PREPARED VERIFIED APPROVED

PROCESS CONTROL SHEET/WORK

INSTRUCTION
DOC. NO.- QMS-………. REV NO. – 01
Instrument:-Glow wire test Apparatus
REV.DATE:-
Wire & Cable Operation: Resistance to abnormal heat & fire.
Machine
Working Method Equipment
Sketch
Specification: 0-1200⁰C
Room Temperature-27⁰C Humidity-Up to 97%
Reference Standard:IS:1293:2005, UL -851
Work Instruction:
1). Connect the machine with power plug & main switch on.
2).Set the machine at zero.
3).Cut the sample length 100mm with plug.
4).Insert the sample in instrument socket.
5).Then set the temperature 650⁰C in temperature controller
and time 30s in timer.
6).When we start the test recheck all parameters.
7).Then we put the tissue paper on pinewood board.
8).When our glowing element heated then glowing element
contact with the specimen.

9).When we contact glowing element in specimen with in 30s

no visible flame and glowing on specimen after removal of

glow wire.
10).Then remove the specimen in test apparatus.
11).Switch off power supply in main board.
12).Maintain the 5S & 3R Properly.
Sr.No. Control Point Resp. Control Method Frequency MAHARAAJ INDUSTRIES
Special Instruction
Operate the Glow wire test Apparatus Testing As per Machine
 PREPARED VERIFIED APPROVED
PROCESS CONTROL SHEET/WORK
INSTRUCTION
DOC. NO.- QMS-………. REV NO. – 01
Instrument:-Temperature rise test Apparatus
REV.DATE:-
Wire & Cable Operation: Temperature rise test
Machine
Working Method Equipment
Sketch
Specification: 0 to 400 ⁰C
Room Temperature-27⁰C Humidity-Up to 97%
Reference Standard:IS:1293:2005, UL -851
Work Instruction:
1). This test time is 1 hour.
2).Connect power plug & Main Switch on.
3).We get one Power cord for specimen.
4).For 6amp loaded 9amp to 1hour cross sectional area of wire

used 0.75sq mm2.

5).For 16amp loaded 10amp to 1hour cross sectional area of
wire used 0.75sq mm2.
6).For 16amp loaded 16amp to 1hour cross sectional area of
wire used 1.5sq mm2.
7).When we test specimen the temperature -rise at the
terminals shall not exceed 45⁰C.
8).After the test power switch & Main Switch OFF.

9). Maintain the 5S & 3R Properly.

Sr.No. Control Point Resp. Control Method Frequency Special Instruction

Operate the temperature rise test Testing As per Machine
1 carefully.
Before Test MAHARAAJ
use INDUSTRIES
& read reading care fully..
Engineer Specification
 PREPARED VERIFIED APPROVED
PROCESS CONTROL SHEET/WORK
INSTRUCTION
DOC. NO.- QMS-………. REV NO. – 01
Instrument:-Cord flexing test
REV.DATE:-

Wire & Cable Operation: Cord test

Machine
Working Method Equipment
Sketch
Specification: 0-200⁰C
Room Temperature-27⁰C Humidity-Up to 97%
Reference Standared:IS:1293:2005, UL -851
Work Instruction:
1).Contact the ageing oven with power plug & main switch ON.
2).Set the temperature as per standard.
Procedure:-
1).For 6 amp wire give 6amp current and 10 N weight.
2).For 16 amp wire give 16amp current and 20 N weight.
3).Set the counter meter at zero.
4).The specimen is placed in the test apparatus .
5).At 60N the rated current is above 2.5amp then subjected
100 times pull of.
6).Plugs provided with flat tinsel cords are not subjected to
the torque test.

7).After the test the flexible cable shall not have been
displaced by more than 2mm.

8).After the test Power switch & Main Switch OFF.

9).Maintain the 5s & 3R properly. MAHARAAJ INDUSTRIES
 PREPARED VERIFIED APPROVED
PROCESS CONTROL SHEET/WORK
INSTRUCTION
DOC. NO.- QMS-………. REV NO. – 01
Instrument:-:Finger tester
REV.DATE:-
Wire & Cable Operation:Protection again electric shock

Machine
Working Method Sketch
Equipment
Specification: 40-50V
Room Temparature-27⁰C Humidity-Up to 97%
Reference Standared:IS:694 IS:1293:2005, UL -851
Work Instruction:
1).Switch on the machine to main supply board.
2).Then set the temp min 40v and max 50v.
3).In this test not use open body wire .
4).During the test accessories are subjected for 1 min to a
force of 75 N.
5).In this test we check current is not flow to the
specimen outer body.
6).When we plug the specimen in instrument then check
the specimen to outer body.
7).After the test Power switch & Main Switch OFF.
8).Maintain the 5s & 3R properly.

Sr.No. Control Point Resp. Control Method Frequency Special Instruction

Specimen connect in the instrument Testing
1 As per procedure each test continuously Watch during the test.
care fully. Engineer

MAHARAAJ INDUSTRIES