TRAIN-18 GEARBOX ASSEMBLY DATA

S.N. Inspection parameters with Machine/Instrument GB sr. no…. GB sr. no…. GB sr. no…. GB sr. no….
Specification used during process

1 Main Gear Number [Serial -

No.]
2. Visual check of Main Gear -
for any mechanical damage
3. Wheel set shaft number -
[Serial No.]
4. Wheel set shaft diameter: Outside micrometer
main gear mounting: sr.no
Ø227.284mm- Ø227.131mm
5. Wheel set shaft diameter:
Taper roller bearing
mounting (WS)
Ø225.050mm- Ø225.079mm
6. Wheel set shaft diameter:
Taper roller bearing
mounting (MS)
Ø225.050mm- Ø225.079mm
7. Wheel set shaft diameter:
Slinger ring mounting (WS)
Ø223.080mm- Ø223.109mm
8. Wheel set shaft diameter:
Slinger ring mounting (MS)
Ø223.080mm- Ø223.109mm
9. Positioning of main gear:
“Gear cone” in the direction
of longer side of axle shaft
10. Heat shrinking of main gear
on wheel set shaft: <220⁰C
11. Heat shrinking of both taper
roller bearing inner race on
wheel set shaft: <120⁰C
12. Heat shrinking of both
slinger ring on wheel set
shaft : <120⁰C
13. Distance between bearing Vernier caliper sr.no.
shoulder on wheel set shaft
and main gear : 438±0.2
14. #Bearing type LS-MS SKF / FAG SKF / FAG SKF / FAG SKF / FAG
SKF:BT1-0054/VE679
15. Bearing LS-WS [serial nr.]
Inner-race & outer-race
16. #Bearing type LS-WS SKF / FAG SKF / FAG SKF / FAG SKF / FAG
SKF:BT1-0054/VE679
17. Bearing LS-WS [serial nr.]
Inner-race & outer-race
18. Adjustment sheet thickness Vernier caliper sr.no.
in mm TSA017140
19. Labyrinth cover LS (MS side)
[serial nr.] TSA017139
20 Torque 130 Nm (M12 x 30) Torque wrench sr.no.
(for Labyrinth cover LS (MS-
side)
21. Labyrinth cover LS (WS side)
[serial nr.] TSA017139)
22. Torque 130 Nm (M12 x 30) Torque wrench sr.no.
(for Labyrinth cover LS (WS-
side)
23. Pin overlap (LS cover MS- Vernier caliper sr.no.
side): TSA700112
24. Pin overlap (LS cover WS- Vernier caliper sr.no.
side): TSA700112
25. Slinger ring LS (MS-side) -
[serial nr.] TSA017138
26. Slinger ring LS (WS-side) -
[serial nr.] TSA017138
27. Retaining disc LS-MS - YES / NO YES / NO YES / NO YES / NO
assembled
28. Retaining disc LS-MS - YES / NO YES / NO YES / NO YES / NO
assembled TSA017137
29. Torque: 84Nm (M12 x 35 - Torque wrench sr.no.
14nos) for fixing of GB
housing upper part & lower
part
30. Torque: 592Nm (M20 x 130 Torque wrench sr.no.
– 4 no’s) for fixing of GB
housing upper part & lower
part
31. Sealant – (CURYL T) coated
between gearbox lower part YES / NO YES / NO YES / NO YES / NO
+ gearbox upper part
32. Center distance between Vernier caliper sr.no.
main gear shaft & Pinion
shaft: 372.344mm (±0.028)
33. LS axial bearing clearance Dial indicator sr.no.
SKF: 130µm - 180 µm
34. Backlash on Pinion Dial indicator sr.no.
(atØ98,12mm): for 372A
226µm to 394µm for 372B