Production Control

Value Stream
Mapping Icons
MATERIAL INFORMATION
FLOW ICONS FLOW ICONS
MRP

Manual Info Flow

Manufacturing
Process
Electronic Info Flow
Weekly Schedule
Heat Treat
Weekly Schedule
`
Schedule
Manufacturing
Process Shared
Internal Delivery
to Assembly
Load Leveling

XYZ
Corp.
Truck Shipment Withdrawal Kanban
Outside Sources

C/T= 25
sec
C/O= 40
2 Shifts
Production Kanban
Takt= 1s

Data Box

Invent Invent Invent Invent Invent Invent

ory ory ory ory ory ory

Signal Kanban
Inventory Box

2X per
Week

Kanban Post
Truck Shipment

PUSH Arrow
Sequenced Pull Ball

Finished Goods
to Customer
Go See Production
Scheduling
FIFO

Production Lead time First-In-First-Out

Sequence Flow
GENERAL
ICONS
Value Add Time
Supermarket
Kaizen Lightening Burst

Physical Pull

Instructions:
Buffer or
Safety Stock
1. Please fill all the Manufacturing Process boxes with data that is applicable
2. Please fill all the Data Boxes Move by
Forklift
3. Show all the electronic and manual flows of information as applicable Operator

4. Shipping details and its frequency should be shown in respective icons

5. Please Fill in the inventory quantity against each inventory icon Q
6. Calculate the value add time and total lead time and represent them on the time line along the process flow Quality
Problem
Boat Shipment