You are on page 1of 259

To: Holders of AC-1/AC-1000 Life Preserver (P/N 66601-101, -103, -105, -107,

-109, -111, -113, -117, -119, -121, -123, -125, -133, -135, -149, -157, -177,
-201,-203, -205, -207, -401, -402, -410, -412, -501, -503, -505, -507, -509,
-511, -513, -517, -519, -521, -523, -533, -535, -549, -557, -577, -601, -603,
-605, -607, -801, -802, -810 and -812) manufactured by Air Cruisers;
Component Maintenance Manual 25-64-05.

Revision No. 23, Dated 04 Mar 2021

HIGHLIGHTS
Revision No. 23 of Component Maintenance Manual 25-64-05 constitutes a com-
plete revision. The revisions are outlined below. Please discard entire manual now
in your possession, replace with the attached revised manual, and enter your ini-
tials for Revision No. 23, dated 04 Mar 2021 to the Record of Revisions.

CHAPTER/SECTION
DESCRIPTION OF CHANGE
PAGE NUMBER
TITLE PAGE
T-1 Updated revision, date, and copyright year.

RECORD OF REVISION
RR-2 Added Revision 23.

SERVICE INFORMATION
LETTER RECORD
SIL-1 Removed S.I.L. 25-402 (New Lacing Cover Rein-
forcing Strips and Grommets/Washers), not applica-
ble to this CMM (correction), added S.I.L. 25-408 (.

LIST OF
EFFECTIVE PAGES
LEP-1 through LEP-5 Updated to reflect this revision.

TABLE OF CONTENTS
TC/6 Added Appendices.

HIGHLIGHTS
25-64-05 Page 1 of 3
CHAPTER/SECTION
DESCRIPTION OF CHANGE
PAGE NUMBER
DESCRIPTION AND
OPERATION
20 Paragraph 7.C: “heat sealed pack” was “vacuum
pack” (ref. ECN NR41560).

TESTING AND FAULT


ISOLATION
103 Table 101: Inflate/Deflate Tool replaced Oral Tube
Test Adapter (ref. SIL 25-408), updated Description
of RFID Enabled Read/Write Device and Description
and Source of RFID Enabled Middleware (ref. cur-
rent Air Cruisers guidelines).
106 Paragraph 3.A.(2).(d): “in cell” was “in cells” (correc-
tion).

CHECK
503 and 504 Text relocation, additional revisions noted below.
503 Paragraph 2.C.(1).(a), 2.C.(2).(a), and 2.C.(3).(a):
Newly added (ref. ECN 25-64-05 Rev 22a,
NR42742).

REPAIR
604 NOTE: “Safran Aerosystems Services” was “Zodiac
Services” (ref. current Air Cruisers guidelines).

ASSEMBLY
703 Table 701: Inflate/Deflate Tool replaced Oral Tube
Test Adapter (ref. SIL 25-408).
708 Table 701: Updated Description of RFID Enabled
Read/Write Device and Description and Source of
RFID Enabled Middleware (ref. current Air Cruisers
guidelines).

HIGHLIGHTS
25-64-05 Page 2 of 3
CHAPTER/SECTION
DESCRIPTION OF CHANGE
PAGE NUMBER
SPECIAL TOOLS,
FIXTURES, AND
EQUIPMENT
903 Table 901: Inflate/Deflate Tool replaced Oral Tube
Test Adapter (ref. SIL 25-408).
904 Table 901: Updated Description of RFID Enabled
Read/Write Device and Description and Source of
RFID Enabled Middleware (ref. current Air Cruisers
guidelines).
905 Figure 901: Replaced illustration of Oral Tube Test
Adapter with Inflate/Deflate Tool (ref. SIL 25-408).

ILLUSTRATED
PARTS LIST
1025 Item 51B: Added “(Battery identified as WAB-LDA)
to nomenclature (ref. ECN 25-64-05 Rev 22a,
NR42742).

APPEDICES
APPX-1, APPX-2 Newly added to allow the attachment of specification
P-12198 to CMM.

HIGHLIGHTS
25-64-05 Page 3 of 3
AC-1/AC-1000
LIFE PRESERVER
MANUFACTURED BY AIR CRUISERS
(DOING BUSINESS AS SAFRAN AEROSYSTEMS EVACUATION)

66601-101, 66601-103, 66601-105, 66601-107, 66601-109,


66601-111, 66601-113, 66601-117, 66601-119, 66601-121,
66601-123, 66601-125, 66601-133, 66601-135, 66601-149,
66601-157, 66601-177, 66601-201, 66601-203, 66601-205,
66601-207, 66601-401, 66601-402, 66601-410, 66601-412,
66601-501, 66601-503, 66601-505, 66601-507, 66601-509,
66601-511, 66601-513, 66601-517, 66601-519, 66601-521,
66601-523, 66601-533, 66601-535, 66601-549, 66601-557,
66601-577, 66601-601, 66601-603, 66601-605, 66601-607,
66601-801, 66601-802, 66601-810, 66601-812

COMPONENT MAINTENANCE MANUAL


WITH
ILLUSTRATED PARTS LIST
The end item product(s)/commodity(s) described in the Component Maintenance Manual
(CMM) is controlled for export under the jurisdiction of the United States Department of Com-
merce, Bureau of Industry and Security Export Administration Regulation (EAR). Safran
Aerosystems Evacuation believes the proper Export Control Classification Number (ECCN)
for the described product is 9A991. This CMM is also subject to the EAR. Safran Aerosystems
Evacuation believes the proper ECCN for this CMM is 9E991. An export license may be re-
quired before this technology (CMM) is used for development, production, or use by foreign
persons from specific countries. The user of this technology (CMM) has the individual respon-
sibility to abide by all U.S. export laws and regulations.

ORIGINAL ISSUE: 20 MAY 2005


REVISION NO. 23 DATE: 04 MAR 2021
Safran Aerosystems Evacuation, Copyright 2021

T-1
25-64-05
COMPONENT MAINTENANCE MANUAL
66601

RECORD OF REVISIONS

RETAIN THIS RECORD IN THE FRONT OF THE MANUAL. ON


RECEIPT OF A REVISION, INSERT THE REVISED PAGES INTO
THE MANUAL. ENTER THE DATE INSERTED AND YOUR
INITIALS.

REVISION REVISION ENGINEER WRITERS DATE


INITIALS
NUMBER DATE INITIALS INITIALS INTERTED

Original Issue 20 May 2005 LR MAL


1 07 Mar 2006 LR MLS
2 10 Oct 2006 LR MLS
3 16 Mar 2007 LR MLS
4 05 Dec 2007 LR MLS
5 13 Jun 2008 LR MLS
6 24 Nov 2008 LR MLS
7 04 Jan 2010 LR MLS
8 09 Apr 2010 LR MLS
9 30 Jul 2010 LR MLS
10 04 Mar 2011 LR MLS
11 06 May 2011 LR MLS
12 13 Jan 2012 LR MLS
13 13 Apr 2012 LR MLS
14 01 Mar 2013 LR MLS
15 19 Jul 2013 LR RRI
16 13 Dec 2013 LR EFA
17 24 Jan 2014 LR MJS
18 10 Oct 2014 LR EFA

RR-1
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

REVISION REVISION ENGINEER WRITERS DATE


INITIALS
NUMBER DATE INITIALS INITIALS INTERTED

19 29 May 2015 LR EFA


20 22 Jan 2016 LR MLS
21 26 Feb 2018 LR MLS
22 19 Nov 2019 LR MLS
23 04 Mar 2021 LR JCG

RR-2
25-64-05 04 Mar 2021
COMPONENT MAINTENANCE MANUAL
66601

TEMPORARY REVISION RECORD

DATE INSERTED REMOVED


TEMP. ISSUE
INCORPORATED
REV. NO. DATE
INTO CMM DATE BY DATE BY

TR-1
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

SERVICE BULLETIN RECORD

SERVICE BULLETIN / ISSUE DATE


TITLE
REVISION NUMBER DATE INCORPORATED

Life Preserver 50-25-06 / R2 17 Jul 2015 26 Feb 2018 Optional Addition of Dual Memory
RFID Tags

Life Preserver 50-25-10 / R1 9 Mar 2017 26 Feb 2018 Optional Addition of Dual Memory
RFID Tags

SB-1
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

SERVICE INFORMATION LETTER RECORD

SERVICE
INFORMATION DATE
ISSUE DATE SUBJECT
LETTER / REVISION INCORPORATED
NUMBER

25-102 / R26 31 Jan 2014 10 Oct 2014 Authorized Repair/Service Facilities

25-193 / R1 24 Nov 2004 24 Nov 2008 Pentabromodiphenyl and Octabro-


modiphenyl Ether

25-210 20 Mar 2006 10 Oct 2006 Spare Adhesive Nomenclature and


Packaging

25-225 23 Nov 2007 13 Jun 2008 Clarification of Inspection Criteria

25-241 / R3 14 Feb 2014 10 Oct 2014 Alternative FAA TSO-C85a Locator


Light, P/N WAB-H18

25-244 03 Aug 2009 04 Jan 2010 Change of Address

25-249 15 Jan 2010 09 Apr 2010 Addition of Restoration Due Placard

25-272 29 Apr 2011 13 Jan 2012 Life Preservers with Radio Fre-
quency Identification (RFID)

25-290 / R1 28 Mar 2014 10 Oct 2014 Periodic Packaging Inspections and


Maintenance Interval Recommen-
dations

25-300 19 Jul 2013 13 Dec 2013 Incorporation of RFID Tags

25-303 / R1 13 Jun 2014 10 Oct 2014 Introduction of New Life Preserver


Bag

25-310 7 Feb 2014 10 Oct 2014 European Technical Standard Order


(ETSO) Certification

25-352 2 Oct 2015 22 Jan 2016 Proper Placement of Heat Seal on


Life Preserver Packages

25-372 23 Sep 2016 26 Feb 2018 Improved Oral Tube

25-392 28 Nov 2018 19 Nov 2019 Improved Survivor Locator Light

25-408 / R1 03 Jan 2019 04 Mar 2021 Replacement of Oral Tube Test


Adapter

SIL-1
25-64-05 04 Mar 2021
COMPONENT MAINTENANCE MANUAL
66601

LIST OF EFFECTIVE PAGES SECTION PAGE DATE


SECTION PAGE DATE
Introduction (Cont’d INTRO-5 19 Nov 19
Title Page T-1 04 Mar 21 INTRO-6 19 Nov 19
INTRO-7 19 Nov 19
Record of Revisions RR-1 19 Nov 19 INTRO-8 19 Nov 19
RR-2 04 Mar 21 INTRO-9 19 Nov 19
INTRO-10 19 Nov 19
Temporary Revision TR-1 19 Nov 19 INTRO-11 19 Nov 19
Record INTRO12 19 Nov 19
INTRO-13 19 Nov 19
Service Bulletin Record SB-1 19 Nov 19 INTRO-14 19 Nov 19
INTRO-15 19 Nov 19
Service Information SIL-1 04 Mar 21 INTRO-16 Blank
Letter Record
Description and 1 19 Nov 19
List of Effective Pages LEP-1 04 Mar 21 Operation 2 19 Nov 19
LEP-2 04 Mar 21 3 19 Nov 19
LEP-3 04 Mar 21 4 19 Nov 19
LEP-4 04 Mar 21 5 19 Nov 19
LEP-5 04 Mar 21 6 19 Nov 19
LEP-6 Blank 7 19 Nov 19
8 19 Nov 19
Table of Contents T/C-1 19 Nov 19 9 19 Nov 19
T/C-2 19 Nov 19 10 19 Nov 19
T/C-3 19 Nov 19 11 19 Nov 19
T/C-4 19 Nov 19 12 19 Nov 19
T/C-5 19 Nov 19 13 19 Nov 19
T/C-6 04 Mar 21 14 19 Nov 19
15 19 Nov 19
Introduction INTRO-1 19 Nov 19 16 19 Nov 19
INTRO-2 19 Nov 19 17 19 Nov 19
INTRO-3 19 Nov 19 18 19 Nov 19
INTRO-4 19 Nov 19 19 19 Nov 19

LEP-1
25-64-05 04 Mar 2021
COMPONENT MAINTENANCE MANUAL
66601

SECTION PAGE DATE SECTION PAGE DATE

Description and 20 04 Mar 21 Repair 601 19 Nov 19


Operation (Cont’d) 21 19 Nov 19 602 19 Nov 19
22 Blank 603 19 Nov 19
604 04 Mar 21
Testing and 101 19 Nov 19 605 19 Nov 19
Fault Isolation 102 19 Nov 19 606 19 Nov 19
103 04 Mar 21 607 19 Nov 19
104 19 Nov 19 608 19 Nov 19
105 19 Nov 19 609 19 Nov 19
106 04 Mar 21 610 19 Nov 19
107 19 Nov 19 611 19 Nov 19
108 19 Nov 19 612 19 Nov 19
109 19 Nov 19 613 19 Nov 19
110 Blank 614 19 Nov 19
615 19 Nov 19
Disassembly 301 19 Nov 19 616 19 Nov 19
302 19 Nov 19 617 19 Nov 19
303 19 Nov 19 618 19 Nov 19
304 Blank 619 19 Nov 19
620 Blank
Cleaning 401 19 Nov 19
402 19 Nov 19 Assembly 701 19 Nov 19
403 19 Nov 19 702 19 Nov 19
404 19 Nov 19 703 04 Mar 21
704 19 Nov 19
Check 501 19 Nov 19 705 19 Nov 19
502 19 Nov 19 706 19 Nov 19
503 04 Mar 21 707 19 Nov 19
504 04 Mar 21 708 04 Mar 21
505 19 Nov 19 709 19 Nov 19
506 19 Nov 19 710 19 Nov 19
711 19 Nov 19

LEP-2
25-64-05 04 Mar 2021
COMPONENT MAINTENANCE MANUAL
66601

SECTION PAGE DATE SECTION PAGE DATE

Assembly (Cont’d) 712 19 Nov 19 Assembly (Cont’d) 744 19 Nov 19


713 19 Nov 19 745 19 Nov 19
714 19 Nov 19 746 19 Nov 19
715 19 Nov 19 747 19 Nov 19
716 19 Nov 19 748 19 Nov 19
717 19 Nov 19 749 19 Nov 19
718 19 Nov 19 750 19 Nov 19
719 19 Nov 19 751 19 Nov 19
720 19 Nov 19 752 19 Nov 19
721 19 Nov 19 753 19 Nov 19
722 19 Nov 19 754 19 Nov 19
723 19 Nov 19 755 19 Nov 19
724 19 Nov 19 756 19 Nov 19
725 19 Nov 19 757 19 Nov 19
726 19 Nov 19 758 19 Nov 19
727 19 Nov 19 759 19 Nov 19
728 19 Nov 19 760 19 Nov 19
729 19 Nov 19 761 19 Nov 19
730 19 Nov 19 762 19 Nov 19
731 19 Nov 19 763 19 Nov 19
732 19 Nov 19 764 19 Nov 19
733 19 Nov 19 765 19 Nov 19
734 19 Nov 19 766 19 Nov 19
735 19 Nov 19 767 19 Nov 19
736 19 Nov 19 768 19 Nov 19
737 19 Nov 19 769 19 Nov 19
738 19 Nov 19 770 19 Nov 19
739 19 Nov 19 771 19 Nov 19
740 19 Nov 19 772 19 Nov 19
741 19 Nov 19 773 19 Nov 19
742 19 Nov 19 774 19 Nov 19
743 19 Nov 19

LEP-3
25-64-05 04 Mar 2021
COMPONENT MAINTENANCE MANUAL
66601

SECTION PAGE DATE SECTION PAGE DATE

Special Tools, 901 19 Nov 19 Illustrated Parts List 1027 19 Nov 19


Fixtures, and 902 19 Nov 19 (Cont’d) 1028 19 Nov 19
Equipment 903 04 Mar 21 1029 19 Nov 19
904 04 Mar 21 1030 19 Nov 19
905 04 Mar 21 1031 19 Nov 19
906 19 Nov 19 1032 19 Nov 19
1033 19 Nov 19
Illustrated Parts List 1001 19 Nov 19 1034 19 Nov 19
1002 19 Nov 19 1035 19 Nov 19
1003 19 Nov 19 1036 19 Nov 19
1004 19 Nov 19 1037 19 Nov 19
1005 19 Nov 19 1038 19 Nov 19
1006 19 Nov 19 1039 19 Nov 19
1007 19 Nov 19 1040 19 Nov 19
1008 19 Nov 19 1041 19 Nov 19
1009 19 Nov 19 1042 19 Nov 19
1010 19 Nov 19 1043 19 Nov 19
1011 19 Nov 19 1044 19 Nov 19
1012 19 Nov 19 1045 19 Nov 19
1013 19 Nov 19 1046 19 Nov 19
1014 19 Nov 19 1047 19 Nov 19
1015 19 Nov 19 1048 19 Nov 19
1016 19 Nov 19 1049 19 Nov 19
1017 19 Nov 19 1050 19 Nov 19
1018 19 Nov 19 1051 19 Nov 19
1019 19 Nov 19 1052 19 Nov 19
1020 19 Nov 19 1053 19 Nov 19
1021 19 Nov 19 1054 19 Nov 19
1022 19 Nov 19 1055 19 Nov 19
1023 19 Nov 19 1056 19 Nov 19
1024 19 Nov 19 1057 19 Nov 19
1025 04 Mar 21 1058 19 Nov 19
1026 19 Nov 19

LEP-4
25-64-05 04 Mar 2021
COMPONENT MAINTENANCE MANUAL
66601

SECTION PAGE DATE

Illustrated Parts List 1059 19 Nov 19


(Cont’d) 1060 Blank

Storage 1501 19 Nov 19


1502 19 Nov 19

Appendices APPX-1 04 Mar 21


APPX-2 Blank

LEP-5, 04 Mar 2021


25-64-05 LEP-6, Blank
COMPONENT MAINTENANCE MANUAL
66601

TABLE OF CONTENTS

Page
INTRODUCTION INTRO-1
1. General Information INTRO-2
2. Document Distribution INTRO-3
3. Qualification Dates INTRO-3
4. Abbreviations and Symbols INTRO-4
5. Listing of Authorized Service Centers INTRO-7
6. Identifying Revised Material INTRO-7
7. AC-1 Life Preserver Maintenance Recommendations INTRO-8
8. AC-1000 Life Preserver Maintenance Recommendations INTRO-9
9. MTOSS INTRO-10

DESCRIPTION AND OPERATION 1


1. Leading Particulars 2
2. AC-1000 Passenger Life Preserver Applicability Index 4
3. AC-1 Passenger Life Preserver Applicability Index 6
4. AC-1000 Crew Life Preserver Applicability Index 7
5. AC-1 Crew Life Preserver Applicability Index 9
6. Life Preserver Description 12
7. Installation Limitations 19
8. Operation 20

SCHEMATIC WIRING DIAGRAMS N/A

TESTING AND FAULT ISOLATION 101


1. Test Equipment/Materials 102
2. General Information 104

T/C-1
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

TABLE OF CONTENTS (Cont’d)

Page
TESTING AND FAULT ISOLATION (Cont’d)
3. Testing of Life Preserver 104
A. Inflatable Integrity Verification Tests 104
B. Functional Test (If Required) 106
C. RFID Tag Test (If RFID is in use) 106
4. Fault Isolation 107
A. Refer to Table 102 107

DISASSEMBLY 301
1. Disassembly Tools 302
2. General Information 302
3. Disassembly of Life Preserver 303
A. Remove Cylinder 303
B. Remove Locator Light 303
C. Remove Check Valve in Oral Tube 303
D. Remove Whistle (If Applicable) 303
E. Remove Sea Dye Marker (If Applicable) 303

CLEANING 401
1. Cleaning Materials 402
2. General Information 403
3. Cleaning Procedures 404
A. Life Preserver Fabric 404
B. Metal Parts 404
C. Plastic Parts 404

T/C-2
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

TABLE OF CONTENTS (Cont’d)

Page
CHECK 501
1. General Information 502
2. Life Preserver Check 502
A. Life Preserver Package Check 502
B. Life Preserver Cell Check 502
C. Locator Light Check 503
D. Oral Tube Check 503
E. Inflator/Manifold Check 503
F. Webbing Check 504
G. RFID Tag Check 504
H. Bar Code Label Check 504
3. Visual Check and Disposition 505

REPAIR 601
1. Repair Materials 602
2. General Information 604
3. Repair Procedures 606
A. Patching Cell Punctures 606
B. Patching Cell Tears 611
C. Stitching Repairs 611
D. Oral Tube Replacement 611
E. Inflator/Manifold Replacement 616
F. RFID Tag Replacement 617

ASSEMBLY 701
1. Assembly Materials/Equipment 703
2. Assembly Procedures 710
A. Installation of Oral Tube Check Valve 710

T/C-3
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

TABLE OF CONTENTS (Cont’d)

Page
ASSEMBLY (Cont’d)
2. Assembly Procedures (Cont’d)
B. Installation of Locator Light 712
C. Installation of Clip to Inflator/Manifold 714
D. Installation of Manifold Gasket 715
E. Installation of Cylinder 716
F. Installation of Whistle (If Applicable) 717
G. Installation of Sea Dye Marker (If Applicable) 718
H. RFID Tag (If Applicable) 720
I. Barcode Label (If Applicable) 720
3. Folding Life Preserver 722
A. Folding Procedure “A”
(66601-101, -103, -105, -107, -109, -117, -119, -123, -125, -133, -135,
-149, -201, -203, -205, -207, -401, -402, -410, -501, -503,
-505, -507, -509, -517, -519, -523, -533, -535, -549, -601, -603,
-605, -607, -801, -802, and -810) 722
B. Folding Procedure “B”
(66601-111, -113, -121, -157, -177, -511, -513, -521, -557, -577) 734
C. Folding Procedure “C”
(66601-412, -812) 744
4. Packaging Life Preserver 756
A. Packaging Procedure “A”
(66601-101, -103, -107, -111, -113, -119, -123, -133, -149, -157, -177,
-501, -503, -507, -511, -513, -519, -523, -533, -549, -557, -577) 756
B. Packaging Procedure “B”
(66601-201, -203, -205, -207, -601, -603, -605, -607) 760
C. Packaging Procedure “C”
(66601-105, -109, -121, -125, -505, -509, -521) 764
D. Packaging Procedure “D”
(66601-117, -517) 766

T/C-4
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

TABLE OF CONTENTS (Cont’d)

Page
ASSEMBLY (Cont’d)
4. Packaging Life Preserver (Cont’d)
E. Packaging Procedure “E”
(66601-401, -402, -410, -412, -801, -802, -810, -812) 768
F. Packaging Procedure “F”
(66601-135, -535) 772

FITS AND CLEARANCES N/A

SPECIAL TOOLS, FIXTURES, AND EQUIPMENT 901


1. General Information 902
2. Special Tools, Fixtures, and Equipment 902
3. Special Tools, Fixtures, and Equipment Illustrated 905

ILLUSTRATED PARTS LIST 1001


1. General 1002
2. Material Arrangement 1002
3. How to Use the Parts List 1004
4. List of Abbreviations/Symbols/Terms/Definitions 1005
5. Vendor Codes 1007
6. Numerical Index 1008
7. Detailed Parts List 1008

SPECIAL PROCEDURES N/A

REMOVAL N/A

INSTALLATION N/A

T/C-5
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

TABLE OF CONTENTS (Cont’d)

Page
SERVICING N/A

STORAGE 1501
1. Storage Instructions 1502
A. Storage of Life Preserver 1502
B. Shipment of Life Preserver 1502

APPENDICES APPX-1

T/C-6
25-64-05 04 Mar 2021
COMPONENT MAINTENANCE MANUAL
66601

TABLE OF CONTENTS

INTRODUCTION

Page
1. General Information
(Task 25-64-05-99C-801-A01) INTRO-2
2. Document Distribution
(Task 25-64-05-99C-802-A01) INTRO-3
3. Qualification Dates
(Task 25-64-05-99C-803-A01) INTRO-3
4. Abbreviations and Symbols
(Task 25-64-05-99C-804-A01) INTRO-4
5. Listing of Authorized Service Centers
(Task 25-64-05-99C-805-A01) INTRO-7
6. Identifying Revised Material
(Task 25-64-05-99C-806-A01) INTRO-7
7. AC-1 Life Preserver Maintenance Recommendations
(Task 25-64-05-99C-807-A01) INTRO-8
8. AC-1000 Life Preserver Maintenance Recommendations
(Task 25-64-05-99C-808-A01) INTRO-9
9. MTOSS
(Task 25-64-05-99C-809-A01) INTRO-10

INTRO-1
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

Task 25-64-05-99C-801-A01

1. General Information

A. This manual provides Description and Operation, Disassembly,


Assembly, and Testing Instructions, and an Illustrated Parts List for the
AC-1/AC-1000 Life Preservers. The equipment is manufactured by Air
Cruisers, 1747 State Route 34, Wall Township, NJ 07727-3935, or 269
Main Street, Liberty, Mississippi 39645, United States of America -
CAGE Code 70167.
B. The conditions and test required for TSO-C13f approval of this article
are minimum performance standards. It is the responsibility of those
desiring to install the article either on or within a specific type or class
of aircraft to determine that the aircraft installation conditions are within
the TSO-C13f standards, the article may be installed only if further
evaluation by the applicant documents an acceptable installation and is
approved by the Administrator or local airworthiness authority.
C. To facilitate use of this manual, data that is particular to a specific con-
figuration(s) is presented separately by subsection within each major
section of the manual. The Table of Contents at the beginning of the
manual tabulates all major sections. A more detailed Table of Contents
is provided at the beginning of each section.
D. Throughout the manual pay particular attention to the WARNINGS,
CAUTIONS, and NOTES; their intentions are as follows:
WARNING: TO CALL ATTENTION TO METHODS AND PROCE-
DURES WHICH MUST BE FOLLOWED PRECISELY TO
AVOID INJURY TO PERSONS.
CAUTION: TO CALL ATTENTION TO METHODS AND PROCE-
DURES WHICH MUST BE FOLLOWED TO AVOID DAM-
AGE TO EQUIPMENT.
NOTE: To call attention to methods which make the job easier.
E. Pages INTRO-4 and INTRO-6 consist of a list of Abbreviations and
Symbols used throughout this manual.

INTRO-2
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

F. Comments, suggestions, or improvements to this document, including


those of an editorial nature, can be sent to:
Safran Aerosystems Evacuation
Technical Publications Department
1747 State Route 34, Wall Township, NJ 07727-3935
Tel. (732) 681-3527, Fax. (732) 681-9163

E-mail: TechPubs@safrangroup.com
www.safrangroup.com
Task 65-64-05-99C-802-A01

2. Document Distribution

A. Copies of non restricted Component Maintenance Manuals (CMM),


Service Bulletins (SB), Service Information Letters (SIL), and Folding
Procedures are available on the Technical Publications Index (TPI)
through Zodiac Services website:
http://tpi.services.zodiacaerospace.com/technical/tpi
The documents will be in PDF format and can be read on-line or down-
loaded at the customer's convenience.
To subscribe for this service, contact Zodiac Services using link:
http://tpi.services.zodiacaerospace.com/subscribe/form
For additional information, please visit:
www.services.zodiacaerospace.com
Task 25-64-05-99C-803-A01

3. Qualification Dates

NOTE: Dates of shop verification were done by actual performance on


CMM 25-64-05.

VERIFICATION DATE

Testing and Fault Isolation 20 May 2005


Disassembly 20 May 2005
Assembly 20 May 2005
Engineering Technical Review 20 May 2005

INTRO-3
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

Task 65-64-05-99C-804-A01

4. Abbreviations and Symbols

AD Airworthiness Directive
AMM Aircraft Maintenance Manual
AR As Required
Assy. Assembly
AS Aerospace Standard
Approx. Approximate
@ At
BKDN Breakdown
cc Cubic Centimeter(s)
CFE Customer Furnished Equipment
CFM Customer Furnished Material
CFR Code of Federal Regulations
CGA Compressed Gas Association
CL Centerline
cm Centimeter(s)
CMM Component Maintenance Manual
Cont’d Continued
CO2 Carbon Dioxide
Csk. Countersunk
Cu. Ft. Cubic Foot/Feet
Cu. In. Cubic Inch(es)
DCR Document Change Request
Dia. Diameter
DOM Date of Manufacture
DOT Department of Transportation
EASA European Aviation Safety Agency
ECN Engineering Change Notice
EFF Effectivity
ELT Emergency Locator Transmitter
etc. Etcetera
o
C Degrees Celsius
o
F Degrees Fahrenheit

INTRO-4
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

FAA Federal Aviation Administration


FAR Federal Aviation Regulation
FIG. Figure
Ft. Foot or Feet
Ft. Lb. Foot Pound(s)
g Gram(s)
Hg Mercury
ICC Interstate Commerce Commission
I.D. Inside Diameter
In. Inch(es)
In. Hg Inch(es) of Mercury
In. Lb. Inch Pound(s)
IPL Illustrated Parts List
kg Kilogram(s)
kg/Sec Kilogram(s) per Second
Lb. Pound(s)
Lb./Sec Pound(s) per Second
L.H. Left Hand
L.S. Left Side
m Meter(s)
mA Milliampere
Max. Maximum
mb Millibar
MEK Methyl Ethyl Ketone
Min. Minimum
MIL-PRF Military Performance Standard
MIL-STD Military Standard
mm Millimeter(s)
MS Military Standard
N Newton
N/A Not Applicable
N/cm2 Newton(s) per Square Centimeter
N-m Newton-Meter
NAS National Aircraft Standard
NHA Next Higher Assembly
NO. Number

INTRO-5
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

NP Not Procurable
O.D. Outside Diameter
P/N Part Number
Para. Paragraph
PDF Portable Document Format
PERM Permanent
Post Subsequent to
Pre Prior to
psig Pound(s) per Square Inch Gage
QTY Quantity
R Revised
Rd. Hd. Round Head
REE Rejection Elastic Expansion
REV Revision
RF or REF. Reference
R.H. Right Hand
R.S. Right Side
S.B. (SB) Service Bulletin
SCFM Standard Cubic Feet per Minute
Sec. Second(s)
S.I.L. (SIL) Service Information Letter
S/N Serial Number
SRB Survival Radio Beacon
Subs Subsequent
Supsd Superseded
Supsds Supersedes
Temp. Rev. or T.R. Temporary Revision
TPI Technical Publications Index
TSO Technical Standard Order
Ty. Type
TYP. Typical
V Vendor
*** Denotes End of Attaching Hardware
- Denotes Item Not Illustrated
 Denotes Intentionally Left Blank

INTRO-6
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

Task 25-64-05-99C-805-A01

5. Listing of Authorized Service Centers

For a complete list of authorized service centers, refer to S.I.L. 25-102.

Task 25-64-05-99C-806-A01

6. Identifying Revised Material

NOTE: A revision to a page is defined as any change to the printed


matter that existed previously.
A. Revisions, additions, and deletions shall be identified by a vertical
black line along the left hand margin of the page opposite only that por-
tion of the printed matter that has changed.
B. A black line in the left hand margin opposite the page number and date,
will indicate that the text was unchanged but the material was relocated
to a different page.
C. For the detailed parts listing an individual code letter “R”, instead of a
vertical black line, shall be used on each line to identify revisions.
D. Each page of a complete manual change is assigned the new revision
date.
Task 25-64-05-99C-807-A01

7. AC-1 Life Preserver Maintenance Recommendations

A. Life preservers should be re-certified at regular intervals during its ser-


vice life. The intervals between re-certification, per (or corresponding
governmental regulatory agency) ATA100, is to be determined between
the FAA and each carrier.
B. Periodically perform the following check on the life preserver installed
on the aircraft. As discussed in Paragraph 7.A, the frequency of the on-
aircraft check is to be determined between each carrier and their gov-
ernmental regulatory agency.
C. Perform the following to the life preserver every 5 years.

INTRO-7
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

RECOMMENDATION REFERENCE

Inflatable integrity verification tests; See Testing section.


overpressure and leakage test.
Check locator light. See Check section.
Disassemble system to the extent See Disassembly and Check sections.
necessary to comply with Check sec-
tion.
Verify incorporation of all outstanding Technical Publication Index (TPI) available
Service Bulletins and Service Infor- through Zodiac Services website:
mation Letters.
http://tpi.services.zodiacaerospace.com/
technical/tpi
Refer to Introduction section (Para. 2) of
this CMM.

INTRO-8
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

Task 25-64-05-99C-808-A01

8. AC-1000 Life Preserver Maintenance Recommendations

A. Life preservers should be re-certified at regular intervals during its ser-


vice life. The intervals between re-certification, per (or corresponding
governmental regulatory agency) ATA100, is to be determined between
the FAA and each carrier.
B. The AC-1000 Life Preservers have been tested to verify that the sealed
packed life preserver can maintain its integrity over a 10 year mainte-
nance interval. Thus, the following maintenance practices are recom-
mended by ZAES.
C. Periodically perform the following check on the life preserver installed
on the aircraft. As discussed in Paragraph 8.A, the frequency of the on-
aircraft check is to be determined between each carrier and their gov-
ernmental regulatory agency.

RECOMMENDATION REFERENCE

Verify integrity of the life preserver package See Check section.

D. Perform the following to the sealed packed life preserver every 10


years. This includes sealed packs whose bags are configured with vent
holes. Perform the following to the life preserver that is packed in a
sewn closed package every 5 years.

RECOMMENDATION REFERENCE

Inflatable integrity verification tests; See Testing section.


overpressure and leakage test.
Check locator light. See Check section.
Disassemble system to the extent nec- See Disassembly and Check sections.
essary to comply with Check section.
Verify incorporation of all outstanding Technical Publication Index (TPI) available
Service Bulletins and Service Informa- through Zodiac Services website: http://tpi.ser-
tion Letters. vices.zodiacaerospace.com/technical/tpi
Refer to Introduction section (Para. 2) of this
CMM.

INTRO-9
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

Task 25-64-05-99C-809-A01

9. MTOSS

A. Maintenance Task Oriented Support System (MTOSS)


(1). The Maintenance Task Oriented Support System (MTOSS) per-
mits the use of Electronic Data Processing (EDP) of maintenance
data.
(2). The MTOSS structure is the logical approach to organizing main-
tenance tasks and subtasks. The MTOSS numbering system
includes the ATA chapter–section–subject number as well as a
function code and unique identifiers. The purpose of incorporat-
ing the MTOSS numbering system is to provide a means for the
automated sorting, retrieval and management of digitized data.
(3). The MTOSS number has seven elements of which the first five
elements are mandatory for each task and subtask. The sixth and
seventh elements are applied when necessary. The elements are
specified as follows:
(a). Elements Nos. 1, 2 and 3
These elements are the existing ATA numbers.
(b). Element No. 4
The fourth element (three digits) numerically defines the main-
tenance function being performed. Refer to Table INTRO-1 for
the codes used to reflect those function breakouts in positions
1 and 2 of the element. The third position of this element shall
be reserved for future use, if defining of the function is
required. The third position will be zero filled when further defi-
nition is not required.
(c). Element No. 5
The fifth element (three digits) is provided to create unique
numbers for all tasks or subtasks which are similarly numbered
through the first four elements. Tasks shall be numbered 801
through 999. Subtasks shall be numbered 001 through 800.
(d). Element No. 6
A three position alphanumeric sixth element allows for identifi-
cation differences in configurations, methods and techniques,
variations of standard practice applications, etc.

INTRO-10
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

(e). Element No. 7


The seventh element allows for coding of those tasks or sub-
tasks that have been changed by the customer or which the
customer wishes to highlight (e.g., those tasks or subtasks
accomplished by an outside repair source).
(4). If a task or subtask number is deleted, it will not be reused. The
task number will be maintained in the data followed by the nota-
tion (Deleted).

ELEMENT ELEMENT
NUMBER DESCRIPTION
000 REMOVAL AND DISASSEMBLY
010 Removal
020 Remove Modular Sections
030 Disassemble Modular Sections
040 Disassemble Subassemblies
050 Remove Accessory/Power Plant Components
060 Disassemble Accessory
070 Disassemble Accessory Subassembly
080 Remove Test Equipment
090 Disassemble Support Equipment
100 CLEANING
110 Chemical
120 Abrasive
130 Ultrasonic
140 Mechanical
150 Unassigned
160 Miscellaneous
Task 25-64-05-99A-801-A01
TABLE INTRO-1: MTOSS-Assignment of Fourth Element
(SHEET 1 OF 5)

INTRO-11
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

ELEMENT ELEMENT
NUMBER DESCRIPTION
170 Foam/Water Wash
180 Testing of Solutions
190 Unassigned
200 INSPECTION
210 Check
220 Visual/Dimensional
230 Penetrant
240 Magnetic
250 Eddy Current
260 X-Ray
270 Ultrasonic
280 Special
290 Unassigned
300 REPAIR
310 Welding and Brazing
320 Machining
330 Stripping and Plating
340 Plasma and Flame Spraying
350 Miscellaneous Repairs
360 Bonding and Molding/Sealing
370 Heat Treating
380 Surface Treating
390 Machine Riveting and Flaring
400 INSTALLATION AND ASSEMBLY
410 Install
TABLE INTRO-1: MTOSS-Assignment of Fourth Element
(SHEET 2 OF 5)

INTRO-12
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

ELEMENT ELEMENT
NUMBER DESCRIPTION
420 Install Modular Sections
430 Assemble Modular Sections
440 Assemble Subassemblies
450 Install/Close Items Removed/Opened for Access
460 Assemble Accessory
470 Assemble Accessory Subassembly
480 Install Test Equipment
490 Assemble Support Equipment
500 MATERIAL HANDLING
510 Shipping
520 Receiving
530 Packing
540 Unpacking
550 Storage
560 Marshalling/Positioning
570 Engine Ferry/Pod Maintenance
580 Unassigned
590 Unassigned
600 SERVICING/PRESERVING/LUBRICATING
610 Servicing
620 Preserving
630 Depreserving
640 Lubricating
650 Unassigned
660 Unassigned
TABLE INTRO-1: MTOSS-Assignment of Fourth Element
(SHEET 3 OF 5)

INTRO-13
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

ELEMENT ELEMENT
NUMBER DESCRIPTION
670 Unassigned
680 Unassigned
690 Unassigned
700 TESTING/CHECKING
710 Oil Flow
720 Air Flow
730 Fuel Flow
740 Water Flow
750 Electrical/Return to Service
760 Engine
770 Accessory/Bite
780 Pressure Check
790 Leak Check
800 MISCELLANEOUS
810 Fault Isolation
820 Adjusting/Aligning/Calibrating
830 Rigging
840 Service Bulletin incorporation
850 Part Number Change/Re-identification
860 Unassigned
870 Description and Operation
880 Approved Vendor Process
890 Airline Maintenance Program
900 Unassigned
910 Special Equipment Maintenance
TABLE INTRO-1: MTOSS-Assignment of Fourth Element
(SHEET 4 OF 5)

INTRO-14
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

ELEMENT ELEMENT
NUMBER DESCRIPTION
920 Standard Equipment Maintenance
930 Tool Fabrication
940 Special Tools, Equipment, and Consumables Listing
94A Consumables
94B Special Tools/Non-Standard Tools
94C Fixtures/Test Equipment
94D Standard Tools
950 Illustrated Parts List (Detailed Parts List)
960 Illustrated Parts List (Equipment Designation Index)
970 Illustrated Parts List (Numerical Index)
980 Illustrated Parts List (Alternate Vendor Index)
990 Illustrations, Tables, Front Matter, etc.
99A Tables
99B Illustrations
99C Front Matter Page Block
99D Access
99E References
TABLE INTRO-1: MTOSS-Assignment of Fourth Element
(SHEET 5 OF 5)

INTRO-15, 19 Nov 2019


25-64-05 INTRO-16, Blank
COMPONENT MAINTENANCE MANUAL
66601

TABLE OF CONTENTS

DESCRIPTION AND OPERATION

Page
1. Leading Particulars
(Task 25-64-05-870-801-A01) 2
2. AC-1000 Passenger Life Preserver Applicability Index
(Task 25-64-05-870-802-A01) 4
3. AC-1 Passenger Life Preserver Applicability Index
(Task 25-64-05-870-803-A01) 6
4. AC-1000 Crew Life Preserver Applicability Index
(Task 25-64-05-870-804-A01) 7
5. AC-1 Crew Life Preserver Applicability Index
(Task 25-64-05-870-805-A01) 9
6. Life Preserver Description
(Task 25-64-05-870-806-A01) 12
7. Installation Limitations
(Task 25-64-05-870-807-A01) 19
8. Operation
(Task 25-64-05-870-808-A01) 20

Page 1
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

Task 25-64-05-870-801-A01

1. Leading Particulars

ITEM DESCRIPTION
Type of System Type I (Inflatable) Life Preserver which
conforms to TSO-C13f
Construction Dielectrically heat sealed seams
Fabric Single coated nylon cloth
Color
AC-1, AC-1000 Passenger International Orange/Yellow
AC-1, AC-1000 Crew Red/Orange
Donning “Open harness system”
Mechanical Inflation CO2 cylinder connected to an inflator/
manifold with pull tab
Oral Inflation Oral tube with unidirectional flow
control (check valve)
Survivor Locator Light Water activated, conforms to
TSO-C85 (serial numbers prior to
L1267793)
Water activated, conforms to
TSO-C85a (serial number L1267793 if
equipped with P/N WABH18)
Water activated, conforms to
TSO-C85b (serial number if equipped
with P/N WABLDA18) (ref. S.I.L. 25-392)
Pack Configuration:
AC-1, Passenger 66601-200 series Sewn Pack (5 Year Life Preserver)
AC-1, Crew 66601-600 series
AC-1000, Passenger 66601-100 series Sealed Pack (10 Year Life Preserver)
Task 25-64-05-99A-802-A01
LEADING PARTICULARS
TABLE 1 (SHEET 1 OF 2)

Page 2
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

ITEM DESCRIPTION
Pack Configuration (Cont’d):
AC-1000, Crew 66601-400 series Sealed Pack (10 Year Life Preserver)
AC-1000, Crew 66601-500 series Sealed Pack (10 Year Life Preserver)
AC-1000, Passenger 66601-800 series Sealed Pack (10 Year Life Preserver)
RFID Dual Memory RFID Tag
(Spec 2000 Compliant)
Design Approvals FAA TSO-C13f
EASA ETSO-C13f
JCAB
CTA
CAAC (for 66601-501)
Task 25-64-05-99A-802-A01
LEADING PARTICULARS
TABLE 1 (SHEET 2 OF 2)

Page 3
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

Task 25-64-05-870-802-A01

2. AC-1000 Passenger Life Preserver Applicability Index

LIFE FOLDING /
TYPE AND PACK SIZE MAXIMUM
PRESERVER PACKAGING DESCRIPTION
COLOR (INCHES) WEIGHT
P/N PROCEDURE

66601-101 Orange/ 7.5 x 5.0 x 1.8 A/A 0.9 Lb. Adult or Child,
Yellow (190.5 x 127 x 45.7 mm) (0.408 kg) Sealed Pack (Basic)
66601-103 Orange/ 7.5 x 5.0 x 2.2 A/A 1.1 Lb. Adult or Child,
Yellow (190.5 x 127 x 55.9 mm) (0.499 kg) Sealed Pack (Basic
with sea dye marker)
66601-105 Orange/ 7.5 x 5.0 x 1.8 A /C 1.0 Lb. Adult or Child,
Yellow (190.5 x 127 x 45.7 mm) (0.453 kg) Sealed Pack
(Basic with whistle)
66601-107 Orange/ 7.5 x 5.0 x 2.2 A/A 1.1 Lb. Adult or Child,
Yellow (190.5 x 127 x 55.9 mm) (0.499 kg) Sealed Pack
(Basic with sea dye
marker and whistle)
66601-109 Orange/ 7.5 x 5.0 x 1.8 A/C 0.9 Lb. Adult or Child,
Yellow (190.5 x 127 x 45.7 mm) (0.408 kg) Sealed Pack (Basic)
66601-111 Orange/ 8.0 x 3.8 x 2.2 B/A 0.9 Lb. Adult or Child,
Yellow (203.2 x 96.5 x 55.9 mm) (0.408 kg) Sealed Pack (Basic)
66601-113 Orange/ 8.0 x 3.8 x 2.2 B/A 1.0 Lb. Adult or Child,
Yellow (203.2 x 96.5 x 55.9 mm) (0.453 kg) Sealed Pack
(Basic with whistle)
66601-117 Orange/ 7.5 x 5.0 x 1.8 A/D 0.9 Lb. Adult or Child,
Yellow (190.5 x 127 x 45.7 mm) (0.408 kg) Sealed Pack (Basic)
66601-119 Orange/ 7.5 x 5.0 x 1.8 A/A 1.0 Lb. Adult or Child,
Yellow (190.5 x 127 x 45.7 mm) (0.453 kg) Sealed Pack (Basic
with whistle)
66601-121 Orange/ 8.0 x 3.8 x 2.2 B/C 0.9 Lb. Adult or Child,
Yellow (203.2 x 96.5 x 55.9 mm) (0.408 kg) Sealed Pack (Basic)
66601-123 Orange/ 7.5 x 5.0 x 1.8 A/A 0.9 Lb. Adult or Child,
Yellow (190.5 x 127 x 45.7 mm) (0.408 kg) Sealed Pack (Basic)
Task 25-64-05-99A-803-A01
AC-1000 PASSENGER LIFE PRESERVER APPLICABILITY INDEX
TABLE 2 (SHEET 1 OF 2)

Page 4
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

LIFE FOLDING /
TYPE AND PACK SIZE MAXIMUM
PRESERVER PACKAGING DESCRIPTION
COLOR (INCHES) WEIGHT
P/N PROCEDURE

66601-125 Orange/ 7.5 x 5.0 x 1.8 A /C 1.0 Lb. Adult or Child,


Yellow (190.5 x 127 x 45.7 mm) (0.453 kg) Sealed Pack
(Basic with whistle)
66601-133 Orange/ 7.5 x 5.0 x 1.8 A/A 0.9 Lb. Adult or Child,
Yellow (190.5 x 127 x 45.7 mm) (0.408 kg) Sealed Pack (Basic)
66601-135 Orange/ 7.5 x 5.0 x 1.8 A/ F 0.9 Lb. Adult or Child,
Yellow (190.5 x 127 x 45.7 mm) (0.40 kg) Sealed Pack with Vent
Holes (Basic)
66601-149 Orange/ 7.5 x 5.0 x 1.8 A/ A 1.0 Lb. Adult or Child,
Yellow (190.5 x 127 x 45.7 mm) (0.453 kg) Sealed Pack (Basic)
66601-157 Orange/ 8.0 x 3.8 x 2.2 B/A 0.9 Lb. Adult or Child,
Yellow (203.2 x 96.5 x 55.9 mm) (0.408 kg) Sealed Pack (Basic)
66601-177 Orange/ 8.0 x 3.8 x 2.2 B/A 1.0 Lb. Adult or Child,
Yellow (203.2 x 96.5 x 55.9 mm) (0.453 kg) Sealed Pack (Basic
with whistle)
66601-801 Orange/ 7.5 x 5.0 x 1.8 A/E 1.0 Lb. Adult or Child, Sealed
Yellow (190.5 x 127 x 45.7 mm) (0.453 kg) Pack (Basic with RFID
Tag)
66601-802 Orange/ 7.5 x 5.0 x 1.8 A/E 1.0 Lb. Adult or Child, Sealed
Yellow (190.5 x 127 x 45.7 mm) (0.453 kg) Pack (Basic with RFID
Tag and Barcode)
66601-810 Orange/ 7.5 x 5.0 x 1.8 A/E 1.0 Lb. Adult or Child, Sealed
Yellow (190.5 x 127 x 45.7 mm) (0.453 kg) Pack (Basic with RFID
Tag and Barcode)
66601-812 Orange/ 7.0 x 6.0 x 2.0 C/E 1.0 Lb. Adult or Child, Sealed
Yellow (177.8 x 152.4 x 50.8 mm) (0.453 kg) Pack (Basic with RFID
Tag and Barcode)

AC-1000 PASSENGER LIFE PRESERVER APPLICABILITY INDEX


TABLE 2 (SHEET 2 OF 2)

Page 5
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

Task 25-64-05-870-803-A01

3. AC-1 Passenger Life Preserver Applicability Index

LIFE FOLDING /
TYPE AND PACK SIZE MAXIMUM
PRESERVER PACKAGING DESCRIPTION
COLOR (INCHES) WEIGHT
P/N PROCEDURE

66601-201 Orange/ 7.5 x 5.0 x 1.8 A/B 1.0 Lb. Adult or Child, Sewn
Yellow (190.5 x 127 x 45.7 mm) (0.453 kg) Packed (Basic)

66601-203 Orange/ 7.5 x 5.0 x 2.2 A/B 1.1 Lb. Adult or Child, Sewn
Yellow (190.5 x 127 x 55.9 mm) (0.499 kg) Packed (Basic with sea
dye marker)

66601-205 Orange/ 7.5 x 5.0 x 1.8 A/B 1.0 Lb. Adult or Child, Sewn
Yellow (190.5 x 127 x 45.7 mm) (0.453 kg) Packed (Basic with
whistle)

66601-207 Orange/ 7.5 x 5.0 x 2.2 A/B 1.1 Lb. Adult or Child, Sewn
Yellow (190.5 x 127 x 55.9 mm) (0.499 kg) Packed (Basic with sea
dye marker and whistle)

Task 25-64-05-99A-804-A01
AC-1 PASSENGER LIFE PRESERVER APPLICABILITY INDEX
TABLE 3

Page 6
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

Task 25-64-05-870-804-A01

4. AC-1000 Crew Life Preserver Applicability Index

LIFE PACK SIZE FOLDING /


TYPE AND MAXIMUM
PRESERVER (INCHES) PACKAGING DESCRIPTION
COLOR WEIGHT
P/N PROCEDURE

66601-401 Red/ 7.5 x 5.0 x 1.8 A/E 1.0 Lb. Crew, Sealed Pack
Orange (190.5 x 127 x 45.7 mm) (0.453 kg) (Basic with RFID tag)

66601-402 Red/ 7.5 x 5.0 x 1.8 A/E 1.0 Lb. Crew, Sealed Pack
Orange (190.5 x 127 x 45.7 mm) (0.453 kg) (Basic with RFID tag and
Barcode)
66601-410 Red/ 7.5 x 5.0 x 1.8 A/E 1.0 Lb. Crew, Sealed Pack
Orange (190.5 x 127 x 45.7 mm) (0.453 kg) (Basic with RFID tag and
Barcode)
66601-412 Red/ 7.0 x 6.0 x 2.0 C/E 1.0 Lb. Crew, Sealed Pack
Orange (177.8 x 152.4 x 50.8 mm) (0.453 kg) (Basic with RFID tag and
Barcode)
66601-501 Red/ 7.5 x 5.0 x 1.8 A/A 1.0 Lb. Crew, Sealed Pack
Orange (190.5 x 127 x 45.7 mm) (0.453 kg) (Basic)
66601-503 Red/ 7.5 x 5.0 x 2.2 A/A 1.1 Lb. Crew, Sealed Pack
Orange (190.5 x 127 x 55.9 mm) (0.499 kg) (Basic with sea dye
marker)
66601-505 Red/ 7.5 x 5.0 x 1.8 A/C 1.0 Lb. Crew, Sealed Pack
Orange (190.5 x 127 x 45.7 mm) (0.453 kg) (Basic with whistle)
66601-507 Red/ 7.5 x 5.0 x 2.2 A/A 1.1 Lb. Crew, Sealed Pack
Orange (190.5 x 127 x 55.9 mm) (0.499 kg) (Basic with sea dye
marker and whistle)
66601-509 Red/ 7.5 x 5.0 x 1.8 A/C 1.0 Lb. Crew, Sealed Pack
Orange (190.5 x 127 x 45.7 mm) (0.453 kg) (Basic)
66601-511 Red/ 8.0 x 3.8 x 2.2 B/A 0.9 Lb. Crew, Sealed Pack
Orange (203.2 x 96.5 x 55.9 mm) (0.408 kg) (Basic)
66601-513 Red/ 8.0 x 3.8 x 2.2 B/A 1.0 Lb. Crew, Sealed Pack
Orange (203.2 x 96.5 x 55.9 mm) (0.453 kg) (Basic with whistle)

Task 25-64-05-99A-805-A01
AC-1000 CREW LIFE PRESERVER APPLICABILITY INDEX
TABLE 4 (SHEET 1 OF 2)

Page 7
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

LIFE PACK SIZE FOLDING /


TYPE AND MAXIMUM
PRESERVER (INCHES) PACKAGING DESCRIPTION
COLOR WEIGHT
P/N PROCEDURE

66601-517 Red/ 7.5 x 5.0 x 1.8 A/D 0.9 Lb. Crew, Sealed Pack
Orange (190.5 x 127 x 45.7 mm) (0.408 kg) (Basic)
66601-519 Red/ 7.5 x 5.0 x 1.8 A/A 1.0 Lb. Crew, Sealed Pack
Orange (190.5 x 127 x 45.7 mm) (0.453 kg) (Basic with whistle)
66601-521 Red/ 8.0 x 3.8 x 2.2 B/C 0.9 Lb. Crew, Sealed Pack
Orange (203.2 x 96.5 x 55.9 mm) (0.408 kg) (Basic)
66601-523 Red/ 7.5 x 5.0 x 1.8 A/A 0.9 Lb. Crew, Sealed Pack
Orange (190.5 x 127 x 45.7 mm) (0.408 kg) (Basic)
66601-533 Red/ 7.5 x 5.0 x 1.8 A/A 0.9 Lb. Crew, Sealed Pack
Orange (190.5 x 127 x 45.7 mm) (0.408 kg) (Basic)
66601-535 Red/ 7.5 x 5.0 x 1.8 A/F 1.0 Lb. Crew, Sealed Pack with
Orange (190.5 x 127 x 45.7 mm) (0.453 kg) Vent Holes (Basic)
66601-549 Red/ 7.5 x 5.0 x 1.8 A/A 1.0 Lb. Crew, Sealed Pack
Orange (190.5 x 127 x 45.7 mm) (0.453 kg) (Basic)
66601-557 Red/ 8.0 x 3.8 x 2.2 B/A 0.9 Lb. Crew, Sealed Pack
Orange (203.2 x 96.5 x 55.9 mm) (0.408 kg) (Basic)
66601-577 Red/ 8.0 x 3.8 x 2.2 B/A 1.0 Lb. Crew, Sealed Pack
Orange (203.2 x 96.5 x 55.9 mm) (0.453 kg) (Basic with whistle)

AC-1000 CREW LIFE PRESERVER APPLICABILITY INDEX


TABLE 4 (SHEET 2 OF 2)

Page 8
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

Task 25-64-05-870-805-A01
5. AC-1 Crew Life Preserver Applicability Index

LIFE FOLDING /
TYPE AND PACK SIZE MAXIMUM
PRESERVER PACKAGING DESCRIPTION
COLOR (INCHES) WEIGHT
P/N PROCEDURE

66601-601 Red/ 7.5 x 5.0 x 1.8 A/B 1.0 Lb. Crew, Sewn Packed
Orange (190.5 x 127 x 45.7 mm) (0.453 kg) (Basic)

66601-603 Red/ 7.5 x 5.0 x 2.2 A/B 1.1 Lb. Crew, Sewn Packed
Orange (190.5 x 127 x 55.9 mm) (0.499 kg) (Basic with sea dye
marker)

66601-605 Red/ 7.5 x 5.0 x 1.8 A/B 1.0 Lb. Crew, Sewn Packed
Orange (190.5 x 127 x 45.7 mm) (0.453 kg) (Basic with whistle)

66601-607 Red/ 7.5 x 5.0 x 2.2 A/B 1.1 Lb. Crew, Sewn Packed
Orange (190.5 x 127 x 55.9 mm) (0.499 kg) (Basic with sea dye
marker and whistle)

Task 25-64-05-99A-806-A01
AC-1 CREW LIFE PRESERVER APPLICABILITY INDEX
TABLE 5

Page 9
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

LIFE
PRESERVER BARCODE LABEL
(800 SERIES, 400 SERIES) RFID TAG
AND LABEL

SURVIVAL
LOCATOR
LIGHT
(LAMP)
PREVIOUS
LOCATION
OF LABEL
(USED ONLY
ORAL TUBE WITH P/Ns
68870-101
AND
CYLINDER 69775-103)

INFLATOR/ WHISTLE
MANIFOLD (IF
APPLICABLE)

BATTERY
INFLATOR
PULL TAB
SEA DYE
MARKER
(IF APPLICABLE)

HARNESS ASSEMBLY

Graphic 25-64-05-99B-801-A01
LIFE PRESERVER
FIGURE 1

Page 10
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

This page intentionally left blank.

Page 11
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

Task 25-64-05-870-806-A01
6. Life Preserver Description

NOTE: See Figure 1 for typical life preserver.


A. Life preservers are intended for use by passengers and crew for emer-
gency flotation in the event of aircraft evacuation over water.
B. The AC-1/AC-1000 Life Preserver conforms to the latest FAA Regula-
tion (TSO-C13f). The life preserver is made up of one inflatable cell.
The cell has approximately a U-shaped configuration. The periphery of
the cell is heat sealed to provide superior air retention capabilities. The
cell has a neck-encircling gusset opening design for donning capabili-
ties. The life preserver is equipped with a single attachment, single
adjustment waist strap which extends about the waist of the wearer
when the device is donned.
C. As required by FAA regulation, the respective cell is equipped with a
CO2 cylinder connected to an inflator/manifold with a pull tab as the pri-
mary inflation method. An oral inflation tube is provided as back up
inflation. An automatic, water activated survivor locator light is mounted
to the life preserver.
D. The AC-1000 life preserver is folded and seal packed in an easy open
bag, which complies with F.A.R. 25.853 (a), to provide ten year mainte-
nance interval. Certain seal packed configurations are also vented via
the presence of a small vent hole in the bag. Such configurations also
provide a ten year maintenance interval. The sealed bag is shown in
Figure 2. Life preservers may be repacked using the same sealed bag
method, or, as an alternative, packaged by sewing the bag closed.
Folded and packed life preservers with their pack sizes are shown in
Figures 3 through 6.
E. The AC-1 life preserver is folded and sewn packed in an open bag
which complies with F.A.R. 25.853 (a), to provide five year mainte-
nance interval. The sewn bag for the AC-1 life preserver and the avail-
able pack sizes are shown in Figure 7.

Page 12
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

BAG CLOSURE SEAM


MAY BE HEAT SEALED
OR SEWN CLOSED

VENT HOLE
(-135 / -535 ONLY) SIDE NOTCH TO
ASSIST WITH BAG
OPENING

FINGER HOLES
EMBEDDED TEAR LINE TO OPEN BAG
TO CONTROL BAG
OPENING LOCATION

BAG SEAMS
(ACTUAL DESIGN
VARIES DEPENDING
ON BAG PART
NUMBER)

Graphic 25-64-05-99B-873-A01
SEALED BAG DESIGN
FIGURE 2

Page 13
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

7.5 In.
(190.5 mm)
MAX. BAG FOR ORIENTATION

LIFE PRESERVER

A A

SECTION A-A
BAG 1.8 In.
5.0 In. (45.7 mm)
LIFE MAX.
PRESERVER (127 mm)
MAX.

FOR LIFE PRESERVERS 66601-101, -119, -123, -133, -149, -401, -402, -410,
-501, -519, -523, -533, -549, -801, -802 and -810

7.5 In.
(190.5 mm)
MAX.

LIFE PRESERVER

A A

SECTION A-A
BAG 2.2 In.
5.0 In. MAX.
LIFE (127 mm) (55.9 mm)
PRESERVER MAX.

FOR LIFE PRESERVERS 66601-103, -107, -503 and -507

Graphic 25-64-05-99B-874-A01
LIFE PRESERVER BAG
FIGURE 3
Page 14
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

8 In.
(203.2 mm)
MAX.

LIFE PRESERVER

A A

SECTION A-A
3.8 In.
(96.5 mm) 2.2 In.
LIFE MAX.
PRESERVER (55.9 mm)
BAG MAX.

FOR LIFE PRESERVERS 66601-111, -113, -157, -177,


-511, -513, -557, AND -577

7.5 In. (190.5 mm) BAG


MAX.

5.0 In.
MAX.
(127 mm) LIFE PRESERVER

A A

SECTION A-A

BAG
LIFE 1.8 In.
RESTORATION DUE PLACARD MAX.
PRESERVER
(45.7 mm)
FOR LIFE PRESERVERS 66601-105, -109, -125, -505, -509

Graphic 25-64-05-99B-875-A01
LIFE PRESERVER BAG
FIGURE 4

Page 15
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

8 In.
(203.2 mm)
MAX.

3.8 In. LIFE PRESERVER


(96.5 mm)
MAX.
A A

BAG SECTION A-A

LIFE RESTORATION DUE PLACARD 2.2 In.


PRESERVER (55.9 mm)
MAX.

FOR LIFE PRESERVERS 66601-121, -521

7.5 In. (190.5 mm)


MAX. BAG

5.0 In.
MAX.
(127 mm) LIFE PRESERVER

A A

SECTION A-A

BAG
LIFE UNITED 1.8 In.
PRESERVER MAX.
(45.7 mm)
FOR LIFE PRESERVERS 66601-117, -517

Graphic 25-64-05-99B-876-A01
LIFE PRESERVER BAG
FIGURE 5

Page 16
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

7.0 In.
(177.8 mm) BAG
MAX.

LIFE PRESERVER

A A

SECTION A-A
BAG 2.0 In.
LIFE 6.0 In. (50.8 mm)
PRESERVER (152.4 mm) MAX.
MAX.
FOR LIFE PRESERVERS 66601-412 AND -812

7.5 In.
(190.5 mm)
MAX.
5.0 ± 0.3 In.
(127 ± 7.6 mm) VENT HOLE
BAG

LIFE PRESERVER

A A

SECTION A-A
1.8 In.
BAG (45.7 mm)
LIFE 5.0 In.
1.0 ± 0.3 In. PRESERVER (127 mm) MAX.
(25.4 ± 7.6 mm) MAX. MAINTENANCE DUE
WEBBING STRAP COLOR LABEL

FOR LIFE PRESERVERS 66601-135 AND -535

Graphic 25-64-05-99B-877-A01
LIFE PRESERVER BAG
FIGURE 6

Page 17
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

5.0 In. (127 mm)


±
0.5 In. (12.7 mm)
PULL

5.0 In.
BAG MAX.
CLOSURE (127 mm)
SEAM

1.8 In.
7.5 In. (190.5 mm)
(45.7 mm)
MAX. MAX.
AC-1 LIFE PRESERVERS 66601-201, -205, -601 and -605

5.0 In. (127 mm)


±
0.5 In. (12.7 mm)
PULL

BAG 5.0 In.


MAX.
CLOSURE (127 mm)
SEAM

7.5 In. (190.5 mm) 2.2 In.


MAX. (55.9 mm)
MAX.
AC-1 LIFE PRESERVERS 66601-203, -207, -603 and -607

Graphic 25-64-05-99B-878-A01
AC-1 LIFE PRESERVER BAG
FIGURE 7
Page 18
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

F. Beginning May 2015, Serial Number L2882441 and Subs, Radio Fre-
quency Identification (RFID) tags are included on all new Life Preserv-
ers.

The addition of an RFID tag allows easy Life Preserver identification


and maintenance tracking by commercially available hand-held scan-
ner devices. Our RFID tags meet all current aviation industry standards
for passive RFID tags, including ATA Spec 2000 for programming stan-
dards and readability by devices from multiple hardware suppliers.
RFID tags will be encoded with Part Number, Part Description, Serial
Number, Manufacturers CAGE Code, Initial Expiration Date, and Inter-
national Commodity Code per ATA Spec 2000 requirements. Once
these RFID enabled Life Preservers undergo recommended mainte-
nance at some future date, the next expected maintenance due date
can be entered into the Life Cycle Record of the RFID tag.
The use of this RFID tag is entirely at the discretion of the owner or
operator of these systems.
Note that variation in RFID signal strength is influenced by the actual
seat and aircraft structure, positioning and orientation of the packaged
Life Preserver, and the RIFD readers or scanners in use. The perfor-
mance of RFID readers and scanners will vary according to the signal
frequency that is used, as well as the actual capability of the device.

Task 25-64-05-870-807-A01
7. Installation Limitations

A. The conditions and test required for TSO approval of this article are
minimum performance standards. It is the responsibility of those desir-
ing to install the article either on or within a specific type or class of air-
craft to determine that the aircraft installation conditions are within the
TSO standards, the article may be installed only if further evaluation by
the applicant documents an acceptable installation and is approved by
the Administrator.
(1). Life Preservers are intended for installation in various locations
within the aircraft cabin, within easy reach of each seated occu-
pant. Such locations include (but are not limited to) under,
between or adjacent passenger or flight crew member seats, in
the overhead P.S.U. (Passenger Service Unit), and/or other areas

Page 19
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

within the cabin interior of the aircraft as specified by the airline,


airframe manufacturer, etc.
(2). The minimum size of the retaining pocket must be the maximum
dimensions of the packaged life preserver. Minor manipulation or
folding of life preserver is permissible, provided the package is
not compressed into position.
B. The life preserver is packed in a sealed or sewn closed protective bag.
When sealed or sewn into a protective bag, the life preserver may be
soft and pliable. It may be installed as long as the packed life preserver
remains within the maximum pack size dimensions and there is no vis-
ible damage to the outer bag that may compromise the life preserver.
When sealed into a protective bag, a “hard” heat sealed pack is not
required.
C. Permissible stowage temperature extremes for extended periods are
-40°F to +160°F (-40°C to +71.1°C). However, it is desirable to main-
tain assembly at normal room conditions, temperatures of +75°F
+/- 15°F (+23.9°C +/- 8.3°C).

Task 25-64-05-870-808-A01
8. Operation

A. Under emergency conditions, the operating sequence is as follows:


(1). For the AC-1 Life Preserver (sewn pack)
(a). Pull a tear strip to open the bag.
(b). Remove the life preserver.
(c). Don the life preserver by pulling it over your head with the red
oral inflation tube and donning instructions facing outward.
(d). Wrap the webbing around your body, attach the buckle, and
tug on the adjustment strap to draw the life preserver firmly
against your body.
(e). Pull sharply on the red “T” handle to inflate the cell.
(f). For oral inflation, the oral tube may be employed by the user to
maintain buoyancy capability.
(2). For the AC-1000 Life Preserver (sealed pack)
(a). Place a finger in each hole, grasp and open the bag by pulling
in the direction indicated by the arrows.
Page 20
25-64-05 04 Mar 2021
COMPONENT MAINTENANCE MANUAL
66601

(b). Remove the life preserver.


(c). Don the life preserver by pulling it over your head with the red
oral inflation tube and donning instructions facing outward.
(d). Wrap the webbing around your body, attach the buckle, and
tug on the adjustment strap to draw the life preserver firmly
against your body.
(e). Pull sharply on the red “T” handle to inflate the cell.
(f). For oral inflation, the oral tube may be employed by the user to
maintain buoyancy capability.

Page 21, 19 Nov 2019


25-64-05 Page 22, Blank
COMPONENT MAINTENANCE MANUAL
66601

TABLE OF CONTENTS

TESTING AND FAULT ISOLATION

Page
1. Test Equipment/Materials
(Task 25-64-05-940-801-A01) 102
2. General Information
(Task 25-64-05-700-801-A01) 104
3. Testing of Life Preserver
(Task 25-64-05-700-802-A01) 104
A. Inflatable Integrity Verification Tests
(Subtask 25-64-05-790-001-A01) 104
B. Functional Test (If Required)
(Subtask 25-64-05-780-001-A01) 106
C. RFID Tag Test (If RFID is in use)
(Subtask 25-64-05-750-001-A01) 107
4. Fault Isolation
(Task 25-64-05-810-801-A01) 108
A. Refer to Table 102
(Subtask 25-64-05-810-001-A01) 108

Page 101
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

Task 25-64-05-940-801-A01

1. Test Equipment/Materials (Table 101)

NOTE: Drawings of equipment/tools manufactured by Air Cruisers are


available from Air Cruisers upon request.
NOTE: Equivalent substitutes may be used 

ITEM/DESCRIPTION QUANTITY SOURCE USE


Leak Test Solution As Required Commercially Determines leakage
Clear Ivory Hand Washing Available of life preserver.
Dish Liquid Detergent
One ounce (29.6 milliliters) of detergent mixed to every 64 ounces (1.9 liters) of
water
Manometer (water) 1 Commercially Measures pressure of
0 to 5.0 psig Available inflatable assembly.
(0 to 3.4 N/cm2) *
Manometer (Meriam Fluid) 1 Commercially Measures pressure of
0.5 to 5.0 psig Available inflatable assembly.
(0.3 to 3.4 N/cm2)
[9.4 In. (238.8 mm) M. F. per
1.0 psig (0.7 N/cm2)] *
Pressure Gage 1 Commercially Measures pressure of
(Mechanical/Digital) Available inflatable assembly.
Scale Range 0 to 15 psig
(0 to 10.3 N/cm2) *
2.0% Accuracy
Barometer 1 Commercially Measures ambient
[Scale increments not more Available pressure.
than 0.1 In. (2.5 mm)]
*Alternatives
Task 25-64-05-99A-807-A01
TESTING EQUIPMENT/MATERIALS
TABLE 101 (SHEET 1 OF 2)

Page 102
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

ITEM/DESCRIPTION QUANTITY SOURCE USE

Thermometer 1 Commercially Measures ambient


[Scale increments not more Available temperature.
than 1°F (0.6 °C)]
Inflate/Deflate Tool 1 Halkey-Roberts Connects oral tube to
TV74703G Corp vacuum for deflating
V98021 purposes.
Electronic Precision 1 Commercially A scale used to check
Balances, Weigh-in Device Available weight of cylinder.
Precisa 3000C
Readability 0.01 g
Reproducibility 0.01± g
RFID Enabled As Required Commercially Used to read/write
Read/Write Device* Available RFID Tag.
Motorola MC3330 or
MC3390 or equivalent
RFID Enabled As Required Jon Andresen Software to encode
Middleware Technology RFID tag according to
RFIDAeroTag Solutions ATA Spec 2000,
V3RVP8 Chapter 9.
*The equipment listed for the reading and encoding of tags is a recommendation
only. There are many commercially available alternatives. Model numbers of
RFID equipment can quickly become obsolete. The solution provider chosen to
provide the RFID enabled middleware will be able to make a suitable hardware
recommendation for their application.
TESTING EQUIPMENT/MATERIALS
TABLE 101 (SHEET 2 OF 2)

Page 103
25-64-05 04 Mar 2021
COMPONENT MAINTENANCE MANUAL
66601

Task 25-64-05-700-801-A01

2. General Information

A. Testing of components is accomplished on the inflatable with all com-


ponents assembled as an operational system (i.e. CO2 cylinder
installed).
WARNING: USE EYE, FACE, AND EAR PROTECTION WHEN
USING HIGH PRESSURE AIR TO PROTECT PERSON-
NEL FROM POSSIBLE INJURY.
B. Perform the following according to the recommended practices detailed
in Intro section.

Task 25-64-05-700-802-A01

3. Testing of Life Preserver

Subtask 25-64-05-790-001-A01
A. Inflatable Integrity Verification Tests
CAUTION: SHOP AIR SHOULD BE REGULATED TO ENSURE A
MAXIMUM PRESSURE OF 30 PSIG (20.7 N/CM2).
CAUTION: INSERTING TOOLS, INCLUDING AIR CHUCKS, OTHER
THAN THE ADAPTER (TABLE 101) INTO THE ORAL
TUBE MAY DAMAGE OR DISLODGE THE ORAL TUBE
CHECK VALVE.
NOTE: Use a compressor equipped with a 20-micron filter and a
moisture and oil separator to inflate life preservers.
NOTE: Inflate each cell of the life preserver through the oral tubes
using the adapter (Table 101).
NOTE: Measure the pressure with a manometer or gage (Table 101)
calibrated in increments not greater than 0.1 psig (0.07 N/cm2)
connected to the oral tube via the adapter (Table 101).
(1). Overpressure Test
(a). Inflate the cell to 4.0 psig (2.8 N/cm2) for a period of not less
than five minutes or more than ten minutes.
(b). There shall be no evidence of fabric or seam failure. Following
successful completion of this test, perform the leakage test.

Page 104
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

(2). Leakage Test


NOTE: This test shall be performed after the overpressure test, Para-
graph 3.A.(1).
(a). Adjust pressure in the cell to 2.0 psig (1.4 N/cm2).
(b). Record life preserver pressure, temperature, barometric pres-
sure, and time of day.
(c). Allow the life preserver to remain undisturbed for 4 to 24 hours.
CAUTION: TO PREVENT MOLD OR MILDEW GROWTH, OR THE
POSSIBLE DISCOLORATION OR COLOR TRANSFER
FROM VARIOUS COMPONENTS, UNITS SHOULD BE
ALLOWED TO DRY THOROUGHLY PRIOR TO ROLL-
ING UP FOR TEMPORARY STORAGE OR FINAL PACK-
ING.
NOTE: Correct for barometric changes. If the barometric pressure
decreased subtract 0.1 psig (0.07 N/cm2) to the final gage
reading for every 0.2 In. of mercury (6.8 mb) decrease. If the
barometric pressure increased add 0.1 psig (0.07 N/cm2) to
the final gage reading for every 0.2 In. of mercury (6.8 mb)
increase. Correct for temperature change by subtracting 0.1
psig (0.07 N/cm2) for every 3°F rise, or adding 0.1 psig (0.07
N/cm2) for every 3°F drop in temperature.

Page 105
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

(d). After the test interval, check pressure in cell, record the life
preserver pressure, temperature, barometric pressure, and
time of day at the end of the pressure test. The allowable drop
in 12 hours, corrected for temperature and barometric change,
is 0.5 psig (0.3 N/cm2). The allowable drop for a test interval
less or greater than 12 hours after correcting for temperature
and barometric changes is as follows:

MINIMUM ALLOWABLE
TIME INTERVAL
PRESSURE

4 Hours 1.80 psig (1.24 N/cm2)


6 Hours 1.70 psig (1.17 N/cm2)
12 Hours 1.50 psig (1.03 N/cm2)
18 Hours 1.40 psig (0.96 N/cm2)
24 hours 1.25 psig (0.86 N/cm2)

(e). Life preservers which fail this test should be reinflated and
immersed in clear water to isolate any leaks present; repair in
accordance with Repair section and then retest.
Subtask 25-64-05-780-001-A01
B. Functional Test (If Required)
(1). Install CO2 cylinder.
(2). With the life preserver fully assembled and deflated, discharge
the CO2 cylinder into the cell.
(3). If the life preserver does not “round out” to it’s design shape, iso-
late the cause and correct the problem. See Testing and Fault
Isolation section.
(4). Exhaust all CO2 thoroughly prior to conducting the next test.
NOTE: CO2 Cylinder must be replaced subsequent to successful com-
pletion of the functional test of Paragraph 3.B. See Assembly
section.

Page 106
25-64-05 04 Mar 2021
COMPONENT MAINTENANCE MANUAL
66601

Subtask 25-64-05-750-001-A01
C. RFID Tag Test (If RFID is in use)
Use the RFID Enabled Read/Write Device (Table 101) to access infor-
mation on the RFID tag.
(1). Verify that the part number, serial number, and date of manufac-
ture on the RFID tag match the information on the life preserver
identification placard.
(2). If the RFID tag on the life preserver cannot be read by the Device,
the RFID tag must be replaced. Refer to the Repair section for
installation instructions for a new RFID tag.

Page 107
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

Task 25-64-05-810-801-A01

4. Fault Isolation

Subtask 25-64-05-810-001-A01
A. Refer to Table 102 for the fault, most probable cause, and remedy. The
faulty component is determined by isolating the fault to a particular
assembly, and then to the defective part.
NOTE: When the disposition is replace refer to the Disassembly sec-
tion for the disassembly of the component and to the Assembly
section for the assembly of the component.

FAULT PROBABLE CAUSE REMEDY

Failure to inflate Loose CO2 cylinder. Tighten. See Assembly sec-


tion.
Underweight CO2 cylinder. Check cylinder weight using
weigh-in device (Table 101)
per Check section. Replace
as necessary, see Assembly
section.
Discharged CO2 cylinder. Replace. See Assembly sec-
tion.
Defective inflator/manifold. Repair. See Repair section.
Rapid loss of air after Defective inflator/manifold. Repair. See Repair section.
inflation
Loose CO2 cylinder. Replace. See Assembly sec-
tion.
Check valve in oral tube Replace valve. See Assem-
defective, dislodged, or bly section.
missing.
Task 25-64-05-99A-808-A01
FAULT ISOLATION
TABLE 102 (SHEET 1 OF 2)

Page 108
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

FAULT PROBABLE CAUSE REMEDY

Rapid loss of air after Leaks at oral tube attach- Repair. See Repair section.
inflation (Cont’d) ment.
Leaks at inflator/manifold Repair. See Repair section.
attachment.
Seam leaks. Replace life preserver.
Cell puncture or tear. Repair. See Repair section.
Cell leaks. Repair. See Repair section.
FAULT ISOLATION
TABLE 102 (SHEET 2 OF 2)

Page 109, 19 Nov 2019


25-64-05 Page 110, Blank
COMPONENT MAINTENANCE MANUAL
66601

TABLE OF CONTENTS

DISASSEMBLY

Page
1. Disassembly Tools
(Task 25-64-05-940-802-A01) 302
2. General Information
(Task 25-64-05-000-801-A01) 302
3. Disassembly of Life Preserver
(Task 25-64-05-000-802-A01) 303
A. Remove Cylinder
(Subtask 25-64-05-000-001-A01) 303
B. Remove Locator Light
(Subtask 25-64-05-000-002-A01) 303
C. Remove Check Valve in Oral Tube
(Subtask 25-64-05-000-003-A01) 303
D. Remove Whistle (If Applicable)
(Subtask 25-64-05-000-004-A01) 303
E. Remove Sea Dye Marker (If Applicable)
(Subtask 25-64-05-000-005-A01) 303

Page 301
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

Task 25-64-05-940-802-A01

1. Disassembly Tools (Table 301)

NOTE: Equivalent substitutes may be used.

ITEM/DESCRIPTION QUANTITY SOURCE USE

Tool - Extractor, Oral Check 1 Halkey Used to extract check


Valve Roberts Corp. valve from oral tube.
T730EX V98021
Task 25-64-05-99A-809-A01
DISASSEMBLY TOOLS
TABLE 301

Task 25-64-05-000-801-A01

2. General Information

A. Decision to disassemble generally should be based on presence of


leaks, visible damage, or functional discrepancies discovered in perfor-
mance of procedures outlined in Check or Testing and Fault Isolation
sections. Disassemble only to the extent necessary to complete local
repair or replacement. Replacement of other items should be guided by
sound examination criteria, see Check section.
B. The cell assembly, or harness assembly are not separated in the
course of a normal overhaul; therefore, no disassembly procedures are
included for these items.
C. The working area should be covered with clean carpeting or other suit-
able material and be free of hardware, tools, and sharp projections. Do
not stand or walk on the inflatable.

Page 302
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

Task 25-64-05-000-802-A01

3. Disassembly of Life Preserver

Subtask 25-64-05-000-001-A01
A. Remove Cylinder
(1). Place life preserver on work surface.
(2). Remove CO2 cylinder (53, 53A, IPL Figures 1, 2, 3 and 4; 30,
30A, IPL Figures 5 and 6) from inflator/manifold by unscrewing,
turning counter-clockwise and pulling cylinder through loop at
base of neck opening.
Subtask 25-64-05-000-002-A01
B. Remove Locator Light
(1). Place life preserver on work surface.
(2). Remove cylinder and pull battery through loop at base of neck
opening.
(3). Remove and discard tape securing battery to harness assembly.
(4). Remove locator light (51, 51A, IPL Figures 1, 2, 3 and 4; 20, 20A,
IPL Figures 5 and 6) by working base patch material over lamp
housing.
Subtask 25-64-05-000-003-A01
C. Remove Check Valve in Oral Tube
(1). Place life preserver on work surface.
(2). Extract check valve (80, IPL Figures 1, 2, 3 and 4; 60, IPL Figures
5 and 6) in oral tube using check valve extract tool (Table 301).
Subtask 25-64-05-000-004-A01
D. Remove Whistle (If Applicable) (IPL Figures 1, 2, 3 and 4)
(1). Un-loop whistle and cord from base patches.
(2). Remove whistle assembly (30).
Subtask 25-64-05-000-005-A01
E. Remove Sea Dye Marker (If Applicable) (IPL Figures 1, 2, 3 and 4)
(1). Un-loop sea dye marker and cord from base patches.
(2). Remove sea dye marker (40).

Page 303, 19 Nov 2019


25-64-05 Page 304, Blank
COMPONENT MAINTENANCE MANUAL
66601

TABLE OF CONTENTS

CLEANING

Page
1. Cleaning Materials
(Task 25-64-05-940-803-A01) 402
2. General Information
(Task 25-64-05-100-801-A01) 403
3. Cleaning Procedures
(Task 25-64-05-100-802-A01) 404
A. Life Preserver Fabric
(Subtask 25-64-05-160-001-A01) 404
B. Metal Parts
(Subtask 25-64-05-160-002-A01) 404
C. Plastic Parts
(Subtask 25-64-05-160-003-A01) 404

Page 401
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

Task 25-64-05-940-803-A01

1. Cleaning Materials (Table 401)

NOTE: Equivalent substitutes may be used.

ITEM/DESCRIPTION QUANTITY SOURCE USE


Fabric Cleaning Solution As Commercially Moderate cleaning of
Moderate Duty: Required Available fabric surfaces.
Clear Ivory Hand Washing
Dish Liquid Detergent
Fabric Cleaning Solution As Commercially Heavy duty cleaning of
Heavy Duty: Required Available fabric surfaces.
50% Isopropyl Alcohol
((CH3)2CHOH) and
50% Toluene (C6H5CH3)
by Volume
Cleaning Solvent for Metal As Commercial Cleaning of metal sur-
Parts: Required Standard faces.
MIL-PRF-680 or
Clear Mineral Spirits
Clean Soft Cloth As Commercially Application of solutions/
Required Available solvent; drying.
Soft Bristle Brush As Commercially Application of solutions/
Required Available solvents.
Task 25-64-05-99A-810-A01
CLEANING MATERIALS
TABLE 401

Page 402
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

Task 25-64-05-100-801-A01

2. General Information

A. Observe all shop safety precautions and practices.


WARNING: WHEN USING SOLVENTS, CEMENTS, OR OTHER
CHEMICAL BASED PRODUCTS, REFER TO THE
APPLICABLE SAFETY DATA SHEET (SDS) FOR SPE-
CIFIC GUIDELINES ON PROPER PERSONAL PROTEC-
TIVE EQUIPMENT, STORAGE, HANDLING, AND
VENTILATION REQUIREMENTS TO PREVENT SICK-
NESS OR INJURY TO PERSONNEL.
WARNING: USE EYE, FACE, AND EAR PROTECTION WHEN
USING HIGH PRESSURE AIR TO PROTECT PERSON-
NEL FROM POSSIBLE INJURY.
WARNING: TO PREVENT POSSIBLE INJURY, ENSURE AIR NOZ-
ZLE IS POSITIONED AWAY FROM BODY OR OTHER
PERSONNEL. MAKE SURE A 30 PSIG (20.7 N/cm2), OR
LESS, AIR NOZZLE IS ATTACHED TO AIR HOSE.
CAUTION: WHEN WASHING THE LIFE PRESERVER FABRIC, DO
NOT ALLOW EXCESS SOLVENT TO COLLECT AT
EDGES OF SEAMS. AVOID WASHING OVER DECALS
OR STENCIL MARKINGS (WHEN POSSIBLE) AS THEY
WILL BE REMOVED BY THE SOLVENT.
B. The shop compressed air source for drying purposes should be free of
oil and moisture and incorporate a 20-micron filter.

Page 403
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

Task 25-64-05-100-802-A01

3. Cleaning Procedures

Subtask 25-64-05-160-001-A01
A. Life Preserver Fabric
(1). For removal of light to moderate concentrations of dust and dirt
use a solution of detergent (Table 401) and water.
(a). Apply solution with a soft bristle brush (Table 401) or a clean
cloth (Table 401).
(b). Thoroughly rinse with clean water and blow dry with com-
pressed air.
(2). For removal of heavy concentrations of dirt and grease use the
cleaning solution (Table 401).
CAUTION: DO NOT ALLOW PUDDLING OR DRIPPING OF SOLU-
TION, AS LIFTING OF CEMENTED AREAS MAY
RESULT.
(a). Apply solution with a clean, soft cloth (Table 401) or a soft bris-
tle brush (Table 401) for local areas of oil, dust, or dirt.
(b). Immediately remove excess solution with a clean cloth (Table
401) and dry using compressed air.
Subtask 25-64-05-160-002-A01
B. Metal Parts
(1). Normally, these parts can be wiped clean using a clean cloth
(Table 401), or dust may be removed using compressed air.
(2). For heavy dirt or grease deposits, clean metal parts by immersing
in cleaning solvent for metal parts (Table 401). Wipe dry with a
clean cloth or blow dry, using compressed air.
Subtask 25-64-05-160-003-A01
C. Plastic Parts
(1). Normally, these parts can be wiped clean using a clean cloth
(Table 401), or dust may be removed using compressed air.
(2). For heavy dirt or grease deposits clean plastic parts by immers-
ing them in detergent (Table 401) and water solution. Wipe dry
with a clean cloth (Table 401) or blow dry, using compressed air.

Page 404
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

TABLE OF CONTENTS

CHECK

Page
1. General Information
(Task 25-64-05-200-801-A01) 502
2. Life Preserver Check
(Task 25-64-05-200-802-A01) 502
A. Life Preserver Package Check
(Subtask 25-64-05-210-001-A01) 502
B. Life Preserver Cell Check
(Subtask 25-64-05-210-002-A01) 502
C. Locator Light Check
(Subtask 25-64-05-210-003-A01) 503
D. Oral Tube Check
(Subtask 25-64-05-210-004-A01) 503
E. Inflator/Manifold Check
(Subtask 25-64-05-210-005-A01) 503
F. Webbing Check
(Subtask 25-64-05-210-006-A01) 504
G. RFID Tag Check
(Subtask 25-64-05-210-007-A01) 504
H. Bar Code Label Check
(Subtask 25-64-05-210-008-A01) 504
3. Visual Check and Disposition
(Task 25-64-05-210-801-A01) 505

Page 501
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

Task 25-64-05-200-801-A01

1. General Information

WARNING: USE EYE, FACE, AND EAR PROTECTION WHEN


USING HIGH PRESSURE AIR TO PROTECT PERSON-
NEL FROM POSSIBLE INJURY.
NOTE: Refer to Table 501 for disposition of Check Conditions.
NOTE: When the disposition is replace refer to the Disassembly sec-
tion for the disassembly of the component and to the Assembly
section for the assembly of the component.

A. The work area must be covered with a clean tarpaulin, carpeting, or


other protective material and must be clean and well lighted.
B. The check can be made without the aid of special optical devices,
unless otherwise indicated herein.
Task 25-64-05-200-802-A01

2. Life Preserver Check

Subtask 25-64-05-210-001-A01
A. Life Preserver Package Check
NOTE: A softening of the sealed packed life preserver over time is not
unusual.
(1). Check the packaging (sealed packed or sewn closed) for visible
holes, tears, or rips.
NOTE: Visible holes (excluding vent holes), tears, or rips are an indi-
cation that the inflatable integrity of the life preserver may have
been damaged, See Paragraph 2.B, Life Preserver Cells
Check.
Subtask 25-64-05-210-002-A01
B. Life Preserver Cell Check
(1). Examine stitching for broken or loose threads.
(2). Examine fabric for punctures, abrasion, and tears.
(3). Examine heat sealed seams for openings and for signs of separa-
tion.

Page 502
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

Subtask 25-64-05-210-003-A01
C. Locator Light Check
(1). P/N L8-4
(a). This locator light can be identified by the blue colored battery.
(b). Check the cell unit for swelling. The cell case thickness should
not exceed 0.475 In. (12 mm). A swollen cell unit indicates that
it has been seriously affected by water and rendered useless.
(c). According to ACR’s Assurance standards, a comprehensive
electrical test is performed when manufactured and is not
required in the field.
(d). An optional lamp test may be made using ACR Test Set #3499
(Table 901) which energizes the lamp via cable pin probes.
(2). P/N WAB-H18
(a). This locator light can be identified by the “WAB-H18” printed
on the orange colored locator light battery.
(b). Check the cell unit for swelling. The cell case thickness should
not exceed 0.598 In. (15.2 mm). A swollen cell unit indicates
that it has been seriously affected by water and rendered use-
less.
(c). An optional lamp test may be made using ACR Test Set #3499
(Table 901) which energizes the lamp via cable pin probes.
(3). P/N WAB-LDA18
(a). This locator light can be identified by the “WAB-LDA” printed
on the orange colored locator light battery (this is the battery
identification, not the assembly part number).
(b). Check the battery cell for swelling. Battery cell shall have no
signs of swelling or expansion. A swollen cell indicates that it
has been seriously affected by water and is no longer suitable
for service.
Subtask 25-64-05-210-004-A01
D. Oral Tube Check
(1). Check oral tube for damage and fatigue cracks, particularly at
base attachment patch.
(2). Examine oral tube check valve for damage and proper function-
ing.
Page 503
25-64-05 04 Mar 2021
COMPONENT MAINTENANCE MANUAL
66601

Subtask 25-64-05-210-005-A01
E. Inflator/Manifold Check
(1). Examine inflator/manifold for wear, looseness, threads clogged
with foreign matter, defective threads, and damaged surfaces.
NOTE: If cylinder gross weight is below the original gas-charged gross
weight printed on the cylinder, replace the cylinder. If actual
gross weight is not available, use the minimum acceptable
gross weight marked on the cylinder as the criteria.
(2). Examine CO2 cylinder for evidence of misfire and defective seal.
Weigh cylinders using actual gross weight marked on cylinders to
verify that it is fully charged.
(3). Operate inflator mechanism to check for proper functioning.
Check pin for point and presence of rubber gasket seal in good
position.
Subtask 25-64-05-210-006-A01
F. Webbing Check
(1). Examine life preserver webbing for tears and fraying.
(2). Examine for secure attachment of components.
Subtask 25-64-05-210-007-A01
G. RFID Tag Check
(1). Examine life preserver for RFID tag.
Subtask 25-64-05-210-008-A01
H. Bar Code Label Check
(1). Examine Serial Number Bar Code Label (110, IPL Figures 5 and
6).
(2). Verify that the serial number listed on the label matches the serial
number on the life preserver identification placard.

Page 504
25-64-05 04 Mar 2021
COMPONENT MAINTENANCE MANUAL
66601

Task 25-64-05-210-801-A01

3. Visual Check and Disposition (Table 501)

COMPONENT CONDITION DISPOSITION

Life Preserver Visible holes (excluding vent Re-certify life preserver per
Packaging holes), tears, or rips in pack- CMM. Replace package, see
age (sealed packed or sewn Assembly section.
closed).
NOTE: Life preservers that are re-certified and re-sealed have a 10 year
maintenance interval. Life preservers that are re-certified and
packed sewn closed have a 5 year maintenance interval.
Life Preserver Broken or loose stitching. Re-stitch using V-T-295 Type II,
Class A Size F or A-A-59826
Type II, Class A Size F or Air
Cruisers M11944-1 thread.
Puncture, abrasion or tears. Repair or replace. See Repair
section.
Separated heat sealed seams. Replace life preserver.
Oral Tube Cracks, particularly at base Replace. See Repair section.
attachment patch.
Damaged or leaking oral tube Replace. See Repair section.
check valve.
Inflator/manifold Worn, looseness, defective Replace. See Repair section.
threads.
Cylinder below actual gross Replace. See Assembly section.
weight as marked on the cylin-
der. If not marked, use mini-
mum gross weight as marked
on the cylinder as the criteria.
Task 25-64-05-99A-811-A01
VISUAL CHECK AND DISPOSITION
TABLE 501 (SHEET 1 OF 2)

Page 505
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

COMPONENT CONDITION DISPOSITION

Inflator/manifold Broken pin on inflator. Mal- Replace. See Repair section.


(Cont’d) functioning of inflator mecha-
nism.
Damaged or missing gasket. Replace. See Assembly section.
Locator Light Cut, broken, or damaged wire. Replace. See Assembly section.

Cracks or deformity of the bat- Replace. See Assembly section.


tery case.
Displaced end cap on the bat- Replace. See Assembly section.
tery case.
Incrustation around the open- Replace. See Assembly section.
ings in the battery case.
For L8-4 locator lights, a swol- Replace. See Assembly section.
len battery case, exceeding
0.475 In. (12 mm) thickness.
For WAB-H18 locator lights, a Replace. See Assembly section.
swollen battery case, exceed-
ing 0.598 In. (15.2 mm) thick-
ness at any point in the main
body of the battery case (in
the area of the markings).
For WAB-LDA18 locator lights, Replace. See Assembly section.
evidence of swelling or expan-
sion of the battery case.
RFID Tag Tag circuitry is visible and cop- Replace with new RFID tag that
per in color; tag is not visible is compliant with updated ATA
on back of folded life pre- Spec 2000 requirements (see
server. Repair section).
Bar Code Label Illegible, damaged, or missing. Replace. See Assembly section.
VISUAL CHECK AND DISPOSITION
TABLE 501 (SHEET 2 OF 2)

Page 506
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

TABLE OF CONTENTS

REPAIR

Page
1. Repair Materials
(Task 25-64-05-940-804-A01) 602
2. General Information
(Task 25-64-05-300-801-A01) 604
3. Repair Procedures
(Task 25-64-05-300-802-A01) 606
A. Patching Cell Punctures
(Subtask 25-64-05-360-001-A01) 606
B. Patching Cell Tears
(Subtask 25-64-05-360-002-A01) 611
C. Stitching Repairs
(Subtask 25-64-05-350-001-A01) 611
D. Oral Tube Replacement
(Subtask 25-64-05-360-003-A01) 611
E. Inflator/Manifold Replacement
(Subtask 25-64-05-360-004-A01) 616
F. RFID Tag Replacement
(Subtask 25-64-05-350-002-A01) 617

Page 601
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

Task 25-64-05-940-804-A01

1. Repair Materials (Tables 601 and 602)

NOTE: Variation in fabric color shades is normal and acceptable.


NOTE: Equivalent substitutes may be used for items when marked
with the following symbol .

ITEM/DESCRIPTION QUANTITY SOURCE USE

Urethane Cement As Air Cruisers Fabric bonding adhe-


Specification No. M11628 Required V70167 sive.
Solvent, Washing Ure- As Commercially Cleans fabric.
thane Required Available
Ethyl Acetate
(CH3COOC2H5)
Activating Agent, Urethane As Commercially Activates urethane
Methyl Ethyl Ketone (MEK) Required Available cement for bonding.
(CH3COC2H5) *
Activating Agent, Urethane As Commercially Activates urethane
Ethyl Acetate/Acetone Required Available cement for bonding.
Solution
(CH3COOC2H5)/
(CH3COCH3) *
*Two parts Ethyl Acetate one part Acetone by volume; may be used as an alter-
native to Methyl Ethyl Ketone.
Leak Test Solution As Commercially Determines leakage of
Clear Ivory Hand Washing Required Available inflatable assemblies.
Dish Liquid Detergent **
**One ounce (29.6 milliliters) of detergent mixed to every 64 ounces (1.9 liters) of
water.
Task 25-64-05-99A-812-A01
REPAIR SOLVENTS AND CEMENTS
TABLE 601

Page 602
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

NOTE: Equivalent substitutes may be used.


ITEM/DESCRIPTION QUANTITY SOURCE USE
Thread, Nylon As Commercially Sewing repair.
M11944-3 or V-T-295, Required Available or
Type II, Class A, Size “F” or Air Cruisers
A-A-59826 Type II, Class A, V70167
Size “F”
Patching Fabric, As Air Cruisers Life preserver fabric.
International Orange/Yellow Required V70167
M12088
Patching Fabric, As Air Cruisers Life preserver fabric.
Red/Orange Required V70167
M12088-5
Inflator/Manifold 1 Air Cruisers Used to replace inflator/
Replacement V70167 manifold.
63680-105
Oral Tube Replacement 1 Air Cruisers Used to replace oral
63679-103 V70167 tube.
Hand Roller/Caster Wheel 1 Everhard Distributes pressure
MR02040 Products, Inc. along bonded fabric
(2 In. (50.8 mm) Dia. x V72274 repairs.
2 In. (50.8 mm) wide with
handle)
Spatula (Pusher) 1 Air Cruisers Evenly distributes, and
PA-1 V70167 removes wrinkles from,
bonded fabric repairs.
Talc or Powdered Soap- As Commercially Prevents joining of areas
stone Required Available of exposed cement.
Cloth, Cotton As Commercially Applies solvents/solu-
Required Available tions.
Task 25-64-05-99A-813-A01
REPAIR MATERIALS
TABLE 602

Page 603
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

Task 25-64-05-300-801-A01

2. General Information

NOTE: If doubt exists as to the capability of local facilities to accom-


plish satisfactory repairs, it is recommended that the inflatable
or components be returned to a Safran Aerosystems Services
Repair Center for repair (reference S.I.L. 25-102).
A. In general, repairs to the life preserver will be confined to the patching
of tears or punctures in the airholding panels. Although slightly dam-
aged areas in the fabric can be repaired in the field, replacement of a
complete section such as a cell or cell seam should not be attempted,
since the operating integrity of the inflatable could be compromised.
CAUTION: WHEN INSPECTING FOR LEAKS, USE LEAK TEST
SOLUTION (TABLE 601) ONLY OR AN ELECTRONIC
LISTENING DEVICE.
B. Following repairs to the life preserver, an inflatable integrity verification
test must be accomplished. See Testing section.
NOTE: Subsequent to repair, wash off leak test solution with clean
water.
C. Facility Conditions for Repairs
(1). Work areas used for cementing must be clean, free of dust and
dirt.
WARNING: WHEN USING SOLVENTS, CEMENTS, OR OTHER
CHEMICAL BASED PRODUCTS, REFER TO THE
APPLICABLE SAFETY DATA SHEET (SDS) FOR SPE-
CIFIC GUIDELINES ON PROPER PERSONAL PROTEC-
TIVE EQUIPMENT, STORAGE, HANDLING, AND
VENTILATION REQUIREMENTS TO PREVENT SICK-
NESS OR INJURY TO PERSONNEL.
WARNING: USE EYE, FACE, AND EAR PROTECTION WHEN
USING HIGH PRESSURE AIR TO PROTECT PERSON-
NEL FROM POSSIBLE INJURY.

Page 604
25-64-05 04 Mar 2021
COMPONENT MAINTENANCE MANUAL
66601

CAUTION: COLD TEMPERATURES WHERE DEW OR FROST IS


PRESENT CAN CAUSE A PROBLEM OF MOISTURE ON
THE FABRIC, WHICH WOULD PROHIBIT PROPER
BOND FROM BEING MADE. HIGH HEAT AND/OR
HUMIDITY CAN RESULT IN EFFECTS OF CONDENSA-
TION OF MOISTURE (WHITE AREAS ON CEMENT)
CAUSED BY EVAPORATING SOLVENTS.
(2). Recommended temperature to apply the cement should be
between 55 - 80°F (13 - 27°C) with relative humidity (65% maxi-
mum).
D. Cement/Accelerator Storage
(1). Cement/accelerator shall be stored under conditions where
excessive heat, humidity or cold are not present. Once opened, if
the accelerator is exposed to moisture present in high humidity
areas, it will cause flake like particles in the product. Accelerator
should not be used if flake like particles are present indicating
degradation. It is suggested to use what is opened, because re-
sealed containers may contain enough moisture to react with the
accelerator.

Page 605
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

Task 25-64-05-300-802-A01

3. Repair Procedures

Subtask 25-64-05-360-001-A01
A. Patching Cell Punctures
(1). Tube Punctures up to 2 In. (50.8 mm) in diameter.
NOTE: Use a round patch on the outer fabric surface only. Repair
patches should be die cut, when size permits.
(a). Cut a patch large enough to allow an ½ In. (12.7 mm) overlap
beyond the puncture edges. Do not patch any puncture which
exceeds ½ In. (12.7 mm).
CAUTION: WHEN WASHING THE LIFE PRESERVER, DO NOT
ALLOW EXCESS SOLVENT TO COLLECT AT THE
EDGES OF SEAMS. DO NOT APPLY SOLVENT TO
DECALS (WHENEVER POSSIBLE) SINCE THEY CAN
BE REMOVED BY THE SOLVENT.
(b). Thoroughly wash the fabric around the puncture and the yellow
coated side of patch (Figure 601) with a cloth (Table 602)
dampened in solvent (Table 601). Do not damage the fabric.

Page 606
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

LIFE PRESERVER
FABRIC

WASH BOTTOM
OF PATCH

PUNCTURE IN
WASH AREA FABRIC
AROUND PUNCTURE

Graphic 25-64-05-99B-802-A01
PATCHING LIFE PRESERVER PUNCTURES
FIGURE 601

Page 607
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

CAUTION: DISCARD UNUSED CEMENT 4 HOURS (POT LIFE)


AFTER MIXING.
NOTE: The cement line must be even and uniform to within one-half
inch (12.7 mm) beyond the edge of repair.
(c). Brush three coats of cement (Table 601) around the puncture
covering an area slightly larger than the patch. Apply cement in
medium, even coats. Allow 15 minutes drying time between
coats. Remove effects of condensation (white areas on
cement) by swabbing with a cloth (Table 602) lightly dampened
in solvent (Table 601).

CEMENT BOTTOM OF PATCH (3 COATS)

LIFE PRESERVER
FABRIC

BRUSH

CEMENT AREA AROUND


PUNCTURE (3 COATS)

Graphic 25-64-05-99B-803-A01
PATCHING LIFE PRESERVER PUNCTURES
FIGURE 602

Page 608
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

CAUTION: DO NOT EXCEED ONE HOUR BETWEEN CEMENT


APPLICATION AND JOINING OF SURFACE. APPLY A
FOURTH COAT TO SURFACES IF TIME IS EXCEEDED.
(d). Within one hour after cement application, dampen a clean
cloth (Table 602) with activating agent (Table 601). Wipe
cemented surfaces to make them tacky and ready for joining.
CAUTION: JOIN SURFACES IMMEDIATELY (WITHIN 60 SECONDS)
AFTER ACTIVATING TO MAXIMIZE BOND
NOTE: Fabric weave on patch and life preserver fabric do not have to
be in alignment.
(e). Immediately join the cemented patch to the cemented life pre-
server fabric.
(f). The patch should be laid on gradually from the center to the
edges (Figure 603) to minimize the possibility of air bubbles
being trapped beneath the patch.

LIFE PRESERVER
FABRIC

PATCH

CENTER LINE OF
CEMENTED AREA CEMENTED AREA

Graphic 25-64-05-99B-804-A01
PATCHING LIFE PRESERVER PUNCTURES
FIGURE 603

Page 609
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

NOTE: Pressure is important for a good bond.


(g). Apply pressure evenly with a spatula (Table 602) to eliminate
entrapped air bubbles and wrinkles to ensure firm attachment
(Figure 604).
(h). When all wrinkles and air bubbles are eliminated, uniformly roll
the joined areas (Figure 605) using a hand roller (Table 602).

SPATULA
(PUSHER)

PATCH
LIFE PRESERVER
FABRIC

Graphic 25-64-05-99B-805-A01
PATCHING LIFE PRESERVER PUNCTURES
FIGURE 604

HAND ROLLER

PATCH

LIFE PRESERVER
FABRIC

Graphic 25-64-05-99B-806-A01
PATCHING LIFE PRESERVER PUNCTURES
FIGURE 605
Page 610
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

(i). Inflate cell to 0.25 psig (0.2 N/cm2) (maximum) to prevent


blocking of repaired area during curing.
(j). Allow cement to cure for a minimum of four hours.
Subtask 25-64-05-360-002-A01
B. Patching Cell Tears
(1). Repair tears in accordance with procedure for patching punc-
tures.
(2). For tears up to maximum of 1 1/2 In. (38.1 mm) in length, cut
patch to overlap tear edges by 3/4 In. (19 mm). Radius all corners
of cut patch a minimum of 1/8 In. (3.2 mm).
Subtask 25-64-05-350-001-A01
C. Stitching Repairs
(1). Stitching in need of repair may be sewn by machine.
(2). Remove any trim loose threads. Sew using single needle with
equivalent threads per inch as on original and nylon thread (Table
602).
Subtask 25-64-05-360-003-A01
D. Oral Tube Replacement (Figures 606 through 608)
CAUTION: WHEN REMOVING THE ORAL TUBE, USE EXTREME
CARE NOT TO CUT THROUGH THE UNDERSIDE OF
THE LIFE PRESERVER. DO NOT EXCEED THE HOLE
DIAMETER.
(1). Mark direction of existing oral tube on life preserver with pencil.
(2). Use a sharp knife or curved bladed type scissors to cut cell
assembly around base of the oral tube. Remove existing oral tube
and discard.
(3). Cut a 3 x 3 In. (76.2 x 76.2 mm) piece of polyethylene or other
suitable non-stick material to use as a cement mask and insert
into the hole to protect the opposite side of the life preserver cell
while cementing.
(4). Clean area around hole and replacement oral tube assembly
(Table 602) with solvent (Table 601).
(5). Center replacement oral tube assembly (Table 602) over hole and
trace around attachment patch with pencil to establish cement
area.
Page 611
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

(6). Apply three coats of cement (Table 601) slightly larger than
marked area on life preserver and on replacement oral tube
assembly. Allow each coat to dry thoroughly before applying the
next coat.
CAUTION: ENSURE THE 3 X 3 IN. (76.2 X 76.2 MM) POLYETHYL-
ENE CEMENT MASK IS REMOVED FROM THE HOLE.
(7). Remove the 3 x 3 In. (76.2 x 76.2 mm) piece of polyethylene
cement mask from the hole.
(8). Within one hour after cement application, dampen a clean cloth
(Table 602) with activating agent (Table 601) and wipe cemented
surfaces. Join attached patch on oral tube to cemented area on
life preserver. Ensure oral tube is aligned with markings.
(9). Press the joined surfaces firmly together to ensure a firm bond.
(10). Dust lightly with talc or powdered soapstone (Table 602) and
allow cement to cure for a minimum of 4 hours.
(11). After cement has cured, inflate to 2.0 psig (1.4 N/cm2) and
immerse into water to check for leaks.
(12). If leaks are present, indicated by bubbling, remove oral tube
assembly, clean, and re-cement.
(13). After replacement, perform a regular maintenance check.

Page 612
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

ORAL TUBE

Graphic 25-64-05-99B-807-A01
ORAL TUBE REPLACEMENT
FIGURE 606

Page 613
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

CUT CELL ASSEMBLY


AROUND BASE

REMOVE ORAL TUBE


ASSEMBLY

LIFE PRESERVER
CELL FABRIC

POLYETHYLENE MASK
BETWEEN LIFE PRESERVER CELL PANELS

Graphic 25-64-05-99B-808-A01
ORAL TUBE REPLACEMENT
FIGURE 607

Page 614
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

ORAL TUBE ASSEMBLY


REPLACEMENT
TRACE AROUND
ATTACHMENT PATCH

APPLY CEMENT

REMOVE POLYETHYLENE MASK


BEFORE PLACEMENT OF ORAL TUBE

Graphic 25-64-05-99B-809-A01
ORAL TUBE REPLACEMENT
FIGURE 608

Page 615
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

Subtask 25-64-05-360-004-A01
E. Inflator/Manifold Replacement
NOTE: If a replacement inflator/manifold is already installed because
of a previous repair (recognized by an approximate 2 1/2 In.
(63.5 mm) diameter patch encircling the manifold stem), it can
be removed by dissolving the cement bond using solvent
(Table 601) and lifting the manifold stem and patch from the life
preserver cell. Clean all residual cement from the cell surface.
If the inflator/manifold is an original installation, proceed with
the following.
(1). Mark direction of existing inflator/manifold on life preserver with
pencil.
(2). Use a sharp knife or curved bladed type scissors to cut cell
assembly around base of the inflator/manifold. Remove existing
inflator/manifold and discard.
(3). Cut a 3 x 3 In. (76.2 x 76.2 mm) piece of polyethylene or other
suitable non-stick material to use as a cement mask and insert
into the hole to protect the opposite side of the life preserver cell
while cementing.
(4). Clean area around hole and replacement inflator/manifold
assembly (Table 602) with solvent (Table 601).
(5). Center replacement inflator/manifold assembly (Table 602) over
hole and trace around attachment patch with pencil to establish
cement area.
(6). Apply three coats of cement (Table 601) slightly larger than
marked area on life preserver and on replacement inflator/mani-
fold assembly. Allow each coat to dry thoroughly before applying
the next coat.
CAUTION: ENSURE THE 3 X 3 IN. (76.2 X 76.2 MM) POLYETHYL-
ENE CEMENT MASK IS REMOVED FROM THE HOLE.
(7). Remove the 3 x 3 In. (76.2 x 76.2 mm) piece of polyethylene
cement mask from the hole.
(8). Within one hour after cement application, dampen a clean cloth
(Table 602) with activating agent (Table 601) and wipe cemented
surfaces. Join attached patch on inflator/manifold to cemented
area on life preserver. Ensure inflator/manifold is aligned with
markings.

Page 616
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

(9). Press the joined surfaces firmly together with a spatula (Table
602) to ensure a firm bond.
(10). Dust lightly with talc or powdered soapstone (Table 602) and
allow cement to cure for a minimum of 4 hours.
(11). After cement has cured, inflate to 2.0 psig (1.4 N/cm2)and
immerse into water to check for leaks.
(12). If leaks are present, indicated by bubbling, remove inflator/mani-
fold assembly, clean, and re-cement.
(13). After replacement, perform a regular maintenance check.
Subtask 25-64-05-350-002-A01
F. RFID Tag Replacement (Figure 609)
(1). Order new RFID tag part number 69782-9 or 70651-1 (190A,
190B, IPL Figures 1 and 3; 140A, 140B, IPL Figures 2 and 4;
150A, 150B, IPL Figures 5 and 6).
(2). When received, use RFID Enabled Read/Write Device (Table
701) to encode new RFID tag with “birth record” information from
the life preserver identification placard plus the following informa-
tion per ATA Spec 2000.
“Birth Record” information will include:
(a). CAGE Code - designates Air Cruisers as the manufacturer.
Enter “70167”.
(b). Serial number - from life preserver identification placard.
(c). Part Description - enter “LIFE PRESERVER”.
(d). Part number - from life preserver identification placard.
(e). Date of manufacture - from life preserver identification placard.
(f). Initial Expiration Date - this is the maintenance due date calcu-
lated from date of manufacture.
1). Add 10 years to date of manufacture and enter this date
into “Birth Record”.
(g). Expiration Date - this is the next expected maintenance due
date, entered in the Life Cycle Record of the RFID tag per ATA
Spec 2000.
(h). International Commodity Code - enter “880330”.

Page 617
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

(3). If replacing an RFID tag mounted on a life preserver, carefully


peel off the Label (170, 170A, IPL Figures 1 and 3; 120, 120A,
IPL Figures 2 and 4; 100, 100A, IPL Figures 5 and 6) protecting
the existing RFID tag (90, IPL Figures 5 and 6). Carefully remove
existing RFID tag, and discard both label and RFID tag.
NOTE: A new label is not required over new RFID tag 69782-9 or
70651-1 (190A, 190B, IPL Figures 1 and 3; 140A, 140B, IPL
Figures 2 and 4; 150A, 150B, IPL Figures 5 and 6).
(4). The new RFID tag (190A, 190B, IPL Figures 1 and 3; 140A,
140B, IPL Figures 2 and 4; 150A, 150B, IPL Figures 5 and 6) has
an adhesive backing. Peel off the protective covering and place
the new RFID per details in Figure 609. When installed properly,
the RFID tag will be visible on the back of the folded life pre-
server, perpendicular to the heat sealed or sewn seam of the life
preserver packaging.

Page 618
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

5.0 In.
(127 mm)

4.0 .In.
(101.6 mm)
LIFE
PRESERVER
4.8 In. 4.0 In. RFID TAG
(122 mm) (101.6 mm)

LOCATOR
LIGHT

BARCODE LABEL
(-402, -410, -412, LABEL
-802, -810, -812 (USE ONLY WITH
ONLY) P/N 68870-101 AND
69775-103)

DONNING
INSTRUCTIONS

Graphic 25-64-05-99B-810-A01
RFID TAG AND BARCODE LABEL
FIGURE 609

Page 619, 19 Nov 2019


25-64-05 Page 620, Blank
COMPONENT MAINTENANCE MANUAL
66601

TABLE OF CONTENTS

ASSEMBLY

Page
1. Assembly Materials/Equipment
(Task 25-64-05-940-805-A01) 703
2. Assembly Procedures
(Task 25-64-05-400-801-A01) 710
A. Installation of Oral Tube Check Valve
(Subtask 25-64-05-400-001-A01) 710
B. Installation of Locator Light
(Subtask 25-64-05-400-002-A01) 712
C. Installation of Clip to Inflator/Manifold
(Subtask 25-64-05-400-003-A01) 714
D. Installation of Manifold Gasket
(Subtask 25-64-05-400-004-A01) 715
E. Installation of Cylinder
(Subtask 25-64-05-400-005-A01) 716
F. Installation of Whistle (If Applicable)
(Subtask 25-64-05-400-006-A01) 717
G. Installation of Sea Dye Marker (If Applicable)
(Subtask 25-64-05-400-007-A01) 718
H. RFID Tag (If Applicable)
(Subtask 25-64-05-400-008-A01) 720
I. Barcode Label (If Applicable)
(Subtask 25-64-05-400-009-A01) 720
3. Folding Life Preserver
(Task 25-64-05-400-802-A01) 722
A. Folding Procedure “A”
(Subtask 25-64-05-400-010-A1)
(66601-101, -103, -105, -107, -109, -117, -119, -123, -125, -133, -135,
-149, -201, -203, -205, -207, -401, -402, -410, -501, -503, -505, -507, -509,
-517, -519, -523, -533, -535, -549, -601, -603, -605, -607, -801, -802,
and -810) 722

Page 701
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

TABLE OF CONTENTS (Cont’d)

ASSEMBLY (Cont’d)

Page
3. Folding Life Preserver (Cont’d)
B. Folding Procedure “B”
(Subtask 25-64-05-400-011-A01)
(66601-111, -113, -121, -157, -177, -511, -513, -521, -557, -577) 734
C. Folding Procedure “C”
(Subtask 25-64-05-400-012-A01)
(66601-412, -812) 744
4. Packaging Life Preserver
(Task 25-64-05-400-803-A01) 756
A. Packaging Procedure “A”
(Subtask 25-64-05-400-013-A01)
(66601-101, -103, -107, -111, -113, -119, -123, -133, -149, -157, -177
-501, -503, -507, -511, -513, -519, -523, -533, -549, -557, -577) 756
B. Packaging Procedure “B”
(Subtask 25-64-05-400-014-A01)
(66601-201, -203, -205, -207, -601, -603, -605, -607) 760
C. Packaging Procedure “C”
(Subtask 25-64-05-400-015-A01)
(66601-105, -109, -121, -125, -505, -509, -521) 764
D. Packaging Procedure “D”
(Subtask 25-64-05-016-A1)
(66601-117, -517) 766
E. Packaging Procedure “E”
(Subtask 25-64-05-400-017-A01)
(66601-401, -402, -410, -412, -801, -802, -810, -812) 768
F. Packaging Procedure “F”
(Subtask 25-64-05-400-018-A01)
(66601-135, -535) 772

Page 702
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

Task 25-64-05-940-805-A01
1. Assembly Materials/Equipment (Table 701)
NOTE: Drawings of equipment/tools manufactured by Air Cruisers are
available from Air Cruisers upon request.
NOTE: Equivalent substitutes may be used.

ITEM/DESCRIPTION QUANTITY SOURCE USE

Thread, Nylon Yellow As Required Commercially Used to seal polyethyl-


V-T-295 Available or ene bag.
Type II, Class A Size “F” or A- Air Cruisers
A-59826 Type II, Class A Size V70167
“F”, or M11944-3
Clip 1 Halkey Roberts Installed into inflator/
V87400 V98021 or manifold.
Air Cruisers
V70167
Manifold Gasket 1 Halkey Roberts Seated against the base
849AM V98021 or of threads within the
Air Cruisers inflator/manifold.
V70167
Large Rubber Band As Required Commercially Used to secure life pre-
14A19028-0 Available or server in place.
Air Cruisers
V70167
Small Rubber Band, No. 8 As Required Commercially Used to secure harness
Available assembly in place.
Inflate/Deflate Tool 1 Halkey Roberts Connects oral tube to
TV74703G V98021 vacuum for deflating pur-
poses.
Tape, Battery to Harness As Required Air Cruisers Used to secure battery in
Assembly PPP-T-97-IIA-1/2 V70167 place.
Task 25-64-05-99A-814-A01
ASSEMBLY MATERIALS/EQUIPMENT
TABLE 701 (SHEET 1 OF 6)

Page 703
25-64-05 04 Mar 2021
COMPONENT MAINTENANCE MANUAL
66601

ITEM/DESCRIPTION QUANTITY SOURCE USE

EDR Kit 90-1411-101 As Required Air Cruisers Used to package life pre-
Consisting of: V70167 server.
Poly Bag 66618-1 or 69838-5 1
Identification and
Maintenance Record Tag
63704-1 1
(Polyethylene Sheet 64952-1
included in EDR kits supplied
with original poly bag
66618-1. Polyethylene Sheet
is not included or necessary
with current poly bag 69838-5
in new EDR kits.)
EDR Kit 90-1411-103 As Required Air Cruisers Used to package life pre-
Consisting of: V70167 server.
Poly Bag 63805-1 1
Identification and
Maintenance Record Tag
63704-1 1
Pull Tab
B25122-1 1
EDR Kit 90-1411-105 As Required Air Cruisers Used to package life pre-
Consisting of: V70167 server.
Poly Bag 66618-1 or 69838-5 1
Identification and
Restoration Due Placard
66653-103 1
(Polyethylene Sheet 64952-1
included in EDR kits supplied
with original poly bag
66618-1. Polyethylene Sheet
is not included or necessary
with current poly bag 69838-5
in new EDR kits.)
ASSEMBLY MATERIALS/EQUIPMENT
TABLE 701 (SHEET 2 OF 6)

Page 704
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

ITEM/DESCRIPTION QUANTITY SOURCE USE

EDR Kit 90-1411-107 As Required Air Cruisers Used to package life pre-
Consisting of: V70167 server.
Poly Bag 66618-1 or 69838-5 1
Identification and
Maintenance Record Tag
63704-1 1
Placard, United,
Passenger
1120DA11772-3
(Polyethylene Sheet 64952-1 1
included in EDR kits supplied
with original poly bag
66618-1. Polyethylene Sheet
is not included or necessary
with current poly bag 69838-5
in new EDR kits.)
EDR Kit 90-1411-109 As Required Air Cruisers Used to package life pre-
Consisting of: V70167 server.
Poly Bag 66618-1 or 69838-5 1
Identification and
Maintenance Record Tag
63704-1 1
Placard, United,
Crew
1120DA11772-4 1
(Polyethylene Sheet 64952-1
included in EDR kits supplied
with original poly bag
66618-1. Polyethylene Sheet
is not included or necessary
with current poly bag 69838-5
in new EDR kits.)
ASSEMBLY MATERIALS/EQUIPMENT
TABLE 701 (SHEET 3 OF 6)

Page 705
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

ITEM/DESCRIPTION QUANTITY SOURCE USE

EDR Kit 90-1411-111 As Required Air Cruisers Used to package life pre-
Consisting of: V70167 server.
Poly Bag 66618-3 1
Identification and
Maintenance Record
Tag,63704-1 1
Polyethylene Sheet
64952-1 1
(This EDR kit is no longer
available. Use EDR kit 90-
1411-101 as a replacement.)
EDR Kit 90-1411-113 As Required Air Cruisers Used to package life pre-
Consisting of: V70167 server.
Bag, Life Preserver
69999-101 (Orange Label) 1
Identification and
Maintenance Record Tag
63704-1 1
EDR Kit 90-1411-115 As Required Air Cruisers Used to package life pre-
Consisting of: V70167 server.
Bag, Life Preserver
69999-102 (Red Label) 1
Identification and
Maintenance Record Tag
63704-1 1
EDR Kit 90-1411-117 As Required Air Cruisers Used to package life pre-
Consisting of: V70167 server.
Bag, Life Preserver
69999-103 (Pink Label) 1
Identification and
Maintenance Record Tag
63704-1 1
ASSEMBLY MATERIALS/EQUIPMENT
TABLE 701 (SHEET 4 OF 6)

Page 706
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

ITEM/DESCRIPTION QUANTITY SOURCE USE

EDR Kit 90-1411-119 As Required Air Cruisers Used to package life pre-
Consisting of: V70167 server.
Bag, Life Preserver
69999-104 (Purple Label) 1
Identification and
Maintenance Record Tag
63704-1 1
EDR Kit 90-1411-121 As Required Air Cruisers Used to package life pre-
Consisting of: V70167 server.
Bag, Life Preserver
69999-105 (Pale Blue Label) 1
Identification and
Maintenance Record Tag
63704-1 1
EDR Kit 90-1411-123 As Required Air Cruisers Used to package life pre-
Consisting of: V70167 server.
Bag, Life Preserver
69999-106 (Tan Label) 1
Identification and
Maintenance Record Tag
63704-1 1
EDR Kit 90-1411-125 As Required Air Cruisers Used to package life pre-
Consisting of: V70167 server.
Bag, Life Preserver
69999-107 (Green Label) 1
Identification and
Maintenance Record Tag
63704-1 1
EDR Kit 90-1411-127 As Required Air Cruisers Used to package life pre-
Consisting of: V70167 server.
Bag, Life Preserver
69999-108 (Grey Label) 1
Identification and
Maintenance Record Tag
63704-1 1
ASSEMBLY MATERIALS/EQUIPMENT
TABLE 701 (SHEET 5 OF 6)

Page 707
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

ITEM/DESCRIPTION QUANTITY SOURCE USE

EDR Kit 90-1411-129 As Required Air Cruisers Used to package life pre-
Consisting of: V70167 server.
Bag, Life Preserver
69999-109 (Blue Label) 1
Identification and
Maintenance Record Tag
63704-1 1
EDR Kit 90-1411-131 As Required Air Cruisers Used to package life pre-
Consisting of: V70167 server.
Bag, Life Preserver
69999-110 (Olive Label) 1
Identification and
Maintenance Record Tag
63704-1 1
EDR Kit 90-1411-133 As Required Air Cruisers Used to package life pre-
Consisting of: V70167 server.
Bag, Life Preserver
69999-111 (Yellow Label) 1
Identification and
Maintenance Record Tag
63704-1 1
RFID Enabled As Required Jon Andresen Software to encode
Middleware Technology RFID tag according to
RFIDAeroTag Solutions ATA Spec. 2000, Chapter
V3RVP8 9.
RFID Enabled As Required Commercially Used to read/write RFID
Read/Write Device* Available Tag.
Motorola MC3330 or MC3390
or equivalent
*The equipment listed for the reading and encoding of tags is a recommendation
only. There are many commercially available alternatives. Model numbers of
RFID equipment can quickly become obsolete. The solution provider chosen to
provide the RFID enabled middleware will be able to make a suitable hardware
recommendation for their application.
ASSEMBLY MATERIALS/EQUIPMENT
TABLE 701 (SHEET 6 OF 6)

Page 708
25-64-05 04 Mar 2021
COMPONENT MAINTENANCE MANUAL
66601

This page intentionally left blank.

Page 709
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

Task 25-64-05-400-801-A01
2. Assembly Procedures
Subtask 25-64-05-400-001-A01
A. Installation of Oral Tube Check Valve (Figure 701)
CAUTION: AVOID INTRODUCING DIRT INTO THE END OF THE
ORAL TUBE.
(1). Install oral inflation check valve (80, IPL Figures 1, 2, 3, and 4; 60,
IPL Figures 5 and 6) by placing the tapered end of the check
valve against the open end of the oral tube (70, IPL Figures 1, 2,
3 and 4; 50, IPL Figures 5 and 6) and pressing in with fingers until
top of valve is flush with end of oral tube.

Page 710
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

ORAL INFLATION
CHECK VALVE

INSTALLED
CHECK VALVE
TO BE FLUSH
WITH END OF
ORAL TUBE

ORAL TUBE

Graphic 25-64-05-99B-811-A01
INSTALLATION OF ORAL TUBE CHECK VALVE
FIGURE 701

Page 711
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

Subtask 25-64-05-400-002-A01
B. Installation of Locator Light (Figures 702 and 703)
(1). Pull plug from locator light (51, 51A, IPL Figures 1, 2, 3, and 4;
20, 20A, IPL Figures 5 and 6) battery, see Figure 702.
(2). Position battery as shown in Figure 703.
(3). Wrap tape (Table 701) around battery and harness assembly
approximately 1.5 In. (38.1 mm) below top of harness attach-
ment.
(4). Route locator light wire behind cylinder and through neck opening
towards the left base patch hole.
(5). Push light through hole in base patch.

PLUG

LOCATOR
LIGHT

BATTERY

Graphic 25-64-05-99B-812-A01
INSTALLATION OF LOCATOR LIGHT
FIGURE 702

Page 712
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

LIFE
PRESERVER

SURVIVAL
LOCATOR
LIGHT
(LAMP)

ORAL TUBE

INFLATOR/
MANIFOLD

BATTERY

HARNESS
ASSEMBLY
TAPE

Graphic 25-64-05-99B-813-A01
INSTALLATION OF LOCATOR LIGHT
FIGURE 703

Page 713
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

Subtask 25-64-05-400-003-A01
C. Installation of Clip to Inflator/Manifold (Figure 704)
(1). Install clip (Table 701) into inflator/manifold by pressing the clip
into the body of the inflator/manifold.

INFLATOR/MANIFOLD

CLOSE
HANDLE

PULL TAB

CLIP

Graphic 25-64-05-99B-814-A01
INSTALLATION OF INFLATOR/MANIFOLD
FIGURE 704

Page 714
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

Subtask 25-64-05-400-004-A01
D. Installation of Manifold Gasket (Figure 705)
(1). Install manifold gasket (Table 701) into inflator/manifold by press-
ing the manifold gasket into the body at the threaded end. The
manifold gasket should seat against the base of the threads.

INFLATOR/MANIFOLD

GASKET

GASKET

Graphic 25-64-05-99B-815-A01
INSTALLATION OF MANIFOLD GASKET
FIGURE 705

Page 715
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

Subtask 25-64-05-400-005-A01
E. Installation of Cylinder (Figure 706)
(1). Route cylinder (53, 53A, IPL Figures 1, 2, 3, and 4; 30, 30A, IPL
Figures 5 and 6) through loop on life preserver.
(2). Assemble cylinder (53, 53A, IPL Figures 1, 2, 3 and 4; 30, 30A,
IPL Figures 5 and 6) to inflator/manifold by attaching cylinder
threads to the threaded port of the inflator/manifold. Turn cylinder
clockwise until snug against gasket. Continue turning an addi-
tional ½ turn.

CYLINDER

MANIFOLD/INFLATOR

Graphic 25-64-05-99B-816-A01
INSTALLATION OF CYLINDER
FIGURE 706

Page 716
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

Subtask 25-64-05-400-006-A01
F. Installation of Whistle (If Applicable) (Figure 707) (IPL Figures 1, 2, 3,
and 4)
(1). Route cord of whistle assembly (30) through hole in preserver.
(2). Route whistle through cord loop and pull taut.

BASE
PATCH

HOLE SEE VIEW A-A


WHISTLE
CORD

VIEW A-A

WHISTLE
CORD

Graphic 25-64-05-99B-817-A01
INSTALLATION OF WHISTLE
FIGURE 707
Page 717
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

Subtask 25-64-05-400-007-A01
G. Installation of Sea Dye Marker (If Applicable) (Figure 708) (IPL Figures
1, 2, 3, and 4)
(1). Route cord on sea dye marker (40) through hole in preserver.
(2). Route sea dye marker through cord loop and pull taut.

BASE
SEA DYE
PATCH SEE VIEW A-A
MARKER
CORD
HOLE

VIEW A-A

SEA DYE
MARKER

Graphic 25-64-05-99B-818-A01
INSTALLATION OF SEA DYE MARKER
FIGURE 708
Page 718
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

This page intentionally left blank.

Page 719
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

Subtask 25-64-05-400-008-A01
H. RFID Tag (If Applicable) (Figure 709) (IPL Figures 1 through 6)
(1). Use RFID enabled Read/Write Device (Table 701) to access
information on RFID tags.
(2). Verify P/N, S/N and DOM matches the information printed on the
life preserver.
NOTE: Life preservers that are re-certified and resealed packed have
a 10 year maintenance interval from date last serviced. Life
preservers that are re-certified and packed in a sewn closed
package have a 5 year maintenance interval from date last ser-
viced.
(3). Enter the next expected maintenance due date in the Expiration
Date field of the Life Cycle Record on the RFID tag per ATA Spec
2000.
(4). If the RFID tag is not reading, it must be replaced. Refer to the
Repair section.
Subtask 25-64-05-400-009-A01
I. Barcode Label (If Applicable) (Figure 709) (IPL Figures 5 and 6)
(1). Verify S/N matches the information printed on the life preserver.
(2). If barcode label is illegible, damaged, or missing, stop and order
new barcode label 69337-101 (110).
(a). Receive new barcode label.
(b). Enter serial number from life preserver. Barcode label must
show barcode and human readable serial number information.
(c). Verify S/N matches the information printed on the life pre-
server.
(d). Place barcode label on back of life preserver as shown in Fig-
ure 709.

Page 720
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

5.0 In.
(127 mm)

4.0 .In.
(101.6 mm)
LIFE
PRESERVER
4.8 In. 4.0 In. RFID TAG
(122 mm) (101.6 mm)

LOCATOR
LIGHT

BARCODE LABEL
(-402, -410, -412, LABEL
-802, -810, -812 (USE ONLY WITH
ONLY) P/N 68870-101 AND
69775-103)

DONNING
INSTRUCTIONS

Graphic 25-64-05-99B-819-A01
RFID TAG AND BARCODE LABEL
FIGURE 709

Page 721
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

Task 25-64-05-400-802-A01

3. Folding Life Preserver

Subtask 25-64-05-400-010-A01
A. Folding Procedure “A”
(66601-101, -103, -105, -107, -109, -117, -119, -123, 125, -133, -135,
-149, -201, -203, -205, -207, -401, -402, -410, -501, -503, -505, -507,
-509, -517, -519, -523, -533, -535, -549, -601, -603, -605, -607, -801,
-802, and -810) (Figures 710 through 719)
(1). Each life preserver shall be completely evacuated by inserting
adapter (Table 701) into oral tube and attaching a vacuum.
(2). Place the life preserver out flat on the work surface as shown,
with the locator light placed on the left side of the life preserver
and the oral tube and inflator facing up. Fold the harness assem-
bly (as shown in Detail “A”) back and forth to an approximate
seven-inch width and position male end of the buckle on folded
harness as shown. Secure with small rubber band (Table 701) as
shown.

Page 722
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

LIFE
PRESERVER

RFID TAG
(IF APPLICABLE)
TOP LABEL
(IF APPLICABLE)
SURVIVAL
LOCATOR
LIGHT TSO
(LAMP) IDENTIFICATION
(UPSIDE DOWN)
ORAL TUBE
CYLINDER WHISTLE
(IF APPLICABLE)
INFLATOR/ SEA DYE
MANIFOLD MARKER
(IF APPLICABLE)
INFLATOR
PULL TAB
BATTERY

HARNESS ASSEMBLY

RUBBER BAND

APPROX.
7 In. (177.8 mm)

DETAIL “A” VIEW A -A


A

Graphic 25-64-05-99B-820-A01
FOLDING PROCEDURE “A”
FIGURE 710

Page 723
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

(3). Fold the top of the life preserver down approximately 3 In. (76.2
mm).

3 In. (76.2 mm)


TOP

LIFE
PRESERVER

FOLD

Graphic 25-64-05-99B-821-A01
FOLDING PROCEDURE “A”
FIGURE 711

Page 724
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

(4). Fold over the upper portion of the life preserver to dimension
shown.

LIFE
PRESERVER

FOLD
APPROX.
7 In. (177.8 mm)

WEBBING

HARNESS
ASSEMBLY

Graphic 25-64-05-99B-822-A1
FOLDING PROCEDURE “A”
FIGURE 712

Page 725
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

CAUTION: ENSURE PULL TAB DOES NOT GET LOOPED BEHIND


CYLINDER.
(5). Fold top portion of life preserver under. Maintaining the 7 In.
(177.8 mm) dimension.
(6). Position inflator pull tab adjacent the cylinder as shown in Figure
713 below. Maintain this position through all sequential folds.

CYLINDER
FOLD

APPROX.
7 In. (177.8 mm)

INFLATOR
PULL TAB

Graphic 25-64-05-99B-823-A01
FOLDING PROCEDURE “A”
FIGURE 713

Page 726
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

(7). Turn life preserver 180 degrees.

TSO
IDENTIFICATION LOCATOR
FACING LIGHT
RIGHT SIDE UP

APPROX.
7 In. (177.8 mm)

ROTATE 180 DEGREES

Graphic 25-64-05-99B-824-A01
FOLDING PROCEDURE “A”
FIGURE 714

Page 727
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

NOTE: Until this step inflator pull tab was maintained in same position,
adjacent to cylinder.
(8). Place inflator pull tab on top of cylinder, battery and harness
assembly.

HARNESS
ASSEMBLY

APPROX.
7 In. (177.8 mm)

BATTERY INFLATOR
PULL TAB
CYLINDER

Graphic 25-64-05-99B-871-A01
FOLDING PROCEDURE “A”
FIGURE 715

Page 728
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

(9). Fold the right side of the life preserver from right to left at cylinder.
(10). Fold locator light and excess fabric under to dimension shown.
NOTE: TSO identification decal must be visible at all times.

FOLD

TUCK LOCATOR LIGHT UNDER

APPROX.
7 In. (177.8 mm) TUCK
UNDER

5 In.
(127 mm)
TSO IDENTIFICATION

Graphic 25-64-05-99B-825-A01
FOLDING PROCEDURE “A”
FIGURE 716

Page 729
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

CAUTION: ENSURE PULL TAB DOES NOT GET LOOPED BEHIND


CYLINDER.
(11). Turn the life preserver over.

APPROX.
7 In. (177.8 mm)

Graphic 25-64-05-99B-826-A01
FOLDING PROCEDURE “A”
FIGURE 717

Page 730
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

NOTE: For life preservers with sea dye marker and/or whistle.
(12). Position sea dye marker and/or whistle adjacent the harness.

HARNESS ASSEMBLY

SEA DYE MARKER

WHISTLE

Graphic 25-64-05-99B-827-A01
FOLDING PROCEDURE “A”
FIGURE 718

Page 731
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

(13). Fold the life preserver right to left. TSO identification will be on top
of the life preserver.
(14). Tuck excess fabric under to achieve approximately 5 In. (127
mm).
NOTE: Ensure all hardware and accessories do not overlap one
another.

LOCATOR LIGHT
APPROX.
7 In. (177.8 mm)

APPROX.
5 In. (127 mm)

APPROX.
7 In. (177.8 mm)

TSO IDENIFICATION
FACING FRONT

Graphic 25-64-05-99B-828-A01
FOLDING PROCEDURE “A”
FIGURE 719

Page 732
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

This page intentionally left blank.

Page 733
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

Subtask 25-64-05-400-011-A01
B. Folding Procedure “B”
(66601-111, -113, -121, -157, -177, -511, -513, -521, -557, -577)
(Figures 720 through 728)
(1). Each life preserver shall be completely evacuated by inserting
adapter (Table 701) into oral tube and attaching a vacuum.
(2). Place the life preserver out flat on the work surface as shown,
with the locator light placed on the left side of the life preserver
and the oral tube and inflator facing up. Fold the harness assem-
bly (as shown in Detail “A”) back and forth to an approximate
seven-inch width and position male end of the buckle on folded
harness as shown. Secure with small rubber band (Table 701) as
shown.

Page 734
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

RFID TAG
(IF APPLICABLE)

LIFE
PRESERVER
TOP

SURVIVAL TSO
LOCATOR
IDENTIFICATION
LIGHT
(UPSIDE DOWN)
(LAMP)

ORAL TUBE
CYLINDER WHISTLE
(IF APPLICABLE)
INFLATOR/
MANIFOLD SEA DYE
MARKER
(IF APPLICABLE)
INFLATOR
PULL TAB
BATTERY
RUBBER BAND
HARNESS ASSEMBLY

APPROX.
7 In. (177.8 mm)

DETAIL “A” VIEW A -A


A

Graphic 25-64-05-99B-829-A01
FOLDING PROCEDURE “B”
FIGURE 720

Page 735
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

(3). Fold the top of the life preserver down approximately 3 In. (76.2
mm).

3 In. (76.2 mm)


TOP

LIFE
PRESERVER

FOLD

Graphic 25-64-05-99B-830-A01
FOLDING PROCEDURE “B”
FIGURE 721

Page 736
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

(4). Fold over the upper portion of the life preserver to dimension
shown.

LIFE
PRESERVER

FOLD
APPROX.
7 In. (177.8 mm)

WEBBING

HARNESS
ASSEMBLY

Graphic 25-64-05-99B-831-A01
FOLDING PROCEDURE “B”
FIGURE 722

Page 737
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

CAUTION: ENSURE PULL TAB DOES NOT GET LOOPED BEHIND


CYLINDER.
(5). Fold top portion of life preserver under. Maintaining the 7 In.
(177.8 mm) dimension.
(6). Position inflator pull tab adjacent the cylinder.

CYLINDER
FOLD

APPROX.
7 In. (177.8 mm)

INFLATOR
PULL TAB

Graphic 25-64-05-99B-832-A01
FOLDING PROCEDURE “B”
FIGURE 723

Page 738
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

(7). Turn life preserver 180 degrees.

TSO
IDENTIFICATION LOCATOR
FACING LIGHT
RIGHT SIDE UP

APPROX.
7 In. (177.8 mm)

ROTATE 180 DEGREES

Graphic 25-64-05-99B-833-A01
FOLDING PROCEDURE “B”
FIGURE 724

Page 739
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

NOTE: Until this step inflator pull tab was maintained in same position,
adjacent to cylinder.
(8). Inflator pull tab should fall on top of inflator.
(9). Fold the right side of the life preserver from right to left at cylinder.
(10). Fold locator light and excess fabric under to dimension shown.
NOTE: TSO identification decal must be visible at all times.

FOLD

TUCK LOCATOR LIGHT UNDER

APPROX.
7 In. (177.8 mm) TUCK
UNDER

3.8 In.
(96.5 mm)
TSO IDENTIFICATION

Graphic 25-64-05-99B-834-A01
FOLDING PROCEDURE “B”
FIGURE 725

Page 740
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

CAUTION: ENSURE PULL TAB DOES NOT GET LOOPED BEHIND


CYLINDER.
(11). Turn the life preserver over.
(12). Position the battery and harness assembly on top of the life pre-
server adjacent the cylinder.

APPROX.
7 In. (177.8 mm)

HARNESS BATTERY
ASSEMBLY

CYLINDER

Graphic 25-64-05-99B-835-A01
FOLDING PROCEDURE “B”
FIGURE 726

Page 741
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

NOTE: For life preservers with sea dye marker and/or whistle.
(13). Position sea dye marker and/or whistle adjacent the harness.

HARNESS BATTERY
ASSEMBLY

SEA DYE WHISTLE


MARKER

Graphic 25-64-05-99B-836-A01
FOLDING PROCEDURE “B”
FIGURE 727

Page 742
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

(14). Fold the life preserver right to left. TSO identification will be on top
of the life preserver
(15). Tuck excess fabric under to achieve approximately 3.8 In. (96.5
mm).
NOTE: Ensure all hardware and accessories do not overlap one
another.

LOCATOR LIGHT
APPROX.
7 In. (177.8 mm)

APPROX.
3.8 In. (96.5 mm)

APPROX.
7 In. (177.8 mm)

TSO IDENTIFICATION
FACING FRONT

Graphic 25-64-05-99B-837-A01
FOLDING PROCEDURE “B”
FIGURE 728

Page 743
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

Subtask 25-64-05-400-012-A01
C. Folding Procedure “C”
(66601-412, -812) (Figures 729 through 738)
(1). Each life preserver shall be completely evacuated by inserting
adapter (Table 701) into oral tube and attaching a vacuum.
(2). Place the life preserver out flat on the work surface as shown,
with the locator light placed on the left side of the life preserver
and the oral tube and inflator facing up. Fold the harness assem-
bly (as shown in Detail “A”) back and forth to an approximate 7 In.
(177.8 mm) width and position male end of the buckle on folded
harness as shown. Secure with small rubber band (Table 701) as
shown.

Page 744
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

RFID TAG
(IF APPLICABLE)

BARCODE LABEL
(IF APPLICABLE)
LIFE PRESERVER
TOP
LABEL
(IF APPLICABLE)
SURVIVAL
LOCATOR
LIGHT
(LAMP) TSO
IDENTIFICATION
ORAL TUBE UPSIDE DOWN)
CYLINDER WHISTLE
(IF APPLICABLE)
INFLATOR/ SEA DYE
MANIFOLD MARKER
(IF APPLICABLE)
INFLATOR
PULL TAB
BATTERY
RUBBER BAND
HARNESS ASSEMBLY

APPROX.
7 In. (177.8 mm)

DETAIL “A” VIEW A -A


A

Graphic 25-64-05-99B-838-A01
FOLDING PROCEDURE “C”
FIGURE 729

Page 745
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

(3). Fold the top of the life preserver down approximately 4 In. (101.6
mm).

4 In. (101.6 mm)


TOP

LIFE
PRESERVER

FOLD

Graphic 25-64-05-99B-839-A01
FOLDING PROCEDURE “C”
FIGURE 730

Page 746
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

(4). Fold over the upper portion of the life preserver to dimension
shown.

LIFE
PRESERVER

FOLD
APPROX.
6.3 In. (160 mm)

WEBBING

HARNESS
ASSEMBLY

Graphic 25-64-05-99B-840-A01
FOLDING PROCEDURE “C”
FIGURE 731

Page 747
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

CAUTION: ENSURE PULL TAB DOES NOT GET LOOPED BEHIND


CYLINDER.
(5). Fold top portion of life preserver under. Maintaining the 7.8 In.
(198.1 mm) dimension.
(6). Position inflator pull tab adjacent the cylinder.

CYLINDER
FOLD

APPROX.
7.8 In. (198.1 mm)

INFLATOR
PULL TAB

Graphic 25-64-05-99B-841-A01
FOLDING PROCEDURE “C”
FIGURE 732

Page 748
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

(7). Turn life preserver 180 degrees.

TSO
IDENTIFICATION LOCATOR
FACING LIGHT
RIGHT SIDE UP

APPROX.
7.8 In. (198.1 mm)

ROTATE 180 DEGREES

Graphic 25-64-05-99B-842-A01
FOLDING PROCEDURE “C”
FIGURE 733

Page 749
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

NOTE: Until this step inflator pull tab was maintained in same position,
adjacent to cylinder.
(8). Place inflator pull tab on top of cylinder, battery and harness
assembly.

HARNESS
ASSEMBLY

APPROX.
7.8 In. (198.1 mm)

BATTERY INFLATOR
PULL TAB
CYLINDER

Graphic 25-64-05-99B-872-A01
FOLDING PROCEDURE “C”
FIGURE 734

Page 750
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

(9). Fold the right side of the life preserver from right to left at cylinder.
(10). Fold locator light and excess fabric under to dimension shown.
NOTE: TSO identification decal must be visible at all times.

FOLD

TUCK LOCATOR LIGHT UNDER

APPROX.
7.8 In. (198.1 mm) TUCK
UNDER

6 In.
(152.4 mm)
TSO IDENTIFICATION

Graphic 25-64-05-99B-843-A01
FOLDING PROCEDURE “C”
FIGURE 735

Page 751
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

(11). Turn the life preserver over.


(12). Tuck light between oral tube and harness assembly to achieve 7
In. (177.8 mm) dimension.

TUCK

0.8 In.
(20.3 mm) APPROX.
7.8 In. (198.1 mm)

ORAL TUBE

HARNESS ASSEMBLY

APPROX.
7 In. (177.8 mm)

Graphic 25-64-05-99B-844-A01
FOLDING PROCEDURE “C”
FIGURE 736

Page 752
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

NOTE: For life preservers with sea dye marker and/or whistle.
(13). Position sea dye marker and/or whistle adjacent the harness.

HARNESS ASSEMBLY

SEA DYE MARKER

WHISTLE

Graphic 25-64-05-99B-845-A01
FOLDING PROCEDURE “C”
FIGURE 737

Page 753
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

(14). Fold the life preserver right to left. TSO identification will be on top
of the life preserver.
(15). Tuck excess fabric under to achieve approximately 6 In. (152.4
mm).
NOTE: Ensure all hardware and accessories do not overlap one
another.

LOCATOR LIGHT
APPROX.
7 In. (177.8 mm)

APPROX.
6 In. (152.4 mm)

APPROX.
7 In. (177.8 mm)

TSO IDENTIFICATION
FACING FRONT

Graphic 25-64-05-99B-846-A01
FOLDING PROCEDURE “C”
FIGURE 738

Page 754
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

This page intentionally left blank.

Page 755
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

Task 25-64-05-400-803-A01

4. Packaging Life Preserver

NOTE: Refer to Life Preserver Applicability Indexes, Paragraphs 2


through 5, in the Description and Operation section for applica-
ble folding and packaging procedures.
NOTE: Life preservers that are re-certified and re-sealed packed have
a 10 year maintenance interval. Life preservers that are re-cer-
tified and packed in a sewn closed package have a 5 year
maintenance interval.
Subtask 25-64-05-400-013-A01
A. Packaging Procedure “A”
(66601-101, -103, -107, -111, -113, -119, -123, -133, -149, -157, -177,
-501, -503, -507, -511, -513, -519, -523, -533, -549, -557, -577) (Fig-
ures 739 through 741)
NOTE: Seal pack using Replacement Kit EDR 90-1411-101 (Table
701), or EDR 90-1411-111 (Table 701; for 66601-119 and
-519). If Replacement Kit EDR 90-1411-111 is not available,
use Replacement Kit EDR 90-1411-101.
(1). Wrap polyethylene sheet (Table 701) around life preserver (if
applicable).
(2). Insert into bag (Table 701) with maintenance record tag.
CAUTION: WHEN LIFE PRESERVER PACK IS SEALED, THE SEAL
SHALL BE LOCATED A MINIMUM OF 0.2 IN. (5.08 MM)
ABOVE THE TOP FINGER HOLE. INCORRECT PLACE-
MENT OF THE SEAL CAN LEAD TO BAG OPENING DIF-
FICULTIES.
(3). If life preserver includes an RFID Tag:
(a). Use device (Table 701) to read and display information on
RFID tag to ensure RFID tag is functioning.
(b). Verify P/N and S/N matches information printed on life pre-
server and next maintenance due date is correct.
(c). Verify S/N printed on barcode label (where applicable)
matches informationprinted on life preserver.
NOTE: Maintenance Record Tag used for re-packs only.
(4). Seal pack per Air Cruisers specification P-12198.
Page 756
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

NOTE: The life preserver part number and TSO must be visible
through package.
(5). Alternatively, bag may be stitched closed using nylon thread
(Table 701).

SEAL OR STITCH LINE. MUST BE


0.2 IN. (5.0 MM) ABOVE TOP FINGER
HOLE.

BAG FOR ORIENTATION


8 In. OF LIFE PRESERVER
(203.2 mm)
MAX.
POLY SHEET
(IF PROVIDED)

LIFE PRESERVER

A A

SECTION A-A
3.8 In.
(96.5 mm) 2.2 In.
MAX. (55.9 mm)
LIFE BAG MAX.
PRESERVER
POLYETHYLENE SHEET (IF PROVIDED)
WRAPPED AROUND LIFE PRESERVER PRIOR
TO INSERTING INTO THE BAG

FOR LIFE PRESERVERS 66601-111, -113, -157, -177,


-511, -513, -557, AND -577

Graphic 25-64-05-99B-847-A01
PACKAGING PROCEDURE “A”
FIGURE 739

Page 757
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

SEAL OR STITCH LINE. MUST BE


0.2 IN. (5.0 MM) ABOVE TOP FINGER
HOLE.

BAG FOR ORIENTATION


7.5 In. OF LIFE PRESERVER
(190.5 mm)
MAX.
POLY SHEET
(IF PROVIDED)

LIFE PRESERVER

A A

SECTION A-A
BAG 1.8 In.
5.0 In. (45.7 mm)
(127 mm) MAX.
LIFE MAX.
PRESERVER

POLYETHYLENE SHEET (IF PROVIDED)


WRAPPED AROUND LIFE PRESERVER PRIOR
TO INSERTING INTO THE BAG

FOR LIFE PRESERVERS 66601-101, -119, -123, -133, -149, -501, -519,
-523, -533, AND -549

Graphic 25-64-05-99B-848-A01
PACKAGING PROCEDURE “A”
FIGURE 740

Page 758
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

SEAL OR STITCH LINE. MUST BE


0.2 IN. (5.0 MM) ABOVE TOP FINGER
HOLE.

BAG FOR ORIENTATION


OF LIFE PRESERVER
7.5 In.
(190.5 mm)
MAX. POLY SHEET
(IF PROVIDED)

LIFE PRESERVER

A A

SECTION A-A
BAG 2.2 In.
5.0 In. MAX.
(127 mm) (55.9 mm)
LIFE MAX.
PRESERVER

POLYETHYLENE SHEET (IF PROVIDED)


WRAPPED AROUND LIFE PRESERVER PRIOR
TO INSERTING INTO THE BAG

FOR LIFE PRESERVERS 66601-103, -107, -503, AND -507

Graphic 25-64-05-99B-849-A01
PACKAGING PROCEDURE “A”
FIGURE 741

Page 759
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

Subtask 25-64-05-400-014-A01
B. Packaging Procedure “B”
(66601-201, -203, -205, -207, -601, -603, -605, -607)
(Figures 742 and 743)
NOTE: Sew package closed using Replacement Kit EDR 90-1411-103
(Table 701).
(1). Secure life preserver with large rubber band (Table 701).
NOTE: Maintenance Record Tag used for re-packs only.
(2). Insert life preserver with maintenance record tag into poly bag
(Table 701) as shown.
NOTE: The life preserver part number and TSO must be visible
through the package.
(3). If the life preserver includes an RFID tag:
(a). Use device (Table 701) to read and display information on
RFID tag to ensure RFID tag is functioning.
(b). Verify P/N and S/N matches information printed on life pre-
server and next maintenance due date is correct.
(c). Verify S/N printed on barcode label (where applicable)
matches informationprinted on life preserver.
(4). Stitch closed using nylon thread (Table 701). Stitch must go
through pull tab as shown.

Page 760
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

STITCH
LINE
5.0 In. (127 mm)
±
0.5 In. (12.7 mm)
PULL

5.0 In.
MAX.
(127 mm)

7.5 In. (190.5 mm) 1.8 In.


(45.7 mm)
MAX.
MAX.

FOR LIFE PRESERVERS 66601-201, -205, -601, and -605

Graphic 25-64-05-99B-850-A01
PACKAGING PROCEDURE “B”
FIGURE 742

Page 761
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

STITCH
LINE
5.0 In. (127 mm)
±
0.5 In. (12.7 mm)
PULL

5.0 In.
MAX.
(127 mm)

7.5 In. (190.5 mm) 2.2 In.


MAX. (55.9 mm)
MAX.

FOR LIFE PRESERVERS 66601-203, -207, -603, AND -607

Graphic 25-64-05-99B-851-A01
PACKAGING PROCEDURE “B”
FIGURE 743

Page 762
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

This page intentionally left blank.

Page 763
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

Subtask 25-64-05-400-015-A01
C. Packaging Procedure “C”
(66601-105, -109, -121, -125, -505, -509, -521) (Figure 744)
NOTE: Seal pack using Replacement Kit EDR 90-1411-105 (Table
701).
(1). Wrap polyethylene sheet (Table 701) around life preserver (if
applicable).
(2). Insert into bag (Table 701).
CAUTION: WHEN LIFE PRESERVER PACK IS SEALED, THE SEAL
SHALL BE LOCATED A MINIMUM OF 0.2 IN. (5.08 MM)
ABOVE THE TOP FINGER HOLE. INCORRECT PLACE-
MENT OF THE SEAL CAN LEAD TO BAG OPENING DIF-
FICULTIES.
NOTE: Restoration Due Placard used for re-packs only.
NOTE: The life preserver part number and TSO must be visible
through the package.
(3). If the life preserver includes an RFID tag:
(a). Use device (Table 701) to read and display information on
RFID tag to ensure RFID tag is functioning.
(b). Verify P/N and S/N matches information printed on life pre-
server and next maintenance due date is correct.
(c). Verify S/N printed on barcode label (where applicable)
matches information printed on life preserver.
(4). Seal pack per Air Cruisers Specification P-12198.
(5). Alternatively, bag may be stitched closed using nylon thread
(Table 701).

Page 764
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

7.5 In. (190.5 mm) SEAL OR STITCH LINE. MUST BE


MAX. 0.2 IN. (5.0 MM) ABOVE TOP FINGER HOLE
BAG FOR ORIENTATION
OF LIFE PRESERVER
POLY SHEET (IF PROVIDED)
LIFE PRESERVER

A A

SECTION A-A

BAG
RESTORATION DUE PLACARD 1.8 In.
LIFE MAX.
POLYETHYLENE SHEET (IF PROVIDED) (45.7 mm)
PRESERVER
WRAPPED AROUND LIFE PRESERVER PRIOR
TO INSERTING INTO THE BAG

FOR LIFE PRESERVERS 66601-105, -109, -125, -505, AND -509

SEAL OR STITCH LINE. MUST BE


8 In. 0.2 IN. (5.0 MM) ABOVE TOP FINGER
(203.2 mm) HOLE.
MAX. BAG FOR ORIENTATION
OF LIFE PRESERVER
3.8 In. POLY SHEET (IF PROVIDED)
(96.5 mm) LIFE PRESERVER
MAX.

A A

SECTION A-A
LIFE RESTORATION DUE PLACARD
2.2 In.
PRESERVER BAG (55.9 mm)
POLYETHYLENE SHEET (IF PROVIDED)
WRAPPED AROUND LIFE PRESERVER PRIOR MAX.
TO INSERTING INTO THE BAG

FOR LIFE PRESERVERS 66601-121, -521


Graphic 25-64-05-99B-852-A01
PACKAGING PROCEDURE “C”
FIGURE 744
Page 765
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

Subtask 25-64-05-40-016-A01
D. Packaging Procedure “D”
(66601-117, -517) (Figure 745)
NOTE: Seal pack using Replacement Kit EDR 90-1411-107 (Table
701; for 66601-117) or EDR 90-1411-109 (Table 701; for
66601-517)
(1). Wrap polyethylene sheet (Table 701) around life preserver (if
applicable).
(2). Insert into bag (Table 701).
CAUTION: WHEN LIFE PRESERVER PACK IS SEALED, THE SEAL
SHALL BE LOCATED A MINIMUM OF 0.2 IN. (5.08 MM)
ABOVE THE TOP FINGER HOLE. INCORRECT PLACE-
MENT OF THE SEAL CAN LEAD TO BAG OPENING DIF-
FICULTIES.
NOTE: Restoration Due Placard used for re-packs only.
NOTE: The life preserver part number and TSO must be visible
through the package.
(3). If the life preserver includes an RFID tag:
(a). Use device (Table 701) to read and display information on
RFID tag to ensure RFID tag is functioning.
(b). Verify P/N and S/N matches information printed on life pre-
server and next maintenance due date is correct.
(c). Verify S/N printed on barcode label (where applicable)
matches information printed on life preserver.
(4). Seal pack per Air Cruisers Specification P-12198.
(5). Alternatively, bag may be stitched closed using nylon thread
(Table 701).

Page 766
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

SEAL OR STITCH LINE. MUST BE


0.2 IN. (5.0 MM) ABOVE TOP FINGER HOLE

7.5 In. (190.5 mm) BAG FOR ORIENTATION


MAX. OF LIFE PRESERVER

POLY SHEET
(IF PROVIDED)

LIFE PRESERVER

A A

SECTION A-A

BAG
UNITED 1.8 In.
LIFE MAX.
PRESERVER (45.7 mm)

POLYETHYLENE SHEET (IF PROVIDED)


WRAPPED AROUND LIFE PRESERVER PRIOR
TO INSERTING INTO THE BAG

Graphic 25-64-05-99B-853-A01
PACKAGING PROCEDURE “D”
FIGURE 745

Page 767
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

Subtask 25-64-05-400-017-A01
E. Packaging Procedure “E”
(66601-401, -402, -410, -412, -801, -802, -810, -812)
(Figures 746 and 747)
NOTE: Seal pack using Replacement Kit EDR 90-1411-101 (Table
701).
(1). Wrap polyethylene sheet (Table 701) around life preserver (if
applicable).
(2). Insert into bag (Table 701) with maintenance record tag.
CAUTION: WHEN LIFE PRESERVER PACK IS SEALED, THE SEAL
SHALL BE LOCATED A MINIMUM OF 0.2 IN. (5.08 MM)
ABOVE THE TOP FINGER HOLE. INCORRECT PLACE-
MENT OF THE SEAL CAN LEAD TO BAG OPENING DIF-
FICULTIES.
NOTE: Maintenance Record Tag used for re-packs only.

(3). Use device (Table 701) to read and display information on RFID
tag to ensure RFID tag is functioning.
(4). Verify P/N and S/N matches information printed on life preserver
and next maintenance due date is correct.
(5). Verify S/N printed on barcode label (where applicable) matches
information printed on life preserver.
(6). Seal pack per Air Cruisers specification P-12198.
NOTE: The life preserver part number and TSO must be visible
through package.
(7). Alternatively, bag may be stitched closed using nylon thread
(Table 701).

Page 768
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

SEAL OR STITCH LINE. MUST BE


0.2 IN. (5.0 MM) ABOVE TOP FINGER
HOLE.

7.5 In.
(190.5 mm)
MAX. BAG FOR ORIENTATION
OF LIFE PRESERVER
POLY SHEET
(IF PROVIDED)
LIFE PRESERVER

A A

SECTION A-A
BAG 1.8 In.
5.0 In. (45.7 mm)
(127 mm) MAX.
LIFE MAX.
PRESERVER

POLYETHYLENE SHEET (IF PROVIDED)


WRAPPED AROUND LIFE PRESERVER PRIOR
TO INSERTING INTO THE BAG

FOR LIFE PRESERVERS 66601-401, -402, -410, -801, -802 AND -810

Graphic 25-64-05-99B-854-A01
PACKAGING PROCEDURE “E”
FIGURE 746

Page 769
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

SEAL OR STITCH LINE. MUST BE


0.2 IN. (5.0 MM) ABOVE TOP FINGER
HOLE.

7.0 In. BAG FOR ORIENTATION


(177.8 mm) OF LIFE PRESERVER
MAX.
POLY SHEET
(IF PROVIDD)

LIFE PRESERVER

A A

SECTION A-A
BAG 2.0 In.
6.0 In. (50.8 mm)
(152.4 mm) MAX.
LIFE
PRESERVER MAX.

POLYETHYLENE SHEET (IF PROVIDED)


WRAPPED AROUND LIFE PRESERVER PRIOR
TO INSERTING INTO THE BAG

FOR LIFE PRESERVERS 66601-412 AND -812

Graphic 25-64-05-99B-855-A01
PACKAGING PROCEDURE “E”
FIGURE 747

Page 770
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

This page intentionally left blank.

Page 771
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

Subtask 25-64-05-400-018-A01
F. Packaging Procedure “F”
(66601-135, -535) (Figure 748; Table 702)
NOTE: Seal pack using Replacement Kit EDR 90-1411-113 through
-133 (Table 701).
NOTE: Ensure identification Tag 69918-1 (Passenger) or 69918-3
(Crew) stays with the life preserver.
(1). Insert into bag (Table 701) with maintenance record tag and Iden-
tification Tag P/N 69918-1 (Passenger) or 69918-3 (Crew).
CAUTION: WHEN LIFE PRESERVER PACK IS SEALED, THE SEAL
SHALL BE LOCATED A MINIMUM OF 0.2 IN. (5.08 MM)
ABOVE THE TOP FINGER HOLE. INCORRECT PLACE-
MENT OF THE SEAL CAN LEAD TO BAG OPENING DIF-
FICULTIES.
NOTE: Maintenance Record Tag used for re-packs only.
(2). Seal pack per Air Cruisers specification P-12198.
NOTE: The life preserver part number and TSO must be visible
through package.
(3). Alternatively, bag may be stitched closed using nylon thread
(Table 701).
(4). Use device (Table 701) to read and display information on RFID
tag to ensure RFID tag is functioning.
(5). Verify P/N and S/N match information printed on life preserver
and the next maintenance due date is correct.
(6). Mark number representing month (Table 702) of next scheduled
maintenance on both sides of color label at the end of the web-
bing strap using black indelible ink. Add a dash to the base of the
6 or 9 to prevent misinterpretation.
NOTE: For the color maintenance due label at the end of the web
strip, number represents month and color represents year
(Table 702) of next scheduled maintenance. Maintenance
schedule is determined as 10 years from the last service date.

Page 772
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

7.5 In.
(190.5 mm)
MAX.
0.2 In. Dia
(5.1 mm) MIN.
5.0 ± 0.3 In. THROUGH
(127 ± 7.6 mm)
1.2 - 1.8 In.
(30.5 - 45.7 mm) BAG FOR ORIENTATION
OF LIFE PRESERVER

LIFE PRESERVER

A A

SECTION A-A

BAG 1.8 In.


5.0 In. (45.7 mm)
1.0 ± 0.3 In. (127 mm) MAX.
(25.4 ± 7.6 mm) MAX.
LIFE
PRESERVER MAINTENANCE DUE
WEBBING COLOR LABEL
STRAP

Graphic 25-64-05-99B-856-A01
PACKAGING PROCEDURE “F”
FIGURE 748

Page 773
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

MONTH
(NEXT MAINTENANCE DUE)

JAN = 1 MAY = 5 SEP = 9


FEB = 2 JUN = 6 OCT = 10
MAR = 3 JUL = 7 NOV = 11
APR = 4 AUG = 8 DEC = 12

LABEL YEAR
COLOR (NEXT MAINTENANCE DUE)
1 - Orange 2021 2032
2 - Red 2022 2033
3 - Pink 2023 2034
4 - Purple 2024 2035
5 - Pale Blue 2025 2036
6 - Tan 2026 2037
7 - Green 2027 2038
8 - Grey 2028 2039
9 - Blue 2029 2040
10 - Olive 2030 2041
11 - Yellow 2031 2042
NOTE: Procedure repeats every 11 years starting from 2032.
Task 25-64-05-99A-815-A01
MAINTENANCE SCHEDULE
TABLE 702

Page 774
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

TABLE OF CONTENTS

SPECIAL TOOLS, FIXTURES, AND EQUIPMENT

Page
1. General Information
(Task 25-64-05-940-806-A01) 902
2. Special Tools, Fixtures, and Equipment
(Task 25-64-05-940-807-A01) 902
3. Special Tools, Fixtures, and Equipment Illustrated
(Task 25-64-05-940-808-A01) 905

Page 901
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

Task 25-64-05-940-806-A01

1. General Information

A. The tools, fixtures, and equipment listed in Table 901 and shown in Fig-
ures 901 and 902 are recommended for use during Testing, Disassem-
bly, Cleaning, Repairs, and Assembly.

Task 25-64-05-940-807-A01

2. Special Tools, Fixtures, and Equipment (Table 901)

NOTE: Drawings of equipment/tools manufactured by Air Cruisers are


available from Air Cruisers upon request.
NOTE: Equivalent substitutes may be used. 

ITEM/DESCRIPTION QUANTITY SOURCE USE (SECTION)

Manometer (water) 1 Commercially Measures pressure of


0 to 5.0 psig Available inflatable assembly.
(0 to 3.4 N/cm2) * (Testing)
Manometer (Meriam Fluid) 1 Commercially Measures pressure of
0.5 to 5.0 psig Available inflatable assembly.
(0.3 to 3.4 N/cm2) (Testing)
[9.4 In. (238.8 mm) M. F.
per 1.0 psig (0.7 N/cm2)] *
Pressure Gage 1 Commercially Measures pressure of
(Mechanical/Digital) Available inflatable assembly.
Scale Range 0 to 15 psig (Testing)
(0 to 10.3 N/cm2) *
2.0% Accuracy
*Alternatives
Task 25-64-05-99A-816-A01
SPECIAL TOOLS, FIXTURES, AND EQUIPMENT
TABLE 901 (SHEET 1 OF 3)

Page 902
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

ITEM/DESCRIPTION QUANTITY SOURCE USE (SECTION)

Barometer 1 Commercially Measures ambient


[Scale increments not more Available pressure. (Testing)
than 0.1 In. (2.5 mm)]
Thermometer 1 Commercially Measures ambient
[Scale increments not more Available temperature. (Testing)
than 1°F (0.6°C)]
Inflate/Deflate Tool 1 Halkey Roberts Connects oral tube to
TV74703G Corp. vacuum for deflating
V98021 purposes. (Testing,
Assembly)
Electronic Precision 1 Commercially A scale used to check
Balances, Weigh-in Device Available weight of cylinder.
Precisa 3000C (Testing)
Readability 0.01 g
Reproducibility 0.01± g
Tool - Extractor, Oral Check 1 Halkey Roberts Used to extract check
Valve Corp. valve from oral tube.
T730EX V98021 (Disassembly)
Hand Roller/Caster Wheel 1 Everhard Distributes pressure
MR02040 Products, Inc. along bonded fabric
(2 In. (50.8 mm) Dia. x V72274 repairs. (Repair)
2 In. (50.8 mm) wide with
handle)
Spatula (Pusher) 1 Air Cruisers Evenly distributes, and
PA-1 V70167 removes wrinkles
from, bonded fabric
repairs. (Repair)
Test Set 1 ACR Used during locator
3499 Electronics light check. (Check)
V18560
SPECIAL TOOLS, FIXTURES, AND EQUIPMENT
TABLE 901 (SHEET 2 OF 3)

Page 903
25-64-05 04 Mar 2021
COMPONENT MAINTENANCE MANUAL
66601

ITEM/DESCRIPTION QUANTITY SOURCE USE (SECTION)

RFID Enabled As Commercially Used to read/write


Read/Write Device* Required Available RFID Tag. (Testing,
Motorola MC3330 or Assembly)
MC3390 or equivalent
RFID Enabled As Jon Andresen Software to encode
Middleware Required Technology RFID tag according to
RFIDAeroTag Solutions ATA Spec. 2000,
V3RVP8 Chapter 9. (Testing,
Assembly)
*The equipment listed for the reading and encoding of tags is a recommendation
only. There are many commercially available alternatives. Model numbers of
RFID equipment can quickly become obsolete. The solution provider chosen to
provide the RFID enabled middleware will be able to make a suitable hardware
recommendation for their application.
SPECIAL TOOLS, FIXTURES, AND EQUIPMENT
TABLE 901 (SHEET 3 OF 3)

Page 904
25-64-05 04 Mar 2021
COMPONENT MAINTENANCE MANUAL
66601

Task 25-64-05-940-808-A01

3. Special Tools, Fixtures, and Equipment Illustrated

HAND ROLLER
(MR02040)

SPATULA/PUSHER
(PA-1)

INFLATE/DEFLATE TOOL
TV74703G

Graphic 25-64-05-99B-857-A01
SPECIAL TOOLS, FIXTURES, AND EQUIPMENT ILLUSTRATED
FIGURE 901

Page 905
25-64-05 04 Mar 2021
COMPONENT MAINTENANCE MANUAL
66601

MANOMETER

ORAL CHECK VALVE


EXTRACTOR
(T730EX)

Graphic 25-64-05-99B-858-A01
SPECIAL TOOLS, FIXTURES, AND EQUIPMENT ILLUSTRATED
FIGURE 902

Page 906
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

TABLE OF CONTENTS

ILLUSTRATED PARTS LIST

Page
1. General
(Task 25-64-05-99F-801-A01) 1002
2. Material Arrangement
(Task 25-64-05-99F-802-A01) 1002
3. How to Use the Parts List
(Task 25-64-05-99F-803-A01) 1004
4. List of Abbreviations/Symbols/Terms/Definitions
(Task 25-64-05-99F-804-A01) 1005
5. Vendor Codes
(Task 25-64-05-99F-805-A01) 1007
6. Numerical Index
(Task 25-64-05-970-801-A01) 1008
7. Detailed Parts List
(Task 25-64-05-950-801-A01) 1008

Page 1001
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

Task 25-64-05-99F-801-A01

1. General

This illustrated parts list (IPL) contains the complete listing of all replaceable parts
of the life preserver.

Task 25-64-05-99F-802-A01

2. Material Arrangement

This IPL is comprised of the following sections.


A. Introduction
The introduction contains all the information necessary for the use of
this IPL. It also contains a list of abbreviations used in the detailed
parts list, and a list of manufacturer codes, names, and addresses.
B. Numerical Index
This section has a list of all part numbers in the detailed parts list in
alpha-numerical sequence with cross-reference to the IPL Fig./Item
numbers as well as the quantity.
Sequence as follows:
(1). Letters A through Z (“O” to be considered zero).
(2). Numerals 0 through 9.
C. Detailed Parts List
The detailed parts list illustrates all parts attached by means other than
riveting, sewing, or cementing. Parts attached by these means are
included when the next higher assembly is replaced.
(1). Column FIG/ITEM
The first number in the first line of a page indicates the number of
the first figure illustrating the part. The second number indicates
the item number by which the part is identifiable on the illustra-
tion. A dash (-) placed before the item number indicates that the
part is not illustrated.
(2). Column PART NUMBER
The part number column contains the original manufacturer part
number. When standard parts are used, the standard part num-
ber is listed in this column.
Page 1002
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

(3). Column AIRLINE PART NUMBER


This column is left blank for airline use.
(4). Column NOMENCLATURE
(a). Indenture System
The indenture system shows the relationship of parts and
assemblies to next higher assemblies or installations, as fol-
lows:

1234567
Assembly or installation assembly (RF) number
Attaching parts for assembly or installation

.Detail parts for assembly


Sub-assembly
Attaching parts for sub-assembly

..Detailed parts for sub-assembly


Sub-sub-assembly
Attaching parts for sub-sub-assembly

...Detailed parts for sub-sub-assembly


(b). Attaching Parts
Attaching parts are captioned ATTACHING PARTS and are
listed immediately following the parts attached. The *** symbol
follows the last item of the attaching parts group.
(c). Vendor Code
Parts manufactured by companies other than Air Cruisers are
identified by an appropriate vendor code following the nomen-
clature. Vendor codes are in accordance with current issues of
Federal Supply Codes for Manufacturers Catalog handbooks
H4-1, H4-2, and H4-3, and are preceded by the letter “V”.
Standard parts such as AN, MS, etc. are not identified by ven-
dor code.

Page 1003
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

(5). Column EFF CODE


The Effectivity Code Column establishes part relationships with
units or assemblies which are essentially the same but have
minor deviations. These units or assemblies are assigned
reference letters such as A, B, C, etc. Parts which are not
common to all configurations but are associated with one or
more of the coded lead items carry the letter or letters assigned
to the lead item with which it is associated. Where a part is
common to all lead items, the effectivity column is left blank.
(6). Column UNITS PER ASSEMBLY
This column contains the quantity of a specific catalog
sequence numbered part required in the build sequence of only
one (where more than one exists), next higher sub-sub-
assembly, sub-assembly, assembly or installation level as
applicable. For bulk items, the letters “AR” are inserted in the
quantity column to indicate “as required”. Where items are listed
for reference purposes, “RF” is inserted.

Task 25-64-05-99F-803-A01

3. How to Use the Parts List

A. The part number is known


(1). Find the part number in the Numerical Index. Note the Figure and
item number.
(2). Turn to the Figure.
(3). Locate the part on the illustration and in the parts list by item
number.
B. The part number is unknown
(1). Refer to the applicable Figure and look for the illustration of the
part.
(2). Note the item number.
(3). Turn to the applicable parts list and refer to the corresponding
item number.

Page 1004
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

Task 25-64-05-99F-804-A01

4. List of Abbreviations/Symbols/Terms/Definitions

A. Abbreviations/Symbols
The following abbreviations/symbols are the more commonly used in
this IPL. This list is to be used in conjunction with the Glossary of
Abbreviations and Symbols, Introduction section.

AR As Required NO. Number


ASSY. Assembly NP Not Procurable
BKDN Breakdown R Revised
CMM Component RF. Reference
Maintenance Manual
EFF. Effectivity R.H. Right Hand
FIG. Figure R.S. Right Side
IPL Illustrated Parts List SUBS Subsequent
L.H. Left Hand *** End of Attaching Hardware
L.S. Left Side - Item Not Illustrated
NHA Next Higher Assembly  Denotes Intentionally Left
Blank

Page 1005
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

B. Interchangeability Terms, Abbreviations, and Definitions

TERM ABBREVIATION DEFINITION

Super- SUPSD BY The part is superseded by and is one-way inter-


seded by changeable with the item number shown (old
part number can be used as replacement only
where old part number was installed).
Supersedes SUPSDS The part supersedes and is one-way inter-
changeable with the item number shown (new
part number is acceptable replacement for old
or new part number).
Service PRE SB Identifies when a service bulletin (SB) has an
Bulletins POST SB effect on a part. PRE shows the condition of the
part before the work in the service bulletin is
done; POST shows the condition after the work
is done.
Alternate ALT The part agrees with all functional and structural
specifications, but the external dimensions, con-
nection installation, and/or mounting provisions
are different. Rework or possible changes can
be necessary.
Replaced REPLD The part is replaced and is two-way inter-
by changeable with the item number shown (old
part number can replace either old or new part
number when removed).
Replaces REPLS The part replaces and is two-way interchange-
able with the item number shown (new part
number is acceptable replacement for old or
new part number).

Page 1006
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

Task 25-64-05-99F-805-A01

5. Vendor Codes

Table 1001 lists the CAGE code for vendors whose code appears in all
chapters of this CMM and also listed in the Nomenclature Column of the
Detailed Parts List. Absence of a vendor code following a part number in
the Detailed Parts List identifies an Air Cruisers part.

CODE NAME/ADDRESS

V98021 Halkey-Roberts Corporation


2700 Halkey Roberts Place North
St. Petersburg, FL 33716-4103 USA
V18560 ACR Electronics, Incorporated
5757 Ravenswood Road
Fort Lauderdale, FL 33312-6603 USA
VD9945 ISI Deutschland GMBH
Mittelitter Strasse 12 - 16
P.O. Box 190360
Solingen, 42719 DEU
V2380A Epsilor, Electric Fuel Limited
1 Hasolela
Western Industrial Park
Bet Shemesh 9905415 ISR
V1LGZ0 Continental Airlines Incorporated
2929 Allen Pkwy, Suite 1803
Houston, TX 77019-7100 USA
V81979 United Airlines Incorporated,
DBA United
233 S Wacker Drive 16th Floor
Chicago, IL 60606-7147 USA
Task 25-64-05-99A-817-A01
VENDOR INFORMATION
TABLE 1001 (SHEET 1 OF 2)

Page 1007
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

CODE NAME/ADDRESS

V3RVP8 Jon Andresen


Technology Solutions
5069 Dublin Avenue
Oakland, CA 94602-2604 USA
V72274 Everhard Products
1016 9th Street SW
Canton, OH 44707-4108 USA
V70167 Air Cruisers
1747 State Route 34
Wall Township, NJ 07727-3935 USA
V2W134 Leland Limited, Inc.
2614 S. Clinton Ave.
South Plainfield, NJ 07080-1427 USA
V69758 ISI North America, Inc.
175 US Hwy 46 Unit C
Fairfield, NJ 07004-2327 USA
VENDOR INFORMATION
TABLE 1001 (SHEET 2 OF 2)

Task 25-64-05-970-801-A01

6. Numerical Index

A. Numerical index listed on pages 1009 through 1019.

Task 25-64-05-950-801-A01
7. Detailed Parts List

A. Detailed parts listed on pages 1021 through 1059.

Page 1008
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

AIRLINE IPL TOTAL


PART NUMBER ITEM
PART NUMBER FIGURE REQUIRED
L8-4 1 10
DELETED
1 132
DELETED
2 10
DELETED
3 10
DELETED
3 132
DELETED
4 10
DELETED
1 51 1
SUPSDS WABH18
2 51 1
3 51 1
SUBSD BY WABH18
4 51 1
5 20 1
6 20 1
WABH18 1 10A
DELETED
1 132A
DELETED
2 10A
DELETED
3 10A
DELETED
3 132A
DELETED
4 10A
DELETED
1 51A 1
SUPSDS L8-4
SUPSD BY WABLDA18

Page 1009
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

AIRLINE IPL TOTAL


PART NUMBER ITEM
PART NUMBER FIGURE REQUIRED
WABH18 (Cont’d) 2 51A 1
SUPSDS L8-4
SUPSD BY WABLDA18
3 51A 1
SUPSDS L8-4
SUPSD BY WABLDA18
4 51A 1
SUPSDS L8-4
SUPSD BY WABLDA18
20A 1
SUPSDS L8-4 5
SUPSD BY WABLDA18
20A 1
SUPSDS L8-4 6
SUPSD BY WABLDA18
WABLDA18 1 51B 1
SUPSDS WABH18
2 51B 1
SUPSDS WABH18
3 51B 1
SUPSDS WABH18
4 51B 1
SUPSDS WABH18
5 20B
SUPSDS WABH18
6 20B 1
SUPSDS WABH18
1120DA11772-1 1 120 1
SUPSD BY 1120DA11772-3
1120DA11772-2 3 120 1
SUPSD BY 1120DA11772-4
1120DA11772-3 1 120A 1
SUPSDS 1120DA11772-1
1120DA11772-4 3 120A 1
SUPSDS 1120DA11772-2
730ROA 1 80 1
2 80 1

Page 1010
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

AIRLINE IPL TOTAL


PART NUMBER ITEM
PART NUMBER FIGURE REQUIRED
730ROA (Cont’d) 3 80 1
4 80 1
5 60 1
6 60 1
85202Z 1 20
DELETED
2 20
DELETED
3 20
DELETED
4 20
DELETED
35202 1 20A
DELETED
1 53 1
SUPSD BY 69929-1
1 133
DELETED
2 20A

DELETED
2 53 1
SUPSD BY 69929-1
3 20A
DELETED
3 53 1
SUPSD BY 69929-1
3 133
DELETED
4 20A
DELETED
4 53 1
SUPSD BY 69929-1
5 30 1
SUPSD BY 69929-1
6 30 1
SUPSD BY 69929-1

Page 1011
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

AIRLINE IPL TOTAL


PART NUMBER ITEM
PART NUMBER FIGURE REQUIRED
63745-1 1 40 1
2 40 1
3 40 1
4 40 1
63746-1 1 30 1
2 30 1
3 30 1
4 30 1
63805-1 2 90A 1
SUPSDS 66619-1 4 90A 1
64952-1 1 100 1
2 100
DELETED
3 100 1
4 100
DELETED
5 80 1
6 80 1
65419-3 1 70 1
2 70 1
3 70 1
4 70 1
5 50 1
6 50 1
66601-101 1 1 RF
SUPSDS 66601-801 AND 66601-802
66601-103 1 1A RF
66601-105 1 1B RF
66601-107 1 1C RF
66601-109 1 1D RF
66601-111 1 1F RF
66601-113 1 1G RF
66601-117 1 1H RF
66601-119 1 1J RF
66601-121 1 1K RF
66601-123 1 1L RF
66601-125 1 1R RF

Page 1012
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

AIRLINE IPL TOTAL


PART NUMBER ITEM
PART NUMBER FIGURE REQUIRED
66601-133 1 1E RF
66601-135 1 1P RF
66601-149 1 1N RF
66601-177 1 1M RF
66601-201 2 1 RF
66601-203 2 1A RF
66601-205 2 1B RF
66601-207 2 1C RF
66601-401 6 1 RF
SUPSD BY 66601-501
66601-402 6 1A RF
SUPSD BY 66601-501
66601-410 6 1C RF
66601-412 6 1B RF
66601-501 3 1 RF
SUPSDS 66601-401 AND 66601-402
66601-503 3 1A RF
66601-505 3 1B RF
66601-507 3 1C RF
66601-509 3 1D RF
66601-511 3 1F RF
66601-513 3 1G RF
66601-517 3 1H RF
66601-519 3 1J RF
66601-521 3 1K RF
66601-523 3 1L RF
66601-533 3 1E RF
66601-535 3 1P RF
66601-549 3 1N RF
66601-577 1 1M RF
66601-601 4 1 RF
66601-603 4 1A RF
66601-605 4 1B RF
66601-607 4 1C RF
66601-801 5 1 RF
SUPSD BY 66601-101

Page 1013
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

AIRLINE IPL TOTAL


PART NUMBER ITEM
PART NUMBER FIGURE REQUIRED
66601-802 5 1A RF
SUPSD BY 66601-101
66601-810 5 1C RF
66601-812 5 1B RF
66615-101 1 50 1
SUPSDS 66615-103
2 50 1
5 10 1
66615-101 1 50 1
1 210 1
66615-103 1 130 1
SUPSD BY 66615-101
66615-105 1 210 1
66615-501 3 50 1
SUPSDS 66615-503
4 50 1
6 10 1
66615-503 3 130 1
SUPSD BY 66615-501

66615-505 3 210 1

66616-101 1 60 1
SUPSDS 66616-103
2 60 1
5 40 1
66616-103 1 134 1
SUPSD BY 66616-101
66616-501 3 60 1
SUPSDS 66616-503
4 60 1
6 40 1
66616-503 3 134 1
SUPSD BY 66616-501
66618-1 1 90 1
SUPSD BY 69838-5

Page 1014
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

AIRLINE IPL TOTAL


PART NUMBER ITEM
PART NUMBER FIGURE REQUIRED
66618-1 (Cont’d) 3 90 1
SUPSD BY 69838-5
5 70 1
SUPSD BY 69838-5
6 70 1
SUPSD BY 69838-5
66618-3 1 150 1
3 150 1

66619-1 2 90 1
SUPSD BY 63805-1
4 90 1
SUPSD BY 63805-1

66653-101 1 110 1
3 110 1
5 120 1
6 120 1
67802-1 1 170 1
SUPSD BY 67802-3
2 120 1
SUPSD BY 67802-3
3 170 1
SUPSD BY 67802-3
4 120 1
SUPSD BY 67802-3
5 100 1
SUPSD BY 67802-3
6 100 1
SUPSD BY 67802-3
67802-3 1 170A 1
SUPSDS 67802-1
2 120A 1
SUPSDS 67802-1
3 170A 1
SUPSDS 67802-1

Page 1015
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

AIRLINE IPL TOTAL


PART NUMBER ITEM
PART NUMBER FIGURE REQUIRED
67802-3 (Cont’d) 4 120A 1
SUPSDS 67802-1
5 100A 1
SUPSDS 67802-1
6 100A 1
SUPSDS 67802-1
67803-141
1 171 1
3 171 1
67803-143
1 171A
3 171A
67811-1 1 140 1
67811-3 3 140 1
68870-101 5 90 1
SUPSD BY 69775-103 6 90 1
69337-101 5 110 1
6 110 1
69775-101 1 180 1
SUPSD BY 69775-107
2 130 1
SUPSD BY 69775-107
3 180 1
SUPSD BY 69775-107
4 130 1
SUPSD BY 69775-107
5 140 1
SUPSD BY 69775-107
6 140 1
SUPSD BY 69775-107
69775-103 1 160 1
SUPSD BY 69775-107
2 110 1
SUPSD BY 69775-107
3 160 1
SUPSD BY 69775-107

Page 1016
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

AIRLINE IPL TOTAL


PART NUMBER ITEM
PART NUMBER FIGURE REQUIRED
69775-103 (Cont’d) 4 110 1
SUPSD BY 69775-107
5 130 1
SUPSDS 68870-101
SUPSD BY 69775-107
6 130 1
SUPSDS 68870-101
SUPSD BY 69775-107
69775-109 1 220 1
SUPSD BY 69775-113
3 220 1
SUPSD BY 69775-113
69775-111 1 230 1
SUPSD BY 69775-113
3 230 1
SUPSD BY 69775-113
69775-113 1 240 1
SUPSDS 69775-109 AND 69775-111
3 240 1
SUPSDS 69775-109 AND 69775-111
69782-1 1 190 1
SUPSD BY 69782-9
2 140 1
SUPSD BY 69782-9
3 190 1
SUPSD BY 69782-9
4 140 1
SUPSD BY 69782-9
5 150 1
SUPSD BY 69782-9
6 150 1
SUPSD BY 69782-9
69782-9 1 190A 1
SUPSDS 69782-1
2 140A 1
SUPSDS 69782-1

Page 1017
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

AIRLINE IPL TOTAL


PART NUMBER ITEM
PART NUMBER FIGURE REQUIRED
69782-9 (Cont’d) 3 190A 1
SUPSDS 69782-1
4 140A 1
SUPSDS 69782-1
5 150A 1
SUPSDS 69782-1
6 150A 1
SUPSDS 69782-1
69838-3 1 200A 1
3 200A 1
69838-5 1 200 1
SUPSDS 66618-1
3 200 1
SUPSDS 66618-1
5 160 1
SUPSDS 66618-1
6 160 1
SUPSDS 66618-1
69929-1 1 53A 1
SUPSDS 35202
2 53A 1
SUPSDS 35202
3 53A 1
SUPSDS 35202
4 53A 1
SUPSDS 35202
5 30A 1
SUPSDS 35202
6 30A 1
SUPSDS 35202
69775-107 1 160A 1
SUPSDS 69775-101 AND 69775-103
2 110A 1
SUPSDS 69775-101 AND 69775-103
3 160A 1
SUPSDS 69775-101 AND 69775-103

Page 1018
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

AIRLINE IPL TOTAL


PART NUMBER ITEM
PART NUMBER FIGURE REQUIRED
69775-107 (Cont’d) 4 110A 1
SUPSDS 69775-101 AND 69775-103
5 130A 1
SUPSDS 69775-101 AND 69775-103
6 130A 1
SUPSDS 69775-101 AND 69775-103
70651-1 1 190B 1
2 140B 1
3 190B 1
4 140B 1
5 150B 1
6 150B 1
70652-101 1 250 1
2 150 1
3 250 1
4 150 1
5 170 1
6 170 1
70652-103 1 250A 1
3 250A 1

Page 1019
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

This page intentionally left blank.

Page 1020
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

90, 150 200, 200A

PULL
PULL
50,
130

100

90 90

50 50

100 100

110
120, 120A

Graphic 25-64-05-99B-859-A01
PASSENGER LIFE PRESERVER, 100 SERIES, SEALED PACKED
IPL FIGURE 1 (SHEET 1 OF 2)

Page 1021
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

160A,
170, 170A (IF NEEDED),
50 180, 190A, 190B, 240, 250, 250A

51, 51A,
51B

70, 80

53, 53A

30

40

Graphic 25-64-05-99B-860-A01
PASSENGER LIFE PRESERVER, 100 SERIES, SEALED PACKED
IPL FIGURE 1 (SHEET 2 OF 2)

Page 1022
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

UNITS
FIG. AIRLINE NOMENCLATURE EFF.
PART NUMBER PER
ITEM PART NO. 1234567 CODE
ASSY.
1
-1 66601-101 Life Preserver, Passenger A RF
Sealed Packed
(Supsds Items 1 and 1A of
IPL Figure 5)
-1A 66601-103 Life Preserver, Passenger B RF
Sealed Packed
-1B 66601-105 Life Preserver, Passenger C RF
Sealed Packed
-1C 66601-107 Life Preserver, Passenger D RF
Sealed Packed
-1D 66601-109 Life Preserver, Passenger E RF
Sealed Packed
-1E 66601-133 Life Preserver, Passenger F RF
Sealed Packed
-1F 66601-111 Life Preserver, Passenger G RF
Sealed Packed
-1G 66601-113 Life Preserver, Passenger H RF
Sealed Packed
-1H 66601-117 Life Preserver, Passenger J RF
Sealed Packed
-1J 66601-119 Life Preserver, Passenger K RF
Sealed Packed
(Discontinued)
-1K 66601-121 Life Preserver, Passenger L RF
Sealed Packed
-1L 66601-123 Life Preserver, Passenger M RF
Sealed Packed
- Item Not Illustrated

Page 1023
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

UNITS
FIG. AIRLINE NOMENCLATURE EFF.
PART NUMBER PER
ITEM PART NO. 1234567 CODE
ASSY.
1
-1M 66601-177 Life Preserver, Passenger N RF
Sealed Packed
-1N 66601-135 Life Preserver, Passenger P RF
Sealed Pack with Vent
Holes (Basic)
-1P 66601-149 Life Preserver, Passenger Q RF
Sealed Packed
-1Q 66601-157 Life Preserver, Passenger R RF
Sealed Packed
-1R 66601-125 Life Preserver, Passenger T RF
Sealed Packed
-10 L8-4 Deleted
-10A WABH18 Deleted
-20 85202Z Deleted
-20A 35202 Deleted
30 63746-1 .Whistle C,D,H, 1
K,N,Q,
T
40 63745-1 .Sea Dye Marker B,D 1
50 66615-101 .Life Jacket Assembly 1
(NP) (Supsds Item 130 for
Effectivity Code K) (Repls
Item 210 for Effectivity
Code P)
51 L8-4 ..Locator Light, Survivor A-N,Q 1
(V18560) (Supsd by Item
51A)
- Item Not Illustrated

Page 1024
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

UNITS
FIG. AIRLINE NOMENCLATURE EFF.
PART NUMBER PER
ITEM PART NO. 1234567 CODE
ASSY.
1
51A WABH18 ..Locator Light, Survivor 1
(V2380A) (True P/N is
WAB-H18) (Supsds Item
51) (Supsd by Item 51B)
R 51B WABLDA18 ..Locator Light, Survivor 1
(V2380A)
(True P/N is WAB-LDA18)
(Battery identified as WAB-
LDA)
(Supsds Item 51A)
53 35202 ..Cylinder, CO2 (VD9945) 1
(Supsd by Item 53A)
53A 69929-1 ..Cylinder, CO2, 33g 1
(Acceptable ALTs V2W134
True P/N 85202Z, V69758
True P/N 35202)
(Supsds Item 53)
-60 66616-101 ..Single Cell Assembly 1
(NP) (Supsds Item 134
for Effective Code K)
70 65419-3 ...Oral Tube (NP)
80 730ROA ....Check Valve, Oral 1
Tube (V98021)
90 66618-1 .Bag, Life Preserver A-J, 1
(Supsd by Item 200) L-N
100 64952-1 .Sheet, Polyethylene A-N, 1
(Used with Item 90 only) Q-T
110 66653-101 .Placard, Restoration Due C,E,L, 1
T
- Item Not Illustrated

Page 1025
25-64-05 04 Mar 2021
COMPONENT MAINTENANCE MANUAL
66601

UNITS
FIG. AIRLINE NOMENCLATURE EFF.
PART NUMBER PER
ITEM PART NO. 1234567 CODE
ASSY.
1
120 1120DA11772-1 .Placard, Continental, J 1
Passenger (V1LGZ0)
(Supsd by Item 120A)
120A 1120DA11772-3 .Placard, United, Passen- J 1
ger (V81979) (CFE)
(Supsds Item 120)
130 66615-103 .Life Jacket Assembly K 1
(NP) (Supsd by Item 50)
-132 L8-4 Deleted
-132A WABH18 Deleted
-133 35202 Deleted
-134 66616-103 ..Single Cell Assembly K 1
(NP) (Supsd by Item 60)
-140 67811-1 .Winslow Label, Pax K 1
150 66618-3 .Bag, Life Preserver K 1
-160 69775-103 .RFID Tag, Fully Encoded A-J, 1
(NP) (Used on New Pro- K-N
duction, Post S.B. Life
Preserver 50-25-06 only)
(Supsd by Item 160A)
160A 69775-107 .RFID Tag, Dual (NP) A-J, 1
(Supsds Items 160 and K-N
180)
170 67802-1 .Label (Used with Item 160 A-J, 1
only) (Supsd by Item 170A) K-N
170A 67802-3 .Label (Used with Items A-J, 1
160A, 220, 230, 250 and K-N
250A only) (If needed)
(Supsds Item 170)
- Item Not Illustrated
Page 1026
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

UNITS
FIG. AIRLINE NOMENCLATURE EFF.
PART NUMBER PER
ITEM PART NO. 1234567 CODE
ASSY.
1
-171 67803-141 .Decal, Silk Air Logo, RFID Q 1
Tag (Used with Item 1P
only)
-171A 67803-143 .Decal, Air Algerie Logo, R 1
(Used with Item 1Q only)
180 69775-101 .RFID Tag, Fully Encoded A-J, 1
(ALT to Item 160) K-N
(Post S.B. Life Preserver
50-25-06) (Supsd by Item
160A)
-190 69782-1 ..Tag, RFID, Dual, Non- A-J, 1
Encoded (Post S.B. Life K-N
Preserver 50-25-10)
(Supsd by Item 190A)
190A 69782-9 ..Tag, RFID, Dual, Non- A-J, 1
Encoded (Post S.B. Life K-N
Preserver 50-25-10)
(In-field use only)
(Supsds Item 190)
190B 70651-1 ..Tag, RFID, Dual, Non- A-J, 1
Encoded (ALT to Item K-N
190A) (In-field use only)
200 69838-5 .Bag, Life Preserver A-J, 1
(Supsds Item 90) L-N,T
200A 69838-3 .Bag, Life Preserver P 1
-210 66615-105 .Life Jacket Assembly P 1
(NP) (Repld by Item 50)
-220 69775-109 .RFID Tag, Dual (NP) J 1
(Supsd by Item 240)
- Item Not Illustrated

Page 1027
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

UNITS
FIG. AIRLINE NOMENCLATURE EFF.
PART NUMBER PER
ITEM PART NO. 1234567 CODE
ASSY.
1
-230 69775-111 .RFID Tag, Dual (NP) J 1
(Supsd by Item 240)
-240 69775-113 .RFID Tag, Dual (NP) J,T 1
(Supsds Items 220 and
230)
250 70652-101 .Tag, RFID, Dual (NP) A-J, 1
(ALT to Item 160A) K-N
250A 70652-103 .Tag, RFID, Dual (NP) J,T 1
(ALT to Item 240)

- Item Not Illustrated

Page 1028
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

90A

PULL
50

Graphic 25-64-05-99B-861-A01
PASSENGER LIFE PRESERVER, 200 SERIES, SEWN PACKED
IPL FIGURE 2 (SHEET 1 OF 2)

Page 1029
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

110A,
120, 120A (IF NEEDED),
50 140A, 140B, 150

51, 51A,
51B

70, 80

53, 53A

30

40

Graphic 25-64-05-99B-862-A01
PASSENGER LIFE PRESERVER, 200 SERIES, SEWN PACKED
IPL FIGURE 2 (SHEET 2 OF 2)

Page 1030
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

UNITS
FIG. AIRLINE NOMENCLATURE EFF.
PART NUMBER PER
ITEM PART NO. 1234567 CODE
ASSY.

2
-1 66601-201 Life Preserver, Passenger A RF
Sewn Packed
-1A 66601-203 Life Preserver, Passenger B RF
Sewn Packed
-1B 66601-205 Life Preserver, Passenger C RF
Sewn Packed
-1C 66601-207 Life Preserver, Passenger D RF
Sewn Packed
-10 L8-4 Deleted
-10A WABH18 Deleted
-20 85202Z Deleted
-20A 35202 Deleted
30 63746-1 .Whistle C,D 1
40 63745-1 .Sea Dye Marker B,D 1
50 66615-101 .Life Jacket Assembly (NP) 1
51 L8-4 ..Locator Light, Survivor 1
(V18560) (Supsd by Item
51A)
51A WABH18 ..Locator Light, Survivor 1
(V2380A)
(True P/N is WAB-H18)
(Supsds Item 51)
(Supsd by Item 51B)

- Item Not Illustrated

Page 1031
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

UNITS
FIG. AIRLINE NOMENCLATURE EFF.
PART NUMBER PER
ITEM PART NO. 1234567 CODE
ASSY.

2
51B WABLDA18 ..Locator Light, Survivor 1
(V2380A)
(True P/N is WAB-LDA18)
(Supsds Item 51A)
53 35202 ..Cylinder, CO2 (VD9945) 1
(Supsd by Item 53A)
53A 69929-1 ..Cylinder, CO2, 33g 1
(Acceptable ALTs V2W134
True P/N 85202Z, V69758
True P/N 35202)
(Supsds Item 53)
-60 66616-101 ..Single Cell Assembly (NP) 1
70 65419-3 ...Oral Tube (NP) 1
80 730ROA ....Check Valve, Oral 1
Tube (V98021)
-90 66619-1 .Bag, Life Preserver 1
(Supsd by Item 90A)
90A 63805-1 .Bag, Life Preserver 1
(Supsds Item 90)
-100 64952-1 Deleted
-110 69775-103 .RFID Tag, Fully Encoded 1
(NP) (Used on New Pro-
duction, Post S.B. Life Pre-
server 50-25-06 only)
(Supsd by Item 110A)
110A 69775-107 .RFID Tag, Dual (NP) 1
(Supsds Items 110 and 130)
- Item Not Illustrated

Page 1032
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

UNITS
FIG. AIRLINE NOMENCLATURE EFF.
PART NUMBER PER
ITEM PART NO. 1234567 CODE
ASSY.

2
120 67802-1 .Label 1
(Used with Item 110 only)
(Supsd by Item 120A)
120A 67802-3 .Label 1
(Used with Items 110A,
130 and 150 only)
(If needed)
(Supsds Item 120)
-130 69775-101 .RFID Tag, Fully Encoded 1
(ALT to Item 110)
(Post S.B. Life Preserver
50-25-06) (Supsd by Item
110A)
-140 69782-1 ..Tag, RFID, Dual, Non- 1
Encoded (Post S.B. Life
Preserver 50-25-10)
(Supsd by Item 140A)
140A 69782-9 ..Tag, RFID, Dual, Non- 1
Encoded (Post S.B. Life
Preserver 50-25-10)
(In-field use only)
(Supsds Item 140)
140B 70651-1 ..Tag, RFID, Dual, Non- 1
Encoded (ALT to Item
140A) (In-field use only)
150 70652-101 .Tag, RFID, Dual, (NP) 1
(ALT to Item 110A)

- Item Not Illustrated

Page 1033
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

This page intentionally left blank.

Page 1034
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

90, 150 200, 200A

PULL
PULL
50,
130

100

90 90

50 50

100 100

110
120, 120A

Graphic 25-64-05-99B-863-A01
CREW LIFE PRESERVER, 500 SERIES, SEALED PACKED
IPL FIGURE 3 (SHEET 1 OF 2)

Page 1035
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

160A,
50 170, 170A (IF NEEDED),
190A, 190B, 240, 250, 250A

51, 51A,
51B

70, 80

53, 53A

30

40

Graphic 25-64-05-99B-864-A01
CREW LIFE PRESERVER, 500 SERIES, SEALED PACKED
IPL FIGURE 3 (SHEET 2 OF 2)

Page 1036
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

UNITS
FIG. AIRLINE NOMENCLATURE EFF.
PART NUMBER PER
ITEM PART NO. 1234567 CODE
ASSY.
3
-1 66601-501 Life Preserver, Crew Sealed A RF
Packed
(Supsds Items 1 and 1A of
IPL Figure 6)
-1A 66601-503 Life Preserver, Crew Sealed B RF
Packed
-1B 66601-505 Life Preserver, Crew Sealed C RF
Packed
-1C 66601-507 Life Preserver, Crew Sealed D RF
Packed
-1D 66601-509 Life Preserver, Crew Sealed E RF
Packed
-1E 66601-533 Life Preserver, Crew Sealed F RF
Packed
-1F 66601-511 Life Preserver, Crew Sealed G RF
Packed
-1G 66601-513 Life Preserver, Crew Sealed H RF
Packed
-1H 66601-517 Life Preserver, Crew Sealed J RF
Packed
-1J 66601-519 Life Preserver, Crew Sealed K RF
Packed
(Discontinued)
-1K 66601-521 Life Preserver, Crew Sealed L RF
Packed
-1L 66601-523 Life Preserver, Crew Sealed M RF
Packed
- Item Not Illustrated

Page 1037
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

UNITS
FIG. AIRLINE NOMENCLATURE EFF.
PART NUMBER PER
ITEM PART NO. 1234567 CODE
ASSY.
3
-1M 66601-577 Life Preserver, Crew Sealed N RF
Packed
-1N 66601-535 Life Preserver, Crew Sealed P RF
Packed with Vent Holes
(Basic)
-1P 66601-549 Life Preserver, Crew Sealed Q RF
Packed
-1Q 66601-557 Life Preserver, Crew Sealed R RF
Packed
-10 L8-4 Deleted
-10A WABH18 Deleted
-20 85202Z Deleted
-20A 35202 Deleted
30 63746-1 .Whistle C,D,H, 1
K,N,Q
40 63745-1 .Sea Dye Marker B,D 1
50 66615-501 .Life Jacket Assembly (NP) 1
(Supsds Item 130 for
Effectivity Code K) (Repls
Item 210 for Effectivity
Code P)
51 L8-4 ..Locator Light, Survivor A-N,Q 1
(V18560) (Supsd by Item
51A)

- Item Not Illustrated

Page 1038
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

UNITS
FIG. AIRLINE NOMENCLATURE EFF.
PART NUMBER PER
ITEM PART NO. 1234567 CODE
ASSY.
3
51A WABH18 ..Locator Light, Survivor 1
(V2380A) (True P/N is
WAB-H18) (Supsds Item
51) (Supsd by Item 51B)
51B WABLDA18 ..Locator Light, Survivor 1
(V2380A)
(True P/N is WAB-LDA18)
(Supsds Item 51A)
53 35202 ..Cylinder, CO2 (VD9945) 1
(Supsd by Item 53A)
53A 69929-1 ..Cylinder, CO2, 33g 1
(Acceptable ALTs V2W134
True P/N 85202Z, V69758
True P/N 35202)
(Supsds Item 53)
-60 66616-501 ..Single Cell Assembly 1
(NP) (Supsds Item 134
for Effectivity Code K)
70 65419-3 ...Oral Tube (NP) 1
80 730ROA ....Check Valve, Oral 1
Tube (V98021)
90 66618-1 .Bag, Life Preserver A-J, 1
(Supsd by Item 200) L-N
100 64952-1 .Sheet, Polyethylene A-N, 1
(Used with Item 90 only) Q-R
110 66653-101 .Placard, Restoration Due C,E,L 1
120 1120DA11772-2 .Placard, Continental, J 1
Crew (V1LGZ0)
(Supsd by Item 120A)
- Item Not Illustrated
Page 1039
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

UNITS
FIG. AIRLINE NOMENCLATURE EFF.
PART NUMBER PER
ITEM PART NO. 1234567 CODE
ASSY.
3
120A 1120DA11772-4 .Placard, United, Crew J 1
(V81979) (CFE) (Supsds
Item 120)
130 66615-503 .Life Jacket Assembly (NP) K 1
(Supsd by Item 50)
-132 L8-4 Deleted
-132A WABH18 Deleted
-133 35202 Deleted
-134 66616-503 ..Single Cell Assembly K 1
(NP) (Supsd by Item 60)
-140 67811-3 .Winslow Label, Pax K 1
150 66618-3 .Bag, Life Preserver K 1
-160 69775-103 .RFID Tag, Fully Encoded A-J, 1
(NP) (Used on New Pro- K-N
duction Post S.B. 50-25-
06 only) (Supsd by Item
160A)
160A 69775-107 .RFID Tag, Dual (NP) A-J, 1
(Supsds Items 160 and 180) K-N
170 67802-1 .Label (Used with Item 160 A-J, 1
only) (Supsd by Item 170A) K-N
170A 67802-3 .Label (Used with Items A-J, 1
160A, 220, 230, 250 and K-N
250A only) (If needed)
(Supsds Item 170)

- Item Not Illustrated

Page 1040
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

UNITS
FIG. AIRLINE NOMENCLATURE EFF.
PART NUMBER PER
ITEM PART NO. 1234567 CODE
ASSY.
3
-171 67803-141 .Decal, Silk Air Logo, RFID Q 1
Tag (Used with Item 1P
only)
-171A 67803-143 .Decal, Air Algerie Logo, R 1
(Used with Item 1Q only)
-180 69775-101 .RFID Tag, Fully Encoded A-J, 1
(ALT to Item 160) K-N
(Post S.B. Life Preserver
50-25-06) (Supsd by Item
160A)
-190 69782-1 ..Tag, RFID, Dual, Non- A-J, 1
Encoded (Post S.B. Life K-N
Preserver 50-25-10)
(Supsd by Item 190A)
190A 69782-9 ..Tag, RFID, Dual, Non- A-J, 1
Encoded (Post S.B. Life K-N
Preserver 50-25-10)
(In-field use only)
(Supsds Item 190)
190B 70651-1 ..Tag, RFID, Dual, Non- A-J, 1
Encoded (ALT to Item K-N
190A) (In-field use only)
200 69838-5 .Bag, Life Preserver A-J, 1
(Supsds Item 90) L-N
200A 69838-3 .Bag, Life Preserver P 1
-210 66615-505 .Life Jacket Assembly (NP) 1
(Repld by Item 50)
-220 69775-109 .RFID Tag, Dual (NP) J 1
(Supsd by Item 240)
- Item Not Illustrated

Page 1041
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

UNITS
FIG. AIRLINE NOMENCLATURE EFF.
PART NUMBER PER
ITEM PART NO. 1234567 CODE
ASSY.
3
-230 69775-111 .RFID Tag, Dual (NP) J 1
(Supsd by Item 240)
-240 69775-113 .RFID Tag, Dual (NP) J 1
(Supsds Items 220 and 230)
250 70652-101 .Tag, RFID, Dual (NP) A-J, 1
(ALT to Item 160A) K-N
250A 70652-103 .Tag, RFID, Dual (NP) J 1
(ALT to Item 240)

- Item Not Illustrated

Page 1042
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

90A

PULL
50

Graphic 25-64-05-99B-865-A01
CREW LIFE PRESERVER, 600 SERIES, SEWN PACKED
IPL FIGURE 4 (SHEET 1 OF 2)

Page 1043
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

110A,
50 120, 120A (IF NEEDED),
140A, 140B,150

51, 51A,
51B

70, 80

53, 53A

30

40

Graphic 25-64-05-99B-866-A01
CREW LIFE PRESERVER, 600 SERIES, SEWN PACKED
IPL FIGURE 4 (SHEET 2 OF 2)

Page 1044
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

UNITS
FIG. AIRLINE NOMENCLATURE EFF.
PART NUMBER PER
ITEM PART NO. 1234567 CODE
ASSY.

4
-1 66601-601 Life Preserver, Crew Sewn A RF
Packed
-1A 66601-603 Life Preserver, Crew Sewn B RF
Packed
-1B 66601-605 Life Preserver, Crew Sewn C RF
Packed
-1C 66601-607 Life Preserver, Crew Sewn D RF
Packed
-10 L8-4 Deleted
-10A WABH18 Deleted
-20 85202Z Deleted
-20A 35202 Deleted
30 63746-1 .Whistle C,D 1
40 63745-1 .Sea Dye Marker B,D 1
50 66615-501 .Life Jacket Assembly (NP) 1
51 L8-4 ..Locator Light, Survivor 1
(V18560) (Supsd by Item
51A)
51A WABH18 ..Locator Light, Survivor 1
(V2380A) (True P/N is
WAB-H18) (Supsds Item
51) (Supsd by Item 51B)

- Item Not Illustrated

Page 1045
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

UNITS
FIG. AIRLINE NOMENCLATURE EFF.
PART NUMBER PER
ITEM PART NO. 1234567 CODE
ASSY.

4
51B WABLDA18 ..Locator Light, Survivor 1
(V2380A)
(True P/N is WAB-LDA18)
(Supsds Item 51A)
53 35202 ..Cylinder, CO2 (VD9945) 1
(Supsd by Item 53A)
53A 69929-1 ..Cylinder, CO2, 33g 1
(Acceptable ALTs V2W134
True P/N 85202Z, V69758
True P/N 35202)
(Supsds Item 53)
-60 66616-501 ..Single Cell Assembly (NP) 1
70 65419-3 ...Oral Tube (NP) 1
80 730ROA ....Check Valve, Oral 1
Tube (V98021)
-90 66619-1 .Bag, Life Preserver (Supsd 1
by Item 90A)
90A 63805-1 .Bag, Life Preserver 1
(Supsds Item 90)
-100 64952-1 Deleted
110 69775-103 .RFID Tag, Fully Encoded 1
(NP) (Used on New Pro-
duction, Post S.B. Life Pre-
server 50-25-06 only)
(Supsd by Item 110A)
110A 69775-107 .RFID Tag, Dual (NP) 1
(Supsds Items 110 and 130)
- Item Not Illustrated

Page 1046
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

UNITS
FIG. AIRLINE NOMENCLATURE EFF.
PART NUMBER PER
ITEM PART NO. 1234567 CODE
ASSY.

4
120 67802-1 .Label 1
(Used with Item 110 only)
(Supsd by Item 120A)
120A 67802-3 .Label 1
(Used with Items 110,
110A, 130 and 150 only)
(If needed)
(Supsds Item 120)
130 69775-101 .RFID Tag, Fully Encoded 1
(ALT to Item 110)
(Post S.B. Life Preserver
50-25-06) (Supsd by Item
110A)
-140 69782-1 ..Tag, RFID, Dual, Non- 1
Encoded (Post S.B. Life
Preserver 50-25-10)
(Supsd by Item 140A)
140A 69782-9 ..Tag, RFID, Dual, Non- 1
Encoded (Post S.B. Life
Preserver 50-25-10)
(In-field use only)
(Supsds Item 140)
140B 70651-1 ..Tag, RFID, Dual, Non- 1
Encoded (ALT to Item
140A) (In-field use only)
150 70652-101 .Tag, RFID, Dual (NP) 1
(ALT to Item 110A)

- Item Not Illustrated

Page 1047
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

This page intentionally left blank.

Page 1048
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

70
160

PULL
PULL

80

Graphic 25-64-05-99B-867-A01
PASSENGER LIFE PRESERVER, 800 SERIES, SEALED PACKED
IPL FIGURE 5 (SHEET 1 OF 2)

Page 1049
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

100, 100A (IF NEEDED),


130A, 150A, 150B, 170

10
110

20, 20A,
20B

50, 60

30, 30A

Graphic 25-64-05-99B-868-A01
PASSENGER LIFE PRESERVER, 800 SERIES, SEALED PACKED
IPL FIGURE 5 (SHEET 2 OF 2)

Page 1050
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

UNITS
FIG. AIRLINE NOMENCLATURE EFF.
PART NUMBER PER
ITEM PART NO. 1234567 CODE
ASSY.

5
-1 66601-801 Life Preserver, Passenger A RF
Sealed Packed (Supsd by
Item 1 of IPL Figure 1)
-1A 66601-802 Life Preserver, Passenger B RF
Sealed Packed (Supsd by
Item 1 of IPL Figure 1)
-1B 66601-812 Life Preserver, Passenger C RF
Sealed Packed
-1C 66601-810 Life Preserver, Passenger D RF
Sealed Packed
-1D 66601-101 Deleted
10 66615-101 .Life Jacket Assembly (NP) 1
20 L8-4 ..Locator Light, Survivor 1
(V18560) (Supsd by Item
20)
20A WABH18 ..Locator Light, Survivor 1
(V2380A) (True P/N is
WAB-H18) (Supsds Item
20) (Supsd by Item 20B)
20B WABLDA18 ..Locator Light, Survivor 1
(V2380A)
(True P/N is WAB-LDA18)
(Supsds Item 20A)
30 35202 ..Cylinder, CO2 (VD9945) 1
(Supsd by Item 30A)

- Item Not Illustrated

Page 1051
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

UNITS
FIG. AIRLINE NOMENCLATURE EFF.
PART NUMBER PER
ITEM PART NO. 1234567 CODE
ASSY.

5
30A 69929-1 ..Cylinder, CO2, 33g 1
(Acceptable ALTs V2W134
True P/N 85202Z, V69758
True P/N 35202)
(Supsds Item 30)
-40 66616-101 ..Single Cell Assembly (NP) 1
50 65419-3 ...Oral Tube (NP) 1
60 730ROA ....Check Valve, Oral 1
Tube (V98021)
70 66618-1 .Bag, Life Preserver 1
(Supsd by Item 160)
80 64952-1 .Sheet, Polyethylene 1
(Used with Item 70 only)
-90 68870-101 .RFID Tag 1
(Supsd by Item 130)
100 67802-1 .Label (Used with Items 90 1
and 130 only) (Supsd by
Item 100A)
100A 67802-3 .Label (Used with Items 90, 1
130A and 170 only) (If
needed) (Supsds Item 100)
110 69337-101 .Label, Serial Number B-D 1
Barcode
-120 66653-101 .Placard, Restoration Due D 1
-130 69775-103 .RFID Tag, Fully Encoded 1
(NP) (Supsds Item 90)
(Supsd by Item 130A)
- Item Not Illustrated

Page 1052
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

UNITS
FIG. AIRLINE NOMENCLATURE EFF.
PART NUMBER PER
ITEM PART NO. 1234567 CODE
ASSY.

5
130A 69775-107 .RFID Tag, Dual (NP) 1
(Supsds Items 130 and 140)
-140 69775-101 .RFID Tag, Fully Encoded 1
(ALT to Item 130)
(Post S.B. Life Preserver
50-25-06) (Supsd by Item
130A)
-150 69782-1 ..Tag, RFID, Dual, Non- 1
Encoded (Post S.B. Life
Preserver 50-25-10)
(Supsd by Item 150A)
150A 69782-9 ..Tag, RFID, Dual, Non- 1
Encoded (Post S.B. Life
Preserver 50-25-10)
(In-field use only)
(Supsds Item 150)
150B 70651-1 ..Tag, RFID, Dual, Non- 1
Encoded (ALT to Item
150A) (In-field use only)
160 69838-5 .Bag, Life Preserver 1
(Supsds Item 70)
170 70652-101 .Tag, RFID, Dual (NP) 1
(ALT to Item 130A)

- Item Not Illustrated

Page 1053
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

This page intentionally left blank.

Page 1054
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

70
160

PULL
PULL

80

Graphic 25-64-05-99B-869-A01
PASSENGER LIFE PRESERVER, 400 SERIES, SEALED PACKED
IPL FIGURE 6 (SHEET 1 OF 2)

Page 1055
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

100, 100A (IF NEEDED),


130A, 150A, 150B, 170

10

110

20, 20A,
20B

50, 60

30, 30A

Graphic 25-64-05-99B-870-A01
PASSENGER LIFE PRESERVER, 400 SERIES, SEALED PACKED
IPL FIGURE 6 (SHEET 2 OF 2)

Page 1056
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

UNITS
FIG. AIRLINE NOMENCLATURE EFF.
PART NUMBER PER
ITEM PART NO. 1234567 CODE
ASSY.

6
-1 66601-401 Life Preserver, Passenger A RF
Sealed Packed (Supsd by
Item 1 of IPL Figure 3)
-1A 66601-402 Life Preserver, Passenger B RF
Sealed Packed (Supsd by
Item 1 Figure 3)
-1B 66601-412 Life Preserver, Passenger C RF
Sealed Packed
-1C 66601-410 Life Preserver, Passenger D RF
Sealed Packed
-1D 66601-501 Deleted
10 66615-501 .Life Jacket Assembly (NP) 1
20 L8-4 ..Locator Light, Survivor 1
(V18560) (Supsd by Item
20A)
20A WABH18 ..Locator Light, Survivor 1
(V2380A) (True P/N is
WAB-H18) (Supsds Item
20) (Supsd by Item 20B)
20B WABLDA18 ..Locator Light, Survivor 1
(V2380A)
(True P/N is WAB-LDA18)
(Supsds Item 20A)
30 35202 ..Cylinder, CO2 (VD9945) 1
(Supsd by Item 30A)

- Item Not Illustrated

Page 1057
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

UNITS
FIG. AIRLINE NOMENCLATURE EFF.
PART NUMBER PER
ITEM PART NO. 1234567 CODE
ASSY.

6
30A 69929-1 ..Cylinder, CO2, 33g 1
(Acceptable ALTs V2W134
True P/N 85202Z, V69758
True P/N 35202)
(Supsds Item 30)
-40 66616-501 ..Single Cell Assembly (NP) 1
50 65419-3 ...Oral Tube (NP) 1
60 730ROA ....Check Valve, Oral Tube 1
(V98021)
70 66618-1 .Bag, Life Preserver 1
(Supsd by Item 160)
80 64952-1 .Sheet, Polyethylene 1
(Used with Item 70 only)
-90 68870-101 .RFID Tag 1
(Supsd by Item 130)
100 67802-1 .Label 1
(Used with Items 90 and
130 only) (Supsd by Item
100A)
100A 67802-3 .Label 1
(Used with Items 90, 130,
130A, 140 and 170 only)
(If needed)
(Supsds Item 100)
110 69337-101 .Label, Serial Number B-D 1
Barcode
-120 66653-101 .Placard, Restoration Due D 1
- Item Not Illustrated

Page 1058
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

UNITS
FIG. AIRLINE NOMENCLATURE EFF.
PART NUMBER PER
ITEM PART NO. 1234567 CODE
ASSY.

6
-130 69775-103 .RFID Tag, Fully Encoded 1
(NP) (Supsds Item 90)
(Supsd by Item 130A)
130A 69775-107 .RFID Tag, Dual (NP) 1
(Supsds Items 130 and 140)
-140 69775-101 .RFID Tag, Fully Encoded 1
(ALT to Item 130)
(Post S.B. Life Preserver
50-25-06) (Supsd by Item
130A)
-150 69782-1 ..Tag, RFID, Dual, Non- 1
Encoded (Post S.B. Life
Preserver 50-25-10)
(Supsd by Item 150A)
150A 69782-9 ..Tag, RFID, Dual, Non- 1
Encoded (Post S.B. Life
Preserver 50-25-10)
(In-field use only)
(Supsds Item 150)
150B 70651-1 ..Tag, RFID, Dual, Non- 1
Encoded (ALT to Item
150A) (In-field use only)
160 69838-5 .Bag, Life Preserver 1
(Supsds Item 70)
170 70652-101 .Tag, RFID, Dual (NP) 1
(ALT to Item 130A)

- Item Not Illustrated

Page 1059, 19 Nov 2019


25-64-05 Page 1060, Blank
COMPONENT MAINTENANCE MANUAL
66601

TABLE OF CONTENTS

STORAGE

Page
1. Storage Instructions
(Task 25-64-05-550-801-A01) 1502
A. Storage of Life Preserver
(Subtask 25-64-05-550-001-A01) 1502
B. Shipment of Life Preserver
(Subtask 25-64-05-530-001-A01) 1502

Page 1501
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

Task 25-64-05-550-801-A01

1. Storage Instructions

Subtask 25-64-05-550-001-A01
A. Storage of Life Preserver
(1). Store life preserver in a dry location in original shipping container.
(2). Desirable storage temperatures are normal room conditions, tem-
peratures of 75°F ± 15°F (23.9°C ± 8.3°C). However, the permis-
sible storage temperature extremes are -40°F to +160°F (-40°C to
+71.1°C).
(3). A periodic check of the life preserver package is recommended
particularly when equipment is subjected to extremes of permissi-
ble storage conditions.
(4). Handling should be minimized. Exercise reasonable care and
precautions necessary for treatment of high-pressure gas storage
equipment.
(5). Individual components should be protected by suitable dust and
moisture free packing such as polyethylene bags.
Subtask 25-64-05-530-001-A01
B. Shipment of Life Preserver
(1). For shipment, pack the life preserver assembly in the original
container, or equivalent, and suitably mark in accordance with
best commercial shipping practices. Observe all Department of
Transportation (DOT, (U.S.A.) and International Air Transport
Association (I.A.T.A.) requirements for shipment of charged gas
cylinders.

Page 1502
25-64-05 19 Nov 2019
COMPONENT MAINTENANCE MANUAL
66601

APPENDICIES

APPENDIX SPECIFICATION

Appendix-1 P-12198

APPX-1, 04 Mar 2021


25-64-05 APPX-2, Blank
AIR CRUISERS

SPECIFICATION NUMBER P-12198

C| PACKAGING INSTRUCTIONS
LIFE PRESERVERS

(See Revision Control Sheet, Page 2, for Latest Revision)

PROPRIETARY INFORMATION
This document is the property of Air Cruisers Company.
It is furnished for review purposes only and may not be
Duplicated, used or disclosed in whole or in part for any
purpose without the expressed and prior written
Permission of Air Cruisers Company

Distribution: 11, 20, 48, Zodiac Services


M:\Spec\P-Specs\P-12198.doc
AIR CRUISERS
Specification Number P-12198
Revision D

REVISION CONTROL SHEET

ECN REV. DATE DESCRIPTION CHK APPR


A 8 Dec 2000 Initial Release. LR LR

B 17 Jun 2002 Added date to revision control sheet. AV LR


Affected page 2. See record copy for
previous revision. See ECN for details.
C 9 Aug 2007 Added chart (5.0 Applied Vacuum Chart) CPL LR
detailing vacuum settings correlating to
specific vest part numbers. Added new
logo. Added Revision Control table.
Affected all pages. Added page 7. See
record copy previous revision. See ECN for
details.
D 2 Nov 2007 Changed the Vacuum setting chart (sheet 7)
from 200mb to 150mb in paragraph 5.0.
Affected pages 2 & 7. See record copy for
previous revision. See ECN for details.

Page 2 of 7
AIR CRUISERS
Specification Number P-12198
Revision D

1.0 SCOPE
C This specification defines the proper procedures for packaging Air Cruisers Company
Life Preservers. Refer to the appropriate CMM for applicability.

2.0 EQUIPMENT REQUIREMENTS


2.1 Machinery
2.1.1 Sipromac Machine 600A with the following options:
Seal Wire (.2” wide) Sipromac P/N #3502
Cooling Chip, 2.9 marking - Sipromac P/N #024
Contact Vacuum Gauge

OR

2.1.2 Sipromac Machine 350 with the following options:


Seal Wire (.2” wide) Sipromac P/N #3501
Cooling Chip, 3.11 marking - Sipromac P/N #024
Regulator for Shop Air Attachment

2.2 Special Tools:


2.2.1 With use of Sipromac 600A:
TO5851
TO6275
polyethylene 3/4” thick or equivalent.

Page 3 of 7
AIR CRUISERS
Specification Number P-12198
Revision D

2.2.2 With use of Sipromac 350:


TO5852
polyethylene 3/4” thick with 3/4” legs(total thickness of 1 1/2”) or equivalent.

Note: The Sipromac 350 with applicable options is also identified as Air Cruisers Co. P/N
64894-101. The machine (with options) and applicable tooling is identified as a Kit, Air
Cruisers P/N EDR 90-1329-101 (use P/N’s 64894-103 and EDR 90-1329-103 for
220V/50H3).

2.3 Workstation Requirements:


2.3.1 Clean Shop Air @ 60 psig minimum. Attach the air line to applicable vacuum
machine.

3.0 MACHINE SETUP


3.1 Sipromac Machine 600A:
1. In the base of the seal chamber, place a 3/4” piece of polyethylene
large enough to cover the base of the machine.
2. Place TO5851 on top of the polyethylene
3. Set up the machine with the following settings. See manufacturers
instructions on how to set the proper settings.

C
Vacuum amount – See “Applied Vacuum Chart” on Page 7. Set using the
Contact Vacuum Gauge.
Vacuum time -- 0 seconds
Seal time -- 3.6 seconds (+/- .5 seconds)
Exhaust-75-90%. This is set using the ball valve on the back of the machine. The
handle of the machine is to be set at 7:00.

Note: 6:00 is fully open, and 9:00 is fully closed.

Page 4 of 7
AIR CRUISERS
Specification Number P-12198
Revision D

3.2 Sipromac Machine 350


1. In the base of the sealing chamber, place a 3/4” piece of polyethylene (with
¾” legs) large enough to cover the base of the machine.
2. Place TO5852 on top of the polyethylene
4. Set up the machine with the following settings. See manufacturers
instructions on how to set the proper settings.

Vacuum time -- 3 seconds. This may be variable due to the existing barometric
pressure. Therefore, perform a test cycle. To perform a test cycle set the
vacuum time to 3 sec. Vacuum begins to occur when the lid starts to come
down so the lid must be closed quickly. Witness the pressure gauge on the front
of the machine. After the vacuum cycle stay clear of the lid, as it opens
quickly when the cycle is completed. If the gauge pressure was
C +/- 5kPA (+/- 50mb) from the nominal setting as determined by the Applied
Vacuum Chart on Page 7, leave the settings as is. Otherwise increase or
decrease the settings by 1 second and perform another trial cycle until the
pressure is within range. The cycle time should not be less than 1 sec. or
greater than 4 sec.
Seal time -- 2.5 seconds (+0/-1 sec.)
Exhaust-75-90%. This is set using the ball valve on the back of the machine.
The handle of the machine is to be set at 1:00.

Note: 12:00 is fully open, and 3:00 is fully closed.

Page 5 of 7
AIR CRUISERS
Specification Number P-12198
Revision D

4.0 PROCEDURE
1. Fold the life vest, and place it into the vacuum bag according to applicable
Air Cruisers CMM.
2. Place the vest into the vest holding fixture, TO5851 or TO5852, with the
open side of the bag overlapping the seal bar.
3. Ensure there are no wrinkles in the overhanging portion of the bag.
4. When using the Sipromac 600A, place TO6275 over the top of
the package.
5. Close the lid of the machine. Be careful not to pinch your fingers
under the lid. The machine will start once the lid is closed.
6. After the vacuum cycle, the lid will open. When using the Sipromac
350, stay clear of the lid, as it opens quickly when the cycle is
completed.
7. Remove the vest, and evaluate the integrity of the seal. No wrinkles or
burns are permitted in the seal area. Seal width should be uniform across
width of bag.
8. If acceptable, place the vest into the standard shipping box. All
vests must be packaged properly, eliminating freedom of
movement of the packed vests in the shipping box. Place shipping
paper on top of vests before closing the box. (If applicable)

Page 6 of 7
AIR CRUISERS
Specification Number P-12198
Revision D

5.0 APPLIED VACUUM CHART


C

APPLIED ASSOCIATED PART NUMBERS


VACUUM*
D 150mb ALL 63600-SER EXCEPT -179, -195, -579, -595
ALL 66601
C 500mb 63600-179, -579
600mb 63600-195, -595

*Note that Applied Vacuum is the amount of vacuum pulled from the sealed pack at
ambient conditions; a larger value corresponds to a tighter’ pack.

Page 7 of 7

You might also like