Replacement of Parts Cios Select

Cios Select /Cios Select FD
Replacement of Parts
System
Replacement of Parts
2 Document Version / Disclaimer / Copyright
Document Version
Siemens Healthcare GmbH reserves the right to change its products and services at any
time.
In addition, manuals are subject to change without notice. The hardcopy documents cor‐
respond to the version at the time of system delivery and/or printout. Versions to hard‐
copy documentation are not automatically distributed.
Please contact your local Siemens Healthineers office to order a current version or refer to
our website http://www.siemens-healthineers.com.
Disclaimer
Siemens Healthcare GmbH provides this documentation “as is” without the assumption of
any liability under any theory of law.
The content described herein requires superior understanding of our equipment and may
only be performed by qualified personnel who are specially trained for such installation
and/or service.
Copyright
“© Siemens Healthineers, 2014” refers to the copyright of a Siemens Healthineers entity
such as:
Siemens Healthcare GmbH - Germany
Siemens Shenzhen Magnetic Resonance Ltd. - China
Siemens Shanghai Medical Equipment Ltd. - China
Siemens Healthcare Private Ltd. - India
Siemens Medical Solutions USA Inc. - USA
Siemens Healthcare Diagnostics Inc. - USA and/or
Siemens Healthcare Diagnostics Products GmbH - Germany
Cios Select /Cios Select FD XPR2-140.841.01.06.02 Page 2 of 155 © Siemens Healthineers, 2014
07.18
Table of Contents 3
1 General Information 5
1.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1.1 Required Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1.2 Required Tools, Test Equipment and Aids . . . . . . . . . . . . . . . . . . . 5
1.1.3 Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.1.4 Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2 Adjustment and IQ tests after replacement 11
3 Main Unit Covers 14
3.1 Main Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

3.1.1 Covers Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.1.2 Main Covers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.1.3 Install Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
4 Main unit 26
4.1 Main Unit Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

4.1.1 Orientation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
4.2 Components location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4.3 Boards, power supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
4.3.1 MCU. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
4.3.2 D610 (generator control board) . . . . . . . . . . . . . . . . . . . . . . . . . . 35
4.3.3 D211 (STU_LAN board) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
4.3.4 D620 (Generator power board). . . . . . . . . . . . . . . . . . . . . . . . . . . 41
4.3.5 D621 (RCL board) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
4.3.6 D142 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
4.3.7 U1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
4.3.8 U2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
4.3.9 T1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
4.3.10 T2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
4.3.11 Filter Z1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
4.4 Drives, Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
4.4.1 Limit switches for lifting column. . . . . . . . . . . . . . . . . . . . . . . . . . 55
4.4.2 Vertical Drive (motor with spindle) . . . . . . . . . . . . . . . . . . . . . . . . 59
4.4.3 Lifting C-arm manually by pipe wrench (P/N:11145191) . . . . . . . 63
4.5 I. I., camera, optics, laser light, and grid . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
4.5.1 Camera including optics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
4.5.2 Camera Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
4.5.3 Optics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
4.5.4 I.I. Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
4.5.5 I.I. Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
4.5.6 Optical Sharpness, Image Rotation, Centering, Dose TV Iris and 72
IQAP test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.5.7 Diagnostic Tool for Centering . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
4.5.8 Light Localizer & Grid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
4.6 FD, FD laser and grid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
4.6.1 FD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
4.6.2 FD laser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
© Siemens Healthineers, 2014 XPR2-140.841.01.06.02 Page 3 of 155 Cios Select /Cios Select FD
07.18
4 Table of Contents
4.6.3 Grid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
4.7 X-ray Tube, Collimator, DAP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
4.7.1 DAP (option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
4.7.2 Collimator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
4.7.3 Single-tank tube assembly (monoblock). . . . . . . . . . . . . . . . . . . . 87
4.7.4 Installing the monoblock cover . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
4.8 Mechanics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
4.8.1 Steering system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
4.8.2 Wheel chain. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
4.8.3 Foot brake and wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
4.8.4 Neck covering installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
4.8.5 Control Parts for C-arm Orbital Movement . . . . . . . . . . . . . . . . . . 108
4.8.6 Angular movement force adjustment . . . . . . . . . . . . . . . . . . . . . . 116
4.8.7 Swivel movement force adjustment . . . . . . . . . . . . . . . . . . . . . . . 117
4.9 Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
4.9.1 C-arm cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
4.10 CCP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
4.11 TUI CCP, AIC Board, Speaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
5 Trolley Covers 126
5.1 Trolley Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126

5.1.1 Front Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
5.1.2 Rear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
6 Trolley 128
6.1 Trolley . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128

6.1.1 SG cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
6.1.2 PC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
6.1.3 UPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
6.1.4 UPS battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
6.1.5 TCP (Trolley Control Panel) / TUI TCP . . . . . . . . . . . . . . . . . . . . . . . 136
6.1.6 AIC board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
6.1.7 U3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
6.1.8 U4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
6.1.9 Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
6.1.10 DVI video splitter (option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
6.1.11 Wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
6.1.12 Radiation indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
7 Fuses 148
7.1 Main Unit Fuses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148

8 Changes to Previous Version 153
9 List of Hazard IDs 154
07.18
General Information 1 5
1.1 General
1.1.1 Required Documents
General safety information TD00-000.860.01...

Safety Information, "Safety Information including IEC 62353" XPR2-140.860.01..
Report, “Startup, Service, and Maintenance incl. IEC 62353” XPR2-140.835.02...
FLUOROSPOT Compact Fujitsu PC see CB DOC
Replacement instructions for the existing monitor see CB DOC
1.1.2 Required Tools, Test Equipment and Aids
n
USB keyboard (English) see SPC
n
Screw jack size 70/100 (only for replacing the wheel and the vertical 10759620
toothed belt)
n
Sealing compound (for monoblock covers) 7905490
n
Ratchet tension belt (for monoblock replacement) 10400644
n
Torx key set, Tx6 to Tx25 9900663
n
Tool case 9702457
n
TONNA S68 OIL (200 ML) 8126430
n
GREASE Tribol GR 100-2 PD - 20g 3491271
n
Paint sticks / spray cans See SPC
n
Spring balance up to 200 N 4415113
n
Loctite 221 2048874
n
Loctite 243 5507038
n
Digital multimeter See SPC
n
Dig. water level 800 mm 7414209
n
Torque wrench, 5 - 25 Nm 7059975
n
Pipe wrench 11145191
n
Dynamic test case 3790156
n
2.1 mm precision radiation filter 9900598
n
Precision radiation filter set (Two, 0.6 mm) 10860929
n
Resolution test kit (Type 41 is needed) 2871820
07.18
6 1 General Information
n
Resolution test, Type 52 kit 9900051
n
Safety tester for leakage current and protective conductor resistance test see SPC
n
SMFit spot meter 7752848
n
Dosimeter e.g., Unfors see SPC
1.1.3 Abbreviations
DICOM Digital Imaging and Communications in Medicine

TCP Trolley control panel
CCP C-arm control panel
TUI Touch User Interface
FL-C FLUOROSPOT Compact
AXCS Net Cios internal network
UPS Uninterruptible power supply unit
OGP Organ program
1.1.4 Safety Information
 WARNING
Risk of death, injury or material damage.
Non-compliance can lead to death, injury, or material damage.
Please note:
 The product-specific safety information in these instructions,
 the general safety information in TD00-000.860.01...
 the safety information provided by your service organization and
 the safety information in XPR2.140.860.01...
07.18
 WARNING
Electrical voltage after power off
Even after the system switches off the power supply, electrical voltage is present
in the system.
Live lines can cause electric shock or mechanical damage through short-circuiting.
Risk of death, serious physical injury, or damage to property.
V
 De-energize the system
 If checks or measurements require working with a live line, cover all ener‐
gized parts to prevent unintentional contact.
 Use extreme caution when working on live lines.
 Use only measurement equipment and devices that are suited to the task
 Read and observe the warning labels attached next to conducting parts
HZID_06H384798
 WARNING
Electrical voltage on power filter Z1
There is no protective cover on the connector of power filter Z1. Live voltage is
present at the Z1.
Even after the system switches off the power supply, electrical voltage is present.
Live lines can cause electric shock.
V  Deenergize the system.
 If checks or measurements require working with a live line, cover energized
parts to prevent unintentional contact.
 Use only measurement equipment and devices that are suited to the task.
 Read and observe the warning labels attached next to conducting parts.
HZID_06H459443
07.18
 WARNING
Capacitors on D620, dangerous voltage
Non-compliance can lead to death, injury, or material damage.
 Before starting work on relevant parts of the main unit, wait at least 1 minute
after the system switches off the power supply.
 Check the LED indicator of the capacitor’s residual voltage on D620, the LED
goes off 1 minute after the system is switched off.
HZID_06H384800
 WARNING
Electrical safety!
Non-compliance can lead to severe bodily injury or even death, as well as proper‐
ty damage.
 After the cover panels are opened, parts under voltage are accessible. To
avoid danger, disconnect the system from the power supply before opening
the covers.
V
 An uninterruptible power supply (UPS) is installed in the system. Unplug the
power input connector of the imaging system or switch off the UPS prior to
beginning service work.
 If steps have to be performed using electrical power, the general safety infor‐
mation in “Medical Products; Safety Information; General Safety
Notes“ (TD00-000.860.01.xx) must be observed.
HZID_06H384658
 CAUTION
Front cover touches the screw stem of the transformer and the metal parts of the
main unit
Risk of injury to service personnel and damage to the property
 Do not touch the screw stem of the transformer to any part during service
HZID_06H466435
07.18
 CAUTION
Laser emissions!
This product contains lasers.
Disregarding safety precautions can lead to bodily injury, especially to the retina
L of the eye, resulting in irreversible damage to vision.
 Do not look into the laser diodes (I.I. side or tube side)
 Observe local safety guidelines regarding laser emissions.
HZID_06H383909
 CAUTION
Hot rear surface of TCP
Risk of burns
I
 When replacing the trolley control panel (TCP), please note that its rear sur‐
face may be hot. Handle with care!
HZID_06H423193
 CAUTION
Hot rear surface of CCP
Risk of burns
I
 When replacing the chassis control panel (CCP), please note that its rear sur‐
face may be hot. Handle with care!
HZID_06H537290
 CAUTION
Radiation released from a footswitch in another room
Non-clinical exposure to ionizing radiation
 Upon service activities with the wireless footswitch, it shall be checked
whether the location labeling (i.e.which system the footswitch belongs) is in
place and is properly visible
HZID_06H488922
07.18
NOTICE
Dose adjustment
After each dose adjustment an IQAP measurement is necessary.
 Perform IQAP measurement after each dose adjustment.
HZID_06H384277
07.18
Adjustment and IQ tests after replacement 2 11
These IQAP tests should be performed after all other service adjustments have been
 made. Create a partial inspection (Quality Assurance > New). After performing all re‐
quired IQ tests, lock the active inspection to save the results by clicking "Lock" in the
IQAP Control Functions section.
Replaced part Adjustment Tool Partial IQAP tests must be

performed
MCU License and service key, n.a. n.a.
License and service key, n.a. n.a.
PC Set Wake-on-LAN,
Set On Time
FC2_Min oscilloscope, n.a.
filament current heating (IH), thermometer,
D610+D611 NTC temp,
Set Wake-on-LAN,
Set On Time
D610 filament current heating (IH), thermometer,
NTC temp,
Set Wake-on-LAN, n.a. n.a.
D211
Set On Time
D620
filament current heating (IH),
D621
filament current heating (IH),
filament current heating (IH), oscilloscope, All test cases in “General”
Centering Dose meter All test cases in ”System Data”
C-arm cable
Dose sensitivity
X-ray field
n.a. n.a. All test cases in “General”
All test cases in ”System Data”
Grid
Image Disturbances
Flat field
Centering n.a. All test cases in “General”
Collimator
X-ray field
07.18
12 2 Adjustment and IQ tests after replacement

performed
filament current heating (IH), oscilloscope, All test cases in “General”
NTC temp, infrared thermometer, All test cases in "System Data"
Centering Dose meter Dose Sensitivity
Monoblock
Ind. Dose Sensitivity
Entrance dose rate
X-ray field
Optical Sharpness**, Type 41 n.a.
Camera
Image Rotation**,
Optical Sharpness**, Dose meter All test cases in “General”
Image Rotation**, Type 41 All test cases in “System Data”
Dose TV-iris, Type 52 Dose sensitivity
Centering Dose displays *
Optics
X-ray field
Image disturbances
Flat field
CTF
Optical Sharpness**, Dose meter All test cases in “General”
Image Rotation**, Type 41 All test cases in “System Data”
Dose TV-iris, Type 52 Dose Sensitivity
Centering Dose displays *
I.I.
X-ray field
Image Disturbances
Flat field
CTF
FD calibration Dose Meter All test cases in “General”
Dose DEXI Type 41 All test cases in “System Data”
Centering Type 52 Dose sensitivity
FD
Dose displays *
X-ray field
All test cases in “IQ Tests”
07.18
Adjustment and IQ tests after replacement 2 13

performed
n.a. Dose meter All test cases in “General”
DAP meter All test cases in “System Data”
Dose Displays
n.a. n.a. All test cases in “General”
Monitor
Monitors
If several parts are replaced, the combined tests required for each part must be per‐
formed.
* Only available if the system has a DAP meter.
** see chapter( Optical Sharpness, Image Rotation, Centering, Dose TV Iris and IQAP
test / Page 72)
 If the “Dose Sensitivity” IQ test returns a result that is out of tolerance, perform a “Dose
TV-iris”/ “Dose DEXI” adjustment in Tune-up.
07.18
14 3 Main Unit Covers
3.1 Main Unit
 With some covers, the scale is not part of the cover and must be ordered separately if a
replacement scale is needed.
3.1.1 Covers Overview

Fig. 1: Main Unit Covers
6
4
2
5
07.18
Main Unit Covers 3 15
Fig. 2: VA20 Main Unit covers
1. Side cover (left and right)

2. Front cover
3. I.I. top cover
4. Monoblock cover
5. Anchor cover
6. Back cover
7. FD top cover
8. FD bottom cover
3.1.2 Main Covers
NOTICE
Cable damage without main unit covers
After replacing the main covers, during C-arm movement the C-arm cable can be
damaged on sharp edges.
 Always move the C-arm carefully without main covers.
Prerequisites
n Switch off system
07.18
n Disconnect the SG cable from the main unit
3.1.2.1 Side Covers
Fig. 3: Side cover
Fig. 4: Side cover
Work steps
n Loosen 2 screws on each side
n Open the left/right cover
07.18
n Release the latch on the upper and lower side of each cover
Fig. 5: Side cover
(1) Latch at side cover
n Remove the cover from main unit
07.18
3.1.2.2 Front cover
 CAUTION
Front cover touches the screw stem of the transformer and the metal parts of the
main unit
Risk of injury to service personnel and damage to the property
 Do not touch the screw stem of the transformer to any part during service
HZID_06H466435
Work steps
n Unplug the power supply cable and foot switch cable from the front cover
n Remove 4 screws from the front cover
Fig. 6: Remove front cover Fig. 7: Remove front cover
07.18
n Unscrew the ring on the footswitch cable connector

Fig. 8: Disconnect the cables on the front cover.
(1) Unscrew the ring to remove the connector.

n Disconnect the power supply cables from the filter
Fig. 9: Disconnect the cables from the front cover.
(1) Disconnect the power supply cables from the filter, and the grounding cable from the base of the main unit.
(2) Remove the footswitch cable from the front cover.
07.18
 When installing the front cover, the footswitch cable should go through under the hex
rod. Also make sure that none of the cables touch to prevent abrasion.
n Remove the front cover
3.1.2.3 Back cover

Work steps
n Remove the side covers
n Remove the 4 nuts from back cover (two on top, two on bottom)
Fig. 10: Remove back cover
07.18
Fig. 11:
n Pull the cover back

Fig. 12: Remove front cover
n Disconnect the cable connected to the EM stop and terminal XF

n Remove the back cover
3.1.2.4 I.I. top covers (with handle)

Work steps
n Turn the C-arm so that the I.I. is on top and is vertical
07.18
n Loosen the 3 securing screws of the I.I. top cover (with handle), and remove handle
and top cover.
Disconnect the ground cable from the cover
Fig. 13: I.I. top cover
3.1.2.5 FD bottom cover

Work Steps
n Turn C-arm slanted with FD lower, >135 °deg Angulation
n Remove the 10 caps and loose the 10 attachment screws
n Disconnect the XGrid cable
n Remove the FD bottom cover
 Hold the cover carefully to avoid dropping when loosening the attachment screws if
turning the C-arm vertically and the FD is on top
07.18
Fig. 14: FD bottom cover_C-arm position
3.1.2.6 FD top cover

Work steps
n Remove FD bottom cover
n Turn C-arm to position 180°deg Angulation (vertically and FD downside)
n Loose the FD attachment screws, disconnect the Ethernet cable and signal cable
 Hold FD carefully to avoid dropping when loosening the attachment screws
n Unwind the grounding cable, move FD out and then disconnect them to remove FD
n Untie and disconnect FD laser cable (if present)
07.18
n Loosen the two attachment screws to release FD signal cable holding plate
Fig. 15: FD supporting frame
n Untie all other cables

n Loose other attachment screws to remove FD supporting frame
n Cut the sealing compound to remove FD top cover
 Lead shielding is not part of the FD top cover. Tear it off and attach it to the new one
when replacing FD top cover
 Most of the lead shielding will be held by the FD supporting frame. Secure it with silicon
glue for the part not in the frame.
 Use a rubber or wooden hammer to planish the lead shielding
3.1.2.7 Monoblock cover
 The monoblock cover has been sealed all around against contamination and dirt with a
sealing compound.
07.18
Work steps
n Loosen the three cover screws of the monoblock cover
Fig. 16: Remove monoblock cover Fig. 17: Remove monoblock cover
n Use a sharp knife to cut open the sealing compound all around the cover
n Lift off the monoblock cover
n Remove the sealing compound residue from the cover and from the tube
n After all service procedures are finished, place the cover on the tube and seal it with
sealing compound all around.
n Use a paper towel to wipe off any excess sealing compound
n Refasten the monoblock cover with the cover screws. If necessary, apply lateral pres‐
sure to the monoblock cover until the sealing compound hardens.
3.1.3 Install Covers

Install the covers in the reverse order of their removal.
Apply sealing compound to the monoblock cover, following the instructions in the sec‐
tion “Monoblock cover”
07.18
26 4 Main unit
4.1 Main Unit Overview
4.1.1 Orientation
Fig. 18:
07.18
Main unit 4 27
4.2 Components location

Fig. 19: Main Unit - Right view
6 4
5
(1) CCP
(2) D610
(3) D620
(4) Main wheel
(5) D621
(6) Wheel chain
07.18
28 4 Main unit
Fig. 20: Main Unit - Left view
1
3
5
2
(1) MCU
(2) D142
(3) U2
(4) Vertical motor
(5) Foot brake
(6) SG cable connector
07.18
Main unit 4 29
Fig. 21: Main Unit - front view
(1) T1
(2) T2
(3) Filter
(4) Lower end switch assembly
(5) C-arm cable holder
07.18
30 4 Main unit
Fig. 22: Main Unit - back view
(1) Steering handle

(2) Steering rod
(3) U1
(4) Inductor
* Inductor is only available with system software version VA10B
07.18
Main unit 4 31
Fig. 23: TUI CCP AIC
(1) AIC board
** For VA10, the speaker is positioned beside steering rod while for VA20 the speaker is
positioned under TUI CCP and AIC bard.
07.18
32 4 Main unit
Fig. 24: Main unit
1 2
(1) Clamp for C- arm cable

(2) Upper limit switch assembly
07.18
Main unit 4 33
4.3 Boards, power supplies
4.3.1 MCU
 It will be necessary to apply for new licenses and service keys when the MCU is replaced.
Prerequisites
n Switch off the system.
n Open the left side cover as described in “Main Unit Covers” ( Main Covers / Page 15).
Work steps
n Unplug all connectors from the MCU board
n Remove the shielding plates from MCU, install the shielding plates on the new MCU
07.18
34 4 Main unit
n Remove the three nuts from the MCU bracket

Fig. 25: MCU
(1) Shielding plates

n Remove the MCU board
n Install the new MCU board in the reverse order of removal
 Add new cable ties at the cable shielding clamps
n Download to the MCU:
 Do not interrupt the download procedure to the MCU because this will damage the MCU.
Wait until the message “Download completed” appears in the action bar.
 Service->Configuration->System->Download->select only “Main Control Unit”

and press “Go”
 After the download is completed, “Version Check” and “Config Check” requests can be ig‐
nored until a MCU restore has been performed.
07.18
Main unit 4 35
n Restore the latest MCU backup:

 Service->Backup & Restore -> Restore -> select “2.HDD” -> select the latest back‐
up and press “Go” ->select only components marked with “MCU” and press
“Go”.
n Perform a “version Check”, “Config Check”, “AutoConf” as requested:
 Service->Configuration->System->Version Check \ Config Check
n Reboot the system.
n Perform an initial “C-arm attachment” procedure.
 Service->Tune-up->C-arm Attachment
n Check the system function.
4.3.2 D610 (generator control board)
 For VA10, D611 (STU board) is integrated into the D610 board, STU board cannot be re‐
placed separately
 For VA20, D211 (STU board) is separate from D610 board, can be replace separately.
 After the D610 and D611 are replaced, FC2_Min will need to be adjusted. Perform the
adjustment with an oscilloscope.
 After the D610 and D611 are replaced, the filament current heating (IH) will need to be
adjusted. Perform the adjustment with an oscilloscope.
 After the D610 and D611 are replaced, the NTC temperature will need to be adjusted. It
is recommended to use an infrared thermometer to perform the adjustment.
 After the D610 and D611 are replaced, “Set Wake On LAN” and “Set On Time” will need
to be adjusted.
07.18
36 4 Main unit
 WARNING
Non-compliance can lead to death, injury, or property damage.
 Before starting work on relevant pants of the main unit, wait at least 1 minute
after the system switches off the power.
HZID_06H384800
Prerequisites
n Open the right side cover as described in “Main Unit Covers” ( Main Cov‐
ers / Page 15).
07.18
Main unit 4 37
Fig. 26: D610
Work steps
n Disconnect all cables from D610
07.18
38 4 Main unit
n Remove 5 screws to remove D610
 PTC (Positive Temperature Conductor) can be damaged easily. Be careful not to touch it
unintentionally.
Fig. 27: PTC
n Install the new D610

n Check the firmware and hardware version, upgrade the firmware if necessary.
Upgrading the firmware
n Switch on the system
n Log in to the SSW, perform the version check
n If a firmware upgrade is required, exit the version check, select Tune Up->Local Gener‐
ator Tool -> Firmware Upgrade
07.18
Main unit 4 39
n Perform the firmware upgrade following the instructions in the online help.
If the upgrade procedure is interrupted, the CPU may be damaged such that it is no lon‐
 ger usable.
Do not touch anything until the upgrade is completed.
n Exit the service software and PMS, restart the entire system
n Navigate to the version check, check whether the installation was successful
Adjustments: FC2_Min / Heating / Set Wake On LAN /Set On Time /NTC Temp
n Move the single tank into a safe exposure position and close the collimator.
n Set the SERV button on D610 to ON ( position 2 )
 While the SERV button is OFF (position 1), no values are displayed.
Fig. 28: SERV. button
n Log in to the SSW, select Tune Up -> Local Generator Tools

n Select “Technical Service” and enter the Service password
n Select Adjustment > F2_Min, and then perform the adjustment following the instruc‐
tions in the online help
07.18
40 4 Main unit
n Select Adjustment > Heating (IH), and then perform the adjustment following the in‐
structions in the online help.
n Select Adjustment->Set WakeOn LAN, perform the adjustment following the instruc‐
n Select Adjustment >Set On Time, and then perform the adjustment following the in‐
n Select Adjustment > NTC Temp, and then perform the adjustment following the in‐
4.3.3 D211 (STU_LAN board)
 For VA20, D211 (STU board) is separate from D610 board, can be replace separately.
 After the D211 are replaced, “Set Wake On LAN” and “Set On Time” will need to be adjus‐
ted.
Prerequisites
ers / Page 15).
Work steps
n Disconnect all cables from D211
n Remove the screws to remove D211
n Install the new D211
n Check the firmware and hardware version, upgrade the firmware if necessary.
Upgrading the firmware
n Switch on the system
n Log in to the SSW, perform the version check
n If a firmware upgrade is required, exit the version check, select Tune Up->Local Gener‐
ator Tool -> Firmware Upgrade
n Perform the firmware upgrade following the instructions in the online help.
If the upgrade procedure is interrupted, the CPU may be damaged such that it is no lon‐
 ger usable.
Do not touch anything until the upgrade has been completed.
n Exit the service software and PMS, restart the entire system
n Navigate to the version check, check whether the installation was successful
Adjustments: Set Wake On LAN/Set On Time
n Move the single tank into a safe exposure position and close the collimator.
07.18
Main unit 4 41
n Set the SERV button on D610 to ON (position 2)( Fig. 28 Page 39)
n Log in to the SSW, and then select Tune Up > Local Generator Tools.
n Select “Technical Service” and then enter the Service password.
n Select Adjustment >Set WakeOn LAN, perform the adjustment following the instruc‐
n Select Adjustment >Set On Time, and then perform the adjustment following the in‐
4.3.4 D620 (Generator power board)

D620 is located behind the D610 board.
Fig. 29: D620
07.18
42 4 Main unit
 After the D620 is replaced, the FC2_Min will need to be adjusted. Perform the adjust‐
ment with an oscilloscope.
 After the D620 is replaced, the filament current heating (IH) will need to be adjusted.
Perform the adjustment with an oscilloscope.
 WARNING
HZID_06H384800
Prerequisites
ers / Page 15).
Work steps
n Disconnect the cables from D610
n Remove the D610
07.18
Main unit 4 43
n Disconnect the cables from D620

Fig. 30: D620 x14 connection label
6 4 2
5 3 1
n Unscrew the D620 and replace it with a new one. Apply heat sink grease if necessary.
n Connect all cables.
Adjustments: FC2_Min / Heating
n Move the single tank into a safe exposure position and then close the collimator.
n Set the SERV button on the D610 to ON ( position 2 )( Fig. 28 Page 39)
07.18
44 4 Main unit
4.3.5 D621 (RCL board)

D621 (RCL board) is located on the right bottom of main unit chassis
 After the D621 is replaced, the FC2_min will need to be adjusted. Perform the adjust‐
ment with an oscilloscope.
 After the D621 is replaced, the filament current heating (IH) will need to be adjusted.
Perform the adjustment with an oscilloscope.
Instructions in this document apply only for system software versions VA10C and higher.
 Instructions for system software version VA10B with system serial numbers from 10000
to 10099 can be found in the documentation for UI XP038/16/P.
 WARNING
HZID_06H384800
Prerequisites
n Open the back and right side covers as described in “Main Unit Covers” ( Main Cov‐
ers / Page 15).
 Disconnecting D610.X8 may help gain more space to maneuver.
Work steps for disassembly

n Loosen and remove the top 4 fixing screws( 1/Fig. 31 Page 45)
n Remove the plasticized glass cover plate
n Disconnect cables from D621
07.18
Main unit 4 45
n Loosen and remove the top 4 long fixing nuts ( 2/Fig. 31 Page 45)
( 4/Fig. 31 Page 45)and 2 screws on the left ( 3/Fig. 31 Page 45)
n Take out the D621 and replace the new board
Fig. 31: D621
4
3
1
2
(1) Top 4 fixing screws

(2) 2 long fixing nuts on left
(3) 2 screws on left
(4) 2 long fixing nuts on right
Work steps for assembly

n Position D621 carefully on the bottom 6 long supporting nuts
n Install the 2 fixing long nuts on the left ( 2/Fig. 31 Page 45) to provisionally secure
the D621
n Fasten the 2 screws on the left ( 3/Fig. 31 Page 45), then connect cables (D621 X61
and X62) to D621 and fasten them with screws
 Use an extension rod to gain sufficient space for tightening
n Install the 2 long fixing nuts on the right ( 4/Fig. 31 Page 45) to fasten D621
n Attach the plasticized glass cover plate with the 4 screws( 1/Fig. 31 Page 45).
Adjustments: FC2_Min / Heating
n Move the single tank into a safe exposure position and then close the collimator.
n Set the SERV button on the D610 to ON ( position 2 )( Fig. 28 Page 39)
07.18
46 4 Main unit
4.3.6 D142
D142 is located near the MCU, on the left side of main unit chassis.
Fig. 32: D142
(1) MCU
(2) D142
Prerequisites
n Remove the left and right side covers as described in “Main Unit Covers” ( Main Cov‐
ers / Page 15).
Work steps
n Remove the four nuts from the back cover as described in “Main Unit Covers” ( Main
Covers / Page 15).
07.18
Main unit 4 47
n Pull out the back cover slowly to show the 4 screws of D142, be careful of the cable
connections on back cover.
Fig. 33: Pull out the back cover
Fig. 34: 4 screws of D142
n Disconnect cables from D142

n Unscrew D142 and replace it with a new one
07.18
48 4 Main unit
4.3.7 U1
Power supply U1 is located in the middle of main unit chassis.
Prerequisites
n Remove the left and right covers as described in “Main Unit Covers” ( Main Cov‐
ers / Page 15).
Work steps
n Unscrew the back cover as described in “Main Unit Covers” ( Main Covers / Page 15).
Pull out the back cover to access the U1.
n Disconnect cables from U1
07.18
Main unit 4 49
n Remove 2 screws at the top

Loosen 1 screw at the bottom
Fig. 35: Remove U1
Fig. 36:
07.18
50 4 Main unit
4.3.8 U2
Power supply U2 is located on the left side of main unit chassis.
Prerequisites
n Open the left cover as described in “Main Unit Covers” ( Main Covers / Page 15).
Work steps
n Disconnect cables from U2
n Unscrew U2 and replace it with a new one
Fig. 37: Remove U2
(1) U2
07.18
Main unit 4 51
4.3.9 T1
Transformer T1, T2, and power filter Z1 are located at the front of main unit chassis.
Fig. 38: Front view of main unit chassis
2
4
(1) T1
(2) T2
(3) Filter Z1
(4) Plastic caps
Prerequisites
ers / Page 15).
n Remove the front cover as described in “Main Unit Covers” ( Main Covers / Page 15).
Work steps
n Disconnect cables from T1
07.18
52 4 Main unit
n Unscrew T1 and replace it with a new one
 T1 weights 24 kg, please be careful when removing T1 from the metal rod.
 Do not discard the plastic caps and ensure they are installed after replacement.
 Do not forget to apply LOCTITE 243 (5507038) to secure the nut, and tightening torque
25Nm for to secure T1.
4.3.10 T2
Prerequisites
ers / Page 15).
Work steps
n Disconnect cables from T2
n Unscrew T2 and replace it with a new one
 Do not discard the plastic caps and ensure they are installed after replacement.
07.18
Main unit 4 53
4.3.11 Filter Z1
 WARNING
present at the Z1.
V
 Deenergize the system.
HZID_06H459443
Prerequisites
ers / Page 15).
n Disconnect power cable from system
Work steps
n Disconnect cables from filter Z1
07.18
54 4 Main unit
n Unscrew Z1 and replace it with a new one

Fig. 39: Remove filter Z1
Fig. 40: Remove filter Z1
07.18
Main unit 4 55
4.4 Drives, Switches
4.4.1 Limit switches for lifting column

Prerequisites
n Move lifting column to middle position to deactivate end switches.
 If the limit switch is defective, turn off the system and manually drive the lifting motor
by applying an Allen wrench to the back of the motor.
n Switch off system

ers / Page 15).
Work steps for upper limit switch
n The upper limit switch is located on the chassis column behind T1
07.18
56 4 Main unit
n Remove 2 screws and remove the upper limit switch

Fig. 41: Remove the two screws.
n Disconnect the limit switch cable connection from MCU x151
07.18
Main unit 4 57
n The position of the switch can be adjusted by loosening the 2 set screws and moving
the metal plate; tighten them after adjustment
Fig. 42: Loosen the two set screws.
07.18
58 4 Main unit
Work step for lower limit switch

n Remove the 2 screws of the limit switch assembly
Fig. 43: Lower limit switch assembly
Fig. 44: Lower end switch
(1) Loosen the two screws to adjust the switch position.

n Remove the lower limit switch from the assembly
n Install the new limit switch in the reverse order of removal
07.18
Main unit 4 59
n The position of the switch can be adjusted by loosening the 2 set screws; tighten
them after adjustment
n Switch the system on and move the lifting column to the highest and lowest position
to check the switch function.
n Reinstall the covers
4.4.2 Vertical Drive (motor with spindle)

Prerequisites
n Lift the lifting column 179.5 mm from the original position (0 mm).
 It probably cannot be lifted automatically, please manually drive it as described below.

n Remove the main covers as described in “Main Unit Covers”( Main Covers / Page 15).
n Remove U2 (with its mounting bracket), T1, K10, T2, & XE terminal bar assembly, and
any other relevant items that limit your access to the motor drive and spindle assem‐
bly.
Work steps
n Remove the caps from the maintenance holes.
07.18
60 4 Main unit
n Insert the maintenance rod (delivered together with the vertical drive) straight into
the two holes from left side to right side
Fig. 45: Insert the maintenance rod
(1) Maintenance holes

(2) Maintenance rod
07.18
Main unit 4 61
n Then slowly lower the C- arm lifting column downwards until its bottom securely sits
on the rod; apply an Allen wrench to the back of the motor to drive it.
Fig. 46: Manually drive the motor
For older delivery systems with serial nos. 10000 to 10002, the motors cannot be driven

manually by applying an Allen wrench.
In this case, please refer to( Lifting C-arm manually by pipe wrench (P/
N:11145191) / Page 63) to manually lift the C-arm.
n Disconnect the energy chain by removing the 2 Allen screws and its cable from MCU
x152.
n Disconnect the motor power cable from the terminal bar.
07.18
62 4 Main unit
Fig. 47: Remove energy chain Fig. 48: Disconnect the motor power cable.
n Unscrew the 2 screws connecting the vertical drive assembly to the lifting column and
remove the joint key.
n Remove the pin and pull the shaft back, then the vertical drive assembly can be re‐
moved.
07.18
Main unit 4 63
Fig. 49: Remove the 2 screws and joint key Fig. 50: Remove the vertical drive assembly.
2 1
2
1
(1) Remove the the pin.
(2) Draw back the shaft.
(1) The 2 screws

(2) The joint key
n Disassemble the rubber chain and install it on the new vertical drive assembly
n Reinstall the vertical drive assembly in the reverse order of removal
4.4.3 Lifting C-arm manually by pipe wrench (P/N:11145191)

For systems with serial nos. 10000 to 10002, or if during service the C-arm cannot be lif‐
ted due to a motor or gear box defect, this method can be used to lift the C-arm manual‐
ly:
n Remove the T2 & XE terminal bar assembly.
n Turn the spindle with the pipe wrench to lift the C-arm. Cover the spindle with a cloth
to protect it from being damaged by the wrench.
07.18
64 4 Main unit
Fig. 51: Lift the C-arm using the pipe wrench.
07.18
Main unit 4 65
4.5 I. I., camera, optics, laser light, and grid
4.5.1 Camera including optics
Camera (spare part) with material no. 08888492 is applicable with system SW versions
 VA10A and higher, while 10793970 is only applicable with system SW versions VA10E
and higher
Prerequisites
n Remove the I. I. cover as described in “Main Unit Covers” ( I.I. top covers (with han‐
dle) / Page 21).
 When installing the optics, make sure that no dust or dirt contaminates the I.I. output
window or the optics.
Fig. 52: Camera including optics
4 3
5
(1) Camera
(2) Camera set screws (3)
(3) Clamping ring
(4) Clamping ring set screws (3)
(5) Optics
(6) Optics set screws (3)
Work steps
n Disconnect the plugs from the camera.
n Remove the three optics set screws ( 6/Fig. 52 Page 65).
07.18
66 4 Main unit
n Remove the optics including camera.

 After camera/optics replacement, make sure to avoid dust and immediately in‐
stall new camera/optics.
n Install the camera including optics in the reverse order of their removal.
n Continue with ( Optical Sharpness, Image Rotation, Centering, Dose TV Iris and IQAP
test / Page 72).
4.5.2 Camera Replacement
Camera (spare part) with material no. 08888492 is applicable with system SW versions
 VA10A and higher, while 10793970 is only applicable with system SW versions VA10E
and higher.
Prerequisites
n Remove the I. I. cover as described in “Main Unit Covers” ( I.I. top covers (with han‐
dle) / Page 21).
Fig. 53: II camera
Work steps
n Disconnect all plugs from the camera.
n Loosen the three camera set screws ( 2/Fig. 52 Page 65) from the camera flange and
remove the camera.
 After camera/optics replacement, make sure to avoid dust and immediately in‐
stall new camera/optics.
07.18
Main unit 4 67
n Install the new camera in the reverse order of its removal.

test / Page 72).
 With camera replacement, perform only sharpness and image rotation.
4.5.3 Optics
Prerequisites
n Remove the I.I. top cover
Work steps
n Remove the camera from the optics as described under “Camera Replacement”
( Camera Replacement / Page 66).
n Loosen the three screws ( 6/Fig. 52 Page 65) for the optics and remove the optics
from the I.I.
n Install the new optics and camera in the reverse order of their removal.
test / Page 72).
window or the optics
4.5.4 I.I. Power Supply

Prerequisites
n Remove the I.I. cover as described under “Main Unit Covers” ( I.I. top covers (with
handle) / Page 21).
07.18
68 4 Main unit
Fig. 54: I.I. mini power supply 1
3 2
Fig. 55: I.I. mini power supply
Work steps
n Remove the Allen screw ( 1/Fig. 54 Page 68) and remove the bracket.
n Remove the three Allen screws ( 2/Fig. 54 Page 68) (behind the bracket).
n Disconnect all the cables from the I.I. mini power supply.
07.18
Main unit 4 69
n Install the new I.I. mini power supply in the reverse order of its removal.
Adjustment
n Pull out the I.I. mini power supply.
 If some cables are too short, disconnect them temporarily.
n Place the I.I. mini power supply ( Fig. 55 Page 68) off to the side.
Fig. 56: I.I. mini 3 Fig. 57: I.I. mini 4
n Switch the system on.

n Set the DIP switches ( Fig. 56 Page 69) according to the table below and check the
electrode voltages according to the test protocol for the I.I.
Tab. 1
DIP switches 1 2 3 4
Normal status ON OFF OFF OFF
Adjustment E1 (U1) ON OFF ON OFF
Adjustment E2 (U2) ON ON OFF OFF
Adjustment E3 (U3) ON ON ON OFF
n Adjust the voltages of the I.I. mini power supply with the potentiometer
( Fig. 57 Page 69) if necessary.
 Do not make readjustments in cases where there are only slight deviations
from the values on the test protocol (measurement device tolerances).
n Check Optical sharpness, Dose TV Iris, and perform the IQAP test. Refer to ( Optical
Sharpness, Image Rotation, Centering, Dose TV Iris and IQAP test / Page 72).
07.18
70 4 Main unit
4.5.5 I.I. Replacement

Prerequisites
n Secure the I. I. against dropping.
n Move the C-arm transverse unit to the maximum out position (= toward table).
n Secure the C-arm against unintended movement.
n Remove the I.I. cover as described under “Main Unit Covers” ( I.I. top covers (with
handle) / Page 21).
 To correctly balance the counterweight in systems with a serial no. of 10000 to

10099, install the original I.I. cover instead of the new one.
window or the optics.
Fig. 58: I.I. attachment screws
07.18
Main unit 4 71
Fig. 59: I.I.
Work steps
n Remove the I.I. power supply as described under “I.I. power supply” ( I.I. Power Sup‐
ply / Page 67).
n Remove the cable clamps and disconnect the C-arm cables at the I.I.
n Remove the rubber stop in front of the I.I. mount and the two Allen screws
( Fig. 58 Page 70).
 The I.I. is mechanically detached from the C-arm.
n Remove the camera and optics, as described under “Camera including Optics” ( Cam‐
era including optics / Page 65).
n On the new I.I., install the camera and optics, as described under “Camera including
Optics”( Camera including optics / Page 65).
07.18
72 4 Main unit
n Install the new I.I. in the reverse order of removal.

 Route the cables through the left cut-out (back view) of the I.I. frame
( Fig. 59 Page 71)
 Be sure not to pinch the C-arm cables when tightening the I.I. screws.
T  Apply the Loctite 221 to the 2 I.I. attachment screws and tighten them with 10
Nm of torque.
n Reconnect all plugs.
test / Page 72).
n Reinstall and seal the cover
n Reinstall the rubber stop
4.5.6 Optical Sharpness, Image Rotation, Centering, Dose TV Iris and IQAP
test
n Centering adjustment: Loosen the three optics set screws( 6/Fig. 52 Page 65) and
move the camera with optics into the I.I. center by using the ( Diagnostic Tool for
Centering / Page 74).
n Optical sharpness adjustment:
Use the IQ test, chapter “CTF”, to evaluate the optical sharpness.

If a type 41 resolution test plate is used for a quick evaluation before the IQ test, please
refer to the table below:
Fig. 60:
07.18
Main unit 4 73
 After adjusting the optical sharpness, it is necessary to check / adjust the image rotation.
 Loosen the three clamping ring set screws ( 4/Fig. 52 Page 65) to release the
clamping ring ( 3/Fig. 52 Page 65)
 Slightly loosen the camera set screws( 2/Fig. 52 Page 65).
 Adjust for maximum optical sharpness by slightly moving the camera sleeve
upwards or downwards to change the camera focus.
 Tighten the camera set screws when the adjustment is finished.
 Attach the clamping ring up to the camera and tighten its 3 set screws
n Image rotation: Loosen the three optics set screws ( 6/Fig. 52 Page 65), rotate the
camera until the image orientation is correct, and then tighten the Allen screws again.
 Use a soldering wire or similar on the I.I. surface for image rotation orientation.
n Dose TV Iris: Perform “Dose TV Iris” as specified in the chapter “Dose Adjustment” in
the Troubleshooting Guide.
 Service -> Tune up -> System Adjustment -> Dose TV-iris
n IQAP tests
After replacement, the following partial IQAP tests need to be

performed:
All test cases in the section "General"
All test cases in the section "System Data"
Dose sensitivity
Dose display *
X-ray field
Image Disturbances
Flat Field
CTF
* Only available if the system has DAP meter.

n Perform a backup
 Service -> Backup & Restore -> Backup
n Reinstall the I. I. cover.
T  Tighten the three screws with 10 Nm of torque
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4.5.7 Diagnostic Tool for Centering

n Log in to the service application.
Fig. 61: Image_diagnostic_ Fig. 62: Centering
1
2
2
Central beam
 Service -> FLC -> Diagnostic -> Image Diagnostics
n Select “Fluoro” ( 1/Fig. 61 Page 74) and click “Start” ( 2/Fig. 61 Page 74).
 The “Blanking circle” window appears.
n Mark the checkbox “Check II centering” ( 1/Fig. 62 Page 74) and uncheck “Blanking
circle off” ( 2/Fig. 62 Page 74).
 The centering lines are visible in the image area
 The blanking circle disappears.
Fig. 63: Centering example
1
2
(1) Blanking circle

(2) I.I. edge
(3) Collimator blades
The picture above shows an I.I that is not centered.
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n Check that if the I.I. edge is centered with the Blanking circle.
 If necessary, loosen the three optics set screws and move the camera with op‐
tics to adjust the centering.
 Retighten the 3 optics set screws
n Check that the collimator blades are equal at the I.I. edge.
 If necessary, slightly loosen the two tube attachment screws and tilt the tube
to adjust it
 Retighten the tube screws with 10 Nm of torque.
4.5.8 Light Localizer & Grid

There are 3 configurations for the light localizer & grid
n Grid without light localizer
n Fixed grid with light localizer
n Detachable grid with localizer
Fig. 64: Grid without light localizer
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Fig. 65: Fixed grid with light localizer
1 2
(1) Fixed grid

(2) Light localizer for fixed grid
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Fig. 66: Detachable grid with light localizer
3
1 2
(1) Detachable grid

(2) Adapter of detachable grid
(3) Light localizer for detachable grid
Fig. 67: Disconnect the cable
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Grid without laser:

n Remove the 4 screws to lift off the grid, then disconnect the cable to replace the grid.
Fixed grid with light localizer:
n Remove the 4 screws to remove the grid.
n Lift off the light localizer, disconnect the cable.
n Replace the light localizer.
Detachable grid with light localizer
n Loosen the screw to remove the grid.
n Remove 4 screws to remove the adapter of detachable grid.
n Remove 4 screws to lift off the light localizer, disconnect the cable to replace the light
localizer.
 The laser lights cannot be repaired; therefore the complete light localizer including laser
light must be replaced.
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4.6 FD, FD laser and grid
4.6.1 FD
Work Steps
n Loose the FD attachment screws, disconnect the Ethernet cable and signal cable
 Hold FD carefully to avoid dropping when loosening the attachment screws
n Unwind the grounding cable, move FD out and then disconnect them to remove FD
n Install the FD in the reverse order of removal
n Perform FD installation (including detector drive disc and VCP disc), FD calibration,
Dose DEXI, Centering and IQAP tests
4.6.2 FD laser
Work Steps
n Untie and disconnect FD laser cable
n Loosen the attachment screw to remove the FD laser
n Install the FD laser in the reverse order of removal
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n Adjust the position in the adjustment hole so that two laser beams cross over at the
red point of the monoblock cover
 Hold the position tightly when tightening the screws
Fig. 68: FD laser
2 1
(1) attachment hole

(2) adjustment hole
4.6.3 Grid
Work steps
n Loosen the screw and slide the grid out
n Slide grid in and tighten the screw
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4.7 X-ray Tube, Collimator, DAP
4.7.1 DAP (option)

Work steps
n Position the C-arm at 0 °deg vertically, block all movement brakes
n Remove the monoblock ( Monoblock cover / Page 24)
n Disconnect the cable from DAP chamber
n Unscrew 4 bolts on top of the DAP chamber
Fig. 69: DAP
n Install the DAP in the reverse order of removal

n Perform IQ test
4.7.2 Collimator
Work steps

When removing C-arm parts, place an object under the rear chassis to keep the main
unit from tilting unexpectedly ( Fig. 97 Page 101).
n Remove the monoblock cover ( Monoblock cover / Page 24)

n Remove the dose measurement chamber, if present
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n Loose four screws to remove the collimator

Fig. 70: Collimator
Fig. 71: After removing collimator
n Position and connect the new collimator.

n Ensure that the collimator is functioning properly and is set correctly.
n Ensure that the collimator blades are centered in the blanking circle
- If necessary, perform centering, see ( Diagnostic Tool for Centering / Page 74)
n Ensure that the collimator blades of the iris diaphragm are visible during fluoroscopy
in survey format and zoom format on at least two sides of the monitor image (or as
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required by local regulations). If necessary, perform the collimation adjustment at

Tune-up > System Adjustment > Collimation /Collimation Accuracy
n Check the collimation for direct exposure if a cassette holder is being used
n Ensure that the area dose product measurement device is functioning properly (if
present)
n Check the dose rate
n Reattach the monoblock cover
n Seal the monoblock cover using sealing compound
4.7.2.1 Collimator configuration software tool
 For systems with serial numbers 10382 and lower, the collimator must be configured af‐
ter it has been replaced.
Work steps
1. Download the Zip file from the CB-DOC section on the intranet.
https://productinformation.healthcare.siemens.com/ProductInformation.aspx?
uuid=d4e86517-ca1b-4c10-a1d9-a4df6a4be7b4
or
CS / Product Information / AT / Cios Select / Software
2. Extract the Zip files, and copy them to a USB stick or burn them to a CD.
3. Insert the USB stick or CD into the FLC.
4. Log in to the Service Software.
5. Press <Ctrl> and then <Esc> and keep them pressed simultaneously to open the Win‐
dows Start menu.
6. Click Windows Explorer, and then navigate to the USB stick or CD.
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7. Double click “FileReplacer.exe” to start the tool.

Fig. 72: Collimator tool
 When you click the Replace button, the old file is backed up and replaced with
a new one
 When you click the Restore button, the old file that was backed up in the “re‐
place” process is restored.
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8. Click the Replace button, and then confirm each pop-up window (“Successfully...”)
one by one.
 Click OK to confirm the pop-up window for the successful backup of the file
“ccu.cdf”.
Fig. 73: CCU backup
 Click OK to confirm the pop-up window for the successful replacement of the
file “ccu.cdf”.
Fig. 74: CCU.cdf replaced
 Click OK to confirm the pop-up window for the successful backup of the file
“system.cdf”.
Fig. 75: system cdf backup
 Click OK to confirm the pop-up window for the successful replacement of the
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file “system.cdf”.
Fig. 76: system cdf replaced
 If a backup already exists for any file, a “...won’t backup...” pop-up window will appear.
Fig. 77: Backup already exists
9. Exit the tool.

10. Press <Alt> and then <Tab> and keep them pressed simultaneously, and then switch
to Service Software.
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11. Enter Configuration. Click Config Check. The checking process starts automatically.
 If any errors are found, select Auto Conf to correct the configuration.
Fig. 78: Config check result
12. When the prompt "No errors detected" is displayed, click Exit.
13. Exit the Service software.
14. Reboot the system.
4.7.3 Single-tank tube assembly (monoblock)
 After the single-tank tube is replaced, the filament current heating (IH) will need to be
adjusted. Perform the adjustment with an oscilloscope.
 After the single-tank tube is replaced, the NTC temperature will need to be adjusted. It is
recommended to use a thermometer to perform the adjustment.
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Work steps

Fig. 79: Position C-arm for disassembling monoblock
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n Remove the monoblock cover as described in “Main Unit Covers” ( Monoblock cov‐
er / Page 24).
Fig. 80: Single tank
n Remove the dose measurement chamber, if present

n Remove the collimator
n Disconnect the tube cable connection
n Remove the ground screw for the protective conductor
n Remove the rubber stop of the C-arm on the tube side, the screws that secure the
tube are now visible
n Remove the tube screws. When doing this, use one hand or ask a second person to
hold the tube unit.
Fig. 81: Tube screws
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n Place the new X-ray tube unit on the guide bolts and secure it with both Allen screws.
When doing this, use one hand or ask a second person to hold the tube unit.
 Be sure not to pinch the C-arm cables when tightening the tube screws.
T Tighten the 2 tube screws with 10 Nm of torque

n Ensure that all cables are routed properly
n Reconnect the tube plug and secure it
n Reconnect the protective conductor using the ground screw
n Do not install the rubber stop yet.
n Reinstall the collimator and connect it.
n Reinstall the dose measurement chamber and connect it
Adjustment
n Perform the filament current heating (IH) adjustment and NTC temperature adjust‐
ment following the instructions in the online help.
n Ensure the collimator is functioning properly and is set correctly
n Ensure that the collimator blades are centered in the blanking circle
- If necessary, perform centering, see ( Diagnostic Tool for Centering / Page 74)
n Ensure that the collimator blades of the iris diaphragm are visible during fluoroscopy
in survey format and zoom format on at least two sides of the monitor image (or as
required by local regulations). If necessary, perform the collimation adjustment at
Tune-up > System Adjustment > Collimation /Collimation Accuracy
n Check collimation for direct exposure if there is a cassette holder
n Ensure that the area dose product measurement device is functioning properly (if
present)
n Check the dose rate
n Reattach the monoblock cover
n Perform IQ test
n Seal the monoblock cover using sealing compound
n Reinstall the rubber stop
 Please do not forget to fill out the tube questionnaire
4.7.4 Installing the monoblock cover

Work steps
1. Thoroughly clean, with alcohol, the old silicone glue from the cover and the mono‐
block.
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2. Apply uniform horizontal beads of silicone glue to the left and right sides of the
monoblock, and uniform vertical beads of glue to the back. The beads of glue should
just cover the edges. Apply no glue to the front.
Fig. 82: Apply glue to left and right sides Fig. 83: Apply glue to back
3. Install the cover on the monoblock, and tighten the two screws on the back.
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4. Apply uniform horizontal beads of silicone glue to the back of the cover.
Fig. 84: Apply glue to cover
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5. Carefully smooth the silicone glue and remove the excess with your finger.
 Wipe the excess silicone glue off your finger with a paper towel at regular intervals.
Smoothing the bead is easier when your finger is kept clean.
Fig. 85: Smoothing glue and cleaning finger
6. Install the screw on the front.
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7. Check the appearance of the silicone glue on the monoblock and the cover.
Fig. 86: Silicon glue appearance
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4.8 Mechanics
4.8.1 Steering system

Prerequisites
n Remove the back and side covers
Work steps
n Loosen the chain by loosening the 2 lock nuts, followed by the barrel adjuster on the
chains on both sides
n Pull the chain off the toothed gear of the steering rod
n Remove the handle
Fig. 87: Loosen the chain Fig. 88: Remove the handle.
2
(1) Lock nuts
(2) Adjuster
n Loosen the screw and remove the circlip

n Remove the steering shaft, then the rod.
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Fig. 89: Remove the steering rod.
(1) Loosen the screw.

(2) Remove the circlip.
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Fig. 90: Steering system
1
2
(1) Circlip for the shaft

(2) Steering shaft
(3) Steering rod
n Reinstall the steering system in the reverse order of removal
4.8.2 Wheel chain

Prerequisites
n Remove the left and right covers
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Fig. 91: Layout of chains (bottom view)
(1) Front chain

(2) Left chain
(3) Right chain
Fig. 92: Chain tension force
3
2
(1) Adjustment nut 1

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Main unit 4 99
Fig. 93: Tension force test
 The Adjustment Nut should be nearly in the middle of the two pulleys on the left and
right sides of the chassis.
 The tension force of three segments of chain is 20N +/- 2 N; the chain displacement is 3
mm.
Adjustment nut 1 is under the base frame. Measure the chain tension force at adjust‐
 ment nut 2 and 3. It is sufficient to check the chain tension force at adjustment nut 1 by
hand.
Work steps - front chain

n Loosen the chain lock nuts.
n Open the chain by turning the adjustment nut.
Carefully and slowly remove the front chain, in order to prevent the left and right chains
 from dropping off the bearings, which may then require much more effort to reinstall
and adjust them to the correct positions.
n Reinstall the new chain in the reverse order of removal

n Turning the adjustment nut to adjust the chain tension to 3 mm with 20+/-2 N
Work steps - left chain and right chain
n Put the steering handle in the middle position.
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n Lift the main unit up on one side with the rear handles.
Fig. 94: Put steering handle in middle position Fig. 95: Pull up the main unit
 Do not remove the back cover to pull up the main unit, otherwise the top plate of the
main unit may get bent.
n Put a wooden block or screw jack under the chassis near the main wheel and keep the
wheels in the 0°deg orientation.
n Lift up the other side and put the wooden block or screw jack under the chassis near
the other main wheel to keep the wheels in the 0°deg orientation.
n Now you can access the chain from below

Put an object under the rear chassis to keep the main unit from tilting unexpectedly
( Fig. 97 Page 101).
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Main unit 4 101
Fig. 96: Put on the wooden blocks. Fig. 97: Chassis support
n Loosen the lock nuts and open the chain by turning the adjustment nut.
n Draw out the left / right chain.
n Replace the chain with a new one, reinstall the chain in the reverse order of removal
and according to the chain layout
n Turning the adjustment nut to adjust the chain tension to 3 mm with 20+/-2 N.
The normal procedure to adjust is to tighten adjustment nut 1 and lock it via its lock
nuts, and then to adjust adjustment nuts 2 and 3, in order to ensure that both main
 wheels maintain the 0°deg position. If the main wheels deflect a little, then tighten ad‐
justment nuts 2 and 3 with a little more force, then loosen adjustment nut 1 a little bit,
then tighten the lock nuts.
4.8.3 Foot brake and wheels
4.8.3.1 Removing the foot brake pedal

n Loosen the side attachment screws on both pedals.
n Tap out the hex head rod (pedal axle) about 10 cm by tapping on the side.
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n Remove the brake pedal and its base.
Fig. 98: Tap out the pedal axle. Fig. 99: Remove the pedal and its base.
(1) Remove the brake pedal.

(2) Remove its base by removing the the two Allen
screws.
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n Remove the cap of the brake rod and the spring

Fig. 100: Disassemble the foot brake assembly.
2
1
(1) Brake rod cap

(2) Spring
(3) Brake rod
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If the ends of the hex head rod (pedal axle) are heavily oxidized and therefore really diffi‐
cult to remove from the foot brake pedal, completely remove the hex head rod (pedal
 axle) and replace it with the new one provided in the delivery.
If the hex head rod is still in good condition and easy to remove, then it does not need to
be replaced and can be reused.
n If needed (see note), completely remove / tap out the hex head rod and replace it with
the one provided in the delivery.
4.8.3.2 Lifting the main unit
 WARNING
Risk of injury!
The basic unit is extremely heavy, and if tilted too far to the side, may tip over
completely and cause serious bodily injury or damage to property.
 Tilt the basic unit very carefully and only as far on its side as you need to in
order to move the wooden block under the side beam.
 With two people, tilt the basic unit.
 A third person is needed to move the wooden block under the side beam of
the transport frame. Take hold of the wooden block on its sides only and place
it under the beam; do not put your hands, arm or fingers under the side beam.
 Place the basic unit down on the wooden block.
 WARNING
Risk of injury!
When placing the wooden block underneath the beam, take great care to keep
your fingers, hand or arm from getting crushed.
 When placing the wooden block under the side beam of the transport frame,
take hold of the wooden block only on its sides and move it under the beam.
 Do not put your fingers, hands or arms under the side beam.
n With two people, briefly tilt the basic unit.

n A third person is needed to move the wooden block from the sides underneath the
transport frame.
n Lower the basic unit back down. The basic unit is left standing with the side beam of
the transport frame on the wooden block.
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4.8.3.3 Removing the wheel
Fig. 101: Main wheel overview
11
10
8
1
6
2
3 4 5
(1) Spring ring

(2) Main wheel cap
(3) Shim ring (2)
(4) Rubber buffer
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(5) Main wheel axle

(6) Main wheel
(7) Main wheel holder welding
(8) Foot brake rod
(9) Spring ring
(10) Ball bearing
(11) Toothed gear
n Remove the caps and the spring rings, then pull out the main wheel axle and remove
the main wheel
n Remove the foot brake rod
n Loosen the wheel chain and pull the chain off the toothed gear
n Then remove the spring ring to remove the wheel holder welding
4.8.3.4 Cleaning and lubricating the sleeve bearing and removing paint damage
n Clean rust and deposits off the sleeve bearing. To do this, you can use fine sandpaper
and a nail file. Make sure you do not widen the diameter of the sleeve bearing, just
clean it.
n Remove dirt residue.
n In case of paint damage and surface rust on the transport frame itself, use water to
remove as much rust as possible, let it dry and then spray paint it. For paint work
around the sleeve bearing, cover it up first to avoid paint getting into it.
 Do NOT paint the existing grounding bolts (potential balance) on the transport frame. If
necessary, put tape on the grounding bolts first and then remove it again afterwards.
For those systems on which aggressive surface disinfectants have been used, surface
paint damage here and there and heavy instances of rust may appear on the transport
frame.
Any extensive rust removal measures and paintwork have to be approved beforehand by
the customer.
 Complete elimination of oxidation damage is, in such cases, no longer possible.
Refurbishing such areas to perfect condition is possible, but requires great time and ef‐
fort.
Further intensive use of aggressive surface disinfectants can cause renewed occurrences
of oxidation damage.
4.8.3.5 Install the new main wheels and foot brake assembly
n Reinstall the wheel and foot brake assembly in the reverse order of removal
 Make sure the 2 shim rings are installed between the wheel and wheel holder welding
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4.8.3.6 Final work steps

Functional test of the foot brake
n Press down on the foot brake pedals.
 The foot brake pedals must be able to be moved into an inclined position and
engage.
 Both sides wheels of the basic unit are braked. The basic unit cannot be moved
(only with great force and effort).
n Return the foot brake pedals to their neutral position.
 The main unit should be able to be moved.
 All the wheels turn without obstruction.
4.8.4 Neck covering installation

n For some early systems, the neck covering is installed with glue tape. Order glue tape
if needed: Part No.: 3456506 ADHES. TAPE TESAFIX 4970, 12 MM
Fig. 102: Neck covering installation for some early systems
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4.8.5 Control Parts for C-arm Orbital Movement
 WARNING
Electrical voltage after power-off
in the system.
Short-circuiting of live lines can cause electric shock or mechanical damage.
V  De-energize the system

 Read and observe the warning labels attached next to conductive parts.
HZID_06H384798
 WARNING
Electrical safety!
ty damage.
the covers.
V
mation in “Medical Products; Safety Information; General Safety Notes”
(TD00-000.860.01.xx) must be observed.
HZID_06H384658
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Main unit 4 109
 CAUTION
Laser emissions!
This product contains lasers.
L
Disregarding safety precautions can lead to bodily injury, especially to the retina
of the eye, resulting in irreversible damage to vision.
 Do not look into the laser diodes (I.I. side or tube side)
 Observe local safety guidelines regarding laser emissions.
HZID_06H383909
4.8.5.1 C-arm
 The C-arm is not a spare part, but has to be removed and installed when replacing orbital
movement control parts.

Work steps for removing C-arm

1. Switch off the system.
2. Remove the X-ray tube, collimator, and DAP per ( X-ray Tube, Collimator,
DAP / Page 81)
3. Remove I.O.C. component
a) Remove one of the C-arm handles, which may collide with the supporting trolley
or frame in the next step.
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b) Position the C-arm carefully at about 0°deg horizontally, use supporting trolley or
frame to secure it against dropping, then block all brakes to secure the C-arm
against unintended movement.
Fig. 103: Secure I.O.C.
c) Remove the I.I. handle and I.I. cover, disconnect all cables from the chassis, then
re-install the I.I. cover to keep out dust and prevent unintended collision
d) Remove the rubber stop and loosen the two fixing Allen screws
( Fig. 58 Page 70), detach the I.O.C. from the C-arm carefully.
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e) Open I.I. cover and carefully remove C-arm cables from I.O.C.
Fig. 104: I.O.C. cable
f) Re-install I.I. cover to protect it, then remove I.O.C. component.

4. Remove the C-arm: hold the C-arm, release the orbital movement brake, then slide the
C-arm out.
Work steps for installing C-arm
1. Release the orbital movement brake. Without twisting it, position the C-arm cable out‐
side of the C-arm, and then slide in the C-arm at about 0°deg horizontally, using sup‐
porting trolley or frame to save effort
2. Adjust the eccentric roller if 1) it is blocking sliding in the C-arm, or 2) there is block
point during orbital movement.
3. Install all the C-arm parts (including I.O.C., X-ray tube, collimator, DAP if present, C-
arm handle, covers, etc.) in the reverse order of C-arm removal.
 Be sure not to pinch the C-arm cables when tightening the I.I. and tube screws.
T Apply Loctite 221 to the 2 I.I. screws and tighten them with 10 Nm of torque.
T Tighten the 2 tube screws with 10 Nm of torque
4. Function check:
- Ensure C-arm orbital movement works properly.
- Smooth movement of C-arm without any blocking point throughout the entire
orbital range
- Max. torque ≤ 30 Nm for C-arm manual orbital movement using the C-arm
handles with the brake released
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112 4 Main unit
- No obvious unintended movement by C-arm itself, < 5°deg at normal position,

<15 °deg at limited position.
- No abnormal noise during orbital movement
- Ensure that the collimator is functioning properly and is set correctly.
- Ensure that the collimator blades are centered in the blanking circle
If necessary, perform centering, see ( Diagnostic Tool for Centering / Page 74)
- Ensure that the collimator blades of the iris diaphragm are visible during fluo‐
roscopy in survey format and zoom format on at least two sides of the monitor
image (or as required by local regulations). If necessary, perform the collima‐
tion adjustment at Tune-up > System Adjustment > Collimation /Collimation
Accuracy
- Check the collimation for direct exposure if a cassette holder is being used
- Ensure that the area dose product measurement device is functioning properly (if
present)
5. Seal the covers and reinstall the rubber stop
4.8.5.2 Rollers
Work steps
1. Remove C-arm
2. Loosen the fixing nuts to remove the rollers
3. Replace with the new rollers and tighten the nuts to secure the rollers
Fig. 105: Rollers Fig. 106: ECC roller
1
1
(1) Fixing nuts
(1) Fixing nut
4. Adjust eccentric roller if replaced

- When sliding in C-arm, adjust the eccentric roller to ensure smooth progression
- Ensure smooth movement of C-arm without any blocking point throughout the
entire orbital range
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- After all C-arm parts are installed, adjust the eccentric roller to ensure max. torque
≤ 30Nm for C-arm manual orbital movement using the C-arm handles with the
brake released
4.8.5.3 Orbital movement brake

Work steps
1. Remove C-arm
2. Remove the C-arm cable holder plate
Fig. 107: C-arm cable holder plate
3. Loosen the fixing screw to remove the orbital movement brake
Fig. 108: Brake and pre-friction screws Fig. 109: Brake screw
1
2
(1) Brake screw (1) Brake screw

(2) Pre-friction screw
4. Replace with the new brake and tighten the screw to secure it.
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114 4 Main unit
5. After all the C-arm parts are installed, adjust the brake by loosening and tightening
the screw to ensure
- Max. torque ≤ 30 Nm for C-arm manual orbital movement using the C-arm han‐
dles with the brake released
- Min. torque ≥ 60 Nm for C-arm manual orbital movement using the C-arm handles
with the brake triggered.
- Smooth movement of C-arm without any blocking point throughout the entire or‐
bital range
Fig. 110: Orbital force
6. Reinstall the C-arm cable holder plate
4.8.5.4 Pre-friction-asm
Work steps
1. Remove C-arm
2. Remove the C-arm cable holder plate( Fig. 107 Page 113)
3. Loosen the fixing screw to remove the pre-friction-asm( 2/Fig. 108 Page 113)
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Main unit 4 115
4. Replace with the new pre-friction-asm, insert the spring, washer, and screw in se‐
quence, then tighten the screw.
Fig. 111: Pre-friction-asm screw Fig. 112: Finger against pre-friction-asm
5. Without twisting it, position the C-arm cable outside of C-arm, and use a finger to
push against the pre-friction-asm when sliding in the C-arm
6. After all the C-arm parts are installed, adjust pre-friction-asm by loosening and tight‐
ening the screw to ensure
- Max. torque ≤ 30 Nm for C-arm manual orbital movement using the C-arm han‐
dles with the brake released
- No obvious unintended movement by C-arm itself, < 5°deg at normal position, <15
°deg at limited position.
- Smooth movement of C-arm without any blocking point throughout the entire or‐
bital range
7. Reinstall the C-arm cable holder plate
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4.8.6 Angular movement force adjustment
Fig. 113: Angular force fixing nut and adjustment screw Fig. 114: Angular force adjustment screw
(1) Fixing nut (1) Adjustment screw

(2) Adjustment screw
Work steps
1. Remove the rubber cap.
2. Loosen the fixing nut.
3. Turn the adjustment screw clockwise to tighten it for greater force, and counterclock‐
wise to loosen it for less force.
4. Test the regular movement force.
Acceptance criteria:
- Max. torque ≤ 25 Nm for C-arm manual angular movement using the C-arm han‐
dles with the brake released and C-arm in 0 position
- Min. torque ≥ 55 Nm for C-arm manual angular movement with the brake trig‐
gered and C-arm in 180 position
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Fig. 115: Angular force
5. Apply Loctite 221 to the fixing nut.

6. Replace the cap.
4.8.7 Swivel movement force adjustment

Fig. 116: Swivel fixing nut and adjustment screw
1 2
(1) Fixing nut

(2) Adjustment screw
Work steps
1. Remove the rubber cap.
2. Loosen the fixing nut.
3. Turn the adjustment screw clockwise to tighten it for greater force, and counterclock‐
wise to loosen it for less force.
4. Test the regular movement force with C-arm in 90 position.
Acceptance criteria:
- Max. torque ≤ 25 +/-5 Nm for manually swiveling the C-arm (left-right turn) using
the C-arm handles with the brake released
- Min. torque ≥ 60 Nm for manually swiveling the C-arm (left-right turn) using the
C-arm handles with the brake triggered
07.18
118 4 Main unit
Fig. 117: Swivel force
5. Apply Loctite 221 to the fixing nut.

6. Replace the caps.
07.18
Main unit 4 119
4.9 Cables
4.9.1 C-arm cable
 After the C-arm cable is replaced, the filament current heating (IH) will need to be adjus‐
ted. Perform the adjustment with an oscilloscope.
07.18
120 4 Main unit
Fig. 118:
Work steps
07.18
Main unit 4 121
n Remove the left and right covers

n Disconnect the cable connection from D620, D621, MCU, D610, and terminal XD, cut
the cable ties
n Remove FD parts if applicable( FD, FD laser and grid / Page 79)
n Remove the X-ray tube, collimator, and DAP as specified in ( X-ray Tube, Collimator,
DAP / Page 81).
n Remove the I.O.C. component if applicable.
a) Remove one of the C-arm handles, which may collide with the supporting trolley
or frame in the next step.
b) Position the C-arm carefully at about 0°deg horizontally, use supporting trolley or
frame to secure it against dropping, then block all brakes to secure the C-arm
against unintended movement..
Fig. 119: Secure I.O.C.
c) Remove the I.I. handle and I.I. cover, disconnect all cables from the chassis, then
re-install the I.I. cover to keep out dust and prevent unintended collision.
d) Remove the rubber stop, loosen the two Allen screws ( Fig. 58 Page 70), and de‐
tach the I.O.C. from the C-arm carefully.
07.18
122 4 Main unit
e) Open the I.I. cover and carefully remove the C-arm cables from the I.O.C.
Fig. 120: I.O.C. cable
f) Re-install the I.I. cover to protect it, then remove the I.O.C. component.
n Remove the cable holders from the C-arm and the main unit.
n Pull the cables from the I.I./FD and single tank through the C-arm
For VA10, the cable cannot be pulled out of C-arm directly with connector housing. Re‐
 move the connector housing before pulling the cable out. Take a photo in advance be‐
cause each connector has a front- and back-facing direction.
n Remove the C-arm cable from main unit chassis

n Install the new cable and reassemble the system in the reverse order of removal.
 Be sure not to pinch the C-arm cables when tightening the I.I. and tube screws.
Apply Loctite 221 to the two I.I. screws and tighten them with 10 Nm of torque. Tight‐
en the two tube screws with 10 Nm of torque.
n Perform a test of system functions
n Perform the filament current heating (IH) adjustment following the instructions in the
online help.
n Perform IQ test
07.18
Main unit 4 123
4.10 CCP
Fig. 121:
Fig. 122:
Work steps
n Open the left and right covers of the main unit
n Disconnect the cables from the CCP
n Unscrew 8 nuts from the CCP
07.18
124 4 Main unit
n Lift the CCP and remove it from the main unit

n Attach the new gasket to new CCP.
 Make sure the gasket is correctly seated.
n Reconnect the cable and reassemble the system in the reverse order of removal
07.18
Main unit 4 125
4.11 TUI CCP, AIC Board, Speaker

Work steps
n Open the left and right covers of the Main Unit
n Disconnect the cables (speaker cable, AIC.X1<–>XE cable, Ethernet cable)
n Unscrew the nuts in the four corners
Fig. 123: TUI CCP attachment screws Fig. 124: TUI CCP replacement
n Push and lift TUI CCP with AIC board and speaker to remove them from Main Unit
- Disconnect the cable and unscrew the attachment screws to remove the speaker.
- Disconnect the cables and unscrew the attachment screws to remove the AIC
board.
- Remove the old gasket if needed
n Attach the new gasket
n Install the TUI CCP, AIC board and speaker in the reverse order of removal
n Perform a TUI CCP adjustment
07.18
126 5 Trolley Covers
5.1 Trolley Covers
5.1.1 Front Cover

Prerequisites
n None
Fig. 125: Trolley front cover
Work steps
n Remove 4 screws from the front cover
n Pull the cover out and unscrew the grounding cable.
n Remove the front cover.
5.1.2 Rear Cover

Prerequisites
n None
07.18
Trolley Covers 5 127
Fig. 126: Trolley rear cover
Work steps
n Remove 6 screws of rear cover.
n Pull the cover out and unscrew the grounding cable.
n Remove the rear cover.
07.18
128 6 Trolley
6.1 Trolley
6.1.1 SG cable
 WARNING
Electrical voltage
ty damage.
the covers.
HZID_06H384658
Prerequisites
n Unplug the main power connection and the SG cable from the main unit
Work steps
n Remove the trolley rear cover
n Remove the SG cable entrance cover
Fig. 127: Trolley
(1) SG cable entrance cover
07.18
Trolley 6 129
n Unplug the UPS plugs

n Remove the cable clamps
n Disconnect the cables from the PC
n Disconnect the power cables from terminal
n Install the new SG cable and reassemble the system in the reverse order of removal
6.1.2 PC
See CB DOC.
The label on the PC housing only contains information about the FLC that pertains to fac‐
tory delivery. The label does not contain any information about the PC itself. Please refer
 to the SPC for details about PC spare part material numbers. For example, in the SPC,
Cios Select > Trolley Unit > FLC S3 I.I. 10862072, 10860674 is the actual spare part ma‐
terial number for the W530 PC.
 It will be necessary to apply for new licenses and service keys when the PC is replaced.
 After the PC is replaced, “Set Wake On LAN” and “Set On Time” will need to be adjusted.
6.1.3 UPS
 WARNING
Electrical voltage
ty damage.
the covers.
HZID_06H384658
Work steps
07.18
130 6 Trolley
n Remove the front and rear cover of the trolley

n Disconnect all cables from UPS.
n Remove two Allen screws of the angled bracket, and remove the bracket
Fig. 128: UPS
07.18
Trolley 6 131
n Pull the UPS out from the front side of trolley.

Fig. 129: Remove the UPS
n Install the new UPS in the reverse order of removal, but do not connect the power
plugs to the UPS.
UPS, information on the LCD display handling

Use the “enter” button get into the service menu and confirm the selected item.
Use the “up/down” buttons to move up and down in the menus.
Use the “ESC” button to go back to the start menu.
07.18
132 6 Trolley
If the UPS menu language and voltage have already been initially confirmed, the menu
can be found under the following paths:
 Menu language: Setting > Local Settings > Language
Output voltage: Settings > In/Out settings > Output voltage
UPS Configuration
n Initial programming of the UPS language and output voltage
- Connect the UPS to 220 V AC and switch on the UPS
- The symbol “~” lights green
- The language selection appears on the menu
- Confirm language English with the “Enter” button
- The voltage selection appears on the menu
- Confirm the preselected voltage “220V” with the “Enter” button
 Confirm the message “Please register” with the “Enter” button
n Programming UPS sensitivity
- With the up/down buttons select the “Settings” menu and confirm with “Enter”
- With the up/down buttons select the “In/Out settings” submenu and confirm with
“Enter”
- With the up/down buttons select the “Sensitivity” description and confirm with “En‐
ter”
- With the up/down buttons set “Low” and confirm with “Enter”
- Return with “ESC” to the “Settings” menu. (press twice)
n Programming the “Energy saving” mode
- Select the “ON/OFF settings” submenu and confirm with “Enter”
- Select “Energy saving” with the up/down buttons and confirm with “Enter”
- Select “Load” with the up/down buttons and confirm with “Enter”
- With the up/down buttons and confirm with “Enter”
- Select “Time” with the up/down buttons and confirm with “Enter”
- With the up/down buttons, set the value to 5 min and confirm with “Enter”
- Return to the start menu by pressing the ESC button several times.
07.18
Trolley 6 133
6.1.4 UPS battery
 WARNING
Electrical voltage
ty damage.
the covers.
HZID_06H384658
 CAUTION
Risk of burns and of destroying the battery component due to possible high short-
circuit current.
Wearing metal objects such as rings, watches, and bracelets, and using tools with
uninsulated handles during procedures can lead to a short-circuit of the battery
contacts. This can destroy the battery component and heat up the metal objects,
causing a short-circuit at very high temperatures.
 Before servicing the battery components, remove watches, rings, bracelets
and all other metal objects from the hands and arms. Use tools with insulated
handles.
Prerequisites
n Remove the front trolley cover
n Switch off the UPS
n Remove the UPS from the trolley
07.18
134 6 Trolley
Work steps
n Remove the front panel of the UPS
Fig. 130: Remove battery - 1
n Disconnect the battery module by separating the two connector parts (never pull on
the wires)
Fig. 131: Remove the battery
07.18
Trolley 6 135
n Remove the protection cover in front of the battery (one screw)

Fig. 132: Remove the battery - 3
n Pull the plastic tab to remove the battery block and replace it.
Fig. 133: Remove the battery
 Take care to firmly press together the two parts of the connector during remounting
07.18
136 6 Trolley
6.1.5 TCP (Trolley Control Panel) / TUI TCP
 CAUTION
Hot surface
Risk of burns
 When replacing the trolley control panel (TCP), the back surface of the TCP
may be hot. Handle with care!
Prerequisites
Work steps
n Disconnect the TCP cable
n Remove 6 bolts of TCP
- 3 bolts can be reached from the trolley front
Fig. 134: Trolley front view
07.18
Trolley 6 137
- 3 bolts can be reached from the trolley rear

Fig. 135: Trolley rear view (after removing rear cover)
n Lift the TCP and remove it from the trolley

n Attach the new gasket to new keyboard, attach the keyboard.
n Fasten the keyboard.
 Lightly tighten the bolts so that the gasket doesn’t bend.
n Reconnect the cable and reassemble the system in the reverse order of removal
n Perform a TUI TCP adjustment if applicable
6.1.6 AIC board

Prerequisites
Work steps
n Disconnect the AIC board cable
07.18
138 6 Trolley
n Remove four attachment screws of AIC board

- They can be accessed from beneath the supporting plate
Fig. 136: AIC attachment
n Remove AIC board from the trolley

n Install the new one in the reverse order of removal
6.1.7 U3
Power supply U3 is located near the AIC board
Prerequisites
Work steps
n Disconnect the U3 cable
07.18
Trolley 6 139
n Remove two attachment screws of U3

- They can be accessed from beneath the supporting plate
Fig. 137: U3 attachment
n Remove U3 from the trolley

6.1.8 U4
Power supply U4 is located beside the UPS
Prerequisites
Work steps
n Disconnect the U4 cable
n Remove two attachment screws of U4
n Remove U4 from the trolley
6.1.9 Monitor
Prerequisites
07.18
140 6 Trolley
Work steps
n Disconnect the cables from monitor
n Remove the 2 Allen screws (lower position).
Loosen the 2 Allen screws (upper position)
Fig. 138: Right monitor - rear view Fig. 139: Left monitor - rear view
n Lift the monitor and remove it from the monitor holder.

n Install the new monitor in the reverse order of removal
n Perform the checks and adjustment according to the Replacement Instructions for the
existing monitor.
n After replacement, the partial IQAP tests for “Monitor” must be repeated.
6.1.10 DVI video splitter (option)

Prerequisites
n Remove the front trolley cover.
n Remove the rear trolley cover.
07.18
Trolley 6 141
Work steps
n Remove 2 Allen screws to remove video splitter holder
Disconnect all cables from the video splitter
Unscrew the video splitter from the holder
Fig. 140: DVI video splitter Fig. 141: DVI video splitter
07.18
142 6 Trolley
n Disconnect all cables from the power supply

Remove 2 Allen screws to remove the power supply holder
Unscrew the power supply from the holder
Fig. 142: Trolley rear view (after removing the rear cover)
(1) Power supply

(2) Video splitter
07.18
Trolley 6 143
n Disconnect all cables from the DVI adapter

Unscrew the DVI adapter from the trolley
Fig. 143: DVI adapter Fig. 144: DVI adapter (trolley left view)
(1) DVI adapter
6.1.11 Wheels
 Lifting the monitor trolley requires two persons for a short time
Prerequisites
07.18
144 6 Trolley
Fig. 145: Wheel
(1) Axle
(2) Lateral cover
(3) Wheel mount
(4) Cable deflectors
Work steps
n Activate the brakes of the monitor trolley
n Jack the trolley up on a service stamp, or use any other suitable object to lift trolley up
and set it down on the wooden block.
n Remove the axle
n Remove the lateral covering from the castor
n Remove the castor
n Unscrew the castor mount
n Install the new castor mount
 When replacing a castor with direction lock, lock the direction lock before installation
and straighten the castor mount in travel direction.
n Attach the cable deflectors to the castor covering
07.18
Trolley 6 145
n Attach the castor covering

n Install the new castor and attach the axle caps to the sides
n Lift the monitor trolley and remove the wooden block
n Check to ensure that the cable deflectors are about 3 mm above the floor and correct
if necessary.
n Push the monitor trolley, check for any noise and correct movement
6.1.12 Radiation indicator

Prerequisites
Work Steps
n Remove 6 screws of trolley column (3 screws at each side)
Fig. 146: Trolley column Fig. 147:
07.18
146 6 Trolley
n Unscrew the radiation indicator from the trolley column

Fig. 148:
07.18
Trolley 6 147
n Disconnect the radiation indicator cable from terminal XG

Fig. 149: Back view of Trolley
(1) Terminal XG
n Remove the radiation indicator with cable from trolley column
07.18
148 7 Fuses
7.1 Main Unit Fuses
 WARNING
Electrical voltage after power-off
in the system.
Short-circuiting of live lines can cause electric shock or mechanical damage.

 Read and observe the warning labels attached next to conductive parts.
HZID_06H384798
 WARNING
present at the Z1.
HZID_06H459443
Main unit
n Remove the stand frame cover as described under “Main Unit Covers”( Main Cov‐
ers / Page 15).
 The following fuses can be replaced:
- F1: 12 AT @230 V AC
07.18
Fuses 7 149
- F2: 2 AT @230 V AC
- F3: 2 AT @ 72 V AC
- F4: 10 AT @100 V AC
- F5: 3 AT @230 V AC
- F6: 2 AT @24 V AC
- F7: 4 AT @230 V AC
- F8: 15 AT @250 V AC (15 AT Fuse for voltage 240 V/230 V/220 V/200 V)
or 20 AT @250 V AC (20 AT Fuse for voltage 127 V/120 V/110 V/100 V)
- F9: 15 AT @250 V AC (15 AT Fuse for voltage 240 V/230 V/220 V/200 V)
or 20 AT @250 V AC (20 AT Fuse for voltage 127 V/120 V/110 V/100 V)
07.18
150 7 Fuses
Fig. 150: Main unit - left view
1
2
3
4 5 6
(1) F1
(2) F2
(3) F3
(4) F9
(5) F8
(6) F4
07.18
Fuses 7 151
Fig. 151: Main Unit - front view
1
2
(1) F6
(2) F5
07.18
152 7 Fuses
Fig. 152: Fuses in Cios Select
07.18
Changes to Previous Version 8 153
01 Initial version.
02 Special requirement added for vertical drive, D621, I.I. replacement, I.O.C, adjustments for
optical sharpness, image rotation, centering, etc.
03 Update to new version D621, add C-arm orbital movement control parts, modify X-ray
tube, modify I.I. replacement
04 1). Note added regarding FLC label and PC spare part material number.
2). Section added regarding collimator tool.
3). Modifications made to test/adjustment cases and tools after parts replacement for
D610, D620, D621, single-tank tube, C-arm cable, FLC, etc.
4). Note added regarding license and service key re-application after FLC and MCU replace‐
ment.
5). Instructions added for C-arm movement force adjustment.
6). Instructions added for applying silicone glue to monoblock and cover.
etc.
05 1). HZID 06H537290 added.
2). Wheel chain instructions optimized.
3). C-arm cable instructions optimized.
4). Valid scope for two different (spare part) cameras added.
5). Table IQ tests (post-replacement) optimized.
06 To involve Cios, select FD (VA20)
07.18
154 9 List of Hazard IDs
The list shows the Hazard IDs of this document.

n
- Hot surface (Page 136)(Page 133)

n HZID_06H384800
- Capacitors on D620, dangerous voltage (Page 8)(Page 36)(Page 44)(Page 42)
n HZID_06H537290
I - Hot rear surface of CCP (Page 9)
n HZID_06H459443
V - Electrical voltage on power filter Z1 (Page 53)(Page 7)(Page 148)
n HZID_06H383909
L - Laser emissions! (Page 9)(Page 109)
n HZID_06H384798
V - Electrical voltage after power-off (Page 108)(Page 7)(Page 148)
n HZID_06H488922
- Radiation released from a footswitch in another room (Page 9)
n HZID_06H423193
I - Hot rear surface of TCP (Page 9)
n HZID_06H384658
- Electrical voltage (Page 133)(Page 128)(Page 108)(Page 129)(Page 8)
n HZID_06H466435
- Front cover touches the screw stem of the transformer and the metal parts of the
main unit (Page 18)(Page 8)
n HZID_06H384277
- Dose adjustment (Page 10)
07.18
All documents may only be used for
rendering services on Siemens
Healthcare Products. Any document
in electronic form may be printed
once. Copy and distribution of elec‐
tronic documents and hardcopies is
prohibited. Offenders will be liable
for damages. All other rights are re‐
served.
siemens-healthineers.com
Siemens Healthineers Headquarters

Siemens Healthcare GmbH
Henkestr. 127
91052 Erlangen
Germany
Telephone: +49 9131 84-0
siemens-healthineers.com
Print No.: XPR2-140.841.01.06.02 | Replaces: XPR2-140.841.01.05.02

Doc. Gen. Date: 07.18 | Language: English
© Siemens Healthineers, 2014

Replacement of Parts Cios Select

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Replacement of Parts Cios Select

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Cios Select /Cios Select FD

2 Adjustment and IQ tests after replacement 11

3 Main Unit Covers 14

3.1 Main Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

4.1 Main Unit Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

5.1 Trolley Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126

6.1 Trolley . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128

7.1 Main Unit Fuses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148

9 List of Hazard IDs 154

1.1.1 Required Documents

General safety information TD00-000.860.01...

1.1.2 Required Tools, Test Equipment and Aids

DICOM Digital Imaging and Communications in Medicine

1.1.4 Safety Information

Replaced part Adjustment Tool Partial IQAP tests must be

Replaced part Adjustment Tool Partial IQAP tests must be

Replaced part Adjustment Tool Partial IQAP tests must be

3.1 Main Unit

3.1.1 Covers Overview

Fig. 2: VA20 Main Unit covers

1. Side cover (left and right)

3.1.2 Main Covers

n Disconnect the SG cable from the main unit

3.1.2.1 Side Covers

Fig. 3: Side cover

Fig. 4: Side cover

(1) Latch at side cover

n Remove the cover from main unit

3.1.2.2 Front cover

Fig. 6: Remove front cover Fig. 7: Remove front cover

n Unscrew the ring on the footswitch cable connector

(1) Unscrew the ring to remove the connector.

n Remove the front cover

3.1.2.3 Back cover

Fig. 10: Remove back cover

n Pull the cover back

n Disconnect the cable connected to the EM stop and terminal XF

3.1.2.4 I.I. top covers (with handle)

3.1.2.5 FD bottom cover

Fig. 14: FD bottom cover_C-arm position

3.1.2.6 FD top cover

 Hold FD carefully to avoid dropping when loosening the attachment screws

n Untie all other cables

 Use a rubber or wooden hammer to planish the lead shielding

3.1.2.7 Monoblock cover

3.1.3 Install Covers

4.1 Main Unit Overview

4.2 Components location

Fig. 20: Main Unit - Left view

Fig. 21: Main Unit - front view

Fig. 22: Main Unit - back view

(1) Steering handle

* Inductor is only available with system software version VA10B

Fig. 23: TUI CCP AIC

(1) AIC board

Fig. 24: Main unit

(1) Clamp for C- arm cable

4.3 Boards, power supplies

n Remove the three nuts from the MCU bracket

(1) Shielding plates

 Service->Configuration->System->Download->select only “Main Control Unit”

n Restore the latest MCU backup:

4.3.2 D610 (generator control board)

Fig. 26: D610