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ACT Series Installation Manual Mechanical Installation
ACT Series Installation Manual Mechanical Installation
OPERATING DOCUMENTATION
5487205-1EN
Rev 1
© 2015, GE Company
All Right Reserved
GE COMPANY
DIRECTION 5487205-1EN, REVISION 1 ACT SERIES INSTALLATION MANUAL
Effectivity:
The information in this manual applies to the following ACT Series CT Systems:
• ACT (Up/Down Table)
• ACTs (Fixed Height Table)
Page 2
GE COMPANY
DIRECTION 5487205-1EN, REVISION 1 ACT SERIES INSTALLATION MANUAL
IMPORTANT PRECAUTIONS
LANGUAGE
ПРЕДУПРЕЖДЕНИЕ Това упътване за работа е налично само на английски език.
• Ако доставчикът на услугата на клиента изиска друг език,
(BG) задължение на клиента е да осигури превод.
• Не използвайте оборудването, преди да сте се консултирали и
разбрали упътването за работа.
• Неспазването на това предупреждение може да доведе до
нараняване на доставчика на услугата, оператора или пациентa в
резултат на токов удар, механична или друга опасност.
警告 本维修手册仅提供英文版本。
(ZH-CN) • 如果客户的维修服务人员需要非英文版本,则客户需自行提供翻译服
务。
• 未详细阅读和完全理解本维修手册之前,不得进行维修。
• 忽略本警告可能对维修服务人员、操作人员或患者造成电击、机械伤害
或其他形式的伤害。
警告 本服務手冊僅提供英文版本。
(ZH-HK) • 倘若客戶的服務供應商需要英文以外之服務手冊,客戶有責任提供翻譯
服務。
• 除非已參閱本服務手冊及明白其內容,否則切勿嘗試維修設備。
• 不遵從本警告或會令服務供應商、網絡供應商或病人受到觸電、機械性
或其他的危險。
警告 本維修手冊僅有英文版。
(ZH-TW) • 若客戶的維修廠商需要英文版以外的語言,應由客戶自行提供翻譯服
務。
• 請勿試圖維修本設備,除非 您已查閱並瞭解本維修手冊。
• 若未留意本警告,可能導致維修廠商、操作員或病患因觸電、機械或其
他危險而受傷。
UPOZORENJE Ovaj servisni priručnik dostupan je na engleskom jeziku.
• Ako davatelj usluge klijenta treba neki drugi jezik, klijent je dužan
(HR) osigurati prijevod.
• Ne pokušavajte servisirati opremu ako niste u potpunosti pročitali i
razumjeli ovaj servisni priručnik.
• Zanemarite li ovo upozorenje, može doći do ozljede davatelja usluge,
operatera ili pacijenta uslijed strujnog udara, mehaničkih ili drugih rizika.
VÝSTRAHA Tento provozní návod existuje pouze v anglickém jazyce.
• V případě, že externí služba zákazníkům potřebuje návod v jiném
(CS) jazyce, je zajištění překladu do odpovídajícího jazyka úkolem
zákazníka.
• Nesnažte se o údržbu tohoto zařízení, aniž byste si přečetli tento
provozní návod a pochopili jeho obsah.
• V případě nedodržování této výstrahy může dojít k poranění pracovníka
prodejního servisu, obslužného personálu nebo pacientů vlivem
elektrického proudu, respektive vlivem mechanických či jiných rizik.
警告 このサービスマニュアルには英語版しかありません。
(JA) • サービスを担当される業者が英語以外の言語を要求される場合、翻訳
作業はその業者の責任で行うものとさせていただきます。
• このサービスマニュアルを熟読し理解せずに、装置のサービスを行わ
ないでください。
• この警告に従わない場合、サービスを担当される方、操作員あるいは
患者さんが、感電や機械的又はその他の危険により負傷する可能性が
あります。
DAMAGE IN TRANSPORTATION
All packages should be closely examined at time of delivery. If damage is apparent, have notation
"damage in shipment" written on all copies of the freight or express bill before delivery is accepted
or "signed for" by a General Electric representative or a hospital receiving agent. Whether noted or
concealed, damage MUST be reported to the carrier immediately upon discovery, or in any event,
within 14 days after receipt, and the contents and containers held for inspection by the carrier. A
transportation company will not pay a claim for damage if an inspection is not requested within this
14 day period.
To file a report:
• Call 1-800-548-3366 and use option 8.
• Fill out a report on http://egems.med.ge.com/edq/home.jsp
• Contact your local service coordinator for more information on this process.
IMPORTANT...X-RAY PROTECTION
X-ray equipment if not properly used may cause injury. Accordingly, the instructions herein
contained should be thoroughly read and understood by everyone who will use the equipment
before you attempt to place this equipment in operation. The General Electric Company, Medical
Systems Group, will be glad to assist and cooperate in placing this equipment in use.
Although this apparatus incorporates a high degree of protection against x-radiation other than the
useful beam, no practical design of equipment can provide complete protection. Nor can any
practical design compel the operator to take adequate precautions to prevent the possibility of any
persons carelessly exposing themselves or others to radiation.
It is important that anyone having anything to do with x-radiation be properly trained and fully
acquainted with the recommendations of the National Council on Radiation Protection and
Measurements as published in NCRP Reports available from NCRP Publications, 7910 Woodmont
Avenue, Room 1016, Bethesda, Maryland 20814, and of the International Commission on Radiation
Protection, and take adequate steps to protect against injury.
The equipment is sold with the understanding that the General Electric Company, Medical Systems
Group, its agents, and representatives have no responsibility for injury or damage which may result
from improper use of the equipment.
Various protective materials and devices are available. It is urged that such materials or devices be
used.
CAUTION Danger of explosion if battery is incorrectly replaced. Replace only with the same or
Risk of equivalent type recommended by the manufacturer. Discard used batteries according to the
Explosion manufacturer’s instructions.
Book 1 TOC
Preface
Publication Conventions ...................................................................................... 19
Section 1.0
Safety & Hazard Information ........................................................................... 19
1.1 Text and Character Representation................................................................................. 19
1.2 Graphical Representation ................................................................................................ 20
Section 2.0
Publication Conventions ................................................................................. 21
2.1 General Paragraph and Character Styles........................................................................ 21
2.2 Page Layout..................................................................................................................... 21
2.3 Computer Screen Output/Input Character Styles ............................................................ 22
2.4 Buttons, Switches and Keyboard Inputs (Hard & Soft Keys) ........................................... 22
Chapter 1
Position Subsystems ............................................................................................ 23
Section 1.0
Installer/FE Notices .......................................................................................... 23
1.1 General Safety Guidelines............................................................................................... 23
1.2 Shipping, Warehouse, and Transportation Warning........................................................ 23
1.3 International Shipments ................................................................................................... 23
Section 2.0
Install Table/Gantry Introduction .................................................................... 24
2.1 Floor and Room Preparation ........................................................................................... 24
2.1.1 Preparation ......................................................................................................... 24
2.1.2 Flooring............................................................................................................... 24
2.2 Overview.......................................................................................................................... 24
2.3 Pre-Installation Template................................................................................................. 25
2.4 Required Common Tools and Supplies ........................................................................... 25
Section 3.0
Delivery Procedure........................................................................................... 28
3.1 System Transportation - Temperature Extremes............................................................. 28
3.2 Stored Systems ............................................................................................................... 28
3.3 Working with the Mover ................................................................................................... 28
3.4 Floor Protection ............................................................................................................... 28
3.5 Equipment Delivery Route ............................................................................................... 28
3.6 Removing Gantry Dollies and Covers.............................................................................. 28
3.7 Damage In Transportation ............................................................................................... 29
3.8 A1 Breaker....................................................................................................................... 29
3.9 Installation Support Kits ................................................................................................... 29
3.10 Installation Conditions...................................................................................................... 29
Section 4.0
Install and Level Table/Gantry ........................................................................ 30
4.1 Establish the Room Layout.............................................................................................. 30
Table of Contents Page 11
GE COMPANY
DIRECTION 5487205-1EN, REVISION 1 ACT SERIES INSTALLATION MANUAL
Chapter 2
Power, Ground & Interconnect Cables ............................................................... 77
Section 1.0
Introduction....................................................................................................... 77
1.1 System Component Identification ................................................................................... 78
1.2 System Interconnect Cables ........................................................................................... 78
Section 2.0
System Interconnect Diagram ......................................................................... 80
Section 3.0
Contractor Connections................................................................................... 81
Section 4.0
Console Connections....................................................................................... 82
Page 12 Table of Contents
GE COMPANY
DIRECTION 5487205-1EN, REVISION 1 ACT SERIES INSTALLATION MANUAL
Book 1 TOC
4.3 Host Computer Connection ............................................................................................. 86
4.4 Cable Arrangement.......................................................................................................... 87
Section 5.0
Install Options .................................................................................................. 88
5.1 Install Optional Bar Code Reader .................................................................................... 88
5.2 Install Injector................................................................................................................... 88
5.3 Customer Accessories..................................................................................................... 88
5.4 Install UPS ....................................................................................................................... 88
Section 6.0
Gantry Cable Connections .............................................................................. 89
Section 7.0
Table Connections ........................................................................................... 91
7.1 Up/Down Table Cable Connection .................................................................................. 91
7.2 Fixed Height Table Cable Connection ............................................................................. 93
Section 8.0
Table Footswitch Installation (Only for Up/Down Table).............................. 94
Section 9.0
PDU Cable Connections & Configuration ...................................................... 97
9.1 NGPDU............................................................................................................................ 97
9.1.1 Panel - 380 - 480VAC Mains “TS1” Input Power Connection............................. 98
9.1.2 Panel - Circuit Breakers...................................................................................... 99
9.1.3 Transformer (480VAC) Taps .............................................................................. 99
9.1.4 HVDC Connection ............................................................................................ 100
9.1.5 208V Connection .............................................................................................. 101
9.1.6 Gantry & Console Power Connections (120V) ................................................. 101
9.1.7 PDU Control Cable ........................................................................................... 101
9.1.8 System Ground Connection.............................................................................. 102
9.1.9 Warning Light & Door Interlock Connections.................................................... 103
9.1.9.1 Warning Light Configuration & Connection ...................................... 103
9.1.9.2 Door Interlock Connections .............................................................. 104
Section 10.0
System Ground Connections........................................................................ 105
Section 11.0
System Cables Routing ................................................................................. 108
Chapter 3
System Continuity & Ground Checks................................................................ 109
Section 1.0
System Continuity & Ground Checks
(Mechanical Contractor Task) ....................................................................... 109
1.1 Tools Required .............................................................................................................. 109
1.2 Procedure ...................................................................................................................... 109
Table of Contents Page 13
GE COMPANY
DIRECTION 5487205-1EN, REVISION 1 ACT SERIES INSTALLATION MANUAL
Section 2.0
Site Ground Continuity Check....................................................................... 113
Section 3.0
Head Holder Shim Installation....................................................................... 113
3.1 Requirements................................................................................................................ 113
3.2 Required Conditions...................................................................................................... 114
3.3 Procedure...................................................................................................................... 115
3.4 Finalization .................................................................................................................... 115
Section 4.0
Mechanical Installation Completion Section................................................ 116
Appendix A
Removal & Installation of Covers ...................................................................... 117
Section 1.0
Gantry Side Covers ........................................................................................ 117
1.1 Side Cover Removal ..................................................................................................... 117
1.2 Side Cover Installation .................................................................................................. 119
Section 2.0
Gantry Top Covers ......................................................................................... 120
2.1 Top Cover Removal ...................................................................................................... 120
2.2 Top Cover Installation ................................................................................................... 121
Section 3.0
Gantry Front Cover......................................................................................... 122
3.1 Removal ........................................................................................................................ 122
3.2 Installation ..................................................................................................................... 128
Section 4.0
Gantry Rear Cover .......................................................................................... 130
4.1 Removal ........................................................................................................................ 130
4.2 Installation ..................................................................................................................... 130
Section 5.0
Gantry Scan Window...................................................................................... 131
5.1 Remove Scan Window.................................................................................................. 131
5.2 Install Scan Window...................................................................................................... 131
Section 6.0
Table Covers ................................................................................................... 133
6.1 Up/Down Table Covers ................................................................................................. 133
6.1.1 Table Skirt Cover ............................................................................................. 133
6.1.2 Flapper Installation........................................................................................... 133
6.1.3 Base cover installation ..................................................................................... 134
6.1.4 Anchor Covers Installation ............................................................................... 136
6.2 Fixed Height Table Covers............................................................................................ 137
6.2.1 Left and Right Base Covers Installation ........................................................... 137
6.2.2 Speaker Cover ................................................................................................. 137
6.2.3 Bottom Cover ................................................................................................... 138
6.2.4 Raceway Lip Cover .......................................................................................... 139
Page 14 Table of Contents
GE COMPANY
DIRECTION 5487205-1EN, REVISION 1 ACT SERIES INSTALLATION MANUAL
Appendix B
Aurora SWS Table Installation and Adjustment ............................................... 141
Book 1 TOC
Appendix C
Pictorial Representation of Required Tools...................................................... 145
Revision History
Preface
Publication Conventions
Please become familiar with the conventions used within this publication before proceeding.
Preface
Section 1.0
Safety & Hazard Information
1.1 Text and Character Representation
Within this publication, different paragraph and character styles have been used to indicated
potential hazards. Paragraph prefixes, such as hazard, caution, danger and warning, are used to
identify important safety information. Text (Hazard) styles are applied to the paragraph contents that
is applicable to each specific safety statement. Words describe the type of potential hazard that may
be encountered and are placed immediately before the paragraph it modifies. Safety information
will normally include:
• Type of potential hazard
• Nature of potential injury
• Causative condition
• How to avoid or correct the causative condition
CAUTION Caution is used when a hazard exists that can or could cause minor injury to self or others
Pinch Points if instructions are ignored. They include for example:
Loss of Data • Loss of critical patient data
Sharp Objects
• Crush or pinch points
• Sharp objects
DANGER DANGER IS USED WHEN A HAZARD EXISTS THAT WILL CAUSE SEVERE
EXCESSIVE PERSONAL INJURY OR DEATH IF INSTRUCTIONS ARE IGNORED. THEY
VOLTAGE CAN INCLUDE:
CRUSH • ELECTROCUTION
POINT
• CRUSHING
• RADIATION
WARNING WARNING IS USED WHEN A HAZARD EXISTS WHICH COULD OR CAN CAUSE SERIOUS
ROTATING PERSONAL INJURY OR DEATH IF INSTRUCTIONS ARE IGNORED. THEY CAN INCLUDE:
EQUIPMENT • Potential for shock
BARE WIRES • Exposed wires
• Failure to Tag and lockout system power could allow for un-command motion.
Preface Page 19
GE COMPANY
DIRECTION 5487205-1EN, REVISION 1 ACT SERIES INSTALLATION MANUAL
NOTICE Notice is used when a hazard is present that can cause property damage but has absolutely
Equipment no personal injury risk.They can include:
Damage • Disk drive will crash
Possible
• Internal mechanical damage, such as to the x-ray tube
• Coasting the rotor through resonance.
It’s important that the reader not ignore hazard statements in this document.
Important information will always be preceded by the exclamation point contained within a
triangle, as seen throughout this chapter. In addition to text, several different graphical icons
(symbols) may be used to make you aware of specific types of hazards that could possibly cause
harm.
LASER
LIGHT
Some others make you aware of specific procedures that should be followed.
TAG
LOCKOUT
& EYE
PROTECTION
Signed Date
Page 20 Preface
GE COMPANY
DIRECTION 5487205-1EN, REVISION 1 ACT SERIES INSTALLATION MANUAL
Section 2.0
Publication Conventions
2.1 General Paragraph and Character Styles
Prefixes are used to highlight important non-safety related information. Paragraph prefixes (such as
Preface
Purpose, Example, Comment and Note) are used to identify important but non-safety related
information. Text styles are also applied to text within each paragraph modified by the specific
prefix.
The current section and its title The current chapter and its title
are always shown in the footer of are always shown in the footer of
the left (even) page. the right (odd) page.
An exclamation point in a triangle Paragraphs predeeded by symbols is
is used to indicate important information (e.g. bullets) is information that has no
to the user. specific order.
Paragraphs preceeded by Alphanumeric
(e.g. numbers) characters is information
that must be followed in a specific order.
Headers and footers in this publication are designed to allow you to quickly identify your location.
The document’s part number and revision number appears in every header on every page. Odd
Preface Page 21
GE COMPANY
DIRECTION 5487205-1EN, REVISION 1 ACT SERIES INSTALLATION MANUAL
numbered page footers indicate the current chapter, its title, and current page number. Even page
footers show the current section and its title, as well current page number.
Within this publication different character styles are used to indicate computer input and output text.
Character (input, output, and variable) styles are used and applied to the text within a paragraph so
as to indicate directions. Computer screen output and input is also formatted using mono (fixed
width) spaced fonts.
Example: This paragraph denotes computer screen fixed output. It’s output is fixed
Fixed Output from the sense that it does not vary from application to application.It’s
the most commonly used style used to indicate filenames, paths, and text.
Example: This paragraph denotes computer screen output that is variable. Its output
Variable Output varies from application to application. Variable output is sometimes found
placed between greater than and lesser than operators. For example:
<variable_ouput>
Example: This paragraph denotes fixed input. It’s typed input that will not vary
Fixed Input from application to application. Fixed text the user is required to supply
as input.
Example: This paragraph denotes computer input that can vary from application to
Variable Input application. Variable text the user is required to supply as input.
Variable input sometimes is placed between greater than and lesser than
operators. For example: <variable_input>. In these cases, the (<>)
operators are dropped prior to input. Exceptions are noted in the text.
2.4 Buttons, Switches and Keyboard Inputs (Hard & Soft Keys)
Different character styles are used to indicate actions requiring the reader to press either a hard or
soft button, switch, or key. Physical hardware, such as buttons and switches, are called hard keys
because they are hard wired or mechanical in nature. A keyboard or on/off switch would be a hard
key. Software or computer generated buttons are called soft keys because they are software
generated. Software driven menu buttons are an example of such keys. Soft and hard keys are
represented differently in this publication.
Example: A power switch ON/OFF or a keyboard key like ENTER is indicated by applying a character style
Hard Keys that uses both over and under-lined bold text that is bold. This is a hard key.
Example: Whereas the computer MENU button that you would click with your mouse or touch with your hand
Soft Keys uses over and under-lined regular text. This is a soft key.
Page 22 Preface
GE COMPANY
DIRECTION 5487205-1EN, REVISION 1 ACT SERIES INSTALLATION MANUAL
Chapter 1
Position Subsystems
NOTICE Potential for Data Loss and/or Equipment Damage.
To prevent potential data loss and equipment damage, please do the following:
• When instructed, record data collected from the procedures in this chapter on GE Form
e4879. For more information about this form, see Section 8.0 of Chapter 4.
1 – Pos. Subsystems
• Only use the Installation manual that arrives with your system. Any other revisions of
this manual may not exactly match your system.
Section 1.0
Installer/FE Notices
1.1 General Safety Guidelines
1.) Follow all safety precautions, warnings and instructions in this manual.
2.) Read and obey the warnings and instructions on equipment labels or tags.
3.) Allow only qualified personnel to install, maintain and service this equipment.
4.) While the system is designed to meet all safety requirements applicable to medical
equipment, qualified operators must understand the potential safety hazards, and take
steps to minimize the risk at all times.
5.) Never modify the system in whole or in part without prior written approval by GE
Healthcare.
6.) Do not change, add, or remove any system accessory without prior written approval of the
vendor’s local service manager.
7.) Never leave the system in an unsafe condition. Notify the customer that the system is not
to be used until a problem is resolved.
8.) Read and follow the precautions described in this manual.
• This gantry is designed to be moved using the shipping dollies and should not be lifted or
moved using a lift truck.
• Do not hoist gantry or table using dollies.
• Dollies must be used to remove the gantry from the shipping skid and to transport the gantry
to the customer’s site.
• If lifting is required, refer to the Pre-Installation Manual for instructions.
Section 2.0
Install Table/Gantry Introduction
This chapter describes how to mount, position, and level the CT Scanner subsystems.
Note: Before you start the installation, make sure the site preparation complies with conditions and
instructions found in the pre-installation manual. Failure to comply will result in excessive
installation delay and potential increased, unrecoverable installation costs. This product is designed
to meet specific mechanical installation standards, which should be reviewed prior to installing this
system.
2.1.1 Preparation
Consult your local GE Sales and service representative about your specific needs. It is the
purchaser’s (buyer) responsibility to provide an approved support structure and an approved
method of mounting. General Electric is not responsible for any failure of the support structure or
method of anchoring.
The ACT Series system with up/down table has a total floor load of approximately 1870kg
(4123lbs). About 1350kg (2976 lbs), including patient (180 kg (397 lbs)), is concentrated in the
table-gantry assembly. Refer to the Pre-installation Manual for more information.
The ACT Series system with fix table has a total floor load of approximately 1710kg (3770lbs).
About 1190kg (2624lbs), including patient (180 kg (397 lbs)), is concentrated in the table-gantry
assembly. Refer to the Pre-installation Manual for more information.
2.1.2 Flooring
Do not place the scanner on any resilient flooring. Resilient tile or carpeting may slowly yield over
a period of time and disturb the alignment of the table to the gantry. Refer to the floor template to
determine locations where resilient flooring material should be removed.
Limitations include:
• No part of the floor surface within the table, gantry, or the two interface areas between table
and gantry, should be higher than the support areas for the table and gantry.
• The floor structure must withstand the occupied weight of table and gantry, as well as the
individual contact area loading of these components.
• The method and placement of anchors, or through bolts, must not reduce the structural
strength of the floor.
2.2 Overview
Procedures in this chapter provide detailed instructions to position, level, and anchor the gantry and
table securely for operation. The ACT Series system uses adjustable leveling pads to support the
gantry and table. The gantry has four (4) primary leveling pads located on the gantry base. The
table has four (4) pads used for leveling it.
The process you will be following is:
1.) Use the room-layout template to determine the general position of the gantry and table.
2.) Move the gantry into position.
3.) Drill the four gantry anchor holes according to the gantry location.
4.) Level gantry.
Always use the room-layout template (Up/Down Table: 5414624; Fix Table: 5535299), during
installation. The gantry and table will not be properly aligned if existing holes are used. The template
shows the location of the gantry and table anchor holes.
1 – Pos. Subsystems
This template is shipped with the system shipping collector. It may also be ordered as FRU.
The following tools and supplies are required for installation of the scanner. Please refer to
Appendix C, on page 145, for pictorial descriptions of the tools and supplies.
WRENCHES
• Standard and Metric combination wrench sets
• Standard and Metric Hex Key (Allen wrench) sets
• ½" and 3/8” drive torque wrench: 0-100 N-m (0-100 ft.-lb.) Must be calibrated yearly.
SCREW DRIVERS
• Phillips screwdriver set (small, medium, and large)
• Straight blade screwdriver set (small, medium, and large)
DRILL BITS
• Complete set of standard (U.S.) drill bits
• Metric tap set
• 12 mm concrete drill bit (2203081: HILTI, TE-CX 12/17 or equivalent)
• ½" masonry bit, min. 8" long USA – 18" optional (for rear table hole)
• 3" (76mm) hole saw with 1/4" (6mm) masonry bit (to remove flooring)
POWER TOOLS
• 3/8” or ½" drill, cordless or electric
• Reciprocating Saw (Sawzall or equivalent) and assorted blades.
• Hammer Drill & BIt (8" min, 12" max)
• Sears 17740 Shop vacuum or equivalent, with “HEPA” or dry wall dust filter (Sears part
number 17918) or equivalent
Chapter 1 - Position Subsystems Page 25
GE COMPANY
DIRECTION 5487205-1EN, REVISION 1 ACT SERIES INSTALLATION MANUAL
HAND TOOLS
• Ball-Peen Hammer (1lb or 2lb) • Diagonal Cutting Pliers, Small
• Tongue & Groove Pliers (large) • Large pry bar
• Diagonal Cutting Pliers, Large • 4', 2’ & 9" torpedo levels (see Table 1-1:
(to cut 1/0 ground) Recommended Levels)
• Framing Square (e.g., Empire 16" x 24" • Laser level (see Table 1-1: Recommended
aluminum square) Levels)
ELECTRICAL TOOLS
• DVM
• Continuity tester
SYSTEM CLEANERS
Purchase Locally:
• Glass Cleaner or equivalent
• Scrubbing Bubbles Bathroom Cleaner or equivalent
• Grease Cutting Cleaner or equivalent
GE TOOLS
• G/T Alignment Tool Kit (p/n 5474139)
- Laser Bar on Ganry (p/n 5129589-3)
• GT Table Installation Fixture (p/n 5148193)
- Alignment Plate on Laser Bar (p/n 5129588)
- PLS2 Laser (p/n 5136578)
• Table Alignment tool bar (p/n 5653574)
1 – Pos. Subsystems
Note: A box labeled Installation Support Kit is shipped with each system. It contains some materials
needed to install this CT scanner.
Section 3.0
Delivery Procedure
3.1 System Transportation - Temperature Extremes
When transporting the CT system, ensure that the system is not exposed to temperatures or
humidity outside the following specifications.
Temperature: -40º to +70º F (-40º to +158º F)
Humidity: 10% to 100%, including condensing
NOTICE Component Freezing occurs if CT system is exposed to temperatures below 0º F (-18º C) for
a period longer than two days.
Allow a minimum of 12 hours for the CT system to adjust to ambient room temperature, prior
to installation.
If your system have been stored for more than three months, you will need to complete a visual
inspection, looking for damage due to improper storage. Check for the latest software revisions,
options, and component changes. Contact the OLC or CT support central for additional information.
Follow the instructions provided by your installation specialist regarding working with equipment
movers. Help direct movers on where to place equipment and which items you need first.
Generally movers should move all equipment into the customer room. Door removal and other site
changes to move equipment should be done only as directed by the install specialist.
For component sizes and weights, refer to the Brivo CT365 Pre-Installation manual.
It is suggested that the movers use floor protection. Most equipment movers can provide floor
protection during the equipment delivery. Installers should provide floor protection for the room.
Prior to equipment delivery, review the delivery route with the movers. Refer to the installation
specialist for any additional delivery instructions.
Refer to Appendix A, for the dolly and cover removal procedures. Please read the caution statement
on page 117 before removing the gantry covers.
Check for the following damage, which may have occurred during shipping:
• Equipment damage: paint scrapes and cover damage.
• Damage to hospital property: floors, door frames and walls.
If damage is found—or items are missing in shipment—notify the appropriate service personnel:
• For item(s) missing in shipment or short shipped, contact the install specialist to have the
item(s) shipped.
• Report damaged items:
1 – Pos. Subsystems
http://egems.med.ge.com/edq/home.jsp.
3.8 A1 Breaker
Lock-out and
Tag-out
Use It.
An Installation Support Kit is shipped with every system. Locate this box now and open it. All
included materials are to be used during the installation process. These items are to be left ON
SITE, for future service needs.
Section 4.0
Install and Level Table/Gantry
4.1 Establish the Room Layout
NOTICE The floor must meet the minimum floor specification in order to begin this procedure. Refer
to the Pre-Installation Manual for details.
Use the GE print (developed for your site) to establish the room layout. Make sure all the operating
and service clearances shown on the print are observed. Using the supplied template, locate the
anchor holes. Make sure they clear structural interferences in the floor.
Clean the area. Free the mounting surface of any material that may interfere with the positioning
and leveling of the system.
1.) Lay out the two (2) pieces of the floor template (Up/Down Table: 5414624; Fix Table:
5535299).
2.) Start with the Gantry template—align per the GE print.
Note: If the floor has existing anchor penetration, the new anchors must be set at least 4" from the
nearest penetration.
3.) Place the table template over the top of the Gantry template. Align the scan and table center-
lines and secure the templates to the floor. Make sure there are no potential clearance issues.
4.) Now, check the level of the floor (See Figure 1-2) across the templates.
Back
1 – Pos. Subsystems
4” Level or 1M Bubble Level
Front
Bubble Level
EXTENDER
Back
CENTER LINE
4” Level or 1M Bubble Level
Front
TABLE DIRECTION
Bubble Level
5.) Cut tiles (or other resilient flooring) around all holes punched in the template for the gantry and
table. Use a utility knife with a heat gun, a 3" hole saw with a ¼" masonry bit or other adequate
tools to cut the flooring.
6.) Some sites may require sealing of the floor penetrations after the flooring is removed.
Note: - Use RTV or other sealant to seal the floor covering, as necessary.
- All documentation in this manual is based on mounting the table / gantry on a concrete
floor only.
1 – Pos. Subsystems
GE-provided floor anchors are designed for use ONLY on concrete floors that meet the 4-inch
concrete floor requirement. Supplied floor anchors must be installed by a trained contractor, and
shall be set to a minimum depth of 3 inches at each anchor point. ANY anchors having more than
1-inch of thread showing above the nut, when torque is set to 55 lb.-ft, shall have a second anchor
installed in the closest adjacent hole. This is because the minimum anchor engagement length in
the concrete was not met. The second anchor shall be installed to the standard depth and torque
specification. Do not cut anchor bolts that extend longer than the 1-inch limit.
2.) Remove the rest of the gantry covers. Refer to Appendix A, for the cover removal procedures.
• Top Covers
• Front and Rear Covers
3.) Assemble the gantry dollies to the gantry.
a.) Remove four fork brackets from the gantry HLA by unscrewing its mounting screw.
1 – Pos. Subsystems
Fork Bracket
b.) Install four fork brackets to the gantry dollies.
Fork Bracket
NOTICE Before you drill or cut any flooring, make sure the appropriate hospital personnel have
approved the location of the table/gantry.
NOTICE You must cover all electronic assemblies in the table base prior to drilling to prevent
damage due to the dust created during drilling.
a.) Attach a piece of tape to the 12 mm concrete drill bit (2203081: HILTI, TE-CX 12/17 or
equipment) in order to assure a minimum of 95 mm depth of anchor hole.
1 – Pos. Subsystems
95mm or more
TAPE
b.) Make holes in the order of 1, 2, 3, 4 anchor position as shown in Figure 1-5, using electric
drill with the bit prepared in the previous step, so that the lower edge of the tape just touch
the floor surface.
NOTICE During drilling, always keep the drill bit perpendicular to the floor. With one person
drilling the hole, the other person can visually insure perpendicularity throughout the
drilling operation. Clear the hole of debris several times while drilling to prevent the drill
bit from binding.
Drill
Floor Plane
2 1
3 4
c.) Use the vacuum cleaner to suck up the concrete dust from the hole. Also vacuum dust
from the surrounding area when finished.
4.) Hammer the anchor bolt (5479997, shipped with system shipping collector) into the hole made
in Step b.
5.) Locate the four leveling pads (2105872-3, shipped with system shipping collector), and
position each of them through the anchor bolt respectively.
6.) Use the dollies to evenly raise the gantry, until it is off of the floor (approximately 5" or 127mm).
7.) Position the gantry over the anchor bolt appropriately.
8.) Evenly lower the gantry to close the floor and position each of leveling pads beneath its
associated adjuster.
9.) Fine-tune the leveling pads to compensate for slight variations in the floor surface.
10.) Remove the gantry dollies from the gantry by removing the three dolly bolts.
1 – Pos. Subsystems
Adjuster (Proper) Forbid Using
Alternative Bubble Level Position
2.) Level the gantry by using the anchor adjuster JIG (5389135, shipped with system shipping
collector).
NOTICE The distance between the gantry base and floor is 15~17mm.
ANCHOR BOLT
LEVELING ADJUSTER (P/N 5479997)
(P/N 5405131)
LEVELING PAD
(P/N 2105872-3)
15~17mm
102 MM ( 4” ) MIN THICK CONCRETE
80 MM ( 3.2” ) MIN
95 MM ( 3.8” )
3.) When the bubble levels are centered, each of the four (4) leveling pads should be carrying a
portion of the gantry weight. Distribution of the gantry weight prevents the base frame from
rocking during normal operation. DO NOT leave any adjuster un-loaded or floating.
4.) Set the anchor washer (5422065, shipped with system shipping collector), then tighten the
anchor nut to the specified torque to fix the anchor bolts into the floor.
Torque: 50 N-m
NOTICE If specified torque cannot be achieved, another anchor point must be used. See Figure 1-6
for alternative anchor position.
1 – Pos. Subsystems
Leveling Pad
(2105872-3)
15~17mm
80mm
95mm
2.) Remove all the transportation packaging and boxes, except dollies, from the table.
3.) Wheel the table to its approximate position relative to the gantry.
Longitudinal
Frame
1 – Pos. Subsystems
Front and Rear
Caster Frames
2.) Rotate the four level adjusters until the distance is approximately 10mm (2/5 inch) between the
bottom surface of the table base and the floor.
GANTRY
REAR VIEW
10 mm
10 mm
SIDE VIEW
3.) Remove the front and rear caster frames by removing the caster support bolts.
TABLE BASE
MOUNTING BOLT
CASTER LONGITUDINAL
FRAME
TABLE BASE
NOTICE Keep the longitudinal frames to prevent table falling down before anchoring.
1 – Pos. Subsystems
Longitudinal Frame
PROCEDURE
1.) Mount the G/T Alignment Tool Laser Bar (5129589-3) on the bearing shaft of the gantry rear
side by screwing its two M12 mounting bolts.
Note: With power OFF, the gantry movement is tight.
DO NOT lock the gantry during this alignment process.
1 – Pos. Subsystems
A
A
A A’
2.) Mount the G/T Alignment Slit Plate (5129588) on the laser bar bottom surface by screwing its
two M6 screws.
3.) Attach the Palm Top Laser (5136578) on the laser bar supporting plate.
4.) Use the Level Gauge to level the laser bar by rotating the gantry manually.
5.) Remove the two rail attachments from both sides of the cradle.
6.) Set the two Table Slide Bars (5653574) on the cradle front end and rear end, and avoid the
interference between the slide bar and the table top covers. Otherwise there is tolerance
(Approximately 2~3mm) for table alignment.
1 – Pos. Subsystems
7.) Measure the width of the cradle with the tape measure, then calculate and mark the center
position on the cradle.
8.) Loosen the two locking screws on the table slide bar, move the adjuster lever so that the mark
line on the table slide bar is aligned to the center of the cradle. (See the figure as below)
Adjuster Lever
Locking Screw
Mark Line
Width Center
330 165.0
331 165.5
332 166.0
333 166.5
334 167.0
9.) Tighten the locking screws to fix the mark line on the table slide bar.
Power On
11.) Align the laser by carefully rotating the laser base assembly so that the "I" beam shines through
the alignment sight mounted on the end of the alignment plate. Use the locking screw on the
bottom of the alignment bar to secure the laser to the bar, as shown in Figure 1-24.
Note: When tightening, the laser may move. Use caution to prevent any movement, as this can result in
drilling the table anchor holes in the wrong location.
1 – Pos. Subsystems
12.) There are two laser beams, horizontal laser beam and vertical laser beam.
- The horizontal laser beam projects on all 4 vertical rulers.
- The vertical laser team projects on 2 table slide bars.
13.) Adjust the table position in X-axis direction to align the vertical laser beam and the vertical mark
line on both front end and rear end table slide bars at the same time.
NOTICE Make sure the distance between the table base and the gantry base meets figure
Figure 1-11 during the table X-axis direction alignment.
14.) Adjust the table level adjusters to let the horizontal laser beam project to the same value on all
4 vertical rulers as below figure shows.
Note: The height of the horizontal laser beam are different because of the different types of the Palm Top
Laser.
1 – Pos. Subsystems
4.4.1.5 Anchor the Table
1.) Remove the longitudinal frames by removing the table base mounting bolts.
WARNING After removing the Longitudinal frames and before anchoring, the table lacks balance.
Therefore, do not place anything onto the cradle until the table is fixed with the anchors.
2.) Verify that the table flapper is removed to make space for anchoring. If it is not, remove the
table flapper from the table skirt cover.
3.) Remove the skirt cover from the table base by unscrewing its three screws in the left and right
both sides.
Skirt Cover
Table Flapper
4.) Prepare and tape 12mm concrete drill bit (2203081: HILTI, TE-CX 12/17 or equivalent).
(Refer to Gantry anchoring)
5.) Make holes at the anchor position as shown in Illustration Figure 1-29, using electric drill with
the bit prepared in the previous step, so that the lower edge of the tape just touch the floor
surface.
NOTICE During drilling, always keep the drill bit perpendicular to the floor. With one person
drilling the hole, the other person can visually insure perpendicularity throughout the
drilling operation. Clear the hole of debris several times while drilling to prevent the drill
bit from binding.
1 – Pos. Subsystems
Note: If any obstruction is found under the proper anchoring position, stop drilling and use the alternate
position (see Figure 1-29). Use the alternate positions only when the case its corresponding proper
position is not possible.
6.) Use the vacuum cleaner to suck up the concrete dust from the hole. Also vacuum dust from
the surrounding area when finished.
7.) Remove the nut and washer from the anchor (5479996 shipped with table shipping collector),
slide the washer (5314487, shipped with table shipping collector) over the anchor, and re-
assemble the washer and nut.
8.) Position the anchor nut so that the top edge is flush with threads of the anchor.
Anchor Nut
Washer
Anchor Washer
9.) Hammer the anchor (5479996 shipped with table shipping collector) into the hole made in
Step 5.
10.) Level the Table using the four adjusters.
The front sides of the adjuster contain the lock nut, after level adjustment, tighten the lock nuts
securely.
Level Specification: +/- 0.2 degree
11.) Check that the cradle is also leveled.
12.) Alignment recheck according to 4.4.1.4 Table and Gantry Alignment.
13.) Tighten the anchor nut to the specified torque to fix the anchor bolts into the floor.
Torque: 50 N-m
NOTICE If specified torque cannot be achieved, another anchor point must be used. See Figure 1-29
for alternative anchor position.
14.) Loosen all of the anchor nuts, then re-tighten the anchor nuts securely.
NOTICE Do not tighten the anchor nuts to the specified torque (50 N•m), because the anchor bolts,
tighten in previous step, has been fixed securely into the floor. So, to over-tighten nuts will
damage the frame of the Table and also bring an out-of-level Table.
Anchor nut
61mm or
less
Table base
Floor Floor
1 – Pos. Subsystems
80mm
95mm
15.) Remove the Gantry and Table alignment tools and reinstall the rail attachments to the Cradle.
Footswitch Bracket
Footswitch Adjuster
2.) Position and install the footswitch on the table base by screw slightly its five screws.
Screw (x5)
Footswitch Left Adjuster
3.) Level the footswitch adjuster to make the footswitch bracket stably positioned on the floor.
Make sure that the footswitch bracket does not shake up and down when it is trod.
Footswitch Adjuster
1 – Pos. Subsystems
106.4
381.4
Gantry Base
Table Base
381.4
106.4
2.) Remove all the transportation packaging and boxes, except dollies, from the table.
3.) Use the dollies to raise the Table to be convenient for sliding to the ground along the packaging
box side cover.
4.) Delivery the Table to the scan room and wheel the table to its approximate position relative to
the gantry.
196mm
60mm 652mm 50mm
2.) Remove the caster side frame and longitudinal frame as shown in Table 1-38.
Remove the two caster side frames by unscrewing its four support bolts, then remove the
caster longitudinal frames by unscrewing its four table base mounting bolts.
CAUTION After removing the dolly and before anchoring, the table lacks balance. Therefore, do not
place anything onto the cradle until the table is fixed with the anchors.
1 – Pos. Subsystems
Position of Bubble Level
2.) Level the Table using the Gantry/Table Anchor Adjuster JIG. (Refer to Gantry anchor
adjustment)
Level Specification: +/- 0.2 degree
PROCEDURE
1.) Mount the G/T Alignment Tool Laser Bar (5129589-3) on the bearing shaft of the gantry rear
side by screwing its two M12 mounting bolts.
Note: With power OFF, the gantry movement is tight.
DO NOT lock the gantry during this alignment process.
A A’
2.) Mount the G/T Alignment Slit Plate (5129588) on the laser bar bottom surface by screwing its
two M6 screws.
1 – Pos. Subsystems
3.) Attach the Palm Top Laser (5136578) on the laser bar supporting plate.
4.) Use the Level Gauge to level the laser bar by rotating the gantry manually.
5.) Remove the two rail attachments from both sides of the cradle.
6.) Set the two Table Slide Bars (5653574) on the cradle front end and rear end, and avoid the
interference between the slide bar and the table top covers. Otherwise there is tolerance
(Approximately 2~3mm) for table alignment.
7.) Measure the width of the cradle with the tape measure, then calculate and mark the center
position on the cradle.
8.) Loosen the two locking screws on the table slide bar, move the adjuster lever so that the mark
line on the table slide bar is aligned to the center of the cradle. (See the figure as below)
Mark Line
1 – Pos. Subsystems
Locking Screw
9.) Tighten the locking screws to fix the mark line on the table slide bar.
10.) Power on the Palm Top Laser.
11.) Align the laser by carefully rotating the laser base assembly so that the "I" beam shines through
the alignment sight mounted on the end of the alignment plate. Use the locking screw on the
bottom of the alignment bar to secure the laser to the bar, as shown in Figure 1-47.
Note: When tightening, the laser may move. Use caution to prevent any movement, as this can result in
drilling the table anchor holes in the wrong location.
12.) There are two laser beams, horizontal laser beam and vertical laser beam.
- The horizontal laser beam projects on all 4 vertical rulers.
- The vertical laser team projects on 2 table slide bars.
13.) Adjust the table position in X-axis direction to align the vertical laser beam and the vertical
mark line on both front end and rear end table slide bars at the same time.
1 – Pos. Subsystems
Vertical Mark Line
Vertical Laser Beam
NOTICE Make sure the distance between the table base and the gantry base meets figure
Figure 1-35 during the table X-axis direction alignment.
14.) Adjust the table level adjusters to let the horizontal laser beam project to the same value on all
4 vertical rulers as below figure shows.
Note: The height of the horizontal laser beam are different because of the different types of the Palm Top
Laser.
180
174
100mm
Tape
2.) Make holes at the anchor position, using electric drill with the bit prepared in the previous step,
so that the lower edge of the tape just touch the floor surface.
NOTICE During drilling, always keep the drill bit perpendicular to the floor. With one person drilling
the hole, the second person can visually insure perpendicularity throughout the drilling
operation. Clear the hole of debris several times while drilling to prevent the drill bit from
binding.
Note: If any obstruction is found under the proper anchoring position, stop drilling and use the alternate
position (see Figure 1-52). Use the alternate positions only when the case its corresponding proper
position is not possible.
1 – Pos. Subsystems
ALTERNATIVE ANCHOR POSITION
3.) Use the vacuum cleaner to suck up the concrete dust from the hole. Also vacuum dust from
the surrounding area when finished.
4.) Hammer the anchor (5339079-3, shipped with system shipping collector) into the hole made
in Step 2.
Leveling Adjuster
5321487
no less than 17mm
Leveling Pad
5321488
Min Thick Cooncrete
80mm (3.2”)
95mm (3.8”)
102mm (4”)
5.) Install the anchor washer and nut (5321489 and 3100-M12C-29) shipped with table.
10.) Loosen all of the anchor nuts, then re-tighten the anchor nuts securely.
NOTICE Do not tighten the anchor nuts to the specified torque (50 N•m), because the anchor bolts,
tighten in previous step, has been fixed securely into the floor. So, to over-tighten nuts will
damage the frame of the Table and also bring an out-of-level Table.
11.) Remove the Gantry and Table alignment tools and reinstall the rail attachments to the cradle.
5496504 1000-M5C016-07
5327577-2
1 – Pos. Subsystems
5611476
5611475
1000-M6C012-07
1.) Install two lip cover brackets (5611475 and 5611476) to the table base by using M5 screws.
2.) Install the table grounding bar (5611473) to the table front join plate by using M6 screws.
Grounding Bar
Section 5.0
Position the Power Distribution Unit
WARNING LOCKOUT/TAGOUT IS REQUIRED BEFORE PERFORMING THIS TASK.
USE THE SUPPLIED LOTO KIT.
1.) Roll the PDU into position on its permanently mounted casters. Leave at least 15.5 cm (6")
TAG
&
LOCKOUT
Signed Date
between the PDU and back wall to allow cooling air to circulate.
Note: the primary incoming power (steps 2 through 5, below) is performed by the customer’s
electrical contractor.
2.) Run the main input power conductors and ground though flexible metal conduit (attached
between the PDU chassis and room duct-work) so you can move the PDU away from the wall
during service.
3.) Locate the hole cover plate in Box 1 and attach the flexible metal conduit to the PDU.
4.) Cut the three phase and 1/0 ground wire to size.
5.) Attach cables as shown in Figure 1-57 and Figure 1-58.
Page 72 Section 5.0 - Position the Power Distribution Unit
GE COMPANY
DIRECTION 5487205-1EN, REVISION 1 ACT SERIES INSTALLATION MANUAL
HVDC Supply
1 – Pos. Subsystems
AC Power
Distribution
LVAC INPUT
X-RAY LIGHT
SYS-ON LIGHT
READY LIGHT
DOOR INTLK SW
JUMPER, NO
JUMPER, NC
Input Power
Output Connectors
Bulkhead
Section 6.0
Install Operator Console
6.1 Install Aurora SWS Table (5449758-2)
Section 7.0
PDU Seismic Mounting (Optional)
Before proceeding with seismic mounting for any of the components in this section, be sure to allow
sufficient space to unbolt and move the component from its mounted location for service.
• You may need to remove all four mounting bolts.
• If removing the component requires lifting, use an appropriate-sized pry bar to lift each corner
of the component.
• Two installers may be required to safely complete this task.
• 5/8 in. anchor for IBC 2007 standards or as provided in the seismic kit.
7.2 Procedure
If site specifications require seismic mounting, use the PDU seismic brackets that were shipped with
the seismic kit. Refer to Figure 1-59 for hole placement.
1 – Pos. Subsystems
Seismic Bolt Anchor
Locations, both Sides
(1062)
41.8
13.8
(350) 9.3
(235)
(494)
19.4
SEISMIC FLOOR
MOUNTING HOLES
(not to scale; see note)
SERVICE AREA
27.6
(700)
Top View
Chapter 2
Power, Ground & Interconnect Cables
NOTICE Potential for Data Loss and/or Equipment Damage
To prevent potential data loss and equipment damage, please do the following:
• When instructed, record data collected from the procedures in this chapter on GE Form
e4879. For more information about this form, see Section 8.0 of Chapter 4.
• Only use the Installation manual that arrives with your system for installation. Any other
revisions of this manual may not exactly match your system.
Note: Use dry cleaning for electro components.
2 – Install Power
Section 1.0
Introduction
Site use of conduit, floor duct, wall duct, or a raised computer floor, as well as the individual
component layout determines the system cable sequence. If your site has floor or wall ducts that
will interfere with placement of the table/gantry, it may be important to have the movers unload the
cable boxes (8 & 9) first and run those cables while others unload the subsystems.
• Try to run the system cables after the contractor completes the contractor supplied wiring.
• All ground wires and other contractor wiring should be complete to the point of equipment
placement.
NOTICE Potential for Equipment Damage
Do not store excess cable in the bottom of the PDU or Gantry.
When possible, store excess cable length in a serpentine configuration, approximately one meter
long. (Do NOT coil excess cable.)
Ty-wraps
• Keep signal and control cables away from power cables and power wiring. When you lay
cables in a raceway, locate the signal cables in a separate section of the raceway, or a
separate conduit.
• Check all connections for tightness.
- Use suitable tools and judgment.
- Check all visible connections, especially ground connections.
• Check for reasonable cable routing.
- Take into consideration necessary take-up distances for equipment maintenance, etc.
- Try to complete as neat a job as possible.
Identify all system cables by the system component designators listed in Table 2-1. Each end of a
system cable has a label (refer to Table 2-2) to indicate the component and the jack identifier of the
component.
2 – Install Power
Section 2.0
Mains A1
Door Ready X-RAY
200~480V
DIRECTION 5487205-1EN, REVISION 1
TS6: 3, 4 TS1 PE
Site SCBSV TS6: 7, 8
KB Mouse Monitor
LAN Injector TS6: 9, 10
J1
JP11-12 for NO Door INTLK SW TS6: 11, 12
JP12-13 for NC Door INTLK SW TS6: 12, 1/3
UPS P1
USB USB
5645031 TS5: 1-3
120VAC OC Power 5645031-2
GPU TS5: 9-11
Host Computer
System Interconnect Diagram
Network
IPC
Card
PE
5645006
J9
5645006-2 SVCT16 PDU
5441518
5441518-3
TGPSV
5120646-3
J11 J9
For Fix Table 5120646-4
Table
Control Board
J28-2
Fix Table Control
PE
PE
Raceway
ACT SERIES INSTALLATION MANUAL
GE COMPANY
DIRECTION 5487205-1EN, REVISION 1 ACT SERIES INSTALLATION MANUAL
Section 3.0
Contractor Connections
2 – Install Power
anything to neutral
point.)
WL #14 LV Source -1 TS6 1
(Warning light) #14 LV Source -2 TS6 2
#14 X-Ray ON Light -1 TS6 3
#14 X-Ray ON Light -2 TS6 4
#14 Sys-ON Light -1 TS6 5
#14 Sys-ON Light -2 TS6 6
#14 Ready Light -1 TS6 7
#14 Ready Light -2 TS6 8
DS (Scan Room #14 Door SW-1 TS6 9
Door Switch) #14 Door SW-2 TS6 10
#14 Jumper, NO (Normal TS6 11/12
#14 Open) Contact TS6 12/13
Jumper, NC (Normal
Close) Contact
IMPORTANT: Add AWG #2 ground wire from Table frame to Table/Gantry raceway ground bar (as
shown in Figure 2-2).
Signed Date
Section 4.0
Console Connections
Table 2-4 GEMS Supplied Cables List for SVCT with z420
P/N DESCRIPTION CONNECT TO CABLE LENGTH QTY
5575994 SVCT SCB Cable SCBSV 2000 mm 1
5436571 Video Cable for Scan Monitor 3000 mm 1
Monitor
5645031 Power Cable for Scan Monitor 26000 mm 1
Monitor (Long Cable)
5645031-2 Power Cable for Scan Monitor 16500 mm 1
Monitor (Short Cable)
Figure 2-3 Keyboard with the English Film (5271210-xx) and Warning Label (5316757-xx)
Installed
2 – Install Power
Figure 2-4 SCBSV with the English Film (5481113-xx) Installed
3.) Route the SCBSV cable and connect connectors according to Figure 2-5 and Table 2-5.
To TGPSV
To SCBSV
To Audio In
To Audio Out
2 – Install Power
OC LCD
PDU TS5
OC PC
NOTICE Potential for equipment damage Never connect a mouse or keyboard with the host computer
powered "ON". Doing so can destroy components within the host computer.
Power Cable
GND
1.) Connect the power cable and ground cable to the console rear panel. (See Figure 2-9)
2.) Connect the rest of the cables to the rear of Host Computer referring to the above drawing
(Figure 2-9). The drawing is also printed on the rear of the console.
Arrange the cables appropriately by using the cable clamps equipped on the console tables.
2 – Install Power
Holes for Fixing Cables
Section 5.0
Install Options
5.1 Install Optional Bar Code Reader
Follow the installation procedures in the Bar Code Reader box. When finished nearly dress all
cables.
Follow the instructions shipped with the option. If this is a ceiling-mounted option, check that the
plate is installed correctly with the holes in the correct location.
Note: For Gantry with GOB, Injector power will plug into the wall. For Gantry with IPC board, Injector
power will plug into the Gantry
Open the boxes and installed the appropriate language warning labels.
The head holder (shipped with shipping collector) should fit snugly.
Follow the instructions shipped with the UPS option. The option ships with two sets of instructions,
a GE set and a Powerware set.
The GE set instructs you to install the connections between the UPS and the PDU.
Section 6.0
Gantry Cable Connections
Please refer to Figure 2-2 for complete system interconnect details.
2 – Install Power
Console RL TGPSV (J9) Control
PDU, J9 TGPSV (J11) Control
Power Cable
120V 3ph 5wire
HVDC Power
566VDC
J11
J9
Cables Routing
Section 7.0
Table Connections
7.1 Up/Down Table Cable Connection
1.) Install the footswitch steel cable bracket to the table base by screwing its two screws.
2 – Install Power
Screw (x2)
3.) Secure the power supply top cover by screwing its four flats screws and routing cables.
2 – Install Power
(5441518) (Raceway)
Ground Short Cable
(5441518-3)
Ground Long Cable NGPDU - Table Base -
(2371450) (Raceway)
Ground Short Cable
(2371450-2)
1.) Connect the signal and power cable connectors between the gantry and table.
Signal Cable
Section 8.0
Table Footswitch Installation (Only for Up/Down Table)
Note: If system configures fixed height table, please ignore this section.
NOTICE The Table Footswitchs must be installed after the gantry front cover installation.
1.) Route the footswitch pedal cable through the hole of the footswitch cover.
NOTICE The labels on the footswitch pedal and footswitch cover must be completed consistent, otherwise
control function (stretch/retract, up/down) of the table will be reversed.
2.) Fix the footswitch pedal onto the footswitch cover by screwing its four screws.
Page 94 Section 8.0 - Table Footswitch Installation (Only for Up/Down Table)
GE COMPANY
DIRECTION 5487205-1EN, REVISION 1 ACT SERIES INSTALLATION MANUAL
2 – Install Power
Foot Switch Pedal
3.) Fix the footswitch cables to the tie-wrap base with tie-wraps.
Tie-Wrap (x2)
5.) Mount the footswitch cover by screwing its two screws in the left and right both sides.
6.) Cover the four screw caps.
Page 96 Section 8.0 - Table Footswitch Installation (Only for Up/Down Table)
GE COMPANY
DIRECTION 5487205-1EN, REVISION 1 ACT SERIES INSTALLATION MANUAL
Section 9.0
PDU Cable Connections & Configuration
CAUTION Do not work in an energized PDU. When working on the PDU, follow this simple rule: Always
tag and lock out power to the PDU at the “main” disconnect. Failure to do so can result in
electrocution or death.
Do apply power to the PDU until all work has been completed and all PDU covers are in their
proper place.
9.1 NGPDU
As seen in Figure 2-23, a number of cables must be installed throughout the PDU. Specific details
on each connection can be found in the sub-sections that follow. Use Figure 2-23 for reference. The
2 – Install Power
PDU has been designed to have cables routed into the PDU from its behind and/or from beneath it.
SYS-ON LIGHT
READY LIGHT
DOOR INTLK SW
JUMPER, NO
JUMPER, NC
Console Option
PWR To UPS
System GND
CT Gantry
PWR From UPS
OC PWR
Mains Input
HVDC
Axial Driver
108
121
N/G
Ground Block
When Mains power is available to the PDU, the “TS1” power light will be illuminated.
2 – Install Power
By design, when CB3 is in the “OFF” position, circuit breakers 4, 5, 6, and 7 are switched “OFF”.
CB3 is essentially in series with these breakers.
6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1
H3 H2 H1
Note: Taps should be shipped as shown for 480 VAC only. For all others, you must move the taps to
correct position according to the following conditions.
-
Ground
TS2-1
TS2-3
1 2 3 4 (GND lug)
TS3
208V
12 33
2 – Install Power
Cable
Shield
TS5
1 2 3 4 5 6 7 8 9 10 11
Figure 2-32 Typical TS6 Warning Light & Door Interlock Connections
CUSTOMER
PDU LOW VOLTAGE
POWER
2 – Install Power
5
2 2 6 CUSTOMER SUPPLIED
7 LIGHTING CONTROL RELAY
8
6 FOR "READY" LIGHT
9
KD6 8 10 DOOR INTLk SW
20 20
11
2
11/12 JUMPER, FOR Normal Open CONTACT OF DOOR INTLK SW
12
13 12/13 JUMPER, FOR Normal Close CONTACT OF DOOR INTLK SW
KD7
22 22
14 14
15 15
It is recommended that you use the four (4) wire method of adding a X-ray warning light to a
room, as shown in Figure 2-32. When using this method, you:
- Minimize EMC interference.
- Increase contact life of the relay used in the PDU.
Jumper, NO Contact
Jumper, NC Contact
Section 10.0
System Ground Connections
As seen in Figure 2-36, the Table/Gantry raceway ground bus is used to centralize all system
grounding. The system ground is tied to vault ground at the PDU, through its chassis.
Power
PDU Pan
Gantry Base
Table
Ground Bus
2 – Install Power
PDU Ground Bus
Table
"A1" Vault Ground Base
Integrated CONSOLE
Injector
Check that the terminals will not be loosened, by moving or swinging the cables rather strongly by
hand.
Gantry Base
OC NGPDU Gantry PP
GND GND GND
1 2 3 4 5
Table Base
Gantry Base
OC Gantry PP NGPDU
GND GND GND
1 2 3 4 5
Table GND
Table Base
Various types and sizes of wire are used to ground the system. Please use the type and sizes
specified in Table 2-14, below.
Gantry
S/R
2 – Install Power
Power Pan
OC
Table PDU
Section 11.0
System Cables Routing
Route system cables by following the below figures.
Chapter 3
System Continuity & Ground Checks
NOTICE Potential for Data Loss and/or Equipment Damage
To prevent potential data loss and equipment damage, please do the following:
• When instructed, record data collected from the procedures in this chapter on GE Form
e4879. For more information about this form, see Section 8.0 of Chapter 4.
• Only use the Installation manual that arrives with your system for installation. Any other
revisions of this manual may not exactly match your system.
Section 1.0
System Continuity & Ground Checks
(Mechanical Contractor Task)
3 - Continuity Checks
Use this section to check cable and ground connections.
• Digital VOM
• 10m (30 ft) of #18 wire
• 600 VAC meter leads
1.2 Procedure
WARNING USE AND FOLLOW LOCKOUT/TAGOUT PROCEDURES; LOCK OUT WALL POWER.
1.) Remove all System Power at the A1 Mains Disconnect Panel. Follow Lockout/Tagout
procedures.
TAG
&
LOCKOUT
Signed Date
6.) Verify that less than 1 ohm of resistance exists between the following connections:
PDU TS5-4 120vac Phase A Gantry LV Power Pan Check box when
complete
PDU TS5-5 120vac Phase B Gantry LV Power Pan Check box when
complete
PDU TS5-6 120vac Phase C Gantry LV Power Pan Check box when
complete
PDU TS5-7 120vac Neutral Gantry LV Power Pan Check box when
complete
PDU TS5-8 Ground Gantry Power Pan Chassis Check box when
complete
Page 110 Section 1.0 - System Continuity & Ground Checks (Mechanical Contractor Task)
GE COMPANY
DIRECTION 5487205-1EN, REVISION 1 ACT SERIES INSTALLATION MANUAL
119
22 101
104
3 - Continuity Checks
93 94 99
95 97
103
109
X-RAY LIGHT
LVAC INPUT
SYS-ON LIGHT
READY LIGHT
DOOR INTLK SW
JUMPER, NO
JUMPER, NC
Console Option
PWR To UPS
System GND
CT Gantry
PWR From UPS
OC PWR
Mains Input
HVDC
Axial Driver
TS2
1 2 3
TAG
&
7.) Set an ohmmeter to the lowest scale. Check between the following points for shorts to ground.
Verify no continuity exists between the following points:
LOCKOUT
Signed Date
8.) Leave the metal cover off the PDU input power panel until you complete the checks in the next
section.
Page 112 Section 1.0 - System Continuity & Ground Checks (Mechanical Contractor Task)
GE COMPANY
DIRECTION 5487205-1EN, REVISION 1 ACT SERIES INSTALLATION MANUAL
Section 2.0
Site Ground Continuity Check
1.) Use an ohmmeter to verify the presence of less than 1.0 ohm of resistance between each of
the following points:
3 - Continuity Checks
any)
Section 3.0
Head Holder Shim Installation
3.1 Requirements
Personnel Requirement:
Check head holder for a tight fit. If the head holder fit is loose, follow this procedure.
Introduction:
• Some Axial Head Holders have a large free-play in the horizontal direction which could
potentially lead to motion and therefore image artifacts.
• Installation of the 2327335 rubber shim kit can minimize this motion.
Correct - Head Holder is latched onto first step of plastic latch mechanism (The head holder does
not need to be latched onto the second step)
3.3 Procedure
1.) First place the two 4.0mm shims (thickest size) onto both edges of the head holder as
shown (use a piece of tape to temporarily secure them)
- The shim must be placed with the tab facing out
- The thickness is printed on the shim
3 - Continuity Checks
2.) Insert the head holder into the cradle
3.) Check if the head holder is latched onto the cradle at the first step of the plastic latch
mechanism. (The head holder does not need to be latched onto the second step)
4.) Check if the head holder has a small free-play in the horizontal direction
5.) If the rubber is too thick, repeat steps 1 to 4 using a thinner shim (3.5, 3.0...0.5mm) until
the head holder is latched (without excessive force) and fits securely in the cradle.If the
thinnest shim (0.5mm) is too tight, the tab can be cut off to reduce the thickness
6.) Clean off the surfaces where the shims will mount using alcohol.
7.) Peel off the paper from the back of the selected shims and attach with the tabs facing out.
Hold each shim with your fingers for a few seconds to attach it to the head holder.
3.4 Finalization
Section 4.0
Mechanical Installation Completion Section
Complete the Mechanical Installation section of the GE e4879 and turn it over to your site FE. The
electronic file for the checklist is found on the ACT Series Service Information CD-ROM 5487206-
2EN. The electronic checklist is also located in the downloadable forms directory of the CD-ROM.
AppendixA
Removal & Installation of Covers
Section 1.0
Gantry Side Covers
1.1 Side Cover Removal
NOTICE Always turn OFF the HVDC before the 120 VAC. Turning OFF 120 VAC power before
HVDC power can result in equipment damage.
2.) Remove the two rubber caps from the gantry left side cover.
A - Covers
3.) Unscrew the two M6 hex socket screws from the gantry left side cover.
4.) Remove the gantry left side cover by lifting it upward to release the two latches from the gantry
front and rear covers, located on the bottom of the side cover.
5.) Turn OFF the HVDC, AXIAL DRIVE and 120 VA power switches on the gantry service switch
panel.
6.) Repeat steps 2-4 for the gantry right side cover.
A - Covers
Note: If installing the left side cover, remember to turn on the three service switches prior to cover
installation.
1.) To install a side cover, place it and let two latches of the side cover hitch bolts of the gantry
front and rear covers.
2.) Secure the side cover by screwing its two M6 hex socket screws and cover two rubber caps.
Appendix A – Removal & Installation of Covers Page 119
GE COMPANY
DIRECTION 5487205-1EN, REVISION 1 ACT SERIES INSTALLATION MANUAL
Section 2.0
Gantry Top Covers
2.1 Top Cover Removal
Top Cover_R
Plug (x2)
Associated Bracket
5.) Hold the cover bracket to horizontally draw the top cover outward to release plugs from the
both sides of the top cover bracket.
6.) "Crash" is heard when plugs were released, hold the cover bracket to lift the top cover upward
until it can be taken out from the mounting bracket.
Mounting Bracket
7.) Repeat steps 3-6 for the other top cover removal.
The top cover consists of two pieces. Install the front and rear gantry covers, if not already installed.
See Section 3.0 Gantry Front Cover, and Section 4.0 Gantry Rear Cover.
A - Covers
Left Top Cover Right Top Cover
Tabs
Note: Please pay attention to distinguish two top covers through position of power cable connector of the
Top Cover Cooling Fan.
1.) Place two tabs of the top cover under the gantry mounting bracket. (See Figure A-7)
2.) Press downwards the top cover associated bracket to let the top cover place onto the front and
rear covers.
3.) Push the top cover to lock plugs and secure two screws. (Refer to Figure A-6)
4.) Connect the power cable from the fans to the gantry.
5.) Turn on the three power switches.
6.) Ensure fans work properly.
7.) Re-install the gantry side covers.
Appendix A – Removal & Installation of Covers Page 121
GE COMPANY
DIRECTION 5487205-1EN, REVISION 1 ACT SERIES INSTALLATION MANUAL
Section 3.0
Gantry Front Cover
NOTICE Potential for cover damage.
Front and rear cover removal and installation can be safely accomplished by one (1) person
using the dollies provided with the system. Failure to use these dollies will significantly
increase the likelihood of damage to the covers. Do not lean covers against walls.
CAUTION Possible injury!
If the cover dolly fall over, they can injure persons.
Therefore, after using the cover dolly, keep them in a safe place and/or secure them from
falling over even when the customer or other persons accidentally hit the cover dolly.
3.1 Removal
Footswitch Cover
Page 122 Section 3.0 - Gantry Front Cover
GE COMPANY
DIRECTION 5487205-1EN, REVISION 1 ACT SERIES INSTALLATION MANUAL
For fixed height table:
Remove two (2) handle caps and two (2) screws to disassemble the raceway lip cover.
A - Covers
6.) Unscrew the two mounting bolts from the both side of the front cover.
7.) Slightly disengage the gantry front cover to release the cover plugs from the both sides of the
gantry frame.
NOTICE For gantry front/rear cover securing, magnet is attached on the gantry HLA frame, please be
careful to separate the gantry front/rear cover from the gantry HLA and avoid falling down.
Magnet
Control Panel RL
Front Navigator RL
Front Cover RL
9.) Step by step raise the gantry front cover to the proper height of the cover dollies to move out
A - Covers
it from gap between the Gantry and Table, and move to a safe location.
10.) Disconnect cable connectors from the display/control board (J3, J5, J7 and E-Ret) and remove
the display/control board by unscrewing its four screws.
NOTICE Please hold the display/control board when unscrewing its screws to prevent falling.
J7
E-Ret
J5
J3
11.) Install the panel support (5409474, shipped with system collector) by screwing its two screws.
12.) Fix the display/control board onto the support by screwing its two screws.
Screws (x2)
for Control/Display Board
Screws (x2)
for Control Panel Support
13.) Connect the cable (5340729-3) from the TGPSV, J14 to the display/control board, J3 for its
service status.
Figure A-16 Display/Control Panel for Service Status (Fixed Height Table)
To Control/Display, J3
To TGPSV, J14
14.) Insert RL connector of the signal cable (5645000, to TGPSV J8 and Rear Cover RL) to the
terminator 5390513 mounted on the sheet metal as shown below figure.
A - Covers
3.2 Installation
1.) Remove the display/control board from its service position and re-attach it to the gantry front
cover.
a.) Disconnect the cable (5340729-3) from the display/control board, J3.
b.) Remove the display/control board from the support and reinstall it to the gantry front
cover.
c.) Remove the cable terminator from the RL connector connected in the Step 13.
d.) Reconnect cable connectors to the display/control board (J3, J5, J7 and E-Ret) removed
in the Step 10.
2.) Move the gantry front cover close to the gantry.
Note: Pay attention to the direction of the cover dollies when installing the front cover. See Figure A-9
3.) Step by step lower the gantry front cover to the proper height of the cover dollies to assemble
to the gantry.
4.) Insert one plug of the gantry front cover into the gantry frame and slightly screw the mounting
bolt to fix the front cover.
Plug
Mounting Bolt
5.) Slightly adjust cover position to insert the other plug of the gantry front cover into the gantry
frame.
6.) The gantry front cover is adsorbed to the gantry frame by magnet.
7.) Securely screw the two mounting bolts.
8.) Connect the following cable connectors. See Figure A-12
A - Covers
• Front Navigator RL ---- 5422452 (to Control/Display J5 and Front Navigator) & 5422454 (to
Rear Navigator RL)
• Control Panel RL ---- 5422441 (to Control/Display J3) & 5340729-3 (to TGPSV J14)
• Front Cover RL ---- 5422455-2 (to Control/Display J7&E-Ret, MIC, Estops) & 5645000 (to
TGPSV J8, Rear Cover RL)
9.) Remove the cover dollies.
10.) Reinstall the top and right side covers.
11.) Reinstall the mylar (scan) window. Carefully bend the scan window and place it into the
channel (groove) provided in the covers.
12.) Turn on the three power switches on the TGPSV board.
13.) Restore the gantry to original configuration.
14.) Reinstall the gantry left side cover.
Section 4.0
Gantry Rear Cover
4.1 Removal
Magnet
4.2 Installation
Section 5.0
Gantry Scan Window
5.1 Remove Scan Window
1.) Grab the window at the top and pull firmly downward.
2.) Continue to pull until the top of the scan window makes contact with the bottom portion of the
scan window.
3.) Hold the top and bottom portions of the scan window together, grasp both sides of the scan
A - Covers
window, move them together and lightly pull upward, until you can free the window from
between the front and rear covers.
Scan Window
Section 6.0
Table Covers
6.1 Up/Down Table Covers
A - Covers
Skirt Cover
Bracket
Base Cover
Flapper Cover
3.) Press down the flapper cover to show up the and screw the fixed bracket.
4.) Fix the base cover by screwing its four screw.
Screw(x2)
A - Covers
Screw Position
A - Covers
6.2.2 Speaker Cover
Push the Speaker Cover down and fix it to the Speaker Bracket.
Magnet
A - Covers
AppendixB
Aurora SWS Table Installation and Adjustment
1.) Remove all the transportation packaging from the Aurora Table, use the packing material as
cushion and carefully put tabletop on it to avoid scratches.
2.) Assembly the left and right legs to the tabletop by screwing 4 screws.
Left Right
left leg
B – FWS
right leg
4.) Install the upper crossbar by screwing seven screws, three screws for tabletop, four screws for
left and right legs.
Page 142 -
GE COMPANY
DIRECTION 5487205-1EN, REVISION 1 ACT SERIES INSTALLATION MANUAL
5.) Install two beams to the left and right legs as shown in Figure B-3. Note to keep all screws
loose.
Left leg
B – FWS
EVA B
EVA A
9.) Overturn the table, then place monitors and route cables to the table.
Figure B-6
Page 144 -
GE COMPANY
DIRECTION 5487205-1EN, REVISION 1 ACT SERIES INSTALLATION MANUAL
AppendixC
Pictorial Representation of Required Tools
Use the following guide as a reference, if you are unsure of a tool listed in Section 2.4, on page 25.
C – Tools
Combination Wrench Sears Industrial: U.S. Standard & Metric (9-
Set 44048)
Deep Well Socket Sears Industrial: 3/4” X 3/8” (included with 9-34496)
Dental Pick
* Part Numbers given for reference only. GEMs does not endorse any tool brand name.
* Part Numbers given for reference only. GEMs does not endorse any tool brand name.
Masonry Bit
Safety Shoes
C – Tools
Screwdriver Set Sears Industrial: Phillips & Straight (9-41505)
* Part Numbers given for reference only. GEMs does not endorse any tool brand name.
* Part Numbers given for reference only. GEMs does not endorse any tool brand name.
150