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© 2014 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved.

This material is protected under all copyright laws as they currently


exist. No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher.

*5–4. The copper pipe has an outer diameter of 40 mm


and an inner diameter of 37 mm. If it is tightly secured to A
the wall at A and three torques are applied to it as shown,
determine the absolute maximum shear stress developed in
the pipe.
30 N⭈m

20 N⭈m

80 N⭈m

Tmax c 90(0.02)
tmax = = p 4
J 2 (0.02 - 0.01854)

= 26.7 MPa Ans.

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© 2014 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently
exist. No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher.

*5–8. The solid 30-mm-diameter shaft is used to transmit 300 N⭈m 500 N⭈m
the torques applied to the gears. Determine the absolute
maximum shear stress on the shaft. A
200 N⭈m

400 N⭈m
300 mm D

400 mm B
Internal Torque: As shown on torque diagram.

Maximum Shear Stress: From the torque diagram Tmax = 400 N # m. Then, applying
500 mm
torsion Formula.

Tmax c
tmax
abs =
J

400(0.015)
= p = 75.5 MPa Ans.
2 (0.0154)

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© 2014 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently
exist. No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher.

5–10. The coupling is used to connect the two shafts T


together. Assuming that the shear stress in the bolts is
uniform, determine the number of bolts necessary to make R
the maximum shear stress in the shaft equal to the shear
stress in the bolts. Each bolt has a diameter d.
r

n is the number of bolts and F is the shear force in each bolt.

T
T - nFR = 0; F =
nR
T
F nR 4T
tavg = = p 2 =
A ( 4 )d nRpd2

Maximum shear stress for the shaft:

Tc Tr 2T
tmax = = p 4 =
J 2r pr3

4T 2T
tavg = tmax ; =
nRpd2 p r3

2 r3
n = Ans.
Rd2

Ans:
2 r3
n =
Rd2

318
© 2014 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently
exist. No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher.

5–39. The solid steel shaft DF has a diameter of 25 mm 5 kW 12 kW


and is supported by smooth bearings at D and E. It is 25 mm
3 kW 4 kW
coupled to a motor at F, which delivers 12 kW of power to
the shaft while it is turning at 50 rev> s. If gears A, B, and C A B
remove 3 kW, 4 kW, and 5 kW respectively, determine the D E F
C
maximum shear stress developed in the shaft within
regions CF and BC. The shaft is free to turn in its support
bearings D and E.

c d = 100 p rad>s
rev 2p rad
v = 50
s rev

P 12(103)
TF = = = 38.20 N # m
v 100 p

P 3(103)
TA = = = 9.549 N # m
v 100 p

P 4(103)
TB = = = 12.73 N # m
v 100 p

TCF c 38.20(0.0125)
(tmax)CF = = p 4
= 12.5 MPa Ans.
J 2 (0.0125 )

TBC c 22.282(0.0125)
(tmax)BC = = p 4
= 7.26 MPa Ans.
J 2 (0.0125 )

Ans:
(tmax)CF = 12.5 MPa, (tmax)BC = 7.26 MPa

347
© 2014 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently
exist. No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher.

5–49. The A-36 steel axle is made from tubes AB and CD


and a solid section BC. It is supported on smooth bearings 400 mm D
that allow it to rotate freely. If the gears, fixed to its ends, are 85 N⭈m
subjected to 85-N # m torques, determine the angle of twist 250 mm
of gear A relative to gear D. The tubes have an outer
diameter of 30 mm and an inner diameter of 20 mm. The 400 mm C
solid section has a diameter of 40 mm.
B
A

85 N⭈m

TL
fA>D = ©
JG

2(85)(0.4) (85)(0.25)
= p 4 4 9
+ p
2 (0.015 - 0.01 )(75)(10 ) 2 (0.024)(75)(109)

= 0.01534 rad = 0.879° Ans.

Ans:
fA>D = 0.879°

357
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exist. No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher.

5–77. The steel shaft has a diameter of 40 mm and is fixed A 3 kN


at its ends A and B. If it is subjected to the couple determine
the maximum shear stress in regions AC and CB of the 3 kN
shaft. Gst = 75 Gpa . C
400 mm
50 mm
50 mm B
600 mm

Equilibrium:

TA + TB - 3000(0.1) = 0 (1)

Compatibility condition:
fC>A = fC>B

TA (400) TB (600)
=
JG JG

TA = 1.5 TB (2)

Solving Eqs (1) and (2) yields:

TB = 120 N # m

TA = 180 N # m

Tc 180(0.02)
(tAC)max = = p 4
= 14.3 MPa Ans.
J 2 (0.02 )

Tc 120(0.02)
(tCB)max = = p 4
= 9.55 MPa Ans.
J 2 (0.02 )

Ans:
(tAC)max = 14.3 MPa, (tCB)max = 9.55 MPa

385
© 2014 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently
exist. No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher.

*5–88. A rod is made from two segments: AB is steel and BC C


is brass. It is fixed at its ends and subjected to a torque of
T = 680 N # m. If the steel portion has a diameter of 30 mm,
determine the required diameter of the brass portion so the
reactions at the walls will be the same. Gst = 75 GPa ,
B
Gbr = 39 GPa . 1.60 m
680 N⭈m
A

0.75 m

Compatibility Condition:
fB>C = fB>A

T(1.60) T(0.75)
p 4 9
= p 4 9
2 (c )(39)(10 ) 2 (0.015 )(75)(10 )

c = 0.02134 m

d = 2c = 0.04269 m = 42.7 mm Ans.

396
© 2014 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently
exist. No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher.

5–89. Determine the absolute maximum shear stress in C


the shaft of Prob. 5–88.

B
1.60 m
680 N⭈m
A

0.75 m

Equilibrium,

2T = 680

T = 340 N # m

tabs occurs in the steel. See solution to Prob. 5–88.


max

Tc 340(0.015)
tabs = = p 4
max J 2 (0.015)

= 64.1 MPa Ans.

Ans:
tabs = 64.1 MPa
max

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