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1 PCS-9892
Cyber Security Gateway
Instruction Manual

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NR Electric Co., Ltd.
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 Preface

Preface

Introduction

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This guide and the relevant operating or service manual documentation for the equipment provide

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full information on safe handling, commissioning and testing of this equipment.

1 1 1
Documentation for equipment ordered from NR is dispatched separately from manufactured goods
and may not be received at the same time. Therefore, this guide is provided to ensure that printed
information normally present on equipment is fully understood by the recipient.

Before carrying out any work on the equipment, the user should be familiar with the contents of
this manual, and read relevant chapter carefully.

This chapter describes the safety precautions recommended when using the equipment. Before
installing and using the equipment, this chapter must be thoroughly read and understood.

Health and Safety

9 9 9
The information in this chapter of the equipment documentation is intended to ensure that

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equipment is properly installed and handled in order to be maintained in a safe condition.

When electrical equipment is in operation, dangerous voltages will be present in certain parts of

1 1 1
the equipment. Failure to observe warning notices, incorrect use, or improper use may endanger
personnel and equipment and cause personal injury or physical damage.

Before working in the terminal strip area, the equipment must be isolated.

Proper and safe operation of the equipment depends on appropriate shipping and handling,
proper storage, installation and commissioning, and on careful operation, maintenance and
servicing. For this reason, only qualified personnel may work on or operate the equipment.

Qualified personnel are individuals who:

 Are familiar with the installation, commissioning, and operation of the equipment and of the

9 9 9
system to which it is being connected;

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Are able to safely perform switching operations in accordance with accepted safety
engineering practices and are authorized to energize and de-energize equipment and to

 1
isolate, ground, and label it;
1 1
Are trained in the care and use of safety apparatus in accordance with safety engineering
practices;

 Are trained in emergency procedures (first aid).

Instructions and Warnings

The following indicators and standard definitions are used:

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Preface

DANGER! means that death, severe personal injury and considerable equipment damage
will occur if safety precautions are disregarded.

WARNING! means that death, severe personal and considerable equipment damage
could occur if safety precautions are disregarded.

CAUTION! means that light personal injury or equipment damage may occur if safety

6 9
precautions are disregarded.

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NOTICE! is particularly applied to device damage and resulting damage of equipment.

1 WARNING!
1 1
ONLY qualified personnel should work on or near this device. This personnel MUST be
familiar with all safety regulations and service procedures described in this manual.
During operating of electrical device, certain part of the device is under high voltage.
Severe personal injury and significant device damage could result from improper
behavior.

9
WARNING!

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generated high voltage causes death, injury, and device damage.

WARNING!
30
Do NOT touch the exposed terminals of this device while the power supply is on. The

Thirty seconds is NECESSARY for discharging the voltage. Hazardous voltage can be
present in the DC circuit just after switching off the DC power supply.

CAUTION!

 Earthing

6 9 9
Securely earth the device earthing terminal.

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30 30 30
 Operating environment

1 1 1
ONLY use the device within the range of ambient environment and in an
environment free of abnormal vibration.

 Ratings

Check the input ratings BEFORE applying AC voltage/current and power supply to
the device.

 Printed circuit board

Do NOT attach or remove printed circuit board if the device is powered on.

ii PCS-9892 Cyber Security Gateway

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 Preface

 External circuit

Check the supply voltage used when connecting the device output contacts to
external circuits, in order to prevent overheating.

 Connection cable

6 9 9
Carefully handle connection cables without applying excessive force.

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30 30 30
NOTICE!

1 1
The firmware may be upgraded to add new features or enhance/modify existing
features, please MAKE SURE that the version of this manual is compatible with the
product in your hand.
1

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Copyright © 2019 NR. All rights reserved.

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We reserve all rights to this document and to the information contained herein. Improper use in particular reproduction and dissemination
to third parties is strictly forbidden except where expressly authorized.

1 1 1
The information in this manual is carefully checked periodically, and necessary corrections will be included in future editions. If
nevertheless any errors are detected, suggestions for correction or improvement are greatly appreciated.

We reserve the rights to make technical improvements without notice.

NR ELECTRIC CO., LTD. Tel: +86-25-87178888

Headquarters: 69, Suyuan Avenue, Jiangning, Nanjing 211102, China Fax: +86-25-87178999
Manufactory: 18, Xinfeng Road, Jiangning, Nanjing 211111, China Website: www.nrelect.com, www.nrec.com

P/N: ZL_PCS-9892_X_Instruction Manual_EN_Domestic General_X Version: R1.00

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iv PCS-9892 Cyber Security Gateway

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 1 Introduction

1 Introduction

Table of Contents

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1 Introduction ..................................................................................... 1-a

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1.1 Application ....................................................................................................... 1-1
1.2 Functions ......................................................................................................... 1-1
1.3 Features............................................................................................................ 1-2

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 1 Introduction

1.1 Application

The PCS-9892 cyber security gateway uses power special password and authentication
technology to provide authentication and encryption service for longitudinal data communication in
the control area of upper and lower dispatching center and substation, so as to realize the data

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transmission security and integrity. The cyber security gateway also provides filtering and

30 30 30
processing capabilities for protocol messages to achieve end-to-end selective protection.

1
1.2 Functions
1 1
 Support Communication Encryption

Two units to form reliable cryptographic tunnels, to realize data transmission encryption
features.

 Support double entry, double exit and multiple tunnels

The hardware supports double entry and double exit and 1024 encrypted tunnels.

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 Support data filtering

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Support to encrypt, open and discard the transponded messages according to specific rules.

1 1 1
 Support redundant switching

Support dual-machine switching function and can be configured as preemptive and

non-preemptive.

 Support bypass function

The device can be automatically bypassed in the shutdown state, the pressed state of the
bypass button and the failure state, thus ensuring normal communication as much as
possible.

 Support remote management

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The gateway can communicate with the remote management center through a specific

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protocol to realize remote management of the device.

30 30 30
 Support log upload


1 1
The device can send the log to the designated log server.

Clock synchronization
1
The device supports IRIG-B and SNTP clock synchronization.

 Encryption key self-destruction

After the device is illegally opened, the stored encryption key will be destroyed.

 Self-diagnostic

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1 Introduction

The telecontrol device supports real-time diagnosis of its own software and hardware during
operation. In case of abnormality, relevant functions will be blocked and alarm signals will be
given to reduce operation risks.

1.3 Features

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High hardware configuration
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

The dual-core CPU has a main frequency of 800MHz and a memory of 1G, and has the


1 1
support capability of high-speed encrypted transmission.

High concurrency
1
Maximum number of concurrent encrypted tunnels: 1024.

 Real-time data

Packet forwarding delay < 1ms (50% ciphertext packet throughput) and encryption tunnel
establishment delay < 1s in 100M LAN environment.

 High processing performance

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Clear text data packet throughput is 80Mbps (10 security policies, 1024 byte message length);
Ciphertext packet throughput: 25Mbps (10 security policies, 1024 byte message length); Full

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load packet drop rate: 0.


1 1
Powerful configuration debugging tools
1
Functions of configuration, debugging and diagnosis, which are convenient and efficient.

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 2 Technical Data

2 Technical Data

Table of Contents

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2 Technical Data ................................................................................. 2-a
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1 30 1 30 1 30
2.1 Electrical Specification ................................................................................... 2-1
2.1.1 Power Supply ....................................................................................................................... 2-1

2.2 Mechanical Specification ................................................................................ 2-1

2.3 Ambient Temperature and Humidity Range .................................................. 2-1
2.4 Communication Port ....................................................................................... 2-1
2.4.1 EIA-485 Port ......................................................................................................................... 2-1

2.4.2 Copper Ethernet Port ........................................................................................................... 2-2

2.5 Clock Synchronization Specifications ........................................................... 2-2

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2.5.1 EIA-485 Port ......................................................................................................................... 2-2

1 30 1 30 1 30
2.6 Type Test .......................................................................................................... 2-2
2.6.1 Environmental Test ............................................................................................................... 2-2

2.6.2 Mechanical Test .................................................................................................................... 2-2

2.6.3 Insulation Test....................................................................................................................... 2-2

2.6.4 Electromagnetic Compatibility .............................................................................................. 2-2

2.7 Management Functions................................................................................... 2-3

2.7.1 Clock Performance ............................................................................................................... 2-3

2.8 Certifications.................................................................................................... 2-4

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 2 Technical Data

2.1 Electrical Specification

2.1.1 Power Supply
Standard IEC 60255-26:2013

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Rated voltage 110Vdc/125Vdc, 220Vdc/250Vdc 110Vac/220Vac

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Operating range 88~300Vdc 88~265Vac

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Permissible AC ripple voltage Max. 15% of the nominal auxiliary voltage

1 1 1
Power consumption Max. 45W

2.2 Mechanical Specification

Mounting Way Flush mounted
Chassis color Silver grey
Weight per device Approx. 10kg
Chassis material Aluminum alloy
Location of terminal Rear panel of the device
Device structure Plug-in modular type @ rear side, integrated front plate
Protection class
Standard

0 6 9 IEC 60255-1:2009

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HMI side IP20

13
Terminal side IP20
Other sides IP40

2.3 Ambient Temperature and Humidity Range

Standard
Operating temperature
Transport and storage
temperature range
Permissible humidity
Altitude
1 1
IEC 60255-1:2009
-25°C to +55°C
-40°C to +70°C (Readability of display may be impaired below -20°C)
5%-95%, without condensation
Max. 3000m

9
2.4 Communication Port

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2.4.1 EIA-485 Port

1
Baud rate

Protocol
1 1
300bps, 600bps, 1200bps, 2400bps, 4800bps, 9600bps, 19200bps, 57600bps,
115200bps
IEC 60870-5-103:1997
Maximal capacity 32
Transmission distance Max. 500m
Safety level Isolation to ELV level
Twisted pair Screened twisted pair cable

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 2 Technical Data

2.4.2 Copper Ethernet Port

Connecter type RJ-45
Transmission rate 100Mbits/s
Transmission standard 10Base-T/100Base-TX
Transmission distance Max. 100m
Protocol

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IEC 60870-5-103:1997 or IEC 61850

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Safety level Isolation to ELV level

13
2.5 Clock Synchronization Specifications
2.5.1 EIA-485 Port 1 1
1200bps, 2400bps, 4800bps, 9600bps, 19200bps, 38400bps, 57600bps,
Baud rate
115200bps
Protocol IEC 60870-5-103:1997
Maximal capacity 32
Transmission distance Max. 500m
Safety level Isolation to ELV level
Twisted pair Screened twisted pair cable

2.6 Type Test

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1 30
2.6.1 Environmental Test
Dry cold test
Dry heat test
1 30
IEC 60068-2-1: 2007
IEC 60068-2-2: 2007
1 30
Damp heat test, cyclic IEC 60068-2-30: 2005
Steady heat test IEC 60068-2-78: 2001

2.6.2 Mechanical Test

Vibration test IEC 60255-21-1: 1988 Class I
Shock test IEC 60255-21-2: 1988 Class I
Bump test IEC 60255-21-2: 1988 Class I

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Earthquake test IEC 60255-21-3: 1993 Class I

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2.6.3 Insulation Test

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1 1 1
Standard IEC 60255-27-2013
2.8kV, DC, 1min
Dielectric withstand
2.0kV, AC, 1min
Impulse voltage 5kV
Overvoltage category Class III
Insulation resistance Min. 100MΩ @500Vdc

2.6.4 Electromagnetic Compatibility

1MHz burst disturbance test IEC 60255-26-2013, Class III

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Electrostatic discharge test
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Radio frequency interference
tests
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Fast transient disturbance
tests
Surge immunity test
Power frequency magnetic
field immunity
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Pulse magnetic field immunity
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30
Conducted RF
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electromagnetic disturbance
Power frequency immunity
Conducted emission
Radiated emission
Damped oscillatory magnetic
field immunity
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Power supply performance
0
- Voltage short interruption
13
2.7 Management Functions
2.7.1 Clock Performance
Real time clock accuracy
Accuracy of GPS
synchronization
External time synchronization
PCS-9892 Cyber Security Gateway
2 Technical Data
Common mode: 2.5kV
Differential mode: 1.0kV
IEC 60255-26-2013, Class IV
For contact discharge: ±8kV
For air discharge: ±15kV
9
IEC 60255-26-2013, Class III
6
Frequency sweep
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Radiated amplitude-modulated
10V/m (rms), f=80~1000MHz
IEC 60255-26-2013, Class IV
1 30
Power supply, I/O, Earth: ±4kV, 5kHz for 15ms, 100kHz for 0.75ms
Communication terminals: ±2kV, 5kHz for 15ms, 100kHz for 0.75ms
IEC 60255-26-2013, Class IV
Power supply, AC input, I/O port: 1.2/50μs
Common mode: ±4kV
Differential mode: ±2kV
IEC 61000-4-8:2009, Class V
100A/m for 1min, 1000A/m for 3s
IEC 61000-4-9:2001, Class V
9
6
6.4/16μs, 1000A/m
30 30
IEC 60255-26-2013, Class III
1
Power supply, AC, I/O, Comm. Terminal: 10Vrms, 150kHz~80MHz
Spot frequency, f=27MHz/68MHz
IEC 60255-26-2013, Class A
Common mode: 300V
Differential mode: 150V
IEC 60255-26-2013, Class A
f=0.15MHz~0.5MHz/0.5kHz~30MHz
IEC 60255-26-2013, Class A
f=30MHz~230MHz/230MHz~1000MHz
IEC 61000-4-10:2001, Class V
100kHz & 1MHz, 100A/m
IEC 60255-26-2013
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Max. 500ms for interruption of rated voltage (Un = 220Vdc) without reboot
1 1
Max. 3s/day
Max. 1ms
IRIG-B (200-98), PPS, SNTP
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Date: 2019-03-29
 2 Technical Data

2.8 Certifications
 ISO9001:2008

 ISO14001:2004

 OHSAS18001:2007

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ISO10012:2003

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


1 30
CMMI L5

1
EMC: 2014/30/EU, EN60255-26:2013 30 1 30
 LVD: 2014/35/EU, EN60255-27:2014

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 3 Hardware

3 Hardware

Table of Contents

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3 Hardware ......................................................................................... 3-a

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3.1 Overview ........................................................................................................... 3-1

1 1 1
3.2 Bypass Key ....................................................................................................... 3-1
3.3 CONSOLE ......................................................................................................... 3-1
3.4 Module Configuration ...................................................................................... 3-2
3.4.1 NR0139A...............................................................................................................................3-2

3.5 NR0387A ........................................................................................................... 3-3

3.6 NR0826A ........................................................................................................... 3-3

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PCS-9892 Cyber Security Gateway

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Date: 2019-03-29
 3 Hardware

3.1 Overview
The front panel of the device comprises indicator lamps and an IC card interface.

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Figure 3.1-1 Front panel

1 1FAIL MA
1
Figure 3.1-2 Terminal view

3.2 Bypass Key

There are two bypass buttons on the back of the device, and when "BYP1" is pressed, channel 1
(LAN1-WAN1) will be in bypassed; When "BYP2" is pressed, channel 2 (LAN2-WAN2) will be in
bypassed.

3.3 CONSOLE
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1 30 1 30 1 30
There is a multiplex RJ45 port on the front panel. This port can be used as an RS-232 serial port
as well as a twisted-pair Ethernet port. As shown in the following figure, a customized cable is
applied for debugging via this multiplex RJ45 port.

P2

P1

P3

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P1: To connect the multiplex RJ45 port. An 8-core cable is applied here.

1 1
P2: To connect the twisted-pair Ethernet port of the computer.

P3: To connect the RS-232 serial port of the computer.

1
The definition of the 8-core cable in the above figure is introduced in the following table.

Device side Computer side

No. Core color Function
(Left) (Right)
1 Orange & white TX+ of the Ethernet port P1-1 P2-1
2 Orange TX- of the Ethernet port P1-2 P2-2

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 3 Hardware

Device side Computer side

No. Core color Function
(Left) (Right)
3 Green & white RX+ of the Ethernet port P1-3 P2-3
4 Blue TXD of the RS-232 serial port P1-4 P3-2
5 Brown & white RXD of the RS-232 serial port P1-5 P3-3

9 9 9
6 Green RX- for the Ethernet port P1-6 P2-6
7

0
Blue & white

6 0 6
The ground connection of the RS-232 port.

30
P1-7

6 P3-5

13 13
8 Brown P1-8

3.4 Module Configuration

Type Description
1
NR0139A Core board for cyber security gateway
NR0387A 110/220Vdc, 110/220Vac power supply
NR0826A LED indicators

3.4.1 NR0139A
As the main CPU board of the gateway, NR0139A mainly completes the PCI x4 interface with the
encryption card, providing 6 channels of 100BASE-T Ethernet interface, 1 channel of debugging

9 9 9
serial port (RJ45), 1 channel of debugging network port, 1 channel of clock synchronization, 2

6 6 6
channels of bypass and device fail & alarm contacts output.

30 30 30
NR0139A also provides digital interfaces with the LED indicators, providing 1 serial port for

1 1 1
connection of smart IC card, and reserving 1 USB interface for USB-KEY function.

NR0139A provides 6 100BASE-T Ethernet interfaces, including 4 LAN and WAN interfaces, which
are divided into LAN1, LAN2, WAN1 and WAN2, and 1 monitoring port and 1 heartbeat port.

The LAN ports are used for the network interface of the station side safety zone boundary, and the
WAN ports are used for the network access to the dispatching side. After the station-side network
message enters the LAN port, the CPU will analyze, classify and make relevant policies.
Messages that meet the requirements are transmitted by the CPU to the card for encryption, and
then transmitted to the CPU for transmission from the WAN port. The network messages at the
dispatching side are similar.

9 9 9
The monitoring port is a reserved interface and is considered for monitoring network access.

6 6 6
30 30 30
When the heartbeat port is used for redundant configuration, it transmits heartbeat messages with

1 1 1
the opposite device.

The correct serial port wiring is shown in the following figure. Generally, a foiled cable with at least
two pairs of twisted pairs shall be applied. One pair of the twisted pairs are respectively used to
connect the "+" and "-" terminals. The other pair of twisted pairs is used to connect the signal
reference "SGND" of the communication interface. If there is a free terminal or a grounding
terminal "FGND" for all the communication ports, it is suggested to connect the foiled layer of the
cable when connecting multiple devices in series. The foiled layer connection of the cable shall be
grounded at only one end.

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 3 Hardware

To the screen of other cable with Twisted 01

single point earthing pair wire

IRIG-B Signal
SYN+ 02

SYN- 03

SGND 04

6 9 6 9
Figure 3.4-1 Wiring of synchronization port

6 9
30 30 30
3.5 NR0387A

1 1 1
NR0387A is a DC/DC or AC/DC converter with electrical insulation between the input and output.
It has an input voltage range as described in the chapter 2. The tolerance of the output voltage for
the electronic components is continuously monitored.

The use of an external miniature circuit breaker is recommended. The miniature circuit breaker
must be in the on position when the device is in operation and in the off position when the device
is in cold reserve.

NOTICE!

This device, like all electronic equipments, contains electrolytic capacitors. These
capacitors are well known to be subject to deterioration over time if voltage is not

6 9 6 9 6 9
applied periodically. Deterioration can be avoided by powering the device up once a

30 30 30
year.

1
3.6 NR0826A
1
NR0826A provides several LED indicators on the front panel. 1
LED Indication Description

OFF No power supply board 1

PWR1
ON Power supply board 1 is working.

OFF No power supply board 2

PWR2
ON Power supply board 2 is working.

9 9 9
OFF The device is out of service or any hardware error is defected during self-check.
HEALTHY

30 6 ON

30 6
The device is in service and ready for operation.

30 6
1 1 1
OFF The device is in normal operating condition.
ALARM
ON An abnormal alarm is issued.

OFF Abnormal LAN1 connection

LAN1 ON LAN1 connection is ready.

Flashing Data transmission through LAN1

LAN2 OFF Abnormal LAN2 connection

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 3 Hardware

LED Indication Description

ON LAN2 connection is ready.

Flashing Data transmission through LAN2

OFF Abnormal WAN1 connection

WAN1

6 9ON

6 9
WAN1 connection is ready.

6 9
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Flashing Data transmission through WAN1

1
WAN2
OFF

ON 1
Abnormal WAN2 connection

WAN2 connection is ready. 1

Flashing Data transmission through WAN2

OFF Channel 1 (LAN1-WAN1) is in service.

BYP1
ON Channel 1 (LAN1-WAN1) is bypassed.

OFF Channel 2 (LAN2-WAN2) is in service.

BYP2
ON Channel 2 (LAN2-WAN2) is bypassed.

6 9
OFF

9
Abnormal monitoring connection

6 6 9
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MON ON Monitoring connection is ready.

1 1 1
Flashing Data transmission through monitoring port

OFF No IC card
IC CARD
ON IC card is inserted.

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1 30 1 30 1 30

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 4 Installation

4 Installation

Table of Contents

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4 Installation ....................................................................................... 4-a
6 9
1 30 1 30 1 30
4.1 Overview........................................................................................................... 4-1
4.2 Safety Information ........................................................................................... 4-1
4.3 Check Shipment .............................................................................................. 4-2
4.4 Material and Tools Required ........................................................................... 4-2
4.5 Device Location and Ambient Conditions ..................................................... 4-2
4.6 Mechanical Installation ................................................................................... 4-3
4.7 Electrical Installation and Wiring ................................................................... 4-3
4.7.1 Grounding Guidelines .......................................................................................................... 4-3

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4.7.2 Cubicle Grounding................................................................................................................ 4-4

1 30 1 30 1 30
4.7.3 Ground Connection on the Device ....................................................................................... 4-4

4.7.4 Grounding Strips and their Installation ................................................................................. 4-5

List of Figures
Figure 4.6-1 Dimensions (unit: mm, face & side)..................................................................... 4-3

Figure 4.7-1 Cubicle grounding system.................................................................................... 4-4

Figure 4.7-2 Ground terminal of this device ............................................................................. 4-5

Figure 4.7-3 Ground strip and termination ............................................................................... 4-5

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 4 Installation

4.1 Overview
The device must be shipped, stored and installed with the greatest care.

Choose the place of installation such that the communication interface and the controls on the
front of the device are easily accessible.

6 9 6 9 6 9
Air must circulate freely around the equipment. Observe all the requirements regarding place of

30 30 30
installation and ambient conditions given in this instruction manual.

1 1 1
Take care that the external wiring is properly brought into the equipment and terminated correctly
and pay special attention to grounding. Strictly observe the corresponding guidelines contained in
this section.

4.2 Safety Information

Modules and units may only be replaced by correspondingly trained personnel. Always observe
the basic precautions to avoid damage due to electrostatic discharge when handling the
equipment.

In certain cases, the settings have to be configured according to the demands of the engineering

9 9 9
configuration after replacement. It is therefore assumed that the personnel who replace modules

6 6 6
and units are familiar with the use of the operator program on the service PC.

1 30
WARNING!

1 30 1 30
ONLY insert or withdraw a module while the device power supply is switched off. To this
end, disconnect the power supply cable that connects with the PWR module.

NOTICE!

Industry packs and ribbon cables may ONLY be replaced on a workbench for electronic
equipment. Electronic components are sensitive to electrostatic discharge when not in
the unit's housing.

NOTICE!

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Jumper links may ONLY be changed on a workbench for electronic equipment.

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Electronic components are sensitive to electrostatic discharge when not in the unit's
housing.

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NOTICE!
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A module can ONLY be inserted in the slot designated in the chapter 6. Components
can be damaged or destroyed by inserting module in a wrong slot.

The basic precautions to guard against electrostatic discharge are as follows:

 Should boards have to be removed from this device installed in a grounded cubicle in an HV
switchgear installation, please discharge yourself by touching station ground (the cubicle)
beforehand.

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 Only hold electronic boards at the edges, taking care not to touch the components.

 Only works on the board that has been removed from the cubicle on a workbench designed
for electronic equipment and wear a grounded wristband. Do not wear a grounded wristband,
however, while inserting or withdrawing units.

Always store and ship the electronic boards in their original packing. Place electronic parts in

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

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electrostatic screened packing materials.

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4.3 Check Shipment

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Check that the consignment is complete immediately upon receipt. Notify the nearest NR
Company or agent, should departures from the delivery note, the shipping papers or the order be
found.

Visually inspect all the material when unpacking it. When there is evidence of transport damage,
lodge a claim immediately in writing with the last carrier and notify the nearest NR Company or
agent.

If the equipment is not going to be installed immediately, store all the parts in their original packing
in a clean dry place at a moderate temperature. The humidity at a maximum temperature and the

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permissible storage temperature range in dry air are listed in Chapter “Technical Data”.

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4.4 Material and Tools Required

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The necessary mounting kits will be provided, including screws, pincers and assembly
instructions.

A suitable drill and spanners are required to secure the cubicles to the floor using the plugs
provided (if this device is mounted in cubicles).

4.5 Device Location and Ambient Conditions

NOTICE!

Excessively high temperature can appreciably reduce the operating life of this device.

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The place of installation should permit easy access especially to front of the device, i.e. to the

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human machine interface of the equipment.

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There should also be free access at the rear of the equipment for additions and replacement of

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electronic boards.
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Since every piece of technical equipment can be damaged or destroyed by inadmissible ambient
conditions, such as:

 The location should not be exposed to excessive air pollution (dust, aggressive substances).

 Surge voltages of high amplitude and short rise time, extreme changes of temperature, high
levels of humidity, severe vibration and strong induced magnetic fields should be avoided as
far as possible.

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 Air must not be allowed to circulate freely around the equipment.

The equipment can in principle be mounted in any attitude, but it is normally mounted vertically
(visibility of markings).

4.6 Mechanical Installation

NOTICE!

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It is necessary to leave enough space top and bottom of the cutout in the cubicle for

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heat emission of this device.

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This device is made of a single layer 4U chassis. Following figure shows the dimensions and
cutout size in the cubicle of this device for reference in mounting.

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Figure 4.6-1 Dimensions (unit: mm, face & side)

4.7 Electrical Installation and Wiring

4.7.1 Grounding Guidelines
NOTICE!

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All these precautions can only be effective if the station ground is of good quality.

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Switching operations in HV installations generate transient over voltages on control signal cables.
There is also a background of electromagnetic RF fields in electrical installations that can induce
spurious currents in the devices themselves or the leads connected to them.

All these influences can influence the operation of electronic apparatus.

On the other hand, electronic apparatus can transmit interference that can disrupt the operation of
other apparatus.

In order to minimize these influences as far as possible, certain standards have to be observed

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with respect to grounding, wiring and screening.

4.7.2 Cubicle Grounding

The cubicle must be designed and fitted out such that the impedance for RF interference of the
ground path from the electronic device to the cubicle ground terminal is as low as possible.

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Metal accessories such as side plates, blanking plates etc., must be effectively connected
surface-to-surface to the grounded frame to ensure a low-impedance path to ground for RF

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interference. The contact surfaces must not only conduct well, they must also be non-corroding.

1
NOTICE!
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If the above conditions are not fulfilled, there is a possibility of the cubicle or parts of it
forming a resonant circuit at certain frequencies that would amplify the transmission of
interference by the devices installed and reduce their immunity to induced interference.

Movable parts of the cubicle such as doors (front and back) or hinged equipment frames must be
effectively grounded to the frame by three braided copper strips (see Figure 4.7-1).

The metal parts of the cubicle housing and the ground rail are interconnected electrically
conducting and corrosion proof. The contact surfaces shall be as large as possible.

NOTICE!

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For metallic connection, please observe the voltage difference of both materials
according to the electrochemical code.

1 1 1
The cubicle ground rail must be effectively connected to the station ground rail by a
grounding strip (braided copper).

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1 30 1 30 1 30
Figure 4.7-1 Cubicle grounding system

4.7.3 Ground Connection on the Device

There is a ground terminal on the rear panel, and the ground braided copper strip can be

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connected with it. Take care that the grounding strip is always as short as possible. The main thing
is that the device is only grounded at one point. Grounding loops from unit to unit are not allowed.

There are some ground terminals on some connectors of this device, and the sign is “GND”. All the
ground terminals are connected in the cabinet of this device. Therefore, the ground terminal on the
rear panel (see Figure 4.7-2) is the only ground terminal of this device.

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1 30 1 30 1 30
Figure 4.7-2 Ground terminal of this device

4.7.4 Grounding Strips and their Installation

High frequency currents are produced by interference in the ground connections and because of
skin effect at these frequencies, only the surface region of the grounding strips is of consequence.

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The grounding strips must therefore be of (preferably tinned) braided copper and not round copper

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conductors, as the cross-section of round copper would have to be too large.

1 1 1
Proper terminations must be fitted to both ends (press/pinch fit and tinned) with a hole for bolting
them firmly to the items to be connected.

The surfaces to which the grounding strips are bolted must be electrically conducting and
non-corroding.

The following figure shows the ground strip and termination.

Press/pinch fit
cable terminal

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Braided

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copper strip Terminal bolt

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Contact surface

1 1
Figure 4.7-3 Ground strip and termination
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5 Decommissioning and Disposal

Table of Contents

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5 Decommissioning and Disposal .................................................... 5-a
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5.1 Decommissioning ............................................................................................ 5-1
5.2 Disposal............................................................................................................ 5-1

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 5 Decommissioning and Disposal

5.1 Decommissioning

WARNING!

Switch OFF the external miniature circuit breaker of device power supply BEFORE

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disconnecting the power supply cable connected to the PWR module.

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WARNING!

1.
1 1 1
KEEP an adequate safety distance to live parts of the power substation.

Switching off

To switch off this device, switch off the external miniature circuit breaker of the power supply.

2. Disconnecting Cables

Disconnect the cables in accordance with the rules and recommendations made by relational
department.

3. Dismantling

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The device rack may now be removed from the system cubicle, after which the cubicles may

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also be removed.

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5.2 Disposal
NOTICE!
1 1
Strictly observe all local and national laws and regulations when disposing the device.

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6 Revision History

Document Software
Release Date Description of change

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Version Version

R1.00

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R1.00 March 29, 2019

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Initial draft

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