Section : Engine

Ref. No. : EG-5007

Service Bulletin Date :

Page :
Apr.,2005
1 of 2

Area Application : Europe

Model Name : AVENSIS
Model Code : CDT250

Subject : 1CD-FTV Engine Difficult or Impossible to Start

This Service Bulletin is to inform you of the appropriate countermeasures.
DESCRIPTION OF PHENOMENON
• Difficult or sometimes impossible to start the engine.
• Communication between engine ECU and intelligent tester is impossible.
• Short circuit happens in common rail fuel pressure sensor circuit.
PRODUCTION IMPROVEMENT
Change in manufacturing process of fuel pressure sensor.
100% X-ray inspection has been implemented.
Part No. Information :
* Prev. Part No New Part No. Part Name Qty
(I) 23810-27030 23810-27030 Common Rail Assembly 1
AVENSIS (CDT250)
(I) 23810-27040 23810-27040 Common Rail Assembly 1
AVENSIS (CDT250 w/D-CAT)

No part number change (Distinguishing mark is put on the sensor hexagonal portion as shown below.)
* : INTERCHANGABILITY CODE
Prev. Part New Part PP NP PP NP PP NP

I (I) NI (NI) S Interchangeable as a set

Prev. Vehicle New Vehicle PV NV PV NV PV NV

Production Effective:
Frame No. Production Date
CDT250 - E098802 November, 2004

OVERSEAS CUSTOMER
SERVICE TECHNICAL DIV.
 Ref. No. : EG-5007

Service Bulletin Page : 2 of 2

FIELD FIX PROCEDURE

HINT:
If you encounter this phenomenon, please replace Common Rail Assembly.
1. Distinguishing mark on the part box: N mark
2. Distinguishing mark on the sensor: two blue dots on the sensor hexagonal part

Pressure Sensor Common Rail Assembly

E112881E01

OVERSEAS CUSTOMER
SERVICE TECHNICAL DIV.