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Research Article
Stability Analysis of a Direct-Operated Seawater Hydraulic Relief
Valve under Deep Sea
Received 16 February 2017; Revised 10 April 2017; Accepted 16 April 2017; Published 16 May 2017
Copyright © 2017 Shan Wu et al. This is an open access article distributed under the Creative Commons Attribution License, which
permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.
Taking into account the deformation of a designed direct-operated seawater hydraulic relief valve in deep sea, which might have
a great influence on the stability of the valve, a mathematic model of the relief valve was established and stability analysis was
conducted. As the fitting clearances between the damping sleeve and the damping bar play a key role in the performance of the
relief valve, the fitting clearances after deformation under pressure of different ocean depths were obtained using finite element
method. Applying the deformation data to the relief valve model, the stability and relative stability could be analyzed quantitatively
through both the frequency domain analysis method and the time domain analysis method to detect the influence of the fitting
clearance after deformation. The simulation results show that the seawater relief valve has a stable performance within 4000 meters
deep under the sea.
(5)
l1
d
l2
l3
(6)
p, V p1 , V0
Inlet Outlet
(1) Plate spool (4) Back-end damping bar
(2) Front-end damping bar (5) Spring
(3) Damping sleeve (6) Adjusting screw
analysis, the bond diagram is usually used to analyze the char- and TF (transfer function) are used to quantitatively analyze
acteristics of the hydraulic valves, such as Dasgupta’s research the stability and relative stability of the valve operating under
on a proportional solenoid controlled piloted relief valve [20] different ocean depths.
and Zanj’s research on an indirect hydrocontrol valve [21].
However, the deep-sea environment is greatly different from 2. Mathematical Model
the environment of sea surface. It is characterized by high
hydrostatic pressure (pressure increases by 1 atm for every 2.1. Basic Model of Relief Valve. In order to simplify the
10 m in depth). This will make hydraulic components produce analysis, the following assumptions are made:
large deformation [22], which has a serious effect on the (1) When the spool valve is moving, there are no con-
dynamic characteristics of the relief valve. In order to analyze siderations on friction and instantaneous hydraulic
the stability of the direct-operated seawater hydraulic relief dynamics.
valve under different ocean depths, this paper first uses a
FEM (finite element method) technique to obtain the fitting (2) The influence of fluid mass is ignored.
clearance deformation under different hydrostatic pressures. (3) The ambient pressure is considered as zero to ana-
Based on the deformation data, the state-space method and lyze the performance. This is because the pressure
modern control theory, which can determine the stability of compensated method is often taken in the deep-sea
a linear system, are used to predict the stable operation of hydraulic system. When the relief valve is used in
the direct-operated seawater hydraulic relief valve. In the end, deep-sea equipment, the pressure difference of the
the time response analysis is conducted to detect the dynamic valve between the input and the output is the same
performance of the relief valve. as that in land. Consequently, the force acting on the
Figure 1 shows the structure of the direct-operated sea- spool due to ambient pressure of the input and output
water hydraulic relief valve studied in this paper. A damping is balanced. Thus, the ambient pressure does not have
cavity consists of a damping bar and a damping sleeve, which an influence on the analysis.
can minimize the vibration of plate spool. Its main structural (4) The gap width between the damping bar and the
parameters are shown in Table 1. While working in the sub- damping sleeve is uniform.
marine environment, the pressure of large ocean depth will
lead to deformation of fitting clearances between the damping (5) The transient flow force is generally disregarded in
bar and the damping sleeve and will have an influence on relief valves because of a much smaller part in various
the stability of the relief valve. In this paper, the 3D model forces, and it is only considered in servo valves and
of the valve is established to calculate the fitting clearance proportional valves.
deformation under the ocean environment with FEM. On (6) 𝑙1 , 𝑙2 , and 𝑙3 are taken as constant. This is because
the basis of the deformation data, the state-space equation the stroke of the spool is relatively smaller than the
Mathematical Problems in Engineering 3
A: Static Structural
Fixed Support 1
Time: 1 s
2017/4/19 9:24
A Pressure: 40 MPa
B C
B Fixed Support
C Fixed Support 1
0.00 12.50 25.00 37.50 50.00 0.00 12.50 25.00 37.50 50.00
(mm) (mm)
(a) Simulation model of the damping sleeve
B: Static Structural
Pressure 2
Time: 1 s
2017/4/19 9:26
A Fixed Support 2
B Pressure 2: 40 MPa
B A
0.000 7.500 15.000 22.500 30.000 0.000 7.500 15.000 22.500 30.000
(mm) (mm)
Figure 3: Simulation model of fitting clearance deformation of the damping sleeve and bar.
Figure 3 shows the finite element simulation model of of the damping bar decreases to 0 mm under huge seawater
the damping sleeve and bar, whose materials are, respectively, pressure, which means failure for the valve. Therefore, the
PEEK and ANSI 316 Stainless Steel. According to the actual discussion of the stability in this paper is all within the ocean
operation condition (as shown in Figure 1), both ends of the depth of 4000 m.
damping sleeve and the bottom of the damping bar are fixed.
These two parts are wholly steeped in seawater, so ocean 3. Analysis of Stability Characteristics
depth pressure is added to all faces of the two parts. Then,
the fitting clearances at different depths can be obtained. Taking the deformation at different ocean depths into
Figure 4 shows the deformation cloud on the damping account, qualitative and quantitative analysis of stability and
sleeve and bar at the depth of 4000 m, respectively. As can relative stability for this relief valve will be carried out,
be seen from the picture, the deformation of the damping bar respectively.
is relatively smaller than that of the damping sleeve. Thus, the 3.1. Stability Analysis. In order to facilitate analysis, the
deformation of the damping sleeve is the major part of the following variables are defined:
fitting clearance deformation.
The predetermined clearances in land between the damp- 2
ing sleeve and both ends of the damping bar are 𝛿1 = 𝑘1 = 𝑐𝑞 𝜋𝑑√ ,
𝜌
0.02 mm and 𝛿2 = 0.02 mm, respectively. And the variation
of fitting clearances (as shown in Figure 5) of the front end 𝑘2 = 𝜋𝑐𝑞 𝑐𝑑 𝑑,
and back end at different ocean depths can be obtained by
finite element simulation. When the ocean depth is 4000 m, 𝜋𝑑1
𝑘3 = ,
the fitting clearance of the damping sleeve and the front end 12𝜇𝑙1
Mathematical Problems in Engineering 5
0.00 12.50 25.00 37.50 50.00 0.000 7.500 15.000 22.500 30.000
(mm) (mm)
(a) Deformation of the damping sleeve (b) Deformation of the damping bar
Figure 4: Deformation of the damping sleeve and damping bar at the depth of 4000 m.
0.025
0.020
0.020
Fitting clearance (mm)
0.015
0.015
0.010
0.010
0.005 0.005
0.000 0.000
0 500 1000 1500 2000 2500 3000 3500 4000 4500 0 500 1000 1500 2000 2500 3000 3500 4000 4500
Ocean depth (m) Ocean depth (m)
(a) Fitting clearances of back end (b) Fitting clearances of front end
𝜋𝑑2 𝑥2̇ = 𝑥̈
𝑘4 = ,
12𝜇𝑙2
𝐴 − 𝑘2 𝑥𝑠 𝐵 /𝛿 + 𝐵2 /𝛿2 𝐴 − 𝐴2
= 𝑥1 − 1 1 𝑥2 + 1 𝑥3
𝐵1 = 𝐵1 𝛿1 , 𝑚 𝑚 𝑚
𝐵2 = 𝐵2 𝛿1 . 𝑘 + 𝑘2 𝑝𝑠 𝑘 𝑥 𝑝 − 𝑘𝑥0
− 𝑥4 + 2 𝑠 𝑠 ;
(7) 𝑚 𝑚
×108 ×105
7.465 3
2.5
7.46
2
Coefficient value
Coefficient value
7.455
1.5
7.45
1
7.445
0.5
7.44 0
0 500 1000 1500 2000 2500 3000 3500 4000 0 500 1000 1500 2000 2500 3000 3500 4000
Ocean depth (m) Ocean depth (m)
(a) Coefficient value in the first column of 𝑠2 (b) Coefficient value in the first column of 𝑠1
Figure 6: Values of the first column coefficient in Routh Table with different ocean depths.
1 𝑇 × 108
0 0 0
[ 𝑚 ]
B = [𝛽 ] (11) 𝑎3 = 2.4263 × 1025 𝛿13 + 1.1828 × 1025 𝛿23 + 3.8456
0 0 0
[𝑉 ]
× 1014 𝛿12 + 1.3844 × 1014 𝛿22
𝑓1
F=[ ] (12)
𝑓2 2.8398 × 1014 𝛿13 1.8747 × 1014 𝛿23
+ +
C = [1 0 0 0] 𝛿2 𝛿1
(13)
D = 0. + 1.3328 × 1010
The model is a system with two inputs and one output, and 𝑎4 = 7.2015 × 1027 𝛿13 + 3.5108 × 1027 𝛿23 .
the stability of the system is merely related to matrix A.
Furthermore, by putting fixed parameters shown in Table 1 (15)
into formula (10) and taking the determinant of 𝑠I−A, the According to the Routh Stability Criterion, if all coefficients
characteristic equation of the system can be obtained: in the characteristic equation are positive and the signs of all
elements in the first column of Routh Table are positive, the
𝑓 (𝑠) = det (𝑠I − A) = 𝑠4 + 𝑎1 𝑠3 + 𝑎2 𝑠2 + 𝑎3 𝑠 + 𝑎4 , (14) system is stable. With formulae (14)-(15), it can be known that
every coefficient of the characteristic equations is positive if
where
𝛿1 ∈ [0, 0.02 mm] and 𝛿2 ∈ [0, 0.02 mm]. As a fourth-order
𝑎1 = 4.7543 × 1018 𝛿13 + 2.3177 × 1018 𝛿23 equation for formula (14), the relief valve will be stable under
the condition that signs of 𝑠2 and 𝑠1 in the first column of
5.1051 × 10−6 3.7669 × 10−6 Routh Table are positive. To examine the stability of the relief
+ + + 1.5844 valve at the ocean depth of 0–4000 m, we need to put fitting
𝛿1 𝛿2
clearances at different ocean depths into formula (15). As
× 101 shown in Figure 6, the coefficients in the first column of 𝑠2 and
Mathematical Problems in Engineering 7
System: 0 m
180 Peak gain (dB): 191
At frequency (Hz): 35.5 Overshoot Setting
170 Depth (m) Rise time (s) Peak time (s)
(%) time (s)
160
0 0.0034 16.8% 0.0077 0.0130
150
400 0.0033 23.3% 0.0078 0.0141
140
0 800 0.0032 30.8% 0.0084 0.0228
1300 0.0031 41.2% 0.0083 0.0276
Phase (deg)
200 200
190 190
Magnitude (dB)
Magnitude (dB)
System: 400 m System: 1300 m
180 Peak gain (dB): 192 180 Peak gain (dB): 194
At frequency (Hz): 44.5 At frequency (Hz): 35.1
170 170
160 160
150 150
140 140
0 45
Phase (deg)
Phase (deg)
0
−45 System: 400 m System: 1300 m
Phase margin (deg): 90 Phase margin (deg): 90
Delay margin (sec): 1.76e − 12 −45 Delay margin (sec): 1.76e − 12
At frequency (Hz): 1.42e + 11 At frequency (Hz): 1.42e + 11
Closed loop stable? Yes Closed loop stable? Yes
−90 −90
100 101 102 103 104 100 101 102 103 104
Frequency (Hz) Frequency (Hz)
(a) 400 m ocean depth (b) 1300 m ocean depth
200 220
System: 3900 m
190 Peak gain (dB): 202
Magnitude (dB)
Magnitude (dB)
Phase (deg)
0 0
System: 2500 m System: 3900 m
Phase margin (deg): 90 Phase margin (deg): 90
−45 Delay margin (sec): 1.76e − 12 −45 Delay margin (sec): 1.76e − 12
At frequency (Hz): 1.42e + 11 At frequency (Hz): 1.42e + 11
Closed loop stable? Yes Closed loop stable? Yes
−90 −90
100 101 102 103 104 100 101 102 103 104
Frequency (Hz) Frequency (Hz)
(c) 2500 m ocean depth (d) 3900 m ocean depth
Figure 8: BODE diagrams of the relief valve under environment of different ocean depths.
plunger pump, the real-time output flow of a plunger pump with the performance under ideal input condition, while
can be obtained as pressure response will be accompanied by a small pulsation
𝑉 𝑧 at last. Fortunately, simulation results show that the valve has
𝑞sh = 2𝜋𝑛∑ sin 𝜑𝑖 a good anti-interference ability.
2𝑧 𝑖=1 Figure 11 is the pressure response with pulsating flow at
𝑧 different ocean depths. Compared with the response with
(18)
∑ sin 𝜑𝑖 = sin (2𝜋𝑛𝑡) + sin (2𝜋𝑛𝑡 + 2𝛼) + ⋅ ⋅ ⋅ constant flow (shown in Figure 9), it can be figured out
𝑖=1 that the decrease of fitting clearance resulting from pressure
of ocean depth does not reduce the anti-interference ability
+ sin [2𝜋𝑛𝑡 + 2𝛼 (𝑧 − 1)] , of the seawater relief valve. At the same time, the pressure
where 𝑉 is the displacement of the plunger pump (40 mL/r); 𝑧 pulsation of the valve caused by flow pulsation is similar
is the number of plungers of the pump (5); 𝑛 is the rated speed to the performance of the initial clearance, without the
of the pump (750 r/min); 2𝛼 is the central angle between two increasing oscillation or divergence. Thus, simulation results
plungers of the pump, and 2𝛼 = 2𝜋/𝑧. give evidence to the stability of the relief valve.
Ignoring the influences of friction, corrosion, cavitations,
strain, and other factors of the valve, the simulation results 5. Conclusions
with design clearance are shown in Figure 10. Compared with
Figure 9, it can be seen that the main dynamic characteristics In this paper, a direct-operated seawater hydraulic relief
of the system under pulsating flow input are in accordance valve with a damping device is introduced. The mathematical
Mathematical Problems in Engineering 9
10
1.42 increases with the increase of the ocean depth, and
8 larger overshoot results in a longer setting time
1.4
of the relief valve. Considering the 30% maximum
6
1.38 overshoot of the criterion for land used relief valves,
4 the maximum ocean depth of the relief valve suited
1.36
for normal work is approximately 800 m. Irrespective
2
0.122 0.124 0.126 0.128 0.13 0.132 of the 75.3% overshoot of the relief valve at 2500 m
0 ocean depth, the relief valve still can achieve the
0 0.02 0.04 0.06 0.08 0.1 0.12 0.14 0.16 0.18 0.2
desired stable pressure with a very short time.
Time (s)
(6) It can be figured out that the decrease of fitting
Figure 10: Dynamic P-T curve of seawater relief valve under
clearance resulting from the pressure of ocean depth
pulsating flow input (ocean depth of 0 m).
does not reduce the anti-interference ability of the
seawater relief valve. The pressure pulsation of the
relief valve in deep sea, which is caused by the flow
pulsation of piston pump, is similar to the situation
with the initial clearance. And all the situations do not
model of the valve is derived, in which the fitting clearance exhibit increasing oscillation or divergence.
between the damping sleeve and damping bar (𝛿1 , 𝛿2 ) has
a great effect on the dynamic stability. Considering the The conclusions drawn in this paper not only offer
deformation of the damping sleeve and bar due to huge guidelines for the selection or design of a direct-operated
environmental pressure, the deformation simulation of the seawater hydraulic relief valve used in deep sea, but also
damping sleeve and bar at different ocean depths is achieved provide the references for analyzing other types of hydraulic
and different fitting clearances over varying depths are control components, such as flow pressure compensated
obtained. Based on the results obtained from the deformation
control valves, pressure relief valves, or pilot relief valves,
simulation, the following conclusions can be made:
since those valves all can be abstracted as a coupling system of
(1) Because of the deformation of the damping sleeve and spring-mass and liquid accompanied by the stable problem.
bar, the relief valve has an effective working depth and Moreover, this paper has also provided an analysis method,
10 Mathematical Problems in Engineering
×106 ×107
18 2
16 1.8
14 1.6
1.4
12
7
Pressure (Pa)
Pressure (Pa)
×10 1.2
10 1.42 ×107
1
8 1.42
1.4
0.8
1.4
6 1.38 0.6
1.38
4 1.36 0.4
1.36
2 0.2
0.122 0.124 0.126 0.128 0.13 0.122 0.124 0.126 0.128 0.13
0 0
0 0.02 0.04 0.06 0.08 0.1 0.12 0.14 0.16 0.18 0.2 0 0.02 0.04 0.06 0.08 0.1 0.12 0.14 0.16 0.18 0.2
Time (s) Time (s)
(a) 400 m ocean depth (b) 800 m ocean depth
7 7
×10 ×10
2
2.4
1.8 2.2
1.6 2
1.4 1.8
1.6
×107
Pressure (Pa)
Pressure (Pa)
1.2
1.4
1 1.42 1.2 ×107
1.6
0.8 1.4 1
0.6 1.38 0.8
1.4
0.6
0.4 1.36
0.4
1.2
0.2 0.2
0.122 0.124 0.126 0.128 0.13
0.12 0.13 0.14 0.15
0 0
0 0.02 0.04 0.06 0.08 0.1 0.12 0.14 0.16 0.18 0.2 0 0.02 0.04 0.06 0.08 0.1 0.12 0.14 0.16 0.18 0.2
Time (s) Time (s)
(c) 1300 m ocean depth (d) 2500 m ocean depth
Figure 11: Dynamic P-T curves of seawater relief valve at different ocean depths under pulsating flow input.
which puts deformation data of key fitting clearances of Plan (2014BAB12B00), and National Key R&D Plan
hydraulic components at different ocean depths into a state- (2016YFC0304800&2016YFC0300600).
space model for underwater hydraulic system.
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