RENR6079-02

September 2008
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX

PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION PUMP PUMP

7 18 16 24 26 (FIXED) (2 - SECTION) (VARIABLE & PRESSURE

COMPENSATED)

3 12 31 32 27 30 39 VARIABILITY SPRING
(ADJUSTABLE)
LINE RESTRICTION
(VARIABLE)
PRESSURE
COMPENSATION
HYDRAULIC PNEUMATIC
ENERGY TRIANGLES
LINE RESTRICTION
(VARIABLE & PRESSURE
COMPENSATED)
ATTACHMENT

VALVE ENVELOPES VALVES VALVE PORTS

21 9 15 1 23 2 8 14 41 42 40 33
ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY

CONTROL VALVES CHECK VALVES

AB A B

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

938G Series II Wheel Loader MEASUREMENT ROTATING SHAFTS

Hydraulic System PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS
RTB1-UP
CRD1-UP
PHN1-UP SOLENOID SOLENOID
OR MANUAL
SOLENOID
& PILOT
SOLENOID &
PILOT OR MANUAL
SERVO THERMAL DETENT

B9Y1-UP MANUAL CONTROL SYMBOLS

PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING 3 POSITION 2 POSITION

10 11 BB 19 29 34 2 25 GG HH 5 4 6 UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER

13 20 22 36 37 38 JJ
DIRECTION

© 2008 Caterpillar, All Rights Reserved Printed in U.S.A.

7 18 16 24 26
3 12 2 25 31 32 27 30 39 ELECTRICAL SYMBOLS TABLE
Component Locations
Part Machine Schematic
21 9 15 36 37 38 1 23 14 41 42 4 40 6 33 Description

Accumulator - Brakes
Number
213-8773
Location
1
Location
D-7-D-8
HYDRAULIC SYMBOLS (ELECTRICAL)

Connector 113-9234 2 E-4-E-5

Cooler - Oil - Core Asy. 189-0224 3 D-4
G
Cylinder Gp. - Lift
Cylinder Gp. - Steering
128-7678
139-3312
4
5
F-4
F-2
M
Cylinder Gp. - Tilt 137-7865 6 F-4
Filter Element 1R-0722 7 A-4 TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
Metering Pump - HMU (Steering) 113-0061 8 D-2 (FLUID) (GAS / AIR)

(Dimensions: 39 inches x 28 inches)

Motor Gp. - Fan 191-2943 9 D-5
Pump Gp. - Piston (Hyd Fan) 215-8298 10 B-5
Pump Gp - Steerng, Impl, Brakes 105-2140 11 B-7
Tank - Hydraulic 160-3408 12 A-4-A-5
Valve - Ball (Pilot Shut Off) 156-5726 13 E-6

RENR6079-02
Valve - Brake (Tandem) 215-3687 14 E-7
Valve - Breaker Relief (Hyd Tank) 133-1963 15 B-4 PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE
Valve - Check (Lift Make Up) 9T-7634 16 F-4 (ADJUSTABLE) SWITCH
Valve - Check (Pilot) 9T-3096 17 C-7
Valve - Check (Ride Control) 9T-3096 18 F-4
Valve - Control (Reducing/Selector) 6E-3078 19 E-6
ELECTRICAL SYMBOLS (ELECTRICAL)
Valve - Control (Steering) 9T-7420 20 E-2
Valve - Cooler Bypass 145-8983 21 C-4
Valve - Diverter (Suplm Steering) 141-2597 22 C-2
Valve - Dual Accumulator Charge 134-5106 23 D-7
Valve Gp - Control (2V) 133-4238 24 E-4-E-5 T
Valve Gp - Pilot (2V single axis) 164-2796 25 E-4-E-5
PRESSURE TEMPERATURE LEVEL FLOW
Valve - Relief (Aux. Cyl) 186-0809 26 E-5
SWITCH SWITCH SWITCH SWITCH
Valve - Relief (Aux Cyl) 186-0809 26 E-5
Valve - Relief (Main Impl) 108-6428 27 E-5
Valve - Relief (Steering Backup) 6E-3447 28 E-2
WIRE NUMBER IDENTIFICATION CODES
Valve - Relief (Steering Crossover) 9T-7419 29 E-2
Valve - Relief (Tilt Cyl - Dump) 186-0809 26 E-4
Valve - Relief (Tilt - Rackback) 185-7712 30 E-4 ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE
Attachments CURRENT STANDARD CURRENT STANDARD
Accumulator 221-1753 31 F-3
HARNESS IDENTIFICATION CODE THIS EXAMPLE
Accumulator - Ride Control 124-9439 32 F-3 INDICATES WIRE 135 IN HARNESS “AG”
Cylinder Gp. - Auxiliary Supplier 33 F-5
WIRE
Pump Gp - Supplemental Steering 217-3015 34 B-2

30 Page,
Valve - Check (Ride Control) 104-7108 35 E-3 CIRCUIT NUMBER
Valve - Control (Aux) 164-2800 36 E-5 325-AG135 PK-14 IDENTIFICATION WIRE COLOR

Valve - Control (Lift) 164-2801 37 E-4

Valve - Control (Tilt) 164-2797 38 E-4 CIRCUIT NUMBER WIRE WIRE GAUGE
Valve Gp - Control (Aux) 6E-5958 39 E-5 IDENTIFICATION COLOR 325-PK
Valve Gp - Control (3V) 133-4239 40 E-4-E-5
Valve - Shuttle (Ride Control) 141-1481 41 E-3-F-3 PREVIOUS STANDARD
Valve - Solenoid (Ride Control) 149-2610 42 F-3
WIRE WIRE COLOR

325-PK-14 B A
Chart D
938G Series II Hydraulic Pressure Tap Locations CIRCUIT NUMBER WIRE GAUGE (EXAMPLE VALVE)
Pressure Schematic IDENTIFICATION
Tap Description
Location
BB Implement Pilot Pump Pressure E6

10 11 BB 19 29 22 34 GG 5 HH 8 GG
HH
Steering Pump Pressure
Hand Metering Unit Supply Pressure
C7
C2
JJ Implement Pump Pressure C7
13 20 JJ

COMPONENT LOCATIONS
 8 7 6 5 4 3 2 1
CYLINDER GP
(TILT)
STEERING
137-7855 CYLINDER GP
CYLINDER GP (LIFT)
(AUX) 128-7678 ACCUMULATOR CYLINDER GP
(ATCH) (ATCH) (STEERING)
221-1753 139-3312
RELIEF SOLENOID 124-9439
VALVE CHECK VALVE

DUMP
RACKBACK
(LINE) VALVE (RIDE CONTROL)
FIXED FRONT AXLE
F 186-0908 9T-3096 (ATCH) F
C1 149-2610
C2

P1

T1

RAISE

LOWER
VALVE GP RELIEF
(MAIN IMPL VALVE
RELIEF) (LINE)
TO XMISSON 108-6428 185-7712 CHECK CHECK VALVE
CONTROL
TO STOP LAMP VALVE (RIDE CONTROL)
SWITCH (NC) 9T-7634 (ATCH)
VALVE GP 104-7108
(ATCH)
SHUTTLE VALVE
6E-5958 (1V)
(ATCH)
141-1481
RELIEF VALVE
LEFT AND RIGHT
(STEERING
PEDAL ASSEMBLY
E NO
MAIN CONTROL CROSSOVER) E
VALVE GP RELIEF 9T-7419
133-4238 (2V) VALVE
(ATCH) (STEERING
C NC 133-4239 (3V) BACKUP)
TANDEM
6E-3447
BRAKE
VALVE VALVE GP
BB CONNECTOR (6 PL)
215-3687 6E-3078 113-9234 VALVE GP
(STEERING
CONTROL)
9T-7420

VALVE GP VALVE GP
156-5726 (PILOT)
164-2796 (2V)
(ATCH)
TO AUDIBLE 164-2800 (3V)
AND VISUAL
(ATCH)
HYDRAULIC SIGNLS SWITCH
IS NORMALLY 164-2801 (3V) HMU
ACCUMULATOR
CLOSED (ATCH)
213-8773 113-0061
175-3244
164-2797 (2V)

HYDRAULIC
D DUAL ACCUMULATOR ACCUMULATOR D
CHARGE VALVE 213-8773
134-5106
HYDRAULIC COOLING

MOTOR GP
(FAN DRIVE)
191-2943 CORE AS.
(HYD OIL
COOLER)
189-0224

OSCILLATING REAR AXLE

BYPASS VALVE
(Dimensions: 39 inches x 28 inches)

(HYD OIL COOLER)

145-8983
BRAKES
HH
RENR6079-02

C C

DIVERTER
VALVE GP
(SUPPLEMENTAL
CHECK STEERING)
GG VALVE (ATCH)
9T-3096 141-2597

JJ

PISTON
PUMP GP PUMP GP
(HYD FAN) (SUPPLEMENTAL
30 Page,

215-8298 STEERING)
PUMP GP (ATCH)
105-2140 217-3015

B B

LINE PATTERNS
Pressure Line
BREAKER Pilot / Load Sensing Pressure
RELIEF
VALVE GP Drain / Return Lines
133-1963 Component Group

FILTER Attachment
ELEMENT
Air Line
1R-0722
CALLOUTS
HYD TANK GP
160-3408 YY Taps (Pressure, Sampling, Sensor - by letter)

52 Components (By number)

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

PILOT PUMP OUTPUT
MAIN PUMP OUTPUT
SUPPLEMENTAL STEERING PUMP OUTPUT

A STEERING CIRCUIT
SCAVENGE PUMP
A
SUPPLY LINE
BRAKE CIRCUIT
LIFT CIRCUIT
DRAIN / RETURN LINE
AUXILARY CIRCUIT
TILT CIRCUIT

THIS SCHEMATIC IS FOR THE 938G SERIES II WHEEL LOADER

MEDIA NUMBER: RENR6079-02
PART NUMBER: 192-9949, CHANGE: 01, VERSION: (-)
Components are shown installed on a fully operable machine.

Refer to the appropriate Service Manual for Troubleshooting, Specifications.

8 7 6 5 4 3 2 1