Professional Documents
Culture Documents
CMM 25-64-05 Rev23
CMM 25-64-05 Rev23
-109, -111, -113, -117, -119, -121, -123, -125, -133, -135, -149, -157, -177,
-201,-203, -205, -207, -401, -402, -410, -412, -501, -503, -505, -507, -509,
-511, -513, -517, -519, -521, -523, -533, -535, -549, -557, -577, -601, -603,
-605, -607, -801, -802, -810 and -812) manufactured by Air Cruisers;
Component Maintenance Manual 25-64-05.
HIGHLIGHTS
Revision No. 23 of Component Maintenance Manual 25-64-05 constitutes a com-
plete revision. The revisions are outlined below. Please discard entire manual now
in your possession, replace with the attached revised manual, and enter your ini-
tials for Revision No. 23, dated 04 Mar 2021 to the Record of Revisions.
CHAPTER/SECTION
DESCRIPTION OF CHANGE
PAGE NUMBER
TITLE PAGE
T-1 Updated revision, date, and copyright year.
RECORD OF REVISION
RR-2 Added Revision 23.
SERVICE INFORMATION
LETTER RECORD
SIL-1 Removed S.I.L. 25-402 (New Lacing Cover Rein-
forcing Strips and Grommets/Washers), not applica-
ble to this CMM (correction), added S.I.L. 25-408 (.
LIST OF
EFFECTIVE PAGES
LEP-1 through LEP-5 Updated to reflect this revision.
TABLE OF CONTENTS
TC/6 Added Appendices.
HIGHLIGHTS
25-64-05 Page 1 of 3
CHAPTER/SECTION
DESCRIPTION OF CHANGE
PAGE NUMBER
DESCRIPTION AND
OPERATION
20 Paragraph 7.C: “heat sealed pack” was “vacuum
pack” (ref. ECN NR41560).
CHECK
503 and 504 Text relocation, additional revisions noted below.
503 Paragraph 2.C.(1).(a), 2.C.(2).(a), and 2.C.(3).(a):
Newly added (ref. ECN 25-64-05 Rev 22a,
NR42742).
REPAIR
604 NOTE: “Safran Aerosystems Services” was “Zodiac
Services” (ref. current Air Cruisers guidelines).
ASSEMBLY
703 Table 701: Inflate/Deflate Tool replaced Oral Tube
Test Adapter (ref. SIL 25-408).
708 Table 701: Updated Description of RFID Enabled
Read/Write Device and Description and Source of
RFID Enabled Middleware (ref. current Air Cruisers
guidelines).
HIGHLIGHTS
25-64-05 Page 2 of 3
CHAPTER/SECTION
DESCRIPTION OF CHANGE
PAGE NUMBER
SPECIAL TOOLS,
FIXTURES, AND
EQUIPMENT
903 Table 901: Inflate/Deflate Tool replaced Oral Tube
Test Adapter (ref. SIL 25-408).
904 Table 901: Updated Description of RFID Enabled
Read/Write Device and Description and Source of
RFID Enabled Middleware (ref. current Air Cruisers
guidelines).
905 Figure 901: Replaced illustration of Oral Tube Test
Adapter with Inflate/Deflate Tool (ref. SIL 25-408).
ILLUSTRATED
PARTS LIST
1025 Item 51B: Added “(Battery identified as WAB-LDA)
to nomenclature (ref. ECN 25-64-05 Rev 22a,
NR42742).
APPEDICES
APPX-1, APPX-2 Newly added to allow the attachment of specification
P-12198 to CMM.
HIGHLIGHTS
25-64-05 Page 3 of 3
AC-1/AC-1000
LIFE PRESERVER
MANUFACTURED BY AIR CRUISERS
(DOING BUSINESS AS SAFRAN AEROSYSTEMS EVACUATION)
T-1
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66601
RECORD OF REVISIONS
RR-1
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RR-2
25-64-05 04 Mar 2021
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TR-1
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Life Preserver 50-25-06 / R2 17 Jul 2015 26 Feb 2018 Optional Addition of Dual Memory
RFID Tags
Life Preserver 50-25-10 / R1 9 Mar 2017 26 Feb 2018 Optional Addition of Dual Memory
RFID Tags
SB-1
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SERVICE
INFORMATION DATE
ISSUE DATE SUBJECT
LETTER / REVISION INCORPORATED
NUMBER
25-272 29 Apr 2011 13 Jan 2012 Life Preservers with Radio Fre-
quency Identification (RFID)
SIL-1
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LEP-1
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LEP-2
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LEP-3
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LEP-4
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TABLE OF CONTENTS
Page
INTRODUCTION INTRO-1
1. General Information INTRO-2
2. Document Distribution INTRO-3
3. Qualification Dates INTRO-3
4. Abbreviations and Symbols INTRO-4
5. Listing of Authorized Service Centers INTRO-7
6. Identifying Revised Material INTRO-7
7. AC-1 Life Preserver Maintenance Recommendations INTRO-8
8. AC-1000 Life Preserver Maintenance Recommendations INTRO-9
9. MTOSS INTRO-10
T/C-1
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Page
TESTING AND FAULT ISOLATION (Cont’d)
3. Testing of Life Preserver 104
A. Inflatable Integrity Verification Tests 104
B. Functional Test (If Required) 106
C. RFID Tag Test (If RFID is in use) 106
4. Fault Isolation 107
A. Refer to Table 102 107
DISASSEMBLY 301
1. Disassembly Tools 302
2. General Information 302
3. Disassembly of Life Preserver 303
A. Remove Cylinder 303
B. Remove Locator Light 303
C. Remove Check Valve in Oral Tube 303
D. Remove Whistle (If Applicable) 303
E. Remove Sea Dye Marker (If Applicable) 303
CLEANING 401
1. Cleaning Materials 402
2. General Information 403
3. Cleaning Procedures 404
A. Life Preserver Fabric 404
B. Metal Parts 404
C. Plastic Parts 404
T/C-2
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Page
CHECK 501
1. General Information 502
2. Life Preserver Check 502
A. Life Preserver Package Check 502
B. Life Preserver Cell Check 502
C. Locator Light Check 503
D. Oral Tube Check 503
E. Inflator/Manifold Check 503
F. Webbing Check 504
G. RFID Tag Check 504
H. Bar Code Label Check 504
3. Visual Check and Disposition 505
REPAIR 601
1. Repair Materials 602
2. General Information 604
3. Repair Procedures 606
A. Patching Cell Punctures 606
B. Patching Cell Tears 611
C. Stitching Repairs 611
D. Oral Tube Replacement 611
E. Inflator/Manifold Replacement 616
F. RFID Tag Replacement 617
ASSEMBLY 701
1. Assembly Materials/Equipment 703
2. Assembly Procedures 710
A. Installation of Oral Tube Check Valve 710
T/C-3
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Page
ASSEMBLY (Cont’d)
2. Assembly Procedures (Cont’d)
B. Installation of Locator Light 712
C. Installation of Clip to Inflator/Manifold 714
D. Installation of Manifold Gasket 715
E. Installation of Cylinder 716
F. Installation of Whistle (If Applicable) 717
G. Installation of Sea Dye Marker (If Applicable) 718
H. RFID Tag (If Applicable) 720
I. Barcode Label (If Applicable) 720
3. Folding Life Preserver 722
A. Folding Procedure “A”
(66601-101, -103, -105, -107, -109, -117, -119, -123, -125, -133, -135,
-149, -201, -203, -205, -207, -401, -402, -410, -501, -503,
-505, -507, -509, -517, -519, -523, -533, -535, -549, -601, -603,
-605, -607, -801, -802, and -810) 722
B. Folding Procedure “B”
(66601-111, -113, -121, -157, -177, -511, -513, -521, -557, -577) 734
C. Folding Procedure “C”
(66601-412, -812) 744
4. Packaging Life Preserver 756
A. Packaging Procedure “A”
(66601-101, -103, -107, -111, -113, -119, -123, -133, -149, -157, -177,
-501, -503, -507, -511, -513, -519, -523, -533, -549, -557, -577) 756
B. Packaging Procedure “B”
(66601-201, -203, -205, -207, -601, -603, -605, -607) 760
C. Packaging Procedure “C”
(66601-105, -109, -121, -125, -505, -509, -521) 764
D. Packaging Procedure “D”
(66601-117, -517) 766
T/C-4
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Page
ASSEMBLY (Cont’d)
4. Packaging Life Preserver (Cont’d)
E. Packaging Procedure “E”
(66601-401, -402, -410, -412, -801, -802, -810, -812) 768
F. Packaging Procedure “F”
(66601-135, -535) 772
REMOVAL N/A
INSTALLATION N/A
T/C-5
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Page
SERVICING N/A
STORAGE 1501
1. Storage Instructions 1502
A. Storage of Life Preserver 1502
B. Shipment of Life Preserver 1502
APPENDICES APPX-1
T/C-6
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TABLE OF CONTENTS
INTRODUCTION
Page
1. General Information
(Task 25-64-05-99C-801-A01) INTRO-2
2. Document Distribution
(Task 25-64-05-99C-802-A01) INTRO-3
3. Qualification Dates
(Task 25-64-05-99C-803-A01) INTRO-3
4. Abbreviations and Symbols
(Task 25-64-05-99C-804-A01) INTRO-4
5. Listing of Authorized Service Centers
(Task 25-64-05-99C-805-A01) INTRO-7
6. Identifying Revised Material
(Task 25-64-05-99C-806-A01) INTRO-7
7. AC-1 Life Preserver Maintenance Recommendations
(Task 25-64-05-99C-807-A01) INTRO-8
8. AC-1000 Life Preserver Maintenance Recommendations
(Task 25-64-05-99C-808-A01) INTRO-9
9. MTOSS
(Task 25-64-05-99C-809-A01) INTRO-10
INTRO-1
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Task 25-64-05-99C-801-A01
1. General Information
INTRO-2
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
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E-mail: TechPubs@safrangroup.com
www.safrangroup.com
Task 65-64-05-99C-802-A01
2. Document Distribution
3. Qualification Dates
VERIFICATION DATE
INTRO-3
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Task 65-64-05-99C-804-A01
AD Airworthiness Directive
AMM Aircraft Maintenance Manual
AR As Required
Assy. Assembly
AS Aerospace Standard
Approx. Approximate
@ At
BKDN Breakdown
cc Cubic Centimeter(s)
CFE Customer Furnished Equipment
CFM Customer Furnished Material
CFR Code of Federal Regulations
CGA Compressed Gas Association
CL Centerline
cm Centimeter(s)
CMM Component Maintenance Manual
Cont’d Continued
CO2 Carbon Dioxide
Csk. Countersunk
Cu. Ft. Cubic Foot/Feet
Cu. In. Cubic Inch(es)
DCR Document Change Request
Dia. Diameter
DOM Date of Manufacture
DOT Department of Transportation
EASA European Aviation Safety Agency
ECN Engineering Change Notice
EFF Effectivity
ELT Emergency Locator Transmitter
etc. Etcetera
o
C Degrees Celsius
o
F Degrees Fahrenheit
INTRO-4
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INTRO-5
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NP Not Procurable
O.D. Outside Diameter
P/N Part Number
Para. Paragraph
PDF Portable Document Format
PERM Permanent
Post Subsequent to
Pre Prior to
psig Pound(s) per Square Inch Gage
QTY Quantity
R Revised
Rd. Hd. Round Head
REE Rejection Elastic Expansion
REV Revision
RF or REF. Reference
R.H. Right Hand
R.S. Right Side
S.B. (SB) Service Bulletin
SCFM Standard Cubic Feet per Minute
Sec. Second(s)
S.I.L. (SIL) Service Information Letter
S/N Serial Number
SRB Survival Radio Beacon
Subs Subsequent
Supsd Superseded
Supsds Supersedes
Temp. Rev. or T.R. Temporary Revision
TPI Technical Publications Index
TSO Technical Standard Order
Ty. Type
TYP. Typical
V Vendor
*** Denotes End of Attaching Hardware
- Denotes Item Not Illustrated
Denotes Intentionally Left Blank
INTRO-6
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Task 25-64-05-99C-805-A01
Task 25-64-05-99C-806-A01
INTRO-7
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RECOMMENDATION REFERENCE
INTRO-8
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Task 25-64-05-99C-808-A01
RECOMMENDATION REFERENCE
RECOMMENDATION REFERENCE
INTRO-9
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Task 25-64-05-99C-809-A01
9. MTOSS
INTRO-10
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ELEMENT ELEMENT
NUMBER DESCRIPTION
000 REMOVAL AND DISASSEMBLY
010 Removal
020 Remove Modular Sections
030 Disassemble Modular Sections
040 Disassemble Subassemblies
050 Remove Accessory/Power Plant Components
060 Disassemble Accessory
070 Disassemble Accessory Subassembly
080 Remove Test Equipment
090 Disassemble Support Equipment
100 CLEANING
110 Chemical
120 Abrasive
130 Ultrasonic
140 Mechanical
150 Unassigned
160 Miscellaneous
Task 25-64-05-99A-801-A01
TABLE INTRO-1: MTOSS-Assignment of Fourth Element
(SHEET 1 OF 5)
INTRO-11
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ELEMENT ELEMENT
NUMBER DESCRIPTION
170 Foam/Water Wash
180 Testing of Solutions
190 Unassigned
200 INSPECTION
210 Check
220 Visual/Dimensional
230 Penetrant
240 Magnetic
250 Eddy Current
260 X-Ray
270 Ultrasonic
280 Special
290 Unassigned
300 REPAIR
310 Welding and Brazing
320 Machining
330 Stripping and Plating
340 Plasma and Flame Spraying
350 Miscellaneous Repairs
360 Bonding and Molding/Sealing
370 Heat Treating
380 Surface Treating
390 Machine Riveting and Flaring
400 INSTALLATION AND ASSEMBLY
410 Install
TABLE INTRO-1: MTOSS-Assignment of Fourth Element
(SHEET 2 OF 5)
INTRO-12
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ELEMENT ELEMENT
NUMBER DESCRIPTION
420 Install Modular Sections
430 Assemble Modular Sections
440 Assemble Subassemblies
450 Install/Close Items Removed/Opened for Access
460 Assemble Accessory
470 Assemble Accessory Subassembly
480 Install Test Equipment
490 Assemble Support Equipment
500 MATERIAL HANDLING
510 Shipping
520 Receiving
530 Packing
540 Unpacking
550 Storage
560 Marshalling/Positioning
570 Engine Ferry/Pod Maintenance
580 Unassigned
590 Unassigned
600 SERVICING/PRESERVING/LUBRICATING
610 Servicing
620 Preserving
630 Depreserving
640 Lubricating
650 Unassigned
660 Unassigned
TABLE INTRO-1: MTOSS-Assignment of Fourth Element
(SHEET 3 OF 5)
INTRO-13
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ELEMENT ELEMENT
NUMBER DESCRIPTION
670 Unassigned
680 Unassigned
690 Unassigned
700 TESTING/CHECKING
710 Oil Flow
720 Air Flow
730 Fuel Flow
740 Water Flow
750 Electrical/Return to Service
760 Engine
770 Accessory/Bite
780 Pressure Check
790 Leak Check
800 MISCELLANEOUS
810 Fault Isolation
820 Adjusting/Aligning/Calibrating
830 Rigging
840 Service Bulletin incorporation
850 Part Number Change/Re-identification
860 Unassigned
870 Description and Operation
880 Approved Vendor Process
890 Airline Maintenance Program
900 Unassigned
910 Special Equipment Maintenance
TABLE INTRO-1: MTOSS-Assignment of Fourth Element
(SHEET 4 OF 5)
INTRO-14
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ELEMENT ELEMENT
NUMBER DESCRIPTION
920 Standard Equipment Maintenance
930 Tool Fabrication
940 Special Tools, Equipment, and Consumables Listing
94A Consumables
94B Special Tools/Non-Standard Tools
94C Fixtures/Test Equipment
94D Standard Tools
950 Illustrated Parts List (Detailed Parts List)
960 Illustrated Parts List (Equipment Designation Index)
970 Illustrated Parts List (Numerical Index)
980 Illustrated Parts List (Alternate Vendor Index)
990 Illustrations, Tables, Front Matter, etc.
99A Tables
99B Illustrations
99C Front Matter Page Block
99D Access
99E References
TABLE INTRO-1: MTOSS-Assignment of Fourth Element
(SHEET 5 OF 5)
TABLE OF CONTENTS
Page
1. Leading Particulars
(Task 25-64-05-870-801-A01) 2
2. AC-1000 Passenger Life Preserver Applicability Index
(Task 25-64-05-870-802-A01) 4
3. AC-1 Passenger Life Preserver Applicability Index
(Task 25-64-05-870-803-A01) 6
4. AC-1000 Crew Life Preserver Applicability Index
(Task 25-64-05-870-804-A01) 7
5. AC-1 Crew Life Preserver Applicability Index
(Task 25-64-05-870-805-A01) 9
6. Life Preserver Description
(Task 25-64-05-870-806-A01) 12
7. Installation Limitations
(Task 25-64-05-870-807-A01) 19
8. Operation
(Task 25-64-05-870-808-A01) 20
Page 1
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Task 25-64-05-870-801-A01
1. Leading Particulars
ITEM DESCRIPTION
Type of System Type I (Inflatable) Life Preserver which
conforms to TSO-C13f
Construction Dielectrically heat sealed seams
Fabric Single coated nylon cloth
Color
AC-1, AC-1000 Passenger International Orange/Yellow
AC-1, AC-1000 Crew Red/Orange
Donning “Open harness system”
Mechanical Inflation CO2 cylinder connected to an inflator/
manifold with pull tab
Oral Inflation Oral tube with unidirectional flow
control (check valve)
Survivor Locator Light Water activated, conforms to
TSO-C85 (serial numbers prior to
L1267793)
Water activated, conforms to
TSO-C85a (serial number L1267793 if
equipped with P/N WABH18)
Water activated, conforms to
TSO-C85b (serial number if equipped
with P/N WABLDA18) (ref. S.I.L. 25-392)
Pack Configuration:
AC-1, Passenger 66601-200 series Sewn Pack (5 Year Life Preserver)
AC-1, Crew 66601-600 series
AC-1000, Passenger 66601-100 series Sealed Pack (10 Year Life Preserver)
Task 25-64-05-99A-802-A01
LEADING PARTICULARS
TABLE 1 (SHEET 1 OF 2)
Page 2
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66601
ITEM DESCRIPTION
Pack Configuration (Cont’d):
AC-1000, Crew 66601-400 series Sealed Pack (10 Year Life Preserver)
AC-1000, Crew 66601-500 series Sealed Pack (10 Year Life Preserver)
AC-1000, Passenger 66601-800 series Sealed Pack (10 Year Life Preserver)
RFID Dual Memory RFID Tag
(Spec 2000 Compliant)
Design Approvals FAA TSO-C13f
EASA ETSO-C13f
JCAB
CTA
CAAC (for 66601-501)
Task 25-64-05-99A-802-A01
LEADING PARTICULARS
TABLE 1 (SHEET 2 OF 2)
Page 3
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Task 25-64-05-870-802-A01
LIFE FOLDING /
TYPE AND PACK SIZE MAXIMUM
PRESERVER PACKAGING DESCRIPTION
COLOR (INCHES) WEIGHT
P/N PROCEDURE
66601-101 Orange/ 7.5 x 5.0 x 1.8 A/A 0.9 Lb. Adult or Child,
Yellow (190.5 x 127 x 45.7 mm) (0.408 kg) Sealed Pack (Basic)
66601-103 Orange/ 7.5 x 5.0 x 2.2 A/A 1.1 Lb. Adult or Child,
Yellow (190.5 x 127 x 55.9 mm) (0.499 kg) Sealed Pack (Basic
with sea dye marker)
66601-105 Orange/ 7.5 x 5.0 x 1.8 A /C 1.0 Lb. Adult or Child,
Yellow (190.5 x 127 x 45.7 mm) (0.453 kg) Sealed Pack
(Basic with whistle)
66601-107 Orange/ 7.5 x 5.0 x 2.2 A/A 1.1 Lb. Adult or Child,
Yellow (190.5 x 127 x 55.9 mm) (0.499 kg) Sealed Pack
(Basic with sea dye
marker and whistle)
66601-109 Orange/ 7.5 x 5.0 x 1.8 A/C 0.9 Lb. Adult or Child,
Yellow (190.5 x 127 x 45.7 mm) (0.408 kg) Sealed Pack (Basic)
66601-111 Orange/ 8.0 x 3.8 x 2.2 B/A 0.9 Lb. Adult or Child,
Yellow (203.2 x 96.5 x 55.9 mm) (0.408 kg) Sealed Pack (Basic)
66601-113 Orange/ 8.0 x 3.8 x 2.2 B/A 1.0 Lb. Adult or Child,
Yellow (203.2 x 96.5 x 55.9 mm) (0.453 kg) Sealed Pack
(Basic with whistle)
66601-117 Orange/ 7.5 x 5.0 x 1.8 A/D 0.9 Lb. Adult or Child,
Yellow (190.5 x 127 x 45.7 mm) (0.408 kg) Sealed Pack (Basic)
66601-119 Orange/ 7.5 x 5.0 x 1.8 A/A 1.0 Lb. Adult or Child,
Yellow (190.5 x 127 x 45.7 mm) (0.453 kg) Sealed Pack (Basic
with whistle)
66601-121 Orange/ 8.0 x 3.8 x 2.2 B/C 0.9 Lb. Adult or Child,
Yellow (203.2 x 96.5 x 55.9 mm) (0.408 kg) Sealed Pack (Basic)
66601-123 Orange/ 7.5 x 5.0 x 1.8 A/A 0.9 Lb. Adult or Child,
Yellow (190.5 x 127 x 45.7 mm) (0.408 kg) Sealed Pack (Basic)
Task 25-64-05-99A-803-A01
AC-1000 PASSENGER LIFE PRESERVER APPLICABILITY INDEX
TABLE 2 (SHEET 1 OF 2)
Page 4
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LIFE FOLDING /
TYPE AND PACK SIZE MAXIMUM
PRESERVER PACKAGING DESCRIPTION
COLOR (INCHES) WEIGHT
P/N PROCEDURE
Page 5
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Task 25-64-05-870-803-A01
LIFE FOLDING /
TYPE AND PACK SIZE MAXIMUM
PRESERVER PACKAGING DESCRIPTION
COLOR (INCHES) WEIGHT
P/N PROCEDURE
66601-201 Orange/ 7.5 x 5.0 x 1.8 A/B 1.0 Lb. Adult or Child, Sewn
Yellow (190.5 x 127 x 45.7 mm) (0.453 kg) Packed (Basic)
66601-203 Orange/ 7.5 x 5.0 x 2.2 A/B 1.1 Lb. Adult or Child, Sewn
Yellow (190.5 x 127 x 55.9 mm) (0.499 kg) Packed (Basic with sea
dye marker)
66601-205 Orange/ 7.5 x 5.0 x 1.8 A/B 1.0 Lb. Adult or Child, Sewn
Yellow (190.5 x 127 x 45.7 mm) (0.453 kg) Packed (Basic with
whistle)
66601-207 Orange/ 7.5 x 5.0 x 2.2 A/B 1.1 Lb. Adult or Child, Sewn
Yellow (190.5 x 127 x 55.9 mm) (0.499 kg) Packed (Basic with sea
dye marker and whistle)
Task 25-64-05-99A-804-A01
AC-1 PASSENGER LIFE PRESERVER APPLICABILITY INDEX
TABLE 3
Page 6
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Task 25-64-05-870-804-A01
66601-401 Red/ 7.5 x 5.0 x 1.8 A/E 1.0 Lb. Crew, Sealed Pack
Orange (190.5 x 127 x 45.7 mm) (0.453 kg) (Basic with RFID tag)
66601-402 Red/ 7.5 x 5.0 x 1.8 A/E 1.0 Lb. Crew, Sealed Pack
Orange (190.5 x 127 x 45.7 mm) (0.453 kg) (Basic with RFID tag and
Barcode)
66601-410 Red/ 7.5 x 5.0 x 1.8 A/E 1.0 Lb. Crew, Sealed Pack
Orange (190.5 x 127 x 45.7 mm) (0.453 kg) (Basic with RFID tag and
Barcode)
66601-412 Red/ 7.0 x 6.0 x 2.0 C/E 1.0 Lb. Crew, Sealed Pack
Orange (177.8 x 152.4 x 50.8 mm) (0.453 kg) (Basic with RFID tag and
Barcode)
66601-501 Red/ 7.5 x 5.0 x 1.8 A/A 1.0 Lb. Crew, Sealed Pack
Orange (190.5 x 127 x 45.7 mm) (0.453 kg) (Basic)
66601-503 Red/ 7.5 x 5.0 x 2.2 A/A 1.1 Lb. Crew, Sealed Pack
Orange (190.5 x 127 x 55.9 mm) (0.499 kg) (Basic with sea dye
marker)
66601-505 Red/ 7.5 x 5.0 x 1.8 A/C 1.0 Lb. Crew, Sealed Pack
Orange (190.5 x 127 x 45.7 mm) (0.453 kg) (Basic with whistle)
66601-507 Red/ 7.5 x 5.0 x 2.2 A/A 1.1 Lb. Crew, Sealed Pack
Orange (190.5 x 127 x 55.9 mm) (0.499 kg) (Basic with sea dye
marker and whistle)
66601-509 Red/ 7.5 x 5.0 x 1.8 A/C 1.0 Lb. Crew, Sealed Pack
Orange (190.5 x 127 x 45.7 mm) (0.453 kg) (Basic)
66601-511 Red/ 8.0 x 3.8 x 2.2 B/A 0.9 Lb. Crew, Sealed Pack
Orange (203.2 x 96.5 x 55.9 mm) (0.408 kg) (Basic)
66601-513 Red/ 8.0 x 3.8 x 2.2 B/A 1.0 Lb. Crew, Sealed Pack
Orange (203.2 x 96.5 x 55.9 mm) (0.453 kg) (Basic with whistle)
Task 25-64-05-99A-805-A01
AC-1000 CREW LIFE PRESERVER APPLICABILITY INDEX
TABLE 4 (SHEET 1 OF 2)
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66601
66601-517 Red/ 7.5 x 5.0 x 1.8 A/D 0.9 Lb. Crew, Sealed Pack
Orange (190.5 x 127 x 45.7 mm) (0.408 kg) (Basic)
66601-519 Red/ 7.5 x 5.0 x 1.8 A/A 1.0 Lb. Crew, Sealed Pack
Orange (190.5 x 127 x 45.7 mm) (0.453 kg) (Basic with whistle)
66601-521 Red/ 8.0 x 3.8 x 2.2 B/C 0.9 Lb. Crew, Sealed Pack
Orange (203.2 x 96.5 x 55.9 mm) (0.408 kg) (Basic)
66601-523 Red/ 7.5 x 5.0 x 1.8 A/A 0.9 Lb. Crew, Sealed Pack
Orange (190.5 x 127 x 45.7 mm) (0.408 kg) (Basic)
66601-533 Red/ 7.5 x 5.0 x 1.8 A/A 0.9 Lb. Crew, Sealed Pack
Orange (190.5 x 127 x 45.7 mm) (0.408 kg) (Basic)
66601-535 Red/ 7.5 x 5.0 x 1.8 A/F 1.0 Lb. Crew, Sealed Pack with
Orange (190.5 x 127 x 45.7 mm) (0.453 kg) Vent Holes (Basic)
66601-549 Red/ 7.5 x 5.0 x 1.8 A/A 1.0 Lb. Crew, Sealed Pack
Orange (190.5 x 127 x 45.7 mm) (0.453 kg) (Basic)
66601-557 Red/ 8.0 x 3.8 x 2.2 B/A 0.9 Lb. Crew, Sealed Pack
Orange (203.2 x 96.5 x 55.9 mm) (0.408 kg) (Basic)
66601-577 Red/ 8.0 x 3.8 x 2.2 B/A 1.0 Lb. Crew, Sealed Pack
Orange (203.2 x 96.5 x 55.9 mm) (0.453 kg) (Basic with whistle)
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Task 25-64-05-870-805-A01
5. AC-1 Crew Life Preserver Applicability Index
LIFE FOLDING /
TYPE AND PACK SIZE MAXIMUM
PRESERVER PACKAGING DESCRIPTION
COLOR (INCHES) WEIGHT
P/N PROCEDURE
66601-601 Red/ 7.5 x 5.0 x 1.8 A/B 1.0 Lb. Crew, Sewn Packed
Orange (190.5 x 127 x 45.7 mm) (0.453 kg) (Basic)
66601-603 Red/ 7.5 x 5.0 x 2.2 A/B 1.1 Lb. Crew, Sewn Packed
Orange (190.5 x 127 x 55.9 mm) (0.499 kg) (Basic with sea dye
marker)
66601-605 Red/ 7.5 x 5.0 x 1.8 A/B 1.0 Lb. Crew, Sewn Packed
Orange (190.5 x 127 x 45.7 mm) (0.453 kg) (Basic with whistle)
66601-607 Red/ 7.5 x 5.0 x 2.2 A/B 1.1 Lb. Crew, Sewn Packed
Orange (190.5 x 127 x 55.9 mm) (0.499 kg) (Basic with sea dye
marker and whistle)
Task 25-64-05-99A-806-A01
AC-1 CREW LIFE PRESERVER APPLICABILITY INDEX
TABLE 5
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LIFE
PRESERVER BARCODE LABEL
(800 SERIES, 400 SERIES) RFID TAG
AND LABEL
SURVIVAL
LOCATOR
LIGHT
(LAMP)
PREVIOUS
LOCATION
OF LABEL
(USED ONLY
ORAL TUBE WITH P/Ns
68870-101
AND
CYLINDER 69775-103)
INFLATOR/ WHISTLE
MANIFOLD (IF
APPLICABLE)
BATTERY
INFLATOR
PULL TAB
SEA DYE
MARKER
(IF APPLICABLE)
HARNESS ASSEMBLY
Graphic 25-64-05-99B-801-A01
LIFE PRESERVER
FIGURE 1
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Task 25-64-05-870-806-A01
6. Life Preserver Description
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VENT HOLE
(-135 / -535 ONLY) SIDE NOTCH TO
ASSIST WITH BAG
OPENING
FINGER HOLES
EMBEDDED TEAR LINE TO OPEN BAG
TO CONTROL BAG
OPENING LOCATION
BAG SEAMS
(ACTUAL DESIGN
VARIES DEPENDING
ON BAG PART
NUMBER)
Graphic 25-64-05-99B-873-A01
SEALED BAG DESIGN
FIGURE 2
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66601
7.5 In.
(190.5 mm)
MAX. BAG FOR ORIENTATION
LIFE PRESERVER
A A
SECTION A-A
BAG 1.8 In.
5.0 In. (45.7 mm)
LIFE MAX.
PRESERVER (127 mm)
MAX.
FOR LIFE PRESERVERS 66601-101, -119, -123, -133, -149, -401, -402, -410,
-501, -519, -523, -533, -549, -801, -802 and -810
7.5 In.
(190.5 mm)
MAX.
LIFE PRESERVER
A A
SECTION A-A
BAG 2.2 In.
5.0 In. MAX.
LIFE (127 mm) (55.9 mm)
PRESERVER MAX.
Graphic 25-64-05-99B-874-A01
LIFE PRESERVER BAG
FIGURE 3
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66601
8 In.
(203.2 mm)
MAX.
LIFE PRESERVER
A A
SECTION A-A
3.8 In.
(96.5 mm) 2.2 In.
LIFE MAX.
PRESERVER (55.9 mm)
BAG MAX.
5.0 In.
MAX.
(127 mm) LIFE PRESERVER
A A
SECTION A-A
BAG
LIFE 1.8 In.
RESTORATION DUE PLACARD MAX.
PRESERVER
(45.7 mm)
FOR LIFE PRESERVERS 66601-105, -109, -125, -505, -509
Graphic 25-64-05-99B-875-A01
LIFE PRESERVER BAG
FIGURE 4
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66601
8 In.
(203.2 mm)
MAX.
5.0 In.
MAX.
(127 mm) LIFE PRESERVER
A A
SECTION A-A
BAG
LIFE UNITED 1.8 In.
PRESERVER MAX.
(45.7 mm)
FOR LIFE PRESERVERS 66601-117, -517
Graphic 25-64-05-99B-876-A01
LIFE PRESERVER BAG
FIGURE 5
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66601
7.0 In.
(177.8 mm) BAG
MAX.
LIFE PRESERVER
A A
SECTION A-A
BAG 2.0 In.
LIFE 6.0 In. (50.8 mm)
PRESERVER (152.4 mm) MAX.
MAX.
FOR LIFE PRESERVERS 66601-412 AND -812
7.5 In.
(190.5 mm)
MAX.
5.0 ± 0.3 In.
(127 ± 7.6 mm) VENT HOLE
BAG
LIFE PRESERVER
A A
SECTION A-A
1.8 In.
BAG (45.7 mm)
LIFE 5.0 In.
1.0 ± 0.3 In. PRESERVER (127 mm) MAX.
(25.4 ± 7.6 mm) MAX. MAINTENANCE DUE
WEBBING STRAP COLOR LABEL
Graphic 25-64-05-99B-877-A01
LIFE PRESERVER BAG
FIGURE 6
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66601
5.0 In.
BAG MAX.
CLOSURE (127 mm)
SEAM
1.8 In.
7.5 In. (190.5 mm)
(45.7 mm)
MAX. MAX.
AC-1 LIFE PRESERVERS 66601-201, -205, -601 and -605
Graphic 25-64-05-99B-878-A01
AC-1 LIFE PRESERVER BAG
FIGURE 7
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F. Beginning May 2015, Serial Number L2882441 and Subs, Radio Fre-
quency Identification (RFID) tags are included on all new Life Preserv-
ers.
Task 25-64-05-870-807-A01
7. Installation Limitations
A. The conditions and test required for TSO approval of this article are
minimum performance standards. It is the responsibility of those desir-
ing to install the article either on or within a specific type or class of air-
craft to determine that the aircraft installation conditions are within the
TSO standards, the article may be installed only if further evaluation by
the applicant documents an acceptable installation and is approved by
the Administrator.
(1). Life Preservers are intended for installation in various locations
within the aircraft cabin, within easy reach of each seated occu-
pant. Such locations include (but are not limited to) under,
between or adjacent passenger or flight crew member seats, in
the overhead P.S.U. (Passenger Service Unit), and/or other areas
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Task 25-64-05-870-808-A01
8. Operation
TABLE OF CONTENTS
Page
1. Test Equipment/Materials
(Task 25-64-05-940-801-A01) 102
2. General Information
(Task 25-64-05-700-801-A01) 104
3. Testing of Life Preserver
(Task 25-64-05-700-802-A01) 104
A. Inflatable Integrity Verification Tests
(Subtask 25-64-05-790-001-A01) 104
B. Functional Test (If Required)
(Subtask 25-64-05-780-001-A01) 106
C. RFID Tag Test (If RFID is in use)
(Subtask 25-64-05-750-001-A01) 107
4. Fault Isolation
(Task 25-64-05-810-801-A01) 108
A. Refer to Table 102
(Subtask 25-64-05-810-001-A01) 108
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Task 25-64-05-940-801-A01
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Task 25-64-05-700-801-A01
2. General Information
Task 25-64-05-700-802-A01
Subtask 25-64-05-790-001-A01
A. Inflatable Integrity Verification Tests
CAUTION: SHOP AIR SHOULD BE REGULATED TO ENSURE A
MAXIMUM PRESSURE OF 30 PSIG (20.7 N/CM2).
CAUTION: INSERTING TOOLS, INCLUDING AIR CHUCKS, OTHER
THAN THE ADAPTER (TABLE 101) INTO THE ORAL
TUBE MAY DAMAGE OR DISLODGE THE ORAL TUBE
CHECK VALVE.
NOTE: Use a compressor equipped with a 20-micron filter and a
moisture and oil separator to inflate life preservers.
NOTE: Inflate each cell of the life preserver through the oral tubes
using the adapter (Table 101).
NOTE: Measure the pressure with a manometer or gage (Table 101)
calibrated in increments not greater than 0.1 psig (0.07 N/cm2)
connected to the oral tube via the adapter (Table 101).
(1). Overpressure Test
(a). Inflate the cell to 4.0 psig (2.8 N/cm2) for a period of not less
than five minutes or more than ten minutes.
(b). There shall be no evidence of fabric or seam failure. Following
successful completion of this test, perform the leakage test.
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(d). After the test interval, check pressure in cell, record the life
preserver pressure, temperature, barometric pressure, and
time of day at the end of the pressure test. The allowable drop
in 12 hours, corrected for temperature and barometric change,
is 0.5 psig (0.3 N/cm2). The allowable drop for a test interval
less or greater than 12 hours after correcting for temperature
and barometric changes is as follows:
MINIMUM ALLOWABLE
TIME INTERVAL
PRESSURE
(e). Life preservers which fail this test should be reinflated and
immersed in clear water to isolate any leaks present; repair in
accordance with Repair section and then retest.
Subtask 25-64-05-780-001-A01
B. Functional Test (If Required)
(1). Install CO2 cylinder.
(2). With the life preserver fully assembled and deflated, discharge
the CO2 cylinder into the cell.
(3). If the life preserver does not “round out” to it’s design shape, iso-
late the cause and correct the problem. See Testing and Fault
Isolation section.
(4). Exhaust all CO2 thoroughly prior to conducting the next test.
NOTE: CO2 Cylinder must be replaced subsequent to successful com-
pletion of the functional test of Paragraph 3.B. See Assembly
section.
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Subtask 25-64-05-750-001-A01
C. RFID Tag Test (If RFID is in use)
Use the RFID Enabled Read/Write Device (Table 101) to access infor-
mation on the RFID tag.
(1). Verify that the part number, serial number, and date of manufac-
ture on the RFID tag match the information on the life preserver
identification placard.
(2). If the RFID tag on the life preserver cannot be read by the Device,
the RFID tag must be replaced. Refer to the Repair section for
installation instructions for a new RFID tag.
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Task 25-64-05-810-801-A01
4. Fault Isolation
Subtask 25-64-05-810-001-A01
A. Refer to Table 102 for the fault, most probable cause, and remedy. The
faulty component is determined by isolating the fault to a particular
assembly, and then to the defective part.
NOTE: When the disposition is replace refer to the Disassembly sec-
tion for the disassembly of the component and to the Assembly
section for the assembly of the component.
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Rapid loss of air after Leaks at oral tube attach- Repair. See Repair section.
inflation (Cont’d) ment.
Leaks at inflator/manifold Repair. See Repair section.
attachment.
Seam leaks. Replace life preserver.
Cell puncture or tear. Repair. See Repair section.
Cell leaks. Repair. See Repair section.
FAULT ISOLATION
TABLE 102 (SHEET 2 OF 2)
TABLE OF CONTENTS
DISASSEMBLY
Page
1. Disassembly Tools
(Task 25-64-05-940-802-A01) 302
2. General Information
(Task 25-64-05-000-801-A01) 302
3. Disassembly of Life Preserver
(Task 25-64-05-000-802-A01) 303
A. Remove Cylinder
(Subtask 25-64-05-000-001-A01) 303
B. Remove Locator Light
(Subtask 25-64-05-000-002-A01) 303
C. Remove Check Valve in Oral Tube
(Subtask 25-64-05-000-003-A01) 303
D. Remove Whistle (If Applicable)
(Subtask 25-64-05-000-004-A01) 303
E. Remove Sea Dye Marker (If Applicable)
(Subtask 25-64-05-000-005-A01) 303
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Task 25-64-05-940-802-A01
Task 25-64-05-000-801-A01
2. General Information
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Task 25-64-05-000-802-A01
Subtask 25-64-05-000-001-A01
A. Remove Cylinder
(1). Place life preserver on work surface.
(2). Remove CO2 cylinder (53, 53A, IPL Figures 1, 2, 3 and 4; 30,
30A, IPL Figures 5 and 6) from inflator/manifold by unscrewing,
turning counter-clockwise and pulling cylinder through loop at
base of neck opening.
Subtask 25-64-05-000-002-A01
B. Remove Locator Light
(1). Place life preserver on work surface.
(2). Remove cylinder and pull battery through loop at base of neck
opening.
(3). Remove and discard tape securing battery to harness assembly.
(4). Remove locator light (51, 51A, IPL Figures 1, 2, 3 and 4; 20, 20A,
IPL Figures 5 and 6) by working base patch material over lamp
housing.
Subtask 25-64-05-000-003-A01
C. Remove Check Valve in Oral Tube
(1). Place life preserver on work surface.
(2). Extract check valve (80, IPL Figures 1, 2, 3 and 4; 60, IPL Figures
5 and 6) in oral tube using check valve extract tool (Table 301).
Subtask 25-64-05-000-004-A01
D. Remove Whistle (If Applicable) (IPL Figures 1, 2, 3 and 4)
(1). Un-loop whistle and cord from base patches.
(2). Remove whistle assembly (30).
Subtask 25-64-05-000-005-A01
E. Remove Sea Dye Marker (If Applicable) (IPL Figures 1, 2, 3 and 4)
(1). Un-loop sea dye marker and cord from base patches.
(2). Remove sea dye marker (40).
TABLE OF CONTENTS
CLEANING
Page
1. Cleaning Materials
(Task 25-64-05-940-803-A01) 402
2. General Information
(Task 25-64-05-100-801-A01) 403
3. Cleaning Procedures
(Task 25-64-05-100-802-A01) 404
A. Life Preserver Fabric
(Subtask 25-64-05-160-001-A01) 404
B. Metal Parts
(Subtask 25-64-05-160-002-A01) 404
C. Plastic Parts
(Subtask 25-64-05-160-003-A01) 404
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Task 25-64-05-940-803-A01
Page 402
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Task 25-64-05-100-801-A01
2. General Information
Page 403
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Task 25-64-05-100-802-A01
3. Cleaning Procedures
Subtask 25-64-05-160-001-A01
A. Life Preserver Fabric
(1). For removal of light to moderate concentrations of dust and dirt
use a solution of detergent (Table 401) and water.
(a). Apply solution with a soft bristle brush (Table 401) or a clean
cloth (Table 401).
(b). Thoroughly rinse with clean water and blow dry with com-
pressed air.
(2). For removal of heavy concentrations of dirt and grease use the
cleaning solution (Table 401).
CAUTION: DO NOT ALLOW PUDDLING OR DRIPPING OF SOLU-
TION, AS LIFTING OF CEMENTED AREAS MAY
RESULT.
(a). Apply solution with a clean, soft cloth (Table 401) or a soft bris-
tle brush (Table 401) for local areas of oil, dust, or dirt.
(b). Immediately remove excess solution with a clean cloth (Table
401) and dry using compressed air.
Subtask 25-64-05-160-002-A01
B. Metal Parts
(1). Normally, these parts can be wiped clean using a clean cloth
(Table 401), or dust may be removed using compressed air.
(2). For heavy dirt or grease deposits, clean metal parts by immersing
in cleaning solvent for metal parts (Table 401). Wipe dry with a
clean cloth or blow dry, using compressed air.
Subtask 25-64-05-160-003-A01
C. Plastic Parts
(1). Normally, these parts can be wiped clean using a clean cloth
(Table 401), or dust may be removed using compressed air.
(2). For heavy dirt or grease deposits clean plastic parts by immers-
ing them in detergent (Table 401) and water solution. Wipe dry
with a clean cloth (Table 401) or blow dry, using compressed air.
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TABLE OF CONTENTS
CHECK
Page
1. General Information
(Task 25-64-05-200-801-A01) 502
2. Life Preserver Check
(Task 25-64-05-200-802-A01) 502
A. Life Preserver Package Check
(Subtask 25-64-05-210-001-A01) 502
B. Life Preserver Cell Check
(Subtask 25-64-05-210-002-A01) 502
C. Locator Light Check
(Subtask 25-64-05-210-003-A01) 503
D. Oral Tube Check
(Subtask 25-64-05-210-004-A01) 503
E. Inflator/Manifold Check
(Subtask 25-64-05-210-005-A01) 503
F. Webbing Check
(Subtask 25-64-05-210-006-A01) 504
G. RFID Tag Check
(Subtask 25-64-05-210-007-A01) 504
H. Bar Code Label Check
(Subtask 25-64-05-210-008-A01) 504
3. Visual Check and Disposition
(Task 25-64-05-210-801-A01) 505
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Task 25-64-05-200-801-A01
1. General Information
Subtask 25-64-05-210-001-A01
A. Life Preserver Package Check
NOTE: A softening of the sealed packed life preserver over time is not
unusual.
(1). Check the packaging (sealed packed or sewn closed) for visible
holes, tears, or rips.
NOTE: Visible holes (excluding vent holes), tears, or rips are an indi-
cation that the inflatable integrity of the life preserver may have
been damaged, See Paragraph 2.B, Life Preserver Cells
Check.
Subtask 25-64-05-210-002-A01
B. Life Preserver Cell Check
(1). Examine stitching for broken or loose threads.
(2). Examine fabric for punctures, abrasion, and tears.
(3). Examine heat sealed seams for openings and for signs of separa-
tion.
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Subtask 25-64-05-210-003-A01
C. Locator Light Check
(1). P/N L8-4
(a). This locator light can be identified by the blue colored battery.
(b). Check the cell unit for swelling. The cell case thickness should
not exceed 0.475 In. (12 mm). A swollen cell unit indicates that
it has been seriously affected by water and rendered useless.
(c). According to ACR’s Assurance standards, a comprehensive
electrical test is performed when manufactured and is not
required in the field.
(d). An optional lamp test may be made using ACR Test Set #3499
(Table 901) which energizes the lamp via cable pin probes.
(2). P/N WAB-H18
(a). This locator light can be identified by the “WAB-H18” printed
on the orange colored locator light battery.
(b). Check the cell unit for swelling. The cell case thickness should
not exceed 0.598 In. (15.2 mm). A swollen cell unit indicates
that it has been seriously affected by water and rendered use-
less.
(c). An optional lamp test may be made using ACR Test Set #3499
(Table 901) which energizes the lamp via cable pin probes.
(3). P/N WAB-LDA18
(a). This locator light can be identified by the “WAB-LDA” printed
on the orange colored locator light battery (this is the battery
identification, not the assembly part number).
(b). Check the battery cell for swelling. Battery cell shall have no
signs of swelling or expansion. A swollen cell indicates that it
has been seriously affected by water and is no longer suitable
for service.
Subtask 25-64-05-210-004-A01
D. Oral Tube Check
(1). Check oral tube for damage and fatigue cracks, particularly at
base attachment patch.
(2). Examine oral tube check valve for damage and proper function-
ing.
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Subtask 25-64-05-210-005-A01
E. Inflator/Manifold Check
(1). Examine inflator/manifold for wear, looseness, threads clogged
with foreign matter, defective threads, and damaged surfaces.
NOTE: If cylinder gross weight is below the original gas-charged gross
weight printed on the cylinder, replace the cylinder. If actual
gross weight is not available, use the minimum acceptable
gross weight marked on the cylinder as the criteria.
(2). Examine CO2 cylinder for evidence of misfire and defective seal.
Weigh cylinders using actual gross weight marked on cylinders to
verify that it is fully charged.
(3). Operate inflator mechanism to check for proper functioning.
Check pin for point and presence of rubber gasket seal in good
position.
Subtask 25-64-05-210-006-A01
F. Webbing Check
(1). Examine life preserver webbing for tears and fraying.
(2). Examine for secure attachment of components.
Subtask 25-64-05-210-007-A01
G. RFID Tag Check
(1). Examine life preserver for RFID tag.
Subtask 25-64-05-210-008-A01
H. Bar Code Label Check
(1). Examine Serial Number Bar Code Label (110, IPL Figures 5 and
6).
(2). Verify that the serial number listed on the label matches the serial
number on the life preserver identification placard.
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Task 25-64-05-210-801-A01
Life Preserver Visible holes (excluding vent Re-certify life preserver per
Packaging holes), tears, or rips in pack- CMM. Replace package, see
age (sealed packed or sewn Assembly section.
closed).
NOTE: Life preservers that are re-certified and re-sealed have a 10 year
maintenance interval. Life preservers that are re-certified and
packed sewn closed have a 5 year maintenance interval.
Life Preserver Broken or loose stitching. Re-stitch using V-T-295 Type II,
Class A Size F or A-A-59826
Type II, Class A Size F or Air
Cruisers M11944-1 thread.
Puncture, abrasion or tears. Repair or replace. See Repair
section.
Separated heat sealed seams. Replace life preserver.
Oral Tube Cracks, particularly at base Replace. See Repair section.
attachment patch.
Damaged or leaking oral tube Replace. See Repair section.
check valve.
Inflator/manifold Worn, looseness, defective Replace. See Repair section.
threads.
Cylinder below actual gross Replace. See Assembly section.
weight as marked on the cylin-
der. If not marked, use mini-
mum gross weight as marked
on the cylinder as the criteria.
Task 25-64-05-99A-811-A01
VISUAL CHECK AND DISPOSITION
TABLE 501 (SHEET 1 OF 2)
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TABLE OF CONTENTS
REPAIR
Page
1. Repair Materials
(Task 25-64-05-940-804-A01) 602
2. General Information
(Task 25-64-05-300-801-A01) 604
3. Repair Procedures
(Task 25-64-05-300-802-A01) 606
A. Patching Cell Punctures
(Subtask 25-64-05-360-001-A01) 606
B. Patching Cell Tears
(Subtask 25-64-05-360-002-A01) 611
C. Stitching Repairs
(Subtask 25-64-05-350-001-A01) 611
D. Oral Tube Replacement
(Subtask 25-64-05-360-003-A01) 611
E. Inflator/Manifold Replacement
(Subtask 25-64-05-360-004-A01) 616
F. RFID Tag Replacement
(Subtask 25-64-05-350-002-A01) 617
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Task 25-64-05-940-804-A01
Page 602
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Page 603
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Task 25-64-05-300-801-A01
2. General Information
Page 604
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Task 25-64-05-300-802-A01
3. Repair Procedures
Subtask 25-64-05-360-001-A01
A. Patching Cell Punctures
(1). Tube Punctures up to 2 In. (50.8 mm) in diameter.
NOTE: Use a round patch on the outer fabric surface only. Repair
patches should be die cut, when size permits.
(a). Cut a patch large enough to allow an ½ In. (12.7 mm) overlap
beyond the puncture edges. Do not patch any puncture which
exceeds ½ In. (12.7 mm).
CAUTION: WHEN WASHING THE LIFE PRESERVER, DO NOT
ALLOW EXCESS SOLVENT TO COLLECT AT THE
EDGES OF SEAMS. DO NOT APPLY SOLVENT TO
DECALS (WHENEVER POSSIBLE) SINCE THEY CAN
BE REMOVED BY THE SOLVENT.
(b). Thoroughly wash the fabric around the puncture and the yellow
coated side of patch (Figure 601) with a cloth (Table 602)
dampened in solvent (Table 601). Do not damage the fabric.
Page 606
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LIFE PRESERVER
FABRIC
WASH BOTTOM
OF PATCH
PUNCTURE IN
WASH AREA FABRIC
AROUND PUNCTURE
Graphic 25-64-05-99B-802-A01
PATCHING LIFE PRESERVER PUNCTURES
FIGURE 601
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LIFE PRESERVER
FABRIC
BRUSH
Graphic 25-64-05-99B-803-A01
PATCHING LIFE PRESERVER PUNCTURES
FIGURE 602
Page 608
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66601
LIFE PRESERVER
FABRIC
PATCH
CENTER LINE OF
CEMENTED AREA CEMENTED AREA
Graphic 25-64-05-99B-804-A01
PATCHING LIFE PRESERVER PUNCTURES
FIGURE 603
Page 609
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66601
SPATULA
(PUSHER)
PATCH
LIFE PRESERVER
FABRIC
Graphic 25-64-05-99B-805-A01
PATCHING LIFE PRESERVER PUNCTURES
FIGURE 604
HAND ROLLER
PATCH
LIFE PRESERVER
FABRIC
Graphic 25-64-05-99B-806-A01
PATCHING LIFE PRESERVER PUNCTURES
FIGURE 605
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66601
(6). Apply three coats of cement (Table 601) slightly larger than
marked area on life preserver and on replacement oral tube
assembly. Allow each coat to dry thoroughly before applying the
next coat.
CAUTION: ENSURE THE 3 X 3 IN. (76.2 X 76.2 MM) POLYETHYL-
ENE CEMENT MASK IS REMOVED FROM THE HOLE.
(7). Remove the 3 x 3 In. (76.2 x 76.2 mm) piece of polyethylene
cement mask from the hole.
(8). Within one hour after cement application, dampen a clean cloth
(Table 602) with activating agent (Table 601) and wipe cemented
surfaces. Join attached patch on oral tube to cemented area on
life preserver. Ensure oral tube is aligned with markings.
(9). Press the joined surfaces firmly together to ensure a firm bond.
(10). Dust lightly with talc or powdered soapstone (Table 602) and
allow cement to cure for a minimum of 4 hours.
(11). After cement has cured, inflate to 2.0 psig (1.4 N/cm2) and
immerse into water to check for leaks.
(12). If leaks are present, indicated by bubbling, remove oral tube
assembly, clean, and re-cement.
(13). After replacement, perform a regular maintenance check.
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ORAL TUBE
Graphic 25-64-05-99B-807-A01
ORAL TUBE REPLACEMENT
FIGURE 606
Page 613
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LIFE PRESERVER
CELL FABRIC
POLYETHYLENE MASK
BETWEEN LIFE PRESERVER CELL PANELS
Graphic 25-64-05-99B-808-A01
ORAL TUBE REPLACEMENT
FIGURE 607
Page 614
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APPLY CEMENT
Graphic 25-64-05-99B-809-A01
ORAL TUBE REPLACEMENT
FIGURE 608
Page 615
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Subtask 25-64-05-360-004-A01
E. Inflator/Manifold Replacement
NOTE: If a replacement inflator/manifold is already installed because
of a previous repair (recognized by an approximate 2 1/2 In.
(63.5 mm) diameter patch encircling the manifold stem), it can
be removed by dissolving the cement bond using solvent
(Table 601) and lifting the manifold stem and patch from the life
preserver cell. Clean all residual cement from the cell surface.
If the inflator/manifold is an original installation, proceed with
the following.
(1). Mark direction of existing inflator/manifold on life preserver with
pencil.
(2). Use a sharp knife or curved bladed type scissors to cut cell
assembly around base of the inflator/manifold. Remove existing
inflator/manifold and discard.
(3). Cut a 3 x 3 In. (76.2 x 76.2 mm) piece of polyethylene or other
suitable non-stick material to use as a cement mask and insert
into the hole to protect the opposite side of the life preserver cell
while cementing.
(4). Clean area around hole and replacement inflator/manifold
assembly (Table 602) with solvent (Table 601).
(5). Center replacement inflator/manifold assembly (Table 602) over
hole and trace around attachment patch with pencil to establish
cement area.
(6). Apply three coats of cement (Table 601) slightly larger than
marked area on life preserver and on replacement inflator/mani-
fold assembly. Allow each coat to dry thoroughly before applying
the next coat.
CAUTION: ENSURE THE 3 X 3 IN. (76.2 X 76.2 MM) POLYETHYL-
ENE CEMENT MASK IS REMOVED FROM THE HOLE.
(7). Remove the 3 x 3 In. (76.2 x 76.2 mm) piece of polyethylene
cement mask from the hole.
(8). Within one hour after cement application, dampen a clean cloth
(Table 602) with activating agent (Table 601) and wipe cemented
surfaces. Join attached patch on inflator/manifold to cemented
area on life preserver. Ensure inflator/manifold is aligned with
markings.
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(9). Press the joined surfaces firmly together with a spatula (Table
602) to ensure a firm bond.
(10). Dust lightly with talc or powdered soapstone (Table 602) and
allow cement to cure for a minimum of 4 hours.
(11). After cement has cured, inflate to 2.0 psig (1.4 N/cm2)and
immerse into water to check for leaks.
(12). If leaks are present, indicated by bubbling, remove inflator/mani-
fold assembly, clean, and re-cement.
(13). After replacement, perform a regular maintenance check.
Subtask 25-64-05-350-002-A01
F. RFID Tag Replacement (Figure 609)
(1). Order new RFID tag part number 69782-9 or 70651-1 (190A,
190B, IPL Figures 1 and 3; 140A, 140B, IPL Figures 2 and 4;
150A, 150B, IPL Figures 5 and 6).
(2). When received, use RFID Enabled Read/Write Device (Table
701) to encode new RFID tag with “birth record” information from
the life preserver identification placard plus the following informa-
tion per ATA Spec 2000.
“Birth Record” information will include:
(a). CAGE Code - designates Air Cruisers as the manufacturer.
Enter “70167”.
(b). Serial number - from life preserver identification placard.
(c). Part Description - enter “LIFE PRESERVER”.
(d). Part number - from life preserver identification placard.
(e). Date of manufacture - from life preserver identification placard.
(f). Initial Expiration Date - this is the maintenance due date calcu-
lated from date of manufacture.
1). Add 10 years to date of manufacture and enter this date
into “Birth Record”.
(g). Expiration Date - this is the next expected maintenance due
date, entered in the Life Cycle Record of the RFID tag per ATA
Spec 2000.
(h). International Commodity Code - enter “880330”.
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5.0 In.
(127 mm)
4.0 .In.
(101.6 mm)
LIFE
PRESERVER
4.8 In. 4.0 In. RFID TAG
(122 mm) (101.6 mm)
LOCATOR
LIGHT
BARCODE LABEL
(-402, -410, -412, LABEL
-802, -810, -812 (USE ONLY WITH
ONLY) P/N 68870-101 AND
69775-103)
DONNING
INSTRUCTIONS
Graphic 25-64-05-99B-810-A01
RFID TAG AND BARCODE LABEL
FIGURE 609
TABLE OF CONTENTS
ASSEMBLY
Page
1. Assembly Materials/Equipment
(Task 25-64-05-940-805-A01) 703
2. Assembly Procedures
(Task 25-64-05-400-801-A01) 710
A. Installation of Oral Tube Check Valve
(Subtask 25-64-05-400-001-A01) 710
B. Installation of Locator Light
(Subtask 25-64-05-400-002-A01) 712
C. Installation of Clip to Inflator/Manifold
(Subtask 25-64-05-400-003-A01) 714
D. Installation of Manifold Gasket
(Subtask 25-64-05-400-004-A01) 715
E. Installation of Cylinder
(Subtask 25-64-05-400-005-A01) 716
F. Installation of Whistle (If Applicable)
(Subtask 25-64-05-400-006-A01) 717
G. Installation of Sea Dye Marker (If Applicable)
(Subtask 25-64-05-400-007-A01) 718
H. RFID Tag (If Applicable)
(Subtask 25-64-05-400-008-A01) 720
I. Barcode Label (If Applicable)
(Subtask 25-64-05-400-009-A01) 720
3. Folding Life Preserver
(Task 25-64-05-400-802-A01) 722
A. Folding Procedure “A”
(Subtask 25-64-05-400-010-A1)
(66601-101, -103, -105, -107, -109, -117, -119, -123, -125, -133, -135,
-149, -201, -203, -205, -207, -401, -402, -410, -501, -503, -505, -507, -509,
-517, -519, -523, -533, -535, -549, -601, -603, -605, -607, -801, -802,
and -810) 722
Page 701
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66601
ASSEMBLY (Cont’d)
Page
3. Folding Life Preserver (Cont’d)
B. Folding Procedure “B”
(Subtask 25-64-05-400-011-A01)
(66601-111, -113, -121, -157, -177, -511, -513, -521, -557, -577) 734
C. Folding Procedure “C”
(Subtask 25-64-05-400-012-A01)
(66601-412, -812) 744
4. Packaging Life Preserver
(Task 25-64-05-400-803-A01) 756
A. Packaging Procedure “A”
(Subtask 25-64-05-400-013-A01)
(66601-101, -103, -107, -111, -113, -119, -123, -133, -149, -157, -177
-501, -503, -507, -511, -513, -519, -523, -533, -549, -557, -577) 756
B. Packaging Procedure “B”
(Subtask 25-64-05-400-014-A01)
(66601-201, -203, -205, -207, -601, -603, -605, -607) 760
C. Packaging Procedure “C”
(Subtask 25-64-05-400-015-A01)
(66601-105, -109, -121, -125, -505, -509, -521) 764
D. Packaging Procedure “D”
(Subtask 25-64-05-016-A1)
(66601-117, -517) 766
E. Packaging Procedure “E”
(Subtask 25-64-05-400-017-A01)
(66601-401, -402, -410, -412, -801, -802, -810, -812) 768
F. Packaging Procedure “F”
(Subtask 25-64-05-400-018-A01)
(66601-135, -535) 772
Page 702
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COMPONENT MAINTENANCE MANUAL
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Task 25-64-05-940-805-A01
1. Assembly Materials/Equipment (Table 701)
NOTE: Drawings of equipment/tools manufactured by Air Cruisers are
available from Air Cruisers upon request.
NOTE: Equivalent substitutes may be used.
Page 703
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COMPONENT MAINTENANCE MANUAL
66601
EDR Kit 90-1411-101 As Required Air Cruisers Used to package life pre-
Consisting of: V70167 server.
Poly Bag 66618-1 or 69838-5 1
Identification and
Maintenance Record Tag
63704-1 1
(Polyethylene Sheet 64952-1
included in EDR kits supplied
with original poly bag
66618-1. Polyethylene Sheet
is not included or necessary
with current poly bag 69838-5
in new EDR kits.)
EDR Kit 90-1411-103 As Required Air Cruisers Used to package life pre-
Consisting of: V70167 server.
Poly Bag 63805-1 1
Identification and
Maintenance Record Tag
63704-1 1
Pull Tab
B25122-1 1
EDR Kit 90-1411-105 As Required Air Cruisers Used to package life pre-
Consisting of: V70167 server.
Poly Bag 66618-1 or 69838-5 1
Identification and
Restoration Due Placard
66653-103 1
(Polyethylene Sheet 64952-1
included in EDR kits supplied
with original poly bag
66618-1. Polyethylene Sheet
is not included or necessary
with current poly bag 69838-5
in new EDR kits.)
ASSEMBLY MATERIALS/EQUIPMENT
TABLE 701 (SHEET 2 OF 6)
Page 704
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66601
EDR Kit 90-1411-107 As Required Air Cruisers Used to package life pre-
Consisting of: V70167 server.
Poly Bag 66618-1 or 69838-5 1
Identification and
Maintenance Record Tag
63704-1 1
Placard, United,
Passenger
1120DA11772-3
(Polyethylene Sheet 64952-1 1
included in EDR kits supplied
with original poly bag
66618-1. Polyethylene Sheet
is not included or necessary
with current poly bag 69838-5
in new EDR kits.)
EDR Kit 90-1411-109 As Required Air Cruisers Used to package life pre-
Consisting of: V70167 server.
Poly Bag 66618-1 or 69838-5 1
Identification and
Maintenance Record Tag
63704-1 1
Placard, United,
Crew
1120DA11772-4 1
(Polyethylene Sheet 64952-1
included in EDR kits supplied
with original poly bag
66618-1. Polyethylene Sheet
is not included or necessary
with current poly bag 69838-5
in new EDR kits.)
ASSEMBLY MATERIALS/EQUIPMENT
TABLE 701 (SHEET 3 OF 6)
Page 705
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COMPONENT MAINTENANCE MANUAL
66601
EDR Kit 90-1411-111 As Required Air Cruisers Used to package life pre-
Consisting of: V70167 server.
Poly Bag 66618-3 1
Identification and
Maintenance Record
Tag,63704-1 1
Polyethylene Sheet
64952-1 1
(This EDR kit is no longer
available. Use EDR kit 90-
1411-101 as a replacement.)
EDR Kit 90-1411-113 As Required Air Cruisers Used to package life pre-
Consisting of: V70167 server.
Bag, Life Preserver
69999-101 (Orange Label) 1
Identification and
Maintenance Record Tag
63704-1 1
EDR Kit 90-1411-115 As Required Air Cruisers Used to package life pre-
Consisting of: V70167 server.
Bag, Life Preserver
69999-102 (Red Label) 1
Identification and
Maintenance Record Tag
63704-1 1
EDR Kit 90-1411-117 As Required Air Cruisers Used to package life pre-
Consisting of: V70167 server.
Bag, Life Preserver
69999-103 (Pink Label) 1
Identification and
Maintenance Record Tag
63704-1 1
ASSEMBLY MATERIALS/EQUIPMENT
TABLE 701 (SHEET 4 OF 6)
Page 706
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66601
EDR Kit 90-1411-119 As Required Air Cruisers Used to package life pre-
Consisting of: V70167 server.
Bag, Life Preserver
69999-104 (Purple Label) 1
Identification and
Maintenance Record Tag
63704-1 1
EDR Kit 90-1411-121 As Required Air Cruisers Used to package life pre-
Consisting of: V70167 server.
Bag, Life Preserver
69999-105 (Pale Blue Label) 1
Identification and
Maintenance Record Tag
63704-1 1
EDR Kit 90-1411-123 As Required Air Cruisers Used to package life pre-
Consisting of: V70167 server.
Bag, Life Preserver
69999-106 (Tan Label) 1
Identification and
Maintenance Record Tag
63704-1 1
EDR Kit 90-1411-125 As Required Air Cruisers Used to package life pre-
Consisting of: V70167 server.
Bag, Life Preserver
69999-107 (Green Label) 1
Identification and
Maintenance Record Tag
63704-1 1
EDR Kit 90-1411-127 As Required Air Cruisers Used to package life pre-
Consisting of: V70167 server.
Bag, Life Preserver
69999-108 (Grey Label) 1
Identification and
Maintenance Record Tag
63704-1 1
ASSEMBLY MATERIALS/EQUIPMENT
TABLE 701 (SHEET 5 OF 6)
Page 707
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66601
EDR Kit 90-1411-129 As Required Air Cruisers Used to package life pre-
Consisting of: V70167 server.
Bag, Life Preserver
69999-109 (Blue Label) 1
Identification and
Maintenance Record Tag
63704-1 1
EDR Kit 90-1411-131 As Required Air Cruisers Used to package life pre-
Consisting of: V70167 server.
Bag, Life Preserver
69999-110 (Olive Label) 1
Identification and
Maintenance Record Tag
63704-1 1
EDR Kit 90-1411-133 As Required Air Cruisers Used to package life pre-
Consisting of: V70167 server.
Bag, Life Preserver
69999-111 (Yellow Label) 1
Identification and
Maintenance Record Tag
63704-1 1
RFID Enabled As Required Jon Andresen Software to encode
Middleware Technology RFID tag according to
RFIDAeroTag Solutions ATA Spec. 2000, Chapter
V3RVP8 9.
RFID Enabled As Required Commercially Used to read/write RFID
Read/Write Device* Available Tag.
Motorola MC3330 or MC3390
or equivalent
*The equipment listed for the reading and encoding of tags is a recommendation
only. There are many commercially available alternatives. Model numbers of
RFID equipment can quickly become obsolete. The solution provider chosen to
provide the RFID enabled middleware will be able to make a suitable hardware
recommendation for their application.
ASSEMBLY MATERIALS/EQUIPMENT
TABLE 701 (SHEET 6 OF 6)
Page 708
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66601
Page 709
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Task 25-64-05-400-801-A01
2. Assembly Procedures
Subtask 25-64-05-400-001-A01
A. Installation of Oral Tube Check Valve (Figure 701)
CAUTION: AVOID INTRODUCING DIRT INTO THE END OF THE
ORAL TUBE.
(1). Install oral inflation check valve (80, IPL Figures 1, 2, 3, and 4; 60,
IPL Figures 5 and 6) by placing the tapered end of the check
valve against the open end of the oral tube (70, IPL Figures 1, 2,
3 and 4; 50, IPL Figures 5 and 6) and pressing in with fingers until
top of valve is flush with end of oral tube.
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ORAL INFLATION
CHECK VALVE
INSTALLED
CHECK VALVE
TO BE FLUSH
WITH END OF
ORAL TUBE
ORAL TUBE
Graphic 25-64-05-99B-811-A01
INSTALLATION OF ORAL TUBE CHECK VALVE
FIGURE 701
Page 711
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66601
Subtask 25-64-05-400-002-A01
B. Installation of Locator Light (Figures 702 and 703)
(1). Pull plug from locator light (51, 51A, IPL Figures 1, 2, 3, and 4;
20, 20A, IPL Figures 5 and 6) battery, see Figure 702.
(2). Position battery as shown in Figure 703.
(3). Wrap tape (Table 701) around battery and harness assembly
approximately 1.5 In. (38.1 mm) below top of harness attach-
ment.
(4). Route locator light wire behind cylinder and through neck opening
towards the left base patch hole.
(5). Push light through hole in base patch.
PLUG
LOCATOR
LIGHT
BATTERY
Graphic 25-64-05-99B-812-A01
INSTALLATION OF LOCATOR LIGHT
FIGURE 702
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66601
LIFE
PRESERVER
SURVIVAL
LOCATOR
LIGHT
(LAMP)
ORAL TUBE
INFLATOR/
MANIFOLD
BATTERY
HARNESS
ASSEMBLY
TAPE
Graphic 25-64-05-99B-813-A01
INSTALLATION OF LOCATOR LIGHT
FIGURE 703
Page 713
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66601
Subtask 25-64-05-400-003-A01
C. Installation of Clip to Inflator/Manifold (Figure 704)
(1). Install clip (Table 701) into inflator/manifold by pressing the clip
into the body of the inflator/manifold.
INFLATOR/MANIFOLD
CLOSE
HANDLE
PULL TAB
CLIP
Graphic 25-64-05-99B-814-A01
INSTALLATION OF INFLATOR/MANIFOLD
FIGURE 704
Page 714
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66601
Subtask 25-64-05-400-004-A01
D. Installation of Manifold Gasket (Figure 705)
(1). Install manifold gasket (Table 701) into inflator/manifold by press-
ing the manifold gasket into the body at the threaded end. The
manifold gasket should seat against the base of the threads.
INFLATOR/MANIFOLD
GASKET
GASKET
Graphic 25-64-05-99B-815-A01
INSTALLATION OF MANIFOLD GASKET
FIGURE 705
Page 715
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66601
Subtask 25-64-05-400-005-A01
E. Installation of Cylinder (Figure 706)
(1). Route cylinder (53, 53A, IPL Figures 1, 2, 3, and 4; 30, 30A, IPL
Figures 5 and 6) through loop on life preserver.
(2). Assemble cylinder (53, 53A, IPL Figures 1, 2, 3 and 4; 30, 30A,
IPL Figures 5 and 6) to inflator/manifold by attaching cylinder
threads to the threaded port of the inflator/manifold. Turn cylinder
clockwise until snug against gasket. Continue turning an addi-
tional ½ turn.
CYLINDER
MANIFOLD/INFLATOR
Graphic 25-64-05-99B-816-A01
INSTALLATION OF CYLINDER
FIGURE 706
Page 716
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66601
Subtask 25-64-05-400-006-A01
F. Installation of Whistle (If Applicable) (Figure 707) (IPL Figures 1, 2, 3,
and 4)
(1). Route cord of whistle assembly (30) through hole in preserver.
(2). Route whistle through cord loop and pull taut.
BASE
PATCH
VIEW A-A
WHISTLE
CORD
Graphic 25-64-05-99B-817-A01
INSTALLATION OF WHISTLE
FIGURE 707
Page 717
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66601
Subtask 25-64-05-400-007-A01
G. Installation of Sea Dye Marker (If Applicable) (Figure 708) (IPL Figures
1, 2, 3, and 4)
(1). Route cord on sea dye marker (40) through hole in preserver.
(2). Route sea dye marker through cord loop and pull taut.
BASE
SEA DYE
PATCH SEE VIEW A-A
MARKER
CORD
HOLE
VIEW A-A
SEA DYE
MARKER
Graphic 25-64-05-99B-818-A01
INSTALLATION OF SEA DYE MARKER
FIGURE 708
Page 718
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Page 719
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Subtask 25-64-05-400-008-A01
H. RFID Tag (If Applicable) (Figure 709) (IPL Figures 1 through 6)
(1). Use RFID enabled Read/Write Device (Table 701) to access
information on RFID tags.
(2). Verify P/N, S/N and DOM matches the information printed on the
life preserver.
NOTE: Life preservers that are re-certified and resealed packed have
a 10 year maintenance interval from date last serviced. Life
preservers that are re-certified and packed in a sewn closed
package have a 5 year maintenance interval from date last ser-
viced.
(3). Enter the next expected maintenance due date in the Expiration
Date field of the Life Cycle Record on the RFID tag per ATA Spec
2000.
(4). If the RFID tag is not reading, it must be replaced. Refer to the
Repair section.
Subtask 25-64-05-400-009-A01
I. Barcode Label (If Applicable) (Figure 709) (IPL Figures 5 and 6)
(1). Verify S/N matches the information printed on the life preserver.
(2). If barcode label is illegible, damaged, or missing, stop and order
new barcode label 69337-101 (110).
(a). Receive new barcode label.
(b). Enter serial number from life preserver. Barcode label must
show barcode and human readable serial number information.
(c). Verify S/N matches the information printed on the life pre-
server.
(d). Place barcode label on back of life preserver as shown in Fig-
ure 709.
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5.0 In.
(127 mm)
4.0 .In.
(101.6 mm)
LIFE
PRESERVER
4.8 In. 4.0 In. RFID TAG
(122 mm) (101.6 mm)
LOCATOR
LIGHT
BARCODE LABEL
(-402, -410, -412, LABEL
-802, -810, -812 (USE ONLY WITH
ONLY) P/N 68870-101 AND
69775-103)
DONNING
INSTRUCTIONS
Graphic 25-64-05-99B-819-A01
RFID TAG AND BARCODE LABEL
FIGURE 709
Page 721
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Task 25-64-05-400-802-A01
Subtask 25-64-05-400-010-A01
A. Folding Procedure “A”
(66601-101, -103, -105, -107, -109, -117, -119, -123, 125, -133, -135,
-149, -201, -203, -205, -207, -401, -402, -410, -501, -503, -505, -507,
-509, -517, -519, -523, -533, -535, -549, -601, -603, -605, -607, -801,
-802, and -810) (Figures 710 through 719)
(1). Each life preserver shall be completely evacuated by inserting
adapter (Table 701) into oral tube and attaching a vacuum.
(2). Place the life preserver out flat on the work surface as shown,
with the locator light placed on the left side of the life preserver
and the oral tube and inflator facing up. Fold the harness assem-
bly (as shown in Detail “A”) back and forth to an approximate
seven-inch width and position male end of the buckle on folded
harness as shown. Secure with small rubber band (Table 701) as
shown.
Page 722
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COMPONENT MAINTENANCE MANUAL
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LIFE
PRESERVER
RFID TAG
(IF APPLICABLE)
TOP LABEL
(IF APPLICABLE)
SURVIVAL
LOCATOR
LIGHT TSO
(LAMP) IDENTIFICATION
(UPSIDE DOWN)
ORAL TUBE
CYLINDER WHISTLE
(IF APPLICABLE)
INFLATOR/ SEA DYE
MANIFOLD MARKER
(IF APPLICABLE)
INFLATOR
PULL TAB
BATTERY
HARNESS ASSEMBLY
RUBBER BAND
APPROX.
7 In. (177.8 mm)
Graphic 25-64-05-99B-820-A01
FOLDING PROCEDURE “A”
FIGURE 710
Page 723
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COMPONENT MAINTENANCE MANUAL
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(3). Fold the top of the life preserver down approximately 3 In. (76.2
mm).
LIFE
PRESERVER
FOLD
Graphic 25-64-05-99B-821-A01
FOLDING PROCEDURE “A”
FIGURE 711
Page 724
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COMPONENT MAINTENANCE MANUAL
66601
(4). Fold over the upper portion of the life preserver to dimension
shown.
LIFE
PRESERVER
FOLD
APPROX.
7 In. (177.8 mm)
WEBBING
HARNESS
ASSEMBLY
Graphic 25-64-05-99B-822-A1
FOLDING PROCEDURE “A”
FIGURE 712
Page 725
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COMPONENT MAINTENANCE MANUAL
66601
CYLINDER
FOLD
APPROX.
7 In. (177.8 mm)
INFLATOR
PULL TAB
Graphic 25-64-05-99B-823-A01
FOLDING PROCEDURE “A”
FIGURE 713
Page 726
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COMPONENT MAINTENANCE MANUAL
66601
TSO
IDENTIFICATION LOCATOR
FACING LIGHT
RIGHT SIDE UP
APPROX.
7 In. (177.8 mm)
Graphic 25-64-05-99B-824-A01
FOLDING PROCEDURE “A”
FIGURE 714
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NOTE: Until this step inflator pull tab was maintained in same position,
adjacent to cylinder.
(8). Place inflator pull tab on top of cylinder, battery and harness
assembly.
HARNESS
ASSEMBLY
APPROX.
7 In. (177.8 mm)
BATTERY INFLATOR
PULL TAB
CYLINDER
Graphic 25-64-05-99B-871-A01
FOLDING PROCEDURE “A”
FIGURE 715
Page 728
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COMPONENT MAINTENANCE MANUAL
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(9). Fold the right side of the life preserver from right to left at cylinder.
(10). Fold locator light and excess fabric under to dimension shown.
NOTE: TSO identification decal must be visible at all times.
FOLD
APPROX.
7 In. (177.8 mm) TUCK
UNDER
5 In.
(127 mm)
TSO IDENTIFICATION
Graphic 25-64-05-99B-825-A01
FOLDING PROCEDURE “A”
FIGURE 716
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APPROX.
7 In. (177.8 mm)
Graphic 25-64-05-99B-826-A01
FOLDING PROCEDURE “A”
FIGURE 717
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NOTE: For life preservers with sea dye marker and/or whistle.
(12). Position sea dye marker and/or whistle adjacent the harness.
HARNESS ASSEMBLY
WHISTLE
Graphic 25-64-05-99B-827-A01
FOLDING PROCEDURE “A”
FIGURE 718
Page 731
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COMPONENT MAINTENANCE MANUAL
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(13). Fold the life preserver right to left. TSO identification will be on top
of the life preserver.
(14). Tuck excess fabric under to achieve approximately 5 In. (127
mm).
NOTE: Ensure all hardware and accessories do not overlap one
another.
LOCATOR LIGHT
APPROX.
7 In. (177.8 mm)
APPROX.
5 In. (127 mm)
APPROX.
7 In. (177.8 mm)
TSO IDENIFICATION
FACING FRONT
Graphic 25-64-05-99B-828-A01
FOLDING PROCEDURE “A”
FIGURE 719
Page 732
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Page 733
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COMPONENT MAINTENANCE MANUAL
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Subtask 25-64-05-400-011-A01
B. Folding Procedure “B”
(66601-111, -113, -121, -157, -177, -511, -513, -521, -557, -577)
(Figures 720 through 728)
(1). Each life preserver shall be completely evacuated by inserting
adapter (Table 701) into oral tube and attaching a vacuum.
(2). Place the life preserver out flat on the work surface as shown,
with the locator light placed on the left side of the life preserver
and the oral tube and inflator facing up. Fold the harness assem-
bly (as shown in Detail “A”) back and forth to an approximate
seven-inch width and position male end of the buckle on folded
harness as shown. Secure with small rubber band (Table 701) as
shown.
Page 734
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COMPONENT MAINTENANCE MANUAL
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RFID TAG
(IF APPLICABLE)
LIFE
PRESERVER
TOP
SURVIVAL TSO
LOCATOR
IDENTIFICATION
LIGHT
(UPSIDE DOWN)
(LAMP)
ORAL TUBE
CYLINDER WHISTLE
(IF APPLICABLE)
INFLATOR/
MANIFOLD SEA DYE
MARKER
(IF APPLICABLE)
INFLATOR
PULL TAB
BATTERY
RUBBER BAND
HARNESS ASSEMBLY
APPROX.
7 In. (177.8 mm)
Graphic 25-64-05-99B-829-A01
FOLDING PROCEDURE “B”
FIGURE 720
Page 735
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COMPONENT MAINTENANCE MANUAL
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(3). Fold the top of the life preserver down approximately 3 In. (76.2
mm).
LIFE
PRESERVER
FOLD
Graphic 25-64-05-99B-830-A01
FOLDING PROCEDURE “B”
FIGURE 721
Page 736
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601
(4). Fold over the upper portion of the life preserver to dimension
shown.
LIFE
PRESERVER
FOLD
APPROX.
7 In. (177.8 mm)
WEBBING
HARNESS
ASSEMBLY
Graphic 25-64-05-99B-831-A01
FOLDING PROCEDURE “B”
FIGURE 722
Page 737
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
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CYLINDER
FOLD
APPROX.
7 In. (177.8 mm)
INFLATOR
PULL TAB
Graphic 25-64-05-99B-832-A01
FOLDING PROCEDURE “B”
FIGURE 723
Page 738
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COMPONENT MAINTENANCE MANUAL
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TSO
IDENTIFICATION LOCATOR
FACING LIGHT
RIGHT SIDE UP
APPROX.
7 In. (177.8 mm)
Graphic 25-64-05-99B-833-A01
FOLDING PROCEDURE “B”
FIGURE 724
Page 739
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COMPONENT MAINTENANCE MANUAL
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NOTE: Until this step inflator pull tab was maintained in same position,
adjacent to cylinder.
(8). Inflator pull tab should fall on top of inflator.
(9). Fold the right side of the life preserver from right to left at cylinder.
(10). Fold locator light and excess fabric under to dimension shown.
NOTE: TSO identification decal must be visible at all times.
FOLD
APPROX.
7 In. (177.8 mm) TUCK
UNDER
3.8 In.
(96.5 mm)
TSO IDENTIFICATION
Graphic 25-64-05-99B-834-A01
FOLDING PROCEDURE “B”
FIGURE 725
Page 740
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COMPONENT MAINTENANCE MANUAL
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APPROX.
7 In. (177.8 mm)
HARNESS BATTERY
ASSEMBLY
CYLINDER
Graphic 25-64-05-99B-835-A01
FOLDING PROCEDURE “B”
FIGURE 726
Page 741
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601
NOTE: For life preservers with sea dye marker and/or whistle.
(13). Position sea dye marker and/or whistle adjacent the harness.
HARNESS BATTERY
ASSEMBLY
Graphic 25-64-05-99B-836-A01
FOLDING PROCEDURE “B”
FIGURE 727
Page 742
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
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(14). Fold the life preserver right to left. TSO identification will be on top
of the life preserver
(15). Tuck excess fabric under to achieve approximately 3.8 In. (96.5
mm).
NOTE: Ensure all hardware and accessories do not overlap one
another.
LOCATOR LIGHT
APPROX.
7 In. (177.8 mm)
APPROX.
3.8 In. (96.5 mm)
APPROX.
7 In. (177.8 mm)
TSO IDENTIFICATION
FACING FRONT
Graphic 25-64-05-99B-837-A01
FOLDING PROCEDURE “B”
FIGURE 728
Page 743
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COMPONENT MAINTENANCE MANUAL
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Subtask 25-64-05-400-012-A01
C. Folding Procedure “C”
(66601-412, -812) (Figures 729 through 738)
(1). Each life preserver shall be completely evacuated by inserting
adapter (Table 701) into oral tube and attaching a vacuum.
(2). Place the life preserver out flat on the work surface as shown,
with the locator light placed on the left side of the life preserver
and the oral tube and inflator facing up. Fold the harness assem-
bly (as shown in Detail “A”) back and forth to an approximate 7 In.
(177.8 mm) width and position male end of the buckle on folded
harness as shown. Secure with small rubber band (Table 701) as
shown.
Page 744
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COMPONENT MAINTENANCE MANUAL
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RFID TAG
(IF APPLICABLE)
BARCODE LABEL
(IF APPLICABLE)
LIFE PRESERVER
TOP
LABEL
(IF APPLICABLE)
SURVIVAL
LOCATOR
LIGHT
(LAMP) TSO
IDENTIFICATION
ORAL TUBE UPSIDE DOWN)
CYLINDER WHISTLE
(IF APPLICABLE)
INFLATOR/ SEA DYE
MANIFOLD MARKER
(IF APPLICABLE)
INFLATOR
PULL TAB
BATTERY
RUBBER BAND
HARNESS ASSEMBLY
APPROX.
7 In. (177.8 mm)
Graphic 25-64-05-99B-838-A01
FOLDING PROCEDURE “C”
FIGURE 729
Page 745
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COMPONENT MAINTENANCE MANUAL
66601
(3). Fold the top of the life preserver down approximately 4 In. (101.6
mm).
LIFE
PRESERVER
FOLD
Graphic 25-64-05-99B-839-A01
FOLDING PROCEDURE “C”
FIGURE 730
Page 746
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601
(4). Fold over the upper portion of the life preserver to dimension
shown.
LIFE
PRESERVER
FOLD
APPROX.
6.3 In. (160 mm)
WEBBING
HARNESS
ASSEMBLY
Graphic 25-64-05-99B-840-A01
FOLDING PROCEDURE “C”
FIGURE 731
Page 747
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601
CYLINDER
FOLD
APPROX.
7.8 In. (198.1 mm)
INFLATOR
PULL TAB
Graphic 25-64-05-99B-841-A01
FOLDING PROCEDURE “C”
FIGURE 732
Page 748
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601
TSO
IDENTIFICATION LOCATOR
FACING LIGHT
RIGHT SIDE UP
APPROX.
7.8 In. (198.1 mm)
Graphic 25-64-05-99B-842-A01
FOLDING PROCEDURE “C”
FIGURE 733
Page 749
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66601
NOTE: Until this step inflator pull tab was maintained in same position,
adjacent to cylinder.
(8). Place inflator pull tab on top of cylinder, battery and harness
assembly.
HARNESS
ASSEMBLY
APPROX.
7.8 In. (198.1 mm)
BATTERY INFLATOR
PULL TAB
CYLINDER
Graphic 25-64-05-99B-872-A01
FOLDING PROCEDURE “C”
FIGURE 734
Page 750
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601
(9). Fold the right side of the life preserver from right to left at cylinder.
(10). Fold locator light and excess fabric under to dimension shown.
NOTE: TSO identification decal must be visible at all times.
FOLD
APPROX.
7.8 In. (198.1 mm) TUCK
UNDER
6 In.
(152.4 mm)
TSO IDENTIFICATION
Graphic 25-64-05-99B-843-A01
FOLDING PROCEDURE “C”
FIGURE 735
Page 751
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COMPONENT MAINTENANCE MANUAL
66601
TUCK
0.8 In.
(20.3 mm) APPROX.
7.8 In. (198.1 mm)
ORAL TUBE
HARNESS ASSEMBLY
APPROX.
7 In. (177.8 mm)
Graphic 25-64-05-99B-844-A01
FOLDING PROCEDURE “C”
FIGURE 736
Page 752
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COMPONENT MAINTENANCE MANUAL
66601
NOTE: For life preservers with sea dye marker and/or whistle.
(13). Position sea dye marker and/or whistle adjacent the harness.
HARNESS ASSEMBLY
WHISTLE
Graphic 25-64-05-99B-845-A01
FOLDING PROCEDURE “C”
FIGURE 737
Page 753
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601
(14). Fold the life preserver right to left. TSO identification will be on top
of the life preserver.
(15). Tuck excess fabric under to achieve approximately 6 In. (152.4
mm).
NOTE: Ensure all hardware and accessories do not overlap one
another.
LOCATOR LIGHT
APPROX.
7 In. (177.8 mm)
APPROX.
6 In. (152.4 mm)
APPROX.
7 In. (177.8 mm)
TSO IDENTIFICATION
FACING FRONT
Graphic 25-64-05-99B-846-A01
FOLDING PROCEDURE “C”
FIGURE 738
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Page 755
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
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Task 25-64-05-400-803-A01
NOTE: The life preserver part number and TSO must be visible
through package.
(5). Alternatively, bag may be stitched closed using nylon thread
(Table 701).
LIFE PRESERVER
A A
SECTION A-A
3.8 In.
(96.5 mm) 2.2 In.
MAX. (55.9 mm)
LIFE BAG MAX.
PRESERVER
POLYETHYLENE SHEET (IF PROVIDED)
WRAPPED AROUND LIFE PRESERVER PRIOR
TO INSERTING INTO THE BAG
Graphic 25-64-05-99B-847-A01
PACKAGING PROCEDURE “A”
FIGURE 739
Page 757
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601
LIFE PRESERVER
A A
SECTION A-A
BAG 1.8 In.
5.0 In. (45.7 mm)
(127 mm) MAX.
LIFE MAX.
PRESERVER
FOR LIFE PRESERVERS 66601-101, -119, -123, -133, -149, -501, -519,
-523, -533, AND -549
Graphic 25-64-05-99B-848-A01
PACKAGING PROCEDURE “A”
FIGURE 740
Page 758
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COMPONENT MAINTENANCE MANUAL
66601
LIFE PRESERVER
A A
SECTION A-A
BAG 2.2 In.
5.0 In. MAX.
(127 mm) (55.9 mm)
LIFE MAX.
PRESERVER
Graphic 25-64-05-99B-849-A01
PACKAGING PROCEDURE “A”
FIGURE 741
Page 759
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COMPONENT MAINTENANCE MANUAL
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Subtask 25-64-05-400-014-A01
B. Packaging Procedure “B”
(66601-201, -203, -205, -207, -601, -603, -605, -607)
(Figures 742 and 743)
NOTE: Sew package closed using Replacement Kit EDR 90-1411-103
(Table 701).
(1). Secure life preserver with large rubber band (Table 701).
NOTE: Maintenance Record Tag used for re-packs only.
(2). Insert life preserver with maintenance record tag into poly bag
(Table 701) as shown.
NOTE: The life preserver part number and TSO must be visible
through the package.
(3). If the life preserver includes an RFID tag:
(a). Use device (Table 701) to read and display information on
RFID tag to ensure RFID tag is functioning.
(b). Verify P/N and S/N matches information printed on life pre-
server and next maintenance due date is correct.
(c). Verify S/N printed on barcode label (where applicable)
matches informationprinted on life preserver.
(4). Stitch closed using nylon thread (Table 701). Stitch must go
through pull tab as shown.
Page 760
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COMPONENT MAINTENANCE MANUAL
66601
STITCH
LINE
5.0 In. (127 mm)
±
0.5 In. (12.7 mm)
PULL
5.0 In.
MAX.
(127 mm)
Graphic 25-64-05-99B-850-A01
PACKAGING PROCEDURE “B”
FIGURE 742
Page 761
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66601
STITCH
LINE
5.0 In. (127 mm)
±
0.5 In. (12.7 mm)
PULL
5.0 In.
MAX.
(127 mm)
Graphic 25-64-05-99B-851-A01
PACKAGING PROCEDURE “B”
FIGURE 743
Page 762
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Page 763
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Subtask 25-64-05-400-015-A01
C. Packaging Procedure “C”
(66601-105, -109, -121, -125, -505, -509, -521) (Figure 744)
NOTE: Seal pack using Replacement Kit EDR 90-1411-105 (Table
701).
(1). Wrap polyethylene sheet (Table 701) around life preserver (if
applicable).
(2). Insert into bag (Table 701).
CAUTION: WHEN LIFE PRESERVER PACK IS SEALED, THE SEAL
SHALL BE LOCATED A MINIMUM OF 0.2 IN. (5.08 MM)
ABOVE THE TOP FINGER HOLE. INCORRECT PLACE-
MENT OF THE SEAL CAN LEAD TO BAG OPENING DIF-
FICULTIES.
NOTE: Restoration Due Placard used for re-packs only.
NOTE: The life preserver part number and TSO must be visible
through the package.
(3). If the life preserver includes an RFID tag:
(a). Use device (Table 701) to read and display information on
RFID tag to ensure RFID tag is functioning.
(b). Verify P/N and S/N matches information printed on life pre-
server and next maintenance due date is correct.
(c). Verify S/N printed on barcode label (where applicable)
matches information printed on life preserver.
(4). Seal pack per Air Cruisers Specification P-12198.
(5). Alternatively, bag may be stitched closed using nylon thread
(Table 701).
Page 764
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A A
SECTION A-A
BAG
RESTORATION DUE PLACARD 1.8 In.
LIFE MAX.
POLYETHYLENE SHEET (IF PROVIDED) (45.7 mm)
PRESERVER
WRAPPED AROUND LIFE PRESERVER PRIOR
TO INSERTING INTO THE BAG
A A
SECTION A-A
LIFE RESTORATION DUE PLACARD
2.2 In.
PRESERVER BAG (55.9 mm)
POLYETHYLENE SHEET (IF PROVIDED)
WRAPPED AROUND LIFE PRESERVER PRIOR MAX.
TO INSERTING INTO THE BAG
Subtask 25-64-05-40-016-A01
D. Packaging Procedure “D”
(66601-117, -517) (Figure 745)
NOTE: Seal pack using Replacement Kit EDR 90-1411-107 (Table
701; for 66601-117) or EDR 90-1411-109 (Table 701; for
66601-517)
(1). Wrap polyethylene sheet (Table 701) around life preserver (if
applicable).
(2). Insert into bag (Table 701).
CAUTION: WHEN LIFE PRESERVER PACK IS SEALED, THE SEAL
SHALL BE LOCATED A MINIMUM OF 0.2 IN. (5.08 MM)
ABOVE THE TOP FINGER HOLE. INCORRECT PLACE-
MENT OF THE SEAL CAN LEAD TO BAG OPENING DIF-
FICULTIES.
NOTE: Restoration Due Placard used for re-packs only.
NOTE: The life preserver part number and TSO must be visible
through the package.
(3). If the life preserver includes an RFID tag:
(a). Use device (Table 701) to read and display information on
RFID tag to ensure RFID tag is functioning.
(b). Verify P/N and S/N matches information printed on life pre-
server and next maintenance due date is correct.
(c). Verify S/N printed on barcode label (where applicable)
matches information printed on life preserver.
(4). Seal pack per Air Cruisers Specification P-12198.
(5). Alternatively, bag may be stitched closed using nylon thread
(Table 701).
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POLY SHEET
(IF PROVIDED)
LIFE PRESERVER
A A
SECTION A-A
BAG
UNITED 1.8 In.
LIFE MAX.
PRESERVER (45.7 mm)
Graphic 25-64-05-99B-853-A01
PACKAGING PROCEDURE “D”
FIGURE 745
Page 767
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Subtask 25-64-05-400-017-A01
E. Packaging Procedure “E”
(66601-401, -402, -410, -412, -801, -802, -810, -812)
(Figures 746 and 747)
NOTE: Seal pack using Replacement Kit EDR 90-1411-101 (Table
701).
(1). Wrap polyethylene sheet (Table 701) around life preserver (if
applicable).
(2). Insert into bag (Table 701) with maintenance record tag.
CAUTION: WHEN LIFE PRESERVER PACK IS SEALED, THE SEAL
SHALL BE LOCATED A MINIMUM OF 0.2 IN. (5.08 MM)
ABOVE THE TOP FINGER HOLE. INCORRECT PLACE-
MENT OF THE SEAL CAN LEAD TO BAG OPENING DIF-
FICULTIES.
NOTE: Maintenance Record Tag used for re-packs only.
(3). Use device (Table 701) to read and display information on RFID
tag to ensure RFID tag is functioning.
(4). Verify P/N and S/N matches information printed on life preserver
and next maintenance due date is correct.
(5). Verify S/N printed on barcode label (where applicable) matches
information printed on life preserver.
(6). Seal pack per Air Cruisers specification P-12198.
NOTE: The life preserver part number and TSO must be visible
through package.
(7). Alternatively, bag may be stitched closed using nylon thread
(Table 701).
Page 768
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COMPONENT MAINTENANCE MANUAL
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7.5 In.
(190.5 mm)
MAX. BAG FOR ORIENTATION
OF LIFE PRESERVER
POLY SHEET
(IF PROVIDED)
LIFE PRESERVER
A A
SECTION A-A
BAG 1.8 In.
5.0 In. (45.7 mm)
(127 mm) MAX.
LIFE MAX.
PRESERVER
FOR LIFE PRESERVERS 66601-401, -402, -410, -801, -802 AND -810
Graphic 25-64-05-99B-854-A01
PACKAGING PROCEDURE “E”
FIGURE 746
Page 769
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COMPONENT MAINTENANCE MANUAL
66601
LIFE PRESERVER
A A
SECTION A-A
BAG 2.0 In.
6.0 In. (50.8 mm)
(152.4 mm) MAX.
LIFE
PRESERVER MAX.
Graphic 25-64-05-99B-855-A01
PACKAGING PROCEDURE “E”
FIGURE 747
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Page 771
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Subtask 25-64-05-400-018-A01
F. Packaging Procedure “F”
(66601-135, -535) (Figure 748; Table 702)
NOTE: Seal pack using Replacement Kit EDR 90-1411-113 through
-133 (Table 701).
NOTE: Ensure identification Tag 69918-1 (Passenger) or 69918-3
(Crew) stays with the life preserver.
(1). Insert into bag (Table 701) with maintenance record tag and Iden-
tification Tag P/N 69918-1 (Passenger) or 69918-3 (Crew).
CAUTION: WHEN LIFE PRESERVER PACK IS SEALED, THE SEAL
SHALL BE LOCATED A MINIMUM OF 0.2 IN. (5.08 MM)
ABOVE THE TOP FINGER HOLE. INCORRECT PLACE-
MENT OF THE SEAL CAN LEAD TO BAG OPENING DIF-
FICULTIES.
NOTE: Maintenance Record Tag used for re-packs only.
(2). Seal pack per Air Cruisers specification P-12198.
NOTE: The life preserver part number and TSO must be visible
through package.
(3). Alternatively, bag may be stitched closed using nylon thread
(Table 701).
(4). Use device (Table 701) to read and display information on RFID
tag to ensure RFID tag is functioning.
(5). Verify P/N and S/N match information printed on life preserver
and the next maintenance due date is correct.
(6). Mark number representing month (Table 702) of next scheduled
maintenance on both sides of color label at the end of the web-
bing strap using black indelible ink. Add a dash to the base of the
6 or 9 to prevent misinterpretation.
NOTE: For the color maintenance due label at the end of the web
strip, number represents month and color represents year
(Table 702) of next scheduled maintenance. Maintenance
schedule is determined as 10 years from the last service date.
Page 772
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COMPONENT MAINTENANCE MANUAL
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7.5 In.
(190.5 mm)
MAX.
0.2 In. Dia
(5.1 mm) MIN.
5.0 ± 0.3 In. THROUGH
(127 ± 7.6 mm)
1.2 - 1.8 In.
(30.5 - 45.7 mm) BAG FOR ORIENTATION
OF LIFE PRESERVER
LIFE PRESERVER
A A
SECTION A-A
Graphic 25-64-05-99B-856-A01
PACKAGING PROCEDURE “F”
FIGURE 748
Page 773
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COMPONENT MAINTENANCE MANUAL
66601
MONTH
(NEXT MAINTENANCE DUE)
LABEL YEAR
COLOR (NEXT MAINTENANCE DUE)
1 - Orange 2021 2032
2 - Red 2022 2033
3 - Pink 2023 2034
4 - Purple 2024 2035
5 - Pale Blue 2025 2036
6 - Tan 2026 2037
7 - Green 2027 2038
8 - Grey 2028 2039
9 - Blue 2029 2040
10 - Olive 2030 2041
11 - Yellow 2031 2042
NOTE: Procedure repeats every 11 years starting from 2032.
Task 25-64-05-99A-815-A01
MAINTENANCE SCHEDULE
TABLE 702
Page 774
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COMPONENT MAINTENANCE MANUAL
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TABLE OF CONTENTS
Page
1. General Information
(Task 25-64-05-940-806-A01) 902
2. Special Tools, Fixtures, and Equipment
(Task 25-64-05-940-807-A01) 902
3. Special Tools, Fixtures, and Equipment Illustrated
(Task 25-64-05-940-808-A01) 905
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COMPONENT MAINTENANCE MANUAL
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Task 25-64-05-940-806-A01
1. General Information
A. The tools, fixtures, and equipment listed in Table 901 and shown in Fig-
ures 901 and 902 are recommended for use during Testing, Disassem-
bly, Cleaning, Repairs, and Assembly.
Task 25-64-05-940-807-A01
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COMPONENT MAINTENANCE MANUAL
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Page 903
25-64-05 04 Mar 2021
COMPONENT MAINTENANCE MANUAL
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Page 904
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COMPONENT MAINTENANCE MANUAL
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Task 25-64-05-940-808-A01
HAND ROLLER
(MR02040)
SPATULA/PUSHER
(PA-1)
INFLATE/DEFLATE TOOL
TV74703G
Graphic 25-64-05-99B-857-A01
SPECIAL TOOLS, FIXTURES, AND EQUIPMENT ILLUSTRATED
FIGURE 901
Page 905
25-64-05 04 Mar 2021
COMPONENT MAINTENANCE MANUAL
66601
MANOMETER
Graphic 25-64-05-99B-858-A01
SPECIAL TOOLS, FIXTURES, AND EQUIPMENT ILLUSTRATED
FIGURE 902
Page 906
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COMPONENT MAINTENANCE MANUAL
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TABLE OF CONTENTS
Page
1. General
(Task 25-64-05-99F-801-A01) 1002
2. Material Arrangement
(Task 25-64-05-99F-802-A01) 1002
3. How to Use the Parts List
(Task 25-64-05-99F-803-A01) 1004
4. List of Abbreviations/Symbols/Terms/Definitions
(Task 25-64-05-99F-804-A01) 1005
5. Vendor Codes
(Task 25-64-05-99F-805-A01) 1007
6. Numerical Index
(Task 25-64-05-970-801-A01) 1008
7. Detailed Parts List
(Task 25-64-05-950-801-A01) 1008
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COMPONENT MAINTENANCE MANUAL
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Task 25-64-05-99F-801-A01
1. General
This illustrated parts list (IPL) contains the complete listing of all replaceable parts
of the life preserver.
Task 25-64-05-99F-802-A01
2. Material Arrangement
1234567
Assembly or installation assembly (RF) number
Attaching parts for assembly or installation
Page 1003
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Task 25-64-05-99F-803-A01
Page 1004
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COMPONENT MAINTENANCE MANUAL
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Task 25-64-05-99F-804-A01
4. List of Abbreviations/Symbols/Terms/Definitions
A. Abbreviations/Symbols
The following abbreviations/symbols are the more commonly used in
this IPL. This list is to be used in conjunction with the Glossary of
Abbreviations and Symbols, Introduction section.
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Page 1006
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Task 25-64-05-99F-805-A01
5. Vendor Codes
Table 1001 lists the CAGE code for vendors whose code appears in all
chapters of this CMM and also listed in the Nomenclature Column of the
Detailed Parts List. Absence of a vendor code following a part number in
the Detailed Parts List identifies an Air Cruisers part.
CODE NAME/ADDRESS
Page 1007
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COMPONENT MAINTENANCE MANUAL
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CODE NAME/ADDRESS
Task 25-64-05-970-801-A01
6. Numerical Index
Task 25-64-05-950-801-A01
7. Detailed Parts List
Page 1008
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Page 1009
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Page 1010
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DELETED
2 53 1
SUPSD BY 69929-1
3 20A
DELETED
3 53 1
SUPSD BY 69929-1
3 133
DELETED
4 20A
DELETED
4 53 1
SUPSD BY 69929-1
5 30 1
SUPSD BY 69929-1
6 30 1
SUPSD BY 69929-1
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Page 1012
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Page 1013
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66615-505 3 210 1
66616-101 1 60 1
SUPSDS 66616-103
2 60 1
5 40 1
66616-103 1 134 1
SUPSD BY 66616-101
66616-501 3 60 1
SUPSDS 66616-503
4 60 1
6 40 1
66616-503 3 134 1
SUPSD BY 66616-501
66618-1 1 90 1
SUPSD BY 69838-5
Page 1014
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COMPONENT MAINTENANCE MANUAL
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66619-1 2 90 1
SUPSD BY 63805-1
4 90 1
SUPSD BY 63805-1
66653-101 1 110 1
3 110 1
5 120 1
6 120 1
67802-1 1 170 1
SUPSD BY 67802-3
2 120 1
SUPSD BY 67802-3
3 170 1
SUPSD BY 67802-3
4 120 1
SUPSD BY 67802-3
5 100 1
SUPSD BY 67802-3
6 100 1
SUPSD BY 67802-3
67802-3 1 170A 1
SUPSDS 67802-1
2 120A 1
SUPSDS 67802-1
3 170A 1
SUPSDS 67802-1
Page 1015
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Page 1016
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Page 1017
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Page 1018
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Page 1019
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Page 1020
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COMPONENT MAINTENANCE MANUAL
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PULL
PULL
50,
130
100
90 90
50 50
100 100
110
120, 120A
Graphic 25-64-05-99B-859-A01
PASSENGER LIFE PRESERVER, 100 SERIES, SEALED PACKED
IPL FIGURE 1 (SHEET 1 OF 2)
Page 1021
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601
160A,
170, 170A (IF NEEDED),
50 180, 190A, 190B, 240, 250, 250A
51, 51A,
51B
70, 80
53, 53A
30
40
Graphic 25-64-05-99B-860-A01
PASSENGER LIFE PRESERVER, 100 SERIES, SEALED PACKED
IPL FIGURE 1 (SHEET 2 OF 2)
Page 1022
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COMPONENT MAINTENANCE MANUAL
66601
UNITS
FIG. AIRLINE NOMENCLATURE EFF.
PART NUMBER PER
ITEM PART NO. 1234567 CODE
ASSY.
1
-1 66601-101 Life Preserver, Passenger A RF
Sealed Packed
(Supsds Items 1 and 1A of
IPL Figure 5)
-1A 66601-103 Life Preserver, Passenger B RF
Sealed Packed
-1B 66601-105 Life Preserver, Passenger C RF
Sealed Packed
-1C 66601-107 Life Preserver, Passenger D RF
Sealed Packed
-1D 66601-109 Life Preserver, Passenger E RF
Sealed Packed
-1E 66601-133 Life Preserver, Passenger F RF
Sealed Packed
-1F 66601-111 Life Preserver, Passenger G RF
Sealed Packed
-1G 66601-113 Life Preserver, Passenger H RF
Sealed Packed
-1H 66601-117 Life Preserver, Passenger J RF
Sealed Packed
-1J 66601-119 Life Preserver, Passenger K RF
Sealed Packed
(Discontinued)
-1K 66601-121 Life Preserver, Passenger L RF
Sealed Packed
-1L 66601-123 Life Preserver, Passenger M RF
Sealed Packed
- Item Not Illustrated
Page 1023
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601
UNITS
FIG. AIRLINE NOMENCLATURE EFF.
PART NUMBER PER
ITEM PART NO. 1234567 CODE
ASSY.
1
-1M 66601-177 Life Preserver, Passenger N RF
Sealed Packed
-1N 66601-135 Life Preserver, Passenger P RF
Sealed Pack with Vent
Holes (Basic)
-1P 66601-149 Life Preserver, Passenger Q RF
Sealed Packed
-1Q 66601-157 Life Preserver, Passenger R RF
Sealed Packed
-1R 66601-125 Life Preserver, Passenger T RF
Sealed Packed
-10 L8-4 Deleted
-10A WABH18 Deleted
-20 85202Z Deleted
-20A 35202 Deleted
30 63746-1 .Whistle C,D,H, 1
K,N,Q,
T
40 63745-1 .Sea Dye Marker B,D 1
50 66615-101 .Life Jacket Assembly 1
(NP) (Supsds Item 130 for
Effectivity Code K) (Repls
Item 210 for Effectivity
Code P)
51 L8-4 ..Locator Light, Survivor A-N,Q 1
(V18560) (Supsd by Item
51A)
- Item Not Illustrated
Page 1024
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601
UNITS
FIG. AIRLINE NOMENCLATURE EFF.
PART NUMBER PER
ITEM PART NO. 1234567 CODE
ASSY.
1
51A WABH18 ..Locator Light, Survivor 1
(V2380A) (True P/N is
WAB-H18) (Supsds Item
51) (Supsd by Item 51B)
R 51B WABLDA18 ..Locator Light, Survivor 1
(V2380A)
(True P/N is WAB-LDA18)
(Battery identified as WAB-
LDA)
(Supsds Item 51A)
53 35202 ..Cylinder, CO2 (VD9945) 1
(Supsd by Item 53A)
53A 69929-1 ..Cylinder, CO2, 33g 1
(Acceptable ALTs V2W134
True P/N 85202Z, V69758
True P/N 35202)
(Supsds Item 53)
-60 66616-101 ..Single Cell Assembly 1
(NP) (Supsds Item 134
for Effective Code K)
70 65419-3 ...Oral Tube (NP)
80 730ROA ....Check Valve, Oral 1
Tube (V98021)
90 66618-1 .Bag, Life Preserver A-J, 1
(Supsd by Item 200) L-N
100 64952-1 .Sheet, Polyethylene A-N, 1
(Used with Item 90 only) Q-T
110 66653-101 .Placard, Restoration Due C,E,L, 1
T
- Item Not Illustrated
Page 1025
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COMPONENT MAINTENANCE MANUAL
66601
UNITS
FIG. AIRLINE NOMENCLATURE EFF.
PART NUMBER PER
ITEM PART NO. 1234567 CODE
ASSY.
1
120 1120DA11772-1 .Placard, Continental, J 1
Passenger (V1LGZ0)
(Supsd by Item 120A)
120A 1120DA11772-3 .Placard, United, Passen- J 1
ger (V81979) (CFE)
(Supsds Item 120)
130 66615-103 .Life Jacket Assembly K 1
(NP) (Supsd by Item 50)
-132 L8-4 Deleted
-132A WABH18 Deleted
-133 35202 Deleted
-134 66616-103 ..Single Cell Assembly K 1
(NP) (Supsd by Item 60)
-140 67811-1 .Winslow Label, Pax K 1
150 66618-3 .Bag, Life Preserver K 1
-160 69775-103 .RFID Tag, Fully Encoded A-J, 1
(NP) (Used on New Pro- K-N
duction, Post S.B. Life
Preserver 50-25-06 only)
(Supsd by Item 160A)
160A 69775-107 .RFID Tag, Dual (NP) A-J, 1
(Supsds Items 160 and K-N
180)
170 67802-1 .Label (Used with Item 160 A-J, 1
only) (Supsd by Item 170A) K-N
170A 67802-3 .Label (Used with Items A-J, 1
160A, 220, 230, 250 and K-N
250A only) (If needed)
(Supsds Item 170)
- Item Not Illustrated
Page 1026
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601
UNITS
FIG. AIRLINE NOMENCLATURE EFF.
PART NUMBER PER
ITEM PART NO. 1234567 CODE
ASSY.
1
-171 67803-141 .Decal, Silk Air Logo, RFID Q 1
Tag (Used with Item 1P
only)
-171A 67803-143 .Decal, Air Algerie Logo, R 1
(Used with Item 1Q only)
180 69775-101 .RFID Tag, Fully Encoded A-J, 1
(ALT to Item 160) K-N
(Post S.B. Life Preserver
50-25-06) (Supsd by Item
160A)
-190 69782-1 ..Tag, RFID, Dual, Non- A-J, 1
Encoded (Post S.B. Life K-N
Preserver 50-25-10)
(Supsd by Item 190A)
190A 69782-9 ..Tag, RFID, Dual, Non- A-J, 1
Encoded (Post S.B. Life K-N
Preserver 50-25-10)
(In-field use only)
(Supsds Item 190)
190B 70651-1 ..Tag, RFID, Dual, Non- A-J, 1
Encoded (ALT to Item K-N
190A) (In-field use only)
200 69838-5 .Bag, Life Preserver A-J, 1
(Supsds Item 90) L-N,T
200A 69838-3 .Bag, Life Preserver P 1
-210 66615-105 .Life Jacket Assembly P 1
(NP) (Repld by Item 50)
-220 69775-109 .RFID Tag, Dual (NP) J 1
(Supsd by Item 240)
- Item Not Illustrated
Page 1027
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601
UNITS
FIG. AIRLINE NOMENCLATURE EFF.
PART NUMBER PER
ITEM PART NO. 1234567 CODE
ASSY.
1
-230 69775-111 .RFID Tag, Dual (NP) J 1
(Supsd by Item 240)
-240 69775-113 .RFID Tag, Dual (NP) J,T 1
(Supsds Items 220 and
230)
250 70652-101 .Tag, RFID, Dual (NP) A-J, 1
(ALT to Item 160A) K-N
250A 70652-103 .Tag, RFID, Dual (NP) J,T 1
(ALT to Item 240)
Page 1028
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COMPONENT MAINTENANCE MANUAL
66601
90A
PULL
50
Graphic 25-64-05-99B-861-A01
PASSENGER LIFE PRESERVER, 200 SERIES, SEWN PACKED
IPL FIGURE 2 (SHEET 1 OF 2)
Page 1029
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601
110A,
120, 120A (IF NEEDED),
50 140A, 140B, 150
51, 51A,
51B
70, 80
53, 53A
30
40
Graphic 25-64-05-99B-862-A01
PASSENGER LIFE PRESERVER, 200 SERIES, SEWN PACKED
IPL FIGURE 2 (SHEET 2 OF 2)
Page 1030
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601
UNITS
FIG. AIRLINE NOMENCLATURE EFF.
PART NUMBER PER
ITEM PART NO. 1234567 CODE
ASSY.
2
-1 66601-201 Life Preserver, Passenger A RF
Sewn Packed
-1A 66601-203 Life Preserver, Passenger B RF
Sewn Packed
-1B 66601-205 Life Preserver, Passenger C RF
Sewn Packed
-1C 66601-207 Life Preserver, Passenger D RF
Sewn Packed
-10 L8-4 Deleted
-10A WABH18 Deleted
-20 85202Z Deleted
-20A 35202 Deleted
30 63746-1 .Whistle C,D 1
40 63745-1 .Sea Dye Marker B,D 1
50 66615-101 .Life Jacket Assembly (NP) 1
51 L8-4 ..Locator Light, Survivor 1
(V18560) (Supsd by Item
51A)
51A WABH18 ..Locator Light, Survivor 1
(V2380A)
(True P/N is WAB-H18)
(Supsds Item 51)
(Supsd by Item 51B)
Page 1031
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601
UNITS
FIG. AIRLINE NOMENCLATURE EFF.
PART NUMBER PER
ITEM PART NO. 1234567 CODE
ASSY.
2
51B WABLDA18 ..Locator Light, Survivor 1
(V2380A)
(True P/N is WAB-LDA18)
(Supsds Item 51A)
53 35202 ..Cylinder, CO2 (VD9945) 1
(Supsd by Item 53A)
53A 69929-1 ..Cylinder, CO2, 33g 1
(Acceptable ALTs V2W134
True P/N 85202Z, V69758
True P/N 35202)
(Supsds Item 53)
-60 66616-101 ..Single Cell Assembly (NP) 1
70 65419-3 ...Oral Tube (NP) 1
80 730ROA ....Check Valve, Oral 1
Tube (V98021)
-90 66619-1 .Bag, Life Preserver 1
(Supsd by Item 90A)
90A 63805-1 .Bag, Life Preserver 1
(Supsds Item 90)
-100 64952-1 Deleted
-110 69775-103 .RFID Tag, Fully Encoded 1
(NP) (Used on New Pro-
duction, Post S.B. Life Pre-
server 50-25-06 only)
(Supsd by Item 110A)
110A 69775-107 .RFID Tag, Dual (NP) 1
(Supsds Items 110 and 130)
- Item Not Illustrated
Page 1032
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COMPONENT MAINTENANCE MANUAL
66601
UNITS
FIG. AIRLINE NOMENCLATURE EFF.
PART NUMBER PER
ITEM PART NO. 1234567 CODE
ASSY.
2
120 67802-1 .Label 1
(Used with Item 110 only)
(Supsd by Item 120A)
120A 67802-3 .Label 1
(Used with Items 110A,
130 and 150 only)
(If needed)
(Supsds Item 120)
-130 69775-101 .RFID Tag, Fully Encoded 1
(ALT to Item 110)
(Post S.B. Life Preserver
50-25-06) (Supsd by Item
110A)
-140 69782-1 ..Tag, RFID, Dual, Non- 1
Encoded (Post S.B. Life
Preserver 50-25-10)
(Supsd by Item 140A)
140A 69782-9 ..Tag, RFID, Dual, Non- 1
Encoded (Post S.B. Life
Preserver 50-25-10)
(In-field use only)
(Supsds Item 140)
140B 70651-1 ..Tag, RFID, Dual, Non- 1
Encoded (ALT to Item
140A) (In-field use only)
150 70652-101 .Tag, RFID, Dual, (NP) 1
(ALT to Item 110A)
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COMPONENT MAINTENANCE MANUAL
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Page 1034
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601
PULL
PULL
50,
130
100
90 90
50 50
100 100
110
120, 120A
Graphic 25-64-05-99B-863-A01
CREW LIFE PRESERVER, 500 SERIES, SEALED PACKED
IPL FIGURE 3 (SHEET 1 OF 2)
Page 1035
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COMPONENT MAINTENANCE MANUAL
66601
160A,
50 170, 170A (IF NEEDED),
190A, 190B, 240, 250, 250A
51, 51A,
51B
70, 80
53, 53A
30
40
Graphic 25-64-05-99B-864-A01
CREW LIFE PRESERVER, 500 SERIES, SEALED PACKED
IPL FIGURE 3 (SHEET 2 OF 2)
Page 1036
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COMPONENT MAINTENANCE MANUAL
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UNITS
FIG. AIRLINE NOMENCLATURE EFF.
PART NUMBER PER
ITEM PART NO. 1234567 CODE
ASSY.
3
-1 66601-501 Life Preserver, Crew Sealed A RF
Packed
(Supsds Items 1 and 1A of
IPL Figure 6)
-1A 66601-503 Life Preserver, Crew Sealed B RF
Packed
-1B 66601-505 Life Preserver, Crew Sealed C RF
Packed
-1C 66601-507 Life Preserver, Crew Sealed D RF
Packed
-1D 66601-509 Life Preserver, Crew Sealed E RF
Packed
-1E 66601-533 Life Preserver, Crew Sealed F RF
Packed
-1F 66601-511 Life Preserver, Crew Sealed G RF
Packed
-1G 66601-513 Life Preserver, Crew Sealed H RF
Packed
-1H 66601-517 Life Preserver, Crew Sealed J RF
Packed
-1J 66601-519 Life Preserver, Crew Sealed K RF
Packed
(Discontinued)
-1K 66601-521 Life Preserver, Crew Sealed L RF
Packed
-1L 66601-523 Life Preserver, Crew Sealed M RF
Packed
- Item Not Illustrated
Page 1037
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601
UNITS
FIG. AIRLINE NOMENCLATURE EFF.
PART NUMBER PER
ITEM PART NO. 1234567 CODE
ASSY.
3
-1M 66601-577 Life Preserver, Crew Sealed N RF
Packed
-1N 66601-535 Life Preserver, Crew Sealed P RF
Packed with Vent Holes
(Basic)
-1P 66601-549 Life Preserver, Crew Sealed Q RF
Packed
-1Q 66601-557 Life Preserver, Crew Sealed R RF
Packed
-10 L8-4 Deleted
-10A WABH18 Deleted
-20 85202Z Deleted
-20A 35202 Deleted
30 63746-1 .Whistle C,D,H, 1
K,N,Q
40 63745-1 .Sea Dye Marker B,D 1
50 66615-501 .Life Jacket Assembly (NP) 1
(Supsds Item 130 for
Effectivity Code K) (Repls
Item 210 for Effectivity
Code P)
51 L8-4 ..Locator Light, Survivor A-N,Q 1
(V18560) (Supsd by Item
51A)
Page 1038
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601
UNITS
FIG. AIRLINE NOMENCLATURE EFF.
PART NUMBER PER
ITEM PART NO. 1234567 CODE
ASSY.
3
51A WABH18 ..Locator Light, Survivor 1
(V2380A) (True P/N is
WAB-H18) (Supsds Item
51) (Supsd by Item 51B)
51B WABLDA18 ..Locator Light, Survivor 1
(V2380A)
(True P/N is WAB-LDA18)
(Supsds Item 51A)
53 35202 ..Cylinder, CO2 (VD9945) 1
(Supsd by Item 53A)
53A 69929-1 ..Cylinder, CO2, 33g 1
(Acceptable ALTs V2W134
True P/N 85202Z, V69758
True P/N 35202)
(Supsds Item 53)
-60 66616-501 ..Single Cell Assembly 1
(NP) (Supsds Item 134
for Effectivity Code K)
70 65419-3 ...Oral Tube (NP) 1
80 730ROA ....Check Valve, Oral 1
Tube (V98021)
90 66618-1 .Bag, Life Preserver A-J, 1
(Supsd by Item 200) L-N
100 64952-1 .Sheet, Polyethylene A-N, 1
(Used with Item 90 only) Q-R
110 66653-101 .Placard, Restoration Due C,E,L 1
120 1120DA11772-2 .Placard, Continental, J 1
Crew (V1LGZ0)
(Supsd by Item 120A)
- Item Not Illustrated
Page 1039
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601
UNITS
FIG. AIRLINE NOMENCLATURE EFF.
PART NUMBER PER
ITEM PART NO. 1234567 CODE
ASSY.
3
120A 1120DA11772-4 .Placard, United, Crew J 1
(V81979) (CFE) (Supsds
Item 120)
130 66615-503 .Life Jacket Assembly (NP) K 1
(Supsd by Item 50)
-132 L8-4 Deleted
-132A WABH18 Deleted
-133 35202 Deleted
-134 66616-503 ..Single Cell Assembly K 1
(NP) (Supsd by Item 60)
-140 67811-3 .Winslow Label, Pax K 1
150 66618-3 .Bag, Life Preserver K 1
-160 69775-103 .RFID Tag, Fully Encoded A-J, 1
(NP) (Used on New Pro- K-N
duction Post S.B. 50-25-
06 only) (Supsd by Item
160A)
160A 69775-107 .RFID Tag, Dual (NP) A-J, 1
(Supsds Items 160 and 180) K-N
170 67802-1 .Label (Used with Item 160 A-J, 1
only) (Supsd by Item 170A) K-N
170A 67802-3 .Label (Used with Items A-J, 1
160A, 220, 230, 250 and K-N
250A only) (If needed)
(Supsds Item 170)
Page 1040
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601
UNITS
FIG. AIRLINE NOMENCLATURE EFF.
PART NUMBER PER
ITEM PART NO. 1234567 CODE
ASSY.
3
-171 67803-141 .Decal, Silk Air Logo, RFID Q 1
Tag (Used with Item 1P
only)
-171A 67803-143 .Decal, Air Algerie Logo, R 1
(Used with Item 1Q only)
-180 69775-101 .RFID Tag, Fully Encoded A-J, 1
(ALT to Item 160) K-N
(Post S.B. Life Preserver
50-25-06) (Supsd by Item
160A)
-190 69782-1 ..Tag, RFID, Dual, Non- A-J, 1
Encoded (Post S.B. Life K-N
Preserver 50-25-10)
(Supsd by Item 190A)
190A 69782-9 ..Tag, RFID, Dual, Non- A-J, 1
Encoded (Post S.B. Life K-N
Preserver 50-25-10)
(In-field use only)
(Supsds Item 190)
190B 70651-1 ..Tag, RFID, Dual, Non- A-J, 1
Encoded (ALT to Item K-N
190A) (In-field use only)
200 69838-5 .Bag, Life Preserver A-J, 1
(Supsds Item 90) L-N
200A 69838-3 .Bag, Life Preserver P 1
-210 66615-505 .Life Jacket Assembly (NP) 1
(Repld by Item 50)
-220 69775-109 .RFID Tag, Dual (NP) J 1
(Supsd by Item 240)
- Item Not Illustrated
Page 1041
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601
UNITS
FIG. AIRLINE NOMENCLATURE EFF.
PART NUMBER PER
ITEM PART NO. 1234567 CODE
ASSY.
3
-230 69775-111 .RFID Tag, Dual (NP) J 1
(Supsd by Item 240)
-240 69775-113 .RFID Tag, Dual (NP) J 1
(Supsds Items 220 and 230)
250 70652-101 .Tag, RFID, Dual (NP) A-J, 1
(ALT to Item 160A) K-N
250A 70652-103 .Tag, RFID, Dual (NP) J 1
(ALT to Item 240)
Page 1042
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601
90A
PULL
50
Graphic 25-64-05-99B-865-A01
CREW LIFE PRESERVER, 600 SERIES, SEWN PACKED
IPL FIGURE 4 (SHEET 1 OF 2)
Page 1043
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601
110A,
50 120, 120A (IF NEEDED),
140A, 140B,150
51, 51A,
51B
70, 80
53, 53A
30
40
Graphic 25-64-05-99B-866-A01
CREW LIFE PRESERVER, 600 SERIES, SEWN PACKED
IPL FIGURE 4 (SHEET 2 OF 2)
Page 1044
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601
UNITS
FIG. AIRLINE NOMENCLATURE EFF.
PART NUMBER PER
ITEM PART NO. 1234567 CODE
ASSY.
4
-1 66601-601 Life Preserver, Crew Sewn A RF
Packed
-1A 66601-603 Life Preserver, Crew Sewn B RF
Packed
-1B 66601-605 Life Preserver, Crew Sewn C RF
Packed
-1C 66601-607 Life Preserver, Crew Sewn D RF
Packed
-10 L8-4 Deleted
-10A WABH18 Deleted
-20 85202Z Deleted
-20A 35202 Deleted
30 63746-1 .Whistle C,D 1
40 63745-1 .Sea Dye Marker B,D 1
50 66615-501 .Life Jacket Assembly (NP) 1
51 L8-4 ..Locator Light, Survivor 1
(V18560) (Supsd by Item
51A)
51A WABH18 ..Locator Light, Survivor 1
(V2380A) (True P/N is
WAB-H18) (Supsds Item
51) (Supsd by Item 51B)
Page 1045
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601
UNITS
FIG. AIRLINE NOMENCLATURE EFF.
PART NUMBER PER
ITEM PART NO. 1234567 CODE
ASSY.
4
51B WABLDA18 ..Locator Light, Survivor 1
(V2380A)
(True P/N is WAB-LDA18)
(Supsds Item 51A)
53 35202 ..Cylinder, CO2 (VD9945) 1
(Supsd by Item 53A)
53A 69929-1 ..Cylinder, CO2, 33g 1
(Acceptable ALTs V2W134
True P/N 85202Z, V69758
True P/N 35202)
(Supsds Item 53)
-60 66616-501 ..Single Cell Assembly (NP) 1
70 65419-3 ...Oral Tube (NP) 1
80 730ROA ....Check Valve, Oral 1
Tube (V98021)
-90 66619-1 .Bag, Life Preserver (Supsd 1
by Item 90A)
90A 63805-1 .Bag, Life Preserver 1
(Supsds Item 90)
-100 64952-1 Deleted
110 69775-103 .RFID Tag, Fully Encoded 1
(NP) (Used on New Pro-
duction, Post S.B. Life Pre-
server 50-25-06 only)
(Supsd by Item 110A)
110A 69775-107 .RFID Tag, Dual (NP) 1
(Supsds Items 110 and 130)
- Item Not Illustrated
Page 1046
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601
UNITS
FIG. AIRLINE NOMENCLATURE EFF.
PART NUMBER PER
ITEM PART NO. 1234567 CODE
ASSY.
4
120 67802-1 .Label 1
(Used with Item 110 only)
(Supsd by Item 120A)
120A 67802-3 .Label 1
(Used with Items 110,
110A, 130 and 150 only)
(If needed)
(Supsds Item 120)
130 69775-101 .RFID Tag, Fully Encoded 1
(ALT to Item 110)
(Post S.B. Life Preserver
50-25-06) (Supsd by Item
110A)
-140 69782-1 ..Tag, RFID, Dual, Non- 1
Encoded (Post S.B. Life
Preserver 50-25-10)
(Supsd by Item 140A)
140A 69782-9 ..Tag, RFID, Dual, Non- 1
Encoded (Post S.B. Life
Preserver 50-25-10)
(In-field use only)
(Supsds Item 140)
140B 70651-1 ..Tag, RFID, Dual, Non- 1
Encoded (ALT to Item
140A) (In-field use only)
150 70652-101 .Tag, RFID, Dual (NP) 1
(ALT to Item 110A)
Page 1047
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601
Page 1048
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601
70
160
PULL
PULL
80
Graphic 25-64-05-99B-867-A01
PASSENGER LIFE PRESERVER, 800 SERIES, SEALED PACKED
IPL FIGURE 5 (SHEET 1 OF 2)
Page 1049
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601
10
110
20, 20A,
20B
50, 60
30, 30A
Graphic 25-64-05-99B-868-A01
PASSENGER LIFE PRESERVER, 800 SERIES, SEALED PACKED
IPL FIGURE 5 (SHEET 2 OF 2)
Page 1050
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601
UNITS
FIG. AIRLINE NOMENCLATURE EFF.
PART NUMBER PER
ITEM PART NO. 1234567 CODE
ASSY.
5
-1 66601-801 Life Preserver, Passenger A RF
Sealed Packed (Supsd by
Item 1 of IPL Figure 1)
-1A 66601-802 Life Preserver, Passenger B RF
Sealed Packed (Supsd by
Item 1 of IPL Figure 1)
-1B 66601-812 Life Preserver, Passenger C RF
Sealed Packed
-1C 66601-810 Life Preserver, Passenger D RF
Sealed Packed
-1D 66601-101 Deleted
10 66615-101 .Life Jacket Assembly (NP) 1
20 L8-4 ..Locator Light, Survivor 1
(V18560) (Supsd by Item
20)
20A WABH18 ..Locator Light, Survivor 1
(V2380A) (True P/N is
WAB-H18) (Supsds Item
20) (Supsd by Item 20B)
20B WABLDA18 ..Locator Light, Survivor 1
(V2380A)
(True P/N is WAB-LDA18)
(Supsds Item 20A)
30 35202 ..Cylinder, CO2 (VD9945) 1
(Supsd by Item 30A)
Page 1051
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601
UNITS
FIG. AIRLINE NOMENCLATURE EFF.
PART NUMBER PER
ITEM PART NO. 1234567 CODE
ASSY.
5
30A 69929-1 ..Cylinder, CO2, 33g 1
(Acceptable ALTs V2W134
True P/N 85202Z, V69758
True P/N 35202)
(Supsds Item 30)
-40 66616-101 ..Single Cell Assembly (NP) 1
50 65419-3 ...Oral Tube (NP) 1
60 730ROA ....Check Valve, Oral 1
Tube (V98021)
70 66618-1 .Bag, Life Preserver 1
(Supsd by Item 160)
80 64952-1 .Sheet, Polyethylene 1
(Used with Item 70 only)
-90 68870-101 .RFID Tag 1
(Supsd by Item 130)
100 67802-1 .Label (Used with Items 90 1
and 130 only) (Supsd by
Item 100A)
100A 67802-3 .Label (Used with Items 90, 1
130A and 170 only) (If
needed) (Supsds Item 100)
110 69337-101 .Label, Serial Number B-D 1
Barcode
-120 66653-101 .Placard, Restoration Due D 1
-130 69775-103 .RFID Tag, Fully Encoded 1
(NP) (Supsds Item 90)
(Supsd by Item 130A)
- Item Not Illustrated
Page 1052
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601
UNITS
FIG. AIRLINE NOMENCLATURE EFF.
PART NUMBER PER
ITEM PART NO. 1234567 CODE
ASSY.
5
130A 69775-107 .RFID Tag, Dual (NP) 1
(Supsds Items 130 and 140)
-140 69775-101 .RFID Tag, Fully Encoded 1
(ALT to Item 130)
(Post S.B. Life Preserver
50-25-06) (Supsd by Item
130A)
-150 69782-1 ..Tag, RFID, Dual, Non- 1
Encoded (Post S.B. Life
Preserver 50-25-10)
(Supsd by Item 150A)
150A 69782-9 ..Tag, RFID, Dual, Non- 1
Encoded (Post S.B. Life
Preserver 50-25-10)
(In-field use only)
(Supsds Item 150)
150B 70651-1 ..Tag, RFID, Dual, Non- 1
Encoded (ALT to Item
150A) (In-field use only)
160 69838-5 .Bag, Life Preserver 1
(Supsds Item 70)
170 70652-101 .Tag, RFID, Dual (NP) 1
(ALT to Item 130A)
Page 1053
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601
Page 1054
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601
70
160
PULL
PULL
80
Graphic 25-64-05-99B-869-A01
PASSENGER LIFE PRESERVER, 400 SERIES, SEALED PACKED
IPL FIGURE 6 (SHEET 1 OF 2)
Page 1055
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601
10
110
20, 20A,
20B
50, 60
30, 30A
Graphic 25-64-05-99B-870-A01
PASSENGER LIFE PRESERVER, 400 SERIES, SEALED PACKED
IPL FIGURE 6 (SHEET 2 OF 2)
Page 1056
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601
UNITS
FIG. AIRLINE NOMENCLATURE EFF.
PART NUMBER PER
ITEM PART NO. 1234567 CODE
ASSY.
6
-1 66601-401 Life Preserver, Passenger A RF
Sealed Packed (Supsd by
Item 1 of IPL Figure 3)
-1A 66601-402 Life Preserver, Passenger B RF
Sealed Packed (Supsd by
Item 1 Figure 3)
-1B 66601-412 Life Preserver, Passenger C RF
Sealed Packed
-1C 66601-410 Life Preserver, Passenger D RF
Sealed Packed
-1D 66601-501 Deleted
10 66615-501 .Life Jacket Assembly (NP) 1
20 L8-4 ..Locator Light, Survivor 1
(V18560) (Supsd by Item
20A)
20A WABH18 ..Locator Light, Survivor 1
(V2380A) (True P/N is
WAB-H18) (Supsds Item
20) (Supsd by Item 20B)
20B WABLDA18 ..Locator Light, Survivor 1
(V2380A)
(True P/N is WAB-LDA18)
(Supsds Item 20A)
30 35202 ..Cylinder, CO2 (VD9945) 1
(Supsd by Item 30A)
Page 1057
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601
UNITS
FIG. AIRLINE NOMENCLATURE EFF.
PART NUMBER PER
ITEM PART NO. 1234567 CODE
ASSY.
6
30A 69929-1 ..Cylinder, CO2, 33g 1
(Acceptable ALTs V2W134
True P/N 85202Z, V69758
True P/N 35202)
(Supsds Item 30)
-40 66616-501 ..Single Cell Assembly (NP) 1
50 65419-3 ...Oral Tube (NP) 1
60 730ROA ....Check Valve, Oral Tube 1
(V98021)
70 66618-1 .Bag, Life Preserver 1
(Supsd by Item 160)
80 64952-1 .Sheet, Polyethylene 1
(Used with Item 70 only)
-90 68870-101 .RFID Tag 1
(Supsd by Item 130)
100 67802-1 .Label 1
(Used with Items 90 and
130 only) (Supsd by Item
100A)
100A 67802-3 .Label 1
(Used with Items 90, 130,
130A, 140 and 170 only)
(If needed)
(Supsds Item 100)
110 69337-101 .Label, Serial Number B-D 1
Barcode
-120 66653-101 .Placard, Restoration Due D 1
- Item Not Illustrated
Page 1058
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601
UNITS
FIG. AIRLINE NOMENCLATURE EFF.
PART NUMBER PER
ITEM PART NO. 1234567 CODE
ASSY.
6
-130 69775-103 .RFID Tag, Fully Encoded 1
(NP) (Supsds Item 90)
(Supsd by Item 130A)
130A 69775-107 .RFID Tag, Dual (NP) 1
(Supsds Items 130 and 140)
-140 69775-101 .RFID Tag, Fully Encoded 1
(ALT to Item 130)
(Post S.B. Life Preserver
50-25-06) (Supsd by Item
130A)
-150 69782-1 ..Tag, RFID, Dual, Non- 1
Encoded (Post S.B. Life
Preserver 50-25-10)
(Supsd by Item 150A)
150A 69782-9 ..Tag, RFID, Dual, Non- 1
Encoded (Post S.B. Life
Preserver 50-25-10)
(In-field use only)
(Supsds Item 150)
150B 70651-1 ..Tag, RFID, Dual, Non- 1
Encoded (ALT to Item
150A) (In-field use only)
160 69838-5 .Bag, Life Preserver 1
(Supsds Item 70)
170 70652-101 .Tag, RFID, Dual (NP) 1
(ALT to Item 130A)
TABLE OF CONTENTS
STORAGE
Page
1. Storage Instructions
(Task 25-64-05-550-801-A01) 1502
A. Storage of Life Preserver
(Subtask 25-64-05-550-001-A01) 1502
B. Shipment of Life Preserver
(Subtask 25-64-05-530-001-A01) 1502
Page 1501
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601
Task 25-64-05-550-801-A01
1. Storage Instructions
Subtask 25-64-05-550-001-A01
A. Storage of Life Preserver
(1). Store life preserver in a dry location in original shipping container.
(2). Desirable storage temperatures are normal room conditions, tem-
peratures of 75°F ± 15°F (23.9°C ± 8.3°C). However, the permis-
sible storage temperature extremes are -40°F to +160°F (-40°C to
+71.1°C).
(3). A periodic check of the life preserver package is recommended
particularly when equipment is subjected to extremes of permissi-
ble storage conditions.
(4). Handling should be minimized. Exercise reasonable care and
precautions necessary for treatment of high-pressure gas storage
equipment.
(5). Individual components should be protected by suitable dust and
moisture free packing such as polyethylene bags.
Subtask 25-64-05-530-001-A01
B. Shipment of Life Preserver
(1). For shipment, pack the life preserver assembly in the original
container, or equivalent, and suitably mark in accordance with
best commercial shipping practices. Observe all Department of
Transportation (DOT, (U.S.A.) and International Air Transport
Association (I.A.T.A.) requirements for shipment of charged gas
cylinders.
Page 1502
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601
APPENDICIES
APPENDIX SPECIFICATION
Appendix-1 P-12198
C| PACKAGING INSTRUCTIONS
LIFE PRESERVERS
PROPRIETARY INFORMATION
This document is the property of Air Cruisers Company.
It is furnished for review purposes only and may not be
Duplicated, used or disclosed in whole or in part for any
purpose without the expressed and prior written
Permission of Air Cruisers Company
Page 2 of 7
AIR CRUISERS
Specification Number P-12198
Revision D
1.0 SCOPE
C This specification defines the proper procedures for packaging Air Cruisers Company
Life Preservers. Refer to the appropriate CMM for applicability.
OR
Page 3 of 7
AIR CRUISERS
Specification Number P-12198
Revision D
Note: The Sipromac 350 with applicable options is also identified as Air Cruisers Co. P/N
64894-101. The machine (with options) and applicable tooling is identified as a Kit, Air
Cruisers P/N EDR 90-1329-101 (use P/N’s 64894-103 and EDR 90-1329-103 for
220V/50H3).
C
Vacuum amount – See “Applied Vacuum Chart” on Page 7. Set using the
Contact Vacuum Gauge.
Vacuum time -- 0 seconds
Seal time -- 3.6 seconds (+/- .5 seconds)
Exhaust-75-90%. This is set using the ball valve on the back of the machine. The
handle of the machine is to be set at 7:00.
Page 4 of 7
AIR CRUISERS
Specification Number P-12198
Revision D
Vacuum time -- 3 seconds. This may be variable due to the existing barometric
pressure. Therefore, perform a test cycle. To perform a test cycle set the
vacuum time to 3 sec. Vacuum begins to occur when the lid starts to come
down so the lid must be closed quickly. Witness the pressure gauge on the front
of the machine. After the vacuum cycle stay clear of the lid, as it opens
quickly when the cycle is completed. If the gauge pressure was
C +/- 5kPA (+/- 50mb) from the nominal setting as determined by the Applied
Vacuum Chart on Page 7, leave the settings as is. Otherwise increase or
decrease the settings by 1 second and perform another trial cycle until the
pressure is within range. The cycle time should not be less than 1 sec. or
greater than 4 sec.
Seal time -- 2.5 seconds (+0/-1 sec.)
Exhaust-75-90%. This is set using the ball valve on the back of the machine.
The handle of the machine is to be set at 1:00.
Page 5 of 7
AIR CRUISERS
Specification Number P-12198
Revision D
4.0 PROCEDURE
1. Fold the life vest, and place it into the vacuum bag according to applicable
Air Cruisers CMM.
2. Place the vest into the vest holding fixture, TO5851 or TO5852, with the
open side of the bag overlapping the seal bar.
3. Ensure there are no wrinkles in the overhanging portion of the bag.
4. When using the Sipromac 600A, place TO6275 over the top of
the package.
5. Close the lid of the machine. Be careful not to pinch your fingers
under the lid. The machine will start once the lid is closed.
6. After the vacuum cycle, the lid will open. When using the Sipromac
350, stay clear of the lid, as it opens quickly when the cycle is
completed.
7. Remove the vest, and evaluate the integrity of the seal. No wrinkles or
burns are permitted in the seal area. Seal width should be uniform across
width of bag.
8. If acceptable, place the vest into the standard shipping box. All
vests must be packaged properly, eliminating freedom of
movement of the packed vests in the shipping box. Place shipping
paper on top of vests before closing the box. (If applicable)
Page 6 of 7
AIR CRUISERS
Specification Number P-12198
Revision D
*Note that Applied Vacuum is the amount of vacuum pulled from the sealed pack at
ambient conditions; a larger value corresponds to a tighter’ pack.
Page 7 of 7