Gas Filter Sizing

1 TANK HEATING COIL SIZING CALCULATION WITH STEAM
2 CLIENT SCOP,MINISTRY OF OIL,(IRAQ)

3 LOCATION NEW NAJAF OIL PRODUCT DEPOT
4 CLIENT PROJECT No. 19/5294/01/2007
5 BGR PROJECT No. OGED-487-V
6 TANK TAG NO. 20-TK-03/04
7 OPERATING INFORMATION
8 SERVICE FLUID REDUCED CRUDE OIL
9 TANK DIAMETER D 23.0 M 75.459 FT
10 TANK HEIGHT H 12.0 M 39.370 FT
11 TANK CAPACITY 5000.0 M^3 M^3
12 SPECIFIC GRAVITY OF FLUID MAX 0.940 58.630 LB/FT^3
13 AMBIENT TEMPERATURE MIN -5.0 DEG C 23 DEG F
14 MAX 60.0 DEG C 140 DEG F
15 OPERATING TEMPERATURE MIN 60.0 DEG C 140 DEG F
16 MAX 82.0 DEG C 179.6 DEG F
17 DESIGN TEMPERATURE MIN t2 -5.0 DEG C 23 DEG F
18 MAX 100.0 DEG C 212 DEG F
19 MATERIAL OF INSULATION CLADDING SHEET ALUMINUM SHEET
20 TEMPERATURE TO BE MAINTAINED MIN t1 INSULATION 159.800 DEG F
21 FLUID TEMPERATURE DROP Td=t1-t2 136.800 DEG F
22 NEGLECT DROP THRU TANK METAL
23 CONVECTION HEAT LOSS RATE hc=0.3*Td^0.25 1.0260 Btu/hr ft^2 deg F
24 EMISSIVITY OF CLADDING SHEET CONSIDERE e 0.165 Btu/hr ft^2
25 ABSOLUTE TEMPERATURE OF FLUID T1=460+t1 619.8 DEG R
26 ABSOLUTE AMBIENT TEMPERATURE T2=460+t2 483 DEG R
27 RATE OF RADIATION LOSS hr 0.173*e[(T1/100)^4-(T2/100)^4]/(T1-T2) 0.194367 Btu/hr ft^2 deg F
28 RATE OF COMBINED HEAT LOSS hc+hr 1.22036 Btu/hr ft^2 deg F
29 TANK SHELL SURFACE AREA 9333.189 FT^2
30 TANK ROOF SURFACE AREA 4472.15 FT^2
31 TANK SURFACE AREA 13805.34 FT^2
32 CONDUCTION HEAT LOSS FROM TANK INSULATION SURFACE Q2 341845.8022 Btu/hr
33 HEAT LOSS FROM TANK SURFACE TO ATMOSPHE Q=(hc+hr)*SA*Td+Q2 2646574.554 Btu/hr
34 775.50 KW
35 HEAT ENERGY EQUIVALENT TO ABOVE HEAT LOSS SHOULD BE SUPPLIED THROUGH STEAM HEATING COIL .
36 THE HEAT SUPPLIED BY STEAM HEATING COIL SHALL BE PASSED TO THE FLUID BY FREE CONVECTION METHOD.
37 THE CO EFFICIENT OF FREE CONVECTION OF FLUID IS CALCULATED AS BELOW;
38 STEAM PRESSURE IN HEATING COIL P 85.32 PSIA
39 LATENT HEAT OF VAPORIZATION AT OP PRESSUR LH 898 BTU/LB
40 STEAM REQUIREMENT F=Q/LH 2947.19 LBS/HR
41 1338.02 KGS/HR
42 STEAM DENSITY 0.1946362 LBS/FT^3
43 VOLUMETRIC STEAM FLOW RATE 15142.03267 FT^3/HR
44 4.206120187 FT^3/SEC
45 STEAM VELOCITY THROUGH STEAM COIL 98.400 FT/SEC
46 STEAM SUPPLY HEADER SIZE REQUIRED 0.04275 FT^2
47 0.23329 FT
48 70.9204 MM
49 SELECTED STEAM SUPPLY HEADER SIZE 80 MM
50 SELECTED SIZE OF STEAM COIL 50 MM
51 WALL THICKNESS 5.53 MM
52 PIPE SCH 80
53 COIL PIPE OD 60.3 MM
54 COIL PIPE ID 49.24 MM
55 0.16155 FT
56 COIL PIPE SEC AREA 0.02050 FT^2
57 QTY OF COIL PIPE REQUIRED 2.085 NO.
58 QTY OF COIL PIPE SELECTED 4 NO.
59
60 SHEET 1 STORAGE TANK JOB NO. 487-V REV NO. 01 9/19/2023
1 TANK HEATING COIL SIZING CALCULATION WITH STEAM
2 STEAM PRESSURE IN HEATING COIL P 85.32 PSIA
3 SATURATED STEAM TEMPERATURE ts 316.5 DEG F
4 HEATING COIL PIPE OD D 2.374 INCH
5 TEMPERATURE TO BE MAINTAINED MIN t1 159.8 DEG F
6 (ts-t1) 156.70 DEG F
7 FILM TEMPERATURE tf=(ts+t1)/2 238.15 DEG F
8 FLUID PROPERTIES AT FILM TEMPERATURE
9 THERMAL CONDUCTIVITY kf 0.068 Btu/hr ft^2 deg F ft
10 DENSITY Rof 58.63 LB/FT^3
11 SPECIFIC HEAT cf 0.51 Btu/LB DEG F
12 CO EFFICIENT OF EXPANSION beta 0.00092
13 VISCOSITY miu'f 130 cst
14 cst*SP GR 122.2 CP
15 miu'f 295.724 LBS/HR/FT^2
16 C=kf^3*Rof^2*cf*beta/miu'f 1.71487E-06
17 HEAT TRANSFER CO EFFICIENT OF TANK FLUID ho=116*(C*(ts-t1)/D)^0.25 11.965 Btu/hr ft^2 deg F
18 HEAT TRANSFER CO EFFICIENT OF STEAM hio 1500.000 Btu/hr ft^2 deg F
19 HEAT TRANSFER CO EFFICIENT CLEAN Uc=ho*hio/(ho+hio) 11.870 Btu/hr ft^2 deg F
20 DIRT FACTOR Rd 0.02
21 hd 50
22 HEAT TRANSFER CO EFFICIENT Ud=Uc*hd/(Uc+hd) 9.5929 Btu/hr ft^2 deg F
23 REQUIRED HEAT TRANSFER AREA HTA=Q/(Ud*(ts-t1)) 1760.62 FT^2
24 EXTRA DESIGN MARGIN 0.0 %
25 0.00 FT^2
26 REQUIRED HEATING COIL PIPE AREA 1760.62 FT^2
27 HEATING COIL PIPE CIRCUMFERENCE 0.6215 FT
28 REQUIRED HEATING COIL PIPE LENGTH 2832.78 FT
29 REQUIRED HEATING COIL PIPE LENGTH 861.16 METER
30 WEIGHT OF HEATING COIL PIPE 6754.04 KG
31 SUPPLIED HEATING COIL PIPE LENGT AS SHOWN ON DRAWING 863 METER
32 EXTRA DESIGN MARGIN AVAILABLE 0.21 %
33 NOTES
34 COIL PIPE MAY BE ARRANGED IN SERIES OR PARALLEL.
35 COIL PIPE SHOULD NOT BE LOCATED TOO CLOSE TO THE BOTTOM OF TANK OR THEMSELVES, SO THAT PIPE DO
36 NOT INTERFERE WITH THE NATURAL CONVECTION CURRENTS.
37 CALCULATION OF PRESSURE DROP IN COIL PIPE
38 COIL PIPE SEC AREA At 0.08199 FT^2
39 STEAM FLOW RATE Wt 2947.19 LBS/HR
40 MASS VELOCITY Gt=Wt/At 35946.01445 LBS/HR/FT^2
41 VISCOSITY Tav FIG.15 u 0.0145 CP
42 2.42*u 0.03509 LBS/HR/FT^2
43 COIL PIPE ID De 0.16155 FT
44 REYNOLDS 'S NO. Nret De*Gt/u 165489.5054
45 FRICTION FACTOR FIG.26 f 0.000155 (FT/INCH)^2
46 ACCELERATION OF GRAVITY g 416948031 FT/HR^2
47 LENGTH OF COIL PIPE PATH L*n 707.84 FT
48 STEAM DENSITY p 0.19 LB/FT^3
49 uw 0.0145 CP
50 Qt=(u/uw)^0.25 1.00
51 PRESSURE DROP IN COIL PIPE P1=f*Gt^2*L*n/(2g*p*D*Qt) 5.40668 PSI
52 QTY OF COIL PIPE BEND 180 DEG 23 NO.
53 90 DEG 2 NO.
54 45 DEG 4 NO.
55 EQUIVELENT PIPE LENGTH OF COIL PIPE BENDS 300 FT
56 PRESSURE DROP IN COIL PIPE BENDS P2=f*Gt^2*L*n/(2g*p*D*Qt) 2.29148 PSI
57 TOTAL PRESSURE DROP IN COIL PIPE & BENDS P=P1+P2 7.69816 PSI
58 0.54125 KG/CM^2
59
60 SHEET NO. 2 STORAGE TANK JOB NO. 487-V REV NO. 01 9/19/2023
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60 SHEET NO. 3 STORAGE TANK JOB NO. 487-V REV NO. 01 45188.686
SCOP,MINISTRY OF OIL,(IRAQ) SOUTH REFINERY COMPANY,(IRAQ)
NEW NAJAF OIL PRODUCT DEPOT MESSAN REFINERY
SAMAWA DEPOT
NAZAF REFINERY
FUEL OIL KEROSENE OIL

REDUCED CRUDE OIL
4985.72
ECTION METHOD.
SCH STD 80 OD
15 2.76 3.73 21.336
20 2.87 3.91 26.67
25 3.37 4.54 33.401
0.003114 40 3.68 5.08 48.26
50 3.91 5.53 60.325
65 5.15 7.01 73.025
80 5.48 7.62 88.9
100 6.01 8.55 114.3
125 6.55 9.52 141.3002
150 7.11 10.97 168.275
200 8.17 12.7 219.075
250 9.27 15.08 273.05
300 9.52 17.47 323.85
158.06
Btu/LB DEG F
LBS/HR/FT^2
P 723
SO THAT PIPE DO
50 NB COIL SIZE MAY BE USED FOR HOT OIL HEATING MEDIA.
LBS/HR/FT^2
LBS/HR/FT^2
416948031
0.636174
1 THERMAL INSULATION THICKNESS CALCULATION
4 INSTALLATION OUTSIDE
5 AMBIENT TEMPERATURE MIN A -5 DEG C
6 MAX A 60 DEG C
7 CLADDING SHEET TEMPERATURE MAX S 60 DEG C
8 WIND VELOCITY MIN V 0 - 45 10 M/SEC
9 VESSEL WALL TEMPERATURE MIN/MAX O 60 82 DEG C
10 CLADDING SHEET MATERIAL ALUMINUM
11 EMISSIVITY OF CLADDING SHEET E 0.448 KCAL/M^2HR
12 VESSEL OUTER DIAMETER D 23 M
13 ALLOWABLE RATE OF HEAT LOSS Q 100 KCAL/M^2HR
14 INSULATION MATERIAL HOT MINERAL WOOL
15 WOOL DENSITY MIN 100 KG/M^3
16 THERMAL CONDUCTIVITY OF WOOL K 0.08296 KCAL/M HR DEG C
17 TYPE OF SURFACE CYLINDRICAL
18 MEAN TEMPERATURE OF WOOL (O+S)/2 71 DEG C
19 FILM COEFFICIENT F 4.876*10^-8*E[(S+273)^4-(A+273)^4]/(S-A)+1.683(S-A)^0.25(2.857*V+1)^0.5
20 28.38467
21 FOR INSULATION THICKNESS REQUIRED L 2K(O-S)/F/(S-A) 0.002 M
22 INSULATION THICKNESS SELECTED L1 0.06 M
23 CLADDING SHEET OUTER DIAMETER D1 D+2*L1 23.12 M
24 D1*LN(D1/D) 0.12031 >L M
25 FOR AMBIENT TEMPERATURE MIN
26 CALCULATED RATE OF HEAT LOSS Q1 (O-A)/(D1/2K*LN(D1/D)+I/F 85.4865156 < 100 KCAL/M^2HR
27 CALCULATED CLADDING SHEET TEM S1 A+Q1/F -1.988 < 60 DEG C
28 FOR AMBIENT TEMPERATURE MAX
30 CALCULATED CLADDING SHEET TEM S1 A+Q1/F 63.012 < 60 DEG C
31 CALCULATION OF HEAT LOSS THROUGH INSULATED TANK
32 MAX RATE OF HEAT LOSS 85.487 KCAL/M^2HR
33 TANK SHELL SURFACE AREA (WET) 867.08 M^2
34 HEAT LOSS FROM TANK SHELL INSULATION SURFACE 74123.7848 KCAL/HR
35 TANK ROOF SURFACE AREA 415.48 M^2
36 HEAT LOSS FROM TANK ROOF INSULATION SURFACE 12021.3574 KCAL/HR
37 TOTAL HEAT LOSS FROM TANK INSULATION SURFACE 86145.1422 KCAL/HR
38 TOTAL HEAT LOSS FROM TANK INSULATION SURFACE Q2 341845.802 BTU/HR
39 CALCULATION OF HEAT LOSS THROUGH BARE TANK
40 EMISSIVITY OF STEEL PLATE 2.15 KCAL/M^2HR
41 FILM COEFFICIENT F 28.38467
42 THERMAL CONDUCTIVITY OF STEEL 126.88 KCAL/M HR DEG C
43 TANK OUTER DIAMETER D1 23
44 (D1*LN(D1/D) 0
46 CALCULATED RATE OF HEAT LOSS Q1 (O-A)/(D1/2KLN(D1/D)+I/F) 1845.004 KCAL/M^2HR
47 CALCULATED STEEL SHEET TEMPER S1 A+Q1/F 60 DEG C
49 CALCULATED RATE OF HEAT LOSS Q1 (O-A)/(D1/2KLN(D1/D)+I/F) 624.463
50 CALCULATED CLADDING SHEET TEM S1 A+Q1/F
51 MAX RATE OF HEAT LOSS 1845.004 KCAL/M^2HR
58 SAVING OF HEAT LOSS BY USING INSULATION Q4=Q3-Q2 7036005.78 BTU/HR
59 % SAVING OF HEAT LOSS BY USING INSULATION 95.367 %
1 THERMAL INSULATION THICKNESS CALCULATION
4 INSTALLATION OUTSIDE
5 AMBIENT TEMPERATURE MIN A -5 DEG C
6 MAX A 60 DEG C
7 CLADDING SHEET TEMPERATURE MAX S 60 DEG C
8 WIND VELOCITY MIN V 0 - 45 10 M/SEC
9 VESSEL WALL TEMPERATURE MIN/MAX O 60 82 DEG C
10 CLADDING SHEET MATERIAL ALUMINUM
11 EMISSIVITY OF CLADDING SHEET E 0.448 KCAL/M^2HR
12 VESSEL OUTER DIAMETER D 23 M
13 ALLOWABLE RATE OF HEAT LOSS Q 100 KCAL/M^2HR
14 INSULATION MATERIAL HOT MINERAL WOOL
15 WOOL DENSITY MIN 100 KG/M^3
16 THERMAL CONDUCTIVITY OF WOOL K 0.045 KCAL/M HR DEG C
17 TYPE OF SURFACE CYLINDRICAL
18
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20 MEAN TEMPERATURE OF WOOL (O+S)/2 71 DEG C
21 FILM COEFFICIENT F 4.876*10^-8*E[(S+273)^4-(A+273)^4]/(S-A)+1.683(S-A)^0.25(2.857*V+1)^0.5
22 28.38467
23 FOR INSULATION THICKNESS REQUIRED L 2K(O-S)/F/(S-A) 0.0011 M
24
25 INSULATION THICKNESS SELECTED L1 0 M
26 CLADDING SHEET OUTER DIAMETER D1 D+2*L1 23 M
27 (D1*LN(D1/D) 0.00000 >L M
34 SELECTED RATE OF HEAT LOSS 1845.004 KCAL/M^2HR
41
42 SAVING OF HEAT LOSS BY USING INSULATION Q4=Q3-Q2 1798794.22 BTU/HR
43 % SAVING OF HEAT LOSS BY USING INSULATION 84.031 %
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KCAL/M^2HR 0.16524555
KCAL/M^2HR
0.017
KCAL/M^2HR 31.5318453
KCAL/M^2HR
KCAL/M^2HR
KCAL/M^2HR 0.79303112
26
KCAL/M^2HR
KCAL/M^2HR
KCAL/M^2HR
KCAL/M^2HR
KCAL/M^2HR
KCAL/M^2HR
KCAL/M^2HR
1 DATA SHEET FOR INSULATION MATERIALS OF TANK
4 CLIENT PROJECT No. 19/5294/01/2007
7 OPERATING INFORMATION GIX/BGR/OGED/487/INSUL/DS/01
14 MAX 60.0 DEG C 140 DEG F
16 MAX 82.0 DEG C 179.6 DEG F
17 DESIGN TEMPERATURE MIN -5.0 DEG C 23 DEG F
18 MAX 100.0 DEG C 212 DEG F
19 TYPE OF ROOF DOME ROOF
20 OPERATING PRESSURE ATM
21 DESIGN PRESSURE ATM
22
23 REF GA DRAWING GIX/BGR/OGED-487-005-Sh1 OF 21
24 DETAILS OF INSULATION MATERIAL
25 APPLICATION INSULATION FOR TANK SHELL & ROOF
26 MATERIAL LRB ROCKWOOL MATTRESS
27 DENSITY OF INSULATION MATERIAL 100 Kg/M^3
28 THICKNESS OF INSULATION MATTRESS 60.0 MM
29 WIDTH OF INSULATION MATTRESS 1220.0 MM
30 REQUIRED WOOL MATTRESS CORSE 10.00 NO.
31 LENGTH OF INSULATION MATTRESS 1620.0 MM
32 DETAILS OF CLADDING SHEET MATERIAL
33 MATERIAL ALUMINUM SHEET
34 SHEET WIDTH 1220.0 MM
35 SHEET LENGTH COIL FORM
36 REQUIRED OVER LAP WIDTH APPROXIMATE 50 MM
37 REQUIRED CLADDING SHEET CORSE APPROXIMATE 12.0 NO.
38 DETAILS OF OTHER MATERIALS
39 S NO. DESCRIPTION SPECIFICATIONS QTY SHELL QTY ROOF
40 1 GI BINDING WIRE 20 SWG 4204.26 2833.43 METER
41 2 ALUMINUM CORRUGATED SHEET 0.71 MMTHK FOR SHELL 905.32 0 M^2
42 3 ALUMINUM PLAIN SHEET 0.91 MM THK FOR ROOF 0 504.14 M^2
43 4 ALUMINUM BAND 22 SWG*20 MM WIDE 1448.34 0 METER
44 5 GI WIRE HOOKS 450 10 SWG*80 MM LG 1920 0 NO.
45 6 MS L SHAPE LUGS 25*60*3 MM 1920 1004 NO.
46 7 MS FLAT 25*3 MM 866.19 944.48 METER
47 8 CS RIVETS DIA 4*15 MM LG 1920 1004 NO.
48 9 CS SELF TAPPING SCREWS, @225 MMNO. 8*20 MMLG 3840 2007 NO.
49 10 CERAMIC PAPER 25*25*3 MM 1920 1004 NO.
50 11 SEALING COMPOUND EPOXY 8.66 9.44 LITERS
51 12 LRB ROCKWOOL MATTRESS 60 MM THK 868.21 460.46 M^2
52 WEIGHT 8335.25 4630.98 KG
53 NOTES
54 1 QTY SHOWN ABOVE ARE APPROXIMATE
55 2 VENDOR TO ENSURE ADEQUACY OF ALL RAW MATERIALS
56 REMARKS REV DATE BY CHKD APP.
57 0 15.05.09 JP SINGH JC GUPTA AK BHASIN
58
59
#VALUE!
ANK SHELL & ROOF
0.16
1.7
WEIGHT KG
25.92 17.47
2429.7 0
0.0 1238.7
43.8 0
9.40 0
96.08 50.22
509.97 556.06
3.55 1.86
7.58 3.96
0.0 0
0.0 0
5209.3 2762.7
8335.2 4630.98
1 TANK HEATING COIL SIZING CALCULATION WITH HOT OIL
4 SCOP PROJECT No. 19/5294/01/2007
7 OPERATING INFORMATION
14 MAX 60.00 DEG C 140 DEG F
16 MAX 82.00 DEG C 179.6 DEG F
17 DESIGN TEMPERATURE MIN t2 -5.00 DEG C 23 DEG F
18 MAX 100.00 DEG C 212 DEG F
19 CLADDING SHEET MATERIAL ALUMINUM SHEET
20 TEMPERATURE OF INSULATION AT O MIN t1 INSULATION 159.800 DEG F
21 FLUID TEMPERATURE DROP Td=t1-t2 136.80 DEG F
22 NEGLECT DROP THRU TANK METAL
23 CONVECTION HEAT LOSS RATE hc=0.3*Td^0.25 1.0260 Btu/hr ft^2 deg F
24 EMISSIVITY OF CLADDING SHEET CONSIDERE e 0.165 Btu/hr ft^2
25 ABSOLUTE TEMPERATURE OF FLUID T1=460+t1 619.8 DEG R
26 ABSOLUTE AMBIENT TEMPERATURE T2=460+t2 483 DEG R
27 RATE OF RADIATION LOSS hr 0.173*e[(T1/100)^4-(T2/100)^4]/(T1-T2) 0.194367 Btu/hr ft^2 deg F
28 RATE OF COMBINED HEAT LOSS hc+hr 1.22036 Btu/hr ft^2 deg F
29 TANK SHELL SURFACE AREA 9333.188666 FT^2
30 TANK ROOF SURFACE AREA 4472.15 FT^2
31 TANK SURFACE AREA 13805.34 FT^2
32 CONDUCTION HEAT LOSS FROM TANK INSULATION SURFACE Q2 341845.8022 Btu/hr
33 HEAT LOSS FROM TANK SURFACE TO ATMOSPHE Q=(hc+hr)*SA*Td+Q2 2646574.55 Btu/hr
34 HEAT ENERGY EQUIVALENT TO ABOVE HEAT LOSS SHOULD BE SUPPLIED THROUGH HEATING COIL .
35 THE HEAT SUPPLIED BY HEATING COIL SHALL BE PASSED TO THE FLUID BY FREE CONVECTION METHOD.
36 HEATING COIL SIZING
37 TYPE OF OIL ISO GRADES 15/22/32/46/68/100/220
38 SPECIFIC HEAT OF OIL 0.43 Btu/lbs deg F
39 INLET TEMPERATURE BELOW MIN FLASH POINT248.0 DEG F 120
40 OUTLET TEMPERATURE 158.00 DEG F 70
41 REQUIRED MASS FLOW RATE OF OIL Wt 68386.94 LBS/HR
42 30774.1 KG/HR
43 SPECIFIC GRAVITY OF HOT OIL 845.00 KG/M^3
44 REQUIRED VOLUME FLOW RATE OF OIL 36.419 M^3/HR
45 VELOCITY OF OIL THROUGH COIL 2.000 M/SEC
46 REQUIRED PIPE SEC AREA 0.00506 M^2
47 REQUIRED PIPE BORE DIA 80.25 MM
48 SELECTED HEATING OIL PIPE SIZE/TANK NOZZLE NB 80.00 MM
49 SELECTED HEATING COIL DIA NB 50.00 MM
50 WALLTHK SCH 80 5.53 MM
51 SELECTED HEATING COIL OUTER DIA do 60.30 MM
52 SELECTED HEATING COIL BORE DIA 49.24 MM
53 SELECTED HEATING COIL SEC AREA 0.001904263 M^2
54 REQUIRED QTY OF COILS 2.656 NO.
55 SELECTED QTY OF COILS 4 NO.
56 VELOCITY OF OIL THROUGH COILS 1.3281 M/SEC
57 SELECTED HEATING COILS SEC AREA At 0.08199 FT^2
58 MASS VELOCITY Gt=Wt/At 834096.1 LBS/HR/FT^2
59
1 OUTFLOW HEATER LENGTH CALCULATION
2 VISCOSITY Tav u FIG.14 5 CP
3 u 12.1 LBS/HR/FT^2
4 EQUIVALENT DIA. De 0.1615 FT
5 REYNOLDS 'S NO. Nret De*Gt/u 11136.11809 80
6 HEAT TRANSFER FACTOR Jt FIG.24 46 100
7 THERMAL CONDUCTIVITY Kt TABLE.4 0.400 Btu/hr.ft^2.deg.F/ft 125
8 FACTOR F= (Cp*u/K)^1/3 2.3518 150
9 HEAT TRANSFER CO-EFFICIENT hi 267.863 Btu/hr.ft^2.deg.F 200
10 Jt*Kt/De*F 250
11 COIL SIDE HEAT TRANSFER CO-EFFIChi*De/do hio 218.732 Btu/hr.ft^2.deg.F 300
12 TANK SIDE 350
13 MASS VELOCITY CONSIDERE Gs 6000 LBS/HR/FT^2 400
14 COIL PIPE PITCH P 200 MM 450
15 VISCOSITY Tav u FIG.14 2 CP 500
16 u 4.84 LBS/HR/FT^2 550
17 EQUIVALENT DIA. De 711.282 MM
18 (4(0.5P*0.86*P)-(0.5*0.7854*do^2))/(3.14*do*0.5) 2.334
19 REYNOLDS 'S NO. Nres De*Gs/u 2892.896
20 HEAT TRANSFER FACTOR Js FIG.28 28
21 THERMAL CONDUCTIVITY Ks TABLE.4 0.300 Btu/hr.ft^2.deg.F/ft
22 FACTOR F= (Cp*u/K)^1/3 1.5918
23 HEAT TRANSFER CO-EFFICIENT Js*Ks/De*F ho 5.730 Btu/hr.ft^2.deg.F
24 SPECIFIC HEAT OF TANK OIL 0.250 Btu/lbs deg F
25 HEAT TRANSFER CO-EFFICIENT FIG.15.11 ho 60.00 P474
26 HEAT TRANSFER CO-EFFICIENT CLEA Uc=ho*hio/(ho+hio) 47.084
27 FOULING RESISTANCE Rd 0.004
28 DIRT CO EFFICIENT 1/Rd 250.00 DEG F
29 HEAT TRANSFER CO-EFFICIENT DIRTY 39.622 Btu/hr.ft^2.deg.F
30 MTD 59.850 DEG F
31
32 REQUIRED SURFACE AREA OF TUBE OD SA=Q/(MTD*U) 144.15 FT^2
33 13.32 M^2
34 REQUIRED LENGTH OF COIL PIPE 220.9 METER
35 COIL PIPE WEIGHT 1732.75 KG
36
37 NOTES
38 COIL PIPE MAY BE ARRANGED IN SERIES OR PARALLEL.
39 COIL PIPE SHOULD NOT BE LOCATED TOO CLOSE TO THE BOTTOM OF TANK OR THEMSELVES, SO THAT PIPE DO
40 NOT INTERFERE WITH THE NATURAL CONVECTION CURRENTS.
41 50 NB COIL SIZE MAY BE USED FOR HOT OIL HEATING MEDIA.
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4985.72
10.4 OF P217 OF DQKERN
77
SCH STD 80 OD
15 2.76 3.73 21.336
20 2.87 3.91 26.67
25 3.37 4.54 33.401
40 3.68 5.08 48.26
50 3.91 5.53 60.325
65 5.15 7.01 73.025
80 5.48 7.62 88.9
100 6.01 8.55 114.3
125 6.55 9.52 141.3002
150 7.11 10.97 168.275
200 8.17 12.7 219.075
250 9.27 15.08 273.05
300 9.52 17.47 323.85
2.790006
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U SHAPE ,BRAZED
248 158
140 140
108 18
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1 BASKET FILTER SIZING AND PRESSURE DROP CALCULATION JOB NO IPEL-9000
2 CUSTOMER RELIANCE INDUSTRIES LIMITED REF NO.
3 ADDRESS SOHAGPUR CBM FIELD DEVELOPMENT PROJECT REF CODE API-520
4 PLANT LOCATION RIL SOHAGPUR MP ITEM NO. 11-S-003A/B
5 SERVICE BASKET FILTER DATE 06.01.2017
6 LOCATION BHS PLATFORM
7 OPERTING INFORMATION
8 SERVICE FLUID NATURAL GAS
9 AMBIENT TEMPERATURE MIN 0.0 DEG C
10 MAX 55.0 DEG C
11 OPERATING INLET TEMPERATURE MIN -11.8 DEG C
12 MAX T1 50.0 DEG C
13 DESIGN TEMPERATURE MIN 0.0 DEG C
14 MAX 100.0 DEG C
15 GAS PRESSURE MIN 23.00 KG/CM^2
16 OPERATING OUTLET TEMPERATURE MIN 40.0 DEG C
17 MAX T2 50.0 DEG C
18 GAS FLOW RATE AT STP V 2463.6 SM^3/HR
19 GAS FLOW RATE VOLUME MAX V1 116.732 M^3/HR
20 GAS FLOW RATE MASS MAX M 2088.45 KG/HR
21 SPECIFIC HEAT CP 2.1 KJ/KGK
22 REQUIRED FLUID OPERATING TEMPERATURE RISEdt=T2-T1 61.79 DEG K
23 REQUIRED HEAT INPUT TO MAINTAIN OUTLET TEM Q=M*CP*dt 270995.18 KJ/HR
24 HEATING EFFICIENCY n 100.00 %
25 REQUIRED HEATER RATING Q/366*100/n 75.28 KW
26 SELECTED HEATER RATING H 90 KW
27 SELECTED HEATER ELEMENT RATING H1 3.000 KW
28 REQUIRED HEATER ELEMENT QTY N=H/H1 30.0 NO.
29 SELECTED HEATER BANK QTY 1 NO.
30 SELECTED HEATER BANK RATING I st BANK 90.00 KW
31 II nd BANK 0.00 KW
32 III rd BANK 0.00 KW
33 IV th BANK 0.00 KW
34 SUPERFICIAL GAS VELOCITY THROUGH HEATER PIPE vs 1.2 M/SEC
35 REQUIRED PIPE SEC AREA A=V1/vs/3600 0.02702132 M^2
36 REQUIRED PIPE SEC BORE MAX ds=(A/0.7854)^0.5 0.185 METER
37 SELECTEDED HEATER PIPE NOMINAL D 250 MM
38 GAS VELOCITY THROUGH NOZZLE PIPE vn 20 M/SEC
39 REQUIRED PIPE SEC AREA An=V1/vs/3600 0.0016 M^2
40 REQUIRED PIPE SEC BORE dn=(A/0.7854)^0.5 0.045 METER
41 SELECTEDED NOZZLE PIPE Dn 80 MM
42
43 HEATER ELEMENT RATING W=H1*1000 3000 WATT
44 WATT DENSITY MAX WD 2.8 WATT/CM^2
45 ELEMENT DIAMETER d 1.25 CM
46 ELEMENT SHAPE U
47 ELEMENT LENGTH L=W/(3.14*d*2*WD) 136.418 CM
48 L 1364.18 MM
49 HOT ZONE LENGTH Lh 1364.18 MM
50 OUTLET NOZZLE SIZE Dn 80 MM
51 COLD ZONE LENGTH SUITABLE FOR NOZZLE Lc 200 MM
52 ELEMENT LENGTH TOTAL Le=Lh+Lc 1568 MM
53 VESSEL DIAMETER D 250 MM
54 REQUIRED HEATER SHELL LENGTH Ls=Le+Dn+D 1898 MM
55 SELECTED HEATER SHELL LENGTH 1900 MM
56 HEATER ELEMENT PITCH 36 MM
57 HEATER ELEMENT LAYOUT TRIANGULAR
58 HEATER ELEMENT TYPE ZERO BENT, REPLACEBLE
59
60 SHEET 1 11-S-003A/B JOB NO. IPEL-9000 REV NO. 0 06.01.2017
1 BASKET FILTER SIZING AND PRESSURE DROP CALCULATION
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21 CUT OFF TEMPERATURE FOR HEATERI st BANK 0.0 DEG C
22 II nd BANK 5.0 DEG C
23 III rd BANK 10.0 DEG C
24 IV th BANK 15.0 DEG C
25
26
27
28
29
30
31
32
33
34
35
36
37
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59
60 SHEET NO. 2 11-S-003A/B JOB NO. IPEL-9000 REV NO. 0 06.01.2017
0.00
10.4 OF P217 OF DQKERN
2.104563
90.33173
SCH STD 80 OD
15 2.76 3.73 21.336
20 2.87 3.91 26.67
25 3.37 4.54 33.401
40 3.68 5.08 48.26
50 3.91 5.53 60.325
65 5.15 7.01 73.025
127.5 80 5.48 7.62 88.9
100 6.01 8.55 114.3
125 6.55 9.52 141.3002
150 7.11 10.97 168.275
200 8.17 12.7 219.075
250 9.27 15.08 273.05
300 9.52 17.47 323.85
4.13
2
2.790006
80 2
100 3
125 6
150 9
200 18
250 30
300 42
350 54
400 72
450 96
500 120
550 144
1 HEAT EXCHANGER SPECIFICATION SHEET JOB NO OGED-487-V
2 CUSTOMER SCOP,MINISTRY OF OIL,(IRAQ) REF NO. 19/5294/01/2007
3 ADDRESS NEW NAJAF OIL PRODUCT DEPOT PROPOSAL NO. 1
4 PLANT LOCATION NEW NAJAF OIL PRODUCT DEPOT DATE 9/19/2023
5 SERVICE STORAGE TANK ITEM NO. 20-TK-03/04
6 SIZE ID 336.56 LENGTH 71.48 HORIZONTAL TYPE U TUBES
7 SURF. / UNIT 0.000 SHELLS/UNIT 1 SURF. /SHELL 0.000
8 PERFORMANCE OF ONE UNIT IN OUT IN OUT
9 FLUID ALLOCATION SHELL SIDE TUBE SIDE
10 FLUID NAME REDUCED CRUDE OIL STEAM
11 FLUID QTY. TOTAL W 0.00 0.00 0.00 0.00
12 VAPOR GAS W1 0.00 0.00 0.00 0.00
13 LIQUID W2 0.00 0.00 0.00 0.00
14 STEAM 0.00 0.00 1338.02 0.00
15 WATER W3 0.00 0.00 0.00 1338.02
16 NON CONDENSABLE 0.00 0.00 0.00 0.00
17 TEMPERATURE IN/OUT Ti -5 71 158.06 120
18 DENSITY IN/OUT To 1130.000 1130.000 1000 1000
19 VISCOSITY IN/OUT u 2.7 3.05 0.75 0.75
20 MOLECULAR WEIGHT VAPOR 92.1 92.1 18 18
21 MOLECULAR WT NON CONDENSABLE
22 SPECIFIC HEAT VAPOR Cp1 0.0000 0.0000 0 0
23 SPECIFIC HEAT LIQUID Cp2 0.8500 0.8500
24 SPECIFIC HEAT WATER Cp3 1 1 1 1
25 SPECIFIC HEAT NON CONDENSABLE 0 0
26 THERMAL CONDUCTIVITY K IN/OUT 0.357 0.357 0.535 0.535 KCAL/HR M^2C/M
27 LATENT HEAT HL 0 0 0 0
28 PRESSURE IN/OUT P 3.5 3.35 4.5 4.25
29 VELOCITY TUBES V 0.0000 0.0000 0.0000 0.0000
30 PRESSURE DROP ALLOWED CALCULATE 0.15 0 0.25 0
31 FOULING RESISTANCE 0.0004 0.0004 0.0004 0.0004 HR M^2C/KCAL
32 HEAT EXCHANGED Q 0.00
33 TRANSFER RATE CLEAN Uc 1063.98 KCAL/HR M^2C
34 TRANSFER RATE SERVICE Ud 574.76 KCAL/HR M^2C
35 LMTD CORRECTED -102.64
36 CONSTRUCTION OF ONE SHELL Pv^2 0.00 0.00 0.00 0.00 < 8928
37 DESIGN PRESSURE 10 10
38 TEST PRESSURE 13 13
39 DESIGN TEMPERATURE MAX 100 100
40 DESIGN TEMPERATURE MIN 0 0
41 NO. OF PASS 1 6
42 CORROSION ALLOWANCE FOR CS PARTS 3 3 NIL FOR TUBES
43 CONNECTION SIZE DN 100 100 100 100
44 RATING # 150 150 150 150
45 TUBE NO. 108 OD 60.3 LENGTH 71.48 PITCH 200 TRIANGULA
46 TUBE TYPE BARE THICK 1.651 MATERIAL ADM BRASS BWG 16 SEAMLESS
47 SHELL ID 336.56 OD 355.6
48 CHANNEL ID 336.56 OD 355.6
49 TUBE SHEET STN OD 412.7
50 FLOATING HEAD COVER IMPINGEMENT PROTECTION REQUIRE NO
51 BAFFLES CROSS SEGMENT CUT 25 SPACING 115 IN/OUT 244.5
52 BAFFLES LONG SEAL TYPE
53 TUBE SUPPORT ADITIONAL AREA 20
54 BY PASS SEAL TUBE-TUBE SHEET JOINT EXPANDED
55 EXPANSION JOINT NIL TYPE
56 p*V^2 NOZZLES 0 0 0 0 < 2232
57 GASKET SHELL SIDE TUBE SIDE
58 CODE ASME SEC VIII DIV 1 ED. 2007 TEMA CLASS C ED 2007 API 660 ED 2007
59 WEIGHT EMPTY HYDRO BUNDLE
60 SHEET 1 STORAGE TANK JOB NO OGED-487-V REV. NO. 0 45188.68616
1 THERMAL SIZING CALCULATION FOR STORAGE TANK
2 REFERENCE HAND BOOK KERN PROCESS HEAT TRANSFER
3 SHELL TUBE
4 FLUID FLOW RATE VAPOR W1 0 0.00
5 FLUID FLOW RATE LIQUID W2 0 0
6 FLUID FLOW RATE WATER W3 0 0
7 SPECIFIC HEAT VAPOR Cp1 0 0
8 SPECIFIC HEAT LIQUID Cp2 0.85 0 0
9 SPECIFIC HEAT WATER Cp3 1 1
10 PRESSURE IN LET Pi 4.526 5.526
11 PRESSURE OUT LET Po 4.376 5.276
12 PRESSURE AVERAGE Pav 4.451 5.401
13 PRESSURE ATM. Patm 1.026 1.026
14 TEMP. IN LET Ti 268.15 431.0555556
15 TEMP. OUT LET To 344.15 393
16 TEMP. AVERAGE Tav 306.15 412.0277778
17 TEMP. REF. T 273.15 273.15
18 DENSITY IN Spi KG/M^3 1130.000 1000
19 DENSITY OUT Spo KG/M^3 1130.000 1000
20 DENSITY AVERAGE Sp KG/M^3 1130.000 1000
21 LATENT HEAT VAPOR HL1 0 0
22 LATENT HEAT STEAM HL2 0 490
23 VAPOR RATE W4 0 0
24 FLUID FLOW RATE TOTAL Wt 0 0
25 MOLECULAR WEIGHT M 92.1 18
26 1.0336
27
28 HEAT LOAD VAPOR Q1=W1*Cp1*(To-Ti) 0 0
29 HEAT LOAD LIQUID Q2=W2*Cp2*(To-Ti) 0 0
30 HEAT LOAD WATER Q3=W3*Cp3*(To-Ti) 0 0
31 LATENT HEAT LOAD VAPOR Q4=W4*HL1 0 0
32 HEAT LOAD TOTAL Q=Q1+Q2+Q3+Q4 0 0
33 SPECIFIC HEAT WATER Cp5 AV. 1
34 FLOW RATE WATER W5 Q/(Ti-To)Cp5 0
35 FLOW DIRECTION OF FLUIDS OPPOSITE
36 LMTD (Ti-to)-(To-ti)/Ln((Ti-to)/(To-ti)) -104.734698
37 (Ti-to)-(To-ti) -37.9444444
38 Ln((Ti-to)/(To-ti)) 0.362291056
39 R Ti-TO/to-ti 1.997080292
40 S to-ti/Ti-ti 0.23360502
41 CORRECTION FACTOR FT FIG.18 0.98
42 LMTD, CORRECTED LMTD*FT -102.64
43 16
44 TUBE OD do 0.75
45 19.05
46 TUBE WALL THC. t 1.651
47 TUBE ID do-2*t De 15.748
48 0.62
49 VELOCITY V 1
50 CROSS SEC. AREA At 0.000194779
51 TUBES PER PASS Wt/(Sp*V*3600*At) 0
52 TUBES PER PASS PROVIDED n 18
53 TUBE PITCH P 1
54 NO. OF PASS p 6
55 VELOCITY THROUGH TUBES Wt/(Sp*n*3600*At) 0
56 CLEARANCE BETWEEN TUBES C' =P-do 0.25
57 MASS VELOCITY Gt=Wt/At 0
58 Wt 0
59 At 0.03773847
1 VISCOSITY Tav u FIG.15 0.75
2 1.815
3 De 0.051666667
4 REYNOLDS 'S NO. Nret De*Gt/u 0
5 HEAT TRANSFER FACTOR Jt FIG.24 68
6 THERMAL CONDUCTIVITY Kt TABLE.4 Btu/hr.ft^2.deg.F/ft 0.359543011
7 FACTOR F= (Cp*u/K)^1/3 1.715437996
8 HEAT TRANSFER CO-EFFICIENT hi Btu/hr.ft^2.deg.F 811.7538278
9 Jt*Kt/De*F
10 HEAT TRANSFER CO-EFFICIENT hi*De/do hio Btu/hr.ft^2.deg.F 671.049831
11
12 SHELL PIPE SIZE DN 350
13 SHELL PIPE SIZE OD 355.6
14 SHELL PIPE WALL THC. t 9.52
15 SHELL PIPE ID OD-2*t DS 336.56
16 13.2503937
17 BAFFLE SPACING B 115
18 4.527559055
19 BAFFLE CUT 25
20 NO. OF PASS p 1
21 FLOW AREA (DS*C'*B)/(P*144) AS 0.104152674 0.009681056 M^2
22 MASS VELOCITY Gs=Ws/As 0
23 Ws 0
24 VISCOSITY Tav u 2.875
25 6.9575
26 EQUIVALENT DIA. De 1.272477931
27 (4(0.5P*0.86*P)-(0.5*0.7854*do^2))/(3.14*do*0.5) 0.106039828
28 REYNOLDS 'S NO. Nres De*Gs/u 0
29 HEAT TRANSFER FACTOR Js FIG.28 49
30 THERMAL CONDUCTIVITY Ks TABLE.4 0.24 Btu/hr.ft^2.deg.F/ft
31 FACTOR F= (Cp*u/K)^1/3 2.909928563
32 HEAT TRANSFER CO-EFFICIENT Js*Ks/De*F ho 322.7161029 Btu/hr.ft^2.deg.F
33
34 HEAT TRANSFER CO-EFFICIENT
35 CLEAN ho*hio/(ho+hio) Uc 217.9170959 Btu/hr.ft^2.deg.F
36 1063.980221 KCAL/HR M^2DEG C
37 FOULING RESISTANCE Rd 0.003906 hr.ft^2.deg.F/f
38 FOULING FACTOR COMBINED Rd*1 0.003906 hr.ft^2.deg.F/ft/Btu
39 DIRT CO EFFICIENT hd=/Rd*2 256.016385 Btu/hr.ft^2.deg.F
40
41 HEAT TRANSFER CO-EFFICIENT Ud 117.7176743 Btu/hr.ft^2.deg.F
42 DIRTY Uc*hd/(Uc+hd) 574.7565446 KCAL/HR M^2DEG C
43
44 REQUIRED SURFACE AREA OF TUBE OD SA 0 FT^2
45 Q/(0.252*LMTD*1.8*ud) 0 M^2
46 TUBE LENGTH SA/n*p*do*3.14 0 FT
47 TUBE LENGTH REQUIRED L 0 MM IN SIDE TUBE SHEETS
48 TUBE LENGTH SELECTED 1.2*L+2*T 71.48 MM OUT SIDE TUBE SHEETS
49 PRESSURE DROP TUBE Pt
50 (ft*Gt^2*L*1.1*n) / (5.22*10^10*De*S*QT) 0
51 FRICTION FACTOR FIG.26 ft 0.00023
52 SP. GR. WRT WATER S 1 1
53 VISCOSITY RATIO QT 1 1
54 Pt 0
55 PRESSURE DROP SHELL Ps
56 (fs*Gs^2*Ds*(Nc+1)) / (5.22*10^10*De*S*QS) 0
57 FRICTION FACTOR FIG.29 fs 0.0024
58 NO. OF BAFFLE SPACING Nc 0.6216
59 Ps 0
2 MODEL BEM SHELL TUBE
3 FLUID CIRCULATED REDUCED CRUDE OIL STEAM
4 TUBE OD do 0.75
5 TUBE WALL THC. t 1.651
6 TUBE PITCH P 1
7 NO. OF PASS p 6
8 TUBES PER PASS PROVIDED n 18
9 TUBE LENGTH 83.484
10 SHELL PIPE SIZE OD 355.6
11 SHELL PIPE WALL THC. t 9.52
12 BAFFLE SPACING B 115
13 BAFFLE CUT 25
14 NO. OF PASS p 1
15 MOC SA 516 GR 70N SA179
16 RATIO P/do 1.333333333
17 TUBE HOLE DIA d1 19.3
18
19
20 FLOW INDUCED VIBRATIONS ANALYSIS
21 FUNDAMENTAL NATURAL FREQUENCY OF TUBE AS PER V - 5.3 INLET CENTER
22 NATURAL FREQUENCY OF TUBE fn=10.838*A*C*(E*I/wo)^0.5/L^2 Hz 422.4632888 661.7515684
23 TUBE SPAN L 2*B INCH 14.15354331 9.05511811
24 TUBE WALL TEMPERATURE DEG C 114.5277778 86.01388889
25 ELASTIC MODULUS OF TUBE E PSI 28000000 28000000
26 V - 6.0
27 TUBE METAL WEIGHT wt LBS/FT 0.475160952 0.475160952
28 WT OF FLUID INSIDE TUBE wfi LBS/FT 0.130644324 0.130644324
29 HYDRODYNAMIC MASS Hm LBS/FT 0.313239224 0.313239224
30 ADDED MASS COEFFICIENT Cm FIG V 7.11 V - 7.0 1.45 1.45
31 EFFECTIVE WEIGHT OF TUBE wo wt+wfi+Hm LBS/FT 0.9190445 0.9190445
32 MOMENT OF INERTIA OF TUBE SEC I=3.14/64*(do^4-di^4) INCH^4 0.008278258 0.008278258
33 TUBE AXIAL STRESS MULTIPLIER A (1+F/Fcr)^0.5 1.008336738 1.006974925
34 CONSTANT FOR EDGE CONDITION C TABLE V 5.3 15.42 9.9
35 F St*At 390.5638172 390.5638172
36 TUBE LONGITUDINAL STRESS St RCB 7.23 PSI 2792.14
37 TUBE METAL X SEC AREA At=0.7854*(do^2-di^2) INCH^2 0.13987974 0.13987974
38 Fcr=K^2*E*I/L^2 23327.02246 27900.40576
39 FACTOR K 4.49 3.1416
40
41 DAMPING FOR SHELL SIDE LIQUID AS PER V - 8.0
42 LOGARITHMIC DECREMENT 8T1 3.41*do/wo/fn 0.006587037
43 LOGARITHMIC DECREMENT 8T2 0.012*do(po*u/fn)^0.5/wo 0.006569867 0.005579196
44 SP. GR. SHELL SIDE po LBS/FT^3 70.42492918 70.42492918
45 LOGARITHMIC DECREMENT 8T MAX(8T1,8T2) 0.006587037 0.006587037
46
47 SHELL SIDE VELOCITY DISTRIBUTION AS PER V - 9.0
48 SHELL DIAMETER INNER D1 INCH 13.2503937
49 CLEARANCE SHELL TO BAFFLE INCH 0.188976378
50 BAFFLE DIAMETER D2 INCH 12.87244094
51 OUTER TUBE LIMIT D3 INCH 12.73844094
52 HEIGHT OF BAFFLE CUT h INCH 3.312598425
53 CONSTANT C1 D1/D3 1.040189593
54 C2 (d1-do)/do 0.01312336
55 C3 (D1-D2)/D1 0.028523889
56 f1 (C1-1)^1.5/C1^0.5 0.007899765
57 f2 C2/C1^1.5 0.012370187
58 f3 C3*C1^0.5 0.029091424
59 Ca 0.00674*(P-do)/P 0.001685
2 C4 1.26
3 C5 0.66
4 C6 1.38
5 m 0.93
6 C7=C4(P/(P-do)^1.5 10.08
7 h/D1 0.25
8 C8 TABLE V 9.211B 0.8
9 A=C5*C8*(D1/L3)*(do/P)^2*(P/(P-do) 1.738405565
10 E=C6*(P/(P-do)*(D1/L3)*(1-h/D1) 6.05808
11 Nh=(f1*C7)+(f2*A)+(f3*E) 0.277372207
12 (1+Nh*(D1/P)^0.5) 2.009665075
13 Fh=1/(1+Nh*(D1/P)^0.5) 0.497595352
14 Mw=m*C1^0.5 0.948504074
15 1+(0.7*L3/D1)*(1/Mw^0.6)-1) 1.015417848
16 M=(1/(1+(0.7*L3/D1)*(1/Mw^0.6)-1))^1.67 0.974772337
17 ax=L3*D3*Ca 0.194361527
18
19 REFERENCE CROSS FLOW VELOCITY V=Fh*W/(M*ax*po*3600) FT/SEC 0 0
20
21 CRITICAL FLOW VELOCITY AS PER V - 10.0
22 FLUID ELASTIC PARAMETER x=144*wo*8T/po/do^2 0.022005955
23 VELOCITY FACTOR D=8.86*(P/do-0.9)*x^0.34 TABLE V 10.1 1.048864755 1.048864755
24
25 CRITICAL FLOW VELOCITY Vc=D*fn*do/12 FT/SEC 27.69417836 43.38049353
26
27 VIBRATION AMPLITUDE AS PER V - 11.0
28 VORTEX SHEDDING AMPLITUDE
29 PEAK AMPLITUDE OF VIBRATION AT MID SPAN INCH
30 FOR FIRST MODE Yvs=CL*po*do*V^2/(2*3.14^2*8T*fn^2*wo) 0 0
31 LIFT COEFFICIENT FOR VORTEX SHEDDING CL TABLE V 11.2 0.065 0.065
32 RECOMMENDED MAX VIBRATION AMPLITUDE Yvs=0.02*do INCH 0.015 0.015
33
34 TURBULENT BUFFETING AMPLITUDE INCH
35 Ytb=CF*po*do*V^2/(8*3.14*8T^0.5*fn^1.5*wo) 0 0
36 FORCE COEFFICIENT CF=(-0.00045*fn+0.04) 0
37 FORCE COEFFICIENT CF=(-0.00025*fn+0.022) 0
38 RECOMMENDED MAX VIBRATION AMPLITUDE Ytb=0.02*do INCH 0.015 0.015
39
40 ACOUSTIC VIBRATION AS PER V - 12.0
41
42 ACOUSTIC RESONANCE IS DUE TO A GAS COLUMN OSCILLATION NA
43
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1 HEAT EXCHANGER COMPONENTS AS PER TEMA CLASS R
2 REFER
3 STD CORROSION ALLOWANCE REQUIRED SELECTED RCB 1.5
4 PRESSURE PARTS 3 3 R 1.511 MM
5 NON PRESSURE PARTS 0 1.6 RCB 1.516 MM
6 TUBES 0 0 RCB 1.517 MM
7
8 BARE TUBES MATERIAL SA179 SA179 RCB 2.21
9 do 19.05 19.05 RCB 2.21 MM
10 THICKNESS 16 16 RCB 2.21 BWG
11 PATTERN TRIANGULAR TRIANGULA RCB 2.4
12 PITCH 1.25*do 23.8125 MIN 25.4 C 2.5 MM
13
14
15 SHELL RCB 3.13
16 SHELL COVER RCB 3.2
17 Di 336.56 MM
18 MATERIAL SA 516 GR 70N SA 516 GR 70N
19 THICKNESS 9.5 MIN 9.52 R 3.13 MM
20 TRANSVERSE BAFFLES
21 TUBE HOLE DIA 19.45 19.45 MM
22 MATERIAL CS SA 516 GR 70N
23 CLARENCE 3.2 3.2 RCB 4.3 MM
24 PLATE THICKNESS 3.2 MIN 3.2 R 4.41 MM
25 SPACING 0.2*Di 67.312 MIN RCB 4.51 MM
26 SPACING 1524 MAX 115 RCB 4.52 MM
27 DIA 333.36 333.36 MM
28 MM
29 IMPINGEMENT PROTECTION SHELL SIDE NOT REQUIRED RCB 4.61
30 FLUID NON ABRASIVE REDUCED CRUDE OIL STEAM
31 MASS FLOW RATE 0 0 0 0 KG / HR
32 DENSITY p 1130 1130 1000 1000 KG / M^3
33 VOLUME FLOW RATE 0 0 0 0 M^3 / HR
34 INLET NOZZLE SIZE 100 100 100 100 MM
35 INLET NOZZLE BORE 97.2 97.2 73.66 73.66 MM
36 INLET NOZZLE SEC AREA 0.007420334 0.007420334 0.00426142 0.00426142 M^2
37 FLUID VELOCITY V 0 0 0 0 M / SEC
38 < 2232 p*V^2 0 0 0 0
39 TIE RODS RCB 4.7
40 DIAMETER 9.5 10 R 4.71 MM
41 QUANTITY 4 4 NO.
42
43 GASKET JOINT GASKET JOINTS SHALL BE OF A CONFINED TYPE R 6.5
44
45 FIXED TUBE SHEETS R7
46 THICKNESS 19.05 MIN 39.1 RCB 7.1
47 TUBE HOLE DIA 19.3 19.3 RCB 7.41 MM
48 STRENGTH WELDS YES YES
49 TUBE HOLE GROOVE RB 7.44
50 STRENGTH WELDS YES YES
51 QTY 0 MIN 0 NO.
52 WIDTH 3.2 3.2 MM
53 DEPTH 0.4 0.4 MM
54 LENGTH OF TUBE EXPANSION 36.1 36.1 RB 7.511 MM
55 GROOVE DIA 19.45 19.45
56 FLEXIBLE SHELL ELEMENTS NA RCB 8
57 THICKNESS 6.4 MIN NA RCB 8.9 MM
58 CODE TEMA CLASS C ED 2007
59
60 SHEET 4 STORAGE TANK JOB NO. OGED-487-V REV. NO. 0 45188.68616
1
2 TRANSVERSE BAFFLES AT CENTER
3
4 DIA D 333.36 MM
5 R 166.68 MM
6 HEIGHT OF SEGMENT CUTh 99.68 67 MM
7 CHORD LENGTH C 305.2423457 2*(h(2R-h))^0.5 MM
8 ARC LENGTH L MM
9 ANGLE OF SEGMENT ALFA DEG
10 AREA OF SEGMENT A1 21906.73912 2*C*h/3+h^3/2C MM^2
11 AREA OF HALF CIRCLE A 87280.62989 3.1416*R^2
12 RATIO OF AREA A1/A 0.250991991
13 % BAFFLE CUT AREA 25.1
14 % BAFFLE CUT DIA 29.90160787
15 0.065373891 M^2
16 UNIT WEIGHT 4.105480341 8 KG
17 23
18 94.42604784
19
20 TRANSVERSE BAFFLES AT ENDS
21
22
23
24 DIA D 333.36 MM
25 R 166.68 MM
26 HEIGHT OF SEGMENT CUTh 133.68 MM
27 CHORD LENGTH C 326.7612119 2*(h(2R-h))^0.5 MM
28 ARC LENGTH L MM
29 ANGLE OF SEGMENT ALFA DEG
30 AREA OF SEGMENT A1 32776.39211 2*C*h/3+h^3/2C MM^2
31 AREA OF HALF CIRCLE A 43640.31495 3.1416*R^2/2
32 RATIO OF AREA A1/A 0.248942356
33 % BAFFLE CUT 24.89 AREA
34 % BAFFLE CUT 19.79841613 DIA
35 0.065552784 M^2
36 UNIT WEIGHT 1.678151276 KG
37 18.45966404
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60 SHEET 5 STORAGE TANK JOB NO. OGED-487-V REV. NO. 0 45188.68616
INDIAN OIL CORPORATION LIMITED
MM
M^2
KG/HR
KG/HR
KG/HR
KG/HR
KG/HR
KG/HR
DEG C 86.01389
KG / M^3
CP
K CAL/KG C
K CAL/KG C
K CAL/KG C
K CAL/KG C
KCAL/HR M^2C/M TABLE4
K CAL/KG AT C
KG/CM^2G
M/ SEC
KG/CM^2
HR M^2C/KCAL
K CAL/HR
KCAL/HR M^2C
KCAL/HR M^2C
DEG C
KGSEC^2/M
KG/CM^2G
KG/CM^2G
DEG C
DEG C
NO.
MM
MM
PSI
MM TRIANGULA SQUARE
MM SA 179
MM SA516GR70
SA516GR70
SA266CL4
MM
%
EXPANDED & STRENGTH WELDED
KGSEC^2/M
KG
KG/HR
KG/HR
KG/HR
KCAL./KG/C
KCAL./KG/C
KCAL./KG/C
KG CM^2A
KG CM^2A
KG CM^2A
KG CM^2A
DEG K
DEG K
DEG K
DEG K
KG/M^3 P808
KG/M^3
KG/M^3
KCAL./KG
KCAL./KG
KG/HR
KG/HR 0.000 M
100 DN
KCAL/HR
KCAL/HR
KCAL/HR
KCAL/HR
KCAL/HR
KCAL./KG/C
KG/HR 0 M
100 DN
DEG C TUBE MOC SA 304
DEG C D TEMP C 100
1.436617017 Do 19.05
Pd 10
E 1
S 118
DEG C P 0.9806
BWG t 0.079551
INCH MM BWG
MM 0.889 20
MM 1.2446 18
MM 1.651 16 6.2704305
INCH 2.1082 14 2508.1722
M/SEC. 2.413 13
M^2 2.7686 12
NO. PIPE DN TUBES/PASSTOTAL TUBE DIA OTL
NO. 150 5 20 144.1
INCH 200 9 36 195.2
NO. 250 16 64 247.4
M/SEC. 300 25 100
INCH 350 31 124 325.5
lbs/hr ft^2 400 39 156 376.6
lbs/hr 450 52 208 430.6
ft^2 500 68 272
550 84 336
CP 600 101 404 580
lbs/hr ft^2
ft PIPE DN TUBES/PASSTOTAL TUBE DIA OTL
200 5 30
250 9 54 238.66
1.488 300 14 84
350 18 108 325.5
400 23 138 376.6
450 52 312 430.6
500 68 408
550 50 300 511
MM 600 101 606 580
MM
MM DN PIPE PLATE
MM 150 SCH 40 3.2
INCH 200-300 SCH 30 7.79 3.2
MM 325-575 SCH 20 7.9 3.2
INCH 600-725 7.9 4.8
% 750-975 9.5 6.4
NO. 1000- 1525 11.1 6.4
FT^2
lbs/hr ft^2 SHEL MOC SA 304
lbs/hr D TEMP 100
cp Do 355.6
lbs/hr ft^2 Pd 10
INCH P139 E 1
FT S 118
P 0.9806
t 1.4849523
Btu/hr.ft^2.deg.F/ft CA 3.00
t 4.48
Btu/hr.ft^2.deg.F
Btu/hr.ft^2.deg.F
KCAL/HR M^2DEG C
4.8825
hr.ft^2.deg.F/ft/Btu
Btu/hr.ft^2.deg.F
300
Btu/hr.ft^2.deg.F DN T
KCAL/HR M^2DEG C 80 28.448
100 31.75
3.280839895 125 35.052
150 36.576
200 41.148
IN SIDE TUBE SHEETS 250 47.752
OUT SIDE TUBE SHEETS 300 50.8
PSI 350 53.848
PSI 400 57.15
450
150
DN
KG/CM^2 80 23.876
PSI 100 23.876
PSI 125 23.876
150 25.4
NO. 200 28.448
KG/CM^2 250 30.226
300 31.75
350 35.052
400 36.576
450 39.624
INCH 500 42.926
MM 550 44
INCH
NO.
NO.
MM
MM
MM
MM
%
NO.
MM
OUTLET
422.4632888
14.15354331
57.5
28000000
0.475160952
0.130644324
0.313239224
1.45
0.9190445
0.008278258
1.008336738
15.42
390.5638172
0.13987974
23327.02246
4.49
0.003462624
70.42492918
0.006587037
4.8
378 14.88189
FOR 30 DEG
30 60 90
C4 1.26 1.09 1.26
C5 0.82 0.61 0.66
C6 1.48 1.28 1.38
m 0.85 0.87 0.93
h/D1 0.1 0.15 0.2

C8 0.94 0.9 0.85
X 0.1 - 1 D=8.86*(P/do-0.9)*x^0.34
1.048864755 D 1 - 300 D=8.86*(P/do-0.9)*x^0.5
27.69417836
FOR 30 DEG
0 P/Do 30 60 90
0.065 1.2 0.09 0.09 0.07
0.015 1.25 0.091 0.091 0.07
1.33 0.065 0.017 0.07
1.5 0.025 0.047 0.068
0
0
0.015
SCH STD 80 160 OD
15 2.76 3.73 4.77 21.336
20 2.87 3.91 5.56 26.67
25 3.37 4.54 6.35 33.401
40 3.68 5.08 7.13 48.26
50 3.91 5.53 8.53 60.325
65 5.15 7.01 9.52 73.025
80 5.48 7.62 11.12 88.9
100 6.01 8.55 13.48 114.3
125 6.55 9.52 15.87 141.3002
150 7.11 10.97 18.26 168.275
200 8.17 12.7 23.01 219.075
250 9.27 15.08 28.57 273.05
300 9.52 17.47 33.32 323.85
1 PSV SIZING CALCULATION FOR BASKET FILTER JOB NO IPEL-9000
2 CUSTOMER RELIANCE INDUSTRIES LIMITED REF NO. GGS-11
6 DESIGN BASIS FIRE CASE WETTED WALL
7 SERVICE FLUID SOUR FUEL GAS
8 LOCATION OUT DOOR, UNDER SUN
9 SURFACE INSULATION COLD EXTERNAL MINERAL WOOL
10 SURFACE INSULATION THICKNESS d 50 MM
11 DRAINAGE AND FIRE FIGHTING EQUIPMENT ADEQUATE
12 THERMAL CONDUCTIVITY OF INSULATION k 0.049 TABLE 7 OF AW/m DEG K
13 ENVIRONMENT FACTOR F=MAX(k(904-Tf)/(66570*d/1000),0.01) 0.010000
14 VESSEL SIZE SHELL NOZZLES FLANGE
15 OUTSIDE DIA Do 762.00 323.80 520.70 MM
16 SHELL LENGTH TL-TL L 2033.2 290.2 50.8 MM
17 HEAD SHAPE SEMI ELLIPSOIDAL FLAT
18 QTY OF HEADS n 1 2 2 NO.
19 OUTER SURFACE AREA OF VESSEL As=n(3.1416*Do*L)*1.05 6.9077 M^2
20 CONSTANT C1 43200
21 HEAT INPUT TO THE WETTED SURFACE Q=C1*F*As^0.82 2107.4 WATT
22 HEAT INPUT TO THE WETTED SURFACE Q=WATT*3600/1000 7586.5 KJ/HR
23 LATENT HEAT OF VAPORIZATION LH 493.30 KJ/KG
24 RATE OF VAPOUR FORMATION TO BE RELIEVED W=Q/LH 15.379 KG/HR
25 SELECTED RATE OF VAPOUR TO BE RELIEVED W 1691.69 KG/HR
26 DESIGN CODE API 520 PART 1
27 ATM BAROMETRIC PRESSURE Pa 101.22935108 Kpa
28 WORKING PRESSURE MAX Pw 4000.0000 Kpa G
29 DESIGN PRESSURE Pn 2243.3756686 Kpa G
30 SET PRESSURE P 2243.3756686 Kpa G
31 BACK PRESSURE Pb=2*Pa 202.45870215 Kpa
32 OVER PRESSURE OP 10.0 %
33 RELIVING PRESSURE Pi=(OP+100)/100*P+Pa 2568.9 Kpaa
34 DESIGN TEMPERATURE Tn 0.00 DEG C
35 WALL TEMPERATURE DURING FIRE Tw 593.4 DEG C
36 SELECTED RELIVING TEMPERATURE Tf 436.00 DEG C
37 SELECTED RELIVING TEMPERATURE Ti 709.00 DEG K
38 DISCHARGE COEFFICIENT Kd 0.975
39 BACK PRESSURE RATIO Pb / pi*100 7.88 < 50
40 BACK PRESSURE CONSTANT Kb 1.0
41 SPECIFIC HEAT RATIO UPSTREAM Cp/Cv 1.12317
42 FLUID CONSTANT C 339 TABLE 8
43 VAPOUR MOLECULAR WEIGHT M 19.3269
44 VAPOUR COMPRESSIBILITY RATIO UPSTREAM Z 1.00
45 COMBINATION CORRECTION FACTOR Kc 1
46 13160*W*(TI*Z)^0.5 592790095.9
47 (C*Kd*Pi*Kb*Kc*M^0.5) 3732842.31
48 REQUIRED SIZE OF PSV ORIFICE A=13160W*(TI*Z)^0.5/(C*Kd*Pi*Kb*Kc*M^158.804 MM^2
49 1.58804 CM^2
50 AVAILABLE NEXT HIGHER DISCHARGE ORIFICE AR A1 0.71 CM^2
51 ORIFICE DESIGNATION D
52 INLET CONNECTION SIZE DN 900 LBS 40 MM
53 OUTLET CONNECTION SIZE 300 LBS 50 MM
54 INLET NOZZLE OD 48.3 MM
55 NOZZLE PIPE THICKNESS 7.13 MM
56 INLET NOZZLE ID 34.04 MM
57 INLET NOZZLE SECTIONAL AREA 9.101 CM^2
58 PSV QUANTITY REQUIRED PER VESSEL 1.0 NO.
59 PSV QUANTITY SELECTED PER VESSEL 1 NO.
60 SHEET 7 BASKET FILTER JOB NO. IPEL-9000 REV NO. 0 06.01.2017
6 DESIGN BASIS FIRE CASE WETTED WALL
8 LOCATION OUT DOOR, UNDER SUN
9 SURFACE INSULATION COLD EXTERNAL MINERAL WOOL
10 SURFACE INSULATION THICKNESS d DAMAGED MM
11 DRAINAGE AND FIRE FIGHTING EQUIPMENT ADEQUATE
12 THERMAL CONDUCTIVITY OF INSULATION k 0.049 TABLE 7 OF AW/m DEG K
13 ENVIRONMENT FACTOR BARE STEELF=MAX(k(904-Tf)/(66570*d/1000),0.01) 1.000000
14 VESSEL SIZE SHELL NOZZLES FLANGE
15 OUTSIDE DIA Do 762.00 323.80 520.70 MM
16 SHELL LENGTH TL-TL L 2033.20 290.20 50.80 MM
17 HEAD SHAPE SEMI ELLIPS 0.00 FLAT
18 QTY OF HEADS n 1.00 2.00 2.00 NO.
19 OUTER SURFACE AREA OF VESSEL As=n(3.1416*Do*L)*1.05 6.9077 M^2
20 CONSTANT C1 43200.00
21 HEAT INPUT TO THE WETTED SURFACE Q=C1*F*As^0.82 210735.6 WATT
22 HEAT INPUT TO THE WETTED SURFACE Q=WATT*3600/1000 758648.1 KJ/HR
23 LATENT HEAT OF VAPORIZATION LH 493.30 KJ/KG
24 RATE OF VAPOUR FORMATION TO BE RELIEVED W=Q/LH 1537.904 KG/HR
25 SELECTED RATE OF VAPOUR TO BE RELIEVED W 1691.69 KG/HR
26 DESIGN CODE API 520 PART 1
27 ATM BAROMETRIC PRESSURE Pa 101.23 Kpa
28 WORKING PRESSURE MAX Pw 4000.00 Kpa G
29 DESIGN PRESSURE Pn 2243.38 Kpa G
30 SET PRESSURE P 2243.3756686 Kpa G
31 BACK PRESSURE Pb=2*Pa 202.45870215 Kpa
32 OVER PRESSURE OP 10.00 %
33 RELIVING PRESSURE Pi=(OP+100)/100*P+Pa 2568.9 Kpaa
34 DESIGN TEMPERATURE Tn 0.00 DEG C
35 WALL TEMPERATURE DURING FIRE Tw 593.40 DEG C
36 SELECTED RELIVING TEMPERATURE Tf 593.40 DEG C
37 SELECTED RELIVING TEMPERATURE Ti 866.40 DEG K
38 DISCHARGE COEFFICIENT Kd 0.975
39 BACK PRESSURE RATIO Pb / pi*100 7.88 < 50
40 BACK PRESSURE CONSTANT Kb 1.000
41 SPECIFIC HEAT RATIO UPSTREAM Cp/Cv 1.09648
42 FLUID CONSTANT C 339 TABLE 8
43 VAPOUR MOLECULAR WEIGHT M 19.327
44 VAPOUR COMPRESSIBILITY RATIO UPSTREAM Z 1.000
45 COMBINATION CORRECTION FACTOR Kc 1.000
46 13160*W*(TI*Z)^0.5 655295285.1
47 (C*Kd*Pi*Kb*Kc*M^0.5) 3732842.31
48 REQUIRED SIZE OF PSV ORIFICE A=13160W*(TI*Z)^0.5/(C*Kd*Pi*Kb*Kc*M^175.549 MM^2
49 1.75549 CM^2
50 AVAILABLE NEXT HIGHER DISCHARGE ORIFICE AR A1 0.710 CM^2
51 ORIFICE DESIGNATION D
52 INLET CONNECTION SIZE DN 900 LBS 40 MM
53 OUTLET CONNECTION SIZE 300 LBS 50 MM
54 INLET NOZZLE OD 48.30 MM
57 INLET NOZZLE SECTIONAL AREA 9.101 CM^2
58 PSV QUANTITY REQUIRED PER VESSEL 1.0 NO.
59 PSV QUANTITY SELECTED PER VESSEL 1 NO.
60 SHEET NO. 8 BASKET FILTER JOB NO. IPEL-9000 REV NO. 0 06.01.2017
3 ADDRESS SOHAGPUR CBM FIELD DEVELOPMENT PROJECT REF CODE
6 PRESSURE DROP CALCULATION FOR BASKET FILTER
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60 SHEET NO. 9 BASKET FILTER JOB NO. IPEL-9000 REV NO. 0 06.01.2017
GAS MOL WT
ACETYLENE 26
AMMONIA 17
BENZENE 78
SCH STD 80 160 OD CARBON DI SULPHIDE 76
5.15.2.2 15 2.76 3.73 4.77 21.336 CARBON DI OXIDE 44
25 3.37 4.54 6.35 33.401 CARBON MON OXIDE 28
50 3.91 5.53 8.53 60.325 CHLORINE 71
L&TG 65 5.15 7.01 9.52 73.025 CYCLOHEXANE 84
80 5.48 7.62 11.12 88.9 ETHANE 30
P 48 100 6.01 8.55 13.48 114.3
P 41 125 6.55 9.52 15.87 141.3002 ETHYLENE 28
150 7.11 10.97 18.26 168.275 HELIUM 4
200 8.17 12.7 23.01 219.075 HEXANE 86
HYDROCHLORIC ACID 36.5
250 9.27 15.08 28.57 273.05 ISO BUTANE 58
300 9.525 17.47 33.32 323.85 METHANE 16
METHYL ALCOHOL 32
METHYL CHLORIDE 50.5
P 40 N BUTANE 58
NITROGEN 28
NIST OXYGEN 32
PENTANE 72
INDCON PROPANE 44
SULPHUR DI OXIDE 64
STEAM 18
1.019714133 INLET OUTLET INLET OUTLET INLET OUTLET
300 LBS 150 LBS 600 LBS 150 LBS 900 LBS 300 LBS
1 0.129 15 15
2 0.193 15 20
3 0.193 20 20
4 0.258 15 25
816.80 5 0.387 20 25
6 0.387 25 25
NIST D 0.71 25 50 25 50 40 50
E 1.26 25 50 25 50 40 50
F 1.98 40 50 40 50 40 80
G 3.24 40 80 40 80 40 80
NIST H 5.06 40 80 50 80 50 80
P 50 J 8.3 50 80 80 100 80 100
K 11.86 80 100 80 100 80 150
NIST L 18.4 80 100 100 150 100 150
M 23.2 100 150 100 150 100 150

N 28 100 150 100 150 100 150
P 41.20 100 150
Q 71.20 150 200
R 103.00 150 200
T 168.00 200 250
Cp/Cv C
1.28 345
1.33 351
1.1 327
1.21 338
1.28 345
1.4 356
1.36 352
1.08 324
1.22 339
1.2 337
1.66 377
1.08 324
1.4 356
1.11 328
1.3 346
1.2 337
1.2 337
1.11 328
1.4 356
1.4 356
1.09 325
1.14 331
1.26 342
1.3 347
2 CUSTOMER RELIANCE INDUSTRIES LIMITED REF NO.
6 DESIGN BASIS GAS EXPANSION DUE TO EXTERNAL FIRE
7 FLUID SOUR FUEL GAS
8 LOCATION OUT DOOR,UNDER SUN
9 SURFACE INSULATION THICKNESS COLD 50 MM
10 BAROMETRIC PRESSURE Pa 1.03225 KG/CM^2G 14.651 PSIG
11 WORKING PRESSURE MAX Pn 41.821 KG/CM^2A 593.582 PSIA 40.7884
12 DESIGN PRESSURE 22.88 KG/CM^2G PSIG 22.4337567
13 SET PRESSURE P 22.88 KG/CM^2G 324.69 PSIG
14 BACK PRESSURE Pb 1.03225 KG/CM^2A 14.651 PSIA
15 OVER PRESSURE OP 10 % 10 % SCH
16 RELIVING PRESSURE Pi=(OP+100)/*(P+Pb) 26.299 KG/CM^2A 373.275 PSIA 15
17 WORKING TEMPERATURE Tn 50.00 DEG C 582 DEG R 20
18 WALL TEMPERATURE DURING FIRE Tw 593 1559.4 25
19 RELIVING TEMPERATURE Ti=(Pi/Pn)*Tn 203.119152 DEG C 365.991784 DEG R 40
20 -69.8808485 366.214473 50
21 Tc=Tw-Ti 662.880848 DEG C 1193.18553 DEG R 65
22 BACK PRESSURE RATIO Pb / p1*100 3.92505513 < 50 3.92505513 % 80
23 100
24 DISCHARGE COEFFICIENT K 0.953 0.953 125
25 GAS CONSTANT C 339 339 150
26 FLOW INDEX Fi=(0.1406*Tc^1.25)/(C*K*Ti^0.6506) 0.06558179 200
27 250
28 SHELL OUTSIDE DIA Do 762 MM 300
29 SHELL LENGTH TL-TL L 2134.0 MM 350
30 HEAD SHAPE 2:1 SEMI ELLIPSOIDAL 400
31 QTY OF HEADS n 2 NO. 450
32 SURFACE AREA OF VESSEL n(3.14*Do*L+0.7854*Do^2) 6.743 M^2 72.9642945 FT^2
33
34 REQUIRED AREA OF ORIFICE A=Fi*As/Pi^0.5 0.2476732 INCH^2
35 1.5979 CM^2
36
37 REQUIRED AREA OF ORIFICE A 0.2476732 INCH^2
38 GAS CONSTANT C 339
39 DISCHARGE COEFFICIENT K 0.953
40 RELIVING PRESSURE Pi 373.275292 PSIA
41 WORKING TEMPERATURE Tn 365.991784 DEG R 1
42 PERFECT GAS CONSTANT Z 0.95 2
43 BACK PRESSURE CONSTANT Kb 1 3
44 MOLECULAR WEIGHT M 19.3269 4
45 5
46 131305.156 6
47 18.6465062 D
48 REQUIRED DISCHARGE RATE OF ORIF W=A*C*K*Pi*Kb*M^0.5/(Ti*Z)^0.5 7041.81013 E
49 F
50 AVAILABLE NEXT HIGHER DISCHARGE ORIFICE AR A1 0.71 CM^2 0.110 INCH^2 G
51 ORIFICE DESIGNATION D D H
52 INLET CONNECTION SIZE DN 900 LBS 25 MM 1 INCH J
53 OUTLET CONNECTION SIZE 300 LBS 50 MM 2 INCH K
54 TYPE SPRONG LOADED BALANCED BL
55 INLET NOZZLE OD 48.3 MM M
58 INLET NOZZLE SECTIONAL AREA 9.101 >A1 CM^2
59 QUANTITY PER VESSEL 2.25054702 NO.
1 SIZING CALCULATION OF SAFETY VALVE 0
2
3 Design Code 0 DATE
4
5 Design Basis 100% Venting Capacity
6 BLOCKED OUTLET
7 Fluid SOUR FUEL GAS
8
9 Location OUT DOOR,UNDER SUN
10 Barometric Pressure Atm. P0 1.03225 Kg/cm^2A GAS
11 Flow Rate INLET W 104166.67 NM^3/Hr ACETYLENE
12 78125 Kg/Hr AIR
13 Working Pressure Pi 41.82065 Kg/cm^2g AMMONIA
14 42.8529 Kg/cm^2A ARGON
15 Working Temperature T 50 Deg.C BENZENE
16 323 Deg.K CARBON DI SULPHID
17 Design Pressure 22.875926 Kg/cm^2g CARBON DI OXIDE
18 23.908176 Kg/cm^2A CARBON MON OXIDE
19 Over Pressure 10 % CHLORINE
20 CYCLOHEXANE
21 Set Pressure P 22.875926 Kg/cm^2g ETHANE
22 ETHYLENE
23 Molecular Weight M 19.326885 HELIUM
24 Perfect Gas Constant Z 0.95 HEXANE
25 k Cp/Cv 1.14 HYDROCHLORIC ACI
26 Gas Constant C 339 HYDROGEN
27 Back Pressure Pb 1.03225 Kg/cm^2A HYDROGEN SULPHI
28 ISO BUTANE
29 Absolute Relieving Pressure P1 P + Over Pressure + Atm. Pressure METHANE
30 1.1*(P+Pb) Kg/cm^2A METHYL ALCOHAL
31 P1 26.298994 Kg/cm^2A METHYL CHLORIDE
32 N BUTANE
33 Back Pressure Ratio Pb / p1*100 3.9250551 < 50 % NATURAL GAS
34 NITROGEN
35 OXYGEN
36 Correction For Back Pressure. Kb 1 PENTANE
37 PROPANE
38 Discharge Coefficient K 0.953 SULPHUR DI OXIDE
39 STEAM
40 Required Discharge Area A 1.3164*W(T*Z)^0.5 / (C*K*P1*Kb*M^0.5)
41 1801527.8
42 37351.897
43 A 48.231 CM^2 1 0.129
44 2 0.193
45 Available Next Higher Discharge Area A1 25 CM^2 3 0.193
46 Orifice Designation 50 4 0.258
47 5 0.387
48 Inlet Connection Size DN SPRONG L #3000 MM 6 0.387
49 Outlet Connection Size 48.3 #150 MM D 0.71
50 INLET NOZZLE OD 60.3 MM E 1.26
51 NOZZLE PIPE THICKNESS 8.73 MM F 1.98
52 INLET NOZZLE ID 42.84 MM G 3.24
53 INLET NOZZLE SECTIONAL AREA 14.414176 >A1 CM^2 H 5.06
54 J 8.3
55 QUANTITY PER VESSEL 2 NO. K 11.86
56 L 18.4
57 M 23.2
58 ITEM NO. #REF!
59
1 SIZING CALCULATION OF PRESSURE SAFETY VALVE 0
2 DESIGN CODE 0 DATE
3 DESIGN BASIS GAS EXPANSION DUE TO EXTERNAL FIRE
4 FLUID SOUR FUELVESSEL WITH LIQUID LEVEL
5 LOCATION OUT DOOR,UNDER SUN
6 SURFACE INSULATION THICKNESS 50 MM
7 BAROMETRIC PRESSURE Pa 1.03225 KG/CM^2G 14.651261 PSIG
8 WORKING PRESSURE Pn 41.82065 KG/CM^2G 593.58223 PSIG
9 DESIGN PRESSURE 22.875926 KG/CM^2G PSIG
10 SET PRESSURE P 22.875926 KG/CM^2G 324.68991 PSIG
11 BACK PRESSURE Pb 1.03225 KG/CM^2A 14.651261 PSIA
12 OVER PRESSURE OP 10 % 10 %
13 RELIVING PRESSURE Pi=(OP+100)/*(P+Pb) 26.298994 KG/CM^2A 373.27529 PSIA
14 WORKING TEMPERATURE Tn 50 DEG C 582 DEG R
15 WALL TEMPERATURE DURING FIRE Tw 593 1559.4
16 RELIVING TEMPERATURE Ti=(Pi/Pn)*Tn 203.11915 DEG C 365.99178 DEG R
17 -69.880848 366.21447
18 Tc=Tw-Ti 662.88085 DEG C 1193.1855 DEG R
19 BACK PRESSURE RATIO Pb / p1*100 3.9250551 < 50 %
20
21 ENVIROMENT FACTOR EF 1 1
22 LATENT HEAT OF FLUID LH AT Tn 135 BTU/LB
23
24
25 SHELL OUTSIDE DIA Do 762 MM
26 SHELL LENGTH TL-TL L 2134 MM
27 HEAD SHAPE 2:1 SEMI ELLIPSOIDAL
28 QTY OF HEADS n 2 NO.
29 SURFACE AREA OF VESSEL n(3.14*Do*L+0.7854*Do^2) 6.4219697 M^2 69.489804 FT^2
30 RATE OF HEAT ABSORBED Q=21000*EF*SA^0.82 680134.16 BTU/HR
31 REQUIRED RELIEVING RATE OF ORFIC W=Q/LH 5038.0308 LBS/HR
32
33
34
35 REQUIRED AREA OF ORFICE A=W*(Ti*Z)^0.5/C*K*Pi*Kb*M^0.5 INCH^2
36 GAS CONSTANT C 339
37 DISCHARGE COEFFICIENT K 0.953
38 RELIEVING PRESSURE Pi 373.27529 PSIA
39 RELIEVING TEMPERATURE Ti 365.99178 DEG R
40 PERFACT GAS CONSTANT Z 1
41 BACK PRESSURE CONSTANT Kb 1
42 MOLECULAR WEIGHT M 19.326885
43
44 530154.89
45 96382.123
46 REQUIRED AREA OF ORFICE A=W*(Ti*Z)^0.5/C*K*Pi*Kb*M^0.5 0.1817999 INCH^2
47
48
49
50 AVAILABLE NEXT HEIGHER DISCHARGE ORIFICE AREA 25 CM^2 1.287 INCH^2 6.4516
51 ORIFICE DESIGNATION 50 50
52 INLET CONNECTION SIZE DN SPRONG L MM 0 INCH #6000 NPT
53 OUTLET CONNECTION SIZE 48.3 MM 0 INCH #6000 NPT
54 REQUIRED QUANTITY OF PSV PER VESSEL 1 NO.
55 SELECTED QUANTITY OF PSV PER VESSEL 2 NO.
56 RATED CAPACITY OF PSV 35651.497 LBS/HR
57 MAKE OF PSV
58 ITEM NO. #REF!
59
STD 80 160 OD
2.76 3.73 4.77 21.336
2.87 3.91 5.56 26.67
3.37 4.54 6.35 33.401
3.68 5.08 7.13 48.26
3.91 5.53 8.53 60.325
5.15 7.01 9.52 73.025
5.48 7.62 11.12 88.9
6.01 8.55 13.48 114.3
6.55 9.52 15.87 141.3002
7.11 10.97 18.26 168.275
8.17 12.7 23.01 219.075
9.27 15.08 28.57 273.05
9.525 17.47 33.32 323.85
9.525
9.525
9.525
0.129 15 15
0.193 15 20
0.193 20 20
0.258 15 25
0.387 20 25
0.387 25 25
0.71 25 50
1.26 25 50
1.98 40 50
3.24 40 65
5.06 40 80
8.3 50 80
11.86 80 100
18.4 80 100
23.2 100 150
MOL WT Cp/Cv C
26 1.28 345
29 1.4 356
17 1.33 351
40 1.66 377
78 1.1 327
76 1.21 338
44 1.28 345
28 1.4 356
71 1.36 352
84 1.08 324
30 1.22 339
28 1.2 337
4 1.66 377
86 1.08 324
36.5 1.4 356
2 1.4 356
34 1.32 348
58 1.11 328
16 1.3 346
32 1.2 337
50.5 1.2 337
58 1.11 328
19 1.27 345
28 1.4 356
32 1.4 356
72 1.09 325
44 1.14 331
64 1.26 342
18 1.3 347
15 15
15 20
20 20
15 25
20 25
25 25
25 50
25 50
40 50
40 65
40 80
50 80
80 100
80 100
100 150
1 GAS FILTER SEPARATOR AND DEMISTER SIZING CALCULATION JOB NO IPEL-9000
2 CUSTOMER RELIANCE INDUSTRIES LIMITED REF GAS GGS-11
3 ADDRESS SOHAGPUR CBM FIELD DEVELOPMENT PROJECT REF FLOW DESIGN
5 SERVICE DRY GAS FILTER DATE 06.01.2017
6 GAS DEMISTER PAD SIZING CALCULATION HORIZONTAL VESSEL
7 FLUID 25326 FUEL GAS NM^3/HR
8 NATURAL GAS FLOW RATE Q 0.642557 2450000.0 0.000000 SCMD
9 LIQUID FLOW RATE MAX AT 18 BAR,8.9 DEG C QL 0.000 0.0000 M^3/DAY
10 WATER FLOW RATE Qw 6.833 0.0000 M^3/DAY
11 SURGE FACTOR 0.000 %
12 SWELL FACTOR 0.000 %
13 NATURAL GAS FLOW RATE G=Q/24*MW/22.4141 26278.6 100197.3 KG/HR
14 OPERATING PRESSURE NORMAL P 40.0000 KG/CM^2G
15 OPERATING PRESSURE MAX 40.0000 KG/CM^2G
16 OPERATING TEMPERATURE MIN 50.00 DEG C
17 OPERATING TEMPERATURE MAX T 50.00 DEG C
18 GAS MOLECULAR WEIGHT MAX MW 22.00 22.00000
19 GAS COMPRESSIBILITY FACTOR MAX Z 0.995700
20 PRESSURE ATM Patm 1.03225 KG/CM^2A
21 ACTUAL GAS DENSITY Dg 14.5900 34.9674 KG/M^3
22 ACTUAL VAPOUR DENSITY Dv 34.9674 KG/M^3
23 ACTUAL GAS FLOW RATE Ga=G/Dg 1801.14 2865.449 M^3/HR
24 ACTUAL DENSITY OF LIQUID CONDEN MIN DL 628.40 1000.00 KG/M^3
25 EMPIRICAL FACTOR K 0.28956 M/SEC
26 ALLOWABLE GAS VELOCITY IN SCRUBBER Vs=K*[(DL-Dv)/(Dv)]^0.5 1.19287 M/SEC
27 ACTUAL GAS FLOW RATE Gs=Ga/3600 0.79596 M^3/SEC
28 REQUIRED VESSEL SECTIONAL AREA As=Gs/Vs 0.6673 0.6673 M^2
29 REQUIRED DEMISTER PAD DIA d=(As/0.7854)^0.5*1000 921.73 1.4000 MM
30 DEMISTER RING SUPPORT GRID WIDTH t1 40.000 0.4766 MM
31 REQUIRED SCRUBBER VESSEL INNER DIA d1=d+2*t1 1001.73 MM
32 SELECTED SCRUBBER VESSEL DIA NOMINAL Dn 1500.0 MM
33 REMARKS SAFE
34 ENCLOSURE OUTER DIA Do 1500.00 MM
35 ENCLOSURE WALL THC t 32.00 MM
36 DEMISTER SUPPORT GRID THC t1 40.000 MM
37 DEMISTER PAD DIA Di=Do-2*t 1.4360 M
38 DEMISTER SUPPORT GRID BORE Di=Do-2*(t+t1) 1.354 M
39 DEMISTER SECTION AREA As=0.7854*Di^2*0.98 1.41109 M^2
40 GAS FLOW RATE MAX Gs=Ga/3600 0.79596 M^3/SEC
41 GAS VELOCITY THROUGH DEMISTER V=Gs/As 0.5641 M/SEC
42 VELOCITY HEAD Vh=V^2/2G 0.0162 METER
43 PRESSURE HEAD Hp=Vh*Dg 0.5673
44 FRICTION FACTOR FL 0.0085
45 Kp=4*FL/Di 0.0237
46 DEMISTER PAD DEPTH L 210.00 MM
47 REMARKS SAFE
48 GAS FILTER CARTRIDGE SELECTION
49 GAS FLOW RATE AT STP F=Q/24 102083.333 102083.333 SM^3/HR
50 OPERATING TEMPERATU MAX T 50.00 DEG C
51 GAS FLOW RATE AT MAX TEMP Fi FG-336 114244.949 M^3/HR
52 OPERATING PRESSURE NORMAL P 40 40.0000 KG/CM^2G
53 PARTICLE SEPARATION SIZE RATING 1.00 MICRONS
54 TYPE OF FILTER ELEMENSEPARATION EFFICIENCY PECO FG-336 FG-536 98.00 %
55 GAS FLOW RATE PER FILTER ELEMENT AT RATED Fc 2700 3000 SM^3/HR
56 REQUIRED QTY OF FILTER ELEMENTS PER FILTER N=Fi/Fc #VALUE! 38.082 NO.
57 SELECTED QTY OF FILTER ELEMENTS PER FILTER N 10.00 40.0 NO.
58 REMARKS SAFE
59
60 SHEET 1 DRY GAS FILTER JOB NO. IPEL-9000 REV NO. 0 06.01.2017
6 NOZZLE AND PIPE SIZE AT FILTER INLET
7 NATURAL GAS FLOW RATE G 100197.346 0 KG/HR
8 OPERATING PRESSURE Pi 40.000 KG/CM^2G
10 ACTUAL GAS DENSITY Dg 34.9674 628.40 KG/M^3
11 ACTUAL GAS FLOW RATE AT INLET Gs=G/Dg/3600 0.795958 0.0000000 M^3/SEC
12 ALLOWABLE GAS VELOCITY THROUGH PIPE LINE Vn 20 1.2 M/SEC
13 REQUIRED PIPE SECTIONAL AREA An=Gs/Vn 0.03980 M^2
14 REQUIRED PIPE INNER DIA d=(As/0.7854)^0.5*1000 225.10 MM
15 SELECTED PIPE LINE DIA NOMINAL dn 323.8 MM
16 REMARKS SAFE
17 NOZZLE PIPE OUTER DIA LONG WELD NECK Do 323.80 MM
18 NOZZLE PIPE WALL THC tn 17.48 MM
19 NOZZLE PIPE BORE Di=(Do-2*tn)/1000 0.2888 M
20 NOZZLE PIPE BORE SEC AREA An=0.7854*Di^2 0.06552 M^2
21 GAS FLOW RATE MAX Gs=Ga/3600 0.79596 0.000000 M^3/SEC
22 GAS VELOCITY Vn=Gs/An 12.1474 M/SEC
23 REMARKS SAFE
24 ACTUAL CALCULATED VALUE OF p*V^2 Dg*Vn^2 5159.80 KGSEC^2/M
25 ALLOWABLE VALUE OF p*V^2 MAX p*V^2 6000 KGSEC^2/M
26 REMARKS SAFE
27
28 NOZZLE AND PIPE SIZE AT FILTER OUTLET
29 NATURAL GAS FLOW RATE G 100197.346 KG/HR
30 ALLOWABLE PRESSURE DROP ACROSS NOZZLES INPd 0.2000 KG/CM^2
31 OPERATING PRESSURE Po=Pi-Pd 39.800 KG/CM^2G
33 ACTUAL GAS DENSITY Dg 34.7970 KG/M^3
34 ACTUAL GAS FLOW RATE AT OUTLET Gs=Q/Dg/3600 0.799857 M^3/SEC
35 GAS VELOCITY THROUGH PIPE LINE Vg 20 M/SEC
36 REQUIRED PIPE SECTIONAL AREA As=Gs/Vg 0.0400 M^2
38 SELECTED PIPE LINE DIA NOMINAL dn 323.8 MM
39 REMARKS SAFE
40 NOZZLE PIPE OUTER DIA LONG WELD NECK Do 323.80 MM
41 NOZZLE PIPE WALL THC t 17.48 MM
42 NOZZLE PIPE BORE Di=(Do-2*t)/1000 0.2888 M
43 NOZZLE PIPE BORE SEC AREA As=0.7854*Di^2 0.06552 M^2
44 GAS FLOW RATE MAX Gs=Ga/3600 0.79986 M^3/SEC
45 GAS VELOCITY V=Gs/As 12.2069 M/SEC
46 REMARKS SAFE
47 ACTUAL CALCULATED VALUE OF p*V^2 Dg*V^2 5185.0719 KGSEC^2/M
49 REMARKS SAFE
50
51
52
53
54
55
56
57
58
59
60 SHEET 2 DRY GAS FILTER JOB NO IPEL-9000 REV. NO. 0 06.01.2017
6 NOZZLE PIPE SIZE AT FILTER DRAIN
7 FLUID NAME HYDRO CARBON LIQUID
8 LIQUID FLOW RATE Q 0.000 0.00000 M^3/DAY
9 OPERATING PRESSURE P 40.00000 KG/CM^2G
11 ACTUAL LIQUID DENSITY DL 628.4000 KG/M^3
12 ACTUAL LIQUID FLOW RATE AT DRAIN GL=Q/24/3600 0.0000000 M^3/SEC
13 LIQUID VELOCITY THROUGH PIPE LINE VL 1.20 M/SEC
14 REQUIRED PIPE SECTIONAL AREA As=GL/VL 0.0000000 M^2
16 SELECTED PIPE LINE DIA NOMINAL dn 50 MM
17 REMARKS SAFE
18 PIPE OUTER DIA Do 60.325 MM
19 PIPE WALL THC t 11.07 MM
20 PIPE BORE Di=(Do-2*t)/1000 0.0382 M
21 PIPE BORE SEC AREA As=0.7854*Di^2 0.00115 M^2
22 LIQUID FLOW RATE MAX GL 0.00000 M^3/SEC
23 LIQUID VELOCITY V=GL/As 0.0000 M/SEC
24 ACTUAL CALCULATED VALUE OF p*V^2 Dg*V^2 0.0000 KGSEC^2/M
26 REMARKS SAFE
27 PIPE LINE AT SIZE FILTER DRAIN
28 FLUID NAME WATER / DRAIN
30 OPERATING PRESSURE P 40.000 KG/CM^2G
32 ACTUAL LIQUID DENSITY DL 1000.00 KG/M^3
33 ACTUAL LIQUID FLOW RATE AT DRAIN GL=Q/24/3600 0.0000000 M^3/SEC
34 LIQUID VELOCITY THROUGH PIPE LINE VL 1.2 M/SEC
35 REQUIRED PIPE SECTIONAL AREA As=GL/VL 0.0000000 M^2
37 SELECTED PIPE LINE DIA dn 50 MM
38 REMARKS SAFE
40 PIPE WALL THC t 9.09 MM
41 PIPE BORE Di=(Do-2*t)/1000 0.0152 M
42 PIPE BORE SEC AREA As=0.7854*Di^2 0.00018 M^2
43 LIQUID FLOW RATE MAX GL 0.00000 M^3/SEC
44 LIQUID VELOCITY V=GL/As 0.0000 M/SEC
45 Dg*V^2 0.0000 KGSEC^2/M
46 MAX p*V^2 6000 KGSEC^2/M
47 REMARKS SAFE
48
49
50
51
52
53
54
55
56
57
58
59
6 PRESSURE DROP CALCULATION ACROSS INLET/OUTLET NOZZLES
7 FLUID FUEL GAS
8 VOLUME FLOW RATE 102083.33 SM^3/HR
9 MASS FLOW RATE G 100197.35 KG/HR
11 DESIGN PRESSURE Pd 50.0000 KG/CM^2G
13 GAS MOLECULAR WEIGHT MW 22.00000
14 GAS COMPRESSIBILITY FACTOR Z 0.9957000
17 REF ATM PRESSURE 1.03360 KG/CM^2A
18 REF AIR DENSITY AT STP 1.29204385 KG/M^3
19 NOZZLE IN RISER PIPE DEMISTER P DEMISTER P NOZZLE OUT
20 PRESSURE P 41.032250 40.985435 40.983208 40.983208 40.983208 KG/CM^2A
21 TEMP T 323.00 323.00 323.00 323.00 323.00 DEG K
22 GAS DENSIT p 34.96548079 34.9255874 34.9236895 34.9236895 34.92368948 KG/M^3
23 PIPE SIZE DN 323.8 150.00 1500.0 1500.0 323.8 MM
24 PIPE SIZE Do 323.8 139.70 1500.0 1436.0 323.80 MM
25 WALL THC t 17.48 6.550 32.0 40.000 17.48 MM
26 PIPE BORE Di=Do-2*t 0.28884 0.1266 1.4360 1.3540 0.28884 M
27 PIPE AREA 0.7854*Di^2 0.06552478 0.01258805 1.6195702 1.41108866 0.06552478 M^2
28 GAS FLOW Fi 0.796002099 0.01992278 0.79695463 0.79695463 0.796954632 M^3/SEC
29 VELOCITY Fi/A 12.14810798 1.58267484 0.49207786 0.56477999 12.16264497 M/SEC
30 Vh=V^2/2G 7.524308887 0.1277123 0.01234574 0.01626327 7.542327537 METERS
31 Hp=Vh*p 263.091 4.460 0.431 0.568 263.406 MMWC
32 FL 0.0085 0.0085 0.0085 0.0085 0.0085
33 Kp=4*FL/Di 0.117712228 0.2685624 0.02367688 0.02511078 0.117712228 MMWC/M
34 P DROP 0.046815165 0.00222725 0 0 0.033700891 KG/CM^2
35
36
37 FITTING Hp K Q Hp*K*Q
38 UNIT MMWC NO. MMWC
39 INLET NOZZLE PIPE 263.091 0.1177 0.25 7.742
40 INLET FLOW BEND 263.091 0.75 1 197.318
41 EXPANSION NOZZLE TO VESSEL 263.091 1 1 263.091
42 FILTER CARTRIDGE CLEAN 15 1 15.000
43 ENTRANCE TO RISER PIPES 4.460 0.5 1 2.230
44 RISER PIPES 4.460 0.2685624 0.486 0.582
45 EXPANSION RISER PIPE TO VESSEL 4.460 1 1.00 4.460
46 ENTRANCE TO DEMISTER 0.431 1.75 0 0.000
47 DEMISTER ENCLOSURE PIPE LENGTH 0.431 0.02367688 0.00 0.000
48 DEMISTER PAD 0.568 10 0.210 0.000
49 CONTRACTION 263.406 0.5 1 131.703
50 OUTLET FLOW BEND 263.406 0.75 1 197.5544
51 OUTLET NOZZLE PIPE 263.406 0.11771223 0.25 7.7515
52 TOTAL 827.433 MMWG
53 TOTAL CALCULATED PRESSURE DROP ACROSS NOZZLES IN CLEAN CONDITION 0.08274 KG/CM^2
54 TOTAL ALLOWABLE PRESSURE DROP ACROSS NOZZLES IN CLEAN CONDITION 0.15296 KG/CM^2
55 TOTAL ALLOWABLE PRESSURE DROP ACROSS NOZZLES IN DIRTY ALARM CONDITION 0.2039 KG/CM^2
56 REMARKS SAFE
57
58
59
6 DEMISTER PAD SEPARATION EFFICIENCY CALCULATION
7 VAPOUR FLUID FUEL GAS
8 FLUID VOLUME FLOW RATE 102083.33 NM^3/HR
9 FLUID MASS FLOW RATE G 100197.35 KG/HR
11 DESIGN PRESSURE Pd 50.0000 KG/CM^2G
13 GAS MOLECULAR WEIGHT MW 22.0000
16 REF ATM PRESSURE 1.03225 KG/CM^2A
18 VISCOSITY OF GAS 0.0123859 CP
19 NAME OF LIQUID FLUID HYDRO CARBON LIQUID
20 DENSITY OF LIQUID FLUID DL 628.40 KG/M^3
21 VISCOSITY OF LIQUID FLUID u 0.4052 CP
22 MOLECULAR WEIGHT OF LIQUID FLUID
23 LIQUID DROPLET SEPARATION SIZE Dp 8.0 MICRONS
24 DIAMETER OF DEMISTER PAD Di 1436.00 MM
25 EFFECTIVE DIA INSIDE SUPPORT RIN De=Di-2*t1 1356.00 MM
26 DEPTH OF DEMISTER PAD H 0.210 M
27 DEMISTER WIRE DIA Dw 0.28 MM
28 DENSITY OF DEMISTER PAD BD 144.00 KG/M^3
29 DENSITY OF STAINLESS STEEL MD 7930.00 KG/M^3
30 VOID AGE V=1-(BD/MD)*100 98.184 %
31 SURFACE AREA OF DEMISTER SA=4000*BD/(MD*Dw) 259.413 M^2/M^3
32 SEC AREA OF DEMISTER PAD A=0.7854*(De/1000)^2 1.4441 M^2
33 VAPOUR VELOCITY Vg=G/(3600*Dg*A) 0.5512 M/SEC
34 DEMISTER DEPTH FACTOR K 0.210
35 FACTOR M 17.0300
36 PRESSURE DROP ACROSS DEMISTER Pd=K*Vg^2*Dg*M 37.989 MMWC
37 REMARKS GOOD
38 INERTIAL SEPARATION NUMBER Nsi=(DL*Dp^2*Vg)/(18*u*Dw) 1.08541567
39
40 TARGET EFFICIENCY Nt 0.950
41 2/3*3.1416*SA*H*Nt 108.39
42 e^(-2/3*3.1416*SA*H*Nt) 0.00000
43 DEMISTER SEPARATION EFFICIENCY E=(1-e^(-2/3*3.1416*SA*H*Nt))*100 99.90 %
44 REMARKS GOOD
45
46
47
48
49
50
51 FILTER SEPARATOR COMBINED EFFICIENCY
52 LIQUID SEPARATION 8.0 MICRON AND LARGER100 %
53 LIQUID SEPARATION 0.5 TO 8.0 MICRON 99.5 %
54 SOLID SEPARATION 1.0 MICRON AND LARGER100 %
55 SOLID SEPARATION 0.5 TO 8.0 MICRON 99.5 %
56
57
58
59
6 LIQUID LEVEL AND SUMP HEIGHT CALCULATIONS VESSEL SUMP BOOT
8 REQUIRED LIQUID HOLDING TIME MAX T 3.0 3.0 MINUTE
9 REQUIRED LIQUID HOLDING VOLUME V=Q/24/60*T 0.0000 0.0000 M^3
10 VESSEL OUTER DIA Do 1500.0 219.075 MM
11 VESSEL WALL THC t 32.0 15.080 MM
12 VESSEL BORE Di=(Do-2*t)/1000 1.4360 0.1889 M
13 VESSEL BORE SEC AREA As=0.7854*Di^2 1.61957 0.01962 M^2
14 REQUIRED LIQUID HOLDING HEIGHT L=VL/As*1000 0.00 0.00 MM
15 SELECTED LIQUID HOLDING HEIGHT L 400 0.00 MM
16 REMARKS SAFE NA
17 PROCESS NOZZLES SIZE NOMINAL
18 WELL FLUID INLET Di 323.8 MM
19 GAS OUTLET Dg 323.8 MM
20 LIQUID DRAIN DL 50.0 MM
21 VENT V 50.0 MM
22 KOD INTERNAL HEIGHTS
23 GAS DISENGAGE ABOVE PAD A 100.0 MM
24 DEMISTER PAD/VANE PACK HEIGHT B 1700.0 MM
25 GAS DISENGAGE BELOW PAD C 900.0 MM
26 INLET NOZZLE PIPE D 139.7 MM
27 SPACE BLOW INLET PIPE E 139.7 MM
28 PROVISION OF LIQUID HEIGHT HL 400.0 MM
29 REQUIRED VESSEL HEIGHT HV 3379.4
30 SELECTED VESSEL HEIGHT H 5000
31 FUEL GAS COMPOSITION AND MOLECULAR WEIGHT CALCULATION
32 LEAN WINTER
33 COMPONENT MOLE WT MOLE FRACTION
34 METHANE 1 16.0428 0.954000 15.30483 0.989000 15.86633
35 ETHANE 2 30.0696 0.005000 0.15035 0.001000 0.03007
36 PROPANE 3 44.0964 0.000000 0.00000 0.000000 0.00000
37 ISO BUTANE 4 58.1232 0.000000 0.00000 0.000000 0.00000
38 N BUTANE 4 58.1232 0.000000 0.00000 0.000000 0.00000
39 ISO PENTAN 5 72.1500 0.000000 0.00000 0.000000 0.00000
40 N PENTANE 5 72.1500 0.000000 0.00000 0.000000 0.00000
41 HEXANE 6 86.1768 0.000000 0.00000 0.000000 0.00000
42 HEPTANES 7 100.2036 0.000000 0.00000 0.000000 0.00000
43 OCTANES 8 114.2304 0.000000 0.00000 0.000000 0.00000
44 NONANES 9 128.2572 0.000000 0.00000 0.000000 0.00000
45 DECANES 10 142.2840 0.000000 0.00000 0.000000 0.00000
46 C11+ 11 156.3108 0.000000 0.00000 0.000000 0.00000
47 CO2 44.0108 0.036000 1.58439 0.005000 0.22005
48 H2S 34.0160 0.000000 0.00000 0.000000 0.00000
49 N2 28.0000 0.000000 0.00000 0.000000 0.00000
50 H2O 18.0160 0.005000 0.09008 0.005000 0.09008
51 TOTAL 1.000000 17.12965 1.000000 16.20653
52 PROCESS GAS MOLECULAR WEIGHT
53
54
55
56
57
58
59
6
7 LIST OF CONTENTS
8
9 DESCRIPTION SHEET NO.
10 GAS DEMISTER PAD SIZING CALCULATION 1
11 GAS FILTER CARTRIDGE SELECTION 1
12 PIPE LINE SIZE AT FILTER INLET 2
13 PIPE LINE SIZE AT FILTER OUTLET 2
14 PIPE LINE SIZE AT FILTER DRAIN 3
15 PRESSURE DROP CALCULATION ACROSS INLET/OUTLET NOZZLES 4
16 DEMISTER SEPARATION EFFICIENCY CALCULATION 5
17 LIQUID LEVEL AND SUMP HEIGHT CALCULATIONS 6
18 FUEL GAS COMPOSITION AND MOLECULAR WEIGHT CALCULATION 6
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
6 FILTER SEPARATOR
7 GAS FLOW RATE AT STP 102083.333 102083.333 SM^3/HR
8 GAS FLOW RATE AT MAX TEMP 114244.949 114244.949
9 OPERATING PRESSURE NORMAL 40 40.000 KG/CM^2G
10 TYPE OF ELEMENT FG-336 FG-536
11 GAS FLOW RATE PER FILTER ELEMENT 2700 3000 SM^3/HR
12 REQUIRED QTY OF FILTER ELEMENTS 42.313 38.082 NO.
13 SELECTED QTY OF FILTER ELEMENTS 10.00 40.0 NO.
14 1500
15 2550
GAS SCRUBBER COST SHEET JOB NO IPEL-9000
CUSTOMER RELIANCE INDUSTRIES LIMITED REF NO. GGS-11
ADDRESS SOHAGPUR CBM FIELD DEVELOPMENT PROJECT PROPOSAL NO.
PLANT LOCATION RIL SOHAGPUR MP DATE 11-S-003A/B
SERVICE DRY GAS FILTER ITEM NO. 06.01.2017
22.4141
273.15 N2 PURGING
15.6 NOZZLES FLANGE 1570.00 323.8 17.48 2 22.599 70 1581.9
1.0197162 BLRF BOLTS 20 110 8 4.774 230 1098.1
1.03360 FLANGE GASKET 1640 5 1 3.77 1000 3775.0
NOZZLES DRAIN VE 60.3 50 0 11 0.000 230 0.0
9.80665 BLRF BOLTS 16 90 8 13.750 230 3162.6
1.01971621 FLANGE GASKET 130.3 5 1 1.23 1000 1232.8
VALVE AND COUPLI 15 1 600
N2 GAS #REF! 200 #REF!
TOTAL #REF!
REF NIST PACKING 51.138 1 3000 153415.4
ITEM MOC DIA LENGTH THK QTY WEIGHT RATE COST
DEMISTER PLATE SS304 1433.00 8.0 1 103.22 300 30966.0
1.0336 DEMISTER PLATE SS304 1353.00 40.000 8.0 1 3.46 300 1039.1
DEMISTER SS304 1436.0 210 1 48.98 1000 48975.8
DEMISTER BOLTS SS304 12.0 236 28.32 6.05 400 2419.1
VANE PACK SS304 1.4000 0.48 300.000 1 161.71 700 113194.94
0.950 VANE PACK BOX SA516 GR70 1.416 0.493 8 1 230.117 70 16108.2
HALF INLET PIPE SS304 323.80 1077 8 1 68.38 350 23934.6
HALF INLET PIPE F SS304 353.80 10 2 20.03 300 6008.4
3.474 DEMISTER BOLTS SS304 16.0 44 4.00 0.28 400 113.2
1.55 TOTAL 1 480.52 331.64 159359.4
2.24129032 SR NOZZLES 1 1022.00 230.00 235060.0
SHELL SA516 GR70 1500.00 5000.000 32.000 1.0 5903.19 70 413223.4
DISH ENDS SA516 GR70 1500.00 35.823 2 1482.95 110 163124.0
50.00 SHELL FLANGE 105 813 197 96 1 268.00 230.00 61640.0
1500.00 BLRF B150 105 813 96 1 391.213 230.00 89978.9
1406.17 BLRF BOLTS SA 193 B7 42 305 24 126 230.00 28980.0
3.20 FLANGE GASKET B16.20 1570 5 1 1.81 1000 1805.2
30.45 NOZZLES PIPE SA106 GR B 323.80 250 17.48 2 67.29 70 4710.1
2.0 NOZZLES FLANGE 105 940 210 108 2 377.0 230.00 173420.0
0.980 NOZZLES DRAIN VE 105 50 11 6 230.00 1380.0
STEAM JACKET SHESA516 GR70 1600.00 5000.000 32.0 0 0.00 110 0.0
STEAM JACKET ENDSA516 GR70 1600.00 32.0 0 0.00 200 0.0
NOZZLES STEAM 105 0 1.5 230.00 0.0
SKIRT SA516 GR70 1500.00 2475 12 1 1110.71 70 77749.6
SKIRT BASE IS2062 1650.00 1400.00 25 2 299.28 70 20949.69
LIFTING LUG IS2062 160 160 25 2 12.56 70 879.2
PIPE DAVIT IS2062 1 200 110 22000.0
MH DAVIT 1 120 110 13200.0
INSULATION 1720 8522 60 51.138 1 1500 76707.7
PAINT OUTSIDE 65.642 500 32820.8
NAME PLATE IS2062 210 210 8 1 2.77 70 193.9
NAME PLATE SS304 210 110 2 1 0.37 1500 554.4
SUB TOTAL 11874.15 132.87 1577736.12
ENG CHARGES 1 63109.445 63109.445
FAB CHARGES 11874.15 55 653078.27
PWHT 1 11193.26 5 55966.3054
TOTAL 11874.15 197.90 2349890.15
3.2 CERTIFICATION 0 93995.6 0.0
U STAMP 4 15000 60000
TOTAL FUEL GAS 11874.15 202.95 2409890.15
1 1 0 JOB NO. IPEL-9000 REV NO. 0
98
2
75
1.50
99.50
2865.449016
50.00
323.80
1406.17
3.20
9.00
22.4141
9.80665
2.0
0.980
P20.83
22.4141
273.15
15.6
1.01971
DEMISTER PLATE SA516 GR60 1436.00 16.0 2 414.61 65 26949.6
9.86226802 DEMISTER PLATE SA516 GR60 1436.00 40.000 16.0 2 14.70 65 955.8
DEMISTER INCONEL 1439.0 260 2 121.78 4800 584547.2
DEMISTER BOLTS INCONEL 10.0 291 15.03 2.75 2400 6595.5
TOTAL PAD 0 0.00 #DIV/0! 0.0
REF NIST ITEM MOC DIA LENGTH THK QTY WEIGHT RATE COST
FILTER TUBE PLATE SA516 GR60 1466.00 60.9 1 822.28 65 53448.5
RISER PIPE SA516 GR60 139.70 485.700 6.550 40.0 142.22 350 49776.4
1.0336 FILTER GUIDE BAR SA516 GR60 124.6 914.400 10 80.0 728.27 350 254893.7
SPIDER PLATE SA516 GR60 50 586.4 10 80 187.41 65 12181.9
SPIDER BOLTS 12.0 88.8938586 80.00 6.43 65 418.2
FILTER ELEMENTS FG 536 139.70 914.400 6.35 40.0 120.00 20000 800000.0
HALF INLET PIPE F FG 536 169.70 10 0 0.00 65 0.0
FILTER HOLDING B FG 536 16.0 44 40.00 2.83 65 184.0
TOTAL FILTER 1 2009.45 582.70 1170902.8
3.474 SUMP BOOT 219.075 0 15.08 1 0.00 65.00 0.0
1.55 SHELL SA516 GR60 1500.00 2304.8 16.000 1.0 1375.39 65 89400.6
2.24129 DISH ENDS SA516 GR60 1500.00 35.823 0.0 0.00 82.76 0.0
QOC 105 1500.00 0 585 789140.625 0.0
SHELL FLANGE 105 1240 194 115 1 399.00 160 63840.0
50.00 BLRF B150 105 1240 115 1 1090.189 160 174430.2
1500.00 BLRF BOLTS SA 193 B7 42 335 32 1 157.393824 160 25183.0
1406.17 FLANGE GASKET B16.20 1590 5 1 2.34 1000 2336.0
30.45 NOZZLES FLANGE 105 710 159 61 2 288.0 160 46080.0
16 NOZZLES DRAIN VE 105 165 22.4 10 100 160 16000.0
0.200 STEAM JACKET SHESA516 GR60 1600.00 2304.794 16.0 0 0.00 110 0.0
0.5 STEAM JACKET ENDSA516 GR60 1600.00 16.0 0 0.00 200 0.0
1436.00 NOZZLES PIPE PAD SA516 GR60 615.22 323.80 16.000 2 68.74 65 8936.3
1406.17 SADDLE WEB SA516 GR60 1500.00 904.76875 8 1 86.86 140 12160.1
3.20 WEAR+SADDLE BASSA516 GR60 1500.00 200.00 16.000 4 150.72 140 21100.80
t=d(CP/SE)^0 LIFTING LUG SA516 GR60 160 160 16.000 2 9.65 140 1350.5
60.89 M/H DAVIT SA516 GR60 3 120 140 50400.0
N2 PURGING 0.000 1 95533.9 0.0
INSULATION 1700 3348.79386 50 22.974 0 1500 0.0
PAINT OUTSIDE NACE CERTIFIED 23.206 4000 92824.8
NAME PLATE SA516 GR60 210 210 8 1 2.77 140 387.7
NAME PLATE SS304 210 110 2 1 0.37 1500 554.4
TOTAL VESSEL 6514.15 274.27 1786652.98
NACE AND HIC COST 0 267997.948 0
ENG CHARGES 1 71466.1194 71466.1194
FAB CHARGES 6514.15 60 390849.10
PWHT 1 4316.47 10 43164.737
TOTAL 6514.15 351.87 2292132.94
3.2 CERTIFICATION 1 68764.0 68764.0
U STAMP 0 15000 0
TOTAL 0 6514.15 362.43 2360896.93
1 6 0 JOB NO IPEL-9000 REV. NO. 0
QTY EX WORKS RATE USD COST USD
GAS FILTER SUPPLY 2 36321.4913 72642.9825
PACKING 2 2142.11078 4284.22155
SHIPPING UP TO UAE PORT 2 2307.69231 4615.38462
1 BOLT NUT WASHERS M/H 42 335 1 1 4.91855701 160 786.969122
2 GASKET M/H 1590 0 5 1 2.34 1000 2336.04
3 JACK SCREW WASHER M/H 16 120 1 1 0.25569105 160 40.9105687
4 FILTER ELEMENT FG 536 1 20000 20000.0
5 FILTER GASKET NEOPRENE 142 109 2 1 500
6 FILTER GASKET NEOPRENE 142 109 2 1 500
7 NUT WASHER DAVIT 20 1 150
TOTAL
SPARES FSPARE FOR PERCENT Q QTY NO.
1 BOLT NUT WASHERS ACCESS FLANGE 20 7 10 70
2 GASKET ACCESS FLANGE 400 4 25 100
3 JACK SCREW WASHER ACCESS FLANGE 20 2 5 10
4 FILTER ELEMENT FILTER CARTRIDGE 400 160 400 64000
5 FILTER GASKET FILTER CARTRIDGE 400 160 10 1600
6 FILTER GASKET FILTER CARTRIDGE 400 160 10 1600
7 NUT WASHER TIE ROD 20 2 5 10
8 DOOR SEAL QOC 400 4 648.92 2595.69231
9 BLEED SCREW QOC 400 4 5.26 21.0461538
10 BOLTS DEMISTER 20 2 10 20
TOTAL SPARES 505 70026.7385
GAS FILTER SEPARATOR VESSEL 2 40771.2944 81542.5887
TOTAL 151569.327
SITE SURVEY VISIT 1 2500 2500
N2 PURGING
NOZZLES FLANGE 323.80 710 61 2 379.173 160 60667.6
BLRF BOLTS 27 160 16 25.313 160 4050.1
FLANGE GASKET 393.8 5 1 0.84 1000 843.9
NOZZLES DRAIN VE 60.3 165 22.4 10 100.000 160 16000.0
BLRF BOLTS 16 90 4 6.250 160 1000.0
FLANGE GASKET 130.3 5 1 1.12 1000 1120.7
VALVE AND COUPLI 15 1 6000 6000
N2 GAS 1500.00 2304.79 16.00 4.87624041 29.257 200 5851.5
TOTAL 95533.9
PACKING 23.206 1 6000 139237.2
7 15.1340216 10 70.00
4 44.9238462 21 84.00
2 0.7867417 2 4.00
28 384.615385 390 10920.00
28 9.61538462 10 280.00
28 9.61538462 10 280.00
2 2.88461538 3 6.00
99 11644.00
1 SIZING CALCULATION FOR DEMISTER PAD
2 CLIENT M/S PPD BGRE A/C GSECL
3 PROJECT 350 MW CCP
4 BGR PROJECT No. OGED-3169
5 BGR DOCUMENT No. GIQ-BGR-OGED-3169-PCS-CAL-02
6 LOCATION GSECL
7
8 ITEM COLD VENT STACK
9 REF CODE API 521
10 FLUID NATURAL GAS
12 GAS DENSITY MIN pg 0.73267411 KG/M^3
13 GAS VISCOSITY u 0.0106 C POISE
14 GAS MASS FLOW RATE G 47662.52 KG/HR
15 GAS VOLUME FLOW RATE Q 70833.33 SM^3/HR
16 WORKING PRESSURE NORMAL P 1.05 KG/CM^2G
17 WORKING TEMP NORMAL 15 DEG C
18 MAX T 15 DEG C
19 AIR DENSITY pa 1.29 KG/M^3
20 REQUIRED REYNOLDS 'S NO. Re=1.54*10^4*(pg/pa) 8746.65213
21
22 GAS VELOCITY MAX AT TOP 250 Ft/SEC
23 GAS VOLUME FLOW RATE 694.848734 Ft^3/SEC
24 REQUIRED VENT STACK SEC AREA 2.77939494 Ft^2
25 REQUIRED VENT STACK DIA 1.8811771 Ft
26 SELECTED VENT STACK DIA 2 Ft
27 SELECTED VENT STACK SEC AREA 3.1416 Ft^2
28
29 GAS VISCOSITY u 0.025652 LBS/Ft^2/HR
30 GAS MASS VELOCITY Gt 33446.6839 LBS/Ft^2/HR
31 AVAILABLE REYNOLDS 'S NO. Ret=De*G/u 2607725.24 > Re
32
33 GAS VISCOSITY MAX AT BOTTOM 100 Ft/SEC
34 GAS VOLUME FLOW RATE 694.315227 Ft^3/SEC
35 REQUIRED VENT STACK SEC AREA 6.94315227 Ft^2
36 REQUIRED VENT STACK DIA 2.97326006 Ft
37 SELECTED VENT STACK DIA 3 Ft
38 SELECTED VENT STACK SEC AREA 7.0686 Ft^2
39
40 HEIGHT OF STACK 100.0 Ft
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60 SHEET 1 VENT STACK JOB NO. OGED-3169 REV NO. A 07.12.09
16.4119
0.73267411
0.0106
29013.8946
39600
1.05
15
15
1.29
8746.65213
Re=De*G/u
275
388.163072
1.41150208
22.57413 1.34058795
1.34 1.333333
1.41026424
LBS/Ft^2/HR 0.025652
LBS/Ft^2/HR 45315.8033
2367190.72
70
388.163072
5.54518674
35.67912 2.657129
3.5
9.62115
30.4 67.0 20.368

1 SIZING CALCULATION FOR DEMISTER PAD
2 CLIENT M/S PPD BGRE A/C GSECL
3 PROJECT 350 MW CCP
4 BGR PROJECT No. OGED-3169
5 BGR DOCUMENT No. GIQ-BGR-OGED-3169-PCS-CAL-02
6 LOCATION GSECL
7
8 ITEM SUBSONIC FLARE STACK
9 REF CODE API 521
10 FLUID NATURAL GAS
12 GAS DENSITY MIN pg 0.732674107 KG/M^3
13 GAS VISCOSITY u 0.0106 C POISE
14 GAS MASS FLOW RATE G 47662.52 KG/HR
15 GAS VOLUME FLOW RATE Q 70833.33 SM^3/HR
16 WORKING PRESSURE NORMAL P 1.033 KG/CM^2G
17 WORKING TEMP NORMAL 15 DEG C
18 MAX T 15 DEG C
19 AIR DENSITY pa 1.29 KG/M^3
21 HEAT OF COMBUSTION 21993.97849 BTU/LBS
22 WIND VELOCITY uw 29.3 Ft/SEC
23 GAS MASS FLOW RATE qm 105076.1023 LBS/HR
24 GAS PRESSURE AT FLARE TIP P 14.692359 PSIG
25 MACH NO. Ma 0.2
26 GAS FLOWING TEMP T 519.00 DEG R
27 FLARE DIA d^2=1.702*10^5(qm/PMa)(ZT/M)^0.5 3.300968665 Ft^2
28 REQUIRED FLARE DIA INSIDE d 1.816856809 Ft
29 SELECTED FLARE DIA INSIDE d 2 Ft
30
31 RATE OF HEAT LIBRATION Q 2311041534 BTU/HR
32 FLAME LENGTH REF FIG 8 L 175 FT
33 qvap 672.915 Ft^3/SEC
34 FLARE TIP EXIT VELOCITY uj qvap/(0.7854*d^2) 214.195 Ft/SEC
35 RATIO uw/uj 0.136791187
36 RATIO REF FIG 9 dx/L 0.83
37 RATIO dy/L 0.4
38 FLAME DISTORTION DUE TO WIND dx 145.25 Ft
39 FLAME DISTORTION DUE TO WIND dy 70.0000 Ft
40
41 FRACTION OF HEAT RADIATED F 0.300
42 FRACTION OF RADIATED HEAT TRANSMITTED r 1
43 RADIANT HEAT INTENSITY K 2000 BTU/Ft^2/HR
44 DISTANCE FROM FLAME CENTER TO GRADE D=(r*F*Q/(4*3.14*K))^0.5 166.09 Ft
45 GRADE LEVELVDISTANCE r 150 Ft
46 r'=r-0.5*dx 77.38 Ft
47 h'^2=D^2-r'^2 21599.071 Ft^2
48 h' 147.0 Ft
49 REQUIRED FLARE STACK HEIGHT h=h'-0.5*dy 111.97 Ft
50 SELECTED FLARE STACK HEIGHT 115 Ft
51 134.4
52
53
54
55
56
57
58
59
60 SHEET 1 VENT STACK JOB NO. OGED-3169 REV NO. A 07.12.09
46.1
2.05803571
0.0106
45360
70833.33
1.033
15
149
1.29
1
21500 BTU/FT^3 LBS/FT^3
29.3
100000.00
14.692359
422 0.2
149 760.20
760.2 2.3520768
1.5336482
1.534
2150000000
170
333.94495
180.689645
0.1621565
0.85
0.36
144.5
61.2000
0.300
1
BTU/Ft^2/HR 2000
160.198859
150
77.75
19618.612
140.1
34.12731 109.47
40.95277
1 GAS FILTER SIZING AND PRESSURE DROP CALCULATION JOB NO IPEL-9000
3 PROJECT SOHAGPUR CBM FIELD DEVELOPMENT PROJECT REF CODE API-12J
4 END USER RIL SOHAGPUR MP ITEM NO. 11-S-003A/B
6 FILTER OPERATING CONDITIONS GGS-11
7 ITEM NO. 11-S-003A/B
8 SERVICE FLUID SOUR FUEL 0 NM^3/HR
9 WORKING PRESSURE MIN 40.0000 KG/CM^2G
10 WORKING PRESSURE MAX P 40.0000 KG/CM^2G
11 DESIGN PRESSURE 22.434 KG/CM^2G
12 WORKING TEMPERATURE MIN 50.00 DEG C
13 WORKING TEMPERATURE MAX T 50.00 DEG C
15 DESIGN TEMPERATURE MAX 104.0 DEG C
16 VISCOSITY MAX 0.0121 CP
17 FILTER CONFIGURATION 1 WORKING+1 STANDBY
18 LOCATION PUMP STATION (PUMP DISCHARGE)
19 ORIENTATION HORIZONTAL
20 SERVICE FILTRATION
21 BASKET OPERATION/USAGE DUPLEX CONTINUOUS
22 MEAN SEA LEVEL OF PLANT APPROX 5.00 METERS
23 BAROMETRIC PRESSURE AT PLANT 1.03225 KG/CM^2G
24 MASS FLOW RATE MIN 100197.3 KG/HR
25 MASS FLOW RATE MAX QM 100197.3 KG/HR
26 FLUID DENSITY MIN Dg 34.9674 KG/M^3
27 FLUID DENSITY MAX Dg 14.590 KG/M^3
28 REQUIRED FLUID FLOW RATE MIN Q=QMIN/Dg MAX 6867.54 M^3/HR
29 REQUIRED FLUID FLOW RATE MAX Q=QMAX/Dg MIN 2865.45 M^3/HR
30 QUANTITY OF WORKING FILTER n 1 NO.
31 DESIGN LIQUID FLOW RATE Q1 2865.45 M^3/HR
32 NOZZLE PIPE SIZING CALCULATIONS
33 FLUID VELOCITY THROUGH NOZZLE PIPE V1 24.3840 M/SEC
34 REQUIRED SEC AREA OF PIPE NOZZLE A1=Q1/V1/3600 0.0326 M^2
35 REQUIRED DIA OF PIPE NOZZLE D1=(4A1/3.1416)^0.5 0.2039 METER
36 SELECTED DIA OF PIPE NOZZLE DN1 323.8 MM
37 REMARKS SAFE
39 PIPE WALL THC tn SCH STD 17.480 MM
40 PIPE BORE Di=(Do-2*tn)/1000 0.2888 M
41 PIPE BORE SEC AREA An=0.7854*Di^2 0.06552 M^2
42 FLUID FLOW RATE MAX GL=Q/3600 0.79596 M^3/SEC
43 INDUCED FLUID VELOCITY IN THE NOZZLE PIPE Vn=GL/An 12.1474 < 24.3800 M/SEC
44 REMARKS SAFE
45 Dg*Vn^2 5159.80 KGSEC^2/M
47 REMARKS SATISFACTORY
48 FILTER VESSEL VOLUME 0.9547 M^3
49 SOLID HOLDING CAPACITY OF BASKET ` 0.1754 M^3
50 BASKET FILTRATION AREA 0.2621 M^2
51 PRESSURE DROP CLEAN 1.1726 KG/CM^2
52 PRESSURE DROP MAX DIRTY 3.4877 KG/CM^2
53 ALLOWABLE PRESSURE DROP MAX DIRTY 0.7000 KG/CM^2
54 REMARKS UNSATISFACTORY
55 BASKET CLOGGING AREA MAX DIRTY 43.500 %
56 BASKET PRESSURE DROP MAX DIRTY 3.4677 KG/CM^2
57 BASKET COLLAPSE DIFF PRESSURE 1.5000 KG/CM^2
58 REMARKS UNSATISFACTORY
59 FLANGE RATING 300 LBS
3 ADDRESS SOHAGPUR CBM FIELD DEVELOPMENT PROJECT REF CODE API-12J
6 BASKET FILTER SIZING CALCULATIONS
13 BASKET OPERATION/USAGE CONTINUOUS
14 FLUID FLOW RATE Q1 2865.45 M^3/HR
15 INLET NOZZLE PIPE SIZE DN1 324 MM
16 INLET NOZZLE PIPE OUTER DIA Do 323.80 MM
17 NOZZLE PIPE SCH SCH STD
18 PIPE WALL THK t 17.480 MM
19 INLET NOZZLE PIPE INNER DIA Di=Do-2*t 288.84 MM
20 NOZZLE CROSS SEC AREA An=0.7854*(Di/1000)^2 0.06552478 M^2
21 REQUIRED EFFECTIVE BASKET OPEN AREA As=3*An 400.0% 0.26210 M^2
22 SELECTED BASKET INNER DIA Dib 0.5900 METER
23 SELECTED BASKET INNER LENGTH Lib 1.475 METER
24 L/D RATIO Lib/Dib 2.500
25 WALL SURFACE AREA OF BASKET INNER DIA As=3.1416*Dib*Lib+0.7854* 2.7340 M^2
26 PERFORATED SHEET THK t1 3.0 MM
27 SHEET PERFORATION DIA d 6.00 MM
28 SHEET PERFORATION PITCH p 8.0 MM
29 TYPE OF PERFORATION TRIANGULAR
30 ANGLE OF PERFORATION HOLES A 60.0 DEG
31 SIN(A) 0.8660
32 SHEET PERFORATION OPEN AREA Ap1=(0.7854*d^2)/(SIN(A)*p^2)*100 51.01 %
33 STRAINER SEPARATION RATING 99.5% 8.0 MICRONS
34 STRAINER WIRE MESS NO. 600 NO.
35 WIRE DIA OF STRAINER MESH SWG
36 MESH OPENING SIZE AVAILABLE 0.008 MM
37 REMARKS FOR MESH OPENING SELECTION SAFE
38 MESH PERFORATION OPEN AREA Ap2 15.00 %
39 EFFECTIVE PERFORATION OPEN AREA OF BASKET Ape=Ap1*Ap2/100 7.6520 %
40 EFFECTIVE PERFORATION OPEN AREA OF BASKET A=As*Ape/100 0.2092 M^2
41 REQUIRED QTY OF FILTER ELEMENTS As/A 1.25 NO.
42 REMARKS UNSAFE
43 SELECTED BASKET OUTER DIA Dob=Dib+2*t1/1000 0.596 METER
44 CROSS SEC AREA OF BASKET Ab=0.7854*Dob^2 0.27899 M^2
45 SELECTED DIA OF PIPE LINE DN1 323.80 MM
46 OUTER DIA OF PIPE LINE Don 323.80 MM
47 WALL THK OF PIPE NOZZLE tn 17.48 MM
48 INNER DIA OF PIPE NOZZLE Din=Don-2*tn 288.84 MM
49 CROSS SEC AREA OF INLET NOZZLE An=0.7854*(Din/1000)^2 0.06552 M^2
50 REQUIRED CROSS SEC AREA OF VESSEL Av=Ab+An 0.34451 M^2
51 REQUIRED INNER DIA OF VESSEL Dv=(4*Av/3.1416)^0.5 0.6623 METER
52 SELECTED VESSEL OUTER DIA Do 762.000 MM
53 WALL THK OF STRAINER VESSEL ts 14.00 MM
54 SELECTED VESSEL INNER DIA Di=Do-2*ts 734 MM
55 PIPE ANNULAR FLOW AREA Av=0.7854*(Di^2-Dob^2) 0.144152316 M^2
56 FLUID FLOW RATE GL=Q1/3600 0.79595806 M^3/SEC
57 FLUID FLOW VELOCITY THROUGH ANNULAR AREA V=GL/Av 5.521646008 M/SEC
58 ALLOWABLE FLUID FLOW VELOCITY V 24.384 M/SEC
59 REMARKS SAFE
60 SHEET 2 BASKET FILTER JOB NO IPEL-9000 REV. NO. 0 06.01.2017
6 PRESSURE DROP CALCULATION FOR BASKET FILTER
8 SERVICE FLUID P SOUR FUEL GAS
9 WORKING PRESSURE MAX T 40.000 KG/CM^2G
10 WORKING TEMPERATURE MAX 50.00 DEG C
11 BASKET CONDITION CLEAN
12 FLUID SUPPLY PRESSUR FLOODED MIN STATIC HEAD 14.2627 METER
13 FLUID DENSITY MIN 0.03497 GR/CC
14 FLUID DENSITY MAX 0.03497 GR/CC
15 FLUID SUPPLY PRESSURE 40.0000 KG/CM^2G
17 INLET NOZZLBASKET VESSEL OUTLET NOZOUTLET FLANGE
18 PRESSURE P 41.0322500 41.005230 39.898243 39.888578 39.836564 KG/CM^2A
19 TEMP T 323.0 323.0 323.0 323.0 323.0 DEG K
20 FLUID DENSIp 34.97 34.97 34.97 34.97 34.97 KG/M^3
21 PIPE SIZE Do 323.80 596.00 762.00 323.80 323.80 MM
22 WALL THC t 17.5 3.0 14.0 17.48 17.48 MM
23 PIPE BORE Di=Do-2*t 0.28884 0.000008 0.734 0.28884 0.28884 M
24 PIPE AREA 0.7854*Di^2 0.06552478 0.2092 0.144152316 0.06552478 0.06552478 M^2
25 FLUID FLOW Fi 0.79595806 0.79595806 0.79595806 0.79595806 0.79595806 M^3/SEC
27 V^2/2G Vh 7.523975039 0.738058643 1.554587734 7.523975039 7.523975039 METER
28 Hp Vh*p 263.0939605 25.80800314 54.35991503 263.0939605 263.0939605 MMWC
29 FL 0.0065 0.0085 0.0065 0.0065 0.0065
30 4*FL/Di Kp 0.090015233 4255.319149 0.188405797 0.090015233 0.090015233 MMWC/M
31 P DROP 0.02701987 1.106987621 0.009664641 0.052013796 0.052013796 KG/CM^2
32 FITTING SIZE SPEC Hp K Q Hp*K*Q
33 DN MM MMWC NO. MMWC
34 TEMP GAUGE 263.0939605 0.45 0.0 0.00000
35 3 WAY VALVE FOR DUPLEX FILTER 263.0939605 0.750 0.0 0.00000
36 PIPE 323.8 263.0939605 0.0900 0.3 7.10474
37 PIPE BEND R=D 90DEG 263.0939605 0.45 0.0 0.00000
38 PIPE TEE EQUAL 263.0939605 0.25 0.0 0.00000
39 EXPANSION 263.09396 1.00 1.0 263.09396
40 INLET A 270.19870
41 PIPE BEND R=0.5D 90DEG 25.80800314 1.00 1.0 25.80800
42 BASKET 25.80800314 2.40 1.0 61.9392
43 BASKET 25.80800314 4255.32 0.1 10982.1290
44 BASKET B 11069.87621
45 VESSEL 54.35991503 0.1884 1.475 15.10654
46 PIPE BEND R=0.5D 90DEG 54.35991503 0.75000 2.0 81.53987
47 VESSEL C 96.64641
49 PIPE 263.0939605 0.0900 0.3 7.10474
50 PIPE BEND R=D 45DEG 263.09396 0.45 1.0 118.39228
51 PIPE TEE LINE 263.09396 1.0 0.0 0.00000
52 CONTRACTION 263.09396 0.5 1.0 131.5469803
53 GATE VALVE 263.09396 0.5 0.0 0
54 OUTLET FLANGE 263.0940 1 1.0 263.0939605
55 OUTLET D 520.13796
56 TOTAL CALCULATED PRESSURE DROP Pd=(A+B+C+D)/10000 1.195686 KG/CM^2
57 TOTAL CALCULATED PRESSURE DROP Pd 1.1726 BAR
58 ALLOWABLE PRESSURE DROP IN CLEAN CONDITION 0.500 BAR
59 REMARKS UNSAFE
6 GAS FILTER SIZING AND PRESSURE DROP CALCULATION
9 WORKING PRESSURE P 40.000 KG/CM^2G
10 WORKING TEMPERATURE T 50.0 DEG C
11 BASKET CONDITION DIRTY CLOGGING AREA 43.500 %
15 SOLID HOLDING VOLUME 0.17542 M^3
18 PRESSURE P 41.0322500 41.005232 37.537497 37.527833 37.475823 KG/CM^2A
19 TEMP T 323.0 323.0 323.0 323.0 323.0 DEG K
20 FLUID DENSIp 34.97 34.97 34.97 34.97 34.97 KG/M^3
21 PIPE SIZE Do 323.80 596.00 762.00 323.80 323.80 MM
22 WALL THC t 17.5 3.0 14.0 17.48 17.48 MM
23 PIPE BORE Di=Do-2*t 0.2888 0.000008 0.734 0.28884 0.28884 M
24 PIPE AREA 0.7854*Di^2 0.06552478 0.11820 0.144152316 0.06552478 0.06552478 M^2
27 V^2/2G Vh 7.523460994 2.312032713 1.554481523 7.523460994 7.523460994 METER
28 Hp Vh*p 263.0759857 80.84580825 54.35620112 263.0759857 263.0759857 MMWC
29 FL 0.0065 0.0085 0.0065 0.0065 0.0065
30 4*FL/Di Kp 0.090015233 4255.319149 0.188405797 0.090015233 0.090015233 MMWC/M
31 P DROP 0.027018024 3.467734734 0.009663981 0.052010243 0.052010243 KG/CM^2
34 TEMP GAUGE 263.0759857 0.45 0.0 0.00000
36 PIPE 323.8 263.0759857 0.0900 0.3 7.10425
37 PIPE BEND R=D 90DEG 263.0759857 0.45 0.0 0.00000
38 PIPE TEE EQUALISE 263.0759857 0.25 0.0 0.00000
39 EXPANSION 263.07599 1.00 1.0 263.07599
40 INLET A 270.18024
41 PIPE BEND R=0.5D 90DEG 80.845808 1.00 1.0 80.84581
42 BASKET 80.84580825 2.40 1.0 194.0299
43 BASKET 80.84580825 4255.32 0.1 34402.4716
44 BASKET B 34677.34734
45 VESSEL 54.35620112 0.1884 1.475 15.10551
46 PIPE BEND R=0.5D 90DEG 54.35620112 0.75000 2.0 81.53430
47 VESSEL C 96.63981
49 PIPE 263.0759857 0.0900 0.3 7.10425
50 PIPE BEND R=D 45DEG 263.07599 0.45 1.0 118.38419
51 PIPE TEE LINE 263.07599 1.0 0.0 0.00000
52 CONTRACTION 263.07599 0.5 1.0 131.5379928
53 GATE VALVE 263.07599 0.5 0.0 0
54 OUTLET FLANGE 263.0760 1.0 1.0 263.0759857
55 OUTLET D 520.10243
58 ALLOWABLE PRESSURE DROP IN DIRTY CONDITION 0.7000 BAR
59 REMARKS UNSAFE
6 GAS FILTER SIZING AND PRESSURE DROP CALCULATION
9 WORKING PRESSURE P 40.000 KG/CM^2G
10 WORKING TEMPERATURE T 50.0 DEG C
11 BASKET CONDITION MAX DIRTY CLOGGING AREA 89.0237 %
15 SOLID HOLDING VOLUME MAX 0.35900 M^3
18 PRESSURE P 41.0322500 41.005232 -50.877332 -50.886996 -50.939007 KG/CM^2A
19 TEMP T 323.0 323.0 323.0 323.0 323.0 DEG K
20 FLUID DENSIp 34.97 34.97 34.97 34.97 34.97 KG/M^3
21 PIPE SIZE Do 323.80 596.00 762.00 323.80 323.80 MM
22 WALL THC t 17.5 3.0 14.0 17.48 17.48 MM
23 PIPE BORE Di=Do-2*t 0.2888 0.000008 0.734 0.28884 0.28884 M
24 PIPE AREA 0.7854*Di^2 0.06552478 0.02296 0.144152316 0.06552478 0.06552478 M^2
27 V^2/2G Vh 7.523460994 61.26059539 1.554481523 7.523460994 7.523460994 METER
28 Hp Vh*p 263.0759857 2142.124686 54.35620112 263.0759857 263.0759857 MMWC
29 FL 0.0065 0.0085 0.0065 0.0065 0.0065
30 4*FL/Di Kp 0.090015233 4255.319149 0.188405797 0.090015233 0.090015233 MMWC/M
31 P DROP 0.027018024 91.88256433 0.009663981 0.052010243 0.052010243 KG/CM^2
34 TEMP GAUGE 263.0759857 0.45 0.0 0.00000
36 PIPE 323.8 263.0759857 0.0900 0.3 7.10425
37 PIPE BEND R=D 90DEG 263.0759857 0.45 0.0 0.00000
38 PIPE TEE EQUALISE 263.0759857 0.25 0.0 0.00000
39 EXPANSION 263.075986 1.00 1.0 263.07599
40 INLET A 270.18024
41 PIPE BEND R=0.5D 90DEG 2142.124686 1.00 1.0 2142.12469
42 BASKET 2142.124686 2.40 1.0 5141.0992
43 BASKET 2142.124686 4255.32 0.1 911542.4194
44 BASKET B ###
45 VESSEL 54.35620112 0.1884 1.475 15.10551
46 PIPE BEND R=0.5D 90DEG 54.35620112 0.75000 2.0 81.53430
47 VESSEL C 96.63981
49 PIPE 263.0759857 0.0900 0.3 7.10425
50 PIPE BEND R=D 45DEG 263.075986 0.45 1.0 118.38419
51 PIPE TEE LINE 263.075986 1.0 0.0 0.00000
52 CONTRACTION 263.075986 0.5 1.0 131.5379928
53 GATE VALVE 263.075986 0.5 0.0 0
54 OUTLET FLANGE 263.0760 1.0 1.0 263.0759857
55 OUTLET D 520.10243
58 ALLOWABLE PRESSURE DROP IN DIRTY CONDITION 0.70000 BAR
59 REMARKS UNSAFE
5 SERVICE CARTRIDGE FILTER COALESCER DATE 06.01.2017
6 FILTER OPERATING CONDITIONS GGS-11
8 SERVICE FLUID 0 SOUR FUEL 0 NM^3/HR
9 WORKING PRESSURE MIN 40.0000 KG/CM^2G
11 DESIGN PRESSURE 22.434 KG/CM^2G
12 WORKING TEMPERATURE MIN 50.00 DEG C
16 VISCOSITY MAX 0.0121 CP
17 FILTER CONFIGURATION 1 WORKING+1 STANDBY
19 ORIENTATION HORIZONTAL
21 FILTER OPERATION/USAGE DUPLEX CONTINUOUS
22 MEAN SEA LEVEL OF PLANT APPROX 5.00 METERS
23 BAROMETRIC PRESSURE AT PLANT 1.03225 KG/CM^2G
24 MASS FLOW RATE MIN 100197.35 KG/HR
25 MASS FLOW RATE MAX QM 100197.35 KG/HR
26 FLUID DENSITY MIN Dg 34.9674 KG/M^3
27 FLUID DENSITY MAX Dg 14.590 KG/M^3
28 REQUIRED FLUID FLOW RATE MIN Q=QMIN/Dg MIN 2865.45 M^3/HR
29 REQUIRED FLUID FLOW RATE MAX Q=QMAX/Dg MAX 2865.45 M^3/HR
30 QUANTITY OF WORKING FILTER n 1.00 NO.
31 DESIGN LIQUID FLOW RATE Q1 2865.45 M^3/HR
32 NOZZLE PIPE SIZING CALCULATIONS
33 FLUID VELOCITY THROUGH NOZZLE PIPE V1 24.384 M/SEC
34 REQUIRED SEC AREA OF PIPE NOZZLE A1=Q1/V1/3600 0.0326 M^2
35 REQUIRED DIA OF PIPE NOZZLE D1=(4A1/3.1416)^0.5 0.2039 METER
36 SELECTED DIA OF PIPE NOZZLE DN1 323.8 MM
37 REMARKS SAFE
39 PIPE WALL THC tn SCH STD 17.480 MM
40 PIPE BORE Di=(Do-2*tn)/1000 0.2888 M
41 PIPE BORE SEC AREA An=0.7854*Di^2 0.06552 M^2
42 FLUID FLOW RATE MAX GL=Q/3600 0.79596 M^3/SEC
43 INDUCED FLUID VELOCITY IN THE NOZZLE PIPE Vn=GL/An 12.1474 M/SEC
44 REMARKS SAFE
45 Dg*Vn^2 5159.8 KGSEC^2/M
47 REMARKS SAFE
48 FILTER VESSEL VOLUME 0.7197 M^3
49 SOLID HOLDING CAPACITY OF FILTER ` 0.0437 M^3
50 FILTRATION OPEN AREA 0.2621 M^2
51 PRESSURE DROP CLEAN 0.3022 KG/CM^2
52 PRESSURE DROP MAX DIRTY 0.5708 KG/CM^2
53 ALLOWABLE PRESSURE DROP MAX DIRTY 0.7000 KG/CM^2
54 REMARKS SAFE
55 FILTER CLOGGING AREA MAX DIRTY 42.500 %
56 FILTER PRESSURE DROP MAX DIRTY 0.3288 KG/CM^2
57 FILTER COLLAPSE DIFF PRESSURE 1.500 KG/CM^2
58 REMARKS SAFE
59 FLANGE RATING 300 LBS
6 OUTLET FILTER SIZING CALCULATIONS
8 SERVICE FLUID 0 SOUR FUEL 0 NM^3/HR
13 FILTER OPERATION/USAGE CONTINUOUS
14 FLUID FLOW RATE AT INLET Q1 2865.45 M^3/HR
15 INLET NOZZLE PIPE SIZE DN1 324 MM
16 INLET NOZZLE PIPE OUTER DIA Do 323.80 MM
17 NOZZLE PIPE SCH SCH STD
18 PIPE WALL THK t 17.480 MM
19 INLET NOZZLE PIPE INNER DIA Di=Do-2*t 288.84 MM
20 NOZZLE CROSS SEC AREA An=0.7854*(Di/1000)^2 0.06552478 M^2
21 REQUIRED EFFECTIVE FILTER OPEN AREA As=3*An 400.0% 0.26210 M^2
22 FILTER SEPARATION RATING 99.5% 8.0 MICRONS
23 TYPE OF FILTER ELEMENTS FILTER CARTRIDGE
24 FLOW DIRECTION OUTSIDE TO INSIDE
25 SIZE OF FILTER ELEMEN OUTER DIA Do 139.70 MM
26 LENGTH L 914.4 MM
27 INNER DIA Di 114.3 MM
28 FILTER ELEMENT SURFACE AREA As=3.14*Do*L/10^6 0.4013 M^2
29 EFFECTIVE PERFORATION OPEN AREA Ape 7.652 %
30 FILTER ELEMENT SURFACE AREA MIN Ap=3.14*Do*L/10^6*Ape/10 0.0307 M^2
31 FILTER PERQULATION VELOCITY V1 10.000 M/SEC
32 FLUID FLOW FILTER CAPACITY MIN Q2=Ap*V1*3600 1105.503 M^3/HR
33 FILTER ELEMENT BORE SEC AREA Ab=0.7854*(Di/1000)^2 0.01026085 M^2
34 FLUID VELOCITY THROUGH FILTER BORE V2 24.384 M/SEC
35 FLUID FLOW FILTER CAPACITY THROUGH BORE Q3=Ab*V2*3600 900.72 M^3/HR
36 MIN FLUID FLOW FILTER CAPACITY Q4=MIN(Q2,Q3) 900.72 M^3/HR
37 REQUIRED QUANTITY OF FILTER CARTRIDGE n=Q/Q4 3.18 NO.
38 REQUIRED QUANTITY OF FILTER CARTRIDGE n=As/Ap 8.54 NO.
39 SELECTED QUANTITY OF FILTER CARTRIDGE n 8.54 NO.
40 REMARKS SAFE
41 FLUID FLOW RATE THROUGH ONE FILTER CARTRI Qf=Q/n 335.726 M^3/HR
42 FILTER VESSEL DIA DN 600 MM
43 FILTER VESSEL OUTER DIA Do 609.6 MM
44 FILTER VESSEL WALL THK ts 12.0 MM
45 FILTER VESSEL INNER DIA Di=Do-2*ts 585.6 MM
46 FILTER VESSEL LENGTH BTL- FF 2472.3 MM
47
48 FILTER RISER TUBE LENGTH 485.7 MM
49 FILTER RISER TUBE PITCH P 180 MM
50 FILTER RISER TUBE OUTER DIA Do 139.7 MM
51 PIPE SCH 10S
52 FILTER RISER TUBE WALL THK tf 3.40 MM
53 FILTER RISER TUBE INNER DIA Di=Do-2*tf 132.9 MM
54 FILTER RISER TUBE BORE AREA A=0.7854*(Di/1000)^2 0.0139 M^2
55 FLUID FLOW RATE PER RISER TUBE Qt=Qf/3600 0.0933 M^3/SEC
56 FLUID FLOW VELOCITY THROUGH RISER TUBE Vt=Qt/A 6.7227 M/SEC
57 ALLOWABLE FLUID FLOW VELOCITY THROUGH TUBV2 24.384 M/SEC
58 REMARKS SAFE
59
6 PRESSURE DROP CALCULATION FOR FILTER SKID
11 FILTER CONDITION CLEAN
12
13 FLUID SPECIFIC GRAVITY MAX 0.03497 GR/CC
14 FLUID FLOW RATE 2865.4490 M^3/HR
15 QUANTITY OF FILTER CARTRIDGE 8.5 NO.
16 INLET NOZZLANULAR SP FILTER ELE FILTER BOR RISER TUBE VESSEL
17 PRESSURE P 41.0322500 40.926427 40.926427 40.811030 40.811030 40.811030 KG/CM^2A
18 TEMP T 323.0 323.0 323.0 323.0 323.0 323.0 DEG K
19 FLUID DENSIp 34.97 34.97 34.97 34.97 34.97 34.97 KG/M^3
20 PIPE SIZE Do 323.80 180.00 139.70 139.70 139.70 609.60 MM
21 WALL THC t 17.480 12.0 12.70 12.70 3.40 12.000 MM
22 PIPE BORE Di=Do-2*t 0.2888 0.0403 0.000008 0.1143 0.1329 0.5856 M
23 PIPE AREA 0.7854*Di^2 0.06552478 0.138509858 0.02900 0.00911785 0.013872057 0.269335149 M^2
24 FLUID FLOW Fi 0.79595806 0.79595806 0.09325716 0.09325716 0.09325716 0.79595806 M^3/SEC
25 VELOCITY Fi/A 12.14743588 5.746580571 3.215979842 10.22797652 6.722662798 2.95526991 M/SEC
26 V^2/2G Vh 7.523476338 1.683714024 0.52732209 5.333702319 2.304262673 0.445290708 METER
27 Hp Vh*p 263.0765222 58.87512766 18.43909056 186.5057845 80.57411005 15.57066515 MMWC
28 FL 0.0065 0.0085 0.0085 0.0085 0.0065 0.0065
29 4*FL/Di Kp 0.090015233 0.843672457 4250.0 0.297462817 0.195635816 0.044398907 MMWC/M
30 P DROP 0.105822631 0.115397527 0.017402566 KG/CM^2
34 NOZZLE PIP 609.6 263.0765222 0.0900 0.250 5.92022
35 PIPE BEND R=D 90DEG 263.0765222 0.45 0.0 0.00000
36 JET IMPACT LOSS ON RISER TUBES 263.0765222 3.0 1.0 789.22957
37 EXPANSION NOZZLE TO VESSEL 263.07652 1.00 1.0 263.07652
38 INLET A 1058.22631
39 INLET TO ANNULAR FLUID BEND 58.87512766 0.450 2.0000 52.98761
40 FILTER ANULAR SPACE 58.87512766 0.843672457 0.9429 46.83509
41 FILTER CORE PERQULATION 18.43909056 2.44 1.0 45.07333
42 FILTER PERQULATION 18.43909056 4250.0 0.01270 995.2499
43 FLUID BEND 90DEG 18.43909056 0.75 1.0 13.8293
44 FILTER ELEMENT B 1153.97527
45 FILTER BORE 186.5057845 0.297462817 0.4572 25.3648
46 RISER TUBE BORE 80.57411005 0.195635816 0.4857 7.6562
47 EXPANSION RISER TUBE TO VESSEL 80.57411005 1.0000 1.0 80.57411
48 FLUID BEND 90DEG 80.57411005 0.75000 1.0 60.43058
49 RISER TUBE C 174.02566
50 FLUID BEND 90DEG 263.0765222 0.750 1.0 197.30739
51 CONTRACTION 263.0765222 0.5000 1.0 131.53826
52 NOZZLE PIPE 263.07652 0.0900 0.250 5.92022
53 OUTLET FLANGE 263.07652 1.0 1.0 263.07652
54 DEMISTER PAD 15.57067 37.99 1.0 38.0
56 OUTLET D 635.83135
58 ALLOWABLE PRESSURE DROP IN CLEAN CONDITION 0.5000 KG/CM^2
59 REMARKS SAFE
6 PRESSURE DROP CALCULATION FOR FILTER SKID
11 FILTER CONDITION DIRTY CLOGGING AREA 42.500 %
12
13 FLUID SPECIFIC GRAVITY MAX 0.03497 GR/CC
14 FLUID FLOW RATE 2865.4490 M^3/HR
15 QUANTITY OF FILTER CARTRIDGE 8.5 NO.
16 INLET NOZZLANULAR SP FILTER ELE FILTER BOR RISER TUBE VESSEL
17 PRESSURE P 41.0322500 40.873812 40.873812 40.544993 40.544993 40.544993 KG/CM^2A
18 TEMP T 323.0 323.0 323.0 323.0 323.0 323.0 DEG K
19 FLUID DENSIp 34.97 34.97 34.97 34.97 34.97 34.97 KG/M^3
20 PIPE SIZE Do 323.80 180.0000 139.70 139.70 139.70 609.60 MM
21 WALL THC t 17.480 12.0 12.70 12.70 3.40 12.000 MM
22 PIPE BORE Di=Do-2*t 0.2888 0.0403 0.000008 0.1143 0.1329 0.5856 M
23 PIPE AREA 0.7854*Di^2 0.06552478 0.138509858 0.01667 0.00911785 0.013872057 0.269335149 M^2
24 FLUID FLOW Fi 0.79595806 0.79595806 0.09325716 0.09325716 0.09325716 0.79595806 M^3/SEC
25 VELOCITY Fi/A 12.14743588 5.746580571 5.593008421 10.22797652 6.722662798 2.95526991 M/SEC
26 V^2/2G Vh 7.523476338 1.683714024 1.594925035 5.333702319 2.304262673 0.445290708 METER
27 Hp Vh*p 263.0765222 58.87512766 55.77040622 186.5057845 80.57411005 15.57066515 MMWC
28 FL 0.0065 0.0085 0.0085 0.0085 0.0065 0.0065
29 4*FL/Di Kp 0.090015233 0.843672457 4250.0 0.297462817 0.195635816 0.044398907 MMWC/M
30 P DROP 0.158437936 0.328818585 0.019939044 KG/CM^2
34 NOZZLE PIPE 263.0765222 0.0900 0.250 5.92022
35 PIPE BEND R=D 90DEG 263.0765222 0.45 0.0 0.00000
36 JET IMPACT LOSS ON RISER TUBES 263.0765222 5.0 1.0 1315.38261
37 EXPANSION NOZZLE TO VESSEL 263.07652 1.00 1.0 263.07652
38 INLET A 1584.3794
39 INLET TO ANNULAR FLUID BEND 58.87512766 0.450 2.0000 52.98761
40 FILTER ANULAR SPACE 58.87512766 0.843672457 0.9429 46.83509
41 FILTER CORE PERQULATION 55.77040622 2.44 1.0 136.32766
42 FILTER PERQULATION 55.77040622 4250.0 0.0127 3010.2077
43 FLUID BEND 90DEG 55.77040622 0.75 1.0 41.8278
44 FILTER ELEMENT B 3288.1858
45 FILTER BORE 186.5057845 0.297462817 0.9144 50.7296
46 RISER TUBE BORE 80.57411005 0.195635816 0.4857 7.6562
47 EXPANSION RISER TUBE TO VESSEL 80.57411005 1.0000 1.0 80.57411
48 FLUID BEND 90DEG 80.57411005 0.75000 1.0 60.43058
49 RISER TUBE C 199.39044
50 FLUID BEND 90DEG 263.0765222 0.750 1.0 197.30739
51 CONTRACTION 263.0765222 0.5000 1.0 131.53826
52 NOZZLE PIPE 263.07652 0.0900 0.250 5.92022
53 OUTLET FLANGE 263.07652 1.0 1.0 263.07652
54 DEMISTER PAD 15.57067 37.99 1.0 38.0
56 OUTLET D 635.83135
58 ALLOWABLE PRESSURE DROP IN DIRTY CONDITION 0.7000 KG/CM^2
59 REMARKS SAFE
6 PUMP CALCULATION
8 TYPE OF PUMP CENTRIFUGAL PUMP
9 REF CODE API-610
10 OIL SPECIFIC GRAVITY MIN 0.035 < 0.7 GR/CC
11 OIL SPECIFIC GRAVITY MAX 0.035 GR/CC
12 REQUIRED OIL SUPPLY PRESSURE AT PUMP OUTLET 40.0000 KG/CM^2G
13 PUMP FLOW RATE MIN 2865.4490 M^3/HR
14 STATIC PRESSURE HEAD H 11439.22 < 200 METER
15 PUMP FLOW RATE Q 27.833 KG/SEC
16 m 1.0
17 g 9.80665 KG/SEC^2
18 PUMP EFFICIENCY FOR BACK WARD CURVEDn1 0.65
19 TRANSMISSION EFFICIEN COUPLING & MECH SEAL n2 0.90
20 PUMP SHAFT POWER N=m*H*Q*g/(1000*n1*n2) 5337.219 KW
21 REQUIRED MOTOR RATING 1.1*N 5870.94 KW
22 SELECTED MOTOR RATING 300.0 KW
23 REMARKS UNSAFE
24 PUMP ROTATION SPEED N 2950 RPM
25 PUMP FLOW RATE Q=Q1/3600 0.79595806 M^3/SEC
26 PUMP SPECIFIC SPEED Ns=N*Q^0.5/H^0.75 2.3794
27 NPSHR 1.550 METER
28 PUMP SUCTION SPECIFIC SPEED Ns=N*Q^0.5/NPSH^0.75 1894.60
29
30 LOCATION PUMP INLET
31 PUMP SUCTION NOZZLE PIPE SIZE Dn 400.00 MM
32 NOZZLE PIPE OUTER DIA Do 406.40 MM
34 NOZZLE PIPE BORE Di=Do-2*tn 0.37144 M
35 NOZZLE PIPE SEC AREA Ai=0.7854*Di^2 0.108359811 M^2
36 OIL FLOW RATE Fi=Q1/3600 0.79595806 M^3/SEC
37 OIL FLOW SUCTION VELOCITY Vs=Fi/Ai 7.34550987 M/SEC
38 ALLOWABLE OIL FLOW SUCTION VELOCITY 1.200 M/SEC
39 REMARKS UNSAFE
40
41 LOCATION PUMP OUTLET
42 PUMP DISCHARGE NOZZLE PIPE SIZE Dn 324 MM
43 NOZZLE PIPE OUTER DIA Do 323.80 MM
45 NOZZLE PIPE BORE Di=Do-2*tn 0.28884 M
46 NOZZLE PIPE SEC AREA Ao=0.7854*Di^2 0.06552478 M^2
47 OIL FLOW RATE Fo=Q1/3600 0.79595806 M^3/SEC
48 OIL FLOW DISCHARGE VELOCITY Vs=Fo/Ao 12.14743588 M/SEC
49 ALLOWABLE OIL FLOW DISCHARGE VELOCITY 5.000 M/SEC
50 REMARKS UNSAFE
51
52 WEIGHT OF PUMP 298.0
53 WEIGHT OF MOTOR 180 L 231.0
54 WEIGHT OF SKID 1.84*0.76*0.15 220.0
55 TOTAL WEIGHT 749.0
56
57
58
59
BASKET FILTER COST SHEET JOB NO IPEL-9000
SERVICE BASKET FILTER ITEM NO. 06.01.2017
N2 PURGING
1.019716213 NOZZLES FLAN 323.80 520.7 50.8 2 169.836 200 33967.2
BLRF BOLTS 30 170 16 33.204 200 6640.9
22.434 FLANGE GASKET 393.8 5 1 0.84 1000 843.9
NOZZLES DRAI 60.3 165 22.4 6 22.559 200 4511.9
BLRF BOLTS 16 90 8 7.500 200 1500.1
FLANGE GASKET 130.3 5 1 0.67 1000 672.4
VALVE AND CO 15 1 600
N2 GAS 5.728 200 1145.7
TOTAL 49882.0
PACKING 10.457 1 3000 31370.6
START UP AND OPERATION
BASKET PLATE SS316L 590.00 1475.000 3.0 1 65.95 351 23148.1
BASKET PLATE SS316L 590.00 8.7 1 23.79 351 8350.9
BASKET MESH SS316L 596.0 1478.000 0.5 1 11.08 351 3888.7
BASKET MESH SS316L 596.0 0.5 1 1.12 351 391.7
BASKET FLANG SS316L 724 12 2 47.33 700 33130.46
BASKET FLANG SS316L 12 50 9.26772 0.42 700 293.5
BASKET HANDLSA193 724 40 3 1 1.09 351 383.016
BASKET GASKEB16.20 724 3 1 0.85 700 596.1
TOTAL 2084.000 2 151.63 925.73 140365.0
SHELL SA516 GR70 762.00 1953.800 14.0 1.0 514.22 65 33424.4
30 BOTTOM DISH SA516 GR70 762.00 14.0 1 74.78 78 5832.9
SHELL FLANGE 105 520.7 130.2 50.8 1 68.40 200 13680.0
BLRF B 105 520.7 50.8 1 84.918 200 16983.6
BLRF BOLTS SA 193 B7 31.75 175 175 20 23.928 200 4785.6
FLANGE GASKEB16.20 832 5 1 0.94 1000 937.3
NOZZLES FLAN 105 520.7 130.2 50.8 2 136.8 200 27360.0
NOZZLES SR 42 2 136.8 200 27360.0
17.47 NOZZLES DRAI 105 165 22.4 6 60 200 12000.0
STEAM JACKET SA516 GR70 862.00 1953.800 14.0 0 0.00 65 0.0
STEAM JACKET SA516 GR70 862.00 14.0 0 0.00 200 0.0
NOZZLES STEA 105 0 1.5 200 300.0
SKIRT SA516 GR70 762.00 790.5 8.0 1 119.84 78 9347.6
SKIRT BASE IS2062 922.00 662.00 20 1 64.66 78 5043.39
LIFTING LUG IS2062 160 160 20.0 2 10.05 78 783.7
PIPE DAVIT IS2062 0.5 60 110 6600.0
INSULATION COLD 962 2565 50 9.012 1 1500 13517.4
PAINT OUTSIDE 10.457 1 500 5228.4
COATING INTERNAL 10.457 1 600 6274.1
NAME PLATE IS2062 210 210 8 1 2.77 65 180.0
NAME PLATE SS304 210 110 2 1 0.37 1500 554.4
SUB TOTAL 1557.66 215.26 335295
ENG CHARGES 1 15000 15000
FAB CHARGES 1557.66 65 101248
PWHT 1 1292.88 9 11636
TOTAL 2930.30 1557.66 297.35 463179
3.2 CERTIFICATION 4698.300 0 40000.0 0
U STAMP 2 15000 30000
TOTAL 11-S-003A/B 1557.66 316.61 493179
60 1 1 0 JOB NO. IPEL-9000 REV NO. 0
WEIGHT OF CLEAN EMPTY BASKET APPROX 151.63 KG
WEIGHT OF DIRTY FILLED BASKET APPROX 502.5 KG
EMPTY WEIGHT APPROX 1557.7 KG
HYDRO TEST WEIGHT APPROX 2512.4 KG
OPERATING WEIGHT APPROX 1571.6 KG
0 10336 760 4.439 759.64488

50 10276 755.561 4.439
100 10215 751.122 4.439
150 10155 746.683 4.439
200 10095 742.244 4.439
250 10034 737.805 4.439
300 9974 733.366 0.44933
22.43 304.87804878 9969 733.04 4.31
323.80 350 9915 729.056 4.31
1406.17 400 9857 724.746 4.31
6.40 450 9798 720.436 4.31
9.10 500 9739 716.126 4.31
550 9681 711.816 4.31
4.0 600 9622 707.506 0.8806 1475.000
609.756097561 9610 706.62 4.19 16
0.4033 650 9565 703.316 4.19 6
1.310495594 700 9508 699.126 4.19 1497.000
1.3669887 750 9451 694.936 4.19
800 9394 690.746 4.19
850 9337 686.556 4.19
900 9280 682.366 4.19
914.634146341 680.974 1.396666667
680.9693333
400 450.0 200.0 110 20 55 142

WIRES N 40 40 80 150 600 200 100
34 36 40 47 41
0.4013 0.442 0.1956 0.1079 0.1422
WIRE DIA 0.022352 0.0635 0.1118
39.90 48.40 37.90 45.20 31.4
PITCH 25.4/N 0.04233 0.12700 0.254
0.104601756 OPENING 0.01998 0.06350 0.064516
0.200 P1*P2 0.005376333 0.02022084
1.5296 OP1*OP2 0.001268815 0.313423647
590.000 EFFECTIVE OPENING 0.2360 0.313423647
1406.17
0.00
1.284
8.70 t=d(CP/SE)^0.5+Ca
69.00 0.7340 0.28884 INNER DIA

22.43 1.954 0.275 HEIGHT
762.00 30 0.826728905 0.018019314 VOLUME
1406.17 0.051764
6.40 0.914531533
12.66 14 1557.66
2134.000 2472.194469
345.77
WEIGHT 66.28273344 316.2175683
13.3913590272 1873.88
9.80667
SCH 5S 10S 40S OD

15 1.65 2.11 2.77 21.336
20 1.65 2.11 2.87 26.67
25 1.65 2.77 3.38 33.401
40 1.65 2.77 3.68 48.26
50 1.65 2.77 3.91 60.325
65 2.11 3.05 5.16 73.025
80 2.11 3.05 5.49 88.9
100 2.11 3.05 6.02 114.3
125 2.11 3.4 6.65 141.3002
150 2.77 3.4 7.11 168.275
200 2.77 3.76 8.18 219.075
250 3.4 4.19 9.27 273.05
300 3.96 4.57 9.53 323.85
350 3.96 4.78
450 4.19 4.78
SCH STD 80 160 OD XXS 120

15 2.76 3.73 4.77 21.336 7.47
20 2.87 3.91 5.56 26.67 7.82
25 3.37 4.54 6.35 33.401 9.09
40 3.68 5.08 7.13 48.26 10.15
50 3.91 5.53 8.53 60.325 11.07
65 5.15 7.01 9.52 73.025 14.02
80 5.48 7.62 11.12 88.9 15.24
100 6.01 8.55 13.48 114.3 17.12 11.13
125 6.55 9.52 15.87 141.3002 19.05 12.7
150 7.11 10.97 18.26 168.275 21.95 14.27
200 8.17 12.7 23.01 219.075 22.23 18.26
250 9.27 15.08 28.57 273.05 25.4 21.44
300 9.525 17.47 33.32 323.85 25.4 25.4

350 9.53 19.05 35.71 355.6 27.79
400 9.53 21.44 40.49 406.4 30.96
0.641625
0.175163619
2.433888626
89.02373
0.00
1.3131
4.0
PLEATED SCREEN FILTER CARTRIDGE

FILTER OD FILTER PITC FILTER QTY VESSEL ID VESSEL OD VESSEL NB
140 180 3 450
140 180 5
140 180 7 540 600
140 180 10 720
140 180 12 770
140 180 13 804
140 180 19 956
140 180 25 1094
140 180 31 1139
140 180 47 1534
140 180
140 180
7.0 3 5 7 12 19 25 31 47
1.5000
0.200
22.43 450 600 770 950 1100 1150 1550
609.6
1406.17
6.40
11.42
21.35 t=d(CP/SE)^0.5+Ca
0.2239
BASKET FILTER COST SHEET JOB NO IPEL-9000
SERVICE CARTRIDGE FILTER COALESCER ITEM NO. 06.01.2017
N2 PURGING
1.019716213 NOZZLES FLAN 323.80 520.7 50.8 2 169.836 200 33967.2
BLRF BOLTS 30 170 16 33.204 200 6640.9
FLANGE GASKET 393.8 5 1 0.84 1000 843.9
9.80665 NOZZLES DRAI 60.3 165 22.4 6 22.559 200 4511.9
BLRF BOLTS 16 90 8 7.500 200 1500.1
FLANGE GASKET 130.3 5 1 0.67 1000 672.4
VALVE AND CO 15 1 600
N2 GAS 4.500 200 900.0
TOTAL 49636.3
PACKING 9.110 1 3000 27330.6
START UP AND OPERATION
FILTERS FG536 139.70 914.400 0.5 8.54 13.75 20000 170701.8
RISER PIPES SS316 139.70 485.700 3.4 8.535087899 50.69 450 22811.2
2.0 FILTER GUIDE SS316 114.3 914.400 5 8.54 71.36 400 28545.7
0.05570 TUBE SHEET W SA516 GR70 585.6 21.35 2 92.02 78 7177.5
FILTER SPIDER SS316 585.6 5 1 10.77 400 4309.36
FILTER HOLDE SS316 149.7 20 8.54 24.04 450 10816.2
BASKET HANDLSA193 585.6 40 3 0 0.00 20000 0.000
BASKET GASKEB16.20 585.6 3 0 0.00 400 0.0
TOTAL 2472.253 1 262.64 930.42 244361.8
SHELL SA516 GR70 609.60 2249.953 12.0 1.0 405.51 65 26358.4
24 BOTTOM DISH SA516 GR70 609.60 13.7 1 46.86 78 3655.0
SHELL FLANGE 105 1150 222.3 98.5 1 68.40 200 13680.0
BLRF B 105 1150 98.5 1 803.142 200 160628.4
BLRF BOLTS SA 193 B7 48 175 320 28 140.005 200 28001.0
FLANGE GASKEB16.20 679.6 5 1 0.76 1000 758.0
12.7480315 NOZZLES PIPE SA106 GR B 323.80 210.47 17.48 2 56.65 110 6231.2
NOZZLES FLAN 105 520.7 130.2 50.8 2 136.8 200 27360.0
NOZZLES SR 36 2 136.8 200 27360.0
17.47 NOZZLES DRAI 105 165 22.4 6 60 200 12000.0
STEAM JACKET SA516 GR70 709.60 2249.953 12.0 0 0.00 65 0.0
STEAM JACKET SA516 GR70 709.60 12.0 0 0.00 65 0.0
NOZZLES STEA 105 0 1.5 200 300.0
SKIRT SA516 GR70 609.60 752.4 8.0 1 91.01 78 7098.8
SKIRT BASE IS2062 769.60 509.60 20 1 52.22 78 4072.92
LIFTING LUG IS2062 160 160 20.0 2 10.05 78 783.7
PIPE DAVIT IS2062 1 120 110 13200.0
INSULATION HOT 809.6 2877.053469 50 9.098 1 1500 13646.4
PAINT OUTSIDE 9.110 1 500 4555.1
COATING INTERNAL 9.110 0 600 0.0
NAME PLATE IS2062 210 210 8 1 2.77 65 180.0
NAME PLATE SS304 210 110 2 1 0.37 1500 554.4
SUB TOTAL 2397.47 248.09 594785
ENG CHARGES 1 15000 15000
FAB CHARGES 2397.47 65 155836
PWHT 1 1188.56 9 10697
TOTAL 3328.15 2397.47 323.81 776318
3.2 CERTIFICATION 4487.853 0 40000.0 0
U STAMP 2 15000 30000
TOTAL 11-S-003A/B 2397.47 336.32 806318
60 1 3 0 JOB NO IPEL-9000 REV. NO. 0
9.80665
NPSH 1.55 METER
RATED POWER 36.61 KW
NOISE 85 DB
TEMP RISE
COOLING WATER
API-2.2.6 RADIAL SPLIT CASING
2.1.15
TABLE 3-1
API-3.1.4 < 22 1.25
22-55 1.15
55-75 1.1
92400
244.72 176.07264
70023.6
1 CALCULATION FOR NOZZLES PIPE FLANGES RATING SELECTION JOB NO IPEL-9000
2 CUSTOMER / CLIENT RELIANCE INDUSTRIES LIMITED REF NO. GGS-11
3 CONSULTANT SOHAGPUR CBM FIELD DEVELOPMENT PROJECT REF CODE API-12J
4 PROJECT RIL SOHAGPUR MP ITEM NO. 11-S-003A/B
5 DOCUMENT NO. BASKET FILTER DATE 06.01.2017
7 ITEM BASKET FILTER
8 COMPONENT NOZZLE PIPE FLANGES
9 REF DESIGN CODE FOR PIPE FLANGE ASME B16.5 EDITION 2009
10 INPUT DATA
13 OPERATING TEMPERATURE MAX 50.00 DEG C
14 DESIGN PRESSURE P 22.4338 KG/CM^2G
18 HYDRO TEST PRESSURE 33.65 KG/CM^2G
19 FLANGE MATERIAL A350 LF2 CL1
20 REF TABLE TABLE 2-1.1
21 SELECTED FLANGE CLASS 150 LBS
22 TEMP RATING
23 DEG F PSIG
24 200.00 260.0
25 300.0 230.0
26 ALLOWABLEFLANGE RATING AT DESIGN TEMPERATURE 219.20 254.24 PSIG
27 ALLOWABLEFLANGE RATING AT DESIGN TEMPERATURE 17.8753 KG/CM^2G
28 ALLOWABLEFLANGE RATING AT DESIGN TEMPERATURE 17.52965 <P KG/CM^2G
29 REMARKS UNSAFE
30
31 INPUT DATA
34 OPERATING TEMPERATURE MAX 50.00 DEG C
39 HYDRO TEST PRESSURE 33.65 KG/CM^2G
40 FLANGE MATERIAL A350 LF2 CL1
41 REF TABLE TABLE 2-1.1
42 SELECTED FLANGE CLASS 300 LBS
43 TEMP RATING
44 DEG F PSIG
45 200.00 680.0
46 300.0 655.0
47 ALLOWABLEFLANGE RATING AT DESIGN TEMPERATURE 219.20 675.2 PSIG
48 ALLOWABLEFLANGE RATING AT DESIGN TEMPERATURE 47.47240 KG/CM^2G
49 ALLOWABLEFLANGE RATING AT DESIGN TEMPERATURE 46.55452 >P KG/CM^2G
50 REMARKS SAFE
51
52
53
54
55
56
57
58
59
1 CALCULATION FOR NOZZLES PIPE FLANGES RATING SELECTION JOB NO IPEL-9000
INPUT DATA
OPERATING PRESSURE MAX 40.00 KG/CM^2G
OPERATING TEMPERATURE MIN 50.00 DEG C
OPERATING TEMPERATURE MAX 50.00 DEG C
DESIGN PRESSURE P 22.43 KG/CM^2G
DESIGN PRESSURE P 22.4337567 KG/CM^2G
DESIGN TEMPERATURE MIN 0.00 DEG C
DESIGN TEMPERATURE MAX 104.00 DEG C
HYDRO TEST PRESSURE 33.65 KG/CM^2G
FLANGE MATERIAL A350 LF2 CL1
REF TABLE TABLE 2-1.1
SELECTED FLANGE CLASS IPEL-9000 LBS
TEMP RATING
DEG C BAR G
50.00 50.1
100.0 46.6
FLANGE RATING AT DESIGN TEMPERATURE 104.00 46.32 PSIG
FLANGE RATING AT DESIGN TEMPERATURE #DIV/0! KG/CM^2G
FLANGE RATING AT DESIGN TEMPERATURE #DIV/0! >P KG/CM^2G
REMARKS #DIV/0!
14.223
9.80665
1.0197162
2.15
A350 LF2 A350 LF2 A 105 A 516 GR 70 A350 LF2 A350 LF2 A 105
150 300 600 900 150 300 600
100 DEG F 285 740 1480 2220 19.2 50.1 100.2

200 DEG F 260 680 1360 2035 17.7 46.6 93.2
300 DEG F 230 655 1310 1965 15.8 45.1 90.2
0.00
0.00
6 FUEL GAS MOLECULAR WEIGHT CALCULATION
7 LEAN WINTER BTU/LBS AIR
8 COMPONENT MOLE WT MOLE FRACTION NHV MF*NHV REQUIREMENT
9 METHANE 1 16.0428 0.853831 13.69784 21500.00 18357.367 18.9968 260.215
10 ETHANE 2 30.0696 0.042284 1.27146 20420.00 863.43928 17.7366 22.551
11 PROPANE 3 44.0964 0.013795 0.60831 19930.00 274.93435 17.2782 10.510
12 ISO BUTANE 4 58.1232 0.002763 0.16059 19670.00 54.34821 17.0410 2.737
13 N BUTANE 4 58.1232 0.004455 0.25894 19670.00 87.62985 17.0410 4.413
14 ISO PENTAN 5 72.1500 0.001685 0.12157 19500.00 32.858 16.8960 2.054
15 N PENTANE 5 72.15 0.001424 0.10274 19500.00 27.768 16.8960 1.736
16 HEXANE 6 86.1768 0.001750 0.15081 19390.00 33.933 16.7982 2.5333
17 HEPTANES 7 100.2036 0.000696 0.06974 19390.00 13.495 16.7278 1.1666
18 OCTANE 8 114.2304 0.000348 0.03975 19390.00 6.748 16.6747 0.6629
19 NONANE 9 128.2572 0.000104 0.01334 19390.00 2.017 16.6332 0.2219
20 DECANE 10 142.284 0.000024 0.00341
21 C11+ 11 156.3108 0.000026 0.00406
22 CO2 44.0108 0.035857 1.57810 1.42 0.051 0.0000 0.0000
23 H2S 34.016 0.017149 0.58334 6550.00 112.326 6.7195 3.9198
24 N2 28.00 0.023430 0.65604 0.00 0.000 0.0000 0.0000
25 H2O 18.016 0.000379 0.00683 0.01 0.000 0.0000 0.0000
26 TOTAL 1.000000 19.32689 19866.91 16.181 312.721
27 PROCESS GAS MOLECULAR WEIGHT 19.32689
28 GAS DENSITY AT STP CONDITIONS 0.8623 KG/SM^3
29
30 8.9 281.9
31 40 313
32 16
33 86.95
34 7.888
35 685.8616
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
6 FUEL GAS MOLECULAR WEIGHT CALCULATION
7 BACKUP SUPPLY GAS ONSHORE BTU/LBS AIR
8 COMPONENT MOLE WT MOLE FRACTION NHV MF*NHV REQUIREMENT
9 METHANE 1 16.0428 0.710500 11.39841 21500.00 15275.750 0.0000 0.000
10 ETHANE 2 30.0696 0.129700 3.90003 20420.00 2648.474 0.0000 0.000
11 PROPANE 3 44.0964 0.054500 2.40325 19930.00 1086.185 0.0000 0.000
12 ISO BUTANE 4 58.1232 0.005500 0.31968 19670.00 108.185 0.0000 0.000
13 N BUTANE 4 58.1232 0.011100 0.64517 19670.00 218.337 0.0000 0.000
14 ISO PENTAN 5 72.1500 0.002200 0.15873 19500.00 42.900 0.0000 0.000
15 N PENTANE 5 72.15 0.002400 0.17316 19500.00 46.800 0.0000 0.000
16 HEXANE 6 86.1768 0.001400 0.12065 19390.00 27.146 0.0000 0.0000
17 HEPTANES 7 100.2036 0.000300 0.03006 19390.00 5.817 0.0000 0.0000
18 OCTANE 8 114.2304 0.000100 0.01142 19390.00 1.939 0.0000 0.0000
19 NONANE 9 128.2572 0.000200 0.02565 19390.00 3.878 0.0000 0.0000
20 CO2 44.0108 0.058600 2.57903 2.32 0.136 0.0000 0.0000
21 H2S 34.016 0.021000 0.71434 6550.00 137.550 0.0000 0.0000
22 N2 28.00 0.002500 0.07000 0.00 0.000 0.0000 0.0000
23 H2O 18.016 0.000000 0.00000 0.00 0.000 0.0000 0.0000
24 TOTAL 1.000000 22.54958 19603.10 0.000 0.000
25 PROCESS GAS MOLECULAR WEIGHT 22.54958
26 GAS DENSITY AT STP CONDITIONS 1.0060 KG/SM^3
27
28
29
30
31
32
33
34
35
36
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38
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2
3
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2
3
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58
59
60 SHEET 1 0 JOB NO 0 REV. NO. 0 0
-80 193
0 273
15 288
CO2 H2O N2
FORMED FORMED FORMED O CO2 H2O
44 37.5686 36.032 30.76523859 205.5699779 CH4 4 1*CO2 2*H2O 64
88 3.7210 54.048 2.285365632 17.81565867 C2H6 7 2*CO2 3*H2O 112
132 1.8209 72.064 0.99412288 8.30327619 C3H8 10 3*CO2 4*H2O 160
176 0.4863 90.08 0.24889104 2.161981714 C4H10 13 4*CO2 5*H2O 208
176 0.7841 90.08 0.4013064 3.485931429 C4H10 13 4*CO2 5*H2O 208
220 0.3707 108.096 0.18214176 1.622735238 C5H12 16 5*CO2 6*H2O 256
220 0.3133 108.096 0.153928704 1.37137981 C5H12 16 5*CO2 6*H2O 256
264 0.4620 126.112 0.220696 2.001333333 C6H14 19 6*CO2 7*H2O 304
308 0.2144 144.128 0.100313088 0.921636571 C7H16 22 7*CO2 8*H2O 352
352 0.1225 162.144 0.056426112 0.523657143 C8H18 25 8*CO2 9*H2O 400
396 0.0412 180.16 0.01873664 0.175274667 C9H20 28 9*CO2 10*H2O 448
440
484
44 1.5777 0 0 0
0 0.0000 18.016 0.308956384 3.096619429 H2S 3 SO2 H2O 48
0 0.0000 0 0 0
0 0.0000 18.016 0.006828064 0
47.4826 35.7429513 247.0494621 330.2750
0.620689655
1.338449184
CH4+2*O2 CO2+2*H2O
CH4 O2 1.1*O2 AIR RATIO AIR TO CH4
0 0 16 64 64 304.76 19.048 20.95
0.00 O2 6.4 O2 6.4
CO2 44 CH4 16
2*H2O 36 2*O2 64.00
N2 264.84 N2 264.84
351.2380952 351.2380952 0.000
O2 32 0.018221258 0.58308026 0
#DIV/0! CO2 44 0.125271150 5.511930586 0
2*H2O 18 0.102494577 1.844902386 0
N2 28 0.754013015 21.11236443 0 0
1.000000000 29.05227766 0
304.7619048
533.3333333
761.9047619
990.4761905
990.4761905
1219.047619
1219.047619
1447.619048
1676.190476
1904.761905
2133.333333
228.5714286
3 PROJECT SOHAGPUR CBM FIELD DEVELOPMENT PROJECT REF CODE API-12J
6
7 LIST OF CONTENTS
8
9 DESCRIPTION SHEET NO.
10
11 FILTER OPERATING CONDITIONS 1
12 NOZZLE PIPE SIZING CALCULATIONS 1
13 BASKET FILTER SIZING CALCULATIONS 2
14 PRESSURE DROP CALCULATION FOR BASKET FILTER CLEAN 3
15 GAS FILTER SIZING AND PRESSURE DROP CALCULATION DIRTY 4
16 GAS FILTER SIZING AND PRESSURE DROP CALCULATION MAX DIRTY 5
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
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50
51
52
53
54
55
56
57
58
59
CALCULATION FOR NOZZLES PIPE FLANGES RATING SELECTION 6
PSV SIZING CALCULATION FOR BASKET FILTER FOR INFORMATION 7
PSV SIZING CALCULATION FOR BASKET FILTER FOR INFORMATION 8
1 SIZING CALCULATIONS OF JIB CRANE JOB NO IPEL-9000
3 ADDRESS SOHAGPUR CBM FIELD D INDIA REF CODE IS 807
6 LOAD DATA
7 REF DRAWING IPEL-9000-NMD
8 WIND VELOCITY MAX V0 180.0 KM/HR
9 WIND VELOCITY MAX V=V0*1000/3600 50.000 METER/SEC
10 WIND PRESSURE Pw=k*kz*V^2/g 138.176 KG/M^2
11 WEIGHT OF DIRTY FILLED BASKET 502.5 KG
12 WEIGHT OF BLIND FLANGE 84.9 KG
13 PULLEY BLOCK LOAD CAPACITY SWL 1400.0 KG
14 PULLEY BLOCK WEIGHT MAX WB 95.0 KG
15 JIB SAFE LOAD CAPACITY W1=SWL+WB 1495.0 KG
16 SIZING CALCULATION OF BOOM
17 JIB BOOM RADIUS LENGTH L1 2400.0 MM
18 MEDIUM BEAM SECTION HEIGHT Hb 250.0 125.0 MM
19 BOOM WEIGHT PER UNIT LENGTH w 37.30 KG/METER
20 WEIGHT OF JIB BOOM & BRACE W2=w*(L1+150)/1000*1.20 114.14 KG
21 JIB BOOM RATED CAPACITY WL 1495.0 KG
22 BOOM MATERIAL ASTM A 36 / IS2062
23 SPECIFIED MIN YIELD STRENGTH Fy 250.0 N/MM^2
24 GRAVITATIONAL CONSTANT g 9.80665 M/SEC^2
25 ALLOWABLE TENSILE STRESS Fa=0.60*Fy/g 15.2957 KG/MM^2
26 ALLOWABLE BENDING STRESS Fb=0.66*Fy/g 16.8253 KG/MM^2
27 LOADS & MOMENTS ON BOOM
28 OPERATION MANUAL, INTERMITTENT
29 VERTICAL IMPACT FACTOR Cv 1.500
30 HORIZONTAL IMPACT FACTOR Ch 0.150
31 fv=Cv*WL 2242.5 KG
32 fh=MAX(Ch*WL,HWF1) 224.25 KG
33 INDUCED BENDING MOMENT IN BOOM BM=fv*L1+(w*L1/1000)*L1/2 5489424.0 KG MM
34 SECTION MODULUS OF BOOM SEC Zxx 410528 MM^3
35 SECTION MODULUS OF BOOM SEC Zyy 53520.00 MM^3
36 INDUCED BENDING STRESS IN BOOM fb1=BM/Zxx 13.3716 < Fb KG/MM^2
37 INDUCED BENDING MOMENT IN BOOM BM1=fh*L1 538200.0 KG MM
38 INDUCED BENDING STRESS IN BOOM fb2=BM1/Zyy 10.0561 KG/MM^2
39 CROSS SEC AREA OF BOOM a 4755.0 MM^2
40 INDUCED SHEAR STRESS IN BOOM fs=(WL+W2)/a 0.3384 < Fs KG/MM^2
41 ALLOWABLE SHEAR STRESS Fs=0.30*Fy/g 7.6479 KG/MM^2
42 COMBINE STRESS RATIO IN BOOM fs/Fs+fb1/Fb 0.8390 < 1.0
43 REMARKS SAFE
44 SIZING OF BOLTS FOR BOOM TO MAST PIPE JOINT
45 CENTRE DISTANCE OF BOLT C1 326.0 MM
47 INDUCED BOLT LOAD IBL=BM/C2 16838.7 KG
48 QTY OF BOLTS SELECTED 4 NO.
49 QTY OF BOLTS IN TENSION n 2 NO.
50 INDUCED UNIT BOLT LOAD UBL=IBL/n 8419.36 KG
51 BOLT MATERIAL ASTM A 36 / IS2062
53 ALLOWABLE TENSILE STRESS Fab=0.6*Fy/g 15.2957 KG/MM^2
54 REQUIRED BOLT SEC AREA Ab=UBL/Fab 550.438 MM^2
55 REQUIRED BOLT ROOT DIA db=(4/3.1416*Ab)^0.5 26.47 MM
56 SELECTED BOLT DIA db 30.0 MM
57 THREAD PITCH Pt 2.00 MM
58 ROOT DIA OF ANCHOR BOLT dr=((db/25.4-0.9743)/(25.4/Pt))*25.4 28.051 MM
59 REMARKS SAFE
60 SHEET 1 JIB CRANE JOB NO. IPEL-9000 REV NO. 0 06.01.2017
2 CUSTOMER / USER RELIANCE INDUSTRIES LIMITED
6 SIZING CALCULATION OF MAST PIPE
7 MATERIAL OF MAST PIPE ASTM A 106 GR B
8 LENGTH OF MAST PIPE L2 3200.0 <L5 MM
9 LENGTH BETWEEN MAST PIPE GUIDE TO SUPPOR L3 2652.0 MM
10 SECTION OF MAST PIPE
11 PIPE SIZE NOMINAL 250 MM
12 PIPE OD D1 273.05 MM
13 PIPE THICKNESS NOMINAL tp 12.700 MM
14 PIPE BORE D1-2*tp 247.65
15 MOMENT OF INERTIA I=PI*(D1^4-D2^4)/64 88220509.2 MM^4
16 CROSS-SEC AREA A=PI*(D1^2-D2^2)/4 10387.52761 MM^2
17 SECTION MODULUS Z=I/y 646185.7475 MM^3
18 RADIUS OF GYRATION r=(D1^2+D2^2)^0.5/4} 92.1571 MM
19 SLENDER NESS RATIO 2.1*L2/r 72.9190
20 WEIGHT OF MAST PIPE W3 260.935 KG
24 WEIGHT OF MAST PIPE &BOOM ASSE Wm=w1+w2+w3*1.20 1922.26 KG
27 HORIZONTAL WIND LOAD ON MAST HWL1=Pw(L1*Hb+L3*D1)/10^6 182.963 KG
28 fv=Cv*Wm 2883.39 KG
29 fh=MAX(Ch*Wm,HWL1,HWF2) 288.34 KG
30 INDUCED BENDING MOMENT IN MAST M1=fv*L1+ 0.5*W2*L1+ fh*L2 7979784.9 KG-MM
31 AT TOP GUIDE
32 RADIAL FORCE AT GUIDE & SUPPORT Fr=M1/L3 3008.969 KG
33 LENGTH OF BOOM LEVER ARM L4=L1-250 2150.0 MAX MM
34 CIRCUMFERENTIAL MOMENT AT GUIDE & SUPPOR MF Fr*L4 6469282.6 KG-MM
35 AXIAL LOAD ON MAST PIPE P=fv + W3 3144.32 KG
36 LONGITUDINAL MOMENT AT SUPPORT Mx=P*L4 6760296.906 KG-MM
37 AXIAL STRESS IN MAST fa=P/A 0.30270 < Fa KG/MM^2
38 BENDING STRESS IN MAST fb1=M1/Z 12.3491 < Fb KG/MM^2
39 COMBINE STRESS RATIO IN MAST PIP fa/Fa+fb1/Fb 0.7852 < 1.0
40 REMARKS SAFE
41 MAST PIPE RADIUS R 0.00
42 BENDING MOMENT IN MAST PIPE M2=M1*(L2-R)/L2 7979784.9 KG-MM
43 a D1/2 136.525 MM
44 STRESS CO EFFICIENT a tp*R/a^2 0.00
45 STRESS CO EFFICIENT b 6/(5+6*a*a) 1.20
46 STRESS CO EFFICIENT K 9/(10+12*a*a) 0.90
47 M2*a/I 12.3491
48 3*K(3*b) 5.1229
49 BENDING STRESS IN MAST PIPE fb2=(2*M2*a/I)/(3*K(3*b)) 4.8211 < Fb KG/MM^2
50 COMBINE STRESS RATIO IN MAST PIP fa/Fa+fb2/Fb 0.3191 < 1.0
51 REMARKS SAFE
52 SIZING CALCULATION OF BOOM BEARING PLATE
53 LENGTH OF BEARING PLATE A=MAX(C1+2*db+10, SELECTED) 400.00 MM
54 INDUCED BEARING PRESSURE ON BEAfc=(W1+W2)/A^2 0.01006 KG/MM^2
55 PROJECTED LENGTH OF BEARING PL m=(B-0.707D1)/2 103.4768 MM
56 REQUIRED THICKNESS OF BEARING P t=(3*m^2*fc/Fb)^0.5 4.3819 MM
57 SELECTED THICKNESS OF BEARING PLATE 16.0 MM
58 REMARKS SAFE
59 WEIGHT OF BEARING PLATES W3A 40.192 KG
6 SIZING CALCULATION OF COLUMN PIPE
7 MATERIAL OF COLUMN PIPE ASTM A 106 GR B
8 HEIGHT OF FILTER VESSEL BLIND FLANGE 2930.30 MM
9 HEIGHT OF BASKET OVER FILTER VESSEL 4698.30 MM
10 LENGTH OF COLUMN L5 6000.0 MM
11 SEC OF COLUMN PIPE
12 PIPE SIZE NOMINAL 300 MM
13 PIPE OD D1 323.85 MM
14 PIPE WALL THICKNESS NOMINAL tp 9.520 MM
15 PIPE BORE d1=D1-2*tp 304.81
16 MOMENT OF INERTIA I=PI*(D1^4-D2^4)/64 116212685 MM^4
17 CROSS-SEC AREA Ac=PI*(D1^2-D2^2)/4 9400.991699 MM^2
18 SECTION MODULUS Z=I/y 717694.5179 MM^3
19 RADIUS OF GYRATION r=(D1^2+D2^2)^0.5/4} 111.18340 MM
20 SLENDER NESS RATIO 2.1*L5/r 113.32627
21 WEIGHT OF COLUMN PIPE W4 442.79 KG
25 WEIGHT OF MAST PIPE &BOOM ASSE Wc=W1+W2+(W3+W3A)*1.20 1970.490 KG
28 HORIZONTAL WIND LOAD ON COLUMN HWL2=Pw*D1*L5 268.4898 KG
29 fv=Cv*Wc 2955.74 KG
30 fh=MAX(Ch*Wc,HWL2,HWF3) 503.565 KG
31 INDUCED BENDING MOMENT IN COLUMM1c=fv*L4+ 0.5*Wc*L4+ fh*L2 10084515.28 KG-MM
32 RADIAL FORCE AT GUIDE & SUPPORT Frc=M1c/L3 3802.607573 KG
33 LENGTH OF BOOM LEVER ARM L4 2150.0 MM
34 CIRCUMFERENTIAL MOMENT AT GUIDE & SUPPOR MF Frc*L4 8175606.281 KG-MM
35 AXIAL LOAD ON COLUMN Pc=fv + W4 3398.52 KG
36 LONGITUDINAL MOMENT AT SUPPORT Mx=Pc*L4 7306821.779 KG-MM
37 AXIAL STRESS IN COLUMN fa=Pc/Ac 0.36151 < Fa KG/MM^2
38 BENDING STRESS IN COLUMN fb1=M1/Z 14.0513 < Fb KG/MM^2
39 COMBINE STRESS RATIO IN COLUMN fa/Fa+fb1/Fb 0.89454 < 1.0
40 REMARKS SAFE
41 SIZING CALCULATION OF MAST GUIDE BUSH
42 MATERIAL NAME PHOSPHORUS BRONZE
43 MATERIAL SPECIFICATION C93200
44 RADIAL FORCE AT GUIDE BUSH Fr=M1/L3 3008.969 KG
45 PIPE OUTER DIAMETER d 273.05 MM
47 ALLOWABLE BEARING STRESS Fc 4.00 KG/MM^2
48 REQUIRED BEARING AREA Ab=Fr/Fc 752.2421663 MM^2
49 REQUIRED BEARING LENGTH L=Ab/d 2.75 MM
50 SELECTED BEARING LENGTH Lb 50.0 MM
51 REMARKS SAFE
52 GUIDE BUSH INNER DIA d+0.4 273.45 MM
53 GUIDE BUSH OUTER DIA d1-0.5 304.31 MM
54 GUIDE BUSH WALL THICKNESS 15.430 MM
55 REMARKS SAFE
56 CALCULATION OF EFFORT REQUIRED TO SLEW THE CHAIN
57 GUIDE BUSH SLIDING FRICTION FACTOR,BROZE TO STEEL LUBRFF 0.170
58 EFFORT REQUIRED TO SLEW THE CHAFs=Fr/Cv*(0.5d/(L1-30))*FF 19.644 < 25.0 KG
59 REMARKS SAFE
6 SIZING CALCULATION OF MAST SUPPORT RIVET
7 MATERIAL IS 2062
9 ALLOWABLE BEARING/COMPRESSIVE Fc=0.60*Fy/g 15.2957 KG/MM^2
10 VERTICAL AXIAL LOAD ON RIVET Wc 1970.490032 KG
11 REQUIRED RIVET SEC AREA A=Wc/Fc 128.8260 MM^2
12 REQUIRED RIVET DIA d=(A/0.7854)^0.5 12.8073 MM
13 SELECTED RIVET DIA 16.0 MM
14 REMARKS SAFE
15 TYPE OF RIVET HEAD SHEAR AT RIVET DIA SINGLE SHEAR
16 ALLOWABLE SHEAR STRESS Fs=0.30*Fy/g 7.6479 KG/MM^2
17 REQUIRED RIVET HEAD SHEAR AREA As=Wc/Fc 257.6521 MM^2
18 AVAILABLE RIVET HEAD HEIGHT h=0.70d 11.20 MM
19 AVAILABLE RIVET HEAD SHEAR AREA As=3.1416*d*h 562.9747 MM^2
20 REMARKS SAFE
21 SIZING CALCULATION OF RIVET BEARING PLATE
22 RIVET BEARING PLATE DIA d1 304.81 MM
23 INDUCED BENDING MOMENT ON PLAT BM=Wc*d1/2 300312.5334 KG MM
24 PLATE MATERIAL IS 2062
26 ALLOWABLE BEARING/COMPRESSIVE Fb=0.66*Fy/g 16.8253 KG/MM^2
27 REQUIRED SECTION MODULUS Z=BM/Fb 17848.84791 MM^3
28 REQUIRED PLATE THICKNESS t 8.03 MM
29 SELECTED PLATE THICKNESS t 16.0 MM
30 PLATE SECTION MODULUS Z=d1*t^2 78031.36 MM^3
31 REMARKS SAFE
32 SIZING CALCULATION OF COLUMN BASE PLATE
33 BASE PLATE MATERIAL ASTM A 36 / IS2062
36 INDUCED BENDING MOMENT IN COLU M2=fv*L4+ 0.5*Wc*L4+ fh*L5 11494497.41 KG-MM
37 AT TOP GUIDE
38 REQUIRED SEC MODULUS OF BASE P Z=M2/Fb 683166.7455 MM^3
39 LENGTH OF BASE PLATE B=MAX(C3+2*db+10,SELECTED) 670.0 MM
40 PROJECTED LENGTH OF BASE PLATE B1=(A-D1)/2 173.075 MM
41 REQUIRED THICKNESS OF BASE PLAT t=(Z*6/B)^0.5 78.217 MM
42 SELECTED THICKNESS OF BASE PLATE 80.0 MM
43 REMARKS SAFE
44 SIZING CALCULATION OF BASE PLATE HOLD DOWN BOLTS
46 INDUCED BOLT LOAD M2/C3 21286.11 KG
47 QTY OF BOLTS SELECTED 4 NO.
48 QTY OF BOLTS IN TENSION n 2 NO.
49 INDUCED UNIT BOLT LOAD Wb=M2/C3/n 10643.05 KG
50 BOLT MATERIAL ASTM A36/ IS2062/ IS1367PART2
51 ALLOWABLE TENSILE STRESS Fab=0.6*Fy/g 15.2957 KG/MM^2
52 REQUIRED BOLT SEC AREA Ab=Wb/Fab 695.82 MM^2
53 REQUIRED BOLT ROOT DIA db=(4/3.1416*Ab)^0.5 29.76 MM
54 SELECTED BOLT DIA db 36.0 MM
57 REMARKS SAFE
58
59
6 BASE PLATE THICKNESS CHECK
7 INDUCED BENDING LOAD ON BASE PLATE WELDS M2/B 17155.97 KG
8 INDUCED UDL LOAD ON BASE PLATE WELDS 6.4015 KG/MM
9 TOTAL WEIGHT OF JIB CRANE WT=WB+W2+W3+W3A+W4+W5+WFB 1291.98 KG
10 INDUCED AXIAL UDL LOAD ON BASE PLATE WELDS 0.4821 KG/MM
11 WEIGHT OF COLUMN BASE PLATE W5 287.788 KG
12 OPERATING WEIGHT OF JIB CRANE W6=W1+W2+W3+W3A+W4+W5 2640.84 KG
13 EMPTY WEIGHT OF JIB CRANE 1240.84 KG
14 WIND FORCE ON JIB CRANE FW=MAX(HWL1+HWL2,HWF3) 503.565 KG
15 WIND MOMENT ON JIB CRANE BASE P MW=MAX(HWL1(L5)+HWL2*L5/2,Mw) 1903246.12 < M2 KG-MM
16 REMARKS SAFE
17 INDUCED BEARING PRESSURE ON BASfc=W6/B^2 0.00588 KG/MM^2
18 PROJECTED LENGTH OF BASE PLATE m=(B-0.707D1)/2 220.5190 MM
19 REQUIRED THICKNESS OF BASE PLAT t=(3*m^2*fc/Fb)^0.5 7.1420 MM
20 REMARKS SAFE
21
22 ANCHOR BOLT LENGTH CALCULATION
23 INDUCED TENSION IN ANCHOR BOLT T=Wb 10643.1 KG
24 SELECTED DIA OF ANCHOR BOLTS FOR POST db 36.0 MM
25 GRIP STRESS OF CONCRETE ON STEEL Sfcs 0.070 KG/MM^2
26 REQUIRED EMBEDDED LENGTH OF ANCHOR BOLT L=T/(3.1416*db*Sfcs) 1344.4 MM
27 REQUIRED TOTAL LENGTH OF ANCHOR BOLT L1=L+t+2*db 1506.4 MM
28 SELECTED TOTAL LENGTH OF ANCHOR BOLT 1600.0 MM
29 REQUIRED THREADED LENGTH OF ANCHOR BOLT 2.5*db 90.0 MM
30 REMARKS SAFE
31 WEIGHT OF FOUNDATION BOLTS WFB 51.14 KG
32
33 RCC BLOCK SIZING CALCULATION
34 TYPE OF FOUNDATION ISOLATED RCC BLOCK
35 REQUIRED HEIGHT OF RCC BLOCK H1=L+50 1394.4 MM
36 SELECTED HEIGHT OF RCC BLOCK H1 1600.0 MM
37 REQUIRED WIDTH OF RCC BLOCK B1=B+200 870.0 MM
38 SELECTED WIDTH OF RCC BLOCK D 1730.0 MM
39 SELECTED CONCRETE GRADE M20
40 BEARING STRENGTH OF CONCRETE 20.0 MPA
41 BEARING STRENGTH OF CONCRETE Sbc 2.039 KG/MM^2
42 VERTICAL COLUMN LOAD ON RCC BLOCK W6=W4+W5 2640.84 KG
43 REQUIRED BEARING AREA OF BLOCK A=W4/Sbc 1294.9 MM^2
44 SELECTED BEARING AREA OF BLOCK A=D*D 2992900.0 MM^2
45 DENSITY OF RCC BLOCK APPROX DC 2500 KG/M^3
46 VOLUME OF RCC BLOCK V=D^2*H1/10^9 4.7886 M^3
47 WEIGHT OF RCC BLOCK W7=DC*V 11971.6 KG
48 GROSS WEIGHT OF COLUMN & RCC BLOCK W8=W6+W7 14612.44 KG
49 COLUMN OVERTURNING MOMENT AT RCC BLOCK BASE 12300201.48 KG MM
50 M3=fv*L4+ 0.5*Wc*L4+ fh*(L5+H1)
51 RESTORING MOMENT OF COLUMN & RCC BLOCK M4=W8*D/2 12639760 > M3 KG MM
52 REMARKS SAFE
53 INDUCED VERTICAL BEARING LOAD ON SOIL Sfb=W8/D*10^6 4882.37 KG/M^2
54 SAFE SOIL BEARING CAPACITY Sb 7000.00 > Sfb KG/M^2
55 REMARKS SAFE
56
57
58
59
6 CALCULATION OF CRANE COLUMN BASE PLATE PROCEDURE3-12
7 TYPE OF LOAD AXIAL LOAD PLUS BENDING
8 VERTICAL AXIAL LOAD P=W3+W3A+W4+W5 1031.70 KG
9 OPERATING MOMENT M2 11494497.4 KG-MM
10 LENGTH OF BASE PLATE D=B 670.0 MM
11 e=M/P 11141.3 MM
12 D/6 111.67 MM
13 e > D/6 YES
14 UPLIFT MAY OCCUR IN TRANSVERSE DIRECTION YES
15 CALCULATION FOR EFFECTIVE BEARING LENGTH
16 CALCULATION OF FACTOR K1= 3*(e - 0.5*D) 32418.91201 MM
17 DISTANCE OF BOLT CENTRE FROM COLUMN CENT f 270.0
18 PROJECTED LENGTH OF PLATE a=m=(D-0.707D1)/2 220.519025 MM
19 MODULAR RATIO OF STEEL TO CONCRETE n 10.00
20 DIA OF ANCHOR BOLT db 36.0 MM
23 CROSS SECTIONAL AREA OF ANCHOR BOLT Ab=0.7854*dr^2 884.7993428 MM^2
24 QUANTITY OF BOLTS IN TENSION N 2 NO.
25 CROSS SEC AREA OF ANCHOR BOLT IN TENSION As=Ab*N 1769.598686 MM^2
26 CALCULATION OF FACTOR K2= 6 *n*As* (f + e)/B 1808366.737 MM
27 BEARING LENGTH Y 157.580000 MM
28 CALCULATION OF FACTOR K3=(-)K2*(0.5*D+f) -1094061876 MM
29 SOLVE THE EQUATION Y^3 + K1*Y^2 + K2*Y + K3 = 0 -177705
30 TENSION FORCE IN FOUNDATION BOL Tb=(-)P*(0.5*D-Y/3-e) / (0.5*D-Y/3+f) 20278.027 KG
31 BEARING PRESSURE IN BASE PLATE fc=2*(P+T)/YB 0.404 KG/MM^2
32 SELECTED CONCRETE GRADE M20
33 BEARING STRENGTH OF CONCRETE 20.0 MPA
34 BEARING STRENGTH OF CONCRETE Sbc 2.040 > fb KG/MM^2
35 REMARKS SAFE
36 CHECK FOR COLUMN BASE PLATE THICKNESS
37 X=0.5*D+f-Y 447.42 MM
38 MOMENT Mt=T*X 9072794.957 KG-MM
39 f1=fc(Y-a)/Y -0.16123188 KG/MM^2
40 MOMENT Mc=a^2*B*(f1+2fc)/6 1316514.974 KG/MM^2
41 OVERTURNING MOMENT M=MAX(Mt,Mc) 9072794.957 KG/MM^2
42 BASE PLATE MATERIAL ASTM A 36 / IS2062
45 REQUIRED THICKNESS OF BASE PLAT t=(6*M/B*Fb)^0.5 69.491 MM
46 SELECTED THICKNESS OF BASE PLATE 80.0 MM
47 REMARKS SAFE
48 CHECK FOR FOUNDATION BOLT STRESS
49 INDUCED TENSILE STRESS IN BOLTS ft=Tb/(N*Ab) 11.459 KG/MM^2
50 FOUNDATION BOLT MATERIAL ASTM A36/ IS2062/ IS1367PART2
52 ALLOWABLE TENSILE STRESS Fab=0.6*Fy/g 15.2957 > ft KG/MM^2
53 REMARKS SAFE
54
55
56
57
58
59
3 ADDRESS SOHAGPUR CBM FIELD D INDIA ITEM NO. IS 807
6 SEISMIC DATA PROCEDURE 3-3
7 LOCATION SOHAGPUR CBM FIELD DEVELOPMENT PROJECT
8 REF CODE FOR SEISMIC ZONE SELECTION IS 1893,PART1,ED2002,PART 4,ED2005
9 SEISMIC ZONE AS PER IS 1893 III
10 SEISMIC ZONE FACTOR Z 0.25
11 DAMPING FACTOR 2.0 %
12 IMPORTANCE FACTOR Is 1.75
13 NUMERICAL COEFFICIEN SELF SUPPORTING COL R1 2.90
14 SEISMIC COEFFICIENT Ca 0.35
15 SEISMIC COEFFICIENT Cv 0.74
16 SEISMIC SOURCE TYPE A TABLE 3-9e
17 DISTANCE TO SEISMIC SOURCE >=XKM 15.0 KILO METER
18 SOIL PROFILE TYPE SE TABLE 3-9C
19 NEAR SOURCE FACTOR Nv 1.0 TABLE 3-9d
20 OPERATING WEIGHT OF JIB CRANE Wo=W6 2640.84 KG
21 CALCULATION FOR PERIOD OF VIBRATION PROCEDURE 3-3 REF FIG 3-7
22 HEIGHT OF COLUMN PIPE H 6000 MM
23 DIA OF COLUMN PIPE D 323.85 MM
24 WALL THK OF COLUMN PIPE t 9.52 MM
25 UNIFORM WEIGHT OF COLUMN PIPE 0.073798 KG/MM
26 HEIGHT OF COLUMN PIPE 19.68503937 FEET
27 DIA OF COLUMN PIPE 1.0625 FEET
28 WALL THK OF COLUMN PIPE 0.031233596 FEET
29 UNIFORM WEIGHT OF COLUMN PIPE w 49.58983035 KG/FEET
30 PERIOD OF VIBRATION T=7.65/10^6*(H/D)^2*(w*D/t)^0.5 0.107851433 SEC
31 SEISMIC FORCE CALCULATIONS PROCEDURE 3-3
32 CALCULATION FOR BASE SHEAR
33 BASE SHEAR GREATER OF V1 OR V2 BUT NEED NOT
34 EXCEED V3 FOR ZONE IV IT SHALL BE AT
35 LEAST EQUAL TO V4 Vn
36 WHERE V1=0.56* Ca*Is*Wo 905.808 KG
37 V2=(Cv* Is* Wo) / (R1*T) 10934.220 KG
38 V3=(2.5*Ca*Is*Wo / R1) 1394.409 KG
39 V4=(1.6*Z*Nv*Is*Wo)/R1 637.444 KG
40 HENCE Vn=MAX(V1, V3, V4) 1394.409 KG
41 EFFECTIVE BASE SHEAR V=Vn/1.4 996.006 KG
42
43 BASE SHEAR AT TOP OF VESSEL Ft 0.0 T < 0.7 SEC KG
44 Ft=0.07*T*V 7.519 KG
45 Ft=0.25*V 249.002 MAX KG
46
47 INDUCED MOMENT DUE TO SEISMIC FORCE Ft*H 1494009.281 MAX KG MM
48
49
50
51
52
53
54
55
56
57
58
59
3 CONSULTANT SOHAGPUR CBM FIELD D INDIA ITEM NO. IS 807
6 WIND DATA PROCEDURE 3-1
7 LOCATION SOHAGPUR C0
8 REF CODE FOR WIND VELOCITY IS 875,PART3, EDITION 1987
9 INSTALLATION OUT DOOR
10 ALTITUDE FROM MSL APPROX 10.0 METER
11 BAROMETRIC PRESSURE ATM P 1.0324 KG /CM^2
12 WIND VELOCITY MAX V 50.000 M/SEC
13 AMBIENT TEMPERATURE MIN T2 15.00 DEG C
14 ATM AIR DENSITY MAX M 1.22333 KG/M^3
15 ATM AIR DENSITY FACTOR K=0.00256*25.4*g 0.63767
16 STRUCTURE CATEGORY II
17 EXPOSURE CATEGORY C
18 IMPORTANCE FACTOR FOR STRUCTU Iw 1.0
19 VELOCITY PRESSURE EXPOSURE FACKz 0.850
20 TOPOGRAPHIC FACTOR KzT 1.0
21 STRUCTURAL DAMPING COEFFICIENT B' 0.015
22
23 ITEM JIB BEAM MAST PIPE COLUMN PIPE
24 FACTOR FOR EFFECTIVE DIA Fed 1.50 1.50 1.50
25 LENGTH OF BEAM/ PIPE FACING WIND L 2550.0 548.0 5452.0 MM
26 BEAM HEIGHT/ PIPE OD D 250.0 273.05 323.85 MM
27 EFFECTIVE DIAMETER OF COLUMN PI De=Fed*D 375 409.575 485.775 MM
28 RATIO OF HEIGHT TO DIA L/De 0.667 1.338 11.223
29 GUST RESPONSE FACTOR Gf NA NA 1.15
30 GUST EFFECT FACTOR FOR EXPOSU G 0.85 0.85 NA
31 SHAPE FACTOR Cf 0.90 0.90 0.90
32
33 CALCULATION FOR WIND FORCE AND MOMENT
34 PROJECTED AREA Af=De*L 956250 224447.1 2648445.3 MM^2
35 VELOCITY PRESSURE AT POINT Z qz=K*Kz*KzT*V^2*Iw/(g*10^6) 0.000138176 KG/MM^2
36 BASE HEIGHT UNDER BEAM/PIPE H 2930.3 5452.0 0.0 MM
37 EQUIVALENT HEIGHT OF WIND POINT Z=0.60L+H 3080.3 5780.8 3271.2 MM
38 WIND FORCE OF ITEM Fw=qz* G *Cf *Af 101.0801 23.7250999 378.7599 KG
39 TOTAL WIND SHEAR FORCE ON JIB CRANE BASE 101.0801 124.8052 503.5650 KG
40
41 WIND MOMENT OF ITEM AT BASE Mw=Fw*Z 311356.915 137150.0575 1238999.329 KG-MM
42 TOTAL WIND MOMENT ON JIB CRANE BASE 1687506.302 KG-MM
43
44
45
46 LOAD DATA SUMMERY FOR JIB CRANE
47 CLEAR HEIGHT UNDER JIB ARM 6000.0 MM
48 SWL 1400.0 KG
49 EMPTY WEIGHT OF JIB CRANE 1240.84 KG
50 WIND SHEAR FORCE FW 503.565 KG
51 WIND MOMENT MW 1903246.12 < M2 KG-MM
52 SEISMIC BASE SHEAR FORCE V 996.006 KG
53 SEISMIC MOMENT M=Ft*H 1494009.28 < M2 KG-MM
54 OPERATING SHEAR LOAD W6 2640.84 KG
55 OPERATING LOAD MOMENT M2 11494497.4 KG-MM
56 TENSION FORCE IN FOUNDATION BOL Tb 20278.03 KG
57 REMARKS SAFE
58 EFFORT REQUIRED TO SLEW THE CHAIN 19.644 KG
59
3 CONSULTANT SOHAGPUR CBM FIELD D INDIA ITEM NO. IS 807
5 DOCUMENT NO. BASKET FILTER DATE 06.01.2017
6
7 LIST OF CONTENTS
8
9 DESCRIPTION PART NO. SHEET NO.
10 LOAD DATA 1
11 SIZING CALCULATION OF BOOM 1 1
12 LOADS & MOMENTS CALCULATION FOR BOOM 1 1
13 SIZING OF BOLTS FOR BOOM TO MAST PIPE JOINT 8 1
14 SIZING CALCULATION OF MAST PIPE 13 2
15 SIZING CALCULATION OF BOOM BEARING PLATE 7 2
16 SIZING CALCULATION OF COLUMN PIPE 23 3
17 SIZING CALCULATION OF MAST GUIDE BUSH 14,15 3
18 CALCULATION OF EFFORT REQUIRED TO SLEW THE CHAIN 9 3
19 SIZING CALCULATION OF MAST SUPPORT RIVET 22 4
20 SIZING CALCULATION OF RIVET BEARING PLATE 19 4
21 SIZING CALCULATION OF COLUMN BASE PLATE 25 4
22 SIZING CALCULATION OF BASE PLATE ANCHOR BOLTS 31 4
23 COLUMN BASE PLATE THICKNESS CHECK 25 5
24 ANCHOR BOLT LENGTH CALCULATION 31 5
25 RCC BLOCK SIZING CALCULATION 5
26 CALCULATION OF COLUMN BASE PLATE 25 6
27 CALCULATION FOR EFFECTIVE BEARING LENGTH 25 6
28 CALCULATION FOR COLUMN BASE PLATE THICKNESS 25 6
29 CHECK FOR ANCHOR BOLT STRESS 31 6
30 SEISMIC DATA 7
31 CALCULATION FOR PERIOD OF VIBRATION IN COLUMN PIPE 23 7
32 SEISMIC FORCE AND MOMENTS CALCULATIONS 7
33 WIND DATA 8
34 CALCULATION FOR WIND FORCE AND MOMENT 8
35 LOAD DATA SUMMERY FOR JIB CRANE 8
36 TYPICAL SKETCH OF JIB CRANE 9
37 REFERENCE BOOK PRESSURE VESSEL MANUAL
38 DESIGN OF DAVITS 291-294
39 REFERENCE CODE MATERIALS IS 800
40 REFERENCE CODE JIB CRANE IS 807
41
42
43
44
45
46
47
48
49
50
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PRESSURE VESSEL DESIGN MANUAL
BY DENNIS R. MOSS
PROCEDURE 6-1
POLYMER
METER/SEC
1400 225 110 31.2 3441.8 218.3 39.72

250 125 37.3 5131.6 334.5 47.55
300 140 44.2 8603.6 453.9 56.26
150.0 350 140 52.4 13630.3 537.7 66.71

400 140 61.6 20458.4 225 250 300 350
95.115 450 150 72.4 30390.8 110 125 140 140
1.20 3441.8 5131.6 8603.6 13630.3
SCH STD 80 OD 218.3 334.5 453.9 537.7
39.72 47.55 56.26 66.71
17100 15 2.76 3.73 21.336 31.2 37.3 44.2 52.4

250 20 2.87 3.91 26.67
12 25 3.37 4.54 33.401
230 40 3.68 5.08 48.26

2 50 3.91 5.53 60.325
65 5.15 7.01 73.025
80 5.48 7.62 88.9
100 6.01 8.55 114.3
5131.6 125 6.55 9.52 141.3002
334.5 150 7.11 10.97 168.275
200 8.17 12.7 219.075
250 9.27 15.08 273.05
300 9.52 17.47 323.85
47.55
10
ASTM A 193 B7
172
1.998
REQUIRED SEC MODULUS OF BEARIN Z=M1/Fb #DIV/0!
REMARKS #REF!
1500
1700.0
952.0
200 250 300 350

219.075 273.05 323.85 355.6
12.7 12.7 12.7 12.7
17100
240
250
400
16.0
6000
250 300 350

273.05 323.85 355.6
12.7 12.7 12.7
9.270 9.520 9.520
30.75
GRAY CAST IRON ASTM A 000/ IS 210
4.00
EFFORT REQUIRED TO SLEW THE CHAIN
30.0
16.0
16.0
670
250
10
137.9
1600
ALLOWABLE GRIP STRESS OF CONCRETE ON STEESfcs 0.07

60 REQUIRED BOLT EMBEDDED LENGTH TO MAINTAIN GRIP L1 #DIV/0!
HEIGHT OF SKID MEMBER 200
REQUIRED TOTAL BOLT LENGTH L2 #DIV/0!
SELECTED TOTAL BOLT LENGTH L2 750
1600
REF DRAWING
60
STEEL BAR CALCULATION

REQUIRED STEEL SEC AREA IN CONCRETE BLOCK TO BEAR LOAD 7164.95
REQUIRED % STEEL SEC AREA IN CONCRETE BLOCK 0.15
REQUIRED STEEL SEC AREA IN CONCRETE BLOCK As=0.15*A/100 4489.35
SELECTED VERTICAL STEEL BARS DIA USED IN CONCRETE BLOCK 12.0
REQUIRED VERTICAL STEEL BARS IN CONCRETE BLOCK 39.69
SELECTED VERTICAL STEEL BARS IN CONCRETE BLOCK PER ROW 12
SELECTED VERTICAL STEEL BARS IN CONCRETE BLOCK 24
SELECTED STEEL SEC AREA IN CONCRETE BLOC As 2714.3
REMARKS UNSAFE
ALL DESIGN PARAMETERS & SELECTED MEMBERS ARE FOUND SAFE.
0.15 0.2 0.3 0.4

EVELOPMENT PROJECT
II III IV V TABLE
0.1 0.16 0.24 0.36 2
2 2 2 2 3
1 1 1 1 6
0.12 0.16 0.24 0.32 TABLE3-9a

0.12 0.16 0.24 0.32 TABLE3-9b
KILO METER SKIRT 2.9

LEG 2.2
SADDLE 2.9
TENSION FORCE IN BOLTS

0 10336 760 4.439 759.1122
50 10276 755.561 4.439 751.29956
100 10215 751.122 4.439
150 10155 746.683 4.439 744.86301
759.1122
200 10095 742.244 4.439
TABLE 3-2 250 10034 737.805 4.439

PAGE 116 300 9974 733.366 0.44933
304.8780488 9969 733.04 4.31
TABLE 3-1 350 9915 729.056 4.31 728.194
TABLE 3-3a 400 9857 724.746 4.31
PAGE 112 450 9798 720.436 4.31
500 9739 716.126 4.31

TABLE 3-22 550 9681 711.816 4.31
600 9622 707.506 0.8806
609.7560976 9610 706.62 4.19
650 9565 703.316 4.19
>4
FOR NON RIGID VESSEL
FOR RIGID VESSEL 700 9508 699.126 4.19
PAGE 112
750 9451 694.936 4.19
800 9394 690.746 4.19
850 9337 686.556 4.19
914.6341463 680.974 #REF!
28000
173717.4968
201717.4968
400 450
140 150
20458.4 30390.8
622.1 834
78.46 92.27
61.6 72.4
MM^3
KG/MM^2
MM
MM
MM
MM
MM^2
%
MM^2
MM
NO.
NO.
NO.
MM^2

Gas Filter Sizing

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Gas Filter Sizing

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1 TANK HEATING COIL SIZING CALCULATION WITH STEAM

2 CLIENT SCOP,MINISTRY OF OIL,(IRAQ)

FUEL OIL KEROSENE OIL

ANK SHELL & ROOF

10.4 OF P217 OF DQKERN

10.4 OF P217 OF DQKERN

h/D1 0.1 0.15 0.2

M 23.2 100 150 100 150 100 150

30.4 67.0 20.368

0 10336 760 4.439 759.64488

400 450.0 200.0 110 20 55 142

69.00 0.7340 0.28884 INNER DIA

SCH 5S 10S 40S OD

SCH STD 80 160 OD XXS 120

300 9.525 17.47 33.32 323.85 25.4 25.4

PLEATED SCREEN FILTER CARTRIDGE

API-2.2.6 RADIAL SPLIT CASING

150 300 600 900 150 300 600

100 DEG F 285 740 1480 2220 19.2 50.1 100.2

1400 225 110 31.2 3441.8 218.3 39.72

150.0 350 140 52.4 13630.3 537.7 66.71

17100 15 2.76 3.73 21.336 31.2 37.3 44.2 52.4

230 40 3.68 5.08 48.26

200 250 300 350

250 300 350

GRAY CAST IRON ASTM A 000/ IS 210

ALLOWABLE GRIP STRESS OF CONCRETE ON STEESfcs 0.07

STEEL BAR CALCULATION

0.15 0.2 0.3 0.4

0.12 0.16 0.24 0.32 TABLE3-9a

KILO METER SKIRT 2.9

TENSION FORCE IN BOLTS

TABLE 3-2 250 10034 737.805 4.439

500 9739 716.126 4.31

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