Refer to the Structural Repair Manuel (SRM) for the door structure.
CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.
NOTE : Refer to CHECK and FITS AND CLEARANCES, TASK 52-22-25-820-808-A01 for the
limits of the component parts.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
11-003 Methyl-Ethyl-Ketone
07-023 Protective Coating, Transparent
Consumable Materials
TABLE 1
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C.Referenced Information
REFERENCE DESIGNATION
TASK 52-22-25-820-808-A01 Non Standard Torque Values
Referenced Information
TABLE 3
3. Procedure
Subtask 52-22-25-350-005-A01
A. Replacement of the Door Placard
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TASK 52-22-25-350-806-A01
Replacement of the HELI-COIL Threaded Inserts
1. General
A. The repair for the RH door and the LH door is the same. Only the LH door is specified in this
section.
CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.
NOTE : Refer to CHECK and FITS AND CLEARANCES, TASK 52-22-25-820-808-A01 for the
limits of the component parts.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
05-002 Putty, Zinc Chromate General Purpose
Consumable Materials
TABLE 1
B. Referenced Information
REFERENCE DESIGNATION
TASK 52-22-25-820-808-A01 Non Standard Torque Values
PMS 01-05-45
Referenced Information
TABLE 2
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3. Procedure
Subtask 52-22-25-350-006-A01
A. Replacement of the HELI-COIL Threaded Inserts
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 05-002 PUTTY, ZINC
CHROMATE GENERAL PURPOSE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(a) Install the threaded inserts with Material No. 05-002 Putty, Zinc Chromate General
Purpose.
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TASK 52-22-25-350-807-A01
Replacement of Indication Placard
1. General
A. The repair for the RH door and the LH door is the same. Only the LH door is specified in this
section.
CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.
NOTE : Refer to CHECK and FITS AND CLEARANCES, TASK 52-22-25-820-808-A01 for the
limits of the component parts.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
11-003 Methyl-Ethyl-Ketone
07-023 Protective Coating, Transparent
Consumable Materials
TABLE 1
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C.Referenced Information
REFERENCE DESIGNATION
TASK 52-22-25-820-808-A01 Non Standard Torque Values
Referenced Information
TABLE 3
3. Procedure
Subtask 52-22-25-350-007-A01
A. Replacement of Indication Placard
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TASK 52-22-25-300-804-A01
Replacement of the Seal
1. General
A. The repair for the RH door and the LH door is the same. Only the LH door is specified in this
section.
CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
SPECIFIED, CAN CAUSE DAMAGE.
NOTE : Refer to CHECK and FITS AND CLEARANCES, TASK 52-22-25-820-808-A01 for the
limits of the component parts.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
11-003 Methyl-Ethyl-Ketone
08-006 Solvent Based Nitril Rubber Adhesive
Consumable Materials
TABLE 1
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C.Referenced Information
REFERENCE DESIGNATION
TASK 52-22-25-820-808-A01 Non Standard Torque Values
Referenced Information
TABLE 3
3. Procedure
Subtask 52-22-25-350-008-A01
A. Replacement of the Seal
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ASSEMBLY
TASK 52-22-25-400-801-A01
Structure Parts - Installation of the Transverse Section and Arm Lever
1. General
A. The assembly for the RH emergency exit and the LH emergency exit is the same. Only the LH
emergency exit is specified in this section.
B. Modifications can cause several variants. To identify the relevant variant refer to the IPL.
C. If a paragraph refers to one figure, only the item number is given in the brackets. If a paragraph
refers to more than one figure, the figure number and the item number are given in the
brackets.
D. Apply the zinc chromate putty to all bolts and threads.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 05-002 PUTTY, ZINC
CHROMATE GENERAL PURPOSE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
-
NOTE : Use Material No. 05-002 Putty, Zinc Chromate General Purpose.
E. Make sure that all drain holes, flanges, holes and manifolds are clean and free from obstructions.
F. Apply the grease to all moving parts except to self-lubricating bearings or where other materials
are specified.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC ESTER
BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
-
NOTE : Use Material No. 04-004 Synthetic Ester Based Grease High Pressure.
G. Use the standard torque value when no torque value is specified.
H. The axial play of the shafts is to between 0.2 and 0.4 mm (0.0079 and 0.0157 in.) when no
other play measure is specified.
J. Reference for the assembly of the cabin window assembly.
-
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B.Referenced Information
REFERENCE DESIGNATION
TASK 52-22-25-400-809-A01 Door Locking Mechanism - Assembly and Installation of the Lockin
CMMV 56-21-11
Referenced Information
TABLE 2
3. Procedure
Subtask 52-22-25-400-001-A01
A. Installation of the Transverse Section and Arm Lever
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(b) Tag the stop bolts (310): ’Adjust and tighten the stop bolts when the door is installed
in the aircraft’.
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TASK 52-22-25-400-802-A01
Structure Parts - Installation of the Door Seal
1. General
A. The assembly for the RH emergency exit and the LH emergency exit is the same. Only the LH
emergency exit is specified in this section.
B. Modifications can cause several variants. To identify the relevant variant refer to the IPL.
C. If a paragraph refers to one figure, only the item number is given in the brackets. If a paragraph
refers to more than one figure, the figure number and the item number are given in the
brackets.
D. Apply the zinc chromate putty to all bolts and threads.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 05-002 PUTTY, ZINC
CHROMATE GENERAL PURPOSE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
-
NOTE : Use Material No. 05-002 Putty, Zinc Chromate General Purpose.
E. Make sure that all drain holes, flanges, holes and manifolds are clean and free from obstructions.
F. Apply the grease to all moving parts except to self-lubricating bearings or where other materials
are specified.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC ESTER
BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
-
NOTE : Use Material No. 04-004 Synthetic Ester Based Grease High Pressure.
G. Use the standard torque value when no torque value is specified.
H. The axial play of the shafts is to between 0.2 and 0.4 mm (0.0079 and 0.0157 in.) when no
other play measure is specified.
J. Reference for the assembly of the cabin window assembly.
-
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REFERENCE DESIGNATION
09-013 Corrosion Inhibiting Brush Consistency
05-001 Insulating and Sealing Grease Silicone
09-016 Corrosion Inhibiting Fillet Consistency
Consumable Materials
TABLE 1
B.Referenced Information
REFERENCE DESIGNATION
CMMV 56-21-11
FIGURE 52-22-25-991-023-A FIGURE 52-22-25-991-023-A-Sealing of the Door Seal Retainer
Referenced Information
TABLE 2
3. Procedure
Subtask 52-22-25-400-002-A01
A. Installation of the Door Seal
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 05-001 INSULATING AND
SEALING GREASE SILICONE. OBEY THE MATERIAL MANUFACTURER’S
INSTRUCTIONS.
(3) Apply a thin film of the sealing Material No. 05-001 Insulating and Sealing Grease Silicone
to the door seal (10).
CAUTION : MAKE SURE THAT THE SHAPE OF THE DOOR SEAL IS MAINTAINED.
(4) Install the door seal (10) together with the retainers (20, thru 80) and attach them with
the screws (90, 100) and the nuts (110).
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539.3−579.3mm
(21.232−22.807in.)
A A
SEALED AREA
A−A
SEAL
RETAINER
CORROSION PREVENTIVE MATERIAL
SEALANT
SKIN (TYPICAL)
SEALANT
SCREW
F_CM_522225_1_0230101_01_00
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TASK 52-22-25-400-803-A01
Structure Parts - Installation of the Door Window
1. General
A. The assembly for the RH emergency exit and the LH emergency exit is the same. Only the LH
emergency exit is specified in this section.
B. Modifications can cause several variants. To identify the relevant variant refer to the IPL.
C. If a paragraph refers to one figure, only the item number is given in the brackets. If a paragraph
refers to more than one figure, the figure number and the item number are given in the
brackets.
D. Apply the zinc chromate putty to all bolts and threads.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 05-002 PUTTY, ZINC
CHROMATE GENERAL PURPOSE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
-
NOTE : Use Material No. 05-002 Putty, Zinc Chromate General Purpose.
E. Make sure that all drain holes, flanges, holes and manifolds are clean and free from obstructions.
F. Apply the grease to all moving parts except to self-lubricating bearings or where other materials
are specified.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC ESTER
BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
-
NOTE : Use Material No. 04-004 Synthetic Ester Based Grease High Pressure.
G. Use the standard torque value when no torque value is specified.
H. The axial play of the shafts is to between 0.2 and 0.4 mm (0.0079 and 0.0157 in.) when no
other play measure is specified.
J. Reference for the assembly of the cabin window assembly.
-
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REFERENCE DESIGNATION
06-008 Lubricant
19-003 Lint-Free Cotton Cloth
19-002 Synthetic Fibre Cord (Nylon) 2.5mm Dia.
Consumable Materials
TABLE 1
B.Referenced Information
REFERENCE DESIGNATION
CMMV 56-21-11
FIGURE 52-22-25-991-024-A FIGURE 52-22-25-991-024-A-Door Window Installation
Referenced Information
TABLE 2
3. Procedure
Subtask 52-22-25-400-003-A01
A. Installation of the Door Window
CAUTION : USE ONLY THE SPECIFIED CLEANING AGENT (MATERIAL NO. 11-001).
CAUTION : WEAR COTTON GLOVES WHEN YOU TOUCH THE WINDOW PANES.
NOTE : Refer to CMMV 56-21-11 for the assembly of the door window.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-001 DETERGENT. OBEY
THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(1) Clean the mating surface of the door window assembly (155), the door structure and the
retainer (160) with Material No. 11-001 Detergent.
(a) Use a clean Material No. 19-003 Lint-Free Cotton Cloth.
(2) Install the door window assembly (155) to the retainer (160).
(3) Apply the 06-008 Lubricant to the bolts (170), the washers (180) and the mating surface of
the retainer (160).
(4) Install the door window assembly (155) to the door structure as follows (Refer to FIGURE
52-22-25-991-024-A):
(a) Put the synthetic fibre cord (2) (Material No. 19-002 Synthetic Fibre Cord (Nylon)
2.5mm Dia.) in position around the groove in the seal (3).
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(b) Hold the synthetic fibre cord (2) ( 19-002 Synthetic Fibre Cord (Nylon) 2.5mm Dia.)
in position with the knot at the bottom of the door window assembly (1).
(c) Install the door window assembly (1) together with the retainer (4) to the door
structure (5) as follows:
1 Install the door window assembly (1) so that the vent hole of the inner pane (7)
shows to the lower part of the door.
2 Install the door window assembly (1) so that the end of the synthetic fibre cord
(2) ( 19-002 Synthetic Fibre Cord (Nylon) 2.5mm Dia.) is not caught between
the door window assembly (1) and the door structure (5).
(d) Lightly attach the retainer (4) and the washers (8) with the bolts (9).
(e) Pull on the synthetic fibre cord (2) ( 19-002 Synthetic Fibre Cord (Nylon) 2.5mm
Dia.) until it is completely removed.
1 Install the door window assembly (1) so that the Lip of the seal (3) is smoothly
engaged on the edge of the door structure (5).
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BC 1 A
9 1
4
7
B 2 8
C 3
NOTE:
F_CM_522225_1_0240101_01_00
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TASK 52-22-25-400-804-A01
Structure Parts - Assembly and Installation of the Structure Parts
1. General
A. The assembly for the RH emergency exit and the LH emergency exit is the same. Only the LH
emergency exit is specified in this section.
B. Modifications can cause several variants. To identify the relevant variant refer to the IPL.
C. If a paragraph refers to one figure, only the item number is given in the brackets. If a paragraph
refers to more than one figure, the figure number and the item number are given in the
brackets.
D. Apply the zinc chromate putty to all bolts and threads.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 05-002 PUTTY, ZINC
CHROMATE GENERAL PURPOSE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
-
NOTE : Use Material No. 05-002 Putty, Zinc Chromate General Purpose.
E. Make sure that all drain holes, flanges, holes and manifolds are clean and free from obstructions.
F. Apply the grease to all moving parts except to self-lubricating bearings or where other materials
are specified.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC ESTER
BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
-
NOTE : Use Material No. 04-004 Synthetic Ester Based Grease High Pressure.
G. Use the standard torque value when no torque value is specified.
H. The axial play of the shafts is to between 0.2 and 0.4 mm (0.0079 and 0.0157 in.) when no
other play measure is specified.
J. Reference for the assembly of the cabin window assembly.
-
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REFERENCE DESIGNATION
09-013 Corrosion Inhibiting Brush Consistency
09-016 Corrosion Inhibiting Fillet Consistency
04-004 Synthetic Ester Based Grease High Pressure
Consumable Materials
TABLE 1
B.Referenced Information
REFERENCE DESIGNATION
CMMV 56-21-11
FIGURE 52-22-25-991-025-A FIGURE 52-22-25-991-025-A-Adjustment of the Guide Roller
Assembly
FIGURE 52-22-25-991-026-A FIGURE 52-22-25-991-026-A-Adjustment of the Door Stop Fitting
Referenced Information
TABLE 2
3. Procedure
Subtask 52-22-25-400-004-A01
A. Assembly and Installation of the Structure Parts
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(a) Apply a thin film of Material No. 04-004 Synthetic Ester Based Grease High Pressure
to the spacer (10-290).
(b) Put the spacer (10-290) in the roller assembly (10-220).
(c) Install the spacer (10-290) together with the roller assembly (10-220), the bolt
(10-260) and the washers (10-300, 310, 320) to the bracket (10-250).
(d) Make sure that the dimension from the top of the roller (10-230) to the mounting
surface of the bracket (10-250) is to between 34.5 mm and 35.5 mm (1.358 and
1.397 in.) (Refer to FIGURE 52-22-25-991-025-A).
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(b) Adjust the screw (10-30) to a length of 22.0 mm (0.866 in.) between the top of the
screw (10-30) and the center line of the mounting hole (Refer to FIGURE
52-22-25-991-026-A).
(c) TORQUE the nut (10-50) to between 2.0 and 2.2 daNm (177.0 and 194.7 Ibf. in.).
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34.5 − 35.5mm
(1.358 − 1.397in.)
WASHERS
ROLLER (TYPICAL)
F_CM_522225_1_0250101_01_00
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22.0
(0.866)
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TASK 52-22-25-400-805-A01
Structure Parts - Installation of the Cover and External Handle Locking
1. General
A. The assembly for the RH emergency exit and the LH emergency exit is the same. Only the LH
emergency exit is specified in this section.
B. Modifications can cause several variants. To identify the relevant variant refer to the IPL.
C. If a paragraph refers to one figure, only the item number is given in the brackets. If a paragraph
refers to more than one figure, the figure number and the item number are given in the
brackets.
D. Apply the zinc chromate putty to all bolts and threads.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 05-002 PUTTY, ZINC
CHROMATE GENERAL PURPOSE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
-
NOTE : Use Material No. 05-002 Putty, Zinc Chromate General Purpose.
E. Make sure that all drain holes, flanges, holes and manifolds are clean and free from obstructions.
F. Apply the grease to all moving parts except to self lubricating bearings or where other materials
are specified.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC ESTER
BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
-
NOTE : Use Material No. 04-004 Synthetic Ester Based Grease High Pressure.
G. Use the standard torque value when no torque value is specified.
H. The axial play of the shafts is to between 0.2 and 0.4 mm (0.0079 and 0.0157 in.) when no
other play measure is specified.
J. Reference for the assembly of the cabin window assembly.
-
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REFERENCE DESIGNATION
15-009A Corrosion Preventive Compound Type III
09-013 Corrosion Inhibiting Brush Consistency
09-016 Corrosion Inhibiting Fillet Consistency
Consumable Materials
TABLE 1
B.Referenced Information
REFERENCE DESIGNATION
TASK 52-22-25-300-804-A01 Replacement of the Seal
TASK 52-22-25-400-828-A01 Adjustment of the External Control Handle
CMMV 56-21-11
FIGURE 52-22-25-991-027-A FIGURE 52-22-25-991-027-A-Door Structure
Referenced Information
TABLE 2
3. Procedure
Subtask 52-22-25-400-005-A01
A. Installation of the Cover and External Handle Locking
NOTE : For the replacement of a damaged seal (20) refer to REPAIR, TASK
52-22-25-300-804-A01.
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(c) Attach the support (60) with the screws (70), the washers (80) and the shims (90,
100, 110, 120) to the door structure.
(d) Remove the exuded sealant.
NOTE : Adjust the roller (190) after the installation and final adjustment of the
external handle. Refer to TASK 52-22-25-400-828-A01.
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A
A
OUTER STRUCTURE
OUTER
HANDLE
BOX
B B
SECTION
B−B
PROTECTED VERTICAL
EDGE MEMBER AREA APPLY MAT. NO. 15−005
F_CM_522225_1_0270101_01_00
Door Structure
FIGURE-52-22-25-991-027-A01
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TASK 52-22-25-400-806-A01
Structure Parts - Installation of the Sealing Angles
1. General
A. The assembly for the RH emergency exit and the LH emergency exit is the same. Only the LH
emergency exit is specified in this section.
B. Modifications can cause several variants. To identify the relevant variant refer to the IPL.
C. If a paragraph refers to one figure, only the item number is given in the brackets. If a paragraph
refers to more than one figure, the figure number and the item number are given in the
brackets.
D. Apply the zinc chromate putty to all bolts and threads.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 05-002 PUTTY, ZINC
CHROMATE GENERAL PURPOSE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
-
NOTE : Use Material No. 05-002 Putty, Zinc Chromate General Purpose.
E. Make sure that all drain holes, flanges, holes and manifolds are clean and free from obstructions.
F. Apply the grease to all moving parts except to self-lubricating bearings or where other materials
are specified.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC ESTER
BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
-
NOTE : Use Material No. 04-004 Synthetic Ester Based Grease High Pressure.
G. Use the standard torque value when no torque value is specified.
H. The axial play of the shafts is to between 0.2 and 0.4 mm (0.0079 and 0.0157 in.) when no
other play measure is specified.
J. Reference for the assembly of the cabin window assembly.
-
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REFERENCE DESIGNATION
09-013 Corrosion Inhibiting Brush Consistency
09-016 Corrosion Inhibiting Fillet Consistency
Consumable Materials
TABLE 1
B.
Referenced Information
REFERENCE DESIGNATION
CMMV 56-21-11
Referenced Information
TABLE 2
3. Procedure
Subtask 52-22-25-400-006-A01
A. Installation of the Sealing Angles
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(6) Apply a bead of Material No. 09-016 Corrosion Inhibiting Fillet Consistency around the
edges of the sealing angles (10, 20).
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TASK 52-22-25-400-807-A01
Door Locking Mechanism - Assembly and Installation of the Locking Pin and the Spring Box
1. General
A. The assembly for the RH emergency exit and the LH emergency exit is the same. Only the LH
emergency exit is specified in this section.
B. Modifications can cause several variants. To identify the relevant variant refer to the IPL.
C. If a paragraph refers to one figure, only the item number is given in the brackets. If a paragraph
refers to more than one figure, the figure number and the item number are given in the
brackets.
D. Apply the zinc chromate putty to all bolts and threads.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 05-002 PUTTY, ZINC
CHROMATE GENERAL PURPOSE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
-
NOTE : Use Material No. 05-002 Putty, Zinc Chromate General Purpose.
E. Make sure that all drain holes, flanges, holes and manifolds are clean and free from obstructions.
F. Apply the grease to all moving parts except to self-lubricating bearings or where other materials
are specified.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC ESTER
BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
-
NOTE : Use Material No. 04-004 Synthetic Ester Based Grease High Pressure.
G. Use the standard torque value when no torque value is specified.
H. The axial play of the shafts is to between 0.2 and 0.4 mm (0.0079 and 0.0157 in.) when no
other play measure is specified.
J. Reference for the assembly of the cabin window assembly.
-
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REFERENCE DESIGNATION
09-013 Corrosion Inhibiting Brush Consistency
09-016 Corrosion Inhibiting Fillet Consistency
04-004 Synthetic Ester Based Grease High Pressure
Consumable Materials
TABLE 1
B.Referenced Information
REFERENCE DESIGNATION
TASK 52-22-25-400-809-A01 Door Locking Mechanism - Assembly and Installation of the Lockin
CMMV 56-21-11
Referenced Information
TABLE 2
3. Procedure
Subtask 52-22-25-400-007-A01
A. Assembly and Installation of the Locking Pin and the Spring Box
NOTE : Refer to TASK 52-22-25-400-809-A01 for the installation of the twin lever
assembly (19-130).
(a) Put the locking pin assembly (60) in the locking-pin fitting assembly (300) and install
the adjusting washers (20, 30) and the caps (40, 50) in the correct sequence.
(b) Install the stop screw (10).
(c) Install the bush (150) and the bushing (160) in their attachment lugs of the rod
(180).
(d) Put the rod (180) in position and install the bolt (100), the washers (120,110), the
spacer (170) and the nut (130) to the locking pin assembly (60).
(e) Safety the nut (130) with the cotter pin (140).
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(f) Apply Material No. 09-013 Corrosion Inhibiting Brush Consistency to the cleaned
surface of the bracket (360).
(g) Attach the bracket. (360) with the washers (120), and the nut (370) to the door
structure.
(h) Remove the exuded sealant.
(i) Attach the spring assembly (190) with the pin (270) and the washer (120).
(j) Safety the pin (270) with the cotter pin (290).
(k) Install the bushings (280) in their attachment lugs of the twin lever assembly
(19-130).
(l) Attach the spring box assembly (190) with the bolt (100), the washers (110) and the
nut (130).
(m) Safety the nut (130) with the cotter pin (140).
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TASK 52-22-25-400-808-A01
Door Locking Mechanism - Assembly and Installation of the Locking Hook and Connecting Rod
1. General
A. The assembly for the RH emergency exit and the LH emergency exit is the same. Only the LH
emergency exit is specified in this section.
B. Modifications can cause several variants. To identify the relevant variant refer to the IPL.
C. If a paragraph refers to one figure, only the item number is given in the brackets. If a paragraph
refers to more than one figure, the figure number and the item number are given in the
brackets.
D. Apply the zinc chromate putty to all bolts and threads.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 05-002 PUTTY, ZINC
CHROMATE GENERAL PURPOSE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
-
NOTE : Use Material No. 05-002 Putty, Zinc Chromate General Purpose.
E. Make sure that all drain holes, flanges, holes and manifolds are clean and free from obstructions.
F. Apply the grease to all moving parts except to selfl-lubricating bearings or where other materials
are specified.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC ESTER
BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
-
NOTE : Use Material No. 04-004 Synthetic Ester Based Grease High Pressure.
G. Use the standard torque value when no torque value is specified.
H. The axial play of the shafts is to between 0.2 and 0.4 mm (0.0079 and 0.0157 in.) when no
other play measure is specified.
J. Reference for the assembly of the cabin window assembly.
-
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REFERENCE DESIGNATION
CMMV 56-21-11
Referenced Information
TABLE 1
3. Procedure
Subtask 52-22-25-400-008-A01
A. Assembly and Installation of the Locking Hook and Connecting Rod
NOTE : Refer to TASK 52-22-25-400-809-A01 for the installation of the intermediate lever
(19-120).
(1) Attach the locking hook assembly (10) with the bolt (40), the spacer-bush (100), the
washers (50, 60, 70) and the nut (80).
(2) Assemble the connecting rod (240) as follows:
(a) Put the bellows (170) on the connecting rod (240).
(b) Adjust the connecting rod (240) between the pivot points to the recorded length
(Refer to DISASSEMBLY ).
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TASK 52-22-25-400-809-A01
Door Locking Mechanism - Assembly and Installation of the Locking Shaft
1. General
A. The assembly for the RH emergency exit and the LH emergency exit is the same. Only the LH
emergency exit is specified in this section.
B. Modifications can cause several variants. To identify the relevant variant refer to the IPL.
C. If a paragraph refers to one figure, only the item number is given in the brackets. If a paragraph
refers to more than one figure, the figure number and the item number are given in the
brackets.
D. Apply the zinc chromate putty to all bolts and threads.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 05-002 PUTTY, ZINC
CHROMATE GENERAL PURPOSE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
-
NOTE : Use Material No. 05-002 Putty, Zinc Chromate General Purpose.
E. Make sure that all drain holes, flanges, holes and manifolds are clean and free from obstructions.
F. Apply the grease to all moving parts except to self-lubricating bearings or where other materials
are specified.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC ESTER
BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
-
NOTE : Use Material No. 04-004 Synthetic Ester Based Grease High Pressure.
G. Use the standard torque value when no torque value is specified.
H. The axial play of the shafts is to between 0.2 and 0.4 mm (0.0079 and 0.0157 in.) when no
other play measure is specified.
J. Reference for the assembly of the cabin window assembly.
-
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REFERENCE DESIGNATION
09-013 Corrosion Inhibiting Brush Consistency
Consumable Materials
TABLE 1
B.Referenced Information
REFERENCE DESIGNATION
TASK 52-22-25-400-821-A01 Door Locking Mechanism - Assembly and Installation of the Connec
TASK 52-22-25-400-830-A01 Adjustment of the Targets for the Proximity Switches
TASK 52-22-25-400-815-A01 Door Locking Mechanism - Assembly and Installation of the Intern
TASK 52-22-25-400-810-A01 Door Locking Mechanism - Assembly and Installation of the Lockin
CMMV 56-21-11
Referenced Information
TABLE 2
3. Procedure
Subtask 52-22-25-400-009-A01
A. Assembly and Installation of the Locking Shaft
NOTE : Refer to TASK 52-22-25-400-821-A01 for the assembly and installation of the spring
rod assembly (46-10).
(1) Install the support fitting assembly (170) to the locking shaft (160).
(2) Attach the setscrew (70), the retaining ring (90), the locking device (80) and the nut (100)
lightly to the lever (120).
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(8) Install the indicator lever (110) to the locking shaft (160).
(9) Hold the serrated sleeve (20) in the opening for the support fitting assembly (200) in
position and install the lever (30).
POST MOD 23924
(8) Install the indicator lever (19A-110) and the washers (112, 115, 117) to the locking shaft
(19A-160).
(9) Hold the serrated sleeve (19A-20) in the opening for the support fitting assembly
(19A-200) in position and install the washers (19A-590, 600, 610) and the lever (19A-30).
ALL VARIANTS
(10) Attach the setscrew (70), the retaining ring (90), the lockwasher (100) and the nut (80)
lightly to the fork lever (40).
NOTE : For the adjustment of the target (19A-193) refer to ADJUSTMENT, TASK
52-22-25-400-830-A01.
(20) Install the locking shaft (19A-160) to the spherical bearing (350).
ALL VARIANTS
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(21) Install the stop bolts (570) with the washers (300, 490, 500) and the nuts (240) lightly to
the stop fittings (245, 580).
(22) Tag the stop fittings (245, 580): ’Safety the stop bolt after the adjustment’.
NOTE : Do not install at this time the locking shaft (160) to the spherical bearing (350).
(26) Attach the support fitting assembly (170) together with the stop fittings (245, 580), the
bolts (250, 265, 285) and the nuts (240, 260, 280) to the door structure.
(27) Remove the exuded sealant.
NOTE : Refer to TASK 52-22-25-400-815-A01 for the installation of the lever (26-90).
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(a) Adjust the rod (430) between the pivot points to the recorded length (Refer to
DISASSEMBLY).
NOTE : Refer to TASK 52-22-25-400-810-A01 for the installation of the joint (20-50).
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TASK 52-22-25-400-810-A01
Door Locking Mechanism - Assembly and Installation of the Locking Indicator
1. General
A. The assembly for the RH emergency exit and the LH emergency exit is the same. Only the LH
emergency exit is specified in this section.
B. Modifications can cause several variants. To identify the relevant variant refer to the IPL.
C. If a paragraph refers to one figure, only the item number is given in the brackets. If a paragraph
refers to more than one figure, the figure number and the item number are given in the
brackets.
D. Apply the zinc chromate putty to all bolts and threads.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 05-002 PUTTY, ZINC
CHROMATE GENERAL PURPOSE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
-
NOTE : Use Material No. 05-002 Putty, Zinc Chromate General Purpose.
E. Make sure that all drain holes, flanges, holes and manifolds are clean and free from obstructions.
F. Apply the grease to all moving parts except to self-lubricating bearings or where other materials
are specified.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC ESTER
BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
-
NOTE : Use Material No. 04-004 Synthetic Ester Based Grease High Pressure.
G. Use the standard torque value when no torque value is specified.
H. The axial play of the shafts is to between 0.2 and 0.4 mm (0.0079 and 0.0157 in.) when no
other play measure is specified.
J. Reference for the assembly of the cabin window assembly.
-
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REFERENCE DESIGNATION
09-013 Corrosion Inhibiting Brush Consistency
Consumable Materials
TABLE 1
B.Referenced Information
REFERENCE DESIGNATION
TASK 52-22-25-400-809-A01 Door Locking Mechanism - Assembly and Installation of the Lockin
CMMV 56-21-11
Referenced Information
TABLE 2
3. Procedure
Subtask 52-22-25-400-010-A01
A. Assembly and Installation of the Locking Indicator
NOTE : Refer to TASK 52-22-25-400-809-A01 for the connection of the joint (50) with
the indicator lever (19-110).
(2) Install the indicator (90) with the bolt (100), the washer (110) and the cotter pin (120) to
the indicator fitting (130).
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(7) Attach the indicator plate (10) with the screws (20), and the washers lightly to the
indicator base (140).
(8) Tag the indicator plate: ’Adjust the indicator plate when the door is installed in the
aircraft’.
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TASK 52-22-25-400-811-A01
Door Locking Mechanism - Installation of the Transmission Shaft
1. General
A. The assembly for the RH emergency exit and the LH emergency exit is the same. Only the LH
emergency exit is specified in this section.
B. Modifications can cause several variants. To identify the relevant variant refer to the IPL.
C. If a paragraph refers to one figure, only the item number is given in the brackets. If a paragraph
refers to more than one figure, the figure number and the item number are given in the
brackets.
D. Apply the zinc chromate putty to all bolts and threads.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 05-002 PUTTY, ZINC
CHROMATE GENERAL PURPOSE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
-
NOTE : Use Material No. 05-002 Putty, Zinc Chromate General Purpose.
E. Make sure that all drain holes, flanges, holes and manifolds are clean and free from obstructions.
F. Apply the grease to all moving parts except to self-lubricating bearings or where other materials
are specified.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC ESTER
BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
-
NOTE : Use Material No. 04-004 Synthetic Ester Based Grease High Pressure.
G. Use the standard torque value when no torque value is specified.
H. The axial play of the shafts is to between 0.2 and 0.4 mm (0.0079 and 0.0157 in.) when no
other play measure is specified.
J. Reference for the assembly of the cabin window assembly.
-
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REFERENCE DESIGNATION
TASK 52-22-25-400-821-A01 Door Locking Mechanism - Assembly and Installation of the Connec
CMMV 56-21-11
Referenced Information
TABLE 1
3. Procedure
Subtask 52-22-25-400-011-A01
A. Installation of the Transmission Shaft
NOTE : Refer to TASK 52-22-25-400-814-A01 for the installation of the lever (23-300).
NOTE : Refer to TASK 52-22-25-400-821-A01 for the assembly and installation of the
connecting rod assembly (46-190).
(1) Install the transmission shaft (10) with the washers (70, 60) to the door structure.
(2) Align the punch mark of the transmission shaft (10) with the punch mark of the lever
(110) and install it.
(3) Align the punch mark of the transmission shaft (10) with the punch mark of the lever
(140) and install it.
(4) Attach the lever (110) with the bolt (120) and the nut (130).
(5) Attach the lever (140) with the bolt (150) and the lockwasher (160).
(6) Install the washers (60, 50, 40, 30) and the nut (80) to the transmission shaft (10).
(7) Safety the nut (80) with the cotter pin (20).
(8) Assemble the connecting rod assembly (170) as follows:
(a) Install the nut (220) and the locking device (200) to the rod end (190).
(b) Install the nut (210) and the locking device (200) to the rod end (180).
(c) Install the rod ends (180, 190) to the connecting rod.
(d) Adjust the connecting rod assembly (170) between the pivot points to the recorded
length (Refer to DISASSEMBLY ).
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(10) Attach the connecting rod assembly (170) with the bolts (240), the washers (250) and the
nuts (260).
(11) Safety the nuts (260) with the cotter pins (270).
(12) Attach the lever (140) to the connecting rod assembly (46-190) as follows:
(a) Put the bush (280) and the bushing (290) in their attachment lugs of the lever (140).
(b) Put the connecting rod assembly (46-190) and the lever (140) in position and install
the bolt (240), the washers (250) and the nut (260).
(c) Safety the nut (260) with the cotter pin (270).
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TASK 52-22-25-400-812-A01
Door Locking Mechanism - Installation of the Connecting Rod Assemblies
1. General
A. The assembly for the RH emergency exit and the LH emergency exit is the same. Only the LH
emergency exit is specified in this section.
B. Modifications can cause several variants. To identify the relevant variant refer to the IPL.
C. If a paragraph refers to one figure, only the item number is given in the brackets. If a paragraph
refers to more than one figure, the figure number and the item number are given in the
brackets.
D. Apply the zinc chromate putty to all bolts and threads.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 05-002 PUTTY, ZINC
CHROMATE GENERAL PURPOSE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
-
NOTE : Use Material No. 05-002 Putty, Zinc Chromate General Purpose.
E. Make sure that all drain holes, flanges, holes and manifolds are clean and free from obstructions.
F. Apply the grease to all moving parts except to self-lubricating bearings or where other materials
are specified.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC ESTER
BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
-
NOTE : Use Material No. 04-004 Synthetic Ester Based Grease High Pressure.
G. Use the standard torque value when no torque value is specified.
H. The axial play of the shafts is to between 0.2 and 0.4 mm (0.0079 and 0.0157 in.) when no
other play measure is specified.
J. Reference for the assembly of the cabin window assembly.
-
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REFERENCE DESIGNATION
TASK 52-22-25-400-815-A01 Door Locking Mechanism - Assembly and Installation of the Intern
TASK 52-22-25-400-817-A01 Door Locking Mechanism - Assembly and Installation of the Adjust
CMMV 56-21-11
Referenced Information
TABLE 1
3. Procedure
Subtask 52-22-25-400-012-A01
A. Installation of the Connecting Rod Assemblies
NOTE : Refer to TASK 52-22-25-400-814-A01 for the installation of the lever (23-450).
NOTE : Refer to TASK 52-22-25-400-815-A01 for the installation of the twin lever (26-380).
NOTE : Refer to TASK 52-22-25-400-817-A01 for the installation of the bellcrank (28-110).
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TASK 52-22-25-400-813-A01
Door Locking Mechanism - Assembly of the External Control Handle Assembly
1. General
A. The assembly for the RH emergency exit and the LH emergency exit is the same. Only the LH
emergency exit is specified in this section.
B. Modifications can cause several variants. To identify the relevant variant refer to the IPL.
C. If a paragraph refers to one figure, only the item number is given in the brackets. If a paragraph
refers to more than one figure, the figure number and the item number are given in the
brackets.
D. Apply the zinc chromate putty to all bolts and threads.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 05-002 PUTTY, ZINC
CHROMATE GENERAL PURPOSE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
-
NOTE : Use Material No. 05-002 Putty, Zinc Chromate General Purpose.
E. Make sure that all drain holes, flanges, holes and manifolds are clean and free from obstructions.
F. Apply the grease to all moving parts except to self-lubricating bearings or where other materials
are specified.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC ESTER
BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
-
NOTE : Use Material No. 04-004 Synthetic Ester Based Grease High Pressure.
G. Use the standard torque value when no torque value is specified.
H. The axial play of the shafts is to between 0.2 and 0.4 mm (0.0079 and 0.0157 in.) when no
other play measure is specified.
J. Reference for the assembly of the cabin window assembly.
-
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B.Referenced Information
REFERENCE DESIGNATION
CMMV 56-21-11
FIGURE 52-22-25-991-028-A FIGURE 52-22-25-991-028-A-Adjustment of the External Handle
Referenced Information
TABLE 2
3. Procedure
Subtask 52-22-25-400-013-A01
A. Assembly of the External Control Handle Assembly
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(c) Install the actuating rod (24-570) in the outer lever (24-560) with the bolt (24-380),
the washer (24-70) and the nut (24-80).
(d) Safety the nut (24-80) with the cotter pin (24-90).
(3) Assemble the lever assembly (410) (Refer to IPL_FIGURE_24):
(a) Install the bushes (480, 490) with the bolt (450), the tab washers (460) and the nut
(470) on the lever (510),
(b) Safety the bolts (450) and the nuts (470) with the tab washers (460).
(c) Install the stops (420) with the washers (430) and the nuts (440).
(4) Install the lever assembly (410) (Refer to IPL_FIGURE_24, IPL_FIGURE_25):
(a) Install the bush (25-270) in the connecting rod (25-200).
(b) Install the lever assembly (24-410) on the actuating rod (24-570) with the bolt
(25-260), the washer (25-280) and the nut (25-290).
(c) Safety the nut (25-290) with the cotter pin (25-300).
(d) Install the pivot pins (24-520), the washers (24-530) and the nuts (24-540).
(e) Safety the nuts (24-540) with the cotter pins (24-550).
(5) Install the bushes (360, 370) in the fork end fitting (330) (Refer to IPL_FIGURE_24):
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(7) Assemble the hook assembly (10) and the attachment parts (Refer to IPL_FIGURE_24):
(a) Install the connecting rods (170) on the hook assembly (10) with the pivot pin (180),
washer (190) and the retaining ring (200).
(b) Put the bush (220) into the fork end fitting (210) and install the fork end fitting
(210) with the bolt (380) and the nut (390) in the outer lever (560).
(c) Pull down the fork end fittings (210, 330) and put the hook assembly (10) through
the lugs in position.
(d) Hold the hook assembly (10) with the washers (60) in position at the setscrew (110)
and install the bush (50).
(e) Lift back the fork end fitting (210) and install the bolt (40), the washer (70) and the
nut (80).
(f) Safety the nut (80) with the cotter pin (90).
(g) Attach the lower ends of the connecting rods (170) to the bellcrank assembly (25-10)
of the actuating rod (570) with the pivot pin (180), the washer (190) and the
retaining ring (200).
(8) Attach the plug (100), in a little bag and bonding tape, to the outer lever (560).
NOTE : The access to the setscrew (24-110) is necessary for the adjustment of the door.
CAUTION : THE MINIMUM CLEARANCE ON BOTH SIDES OF THE HOOK (30) MUST
BE 1.0 MM (0.04 IN.).
(9) Adjust the length of the actuating rod (570) if one of the clearances is not in the limits as
follows:
NOTE : Make sure that the minimum clearance on both sides of the hook (30) is 1.0 mm
(0.04 in.) (Refer to FIGURE 52-22-25-991-028-A)
(a) Remove the actuating rod (570) (Refer to DISASSEMBLY).
(b) Disassemble the actuating rod (570) until you get access to the shim washers (340)
(Refer to DISASSEMBLY).
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SECTION
11.5mm
(0.45in.) A−A
2.0mm
(0.08in.)
1.0mm MIN
(0.04in. MIN)
(324−30)
B
1.0mm MIN
(0.04in. MIN)
WASHERS(325−340)
SPACER (325−210)
B
A
F_CM_522225_1_0280101_01_00
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TASK 52-22-25-400-814-A01
Door Locking Mechanism - Installation of the External Control Handle Assembly
1. General
A. The assembly for the RH emergency exit and the LH emergency exit is the same. Only the LH
emergency exit is specified in this section.
B. Modifications can cause several variants. To identify the relevant variant refer to the IPL.
C. If a paragraph refers to one figure, only the item number is given in the brackets. If a paragraph
refers to more than one figure, the figure number and the item number are given in the
brackets.
D. Apply the zinc chromate putty to all bolts and threads.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 05-002 PUTTY, ZINC
CHROMATE GENERAL PURPOSE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
-
NOTE : Use Material No. 05-002 Putty, Zinc Chromate General Purpose.
E. Make sure that all drain holes, flanges, holes and manifolds are clean and free from obstructions.
F. Apply the grease to all moving parts except to self-lubricating bearings or where other materials
are specified.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC ESTER
BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
-
NOTE : Use Material No. 04-004 Synthetic Ester Based Grease High Pressure.
G. Use the standard torque value when no torque value is specified.
H. The axial play of the shafts is to between 0.2 and 0.4 mm (0.0079 and 0.0157 in.) when no
other play measure is specified.
J. Reference for the assembly of the cabin window assembly.
-
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REFERENCE DESIGNATION
11-003 Methyl-Ethyl-Ketone
09-013 Corrosion Inhibiting Brush Consistency
09-016 Corrosion Inhibiting Fillet Consistency
Consumable Materials
TABLE 1
C.
Referenced Information
REFERENCE DESIGNATION
CMMV 56-21-11
Referenced Information
TABLE 3
3. Procedure
Subtask 52-22-25-400-014-A01
A. Installation of the External Control Handle Assembly
NOTE : Mark the punch marks with a good visible marker on the whole length of the external
control handle shaft (470). This makes it easier to find the marks for the installation
of the external control handle (130) and the levers (300), (450).
(1) Put the external control handle (130) in position.
(2) Push the external control handle shaft (470) into the external control handle (130).
NOTE : Make sure that the marks of the external control handle (130) and the external
control handle shaft (470) are in line.
(3) Assemble the lever assembly (170) as follows:
(a) Put the bearing (250) and the roller (240) to the bush.
(b) Put the bush (270) together with the bearing (250) and the roller (240) the bolt
(190).
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WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-012 PURE MINERAL
VASELINE OR PETRO-LATUM. OBEY THE MATERIAL MANUFACTURER’S
INSTRUCTIONS.
(5) Apply a thick layer of Material No. 04-012 Pure Mineral Vaseline or Petro-Latum to the
packing (440).
(6) Put the flange assembly (100), the washer (350) and the spacer (330) on the hollow shaft
(430).
(7) Install the lever (300) with the lockwasher (320) and the screw (310) on the hollow shaft
(430).
NOTE : Make sure that the marks of the lever (300) and the hollow shaft (430) are in
line.
(8) Safety the screw (310) with the lockwasher (320).
(9) Put the lever (450) on the external control handle shaft (470).
NOTE : Make sure that the marks of the lever (450) and the external control handle
shaft (470) are in line.
(10) Position the external control handle shaft (470) so, that you can install the circlip (160).
PRE MOD 23924
(11) Not applicable.
POST MOD 23924
(11) Put the external control handle shaft (23A-470) in the ball bearing (23A-490).
ALL VARIANTS
(12) Installation of the flange assembly (110).
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NOTE : Make sure that the marks of the lever assembly (170) and the hollow shaft (430)
are in line.
(7) Push the lever (450) on the external control handle shaft (470) in position and install the
lockwasher (320) and the screw (460).
NOTE : Make sure that the marks of the lever (450) and the external control handle
shaft (470) are in line.
(8) Safety the screw (460) with the lockwasher (320).
(9) Install the keywasher (150) and the nut (140).
(10) Tighten the nut (140) with the 98AMS172323 Wrench.
(11) Safety the nut (140) with the keywasher (150).
(12) Install the washers (370, 360).
(13) Installation of the flange bearing assembly (70).
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NOTE : If necessary adjust the clearance by selection of the washers (360, 380, 390,
400). Repeat the steps and .
(7) Safety the nut (410) with the cotter pin (420).
PRE MOD 23924
(8) Install the fitting assembly (10) as follows:
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TASK 52-22-25-400-815-A01
Door Locking Mechanism - Assembly and Installation of the Internal Control Handle
1. General
A. The assembly for the RH emergency exit and the LH emergency exit is the same. Only the LH
emergency exit is specified in this section.
B. Modifications can cause several variants. To identify the relevant variant refer to the IPL.
C. If a paragraph refers to one figure, only the item number is given in the brackets. If a paragraph
refers to more than one figure, the figure number and the item number are given in the
brackets.
D. Apply the zinc chromate putty to all bolts and threads.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 05-002 PUTTY, ZINC
CHROMATE GENERAL PURPOSE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
-
NOTE : Use Material No. 05-002 Putty, Zinc Chromate General Purpose.
E. Make sure that all drain holes, flanges, holes and manifolds are clean and free from obstructions.
F. Apply the grease to all moving parts except to self-lubricating bearings or where other materials
are specified.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC ESTER
BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
-
NOTE : Use Material No. 04-004 Synthetic Ester Based Grease High Pressure.
G. Use the standard torque value when no torque value is specified.
H. The axial play of the shafts is to between 0.2 and 0.4 mm (0.0079 and 0.0157 in.) when no
other play measure is specified.
J. Reference for the assembly of the cabin window assembly.
-
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REFERENCE DESIGNATION
09-013 Corrosion Inhibiting Brush Consistency
Consumable Materials
TABLE 1
B.
Referenced Information
REFERENCE DESIGNATION
CMMV 56-21-11
Referenced Information
TABLE 2
3. Procedure
Subtask 52-22-25-400-015-A01
A. Assembly and Installation of the Internal Control Handle
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(9) Clean the mating surfaces of the support fitting assembly (10) and the door structure with
Material No. 11-003 Methyl-Ethyl-Ketone.
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(17) Attach the stop assembly (350) with the bolts (45) and the nuts (50) and the stop
assembly (230) with the bolts (270) and the nuts (50).
(18) Remove the exuded sealant.
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TASK 52-22-25-400-816-A01
Door Locking Mechanism - Assembly and Installation of the Upper Control Lever Assembly
1. General
A. The assembly for the RH emergency exit and the LH emergency exit is the same. Only the LH
emergency exit is specified in this section.
B. Modifications can cause several variants. To identify the relevant variant refer to the IPL.
C. If a paragraph refers to one figure, only the item number is given in the brackets. If a paragraph
refers to more than one figure, the figure number and the item number are given in the
brackets.
D. Apply the zinc chromate putty to all bolts and threads.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 05-002 PUTTY, ZINC
CHROMATE GENERAL PURPOSE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
-
NOTE : Use Material No. 05-002 Putty, Zinc Chromate General Purpose.
E. Make sure that all drain holes, flanges, holes and manifolds are clean and free from obstructions.
F. Apply the grease to all moving parts except to self-lubricating bearings or where other materials
are specified.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC ESTER
BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
-
NOTE : Use Material No. 04-004 Synthetic Ester Based Grease High Pressure.
G. Use the standard torque value when no torque value is specified.
H. The axial play of the shafts is to between 0.2 and 0.4 mm (0.0079 and 0.0157 in.) when no
other play measure is specified.
J. Reference for the assembly of the cabin window assembly.
-
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REFERENCE DESIGNATION
11-003 Methyl-Ethyl-Ketone
07-001 Electrical Bonding Coating (Blue Color)
09-013 Corrosion Inhibiting Brush Consistency
Consumable Materials
TABLE 1
B.
Referenced Information
REFERENCE DESIGNATION
CMMV 56-21-11
Referenced Information
TABLE 2
3. Procedure
Subtask 52-22-25-400-016-A01
A. Assembly and Installation of the Upper Control Lever Assembly
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(f) Clean the bonding attachments with Material No. 11-003 Methyl-Ethyl-Ketone.
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(e) Attach the bonding leads (130, 140) with the bolts (150) and the washers (160).
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TASK 52-22-25-400-817-A01
Door Locking Mechanism - Assembly and Installation of the Adjusting Lever and Fork End Rod
1. General
A. The assembly for the RH emergency exit and the LH emergency exit is the same. Only the LH
emergency exit is specified in this section.
B. Modifications can cause several variants. To identify the relevant variant refer to the IPL.
C. If a paragraph refers to one figure, only the item number is given in the brackets. If a paragraph
refers to more than one figure, the figure number and the item number are given in the
brackets.
D. Apply the zinc chromate putty to all bolts and threads.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 05-002 PUTTY, ZINC
CHROMATE GENERAL PURPOSE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
-
NOTE : Use Material No. 05-002 Putty, Zinc Chromate General Purpose.
E. Make sure that all drain holes, flanges, holes and manifolds are clean and free from obstructions.
F. Apply the grease to all moving parts except to self-lubricating bearings or where other materials
are specified.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC ESTER
BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
-
NOTE : Use Material No. 04-004 Synthetic Ester Based Grease High Pressure.
G. Use the standard torque value when no torque value is specified.
H. The axial play of the shafts is to between 0.2 and 0.4 mm (0.0079 and 0.0157 in.) when no
other play measure is specified.
J. Reference for the assembly of the cabin window assembly.
-
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REFERENCE DESIGNATION
09-013 Corrosion Inhibiting Brush Consistency
09-016 Corrosion Inhibiting Fillet Consistency
04-004 Synthetic Ester Based Grease High Pressure
Consumable Materials
TABLE 1
B.Referenced Information
REFERENCE DESIGNATION
TASK 52-22-25-400-819-A01 Door Locking Mechanism - Assembly and Installation of the Door L
CMMV 56-21-11
FIGURE 52-22-25-991-029-A FIGURE 52-22-25-991-029-A-Adjustment of the Adjusting Lever
Referenced Information
TABLE 2
3. Procedure
Subtask 52-22-25-400-017-A01
A. Assembly and Installation of the Adjusting Lever and Fork End Rod
NOTE : Refer to TASK 52-22-25-400-819-A01 for the installation of the transmission lever
(30-250).
(1) Assemble the adjusting lever (60) as follows:
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(e) Apply Material No. 04-004 Synthetic Ester Based Grease High Pressure to the
threaded rod (170).
(f) Hold the bellcrank (110) in position and install it with the threaded rod (170), the
washer (180), and the nut (190) to the intermediate lever assembly (210).
(g) Put the bearings (160) in their attachment lugs of the bellcrank (110).
(h) Attach the bellcrank (110) with the bolts (120), the washers (130) and the nut (140).
(i) Make sure that there is a clearance. from 0.05 to 0.15 mm (0.0019 to 0.0059 in.)
between the bellcrank (110) and the bolt (120) (Refer to FIGURE 52-22-25-991-029-
A).
(j) Safety the nut (140) with the cotter pin (150).
(k) Adjust with the threaded rod (170) the following dimensions (Refer to FIGURE
52-22-25-991-029-A):
- dimension ’B’ 39.6 mm (1.5590 in.), from the center of the axle (280) to the
center of the mounting hole for the rod (22-200)
- dimension ’C’ 34.0 mm (1.3385 in.), between the centers of the spacers (100,
260)
- dimension ’D’ 29.1 mm (1.1456 in.), from the edge of the threaded rod (170) to
the edge of the spacer (260).
(l) Tighten the nut (190) lightly.
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(6) Install the adjusting lever (60) together with the fork end rod assembly (320) in the door
structure.
(7) Put the washers (300, 310) to the axle (280).
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SECTION
A−A
DIMENSION ’A’ 58.75
(2.3129)
B SPACER
(260)
A
A AXLE
(280)
BELLCRANK
(110)
BOLT
(120)
NSA8147−05−08
CLEARANCE 0.05−0.15
(0.019−0.059)
B
SECTION
B−B
(1.3385)
34.0
DIMENSION ’C’
39.6
(1.5590)
DIMENSION ’D’
SPACER
(100)
(1.1456)
29.1
THREADED ROD
(170)
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TASK 52-22-25-400-818-A01
Door Locking Mechanism - Assembly and Installation of the Detent Door Shaft
1. General
A. The assembly for the RH emergency exit and the LH emergency exit is the same. Only the LH
emergency exit is specified in this section.
B. Modifications can cause several variants. To identify the relevant variant refer to the IPL.
C. If a paragraph refers to one figure, only the item number is given in the brackets. If a paragraph
refers to more than one figure, the figure number and the item number are given in the
brackets.
D. Apply the zinc chromate putty to all bolts and threads.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 05-002 PUTTY, ZINC
CHROMATE GENERAL PURPOSE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
-
NOTE : Use Material No. 05-002 Putty, Zinc Chromate General Purpose.
E. Make sure that all drain holes, flanges, holes and manifolds are clean and free from obstructions.
F. Apply the grease to all moving parts except to self-lubricating bearings or where other materials
are specified.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC ESTER
BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
-
NOTE : Use Material No. 04-004 Synthetic Ester Based Grease High Pressure.
G. Use the standard torque value when no torque value is specified.
H. The axial play of the shafts is to between 0.2 and 0.4 mm (0.0079 and 0.0157 in.) when no
other play measure is specified.
J. Reference for the assembly of the cabin window assembly.
-
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REFERENCE DESIGNATION
09-013 Corrosion Inhibiting Brush Consistency
04-004 Synthetic Ester Based Grease High Pressure
09-016 Corrosion Inhibiting Fillet Consistency
Consumable Materials
TABLE 1
B.
Referenced Information
REFERENCE DESIGNATION
CMMV 56-21-11
Referenced Information
TABLE 2
3. Procedure
Subtask 52-22-25-400-018-A01
A. Assembly and Installation of the Detent Door Shaft
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC ESTER
BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(6) Apply Material No. 04-004 Synthetic Ester Based Grease High Pressure to the spacer
(170).
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(7) Install the roller assembly (110) to the spacer (170) and attach it with the bolt (140), the
washer (150) and the nut (160).
(8) Position the fitted key (210) with the reworked surface to the detent door shaft (240) and
attach the outer lever (180) with the washer (190) and the nut (200).
(9) Install the detent door shaft (240) to the door structure.
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TASK 52-22-25-400-819-A01
Door Locking Mechanism - Assembly and Installation of the Door Lifting Shaft
1. General
A. The assembly for the RH emergency exit and the LH emergency exit is the same. Only the LH
emergency exit is specified in this section.
B. Modifications can cause several variants. To identify the relevant variant refer to the IPL.
C. If a paragraph refers to one figure, only the item number is given in the brackets. If a paragraph
refers to more than one figure, the figure number and the item number are given in the
brackets.
D. Apply the zinc chromate putty to all bolts and threads.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 05-002 PUTTY, ZINC
CHROMATE GENERAL PURPOSE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
-
NOTE : Use Material No. 05-002 Putty, Zinc Chromate General Purpose.
E. Make sure that all drain holes, flanges, holes and manifolds are clean and free from obstructions.
F. Apply the grease to all moving parts except to self-lubricating bearings or where other materials
are specified.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC ESTER
BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
-
NOTE : Use Material No. 04-004 Synthetic Ester Based Grease High Pressure.
G. Use the standard torque value when no torque value is specified.
H. The axial play of the shafts is to between 0.2 and 0.4 mm (0.0079 and 0.0157 in.) when no
other play measure is specified.
J. Reference for the assembly of the cabin window assembly.
-
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REFERENCE DESIGNATION
09-013 Corrosion Inhibiting Brush Consistency
07-001 Electrical Bonding Coating (Blue Color)
Consumable Materials
TABLE 1
B.Referenced Information
REFERENCE DESIGNATION
TASK 52-22-25-400-820-A01 Door Locking Mechanism - Assembly and Installation of the Torsio
CMMV 56-21-11
FIGURE 52-22-25-991-030-A FIGURE 52-22-25-991-030-A-Door Lifting Shaft
Referenced Information
TABLE 2
3. Procedure
Subtask 52-22-25-400-019-A01
A. Assembly and Installation of the Door Lifting Shaft
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1 Clean the contact surfaces of bonding leads (390, 400) and door structure with
Material No. 11-003 Methyl-Ethyl-Ketone.
2 Align the bonding lead (400) with the centerline.
3 Put the bonding lead (390) in a 40 to 60 degree position to the centerline.
4 Attach the bonding leads (390, 400) with the bolt (410) and the washer (420).
CAUTION : MAKE SURE THAT THE MARKS OF THE TRANSMISSION LEVER AND
HOOK LATCH ARE ALIGNED WITH THE SHAFT.
PRE MOD 24506, 23924
(4) Install the lifting shaft assembly (280) as follows:
(a) Push the lifting shaft assembly (280) laterally to the door structure and install it with
the transmission lever (250) and the hook latch (180).
(b) Install the washers (460, 470, 480).
(c) Install temporary the support fitting assembly (130) with the bolts (160) and the nuts
(170).
(d) Measure the clearance between the bushing (140) and the washer (480). A max.
clearance of 0.05 mm (0.0019 in.) is allowed.
NOTE : If necessary adjust the clearance by selection of the washers (460, 470,
480). Repeat the steps (b) thru (d).
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CAUTION : MAKE SURE THAT THE MARKS OF THE TRANSMISSION LEVER AND
HOOK LATCH ARE ALIGNED WITH THE SHAFT.
POST MOD 24506
(4) Install the lifting shaft assembly (280) as follows:
(a) Push the lifting shaft assembly (280) laterally to the door structure and install it with
the transmission lever (250) and the hook latch (180).
(b) Install the washer (445) to the lifting shaft assembly (280).
(c) Install the washers (460, 470, 480).
(d) Install temporary the support fitting assembly (130) with the bolts (160) and the nuts
(170).
(e) Measure the clearance between the bushing (140) and the washer (480). A max.
clearance of 0.05 mm (0.0019 in.) is allowed.
NOTE : If necessary adjust the clearance by selection of the washers (460, 470,
480). Repeat the steps (b) thru (d).
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(j) Attach the hook latching (180) and the transmission lever (250) with the lockwashers
(200, 270) and the bolts (190, 260).
(k) Shape the lockwashers (200, 270) to safety the bolts (190,260).
CAUTION : MAKE SURE THAT THE MARKS OF THE TRANSMISSION LEVER AND
HOOK LATCH ARE ALIGNED WITH THE SHAFT.
POST MOD 23924
(4) Install the lifting shaft assembly (280) as follows:
(a) Push the lifting shaft assembly (280) laterally to the door structure and install it with
the transmission lever (250) and the hook latch (180).
(b) Install the washers (461, 471, 481, 530) to the lifting shaft assembly (280).
(c) Install the washers (460, 470, 480, 530).
(d) Install the washers (460, 470, 480).
(e) Install temporary the support fitting assembly (130) with the bolts (160) and the nuts
(170).
(f) Measure the clearance between the bushing (140) and the washer (480). A max.
clearance of 0.05 mm (0.0019 in.) is allowed.
NOTE : If necessary adjust the clearance by selection of the washers (460, 470,
480). Repeat the steps (b) thru (d).
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NOTE : Refer to TASK 52-22-25-400-820-A01 for the installation of the torsion lever
(31-70).
(a) Install the bushes (90) and the bushings (100) in their attachment lugs of the
transmission lever (250) and torsion lever (31-70).
(b) Attach the lower rod assembly (10) with the washers (50, 120) the bolts (40, 110),
the washers (60) and the nuts (70) to the transmission lever (250) and torsion lever
(31-70).
(c) Safety the nuts (70) with the cotter pins (80).
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BONDING LEAD
(390)
40−60 deg.
CENTERLINE
60.0
(2.36)
BONDING LEAD
(400)
NOTE: ITEM NUMBERS AGREE WITH IPL FIG.30
DIMENSIONS IN MILLIMETERS (INCHES IN BRACKETS)
F_CM_522225_1_0300101_01_00
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TASK 52-22-25-400-820-A01
Door Locking Mechanism - Assembly and Installation of the Torsion Bar Assembly
1. General
A. The assembly for the RH emergency exit and the LH emergency exit is the same. Only the LH
emergency exit is specified in this section.
B. Modifications can cause several variants. To identify the relevant variant refer to the IPL.
C. If a paragraph refers to one figure, only the item number is given in the brackets. If a paragraph
refers to more than one figure, the figure number and the item number are given in the
brackets.
D. Apply the zinc chromate putty to all bolts and threads.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 05-002 PUTTY, ZINC
CHROMATE GENERAL PURPOSE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
-
NOTE : Use Material No. 05-002 Putty, Zinc Chromate General Purpose.
E. Make sure that all drain holes, flanges, holes and manifolds are clean and free from obstructions.
F. Apply the grease to all moving parts except to self-lubricating bearings or where other materials
are specified.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC ESTER
BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
-
NOTE : Use Material No. 04-004 Synthetic Ester Based Grease High Pressure.
G. Use the standard torque value when no torque value is specified.
H. The axial play of the shafts is to between 0.2 and 0.4 mm (0.0079 and 0.0157 in.) when no
other play measure is specified.
J. Reference for the assembly of the cabin window assembly.
-
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REFERENCE DESIGNATION
09-013 Corrosion Inhibiting Brush Consistency
19-010 Lockwire Stainless Steel annealed 0.8 mm Dia.
Consumable Materials
TABLE 1
B.Referenced Information
REFERENCE DESIGNATION
TASK 52-22-25-400-819-A01 Door Locking Mechanism - Assembly and Installation of the Door L
CMMV 56-21-11
Referenced Information
TABLE 2
3. Procedure
Subtask 52-22-25-400-020-A01
A. Assembly and Installation of the Torsion Bar Assembly
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(13) Align the marks and put the torsion lever (31-70) to the torsion tube (31-150).
(14) Attach the torsion lever (31-70) with the lockwasher (31-90) and the screw (31-80).
(15) Shape the lockwasher (31-90) to safety the screw (31-80).
(16) Install the flange assembly (31-200) as follows:
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(20) Install the bush halfs (31-60) and the clamp (31-50).
NOTE : For the connection of the torsion lever (31-70) with the lower rod assembly
(30-10) refer to TASK 52-22-25-400-819-A01.
POST MOD 23924
(12) Install the retaining ring (31A-40) in the torsion tube (31A-150).
(13) Align the marks of the torsion tube (31A-150) and the torsion lever (31A-70) and install
them in the door structure.
(14) Attach the torsion lever (31A-70) with the lockwasher (31A-90) and the screw (31A-80).
(15) Shape the lockwasher (31A-90) to safety the screw (31A-80).
(16) Install the washers (31A-270, 280, 290) to the torsion tube (31A-150).
(17) Install the flange assembly (31A-200) as follows:
NOTE : For the inspection of the alignment of the marks from the torsion tube
(31A-150) and the torsion spring assembly (31A-100) remove temporary the foil
(31A-300). Bond the foil after the inspection.
(19) Install the retaining ring (31A-40) in the sleeve (32-250).
(20) Install the bush halts (31A-60) and the clamp (31A-50).
NOTE : For the connection of the torsion lever (31A-70) with the lower rod assembly
(30-10) refer to TASK 52-22-25-400-819-A01.
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TASK 52-22-25-400-821-A01
Door Locking Mechanism - Assembly and Installation of the Connecting Rod Assembly and the Spring Rod
Assembly
1. General
A. The assembly for the RH emergency exit and the LH emergency exit is the same. Only the LH
emergency exit is specified in this section.
B. Modifications can cause several variants. To identify the relevant variant refer to the IPL.
C. If a paragraph refers to one figure, only the item number is given in the brackets. If a paragraph
refers to more than one figure, the figure number and the item number are given in the
brackets.
D. Apply the zinc chromate putty to all bolts and threads.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 05-002 PUTTY, ZINC
CHROMATE GENERAL PURPOSE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
-
NOTE : Use Material No. 05-002 Putty, Zinc Chromate General Purpose.
E. Make sure that all drain holes, flanges, holes and manifolds are clean and free from obstructions.
F. Apply the grease to all moving parts except to self-lubricating bearings or where other materials
are specified.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC ESTER
BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
-
NOTE : Use Material No. 04-004 Synthetic Ester Based Grease High Pressure.
G. Use the standard torque value when no torque value is specified.
H. The axial play of the shafts is to between 0.2 and 0.4 mm (0.0079 and 0.0157 in.) when no
other play measure is specified.
J. Reference for the assembly of the cabin window assembly.
-
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B.Referenced Information
REFERENCE DESIGNATION
TASK 52-22-25-400-825-A01 Door Locking Mechanism - Installation of the Emergency Escape Sl
CMMV 56-21-11
Referenced Information
TABLE 2
3. Procedure
Subtask 52-22-25-400-021-A01
A. Assembly and Installation of the Connecting Rod Assembly and the Spring Rod Assembly
NOTE : Refer to TASK 52-22-25-400-825-A01 for the installation of the emergency escape
slide-handle (50-10).
(1) Assemble and install the spring rod assembly (10) as follows:
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(e) Install the nut (40), the locking device (30) and the fork end fitting (20) to the
connecting rod (60).
(f) Adjust the length from the pivot point of the fork end fitting (20) to the center of the
spring pin hole to between 134.9 and 136.9 mm (5.31 and 5.38 in.).
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TASK 52-22-25-400-822-A01
Door Locking Mechanism - Assembly and Installation of the Spring Unit and the Connecting Rod
1. General
A. The assembly for the RH emergency exit and the LH emergency exit is the same. Only the LH
emergency exit is specified in this section.
B. Modifications can cause several variants. To identify the relevant variant refer to the IPL.
C. If a paragraph refers to one figure, only the item number is given in the brackets. If a paragraph
refers to more than one figure, the figure number and the item number are given in the
brackets.
D. Apply the zinc chromate putty to all bolts and threads.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 05-002 PUTTY, ZINC
CHROMATE GENERAL PURPOSE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
-
NOTE : Use Material No. 05-002 Putty, Zinc Chromate General Purpose.
E. Make sure that all drain holes, flanges, holes and manifolds are clean and free from obstructions.
F. Apply the grease to all moving parts except to self-lubricating bearings or where other materials
are specified.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC ESTER
BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
-
NOTE : Use Material No. 04-004 Synthetic Ester Based Grease High Pressure.
G. Use the standard torque value when no torque value is specified.
H. The axial play of the shafts is to between 0.2 and 0.4 mm (0.0079 and 0.0157 in.) when no
other play measure is specified.
J. Reference for the assembly of the cabin window assembly.
-
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REFERENCE DESIGNATION
TASK 52-22-25-400-823-A01 Door Locking Mechanism - Assembly and Installation of the Interm
CMMV 56-21-11
Referenced Information
TABLE 1
3. Procedure
Subtask 52-22-25-400-022-A01
A. Assembly and Installation of the Spring Unit and the Connecting Rod
NOTE : Refer to TASK 52-22-25-400-825-A01 for the installation of the emergency escape
slide-handle (50-10).
NOTE : Refer to TASK 52-22-25-400-823-A01 for the installation of the lever (48-240).
(1) Assemble and install the connecting rod assembly (180) as follows:
(a) Attach the nuts (220, 230), the locking devices (210, 241) and the retaining ring
(242) to the fork end fitting (190) and the eye end fitting (200).
(b) Attach the fork end fitting (190) and the eye end fitting (200) to the tie rod (240).
(c) Adjust the connecting rod assembly (180) to a length of 97.6 mm (3.84 in.) between
the pivot points.
(d) Install the nuts (220, 230).
(e) Install the bushings (130, 140, 260) in their attachment lugs.
(f) Attach the connecting rod assembly (180) with the washers (100), the bolt (250) and
the nut (160) to the emergency escape handle (50-10).
(g) Safety the nut (160) with the cotter pin (120).
(h) Attach the connecting rod assembly (180) with the washers (100), the bolt (170) and
the nut (160) to the lever (48-240).
(i) Safety the nut (160) with the cotter pin (120).
(j) Tag the connecting rod assembly (180): ’Safety the nuts after the installation of the
door in the aircraft’.
(2) Assemble and install the spring unit assembly (10) as follows:
(a) Install the spring cap (50), the spring (70), the spring guide (80) and the spring pin
(60) to the sliding rod assembly (20).
(b) Install the bushings (130, 140).
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(c) Install the spring unit assembly (10) with the washers (100), the bolt (90) and the nut
(110).
(d) Attach the spring unit assembly (10) with the washer (100) and the pin (150) to the
emergency escape slide-handle (50-10).
(e) Safety the pin (150) with the cotter pin (120).
(f) Attach the spring unit (10) with the washer (100), the bolt (90) and the nut (110) to
the door structure.
(g) Safety the nut (110) with the cotter pin (120).
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TASK 52-22-25-400-823-A01
Door Locking Mechanism - Assembly and Installation of the Intermediate Shaft
1. General
A. The assembly for the RH emergency exit and the LH emergency exit is the same. Only the LH
emergency exit is specified in this section.
B. Modifications can cause several variants. To identify the relevant variant refer to the IPL.
C. If a paragraph refers to one figure, only the item number is given in the brackets. If a paragraph
refers to more than one figure, the figure number and the item number are given in the
brackets.
D. Apply the zinc chromate putty to all bolts and threads.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 05-002 PUTTY, ZINC
CHROMATE GENERAL PURPOSE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
-
NOTE : Use Material No. 05-002 Putty, Zinc Chromate General Purpose.
E. Make sure that all drain holes, flanges, holes and manifolds are clean and free from obstructions.
F. Apply the grease to all moving parts except to self-lubricating bearings or where other materials
are specified.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC ESTER
BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
-
NOTE : Use Material No. 04-004 Synthetic Ester Based Grease High Pressure.
G. Use the standard torque value when no torque value is specified.
H. The axial play of the shafts is to between 0.2 and 0.4 mm (0.0079 and 0.0157 in.) when no
other play measure is specified.
J. Reference for the assembly of the cabin window assembly.
-
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REFERENCE DESIGNATION
09-013 Corrosion Inhibiting Brush Consistency
Consumable Materials
TABLE 1
B.Referenced Information
REFERENCE DESIGNATION
TASK 52-22-25-400-824-A01 Door Locking Mechanism - Assembly and Installation of the Releas
TASK 52-22-25-400-830-A01 Adjustment of the Targets for the Proximity Switches
CMMV 56-21-11
FIGURE 52-22-25-991-031-A FIGURE 52-22-25-991-031-A-Pre-Adjustment of the Stop Screw, Pin
and Target
Referenced Information
TABLE 2
3. Procedure
Subtask 52-22-25-400-023-A01
A. Assembly and Installation of the Intermediate Shaft
NOTE : Refer to ADJUSTMENT for the adjustment of the stop screw (350)
(2) Install the stop as follows:
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(c) Attach the bracket (340) with the bolts (340), the washers (170) and the nut (180)
to the door structure.
(d) Remove the exuded sealant.
(3) Install the bearing bracket (140) as follows:
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(c) Adjust the tie rod assembly (10) to a length of 83.0 mm (3.28 in.) between the pivot
points.
(d) Tag the tie rod assembly (10): ’Safety the nuts after the installation of the door in
the aircraft’.
(11) Install the tie rod assembly (10) as follows:
NOTE : Refer to TASK 52-22-25-400-824-A01 for the installation of the lever (49-90).
(a) Install the bushings (120, 121, 130, 131) in their attachment lugs of the lever (200)
and lever (49-90).
(b) Attach the tie rod assembly (10) with the washers (90, 91), the bolts (80) and the
nuts (100).
(c) Safety the nuts (100) with the cotter pins (110).
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A B
SECTION
A−A
A
A LEVER (348−250)
5.0mm
(0.196in.)
A
(0.433−0.511in.)
11.0−13.0mm
B
30.0mm
STOP SCREW (349−140)
(1.18in.)
CENTERLINE
PIN (349−170)
F_CM_522225_1_0310101_01_00
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TASK 52-22-25-400-824-A01
Door Locking Mechanism - Assembly and Installation of the Release Shaft
1. General
A. The assembly for the RH emergency exit and the LH emergency exit is the same. Only the LH
emergency exit is specified in this section.
B. Modifications can cause several variants. To identify the relevant variant refer to the IPL.
C. If a paragraph refers to one figure, only the item number is given in the brackets. If a paragraph
refers to more than one figure, the figure number and the item number are given in the
brackets.
D. Apply the zinc chromate putty to all bolts and threads.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 05-002 PUTTY, ZINC
CHROMATE GENERAL PURPOSE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
-
NOTE : Use Material No. 05-002 Putty, Zinc Chromate General Purpose.
E. Make sure that all drain holes, flanges, holes and manifolds are clean and free from obstructions.
F. Apply the grease to all moving parts except to self-lubricating bearings or where other materials
are specified.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC ESTER
BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
-
NOTE : Use Material No. 04-004 Synthetic Ester Based Grease High Pressure.
G. Use the standard torque value when no torque value is specified.
H. The axial play of the shafts is to between 0.2 and 0.4 mm (0.0079 and 0.0157 in.) when no
other play measure is specified.
J. Reference for the assembly of the cabin window assembly.
-
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REFERENCE DESIGNATION
09-013 Corrosion Inhibiting Brush Consistency
Consumable Materials
TABLE 1
B.Referenced Information
REFERENCE DESIGNATION
CMMV 56-21-11
FIGURE 52-22-25-991-032-A FIGURE 52-22-25-991-032-A-Pre-Adjustment of the Stop Screw, Pin
and Target
Referenced Information
TABLE 2
3. Procedure
Subtask 52-22-25-400-024-A01
A. Assembly and Installation of the Release Shaft
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NOTE : Refer to ADJUSTMENT for the adjustment of the stop screw (140).
(9) Install the lever (90) with the bolt (101), the washers (110, 111) and the nuts (120, 121)
to the lower shaft (230).
(10) Hook the spring (70) to the lever (210) and to the door structure.
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A B
SECTION
A−A
A
A LEVER (348−250)
5.0mm
(0.196in.)
A
(0.433−0.511in.)
11.0−13.0mm
B
30.0mm
STOP SCREW (349−140)
(1.18in.)
CENTERLINE
PIN (349−170)
F_CM_522225_1_0320101_01_00
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TASK 52-22-25-400-825-A01
Door Locking Mechanism - Installation of the Emergency Escape Slide-Handle
1. General
A. The assembly for the RH emergency exit and the LH emergency exit is the same. Only the LH
emergency exit is specified in this section.
B. Modifications can cause several variants. To identify the relevant variant refer to the IPL.
C. If a paragraph refers to one figure, only the item number is given in the brackets. If a paragraph
refers to more than one figure, the figure number and the item number are given in the
brackets.
D. Apply the zinc chromate putty to all bolts and threads.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 05-002 PUTTY, ZINC
CHROMATE GENERAL PURPOSE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
-
NOTE : Use Material No. 05-002 Putty, Zinc Chromate General Purpose.
E. Make sure that all drain holes, flanges, holes and manifolds are clean and free from obstructions.
F. Apply the grease to all moving parts except to self-lubricating bearings or where other materials
are specified.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC ESTER
BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
-
NOTE : Use Material No. 04-004 Synthetic Ester Based Grease High Pressure.
G. Use the standard torque value when no torque value is specified.
H. The axial play of the shafts is to between 0.2 and 0.4 mm (0.0079 and 0.0157 in.) when no
other play measure is specified.
J. Reference for the assembly of the cabin window assembly.
-
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REFERENCE DESIGNATION
09-013 Corrosion Inhibiting Brush Consistency
Consumable Materials
TABLE 1
B.
Referenced Information
REFERENCE DESIGNATION
CMMV 52-21-30
CMMV 56-21-11
Referenced Information
TABLE 2
3. Procedure
Subtask 52-22-25-400-025-A01
A. Installation of the Emergency Escape Slide-Handle
NOTE : Refer to CMMV 52-21-30 for the adjustment of the handle stops.
(1) Install the emergency escape slide-handle (10) as follows:
NOTE : Refer to ADJUSTMENT for the adjustment of the indicator plate (60).
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TASK 52-22-25-400-826-A01
Adjustment Preparation
1. General
A. The assembly for the RH emergency exit and the LH emergency exit is the same. Only the LH
emergency exit is specified in this section.
B. Modifications can cause several variants. To identify the relevant variant refer to the IPL.
C. If a paragraph refers to one figure, only the item number is given in the brackets. If a paragraph
refers to more than one figure, the figure number and the item number are given in the
brackets.
D. Apply the zinc chromate putty to all bolts and threads.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 05-002 PUTTY, ZINC
CHROMATE GENERAL PURPOSE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
-
NOTE : Use Material No. 05-002 Putty, Zinc Chromate General Purpose.
E. Make sure that all drain holes, flanges, holes and manifolds are clean and free from obstructions.
F. Apply the grease to all moving parts except to self-lubricating bearings or where other materials
are specified.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC ESTER
BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
-
NOTE : Use Material No. 04-004 Synthetic Ester Based Grease High Pressure.
G. Use the standard torque value when no torque value is specified.
H. The axial play of the shafts is to between 0.2 and 0.4 mm (0.0079 and 0.0157 in.) when no
other play measure is specified.
J. Reference for the assembly of the cabin window assembly.
-
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REFERENCE DESIGNATION
09-013 Corrosion Inhibiting Brush Consistency
19-010 Lockwire Stainless Steel annealed 0.8 mm Dia.
Consumable Materials
TABLE 1
C.Referenced Information
REFERENCE DESIGNATION
CMMV 56-21-11
FIGURE 52-22-25-991-033-A FIGURE 52-22-25-991-033-A-Adjustment of the Internal Control
Handle Stops
FIGURE 52-22-25-991-034-A FIGURE 52-22-25-991-034-A-Adjustment of the Rod ’A’
Referenced Information
TABLE 3
3. Procedure
Subtask 52-22-25-400-026-A01
A. Adjustment Preparation
(1) Adjust the internal control handle stops as follows (Refer to IPL_FIGURE_26, FIGURE
52-22-25-991-033-A, FIGURE 52-22-25-991-034-A):
(a) Put the internal control handle (26-130) in the open position (Refer to FIGURE
52-22-25-991-033-A).
(b) Remove the temporary attached stop assembly (26-350).
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NOTE : The internal control handle (26-130) must be in contact with the stop
screw (26-280). If necessary adjust and safety the stop screw (26-280).
(h) Put the internal control handle (26-130) in the closed position (Refer to FIGURE
52-22-25-991-033-A).
(i) Remove the temporary attached stop assembly (26-230).
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A
BOLTS
(326−40)
STOP SCREW
A (326−280)
CONTACT
INTERNAL CONTROL
HANDLE (326−130)
DIMENSION
13.3−13.5mm(0.524−0.531in.)
A
13.2−13.4mm(0.520−0.527in.)
B
BOLTS
(326−270) STOP ASSEMBLY
(326−230)
’CLOSED’
F_CM_522225_1_0330101_01_00
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A B
NUT
(322−240)
B
A
ROD ’A’
(322−200)
INTERMEDIATE LEVER
(328−270)
SECTION
B−B
INTERNAL CONTROL
HANDLE (326−130)
STOP SCREW
(326−280)
CONTACT
F_CM_522225_1_0340101_01_00
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TASK 52-22-25-400-827-A01
Adjustment of the Locking Mechanism
1. General
A. The assembly for the RH emergency exit and the LH emergency exit is the same. Only the LH
emergency exit is specified in this section.
B. Modifications can cause several variants. To identify the relevant variant refer to the IPL.
C. If a paragraph refers to one figure, only the item number is given in the brackets. If a paragraph
refers to more than one figure, the figure number and the item number are given in the
brackets.
D. Apply the zinc chromate putty to all bolts and threads.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 05-002 PUTTY, ZINC
CHROMATE GENERAL PURPOSE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
-
NOTE : Use Material No. 05-002 Putty, Zinc Chromate General Purpose.
E. Make sure that all drain holes, flanges, holes and manifolds are clean and free from obstructions.
F. Apply the grease to all moving parts except to self-lubricating bearings or where other materials
are specified.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC ESTER
BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
-
NOTE : Use Material No. 04-004 Synthetic Ester Based Grease High Pressure.
G. Use the standard torque value when no torque value is specified.
H. The axial play of the shafts is to between 0.2 and 0.4 mm (0.0079 and 0.0157 in.) when no
other play measure is specified.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
19-010 Lockwire Stainless Steel annealed 0.8 mm Dia.
Consumable Materials
TABLE 1
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C.Referenced Information
REFERENCE DESIGNATION
FIGURE 52-22-25-991-035-A FIGURE 52-22-25-991-035-A-Adjustment of the Intermediate Shaft
Stops
FIGURE 52-22-25-991-036-A FIGURE 52-22-25-991-036-A-Adjustment of the Rod ’B’
FIGURE 52-22-25-991-037-A FIGURE 52-22-25-991-037-A-Adjustment of the Intermediate Shaft
Overcenter
Referenced Information
TABLE 3
3. Procedure
Subtask 52-22-25-400-027-A01
A. Adjustment of the Locking Mechanism
(1) Adjust the intermediate shaft stops as follows (Refer to FIGURE 52-22-25-991-035-A):
(a) Rig the lever (19-510) with the 98D52208282100 Rigging Pin ’B .
(b) Adjust the clearance ’A between the stop bolt (19-570) and the twin lever assembly
(19-130) to between 0.2 and 0.4 mm (0.0078 and 0.0157 in.) and tighten the nut
(19-240).
(c) Adjust the clearance ’B’ between the stop bolt (19-570) and the lever (19-30) to
between 0.2 and 0.4 mm (0.0078 and 0.0157 in.) and tighten the nut (19-240).
(2) Adjust the rod ’B’ (19-430) as follows (Refer to FIGURE 52-22-25-991-036-A):
(a) Adjust the rod ’B’ (19-430) until the lever (19-30) gets contact with the fork Lever
(19-40).
(b) Tighten the nuts (19-470, 480).
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C B
A
LEVER
(319−510)
C
B
CLEARANCE ’A’
0.2−0.4mm
(0.0078−0.0157in.)
TWIN LEVER
ASSEMBLY
LEVER (319−130)
(319−30)
STOP BOLT
(319−570)
F_CM_522225_1_0350101_01_00
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CONTACT
NUT
(319−470)
A
ROD ’B’
(319−430)
NUT
(319−480)
F_CM_522225_1_0360101_01_00
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ROD
(317−240)
ACTUATING LEVER
(319−120)
SET−SCREW SCREWS (320−20)
(319−70)
NUT
(319−100) INDICATOR PLATE
(320−10)
LEVER
(319−30)
CLEARANCE ’C’
2.6−2.8mm INDICATOR LEVER
(0.1023−0.1102in.) (319−110)
STOP BOLT
(319−570)
F_CM_522225_1_0370101_01_00
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TASK 52-22-25-400-828-A01
Adjustment of the External Control Handle
1. General
A. The assembly for the RH emergency exit and the LH emergency exit is the same. Only the LH
emergency exit is specified in this section.
B. Modifications can cause several variants. To identify the relevant variant refer to the IPL.
C. If a paragraph refers to one figure, only the item number is given in the brackets. If a paragraph
refers to more than one figure, the figure number and the item number are given in the
brackets.
D. Apply the zinc chromate putty to all bolts and threads.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 05-002 PUTTY, ZINC
CHROMATE GENERAL PURPOSE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
-
NOTE : Use Material No. 05-002 Putty, Zinc Chromate General Purpose.
E. Make sure that all drain holes, flanges, holes and manifolds are clean and free from obstructions.
F. Apply the grease to all moving parts except to self-lubricating bearings or where other materials
are specified.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC ESTER
BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
-
NOTE : Use Material No. 04-004 Synthetic Ester Based Grease High Pressure.
G. Use the standard torque value when no torque value is specified.
H. The axial play of the shafts is to between 0.2 and 0.4 mm (0.0079 and 0.0157 in.) when no
other play measure is specified.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
11-003 Methyl-Ethyl-Ketone
09-013 Corrosion Inhibiting Brush Consistency
19-010 Lockwire Stainless Steel annealed 0.8 mm Dia.
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REFERENCE DESIGNATION
09-016 Corrosion Inhibiting Fillet Consistency
Consumable Materials
TABLE 1
B.Referenced Information
REFERENCE DESIGNATION
FIGURE 52-22-25-991-038-A FIGURE 52-22-25-991-038-A-Adjustment of the External Control
Handle
Referenced Information
TABLE 2
3. Procedure
Subtask 52-22-25-400-028-A01
A. Adjustment of the External Control Handle
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NOTE : If necessary adjust the correct clearance ’A by selection of the shims (33-90, 100,
110, 120).
(6) Open and close the external control handle. Examine that the lever assembly (24-410)
returns to the correct closed position. The lever assembly (24-410) must be align with the
outer structure (Refer to FIGURE 52-22-25-991-038-A, Detail B).
NOTE : If necessary add one shim (33-160) more, to get the correct clearance and repeat
.
(7) Remove the plug (24-100).
(8) Adjust the gap ’A between the fork end fittings (24-210) and (24-330) to max. 0.1 mm
(0.0039 in.) and tighten the nut (24-130)
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A
GAP ’A’
0.1mm MAX.
(0.0039in. MAX.)
NUT
A (324−130) FORK END FITTING
(324−330)
PLUG
(324−100)
CLEARANCE ’A’
0.1−0.2mm
(0.0039−0.0078in.)
HANDLE LOCKING
(333−60) BUSH
(324−490)
LEVER ASSEMBLY
(324−410)
ECCENTRIC ROLLER
(333−190)
SCREW(333−210)
SPACER(333−200)
B
SHIM
(333−160)
SHIMS
(333−90,100,110,120)
F_CM_522225_1_0380101_01_00
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TASK 52-22-25-400-829-A01
Adjustment of the Emergency Slide-Handle
1. General
A. The assembly for the RH emergency exit and the LH emergency exit is the same. Only the LH
emergency exit is specified in this section.
B. Modifications can cause several variants. To identify the relevant variant refer to the IPL.
C. If a paragraph refers to one figure, only the item number is given in the brackets. If a paragraph
refers to more than one figure, the figure number and the item number are given in the
brackets.
D. Apply the zinc chromate putty to all bolts and threads.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 05-002 PUTTY, ZINC
CHROMATE GENERAL PURPOSE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
-
NOTE : Use Material No. 05-002 Putty, Zinc Chromate General Purpose.
E. Make sure that all drain holes, flanges, holes and manifolds are clean and free from obstructions.
F. Apply the grease to all moving parts except to self-lubricating bearings or where other materials
are specified.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC ESTER
BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
-
NOTE : Use Material No. 04-004 Synthetic Ester Based Grease High Pressure.
G. Use the standard torque value when no torque value is specified.
H. The axial play of the shafts is to between 0.2 and 0.4 mm (0.0079 and 0.0157 in.) when no
other play measure is specified.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
19-010 Lockwire Stainless Steel annealed 0.8 mm Dia.
Consumable Materials
TABLE 1
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C.Referenced Information
REFERENCE DESIGNATION
FIGURE 52-22-25-991-039-A FIGURE 52-22-25-991-039-A-Adjustment of the Connecting Rod ’C
FIGURE 52-22-25-991-040-A FIGURE 52-22-25-991-040-A-Adjustment of the Stop for the Upper
Shaft Assembly
Referenced Information
TABLE 3
3. Procedure
Subtask 52-22-25-400-029-A01
A. Adjustment of the Emergency Slide-Handle
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(4) Tighten the nuts (21-210, 220) of the connecting rod (21-170).
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A FORK END
FITTING
(346−20)
NUT
(346−40)
CONNECTION ROD ’C’
B (346−60)
DISTANCE ’A’
85.0mm
(3.346in.)
A SPRING CAP
(346−130)
DISTANCE ’B’
38.0mm
(1.496in.)
SPRING GUIDE
(346−150)
ROLLER
(346−310) INDICATOR
PLATE
(350−60)
CONTACT
INDICATION
HANDLE OF THE ’ARMED’
HARTWELL UNIT
NUT INDICATION
(346−110) ’DISARMED’
FORK END
FITTING
(346−70)
B
NUT
(347−220)
CONNECTING ROD
CONNECTING ROD (347−180)
(321−170)
NUT
(347−230)
NUT
(321−210)
F_CM_522225_1_0390101_01_00
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LEVER
(348−200)
B
SECTION
B−B
0.2−0.4mm
(0.039−0.078in.)
LEVER
(348−250)
STOP SCREW
(348−350)
F_CM_522225_1_0400101_01_00
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TASK 52-22-25-400-830-A01
Adjustment of the Targets for the Proximity Switches
1. General
A. The assembly for the RH emergency exit and the LH emergency exit is the same. Only the LH
emergency exit is specified in this section.
B. Modifications can cause several variants. To identify the relevant variant refer to the IPL.
C. If a paragraph refers to one figure, only the item number is given in the brackets. If a paragraph
refers to more than one figure, the figure number and the item number are given in the
brackets.
D. Apply the zinc chromate putty to all bolts and threads.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 05-002 PUTTY, ZINC
CHROMATE GENERAL PURPOSE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
-
NOTE : Use Material No. 05-002 Putty, Zinc Chromate General Purpose.
E. Make sure that all drain holes, flanges, holes and manifolds are clean and free from obstructions.
F. Apply the grease to all moving parts except to self-lubricating bearings or where other materials
are specified.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC ESTER
BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
-
NOTE : Use Material No. 04-004 Synthetic Ester Based Grease High Pressure.
G. Use the standard torque value when no torque value is specified.
H. The axial play of the shafts is to between 0.2 and 0.4 mm (0.0079 and 0.0157 in.) when no
other play measure is specified.
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
REFERENCE DESIGNATION
98D52208282104 Rigging Pin
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REFERENCE DESIGNATION
98D52208282100 Rigging Pin
Fixtures, Tools, Test and Support Equipment
TABLE 1
B.Referenced Information
REFERENCE DESIGNATION
FIGURE 52-22-25-991-041-A FIGURE 52-22-25-991-041-A-Adjustment of the Targets for the
Proximity Switches
Referenced Information
TABLE 2
3. Procedure
Subtask 52-22-25-400-030-A01
A. Adjustment of the Targets for the Proximity Switches
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A
D
B
LEVER
(348−200)
LEVER
(319−510)
SECTION
D−D C
PROXIMITY SWITCH
TARGET
NUT (348−263) (319−560)
TARGET
(348−260)
1.5−2.1mm
(0.0590−0.0826in.)
1.5−2.1mm
(0.0590−0.0826in.)
PROXIMITY SWITCH NUT
(319−563)
F_CM_522225_1_0410101_01_00
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TASK 52-22-25-400-831-A01
Surface Protection
1. General
A. The assembly for the RH emergency exit and the LH emergency exit is the same. Only the LH
emergency exit is specified in this section.
B. Modifications can cause several variants. To identify the relevant variant refer to the IPL.
C. If a paragraph refers to one figure, only the item number is given in the brackets. If a paragraph
refers to more than one figure, the figure number and the item number are given in the
brackets.
D. Apply the zinc chromate putty to all bolts and threads.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 05-002 PUTTY, ZINC
CHROMATE GENERAL PURPOSE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
-
NOTE : Use Material No. 05-002 Putty, Zinc Chromate General Purpose.
E. Make sure that all drain holes, flanges, holes and manifolds are clean and free from obstructions.
F. Apply the grease to all moving parts except to self-lubricating bearings or where other materials
are specified.
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC ESTER
BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
-
NOTE : Use Material No. 04-004 Synthetic Ester Based Grease High Pressure.
G. Use the standard torque value when no torque value is specified.
H. The axial play of the shafts is to between 0.2 and 0.4 mm (0.0079 and 0.0157 in.) when no
other play measure is specified.
J. Reference for the assembly of the cabin window assembly.
-
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REFERENCE DESIGNATION
15-005 Corrosion Preventive Temporary Protective Compound
Consumable Materials
TABLE 1
B.Referenced Information
REFERENCE DESIGNATION
CMMV 56-21-11
FIGURE 52-22-25-991-042-A FIGURE 52-22-25-991-042-A-Door Structure
Referenced Information
TABLE 2
3. Procedure
Subtask 52-22-25-400-031-A01
A. Surface Protection
PRE MOD 33519
(1) Not applicable.
(2) Not applicable.
(3) Not applicable.
(4) Not applicable.
POST MOD 33519
(1) Clean the edge of the outer structure of the component.
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A
A
OUTER STRUCTURE
OUTER
HANDLE
BOX
B B
SECTION
B−B
PROTECTED VERTICAL
EDGE MEMBER AREA APPLY MAT. NO. 15−005
F_CM_522225_1_0420101_01_00
Door Structure
FIGURE-52-22-25-991-042-A01
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TASK 52-22-25-820-807-A01
Fits and Clearances
1. General
A. How to use the Fits and Clearances Table (See TABLE 1)
(1) A NOTE above the table gives the reference to the related CMM figure.
(2) Column 1 gives the location number (LOC NO.) of the part.
(3) Column 2 gives links to the IPL figure item numbers of the mating parts.
(4) Column 3 gives the dimensions and the assembly clearances of the original manufacturer
(MFR) limits.
(5) Column 4 gives the dimension limits and the maximum allowable clearance of the in-
service wear limits.
NOTE : It is necessary to replace the parts which are not in the limits (See
DISASSEMBLY , REPAIR and ASSEMBLY).
B. Sample of Fits and Clearances
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A (TYPICAL)
A
A B
B
C
A
SECTION
B−B
C
A
SECTION
C−C
B2 B1
SECTION
C3 B−B
C4
B4
B3
C2 C1
F_CM_522225_1_0430101_01_00
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A SECTION
A−A PRE MOD 23924, 24506, SB 52−1062
A5
A8 A1
A3
A2
A7 A A4
A6
SECTION
A−A POST MOD 23924
A1
A3
A2
A4
F_CM_522225_1_0440101_01_00
Torsion Tube
FIGURE-52-22-25-991-044-A01
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SECTION
A−A (TYPICAL)
1
A3
1 1
A6 A2
A5 A1
1 1
A4
A
1
F_CM_522225_1_0450101_01_00
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SECTION
(TYPICAL)
A−A
A4 1
A1
A B
A3 1 A2
SECTION
B−B
B2 B2
B1
B1
F_CM_522225_1_0460101_01_00
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A6 1
A1
A5 1
A3
A4 A2
F_CM_522225_1_0470101_01_00
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D SECTION
A−A
D C
A2
A
B
A C
B
A
A1
SECTION
B−B
B4
B1
B3
B2
SECTION
C1
SECTION C−C
D−D
D2 D1
C2
F_CM_522225_1_0480101_01_00
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A B
C
A
B
A
C
SECTION
A−A
A1
A2
A5 A4 A3
SECTION
B−B B3
B2
B1
SECTION
B1 B2 B3
C−C (TYPICAL)
C2 1
1 C3 1
C1
1 C4
F_CM_522225_1_0490101_01_00
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TASK 52-22-25-820-808-A01
Non Standard Torque Values
1. Torque Value Table
IPL FIG - NAME TORQUE VALUE
Item No. Nm lbf.ft
5-170 Bolt 0.05 4.425
10-50 Nut 2.0 to 2.2 177.02 to 194.71
19-563 Nut 0.2 17.70
27-110 Nut 0.5 44.25
48-263 Nut 0.2 17.70
Torque Value Table
TABLE 1
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TASK 52-22-25-940-809-A01
Special Tools and Equipments
1. Special Tools
SUPPLIERS CODE
PART No. DESCRIPTION OR NAME AND WHERE USED TID
ADDRESS
355M03210000 Check Doors Tool TASK
52-22-25-700-801-
A01
355M03215000 Cable Loom TASK
52-22-25-700-801-
A01
98AMS172323 Wrench TASK
52-22-25-400-814-
A01
98D52208282100 Rigging Pin FAPE3 TASK
52-22-25-400-830-
A01 TASK
52-22-25-400-827-
A01
98D52208282102 Rigging Pin FAPE3 TASK
52-22-25-400-826-
A01
98D52208282104 Rigging Pin FAPE3 TASK
52-22-25-400-830-
A01 TASK
52-22-25-400-829-
A01
Special Tools, Fixtures and Equipment
TABLE 1
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TASK 52-22-25-550-801-A01
Storage
1. General
- Not applicable
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 52-22-25-870-803-A01 General
TASK 52-22-25-870-804-A01 Description
TASK 52-22-25-870-805-A01 Operation
Referenced Information
TABLE 1
3. Procedure
Subtask 52-22-25-550-001-A01
A. Preservation
(1) Make sure that you do the preservation procedure before you put the component in its
packing. The preservation procedure is given in the MIL-P-116 and/or MIL-P-25690A
Specifications.
Subtask 52-22-25-530-001-A01
B. Packing
(1) Put the component in its initial container. Use the initial material for the protection of the
component.
(2) If the initial container is not available:
(a) Refer to TASK 52-22-25-870-803-A01, TASK 52-22-25-870-804-A01, TASK
52-22-25-870-805-A01 for the dimensions and the weight of the component.
(b) Refer to ATA 300 Specifications. Use only approved materials for the protection of
the component.
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Subtask 52-22-25-550-002-A01
C. Identification Label
(1) Put the identification labels on the component and on the outside of the container. Make
sure that you can read the labels easily.
(2) The identification label must have all the related data of the component.
(3) The component is not approved for installation if there is no identification label attached
on it.
Subtask 52-22-25-550-003-A01
D. Storage
(1) Keep the container in a clean, dry room with a good supply of air.
Subtask 52-22-25-550-004-A01
E. Condition Check and Functional Test
(1) Examine the condition and function of the component at the specified times.
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INTRODUCTION
TASK 52-22-25-872-801-A01
Introduction Illustrated Parts List (IPL)
1. General
A. The procedure recommended for finding a part number, or details of a part are in paragraph 2
of this introduction.
B. The IPL contains:
- illustrations that show an exploded view of the parts,
- the related detailed Parts Lists.
C. The IPL is used to identify, to get, keep and issue replacement aircraft parts and units.
D. AIRBUS S.A.S. has no responsibility for parts and/or units deleted or revised as a result if
airline initiated modifications are included.
E. Part numbers shown in this document are written to Air Transport Association of America
(ATA) Specification ISPEC 2200.
F. Illustrations are applicable to more than one customer.
G. In the Detailed Parts List, each figure has its own page numbering system that starts at zero.
2. How to use the IPL
A. To find a Part Number (P/N) in a Figure or Illustration you can either:
- Enter the PN in the SEARCH tool within the AirN@v / Workshop. This will show you the
Figure or Figures where this appears. Click on your chosen Fig/Item number to go open the
Figure.
- Or refer to the Alph/Numeric Parts List and find the PN. In the Fig/Item column it will
show you all the figures where this PN exists, and the Item number. Click one of these to
open the Figure.
3. Plan of the IPL
A. Indenture System of the Detailed Parts List
(1) The indenture system shows how parts and assemblies relate to their next higher
assemblies (NHA) as follows:
1234567
Assembly
Attaching parts for assembly
.Detail parts for assembly
.Sub-assembly
..Detailed parts for sub-assembly
..Sub-sub-assembly
IPL INTRO
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C. Suffixes
SUFFIXES DEFINITION REMARKS
00 and 40 to 49 Production Part to drawing
The same as the Production Part.
01 to 39 Production Part not to drawing
50 Spare Part to drawing Spare part is not the same as the
51 to 59 Spare Part not to drawing Production Part
60 to 89 Spare Part not to drawing and not Number for Product Support
storable Breakout, but not for Production
99 Spare Part to drawing and not
storable
90 to 94 Specific Part for Repair Kits
IPL INTRO
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IPL INTRO
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E. Other Notes
(1) ORDER OVRLGTH MPN XXXXXXXXXX
- Identifies a part number with more than fifteen characters that cannot fit in the part
number column.
(2) SB XX-XXX
- Identifies the Service Bulletin (SB) which adds to or changes the Detailed Parts List.
When the SB number shown in the name column is related to an AIRWORTHINESS
DIRECTIVE (AD), the letters AD and its number are shown in parenthesis. Also they
will follow the SB number, for example: PRE SB XX XXX (AD XXXX), POST SB XX
XXX (AD XXXX), ADDED by SB XX XXX (AD XXXX), DELETED BY SB XX XXX
(AD XXX), etc.
(3) SEL FROM
- Identifies a group of alternative parts from which you can take the necessary ones.
(4) OVERSIZE/UNDERSIZE
- Identifies a part as oversize or undersize.
(5) OPT TO
- Identifies an optional part that is fully interchangeable with the initial part.
(6) ALT FROM PN XXXXXXXXXX
- Identifies an alternate part number (this is a part that is fully interchangeable with the
initial part after it has had a change(s)).
(7) BUY PN XXXXXXXXXX
- Identifies the replacement part for the part in the part number column.
(8) LM = LOCAL MANUFACTURE
- Identifies the part number of the basic material (e.g. for seals, hinge strips, extrusion
etc...) from which the part in the part number column is manufactured.
- Identifies the unit of measurement followed by the dimensions or quantity.
(9) SEE CMM OR ACMM
- Refer to the Component Maintenance Manual or Abbreviated Component Maintenance
Manual for the part listed in the Detailed Parts List.
(10) MADE FROM JXXXX, MADE BY VXXXXX, MM XXX
- Identifies a part that is made from bulk material e.g. seals extrusions etc. and, if
necessary, the unit of measurement and quantity.
(11) USED ON MPN
- Identifies the NHA for a part in the part number column. This is used when the NHA
is not clear from the Usage Code (almost the same assemblies with details that are not
the same but have a single breakdown).
IPL INTRO
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NOTE : Suppliers who manufacture parts for which AIRBUS S.A.S. has an exclusive
sale right are not given a vendor code.
- AIRBUS standard parts (Prefix DAN, NSA etc...) are given the supplier code of
the seller of the parts. If there is more than one seller, a dummy supplier code
VT0000 is assigned to the related P/N. In this case, the additional cross-
reference table gives, for each P/N the various supplier codes and their own P/N
if applicable.
NOTE : All relevant Supplier Codes are shown in the ’Vendors Name and Code
List’, which is a part of the IPL INTRO.
IPL INTRO
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VENDOR LIST
IPL INTRO
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IPL INTRO
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IPL INTRO
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IPL INTRO
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IPL INTRO
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IPL INTRO
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IPL INTRO
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40−45
40−45
30−35
60−65
10−15
40−45
50−55
80
90−95
20−25
70−75
60−65
50−55
60−65
100 30−35
60−65
50−55
60−65
90−95 40−45
20−25
40−45
F_PL_522225_01_0_01_00
DOOR-EMERGENCY EXIT
Figure 01 / FIGURE-52-22-25-950-801-01
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40
40
30
60
10
40
50
80
20 90
70
60
50
60
30 100
60
50
60
40 90
20
40
F_PL_522225_02_0_01_00
DOOR-EMERGENCY EXIT
Figure 02 / FIGURE-52-22-25-950-802-01
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A A
B 270−275
180
A B
320
330 150
C
D 320
160
310
40
140
190
C 40
90
140
130−135
240 40
260 140
40
260 120−125 50
250 60
D 40 70
140
40 40
270−275 70 50
180 170 30
60 35
40 40 45
190 45 230
150
35
40 40
160 50 300−305
60
40
45 40
40 45
40 50 40
60 50 110
190 140 210 60
80
40 40
90 40 100
200 35
280 40
130−135 40
140 220 10 20
40 15
120−125
140 20
40
70
140 30
40 45
50
60
70
290−295
F_PL_522225_03_0_01_00
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30−35
A
B 40
20−25
60−65
C
10
50−55
C
A
80−85
D
155
40 B C
C 110
70−75
190 160
170
90 B
180 100 C
F_PL_522225_05_0_01_00
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A
B 30
A 20
20
50−55 60
30
40−45
30
20
10−15
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A
A
30 60
A
B
A
A C A
A
A D
A
A
20
B
A A 80
D 40 50
10
C B C
150
130 B 160 B
A 250 C 165
270
90 B 280 C
210 C 330
200 B
100 B 320 C
220 C 180 B 70
170 B 300 C
120 B 290 C
240 C
110 B
230 C 430
190 B 80
310 C D
140 B 410
260 C 420
370
350−355
380
340−345
360
400
380
390
F_PL_522225_10_0_01_00
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A B
70
30
60
10 A
20 B
F_PL_522225_11_0_01_00
ANGLE-SEALING
Figure 11 / FIGURE-52-22-25-950-811-01
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10
20
30−40
70 50−60
90−100
80
130−140
230 110−120
190−200
150−160
220
170−180
210
F_PL_522225_15_0_01_00
MECHANISM-LOCKING
Figure 15 / FIGURE-52-22-25-950-815-01
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10
20
30
A 40
50
A
40
30
20
320
300
310 B
330
320
100
110
90 110
130
60 140
340
70 350
210
200 280
80 220
170 150
280
160
260
110
130 100
140 120
250
180 190
240
110
130 100 230
140 120
120
290
150 270
170 360
160
B
120
370
F_PL_522225_16_0_01_00
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50
60
A
30
A
20 70
30 130
140
10
90
110 160
120
70
80
150
100
240
180
40
170
190
120
130
230
210
120
200 220
F_PL_522225_17_0_01_00
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80
100
90
C 70
40
30−35
C
60
A
50
A 340
20−25 380
200 390
220
210 330
370 420
440
410 460
470
330
240 340
390
240 430
300
320
B 250 245
230 240
330
340 170
190 460
330
480
265 360
180 490 450
500
270 570
260
410 400
80 490
500 260
100 130−135
570
90 265
280 140−145
70 120−125 150
B
580
C
285 350
240
300 530
C 540
300
290 310
560
160 520
550
10−15
110
510−515
F_PL_522225_19_0_01_00
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80
100
A 320
B C 70
90
40
330 30−35
340 B
60
50
C 330
20−25 370
610
200 600
220 590 340
380 410
210 390
420
330
240 360
240 300 430
250 245
240
170
190 330
230
265 340
180 490 390
500
270 570
260
400
490 410
80 260
100 500
570 130−135
90 265 140−145
280
70 120−125
A 150
580
B
285
240 350
300
117 193
B
290
112 191−192
115 300 160−165
310 196
10−15
110
197
198
F_PL_522225_19_A_01_00
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A 150
160
20
30
160
160
140−145
10
110
150 120
150
170
147
70 ED
130 80 CK
LO
UN 180
90 ED
CK
LO
100
60
50
F_PL_522225_20_0_01_00
INDICATOR-LOCKING
Figure 20 / FIGURE-52-22-25-950-820-01
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20
30 80
280
A 40
50
60
240 100
290 250
140
100
A
60
70
250
260 B
270
240
160 250
B 150
250
260
110 130 270
120
280
10
190
290
90 200
220
230
170
240
250
200
210
180
250 290
260
270 280
F_PL_522225_21_0_01_00
SHAFT-TRANSMISSION
Figure 21 / FIGURE-52-22-25-950-821-01
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80
90
90 130
110
A 80
90 120
30
140
90 40
110 60
120
70
10
80
90
40
50
130 20
100
110
150
160
130
140
90
110
150
200
90 190
170
180
F_PL_522225_22_0_01_00
ROD ASSY-CONNECTING
Figure 22 / FIGURE-52-22-25-950-822-01
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380
360
A 70
90
80
410
360 90 420
370 400
320 390
A 460
40
300
60
330
350
450 100 120
310 110
320
120
430
40
340
350 60
330
290 440
160
180 470
170
B
280 130−135
150
140
10
20 30 B
480
230
250 200
240 210
50 220
65
190 260
270
F_PL_522225_23_0_01_01
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380 410
70
90 360 420
A 80
400
90
390
360
450 370 40
320
A 460
300
60 330
350
100
120
110
310 120
320
430 40
340
350
330 60
290
470
180 160 440
170
B
280 130−135
150
140
490
B
480
200
210
220
260
270
250
240
190
230
F_PL_522225_23_A_01_00
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500
A 520
520
500
430
440
460
420 B
B 470
510
450 490
430 460
440
480
420 570
(240)
C 230
C (270)
260 70
100 250 390 80
560 150 90
130
140
120 110 60
190
370 50 200
70
360 390 80
90 40
350
160
400
350
380
210
20
530 220
180 30 170
330 540 10
(340) 550
170
180
310 300
(320)
390 530
280
540 410 A
(290)
550
F_PL_522225_24_0_01_01
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250
240 A
230 70
80
220
90
A 120 100
140 130 110
150
130
160
190
60 180
340
50 40 20 30
210 10
200
100
90
160
280
170 290
300
270
260 330
320
310
F_PL_522225_25_0_01_01
ROD-ACTUATING
Figure 25 / FIGURE-52-22-25-950-825-01
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410
A 60
380−385
50
100
40 110
70 90
B 47 30
A 110
20
30
10
450
390
100
120
440
430
420 400
110
C
290 C
250 300
330
50 210
270
260 240
230 300
340 310
320 280
50 180
B
45
220−225
360
190
170
200
150
340 160
300 370
350 160
310 150 130−135
320
280 140
F_PL_522225_26_0_01_00
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A
410
60 100
10 380−385
90
110
70
B
110
A
390
100
120
440
430
420
400
110
C
C
290
250 300
330
210
50
270
260−265 240
300
230−235 340
310
50 320 280
B 180
45
360 220−225
190 170
200
340 150
300 370 160
350 160
310 150
130−135
320
280 140
F_PL_522225_26_A_01_00
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40
A 40
260
30−35 240
250 50
10−15 50
B 20
210
200 A
190
B 230
150
160
100 140
110
120
220 201
60−65
170
185
130
211 150
191 160
C
C
80
70 90
180
90
F_PL_522225_27_0_01_00
LEVER-CONTROL,UPR
Figure 27 / FIGURE-52-22-25-950-827-01
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A
250
210 260
40
230
230
280 50
270
20
600
240
A 30
B 590 310 610 10
290 300
C
90
60−65
100 70−75
170 220
80
80
110−115
C
350
470
180 150
370
490 140
190 130
500 160
420
360
400
160
480 370 320 120
410
460 340
B 330
380
440
450
B
430 530
420
400 520
570
580
400 540
390 550
510−515 560
F_PL_522225_28_0_01_00
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30
50
90
A
A 20
30
310
40
300 10
290
280
240−245
190 230
200
220
210
100−105
160
150
180
170
120
130
110
140
F_PL_522225_29_0_01_00
SHAFT-DOOR DETENT
Figure 29 / FIGURE-52-22-25-950-829-01
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A 50
70
50
110 80
100
120
B 445
120 440
90
20
30
10
C 20
90
100 40
50
60
70
80 260
270
C
450 160
190
230 150−155
130−135
220 200 240 140
210
250 A
171 410
481 470
415
B 461 420
400
530
350
240 180 360 510
370
380
530 480 170
471 460 500
442 520
390
290
457
455 430−435 300
320
330 310
340
280−285
F_PL_522225_30_0_01_00
SHAFT-DOOR LIFTING
Figure 30 / FIGURE-52-22-25-950-830-01
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A 140
190
130
180
170
175
20
10
131 30
40 80
90
260
A
70
165
160
60
150 110
60
250
40
210
230
220 200
F_PL_522225_31_0_01_00
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40
300
A
80
90
290
280
270
70
150 60
110
165 50
240 120 100
60
250
40
210
230
220 200
F_PL_522225_31_A_01_00
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40
A 50
300
310
30
20 10
50
230 240
A
170
180
120
130
70
140
150 80
250 160
90
60
290 110
280
270 100
260
220
200
110
190
50
210
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40
A 50
300
310
30
A
20 10
50
230 240
170
180
120
130
115
140
250 150 60
160 100
290
280
270
260
220
110
200
190
50
210
F_PL_522225_32_A_01_00
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50
30
40
A
C
D
B
70
D
80 20
90 10
100
110
120
60
130
C
150
220
160
170
200 180
190 140
210
F_PL_522225_33_0_01_00
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10
70−80
20
30−40
50−60
F_PL_522225_45_0_01_00
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20
A B
30
40
10
B
60
50
130
140
200
150
160
220 170
230
190
170
180
250
220
240
210
110
120
70
280 80
260 290
300
270 90
100
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20
A B
30
40
10
B
60
50
130
140
150
160
170
210
200
190
170
180
210
110
90 120
220 70
80
90
100
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150
A 100
100
120
80
A 10 70
B 50
20
40
B
30 60
130 140
140 260
100
120
160
90 190
100
100 250
220
241
242
100 240
110 180
120
210
230
200
140
100
130 120
160
100
170
F_PL_522225_47_0_01_00
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A
A 160
170
210 170
220 180
190−195
200
340
380
330 270 150
140
170 370 91
180 263 100
360
265 81 110
350 220
230 90
131 210
220
170 230
211 121 20
220 250−255
320 40
50
210 300 220
220 230
211 70
220 10
40
290 60
260
310
280 30
240
220
230 130
120
91
100
80 110
90
F_PL_522225_48_0_01_00
SHAFT-INTERMEDIATE
Figure 48 / FIGURE-52-22-25-950-848-01
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A
A
70
220−225 170
30
40
40
50
110
130
230 180
190
30 100 240 200
10 40 110
20 10
40
270 50 110
250 120
140
102
111 110
150 210 120 80−85
160
110 20
260
60
90−95
110
120
110
120 101
111
121
F_PL_522225_49_0_01_00
SHAFT-RELEASE
Figure 49 / FIGURE-52-22-25-950-849-01
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80
90 50
30
40
70
10−20
60
F_PL_522225_50_0_01_00
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R A B
180
190 10 C
200 S
280 280
280
C
D
B P D 20
N
290
P
L
K A
J Q 30
Q 280
E TO N
G F 40 EFGHJ
H 210 KN
E E 50
F 60 220 L
G 70
H 80
J 90
KL 230
N 260
P TO S 110 EFGHJ
120 N
100 J
250 N
120
P 160 130 EFN
Q 170 140
150 GHJKL
R 240
S 270
F_PL_522225_60_0_01_00
ROUTING-WIRE
Figure 60 / FIGURE-52-22-25-950-860-01
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Q A B
180
10
R 190
200 280
280
280 C
C
D
N B
L 20
D
290
N
K
A J
P G 30
280
P
F E TO L
H
E 40 EFGH
210 JL
E 50 220 K
F 60
H 80
G 90
JK 230
L 260
N TO R
110 EFGH
120 L
100 G
250 L
N 160
P 170 120
EFL
130
Q 240 140
R 270 150 GHJK
F_PL_522225_62_0_01_00
ROUTING-WIRE
Figure 62 / FIGURE-52-22-25-950-862-01
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A
10
20
C
D
A
B E
B
30
40
90
C D
50 C
70 D
60 C
80 D
F_PL_522225_70_0_01_00
HARNESS ASSY-CABLE
Figure 70 / FIGURE-52-22-25-950-870-01
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A
10
20
C
D
A
B E
B
30
40
90
C D
50 C
70 D
60 C
80 D
F_PL_522225_72_0_01_00
HARNESS ASSY-CABLE
Figure 72 / FIGURE-52-22-25-950-872-01
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